3M Intercom System D 2400 User Manual

#
Convenience Store Intercom  
System  
Model D-2400  
Installation Instructions  
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3M Model D-2400  
Front Matter  
Revision Record  
Reason For Change  
Date  
Revision  
5/00  
6/00  
7/00  
7/00  
7/00  
8/00  
1/01  
01  
02  
03  
04  
A
Preliminary manual released.  
Incorporated changes from Revision 01.  
Incorporated changes from Revision 02.  
Incorporated changes from Revision 03  
Released manual  
Incorporated changes from Revision A  
Incorporated changes from Revision B  
B
C
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3M Model D-2400  
Front Matter  
Table of Contents  
System Components.................................................................................... 1  
Component Placement................................................................................ 3  
Communications Controller.....................................................................................3  
Power Supply ...........................................................................................................3  
Call Stations.............................................................................................................4  
Station Selectors.......................................................................................................4  
Wiring the System....................................................................................... 5  
Configuration Worksheets .......................................................................................5  
Wiring Call Stations.................................................................................................6  
Station Selectors.......................................................................................................6  
Programming the System ........................................................................... 7  
Hardware (Jumpers).................................................................................................7  
Programming the Selector........................................................................................8  
Programming State...................................................................................................8  
Keypad Function Definitions (Programming State) ................................................9  
Error Message ..........................................................................................................11  
Parameter Selection..................................................................................................11  
Adjusting the System .................................................................................. 13  
Communications Controller.....................................................................................13  
Outbound ALL CALL Volume Level......................................................................13  
Outbound Talk Volume Level .................................................................................13  
Outbound Music/Messaging Level (Only for Systems  
That Use Music/Messaging) ....................................................................................14  
Station Selector(s)....................................................................................................14  
·
·
Inbound Audio Volume Level...........................................................................14  
VOX (Voice Activated Transmission) Sensitivity Level..................................14  
Testing the Functions...............................................................................................15  
Training Users............................................................................................. 17  
Configuration Worksheets ......................................................................... 19  
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3M Model D-2400  
System Components  
System Components  
The 3M™ Model D-2400 Convenience Store Intercom System consists of one of the following components:  
·
·
·
Station Selectors  
Call Stations  
Communcations Controller  
Figure 1. Model D-2400 Convenience Store Intercom System Components  
Material Required (not supplied)  
·
·
Assortment of screws, anchors, and cable clamps  
Sufficient twisted pair sets of audio cable to connect other components such as Station Selector, Call Staions,  
etc. See Figure 1.  
!
Important  
The pairs of wires for the speaker connection must be shielded for proper operation.  
1
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3M Model D-2400  
System Components  
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3M Model D-2400  
Component Placement  
Component Placement  
This section describes placement of the 3M™ Convenience Store Intercom System, Model D-2400, components:  
Communications Controller  
For proper system operation, locate the Communications Controller:  
1. Near the conduit termination of the Call Station wiring.  
2. Near the power source.  
3. At least 10 feet away from electrical noise sources such as the following:  
-
-
-
large electrical motors (such as air conditioners, freezers, and coolers)  
any electrical components that arc (i.e., relays)  
ballasts (for light fixtures)  
4. In a secure room away from traffic.  
5. Approximately 5 feet above the floor.  
6. Where it is accessible from the top, bottom, and both sides.  
7. In a dry and heated (between 50° and 100° Fahrenheit) location.  
See Figure 2.  
Power Supply  
Locate the power supply as follows:  
1. Install the power supply mounting bracket in a preferred location, as shown in Figure 2.  
2. Insert the power supply transformer into the mounting bracket, as shown in Figure 2.  
Figure 2. Suggested Communications Controller Placement  
3
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3M Model D-2400  
Component Placement  
Call Stations  
For proper system operation, install the Call Stations in locations:  
1. Chosen for ease of use.  
2. At least 48 inches above the pavement.  
ü Note  
Local codes may dictate placement of call stations.  
