Instructions and Parts List
Important Safety
Information
3M-Matic™
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
800rf Type 40800
Random
Case Sealer
Spare Parts
with
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
AccuGlide™ 3
Taping Heads
Serial No.
For reference, record machine serial number here.
"3M-Matic"and "AccuGlide" are Trademarks of,
3M St. Paul, MN 55144-1000
Printed in U.S.A.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
© 3M 2012 44-0009-2085-8 (B030912-NA)
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Replacement Parts and Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in
the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the
appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
Technical Assistance / Replacement Parts and Additional Manuals:
Contact your local service provider. Provide the customer support coordinator with the model/
machine name, machine type, and serial number that are located on the identification plate -
(For example: Model 800rf - Type 40800 - Serial Number 13282).
Replacement Parts and Additional Manuals
Order parts by part number, part description, and quantity required.
When ordering parts or additional manuals, include model/machine name,
machine type, and serial number that are located on the identification plate
(For example: Model 800rf - Type 40800 - Serial Number 13282).
Identification Plate
For Commercial Use Only
3M-Matic™, AccuGlide™ and Scotch™
are Trademarks of
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
3M St. Paul, MN 55144-1000
St. Paul, MN 55144-1000
Printed in U.S.A.
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Replacement Parts And Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up
and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and
you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:
Order parts by part number, part description, and quantity required. Also, when ordering parts
or additional manuals, include model/machine name, machine type, and serial number that are
located on the identification plate.
3M-Matic™, AccuGlide™ and Scotch™
3M Industrial Adhesives and Tapes
are Trademarks of
3M, St. Paul, MN 55144-1000
Printed in U.S.A.
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
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TABLE OF CONTENTS - MANUAL 1: 800rf Random Case Sealer
(For Taping Head Information - See MANUAL 2: AccuGlide 3 Taping Heads - 2 Inch)
800rf Random Case Sealer
Page
Cover Page
Replacement Parts and Service Information ........................................................................i - ii
Table of Contents ................................................................................................................. iii - v
Acronyms and Abbreviations ................................................................................................vi
1. Introduction
1.1 Manufacturing Specifications / Description / Intended Use ......................................... 1 - 2
1.2 How to Read and Use the Manual ................................................................................ 2
1.2.1 Importance of the Manual .................................................................................. 2
1.2.2 Manual Maintenance ......................................................................................... 2
1.2.3 Consulting the Manual ........................................................................................ 2
1.2.4 How to Update the Manual in Case of Modifications ...........................................2
2. General Information
2.1 Identification Data .........................................................................................................3
2.2 After-Sale Service .........................................................................................................3
2.3 Warranty / Contents ......................................................................................................4
3. Safety
3.1 General Safety Information ...........................................................................................5
3.2 Signal Words Explanation ............................................................................................. 5
3.3 Table of Warnings ..........................................................................................................6 - 7
3.4 Operator’s Qualifications Definition .............................................................................. 8
3.5 Number of Operators ....................................................................................................8
3.6 Safe Use of the Machine Instructions ...........................................................................8
3.7 Residual Hazards .......................................................................................................... 8
3.8 Prevent Other Hazards - Recommendations and Measures ........................................8
3.9 Personal Safety Measures ........................................................................................... 8
3.10 Incorrect / Predictable Actions Not Allowed ..................................................................8
3.11 Operator's Required Skill Levels .................................................................................. 9
3.12 Component Locations .................................................................................................. 10
3.13 Table of Warnings and Replacement Labels ................................................................11
4. Technical Specifications
4.1 Power Requirements ....................................................................................................12
4.2 Operating Rate
............................................................................................................. 12
4.3 Operating Conditions ....................................................................................................12
4.4 Tape ..............................................................................................................................12
4.5 Tape Width ....................................................................................................................12
4.6 Tape Roll Diameter .......................................................................................................13
4.7 Tape Application Leg Length - Standard .......................................................................13
Tape Application Leg Length - Optional
4.8 Box Board .....................................................................................................................13
4.9 Box Weight and Size Capacities ................................................................................... 13
4.10 Machine Noise Levels ................................................................................................... 14
4.11 Machine Dimensions / Power Requirements .................................................................14
4.12 Set-Up Recommendations ............................................................................................ 14
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TABLE OF CONTENTS (continued)
5. Shipment, Handling, and Storage
5.1 Packed Machine Shipment and Handling .......................................................................... 15
5.2 Overseas Shipment Packaging (Optional) ......................................................................... 15
5.3 Handling and Transportation of Uncrated Machine ............................................................15
5.4 Machine Storage ................................................................................................................ 15
6. Unpacking
6.1 Uncrating ............................................................................................................................16
6.2 Packaging Materials Disposal ............................................................................................ 16
7. Installation
7.1 Operating Conditions ......................................................................................................... 17
7.2 Space Requirements for Machine Operation and Maintenance ........................................ 17
7.3 Tool Kit / Parts Supplied with the Machine ......................................................................... 17
7.4 Machine Positioning / Bed Height ...................................................................................... 17
7.5 Plastic Ties Removal ..........................................................................................................18
7.6 Assembly Completion / Machine Set-Up .............................................................................18 - 21
7.7 Preliminary Electric Inspection ............................................................................................ 22
7.8 Phases Inspection (for 3 phase).......................................................................................... 22
7.9 Completion of Taping Head ..................................................................................................23
8. Controls
8.1 Control Board .................................................................................................................... 24
9. Operation
9.1 Operation ........................................................................................................................... 25 - 27
9.2 Operation Methods ..............................................................................................................27
9.3 Stop Methods ...................................................................................................................... 27
9.4 Alarms ................................................................................................................................ 28
10. Safety devices
10.1 Blade Guards ....................................................................................................................29
10.2 Emergency Stop Button / Stop Switches ........................................................................... 29
10.3 Stop Switches ................................................................................................................... 29
10.4 Electric System ................................................................................................................. 29
11. Set-Up and Adjustments
11.1 Tape Loading on the Top Unit ........................................................................................... 30
11.2 Tape Loading on the Bottom Unit ...................................................................................... 31
11.3 Tope Drum Alignment ...................................................................................................... 31
11.4 Tape Drum Friction Brake Adjustment.................................................................................31
11.5 Adjustment of Taping Units According to the Type of Boxes...............................................31
11.6 Main Pressure Regulator .................................................................................................. 32
11.7 Centering Guides Pressure .............................................................................................. 32
11.8 Side Drives Pressure Adjustment ..................................................................................... 32
11.9 Box Height Pick-up ........................................................................................................... 33
11.10 Upper Unit Descent Pressure Regulator .......................................................................... 33
11.11 Pneumatic Speed Regulators ...........................................................................................34
11.12 Speed Regulators of the Rear Flap Folder .......................................................................35
11.13 Adjustment of the Upper Unit Height ................................................................................ 35
11.14 Adjustment of the Sensor that Stops the Descent of the Upper Unit .................................36
11.15 Adjustments of the Side Compression Rollers ................................................................. 37
11.16 Adjustment of the Magnetic Limit Switch on the Side Drives Air Cylinder.......................... 37
11.17 Use and Adjustments of the Photocells ............................................................................ 38
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TABLE OF CONTENTS (continued)
12. Troubleshooting
12.1 Troubleshooting .............................................................................................................. 39 - 40
13. Maintenance
13.1 Safety Measures (see section 3) .................................................................................... 41
13.2 Tools and Spare Parts Supplied with Machine ................................................................41
13.3 Maintenance Operations - Recommended Inspections and Frequency ..........................41
13.4 Inspections to be Performed Before and After Every Maintenance Operation ................ 41
13.5 Safety Features (Inspection Efficiency) / Circuit Breaker..................................................41
13.6 Machine Cleaning ........................................................................................................... 41
13.7 Cutter Blade Cleaning .....................................................................................................41
13.8 Securities Check-up .........................................................................................................42
13.9 Machine Lubrication ........................................................................................................42
13.10 Lubrication Products ........................................................................................................ 42
13.11 Drive Belt Replacement .................................................................................................. 43 - 44
13.12 Box Drive Belt Tension .....................................................................................................45
13.13 Upper Assembly Descent Brake Adjustment ................................................................... 45
13.14 Maintenance Work Log ................................................................................................... 47
14. Additional Instructions
14.1 Machine Disposal Information ........................................................................................ 49
14.2 Fire emergency ............................................................................................................... 49
15. Enclosures and Special Information
15.1 Statement of Conformity ................................................................................................. 49
15.2 Hazardous Substances Emission ................................................................................... 49
16. Technical Documentation and Information
16.1 Electric Diagrams ............................................................................................................51 - 53
16.2 Pneumatic Diagrams .......................................................................................................54
16.3 Spare Parts / Ordering .................................................................................................... 55 - 57
Drawings and Parts Lists ....................................................................................................... 59 - End of Manual
TAPING HEAD INFORMATION -
MANUAL 2: AccuGlide™ 3 Taping Heads - 2 Inch (See MANUAL 2 for Table of Contents)
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ABBREVIATIONS AND ACRONYMS
LIST OF ABBREVIATIONS, ACRONYMS
3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000
AccuGlide - Trademark of 3M St. Paul, MN 55144-1000
Scotch
Drw.
Ex.
- Trademark of 3M St. Paul, MN 55144-1000
- drawing
- for example
Fig.
- exploded view figure no. (spare parts)
- Illustration
Figure
Max.
Min.
Nr.
- maximum
- minimum
- number
N/A
- not applicable
OFF
ON
- machine not operating
- machine operating
- Programmable Logic Control
- Polypropylene
PLC
PP
PU/PUFoam - Polyurethane Foam
PTFE
PVC
W
- Polytetraflourethelene
- Poly-vinyl chloride
- Width
H
- Height
L
- Length
vi
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1-INTRODUCTION
1.1 Manufacturing Specifications / Description / Intended Use
The 3M-Matic™ Model 800rf Type 40800 Automatic Random Case Sealer with AccuGlide™ 3 Taping Heads is
designed to accept filled, regular slotted containers from an existing conveyor, fold the top flaps, and apply a “C”
clip of Scotch™ brand Pressure-Sensitive Film Box Sealing Tape to the top and bottom center seams. Two side-
drive belt assemblies convey the cases through the machine.
The 800rf Case Sealer is to be used with infeed and exit conveyors supplied by the customer.
Do not attempt to run the case sealer without infeed and exit conveyors in place.
3M-MaticTM 800rf Random Case Sealer, Type 40800
2012 March
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1-INTRODUCTION (continued)
1.2.1 Importance of the Manual
1.1 Manufacturing Specifications / Description /
Intended Use (continued)
The manual is an important part of the machine; all
information contained herein is intended to enable
the equipment to be maintained in perfect condition
and operated safely. Ensure that the manual is avail-
able to all operators of this equipment and is kept
up to date with all subsequent amendments. Should
the equipment be sold or disposed of, please ensure
that the manual is passed on. Electrical and pneu-
matic diagrams are included in the manual. Equip-
ment using PLC controls and/or electronic compo-
nents will include relevant schematics or programs in
the enclosure and in addition, the relevant documen-
tation will be delivered separately.
The 800rf Case Sealer is controlled from two operator
control panels located on the front left side of the case
sealer. These control panels (Electrical Control Panel
and Pneumatic Control Panel) have the most-used
controls within easy reach of the operator. The case
sealer is microprocessor-based and firmware con-
trolled to maintain maximum and precise control over
all operations within the case sealer.
The case sealer may be operated in Random, Fixed,
or Bypass mode. A selector switch is located on the
top of the Electrical Control Panel.
•
In Random mode, the case sealer automati-
cally adjusts itself for a wide range of case sizes,
providing a tape seal on the top and bottom of the
cartons. Random mode is considered the stan-
dard operating mode.
1.2.2 Manual Maintenance
Keep the manual in a clean and dry place near the
machine. Do not remove, tear, or rewrite parts of
the manual for any reason. Use the manual without
damaging it. In case the manual has been lost or
damaged, ask your after sale service for a new copy.
•
•
In Fixed mode, the case sealer runs multiple
cartons of the same (fixed) size, providing a tape
seal on the top and bottom of the cartons.
In Bypass mode, the case sealer passes certain
containers through the machine, providing a tape
seal only on the bottom of the containers. The top
of these containers is not sealed.
1.2.3 Consulting the Manual
The manual is composed of:
CAUTION
- Pageswhichidentifythedocumentandthemachine
- Index of the subjects
- Instructions and notes on the machine
- Enclosures, drawings and diagrams
- Spare parts (last section)
•
-
Never change operating modes
while a box is in the case sealer.
Change modes only after a box
exits the case sealer and before
the next box enters the case sealer.
All pages and diagrams are numbered. The spare
parts lists are identified by the figure identification
number. All the notes on safety measures or
possible dangers are identified by the symbol:
1.2 How to Read and Use the Instruction Manual
This instruction manual covers safety aspects, han-
dling and transport, storage, unpacking, preparation,
installation, operation, set-up and adjustments, tech-
nical and manufacturing specifications, maintenance,
troubleshooting, repair work and servicing, electric
diagrams, warranty information, disposal (ELV), a
definition of symbols, plus a parts list of the 3M-Matic
800rf Random case sealer 3M Industrial Adhesives
and Tapes Division 3M Center, Bldg. 220-5E-06
St. Paul, MN 55144-1000 (USA) Edition March 2012
Copyright 3M 2012 All rights reserved. The manufac-
turer reserves the right to change the product at any
time without notice Publication © 3M 2012 44-0009-
2085-8.
1.2.4 How to Update the Manual in Case of
Modifications to the Machine
Modifications to the machine are subject to manu-
facturer’s internal procedures. The user receives a
complete and up-to-date copy of the manual to-
gether with the machine. Afterwards the user may
receive pages or parts of the manual which contain
amendments or improvements made after its first
publication. The user must use them to update this
manual.
2
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2-GENERAL INFORMATION
2.1 Data Identifying Manufacturer and Machine
For Commercial Use Only
2.2 Data for Technical Assistance and Service
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2-GENERAL INFORMATION (continued)
2.3 Warranty
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR
USAGE OF TRADE:
3M sells its 3M-Matic™ 800rf Adjustable Case Sealer, Type 40800 with the following warranties:
1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90
days after delivery.
2. All other taping head parts will be free from all defects for three (3) years after delivery.
3. All other parts will be free from all defects for two (2) years after delivery.
If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s
sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned
immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have
become defective after its warranty period unless the part is received or 3M is notified of the problem no later than
five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable
time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation
to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation
to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause
other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating
environment, improper utilities or operator error.
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a
written agreement signed by authorized officers of 3M and seller.
Contents—800rf Random Case Sealer
(1)
(1)
(1)
(1)
800rf Random Case Sealer, Type 40800
Upper Tape Drum/Bracket/Hardware
Tool/Spare Parts Kit
Instruction and Parts Manual
Scotch®, AccuGlideTM, and 3M-MaticTM are Trademarks of 3M, St. Paul, Minnesota 55144-1000
2012 March
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3-SAFETY
3.1 General Safety Information
3.2 Explanation of Signal Word and
Possible Consequences
Read all the instructions carefully before starting
work with the machine; please pay particular atten-
tion to sections marked by the symbol:
This safety alert symbol identifies
important messages in this manual.
READ AND UNDERSTAND THEM
BEFORE INSTALLING OR
Figure 3-1
OPERATING THIS EQUIPMENT.
CAUTION: Indicates a potentially hazardous
situation, which, if not avoided,
E-Stop
may result in minor or moderate
injury and/or property damage.
WARNING: Indicates a potentially hazardous
situation, which, if not avoided,
could result in death or serious
injury and/or property damage.
The machine is provided with a LATCHING EMER-
GENCY STOP BUTTON (Figure 3-1); when this
button is pressed, it stops the machine at any point
in the working cycle. Maintain clear access to power
cord while machine is operating. Disconnect plug
from power source before machine maintenance
(Figure 3-1). Also disconnect air if the machine has
a pneumatic system. Keep this manual in a handy
place near the machine. This manual contains infor-
mation that will help you to maintain the machine in
a good and safe working condition.
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3-SAFETY (continued)
3.3 Table of Warnings
WARNING
•
To reduce the risk associated with
mechanical and electrical hazards:
−
Read, understand, and follow all safety
and operating instructions before
operating or servicing the case sealer.
Figure 3-2
−
Allow only properly trained and
qualified personnel to operate and
service this equipment.
WARNING
• To reduce the risk associated with
hazardous voltage:
− Position electrical cord away from foot
and vehicle traffic.
Start
WARNING
Figure 3-3
• To reduce the risk associated with
pinches, entanglement and
hazardous voltage:
− Turn electrical supply off and
disconnect before performing any
adjustments, maintenance or
servicing the machine or taping heads.
WARNING
• To reduce the risk associated with
Figure 3-4
pinches and entanglement hazards:
− Do not leave the machine running
while unattended.
− Turn the machine off when not in use.
Important! Cavity in the conveyor bed. Never put your
hands inside any part of the machine while it is
working. Serious injury may occur (Figure 3-4).
− Never attempt to work on any part of
the machine, load tape, or remove
jammed boxes from the machine while
the machine is running.
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3-SAFETY (continued)
WARNING
• To reduce the risk associated with
sharp blade hazards:
− Keep hands and fingers away from
tape cutoff blades under orange blade
guards. The blades are extremely sharp.
WARNING
Sharp Blade
Important! Tape cutting blade. Never remove the
safety device which covers the blade on the top
and bottom taping units. Blades are extremely
sharp. Any error may cause serious injuries (Figure 3-5).
Figure 3-5
WARNING
Figure 3-6
• To reduce the risk associated with
fire and explosion hazards:
− Do not operate this equipment
in potentially flammable/explosive
environments.
WARNING
• To reduce the risk associated with
muscle strain:
− Use the appropriate rigging and
material handling equipment when
lifting or repositioning this equipment.
− Use proper body mechanics when
removing or installing taping heads
that are moderately heavy or may be
considered awkward to lift.
Forklift on Opposite Side
CAUTION
• To reduce the risk associated with
pinches hazards:
− Keep hands clear of the upper head
support assembly as boxes are
transported through the machine.
− Keep hands, hair, loose clothing, and
jewelry away from box compression rollers.
− Always feed boxes into the machine by
pushing only from the end of the box.
− Keep hands, hair, loose clothing, jewelry
away from moving belts and taping heads.
Figure 3-7
Important! Side flap compression rollers. Never
keep hands on the box while it is driven by the
belts (Figure 3-7).
Important! Drive belts. Never work on the machine
with loose hair or loose garments such as scarfs,
ties or sleeves. Although protected, the drive
belts may be dangerous (Figure 3-8).
Figure 3-8
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3-SAFETY (continued)
3.4 Operator's Qualifications
WARNING
- Machine Operator
- Mechanical Maintenance Technician
- Electrical Maintenance Technician
- Manufacturer’s Technician/Specialist
(See Section 3.11)
•
To reduce the risk associated with
mechanical and electrical hazards:
−
Read, understand, and follow all safety
and operating instructions before
operating or servicing the case sealer.
−
Allow only properly trained and
qualified personnel to operate and
service this equipment.
3.5 Number of Operators
The operations described below have been analyzed
by the manufacturer; the recommended number of
operators for each operation provides the best and
safest work performance.
3.9 Personal Safety Measures
Safety glasses, safety gloves, safety helmet, safety
shoes, air filters, ear muffs - None is required except
when recommended by the user.
Note: A smaller or greater number of operators
could be unsafe.
3.10 Predictable Actions which are Incorrect and
Not Allowed
3.6 Instructions for a Safe Use of the Machine /
Definition of Operator's Qualifications
- Never try to stop/hold the box while being driven
by the belts.
Only persons who have the skills described in the
skill levels section should be allowed to work on the
machine. It is the responsibility of the user to appoint
the operators having the appropriate skill level and
the appropriate training for each category of job.
- Never remove or disable the safety devices.
- Only authorized personnel should be allowed
to carry out the adjustments, repairs or main-
tenance which require operation with reduced
safety protections. During such operations,
access to the machine must be restricted.
When the work is finished, the safety protec-
tions must immediately be reactivated.
3.7 Residual Hazards
The case sealer 800rf incorporates various safety
protections which should never be removed or
disabled. It is essential that the operator and service
personnel be warned that hazards exist which can-
not be eliminated.
- The cleaning and maintenance operations must be
performed after disconnecting the electric power.
- Do not modify the machine or any part of it.
- Clean the machine using only dry cloths or
light detergents. Do not use solvents, petrols, etc.
3.8 Recommendations and Measures to Prevent
Other Hazards which Cannot be Eliminated
- Install the machine following the suggested layouts
and drawings.
- The operator must stay on the working position
shown in the Operation Section. He must never
touch the running driving belts or put his hands
inside any cavity.
- The operator must pay attention to the blades
during the tape replacement.
2012 March
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3-SAFETY (continued)
Skill 2a: Electrical Maintenance Technician
This operator is trained to use the machine as the
MACHINE OPERATOR and in addition is able to:
• Work with the safety protection disconnected
• Check and adjust mechanical parts
• Carry out machine maintenance operations / re-
pairs / adjustments / repair electrical components
He is allowed to work on live electrical panels,
connector blocks, control equipment, etc.
3.11 Operator's Skill Levels Required to Perform
the Main Operations on the Machine
The Table shows the minimum operator's skill for
each machine operation.
Important: The factory manager must ensure that
the operator has been properly trained on all the
machine functions before starting work.
Skill 1: Machine Operator
Skill 3: Specialist from the Manufacturer
Skilled operator sent by the manufacturer or its
agent to perform complex repairs or modifications
(on agreement with the customer).
This operator is trained to use the machine with the
machine controls, to feed cases into the machine,
make adjustments for different case sizes, to change
the tape and to start, stop and restart production.
Skill 2: Mechanical Maintenance Technician
This operator is trained to use the machine as the
MACHINE OPERATOR and in addition is able to:
• Work with the safety protection disconnected
• Check and adjust mechanical parts
WARNING
•
To reduce the risk associated with
mechanical and electrical hazards:
−
Allow only properly trained and qualified
personnel to operate and service this machine
• Carry out machine maintenance operations/repairs
He is not allowed to work on live electrical components
Operator's Skill Levels Required to Perform the Main Operations on Machine
Required
Operator
Skill
Number of
Operators
Operation
Machine Status
Machine installation and setup
Adjusting box size
Running with safety
protections disabled
2 and 2a
1
2
1
Stopped by pressing the
EMERGENCY STOP
button
Stopped by pressing the
EMERGENCY STOP
button
Tape replacement
1
1
Blade replacement
Electric power
disconnected
2
1
1
1
1
1
Drive belt replacement
Ordinary maintenance
Electric power
disconnected
2
2
Electric power
disconnected
Extraordinary mechanical
maintenance
Running with safety
protections disabled
3
Extraordinary electrical
maintenance
Running with safety
protections disabled
2a - 3
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3-SAFETY (continued)
3.12 Component Locations
Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer.
