3M Pet Fence 39600 User Manual

Instructions and Parts List

Important Safety

Information

™

BEFORE INSTALLING OR

OPERATING THIS

EQUIPMENT

3M-Matic

700r3

Type 39600

Read, understand, and follow

all safety and operating

instructions.

Random

Case Sealer

with

™

AccuGlide 2+

Spare Parts

It is recommended you

immediately order the spare

parts listed in the "Spare

Parts/Service Information"

section. These parts are

expected to wear through

normal use, and should be

kept on hand to minimize

production delays.

Taping Heads

Serial No.

For reference, record machine serial number here.

"3M-Matic"and "AccuGlide" are Trademarks

of 3M, St. Paul, MN 55144-1000

3M Industrial Adhesives and Tapes

Printed in U.S.A.

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

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Replacement Parts and Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch^®equipment you ordered. It

has been set up and tested in the factory with Scotch^®tapes. If technical

assistance or replacement parts are needed, call or fax the appropriate

number listed below.

Included with each machine is an Instructions and Parts List manual.

Technical Assistance:

3M-Matic™ Helpline – 1-800/328 1390. Please provide the customer support

coordinator with the machine number, machine type/model and serial number.

If you have a technical question that does not require an immediate response,

you may Fax it to 651-736-7282.

Replacement Parts and Additional Manuals

Order parts by part number, part description and quantity required. Also,

when ordering parts and/or additional manuals, include machine name,

number and type. A parts order form is provided at the back of this manual.

3M/Tape Dispenser Parts

241 Venture Drive

1-800/344 9883

Amery, WI 54001-1325

FAX# 715/268 8153

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.

$10.00 restocking charge per invoice on returned parts.

Note : Outside the U.S., contact the local 3M subsidiary for parts ordering information.

"3M-Matic", "AccuGlide" and “Scotch” are trademarks

of 3M, St. Paul, Minnesota 55144-1000

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Printed in U.S.A.

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Replacement Parts And Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch^®equipment you ordered. It has

been set up and tested in the factory with Scotch^®tapes. If any problems

occur when operating this equipment and you desire a service call or

phone consultation, call, write or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS

AVAILABLE DIRECT FROM:

Order parts by part number, part description and quantity required. Also, when

ordering parts and/or additional manuals, include machine name, number and

type.

"3M-Matic", "AccuGlide" and “Scotch” are trademarks

of 3M, St. Paul, Minnesota 55144-1000

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Printed in U.S.A.

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Instruction Manual

700r3, Random Case Sealer, Type 36900

This instruction manual is divided into two sections as follows:

Section I

Section II

Includes all information related to installation, operation and parts for the case sealer.

Includes specific information regarding the AccuGlide™ 2+ STD 3 Inch Taping Heads.

Table of Contents

Page

Section I – 700r3 Random Case Sealer

Intended Use ...................................................................................................................................

Equipment Warranty and Limited Remedy ......................................................................................

700r3 Contents ..................................................................................................................................

Important Safeguards ......................................................................................................................

Specifications ..................................................................................................................................

3 - 7

8 - 10

Installation and Set-Up ....................................................................................................................

Receiving and Handling ......................................................................................

Machine Set-Up ..................................................................................................

Packaging and Separate Parts .................................................................

Infeed Conveyor Assembly .......................................................................

Centering Guides ......................................................................................

Machine Bed Height ..................................................................................

Outboard Tape Roll Mounting ...................................................................

Tape Leg Length .......................................................................................

Bumper Supports ......................................................................................

Box Size Capacity of Case Sealer.............................................................

Electrical Connection and Controls ...........................................................

Initial Start-Up of Case Sealer ...................................................................

11 - 15

11 - 14

11 - 12

Operation.........................................................................................................................................

Operating "Warnings" .........................................................................................

Machine Switches and Controls..........................................................................

Tape Loading/Threading.....................................................................................

Theory of Operation............................................................................................

Box Sealing ........................................................................................................

16 - 21

17 - 18

20 - 21

(Table of Contents continued on next page)

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Table of Contents (Continued)

Page

Maintenance ....................................................................................................................................

Cleaning .............................................................................................................

Lubrication ..........................................................................................................

Box Drive Belt Replacement ...............................................................................

Circuit Breaker....................................................................................................

Knife Replacement, Taping Head .......................................................................

22 - 24

Adjustments ...................................................................................................................................

Box Drive Belt Tension .......................................................................................

Taping Head Adjustments ..................................................................................

25 - 27

Special Set-Up Procedure ...............................................................................................................

Changing Tape Leg Length ................................................................................

Box and Machine Bed Height Range ..................................................................

Box Height Range ..............................................................................................

28 - 31

28 - 29

Troubleshooting...............................................................................................................................

Electrical Diagram ...........................................................................................................................

Pneumatic Diagram .........................................................................................................................

32 - 33

Replacement Parts and Service Information ...................................................................................

Spare Parts ........................................................................................................

Label Kit .............................................................................................................

Tool Kit ...............................................................................................................

Options/Accessories........................................................................................................................

Replacement Parts Illustrations and Parts Lists...................................................... (Yellow Section)

38 - 64

Section II – AccuGlide™ 2+ STD 3 Inch Taping Heads

(See Section II for Table of Contents)

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Intended Use

The 3M-Matic^TM700r3 Random Case Sealer with AccuGlide^TM2+ Taping Heads is designed to apply a “C” clip of

Scotch^®pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers.

The 700r3 automatically adjusts to a wide range of box sizes (see "Specifications Section – Box Weight and Size

Capacities").

3M-Matic^TM700r3 Random Case Sealer, Type 39600 (Note – Lower tape supply roll and bracket assembly are

shown in the alternate location)

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Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF

MERCHANTABILITYORFITNESSFORAPARTICULARPURPOSEANDANYIMPLIEDWARRANTYARISINGOUT

OFACOURSEOFDEALING, CUSTOMORUSAGEOFTRADE:

™

3M sells its 3M-Matic 700r3 Adjustable Case Sealer, Type 39600 with the following warranties:

1. The drive belts and the taping head knives, springs and rollers will be free from defects in material and

manufactureforninety(90)daysafterdelivery.

2. All other taping head parts will be free from defects in material and manufacture for three (3) years after

delivery.

3. All other parts will be free from defects in material and manufacture for two (2) years after delivery.

Ifanypartisdefectivewithinthiswarrantyperiod, yourexclusiveremedyand3M’sandseller’ssoleobligationshallbe,

at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reasonable

timeafteritisdiscovered,butinnoeventshall3Mhaveanyobligationunderthiswarrantyunlessitreceivessuchnotice

withinfive(5)businessdaysaftertheexpirationofthewarrantyperiod. Allnoticesrequiredhereundershallbegivento

3Msolelythroughthe3M-Matic™Helpline(800-328-1390). Tobeentitledtorepairorreplacementasprovidedunder

this warranty, the part must be returned as directed by 3M to its factory or other authorized service station designated

by 3M. If 3M is unable to repair or replace the part within a reasonable time after receipt thereof, 3M, at its option, will

replacetheequipmentorrefundthepurchaseprice. 3Mshallhavenoobligationtoprovideorpayforthelaborrequired

toremoveanypartorequipmentortoinstalltherepairedorreplacementpartorequipment. 3Mshallhavenoobligation

torepairorreplacethosepartsfailingduetonormalwear, inadequateorimpropermaintenance, inadequatecleaning,

non-lubrication,improperoperatingenvironment,improperutilities,operatorerrorormisuse,alterationormodification,

mishandling, lack of reasonable care, or due to any accidental cause.

Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage arising

from this 3M equipment, whether direct, indirect, special, incidental, or consequential, regardless of the legal theory

asserted, including breach of warranty, breach of contract, negligence, or strict liability.

Note: The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a

written agreement signed by authorized representatives of 3M and seller.

Contents – 700r Random Case Sealer

(1)

(2)

(1)

700r3RandomCaseSealer,Type39600

UpperTapeDrum/Bracket/Hardware

ColumnBumperBracket/Hardware

Tool/Spare Parts Kit

Instruction and Parts Manual

Scotch^®, AccuGlide^TM, and 3M-Matic^TMare Trademarks of 3M, St. Paul, Minnesota 55144-1000

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Important Safeguards

This safety alert symbol identifies

important messages in this manual.

READ AND UNDERSTAND THEM BEFORE

INSTALLING OR OPERATING THIS

EQUIPMENT.

WARNING

(continued)

• To reduce the risk associated with impact

hazards:

− Always use appropriate supporting means

when working under the upper drive

assembly

Explanation of Signal Word Consequences

• To reduce the risk associated with sharp

blade hazards:

Indicates a potentially hazardous

situation, which, if not avoided,

could result in death or serious

injury and/or property damage.

WARNING:

− Keep hands and fingers away from tape

cutoff blades under orange blade guards.

The blades are extremely sharp

Indicates a potentially hazardous

situation, which, if not avoided,

may result in minor or moderate

injury and/or property damage.

CAUTION:

• To reduce the risk associated with fire and

explosion hazards:

− Do not operate this equipment in potentially

flammable/explosive environments

• To reduce the risk associated with muscle

strain:

WARNING

− Use the appropriate rigging and material

handling equipment when lifting or

repositioning this equipment

• To reduce the risk associated with

mechanical and electrical hazards:

− Read, understand and follow all safety and

operating instructions before operating or

servicing the case sealer

− Use proper body mechanics when removing

or installing taping heads that are moderately

heavy or may be considered awkward to lift

− Allow only properly trained and qualified

personnel to operate and/or service this

equipment

CAUTION

− Turn electrical and air supply off and

disconnect before performing any

adjustments, maintenance or servicing the

machine or taping heads

• To reduce the risk associated with pinch

and entanglement hazards:

• To reduce the risk associated with pinch

− Keep hands clear of the upper head support

assembly as boxes are transported through

the machine

and entanglement hazards:

− Do not leave the machine running while

− Always feed boxes into the machine by

unattended

pushing only from the end of the box

− Turn the machine off while not in use

− Keep hands, hair, loose clothing, and jewelry

− Never attempt to work on any part of the

machine, load tape, or remove jammed

boxes from the machine while the machine

is running

away from moving belts and taping heads

• To reduce the risk associated with pinch

and impact hazards:

• To reduce the risk associated with

hazardous voltage:

− Keep away from the pneumatically controlled

upper drive assembly and box centering

guides when air and electric supplies are on

− Position electrical cord away from foot and/

or vehicle traffic

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Important Safeguards (Continued)

Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure

operator safety. Replacement part numbers for individual labels are shown in Figures 1-1 through 1-3, or a label

kit, part number 78-8098-9177-9, is available that includes all labels used on the machine. See "Safety and Infor-

mation Labels," end of Parts Illustration/List, Section I.

Figure 1-1 – Replacement Labels/3M Part Numbers

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Important Safeguards (Continued)

Figure 1-2 – Replacement Labels/3M Part Numbers

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Important Safeguards (Continued)

Figure 1-3 – Replacement Labels/3M Part Numbers

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Important Safeguards (Continued)

Skill 2 - Mechanical Maintenance Technician

This operator is trained to use the machine as the

MACHINE OPERATOR and in addition is able to

work with the safety protection disconnected, to

check and adjust mechanical parts, to carry out

maintenance operations and repair the machine. He

is not qualified to work on live electrical components.

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

− Allow only properly trained and qualified

personnel to operate and/or service this

equipment

Skill 2a - Electrical Maintenance Technician

This operator is trained to use the machine as the

MACHINE OPERATOR and in addition is able to

work with the safety protection disconnected, to

make adjustments, to carry out maintenance opera-

tions and repair the electrical components of the

machine. He is qualified to work on live electrical

panels, connector blocks, control equipment, etc.

Operator Skill Level Descriptions

Skill 1 - Machine Operator

This operator is trained to use the machine with the

machine controls, to feed cases into the machine,

make adjustments for different case sizes, to change

the tape and to start, stop and restart production.

Skill 3 - Specialist From the Manufacturer

Skilled operator sent by the manufacturer or its agent

to perform complex repairs or modifications, when

agreed with the customer.

Important – the factory manager must ensure

that the operator has been properly trained on

all the machine functions before starting work.

Operator's Skill Levels Required to Perform the Main Operations on Machine

Operator's

Skill

Number of

Operators

Operation

State of the Machine

Running with safety protections

disabled.

Installation and set up of the machine.

2 and 2a

Adjustment of the box size.

Tape replacement.

Stopped by pressing the STOP button.

Electric power disconnected.

Replacement of blades.

Replacement of drive belts.

Ordinary maintenance.

Electric power disconnected.

Extraordinary maintenance

(mechanical).

Running with safety protections

disabled.

Running with safety protections

disabled.

Extraordinary maintenance (electrical).

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Specifications

1. Power Requirements:

Electrical – 115 VAC, 60 Hz, 3.8 A (440 watts)

Pneumatic – 5 bar gauge pressure [70 PSIG]

110 litre/min @ 21° C, 1.01 bar [3.75 SCFM] at 15 boxes per minute

A pressure regulator is included

The machine is equipped with two 1/6 HP gearmotors and comes with an 2.4 m [eight foot] standard neoprene

covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed

above.

2. Operating Rate:

Up to 15 boxes per minute. Actual production rate is dependent on box size, box size mix, and operator

dexterity.

Box drive belt speed approximately 0.4 m/s [78 FPM]

3. Operating Conditions:

Use in dry, relatively clean environments at 4° to 50° C [40° to 120° F] with clean, dry, boxes.

Note: Machine should not be washed down or subjected to conditions causing moisture condensation on

components.

WARNING

• To reduce the risk associated with fire and

explosion hazards:

− Do not operate this equipment in potentially

flammable/explosive environments

4. Tape:

Scotch^®pressure-sensitive film box sealing tapes.

5. Tape Width:

50 mm or 2 inch minimum to 75 mm [3 inch] maximum

6. Tape Roll Diameter:

Up to 405 mm [16 inch] maximum on a 76.2 mm [3 inch] diameter core.

(Accommodates all system roll lengths of Scotch^®film tapes.)

7. Tape Application Leg Length – Standard:

70 mm ± 6 mm [2 3/4 inch ±1/4 inch]

Tape Application Leg Length – Optional:

(See "Special Set-Up Procedure")

50 mm ± 6 mm [2 inch ±1/4 inch]

(Specifications continued on next page)

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Specifications (Continued)

8. Box Board:

Style – regular slotted containers – RSC

125 to 275 P.S.I. bursting test, single wall or double wall B or C flute.

9. Box Weight and Size Capacities:

A. Box Weight, up to 38.6 kg [85 lbs.] maximum – contents must support flaps.

B. Box Size:

Minimum

Maximum

Length –

150 mm [6.0 inch]

Unlimited

Width

Height –

–

150 mm [7.0 inch]*

120 mm [4.75 inch]** ***

550 mm [21.5 inch]

620 mm [24.5 inch] ***

Cartons narrower than 275 mm [11 inch] in width may require more frequent belt replacement

because of limited contact area.

** 95 mm [3.75 inch] height with heads adjusted to apply 50 mm [2 inch] tape leg lengths. (See "Special

Set-Up Procedure".)

*** 200 mm [8.0 inch] minimum to 725 mm [28.5 inch] maximum height with columns adjusted to upper

position. (See "Special Set-Up Procedure".)

Special modifications may be available for carton sizes not listed above.

Contact your 3M Representative for information.

Note: The case sealer can accommodate most boxes within the size range listed above. However, if the

box length (in direction of seal) to box height ratio is .5 or less, then several boxes should be test run to

assure the proper machine performance.

DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:

BOX LENGTH IN DIRECTION OF SEAL

BOX HEIGHT

SHOULD BE GREATER THAN .5

Any box ratio approaching this limitation should be test run to assure performance.

(Specifications continued on next page.)

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Specifications (Continued)

10. Machine Dimensions:

C**

120

Minimum

[Inches]

790

[31]

1180

[40 .5]

1575

[62]

460

[18]

610***

[24]

625

[24.5]

1640

[64.5]

[4.75]

Maximum

[Inches]

2185***

[86]

890

[35]

- -

* Exit conveyor is optional

** Casters are optional

*** When columns are adjusted to upper position, "B" minimum dimension is 570 mm [22.5 inch] and

"H"maximum dimension is 2285 mm [90 inch]. (See "Special Set-Up Procedure – Box and Machine Bed

Height Range".)

Weight – 225 kg [500 lbs] crated (approximate)

200 kg [430 lbs] uncrated (approximate)

11. Set-Up Recommendations:

• Machine must be level.

• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.

• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.

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Installation and Set-Up

Receiving And Handling

6. Pneumatic connection.

After the machine has been uncrated, examine the

case sealer for damage that might have occurred

during transit. If damage is evident, file a damage

claim immediately with the transportation company

and also notify your 3M Representative.

Important – Use care when working with

compressed air.

The case sealer requires a 5 bar gauge pressure

110 litre/min [70 PSIG], @21°C, 1.01 bar [3.75

SCFM] compressed air supply. As shown in

Figure 3-1, an on/off valve, pressure regulator,

and filter are provided to service the air supply.

Machine Set-Up

WARNING

Note – A precision regulator is used to

balance the top drive assembly. Due to the

self relieving feature of this regulator a small

amount of air will continually vent to the

atmosphere. This is normal and amounts to

approximately 3 litre/min. [0.1 SCFM].

• To reduce the risk associated with

mechanical and electrical hazards:

− Read, understand and follow all safety and

operating instructions before operating or

servicing the case sealer

a. Read and remove safety tag from pneumatic

"On/Off" valve.

The following instructions are presented in the order

recommended for setting up and installing the case

sealer, as well as for learning the operating

functions and adjustments. Following them step

by step will result in your thorough understanding of

the machine and an installation in your production

line that best utilizes the many features built into the

case sealer. Refer to Figure 3-1 to identify the

various components of the case sealer.

b. Connect the main air supply line to the inlet

side of the on/off valve using the barbed

fitting and hose clamp provided. See Figure

2-1B. The customer supplied air hose

(8 mm [5/16 inch] ID) must be clamped

tightly to the barbed fitting.

If another type of connector is desired, the

barbed fitting can be removed and replaced

with the desired 1/4-18 NPT threaded

connector.

Note – A tool kit consisting of metric open end

and hex socket wrenches is provided with the

machine. These tools should be adequate to set-

up the machine, however, other tools supplied by

the customer will be required for machine

maintenance.

Always turn the air valve "Off" when the air

supply line is being connected or

disconnected.

7. Turn the air supply on be turning the air on/off

valve to SUP (On).

PACKAGING AND SEPARATE PARTS

1. Lift off fiberboard cover from pallet after

removing staples and straps at bottom.

Note – The air valve has provisions for lock

out/tag out according to plant regulations.

2. Remove protective wrapping around machine.

WARNING

3. Install the upper tape drum bracket on the top

crossbar as shown in Figure 2-1A.

• To reduce the risk associated with impact

hazards:

4. The column guards, shown in Figure 2-1 have

been installed upside down for shipping. They

must be repositioned for safe operation of the

machine. Remove and retain the screws and

washers holding the guards on the columns.

Rotate the guards 180° and install back on the

columns as shown. Replace existing screws

and washers to secure the guards in place.

− Always use appropriate supporting means

when working under the upper drive

assembly

8. Raise and latch upper drive assembly in full "Up"

position.

Note – Read "Operation – Mechanical Latch"

before raising and latching upper drive

assembly.

5. Cut cable ties securing upper assembly to

machine bed on each side.

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Installation and Set-Up (Continued)

Figure 2-1 – 700r3 Frame Set-Up

10. Check for free action of both upper and lower

taping heads.

9. Cut and remove cable ties on both upper and

lower taping heads. (Applying/buffing rollers are

held retracted for shipment.)

WARNING

• To reduce the risk associated with sharp

blade hazards:

WARNING

• To reduce the risk associated with sharp

− Keep hands and fingers away from tape

cutoff blades under orange blade guards.

The blades are extremely sharp

blade hazards:

− Keep hands and fingers away from tape

cutoff blades under orange blade guards.

The blades are extremely sharp

Push buffing roller into head to check for free,

smooth action of taping heads.

Hold taping head BUFFING ROLLER and cut

and remove cable tie that holds applying/buffing

arms retracted. See Figure 2-1C. Allow buffing/

applying arms to extend slowly.

11. Ensure that the tape drum bracket assembly,

located on the lower taping head, is mounted

straight down, as shown in Figure 2-5A. The

tape drum bracket assembly can be pivoted to

provide tape roll clearance in certain cases.

Also cut and remove cable tie at rear of lower

taping head.

12. Remove fasteners that secure case sealer legs

to pallet.

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Installation and Set-Up (Continued)

13. Use appropriate material handling equipment to

remove the machine from the pallet and move it

into position.

Whenever the machine is lifted with a fork truck,

insure that the forks span completely across the

machine frame and do not contact any wiring or

mechanism under the machine frame. In some

cases the lower taping head may need to be

removed to avoid damage.

WARNING

• To reduce the risk associated with muscle

strain:

− Use the appropriate rigging and material

handling equipment when lifting or

repositioning this equipment

Figure 2-2 – Infeed Conveyor

14. Continue with the remainder of the Installation

and Set-Up procedure section.

INFEED CONVEYOR ASSEMBLY

1. Remove the conveyor and the package of parts

from the carton.

2. Verify that the package contains two right

angled cover plates, twelve M8 x 15 hex head

screws, and eight M8 flat washers.

3. To assemble the infeed conveyor, refer to

Figure 2-2 and locate four bolt holes on the

infeed end of the case sealer frame.

4. Insert a M8 x 15 screw in each hole so that only

a few threads take hold. Do not use washers

with these screws.

Figure 2-3 – Cover Plates

5. Attach the infeed conveyor over the screws

using the inverted keyholes in the end of the

conveyor. Tighten all four screws with a 13 mm

wrench.

6. Refer to Figure 2-3. Set the cover plates over

the joint between the conveyor and the frame on

each side and secure them with four M8 x 15

screws and M8 washers.

CENTERING GUIDES

1. Remove the two centering guides and four

M6 x 20 socket head screws from the package.

2. Using a 5 mm hex key wrench, attach the

centering guides to the rails with four M6 x 20

screws (two in each guide) as shown in

Figure 2-4.

Figure 2-4 – Centering Guides

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Installation and Set-Up (Continued)

MACHINE BED HEIGHT

1. Use appropriate material handling equipment

and blocking techniques to raise the

machine frame to allow adequate leg

adjustment.

Adjust machine bed height. The case sealer is

equipped with four adjustable legs that are

located at the corners of the machine frame.

The legs can be adjusted to obtain different

machine bed heights from 610 mm [24 inch]

minimum to 890 mm [35 inch] maximum.

2. Loosen, but do not remove, two M8 x 1.25

socket head screws in one leg (use M6 hex

wrench). Adjust the leg length for the

desired machine bed height. Retighten the

two screws to secure the leg. Adjust all four

legs equally.

Note – Minimum machine bed height can be

reduced to 570 mm [22.5 inch] by moving

outer columns up one set of mounting holes.

However, this change also increases minimum

box height of 120 mm [4.8 inch] to 170 mm

[6.8 inch]. (See "Special Set-Up Procedure –

Box/Machine Bed Height Range.")

OUTBOARD TAPE ROLL MOUNTING

(Lower Taping Head)

Refer to Figure 2-5C and set the machine bed

height as follows:

Remove the tape drum bracket assembly,

spacer and fasteners from the lower taping

head. Install and secure on the infeed end of the

lower frame, as shown in Figure 2-5B.

WARNING

• To reduce the risk associated with muscle

strain:

TAPE LEG LENGTH

Taping heads are pre-set to apply 70 mm

[2.75 inch] long tape legs. To change tape leg

length to 50 mm [2.0 inch], see "Special Set-Up

Procedure – Changing the Tape Leg Length."

− Use the appropriate rigging and material

handling equipment when lifting or

repositioning this equipment

− Use proper body mechanics when removing

or installing taping heads that are moderately

heavy or may be considered awkward to lift

Figure 2-5 – Machine Bed Height Adjustment and Lower Tape Drum Bracket Position

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Installation and Set-Up (Continued)

BUMPER SUPPORTS (Upper Drive Assembly)

WARNING

ELECTRICAL CONNECTION AND CONTROLS

The electrical control box and "On/Off" switch

are located on the lower left side of the machine

frame. See Figure 3-1. If desired, for operator

convenience, the "On/Off" switch can be

relocated to the right side of the machine frame.

A standard three conductor power cord with plug

is provided at the back of the electrical control

box for 115 Volt, 60 Hz., 3.8 Amp electrical

service. The receptacle providing this service

shall be properly grounded. Before the power

cord is plugged into 115 Volt, 60 Hz outlet make

sure that all packaging materials and tools are

removed from the machine. Do not plug

electrical cord into outlet until ready to run

machine.

• To reduce the risk associated with impact

hazards:

− Always use appropriate supporting means

when working under the upper drive

assembly

Raise and lock the upper drive assembly into its

raised position. See "Operation – Mechanical Latch."

Install the two bumper supports, one on each side

column using lower holes in bracket as shown in

Figure 2-6. (The upper set of holes allows the upper

drive assembly to return to a lower position.

However, this minimum position can only be used if

the taping heads are adjusted to apply 50 mm

[2 inch] long tape legs.)

Use of an extension cord is not recommended.

However, if one is needed for temporary use, it

must have a wire size of 1.5 mm diameter

[AWG 16 ], have a maximum length of 30.5 m

[100 ft], and must be properly grounded.

Note – Interference and damage to the taping

heads may occur if the upper mounting bracket

holes are used with the taping heads at the

standard setting (70 mm [2.75 inch] tape legs).

WARNING

• To reduce the risk associated with

hazardous voltage:

− Position electrical cord away from foot and/

or vehicle traffic

^Note- Machines outside the U.S. may be

equipped with 220/240 Volt, 50 Hz systems,

or other electrical requirements compatible

with local practice.

Figure 2-6 – Bumper Supports

BOX SIZE CAPACITY OF CASE SEALER

INITIAL START-UP OF CASE SEALER

At its factory setting, the case sealer handles box

sizes up to 620 mm [24.5 inch] maximum height.

If larger capacity is needed, the machine can be

adjusted to accommodate boxes up to 725 mm

[28.5 inch] high. Refer to "Special Set-Up

Procedure – Box and Machine Bed Height

Range." Note – Adjusting machine to

accommodate 725 mm [28.5 inch] high boxes

also increases minimum box size to 170 mm

[6.8 inch].

After completing the "Installation and Set-Up"

procedure, continue through "Operation" for tape

loading and start-up to be sure case sealer is

properly adjusted to run boxes

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Operation

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Read, understand and follow all safety and operating instructions before operating

or servicing the case sealer

Refer to Figure 3-1 and 3-2 below to acquaint yourself with the various components and controls of the case

sealer. Also see Figures 3-1 and 3-2 in Section II for taping head components.

Figure 3-1 – 700r3 Case Sealer Components (Left Front View)

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Operation (Continued)

Figure 3-2 – Controls, Valves and Switches

Always turn the air "Off" when machine is not in

use, when servicing the machine, or when

connecting or disconnecting air supply line.

Electrical "On/Off" Switch

The box drive belts are turned on and off ("Off"

button is red) with the electrical switch on the

side of the machine frame.

Note – The air valve has provisions for lockout/

tagout according to plant regulations.

Note – The case sealer has a circuit breaker

located in the electrical enclosure on the

lower left side of the machine frame. If

circuit becomes overloaded and circuit

breaker trips, unplug the machine electrical

cord and determine cause of overload.

After two minutes, remove the electrical

control box cover and reset the circuit

breaker by pressing the "Reset" button and

then the "Start" button on the circuit breaker.

Replace the control box cover, plug machine

electrical cord into outlet and restart

machine by pressing green "On" button.

Main Air "On/Off" Valve/Pressure Regulator/

Filter – Figure 3-3

This set of pneumatic components controls,

regulates and filters plant air supply to the two

separate control circuits of the case sealer.

"On/Off" Valve – "On" turn to "SUP" – "Off"

turn to "EXH". Note – Turning air supply

"Off" automatically bleeds air pressure from

the case sealer air circuits.

Figure 3-3 – "On/Off" Valve/Regulator/Filter

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Operation (Continued)

Pressure Regulator regulates main air

pressure to the machine to adjust pressure,

pull knob up and turn – push down to lock

setting.

Filter removes dirt and moisture from plant air

before it enters the case sealer pneumatic

circuits. If water collects in bottom of bowl, lift

up on the valve on the bottom of bowl to drain.

Emergency Stop Switch

The machine electrical supply can be turned off

by pressing the latching emergency stop

switch. To restart machine, rotate emergency

stop switch (releases switch latch) and then

restart machine by pressing green (On) button

on side of machine frame.

Raising Switch, Upper Drive Assembly

This switch, when touched by the leading edge

of a box , pneumatically raises the upper frame

to allow insertion of the box under the drive

belts. As the box moves under the switch,

releasing it, the upper drive assembly descends

on the box and the drive belts convey the box

through the machine. When switch is actuated

by hand, the upper drive assembly rises to its

maximum height. Released, the upper drive

assembly descends to its rest position.

Figure 3-4– Air Regulator, Centering Guides

Centering Switch, Box Centering Guide

This pneumatic switch controls the box

centering guides. When switch is activated by

a box entering the case sealer, the centering

guides close (centering the box), and released

(after box passes over switch), the guides

open.

Air Pressure Regulator, Centering Guide

Force Adjustment – Figure 3-4

Figure 3-5 – Air Regulator/Gauge, Top Drive

Assembly

This regulator is used to adjust centering

guides according to weight of boxes. Pressure

should be adequate to center boxes, but low

enough to allow easy pushing of boxes under

taping head. The regulator setting can be

locked by tightening the phillips screw as

shown.

against the box to positively convey the boxes

through the machine. If the boxes stop or

hesitate while being conveyed, decrease the

regulator pressure which will increase the drive

belt force on the box for more friction between

the box and drive belts. Adjust setting as

necessary to get continuous movement of

boxes through machine.

Air Pressure Regulator/Gauge, Top Drive

Assembly Force Adjustment – Figure 3-5

Set nominally to control "down" movement of

top drive assembly and the pressure exerted

against the box. The regulator setting is

changed as necessary for the boxes being

sealed to provide adequate drive belt pressure

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Operation (Continued)

For boxes which are fully packed with products

that support the top flaps, the adjustment of this

regulator is not critical since the boxes can

support the pressure of the upper frame (drive

belts) at a wide range of regulator settings.

However, if under-filled or fragile boxes are

sealed, this regulator can be used to set the

upper frame pressure to a minimum that is still

adequate to positively convey the box and to

prevent damage of boxes, The regulator

setting can be locked by securing the lock nut

on the regulator shaft as shown in Figure 3-5.