Figure 3. Suggested Call Station Placement  
Station Selectors  
For proper system operation, locate the Station Selectors:  
1. At locations chosen for maximum efficiency.  
2. On counters, mounted on pedestals, or mounted on walls.  
3. In dry and heated areas.  
Figure 4. Suggested Selector Station Placement  
4
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3M Model D-2400  
Wiring the System  
Wiring the System  
Depending on distance use twisted pair, 14-22 AWG audio cable when wiring Convenience Store Intercom  
System, Model D-2400, components. Figure 5 shows an overview of the cable types and number of connectors  
required for each unit. Table 1 shows wire gauge required for different distances between components.  
Note:  
The RS485 cable carries DC power for the Station Selectors, requiring a larger gauge wire.  
Figure 5. Cable and Connection Requirements  
All Audio Wiring  
Distance Between  
RS 485 Cable (only)  
Distance Between  
Wire Gauge  
Components  
Up to-309 feet  
310-493 feet  
494-783 feet  
784-1245 feet  
1246-1980 feet  
Wire Gauge  
Components  
Up to 62 feet  
63-99 feet  
100-157 feet  
158-249 feet  
250-396 feet  
22  
20  
18  
16  
14  
22  
20  
18  
16  
14  
Table 1. Wire Size Requirements  
5
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3M Model D-2400  
Wiring the System  
Configuration Worksheets  
Use Configuration Worksheets 1 through 3 (located at the end of this document) to plan and record your system  
configuration. You can record the system wire locations, wire color scheme, and program settings on the  
worksheets. Store the worksheets in the inside cover of the Communications Controller using the service envelope  
provided.  
Wiring Call Stations  
Call Station wiring consists of the following for a one-button, four-wire system:  
·
·
·
2 Speaker wires.  
Speaker shield wire (used as Common for buttons).  
Button A.  
Configuration Worksheet 1 shows how to connect the Call Stations to the proper Communications Controller ports.  
Station Selectors  
Wiring Station Selectors involves connecting a minimum of 7 wires: 3 audio wires and 4 power and  
communications wires.  
!
Important  
The D-2400 System is powered by one power supply that provides power for the  
Communications Controller and a maximum of three Station Selectors. An individual power  
supply must be plugged into the rear of each Station Selector that exceeds the three Station  
Selector limit.  
Refer to Configuration Worksheets 2 and 3 to determine the specific wires and connections to be made.  
6
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3M Model D-2400  
Programming the System  
Programming the System  
Program the system to conform to your planned configuration and desired operation.  
Hardware (Jumpers)  
Select Call Station(s) to receive ALL CALL and music/messaging during STANDBY mode. (A closed jumper  
turns ALL CALL and music/messaging OFF. An open circuit jumper turns ALL CALL and music/messaging ON.)  
1. Use the appropriate jumper to select ALL CALL and music/messaging for each call station.  
2. Jumpers JP1 through JP8 (in order) on the Main Board apply to Call Stations 1 through 8; jumpers JP9 through  
JP16 (in order) on the Expansion Board apply to Call Stations 9 through 16.  
The locations of the jumpers are shown in Figure 6.  
Figure 4. Communications Controller Jumpers  
7
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3M Model D-2400  
Programming the System  
Programming the Selector  
Programming State  
To program the D-2400, it is necessary to put the system in the  
programming state. From this state, the entire system is configured  
and all memorized parameters are adjusted.  
To enter the programming state, simultaneously:  
Press and hold the STD BY key.  
Enter the numeric code: 97531.  
The display shows:  
3
6
9
1
4
7
2
5
01:Selector ID #  
{01}  
The Parameter #, Parameter Name/Value, and Parameter Value  
fields are as shown below.  
T
A
L
8
M0ENU  
Parameter  
Parameter # Name/Value  
K
¯
¯
SP-389C  
01:Selector ID #  
{01}  
Figure 5. D-2400 Keypad  
Parameter Value  
The _ indicates cursor position. To move the cursor from one field  
to another, use the Left Arrow and Right Arrow keys.  
To input data at the cursor position, do one of the following:  
·
Use the Up Arrow and Down Arrow keys to scroll to  
desired value.  
·
Use the 1, 2, 3, 4, 5, 6, 7, 8, 9, 0/Menu keys.  
The STD BY key clears a field to a default value (space for text or  
the default value).  
The HOLD key shifts case for text data.  