Also refer to Manual 2 for taping head components.
Side Flap
Folding Arm
E-Stop
Switch
Top Taping
Head
Tape Roll
Upper Head
Assembly
Rear Flap
Folding Arm
Case-
Positioning
Fork Assembly
Case
Centering
Rails
Powered/
Gated
Infeed
Conveyor
Main
Controls
Panel
Main
Power
Switch
Pneumatics
Air Control
Assembly
Auto-Centering
Side Belt Drive
Assemblies
Figure 3-9—800rf Case Sealer Components (Left Front View)
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Important Safeguards (continued)
78-8070-1333-5
78-8113-6882-4
78-8070-1336-8
on Tape Head
78-8113-8912-9
78-8113-6883-2
78-8070-1366-5
78-8070-1317-8
78-8070-1331-9
78-8137-0886-0
78-8137-0221-0
78-8113-6750-3
78-8062-4266-1
78-8137-1331-6
78-8095-1141-9
78-8060-8481-6
78-8070-1339-2
78-8070-1329-3
3M Logo
(not shown)
Leg Height Adjustment Label
(not shown)
Figure 1-1 – Replacement Labels/3M Part Numbers
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4-SPECIFICATIONS
4.1 Power Requirements
Electrical: 115 Volt, 60Hz, 3.8 A (440 watts)
(*Note: Electric Information may not relect machine electrical settings/requirements in your area)
The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug.
Contact your 3M Representative for power requirements not listed above.
Pneumatic – 6 bar gauge pressure [87 PSIG] @ 21 C, 1.01 bar [3.75 SCFM] at 15 boxes per minute A
pressure regulator is included
Machine requires 75 – 140 PSIG
[5.2 – 9.5 BAR] 7.0 SCFM
[11.89 m3/h 21oC, 101 kPa] at the regulator, maximum at maximum cycle rate.
The optimum operating set point on the gauge is 95 – 100 PSIG.)
4.2 Operating Rate
Box drive belt speed is approximately 0.5 m/s [100 feet per minute].
Infeed conveyor speed: 21m/min
Production = 600 boxes/hour (average)
4.3 Operating Conditions
Use in dry, relatively clean environments at 4.4o C to 48.9o C [40o F to 120o F] with clean, dry boxes.
Note: Machine should not be washed or subjected to conditions causing moisture condensation on
components.
WARNING
• To reduce the risk associated with fire
and explosion hazards:
− Do not operate this equipment in poten-
tially flammable or explosive environments.
4.4 Tape
Scotch® pressure-sensitive film box sealing tapes.
4.5 Tape Width
36mm [1 1/2 inch] minimum to 50mm [2 inch] maximum
800rf Case Sealer. This model offers 3-inch wide upper and lower AccuGlide™ 3 Taping
Heads for tape widths from 2 inches [48 millimeters] to 3 inches [72 millimeters].
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4-SPECIFICATIONS (continued)
4.6 Tape Roll Diameter
Up to 410mm [16 inch] maximum on a 76.2mm [3 inch] diameter core.
(Accommodates all system roll lengths of Scotch® film tapes.)
4.7 Tape Application Leg Length – Standard
70mm ± 6mm [2 3/4 inch ±1/4 inch]
Tape Application Leg Length – Optional
50mm ± 6mm [2 inch ±. 1/4 inch]
(See "Removing Taping Heads Procedure – Changing the Tape Leg Length")
4.8 Box Board
Style – regular slotted containers – RSC
125 to 275 P.S.I. bursting test, single wall or double wall B or C flute.
23-44 lbs. per inch of width Edge Crush Test (ECT)
4.9 Box Weight and Size Capacities
A. Box Weight, filled: 65 lbs. [2 kg–30 kg] ,maximum. Minimum must be sufficient to hold case on the
conveyor bed with bottom flaps flat.
B. Box Size:
Length –
Minimum
Maximum
200mm [8.0 inch]
160mm [6.3 inch]*
140mm [5.5 inch]
600mm [23.5 inch]
500mm [20 inch]
500mm [20 inch]
Width
–
Height –
(See "Special Set-Up Procedures".)
Note: The case sealer can accommodate most boxes within the size range listed above. However, if the box
length (in direction of seal) to box height ratio is 0.6 or less, test run several boxes to ensure proper
machine performance.
DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:
BOX LENGTH IN DIRECTION OF SEAL
BOX HEIGHT
=
SHOULD BE GREATER THAN 0.6
Any box ratio approaching this limitation should be test run to ensure performance.
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4-SPECIFICATIONS (continued)
4.10 Machine Dimensions
3308mm
694mm
1520mm
1094mm
4.11 Machine Noise Level:
Acoustic pressure measured at a distance of 1m. from machine with
Scotch PVC adhesive tape in operation; 78dB Acoustic radiation pressure at 1.6m. height with
Scotch PVC adhesive tape in operation; 73dB Measurement taken with appropriate instrument:
(Type SPYRI-MICROPHON 11).
4.12 Set-Up Recommendations:
•
•
•
Machine must be level.
Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.
Exit conveyors (powered or gravity) must convey sealed boxes away from machine.
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5-SHIPMENT-HANDLING-STORAGE, TRANSPORT
5.1 Shipment and Handling of Packed Machine
W
L
The machine and the infeed conveyor are shipped in
2 separate packings, fixed on a wooden pallet. They
can be uplift with a normal forklift. The standard pack-
ing is suitable for surface and air transportation. Over-
sea packing on request.
H
Packing dimensions
800rf
l = length: 2880mm:
w = width: 1480mm
h = height: 2050mm
Figure 5-1
Weight:
617kg
Packaging Overall Dimensions (Figure 5-1)
5.2 Packaging for Overseas Shipment
(Optional - Figure 5-2)
The machines shipped by sea freight are covered by
an aluminum/polyester/polythene bag which
contains dehydrating salts.
5.3 Handling and Transportation of Uncrated
Machine
Figure 5-2
The uncrated machine should not be moved except for
short distances and indoors ONLY. Without the sup-
porting pallet, the machine is exposed to damage and
may cause injuries. To move the machine use belts or
ropes, paying attention to place them in the points in-
dicated using care to not interfere with the lower taping
head (Figure 5-3).
Figure 5-3
5.4 Storage of the Packed or Unpacked Machine
If the machine is not used for a long period,
please take the following precautions:
-
-
Store the machine in a dry and clean place.
If the machine is unpacked it is necessary to
protect it from dust.
-
Do not stack anything over the machine.
Forklift on Opposite Side
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6-UNPACKING
6.1 Uncrating
Removal of Pallet
The envelope attached to the shipping box contains
Loosen and remove nuts and brackets using the
the uncrating instructions of the machine (Figure 6-1).
openendspannersuppliedinthetoolbox(Figure6-4).
Figure 6-1
Figure 6-4
A cardboard box is located under the machine body.
Retrieve the instruction manual for additional proce-
dures of the set up. The box also contains parts re-
moved for shipping, spare parts and tools.
Cut straps. Cut out staple positions along the bottom
of the shipping box or remove staples with an
appropriate tool (Figure 6-2).
Cut the stretch film and remove the control board, the
guards panel and the accessories box.
6.2 Disposal of Packaging Materials
The 800rf package is composed of:
- Wooden pallet
Figure 6-2
- Cardboard shipping box
- Wooden supports
After cutting out or removing the staples, lift the
shipping box in order to clear the machine
(two persons required).
- Metal fixing brackets
- PU foam protection
- PP plastic straps
- Dehydrating salts in bag
- Special bag of laminated polyester/aluminium/
- Polyethylene (sea freight package only)
- Polyethylene protective material
For the disposal of the above materials, please follow
the environmental directives or the law in your country.
Figure 6-3
Transport the machine with a fork-lift truck to the oper-
ating position. Lift the pallet at the point indicated by
labels on the front, back, and right side of the machine
Figure 6-3 (weight of machine + pallet =
See Specifications).
16
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7-INSTALLATION
7.1 Operating Conditions
The machine should operate in a dry and relatively
clean environment (See Specifications).
WARNING
•
To reduce the risk associated with
muscle strain:
7.2 Space Requirements for Machine Operation
and Maintenance Work
− Use the appropriate rigging and
material handling equipment when
lifting or repositioning this equipment.
− Use proper body mechanics when
removing or installing taping heads
that are moderately heavy or may be
considered awkward to lift.
Minimum distance from wall (Figure 7-1):
A = 1000mm.
B = 700mm.
Minimum height = 2700mm.
B
7.4 Machine Positioning / Bed Height
Lift the machine with belts or ropes paying attention
to place the belts in the points (Figure 7-2).
To set the machine bed height, do the following:
The legs on the case sealer can be adjusted to obtain
different bed heights from the factory set-point. The
bed height can be set from 25-7/8 inches [657mm]
minimum through 32 inches [815mm] maximum. Set
the bed height as follows:
A
Figure 7-1
7.3 Tool Kit / Parts Supplied with the Machine
A tool kit containing some tools are supplied with
the machine. These tools should be adequate to
set-up the machine, however, other tools supplied
by the customer will be required for machine
maintenance.
1. Block up the case sealer frame to allow adequate
leg adjustment.
2. Using a 6mm hex key wrench, loosen, but do not
remove, two (2) M8 x 16mm socket-head cap
screws in one leg. Refer to Figure 7-3.
3. Using the height label as a guide, adjust the leg
length to the desired conveyor bed height. Re-
tighten the two (2) screws to secure the leg.
4. Adjust the remaining legs in the same way.
The crate should also contain the following:
•
One warning beacon with bracket (electrically
connected, but not mounted in place)
Figure 7-2
M8 x 16mm
Socket Head
Screws
Adjustable
Legs
Height
Label
Figure 7-3
Forklift on Opposite Side
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7-INSTALLATION (continued)
7.5 Safety Guards: Inside and Outside
Machine Emergency Stop Push-Button
B
Position and assemble the inside (A) and outside (B)
guard panels with the upper and bottom brackets
and stiffening profile plates as shown in the pictures
(Figure 7-4).
Figure 7-4
A
Inside Safety Guards
Support brackets (upper and bottom); 4+4 socket
head screws each bracket (Figure 7-5).
Figure 7-5
Figure 7-6
Figure 7-7
Figure 7-8
Figure 7-9
Stiffening profile plate (upper): 2+2 socket head
screws (Figure 7-6).
Outside Safety Guards
Support brackets (upper and bottom);
4+4 socket head screws each bracket.
Left hand bracket (with pre-assembled photocell);
Right hand bracket (with pre-assembled reflector).
Assemble the emergency push button unit as shown
(Figure 7-7 & 7-8).
Stiffening profile plate (upper): 2+2 socket head
screws (Figure 7-9).
7.6 Connection between the Infeed Conveyor
800rf
Lift the infeed conveyor placing the forks under the
points where there are the labels (Figure 7-10).
Forklift on Opposite Side
Figure 7-10
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7-INSTALLATION (continued)
(infeed conveyor attachment continued)
Approach the infeed conveyor to the machine and fix
it using the screws previously removed (Figure 7-11).
Figure 7-11
B10, B1, B2 infeed conveyor photocells connections
(Figure 7-12).
B2
B1
B10
WARNING
• To reduce the risk associated with
mechanical and electrical hazards:
Figure 7-12
− Allow only properly trained and qualified
personnel to operate and/or service this
equipment
Insert the B10, B1 photocells screw connector in
the plug on the sealing machine bench as shown.
Connect the cable with screw connector deriving from
the machine to the relative B2 photocell on the infeed
conveyor (Figure 7-13).
B10
B1
WARNING
•
To reduce the risk associated with
impact hazards:
B2
− Always use appropriate supporting
means when working under the upper
drive assembly
Figure 7-13
2
V11B
V11A
B2
2
Connect air tubes from the sealing machine to the
conveyor centering guides cylinder connectors (1) and
to conveyor belt cylinders (2). Connects the air tubes
to the connectors above mentioned pay attention to
the reference numbers (Figure 7-14).
1
VSB
Figure 7-14
VSA
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7-INSTALLATION AND SET-UP (continued)
7.6 Pneumatic & Control Board Connections
(continued)
- Connect an air tube to the ON/OFF valve and
attach it with a strap.
Minimum inside diameter of the tube 10mm;
air pressure 6 BAR.
-
Give air to the machine with the ON/OFF valve
(Figure 7-15).
Figure 7-15
Position the control board near the machine. Feeder
cables: Connect the cable with multipolar connectors
from the machine and from conveyor to the control
board (Figure 7-16).
Figure 7-16
Front and back junction boxes connections (1, 2 -
Figure 7-17 & 7-18):
Figure 7-17
1
2
Figure 7-18
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7-INSTALLATION AND SET-UP (continued)
(Pneumatic & Control Board Connections - continued)
Figure 7-19
Front junction box connector (Figure 7-20).
Figure 7-20
Rear junction box connector. (Figure 7-21).
Figure 7-21
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7-INSTALLATION AND SET-UP (continued)
7.7 Preliminary Electric Check-Out
Before connecting the machine to the mains please
carry out the following operations:
- Make sure that the socket is provided with a
ground protection circuit and that both the mains
voltage and frequency meet the indications on the
name plate of the machine.
- Check that the connection of the machine to the
mains meets the provisions of law and/or the
safety regulations in your country.
1
- Installed power = 0,620 kW
Figure 7-23
- Connect the power cable (A) of the control board
to an electric socket c
- Standard power supply (See Specifications).
2
7.8 Check-Out Phases
(For Three-Phases Only)
Procedure to be followed in order to connect correctly
the position of the phases:
2 E-Stop
- Set the main switch 1 in ON (I) position
(Figure 7-23).
Figure 7-24
- Check that safety guard panels are clearly shuts;
- Release the emergency stop push buttons rotating
them clockwise (Figure 7-24).
- Push the AUXILIARIES button 3;
- Push the RESET button 4;
- Push the START button 5;
(Figure 7-25).
Check the rotation direction of the side drive belts. In
case of wrong direction of rotation operate as follows:
3
- Push the STOP (O) button 6 and disconnect the
plug (Figure 7-26).
6
5
4
- Invert two phases on the terminals of the plug;
- Repeat the above mentioned procedure.
Figure 7-25
A
Figure 7-26
2012 March
Figure 7-22
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7-INSTALLATION AND SET-UP (continued)
7.9 Completion of Taping Heads
One Way
Tension
Roller
See Manual 2 for Complete Instructions:
1. Place the Upper Taping Head in a convenient
working position
.2. Use Figure 7-22 and tape threading label.
Position the tape supply roll so the adhesive
side of tape is facing the front of the taping head
as it is pulled from the supply roll.
3. Attach the threading needle to the end of the
roll. Guide the threading needle around the wrap
roller (Position 1) then back around the one-
way tension roller (Position 2).
4. Continue pulling the threading needle down and
guide it between the two (2) rollers on the apply
arm (Position 3).
5. Pull the threading needle down until the tape
travels between the apply plate and the ears of
the apply arm (Position 4) until it extends past
the applying roller. When properly threaded the
adhesive side of the tape should be facing the
knurled rollers at position 2 and also position 3.
6. Cut away any excess tape and repeat steps for
Lower Taping Head.
#2
Tension
Wrap
Roller
#1
Knurled
Roller
Wrap
Roller
#3
Applying
Roller
Threading
Needle
#4
Figure 7-27
Important – Do not cut against the apply roller -
roller damage could occur.
23
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8-CONTROLS
8.1 Controls Board
1. Main switch (Figure 8-1).
2. Emergency stop push button
(lockable)
3. Auxiliaries push button
(control board electrical components
habilitation)
4. Reset push button
(new work cycle predisposition )
5. Start push button
2
7
8
4
11
3
6
5
10
6. Stop push button
1
7. Voltage warning light
8. Thermal switch warning light
9. Warning (flashing light + buzzer on top guard-
not shown)
Figure 8-1
10. Operating mode panel (Figure 8-2).
a) Selector switch
11
f) e) c) b) a) d)
1) Operating mode:
‘unchanging box size’
2) Operating mode: automatic’
3) Operating mode:‘transit only’
11. Warning lights panel
a) Cycle time out
10
ON
2
b) Minimum gap between side belts
c) Emergency (emergency push
button pressed or safety guard opened)
d) Full sealing line
3
1
e) Low air pressure
f) Tape end/breakage
Figure 8-2
2
2. Lockable emergency stop push button on
Control Panel (Figure 8-3).
E-Stop
Figure 8-3
4
3
2
1
Front Junction Box Controls (Figure 8-4).
1. Centering guide pressure regulator
2. Side belts (motorizations) pressure regulator
3. Box height pick-up pressure regulator
4. Upper unit pressure regulator
Figure 8-4
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9-OPERATION
9.1 Operation
- Give air to the machine by the ON/OFF valve, set
the main switch to ON (I) position;
- Close the safety guards; release the E-stops;
- Press AUXILIARIES button,
- Press RESET button; press START button.
The box, after passed the infeed conveyor belt,
Figure 9-1
obscures the first photocell (Figure 9-1)
A
When the second photocell is obscured the infeed
conveyor belt goes down in order to stop the next
box. The side guides A align the box.
The next box obscuring the first photocell cause the
infeed conveyor belt stoppage (Figure 9-2).
Figure 9-2
B
The side guides open and the box obscures the third
photocell. The side drive belts B go against the box
and, if the box is longer than 500mm, the rear flap
folder is controlled (Figure 9-3).
Figure 9-3
When the 4th photocell is obscured, the side drive
belts stop. The gate between the rollers, positions
the box correctly (Figure 9-4).
Figure 9-4
The upper group then comes down on the box after
folded the front flap, the height pick-up device stops
the upper group descent (Figure 9-5).
Figure 9-5
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2012 March
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9-OPERATION (continued)
Simultaneously the rear flap is folded the fork goes
down and the side belts restart to run (Figure 9-6).
Figure 9-6
Figure 9-7
Figure 9-8
C
The side flaps are folded (Figure 9-7).
The two taping heads seal the box with adhesive
tape (Figure 9-8).
When the box has passed the fifth photocell, the
upper group goes up, the side drive belts open and
the infeed conveyor belt (on which awaits
the next box) comes up and restarts (Figure 9-9).
The sealing machine begins again with a new cycle.
Figure 9-9
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9-OPERATION (continued)
Important! If, for any reason, the box should
stop inside the machine, the machine will stop
operating after 10 seconds. To remove the box
and restart, operate as follows:
6
- press the E-stop,
- open the safety guard,
- remove the box,
- close the safety guard an release the E-stops,
- press the AUXILIARIES push-button;
- press the RESET push-button,
- press the START (I) button to start the cycle
3
5
4
9.2 Operation Methods
Figure 9-10
The 800rf works only in automatic:
- Safety guard closed,
- E-stop released,
- START (I) button pressed, air circuit open.
Automatic Operating Modes
- Unchanging box size (selector switch 10 on
1 pos.): the machine acknowledges the size of the
first box. The upper unit maintains its position along
whole production. Introducing a box of a different
size with consequent machine jam the same stop
after 10 seconds with activation of the ’‘cycle time
out’‘ warning light on the control board.
2
- Automatic (selector switch 10 on 2 pos.): the
machine acknowledges the box size whenever a
new box is placed on the infeed conveyor belt.
- Transit only (selector switch 10 on 3 pos): upper
taping unit out of operation; the box is sealed only
on the bottom side. Removing the bottom taping
unit the boxes can be simply moved inside-outside;
a useful condition when the sealing machine is
placed in an automatic packaging line.
E-Stop
Figure 9-11
9.3. Stop Methods
Normal Stop:
STOP (O) push button 6 on control board
panel: the push-button must be pressed at
the working cycle end.
To restart press RESET 4 then START 5.
EMERGENCY STOP:
Lockable E-stops pressed or safety guard open.
They stop the machine at any point of the cycle;
also pneumatic circuit are disconnected. To restart
release the E-stops and close the safety guards as
necessary and then:
- Press AUXILIARIES 3 push-button
- Press RESET 4 push-button,
- Press START 5 push-button (Figure 9-11).
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9-OPERATION (continued)
9.4 Alarms
Warning light a: Thermal switch activation
(motor overload)
-
-
The machine cannot be started; machine stops if
it is running
To restart press 3, after 4, then 5 push-buttons.
Warning light b: Time out cycle (the machine will
stop when the cycle taping boxes is not done just
in time as preselected; 10 seconds approximately).
-
-
machine stop.
to restart press 4, 5 push-buttons; if necessary,
open a safety guard to eliminate a jam,
press 3, 4, 5 push-buttons.
a)
g)
f) d) c) b) e)
Warning light c: Minimum gap between side belts
(box size below allowed minimum dimensions or
no box)
-
-
machine stop.
to restart press 4, 5 push-buttons; if necessary,
open a safety guard to eliminate a jam,
press 3, 4, 5 push-buttons.
3
5
4
Figure 9-12
Warning light d: Emergency
(emergency push button pressed or safety
guard opened).
-
-
machine stop, pneumatic circuit disconnected.
to restart press 3, 4, 5 push-buttons.
Warning light e: Full taping line
-
Temporary stop of the machine, the outside line
photocell is obscured; the cycle restart just
when the box is removed and so the above
mentioned photocell is reactivated.
Warning light f: Low air pressure
(min. 6 bar or no air)
-
-
the machine cannot be started, machine stops if it
is running;
to restart press 4, 5 push-buttons
Warning light g: Tape end/breakage
-
-
the machine cannot be started, machine stops if
it is running;
to restart press 3, 4, 5 push-buttons
2012 March
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10-SAFETY DEVICES OF THE MACHINE
10.1 Blade and Safety Guards
3308mm
Both the top and bottom taping units have a blade
guard (See Manual 2: AccuGlide™ 3 Taping
Heads - 2 Inch).
E-Stop
Power
WARNING
Start
Stop
• To reduce the risk associated with
sharp blade hazards:
− Keep hands and fingers away from tape
cutoff blades under orange blade guards.
The blades are extremely sharp.
Figure 10-2
Safety Guard
WARNING
It limits the access to the machine, protecting the
operator from the moving parts (Figure 10-1).
•
To reduce the risk associated with
mechanical and electrical hazards:
− Allow only properly trained and qualified
personnel to operate and service this
equipment.
10.3 Stop Switches
The Model 800rf Type 40800 Case Sealer is equipped
with three STOP switches. Their locations are shown
in Figure 10-2. Pressing either of the red E-Stop
switches stops the machine, removing electrical power
and air pressure from the case sealer. To restart the
machine, you must turn and release the E-Stop switch
and then press the RESET button and the START (I)
button on the Electrical Control Panel.
Figure 10-1
Pressing the STOP (O) button on the Electrical Control
Panel stops the machine and does not remove power
from the controller. To restart the machine, you must
press the RESET button and then the START (I) button.
