™
Important Safety
Information
3M-Matic
Instructions and Parts List
BEFOREINSTALLINGOR
OPERATINGTHIS
EQUIPMENT
800af-s
Type 10500
Read,understand,andfollowall
safetyandoperatinginstructions.
Stainless Steel
Adjustable
Case Sealer
with
Spare Parts
™
Itisrecommendedyou
immediatelyorderthespare
partslistedinthe"Spare
Parts/ServiceInformation"
section.Thesepartsare
expectedtowearthrough
normaluse,andshouldbe
keptonhandtominimize
productiondelays.
AccuGlide SST
Taping Heads
SerialNo.
Forreference,recordmachineserialnumberhere.
3M-Matic, AccuGlide, and Scotch are
Trademarks of 3M, St. Paul, MN 55144-1000
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
PrintedinU.S.A.
©3M2005 44-0009-2040-3(A)
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Replacement Parts and Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has
been set up and tested in the factory with Scotch® tapes. If technical
assistance or replacement parts are needed, call or fax the appropriate
number listed below.
Included with each machine is an Instructions and Parts List manual.
Technical Assistance:
3M-Matic™Helpline–1-800/3281390. Pleaseprovidethecustomersupport
coordinatorwiththemachinenumber,machinetype/modelandserialnumber. If
youhaveatechnicalquestionthatdoesnotrequireanimmediateresponse,you
mayFaxitto651-736-7282.
Replacement Parts and Additional Manuals
Orderpartsbypartnumber,partdescriptionandquantityrequired. Also,when
orderingpartsand/oradditionalmanuals,includemachinename,numberand
type. Apartsorderformisprovidedatthebackofthismanual.
3M/Tape Dispenser Parts
241 Venture Drive
1-800/3449883
Amery,WI54001-1325
FAX#715/2688153
Minimum billing on parts orders will be $25.00. Replacement part prices available on request.
$10.00 restocking charge per invoice on returned parts.
Note: Outside the U.S., contact the local 3M subsidiary for parts ordering information.
3M-Matic™,AccuGlide™ andScotch™ areTrademarksof3M,
St. Paul, MN55144-1000
3M Industrial Adhesives and Tapes
PrintedinU.S.A.
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
©3M2005 44-0009-1851-4(F)
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Replacement Parts And Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has
been set up and tested in the factory with Scotch® tapes. If any problems
occur when operating this equipment and you desire a service call or
phone consultation, call, write or fax the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
SERVICE,REPLACEMENTPARTSANDADDITIONALMANUALS
AVAILABLE DIRECT FROM:
Orderpartsbypartnumber,partdescriptionandquantityrequired. Also,when
orderingpartsand/oradditionalmanuals,includemachinename,numberandtype.
3M-Matic™,AccuGlide™ andScotch™ areTrademarksof3M,
St. Paul, MN55144-1000
3M Industrial Adhesives and Tapes
PrintedinU.S.A.
3M Center, Building 220-5E-06
©3M2005 44-0009-1852-2(E)
St. Paul, MN 55144-1000
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Instruction Manual
800af-s Stainless Steel Adjustable Case Sealer
Type 10500
This instruction manual is divided into two sections as follows:
Section I
Section II
Includes all information related to installation, operation and parts for the case sealer.
Includes specific information regarding the AccuGlide™ SST 2 Inch Taping Heads.
Table of Contents
Page
Intended Use...................................................................................................................................
Equipment Warranty and Limited Remedy .....................................................................................
Contents – 800af-s Stainless Steel Adjustable Case Sealer.........................................................
Important Safeguards .....................................................................................................................
Specifications ..................................................................................................................................
1
2
2
3 - 6
7 - 11
Set-UpProcedure ...........................................................................................................................
ReceivingandHandling .......................................................................................
MachineSet-Up ..................................................................................................
Initial Start-Up of Case Sealer .............................................................................
12 - 15
12
12 - 15
15
Operation .........................................................................................................................................
CaseSealerComponents ...................................................................................
Operation"Warnings" .........................................................................................
TapeLoading/Threading ......................................................................................
Box Size Set-Up .................................................................................................
Box Sealing ........................................................................................................
Box Jams............................................................................................................
16 - 25
16 - 18
19
19
20 - 24
24
25
Maintenance ....................................................................................................................................
Cleaning ..............................................................................................................
Lubrication ..........................................................................................................
DriveBeltReplacement/TensionAdjustment ......................................................
Air Line Filter ......................................................................................................
CircuitBreaker ....................................................................................................
KnifeReplacement,TapingHeads ......................................................................
26 - 29
26
26
27 - 28
29
29
29
Adjustments ....................................................................................................................................
GateOperation ...................................................................................................
DriveBeltTension ...............................................................................................
TapingHeadAdjustments ...................................................................................
UpperTapingHeadLeveling ................................................................................
GatePressureRegulator.....................................................................................
Gate Stroke Setting ............................................................................................
30 - 32
30
30
30
31
32
32
(Table of Contents continued on next page)
i
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Table of Contents (Continued)
Page
SpecialSet-UpProcedure................................................................................................................
ChangingDriveBeltHeight .................................................................................
ChangingtheTapeLegLength............................................................................
OuterColumnRe-Positioning..............................................................................
34 - 37
34
35
36 - 37
Troubleshooting ...............................................................................................................................
TroubleshootingGuide ........................................................................................
38 - 39
38 - 39
PneumaticDiagram .........................................................................................................................
ElectricalDiagram ...........................................................................................................................
40
41 - 42
Spare and Miscellaneous Parts .......................................................................................................
Spare Parts ........................................................................................................
Label Kit .............................................................................................................
Tool and Parts Kit ...............................................................................................
ReplacementPartsOrderingInformationandService..........................................
44
44
44
44
44
Options/Accessories .......................................................................................................................
Replacement Parts Illustrations and Parts Lists ..................................................... (YellowSection)
45
46 - 90
Section II – AccuGlide™ SST 2 Inch Taping Heads
(See Section II for Table of Contents)
i
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Intended Use
The intended use of the 3M-Matic™ 800af-s Stainless Steel Adjustable Case Sealer with AccuGlide™ SST
Taping Heads is to automatically seal the top and bottom center seams of regular slotted containers without the
need for an operator. It will accept filled regular slotted containers from an existing conveyor, fold the top flaps
and apply a "C" clip of Scotch® pressure-sensitive film box sealing tape to the top and bottom center seams of
the box. An integral gate provides the proper spacing of incoming boxes. Infeed conveyor speed must not
exceed 0.3 m/s [60 F.P.M.] maximum. The machine has been designed and tested for use with Scotch®
pressure-sensitive film box sealing tape.
3M-Matic™ 800af-s Stainless Steel Adjustable Case Sealer, Type 10500
1
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Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR
USAGE OF TRADE:
™
3M sells its 3M-Matic 800af-s Type 10500 with the following warranties:
1.
The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90)
days after delivery.
2.
3.
All other taping head parts will be free from all defects for three (3) years after delivery.
All other parts will be free from all defects for two (2) years after delivery.
If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s
sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned
immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have
become defective after its warranty period unless the part is received or 3M is notified of the problem no later
than five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a
reasonable time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have
no obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall have
no obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any
accidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning,
improper operating environment, improper utilities or operator error.
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a
written agreement signed by authorized officers of 3M and seller.
Contents–800af-sStainlessSteelAdjustableCaseSealer
(1)
(1)
(1)
800af-s Stainless Steel Adjustable Case Sealer, Type 10500
Tool/Spare Parts Kit
Instruction and Parts Manual
ScotchT® , AccuGlideTM,and3M-MaticTM areTrademarksof3M,St.Paul,Minnesota55144-1000
2
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Important Safeguards
This safety alert symbol identifies
WARNING(continued)
important messages in this manual.
READ AND UNDERSTAND THEM BEFORE
INSTALLING OR OPERATING THIS
EQUIPMENT.
• To reduce the risk associated with impact
hazards:
− Alwaysuseappropriatesupportingmeans
Explanation of Signal Word Consequences
whenworkingundertheupperdriveassembly
− Turn air supply off and be sure flap kicker is
Indicates a potentially hazardous
situation, which, if not avoided,
could result in death or serious
injury and/or property damage.
WARNING:
downbeforeservicing
− Neveroperatethisequipmentwithsafety
interlocksorguardingremoved
• To reduce the risk associated with sharp
Indicates a potentially hazardous
situation, which, if not avoided,
may result in minor or moderate
injury and/or property damage.
blade hazards:
CAUTION:
− Keep hands and fingers away from tape cutoff
bladesunderorangebladeguards.The
blades are extremely sharp
• To reduce the risk associated with fire and
explosion hazards:
WARNING
− Do not operate this equipment in potentially
flammable/explosiveenvironments
• To reduce the risk associated with
mechanical and electrical hazards:
• To reduce the risk associated with muscle
strain:
− Read, understand and follow all safety and
operatinginstructionsbeforeoperatingor
servicing the case sealer
− Usetheappropriateriggingandmaterial
handlingequipmentwhenliftingor
repositioningthisequipment
− Allowonlyproperlytrainedandqualified
personnel to operate and/or service this
equipment
− Useproperbodymechanicswhenremoving
or installing taping heads that are moderately
heavy or may be considered awkward to lift
− Turn electrical and air supply off and
disconnectbeforeperformingany
adjustments, maintenance or servicing the
machine or taping heads
− Useproperbodymechanicswhenremoving
or clearing jammed boxes from the machine
• To reduce the risk associated with pinch,
entanglement and impact hazards:
CAUTION
− Do not leave the machine running while
• To reduce the risk associated with pinch
and entanglement hazards:
unattended
− Turn the machine off while not in use
− Keep hands clear of the upper head support
assembly as boxes are transported through
themachine
− Never attempt to work on any part of the
machine, load tape, or remove jammed boxes
from the machine while the machine is
running
− Always feed boxes into the machine by
pushing only from the end of the box
− Keep away from moving belts and
− Keep hands, hair, loose clothing, and jewelry
pneumatically controlled kicker
away from moving belts and taping heads
• To reduce the risk associated with
• To reduce the risk associated with pinch
hazards:
hazadous voltage:
− Position electrical cord away from foot and/or
− Keep away from the pneumatically controlled
upper drive assembly and box centering
vehicletraffic
guides when air and electric supplies are on
3
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ImportantSafeguards(Continued)
This safety alert symbol identifies
important messages in this manual.