The ALL CALL key exits from the programming state and enters  
the Off Line mode.  
!
Important  
All Selectors ship from the factory with a default ID number of 15. It is important to connect  
and power up each new selector, ONE SELECTOR AT A TIME, when installing a new  
system. Doing this allows you to change the ID number to a lower value (start at 1) and avoid  
the erratic behavior caused by multiple selectors sharing the same ID number.  
8
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3M Model D-2400  
Programming the System  
Key functions are defined below.  
Keypad Function  
Definitions  
(Programming State)  
Key  
Function  
HOLD (Shift)  
UP ARROW  
Shifts between upper and lower case for text data.  
Increments data by 1. Fields wrap around.  
1
4
7
3
6
9
2
5
DOWN ARROW Decrements data by 1. Fields wrap around.  
T
A
L
8
M0ENU  
1
2
3
4
5
Enters the digit 1 for numeric entry.  
Enters the following for text entry:  
K
SP-389C  
Unshifted  
Shifted  
A
a
B
b
C
c
1
1
(
)
Figure 6. D-2400 Key-  
pad  
Enters the digit 2 for numeric entry.  
Enters the following for text entry:  
D
d
E
e
F
f
2
[
Unshifted  
Shifted  
2
]
Enters the digit 3 for numeric entry.  
Enters the following for text entry:  
Unshifted  
Shifted  
G
g
H
h
I
i
3
3
{
}
Enters the digit 4 for numeric entry.  
Enters the following for text entry:  
Unshifted  
Shifted  
J
j
K
k
L
l
4
4
¬
®
Enters the digit 5 for numeric entry.  
Enters the following for text entry:  
Unshifted  
Shifted  
M
m
N
n
O
o
5
5
:
;
9
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3M Model D-2400  
Programming the System  
Key  
Function  
6
7
8
9
Enters the digit 6 for numeric entry.  
Enters the following for text entry:  
Unshifted  
Shifted  
P
p
Q
q
R
r
6
6
_
|
Enters the digit 7 for numeric entry.  
Enters the following for text entry:  
Unshifted  
Shifted  
S
s
T
t
U
u
7
7
.
!
Enters the digit 8 for numeric entry.  
Enters the following for text entry:  
Unshifted  
Shifted  
V
v
W
w
X
x
8
8
&
@
Enters the digit 9 for numeric entry.  
Enters the following for text entry:  
Unshifted  
Shifted  
Y
y
Z
z
#
,
9
9
0/MENU  
Enters the digit 0 for numeric entry.  
Enters the following for text entry:  
Unshifted  
Shifted  
+
-
*
/
=
Ù
0
0
<
>
LEFT ARROW  
Jump left to next data field.  
RIGHT ARROW Jump right to next data field.  
ALL CALL  
STD BY  
Exits the programming state and enters Off Line mode.  
Clear the data field to its default value (space for text or  
the default value).  
TALK  
Enter key where appropriate.  
10  
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3M Model D-2400  
Programming the System  
Error Message  
The system will display one error message: No Communication.  
The message occurs when there is no communications between the Selector  
and Controller. To correct this:  
! E R R O R !  
NO COMMUNICATION  
1. Be sure Controller is powered on.  
2. Be sure pins 2 and 3 of J22 on the Controller are connected to pins 2 and  
3 of J8 on the Selector. Polarity must be correct.  
Memorized parameters are given below. These parameters are stored in the  
EEPROM. The 16-character by 2-row LCD displays the parameters.  
Parameter Selection  
A number (1 to 15 inclusive). Default = 15. This Number must be unique  
relative to all other Selector ID numbers used in the system.  
01:Selector ID #  
{01}  
A number (1 to 16 inclusive). Total number of Call Stations in the system.  
Default = What the controller senses. Stations are numbered starting with 1  
up to this value.  
02:Max Stations  
{16}  
Selector. A number (1 to 15 inclusive). Default = 08.Adjusts the volume of the  
alert tone (Chime or Beep). A value of 15 is the loudest setting.  
03:Alert Volume  
{08}  
Beep or Chime. Default = Chime.  