WARNING
• To reduce the risk associated with
hazardous voltage:
10.4 Electric System
− Position electrical cord away from foot
and vehicle traffic.
The electric system is protected by a ground wire
whose continuity has been tested during the final
inspection. The system is also subject to insulation
and dielectric strength tests.
10.2 Emergency Stop Button
Note: The case sealer has a circuit breaker
located in the electrical enclosure on the machine
frame. If circuit becomes overloaded and circuit
breaker trips, unplug the machine electrical
cord and determine cause of overload. After two
minutes, reset the circuit breaker. Plug machine
electrical cord into outlet and restart machine by
pushing the On/Off switch to the On (I) position.
The box drive belts are turned on and off with the
electrical switch on the side of the machine frame.
The machine electrical supply can be turned off
by pressing the latching emergency stop switch.
To restart machine, rotate the emergency stop
switch clockwise to release the switch latch.
Restart machine by turning the On/Off switch to
the Off (O) position and then to the On (I) position
(Figure 10-1).
Important: The use of an extension cord is not
recommended.
2012 March
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11 - SET UP AND ADJUSTMENTS
11.1 Tape Loading on the Top Unit
Figure 11-1
Insert a tape roll on the drum and push it fully forward.
Attach the tape leg to the threading tool (supplied with
the tools kit) Figure 11-1.
Figure 11-2
Insert the plastic threading leader through the taping
unit. Take care to keep hands away from the tape
cutting blades (Figure 11-2 and 11-3).
Figure 11-3
Figure 11-4
Adhesive
Adhesive
Follow the path through the unit as shown on picture
(Figure 11-4) and make sure that the adhesive side is
placed on the correct side.
Adhesive
Pull and cut off the excess tape using a pair of
scissors as shown (Figure 11-5 and 11-6).
Adhesive
Figure 11-6
Figure 11-5
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11 - SET UP AND ADJUSTMENTS (continued)
11.2 Tape Loading on the Bottom Unit
Remove the bottom taping unit from its housing and
put it on a working bench (Figure 11-7).
-
-
Put a tape roll on the drum and thread the tape
through the unit as shown on the label in the
same manner as for the top unit (Figure 11-8).
Put the bottom unit back into its housing.
11.3 Tape Drum Alignment
Figure 11-7
Check the centering of the tape on the rollers of
the taping unit. If necessary unscrew the nut 1 and
adjust the screw (2) (Figure 11-9).
One Way
Tension
Roller
#2
Tension
Wrap
#1
11.4 Tape Drum Friction Brake Adjustment
Roller
Check the tape tension:-with PVC the tape drum
must be free-with OPP the tape drum must be
slightly frictioned
Knurled
Roller
Wrap
Roller
#3
11.5 Adjustment of Taping Units According to
the Type of Boxes
Applying
Roller
Adjust the main spring:-decrease the spring load
for light boxes;-increase the spring load for heavy
boxes (Figure 11-10).
Threading
Needle
Figure 11-8
#4
1
CAUTION
• To reduce the risk associated with
pinches hazards:
2
− Keep hands clear of the upper head
support assembly as boxes are
transported through the machine.
Figure 11-9
− Keep hands, hair, loose clothing, and
jewelry away from box compression rollers.
− Always feed boxes into the machine by
pushing only from the end of the box.
− Keephands,hair,looseclothing,andjewelry
away from moving belts and taping heads.
+
_
Important – If drive belts are allowed to slip on
box, excessive belt wear will occur.
Note - For belt replacement and tension
specifications - refer to Section 13 /
Maintenance and Repairs).
Figure 11-10
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11 - SET UP AND ADJUSTMENTS (continued)
Figure 11-11
11.6 Main Pressure Regulator
A
A) it adjusts the entry working pressure
B) gauge to read the entry air pressure
Optimal working pressure: 6 BAR
Feeding tube diameter: 10mm
Note: in case the working pressure is below 6 BAR or
the feeding tube has a small diameter, some
malfunctions can happen! (ex: the upper group
comes down, the rear flap folder works but the
machine stops)
B
11.7 Centering Guides Pressure
1) Pressure regulator with built-in pressure
gauge. The pressure regulator 1 located on
the front junction box adjusts the pressure
of the centering guides of the infeed conveyor.
Figure 11-12
Working pressure: 2,5÷3,5 bar (entry pressure: 6 bar).
11.8 Side Drives Pressure Adjustment
2) Pressure regulator with built-in pressure
gauge. The pressure regulator 2 located
on the front junction box adjusts the
pressure of the side drives against the box.
Figure 11-13
- Increase for strong or heavy boxes.
- Decrease for light boxes.
Working pressure: 2,5÷3,5 bar
CAUTION
Figure 11-14
• To reduce the risk associated with
pinches hazards:
2
− Keep hands clear of the upper head
support assembly as boxes are
transported through the machine.
− Keep hands, hair, loose clothing, and
jewelry away from box compression rollers.
− Always feed boxes into the machine by
pushing only from the end of the box.
− Keep hands, hair, loose clothing, and
jewelry away from moving belts and
taping heads.
Figure 11-15
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11 - SET UP AND ADJUSTMENTS (continued)
11.9 Box Height Pick-up
3) Pressure regulator with built-in pressure
gauge. The pressure regulator 3 adjusts the
pressure according to the board strength.
-
-
-
Decrease in case of light boxes.
Increase in case of strong boxes.
Minimum pressure must be adjusted so
that the paddle returns automatically in
position once the box is passed.
Figure 11-16
2
Working pressure: 0,5÷1,0 bar (entry pressure: 6 bar).
11.10 Upper Unit Descent Pressure Regulator
4) Pressure regulator with built-in pressure
gauge. The pressure regulator 4 adjusts the
pressure according to the board strength.
3
-
-
Decrease in case of light boxes.
Increase in case of strong boxes.
Figure 11-17
Working pressure: 2÷3 bar (entry pressure: 6 bar)
Figure 11-18
2
3
Figure 11-19
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11 - SET UP AND ADJUSTMENTS (continued)
11.11 Pneumatic Speed Regulators
A) Upper unit ascent-descent speed regulators
B) Centering guides (infeed conveyor) speed
regulators
C) Side belts opening-closing speed regulators
Side belts opening-closing speed regulators.
These are not common operations. They have to be
made only when it has been necessary to work on the
pneumatic cylinder.
To change the speed, do as follows:
1) Unscrew the locking nut 1
2) Turn the knob 2 clockwise to reduce the belts
closing speed; counter-clockwise to increase the
belts closing speed.
3) unscrew the locking nut 3
4) turn the knob 4 clockwise to reduce the belts
opening speed, counter-clockwise to increase the
belts opening speed.
A
B
C
Figure 11-20
Centering guides opening-closing speed regulators
Figure 11-21
A
B
C
These are not common operations. They have to be
made only when it has been necessary to work on the
pneumatic cylinder.
1
3
4
2
To change the speed, do as follows:
1) unscrew the locking nut 1
2) turn the knob 2 clockwise to reduce opening
speed; counter-clockwise to increase opening
speed.
DESCENT
ASCENT
3) unscrew the locking nut 3
Figure 11-22
4) turn the knob 4 clockwise to reduce closing
speed, counter-clockwise to increase closing
speed.
1
3
4
2
Upper unit ascent-descent speed regulators
These are not common operations. They have to be
made only when it has been necessary to work on the
pneumatic cylinder.
OPENING
CLOSING
Figure 11-23
To change the speed, do as follows:
1) unscrew the locking nut 1
1
3
4
2) turn the knob 2 clockwise to reduce the descent
speed; counter-clockwise to in-crease the
descent speed.
2
3) unscrew the locking nut 3
4) turn the knob 4 clockwise to reduce the ascent
speed, counter-clockwise to increase the ascent
speed.
CLOSING
OPENING
34
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11 - SET UP AND ADJUSTMENTS (continued)
11.12 Speed Regulators of the Rear Flap Folder
2
These are not common operations. They have to be
made only when it has been necessary to work on the
pneumatic cylinder.
1
To change the speed, do as follows:
The speed of the rear flap folder unit can be adjusted
by the flow regulators mounted on the pneumatic
cylinders.
Figure 11-24
3
It is necessary to introduce a screw driver into the hole
corresponding to the regulator:
4
1) to adjust the descent speed of the arm.
2) to adjust the ascent speed of the arm.
3) to adjust the descent speed of the flap
folder.
4) to adjust the ascent speed of the flap folder.
Figure 11-25
11.13 Adjustment of the Upper Unit Height
In case the height of the box to be sealed is not higher
then 300mm, it is possible to stop the ascent of the up-
per group so to reduce the time of the sealing cycle.
1
To limit the upper group ascent move down the mag-
netic sensor 2 located on the air cylinder 1, machine
side operator, after have removed the guard.
Turn the cam screw 3 to reposition the sensor.
2
3
Position the sensor so that the upper unit stops at
100mm above the box height.
Figure 11-26
35
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11 - SET UP AND ADJUSTMENTS (continued)
B
2
11.14 Adjustment of the Sensor that Stops the
Descent of the Upper Unit
A
3
The descent of the upper group is stopped when the
sensor 1 is activated (yellow led up).
The sensor is mounted on the cylinder 2 by the
support 3.
1
To change the intervention time of the sensor do as
follows:
1) Loosen, the screw 4 of the support;
2) Move the support with the sensor along
the cylinder;
4
Figure 11-27
Towards A
Before
Figure 11-28
Towards A
Towards A to delay the braking.
After
Figure 11-29
Towards B
Before
Figure 11-30
Towards B
Towards B to anticipate the braking.
After
Figure 11-31
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11 - SET UP AND ADJUSTMENTS (continued)
11.15 Adjustments of the Side Compression Rollers
-
+
To increase or decrease the pressure of the side rollers
on the box, do as follows:
-
+
-
-
-
loosen the nuts;
change the position of the rollers;
lock the nuts.
Figure 11-32
-
increase the pressure when the upper flaps
are not well closed after the sealing.
Before
Figure 11-33
After
-
decrease the pressure when the upper flaps
are one upon the other.
Before
After
Figure 11-34
11.16 Adjustment of the Magnetic Limit Switch on
the Side Drives Air Cylinder
Limit switch 2 on the air cylinder body - check maximum
closure of the side drives avoiding that the compression
rollers hit the upper unit. Some little adjustments are
possible by moving the limit switch longitudinally on the
cylinder body; to do this, loosen the cam screw 3.
1
3
2
Figure 11-35
37
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11 - SET UP AND ADJUSTMENTS (continued)
6
5
4
3
2 1
S
D
Figure 11-36
11.17 Use and Adjustments of the Photocells
Photocell 1
The photocell does not operate at the first machine starting ; when it is obscured by the next box the motorized
plane of the infeed conveyor stops. No adjustment is necessary.
Photocell 2
When is obscured by the box the motorized plane goes down and the side guides center the box. No adjustment
is necessary.
Photocell 3
It controls the closure of the side drives and and the descent of the rear flap folder. The position can be changed
according to box lengthy; move the photocell towards D for long boxes, towards S for short boxes.
Photocell 4
It stops the side drives and control the upper unit descent. No adjustment is necessary.
Photocell 5
When the box is passed it controls the machine reset for a new working cycle. No adjustment is necessary.
Photocell 6
When is obscured stops the machine and activates the ‘full line’ warning light on the control board. It's a tempo-
rary stop; he machine restarts just when the box is removed an so the photocell is rearmed. No adjustment is
necessary.
38
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12-TROUBLE-SHOOTING
The Troubleshooting Guide lists some possible machine problems, causes and corrections.
Also see Manual 2 "Troubleshooting" for taping head problems.
12.1 Troubleshooting Guide
Correction
Problem
Cause
Check the position.
Tape is not centered on the box.
The side belts are not correctly
positioned.
Check the flaps dimensions; the
flaps must be equals.
The box flaps are not centered.
Adjust the tape position.
Tape is not positioned in the
center of the taping head.
Check.
The length of the front tape leg on
the box is not constant.
Tape path through the heads is
not correct.
Adjust the tension.
Adjust
Type unwind tension too loose.
Knurled roller friction too loose.
Taping head idler rollers
Clean and lubricate the rollers
Clean.
The blade does not cut properly.
Blade dirty of adhesive.
Tape tension not enough.
Increase the friction on the core-
holder.
Springs on cutting lever not strong
enough.
Replace.
Replace the blade
Blade damaged (broken teeth).
Replace/Clean.
Blade does not cut properly.
Main spring is not tensioned.
The tape is not well applied on the
rear of the box.
Adjust the spring tension.
Clean and lubricate the rollers.
Adhesive residues on the head
rollers.
The head comes down and crash
the box.
Check the photocell position
The box does not stop properly
against the gate (stop device) on
the machine rollers.
Check the pressure value
Check for jams (inside frictions)
The box height pick-up is not
correctly positioned.
Check position of the magnetic
limit switch. Check magnetic limit
switch ope-ration.
The magnetic limit switch on the
the box height pick-up cylinder is
not correctly positioned or is not
working.
(continued on next page)
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12-TROUBLE-SHOOTING (continued)
Troubleshooting Guide
Problem
Cause
Correction
The box is not dragged under the
head.
The box is too full load; box side
flaps are opened.
Check.
Replace as necessary.
Replace valve
Driving pulley rings on motorizing
side units are worn out.
Check pressure value (working
pressure)
Motorizing side units low
pressure.
The head is not correctly
positioned; it is too down.
Defective head power valve
Check the magnetic limit switch
position on the box height pick-up
cylinder.
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13-MAINTENANCE AND REPAIRS
13.1 Safety Measures (see section 3)
13.2 Tools and Spare Parts Supplied with
the Machine
Carrying out maintenance and repairs may imply
the necessity to work in dangerous situations.
See Spare Parts Order Section.
13.3 Recommended Frequency of Inspection and Maintenance Operations
Operation
Frequency
Qualification
Sections
Inspection safety features
Cleaning of machine
Cleaning of cutter blade
Oiling of felt pad
Lubrication
Blade replacement
Drive belt replacement
daily
weekly
weekly
weekly
monthly
when worn
when worn
1
1
2
2
2
2
2
13.4
13.5
13.6
13.7
13.7-13.8
See Manual 2
13.10
13.4 Inspections to be Performed Before and
After Every Maintenance Operation
13.7 Cleaning of Cutter Blade
Qualification 2
Should tape adhesive build-up occur, carefully wipe
clean with oily cloth or brush (Figure 13-1). Oil pre-
vents the build-up of tape adhesive.
Before every maintenance operation, turn the main
switch OFF (O) and disconnect. During the mainte-
nance operation, only properly trained and qualified
personnel must work on the machine. At the end
of every maintenance operation check the safety
devices.
(See manual 2.)
13.5 Check Efficiency of Safety Features
1. Blade guard assembly upper taping head
2. Blade guard assembly lower taping head
3. Latching Emergency stop button with mechanical
lock (interrupt supply of electrical power)
4. Turn the main switch STOP/OFF (O)
5. Safety guards top drive belts
WARNING
• To reduce the risk associated with
mechanical and electrical hazards:
− Read, understand, and follow all safety
and operating instructions before
13.6 Cleaning of Machine
Qualification 1
operating or servicing the case sealer.
A weekly cleaning with dry rags or diluted detergents
is necessary. Cardboard boxes produce a significant
quantity of dust and paper chips when processed
or handled in case sealing equipment. If this dust is
allowed to build up on machine components, it can
cause component wear and over-heating of drive
motors. The dust build up is best removed from the
machine with a vacuum cleaner. Depending on the
number of cartons processed, this cleaning should
be done weekly. Excessive build-up that cannot be
removed by vacuuming should be removed with a
damp cloth.
− Allow only properly trained and qualified
personnel to operate and service this
equipment.
• To reduce the risk associated with
pinches, entanglement and hazardous
voltage:
− Turn electrical and air supply off and
disconnect before performing any adjust-
ments, maintenance or servicing the
machine or taping heads.
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13-MAINTENANCE AND REPAIRS (continued)
13.8 Securities Check-up
1) Tape units blade guards;
2) Lockable emergency stop push-buttons;
3) Rigid protection plate mounted on the side
drives;
1
4) Safety guards;
1
13.9 Machine Lubrication
Lubricate quarterly with grease/Metal/metal
Figure 13-1
1) Slide cross bar ball guides for side drives
(grease nipples on the blocks) ;
2
2
2) Columns-upper unit cross bar ball guides
(grease nipples on the blocks);
Figure 13-2
3) Side compression rollers ball guides
(grease nipples on the blocks).
3
13.10 Suggested Products for Lubrication
Grease Type:
Synthetic spray lubricant.
Figure 13-3
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Maintenance (continued)
WARNING
Off
•
To reduce the risk associated with
mechanical and electrical hazards:
− Turn electrical and air supply off
and disconnect before performing any
adjustments, maintenance or servicing
the machine or taping heads
• To reduce the risk associated with
Figure 13-4
impact hazards:
− Always use appropriate supporting
means when working under the upper
drive assembly
13.11 Side Drive Belts Replacement
Operator - Skill Level 2.
Note: in order to convey the case correctly, it is nec-
Figure 13-5
essary that both belts have the same level of wear.
Remove the plug from the mains and turn the air off
Disconnect the plug from the socket.
Loosen and remove the bolts that fix the connecting
rod to the side flap folder.
Figure 13-6
Remove the side drives locking screws.
Figure 13-7
Remove the side drive and place it on a working table.
Figure 13-8
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13-MAINTENANCE AND REPAIRS (continued)
Remove the locking screws and the protection
covers.
Figure 13-9
Figure 13-10
Figure 13-11
Loosen the tensioning screws.
Release the nut of the tensioning plate.
Remove and replace the drive belt.
Important Before setting the new belt, check the
wear of the orange plastic rings on the drive
pulleys: replace them if they are worn out.
Figure 13-12
WARNING
•
To reduce the risk associated with
mechanical and electrical hazards:
−
Turn electrical and air supply off and
disconnect before performing any
adjustments, maintenance or servicing
the machine or taping heads
Figure 13-13
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Adjustments (continued)
13.12 Box Drive Belt Tension
The two (2) continuously moving drive belts convey boxes through the tape applying mechanism.
The box drive belts are powered by an electric gear motor.
Tension adjustment of these belts may be required during normal operation. Belt tension must be adequate to
positively move the box through the machine and the belts should run fully on the surface of the pulleys at each
end of the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension. Each
belt is adjusted separately.
Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3.5kg [7lbs.]
applied at the mid span, as shown in Figure 13-14, will deflect the belt 25mm [1 inch]. This will assure positive
contact between the belt and the drive pulley on the discharge end of the drive assembly.
Box Drive Belt
3.5kg (7lbs) Pull Force
with 25mm (1 inch) at Mid span
Discharge End
Infeed End
Figure 13-14 Box Drive Belt Tension Adjustment
13.13 Adjustment of the Upper Assembly
Descent Brake
The brake adjustment must be done when the upper
group does not stay in position and tends to come
down further.
- Loosen the screw 1
- Turn the ring nut 2 clockwise
- Tighten the screw 1
Do this operation on both cylinders.
2
1
Figure 13-15
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13-MAINTENANCE AND REPAIRS (continued)
13.14 List of the Maintenance Operations
Date:
Description of Operation
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
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________
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________
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________
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________
________________________________________________________________
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________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
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14-ADDITIONAL INSTRUCTIONS
15-ENCLOSURES / SPECIAL INFO.
14.1 Information for Disposal of Machine
15.1 Statement of Conformity
The machine is composed of the following materials:
See Section 1.
- Steel structure
- Nylon rollers
15.2 Emission of Hazardous Substances
- Drive belts in PVC
- Nylon pulleys
Nothing to report
For machine disposal, follow the regulations
published in each country.
15.3 List of Safety Features
List of components/assemblies with safety
functions
14.2 Emergency Procedures
In case of danger/fire:
Disconnect plug of power cable from power supply.
(Figure 14-1)
- LATCHING EMERGENCY STOP BUTTON
- Thermal cut-out relay
- Fixed guards upper drive belts
- Blade guard assemblies on both taping heads
IN CASE OF FIRE
- Important: Install earth wire protection on
Use a fire extinguisher containing CO2 (Figure 14-2).
electrical installation.
All safety features/components must be explained
and highlighted to all operators and to the person
responsible for spare parts in order to ensure that
these components are always on hand or ordered
as a priority procedure.
ONLY USE ORIGINAL REPLACEMENT PARTS
15.4 Copies of Test Reports, Certifications (etc.)
Required by User
NA
Figure 14-1
Figure 14-2
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16-Electrical Technical Diagram
WARNING
•
To reduce the risk associated with mechanical and electrical hazards:
−
Turn electrical and air supply off and disconnect before performing any adjustments,
maintenance or servicing the machine or taping heads
51
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16-TECHNICAL DIAGRAMS
16.1 Electric Diagram - Page 2A
(see next Page 2B)
4
3B
4C
4
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16-TECHNICAL DIAGRAMS (continued)
16.1 Electric Diagram - Page 2B
(see previous Page 2A)
3
4
3A
4A
3B
4C
4
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16-Pneumatic Technical Diagram
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16-TECHNICAL DOCUMENTATION AND INFORMATION (continued)
16.3 Spare Parts Order
The following parts are normal wear items and should be ordered and kept on hand as used.
Qty.
Part Number
Description
4
78-8054-8841-4
Belt – Drive W/Pin
Also see Manual 2 for recommended taping head spare parts.
Label Kit
In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety.
A label kit, part number 78-8098-9177-9 is available as a stock item. It contains all the safety labels used on
the 800rf Random Case Sealer.
Tool Kit
A tool kit, part number TBA, is supplied with the machine. The kit contains the necessary open end and hex socket
wrenches for use with the metric fasteners on the case sealer. The threading tool, part number 78-8076-4726-4,
contained in above kit is also available as a replacement stock item.
Replacement Parts Ordering Information and Service
Refer to the first page of this instruction manual "Replacement Parts and Service Information".
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800rf Random Case Sealer, Type 40800
Frame Assemblies
To Order Parts:
1. Refer to first illustration, Frame Assemblies, for the Figure Number that identifies a specific portion of the
machine.
2. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number.
3. The Parts List that follows each illustration, includes the Reference Number, Part Number and Part
Description for the parts on that illustration.
Note – The complete description has been included for standard fasteners and some commercially
available components. This has been done to allow obtaining these standard parts locally, if desired.
4. Order parts by Part Number, Part Description and Quantity required. Also include the model/machine name,
machine type, and serial number that are located on the identification plate.
5. Refer to the first page of this instruction manual “Replacement Parts and Service Information” for
replacement parts ordering information.
Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are
available only on special order. Contact 3M/Tape Dispenser Parts to confirm item availability.
Options and Accessories
For additional information on the options and accessories listed below, contact your 3M Representative.