READANDUNDERSTANDTHEMBEFORE
INSTALLINGOROPERATINGTHIS
EQUIPMENT.
Important – In the event the following safety labels are damaged or destroyed, they must be replaced to
ensure operator safety. Replacement part numbers for individual labels are shown in Figures 1-1, or a label kit,
part number 78-8133-9619-5, is available that includes all labels used on the machine.
Figure 1-1 – Replacement Labels/3M Part Numbers
4
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5
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ImportantSafeguards(Continued)
Skill 2 - Mechanical Maintenance Technician
This operator is trained to use the machine as the
MACHINE OPERATOR and in addition is trained to
work with the safety protection disconnected, to
check and adjust mechanical parts, to carry out
maintenance operations and repair the machine. He is
not qualified to work on live electrical components.
WARNING
• To reduce the risk associated with
mechanical and electrical hazards:
− Allow only properly trained and qualified
personnel to operate and/or service this
equipment
Skill 2a - Electrical Maintenance Technician
This operator is trained to use the machine as the
MACHINE OPERATOR and in addition is trained to
work with the safety protection disconnected, to make
adjustments, to carry out maintenance operations and
repair the electrical components of the machine. He is
qualified to work on live electrical panels, connector
blocks, control equipment, etc.
Operator Skill Level Descriptions
Skill 1 - Machine Operator
This operator is trained to use the machine with the
machine controls, to feed cases into the machine,
make adjustments for different case sizes, to change
the tape and to start, stop and restart production.
Skill 3 - Specialist From the Manufacturer
Skilled operator sent by the manufacturer or its
agent to perform complex repairs or modifications,
when agreed with the customer.
Important – the factory manager must ensure
that the operator has been properly trained on
all the machine functions before starting work.
Operator's Skill Levels Required to Perform the Main Operations on Machine
Operator's
Skill
Number of
Operators
Operation
Installation and set up of the machine.
Adjustment of the box size.
Tape replacement.
State of the Machine
Running with safety protections
disabled.
2 and 2a
2
1
1
Stopped by pressing the
STOP button.
1
1
Stopped by pressing the
STOP button.
Replacement of blades.
Replacement of drive belts.
Ordinary maintenance.
Electric power disconnected.
Electric power disconnected.
Electric power disconnected.
2
2
2
1
1
1
Extraordinary maintenance
(mechanical).
Running with safety protections
disabled.
3
1
1
Running with safety protections
disabled.
Extraordinary maintenance (electrical).
2a
6
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Specifications
1. Power Requirements:
Electrical – 115 VAC, 60 Hz, 3.8 Amp (440 watts)
Pneumatic – 6.5 bar gauge pressure [95 PSIG], 2.5 SCFM
75 liter/minute @ 21° C., 1.01 bar maximum at maximum cycle rate.
A pressure regulator/filter is included.
The machine is equipped with two 1/6 HP gearmotors and comes with an 2.4 m [8 foot] standard neoprene
covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed
above.
2. Operating Rate:
Note - Machine is shipped with both cams (A and B) installed. To obtain production rate shown
with dotted line (cam A only), cam B must be removed. See "Adjustments – Gate Operation".
(continued)
7
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Specifications (Continued)
3. OperatingConditions:
Use in a relatively clean environments at 5o to 40o C [40o to 105o F] with clean, dry boxes.
Important – Machine should not be washed down .
WARNING
• To reduce the risk associated with fire and
explosion hazards:
− Do not operate this equipment in potentially
flammable/explosiveenvironments
4. Tape:
Scotch® pressure-sensitive film box sealing tapes.
5. Tape Width:
36 mm [1-1/2 inch] minimum to 48 mm [2 inch] maximum
6. Tape Roll Diameter:
Up to 405 mm [16 inch] maximum on a 76.2 mm [3 inch] diameter core.
(Accommodates all system roll lengths of Scotch® film tapes.)
7. Tape Application Leg Length – Standard:
70 mm ±6 mm [2-3/4 inch ±1/4 inch]
8. Box Board:
Style – regular slotted containers – RSC
125 to 275 P.S.I. bursting test, single wall B or C flute.
IMPORTANT SAFEGUARD
IMPORTANT SAFEGUARD
(continued)
8
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Specifications (Continued)
9. Box Weight and Size Capacities:
A. Box Weight, filled – contents must support flaps.
Minimum – weight must be sufficient to hold carton on the conveyor bed with bottom flaps fully closed
or 1.4 kg [3 lb.] minimum.
Maximum – 40 kg [85 lb.]
B. Box Size:
Minimum:
Length – 150 mm [6 inches]
Width – 120 mm [4-3/4 inches]
Height – 120 mm [4-3/4 inches]*
Maximum:
Length – 760 mm [30 inches]
Width – 545 mm [21-1/2 inches]
Height – 620 mm [24-1/2 inches]**
* Boxes lower than 165 mm [6-1/2 inches] and wider than 320 mm [12-1/2 inches] require removal of
compression rollers.
** With columns adjusted to upper position, maximum box height increase to 725 mm [28-1/2 inches] and
minimum box height increases to 225 mm [8-3/4 inches]. See "Special Set-Up Procedure – Outer
Column Re-Positioning".
Note – The case sealer is designed to accommodate most boxes complying with the 1976 FBA and
PMMI*** voluntary standard "Tolerances for Top Opening" regular slotted containers (RSC).
Two of the requirements of the standard are the following:
1. The box length is not more than twice the box width.
2. The box length is not more than four times the box depth.
In addition, the box score lines must be sufficient to facilitate automatic flap folding. Certain
environmental conditions, such as high humidity, can be detrimental to automatic flap folding.
***Fibre Box Association, Packaging Machinery Manufacturer's Association
DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:
BOX LENGTH IN DIRECTION OF SEAL
BOX HEIGHT
MUST BE GREATER THAN .6
If any of the above criteria are not met boxes should be test run to assure proper machine performance.
(continued)
9
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Specifications (Continued)
Dimensions are listed on the following page.
10
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10. Machine Dimensions:
W
L1
L2
H
B
F
Minimum
mm
985
[38.75]
1920
[75.63]
3445
[135.63]
1575-2185
[62 - 86]
610 - 890
[24 - 35]
825
[32.5]
[inches]
Maximum
mm
[inches]
985
[38.75]
1920
[75.63]
3445
[135.63]
1575-2185
[62 - 86]
610 - 890
[24 - 35]
825
[32.5]
L3
L4
C
Minimum
mm
[inches]
725
[28.5
800
[31.5]
135(optional)
[5.25]
Maximum
mm
[inches]
725
[28.5]
800
[31.5]
135(optional)
[5.25]
Weight – 410 kg [900 lbs.] crated (approximate)
370 kg [820 lbs.] uncrated (approximate)
11. Set-UpRecommendations:
• Machine must be level.
• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.
• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.
11
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Installation and Set-Up
Receiving And Handling
After the machine has been uncrated, examine the case sealer for damage that might have occurred during
transit. If damage is evident, file a damage claim immediately with the transportation company and also
notify your 3M Representative.
Machine Set-Up
It is recommended that the case sealer be set-up and operated with product before placing it in the production
line. This approach will allow your thorough review and familiarization with the 800af-s before subjecting it and
operating personnel to a production situation where time for set-up, adjustments, and operator training usually
becomes limited.
The following instructions are presented in the order recommended for setting up and installing the case sealer.
Following them step by step will result in an installation in your production line that best utilizes the many features
built into the case sealer. Refer to Figure 3-1 and 3-2 to identify the various components and controls of the
machine.
For future reference, record machine serial number on front cover of this instruction manual in the space
provided.
IMPORTANT – Read "Warnings" before attempting to set up the case sealer for operation.
1. Follow "Unpacking Instructions" label attached to corrugated packing cover.
2. Use appropriate material handling equipment to remove the machine from the pallet and move it into position.
Whenever the machine is lifted with a fork truck, insure that the forks span completely across the machine
frame and do not contact any wiring or mechanism under the machine frame. In some cases the lower taping
head may need to be removed to avoid damage.
WARNING
• To reduce the risk associated with muscle strain:
− Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment
2. Remove and discard cable ties on upper head assembly.
3. Install the crank handle on the top of the left column, as shown in Figure 2-1A.
4. Install upper tape drum bracket on the top cross bar, as shown in Figure 2-1B.
5. Install the two infeed end guards. Attach the guards to the infeed end vertical masts, as shown in
Figure2-1C.
6. Raise upper head assembly (turn crank handle counterclockwise). Install the machine stops (from parts bag).
Mount these stops as shown in Figure 2-1D using lowest hole position on brackets.
7. The lower tape drum bracket assembly is mounted on the lower head in the standard position. Ensure that the
bracket assembly is mounted straight down, as shown in Figure 2-2A. The tape drum bracket assembly can be
pivoted to provide clearance or for retrofit in certain cases.
Loweroutboardtaperollmounting(alternateposition)–
a. Removelowertapingheadfrommachine.
b. Remove existing tape drum bracket from taping head and replace with bracket/roller assembly (shipped
loose), Figure 2-2B. Replace taping head in machine.
c. Install tape drum bracket (removed from taping head) on exit end of machine lower frame as shown in Figure
2-2B.