Note – A precision regulator is used to

balance the top drive assembly. Due to

the self relieving feature of this regulator a

small amount of air will continually vent to

the atmosphere. This is normal and

amounts to approximately 3 liter/min

[0.1 SCFM ].

Figure 3-6 – Mechanical Latch, Upper

Drive Assembly

Main Air Pressure Gauge

10 Indicator, Air Pressure

Indicates main air regulator pressure setting.

Air regulator should be adjusted so gauge

reads 5 bar gauge pressure [70 PSIG].

An "Optical Warning Indicator" for the

compressed air circuit of the machine is located

on the upper drive assembly just behind the red

"Stop" button. When indicator is "Red", air

circuit is on.

Mechanical Latch, Upper Drive Assembly –

Figure 3-6

The mechanical latch is provided to hold the

upper drive assembly at the fully raised position

for tape threading and maintenance.

To raise and latch the upper drive assembly:

1. Push and hold the upper frame raising

switch "A".

2. Push and hold latching knob "B".

3. Release switch "A".

4. Release knob "B".

5. Shut off air supply.

To release and lower the upper drive assembly:

1. Turn on air supply.

2. Push and release switch "A".

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Operation (Continued)

Important – Before turning drive belts on, be

sure no tools or other objects are on the

conveyor bed.

Tape Loading/Threading

See Section II.

Note – If lower tape drum is mounted in

alternate lower outboard position, remove

taping head from machine bed by pulling

straight up, insert threading needle in taping

head and replace taping head. Install tape

roll on drum (adhesive on tape leg up), thread

tape under knurled roller on outboard mount,

then attach tape to threading needle and pull

tape through taping head with threading

needle.

Figure 3-7 – Box Centering Switch

WARNING

2. Once the box is centered by the guides, the

operator pushes the box against the raising

switch on the upper drive assembly, as shown

in Figure 3-8, causing the upper taping head to

be raised by two air cylinders. The upper taping

head will continue to rise above the box height

so the operator can insert the box underneath

the upper drive belts.

• To reduce the risk associated with muscle

strain:

− Use proper body mechanics when removing

or installing taping heads that are moderately

heavy or may be considered awkward to lift

Theory of Operation

CAUTION

• To reduce the risk associated with pinch

and entanglement hazards:

• To reduce the risk associated with pinch

and entanglement hazards:

− Keep hands clear of the upper head support

assembly as boxes are transported through

the machine

− Always feed boxes into the machine by

pushing only from the end of the box

− Keep hands clear of the upper head support

assembly as boxes are transported through

the machine

• To reduce the risk associated with pinch

and impact hazards:

− Keep away from the pneumatically controlled

upper drive assembly and box centering

guides when air and electric supplies are on

The air supply powers movement of the centering

guides and upper drive assembly to automatically

adjust the case sealer to the box size being sealed

as follows:

1. A box centering switch in the center of the

infeed roller conveyor actuates movement of the

centering guides. When the operator pushes a

box onto the infeed conveyor, as shown in

Figure 3-7, the lever is depressed causing the

air cylinder powered centering guides to move

inward, thereby centering the box.

Figure 3-8 – Drive Assembly Raising Switch

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Operation (Continued)

CAUTION

• To reduce the risk associated with pinch

and entanglement hazards:

− Keep hands, hair, loose clothing, and jewelry

away from moving belts and taping heads

3. Once the box is pushed under the upper taping

head, the upper drive assembly raising switch is

released causing the upper drive assembly to

descend onto the box top, as shown in

Figure 3-9, allowing the drive belts to convey

the box through the upper and lower taping

heads for application of the tape seals.

4. As the box is conveyed through the machine,

the box centering switch is released causing the

centering guides to return to their full open

position, ready for insertion of the next box.

Figure 3-9 – Drive Belts

5. Once the box is conveyed from under the upper

taping head, the upper drive assembly

descends to its rest position, ready for insertion

of the next box.

Notes –

At this point it is recommended that the centering

guides and upper drive assembly switches be

manually actuated to understand the functions

described above. Depressing the box centering

switch causes the guides to close, releasing the

switch causes the guides to open. Depressing the

upper drive assembly raising switch causes the

upper drive assembly to rise, releasing the switch

causes the drive assembly to descend.

1. Machine or taping head adjustments are

described in "Adjustments" Section I for

machine or Section II for taping heads.

2. Box drive motors are designed to run at a

moderate temperature of 40°C [104°F].

In some cases, they may feel hot to the

touch.

Box Sealing

1. Turn main air valve to "SUP" (On).

2. Press green electrical pushbutton on side of

machine frame to start drive belts.

3. Feed boxes to machine allowing previous box to

exit machine BEFORE feeding next box.

4. Turn air and electrical supplies "Off" when

machine is not in use.

5. Reload and thread tape as necessary.

6. Be sure machine is cleaned and lubricated

according to recommendations in "Maintenence"

section of this manual.

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Maintenance

The case sealer has been designed for long, trouble

free service. The machine will perform best when it

receives routine maintenance and cleaning.

Machine components that fail or wear excessively

should be promptly repaired or replaced to prevent

damage to other portions of the machine or to the

product.

Lubrication

Most of the machine bearings, including the drive

motor, are permanently lubricated and sealed and do

not require additional lubricant.

Figure 4-1 illustrates the machine points that do

require lubrication every 250 hours of operation.

Lubricate the points indicated by arrows (

small amount of multi-purpose grease.

) with a

WARNING

Note – Wipe off excess oil and grease. It will

attract dust which can cause premature

equipment wear and jamming. Take care that

oil and grease are not left on the surface of

rollers around which tape is threaded, as it

can contaminate the tape's adhesive.

• To reduce the risk associated with

mechanical and electrical hazards:

− Turn electrical and air supply off and

disconnect before performing any

adjustments, maintenance, or servicing the

machine or taping heads

• To reduce the risk associated with impact

hazards:

− Always use appropriate supporting means

when working under the upper drive

assembly

Cleaning

Note – Never attempt to remove dirt from

the machine by blowing it out with

compressed air. This can cause the dirt to

be blown inside the motor and onto sliding

surfaces which may cause premature

equipment wear. Never wash down or

subject equipment to conditions causing

moisture condensation on components.

Serious equipment damage could result.

Regular slotted containers produce a great deal of

dust and paper chips when processed or handled in

equipment. If this dust is allowed to build-up on

machine components, it can cause component wear

and overheating of drive motor. The dust build-up

can best be removed from the machine by a shop

vacuum. Depending on the number and type of

boxes sealed in the case sealer, this cleaning should

be done approximately once per month. If the boxes

sealed are dirty, or if the environment in which the

machine operates is dusty, cleaning on a more

frequent basis may be necessary. Excessive dirt

build-up that cannot be removed by vacuuming

should be wiped off with a damp cloth.

Figure 4-1 – Lubrication Points – Frame

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Maintenance (Continued)

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or

servicing the machine or taping heads

• To reduce the risk associated with impact hazards:

− Always use appropriate supporting means when working under the upper drive assembly

Box Drive Belt Replacement

Note – 3M recommends the replacement of

drive belts in pairs, especially if belts are

unevenly worn.

LOWER DRIVE BELTS

Figure 4-2

1. Remove and retain center plates (A) and four

screws.

2. Remove and retain side cover (B) and fasteners.

3. Loosen, but do not remove lock nut (C).

4. Loosen tension screw (D) until all belt tension is

removed.

5. Pull belt splicing pin (E) out and remove belt.

6. Place new belt over pulleys with laced splice at

top. Insert splicing pin. Note – Pin must not

extend beyond edge of belt.

Figure 4-2 – Lower Drive Belt Replacement

7. Adjust belt tension as explained in

"Adjustments – Box Drive Belt Tension".

8. Replace side cover and center plates and secure

with original fasteners.

UPPER DRIVE BELTS

Figure 4-3

1. Remove and retain center plate (A) and four

screws and plain washers.

2. Loosen, but do not remove lock nut (B).

3. Loosen tension screw (C) until all tension is

removed from belt.

4. Remove 4 screws on side of belt guard (D) and

slide belt guard out to expose belt.

5. Pull belt splicing pin (E) out and remove belt.

6. Place new belt over pulleys with laced splice at

top. Insert splicing pin. Note – Pin must not

extend beyond edge of belt.

7. Adjust belt tension as explained in

"Adjustments – Box Drive Belt Tension".

8. Replace front cover and belt guard(s) and secure

with original fasteners.

Figure 4-3 – Upper Drive Belt Replacement

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Maintenance (Continued)

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or

servicing the machine or taping heads

Knife Replacement, Taping Head

Circuit Breaker

See Section II, "Maintenance – Blade (Knife)

Replacement."

The case sealer is equipped with a circuit breaker

which trips if the motors are overloaded. Located

inside the electrical enclosure on the side of the

machine frame just below the machine bed, the

circuit breaker has been pre-set at 2.2 amps and

requires no further maintenance.

If circuit is overloaded and circuit breaker trips,

unplug machine from electrical power:

1. Determine cause of overload and correct.

2. Remove electrical enclosure cover.

3. Press "Reset" and then "Start" buttons on

circuit breaker. If circuit breaker will not

reset, wait 2 minutes and retry.

4. Replace cover.

5. Plug in machine.

6. Press machine "On" button to resume case

sealing.

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Adjustments

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or

servicing the machine or taping heads

Box Drive Belt Tension

The four continuously moving drive belts convey boxes through the tape applying mechanism. The box drive

belts are powered by electric gear motors.

Tension adjustment of these belts may be required during normal operation. Belt tension must be adequate to

positively move the box through the machine and the belts should run fully on the surface of the pulleys at each

end of the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension. Each

belt is adjusted separately.

Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3.5 kg [7 lbs.]

applied at the midspan, as shown in Figure 5-1, will deflect the belt 25 mm [1 inch]. This will assure positive

contact between the belt and the drive pulley on the discharge end of the drive assembly. Note – Figure 5-1

illustrates the lower drive belts, however, upper belts are adjusted in the same manner.

Figure 5-1 – Box Drive Belt Tension Adjustment

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Adjustments (Continued)

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or

servicing the machine or taping heads

Refer to Figure 5-2 and 5-3 and adjust belt tension as follows:

1. Remove and retain center plates/front cover and four screws.

2. Loosen, but do not remove, M10 lock nut with a 17 mm open end wrench.

3. Reset the tension on the drive belts as needed. Adjust the M8 tension screws in (clockwise) to increase

tension or out (counterclockwise) to decrease tension. Tighten lock nut to secure tension setting.

4. Replace center plates/front cover and secure with original screws.

Figure 5-2 – Box Drive Belt Tension Adjustment, Lower Belts (Infeed End)

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Adjustments (Continued)

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or

servicing the machine or taping heads

Figure 5-3 – Box Drive Belt Tension Adjustment, Upper Belts (Infeed End)

Taping Head Adjustments – Refer to Section II

WARNING

• To reduce the risk associated with sharp blade hazards:

− Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are

extremely sharp

TAPE WEB ALIGNMENT – Section II

TAPE DRUM FRICTION BRAKE – Section II

APPLYING MECHANISM SPRING – Section II

ONE-WAY TENSION ROLLER – Section II

TAPE LEG LENGTH ADJUSTMENT – Section II

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Special Set-Up Procedure

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or

servicing the machine or taping heads

Changing the Tape Leg Length

(From 70 to 50 mm [2-3/4 to 2 inch])

The following changes to the case sealer frame and upper/lower taping heads reduces the tape leg length to

50 mm [2 inch] and also allows the taping of boxes 95 mm [3.75 inch] minimum height.

CASE SEALER FRAME

(Refer to Figure 6-1A)

1. Raise and latch upper drive assembly in upper position. Turn off air supply and electric power.

2. Remove and retain the screws, washers and bumper support assembly on both side columns. Remount and

secure the bumper support assemblies using the top holes and original fasteners.

3. Be sure adjustable split collars on column cylinder rods are loose or clamped at the top of the cylinder rod to

allow the upper drive assembly to descend fully.

Figure 6-1 – Case Sealer Frame Changes

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Special Set-Up Procedure (Continued)

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or

servicing the machine or taping heads

TAPING HEADS

WARNING

• To reduce the risk associated with sharp blade hazards:

− Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are

extremely sharp

With upper drive assembly in raised position:

1. Remove tape from upper taping head.

2. Pivot up the clamp that secures the upper taping head as shown in Figure 6-1B.

3. Hold upper taping head applying and buffing arms from under upper assembly, slide head forward and down

to remove. See Figure 6-2.

WARNING

• To reduce the risk associated with muscle strain:

− Use proper body mechanics when removing or installing taping heads that are moderately heavy or may

be considered awkward to lift

4. Lift the lower taping head, shown in Figure 6-3 and 6-1C, straight up to remove it from the case sealer bed.

5. Refer to Section II, "Adjustments – Changing Tape Leg Length," for taping head set-up.

6. Replace taping heads reverse of disassembly. Turn on air supply and electric power, unlatch upper drive

assembly and allow it to return to its rest position.

Figure 6-3 – Remove Lower Taping Head

Figure 6-2 – Remove Upper Taping Head

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Special Set-Up Procedure (Continued)

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or

servicing the machine or taping heads

Box and Machine Bed Height Range – Refer to Figure 6-4

Moving the outer columns up one set of mounting holes increases the maximum box size handled by the

700r3 case sealer and decreases the minimum machine bed height. Note – This also increases the minimum

box height from 120 mm [4.8 inch] to 170 mm [6.8 inch].

To move the outer columns up one set of mounting holes:

1. Lift the upper taping head/drive assembly up and place a 200 - 250 mm [8 - 10 inch] block at the front and rear

of the upper drive assembly. Important – Blocks (front and rear) must be same height in order to keep

upper drive assembly parallel with machine bed. Also, block both columns up with solid spacers between

outer columns and floor. See Figure 6-4A.

2. Remove and retain the six screws and plain washers that fasten each column to the frame. Figure 6-4B.

3. Lift the outer columns up one set of mounting holes, (100 mm [4 inch]) and place 100 mm [4 inch] spacers

between the blocks on the floor and each column. See Figure 6-4C.

WARNING

• To reduce the risk associated with muscle strain:

− Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment

• To reduce the risk associated with impact hazards:

− Always use appropriate supporting means when working under the upper drive assembly

4. Install and tighten the six screws and plain washers in each column that were removed in Step 2. Turn on air

supply , raise and lock upper drive assembly in fully raised position and remove all blocks and spacers.

If desired, the bed height can now be decreased to 570 mm [22.5 inch] by adjusting legs upward. (See

"Installation and Set-Up – Machine Bed Height.")

Figure 6-4 – Box and Machine Bed Height Range

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Special Set-Up Procedure (Continued)

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or

servicing the machine or taping heads

Box Height Range – (Refer to Figure 6-5)

The operating range of the upper drive assembly can be adjusted to minimize its movement to the range of box

heights being sealed. Therefore, the operating speed can be increased. The range is established by limiting the

lowest position of the drive assembly by positioning the stop bumpers at one of eight different levels on the side

columns.

The illustration in Figure 6-5 shows minimum box height with stop bumpers fastened through lower holes (A) at

different levels on the side columns. If bumpers are mounted with bolts through upper holes (B), the minimum

height of box in each position decreases by 20 mm [3/4 inch].

WARNING

• To reduce the risk associated with muscle strain:

− Use proper body mechanics when removing or installing taping heads that are moderately heavy or may

be considered awkward to lift

After establishing the minimum box height to be sealed, position the stop bumpers as follows:

1. Latch upper drive assembly in upper position, turn off air and electric.

2. Remove and relocate the stop bumper assembly to the desired position on both side columns. Be sure that

the stop bumpers are reassembled as shown and secure.