04:Alert Type  
{Chime}  
On or Off. Default = Off. Enables the VOX (Voice Activated Transmission)  
feature  
05:VOX Enable  
{Off}  
A number (1 to 15 inclusive). Default = 15 (most sensitive).  
06:VOX Sensitive  
{15}  
11  
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3M Model D-2400  
Programming the System  
A value (Off, 1 to 16 inclusive). Priority station #, always moves to top of  
queue.  
07:Priority{Off}  
S=xx: User Name  
On or Off. Enables the 30 second station connection time out. Default = On.  
08:Auto Standby  
Assignment of station names 01 through Max Stations where xx indicates  
station #. Default = PUMP # xy, xy = station #.  
09:Station Name  
S=xy: User Name  
Command to synchronize all Selectors with the data in the Controller and the  
Selector that issued the command.  
10:Sync All Data  
‘T A L K’ = Yes  
This confirmation message follows the above. Selectors must be On Line to  
be synchronized.  
Are You Sure ?  
‘T A L K’ = Yes  
Read from Selector & Controller. Selector and Controller software revision  
numbers.  
11:Software Rev.  
Se=a.bc Con=x.yz  
To re-initialize the Selector to its original factory settings:  
1. Remove Power to the Selector.  
2. Press the ALL CALL key.  
Re-Initializing the  
Selector  
3. Apply Power to the Selector.  
4. Release the ALL CALL key.  
Initialize All ?  
‘T A L K’ = Yes  
5. Confirm the re-initialize procedure by pressing the TALK key. (To abort,  
press the STD BY key.)  
6. Remember to adjust all of the parameters so that the Selector functions  
properly in its given installation.  
12  
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3M Model D-2400  
Adjusting the System  
Adjusting the System  
Communications Controller  
You must remove the cover from the Communications Controller to perform the following adjustments.  
Outbound ALL CALL Volume Level  
To set the outbound ALL CALL Volume Level:  
1. Ask another attendant to stand near a Call Station that is not in use.  
2. Press and hold the ALL CALL button on the Station Selector to make the connection to the Call Stations.  
3. Speak to the attendant near the Call Station to determine if the volume is low, satisfactory, or high.  
4. If the volume is unsatisfactory, adjust the ALL CALL volume control in the Communications Controller. (See  
Figure 8.) Turn clockwise to increase the volume, counter-clockwise to decrease it.  
5. Repeat Steps 2 through 4 until the volume is satisfactory.  
Outbound Talk Volume Level  
To set the outbound talk volume, do the following:  
1. Press the Station Selector number key representing the Call Station you have chosen.  
2. Speak to the attendant at the Call Station to determine if the volume is low, satisfactory, or high.  
3. If the volume is unsatisfactory, adjust TALK A in the Communications Controller (see Figure 7). Turn  
clockwise to increase the volume, counter-clockwise to decrease it.  
4. Repeat Steps 2 and 3 until the volume is satisfactory.  
5. Press STD BY on the Station Selector to cancel the connection to the Call Station.  
Figure 7. Communications Controller Volume Controls  
13  
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3M Model D-2400  
Adjusting the System  
Outbound Music/Messaging Level (Only for Systems That Use Music/Messaging)  
To set the outbound Music/Messaging level, do the following:  
1. Ask another attendant to stand near a Call Station that is not in use and has Music/Messaging activated.  
(See the Communications Controller Hardware Section on Page 7 for details on how to activate  
Music/Messaging for a Call Station.)  
2. Determine if the Music/Messaging volume is low, satisfactory, or high.  
3. If the volume is unsatisfactory, adjust the MUSIC volume control in the Communications Controller. (See  
Figure 8.) Turn clockwise to increase the volume, counter-clockwise to decrease it.  
4. Repeat Steps 2 and 3 until the volume is satisfactory.  
Station Selector(s)  
Inbound Audio Volume Level  
To set the inbound audio volume level:  
1. Ask an attendant to stand at a Call Station and push the incoming call button for your Station Selector.  
2. Answer the call by pressing the TALK button.  
3. As the attendant talks, adjust the up/down arrows on the Station Selector keypad to reach a desirable level.  
VOX (Voice Activated Transmission) Sensitivity Level  
!
Important  
The VOX adjustments are necessary only if VOX is enabled for your system.  