12
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Installation and Set-Up (Continued)
Figure 2-1 – Installation and Set-Up
Figure 2-2 – Lower Tape Drum Bracket Position
13
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Installation and Set-Up (Continued)
8. Install case sealer in production line. When installing the case sealer, be sure to observe the following
guidelines.
a. Case sealer must be installed level – it is not designed to convey boxes uphill.
b. Infeed conveyor must convey boxes to case sealer at a speed not to exceed 0.30 m/s [60 f/m].
c. Precautions must be taken to prevent excessive box pressure against the case sealer infeed gate.
This will help to prevent damage to the boxes and ensure proper performance.
d. Infeed and exit conveyors must provide straight entrance and exit of boxes to/from case sealer and exit
conveyor must positively convey boxes away from machine.
e. Refer to Figure 2-3 for suggested conveyor types that can be used with the case sealer.
Figure 2-3 – Conveyor Systems
9. Adjust case sealer bed height. The adjustable
legs provide different machine bed heights from
610 mm [24 inches] minimum to 890 mm
[35 inches] maximum.
Refer to Figure 2-4 and set the machine bed
height as follows:
a. Block up the machine frame to allow
adequate leg adjustment.
b. Loosen, but do not remove, two M8 x 1.25
mm socket head screws in one leg (use M6
hex key wrench). Adjust the leg length for
the desired machine bed height. Retighten
the two screws to secure the leg. Adjust all
four legs equally.
10. Tape width – the taping heads have been pre-
set to accommodate 72 mm [3 inch] wide tape
rolls. To apply narrower width tapes, refer to
Section II, "Adjustments – Tape Web
Alignment".
Figure 2-4 – Conveyor Bed Height Adjustment
14
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Installation and Set-Up (Continued)
11. Box size capacity (height) – at its factory
setting, the case sealer handles box sizes up to
620 mm [24-1/2 inches] maximum height. If
larger capacity is needed, the machine can be
adjusted to accommodate up to 725 mm [28-1/2
inches] high boxes. Refer to "Special Set-Up
Procedure – Outer Column
depressed and that all packaging materials and
tools are removed from the machine. Do not
plug electrical cord into outlet until ready to
run machine.
Note – Machines outside the U.S. may be
equipped with 220/240 Volt, 50 Hz systems, or
other electrical requirements compatible with
local practice.
Re-Positioning", for set-up information.
12. Drive Belt Height – drive belt assemblies can be
raised 50 mm [2 inches] to provide better
conveying of tall boxes. Refer to "Special Set-
Up Procedure – Changing Drive Belt Height".
13. Pneumatic connection.
WARNING
• To reduce the risk associated with mechanical and electrical hazards:
− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or
servicing the machine or taping heads
Initial Start-Up of Case Sealer
The case sealer requires a 6.5 bar gauge
pressure [95 PSIG] 75 liter/min @21°C, 1.01
After completing the "Set-Up" procedure, continue
bar [2.5 SCFM] compressed air supply. As
through ""Operation", to be sure case sealer is
properly adjusted to run product.
showninFigure2-5anon/offvalve, pressure
regulator, and filter are provided to service the
air supply.
The main air supply line should be connected to
the on/off valve by means of the barbed fitting
and hose clamp provided on the outer side of
the on/off valve as shown in Figure 2-5. The
customer supplied air hose (5/16 inch [8 mm]
ID) should be slipped over the barbed fitting
and clamped tightly in place.
If another type of connector is desired, the
fitting can be removed and replaced with the
desired 1/4-18 NPT threaded connector.
Always turn the valve "Off" when air supply
line is being connected or disconnected.
14. Electrical connection and controls – the electrical
control box shown in Figure 3-1, contains the
"On/Off" switch with pre-set breaker and can be
located on either side of the machine frame for
operatorconvenience. Astandardthree
conductor power cord with plug is provided at the
back of the electrical control box for 115 Volt, 60
Hz, 3.8 Amp electrical service. The receptacle
providingthisserviceshallbeproperlygrounded.
Before the power cord is plugged into 115 Volt,
60 Hz outlet, make sure red "Off" button is
Figure 2-5 – Pneumatic Connection
15
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Operation
WARNING
• To reduce the risk associated with mechanical and electrical hazards:
Š
Read, understand and follow all safety and operating instructions before operating or servicing the case
sealer
Refer to Figure 3-1 and 3-2 to acquaint yourself with the various components and controls of the 800af case
sealer. Also see Figures 3-1 and 3-2 in Section II for taping head components.
Figure 3-1 – Case Sealer Components
16
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Operation (Continued)
Figure 3-2 – Controls, Valves and Switches
2
Main Air "On/Off" Valve/Pressure
Regulator/Filter – Figure 3-3
1
Electrical "On/Off" Switch
This set of pneumatic components controls,
regulates and filters plant air supply to the two
separate control circuits of the case sealer.
The box drive belts are turned on and off (off
button is red) with the electrical switch on the
side of the machine guard at the infeed end.
"On/Off" Valve – "On" turn to "SUP" – "Off" turn to
"EXH".
WARNING
Note – Turning air supply "Off" automatically bleeds
air pressure from the case sealer air circuits.
• To reduce the risk associated with
mechanical and electrical hazards:
− Allow only properly trained and qualified
personnel to operate and/or service this
equipment
− Turn electrical and air supply off and
disconnectbeforeperformingany
adjustments, maintenance or servicing the
machine or taping heads
WARNING
• To reduce the risk associated with mechanical
and electrical hazards:
− Turn electrical and air supply off and
disconnectbeforeperforminganyadjustments,
maintenance or servicing the machine or
tapingheads
Note – The case sealer has a circuit breaker located
in the electrical enclosure on the lower right side of
the machine frame. If circuit becomes overloaded
and circuit breaker trips, unplug the machine electri-
cal cord and determine cause of overload. After two
minutes, remove the electrical control box cover and
reset the circuit breaker by pressing the "Reset"
button and then the "Start" button on the circuit
breaker. Replace the control box cover, plug ma-
chine electrical cord into outlet and restart machine
by pressing green "On" button.
Note – The air valve has provisions for lockout/tagout
according to plant regulations.
Pressure Regulator regulates main air pressure to the
machine to adjust pressure, pull knob up and turn –
push down to lock setting.
Filter removes dirt and moisture from plant air before it
enters the case sealer pneumatic circuits. If water
collects in bottom of bowl, lift up on the valve on the
bottom of bowl to drain.
17
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Operation (Continued)
9
Gate Cams Figure 3-4
The gate cams A B control the rate of box
entry into the case sealer. Depending on box
size, gate cams can be adjusted to increase
production rate. See "Adjustments – Gate
Operation".
10 Kicker Cam Figure 3-4
The minor flap folder, controlled by the kicker
cam C , closes the trailing minor flap on the
box. The kicker cam must be adjusted
according to the length of the box being
sealed. See "Operation" Figure 3-8.
11 Pocket, Instruction Manual
A pocket is provided inside the right door for
storage of the machine instruction manual.
Keep the manual in this pocket for the
convenience of machine operators.
Figure 3-3 – "On/Off" Valve/Regulator/Filter
3
Emergency "Stop" Switch
The two emergency "Stop" switches are
mounted for operator convenience, on both
sides of the case sealer. Pushing either of
these switches will stop the drive motors/belts
and exhaust air from the flap kicker.
To restart machine, rotate emergency stop
switch (release switch latch) and then restart
machine by pressing green (On) button on side
guard.
4
Height Adjustment Crank, Upper
Taping Head
Raises and lowers upper taping head/flap
folders to accommodate box height.
5
6
7
Width Adjustment Crank
Adjusts distance between side drive belts to
accommodate box width.
Top Flap Compression Rollers
Rollers adjust to properly maintain box width/
top flap center seam for tape seal.
Indicator, Air Pressure
The optical warning indicator, located on the
upper flap folder frame, indicates "Red" when
compressed air circuit is on.
8
Box Gate Air Pressure Regulator
Adjusts lifting force of the box gate depending
on the weight of boxes being sealed.
Figure 3-4 – Gate/Kicker Cams
18
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Operation (Continued)
WARNING
• To reduce the risk associated with mechanical and electrical hazards:
− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or
servicing the machine or taping heads
• To reduce the risk associated with impact hazards:
−
−
Turn air supply off and be sure flap kicker is down before servicing
Never operate this equipment with safety interlocks or guarding removed
• To reduce the risk associated with sharp blade hazards:
− Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely
sharp
• To reduce the risk associated with pinch and entanglement hazards:
− Do not leave the machine running while unattended
− Never attempt to work on any part of the machine, load tape, or remove jammed boxes from the machine
while the machine is running
− Keep hands, hair, loose clothing, and jewelry away from moving belts, taping heads, and flap kicker
Tape Loading/Threading – Upper Taping Head
1. Raise upper taping head high enough to allow
clearance for removing lower taping head.
See Section II
2. Remove lower taping head from machine bed
and install threading needle as explained in
Section II.
Tape Loading/Threading – Lower Taping Head
With Tape Drum On Taping Head
3. Replace taping head back into machine.
See Section II
4. Place tape roll on outboard tape drum with
adhesive side down on lead end of tape. (Seat
tape roll fully against back flange of tape drum.)
Thread tape through outboard tape rollers as
shown in Figure 3-5 and adhere tape lead end
to lower end of threading needle.
Tape Loading/Threading – Lower Taping Head
With Alternate Outboard Tape Drum
5. Complete tape threading as explained in
WARNING
Section II.
•
To reduce the risk associated with muscle
strain:
− Use proper body mechanics when removing or
installing taping heads that are moderately
heavy or may be considered awkward to lift
19
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Operation (Continued)
Figure 3-5 – Tape Threading With Alternate Outboard Tape Drum
Box Size Set-Up
Figure 3-6
Open the side drive belts and raise the upper head
assembly to accommodate the desired box width
and height.