3. Turn on the air and electrical power to the case sealer. The upper taping head will now descend only part way

thus increasing operating speed.

In addition to the bumper supports, adjustable split collars are fitted onto the cylinder rods as shown in Figure 6-5.

These can be used to stop the down position of the upper assembly at any position. To adjust these collars,

position the smallest box to be sealed under the drive belts and stop the machine. Slide the collars on both

cylinders down to the cylinder cap and tighten. Upper drive assembly will now stop at this position.

Figure 6-5 – Stop Bumpers

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Troubleshooting

The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Section II

"Troubleshooting" for taping head problems.

Troubleshooting Guide

Problem

Correction

Cause

Drive belts do not convey boxes

Check machine specifications.

Boxes are narrower than

Narrow boxes

recommended, causing slippage

and premature belt wear.

Replace drive belts

Worn drive belts

Adjust the upper drive assembly

force adjust regulator to increase

the fore against the top of the box.

Turn air regulator

Top taping head does not apply

enough pressure

counterclockwise

Replace spring holder

Reduce spring pressure

Taping head applying spring

holder missing

Taping head applying spring set

too high

Drive belts do not turn

Replace friction rings

Worn or missing friction rings

Drive belt tension too low

Electrical disconnect

Adjust belt tension

Check power and electrical plug

Set to correct current value

Circuit breaker not at correct

setting

Evaluate problem and correct

Motor not turning

Upper and lower applying

mechanisms interfere with each

other

Check manual to make sure

taping heads match machine

setting

Machine's minimum height stop

does not match tape head leg

length setting

Drive belts break

Replace belt

Worn belt

Squeaking noise as boxes pass

through machine

Lubricate compression rollers

Lubricate column bearings

Replace column bearings

Reposition tape drum

Adjust centering guides

Check box specifications

Dry compression rollers

Dry column bearings

Defective column bearings

Tape drum not centered

Centering guides not centered

Box flaps not of equal length

Tape not centered on box seam

(Continued)

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Troubleshooting (Continued)

Troubleshooting Guide

Problem

Cause

Correction

Upper drive assembly does not

move up or moves up slowly

Lower air pressure

Disconnect the air supply. Make

sure main pressure regulator reads

zero. Reconnect air supply and

adjust regulator to read 70 PSIG

[5 bar].

Defective head raising valve

Clean or replace head raising

valve

Worn head raising valve actuator

Replace valve

Clogged or damaged exhaust

mufflers on the upper ends of the

head raising cylinders

Clean or replace exhaust mufflers

Defective head power valve

Clean or replace the head power

valve

Upper taping head does not move

down at the end of the taping

cycle

Upper drive assembly force

adjust regulator set too light

Adjust the upper drive assembly

force adjust regulator to increase

the force against the top of the

box. Turn air regulator

counterclockwise.

Defective top drive assembly

force adjust regulator

Replace regulator

Defective one-way valve

Clean or replace valve

Defective head power valve

Upper drive assembly comes

down too fast or too hard

Upper drive assembly force

adjust regulator set too heavy

Adjust upper drive assembly force

adjust regulator to decrease force

against top of box. Turn regulator

clockwise.

Defective upper drive assembly

force adjust regulator

Replace regulator

Cushion screw misadjusted

Cushion screw missing

Adjust cushion screw at base of

cylinder

Replace screw

Adjust regulator

Centering guides move slower

than normal

Centering guide force adjust

regulator set too low

Centering guide cylinder speed

controls not in correct adjustment

Adjust speed controls mounted on

centering guide cylinder

Defective centering guide power

valve

Clean or replace valve

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Electrical Diagram

WARNING

• ^{To reduce the risk associated with mechanical and electrical hazards:}

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or

servicing the machine or taping heads

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Pneumatic Diagram

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or

servicing the machine or taping heads

Figure 8-1 – Pneumatic Diagram

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Replacement Parts And Service Information

Spare Parts

The following parts are normal wear items and should be ordered and kept on hand as used.

Qty.

Ref. No.

Part Number

Description

15010-43&15011-60

78-8070-1531-4

Belt – Drive W/Pin

In addition, a tool/spare parts kit supplied with the 700r3 Random Case Sealer contains the following spare parts:

Qty.

Ref. No.

Part Number

Description

10387-10(Sec.II)

10389-10(Sec.II)

10391-2 (Sec. II)

10391-12(Sec.II)

78-8070-1274-1

78-8070-1273-3

78-8028-7899-7

78-8052-6602-6

Spring–UpperExtension(Silver)

Spring – Lower Extension (Black)

Knife – 89 mm/3.5 Inch

Spring – Cutter

All the above listed parts can be ordered separately and when used should be ordered and kept on hand for

spares.

Also see Section II for recommended taping head spare parts.

Label Kit

In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A

label kit, part number 78-8098-9177-9 is available as a stock item. It contains all the safety labels used on the

Tool Kit

A tool kit, part number 78-8076-4950-0, is supplied with the machine. The kit contains the necessary open end

and hex socket wrenches for use with the metric fasteners on the case sealer. The threading tool, part number

78-8076-4726-4, contained in above kit is also available as a replacement stock item.

Replacement Parts Ordering Information and Service

Refer to the first page of this instruction manual "Replacement Parts and Service Information".

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Options/Accessories

For additional information on the options/accessories listed below, contact your 3M Representative.

Part Number

Option/Accessory

78-8069-3983-7

78-8069-3924-1

78-8069-3926-6

70-0064-0355-7

70-0064-0356-5

78-8095-4852-8

78-8095-4853-6

Caster Kit Attachment

Conveyor Extension Attachment (exit only)

Low Tape Sensor Kit

AccuGlide 2+ STD 3 Inch Upper Taping Head, Type 10500

AccuGlide 2+ STD 3 Inch Lower Taping Head, Type 10500

3-InchTapeEdgeFoldAttachment, UpperHead

3-InchTapeEdgeFoldAttachment, LowerHead

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Replacement Parts – Illustrations and Parts Lists

700r3 Random Case Sealer, Type 39600

Frame Assemblies

To Order Parts:

1. Refer to first illustration, Frame Assemblies, for the Figure Number that identifies a specific portion of the

machine.

2. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number.

3. The Parts List that follows each illustration, includes the Reference Number, Part Number and Part

Description for the parts on that illustration.

Note – The complete description has been included for standard fasteners and some commercially

available components. This has been done to allow obtaining these standard parts locally, if desired.

4. Order parts by Part Number, Part Description and Quantity required. Also include machine name, number

and type.

5.. Refer to the first page of this instruction manual “Replacement Parts and Service Information” for

replacement parts ordering information.

IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies shown are

available only on special order. Contact 3M/Tape Dispenser Parts to confirm item availability.

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700r3 Random Case Sealer

Frame Assemblies

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700r3 Random Case Sealer

Figure 15031

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Figure 15031

Ref. No.

3M Part No.

Description

10440-1

15031-2

15031-3

15031-4

15031-5

15031-6

15031-7

15031-8

15031-9

15031-10

15031-11

15031-12

15031-13

15031-14

15031-15

15031-16

15031-17

15031-18

15031-19

15031-20

15031-21

15031-22

78-8137-1157-5

78-8137-1158-3

78-8070-1566-0

78-8070-1395-4

78-8070-1568-6

78-8060-8462-6

78-8017-9169-6

78-8098-8829-6

78-8098-8828-8

78-8098-8830-4

26-1002-5753-9

78-8060-8172-1

78-8052-6271-0

78-8100-1048-4

78-8017-9077-1

78-8032-0375-7

78-8070-1215-4

26-1000-0010-3

78-8010-7169-3

78-8133-9641-9

26-1004-5510-9

78-8097-8816-3

Tape Roll Bracket Assembly

Tape Drum Bracket Assembly

Bracket – Tape Drum

Bracket – Bushing Assembly

Cap – Bracket

Shaft – Tape Drum, 3" Head

Nut – M18 x 1

Tape Drum Assembly – 3 Inch Wide

TapeDrum

LeafSpring

Screw–SelfTapping

Washer – Friction

Washer – Tape Drum

Spring–CoreHolder

Nut – Self-Locking, M10 x 1

Screw – Hex Hd M6 x 16

Spacer – Stud

Washer – Flat M6

Screw – Hex Hd M6 x12

Tape Drum Assembly – 3 Inch Head

Washer – Plain, M10

Latch - Tape Drum

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700r3 Random Case Sealer

Figure 15009

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Figure 15009

Ref. No.

15009-1

15009-2

15009-3

15009-4

15009-5

15009-6

15009-7

15009-8

15009-9

15009-10

15009-11

15009-12

15009-13

15009-14

15009-15

15009-16

15009-17

15009-19

15009-20

3M Part No.

Description

ConveyorBedAssembly

Bed–Conveyor

78-8091-0320-9

78-8091-0321-7

78-8091-0307-6

26-1003-5842-8

78-8017-9318-9

78-8076-5381-7

78-8076-5382-5

78-8060-8480-8

78-8055-0867-4

78-8017-9313-0

78-8076-5383-3

26-1003-7963-0

78-8060-8481-6

78-8052-6677-8

78-8052-6676-0

78-8076-4535-9

78-8076-4625-8

78-8010-7209-7

78-8137-0543-7

78-8137-0585-8

78-8060-8486-5

78-8010-7211-3

78-8060-8487-3

78-8060-8087-1

78-8010-7417-6

78-8060-8488-1

78-8046-8217-3

78-8005-5741-1

78-8076-4537-5

78-8076-4538-3

78-8059-5517-2

78-8076-4517-7

78-8076-4701-7

78-8060-8184-6

78-8076-4536-7

78-8076-4702-5

78-8098-9076-3

26-1009-9096-4

26-1009-9094-9

26-1009-9095-6

78-8091-0717-6

78-8091-0612-9

78-8091-0613-7

26-1000-0010-3

78-8010-7418-4

78-8091-0717-6

78-8091-0613-7

26-1000-0010-3

78-8010-7418-4

Support–Drive

Screw – Hex Hd, M8 x 20

Washer – Plain, 8 mm

Leg Assembly – Inner, W/Stop

Leg–Inner

Pad – Foot

Screw – Hex Hd, M8 x 30

Nut – Self Locking, M8

Stop – Leg

Screw – Soc Hd, M8 x 16

Label – Height

Clamp–Inner

Clamp – Outer

Bracket

Screw – Special, M5 x 16

Screw – Soc Hd, M6 x 12

Plane – Conveyor Bed, L/H W/English Label

Plane – Conveyor Bed, R/H W/English Label

Bushing

Screw – Soc Hd, M6 x 25

Cover–Switch

Screw – M5 x 10

Nut – M5

Screw – Hex Hd, M5 x 20

Washer – Special

Washer – Plain, M5

Screw – Soc Hd, M3 x 25

Washer – Flat, M3

Nut – Self Locking, M3

End Cap – /22 x 1

15009-21

15009-22

15009-23

15009-24

15009-25

15009-26

15009-27

15009-28

15009-29

15009-30

15009-31

15009-32

15009-33

15009-34

15009-35

15009-36

15009-37

15009-38

15009-39

15009-40

15009-43

Cap – /28

Cap – /35 x 1,5

Cap – /45 x 1,5

Grommet – /28

Caster Assembly

Caster – Dual Locking

Washer – Spring Helical, M12

Nut – M12

Support – R/H, Filter Assembly

Support - L/H, Filter Assembly (Not Shown)

Shaft – Valve

Washer – Flat, M6

Nut – Hex, M6

Support – R/H, Filter Assembly

Shaft – Valve

15009-44

15009-45

15009-46

15009-43

15009-44

15009-45

15009-46

Washer – Flat, M6

Nut – Hex, M6

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700r3 Random Case Sealer

Figure 3439

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Figure 3439

Ref. No.

3M Part No.

Description

3439-1

78-8076-4663-9

78-8094-6457-7

78-8091-0313-4

78-8076-4680-3

78-8060-8091-3

78-8076-4664-7

78-8076-4665-4

26-1005-5909-0

78-8054-8838-0

78-8076-4672-0

78-8091-0350-6

78-8091-0314-2

26-1014-4558-8

78-8060-7899-0

78-8076-4669-6

78-8076-4670-4

26-1005-6890-1

78-8091-0315-9

78-8060-7900-6

26-1005-6897-6

78-8091-0430-6

78-8060-7853-7

78-8076-4671-2

78-8076-4673-8

26-1005-6901-6

78-8076-4674-6

78-8059-5633-7

78-8091-0316-7

26-1005-6893-5

78-8076-4675-3

78-8076-4676-1

78-8057-5735-4

78-8055-0756-9

78-8076-4677-9

78-8017-9426-0

78-8076-4678-7

78-8091-0317-5

26-1005-6910-7

78-8057-5732-1

78-8060-7690-3

78-8076-4679-5

78-8119-8666-6

78-8119-8667-4

78-8119-8668-2

78-8060-8175-4

Cylinder – Air /32 x 580 + 20

Cap – 1/8 Inch

3439-2

3439-3

Elbow – 3199.08.10

Screw – Cushioning, Cyl/32

Valve – R/O-3-PK-3

Union – Female

3439-4

3439-5

3439-6

3439-7

Indicator – Visual

3439-8

Elbow

3439-9

Gauge – Air

3439-10

3439-11

3439-12

3439-13

3439-14

3439-15

3439-16

3439-17

3439-18

3439-19

3439-20

3439-21

3439-22

3439-23

3439-24

3439-25

3439-26

3439-27

3439-28

3439-29

3439-30

3439-31

3439-32

3439-33

3439-34

3439-35

3439-36

3439-37

3439-38

3439-39

3439-40

3439-41

3439-42

3439-43

3439-44

3439

Union – Straight, Female

Union – Special

Filter – EAW 2000, W/O Gage

Filter – Regulator, W/Metal Bowl

Nipple – RA 012 1/4 - 1/4

Valve – On/Off

Reduction – 3/8 - 1/8

Muffler

Elbow – 3199.08.13

Union – RA 002 1/4 - 1/4

Hose Connector

Clamp – /14-24

Union – Straight MR12-04-18

Gauge – Pressure

Regulator – Pressure

Union – Straight

Nipple – 1/4 - 1/8

Air Distributor

Union – Straight, 3101.08.10

Elbow – 90^o

Regulator – 0,5-7 Bar

Union

Fitting – Reducer MR25-04-06

Union – Rotating MR41-06-14

Valve – V2A 5120-01

Elbow – 90^o, 1/8 M x 1/8 M

Valve – One-Way

Union – Tee, 3198.08.10

Union – Straight

Fitting – Elbow MR41-04-05

Cap – B-1/8

Union – Tee

Tube – Air, 4 mm O.D. x 2.5 mm I.D.

Tube – Air, 6 mm O.D. x 4 mm I.D.

Tube – Air, 8 mm O.D. x 5 mm I.D.

Repair Kit for Cylinder /32

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700r3 Random Case Sealer

Figure 5670

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Figure 5670

Ref. No.

3M Part No.