Part Number
Option/Accessory
78-8069-3983-7
70-0064-4963-4
70-0064-4962-6
78-8095-4854-4
78-8095-4855-1
Caster Kit Attachment
AccuGlide 3 Upper Taping Head - 2 inch, Type 10800
AccuGlide 3 Lower Taping Head - 2 inch, Type 10800
2-Inch Tape Edge Fold Attachment, Upper Head
2-Inch Tape Edge Fold Attachment, Lower Head
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800rf Random Case Sealer
Figure 15077
Figure 15076
Figure 10440
Figure 15071
Figure 15072
Figure 15294
15082
All Pneumatic
Components
and Plumbing
Figure 15075
Figure 15295
Figure 15079
Figure 15078
Figure 15096
Figure 15073
See End of Manual for Infeed Conveyor
Illustrations and Parts Lists.
Frame
Assemblies
2012 March
800rf-NA
59
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800rf
12
14
8
10
11
19
18
7
5
11
6
10
1
19
18
9
7
13
16
3
15
2
16
13
4
17
17
Figure 15071
2012 March
800rf-NA
60
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800rf
Figure 15071
Ref. No.
3M Part No.
Description
15071-1
15071-2
15071-3
15071-4
15071-5
15071-6
15071-7
15071-8
15071-9
15071-10
15071-11
15071-12
15071-13
15071-14
15071-15
15071-16
15071-17
15071-18
15071-19
78-8119-8507-2
78-8119-8508-0
78-8137-3606-9
78-8060-7568-1
78-8076-5081-3
78-8060-7566-5
78-8060-7565-7
78-8060-7558-2
78-8076-5080-5
78-8060-7561-6
78-8060-7562-4
26-1002-5836-2
26-1003-6916-9
78-8114-4903-8
26-1005-6859-6
78-8119-8510-6
78-8017-9170-4
26-1003-7957-2
26-1000-0010-3
Support Assy - Guide, R/H
Support - Guide, L/H
Height Positioner
Bearing 618/9 / 9 -17-4
Fork - Cylinder
Stud Fork
Ring
Spacer, Cylinder
Guide - Box
Spacer
Spacer
Screw Hex Hd. M6X40
Nut Locking Plastic Insert M6
Screw - Special, M5
Nut Self Locking M-5
Washer - Special
Screw - Phillips FH M4X8
Screw Soc. Hd. Hex Hd.. M6X16
Washer - Flat M6
2012 March
800rf-NA
61
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800rf
Figure 10440
2012 March
800rf-NA
62
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800rf
Figure 10440
Ref. No.
3M Part No.
Description
10440-1
10440-2
10440-3
10440-4
10440-5
10440-6
10440-7
10440-8
10440-9
10440-10
10440-11
10440-12
10440-13
10440-14
10440-15
10440-16
10440-17
10440-18
10440-19
10440-20
10440-21
10440-22
78-8070-1564-5
78-8070-1565-2
78-8070-1566-0
78-8070-1395-4
78-8070-1568-6
78-8076-4519-3
78-8017-9169-6
78-8098-8827-0
78-8098-8749-6
78-8098-8817-1
26-1002-5753-9
78-8060-8172-1
78-8052-6271-0
78-8100-1048-4
78-8017-9077-1
78-8032-0375-7
78-8070-1215-4
26-1000-0010-3
78-8010-7169-3
78-8060-8474-1
26-1004-5510-9
78-8098-8816-3
Tape Roll Bracket Assembly
Tape Drum Bracket Assembly
Bracket – Tape Drum
Bracket – Bushing Assembly
Cap – Bracket
Shaft – Tape Drum
Nut – M18 x 1
Tape Drum Sub-Assembly - 2 Inch
Tape Drum
Leaf Spring
Screw – Self Tapping
Washer – Friction
Washer – Tape Drum
Spring – Core Holder
Nut – Self Locking, M10 x 1
Screw – Hex Hd, M6 x 16
Spacer – Stud
Washer – Flat, M6
Screw – Hex Hd, M6 x 12
Tape Drum Assembly – 2 Inch Head
Washer - Plain, M10
Latch - Tape Drum
2012 March
800rf-NA
63
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800rf
13
1
12
10
11
6
7
1
9
8
4
2
5
3
Figure 15072
2012 March
800rf-NA
64
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800rf
Figure 15072
Ref. No.
3M Part No.
Description
15072-1
15072-2
15072-3
15072-4
15072-5
15072-6
15072-7
15072-8
15072-9
15072-10
15072-11
15072-12
15072-13
78-8137-3607-7
78-8137-3608-5
78-8137-3609-3
78-8017-9318-9
78-8017-9313-0
78-8137-3601-1
78-8137-3611-9
26-1003-5820-4
78-8005-5741-1
78-8137-0902-5
78-8094-6247-2
78-8010-7169-3
78-8137-3612-7
Frame - Upper Head- R/H
Frame - Upper Head- L/H
Screw - M8 X 20
Washer-Plain-Metric M8
Nut Self Locking M8 Nick. Pl.
Holder - Upper Head- R/H
Holder - Upper Head- L/H
Screw - Hex Hd..M-5 X 12
Washer - Flat, M5
Knurled Knob
Spacer
Screw - Metric, M6 X 12, Hex Hd..
Rear Plate
2012 March
800rf-NA
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800rf
1
5
4
2
3
4
5
14
6
7
9
15
10
1
13
1
111
10
9
8
12
1
Figure 15073
2012 March
800rf-NA
66
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800rf
Figure 15073
Ref. No.
3M Part No.
Description
15073-1
15073-2
15073-3
15073-4
15073-5
15073-6
15073-7
15073-8
15073-9
15073-10
15073-11
15073-12
15073-13
15073-14
15073-15
78-8137-3613-5
78-8137-3614-3
78-8054-8862-0
78-8010-7169-3
26-1000-0010-3
26-1003-7963-0
78-8017-9318-9
78-8137-3615-0
26-1003-7964-8
78-8017-9318-9
78-8137-3616-8
26-1005-6893-5
78-8137-3617-6
26-1003-7957-2
26-1000-0010-3
Frame - Bottom Head- R/H
Frame - Bottom Head- L/H
Spacer - 12 X 12 X 1 - M40
Washer - Flat M6
Screw - Metric, M6 X 12, Hex Hd..
Screw - Soc. Hd. M8 X 16
Washer - Plain - Metric M8
Cylinder Support
Screw Soc. Hd. Hex Soc. Dr., M8 X 20
Washer - Plain - Metric M8
Screw Soc. Hd. Hex Hd.. M6 X 60
90 Degree Elbow
Plate - Box-Holder
Screw Soc. Hd. Hex Hd.. M6 X 16
Washer - Flat M6
2012 March
800rf-NA
67
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800rf
14
15
41
13
16
8
37
3
31
32
38
30
15
18
34
1
17
12
36
33
9
40
39
35
28
29
22
19
20
1
23
27
3
2
21
24
2
25
11
10
26
2
2
4
5
6
7
Figure 15074
2012 March
800rf-NA
68
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800rf
Figure 15074
Ref. No.
3M Part No.
Description
15074-1
78-8137-3618-4
78-8137-3619-2
78-8137-3620-0
78-8023-2551-0
78-8137-3621-8
78-8052-6709-9
78-8032-0375-7
78-8137-3622-6
26-1003-7966-3
78-8017-9313-0
78-8017-9318-9
78-8137-3623-4
78-8137-3624-2
78-8137-3625-9
78-8017-9303-1
78-8137-3626-7
78-8032-0375-7
26-1000-0010-3
78-8137-3627-5
78-8137-3628-3
78-8137-3629-1
78-8054-8785-3
78-8060-8488-1
26-1005-6859-6
78-8005-5741-1
78-8046-8269-4
78-8137-3630-9
26-1003-7963-0
78-8017-9318-9
78-8137-3631-7
78-8137-3632-5
26-1003-5833-7
78-8091-0418-1
26-1000-0010-3
78-8091-0315-9
78-8057-5747-9
78-8137-3633-3
78-8060-7699-4
78-8042-2919-9
78-8010-7169-3
26-1017-3313-2
Crossbar- Drive Assy Guides
Sprocket - 3/8" Assy
15074-2
15074-3
Sprocket - 3/8" - 35 Teeth
Bearing - 6005-2RS
15074-4
15074-5
Stop Ring
15074-6
Washer - Special
15074-7
Screw Metric M6 X 16 Hex Hd..
Rail Linear Guide
15074-8
15074-9
Screw, Soc. Hd Hex Soc M8 X 30
Nut Self Locking M8 Nick. Pl.
Washer-Plain-Metric M8
Slide Guide
15074-10
15074-11
15074-12
15074-13
15074-14
15074-15
15074-16
15074-17
15074-18
15074-19
15074-20
15074-21
15074-22
15074-23
15074-24
15074-25
15074-26
15074-27
15074-28
15074-29
15074-30
15074-31
15074-32
15074-33
15074-34
15074-35
15074-36
15074-37
15074-38
15074-39
15074-40
15074-41
Lower Block
Vertical Block
Screw - Soc.Hd Hex. Hd M10 X2 0
Side Plate
Screw Metric M6X16 Hex Hd..
Washer - Flat M6
Wishbone - L/H
Wishbone - R/H
Junction For Chain
Rod - Threaded Right/Left
Screw - Hex Hd.. M5 X 20
Nut Self Locking M-5
Washer - Flat, M5
Connecting - LINK - 3/8" Pitch Chain
Chain - P=3/8" - L=57
Screw - Soc. Hd. M8 X 16
Washer-Plain-Metric M8
Swinging Flange
Fixing Plate For Cylinder
Screw Hex Hd. 6 X 30
Nut - Self-Locking, M6
Washer - Flat M6
Elbow - 3199.08.13
Mount, Cylinder Rod End
Buffer For Cylinder
Washer /12-45,5 X 4
Washer - Triple, M6
Screw-Metric, M6 X 12, Hex Hd..
Limit SwitchSME-8M-DS-24V-K-0,3-M8D
2012 March
800rf-NA
69
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800rf
4
2
3
25
3
6
7
26
14
12
1
15
13
8
1
24
11
11
19
4
23
9
22
17
1
16
4
10
21
5
18
20
Figure 15075
2012 March
800rf-NA
70
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800rf
Figure 15075
Ref. No.
3M Part No.
Description
15075-1
78-8137-3634-1
78-8137-3635-8
78-8137-3636-6
78-8137-3637-4
26-1001-9843-6
26-1005-5316-8
78-8010-7417-6
78-8005-5741-1
78-8137-3638-2
78-8114-4977-2
78-8076-4629-0
78-8052-6703-2
26-1003-5842-8
26-1004-5507-5
78-8076-4664-7
78-8137-3609-3
78-8137-3640-8
78-8137-3641-6
78-8137-3642-4
78-8060-7752-1
78-8137-3643-2
78-8137-3639-0
26-1004-5507-5
78-8017-9313-0
78-8137-3644-0
78-8137-3645-7
78-8137-3646-5
Bottom Plate For Side Roller R/H
Bottom Plate For Side Roller L/H
Top Plate For Side Roller
Block For Union Plates
Screw Flat Soc. Hd.M6 X 16
Screw, Flat Hd. Hex Dr. M5 X 16
Nut - Metric, Hex Stl. M5
Washer - Flat, M5.
15075-2
15075-3
15075-4
15075-5
15075-6
15075-7
15075-8
Junction
15075-9
Roller - Compression
Shaft - Roller
15075-10
15075-11
15075-12
15075-13
15075-14
15075-15
15075-16
15075-17
15075-18
15075-19
15075-20
15075-21
15075-22
15075-23
15075-24
15075-25
15075-26
Washer - Special
Screw Hex Hd.. M8 X 20
Washer M8
Union - Female
Screw M8 X 20
Rod w/Bearing
Rod - Assy
Rubber Grommet
Bearing - Linear LBCR, O.D. M32
Bushing
Screw - Flat HD, Soc. Dr. M8 X 30
Washer M8
Nut Self Locking M8 Nick. Pl.
Rod - Guide For Side Roller
Slide Guide
Fixing Plate
2012 March
800rf-NA
71
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800rf
31
6
3
32
33
1
4
5
29
36
35
14
26
17
1
18
16
28
15
11
27
9
8
10
7
24
25
12
1
13
23
34
30
1
18
2
2
23
38
20
37
18
21
1
17
2
22
Figure 15076
2012 March
800rf-NA
72
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800rf
Figure 15076
Ref. No.
3M Part No.
Description
15076-1
78-8137-3647-3
78-8137-3648-1
26-1003-7964-8
78-8137-3649-9
78-8076-5477-3
78-8060-7918-8
78-8010-7418-4
78-8137-3645-7
78-8137-3651-5
26-1003-7965-5
78-8137-3652-3
78-8137-3653-1
78-8137-3654-9
78-8023-2334-1
78-8137-3655-6
78-8094-6339-7
78-8094-6338-9
26-1003-7963-0
78-8017-9318-9
26-1017-3315-7
78-8094-6335-5
78-8056-3965-1
78-8091-0315-9
26-1005-6893-5
26-1017-3313-2
78-8057-5747-9
78-8137-3656-4
78-8091-0775-4
78-8137-3657-2
78-8137-3658-0
78-8129-6103-1
78-8137-3659-8
26-1003-5829-5
26-1000-0010-3
78-8137-3660-6
78-8060-7532-7
78-8017-9059-9
78-8060-7818-0
78-8005-5740-3
Outer Column Assy - R/H
Outer Column Assy - L/H
Screw Soc. Hd. Hex Soc. Dr., M8 X 20
Rail - Linear Guide
15076-2
15076-3
15076-4
Washer - Special / 6.5 X 20 X 4
Screw Flat Soc. Hd. M6X25
Nut - Metric, Hex, Stl., M6
Slide Guide
15076-5
15076-6
15076-7
15076-8
Fixing Block, Crossbar
Screw - Soc. Hd. Hx. Soc. M8 X 25
Lockwasher for M8 Screw
Crossbar, Flap Folder
Rail Linear Guide
15076-9
15076-10
15076-11
15076-12
15076-13
15076-14
15076-15
15076-16
15076-17
15076-18
15076-20
15076-21
15076-22
15076-23
15076-24
15076-25
15076-26
15076-27
15076-28
15076-29
Screw-Soc. Hd., Hex. Soc.M6 X 25
Stud - Cylinder
Washer - Flat, M16
Nut - Self Locking, M16
Screw - Soc. Hd. M8 X 16
Washer-Plain-Metric M8
Swinging Flange
Stud - Cylinder
Ring - 8 DIN 6799
Elbow - 3199.08.13
90 Degree Elbow
Limit Switch SME-8M-DS-24V
Mount, Cylinder Rod End
Spacer - Cylinder
Nut - M12 X 1.25
Cover - Cylinder, R/H
Cover - Cylinder, L/H
Screw - Special, M4 X 10
Crossbar, Column
15076-30
15076-31
15076-32
15076-33
15076-34
15076-35
15076-36
15076-37
15076-38
Screw Hex Hd..M6 X 12
Washer - Flat M6
Quick Exhaust
Nut M12 Self-Locking
Washer-Flat For M12 Screw
Screw, Hex Hd.. M4 X 12
Washer Plain - Metric M4 Nick.
2012 March
800rf-NA
73
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800rf
29
58
1
28
54
25
28
2
56
5
57
55
59
60
61
53
5
2
52
27
51
26
2
27
10
44
4
3
19
18
45
19
36
37
18
12
13
3
41
33
14
11
42
34
35
10
46
46
31
40
32
4
46
13
47
48
50
50
49
48
21
20
2
15
16
31
3
38
2
20
23
43
17
16
39
2
30
24
22
5
6
43
23
9
22
7
9
8
5
Figure 15077
2012 March
800rf-NA
74
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Figure 15077
Ref. No.
3M Part No.
Description
15077-1
15077-2
15077-3
15077-4
15077-5
15077-6
15077-7
15077-8
78-8137-3661-4
78-8137-3662-2
78-8137-3663-0
78-8137-3664-8
78-8119-8809-2
78-8119-8811-8
78-8091-0554-3
78-8023-2410-9
78-8091-0389-4
78-8054-8944-6
78-8057-5747-9
78-8137-3665-5
78-8137-3666-3
78-8054-8946-1
78-8119-8810-0
78-8137-3667-1
78-8137-3668-9
26-1003-5829-5
78-8094-6166-4
78-8005-5741-1
26-1005-6859-6
26-1003-5829-5
78-8010-7169-3
78-8057-5748-7
78-8137-3669-7
78-8076-5076-3
78-8010-7169-3
78-8017-9066-4
78-8137-3670-5
78-8114-4627-3
78-8100-1079-9
78-8100-1077-3
78-8100-1080-7
78-8017-9318-9
26-1003-7966-3
78-8010-7209-7
78-8042-2919-9
78-8060-7863-6
78-8076-4546-6
78-8114-4633-1
78-8017-9318-9
78-8017-9313-0
26-1000-0010-3
78-8017-9079-7
78-8114-4633-1
26-1004-5507-5
78-8017-9313-0
26-1003-5842-8
78-8100-0833-0
78-8017-9318-9
26-1003-7964-8
78-8017-9318-9
78-8005-5736-1
78-8129-6468-8
78-8129-6469-6
26-1002-5820-6
78-8005-5741-2
78-8137-3671-3
78-8054-8937-0
78-8017-9059-9
78-8056-3965-1
Support - Side Flap Folder
Arm - Rear Flap Folder
Support NSK
Spacer - Flap Folder
Rear Flap Folder Assy
Flap Folder Assy - Rear
Shaft - Flap Folder
Bearing - 6000-2RS O.D. M26
Spacer - Bearing
Shaft - 12 X M51
15077-9
15077-10
15077-11
15077-12
15077-13
15077-14
15077-15
15077-16
15077-17
15077-18
15077-19
15077-20
15077-21
15077-22
15077-23
15077-24
15077-25
15077-26
15077-27
15077-28
15077-29
15077-30
15077-31
15077-32
15077-33
15077-34
15077-35
15077-36
15077-37
15077-38
15077-39
15077-40
15077-41
15077-42
15077-43
15077-44
15077-45
15077-46
15077-47
15077-48
15077-49
15077-50
15077-51
15077-52
15077-53
15077-54
15077-55
15077-56
15077-57
15077-58
15077-59
15077-60
15077-61
Mount, Cylinder Rod End
Spacer
Spacer For Cylinder
Shaft - 5/8 X M51
Pivot - Rear Flap Folder
Spacer - Rear Flap Folder
Screw, Soc. Hd. Hex Soc M5 X 65
Screw Hex Hd.. M6 X 12
Washer - Star, M6
Washer - Flat, M5
Nut Self Locking M-5
Screw Hex Hd.. M6 X 12
Screw - Metric, M6 X 12, Hex Hd..
Mount, Cylinder Rod End
Bracket
Extension Flap Folder
Screw-Metric, M6 X 12, Hex Hd.
Screw - Metric, M5 X 12
Cover - Rear
Side Flap Folder Assy
Side Flap Folder
Block
Plate - Side Flap Folder
Washer - Plain - Metric M8
Screw, Soc. Hd Hex Soc M8 X 30
Screw, Soc. Hd.M6 X 12
Washer - Triple, M6
Threaded Rod M6 X 20
Knob
Screw - Soc. Hd. Hex Hd. M8 X 100
Washer - Plain - Metric M8
Nut Self Locking M8 Nick. Pl.
Washer - Flat M6.
Ring - Snap For M15 Shaft
Screw - Soc. Hd. Hex Hd.. M8 X 100
Washer M8
Nut Self Locking M8 Nick. Pl.
Screw Hex Hd..M8 X 20
Washer - M8
Washer - Plain - Metric M8
Screw Soc. Hd. Hex Soc. Dr., M8 X 20
Washer - Plain - Metric M8
Lock Washer - For M8 Screw
Union - Straight, BVND-M207
Nut
Screw - Hex Hd. M5 X 16
Washer - Flat, M5
Cover - Upper
Shaft - 12 X M100
Washer-Flat for M12 Screw
Ring - 8 DIN 6799
75
2012 March
800rf-NA
Download from Www.Somanuals.com. All Manuals Search And Download.
800rf
22
20
4
1
17
19
1
22
2
21
3
9
6
5
14
1
18
19
9
7
11
12
12
16
15
1
13
10
8
Figure 15078
2012 March
800rf-NA
76
Download from Www.Somanuals.com. All Manuals Search And Download.
800rf
Figure 15078
Ref. No.
3M Part No.
Description
15078-1
15078-2
15078-3
15078-4
15078-5
15078-6
15078-7
15078-8
15078-9
15078-10
15078-11
15078-12
15078-13
15078-14
15078-15
15078-16
15078-17
15078-18
15078-19
15078-20
15078-21
15078-22
78-8137-3672-1
26-1004-5507-5
26-1003-5842-8
78-8137-3673-9
78-8091-0656-6
78-8017-9318-9
78-8137-3674-7
78-8137-3675-4
78-8119-8549-4
78-8119-8548-6
78-8137-3676-2
78-8129-6293-0
26-1003-7957-2
78-8137-3677-0
26-1003-7957-2
26-1000-0010-3
78-8137-3678-8
78-8137-3679-6
78-8017-9066-4
78-8137-3680-4
78-8114-5064-8
78-8091-0656-6
Fixing Bracket, Box
Washer M8
Screw Hex Hd.. M8 X 20
Fixing Spacer, Box
Screw - Hex. Soc. Hd. M8 X 12
Washer - Plain - Metric M8
Pneumatic Box W/INS
Pneumatic Box Gate W/INS
Lock "Southco"
Foam Rubber
Fixing Plate For Gate
Hinge
Screw Soc. Hd. Hex Hd.. M6 X 16
Flow Regulator Support
Screw Soc. Hd. Hex Hd.. M6 X 16
Washer - Flat M6
Cover For Pneumatic Box
Plate - Pneumatic Box
Screw - Metric, M5 X 12
Adhesive Label - Pneumatic Box
Cap
Screw - Hex. Soc. Hd. M8 X 12
2012 March
800rf-NA
77
Download from Www.Somanuals.com. All Manuals Search And Download.
800rf
44
42
2
45
43
3
35
39
32
41
40
21
19
37
25
38
36
33
24
17
1
34
47
48
26
28
23
27
22
16
46
19
14
49 50
1
13
1
31
30
11
2
29
12
10
20
9
1
18
1
19
15
2
3
19
2
2
3
3
Optional
4
7
57
55
5
54
5
556
53
8
52
6
51
6
Figure 15079 / 1
2012 March
800rf-NA
78
Download from Www.Somanuals.com. All Manuals Search And Download.
800rf
Figure 15079 / 1
Ref. No.
3M Part No.