Move the compression rolls as wide as possible.
Figure 3-6 – Box Size Set-Up
20
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Operation (Continued)
WARNING
• To reduce the risk associated with
mechanical and electrical hazards:
− Turn electrical and air supply off and
disconnectbeforeperformingany
adjustments, maintenance or servicing the
machine or taping heads
Figure 3-7
Place a product filled box 55 to 65 mm [2-1/4 to
2-1/2 inches] into the exit end of the machine with
the top flaps folded as shown.
Crank the upper head down until is just contacts the
top of the box.
Crank the side drive belts in until the belts firmly grip
the box.
Figure 3-7 – Box Size Set-Up
Figure 3-8
Set Kicker cam relative to length of box being
sealed. Measure the distance "X" as shown and set
the cam to the same dimension measured on the
box. (This dimension provides a good starting point
for setting the kicker cam.)
Note: 5 mm hex key wrench is supplied
with machine and should be kept in wrench
holder on side of upper frame. See Figure
3-1.
Figure 3-8 – Box Size Set-Up
21
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Operation (Continued)
Figure 3-9
WARNING
• To reduce the risk associated with pinch,
entanglement, and impact hazards:
− Keep away from moving belts and
pneumatically controlled kicker
Place box at infeed end of machine and push into
machine until it is taken away by drive belts.
CAUTION
• To reduce the risk associated with pinch,
entanglement, and impact hazards:
− Keep hands clear of the upper head support
assembly as boxes are transported through
the machine
− Keep hands, hair, loose clothing, and jewelry
away from moving belts and taping heads
WARNING
Figure 3-9 – Box Size Set-Up
• To reduce the risk associated with
mechanical and electrical hazards:
− Turn electrical and air supply off and
disconnectbeforeperformingany
adjustments, maintenance or servicing the
machine or taping heads
Figure 3-10
Adjust compression rollers. Run box through
machine and stop when adjacent to compression
rollers. Move compression rollers in to press box top
flaps firmly together. Restart machine to exit box.
CAUTION
• To reduce the risk associated with pinch
hazards:
− Keep hands, hair, loose clothing, and jewelry
away from box compression rollers when box
is passing through machine
Figure 3-10 – Box Size Set-Up
22
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Operation (Continued)
Figure 3-11
Run several test boxes through the machine, and
observe the flap kicking action. Adjust the kicker
cam so the kicker "kicks" earlier or later as required
(refer to figure 3-8). In general, it is better to set the
kicker to "kick" early because it contacts the flap
higher above the score-line which results in more
reliable flap folding.
WARNING
• To reduce the risk associated with pinch,
entanglement, and impact hazards:
− Keep away from moving belts and pneumatically
controlled kicker
Figure 3-11 – Box Size Set-Up
Figure 3-12
The upper side flap folding guides can be adjusted
in or out to accommodate the width of the box. For
optimum performance, the side flap folding guides
should be adjusted to the narrowest position which
allows them to catch any side flaps that may be
bent outward past vertical.
Note – Box flaps should not be bent
outward past vertical more than 15° when
entering case sealer.
Figure 3-12 – Box Size Set-Up
23
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Operation (Continued)
Figure 3-13
If the box is hard to move under the top head or is
crushed, raise the top head slightly.
If the box movement is jerky or stops under the top
head, move the side drive belts in slightly to add
more pressure between the box and drive belts.
Note: Upper head has unique feature for
overstuffed boxes. The head will raise up to
13 mm [1/2 inch] to compensate for this type of
condition.
IMPORTANT – If drive belts are allowed to slip on
box, excessive belt wear will occur.
Box Sealing
Figure 3-13 – Box Size Set-Up
WARNING
• To reduce the risk associated with pinch, entanglement, and impact hazards:
– Never attempt to work on any part of the machine, load tape, or remove jammed boxes from the machine
while the machine is running
– Keep hands, hair, loose clothing, and jewelry away from moving belts and taping heads
1. Connect electrical and air supplies.
2. Turn main air valve "On" and adjust air regulator if pressure does not read 5 bar gauge pressure [70 PSIG].
3. Press electrical "On" button to start drive belts.
4. Continually feed boxes to case sealer, case sealer will automatically space entrance of boxes to machine.
5. Turn electrical and air supplies "Off" when machine is not in use.
6. Reload and thread tape as necessary.
7. Be sure machine is cleaned and lubricated according to recommendations in "Maintenance" section of this
manual.
Note - Box drive motors are designed to run at a moderate temperature of 40° C [104° F]. In some cases they
may feel hot to the touch. Adjustment of the machine or taping heads are described in the "Adjustment"
section of this manual.
24
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Operation (Continued)
Box Jams
If a box is improperly fabricated or filled, if the machine is mis-adjusted for the box being run, or if boxes enter
the machine incorrectly, a box jam may occur. To clear a box jam, follow these steps:
1. Determine cause of box jam so corrective action can be taken to prevent reoccurrence.
2. Turn off machine.
WARNING
• To reduce the risk associated with mechanical and electrical hazards:
– Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or
servicing the machine or taping heads
• To reduce the risk associated with pinch, entanglement, and impact hazards:
– Never attempt to work on any part of the machine, load tape, or remove jammed boxes from the machine
while the machine is running
3. Crank upper head up and/or drive belts out until box is free.
4. Carefully pull box out of machine.
WARNING
• To reduce the risk associated with sharp blade hazards:
– Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are
extremelysharp
• To reduce the risk associated with muscle strain:
– Use proper body mechanics when removing or clearing jammed boxes from the machine
5. Readjust upper head and drive belts according to "Machine Adjustment for Box Size" instructions.
6. Connect air and electrical supplies.
7. Turn machine "On" only when it is safe to do so!
25
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Maintenance
a shop vacuum. Depending on the number and
type of boxes sealed in the case sealer, this
cleaning should be done approximately once per
month. If the boxes sealed are dirty, or if the
environment in which the machine operates is
dusty, cleaning on a more frequent basis may be
necessary. Excessive dirt build-up that cannot be
removed by vacuuming should be wiped off with a
damp cloth.
The case sealer been designed for long, trouble free
service. The machine will perform best when it
receivesroutinemaintenanceandcleaning.Machine
components that fail or wear excessively should be
promptly repaired or replaced to prevent damage to
other portions of the machine or to the product.
WARNING
• To reduce the risk associated with
mechanical and electrical hazards:
− Turn electrical and air supply off and disconnect
beforeperforminganyadjustments,
maintenance, or servicing the machine or taping
heads
Lubrication
Most of the machine bearings, including the drive
motor, are permanently lubricated and sealed and
do not require additional lubricant.
Figure 4-1 illustrates the areas of the case sealer
that require lubrication. Lubricate points indicated
by arrows (¨) with SAE #30 non-detergent oil and
points indicated by arrows (D) with a small amount
ofmulti-purposegrease.
Cleaning
Note – Never attempt to remove dirt by blowing
it out with compressed air. This can cause the
dirt to be blown inside the motor and onto
sliding surfaces which may cause premature
equipmentwear. Neverwashdownthis
equipment. Seriousequipmentdamagecould
result.
Note – Wipe off excess oil and grease. It will
attract dust and dirt which can cause premature
equipment wear and jamming. Take care that
oil and grease are not left on the surface of
rollers around which tape is threaded, as it can
contaminate the tape's adhesive.
Regular slotted containers produce a great deal of
dust and paper chips when processed or handled in
equipment. If this dust is allowed to build-up on
machine components, it can cause component
wear and overheating of drive motor. The dust
build-up can best be removed from the machine by
TAPING HEAD LUBRICATION – See Section II,
""Maintenance – Lubrication".
Figure 4-1 – Lubrication Points, Frame
26
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Maintenance (Continued)
WARNING
• To reduce the risk associated with mechanical and electrical hazards:
– Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing
the machine or taping heads
Drive Belt Replacement/Tension Adjustment
Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn.
REPLACEMENT – STEPS 1-11
TENSION ADJUSTMENT – STEPS 1, 2, 4-6, 10 & 11
Figure 4-2
1. Raise upper taping head to its fully raised position.
2. Disconnect motor plug (A).
3. Remove and retain the six screws (B) and side cover (C).
4. Remove and retain screws (D), cap washers (E) and spacers (F) from the front and rear arm assembly
pivots.
5. Lift belt assembly (G) up and off arm assembly pivots.
Note – Keep motor in vertical position to prevent gear oil from leaking out of motor.
Figure 4-2 – Drive Belt Replacement
Figure 4-3
6. Loosen, but do not remove lock nuts (H) on both the upper and lower belt tension assemblies.
7. Turn belt adjustment screws (J) clockwise to end of adjustment on both upper and lower tension assemblies.
8. Locate belt lacing (joint) by turning belt manually. Remove splicing with pliers. Remove and discard belt.
27
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Maintenance (Continued)
WARNING
• To reduce the risk associated with mechanical and electrical hazards:
– Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing
the machine or taping heads
Figure 4-3 – Drive Belt Replacement/Tension Adjustment
9. Important – Before installing new drive belt, check belt inside surface for drive direction arrows and install
belt accordingly. If no arrows are shown, belt may be installed either way.
Install new belt around drive rollers and insert splicing pin. Pin must not extend beyond edge of belt.
10. Set drive belt tension – turn adjustment screws (J) equally on both upper and lower tension assemblies.
Turn screws clockwise to reduce belt tension, counterclockwise to increase tension.
Use force gauge to pull belt outward one inch [25 mm] at midspan, as shown in Figure 4-4, with a moderate
pulling force of 7 lbs. [3.5 kg]. Tighten lock nuts (H) on both tension assemblies to secure tension setting.
