AEG Power Supply Protect A500 User Manual

OPERATING INSTRUCTION UPS  
PROTECT A.  
PROTECT A. 500  
PROTECT A. 700  
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etc. entered into by AEG and its representatives without prior  
notification in the event of maintenance and repair work being  
carried out with anything other than original AEG spare parts  
or spare parts purchased by AEG.  
Handling  
PROTECT A. is designed and constructed so that all  
necessary steps for start-up and operation can be performed  
without any internal manipulation of the unit. Maintenance and  
repair work may only be performed by trained and qualified  
personnel.  
Hotline  
If you still have questions after having read these operating  
instructions, please contact your dealer or our "Hotline":  
Phone: +49 (0)180 5 234 787  
Fax:  
+49 (0)180 5 234 789  
Copyright  
No part of these operating instructions may be transmitted or  
reproduced by any electronic or mechanical means without  
the express prior written permission of AEG.  
© Copyright AEG 2006. All rights reserved.  
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1.1  
Declaration of Conformity  
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2
Safety  
2.1  
Important Safety Instructions  
Read these operating instructions carefully prior to  
commissioning of the PROTECT A. UPS and observe the  
safety instructions!  
Only use the unit if it is in a technically perfect condition and  
always in accordance with its intended purpose, while being  
aware of safety and danger aspects, and in accordance with  
the operating instructions! Immediately eliminate any faults  
which could be detrimental to safety.  
The following pictograms are used in these operating  
instructions to identify dangers and important information:  
Danger!  
Identifies risk of fatal injury to the operator.  
Warning!  
Identifies risk of injury and risk of damage to the  
unit and parts of the unit.  
Information!  
Useful and important hints for the operation of the  
UPS.  
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2.2  
Safety Instructions for PROTECT A.  
This chapter contains important instructions for the PROTECT  
A. UPS. These must be followed during assembly, operation  
and maintenance of the uninterruptible power supply and the  
batteries.  
The UPS carries high voltage. Danger! The unit  
may only be opened by trained and qualified  
personnel. Repairs may only be carried out by  
qualified customer service staff!  
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The output may be live, even if the UPS is not  
connected to the mains supply, as the UPS has  
its own internal power supply (battery)!  
For health and safety reasons, the unit must be  
earthed correctly!  
PROTECT A. may only be operated with or connected to  
a 230 VAC mains with protective grounding using a mains  
connection cable with PE conductor (included in the delivery)  
that has been tested in accordance with German  
standards (VDE).  
Danger! Risk of burning!  
The battery has powerful short-circuit currents.  
Incorrect connection or isolation faults can lead to  
melting of the plug connections, sparking potential  
and severe burns!  
The unit has a warning signal that sounds when  
the battery voltage of PROTECT A. is exhausted  
or when the UPS is not working in its normal  
mode.  
Observe the following safety instructions to  
ensure permanent operational safety of and  
safe work with the UPS:  
Do not dismantle the UPS!  
(The UPS does not contain any parts which require  
regular maintenance. Bear in mind that the warranty  
will be invalidated if the unit is opened!)  
Do not install the unit in direct sunshine or in close  
proximity of heaters!  
The unit is designed to be installed inside in heated  
rooms. Never install the UPS in the vicinity of water or  
in an excessively damp environment!  
Condensation may occur if the UPS is brought from a  
cold environment into the room where it is to be  
installed. The UPS must be absolutely dry prior to start-  
up. As a result, leave it to acclimatise for at least two  
hours.  
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Never connect the mains input to the UPS output!  
Ensure that no fluids or foreign bodies can penetrate  
the UPS!  
Do not block the side air vents of the unit! Keep  
children away from the unit and ensure that objects are  
never inserted through the vents!  
Do not connect household appliances such as  
hairdryers to the UPS!  
The mains connection should be near the unit and  
easily accessible to facilitate disconnecting the AC  
input or pulling out the plug!  
During operation, do not disconnect the mains  
connection cable from the UPS or from the socket  
outlet in the building (shockproof socket), otherwise the  
protective grounding of the UPS and all the loads  
connected to it will be cancelled.  
Danger! Electric shocks!  
Even after the mains voltage has been  
disconnected, the components within the UPS  
remain connected to the battery and can thus  
cause electric shocks. It is therefore imperative  
to disconnect the battery circuit before carrying  
out any maintenance or repair work!  
If it is necessary to replace the battery or carry  
out maintenance work, this must be done by or  
under the supervision of a person familiar with  
batteries and the necessary safety precautions!  
Only authorised persons are allowed in the  
vicinity of the batteries!  
When replacing the battery/batteries, the following must be  
observed: Only ever use identical maintenance-free sealed  
lead batteries with the same data as the original  
battery/batteries.  
Danger! Explosive!  