Description
15079-1
15079-2
15079-3
15079-4
15079-5
15079-6
15079-7
15079-8
78-8137-3681-2
78-8129-6370-6
78-8137-3682-0
78-8129-6096-7
78-8129-6371-4
78-8137-0641-9
78-8137-3683-8
78-8137-3684-6
78-8137-0635-1
78-8129-6100-7
26-1003-7963-0
78-8017-9318-9
78-8137-3685-3
26-1003-7949-9
78-8137-3686-1
78-8137-3687-9
78-8137-3688-7
78-8137-3689-5
78-8017-9066-4
78-8137-3690-3
78-8137-3691-1
26-1003-7957-2
26-1000-0010-3
78-8137-3692-9
78-8017-9066-4
78-8137-3693-7
26-1003-7957-2
78-8042-2919-9
78-8137-3694-5
26-1003-7957-2
26-1000-0010-3
78-8137-3695-2
26-1003-7957-2
26-1000-0010-3
78-8137-3696-0
78-8032-0382-3
78-8005-5741-1
78-8137-3697-8
26-1003-7957-2
26-1000-0010-3
78-8137-3698-6
26-1003-7957-2
26-1000-0010-3
78-8137-3699-4
78-8017-9066-4
78-8137-3700-0
26-1003-7964-8
78-8094-6227-4
78-8137-3701-8
78-8017-9066-4
78-8098-9076-3
78-8060-8124-2
78-8129-6105-6
78-8017-9059-9
78-8060-7532-7
78-8129-6104-9
78-8137-3702-6
Frame - Conveyor
Leg Assy
Leg Assy L=600
Leg
Label - Leg
Pad - Foot
Leg - Inner
Label - Leg
Clamp - Leg
15079-9
15079-10
15079-11
15079-12
15079-13
15079-14
15079-15
15079-16
15079-17
15079-18
15079-19
15079-20
15079-21
15079-22
15079-23
15079-24
15079-25
15079-26
15079-27
15079-28
15079-29
15079-30
15079-31
15079-32
15079-33
15079-34
15079-35
15079-36
15079-37
15079-38
15079-39
15079-40
15079-41
15079-42
15079-43
15079-44
15079-45
15079-46
15079-47
15079-48
15079-49
15079-50
15079-51
15079-52
15079-53
15079-54
15079-55
15079-56
15079-57
Bracket
Screw - Soc. Hd. M8 X 16
Washer - Plain - Metric M8
Profile
Screw Soc. Hd. Hex Soc. M5 X 12
Cover - Front, R/H
Cover - Front, L/H
Cover - Rear R/H
Cover - Short
Screw - Metric, M5 X 12
Housing - Wire
Cover - Bottom
Screw Soc. Hd. Hex Hd.. M6 X 16
Washer - Flat M6
Plate - Cover
Screw - Metric, M5 X 12
Bracket for Bulkhead
Screw Soc. Hd. Hex Hd.. M6 X 16
Washer - Triple, M6
Profile - Cover
Screw Soc. Hd. Hex Hd.. M6 X 16
Washer - Flat M6
Housing - Wire
Screw Soc. Hd. Hex Hd.. M6 X 16
Washer - Flat M6
Cover for Housing - Wire
Screw-Soc.Hex Hd..M5 X 16 Zinc.Pl
Washer - Flat, M5
Bracket For Housing - Wire
Screw Soc. Hd. Hex Hd.. M6 X 16
Washer - Flat M6
Housing - Wire
Screw Soc. Hd. Hex Hd.. M6 X 16
Washer - Flat M6
Cover For Housing - Wire
Screw - Metric, M5 X 12
Block - Support
Screw Soc. Hd. Hex Soc. Dr., M8 X 20
Washer - Special, /8
Profile, Support - Drive
Screw - Metric, M5 X 12
Caster
Spacer - Caster
Bracket - Wheel
Washer-Flat For M12 Screw
Nut M12 Self-Locking
Set Screw - M8 X 8
Wheel Set- /80
79
2012 March
800rf-NA
Download from Www.Somanuals.com. All Manuals Search And Download.
800rf
5
6
2
3
12
7
4
30
28
13
29
8
31
32
9
27
11
10
1
25
28
12
1
13
26
2
22
22
18
23
24
21
22
1
14
114
19
1
15
1
17
1
2
20
21
1
16
15
1
18
Figure 15079 / 2
80
2012 March
800rf-NA
Download from Www.Somanuals.com. All Manuals Search And Download.
800rf
Figure 15079 / 2
Ref. No.
3M Part No.
Description
15079-1
78-8137-3703-4
26-1003-7957-2
26-1000-0010-3
78-8137-3704-2
26-1003-5820-4
78-8005-5741-1
78-8137-3705-9
78-8032-0379-9
78-8005-5740-3
78-8137-3706-7
78-8137-3707-5
26-1003-7957-2
78-8042-2919-9
78-8076-4929-4
78-8076-4532-6
78-8032-0382-3
78-8005-5741-1
78-8137-3708-3
78-8137-3709-1
78-8137-3710-9
78-8656-3972-4
78-8137-3711-7
78-8137-3712-5
78-8137-3713-3
78-8137-3714-1
78-8137-3715-8
78-8017-9066-4
78-8114-4824-6
78-8076-5057-3
78-8137-3716-6
78807645383
Support - Plate Connectors
Screw Soc. Hd. Hex Hd.. M6 X 16
Washer - Flat M6
15079-2
15079-3
15079-4
Carter Protection Connectors
Screw - Hex Hd..M-5 X 12
Washer - Flat, M5
15079-5
15079-6
15079-7
Basing Housing M12
Screw - Soc. Hd. Hex Hd.. M4 X 16
Washer Plain-Metric M4 Nick.
Plate - Photocell/Reflector
Bracket - Photocell
15079-8
15079-9
15079-10
15079-11
15079-12
15079-13
15079-14
15079-15
15079-16
15079-17
15079-18
15079-19
15079-20
15079-21
15079-22
15079-23
15079-24
15079-25
15079-26
15079-27
15079-28
15079-29
15079-30
15079-31
15079-32
Screw Soc. Hd. Hex Hd.. M6 X 16
Washer - Triple, M6
Security Switch AZ15ZVR
Cord Grip
Screw - Soc. Hex Hd.. M5X16 Zinc.Pl
Washer - Flat, M5
Roller Assy - L=650
Roller - L=650
Shaft - Roller
E-Ring M12
Roller Assy - L=220
Roller - L=220
Shaft - Roller
Bracket - Roller
Bracket - Roller
Screw - Metric, M5X12
PhotocelL E3F2-R2B4-P1-E
Reflector E39-R1
Screw - Soc. Hd. Hex Hd.. M3 X 10
Washer - Flat, M3
78805955172
Nut-Self-Locking M3 Zinc. Pl.
2012 March
800rf-NA
81
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800rf
7
12
7
7
7
10
13
13
1
7
7
7
3
9
9
8
2
9
9
11
6
1
4
4
Figure 15082 / 1
3
3
2
2
2012 March
800rf-NA
82
Download from Www.Somanuals.com. All Manuals Search And Download.
800rf
Figure 15082 / 1
Ref. No.
3M Part No.
Description
15082-1
78-8137-3745-5
78-8137-3746-3
78-8137-3747-1
78-8119-8618-7
78-8076-4664-7
78-8137-3748-9
78-8137-3749-7
78-8137-3750-5
78-8091-0315-9
78-8060-7529-3
78-8137-3751-3
78-8137-3752-1
78-8119-8628-6
78-8137-3753-9
78-8094-6277-9
78-8137-3660-6
78-8057-6170-3
78-8137-3754-7
78-8094-6079-9
78-8057-5735-4
78-8057-6170-3
78-8137-3755-4
78-8137-3756-2
78-8119-8652-6
78-8137-3757-0
78-8137-3758-8
78-8137-3759-6
78-8137-3760-4
78-8137-3761-2
78-8119-8639-3
Pneumatic Unit
15082-2
Regulator - Air Pressure 0-6 ATM
Regulator - Air Pressure 0-10 ATM
Union - Multiple, 33041008
Union - Female
15082-3
15082-4
15082-5
15082-6
Multipolar Connector
Speed Regulator Assy
Regulator W/Gauge - Pressure
Elbow - 3199.08.13
15082-7
15082-8
15082-9
15082-10
15082-11
15082-12
15082-13
15082-14
15082-15
15082-16
15082-17
15082-18
15082-19
15082-20
15082-21
15082-22
15082-23
15082-24
15082-25
15082-26
15082-27
15082-28
15082-29
15082-30
Nut GRM 3/8"
Regulator w/Gauge - Pressure
Flow Regulator
Union - Elbow, 31990817
Cylinder For Columns
Union - Tee, 31040800
Quick Exhaust
Tee - M6 Tubing
Blocking Module
Union - Y, Female
Fitting - Reducer
Tee - M6 Tubing
Cylinder Assy - /40 Stroke 100
Cylinder Assy - /25 Stroke 60
Exhaust Valve Assy
Cylinder Assy - /16 Stroke 50
Cylinder - Barrier
Cylinder Assy - /40 Stroke 200
Cylinder Assy
Cylinder Assy - /40 Stroke 170
Union - Elbow, 31820800
2012 March
800rf-NA
83
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800rf
Figure 15082 / 2
2012 March
800rf-NA
84
Download from Www.Somanuals.com. All Manuals Search And Download.
800rf
Figure 15082 / 2
Ref. No.
3M Part No.
Description
15082-31
15082-32
15082-33
15082-34
15082-35
15082-36
15082-37
15082-38
15082-39
15082-40
15082-41
15082-42
15082-43
15082-44
15082-45
15082-46
15082-47
15082-48
15082-49
15082-50
15082-51
15082-52
15082-53
15082-54
15082-55
15082-56
15082-57
15082-58
15082-59
15082-60
15082-61
15082-62
15082-63
15082-64
78-8119-8640-1
78-8057-5735-4
78-8091-0350-6
78-8076-4666-2
78-8013-9935-9
26-1005-6909-9
78-8076-4672-0
78-8137-3762-0
78-8137-3638-2
78-8137-3763-8
78-8091-0315-9
26-1005-6893-5
78-8137-3764-6
26-1017-3315-7
26-1005-6893-5
78-8137-3765-3
78-8137-3766-1
26-1017-3315-7
78-8076-5170-4
78-8091-0315-9
78-8137-3767-9
26-1017-3315-7
78-8137-3768-7
78-8137-3769-5
78-8137-3770-3
78-8076-5169-6
26-1017-3313-2
78-8119-8655-9
78-8057-5732-1
78-8137-3771-1
78-8076-5171-2
78-8091-0315-9
26-1017-3315-7
78-8137-3772-9
Union - Elbow, 31820600
Fitting - Reducer
Union - Special
Elbow - Bulkhead
Valve - Quick Exhaust
Elbow
Union - Straight, Female
Locking Plate
Junction
Locking Module
Elbow - 3199.08.13
90 Degree Elbow
Cylinder DNCKE /40 Stroke 450
Swinging Flange
90 Degree Elbow
Linear Unit DFM-40-B-P-A-KF
Flow Regulator
Swinging Flange
Cylinder DNU-40-100-PPV-A-SN
Elbow - 3199.08.13
Cylinder DNC-40-170-PPV-A
Swinging Flange
Compact Cylinder ADNP-50-15
Swinging Flange SNCB-50
Flow Regulator GRLA - 1/8
Cylinder DSN-25-60-P
Limit Switch SME-8M-DS-24V
Union - 31010419
Fitting - Elbow
Fixing Kit SMBR-8-16
Cylinder DSNU 16-50-PPV-A
Elbow - 3199.08.13
Swinging Flange
Cylinder DNCB-40-200-PPV-A
2012 March
800rf-NA
85
Download from Www.Somanuals.com. All Manuals Search And Download.
800rf
18
18
2
24
35
38
37
40
39
36
1
14
41
41
1
42
2
26
45
46
44
4
43
45
2
25
23
27
2
62
62
57
59
55
55
5
558
3
63
64
6
660
61
56
29
22
47
47
7
50
50
5
48
49
52
51
28
53
54
Figure 15082 / 3
2012 March
800rf-NA
86
Download from Www.Somanuals.com. All Manuals Search And Download.
800rf
Figure 15082 / 3
Ref. No.
3M Part No.
Description
15082-46
15082-47
15082-48
15082-49
15082-50
15082-51
15082-52
15082-53
15082-54
15082-55
15082-56
15082-57
15082-58
15082-59
15082-60
15082-61
15082-62
15082-63
15082-64
78-8137-3765-3
78-8137-3766-1
26-1017-3315-7
78-8076-5170-4
78-8091-0315-9
78-8137-3767-9
26-1017-3315-7
78-8137-3768-7
78-8137-3769-5
78-8137-3770-3
78-8076-5169-6
26-1017-3313-2
78-8119-8655-9
78-8057-5732-1
78-8137-3771-1
78-8076-5171-2
78-8091-0315-9
26-1017-3315-7
78-8137-3772-9
Linear Unit DFM-40-B-P-A-KF
Flow Regulator
Swinging Flange
Cylinder DNU-40-100-PPV-A-SN
Elbow - 3199.08.13
Cylinder DNC-40-170-PPV-A
Swinging Flange
Compact Cylinder ADNP-50-15
Swinging Flange SNCB-50
Flow Regulator GRLA - 1/8
Cylinder DSN-25-60-P
Limit Switch SME-8M-DS-24V
Union - 31010419
Fitting - Elbow
Fixing Kit SMBR-8-16
Cylinder DSNU 16-50-PPV-A
Elbow - 3199.08.13
Swinging Flange
Cylinder DNCB-40-200-PPV-A
2012 March
800rf-NA
87
Download from Www.Somanuals.com. All Manuals Search And Download.
800rf
86
81
1
77
78
96
9
59
5
68
97
89
5
58 71
-7
94
9
6
67
61
94
64
65
6
62
63
110
17
16
7
66
111
5
6
22
112
99
5
52
7
107
72
98
104
7
41
73
4
54
5
6
53
105
5
56
21
70
-7
3
47
57
4
55
15
75
48
8
7
50
32
74
4
40
46
6
6
103
5
24
1
109
106
1
31
1
108
3
30
69
-
2
49
51
5
39
3
38
42
76
91
-
41
4
78
46
100
74
Figure 15294 / 1
102
12
75
101
2012 March
800rf-NA
88
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800rf
Figure 15294 / 1
Ref. No.
3M Part No.
Description
15294-1
15294-2
15294-3
15294-4
15294-5
15294-6
15294-7
15294-8
78-8137-3773-7
78-8137-3774-5
78-8137-3775-2
78-8054-8910-7
78-8010-7169-3
26-1000-0010-3
78-8054-8891-9
78-8137-3776-0
78-8137-3777-8
78-8052-6713-1
78-8060-7648-1
78-8046-8135-7
26-0001-5862-1
78-8054-8877-8
78-8137-3778-6
78-8054-8877-8
26-0001-5862-1
78-8028-8244-5
78-8137-3779-4
78-8137-3780-2
78-8060-8006-1
78-8060-8009-5
78-8060-8007-9
78-8060-8008-7
78-8017-9061-5
78-8060-8010-3
78-8017-9313-0
26-1000-0010-3
78-8060-8011-1
78-8076-5106-8
78-8023-2410-9
78-8023-2544-5
78-8054-8887-7
78-8016-5855-6
78-8032-0375-7
78-8042-2919-9
78-8137-3781-0
78-8054-8841-4
78-8060-8014-5
78-8052-6710-7
78-8054-8913-1
12-7997-0272-0
78-8137-3782-8
26-1002-4189-7
26-1004-5510-9
78-8137-3783-6
78-8010-7210-5
78-8114-4855-0
78-8094-6050-0
26-1005-4757-4
78-8060-8073-1
78-8060-8015-2
26-1003-8816-9
Drive Assy - R/H
Guide - Lower, R/H
Guide - Upper, R/H
Spacer - Hexagonal
Screw-Metric, M6 X 12, Hex Hd..
Washer - Flat M6
Screw Special
Drive Pulley Assy
15294-9
Pulley Assy - Drive
Ring - Polyurethane
Flange Assy - Ball Bearing 6002- 2RS
Key - 5 X 5 X 12mm
Screw, Flat Hd Soc. M5 X 12
Washer, 5,5/20X4
15294-10
15294-11
15294-12
15294-13
15294-14
15294-15
15294-16
15294-17
15294-21
15294-22
15294-23
15294-24
15294-25
15294-26
15294-27
15294-28
15294-29
15294-30
15294-31
15294-32
15294-33
15294-34
15294-35
15294-36
15294-37
15294-38
15294-39
15294-40
15294-41
15294-42
15294-43
15294-44
15294-45
15294-46
15294-47
15294-48
15294-49
15294-50
15294-51
15294-52
15294-53
15294-54
15294-55
15294-56
Pulley - Keyed
Washer, 5,5/20X4
Screw, Flat Hd Soc. M5 X 12
Key - 4 X 4 X 10mm
Sprocket 3/8" Z=13
Pulley - PD30 L075F
Jockey Pulley Assy
Jockey Pulley
PIN-Jockey Pulley
Bearing 6004-2RS
Snap Ring - for M20 Shaft
Snap Ring - M42 Shaft
Nut Self Locking M8 Nick. Pl.
Washer M8
Wrap Pulley Assy
Pulley Assy - Idler
Bearing - 6000-2RS O.D. M26
Bearing-6203-2RS / 17 - 40 - 12
Shaft - Pulley Wrap
E - Ring M10
Screw Metric M6X16 Hex Hd..
Washer - Triple, M6
Belt-Timing 240 L 075
Drive Belt 12AF
Idler Roller Assy
Roller - Idler
Shaft-Roller
E-Ring, M-25
Plate - Belt Adjustment
Screw - HX.HD. M10 X 20
Washer - Plain, M10
Block - Drive
Screw - Soc. Hd. Hex Soc. M6 X 20
Screw - Special
Spacer - Motor
Screw - Flat HD, Soc. Dr. M5 X 20
Washer - Motor
Pulley 17 X L050
Screw, Set M5 X 6
2012 March
800rf-NA
89
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800rf
8
9
4
42
11
45
12
10
43
9
44
11 11
14
1
1
13
33
15
2
11
1
36
34
23
33
11
1
35
37
14
1
13
1
24
28
2
28
2
27
2
25
26
2
Figure 15294 / 2
2012 March
800rf-NA
90
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800rf
Figure 15294 / 2
Ref. No.
3M Part No.
Description
15294-57
15294-58
15294-59
15294-60
15294-61
15294-62
15294-63
15294-64
15294-65
15294-66
15294-67
15294-68
15294-69
15294-70
15294-71
15294-72
15294-73
15294-74
15294-75
15294-76
15294-77
15294-78
15294-81 & 86
78-8060-8140-8
78-8137-3785-1
78-8137-3786-9
78-8129-6100-7
26-1002-4955-1
78-8005-5740-3
78-8060-8019-4
78-8057-5835-2
78-8057-5834-5
78-8076-4933-6
78-8076-5112-6
78-8137-3787-7
78-8137-3788-5
78-8137-3789-3
78-8137-3790-1
78-8017-9313-0
26-1004-5507-5
78-8017-9318-9
26-1003-6904-5
78-8137-3791-9
78-8005-5741-1
78-8137-3792-7
78-8129-6207-0
78-8094-6472-6
78-8094-6378-5
78-8060-7841-2
78-8094-6473-4
78-8100-0866-0
78-8137-3793-5
78-8137-3794-3
78-8060-7877-6
78-8076-4532-6
78-8137-3795-0
78-8137-3796-8
78-8010-7165-1
78-8137-3797-6
26-1003-7960-6
26-1000-0010-3
78-8137-3798-4
78-8137-3799-2
78-8137-3800-8
78-8060-7728-1
78-8076-5104-3
26-1003-5841-0
26-1004-5507-5
78-8060-7873-5
78-8060-7876-8
78-8137-3801-6
Belt-Timing 160 X L050
Cover - Drive, Right
Cover - Drive, Rear
Bracket
Screw - Self Tapping 8P X 13
Washer Plain - Metric M4 Nick.
Sprocket - 3/8" 28 Teeth
Centering Washer
Tab Washer
Chain 3/8" Pitch, 52 Pitch
Cover - Chain
Drive Assy - L/H
Guide - Lower, L/H
Guide - Upper, L/H
Cover - Drive, Left
Nut Self Locking M8 Nick. Pl.
Washer M8
Washer-Plain-Metric M8
Nut - Hex, M8
Upper Plate, R/H
Washer - Flat, M5
Lower Plate
Motor Self-Braking, 220V 60HZ 3PH
Motor - 200/220V 50/60 Hz H63 A4 KW 0.12 B14
Motor - 220/415V 50 Hz H63 A4 KW 0.13 B14
Motor - 200/220V 50/60 Hz H63 A4 KW 0.12 B14
Motor - 100/115V 50/60 Hz 1 Phase
Motor - 100/110V 50/60 Hz 1 Phase 0.12 KW
Plastic Cap DP-1375
Upper Plate, L/H
Plug Housing Vertical
Cord Grip
Cable Olflex 400P 4G 1,5mm
Belt Tensioning
Screw, Flat Hd Soc M5 X 25
Slide - Drive
Screw, Soc. Hd M6 X 30
Washer - Flat M6
Spacer - Drive
Screw - Metric, M10 X 110, Hex Hd..
Washer 10,5/26 X 4
15294-89
15294-91
15294-94
15294-96
15294-97
15294-98
15294-99
15294-100
15294-101
15294-102
15294-103
15294-104
15294-105
15294-106
15294-107
15294-108
15294-109
15294-110
15294-111
15294-112
Sleeve, Threaded
Special Nut M22 X 1,5 /8
Screw M8X16
Washer M8
Plug Female
Cover Plug Lateral
Screw - Phillips Hd, M3 x 10
2012 March
800rf-NA
91
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800rf
Figure 15295
800rf-NA
2012 March
92
Download from Www.Somanuals.com. All Manuals Search And Download.
800rf
Figure 15295
Ref. No.
3M Part No.