11. Assembly is reverse of disassembly.
Figure 4-4 – Drive Belt Tension Adjustment (Top View)
28
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Maintenance (Continued)
WARNING
• To reduce the risk associated with mechanical and electrical hazards:
– Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing
the machine or taping heads
Air Line Filter – Figure 4-5
Periodically check the air line filter to drain water and
clean as necessary. Do not allow water to go above
the filter element.
Circuit Breaker
The case sealer is equipped with a circuit breaker
which trips if the motors are overloaded. Located
inside the electrical control box on the side of the
machine, the circuit breaker has been pre-set at
2.2 Amps and requires no further maintenance.
WARNING
• To reduce the risk associated with
mechanical and electrical hazards:
– Allowonlyproperlytrainedandqualified
personnel to operate and/or service this
equipment
Figure 4-5 – Air Line Filter
If circuit is overloaded and circuit breaker trips,
unplugmachinefromelectricalpower:
1. Determinecauseofoverloadandcorrect.
2. Removeelectricalenclosurecover.
3. Press the red "Reset" button and then the
green "Start" button.
4. Replacecover.
5. Plug in machine. Wait two minutes.
6. Press machine "On" button, on the side
guard, to resume case sealing.
Knife Replacement, Taping Head
See Section II, "Maintenance – Blade (Knife)
Replacement".
29
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WARNING
• To reduce the risk associated with mechanical and electrical hazards:
– Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing
the machine or taping heads
Gate Operation
Figure 5-1
A – Permanent gate cam
B – Removable gate cam
C – Kicker cam
The 800af is shipped with both gate cams A and B
installed. With both cams the entire range of box
lengths can be run (150-760 mm [6-30 inches]).
However if only boxes longer than 305 mm [12
inches] will be run, cam B can be removed to
increase the production rate. Refer to the box rate
chart in specification section.
Drive Belt Tension
Belt tension must be adequate to positively move
boxes through the machine and belts should run
fully on the surface of the pulleys at each end of the
frame. The idler pulleys on the infeed end are
positioned by tension adjustment screws. To
adjust tension, see "Maintenance – Drive Belt
Replacement/Tension Adjustment".
Figure 5-1 – Gate Cams
Taping Head Adjustments – Refer to Section II
TAPE WEB ALIGNMENT – Section II
TAPE DRUM FRICTION BRAKE – Section II
APPLYING MECHANISM SPRING – Section II
ONE-WAY TENSION ROLLER – Section II
30
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Adjustments (Continued)
WARNING
• To reduce the risk associated with mechanical and electrical hazards:
– Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing
the machine or taping heads
Upper Taping Head Leveling
If the upper taping head is not horizontal, it can be leveled by adjusting the self-locking nut.
1. Loosen the five bolts on each side of crossbar shown in Figure 5-2A.
2. Remove access cover as shown in Figure 5-2B and (using M13 hex key wrench) tighten or loosen M8
self-locking nut until upper head is level.
3. Take measurement from exit end of upper head assembly and front of flap folding ski to machine bed, as
shown in Figure 5-2. Upper assembly must be level ±1.5 mm [±1/16 inch].
4. Retighten five bolts on each side of crossbar to secure adjustment.
Figure 5-2 – Upper Taping Head Leveling
31
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Adjustments (Continued)
WARNING
• To reduce the risk associated with
mechanical and electrical hazards:
– Turn electrical and air supply off and
disconnectbeforeperformingany
adjustments, maintenance or servicing the
machine or taping heads
Gate Pressure Regulator
Figure 5-3
The gate air pressure is controlled by a regulator
mountedunderthemachineframe. Thisprovides
adjustment of the gate lifting force. When light weight
boxes are being run the gate pressure can be
reduced to minimize lifting of the box.
Figure 5-3 – Gate Pressure Regulator
Gate Stroke Setting
Figure 5-4
The machine is initially set at the maximum gate lift
of 25 mm [1 inch]. However this can be reduced if
needed for special situations. To do this, remove
the center roller section and turn the stop nuts
clockwise until the desired lift is achieved.
Figure 5-4 – Gate Stroke Setting
32
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33
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Special Set-Up Procedure
WARNING
• To reduce the risk associated with
mechanical and electrical hazards:
– Turn electrical and air supply off and
disconnectbeforeperformingany
adjustments, maintenance or servicing the
machine or taping heads
Changing Drive Belt Height
The drive belt assemblies can be raised 50 mm
[2 inches] to provide better conveying of tall boxes.
This change increase the minimum box height
that can be taped to 190 mm [7-1/4 inches].
DISASSEMBLY – Figure 6-1
1. Using the height adjustment crank, raise the
upper taping head to its fully raised position.
2. Remove and retain the M6 x 16 flat head cap
screw (A), special washer (B) and spacer (C)
from the front and rear arm assembly pivots.
Figure 6-1 – Drive Belt Height, Disassembly
3. Lift drive belt assembly (D) up off the arm
assembly pivots.
Note – Keep motor in vertical position to
prevent gear oil from leaking out of motor.
REASSEMBLY – Figure 6-2
4. Reassemble the spacer (C) onto the front and
rear arm assembly pivots first.
5. Install the belt drive assembly (D) onto the
pivots and secure with special washers (B) and
M6 x 16 flat head cap screws (A).
Note – Both drive belt assemblies must be
installed at the same operating height.
Figure 6-2 – Drive Belt Height, Reassembly
34
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Special Set-Up Procedure (Continued)
Outer Column Re-Positioning (Refer to Figure 6-4)
Moving the outer columns up one set of mounting holes increases the maximum box size handled by the case
sealer from 620 mm [24-1/2 inches] to 725 mm [28-1/2 inches].
WARNING
• To reduce the risk associated with muscle strain:
– Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment.
To move the outer columns up one set of mounting holes:
1. Crank side drive belts to full open position.
2. Crank upper taping head frame assembly up approximately 330 mm [13 inches] from machine bed.
3. Place solid blocks approximately 305 mm [12 inches] high beneath upper taping head frame at rear of taping
head and under front flap folding ski (Figure 6-4A).
Note – Blocks (front and rear) must be the same height in order to keep upper frame level.
4. Crank upper taping head frame down until weight of upper frame is fully on blocks.
5. Remove and retain six mounting screws in each outer column assembly (Figure 6-4B).
IMPORTANT– A second person should assist with this part of set-up to hold (steady) upper frame until
columns are re-positioned and column screws are installed and tightened.
6. Crank outer column up 100 mm [4 inches] and re-install six (6) screws in each column. Tighten screws.
7. Crank upper taping head up and remove blocks.
8. Check horizontal alignment of upper taping head frame and adjust as described in "Adjustments – Upper
TapingHeadLeveling".
35
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Special Set-Up Procedure (Continued)
Figure 6-4 – Column Re-Positioning
36
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Troubleshooting
The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Section II
"Troubleshooting" for taping head problems.
Note – Adjustment of the machine or taping heads are described in "Adjustments", Section I and II of this manual.
Troubleshooting Guide
Problem
Cause
Correction
Drive belts do not convey boxes
Worn drive belts
Replace drive belts
Top taping head does not apply
enough pressure
Adjust the box height adjustment
with the crank
Taping head applying spring
holder missing
Replace spring holder
Reduce spring pressure
Taping head applying spring set
too high
Drive belts do not turn
Worn or missing friction rings
Drive belt tension too low
Electrical disconnect
Replace friction rings
Adjust belt tension
Check power and electrical plug
Set to correct current value
Circuit breaker not at correct
setting
Motor not turning
Evaluate problem and correct
Replace belt
Drive belts break
Worn belt
Squeaking noise as boxes pass
through machine
Dry compression bearings
Dry column bearings
Centering guides not centered
Box flaps not of equal length
Lubricate compression bearings
Lubricate column bearings
Adjust centering guides
Check box specifications
Tape not centered on box seam
(Continued)
37
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Troubleshooting (Continued)
TroubleshootingGuide
Problem
Cause
Correction
Flap kicker kicks at wrong time
Kicker cam improperly set
Reposition kicker cam
Air cylinder flow controls out of
adjustment
Readjust flow controls
Gate does not raise to stop next
box
Too much air pressure on gate
cylinder lifts box off of gate cam
Reduce gate air pressure using
regulator
Incoming boxes not low enough
and therefore not actuating cam
Gate retracts too soon/kicker does
not kick
The removable portion of the gate
cam has been removed and boxes
shorter than 12 inches are being
run
Reinstall removable gate cam
portion
Two boxes are taped together
38
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Pneumatic Diagram
WARNING
• To reduce the risk associated with mechanical and electrical hazards:
– Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing
the machine or taping heads
Figure 7-1 – Pneumatic Diagram
39
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Electrical Diagram
WARNING
• To reduce the risk associated with mechanical and electrical hazards:
– Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing
the machine or taping heads
Figure 7-2 – Electrical Diagram
40
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42
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Spare and Miscellaneous Parts
Spare Parts
The following parts are normal wear items and should be ordered and kept on hand as used.
Qty.
Ref. No.
Part Number
Description
2
10472-66(Sec.I)
78-8076-4865-0
Belt – Drive W/Pin
In addition, a tool/spare parts kit supplied with the 800af3 Adjustable Case Sealer contains the following spare
parts:
Qty.
Ref. No.
Part Number
Description
1
1
2
4
A4-14-12(Sec.II)
A4-20-12(Sec.II)
A4-16-3(Sec.II)
AY-16-14(Sec. II)
78-8060-8237-2
78-8060-8394-1
78-8060-8419-6
78-8060-8340-4
Spring - Upper Extension
Spring - Lower Extension
Knife – 65 mm/2.56 Inch
Spring – Cutting
All the above listed parts can be ordered separately and when used should be ordered and kept on hand for
spares.