Never throw batteries into open fire. Never open  
or damage batteries. Electrolyte may leak out  
and damage skin and eyes. It may be toxic!  
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Batteries can cause electric shocks and high  
short-circuit currents.  
Therefore, take the following safety precautions when working  
with batteries:  
Take off watches, rings and other metallic objects!  
Always use tools with insulated handles!  
For personal safety reasons, never switch on the  
main switch when the mains connector of  
PROTECT A. is disconnected!  
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3
System Description  
PROTECT A. is an uninterruptible power supply  
(UPS) for essential loads such as personal  
computers (PCs) or telecommunication equipment  
and similar devices. It consists of:  
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Mains filter in the mains input incl. mains energy  
backfeed protection  
A.V.R. control system  
(automatic voltage regulation with mains operation)  
Battery charger for charging the battery  
Battery as energy storage medium for bridging mains  
failures (for supplying the inverter)  
Inverter for the supply of connected loads with AC  
voltage during mains failures  
Static bypass switch for switching over the loads to the  
inverter in the case of a mains failure  
UPS Block diagram PROTECT A.  
The UPS is connected to a shockproof socket between the  
public utility's mains and the loads to be protected.  
Under normal operating conditions, i.e. if PROTECT A. is supplied  
with mains voltage, the battery charger will ensure that the battery  
is always completely charged. During this operating status, the  
loads connected to PROTECT A. are supplied with voltage via  
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double mains filters which provide effective protection against  
mains voltage peaks and high-frequency faults.  
In case of sustained mains undervoltage or overvoltage within  
defined ranges, the automatic voltage regulator (A.V.R.)  
further stabilises the load voltage. As a result, voltage  
fluctuations in the public utility's mains are reduced to a level  
which is acceptable for the loads. This is performed without  
recourse to the internal energy storage, something which in  
turn has a positive effect on battery availability.  
The static bypass switch is activated in the event of a mains  
failure. The inverter then takes over the voltage supply of the  
connected loads, in order to prevent the risk of data loss or  
damage to the loads. PROTECT A. supplies voltage until the  
battery is discharged, allowing you to shut down your IT  
system properly and switch it off. The standby time mainly  
depends on the connected loads. If the mains power supply is  
back to normal values, the UPS will switch back the loads to  
mains supply. The battery charger will then recharge the  
battery.  
For safety reasons (as required by German standards, VDE),  
the mains input in the unit will be disconnected by a two-pole  
switch in the event of a mains failure. Energy backfeed to the  
mains and voltage supply to the pins of the mains connector  
are thus reliably avoided.  
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4
Set-Up and Operation  
Installing the UPS is as easy as following the steps shown.  
4.1  
Inspection  
Remove the UPS from its packaging and inspect it for  
damage that may have occurred during shipping. If any  
damage is discovered, repack the unit and return it to the  
place of purchase.  
4.2  
Placement  
Install the UPS unit in any protected environment that  
provides adequate airflow around the unit which is free  
from excessive dust, corrosive fumes and conductive  
contaminants.  
Do not operate your UPS in an environment where the  
ambient temperature or humidity is high. Also, place the UPS  
at least 20 cm away from the monitor to avoid interference.  
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4.3  
Charging  
This unit is shipped from the factory with its internal battery  
fully charged, however, some power may be lost during  
shipping and the battery should be recharged prior to use.  
Plug the unit into an appropriate power supply and allow the  
UPS to charge fully by leaving it plugged in for at least 4  
hours with no load (no electrical devices such as computers,  
monitors, etc.).  
4 hours  
4.4  
Computer connection  
Connect one computer-related device to each of the power  
sockets found on the back of the UPS.  
4.5  
Data lines protection  
Plug the incoming internet line into the “In” socket at the back  
of the PROTECT A. UPS.  
Incoming phone, fax,  
modem line  
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Use one more internet line cable and plug one end of the  
internet line cable to the “Out” socket at the back of the  
PROTECT A. UPS. Plug the other end of the modem input  
socket as shown below.  
4.6  
USB and serial cable connection  
To allow for unattended system shutdown for your operating  
system, connect the USB or the RS232 serial cable as shown  
below. For the USB serial cable just simply plug into the UPS  
and PC and it will be auto detected.  
RS232-connection  
USB port  
4.7  
4.8  
Turn On/Off  
To turn on the PROTECT A., press the power switch lightly.  
To turn off the PROTECT A., press the power switch again.  
Deep discharge protection  
The PROTECT A. is equipped with Green Power Function.  
For saving power and protecting the battery, this method of  
deep discharge protection is adopted in inverter mode.  
4.9  
Battery removal  
Disconnect all power sources before battery replacement.  
Follow Fig. 1 below to remove the screw located on the  
bottom of the front panel and then open the front cover.  
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After removing the front cover, follow Fig. 2 above to remove  
partition by unscrewing it. Then follow Fig. 3 to remove the  
battery.  