Description

5670-1

78-8094-6379-3

78-8113-6759-4

78-8094-6381-9

78-8005-5740-3

26-1003-6914-4

78-8076-4715-7

78-8076-5211-6

78-8094-6382-7

78-8028-8208-0

78-8017-9018-5

78-8094-6383-5

78-8076-5378-3

78-8094-6384-3

78-8076-4968-2

78-8028-7909-4

78-8100-1038-5

78-8060-8053-3

26-1003-7957-2

26-1000-0010-3

78-8076-5194-4

78-8094-6386-8

78-8113-6887-3

78-8017-9257-9

78-8060-8087-1

78-8010-7417-6

26-1014-5845-8

78-8091-0538-6

78-8076-4716-5

78-8010-7416-8

78-8100-1234-0

78-8114-4896-4

Support – Box

5670-2

Box – W/English Language Label

Screw – Soc Hd, Hex Hd, M4 x 15

Washer – Plain, 4 mm

Nut – Plastic Insert, M4

Cord Grip

5670-3

5670-4

5670-5

5670-6

5670-7

Set Nut – GMP 13.5

5670-9

Guide – Mounting

5670-10

5670-11

5670-12

5670-13

5670-14

5670-15

5670-16

5670-17

5670-18

5670-19

5670-20

5670-21

5670-22

5670-23

5670-24

5670-25

5670-26

5670-27

5670-28

5670-29

5670-30

5670-31

5670-33

Screw – 6Px9,5

Washer – Plain, M4

Contactor – CA4-5-10, 110V, 60Hz

Switch – Thermal, KTA-3-25

Clamp – VGPE 4/6

Terminal

Power Cord – U.S.A.

Cable – 4 x 20 AWG, 5 MT

Wire – 3-Pole, 5 Meters Length

Screw – Soc Hd Hex, M6 x 16

Washer – Flat, M6

Box – E-Stop

Switch – On/Off, DM3N-C-01/10 ^{(pushbutton and 1 N.O., 1 N.C. contact block)}

Support – On/Off Switch, w/English Language Label

Screw – Phil Hd, M4 x 10

Screw – M5 x 10

Nut – Hex, M5

E-Stop – 800EM-MTS44-3LX01

Screw – Hex Hd, M4 x 20

Star Washer – M4

Nut – Hex, M4

Bezel

Box – On/Off, Grey

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700r3 Random Case Sealer

Figure 15010/1 of 2

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Figure 15010 (Page 1 of 2)

Ref. No.

3M Part No.

Description

15010-1

15010-2

78-8137-0587-4

78-8137-0588-2

Bottom Drive Assembly – W/O Motor

Frame–Drive

15010-3

15010-4

15010-7

15010-8

15010-9

15010-10

15010-11

15010-12

15010-13

15010-14

15010-15

15010-16

78-8137-0568-4

26-1003-5829-5

78-8052-6710-7

78-8052-6709-9

78-8010-7435-8

26-1003-7957-2

78-8070-1518-1

26-1003-6918-5

78-8070-1519-9

78-8017-9318-9

78-8070-1520-7

26-1005-4757-4

Spacer

Screw – Hex Hd, M6 x 12

Roller–Idler

Washer – Special

Washer – Lock, M6

Screw – Soc Hd Hex Hd, M6 x 16

Spacer – Shaft

Nut – Plastic Insert, Hex Flange, M10

Screw – Soc Hd Hex Hd, M8 x 70

Washer – Plain, 8 mm

Guide – Drive Belt

Screw – Flat Hd, Soc Dr, M5 x 20

15010-17

15010-18

15010-19

15010-20

15010-21

5915-22

78-8137-0569-2

26-1003-7964-8

78-8070-1522-3

26-1011-8828-7

78-8070-1523-1

78-8042-2919-9

78-8070-1524-9

78-8023-2479-4

78-8070-1526-4

78-8010-7209-7

26-1000-0010-3

78-8076-4562-3

26-1003-5820-4

78-8005-5741-1

Support–Gearbox

Screw – Soc Hd, Hex Soc Dr, M8 x 20

Gearmotor–115V,60HZ

Capacitor–115VGearmotor

Screw – 1/4 - 28 X 1/2 SHCS

Washer – Triple, M6

15010-23

15010-24

15010-25

15010-26

15010-27

15010-28

15010-29

15010-30

Sprocket – 3/8 Z=17

Screw – Set W/End Cup, M6 x 10

Cover–Chain

Screw – Soc Hd, M6 x 12

Washer – Flat, M6

Cover–Bottom

Screw – Hex Hd, M5 x 12

Washer – Flat, M5

15010-31

78-8137-0570-0

Shaft With Drive Pulleys

15010-32

15010-33

15010-34

15010-35

15010-36

15010-37

15010-38

15010-39

78-8137-0537-9

78-8057-5811-3

78-8054-8986-7

78-8054-8984-2

78-8070-1529-8

78-8070-1530-6

78-8057-5739-6

78-8076-5105-0

Shaft–Gearbox

Key – 6 x 6 x 20 mm

Sprocket – 3/8 Pitch, 28 Teeth

Bushing

Support – Shaft

Bearing–6205-2RS

Key – M5 x 5 x 30 mm

Pulley Assembly Drive

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700r3 Random Case Sealer

Figure 15010/2 of 2

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Figure 15010 (Page 2 of 2)

Ref. No.

3M Part No.

Description

15010-40

15010-41

15010-42

15010-43

15010-44

15010-45

15010-46

15010-47

15010-48

15010-49

15010-51

15010-52

15010-53

15010-54

15010-55

15010-56

15010-57

15010-62

15010-64

78-8052-6713-1

78-8060-8416-2

78-8070-1525-6

78-8070-1531-4

78-8137-0546-0

26-0001-5862-1

26-1005-5316-8

78-8070-1534-8

78-8060-8488-1

78-8137-0563-5

26-1003-7951-5

78-8054-8757-2

26-1005-6859-6

78-8076-4774-4

26-1003-7947-3

78-8054-8758-0

78-8059-5607-1

78-8134-2328-8

78-8137-0557-7

Ring–Polyurethane

Nut – Special, M20 x 1

Chain – 3/8 Inch P=54

Belt – Drive With Hook

Cover–Drive,Rear

Screw – Flat Hd Soc, M5 x 12

Screw – Flat Hd Hex Dr, M5 x 16

Stud – Side Plate

Screw – Hex Hd, M5 x 20

Spacer

Screw – Soc Hd Hex Soc, M5 x 20

Pin – Spring Holder

Nut – Self Locking, M5

Spring

Screw – Soc Hd Hex Soc, M4 x 35

Spacer–ValveHolder

Plate–Threaded

Actuator – Side Guide

Cover–Right

15010-65

15010-66

15010-67

15010-68

15010-69

15010-70

15010-71

15010-72

15010-73

15010-74

78-8137-0557-7

78-8076-4715-7

78-8076-5211-6

78-8060-7885-9

26-1003-5841-0

78-8076-4500-3

78-8100-1236-5

78-8100-1237-3

78-8100-1238-1

78-8100-1239-9

Cover–Left

CordGrip

Set Nut – GMP 13,5

End Cap – /25x1,2

Screw – M8 x 16

Stud – Mounting

Belt Tensioning Assembly – R/H

Belt Tensioning Assembly – L/H

Belt Tensioning – R/H

Belt Tensioning – L/H

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700r3 Random Case Sealer

Figure 5917

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Figure 5917

Ref. No.

3M Part No.

Description

5917-1

78-8076-4539-1

78-8076-4540-9

78-8060-8035-0

78-8054-8821-6

26-1003-7964-8

78-8017-9318-9

78-8076-4541-7

78-8076-4542-5

78-8076-4543-3

78-8017-9169-6

78-8076-4544-1

78-8076-4545-8

78-8100-0954-4

78-8076-4547-4

78-8060-8491-5

78-8076-4548-2

78-8005-5740-3

78-8076-4549-0

78-8076-4550-8

78-8054-8617-8

78-8017-9106-8

78-8054-8589-9

26-1003-6916-9

78-8076-4551-6

78-8054-8823-2

78-8076-4552-4

78-8059-5617-0

78-8076-4553-2

78-8060-7886-7

26-1000-0010-3

78-8070-1504-1

78-8010-7157-8

78-8070-1505-8

78-8113-6886-5

78-8076-5477-3

26-1001-9843-6

78-8060-8490-7

26-1004-5507-5

78-8100-1153-2

78-8010-7210-5

78-8100-1154-0

Column – Outer

5917-2

Pin – Air Cylinder

5917-3

E-Ring – 7DIN6799

End – Cap

5917-4

5917-5

Screw – Soc Hd Hex Soc Dr, M8 x 20

Washer – Plai,n 8 mm

Plate – Bumper Support

Bumper

5917-6

5917-7

5917-8

5917-9

Bushing – Height Stop

Nut – M18 x 1

5917-10

5917-11

5917-12

5917-13

5917-14

5917-15

5917-16

5917-17

5917-18

5917-19

5917-20

5917-21

5917-22

5917-23

5917-24

5917-25

5917-26

5917-27

5917-28

5917-29

5917-30

5917-31

5917-32

5917-33

5917-34

5917-35

5917-36

5917-37

5917-38

5917-39

5917-40

5917-41

Stud – Height Stop

Spring

Knob

Cap – /18

Cap – Column

Screw – Self Tapping, 8P x 16

Washer – Plain 4 mm

Column Assembly – Inner

Column – Inner

Bearing – Special

Screw – Bearing Shoulder

Screw – Special

Nut – Locking Plastic Insert, M6

Mounting – Rod

Washer – Bumper

Ring Nut – Rod

Set Screw – M6 x 8

Crossmember

Screw – Hex Hd, M6 x 16 Special

Washer – Flat, M6

Cover

Screw – Hex Hd, M4 x 10

Cap – Inner Column

Guard – Column, W/English Language Label

Washer – Special

Screw – Flat Soc Hd, M6 x 16

Plate – Column Mounting

Washer – M8

Collar – Height Locking

Screw – Soc Hd Hex Soc, M6 x 20

Washer – /30-15-05

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700r3 Random Case Sealer

Figure 15011/1 of 2

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Figure 15011 (Page 1 of 2)

Ref. No.

3M Part No.

Description

15011-1

78-8137-0589-0

Upper Drive Assembly – W /O Motor

15011-2

15011-3

15011-4

15011-5

78-8137-0590-8

78-8070-1520-7

26-1005-4757-4

78-8137-0533-8

Frame–Drive,Upper

Guide – Drive Belt

Screw – Flat Hd, M5 x 20

Clamp–UpperHead

15011-6

78-8137-0534-6

26-1003-7948-1

78-8137-0521-3

78-8010-7169-3

26-1000-0010-3

78-8137-0536-1

78-8052-6641-4

78-8076-4657-1

78-8137-0535-3

78-8100-1132-6

78-8017-9318-9

78-8137-0591-6

78-8052-6566-3

78-8016-5855-6

78-8076-4659-7

78-8010-7163-6

26-1003-7946-5

78-8059-5607-1

78-8052-6710-7

78-8052-6709-9

78-8010-7435-8

26-1003-7957-2

78-8070-1518-1

26-1003-6918-5

78-8070-1594-2

78-8137-0570-0

Shaft – Roller

15011-7

Screw – Soc Hd, M5 x 10

Spacer–Valve

15011-8

15011-9

Screw – Hex Hd, M6 x 12

Washer – Flat, M6

Tube–Roller

15011-10

15011-11

15011-12

15011-13

15011-14

15011-15

15011-16

15011-17

15011-18

15011-19

15011-20

15011-21

15011-22

15011-23

15011-26

15011-27

15011-28

15011-29

15011-30

15011-31

15011-32

15011-33

Roller

Link – Actuator, Valve

Shaft – Roller

Nut – Special, M8

Washer – Plain, 8 mm

Shaft

Washer – Friction

E-Ring – 100 mm

Plate – Valve

Screw – Hex Hd, M5 x 10

Screw – Soc Hd, M4 x 25

Plate–Threaded

Roller–Idler

Washer – Special

Washer – Lock, M6

Screw – Soc Hd, M6 x 16

Spacer – Shaft

Nut – Hex, Plastic Insert, M10

Screw – Hex Hd, M8 x 60

Shaft – With Drive Pulleys

15011-34

15011-35

15011-36

15011-37

78-8137-0537-9

78-8057-5811-3

78-8054-8986-7

78-8054-8984-2

Shaft–Gearbox

Key – 6 x 6 x 20 mm

Sprocket – 3/8" Pitch 28 Teeth

Bushing

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700r3 Random Case Sealer

Figure 15011/2 of 2

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Figure 15011 (Page 2 of 2)

Ref. No.

3M Part No.

Description

15011-38

15011-39

15011-40

15011-41

15011-42

15011-43

15011-44

15011-45

15011-46

15011-47

15011-48

15011-49

15011-50

15011-51

15011-52

15011-53

15011-54

15011-55

15011-56

15011-57

15011-58

15011-59

15011-60

15011-61

15011-62

15011-63

15011-64

15011-65

15011-66

15011-67

15011-68

15011-69

15011-70

15011-71

78-8070-1529-8

78-8070-1530-6

78-8057-5739-6

78-8076-5105-0

78-8052-6713-1

78-8060-8416-2

78-8137-0582-5

26-1003-5842-8

78-8070-1522-3

78-8076-4515-1

78-8070-1524-9

78-8023-2479-4

78-8070-1523-1

78-8100-1042-7

78-8070-1597-5

78-8070-1598-3

26-1002-4955-1

78-8005-5740-3

78-8070-1596-7

78-8137-0575-9

78-8060-8087-1

78-8005-5741-1

78-8070-1531-4

78-8137-0592-4

78-8113-6889-9

78-8113-6888-1

78-8076-4625-8

78-8054-8821-6

78-8076-4702-5

78-8076-4500-3

78-8100-1236-5

78-8100-1237-3

78-8100-1238-1

78-8100-1239-9

Support – Shaft

Bearing–6205-2RS

Key – M5 x 5 x 30 mm

Pulley Assembly – Drive

Ring–Polyurethane

Nut – Special, M20 x 1

Support–Drive

Screw – Hex Hd, M8 x 20

Gearmotor–115V,60HZ

Capacitor–115VGearmotor

Sprocket – 3/8" Z=17

Set Screw – W/End Cup, M6 x 10

Screw – 1/4-28 x 1/2 SHCS

Washer – /15 x 6.35 x 2

Chain – 3/8" P=62

Cover

Screw – Self Tap 8P x 13

Washer – Plain, 4 mm

Union – Elbow, PG 13,5

Cover–RearUpper

Screw – M5 x 10

Washer – Flat, M5

Belt – Drive, W/Hook

Cover–Upper, Front, W/EnglishLanguageLabel

Guard – Belt, R/H, W/English Language Label

Guard – Belt, L/H, W/English Language Label

Screw – Special, M5 x 16

End – Cap

Grommet – /28

Stud – Mounting

Belt Tensioning Assembly – R/H

Belt Tensioning Assembly – L/H

Belt Tensioning – R/H

Belt Tensioning – L/H

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700r3 Random Case Sealer

Figure 5919

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Figure 5919

Ref. No.

3M Part No.

Description

5919-1

5919-2

5919-3

5919-4

5919-5

5919-6

5919-7

5919-8

5919-9

5919-10

5919-11

5919-12

5919-13

5919-14

5919-15

5919-16

78-8091-0660-8

78-8076-4702-5

26-1003-7963-0

78-8076-4636-5

78-8010-7163-6

78-8005-5741-1

78-8010-7417-6

78-8100-1135-9

78-8076-4520-1

78-8076-4521-9

78-8076-4638-1

78-8076-4640-7

78-8060-8029-3

78-8076-4641-5

78-8010-7157-8

78-8017-9018-5

Housing – Wire

Grommet – /28

Screw – Soc Hd, M8 x 16

Strap – Wire

Screw – Hex Hd, M5 x 10

Washer – Plain, M5

Nut – Hex, M5

Bracket – Strap

Union – PG13, Sleeve /16

Sleeving – Wire, 900 mm /16

Union – PG13.5, Sleeve /14

Sleeving – Wire, 1100 mm /14

Clamp – 140 x 3,5

Cover

Screw – Hex Hd, M4 x 10

Washer – Plain, M4 Special

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700r3 Random Case Sealer

Figure 5920

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Figure 5920

Ref. No.