Label Kit
In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A label
kit, part number 78-8113-6876-6 is available as a stock item. It contains all the safety labels used on the 800af
Adjustable Case Sealer. Labels can also be purchased separately. See Parts Drawing/List, pages 86 and 87.
Tool and Parts Kit
A tool kit, part number 78-8054-8732-5, is available as a stock item. The kit contains the necessary open end and
hex socket wrenches for use with the metric fasteners on the case sealer. The threading tool, part number 78-
8076-4726-4 contained in above kit is also available as a replacement stock item.
Replacement Parts Ordering Information and Service
Refer to first page of this manual "Replacement Parts and Service Information" for parts ordering information.
43
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Options/Accessories
For additional information on the options/accessories listed below, contact your 3M Representative.
Part Number
Option/Accessory
70-0064-0379-7
78-8060-8156-4
78-8060-8157-2
Caster Kit Attachment
AccuGlide SST 2 Inch Upper Taping Head, Type 18900
AccuGlide SST 2 Inch Lower Taping Head, Type 18900
44
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Replacement Parts – Illustrations and Parts Lists
800af-sStainlessSteel AdjustableCaseSealer, Type10500(2InchWidthTapingHeads)
Frame Assemblies
1. Refer to Frame Assemblies Figure to find all the parts illustrations identified by figure numbers.
2. Refer to the Figure or Figures to determine the individual parts required and the parts reference
number.
3. The replacement parts list, that follows each illustration, includes the part number and part description
for the parts in that illustration.
Note – The complete description has been included for standard fasteners and some
commercially available components.
4. Refer to the first page of this instruction manual “Replacement Parts and Service Information” for
replacement parts ordering information.
IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assem-
blies shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts
to confirm item availability.
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THIS PAGE IS BLANK
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800af Adjustable Case Sealer
Frame Assemblies
47
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800af-s Adjustable Case Sealer
Figure 10463
48
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Figure 10463
Ref. No.
3M Part No.
Description
10463-1
10463-2
10463-3
10463-4
10463-5
10463-6
10463-7
10463-8
78-8134-2099-5
78-8134-1907-0
78-8060-8332-1
78-8060-8308-1
78-8134-2100-1
78-8134-1911-2
78-8134-1909-6
78-8060-8491-5
78-8134-1908-8
78-8060-8297-6
78-8134-2101-9
78-8134-2102-7
78-8076-4812-2
78-8134-2103-5
78-8134-2104-3
78-8134-2105-0
78-8134-2106-8
78-8134-2107-6
78-8134-2108-4
78-8060-8331-3
78-8134-2109-2
78-8134-1915-3
78-8054-8970-1
78-8091-0551-9
78-8060-8284-4
78-8060-8271-1
78-8060-8343-8
78-8134-1916-1
78-8054-8583-2
78-8134-1917-9
78-8134-1918-7
78-8060-8498-0
78-8134-1919-5
78-8060-8310-7
78-8134-2110-0
78-8134-2111-8
78-8060-8295-1
78-8070-1503-3
78-8060-8296-8
78-8060-8318-0
78-8060-8204-2
78-8060-8312-3
78-8134-2112-6
78-8100-0905-6
78-8070-1505-8
78-8134-1923-7
78-8076-5422-9
78-8134-1924-5
78-8060-8327-1
78-8070-1510-8
78-8134-1925-2
78-8070-1512-4
78-8076-4800-7
78-8134-1927-8
78-8134-19260
78-8070-1506-6
78-8060-8335-4
Column - Outer
Plate - Column Mounting
Screw - Soc.Hd. M8x16
Washer - Flat, M8
Plate - Nut Stop
Screw - M5x12
Stop - Height
Cap - Column
10463-9
Screw - Self Tapping, 8Px13
Washer - Flat, M4
Guide - Outer Column
Screw - M6x12
Plug - Outer Column
Column Assy - Inner
Column - Inner
Bearing - 6001-2RS
Bearing - 6002-2RS
Screw - Bearing
Bushing - Eccentric
Screw - Soc.Hd. M6x16
Lead Screw
10463-10
10463-11
10463-12
10463-13
10463-14
10463-15
10463-16
10463-17
10463-18
10463-19
10463-20
10463-21
10463-22
10463-23
10463-24
10463-25
10463-26
10463-27
10463-28
10463-29
10463-30
10463-31
10463-32
10463-33
10463-34
10463-35
10463-36
10463-37
10463-38
10463-39
10463-40
10463-41
10463-42
10463-43
10463-44
10463-45
10463-46
10463-47
10463-48
10463-49
10463-50
10463-51
10463-52
10463-53
10463-54
10463-55
10463-56
10463-57
Spring
Bed Plate - Spring
Nut - Lead Screw
Nut - Special
Collar
Pin
Bearing
Bushing
Bushing - Lead Screw
Set Screw - M6x8
Bushing - Inner Column
Sprocket - 3/8" Z=13
Screw - Soc.Hd. M4x25
Chain - 3/8", 197 pitch
Crossmember - Chain
Idler Screw
Roller - Chain Tension
Washer - Triple, M6
Nut - Self Locking, M6
Screw - Special, M6x12
Washer - Flat, M6
Cover - Chain
Screw - Hex.Hd, M4x10
Cap - Inner Column
Crank Assy
Crank
Shaft - Crank
Screw - Flat Hd, M5x16
Washer - Nylon /7x15x1
Bushing
Knob
Washer - Crank
Key - Stop
Washer - Crank
Cover - Screw
Washer - Triple, M8
49
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800af-s Adjustable Case Sealer
Figure 10464
50
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Figure 10464
Ref. No.
3M Part No.
Description
10464-1
10464-2
10464-3
10464-4
10464-5
10464-6
10464-7
10464-8
10464-9
10464-10
10464-11
10464-12
10464-13
10464-14
10464-15
10464-16
10464-17
10464-18
78-8134-2113-4
78-8076-4823-9
78-8134-2083-9
78-8134-2114-2
78-8134-2115-9
78-8134-2000-3
78-8134-2116-7
78-8134-2117-5
78-8134-2118-3
78-8060-8295-0
78-8060-8296-8
78-8052-6652-1
78-8060-8307-3
78-8060-8308-1
78-8134-2119-1
78-8060-8332-1
78-8134-2120-9
78-8134-2121-7
Support - Upper Head
Cover - Rear
Screw - Soc.Hd, M5x20
Frame - Upper, Right
Frame - Upper, Left
Screw - M5x10
Block - Upper Head
Support - Right Roller
Support - Left Roller
Screw - Hex.Hd, M6x16
Washer - Triple, M6
Cap - End
Screw - Soc.Hd, M8x20
Washer - Flat, M8
Slide
Screw - Soc.hd, M8x16
Washer - Triple, M5
Washer - Special
51
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800af-s Adjustable Case Sealer
Figure 10465
52
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Figure 10465
Ref. No. 3M Part No.
Description
10465-1
10465-2
78-8134-1900-5
78-8134-1901-3
Side Compression Roller Assy
Support-Roller
10465-3 78-8076-4628-2
10465-4 78-8134-1902-1
10465-5 78-8060-8323-0
10465-6 78-8060-8308-1
10465-7 78-8134-1903-9
10465-8 78-8134-1904-7
10465-9 78-8134-1905-4
10465-10 78-8017-9074-8
10465-11 78-8060-8315-6
10465-12 78-8070-1549-6
Roller - Compression
Shaft - Roller
Screw - Hex.Hd, M8x16
Washer - Flat, M8
Plate - Tube
Screw - M10x35
Cap - Support
Washer - Nylon
Washer - Flat, M10
Knob
53
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800af-s Adjustable Case Sealer
Figure 10467
54
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Figure 10467
Ref. No. 3M Part No.
Description
10467-1 78-8134-1928-6
10467-2 78-8076-4702-5
10467-3 78-8060-8332-1
10467-4 78-8134-2130-8
10467-5 78-8060-8300-8
10467-6 78-8060-8303-2
10467-7 78-8060-8293-5
10467-8 78-8134-2131-6
10467-9 78-8060-8322-2
10467-10 78-8060-7758-8
10467-13 78-8060-8029-3
10467-14 78-8134-1931-0
10467-15 78-8134-2132-4
10467-16 78-8076-4715-7
10467-17 78-8134-1975-7
Housing - Wire
Grommet /28
Screw - Soc.Hd, M8x16
Strap - Wire
Screw - Hex.Hd, M5x10
Washer - Flat, M5
Nut - Metric, M5
Plate - Strap
Screw - Soc.Hd, M5x12
Fairlead /20
Clamp
Cover - Housing
Screw - Hex.Hd, M4x8
Cord Grip S5T13,5
Cable 491P 3 G 1,5, 6mt
55
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800af-s Adjustable Case Sealer
Figure 10473/1 of 2
56
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Figure 10473 (Page 1 of 2)
Ref. No.
3M Part No.