Description
15295-1
78-8137-3717-4
78-8137-3718-2
78-8137-3719-0
78-8137-3720-8
78-8137-3721-6
78-8017-9066-4
78-8010-7417-6
78-8005-5741-1
78-8137-3722-4
78-8137-3679-6
78-8137-3723-2
78-8137-3724-0
26-1003-7949-9
78-8005-5741-1
78-8076-4931-0
78-8076-4932-8
26-0001-5862-1
26-1005-6859-6
78-8005-5741-1
78-8137-3725-7
78-8137-3726-5
78-8137-3727-3
78-8137-3728-1
78-8076-4532-6
78-8076-5211-6
78-8137-3729-9
26-1003-7964-8
78-8137-3652-3
78-8137-3730-7
26-1003-7957-2
78-8042-2919-9
78-8137-3731-5
78-8137-3732-3
78-8129-6293-0
78-8060-7807-3
78-8137-3733-1
78-8137-3734-9
78-8137-3735-6
78-8137-0635-1
78-8129-6100-7
26-1003-7963-0
78-8017-9318-9
78-8129-6433-2
26-1003-6906-0
Jamb Assy
15295-2
Bracket - Guard
15295-3
Crossbar- Guard
15295-4
Support - Guard
15295-5
Closure Plate
15295-6
Screw - Metric, M5 X 12
Nut - Metric, Hex Stl. M5
Washer - Flat, M5
Bracket - Lock
15295-7
15295-8
15295-9
15295-10
15295-11
15295-12
15295-13
15295-14
15295-15
15295-16
15295-17
15295-18
15295-19
15295-20
15295-21
15295-22
15295-23
15295-24
15295-25
15295-26
15295-27
15295-28
15295-29
15295-30
15295-31
15295-32
15295-33
15295-34
15295-35
15295-37
15295-38
15295-39
15295-40
15295-41
15295-42
15295-43
15295-44
15295-45
Plate - Pneumatic Box
Bracket - Safety Switch
Door L=430
Screw Soc. Hd. Hex Soc. M5 X 12
Washer - Flat, M5
Drawbar - Lock
Lock - Drawbar
Screw, Flat Hd Soc. M5 X 12
Nut Self Locking M-5
Washer - Flat, M5
Emergency Stop Button Assy
Box - Emergency Stop
Contact 3SB3420-0C
Emergency Stop Button
Cord Grip
Set Nut GMP13.5
Door L=700
Screw Soc. Hd.Hex Soc. Dr., M8 X 20
Lockwasher For M8 Screw
Bracket - Income Panel
Screw Soc. Hd. Hex Hd.. M6 X 16
Washer - Triple, M6
Fixed Panel L=700
Entered Fixed Panel
Hinge
Handle
Fixed Panel L=510
Electrical Panel Support Frame
Leg - Inner
Clamp - Leg
Bracket
Screw - Soc. Hd. M8 X 16
Washer-Plain-Metric M8
Foot - Leveling
Nut - Metric M-12
93
2012 March
800rf-NA
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800rf
17
24
18
9
8
19
21
23
6
22
5
4
20
3
16
15
7
14
13
13
1
2
10
2
11
12
2012 March
800rf-NA
94
Download from Www.Somanuals.com. All Manuals Search And Download.
800rf
Figure 15296 / 1
Ref No
3M Part Number
Description
15296-1
78-8137-3737-2
78-8137-3738-0
78-8060-7814-9
78-8010-7418-4
26-1000-0010-3
78-8137-3739-8
78-8010-7209-7
78-8017-9066-4
78-8137-3740-6
78-8137-3741-4
78-8129-6293-0
26-1003-7957-2
78-8119-8549-4
78-8119-8548-6
26-1003-7964-8
78-8137-3652-3
78-8137-3736-4
78-8137-3742-2
78-8137-3743-0
78-8137-3744-8
78-8032-0382-3
78-8010-7209-7
26-1000-0010-3
78-8119-8587-4
78-8137-6012-7
78-8137-5995-4
78-8137-6010-1
78-8137-6011-9
78-8137-4084-8
78-8137-5996-2
78-8137-6008-5
78-8119-8945-4
78-8137-6008-5
78-8119-8945-4
78-8137-6008-5
78-8119-8945-4
78-8137-6008-5
78-8119-8945-4
78-8137-4089-7
78-8137-6006-9
Box - Electric
15296-2
Panel - Electric Box
Spacer, Electric Box
Nut - Metric, Hex, Stl., M6
Washer - Flat M6
15296-3
15296-4
15296-5
15296-6
Washer - Lock M6
Screw, Soc.HD.M6 X 12
Screw - Metric, M5 X 12
Switchboard
15296-7
15296-8
15296-9
15296-10
15296-11
15296-12
15296-13
15296-14
15296-15
15296-16
15296-17
15296-18
15296-19
15296-20
15296-21
15296-22
15296-23
15296-24
15296-25
15296-26
15296-27
15296-28
15296-29
15296-30
15296-31
15296-32
15296-33
15296-34
15296-35
15296-36
15296-37
15296-38
15296-39
15296-40
Door - Electric Box
Hinge
Screw Soc. HD. Hex HD. M6 X1 6
Lock "Southco"
Foam Rubber
Screw Soc.Hd.Hex Soc.Dr.,M8 X 20
Lockwasher M8
Buzzer
Lamp - Red
Module Base
Bracket Plate
Screw-Soc.Hex HD.M5 X 16 Zinc. Pl
Washer - Flat M6
Screw, Soc.HD.M6 X 12
Lamp BA15D 5W 30V
Fuse UL10-F 600V
3-Pole Fuse-Holder
Fuse Holder 10 X 38
Fuse UL3-F 600V
Fuse Holder 10,3 X 38
Power Supply
Contactor 24VCC
Surge Suppressor - 199-MSMD1
Contactor 24VCC
Surge Suppressor - 199-MSMD1
Contactor 24VCC
Surge Suppressor - 199-MSMD1
Contactor 24VCC
Surge Suppressor - 199-MSMD1
Switch16A
Knob
2012 March
800rf-NA
95
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800rf
70-72
71
39-40
30
28-29
25-26-27
30-31-73
33-34
35-36
37-38
45-46
41-42
41-42 47-48 47-48 47-48 47-48
52-53-54-55 56-53-54-55
67
49-50-51
HL13
Line
Full
HL15
Break / End
tape
HL14
Low Emergency
Pressure
HL12
HL11
Low
Closing
Guide
HL10
Cycle
Time to
Max
HL1
HL2
Red Indicator
Light Thermal
Voltage
Indicator
White
55-58-68
58-62-66
55-58-69
SB1
Emergency
58-60-62-64-65
61-62-63
57-58-59-60
SB4+HL4
Ready
White
SB5
Stop
Red
SB6+HL16
Start
Green
SB7
Reset
Blue
SA4
Reset
Blue
SA3
Programming
Figure 15296 / 2
2012 March
800rf-NA
Download from Www.Somanuals.com. All Manuals Search And Download.
800rf
Figure 15296 / 2
Ref No
3M Part Number
Description
15296-41
15296-42
15296-43
15296-44
15296-45
15296-46
15296-47
15296-48
15296-49
15296-50
15296-51
15296-52
15296-53
15296-54
15296-55
15296-56
15296-57
15296-58
15296-59
15296-60
15296-61
15296-62
15296-63
15296-64
15296-65
15296-66
15296-67
15296-68
15296-69
15296-70
15296-71
15296-72
78-8137-6015-0
78-8137-4085-5
78-8137-6015-0
78-8137-4085-5
78-8137-6015-0
78-8137-4085-5
78-8137-6017-4
78-8137-0778-9
78-8137-0609-6
78-8137-0797-9
78-8137-4099-6
78-8137-5997-0
78-8137-5999-6
78-8119-8801-9
78-8137-4099-6
78-8137-5998-8
78-8137-6016-8
78-8137-4098-8
78-8137-4099-6
78-8119-8801-9
78-8137-6004-4
78-8137-4099-6
78-8137-0797-9
78-8137-6000-2
78-8137-5999-6
78-8137-6005-1
78-8137-6009-3
78-8137-4093-9
78-8137-6007-7
78-8137-6017-6
78-8137-6013-5
78-8137-6014-3
Relays G2R-2 24VDC
Socket
Relays G2R-2 24VDC
Socket
Relays G2R-2 24VDC
Socket
Contact
Automatic Switch
Emergency Button
Latch & contact.
Contact Holder
Lamp-Holder White
Lamp-Holder
Light - BA9S, 30V
Contact Holder
Lamp-Holder Red
White Unstable Button
Contact 800F - PX10
Contact Holder
Light - BA9S, 30V
Red Light Button
Contact Holder
Latch & contact.
Green Light Button
Lamp-Holder
Blue Light Button
LED Assy
Black Selector
3-Position Selector
PLC Micrologix
8-Output Module
Micrologix Memory Module
2012 March
800rf-NA
97
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THIS PAGE IS BLANK
98
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800rf
Figure 15086
Figure 15085
Figure 15084
Figure 15083
Figure 15087
Figure 15085
Figure 15084
Infeed Conveyor-
Frame Assemblies
2012 March
800rf-NA
99
Download from Www.Somanuals.com. All Manuals Search And Download.
800rf
35
36
39
9
32
29
29
20
31
29
9
27
37
40
30
33
42
22
38
38
44
43
41
21
25
24
28
16
25
23
3
2
1
18
17
2
2
19
17
3
4 5
6
3
18
7
8
OPTIONAL
9
48
4
47
14
13
12
15
11
10
4
45
4
46
Figure 15083
2012 March
800rf-NA
100
Download from Www.Somanuals.com. All Manuals Search And Download.
800rf
Figure 15083
Ref. No.
3M Part No.
Description
15083-1
15083-2
15083-3
15083-4
15083-5
15083-6
15083-7
15083-8
78-8137-6095-2
78-8137-6096-0
78-8137-6097-8
78-8076-5041-7
78-8076-5040-9
78-8052-6678-6
78-8052-6677-8
78-8060-7697-8
26-1003-7963-0
78-8060-8061-6
78-8060-8124-2
78-8060-7699-4
78-8017-9059-9
78-8060-7532-7
78-8052-6680-2
78-8076-5339-5
26-1003-7964-8
78-8137-6098-6
78-8017-9318-9
78-8137-6099-4
78-8137-6100-0
78-8137-6101-8
26-1003-7949-9
78-8032-0382-3
78-8005-5741-1
78-8137-6102-6
78-8137-6103-4
78-8114-4824-6
78-8076-5057-3
78-8010-7157-8
78-8005-5740-3
78-8010-7416-8
78-8129-6225-2
26-1002-5753-9
78-8076-5348-6
26-1003-5829-5
78-8076-5349-4
78-8052-6668-7
78-8137-6104-2
78-8057-5716-4
26-1000-0010-3
78-8137-6105-9
78-8052-6679-4
26-1003-5842-8
26-1004-5507-5
78-8017-9313-0
Bed Assembly - Conveyor
Assembly - Left Leg
Assembly - Right Leg
Leg – Left
Leg – Right
Leg – Inner
Clamp – Inner
Bracket - Special
Screw - Soc. Hd. M8 X 16
Caster
Spacer - Caster
Washer /12-45, 5 X 4
Washer - Flat for M12 Screw
Nut M12 Self-Locking
Label - Leg Height Adjustment
Leg Plate
Screw Soc. Hd. Hex Soc. Dr., M8 X 20
Support - Leg Cross Bar
Washer - Plain - Metric M8
Box Stop
15083-9
15083-10
15083-11
15083-12
15083-13
15083-14
15083-15
15083-16
15083-17
15083-18
15083-19
15083-20
15083-21
15083-22
15083-23
15083-24
15083-25
15083-27
15083-28
15083-29
15083-30
15083-31
15083-32
15083-33
15083-35
15083-36
15083-37
15083-38
15083-39
15083-40
15083-41
15083-42
15083-43
15083-44
15083-45
15083-46
15083-47
15083-48
Cover - Right Side
Cover - Left Side
Screw Soc. Hd. Hex Soc. M5 X 12
Screw - Soc. Hex Hd. M5 X 16 Zinc Pl.
Washer - Flat, M5
Support - Photocell
Support - Reflectors
Photocel E3F2-R2B4-P1-E
Reflector E39-R1
Screw – Hex Hd, M4 X 10
Washer Plain - Metric M4 Nick.
Nut - Plastic Insert - M4
Profile, Support - Drive
Screw – Self Tapping
Support - External Roller
Screw Hex Hd. M6 X 12
Roller Assembly
Snap - Roller
Connector Bracket
Screw - Flat Soc. Hd. - M8 X 15
Washer - Flat M6
Bracket
Pad – Foot
Screw – Hex Hd, M8 X 20
Washer – M8
Nut – Self-Locking, M8
101
2012 March
800rf-NA
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800rf
34
12
1
3
33
9
9
11
10
10
7
9
6
2
35
13
36
14
21
8
5
37
20
23
3
19
15
4
17
16
28
18
22
29
26 27
24
31
38
32
30
Figure 15084
2012 March
102
800rf-NA
Download from Www.Somanuals.com. All Manuals Search And Download.
800rf
Figure 15084
Ref. No.
3M Part No.
Description
15084-1
78-8137-6106-7
78-
Shaft - Motor
15084-2
Frame - Right Side
Roller Assembly
15084-3
78-8137-6108-3
78-8076-5309-8
78-8137-6109-1
78-8137-6110-9
78-8076-5302-3
78-8057-5811-3
78-8055-0668-6
26-1005-5318-4
26-1000-0010-3
78-8137-6128-1
78-8017-9318-9
26-1003-7963-0
78-8137-6129-9
78-8137-6111-7
78-8137-6112-5
78-8137-6113-3
78-8137-6114-1
26-1003-6916-9
78-8091-0725-9
26-1003-7957-2
78-8137-6115-8
78-8010-7209-7
78-8129-6331-8
78-8137-6102-6
78-8070-1269-1
78-8137-6117-4
78-8100-0865-2
78-8076-5361-9
78-8057-5716-4
78-8137-6118-2
78-8137-6119-0
78-8137-6120-8
78-8137-6119-0
78-8017-9318-9
78-8094-6243-1
78-8017-9318-9
78-8094-6243-1
15084-4
Belt
15084-5
Powered Roller
15084-6
Roller 6 X 6 X 20
Snap - Roller
15084-7
15084-8
Key - 6 X 6 X 20mm
Washer
15084-9
15084-10
15084-11
15084-12
15084-13
15084-14
15084-15
15084-16
15084-17
15084-18
15084-19
15084-20
15084-21
15084-22
15084-23
15084-24
15084-26
15084-27
15084-28
15084-29
15084-30
Screw M6 X 55 Zinc.
Washer - Flat M6
Frame - Left Side
Washer - Plain - Metric M8
Screw - Soc. Hd. M8 X 16
Snap - Roller 25 X 9
Screw - Special M6 X 16
Bearing
Support - Bearing
Spacer
Nut – Locking, M6, Plastic Insert
Bearing
Screw – Soc Hd, Hex Hd, M6 X 16
Pivot
Screw - Soc. Hd. M6 X 12
Actuator - Arm
Snap - Roller 25 X 5
Spacer
Flange
Motor - 220/220v, 50/60 Hz, 3 Phase
Motor - 220/415v, 50 Hz, 3 Phase
Motor - 260/440v, 50 Hz, 3 Phase
Washer
15084-31
15084-32
15084-33
15084-34
15084-35
15084-36
15084-37
15084-38
Screw - Flat Soc. Hd. - M8 X 15
Tension Shaft
Roller - Idler
Pin
Nut – Self-Locking, M8
Washer - Plain - Metric M8
Washer M6
103
2012 March
800rf-NA
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800rf
23
24
22
29
25
34
27
26
32
33
28
31
20
21
31
34
19
13
12
10
9
3
1
11
16
4
14
15
16
2
17
7
18
5
8
6
6
5
7
Motor - See Figure 15084
Figure 15085
104
2012 March
800rf-NA
Download from Www.Somanuals.com. All Manuals Search And Download.
800rf
Figure 15085
Ref. No.
3M Part No.
Description
15085-1
78-8137-6117-4
78-8076-5365-0
78-8057-5811-3
78-8017-9169-6
78-8017-9301-5
78-8017-9318-9
78-8059-5619-6
78-8005-5736-1
78-8076-5366-8
78-8059-5617-0
78-8076-5367-6
78-8059-5623-8
26-1003-6918-5
78-8076-5368-4
78-8060-7830-5
78-8059-5625-3
78-8042-2919-9
78-8010-7169-3
78-8059-5615-4
26-1003-7957-2
26-1000-0010-3
83-0002-7336-3
78-8005-5740-3
78-8010-7416-8
78-8059-5611-3
78-8076-5370-0
78-8059-5613-9
78-8059-5616-2
78-8091-0726-7
78-8114-5092-9
78-8114-4832-9
78-8137-6121-6
78-8010-7416-8
Flange
15085-2
Pin - Gear 24 X 171
Key - 6 X 6 X 20mm
Nut – M18 x 1
15085-3
15085-4
15085-5
Screw - M8 X 25
15085-6
Washer - Plain - Metric M8
Nut M8
15085-7
15085-8
Lockwasher – For M8 Screw
Sprocket - Z=16, 3/8"
Set Screw M6 x 8
15085-9
15085-10
15085-11
15085-12
15085-13
15085-14
15085-15
15085-16
15085-17
15085-18
15085-19
15085-20
15085-21
15085-22
15085-23
15085-24
15085-25
15085-26
15085-27
15085-28
15085-29
15085-31
15085-32
15085-33
15085-34
Shaft - Chain Tension
Washer
Nut – Plastic Insert, M10 Hex Flange
Sprocket - Z=15, 3/8"
Washer 30 X 5
Bearing
Washer – Triple, M6
Screw - Metric, M6 X 12, Hex Hd.
Chain Rail
Screw – Soc Hd, Hex Hd, M6 x 16
Washer - Flat M6
Screw - Hex Hd M4 X 14 Zinc Pl
Washer Plain - Metric M4 Nick
Nut - Plastic Insert - M4
Key, 4 X 4 X 15mm
Sprocket - Z=17, 3/8"
Set Screw M5 X 14
Chain - 3/8" Pitch L=81 Links
Set Screw M5 X 5
Pin - Shaft
Roller - Rubber
Roller Assembly
Flange - Roller Assembly
105
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800rf
10
7
16
11
23
25
39
40
24
27
6
2
12
13
14
22
17
3
9
2
15
20
12
13
21
18
26
7
8
19
6
31
4
5
32
33
1
41
16
34
2
28
1
3
2
26
29
30
38
37
35
37
36
Figure 15086
106
2012 March
800rf-NA
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800rf
Figure 15086
Ref. No.
3M Part No.
Description
15086-1
78-8137-6122-4
78-8023-2551-0
78-8137-6097-8
78-8057-5811-3
78-8076-5353-6
78-8076-5358-5
78-8076-5355-1
78-8059-5617-0
78-8054-8777-0
78-8137-6123-2
78-8054-8784-6
78-8054-8787-9
78-8056-3945-3
78-8054-8783-8
78-8060-7519-4
78-8059-5517-2
78-8054-8788-7
78-8054-8786-1
78-8060-7520-2
78-8054-8785-3
78-8010-7418-4
78-8076-5356-9
78-8137-6124-0
78-8032-0375-7
26-1000-0010-3
78-8076-5358-5
78-8076-5359-3
78-8076-5360-1
78-8076-5361-9
78-8057-5716-4
78-8076-5362-7
78-8076-5363-5
26-1003-7957-2
78-8054-8779-6
78-8057-5747-9
78-8076-5364-3
78-8017-9059-9
78-8060-7532-7
26-1003-7964-8
78-8017-9318-9
26-1017-3315-7
Frame - Infeed
15086-2
Bearing – 6005-2RS
Shaft - Centering Lever
Key - 6 X 6 X 20mm
Key - 6 X 6 X 25mm
Spacer
15086-3
15086-4
15086-5
15086-6
15086-7
Sprocket 3/8" Z=20
Set Screw M6 x 8
15086-8
15086-9
Chain – 3/8 Inch Pitch, 41 Pitch Long
Chain – 3/8 Inch Pitch, 31 Pitch Long
Block – Chain
15086-10
15086-11
15086-12
15086-13
15086-14
15086-15
15086-16
15086-17
15086-18
15086-19
15086-20
15086-21
15086-22
15086-23
15086-24
15086-25
15086-26
15086-27
15086-28
15086-29
15086-30
15086-31
15086-32
15086-33
15086-34
15086-35
15086-36
15086-37
15086-38
15086-39
15086-40
15086-41
Chain Link
E-Ring - M4
Washer – Special
Screw – M3 x 25
Nut – Self Locking, M3
Connector – Chain
Connector – Chain
Screw – M3 x 20
Rod – Threaded Right/Left
Nut - Metric, Hex, Stl., M6
Stud - Joint 10 X 42
Frame
Screw – Hex Hd, M6 x 16
Washer - Flat M6
Washer
Centering Lever - Right
Centering Lever - Left
Washer
Screw - Flat Soc. Hd. - M8 x 15
Guide Assembly
Plate – Guide
Screw – Soc Hd, Hex Hd, M6 x 16
End – Cap
Mount – Cylinder Rod End
Screw M12 X 5
Washer - Flat for M12 Screw
Nut M12 Self-Locking
Screw Soc. Hd. Hex Soc. Dr., M8 X 20
Washer - Flat M8
Mount – Cylinder Rod End
107
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800rf
3
2
1
3
12
5
5
6
6
13
7
11
3
8
3
10
9
4
Figure 15087
108
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800rf
Figure 15087
Ref. No.
3M Part No.
Description
15087-1
15087-2
15087-3
15087-4
15087-5
15087-6
15087-7
15087-8
15087-9
15087-10
15087-11
15087-12
15087-13
78-8137-3767-9
26-1017-3315-7
78-8137-3768-7
78-8137-3769-5
78-8091-0315-9
78-8057-6170-3
78-8016-5855-6
78-8137-6125-7
78-8023-2234-3
78-8137-6126-5
78-8057-5747-9
78-8137-6127-3
26-1005-6888-5
Cylinder DNC-40-170-PPV-A
Swinging Flange
Compact Cylinder ADNP-50-15
Swinging Flange SNCB-50
Elbow – 3199.08.13
Tee - M6 Tubing
E - Ring M10
Pin - Cylinder
Ring - Snap for M12 Shaft
Bracket Support - Cylinder
Mount – Cylinder Rod End
Pin - Clevis
Tubing 6/4 - Connector
109
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Instructions and Parts List
Important Safety
Information
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
3M-Matic™
Read, understand, and
follow all safety and
operating instructions.
Accuglide™ 3
Upper and
Lower
High Speed
Taping Heads
2 Inch
Spare Parts
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
Type 10800
Serial No._____________________________________
For reference, record taping head(s) serial number(s) here.
AccuGlide™ is a Trademark of
3M, St. Paul, MN 55144-1000
Printed in U.S.A.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
© 3M 2012 44-0009-2070-0 (E010712-NA)
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Replacement Parts and Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in
the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the
appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
Technical Assistance / Replacement Parts and Additional Manuals:
Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the
model/machine name, machine type, and serial number that are located on the identification plate
(For example: Model 200a - Accuglide 3 - 2 inch - Type 10800 - Serial Number 13282).
Identification Plate
United States -
3M Tape Dispenser Parts
4000563
241 Venture Drive
1-800-344-9883
Amery, WI 54001-1325
Fax: 1-715-268-8153
Minimum billing on parts orders will be $25.00. Replacement part prices available on request.
$10.00 restocking charge per invoice on returned parts
Note : Outside the U.S., contact the local 3M subsidiary for
parts ordering information.
3M-Matic™, AccuGlide™ and Scotch™
are Trademarks of
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
3M St. Paul, MN 55144-1000
St. Paul, MN 55144-1000
Printed in U.S.A.
i
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Replacement Parts And Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up
and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and
you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:
Order parts by part number, part description, and quantity required. Also, when ordering parts
or additional manuals, include model/machine name, machine type, and serial number that are
located on the identification plate.