3M Part No.

Description

5920-1

78-8100-1156-5

78-8100-1157-3

78-8076-4566-4

78-8076-4518-5

78-8023-2551-0

78-8076-4567-2

78-8076-4568-0

78-8100-1158-1

78-8076-4570-6

78-8054-8588-1

78-8054-8567-5

78-8076-4571-4

78-8023-2479-4

78-8060-8416-2

78-8076-4572-2

78-8076-4573-0

78-8091-0555-0

78-8076-4575-5

78-8057-5747-9

78-8656-3965-8

78-8091-0510-5

78-8076-4653-0

78-8076-4576-3

78-8076-4577-1

78-8054-8787-9

78-8054-8788-7

78-8054-8786-1

78-8060-7520-2

78-8060-7519-4

78-8054-8783-8

78-8059-5517-2

78-8054-8784-6

78-8656-3945-0

78-8054-8785-3

78-8010-7418-4

26-1003-7963-0

78-8076-4578-9

26-1002-5753-9

78-8005-5740-3

26-1003-7943-2

78-8100-1159-9

78-8100-1160-7

78-8100-1161-5

78-8076-5385-8

78-8076-4648-0

78-8076-4649-8

78-8076-4650-6

26-1002-5830-5

78-8054-8779-6

78-8010-7210-5

78-8100-1162-3

78-8094-6145-8

78-8076-4651-4

78-8054-8821-6

78-8060-7885-9

26-1003-7964-8

78-8076-4652-2

78-8060-8484-0

78-8060-8485-7

78-8032-0375-7

26-1003-7957-2

26-1000-0010-3

78-8060-8435-2

Infeed Conveyor Assembly

Frame – Infeed

5920-2

5920-3

Frame

5920-4

Spacer – Bearing

Bearing – 6005-2RS

Pivot – Infeed

5920-5

5920-6

5920-7

Key – 7 x 8 x 25

5920-8

Lever – Infeed

5920-9

Key – 6 x 6 x 15

5920-10

5920-11

5920-12

5920-13

5920-14

5920-15

5920-16

5920-17

5920-18

5920-19

5920-20

5920-21

5920-22

5920-23

5920-24

5920-25

5920-26

5920-27

5920-28

5920-29

5920-30

5920-31

5920-32

5920-33

5920-34

5920-35

5920-36

5920-37

5920-38

5920-39

5920-40

5920-41

5920-42

5920-43

5920-44

5920-45

5920-46

5920-47

5920-48

5920-49

5920-50

5920-51

5920-52

5920-53

5920-54

5920-55

5920-56

5920-57

5920-58

5920-59

5920-60

5920-61

5920-62

5920

Washer – 8,5/40 x 6

Screw – Soc Hd, Special

Sprocket – Z = 20

Screw – Set W/End Cup, M6 x 10

Nut – Special, M20 x 1

Stud – Joint

Pin – Air Cylinder

Nut – Special, M12

Cylinder – Air, /40 x 155

Mount – Cylinder Rod End

External Retaining Ring – M8

Regulator– Speed

Screw – Cushioning Cyl./40

Chain – 3/8 P=25

Chain – 3/8 P=45

Link – Chain

Connector – Chain

Screw – M3 x 20

Screw – M3 x 25

Washer – Special

Nut – Self Locking, M3

Block – Chain

E-Ring – M4

Rod – Threaded Right/Left

Nut – Hex, M6

Screw – Soc Hd, M8 x 16

Cover – Chain

Screw – Self Tapping

Washer – Plain, 4 mm

Screw – Soc Hd, M4 x 12

Cover

Roller – /32 x 438, W/O Shaft

Shaft – Roller

Spring

Guide Assembly

Guide – Infeed

Plate – Guide

Screw – Soc Hd, M6 x 12

End – Cap

Screw – Soc Hd Hex Soc, M6 x 20

Strap – Safety

Screw – Phillis, M5 x 12

Plate – Infeed

End – Cap

End – Cap, /25 x 1,2

Screw – Soc Hd Hex Soc Dr, M8 x 20

Support – Bracket

Shaft – Roller

Roller

Screw – Hex Hd, M6 x 16

Screw – Soc Hd Hex Hd, M6 x 16

Washer – Flat, M6

Repair Kit – Cylinder/40

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700r3 Random Case Sealer

Figure 5921

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Figure 5921

Ref. No.

3M Part No.

Description

5921-1

5921-2

5921-3

5921-4

5921-5

5921-6

5921-7

5921-8

5921-9

5921-10

5921-11

5921-12

5921-13

5921-14

5921-15

78-8100-1163-1

78-8129-6224-5

78-8100-1164-9

78-8076-4625-8

78-8076-4579-7

78-8100-1166-4

78-8010-7157-8

78-8005-5740-3

78-8076-4511-0

78-8076-4512-8

78-8032-0375-7

78-8010-7418-4

78-8076-4514-4

26-1003-5841-0

78-8017-9318-9

Conveyor Assembly – Infeed

Plate – Reinforcement

Plate

Screw – Special, M5 x 16

Roller – /32 x 492

Plate – Roller

Screw – Hex Hd, M4 x 10

Washer – Plain, 4 mm

Cap – Front, R/H

Cap – Front, L/H

Screw – Hex Hd, M6 x 16

Nut – Hex, M6

Bracket – Infeed Conveyor

Screw – M8 x 16

Washer – Plain, 8 mm

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Instructions and Parts List

Important Safety

Information

BEFORE INSTALLING OR

OPERATING THIS

EQUIPMENT

AccuGlide 2+

Read, understand, and follow

all safety and operating

instructions.

STD 3 Inch

Upper and Lower

Taping Heads

Type 10500

Spare Parts

It is recommended you

immediately order the spare

parts listed in the "Spare

Parts/Service Information"

section. These parts are

expected to wear through

normal use, and should be

kept on hand to minimize

production delays.

Serial No._____________________________________

For reference, record taping head(s) serial number(s) here.

AccuGlide^™is a Trademark of

3M, St. Paul, MN 55144-1000

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Litho in U.S.A

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Replacement Parts and Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch^®equipment you ordered. It has

been set up and tested in the factory with Scotch^®tapes. If technical

assistance or replacement parts are needed, call or fax the appropriate

number listed below.

Included with each machine is an Instructions and Parts List manual.

Technical Assistance:

3M-Matic™ Helpline – 1-800/328 1390. Please provide the customer support

coordinator with the machine number, machine type/model and serial number.

If you have a technical question that does not require an immediate response,

you may Fax it to 651-736-7282.

Replacement Parts and Additional Manuals

Order parts by part number, part description and quantity required. Also,

when ordering parts and/or additional manuals, include machine name,

number and type. A parts order form is provided at the back of this manual.

3M/Tape Dispenser Parts

241 Venture Drive

1-800/344 9883

Amery, WI 54001-1325

FAX# 715/268 8153

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.

$10.00 restocking charge per invoice on returned parts.

Note : Outside the U.S., contact the local 3M subsidiary for parts ordering information.

"3M-Matic", "AccuGlide" and “Scotch” are trademarks of

3M, St. Paul, Minnesota 55144-1000

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Printed in U.S.A.

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Replacement Parts and Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch^®equipment you ordered. It has

been set up and tested in the factory with Scotch^®tapes. If any problems

occur when operating this equipment and you desire a service call or

phone consultation, call, write or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS

AVAILABLE DIRECT FROM:

Order parts by part number, part description and quantity required. Also, when

ordering parts and/or additional manuals, include machine name, number and

type.

3M Industrial Adhesives and Tapes

"3M-Matic", "AccuGlide" and “Scotch” are trademarks of

3M, St. Paul, Minnesota 55144-1000

3M Center, Building 220-5E-06

Printed in U.S.A.

St. Paul, MN 55144-1000

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Instruction Manual

AccuGlide^™2+ STD 3 Inch

Upper and Lower Taping Heads

Type 10500

Table of Contents

Page

Equipment Warranty and Limited Remedy...............................................................................................

Taping Head Contents ..............................................................................................................................

Intended Use ............................................................................................................................................

Important Safeguards ............................................................................................................................... 2-3

Specifications ............................................................................................................................................ 4 - 5

Dimensional Drawing.....................................................................................................................

Installation .................................................................................................................................................

Receiving and Handling.................................................................................................................

Installation Guidelines ...................................................................................................................

Tape Leg Length ...........................................................................................................................

Tape Width Adjustment .................................................................................................................

Operation .................................................................................................................................................. 7 - 9

Tape Loading – Upper Taping Head .............................................................................................

Tape Loading – Lower Taping Head ............................................................................................. 8 - 9

Maintenance ............................................................................................................................................. 10 - 11

Blade Replacement ....................................................................................................................... 10

Blade Guard .................................................................................................................................. 10

Blade Oiler Pad ............................................................................................................................. 10

Cleaning ........................................................................................................................................ 11

Applying/Buffing Roller Replacement ............................................................................................ 11

Adjustments .............................................................................................................................................. 12 - 14

Tape Latch Alignment.................................................................................................................... 12

Tape Drum Friction Brake ............................................................................................................. 12

Applying Mechanism Spring .......................................................................................................... 13

One-Way Tension Roller ............................................................................................................... 13

Tape Leg Length ........................................................................................................................... 14

Leading Tape Leg Length Adjustment ............................................................................ 14

Changing Tape Leg Length From 70 to 50 mm [2-3/4 to 2 Inch].................................... 14

Troubleshooting ........................................................................................................................................ 15 - 16

Troubleshooting Guide .................................................................................................................. 15 - 16

Spare Parts/Service Information............................................................................................................... 17

Recommended Spare Parts .......................................................................................................... 17

Replacement Parts and Service.................................................................................................... 17

Replacement Parts Illustrations and Parts List................................................................ Yellow Section 18 - 35

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Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF

MERCHANTABILITYORFITNESSFORAPARTICULARPURPOSEANDANYIMPLIEDWARRANTYARISINGOUT

OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE:

3M sells its AccuGlide™ 2+ STD 3 Inch Upper and Lower Taping Heads, Type 10500 with the following warranty:

1. The Taping Head blade, springs and rollers will be free from defects in material and manufacture for ninety

(90) days after delivery.

2. All other Taping Head parts will be free from defects in material and manufacture for three (3) years after

delivery.

If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be,

at3M’soption, torepairorreplacethepart. 3Mmustreceiveactualnoticeofanyallegeddefectwithinareasonabletime

afteritisdiscovered,butinnoeventshall3Mhaveanyobligationunderthiswarrantyunlessitreceivessuchnoticewithin

five(5)businessdaysaftertheexpirationofthewarrantyperiod. Allnoticesrequiredhereundershallbegivento3Msolely

throughthe3M-Matic™Helpline(800-328-1390). Tobeentitledtorepairorreplacementasprovidedunderthiswarranty,

the part must be returned as directed by 3M to its factory or other authorized service station designated by 3M. If 3M

is unable to repair or replace the part within a reasonable time after receipt thereof, 3M, at its option, will replace the

equipment or refund the purchase price. 3M shall have no obligation to provide or pay for the labor required to remove

any part or equipment or to install the repaired or replacement part or equipment. 3M shall have no obligation to repair

or replace those parts failing due to normal wear, inadequate or improper maintenance, inadequate cleaning, non-

lubrication, improper operating environment, improper utilities, operator error or misuse, alteration or modification,

mishandling, lack of reasonable care, or due to any accidental cause.

Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage arising

from this 3M equipment, whether direct, indirect, special, incidental, or consequential, regardless of the legal theory

asserted, including breach of warranty, breach of contract, negligence, or strict liability.

Note: TheforegoingEquipmentWarrantyandLimitedRemedyandLimitationofLiabilitymaybechangedonlybyawritten

agreement signed by authorized representatives of 3M and seller.

Taping Head Contents

AccuGlide^™2+ STD 3 Inch Upper and Lower Taping Heads consist of:

Qty.

Part Name

Taping Head Assembly

Tape Drum and Bracket Assembly

Hardware and Spare Parts Kit

Threading Tool

AccuGlide^™, Scotch^™, and 3M-Matic^™are Trademarks of 3M, St. Paul, Minnesota 55144-1000

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Intended Use

The intended use of the AccuGlide™ 2+ STD 3

Inch Upper and Lower Taping Heads is to apply a

"C" clip of Scotch^®pressure-sensitive film box

sealing tape to the top and/or bottom center seam of

regular slotted containers.

size and simplicity of the taping head also makes it

suitable for mounting in box conveying systems other

than 3M-Matic™ case sealers. This includes

replacement of other types of taping, gluing or

stapling heads in existing case sealing machines.

The AccuGlide™ 2+ STD Taping Heads have been

designed and tested for use with Scotch^®pressure-

sensitive film box sealing tape.

These taping heads are incorporated into most

standard 3M-Matic™ case sealers. The compact

AccuGlide™ 2+ STD 3 Inch Upper Taping Head, Type 10500

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Important Safeguards

This safety alert symbol identifies

CAUTION

important safety messages in this

manual. READ AND UNDERSTAND THEM

BEFORE INSTALLING OR OPERATING

THIS EQUIPMENT.

• To reduce the risk associated with muscle

strain:

− Use proper body mechanics when removing

or installing taping heads that are moderately

heavy or may be considered awkward to lift

Explanation of Signal Word Consequences

• To reduce the risk associated with impact

hazards:

Indicates a potentially hazardous

situation, which, if not avoided,

could result in death or serious

injury and/or property damage.

WARNING:

− Place the taping head on a smooth level

surface when maintaining or servicing this

equipment

Indicates a potentially hazardous

situation, which, if not avoided,

may result in minor or moderate

injury and/or property damage.

CAUTION:

WARNING

• To reduce the risk associated with

mechanical hazards:

− Read, understand and follow all safety and

operating instructions before operating or

servicing the case sealer

− Allow only properly trained and qualified

personnel to operate and/or service this

equipment

• To reduce the risk associated with shear,

pinch, and entanglement hazards:

− Turn air and electrical supplies off on

associated equipment before performing any

adjustments, maintenance, or servicing the

taping heads

− Never attempt to work on the taping head or

load tape while the box drive system is

running

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and fingers away from tape

cutoff blades under orange blade guards.

The blades are extremely sharp

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Important Safeguards (Continued)

Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure

operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers.

78-8133-9606-2

Tape Threading Label

(Not shown)

Figure 1-1 – Replacement Labels/3M Part Numbers

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Specifications

1. Tape:

For use with Scotch^®pressure-sensitive film box sealing tapes.

2. Tape Width:

48 mm [2 inches] minimum to 72 mm [3 inches] maximum.

3. Tape Roll Diameter:

Up to 405 mm [16 inches] maximum on a 76.2 mm [3 inch] diameter core.

(Accommodates all system roll lengths of Scotch^®film tapes.)

4. Tape Application Leg Length - Standard:

70 mm ± 6 mm [2-3/4 inches ±1/4 inch]

Tape Application Leg Length - Optional:

50 mm ± 6 mm [2 inches ± 1/4 inch] (See "Adjustments – Tape Leg Length.")

5. Box Size Capacities:

For use with center seam regular slotted containers.