Description
10473-1
78-8091-0424-9
26-1014-4558-8
78-8060-7899-0
78-8091-0715-0
78-8060-7900-6
26-1005-6897-6
78-8076-4670-4
26-1005-6890-1
78-8054-8838-0
78-8076-4885-8
78-8091-0419-9
78-8076-4886-6
78-8076-4887-4
78-8076-4888-2
78-8060-7651-5
78-8076-4889-0
78-8076-4890-8
78-8076-4891-6
78-8060-7690-3
26-1005-6358-9
78-8076-4892-4
78-8091-0423-1
78-8060-7656-4
78-8076-4894-0
78-8076-4895-7
78-8076-4896-5
78-8076-4677-9
Filter/Regulator Assy
Filter/Regulator W/Metal Bowl
Nipple RA 012 1/4"-1/4"
Valve - EVHS-4500-F02-X116
Union RA 022 1/4"-1/4"
Hose Connector
10473-2
10473-3
10473-4
10473-5
10473-6
10473-7
Reduction 3/8"-1/8"
Muffler 1/8"
10473-8
10473-9
Gauge - Air
10473-10
10473-11
10473-12
10473-13
10473-14
10473-15
10473-16
10473-17
10473-18
10473-19
10473-20
10473-21
10473-22
10473-23
10473-24
10473-25
10473-26
10473-27
Elbow KQL08-02S
Valve - MFHE—3-1/4"
Muffler 1/4"
Union KQH08-02S
Elbow KQL04-01S
Union FR-8-1/8"
Union KHQ08-03S
Elbow KQL06-01S
Union KQH04-01S
Cap
3-Way Valve
Elbow KQL04-M5
Gauge W/Support
Valve - One Shot
Pressure Regulator
Elbow KQL06-02S
Union KQH06-02S
Valve - One Shot
57
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800af-s Adjustable Case Sealer
Figure 10473/2 of 2
58
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Figure 10473 (Page 2 of 2)
Ref. No.
3M Part No.
Description
10473-28
10473-29
10473-30
10473-31
10473-32
10473-33
10473-34
10473-35
10473-36
10473-37
10473-38
10473-39
10473-40
10473-41
10473-42
10473-43
10473-44
10473-45
10473-46
10473-47
10473-48
10473-49
10473-50
10473-51
10473-54
10473-55
10473-56
10473-57
78-8076-4897-3
78-8076-4898-1
78-8076-4899-9
78-8076-4900-5
78-8134-2230-6
78-8076-4902-1
78-8076-4903-9
78-8076-4904-7
78-8013-9935-9
78-8076-4905-4
78-8076-4906-2
78-8076-4665-4
78-8134-2232-2
78-8076-4908-8
78-8057-5747-9
78-8076-4909-6
78-8076-4910-4
78-8119-8666-6
78-8119-8667-4
78-8119-8668-2
78-8076-5228-0
78-8134-2231-4
78-8076-4672-0
78-8091-0420-7
78-8091-0422-3
78-8134-2167-0
78-8060-8303-2
78-8134-2085-4
Union KQH06-01S
Union KQT06-00
Union KQR04-06
Flow Regulator
Air Cylinder - Gate
Joint - Ball
Hinge - Cylinder /40-25
Extension, Conical
Valve - Quick Exhaust
Union KQH04-00
Union KQH08-00
Indicator - Visual
Air Cylinder - Kicker
Hinge - Cylinder /40-125
Mount - Cylinder
Flow Regulator
Valve
Tube - Air, TU0425B, 5mt
Tube - Air, TU0604B, 5mt
Tube - Air, TU0805B, 5mt
Clamp - 95x2,4
Bracket
Union - Straight, Female
Coil - Magnetic, MSFW 110V
Elbow KQW08-02S
Screw - Soc.Hd, M5x70
Washer - Flat, M5
Nut - Self Locking, M5
59
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800af-s Adjustable Case Sealer
Figure 10468
60
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Figure 10468
Ref. No.
3M Part No.
Description
10468-1
10468-2
10468-3
10468-4
10468-5
10468-6
10468-7
10468-8
10468-9
10468-10
10468-11
10468-12
10468-13
10468-14
10468-15
10468-16
10468-17
10468-18
10468-19
10468-20
10468-21
10468-22
78-8134-2133-2
78-8134-1934-4
78-8134-2334-6
78-8134-1936-9
78-8070-1568-6
78-8134-1937-7
78-8134-1938-5
78-8134-2335-3
78-8134-2336-1
78-8134-2337-9
78-8070-8337-0
78-8060-8172-1
78-8134-1939-3
78-8134-1940-1
78-8060-8201-8
78-8060-8295-0
78-8134-2128-2
78-8060-8312-3
78-8060-8292-7
78-8134-1942-7
78-8060-8315-6
78-8134-2338-7
Tape Drum Bracket Assy, Top
Tape Drum Bracket Assy, Bottom
Bracket - Tape Drum, Upper
Bracket - Tape Drum, Lower
Cap - Bracket
Shaft - Tape Drum
Nut - M18x1
Tape Drum Assy - 2" wide
TapeDrum
LeafSpring
Screw - Self Tapping, 7SPx8
Washer - Friction
Washer - Tape Drum
Spring-TapeDrum
Nut - Self Locking, M10x1
Screw - Hex.Hd. M6x16
Spacer - Bracket
Washer -Flat, M6
Screw - Hex.Hd, M6x12
Tape Drum Assy - 2" wide
Washer - Flat, M10
Latch
61
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800af-s Adjustable Case Sealer
Figure 10469
62
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Figure 10469
Pos.
Code
Description
10469-1 78-8060-8156-4
10469-3 78-8134-2325-4
AccuGlide SST, Upper, 2 Inch – Taping Head 18900 Type 18900
Spacer
Note – See Section II of this manual for taping head parts.
63
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800af Adjustable Case Sealer
Figure 10470
64
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Figure 10470
Pos.
Code
Description
10470-1 78-8060-8157-2
10470-3 78-8134-2324-7
AccuGlide SST
Spacer
,
2 Inch Upper Taping Head Type 18900
Note – See Section II of this manual for taping head parts.
65
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800af-s Adjustable Case Sealer
Figure 10471/1 of 4
66
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Figure 10471 (Page 1 of 4)
Ref. No.
3M Part No.
Description
10471-1
78-8134-2134-0
78-8060-8480-8
78-8134-1994-8
78-8060-8320-6
78-8060-8481-6
78-8060-8196-0
78-8060-8195-2
78-8060-8332-1
78-8134-2135-7
78-8134-2136-5
78-8060-8307-3
788060-8308-1
78-8134-2138-1
78-8060-8295-0
78-8060-8312-3
78-8134-2138-1
78-8134-2139-9
78-8134-2140-7
78-8134-2141-5
78-8134-2142-3
78-8134-2143-1
78-8134-2050-8
78-8076-4757-9
Bed - Conveyor
10471-4
Pad -Foot
10471-5
Screw - Hex.Hd, M8x30
Nut - Self Locking, M8
Label - Height
10471-6
10471-8
10471-9
Clamp - Outer
10471-10
10471-11
10471-12
10471-13
10471-14
10471-15
10471-16
10471-18
10471-19
10471-20
10471-21
10471-22
10471-23
10471-24
10471-25
10471-26
10471-27
Clamp - Inner
Screw - Soc.Hd, M8x16
Center Frame - Right
Center Frame - Left
Screw - Soc.Hd, M8x20
Washer - Flat, M8
Spacer L=144
Screw - Hex.Hd. M6x16
Washer - Flat, M6
Bearing Support - Gate
Gate Assy
Spacer - Gate
Washer - Special, Gate
Support - Gate Cylinder
Shaft - Cylinder, Gate
Ring - 8 DIN 6799
Bumper
67
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800af-s Adjustable Case Sealer
Figure 10471/2 of 4
68
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Figure 10471 (Page 2 of 4)
Ref. No.
3M Part No.
Description
10471-32
10471-33
10471-35
10471-36
10471-37
10471-38
10471-39
10471-40
10471-41
10471-42
10471-43
10471-44
10471-45
10471-46
10471-47
10471-48
10471-49
10471-50
10471-51
10471-52
10471-53
10471-54
10471-55
10471-56
10471-57
78-8134-2145-6
78-8060-8204-2
78-8060-8298-4
78-8134-2145-6
78-8134-2146-4
78-8060-7693-7
78-8060-8266-1
78-8060-8300-8
78-8060-8306-5
78-8060-8303-2
78-8134-2147-2
78-8134-2148-0
78-8134-2149-8
78-8134-2150-6
78-8134-2151-4
78-8134-2152-2
78-8134-2153-0
78-8134-2154-8
78-8134-2155-5
78-8100-0791-0
78-8134-2156-3
78-8060-8292-7
78-8134-2157-1
78-8134-2158-9
78-8134-2087-0
Plate
Screw - Hex.Hd, M6x12
Screw - Soc.Hd, M6x12
Conveyor Assy - Rear
Cover - Rear
Roller /32x38
Shaft - /8x128
Screw - Hex.Hd, M5x10
Screw - Soc.Hd, M5x10
Washer - Flat, M5
Conveyor Assy - Center
Conveyor - Center
Shaft - /8x83
Shaft - /8x43
Conveyor Assy - Right
Conveyor Assy - Left
Conveyor - Right
Conveyor - Left
Shaft - Roller
Ring - 7 DIN 6799
Screw - Flat Hd, M5x10
Screw - Hex.Hd, M6x12
Support Assy W/Cam - Gate
Support Assy - Gate
Screw - Soc.Hd, M4x35
69
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800af-s Adjustable Case Sealer
Figure 10471/3 of 4
70
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Figure 10471 (Page 3 of 4)
Ref. No.
3M Part No.