3M-Matic™, AccuGlide™ and Scotch™
are Trademarks of
3M, St. Paul, MN 55144-1000
Printed in U.S.A.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
ii
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Instruction Manual
AccuGlide™ 3 High Speed 2 Inch
Upper and Lower Taping Heads
Type 10800
Table of Contents
Page
Replacement Parts and Service Information............................................................................................ i - ii
Table of Contents...................................................................................................................................... iii
Equipment Warranty and Limited Remedy............................................................................................... iv
Intended Use............................................................................................................................................
Taping Head Contents / How to Use Manual............................................................................................
1
3
Important Safeguards............................................................................................................................... 4 - 5
Specifications ........................................................................................................................................... 6 - 7
Dimensional Drawing ....................................................................................................................
7
Installation ................................................................................................................................................
Receiving and Handling ................................................................................................................
Installation Guidelines...................................................................................................................
Tape Leg Length ...........................................................................................................................
Tape Width Adjustment .................................................................................................................
8
8
8
8
8
Operation.................................................................................................................................................. 9 - 11
Tape Loading – Upper Taping Head.............................................................................................. 10
Tape Loading – Lower Taping Head.............................................................................................. 10 - 11
Maintenance............................................................................................................................................. 12 - 13
Blade Replacement....................................................................................................................... 12
Blade Guard.................................................................................................................................. 12
Blade Oiler Pad............................................................................................................................. 12
Cleaning........................................................................................................................................ 13
Applying/Buffing Roller Replacement............................................................................................ 13
Adjustments.............................................................................................................................................. 14 - 16
Tape Latch Alignment.................................................................................................................... 14
Tape Drum Friction Brake ............................................................................................................. 14
Applying Mechanism Spring.......................................................................................................... 15
One-Way Tension Roller ............................................................................................................... 15
Tape Leg Length ........................................................................................................................... 16
Leading Tape Leg Length Adjustment ............................................................................ 16
Changing Tape Leg Length From 70 to 50 mm [2-3/4 to 2 Inch].................................... 16
Troubleshooting Guide ............................................................................................................................. 17 - 18
Spare Parts/Service Information............................................................................................................... 19
Recommended Spare Parts.......................................................................................................... 19
Replacement Parts and Service.................................................................................................... 19
Replacement Parts Illustrations and Parts List................................................................ Yellow Section 20 - 37
2012 January
AccuGlide 3 - 2" - NA
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Warranty
Equipment Warranty and Limited Remedy:
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OFALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING
OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE:
3M sells its AccuGlide™ 3 High Speed 2 Inch Upper and Lower Taping Heads, Type 10800 with the
following warranty:
1. The Taping Head blade, springs and rollers will be free from defects in material and manufacture for
ninety (90) days after delivery.
2. All other Taping Head parts will be free from defects in material and manufacture for three (3) years after
delivery.
If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation
shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within
a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it
receives such notice within five (5) business days after the expiration of the warranty period. All notices required
hereunder shall be given to 3M solely through the 3M-Matic™ Help line (800-328-1390). To be entitled to repair
or replacement as provided under this warranty, the part must be returned as directed by 3M to its factory or other
authorized service station designated by 3M. If 3M is unable to repair or replace the part within a reasonable time
after receipt thereof, 3M, at its option, will replace the equipment or refund the purchase price. 3M shall have no
obligation to provide or pay for the labor required to remove any part or equipment or to install the repaired or
replacement part or equipment. 3M shall have no obligation to repair or replace those parts failing due to normal
wear, inadequate or improper maintenance, inadequate cleaning, non-lubrication, improper operating environ-
ment, improper utilities, operator error or misuse, alteration or modification, mishandling, lack of reasonable care,
or due to any accidental cause.
Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage
arising from this 3M equipment, whether direct, indirect, special, incidental, or consequential, regardless of the legal
theory asserted, including breach of warranty, breach of contract, negligence, or strict liability.
Note: The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by
a written agreement signed by authorized representatives of 3M and seller.
AccuGlide™, Scotch™, and 3M-Matic™ are Trademarks of 3M, St. Paul, Minnesota 55144-1000
2012 January
iv
AccuGlide 3 - 2" - NA
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Intended Use
The intended use of the AccuGlide™ 3 Upper and
Lower Taping Heads - 2 Inch is to apply a "C" clip of
Scotch® pressure-sensitive film box sealing tape to
the top and/or bottom center seam of regular slotted
containers.
size and simplicity of the taping head also makes
it suitable for mounting in box conveying systems
other than 3M-Matic™ case sealers. This includes
replacement of other types of taping, gluing or
stapling heads in existing case sealing machines.
The AccuGlide™ 3 Upper and Lower Taping Heads
- 2 Inch have been designed and tested for use with
Scotch® pressure-sensitive film box sealing tape.
These taping heads are incorporated into most
standard 3M-Matic™ case sealers. The compact
AccuGlide™ 3 Upper Taping Head - 2 inch, Type 10800
2012 January
AccuGlide 3 - 2" - NA
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Taping Head Contents
AccuGlide™ 3 High Speed 2 Inch Upper and Lower Taping Heads consist of:
Qty.
Part Name
1
1
1
1
Taping Head Assembly
Tape Drum and Bracket Assembly
Hardware and Spare Parts Kit
Threading Tool
General Information
This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installa-
tion, operation, set-up and adjustments, technical and manufacturing specifications, maintenance, troubleshoot-
ing, repair work and servicing, electric diagrams, warranty information, disposal (ELV), a glossary with a definition
of symbols, plus a parts list of the 3M-Matic™ Accugllide 3 (2 inch) 3M Industrial Adhesives and Tapes Division
3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition January 2012/Copyright 3M 2012. All rights
reserved The manufacturer reserves the right to change the product at any time without notice.
How to use this Manual
The manual is an important part of the machine; all information contained herein is intended to enable the equip-
ment to be maintained in perfect condition and operated safely. Ensure that the manual is available to all opera-
tors of this equipment and the manual is kept up to date with all subsequent amendments. Should the equipment
be sold or disposed of, please ensure that the manual is passed on with the machine.
Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic
components will include relevant schematics or programs in the enclosure (or will be delivered separately as
needed)
Keep the manual in a clean and dry place near the machine. Do not remove, tear or rewrite parts of the manual
for any reason. Use the manual without damaging it. However, if the manual has been lost or damaged, ask your
after sale service for a new copy (if it is possible, please have the manual name, part number, and revision infor-
mation and/or model/machine name, machine type, and serial number) that are located on the identification plate
(For example: Model 200a - Accuglide 3 - 2" - Type 10800 - Serial Number 13282).
Note:
All the important warning notes related to the operation of the machine are identified by the symbol:
Updating the Manual
Modifications to the machine are subject to manufacturer's internal procedures. The user may receive pages or
parts of the manual which contain amendment made after its first publication. The user must use them to update
this manual.
3
2012 January
AccuGlide 3 - 2" - NA
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Important Safeguards
This safety alert symbol identif es
CAUTION
important safety messages in this
manual. READ AND UNDERSTAND
THEM BEFORE INSTALLING OR
OPERATING THIS EQUIPMENT.
• To reduce the risk associated with muscle
strain:
Use proper body mechanics when
removing or installing taping heads that are
moderately heavy or may be considered
awkward to lift
Explanation of Signal Word Consequences
Indicates a potentially hazardous
situation, which, if not avoided,
may result in minor or moderate
injury and/or property damage.
CAUTION:
• To reduce the risk associated with impact
hazards:
Place the taping head on a smooth level
surface when maintaining or servicing this
equipment
Indicates a potentially hazardous
situation, which, if not avoided,
could result in death or serious
injury and/or property damage.
WARNING:
WARNING
• To reduce the risk associated with
mechanical hazards:
− Read, understand and follow all safety
and operating instructions before
operating or servicing the case sealer
− Allow only properly trained and qualified
personnel to operate and/or service this
equipment
• To reduce the risk associated with
shear, pinch, and entanglement
hazards:
− Turn air and electrical supplies off on
associated equipment before perform-
ing any adjustments, maintenance, or
servicing the taping heads
− Never attempt to work on the taping
head or load tape while the box drive
system is running
•
To reduce the risk associated with
sharp blade hazards:
− Keep hands and fingers away from tape
cutoff blades under orange blade
guards. The blades are extremely sharp.
(Important Safeguards continued on next page)
2012 January
4
AccuGlide 3 - 2" - NA
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Important Safeguards (continued)
Important - In the event the following safety labels are damaged or destroyed, they must be replaced to
ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers.
Upper Taping Head Label 78-8137-3317-3
Lower Taping Head Label 78-8137-3316-5
78-8070-1335-0
Figure 1-1 Replacement Labels/3M Part Numbers
5
2012 January
AccuGlide 3 - 2" - NA
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Specifications
1. Tape:
For use with Scotch® pressure-sensitive film box sealing tapes.
2. Tape Width:
36mm or 1-1/2 inches minimum to 48mm [2 inches] maximum.
3. Tape Roll Diameter:
Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core.
(Accommodates all system roll lengths of Scotch® film tapes.)
4. Tape Application Leg Length - Standard:
70mm ± 6mm [2-3/4 inches ±1/4 inch]
Tape Application Leg Length - Optional:
50mm ± 6mm [2 inches ± 1/4 inch] (See "Adjustments – Tape Leg Length.")
5. Box Size Capacities:
For use with center seam regular slotted containers.
Length –
Height –
443mm [17.44 inches] w/ Guard
406mm [16 inches] w/ Guard
Width – 107mm [4.2 inches]
When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction
manual specifications for box weight and size capacities.
6. Operating Rate:
Conveyor speeds up to 0.5 m/s [100 feet per minute].
7. Operating Conditions:
Use in dry, relatively clean environments at 5° to 40°C [40° to 105°F] with clean dry boxes.
Important – Taping heads should not be washed down or subjected to conditions causing moisture
condensation on components.
8. Taping Head Dimensions:
Length
Height
Width
–
–
–
–
442mm [17 3/8 inches]
648mm [25 1/2 inches] (with tape drum)
105mm [4-1/8 inches] (without mounting spacers)
Packaged: 8.6kg [19 lbs.] Unpackaged: 7.7kg [17 lbs.]
Weight
(Specifications continued on next page.)
2012 January
6
AccuGlide 3 - 2" - NA
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Specifications
405mm [16 in.]
Maximum Roll
Diameter
443mm
[17-7/16 in.]
350mm
[13-3/4 in.]
33mm
[1-19/64 in.]
278mm
[10-15/16 in.]
105mm [4-1/8 in.]
End View
60mm
[2-3/8 in.]
Side View
405mm [16 in.]
Maximum Roll
Diameter
M6
Mounting
Holes
76mm [3 in.]
50mm Tape Leg
6mm [1/4 in.] Maximum
18mm [11/16 in.]
76mm [3 in.]
95mm [4 3/4 in.}
Box
Feed
Direction
*120mm [4 3/4 in.]
Minimum Standard
Head Spacing
18mm [11/16 in.]
6mm [1/4 in.] Maximum
445mm
[17-1/2 in.]
648 mm
[25-1/2 in.]
Optional Tape Drum
Mounting Position
* This dimension can be reduced to 90mm
[3-1/2 in.] when both heads are converted
to 50mm [2 in.] tape leg lengths.
Figure 2/1 Dimensional Drawing
7
2012 January
AccuGlide 3 - 2" - NA
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Installation
WARNING
• To reduce the risk associated with sharp blade hazards:
- Keep hands and fingers away from tape cutoff blades under orange blade guards.
The blades are extremely sharp
Receiving And Handling
3. Figure 2-1 illustrates the typical mounting
relationship for opposing taping head
After the taping head assembly has been
unpackaged, examine the unit for damage that
might have occurred during transit. If damage is
evident, file a damage claim immediately with the
transportation company and also notify your 3M
Representative.
assemblies to allow taping of box heights down
to 90mm [3-1/2 inches]. To tape box heights
down to 70mm [2-3/4 inches], the taping heads
must be completely staggered so only one tape
seal is being applied at one time.
Note–AccuGlide™3HighSpeedUpperTaping
Head is supplied with a buffing arm guard.
Adjustments to this guard may be required
to install the taping head into some older
design 3M-Matic™ case sealers.
Installation Guidelines
The taping head assembly can be used in convert-
ing existing or in custom made machinery.
It can be mounted for top taping or bottom taping.
Refer to "Box Size Capacities," as well as Figure
2-1 in the Specifications section, for the following
points in making such installations:
4. Mounting studs are provided with the taping
head, but special installations may require
alternate means for mounting.
5. Box hold-down or guide skis should be provided
and the taping head mounted so that the side
plates are 6mm [1/4 inch] maximum away from
the ski surface on which the box rides.
CAUTION
• To reduce risk associated with muscle
strain:
- Use proper body mechanics when
removing or installing taping heads
that are moderately heavy or may be
considered awkward to lift
Tape Leg Length
Taping heads are factory set to apply standard
70mm [2-3/4 inch] tape legs. The heads can be
converted to apply 50mm [2 inch] tape legs if desired
but both upper and lower heads must be set to ap-
ply the same tape leg length. See "Adjustments –
Changing Tape Leg Length From 70 to 50mm
[2-3/4 to 2 Inches]."
Important – Always conduct a hazard review to
determine appropriate guarding requirements
when the installation is in an application
other than 3M-Matic™ equipment
1. The box conveying system must positively
propel the box in a continuous motion, not
exceeding 0.40 m/s [80 feet per minute], past
the taping head assembly since the box motion
actuates the taping mechanism.
Also, the conveyor speed at which the product
moves through the taping heads, affects the leading
and trailing tape leg length. See "Adjustments sec-
tion – Leading Tape Leg Length Adjustment."
Tape Width Adjustment
2. If a pusher or cleated conveyor is being used,
steps should be taken in the conveyor design to
prevent the pusher from contacting the applying
or buffing roller arms resulting in damage to the
taping head.
Taping heads are factory set to apply 48mm [2 inch]
wide tape. If it is necessary to align the tape or to
apply narrower tapes, refer to "Adjustments – Tape
Web Alignment" for set-up procedure.
8
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Operation
Tape Drum
Tape Supply Roll
Tape Adhesive Side
One-Way
Tension Roller
Applying
Mechanism
Spring
Tension Wrap Roller
Knurled Roller
Buffing Arm
Cover
Wrap Roller
Buffing
Roller
Threading Needle
Applying Roller
Tape Cut-Off Knife
Orange Knife Guard
Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View)
Orange Knife Guard
Tape Cut-Off Knife
Applying Roller
Threading Needle
Buffing
Roller
Wrap Roller
Buffing Arm
Knurled Roller
Cover
Tension Wrap Roller
Applying
Mechanism
Spring
One-Way
Tension Roller
Tape Adhesive Side
Tape Supply Roll
Tape Drum
Figure 3-2 Taping Head Components/Threading Diagram - Lower Head (Left Side) View)
9
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Operation (continued)
WARNING
•
To reduce the risk associated with shear, pinch, and entanglement hazards:
−
Turn air and electrical supplies off on associated equipment before performing any adjustments,
maintenance, or servicing the machine or taping heads
−
•
Never attempt to work on the taping heads or load tape when the box drive system is running
To reduce the risk associated with sharp blade hazards:
−
Keep hands and fingers away from tape cutoff blades under orange blade guards.
The blades are extremely sharp
It is recommended that the detailed instructions and
sketches in this manual be referred to the first few
times the taping head is loaded/threaded until the
operator becomes thoroughly familiar with the tape
loading operation.
5. Pull the threading needle down until the tape travels
between the apply plate and the ears of the apply
arm (Position 4) until it extends past the applying
roller. When properly threaded the adhesive side of
the tape should be facing the knurled rollers at posi-
tion 2 and also position 3.
Note – Remove tape roll before removing taping
6. Cut away any excess tape.
head from machine to minimize weight.
Important – Do not cut against the apply roller -
CAUTION
roller damage could occur.
Tape Loading – Lower Taping Head
• To reduce the risk associated with
muscle strain:
− Use proper body mechanics when
removing or installing taping heads that
are moderately heavy or may be
considered awkward to lift
1. Remove the lower taping head from the conveyor
bed or associated equipment and place it a
convenient working position.
2. The lower taping head is loaded and threaded in the
same manner as the upper head. Follow the upper
taping head tape loading/threading procedure.
• To reduce the risk associated with
impact hazards:
− Place the taping head on a smooth
level surface when maintaining or
servicing this equipment
Figure 3-3
Insert threading needle through rollers in direction
indicated by arrows.
One-Way
Tension
Roller
Tape Loading – Upper Taping Head
1. Place the upper taping head in a convenient
working position.
Tension
Wrap
Roller
1
2
2. Use Figures 3-3 to 3-5 and tape threading la-
bel. Position the tape supply roll so the adhesive
side of tape is facing the front of the taping head
as it is pulled from the supply roll.
Knurled
Roller
Wrap
Roller
3. Attach the threading needle to the end of the
roll. Guide the threading needle around the wrap
roller (Position 1) then back around the one-way
tension roller (Position 2).
3
Applying
Roller
4. Continue pulling the threading needle down and
guide it between the two rollers on the apply arm
(Position 3).
4
Figure 3-3 – Tape Loading/Threading
10
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Operation (continued)
Figure 3-4
Place tape roll on tape drum to dispense tape with
adhesive side forward. Seat tape roll fully against
back flange of drum. Adhere tape lead end to
threading needle as shown.
Figure 3-4 – Tape Loading/Threading
WARNING
• To reduce the risk associated with
sharp blade hazards:
- Keep hands and fingers away from tape
cutoff blades under orange blade guards.
The blades are extremely sharp.
Manually turn tape roll to create slack tape while
pulling threading needle through tape applying
mechanism until needle is through and tape is in
alignment with applying roller.
Excess tape can be cut with a scissors at applying
roller.
Figure 3-5 – Tape Loading/Threading
11
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Maintenance
WARNING
•
To reduce the risk associated with shear, pinch, and entanglement hazards:
−
Turn air and electrical supplies off on associated equipment before performing any adjustments,
maintenance, or servicing the taping heads
−
Never attempt to work on the taping head or load tape while the box drive system is running
•
−
To reduce the risk associated with sharp blade hazards:
Keep hands and fingers away from tape cutoff blades under orange blade guards.
The blades are extremely sharp
3. Bottom the blade slots against the screws. (This
will position the blade at the correct angle.)
Tighten the blade screws to secure the blade.
The AccuGlide™ 3 High Speed 2 Inch Taping Head
has been designed for long, trouble free service. The
taping head will perform best when it receives routine
maintenance and cleaning. Taping head components
that fail or wear excessively should be promptly
repaired or replaced to prevent damage to other
portions of the head or to the product.
Note – Check the blade position to insure proper
clearance between blade and guard by slowly
pivoting the blade guard back.
Blade Guard
Blade Replacement, Upper and Lower Taping Heads
– Figure 4-1
The blade guard covers the blade whenever a box
is not being taped. Periodically check to be sure the
blade guard is functioning properly and returning to
cover the blade. Replace any defective parts.
WARNING
• To reduce the risk associated with
sharp blade hazards:
Blade Oiler Pad
- Keep hands and fingers away from tape
cutoff blades under orange blade guards.
The blades are extremely sharp.
WARNING
1. Loosen, but do not remove, the blade screws (A).
Remove and discard old blade.
• To reduce the risk associated with
sharp blade hazards:
2. Mount the new blade (B) with the beveled side
away from the blade holder.
- Keep hands and fingers away from tape
cutoff blades under orange blade guards.
The blades are extremely sharp.
To reduce adhesive build-up, the taping heads are
equipped with a factory pre-lubricated felt oiler pad
that provides a film of oil on the cutting edge of the
blade. Blade maintainance should include keeping
the felt oiler pad saturated with SAE #30 non-
detergent oil.
Should tape adhesive build-up occur on blade,
carefully wipe clean with an oily cloth.
Knife
Holder
Knife
Guard
Figure 4-1 – Blade Replacement
(Maintenance continued on next page.)
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Maintenance (continued)
WARNING
•
To reduce the risk associated with shear, pinch, and entanglement hazards:
−
Turn air and electrical supplies off on associated equipment before performing any adjustments,
maintenance, or servicing the taping heads
−
Never attempt to work on the taping head or load tape while the box drive system is running
•
−
To reduce the risk associated with sharp blade hazards:
Keep hands and fingers away from tape cutoff blades under orange blade guards.
The blades are extremely sharp
Cleaning
Applying/Buffing Roller Replacement
Regular slotted containers produce a great deal
of dust and paper chips when conveyed through
taping heads. If this dust is allowed to build-up
on the heads, it can cause wear on the moving
parts. Excessive dirt build-up should be wiped
off with a damp cloth. Cleaning should be done
once per month, depending on the number and
type of boxes used. If the boxes used are dirty, or
if the environment in which the heads operate is
dusty, cleaning on a more frequent basis may be
necessary.
Replacing roller requires removal of shaft and
mounting screws. With no area on the shaft to grip,
the shaft often turns when attempting to remove the
second screw.
To ease removal of second screw, a 5mm hex
socket has been provided at the bottom of the
threads in both ends of the shaft. Insert a 4mm
hex key wrench into this socket after removing one
screw to hold the shaft for removal of the second
screw. See Figure 4-2.
Note – Never attempt to remove dirt from taping
heads by blowing it out with compressed
air. This can cause the dirt to be blown inside
the components onto sliding surfaces.
Dirt in these areas can cause serious
Hex Socket
equipment damage. Never wash down or
subject taping heads to conditions causing
moisture condensation on components.
Serious equipment damage could result.
Section View of
Roller/Shaft
5mm Hex
Key Wrench
Figure 4-2 – Roller Shaft Section View
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Adjustments
WARNING
•
To reduce the risk associated with
shear, pinch, and entanglement
hazards:
-
Turn air and electrical supplies off
associated equipment before perform-
ing any adjustments, maintenance, or
servicing the machine or taping heads.
Never attempt to work on the taping
head or load tape while the box drive
system is running
-
Figure 5-1 – Tape Latch Alignment
Tape Latch Alignment – Figure 5-1
The Latching tape drum assembly is pre-set to
accommodate 48mm [2 inch] wide tape. The tape
drum assembly is adjustable to provide alignment of
narrower tapes.
To move the latch to a position that corresponds to a
new tape core width (Figure 5-1):
25mm Hex
Wrench
1. Remove screw from the latch.
2. Move to the latch to the position that
corresponds to the tape core width.
5mm Hex
Wrench
3. Replace screw in the new latch location.
To adjust or center the tape width on the centerline
of the taping head, and therefore box center seam,
(Figure 5-2):
1. Loosen the locking hex nut behind tape drum
bracket on tape drum shaft. Use an adjustable
wrench or 25mm open end wrench.