Minimum

Maximum

Length –

150 mm [6 inches]

Unlimited

Limited by

Height – 120 mm [4-3/4 inches] (most “3M-Matic” Case Sealers)

90 mm [3-1/2 inches] (with optional 2 inch leg length)

Case Sealer

Width – 150 mm [6 inches]

When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction

manual specifications for box weight and size capacities.

6. Operating Rate:

Conveyor speeds up to 0.40 m/s [80 FPM] maximum.

7. Operating Conditions:

Use in dry, relatively clean environments at 5° to 40° C [40° to 105° F] with clean dry boxes.

Important – Taping heads should not be washed down or subjected to conditions causing moisture

condensation on components.

8. Taping Head Dimensions:

Length

Height

Width

–

457 mm [18 inches]

560 mm [22 inches] (with tape drum)

130 mm [5-1/8 inches] (without mounting spacers)

Packaged: 8.2 kg [18 lbs.] Unpackaged: 7.3 kg [16 lbs.]

Weight

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Specifications (Continued)

Figure 2-1 – Dimensional Drawing

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Installation

WARNING

• To reduce the risk associated with sharp blade hazards:

− Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are

extremely sharp

Receiving And Handling

3. Figure 2-1 illustrates the typical mounting

relationship for opposing taping head assemblies

to allow taping of box heights down to 90 mm [3-

1/2 inches]. To tape box heights down to 70

mm [2-3/4 inches], the taping heads must be

completely staggered so only one tape seal

is being applied at one time.

After the taping head assembly has been

unpackaged, examine the unit for damage that might

have occurred during transit. If damage is evident,

file a damage claim immediately with the

transportation company and also notify your 3M

Representative.

Note – AccuGlide™ 2+ STD Upper Taping Head

is supplied with a buffing arm guard. Adjustments

to this guard may be required to install the taping

head into some older design 3M-Matic™ case

sealers.

Installation Guidelines

The taping head assembly can be used in converting

existing or in custom made machinery.

It can be mounted for top taping or bottom taping.

Refer to "Box Size Capacities," as well as Figure 2-1

in the Specifications section, for the following points

in making such installations:

4. Mounting studs are provided with the taping

head, but special installations may require

alternate means for mounting.

5. Box hold-down or guide skis should be provided

and the taping head mounted so that the side

plates are 6 mm [1/4 inch] maximum away from

the ski surface on which the box rides.

CAUTION

• To reduce the risk associated with muscle

strain:

− Use proper body mechanics when removing

or installing taping heads that are moderately

heavy or may be considered awkward to lift

Tape Leg Length

Taping heads are factory set to apply standard

70 mm [2-3/4 inch] tape legs. The heads can be

converted to apply 50 mm [2 inch] tape legs if

desired but both upper and lower heads must be set

to apply the same tape leg length. See "Adjustments

– Changing Tape Leg Length From 70 to 50 mm

[2-3/4 to 2 Inches]."

Important – Always conduct a hazard review to

determine appropriate guarding requirements

when the installation is in an application other

than 3M-Matic(TM) equipment

Also, the conveyor speed at which the product

moves through the taping heads, affects the leading

and trailing tape leg length. See "Adjustments

section – Leading Tape Leg Length Adjustment."

1. The box conveying system must positively propel

the box in a continuous motion, not exceeding

0.40 m/s [80 feet per minute], past the taping

head assembly since the box motion actuates

the taping mechanism.

Tape Width Adjustment

2. If a pusher or cleated conveyor is being used,

steps should be taken in the conveyor design to

prevent the pusher from contacting the

applying or buffing roller arms resulting in

damage to the taping head.

Taping heads are factory set to apply 72 mm [3 inch]

wide tape. If it is necessary to align the tape or to

apply narrower tapes, refer to "Adjustments – Tape

Web Alignment" for set-up procedure.

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Operation

Figure 3-1 – Taping Head Components/Threading Diagram, Upper Head (Left Side View)

Figure 3-2 – Taping Head Components/Threading Diagram – Lower Head (Left Side View)

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Operation (Continued)

WARNING

• To reduce the risk associated with shear, pinch, and entanglement hazards:

− Turn air and electrical supplies off on associated equipment before performing any adjustments,

maintenance, or servicing the machine or taping heads

− Never attempt to work on the taping heads or load tape when the box drive system is running

• To reduce the risk associated with sharp blade hazards:

− Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are

extremely sharp

5. Pull the threading needle down until the tape

travels between the apply plate and the ears of

the apply arm (Position 4) until it extends past

the applying roller. When properly threaded the

adhesive side of the tape should be facing the

knurled rollers at position 2 and also position 3.

It is recommended that the detailed instructions and

sketches in this manual be referred to the first few

times the taping head is loaded/threaded until the

operator becomes thoroughly familiar with the tape

loading operation.

Note – Remove tape roll before removing

taping head from machine to minimize weight.

6. Cut away any excess tape.

Important – Do not cut against the apply roller -

roller damage could occur.

CAUTION

Tape Loading – Lower Taping Head

1. Remove the lower taping head from the

conveyor bed or associated equipment and place

it a convenient working position.

• To reduce the risk associated with muscle

strain:

− Use proper body mechanics when removing

or installing taping heads that are moderately

heavy or may be considered awkward to lift

2. The lower taping head is loaded and threaded in

the same manner as the upper head. Follow the

upper taping head tape loading/threading

procedure.

• To reduce the risk associated with impact

hazards:

Figure 3-3

− Place the taping head on a smooth level

surface when maintaining or servicing this

equipment

Insert threading needle through rollers in direction

indicated by arrows.

Tape Loading – Upper Taping Head

1. Place the upper taping head in a convenient

working position.

2. Refer to Figures 3-3 to 3-5 and tape threading

label. Position the tape supply roll so the adhe-

sive side of tape is facing the front of the taping

head as it is pulled from the supply roll.

3. Attach the threading needle to the end of the roll.

Guide the threading needle around the wrap

roller (Position 1) then back around the one-way

tension roller (Position 2).

4. Continue pulling the threading needle down and

guide it between the two rollers on the apply arm

(Position 3).

Figure 3-3 – Tape Loading/Threading

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Operation (Continued)

Figure 3-4

Place tape roll on tape drum to dispense tape with

adhesive side forward. Seat tape roll fully against

back flange of drum. Adhere tape lead end to

threading needle as shown.

Figure 3-4 – Tape Loading/Threading

Figure 3-5

WARNING

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and fingers away from tape

cutoff blades under orange blade guards.

The blades are extremely sharp

Manually turn tape roll to create slack tape while

pulling threading needle through tape applying

mechanism until needle is through and tape is in

alignment with applying roller.

Excess tape can be cut with a scissors at applying

roller.

Figure 3-5 – Tape Loading/Threading

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Maintenance

WARNING

• To reduce the risk associated with shear, pinch, and entanglement hazards:

− Turn air and electrical supplies off on associated equipment before performing any adjustments,

maintenance, or servicing the taping heads

− Never attempt to work on the taping head or load tape while the box drive system is running

• To reduce the risk associated with sharp blade hazards:

− Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are

extremely sharp

The AccuGlide™ STD 2+ 3 Inch Taping Head has

been designed for long, trouble free service. The

taping head will perform best when it receives

routine maintenance and cleaning. Taping head

components that fail or wear excessively should be

promptly repaired or replaced to prevent damage to

other portions of the head or to the product.

3. Bottom the blade slots against the screws. (This

will position the blade at the correct angle.)

Tighten the blade screws to secure the blade.

Note – Check the blade position to insure

proper clearance between blade and guard

by slowly pivoting the blade guard back.

Blade Replacement, Upper and Lower Taping

Heads – Figure 4-1

Blade Guard

The blade guard covers the blade whenever a box is

not being taped. Periodically check to be sure the

blade guard is functioning properly and returning to

cover the blade. Replace any defective parts.

WARNING

• To reduce the risk associated with sharp

blade hazards:

Blade Oiler Pad

− Keep hands and fingers away from tape

cutoff blade edge. The knives are extremely

sharp

WARNING

• To reduce the risk associated with sharp

blade hazards:

1. Loosen, but do not remove, the blade screws

− Keep hands and fingers away from tape

cutoff blade edge. The knives are extremely

sharp

(A). Remove and discard old blade.

2. Mount the new blade (B) with the beveled side

away from the blade holder.

The taping heads are equipped with a felt oiler pad

that has been pre-lubricated at the factory to

provide a film of oil on the cutting edge of the blade

to reduce adhesive build-up. Apply SAE #30 non-

detergent oil as needed. Saturate felt oiler pad.

Should tape adhesive build-up occur on blade,

carefully wipe clean with an oily cloth.

Figure 4-1 – Blade Replacement

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Maintenance (Continued)

WARNING

• To reduce the risk associated with shear, pinch, and entanglement hazards:

− Turn air and electrical supplies off on associated equipment before performing any adjustments,

maintenance, or servicing the taping heads

− Never attempt to work on the taping head or load tape while the box drive system is running

• To reduce the risk associated with sharp blade hazards:

− Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are

extremely sharp

Cleaning

Applying/Buffing Roller Replacement

Regular slotted containers produce a great deal of

dust and paper chips when conveyed through taping

heads. If this dust is allowed to build-up on the

heads, it can cause wear on the moving parts.

Excessive dirt build-up should be wiped off with a

damp cloth. Cleaning should be done once per

month, depending on the number and type of boxes

used. If the boxes used are dirty, or if the

environment in which the heads operate is dusty,

cleaning on a more frequent basis may be

necessary.

Replacing roller requires removal of shaft and

mounting screws. With no area on the shaft to grip,

the shaft often turns when attempting to remove the

second screw.

To ease removal of second screw, a 4 mm hex

socket has been provided at the bottom of the

threads in both ends of the shaft. Insert a 4 mm hex

key wrench into this socket after removing one screw

to hold the shaft for removal of the second screw.

See Figure 4-2.

Note – Never attempt to remove dirt from taping

heads by blowing it out with compressed air.

This can cause the dirt to be blown inside the

components onto sliding surfaces. Dirt in these

areas can cause serious equipment damage.

Never wash down or subject taping heads to

conditions causing moisture condensation on

components. Serious equipment damage could

result.

Figure 4-2 – Section View of Roller Shaft

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Adjustments

WARNING

• To reduce the risk associated with shear,

pinch, and entanglement hazards:

− Turn air and electrical supplies off on

associated equipment before performing any

adjustments, maintenance, or servicing the

machine or taping heads

− Never attempt to work on the taping head or

load tape while the box drive system is

running

Tape Latch Alignment – Figure 5-1

Figure 5-1 – Tape Latch Alignment

The Latching tape drum assembly is pre-set to

accommodate 72 mm [3 inch] wide tape. The tape

drum assembly is adjustable to provide alignment of

narrower tapes.

To move the latch to a position that corresponds to a

new tape core width (Figure 5-1):

1. Remove screw from the latch.

2. Move to the latch to the position that

corresponds to the tape core width.

3. Replace screw in the new latch location.

To adjust or center the tape width on the centerline

of the taping head, and therefore box center seam,

(Figure 5-2):

1. Loosen the locking hex nut behind tape drum

bracket on tape drum shaft. Use an adjustable

wrench or 25 mm open end wrench.

Note – To set up 72 mm tape drum for

48 mm tape, disassemble tape drum from

bracket and install lock nut between tape

drum and bracket as shown in inset,

Figure 5-3.

Figure 5-2 – Tape Web Alignment

2. Turn tape drum shaft in or out to center the tape

web (use 5 mm hex wrench).

3. Tighten locking hex nut to secure the adjustment.

No other components require adjustment for tape

web alignment.

Tape Drum Friction Brake – Figure 5-3

The tape drum friction brake on each taping head is

pre-set for normal operation to prevent tape roll over

travel. Should tension adjustment be required, turn

the self-locking nut on the shaft to vary

compression of the spring. Turn the nut clockwise

to increase the braking force, and

counterclockwise to decrease the braking force.

Adjust brake to minimum tension to prevent

excessive tape roll over travel.

Note – Excess braking force will cause poor tape

application and may lead to tape tabbing on the

trailing tape leg.

Figure 5-3 – Tape Drum Friction Brake

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Adjustments (Continued)

WARNING

• To reduce the risk associated with shear,

pinch, and entanglement hazards:

− Turn air and electrical supplies off on

associated equipment before performing any

adjustments, maintenance, or servicing the

machine or taping heads

− Never attempt to work on the taping head or

load tape while the box drive system is

running

Applying Mechanism Spring

To obtain access to the spring, remove the taping

head cover (four mounting screws). Replace cover

when finished.

The applying mechanism spring, shown in

Figures 5-4A and 5-4B, controls applying and buffing

roller pressure on the box and returns the

mechanism to the reset position. The spring

pressure is pre-set, as shown in Figure 5-4A for

normal operation, but is adjustable.

Figure 5-4 – Applying Mechanism Spring

If a tape gap appears on the trailing surface of the

box increase spring pressure. If the front of the box

is being crushed by the applying roller decrease

spring pressure.

Removing the spring end loop from the spring holder

and placing loop in other holes provided, as shown in

Figure 5-4B, will adjust the spring pressure.

One-Way Tension Roller

Figure 5-5

The one-way tension roller is factory set. When

replacing this assembly, the roller must have

0,5 kg [1 lb.] minimum tangential force when turning.

To Adjust Tension:

1. Wrap a cord or small strap (non-adhesive) 4-6

turns around the tension roller.

2. Attach a spring scale to the end of the cord or

strap.

3. Turn the adjusting nut with the socket wrench

provided, until a force of approximately 0.5 kg to

0.9 kg [1 to 2 lbs.] is required to turn the roller by

pulling on the spring scale.

Figure 5-5 – One-Way Tension Roller

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Adjustments (Continued)

WARNING

• To reduce the risk associated with shear,

pinch, and entanglement hazards:

− Turn air and electrical supplies off on

associated equipment before performing any

adjustments, maintenance, or servicing the

machine or taping heads

− Never attempt to work on the taping head or

load tape while the box drive system is

running

Tape Leg Length

WARNING

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and fingers away from tape

cutoff knives under orange blade guards.

The blades are extremely sharp

LEADING TAPE LEG LENGTH ADJUSTMENT –

Figure 5-6

Figure 5-6 – Leading Tape Leg Length

The one-way tension roller position is adjustable to

control the leading tape leg length.

Moving this roller farther away from the box top or

bottom surface will decrease the leading leg length.

Moving it closer to the box top or bottom surface will

increase the leading leg length.

CHANGING TAPE LEG LENGTH FROM 70 to 50 mm

[2-3/4 TO 2 INCHES] – Figure 5-7

Note – When changing tape leg length, both

upper and lower heads must be adjusted to

apply the same leg lengths.

1. Remove and retain two hex head screws and

remove the brush from normal position “A” on

side frame.

2. Remount and secure brush in position “A-A” on

side frame forward of normal location using

original fasteners.

3. Remove cut-off bracket extensions from position

"B".

4. Remount cut-off bracket extensions in forward

position “B-B”.

5. Remove and retain the one-way tension roller

assembly from slot “C” in frame.

6. Remount tension roller assembly near top of slot

“C-C” in frame using original fasteners.

7. Adjust tension roller according to "Leading Tape

Leg Length Adjustment" above.

Figure 5-7 – Changing Tape Leg Length

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Troubleshooting

Troubleshooting Guide

Problem

Cause

Correction

The tape is threaded incorrectly

The tape must go around the wrap

roller before going around the

one-way tension roller

The tape leg on the front of the

case is too long

The tape tension is too low

The knurled roller drags

Adjust the one-way tension roller

Check for adhesive build-up

between the knurled roller and its

shaft. Clean and lubricate shaft.