Fig. 3  
Fig. 1  
Fig. 2  
4.10  
Shutdown- and UPS management software  
The "CompuWatch" software specially developed for these  
purposes by AEG continuously checks the mains supply and  
the UPS status.  
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In conjunction with the "intelligent" UPS, this ensures that the  
availability of IT components and data security are  
guaranteed.  
The "CompuWatch" shutdown software supports different  
operating systems: Windows 98SE/ME, Windows NT/2000/  
XP, Linux SUSE, Linux RedHat, Novell NetWare, IBM AIX,  
HP-UX, SUN Solaris, Mac OS, and others.  
Refer to the manual on the CD for details about installing the  
software on the various operating systems.  
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UPS overview  
Connections, Operation / Display Elements:  
Front view  
1 Main switch of the UPS (mains switch)  
2 Display with LEDs:  
Green LED to signal "Mains”  
Yellow LED to signal "Battery operation"  
Red LED to signal "Warning/fault"  
Rear view  
1 Load connections (UPS outputs)  
2 Mains connection (UPS input) and input  
fuse with integrated reserve fuse  
3 Data line interface for phone, fax, modem  
4 RS232 communication interface  
(SUB-D 9-pin socket)  
5 USB port  
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5.1  
Specifications  
MODEL  
PROTECT A. 500  
PROTECT A. 700  
Type power  
UPS-input  
500 VA / 300 W  
700 VA / 420 W  
220 Vac / 230 Vac / 240 Vac  
Input voltage  
Input voltage range  
without battery mode  
Frequency (auto  
selection)  
150 – 280 Vac  
50 / 60 Hz 5 Hz  
220 Vac / 230 Vac / 240 Vac  
10%  
Rated output voltage  
/AVR-technology  
Rated output voltage  
in battery mode  
Frequency in battery  
mode  
UPS-output  
50 / 60 Hz 1 Hz  
2 – 6 ms (typical)  
Modified sinewave  
Transfer time at mains  
outage  
Output Waveform  
Type  
Battery  
12 V / 7 Ah x 1  
12 V / 9 Ah x 1  
Autonomy time  
(full Load)  
2 min  
Recharge time (to  
90% of rated capacity)  
8 h  
Indicator  
Green LED lighting  
Yellow LED flashing  
Red LED lighting  
AC mode  
Backup mode  
Fault  
Acoustic alarm  
Sounding every 10 seconds  
Sounding every second  
Sounding every 0.5 second  
Sounding every 2 seconds  
Continuously sounding  
Backup mode  
Low battery  
Overload  
Battery replacement  
Fault USP  
Protection  
Discharge, overcharge, and overload protection  
100 x 140 x 330  
General data  
Size W x H x D (mm)  
Weight (kg)  
6 kg  
6,5 kg  
0°- 40°C  
Operating temperature  
range  
Relative humidity: 0 – 90 % (non-condensing)  
Audible noise  
(1 m distance)  
< 40 dB (A)  
Communication  
USB and RS232 for status and measurement levels  
Interfaces  
Included for all typical operating systems  
(e.g. Windows, Linux, Mac)  
Shutdown-Software  
(on CD)  
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6
Trouble shooting  
Symptom  
Cause  
Remedy  
No LED display  
on the front panel  
Missing battery  
Battery fault  
Charge battery up to 4 hours  
Replace with the same type of  
battery  
Power switch not pressed  
UPS overload  
Turn on the switch again  
Alarm buzzer  
beeps  
continuously  
when AC supply  
is normal  
Verify that the load matches the  
UPS capability as specified in  
the specs  
When power  
failure, back-up  
time is short  
UPS overload  
Remove some non-critical load  
Charge battery 4 hours or more  
Battery voltage is too low  
Battery fault due to high  
temperature operational  
environment, or improper  
treatment of battery  
Replace with the same type of  
battery  
Mains normal but Fuse is blown  
LED is flashing  
Replace with the same type of  
fuse  
Power cable is loose  
Reconnect the power cable  
properly  
Communication Software not properly  
interrupted  
Check the settings of the  
software  
installed  
between USP and  
computer  
Cable not properly connected Check if the RS232-cable is  
properly connected to COM1 /  
COM2 of the computer and  
reconfirm the settings once  
again.  
If any abnormal situations occur that are not listed above,  
please call the service centre immediately.  
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Guarantee certificate  
Type: …….…………………......................................................  
Serial-no.: ……………………..……………...............................  
Date of purchase: …………….............……………………........  
Trading stamp / Signature  
Specifications are subject to change without notice.  
AEG Power Supply Systems GmbH  
Emil-Siepmann-Str. 32  
59581 Warstein-Belecke  
Germany  
Operating Instructions UPS  
BAL 8000015757 EN  
AEG0206EN  
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