Shaft
Figure 5-2 – Tape Web Alignment
2. Turn tape drum shaft in or out to center the tape
web (use 5mm hex wrench).
Adjustment Nut,
Tape Drum Brake
3. Tighten locking hex nut to secure the adjustment.
No other components require adjustment for tape
web alignment.
Tape Drum Friction Brake – Figure 5-3
The tape drum friction brake on each taping head is
pre-set for normal operation to prevent tape roll over
travel. Should tension adjustment be required, turn
the self-locking nut on the shaft to vary compression
of the spring. Turn the nut clockwise to increase the
braking force, and counterclockwise to decrease the
braking force. Adjust brake to minimum tension to
prevent excessive tape roll over travel.
Note – Excess braking force will cause poor tape
application and may lead to tape tabbing
on the trailing tape leg.
Figure 5-3 – Tape Drum Friction Brake
(Adjustments continued on next page.)
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Adjustments (continued)
A
WARNING
•
To reduce the risk associated with
shear, pinch, and entanglement
hazards:
-
Turn air and electrical supplies off
associated equipment before perform-
ing any adjustments, maintenance, or
servicing the machine or taping heads.
Never attempt to work on the taping
head or load tape while the box drive
system is running
-
Applying Mechanism Spring
To obtain access to the spring, remove the taping
head cover (four mounting screws). Replace cover
when finished.
The applying mechanism spring, shown in
Figures 5-4A and 5-4B, controls applying and
buffing roller pressure on the box and returns
the mechanism to the reset position. The spring
pressure is pre-set, as shown in Figure 5-4A for
normal operation, but is adjustable.
B
Figure 5-4 – Applying Mechanism Spring
If a tape gap appears on the trailing surface of the
box increase spring pressure. If the front of the box
is being crushed by the applying roller decrease
spring pressure.
Removing the spring end loop from the spring holder
and placing loop in other holes provided, as shown
in Figure 5-4B, will adjust the spring pressure.
0.5 - 0.9kg
[1/2 lbs.]
One-Way Tension Roller
Figure 5-5
The one-way tension roller is factory set. When
replacing this assembly, the roller must have
0,5 kg [1 lb.] minimum tangential force when turning.
To Adjust Tension:
1. Wrap a cord or small strap (non-adhesive) 4-6 turns
around the tension roller.
2. Attach a spring scale to the end of the cord or strap.
Adjusting Nut
3. Turn the adjusting nut with the socket wrench
provided, until a force of approximately 0.5 kg to 0.9
kg [1 to 2 lbs.] is required to turn the roller by pulling
on the spring scale.
Figure 5-5 – One-Way Tension Roller
(Adjustments continued on next page.)
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Adjustments (continued)
WARNING
•
To reduce the risk associated with
shear, pinch, and entanglement
hazards:
One-Way
Tension
Roller
-
Turn air and electrical supplies off
associated equipment before perform-
ing any adjustments, maintenance, or
servicing the machine or taping heads.
Never attempt to work on the taping
head or load tape while the box drive
system is running
-
Tape Leg Length
WARNING
• To reduce the risk associated with
sharp blade hazards:
- Keep hands and fingers away from tape
cutoff blades under orange blade guards.
The blades are extremely sharp.
Tape Leg
50 or 70mm ± 6mm
[2 or 2-3/4in. ± 1/4in.
Leading Tape Leg Length Adjustment – Figure 5-6
Figure 5-6 – Leading Tape Leg Length
The one-way tension roller position is adjustable to
control the leading tape leg length.
Moving this roller farther away from the box top or
bottom surface will decrease the leading leg length.
Moving it closer to the box top or bottom surface will
increase the leading leg length.
One-Way
Tension Roller
Assembly
Slot C-C
Slot C
Position A
Position A-A
Changing Tape Leg Length from 70 to 50mm [2-3/4 to
2 Inches] – Figure 5-7
Note – When changing tape leg length, both
upper and lower heads must be adjusted
to apply the same leg lengths.
1. Remove and retain two hex head screws and
remove the brush from normal position “A” on side
frame.
2. Remount and secure brush in position “A-A” on
side frame forward of normal location using original
fasteners.
3. Remove cut-off bracket extensions from position "B".
4. Remount cut-off bracket extensions in forward
position “B-B”.
5. Remove and retain the one-way tension roller
assembly from slot “C” in frame.
6. Remount tension roller assembly near top of slot “C-
C” in frame using original fasteners.
Cut-Off
Bracket
Extension
Position B
Position B-B
Brush
7. Adjust tension roller according to "Leading Tape Leg
Length Adjustment" above.
Figure 5-7 – Changing Tape Leg Length
16
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Troubleshooting
Troubleshooting Guide
Problem
Cause
Correction
The tape is threaded incorrectly
The tape must go around the wrap
roller before going around the
one-way tension roller
The tape leg on the front of the
case is too long
The tape tension is too low
The knurled roller drags
Adjust the one-way tension roller
Check for adhesive build-up
between the knurled roller and its
shaft. Clean and lubricate shaft.
Remove all lubricant from roller
surfaces.
Tape tracks to one side or drags
on the support tabs of applying
frame
Adjust the tape web alignments
The one-way tension roller is not
correctly positioned
Position the roller in its mounting
slot so that the tape extends
just beyond the centerline of the
applying roller
Taping head is not set up properly
Check leg length adjustments
Replace the blade
The blade is dull and/or has
broken teeth
The blade does not cut tape or the
tape end is jagged or shredded
Tape tension is insufficient
Increase tape tension by adjusting
the one-way tension roller
Adhesive has built up on the blade
Clean and adjust the blade
The blade is not positioned
properly
Make sure the blade is bottomed
out against the mounting bolts
The blade is dry
Lubricate the blade oiler pad on
the blade guard
The blade is in backwards
Mount the blade so that the
beveled edge is away from the
entrance of the head
One or both cutter springs are
missing or stretched
Replace the defective spring(s)
Tension roller surface is not fully
contacting the taping head frame
Make sure one-way bearing is
below the surface of the tension
roller. If not, press bearing further
into roller or replace roller.
17
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Troubleshooting (continued)
Troubleshooting Guide
Problem
Cause
Correction
There is excess tension on the
tape drum assembly and/or the
one-way tension roller assembly
Adjust the one-way tension roller
and/or the tape drum assembly
Tape is tabbing on the trailing leg
on the back of the box
Rollers in the tape path do not
rotate freely
Clean adhesive deposits from
the surface, ends, and shafts of
the rollers. Then lubricate roller
shafts. Remove all lubricant from
roller surfaces.
The blade is not cutting tape
properly
Refer to tape cutting problems
Re thread the tape
The tape is threaded incorrectly
Applying mechanism spring has
too little tension
Move spring hook to next tighter
hole
The tape is incorrectly threaded
Re thread the tape
The tape end does not stay in
application position in front of the
applying roller
Flanged knurled roller overruns on
return of applying mechanism to
its rest position
Adjust tension roller position in
mounting slot to lengthen tape leg
Applying roller overruns on return
of applying mechanism to its rest
position
There should be a slight drag
when rotating the applying roller.
If not, check friction springs and/
or friction pins and replace if
necessary
The one-way tension roller is not
correctly positioned
Position roller in it mounting slot
so that tape end extends beyond
centerline of applying roller
The one-way tension roller is
defective
Replace the one-way tension
roller
Tape drum not centered
Reposition tape drum
Adjust centering guides
Check box specifications
Tape not centered on box seam
Centering guides not centered
Box flaps not of equal length
18
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Spare Parts/Service Information
Recommended Spare Parts
Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should
be ordered to keep the taping heads in production:
AccuGlide™ 3 Upper Taping Head - 2 inch
Qty.
Part Number
Description
4
1
1
2
1
78-8076-4500-3
78-8137-3311-6
78-8017-9173-8
78-8052-6602-6
78-8076-4726-4
Stud – Mounting
Spring – Upper Extension
Blade – 65mm/2.56 Inch
Spring – Cutter
Tool – Tape Threading
AccuGlide™ 3 Lower Taping Head - 2 inch
Qty.
Part Number
Description
1
2
4
1
1
78-8017-9173-8
78-8052-6602-6
78-8076-4500-3
78-8137-3312-4
78-8076-4726-4
Blade – 65mm/2.56 Inch
Spring – Cutter
Stud – Mounting
Spring – Lower Extension
Tool – Tape Threading
In addition to the above set of spare parts supplied with the taping head, it is suggested that the following spare
parts be maintained which will require replacement under normal wear of the taping head.
Qty.
Part Number
Description
1
1
1
78-8057-6179-4
78-8057-6178-6
78-8113-7030-9
Roller – Applying
Roller – Buffing
Spring – Torsion
Replacement Parts and Service
Refer to the first page of this instruction manual “Replacement Parts and Service Information".
19
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Replacement Parts Illustrations and Parts Lists
AccuGlide™ 3 High Speed 2 Inch Upper Taping Head, Type 10800
AccuGlide™ 3 High Speed 2 Inch Lower Taping Head, Type 10800
1.
Refer to the Taping Head Assemblies Figure to find all the parts illustrations identified by f gure numbers.
2.
Refer to the figure or figures to determine the individual parts required and the parts reference number.
3 .
The replacement parts list, that follows each illustration, includes the part number and part description
for the parts in that illustration.
Note – The complete description has been included for standard fasteners and some commercially
available components. This has been done to allow obtaining these standard parts locally, should
the customer elect to do so.
4.
Refer to the first page of this instruction manual "Replacement Parts and Service Information" for
replacement parts ordering information.
Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown
are available only on a special order basis. Contact 3M/Tape Dispenser Parts to
confirm item availability.
20
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AccuGlide™ 3 - 2"
Tape Head -
™
AccuGlide 3 - 2 inch
Figure 10401
Figure 10925 (Haute)
Figure 10924 (Bas)
Figure 10923
Figure 10922
Figure 10919 (Haute)
Figure 10920 (Bas)
Figure 10921
21
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AccuGlide™ 3 - 2"
26
27
28
3
4
2
8
1
29
29
15
25
24
11
27
16
17
10
17
19
18
12
13
13
13
13
20
21
9
5
7
23
23
Figure 10925 – Upper Head
22
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AccuGlide™ 3 - 2"
Figure 10925 – 2" Upper Head
Ref. No.
3M Part No.
Description
10925-1
78-8137-3294-4
78-8137-3295-1
78-8068-4143-9
78-8068-4144-7
78-8060-7818-0
78-8010-7416-8
78-8070-1251-9
78-8137-3298-5
78-8052-6560-6
78-8060-7936-0
78-8052-6564-8
78-8052-6568-9
26-1003-5829-5
78-8100-1009-6
78-8052-6565-5
26-1004-5510-9
78-8052-6567-1
78-8017-9077-1
78-8052-6569-7
26-1000-1613-3
78-8076-4500-3
78-8076-5242-1
78-8060-8179-6
78-8076-5477-3
78-8137-3299-3
78-8060-8087-1
78-8005-5741-1
78-8133-9615-3
78-8133-9605-4
78-8076-4716-5
Frame – Tape Mount Upper Assembly
Frame – Front Upper Assembly
Guide – #1
10925-2
10925-3
10925-4
Guide – #2
10925-5
Screw – Hex Hd, M4 x 12
Nut – Hex Jam, M4
10925-6
10925-7
Spacer – Spring
10925-8
Shaft - Pivot 90mm
10925-9
Spacer – Front
10925-10
10925-11
10925-12
10925-13
10925-15
10925-16
10925-17
10925-18
10925-19
10925-20
10925-21
10925-22
10925-23
10925-24
10925-25
10925-26
10925-27
10925-28
10925-29
10925-30
10925-31
Brush Assembly
Shaft – Tension Roller
Shaft – Wrap Roller
Screw – Hex Hd, M6 x 12
Washer – Special
Roller – Top Tension
Washer – Plain, M10
Spring – Compression
Nut – Self Locking, M10 x 1
Roller – Wrap
Ring – Retaining, Tru-Arc #1-420-0120-100
Stud – Mounting (not shown)
Stop – Cut-Off Frame
Screw – Flat Hd Hex, M6 x 20
Washer – Special /6.5 x 20 x 4
Guard – Head
Screw – M5 x 10
Washer – Flat, M5
Bumper
Label – Threading, English Language
Star Washer 4mm
23
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AccuGlide™ 3 - 2"
9
8
1
16
7
4
2
5
8
16
3
4
9
6
15
10
11
12
13
12
14
15
Figure 10922 – Upper and Lower Heads
24
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AccuGlide™ 3 - 2"
Figure 10922 – 2" Upper and Lower Heads
Ref. No.
3M Part No.
Description
10922-1
10922-2
10922-3
10922-4
10922-5
10922-6
10922-7
10922-8
10922-9
10922-10
10922-11
10922-12
10922-13
10922-14
10922-15
10922-16
78-8133-9509-8
78-8133-9510-6
78-8070-1221-2
78-8070-1309-5
78-8070-1367-3
78-8070-1266-7
78-8052-6580-4
78-8017-9082-1
78-8017-9106-8
78-8052-6575-4
78-8017-9074-8
26-1004-5510-9
78-8052-6567-1
78-8137-1438-9
26-1003-5829-5
78-8094-6151-6
Applying Arm #1
Applying Arm #2
Plate – Tape
Shaft Roller
Roller – Knurled Assembly
Roller – Wrap
Spacer
Bearing – Special, 30 mm
Screw – Bearing Shoulder
Shaft – Roller
Washer – Nylon, 15 mm
Washer – Friction
Spring – Compression
Assembly– Applying Roller
Screw – Hex Hd, M6 x 12
Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk
25
2012 January
AccuGlide 3 - 2" - NA
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AccuGlide™ 3 - 2"
9
8
1
16
7
4
2
5
8
16
3
4
9
6
15
10
11
12
13
12
14
15
Figure 10919 – Upper Head
26
2012 January
AccuGlide 3 - 2" - NA
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AccuGlide™ 3 - 2"
Figure 10919 – 2" Upper Head
Ref. No.
3M Part No.
Description
10919-1
10919-2
10919-3
10919-4
10919-5
10919-6
10919-7
10919-8
10919-9
78-8137-3300-9
78-8137-3301-7
78-8052-6575-4
78-8137-1398-5
78-8070-1220-4
78-8052-6580-4
26-1003-5829-5
78-8137-3311-6
78-8070-1244-4
Buffing Arm – Sub Assembly
Buffing Arm – Sub Assembly
Shaft – Roller
Roller - Buffing Assembly
Spacer – Spring
Spacer
Screw – Hex Hd, M6 x 12
Spring – Upper (100 fpm)
Holder – Spring
27
2012 January
AccuGlide 3 - 2" - NA
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AccuGlide™ 3 - 2"
6
6
1
3
7
8
7
5
9
4
9
5
4
Figure 10923 – Upper and Lower Heads
2012 January
AccuGlide 3 - 2" - NA
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AccuGlide™ 3 - 2"
Figure 10923 – 2" Upper and Lower Heads
Ref. No.
3M Part No.
Description
10923-1
10923-3
10923-4
10923-5
10923-6
10923-7
10923-8
10923-9
78-8137-3302-5
78-8137-3304-1
78-8017-9082-1
78-8017-9106-8
26-1003-5829-5
78-8137-3305-8
78-8137-3306-6
78-8094-6151-6
Link – Assembly
Shaft – Pivot, Buffing
Bearing – Special 30 mm
Screw – Bearing Shoulder
Screw – Hex Hd, M6 x 12
Spacer – Applying Pivot
Shaft – Pivot, Applying
Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk
29
2012 January
AccuGlide 3 - 2" - NA
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AccuGlide™ 3 - 2"
Figure 10921 – Upper and Lower Heads
2012 January
AccuGlide 3 - 2" - NA
Download from Www.Somanuals.com. All Manuals Search And Download.
AccuGlide™ 3 - 2"
Figure 10921 – 2" Upper and Lower Heads
Ref. No.
3M Part No.
Description
10921-1
10921-2
10921-3
10921-4
10921-5
10921-7
10921-8
10921-9
10921-10
10921-11
10921-12
10921-13
10921-14
10921-15
10921-16
10921-17
10921-18
10921-19
78-8137-3307-4
78-8017-9173-8
26-1003-8596-7
78-8070-1371-5
78-8052-6597-8
26-1005-4758-2
78-8017-9135-7
78-8052-6600-0
78-8070-1269-1
26-1005-4757-4
78-8052-6602-6
78-8017-9132-4
26-1003-5828-7
78-8137-3308-2
26-1008-6574-5
78-8113-7031-7
78-8113-7030-9
78-8070-1335-0
Frame – Cut-Off Weldment
Blade – 65 mm/2.56 Inch
Screw - Hex Hd M5 x 8 w/ Ext. Tooth Lockwasher
Blade Guard Assembly – W/English Language Label
Shaft – Blade Guard
Screw – Flat Hd, Soc Dr, M4 x 10
Shaft – Spacer
Spacer
Bumper
Screw – Flat Hd, Soc Dr, M5 x 20
Spring – Cutter
Pivot – Cutter Lever
Screw – Spec, Hex Hd, M6 x 10
Slide – Extension
Screw – Flat Hd, Phil Dr, M4 x 10
Bushing – 58.5mm Long
Spring – Torsion
Label – Warning, English
31
2012 January
AccuGlide 3 - 2" - NA
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AccuGlide™ 3 - 2"
14
3
1
13
12
13
13
13
4
14
16
7
5
6
2
4
10
8
9
11
15
7
7
Figure 10401 – Upper and Lower Heads
32
2012 January
AccuGlide 3 - 2" - NA
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AccuGlide™ 3 - 2"
Figure 10401 – 2" Latch Upper and Lower Heads
Ref. No.
3M Part No.
Description
10401-1
10401-2
10401-3
10401-4
10401-5
10401-6
10401-7
10401-8
10401-9
10401-10
10401-11
10401-12
10401-13
10401-14
10401-15
10401-16
78-8070-1395-4
78-8076-4519-3
78-8017-9169-6
78-8098-8827-0
78-8098-8749-6
78-8098-8817-1
26-1002-5753-9
78-8060-8172-1
78-8052-6271-0
78-8100-1048-4
78-8017-9077-1
78-8100-1046-8
26-1003-5829-5
78-8098-8814-8
26-1004-5510-9
78-8098-8816-3
Bracket – Bushing Assembly
Shaft – Tape Drum, 50mm
Nut – M18 x 1
Tape Drum Sub Assembly – 2 Inch Wide
Tape Drum
Leaf Spring
Screw – Self Tapping
Washer – Friction
Washer – Tape Drum
Spring – Core Holder
Nut – Self Locking, M10 x 1
Spacer – Bracket
Screw – Hex Hd, M6 x 12
Tape Drum Assembly – 2 Inch Head
Washer – Plain, M10
Latch – Tape Drum
33
2012 January
AccuGlide 3 - 2" - NA
Download from Www.Somanuals.com. All Manuals Search And Download.
AccuGlide™ 3 - 2"
23
10
23
20
7
5
9
21
13
13
13
13
12
19
17
18
17
16
27
15
29
11
24
25
29
8
1
2
4
28
27
3
26
Figure 10924 – Lower Head
34
2012 January
AccuGlide 3 - 2" - NA
Download from Www.Somanuals.com. All Manuals Search And Download.
AccuGlide™ 3 - 2"
Figure 10924 – 2" Lower Head
Ref. No.
3M Part No.
Description
10924-1
78-8137-3296-9
78-8137-3297-7
78-8068-4144-7
78-8068-4143-9
78-8060-7818-0
78-8010-7416-8
78-8070-1251-9
78-8054-3298-5
78-8052-6560-6
78-8060-7936-0
78-8052-6564-8
78-8052-6568-9
26-1003-5829-5
78-8100-1009-6
78-8052-6606-7
26-1004-5510-9
78-8052-6567-1
78-8017-9077-1
78-8052-6569-7
26-1000-1613-3
78-8076-4500-3
78-8076-5242-1
78-8060-8179-6
78-8076-5477-3
78-8137-3299-3
78-8060-8087-1
78-8005-5741-1
78-8076-4734-8
78-8133-9606-2
78-8076-4716-5
Frame – Tape Mount Lower Assembly
Frame – Front Lower Assembly
Guide – #2
10924-2
10924-3
10924-4
Guide – #1
10924-5
Screw – Hex Hd, M4 x 12
Nut – Hex, M4
10924-6
10924-7
Spacer – Spring
10924-8
Spacer – 10 x 10 x 90 mm
Spacer – Front
10924-9
10924-10
10924-11
10924-12
10924-13
10924-15
10924-16
10924-17
10924-18
10924-19
10924-20
10924-21
10924-22
10924-23
10924-24
10924-25
10924-26
10924-27
10924-28
10924-29
10924-30
10924-31
Brush Assembly
Shaft – Tension Roller
Shaft – Wrap Roller
Screw – Hex Hd, M6 x 12
Washer – Special
Roller – Tension Bottom
Washer – Plain, M10
Spring – Compression
Nut – Self Locking, M10 x 1
Roller – Wrap
Ring – Retaining, Tru-Arc #1-420-0120-100
Stud – Mounting (not shown)
Stop – Cut-Off Frame
Screw – Flat Hd Hex, M6 x 20
Washer – Special /6.5 x 20 x 4
Guard – Head
Screw – M5 x 10
Washer – Flat, M5
Bumper
Label – Threading, English Language
Star Washer 4mm
35
2012 January
AccuGlide 3 - 2" - NA
Download from Www.Somanuals.com. All Manuals Search And Download.
AccuGlide™ 3 - 2"
7
3
4
6
7
7
9
7
8
7
5
7
2
1
Figure 10920 – Lower Head
36
2012 January
AccuGlide 3 - 2" - NA
Download from Www.Somanuals.com. All Manuals Search And Download.
AccuGlide™ 3 - 2"
Figure 10920– Lower Head
Ref. No.
3M Part No.
Description
10920-1
10920-2
10920-3
10920-4
10920-5
10920-6
10920-7
10920-8
10920-9
78-8137-3300-9
78-8137-3301-7
78-8052-6575-4
78-8137-1398-5
78-8070-1220-4
78-8052-6580-4
26-1003-5829-5
78-8137-3312-4
78-8070-1244-4
Buffing Arm – Sub Assembly
Buffing Arm – Sub Assembly
Shaft – Roller
Roller - Buffing Assembly
Spacer – Spring
Spacer
Screw – Hex Hd, M6 x 12
Spring – Lower (100 fpm)
Holder – Spring
37
2012 January
AccuGlide 3 - 2" - NA
Download from Www.Somanuals.com. All Manuals Search And Download.
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38
Download from Www.Somanuals.com. All Manuals Search And Download.
Download from Www.Somanuals.com. All Manuals Search And Download.
Download from Www.Somanuals.com. All Manuals Search And Download.
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