Remove all lubricant from roller

surfaces.

Tape tracks to one side or drags

on the support tabs of applying

frame

Adjust the tape web alignments

The one-way tension roller is not

correctly positioned

Position the roller in its mounting

slot so that the tape extends just

beyond the centerline of the

applying roller

Taping head is not set up properly

Check leg length adjustments

Replace the blade

The blade is dull and/or has

broken teeth

The blade does not cut tape or the

tape end is jagged or shredded

Tape tension is insufficient

Increase tape tension by adjusting

the one-way tension roller

Adhesive has built up on the blade

Clean and adjust the blade

The blade is not positioned

properly

Make sure the blade is bottomed

out against the mounting bolts

The blade is dry

Lubricate the blade oiler pad on

the blade guard

The blade is in backwards

Mount the blade so that the

beveled edge is away from the

entrance of the head

One or both cutter springs are

missing or stretched

Replace the defective spring(s)

Tension roller surface is not fully

contacting the taping head frame

Make sure one-way bearing is

below the surface of the tension

roller. If not, press bearing further

into roller or replace roller.

(Continued)

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Troubleshooting (Continued)

Troubleshooting Guide

Problem

Cause

Correction

There is excess tension on the

tape drum assembly and/or the

one-way tension roller assembly

Adjust the one-way tension roller

and/or the tape drum assembly

Tape is tabbing on the trailing leg

on the back of the box

Rollers in the tape path do not

rotate freely

Clean adhesive deposits from the

surface, ends, and shafts of the

rollers. Then lubricate roller

shafts. Remove all lubricant from

roller surfaces.

The blade is not cutting tape

properly

Refer to tape cutting problems

Rethread the tape

The tape is threaded incorrectly

Applying mechanism spring has

too little tension

Move spring hook to next tighter

hole

The tape is incorrectly threaded

Rethread the tape

The tape end does not stay in

application position in front of the

applying roller

Flanged knurled roller overruns on

return of applying mechanism to

its rest position

Adjust tension roller position in

mounting slot to lengthen tape leg

Applying roller overruns on return

of applying mechanism to its rest

position

There should be a slight drag

when rotating the applying roller.

If not, check friction springs and/or

friction pins and replace if

necessary

The one-way tension roller is not

correctly positioned

Position roller in it mounting slot so

that tape end extends beyond

centerline of applying roller

The one-way tension roller is

defective

Replace the one-way tension roller

Tape drum not centered

Reposition tape drum

Adjust centering guides

Check box specifications

Tape not centered on box seam

Centering guides not centered

Box flaps not of equal length

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Spare Parts/Service Information

Recommended Spare Parts

A set of spare parts that will periodically require replacement due to normal wear is supplied with the taping heads.

The set includes the following which should be reordered when used to keep the taping heads in production:

AccuGlide™ 2+ STD 3 Inch Upper Taping Head

Qty.

Ref. No.

Part Number

Description

10398-22

10388-10

10392-2

10392-12

–

78-8076-4500-3

78-8070-1274-1

78-8028-7899-7

78-8052-6602-6

78-8076-4726-4

Stud – Mounting

Spring – Upper Extension (Silver)

Knife – 89 mm/3.5 Inch

Spring – Cutter

Tool – Tape Threading

AccuGlide™ 2+ STD 3 Inch Lower Taping Head

Qty.

Ref. No.

Part Number

Description

10392-2

10392-12

10400-22

10390-10

–

78-8028-7899-7

78-8052-6602-6

78-8076-4500-3

78-8070-1273-3

78-8076-4726-4

Knife – 89 mm/3.5 Inch

Spring – Cutter

Stud – Mounting

Spring – Lower Extension (Black)

Tool – Tape Threading

In addition to the above set of spare parts supplied with the taping head, it is suggested that the following spare

parts be maintained which will require replacement under normal wear of the taping head.

Qty.

Ref. No.

Part Number

Description

10394-15

10388/10390-5 78-8057-6180-2

10392-18 78-8113-7030-9

78-8057-6181-0

Roller – Applying

Roller – Buffing

Spring – Torsion

Replacement Parts and Service

Refer to the first page of this instruction manual “Replacement Parts and Service Information."

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Replacement Parts Illustrations and Parts Lists

AccuGlide™ 2+ STD 3 Inch Upper Taping Head, Type 10500

AccuGlide™ 2+ STD 3 Inch Lower Taping Head, Type 10500

Refer to the Taping Head Assemblies Figure to find all the parts illustrations identified by figure numbers.

Refer to the figure or figures to determine the individual parts required and the parts reference number.

3 .

The replacement parts list, that follows each illustration, includes the part number and part description

for the parts in that illustration.

Note – The complete description has been included for standard fasteners and some commercially

available components. This has been done to allow obtaining these standard parts locally, should the

customer elect to do so.

Refer to the first page of this instruction manual "Replacement Parts and Service Information" for

replacement parts ordering information.

IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies

shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confirm

item availability.

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Taping Head Assemblies – AccuGlide^™2+ STD 3 Inch

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Figure 10398 – Upper Head

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Figure 10398 – Upper Head

Ref. No.

3M Part No.

Description

10398-1

78-8133-9456-2

78-8133-9458-8

78-8068-4143-9

78-8068-4144-7

78-8060-7818-0

78-8010-7416-8

78-8076-4735-5

78-8055-0694-2

78-8060-7939-4

78-8060-7936-0

78-8054-8796-0

78-8054-8798-6

26-1003-5829-5

78-8100-1009-6

78-8054-8797-8

26-1004-5510-9

78-8052-6567-1

78-8017-9077-1

78-8054-8799-4

26-1000-1613-3

78-8076-4500-3

78-8060-7937-8

78-8060-7938-6

78-8076-5242-1

78-8060-8179-6

78-8076-5477-3

78-8100-1049-2

78-8060-8087-1

78-8005-5741-1

78-8133-9615-3

78-8133-9605-4

Frame – Tape Mount Upper Assembly

Frame – Front Upper Assembly

Guide – #1

10398-2

10398-3

10398-4

Guide – #2

10398-5

Screw – Hex Hd, M4 x 12

Nut – Hex Jam, M4

10398-6

10398-7

Spacer – Spring

10398-8

Spacer – 10 x 10 x 115 mm

Spacer – 10 x 115 W/Slots

Brush Assembly

10398-9

10398-10

10398-11

10398-12

10398-13

10398-15

10398-16

10398-17

10398-18

10398-19

10398-20

10398-21

10398-22

10398-23

10398-24

10398-25

10398-26

10398-27

10398-28

10398-29

10398-30

10398-31

10398-32

Shaft – Tension Roller

Shaft – Wrap Roller

Screw – Hex Hd, M6 x 12

Washer – Special

Roller – Top Tension

Washer – Plain, M10

Spring – Compression

Nut – Self Locking, M10 x 1

Roller – Wrap

Ring – Retaining, Tru-Arc #1-420-0120-100

Stud – Mounting

Spacer – 6,5/14 x 12,5

Screw – Low Profile, M6 x 25

Stop – Cut-Off Frame

Screw – Flat Head Hex, M6 x 20

Washer – Special, 6.5 x 20 x 4

Guard – Head

Screw – M5 x 10

Washer – Flat, M5

Bumper

Label – Threading, English Language

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Figure 10394 – Upper and Lower Heads

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Figure 10394 – Upper and Lower Heads

Ref. No.

3M Part No.

Description

10394-1

10394-2

10394-3

10394-4

10394-5

10394-6

10394-7

10394-8

10394-9

10394-10

10394-11

10394-12

10394-13

10394-14

10394-15

10394-16

78-8133-9520-5

78-8133-9521-3

78-8070-1292-3

78-8076-4736-3

78-8076-4737-1

78-8076-4738-9

78-8054-8806-7

78-8017-9082-1

78-8017-9106-8

78-8054-8801-8

78-8017-9074-8

78-8052-6566-3

78-8052-6567-1

78-8060-8396-6

78-8057-6181-0

26-1003-5829-5

Arm – Applying, R/H

Arm – Applying, L/H

Plate – Back-Up

Shaft Roller

Roller Assembly – Knurled

Roller – Wrap

Spacer

Bearing – Special, 30 mm

Screw – Bearing Shoulder

Shaft – 10 x 85, W/Hexagon

Washer – Nylon, 15 mm

Washer – Friction

Spring – Compression

Bushing – Applying Roller

Roller – Applying

Screw – Hex Hd, M6 x 12

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Figure 10388 – Upper Head

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Figure 10388 – Upper Head

Ref. No.

3M Part No.

Description

10388-1

10388-2

10388-3

10388-4

10388-5

10388-7

10388-8

10388-9

10388-10

10388-11

78-8070-1392-1

78-8070-1391-3

78-8091-0799-4

78-8054-8807-5

78-8057-6180-2

78-8076-4739-7

78-8028-7885-6

26-1003-5829-5

78-8070-1274-1

78-8070-1244-4

Buffing Arm – Sub Assembly

Shaft – 10 x 85, W/Hexagon

Bushing – Buffing Roller

Roller – Buffing

Spacer – Spring

Shaft – 10 x 115 mm

Screw – Hex Hd, M6 x 12

Spring – Upper (Silver)

Holder – Spring

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Figure 10396 – Upper and Lower Heads

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Figure 10396 – Upper and Lower Heads

Ref. No.

3M Part No.

Description

10396-1

10396-2

10396-3

10396-4

10396-5

10396-6

78-8070-1388-9

78-8070-1389-7

78-8076-4740-5

78-8017-9082-1

78-8017-9106-8

26-1003-5829-5

Link – Arm Bushing Assembly

Shaft – Pivot

Bearing – Special 30 mm

Screw – Bearing Shoulder

Screw – Hex Hd, M6 x 12

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Figure 10392 – Upper and Lower Heads

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Figure 10392 – Upper and Lower Heads

Ref. No.

3M Part No.

Description

10392-1

10392-2

10392-3

10392-4

10392-5

10392-7

10392-8

10392-9

10392-10

10392-11

10392-12

10392-13

10392-14

10392-15

10392-16

10392-17

10392-18

10392-19

78-8070-1283-2

78-8028-7899-7

26-1002-5817-2

78-8076-4741-3

78-8054-8813-3

26-1005-4758-2

78-8060-7941-0

78-8052-6600-0

78-8070-1269-1

26-1005-4757-4

78-8052-6602-6

78-8017-9132-4

26-1003-5828-7

78-8070-1216-2

26-1008-6574-5

78-8113-7060-6

78-8113-7030-9

78-8070-1335-0

Frame – Cut-Off

Knife – 89 mm/3.5 Inch

Screw – Hex Hd, M5 x 8

Knife Guard Assembly – W/English Language Label

Shaft – Knife Guard

Screw – Flat Hd, Soc Dr, M4 x 10

Pin – Spring Holder W/Slots

Spacer

Bumper

Screw – Flat Hd, Soc Dr, M5 x 20

Spring – Cutter

Pivot – Cutter Lever

Screw – Spec, Hex Hd, M6 x 10

Slide – Extension

Screw – Flat Hd, Phil Dr, M4 x 10

Bushing – 83.7 mm Long

Spring – Torsion

Label – Warning, English

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Figure 10402 – Upper and Lower Heads

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Figure 10402 – Upper and Lower Heads

Ref. No.

3M Part No.

Description

10402-1

10402-2

10402-3

10402-4

10402-5

10402-6

10402-7

10402-8

10402-9

10402-10

10402-11

10402-12

10402-13

10402-14

10402-15

10402-16

78-8070-1395-4

78-8060-8462-6

78-8017-9169-6

78-8098-8829-6

78-8098-8828-8

78-8098-8830-4

26-1002-5753-9

78-8060-8172-1

78-8052-6271-0

78-8100-1048-4

78-8017-9077-1

78-8100-1050-0

26-1003-5829-5

78-8133-9641-9

26-1004-5510-9

78-8098-8816-3

Bracket – Bushing Assembly

Shaft – Tape Drum, 3 Inch Head

Nut – M18 x 1

Tape Drum Sub Assembly – 3 Inch Wide

Tape Drum

Leaf Spring

Screw – Self Tapping

Washer – Friction

Washer – Tape Drum

Spring – Core Holder

Nut – Self Locking, M10 x 1

Spacer – Bracket

Screw – Hex Hd, M6 x 12

Tape Drum Assembly – 3 Inch Head

Washer – Plain, M10

Latch – Tape Drum

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Figure 10400 – Lower Head

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Figure 10400 – Lower Head

Ref. No.

3M Part No.

Description

10400-1

78-8133-9502-3

78-8133-9500-7

78-8068-4144-7

78-8068-4143-9

83-0002-7336-3

78-8010-7416-8

78-8076-4735-5

78-8055-0694-2

78-8060-7939-4

78-8060-7936-0

78-8054-8796-0

78-8054-8798-6

26-1003-5829-5

78-8100-1009-6

78-8054-8817-4

26-1004-5510-9

78-8052-6567-1

78-8017-9077-1

78-8054-8799-4

26-1000-1613-3

78-8076-4500-3

78-8060-7937-8

78-8060-7938-6

78-8076-5242-1

78-8060-8179-6

78-8076-5477-3

78-8100-1049-2

78-8060-8087-1

78-8005-5741-1

78-8076-4734-8

78-8133-9606-2

Frame – Tape Mount Lower Assembly

Frame – Front Lower Assembly

Guide – #2

10400-2

10400-3

10400-4

Guide – #1

10400-5

Screw – Hex Hd, M4 x 14

Nut – Hex, M4

10400-6

10400-7

Spacer – Spring

10400-8

Spacer – 10 x 10 x 115 mm

Spacer – 10 x 115, W/Slots

Brush Assembly

10400-9

10400-10

10400-11

10400-12

10400-13

10400-15

10400-16

10400-17

10400-18

10400-19

10400-20

10400-21

10400-22

10400-23

10400-24

10400-25

10400-26

10400-27

10400-28

10400-29

10400-30

10400-31

10400-32

Shaft – Tension Roller

Shaft – Wrap Roller

Screw – Hex Hd, M6 x 12

Washer – Special

Roller – Tension Bottom

Washer – Plain, M10

Spring – Compression

Nut – Self Locking, M10 x 1

Roller – Wrap

Ring – Retaining, Tru-Arc #1-420-0120-100

Stud – Mounting

Spacer – 6,5/14 x 12,5

Screw – Low Profile, M6 x 25

Stop – Cut-Off Frame

Screw – Flat Head Hex, M6 x 20

Washer – Special /6.5 x 20 x 4

Guard – Head

Screw – M5 x 10

Washer – Flat, M5

Bumper

Label – Threading, English Language

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Figure 10390 – Lower Head

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Figure 10390 – Lower Head

Ref. No.

3M Part No.

Description

10390-1

10390-2

10390-3

10390-4

10390-5

10390-7

10390-8

10390-9

10390-10

10390-11

78-8070-1391-3

78-8070-1392-1

78-8091-0799-4

78-8054-8807-5

78-8057-6180-2

78-8076-4739-7

78-8028-7885-6

26-1003-5829-5

78-8070-1273-3

78-8070-1244-4

Buffing Arm Sub Assembly

Shaft – 10 x 85, W/Hexagon

Bushing – Buffing Roller

Roller – Buffing

Spacer – Spring

Shaft – 10 x 115 mm

Screw – Hex Hd, M6 x 12

Spring – Lower (Black)

Holder – Spring

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