The VOX sensitivity level determines the maximum distance from the microphone that the speaker can activate  
communication.  
!
Important  
The suggested average activation distance from the microphone to the attendant is 2 to 6  
inches.  
14  
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3M Model D-2400  
Adjusting the System  
To set the VOX sensitivity level:  
1. Follow the directions under the section Programming the Selector to put the Selector in Programming mode.  
2. Locate the VOX Enable screen and be sure it is set to ON.  
3. Locate the VOX Sensitive screen and press the right-arrow key to edit the value.  
4. Use the up/down arrow keys to adjust sensitivity:  
·
The up arrow key increases the sensitivity (lengthens the distance from the microphone to the attendant).  
Fifteen is most sensitive.  
·
The down arrow key decreases sensitivity. One is least sensitive.  
5. Press the ALL CALL key to exit Programming mode.  
Testing the Functions  
Perform the following tests after installing the Convenience Store Intercom System, Model D-2400:  
1. Checking TALK/LISTEN switching.  
a. Ask an attendant to go to Call Station 1 and press the call button.  
b. Establish a connection with the CALL STATION (press TALK on the Station Selector or Remote  
Microphone).  
c. Talk and listen to the attendant to determine that the TALK and LISTEN modes are functioning  
satisfactorily.  
d. Repeat Steps a through c for all CALL STATIONS.  
2. Checking ALL CALL.  
a. Ask an attendant to go to a Call Station.  
b. Activate ALL CALL (press and hold ALL CALL on the Station Selector or Remote Microphone).  
c. Broadcast an announcement from the Station Selector.  
d. Ask the attendant to verify that the message is broadcast from all CALL STATIONS.  
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3M Model D-2400  
Adjusting the System  
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3M Model D-2400  
Training Users  
Training Users  
Train users of the Convenience Store Intercom System, Model D-2400, by performing the following steps:  
1. Powering the system up (it should remain on).  
2. Answering a call.  
3. Initiating a call.  
4. Adjusting inbound volume.  
5. Operation of any applicable equipment.  
-
-
Remote Microphone.  
Music/Message unit.  
17  
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3M Model D-2400  
Training Users  
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3M Model D-2400  
Configuration Worksheets  
Configuration Worksheets  
19  
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3M Model D-2400  
Configuration Worksheets  
CONFIGURATION WORKSHEET 2  
COMMUNICATIONS CONTROLLER - STATION SELECTOR RS-485 and OTHER CONNECTIONS  
COMMUNICATIONS CONTROLLER  
IMPORTANT  
RECORD SETTINGS AND WIRE COLORS.  
STORE THIS DOCUMENT IN THE  
COMMUNICATIONS CONTROLLER.  
D - 2400  
TO POWER  
SETTINGS  
Max Station  
Priority  
Auto Standby  
(1 - 16)  
(Off, 1, ..., 16)  
(Off, On)  
RECORD  
WIRE COLORS  
RECORD  
WIRE COLORS  
TO ADDITIONAL  
STATION SELECTORS  
RECORD  
WIRE COLORS  
RECORD  
WIRE COLORS  
RECORD  
WIRE COLORS  
SP-412C  
20  
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3M Model D-2400  
Configuration Worksheets  
CONFIGURATION WORKSHEET 3  
COMMUNICATIONS CONTROLLER-STATION SELECTOR  
AUDIO CONNECTIONS  
IMPORTANT:  
RECORD WIRE COLORS.  
STORE THIS DOCUMENT IN THE  
COMMUNICATIONS CONTROLLER.  
COMMUNICATIONS CONTROLLER  
D - 2400  
TO POWER  
TO  
MUSIC/MESSAGE  
SOURCE  
RECORD  
WIRE COLORS  
TO ADDITIONAL  
STATION SELECTORS  
RECORD  
RECORD  
RECORD  
WIRE COLORS  
WIRE COLORS  
WIRE COLORS  
SP-413C  
21  
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3M  
Food Services Trade Department  
Printed in U.S.A.  
© 3M 2001 January  
78-6912-0725-8 Rev C  
3M Center  
St. Paul, MN 55144-1000  
Printed on recycled paper.  
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