Description
10471-58
10471-59
10471-60
10471-61
10471-62
10471-63
10471-64
10471-65
10471-66
10471-67
10471-68
10471-69
10471-70
10471-71
10471-72
10471-73
10471-74
10471-75
10471-76
10471-77
10471-78
10471-79
10471-80
10471-81
10471-82
10471-83
10471-85
10471-86
78-8134-2088-8
78-8134-2089-6
78-8134-2084-7
78-8134-2085-4
78-8134-2086-2
78-8055-0746-0
78-8055-0747-8
78-8134-2090-4
78-8134-2159-7
78-8134-2160-5
78-8076-4776-9
78-8076-4777-7
78-8134-1985-6
78-8060-8290-1
78-8134-1979-9
78-8134-2161-3
78-8134-2162-1
78-8060-8321-4
78-8060-8297-6
78-8134-2163-9
78-8134-2164-7
78-8076-4782-7
78-8134-2165-4
78-8134-2166-2
78-8134-2167-0
78-8134-2168-8
78-8076-4702-5
78-8134-1999-7
Spacer - Valve Holder
Plate
Pin - Spring Holder
Nut - Self Locking, M5
Spring
Link - Front Actuator
Link - Rear Actuator
Screw - Self Tapping, 8Px13
Spacer - /8x26,5
Support Assy - Cam
Cam - Long
Cam - Short
Screw - Soc.Hd, M5x30
Screw - Soc.Hd, M6x25
Screw - Soc.Hd, M5x16
Actuator Assy
Support - Actuator
Nut - Self Locking, M4
Washer - Flat, M4
Guide - Right, Actuator
Guide - Left, Actuator
Actuator - Flap Folder
Plate - Actuator
Screw - Soc.Hd, M6x35
Screw - Soc.Hd, M5x70
Screw - Soc.Hd, M5x35
Grommet - Heyco SB1093-12
Cover - Switch
71
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800af-s Adjustable Case Sealer
Figure 10471/4 of 4
72
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Figure 10471 (Page 4 of 4)
Ref. No.
3M Part No.
Description
10471-87
10471-88
10471-89
10471-90
10471-91
10471-92
10471-93
10471-94
10471-95
10471-96
10471-97
10471-98
10471-99
10471-100
10471-101
10471-102
10471-103
10471-104
10471-105
10471-106
10471-107
10471-109
10471-110
10471-111
10471-112
10471-113
10471-114
10471-115
10471-116
10471-117
10471-118
10471-119
10471-120
10471-121
10471-122
10471-123
10471-124
10471-125
10471-126
10471-127
10471-128
78-8134-2000-3
78-8060-8293-5
78-8060-7876-8
78-8134-2169-6
78-8060-7873-5
78-8060-7877-6
78-8060-7591-3
78-8076-4532-6
78-8134-1974-0
78-8060-8401-4
78-8134-2170-4
78-8060-7758-8
78-8134-2171-2
78-8134-2172-0
78-8060-8405-5
78-8060-8406-3
78-8060-8304-0
78-8060-8407-1
78-8134-2173-8
78-8134-2174-6
78-8134-2175-3
78-8076-5030-0
78-8134-2176-1
78-8076-5032-6
78-8134-2177-9
78-8134-2178-7
78-8114-4718-0
78-8114-4719-8
78-8060-8203-4
78-8060-7592-1
78-8134-1992-2
78-8134-1993-0
78-8134-1995-5
78-8134-2009-4
78-8134-2179-5
78-8134-2180-3
78-8134-2014-4
78-8060-8296-8
78-8060-8318-0
78-8076-4536-7
78-8060-7875-0
Screw - M5x10
Nut - M5
Cover - Plug, Lateral
Screw - Self Tapping, 6Px9,5
Plug - Female
Plug - Housing, Vertical
Plug - Male
Cord Grip
Screw - Hex.Hd, M5x20
Washer - Special, Gate
Screw - Self Tapping, 6Px30
Fairlead /20
Caster Assy /100
Caster /100
Spacer - Caster
Washer - Special, Gate
Washer - Flat, M12
Nut - Self Locking, M12
Support Assy - Tape Roll
Support - Tape Roll Bracket
Shaft - Roller
Roller - Knurled, L=114 mm
Shaft - Roller
Roller - Knurled L=110,5 mm
Bracket Assy
Bracket
Shaft
Roller
Ring - Retaining 10 DIN 6799
Socket
Leg Assy - Inner
Leg - Inner
Stop - Leg
Screw - Special, M5x16
Spacer
Plate - L/H
Shaft - Valve
Washer - Triple, M6
Nut - Self Locking, M6
Cap
Plug - Male
73
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800af-s Adjustable Case Sealer
Figure 10474
74
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Figure 10474
Ref. No.
3M Part No.
Description
10474-1
10474-2
10474-3
10474-4
10474-5
10474-6
10474-7
10474-8
78-8134-2233-0
78-8134-2234-8
78-8134-2235-5
78-8134-2236-3
78-8076-4791-8
78-8060-7534-3
78-8134-2237-1
78-8134-2238-9
78-8134-2239-7
78-8134-2240-5
78-8134-2241-3
78-8134-2242-1
78-8134-2243-9
78-8060-8315-6
78-8134-2244-7
78-8060-8328-9
78-8134-2245-4
78-8134-2246-2
78-8134-2053-2
78-8134-2058-1
78-8134-2057-3
78-8134-2012-8
78-8134-2059-9
78-8134-2060-7
78-8134-2061-5
78-8060-8288-5
78-8134-2055-7
78-8134-2054-0
78-8134-2056-5
78-8134-2247-0
78-8134-2030-0
78-8134-2248-8
78-8134-2249-6
78-8134-2250-4
78-8060-8343-8
78-8134-2251-2
78-8134-2252-0
78-8060-8036-8
78-8060-8436-0
78-8134-2253-8
78-8134-2254-6
78-8134-2255-3
78-8134-2256-1
78-8134-2257-9
78-8060-8312-3
78-81341923-7
78-8076-5422-9
78-8134-1924-5
78-8060-8327-1
78-8070-1510-8
78-8134-1925-2
78-8060-8297-6
78-8100-0905-6
78-8070-1512-4
78-8070-1548-8
Arm Assy - Front, R/H
Arm Assy - Front, L/H
Arm Assy - Rear, R/H
Arm Assy - Rear, L/H
Bushing
Washer - Nylon
Ring - Lock
Bar - Coupling
Nut - Right, M10
Nut - Left, M10
Joint - Ball, KA-10-D
Joint - Ball, KAL-10-D
Spacer
Washer - Flat, M10
Screw - Soc.Hd, M10x80
Nut - Self Locking, M10
Chain, 3/8", 59 pitch
Chain - 3/8", 47 pitch
Link - Chain
Washer - Special, /3-10x3
Screw - Special, M3x25
Nut - Self Locking, M3
Block - Chain
10474-9
10474-10
10474-11
10474-12
10474-13
10474-14
10474-15
10474-16
10474-17
10474-18
10474-19
10474-20
10474-21
10474-22
10474-23
10474-24
10474-25
10474-26
10474-27
10474-28
10474-29
10474-30
10474-31
10474-32
10474-33
10474-34
10474-35
10474-36
10474-37
10474-38
10474-39
10474-40
10474-41
10474-42
10474-43
10474-44
10474-45
10474-46
10474-47
10474-48
10474-49
10474-50
10474-51
10474-52
10474-53
10474-54
10474-55
E-Ring
Rod - Chain
Nut - M6
Connector - Chain, L/H
Connector - Chain, R/H
Screw - Special, M3x20
Nut - Arm
Screw - Special, Hex.Hd, M6x16
Washer - Special, Gate
Screw - Centering
Bushing - Dowel
Pin
Washer - Belleville
Washer - Special
Washer - Nylon
Nut - Plastic
Ring - Nut
Set Screw - M5x8
Bushing - Threaded
Plate W/Bushing
Plate
Washer -Flat, M6
Crank Assy
Crank
Shaft - Crank
Screw - Flat Hd, M5x16
Washer - Nylon
Bushing
Washer - Flat, M4
Screw - Hex.Hd, M4x10
Knob
Washer - Nylon
10474-56
10474-57
10474-58
78-8060-8295-0
78-8134-1926-0
78-8134-2258-7
Screw - Hex.Hd, M6x16
Washer - Crank
Washer
75
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800af-s Adjust able Case Sealer
Figure 10472/1of 2
76
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Figure 10472 (Page 1 of 2)
Ref. No.
3M Part No.
Description
10472-1
78-8134-2181-1
78-8134-2182-9
78-8134-2183-7
78-8134-2184-5
78-8134-2185-2
78-8134-2186-0
78-8134-2187-8
78-8060-7996-4
78-8134-2188-6
78-8134-2189-4
78-8134-2190-2
78-8134-2191-0
78-8134-2192-8
78-8134-2193-6
78-8134-2194-4
78-8060-8297-6
78-8134-2195-1
78-8060-8204-2
78-8060-8312-3
78-8134-2196-9
78-8134-2197-7
78-8060-8371-9
78-8052-6713-1
78-8134-2198-5
78-8060-8244-8
78-8134-2199-3
78-8134-2200-9
78-8060-8313-1
78-8060-8269-5
78-8060-8330-5
78-8134-2201-7
78-8134-2202-5
78-8134-2203-3
78-8134-2204-1
26-1000-6036-2
78-8134-2206-6
78-8060-8336-2
78-8134-2207-4
78-8060-8296-8
78-8134-2208-2
78-8134-2209-0
78-8134-2210-8
78-8060-8008-7
78-8060-8010-3
78-8017-9061-5
Drive Assy - Right, W/O Motor
Drive Assy - Left, W/O Motor
Guide - Lower, Right
Guide - Lower, Left
Guide - Upper, Right
Guide - Upper, Left
Pin - Roller
10472-2
10472-3
10472-4
10472-5
10472-6
10472-7
10472-8
Roller
10472-9
Plate - Rear, Right
Plate - Rear, Left
Plate - Right
10472-10
10472-11
10472-12
10472-13
10472-14
10472-15
10472-16
10472-17
10472-18
10472-19
10472-20
10472-21
10472-22
10472-23
10472-24
10472-25
10472-26
10472-27
10472-28
10472-29
10472-30
10472-31
10472-32
10472-33
10472-34
10472-35
10472-36
10472-37
10472-38
10472-39
10472-40
10472-41
10472-42
10472-43
10472-44
10472-45
Plate - Left
Plate - Right, Straight
Plate - Left, Straight
Screw - Pan Hd, M4x12
Washer - Flat, M4
Spacer - Hexagonal
Screw - Special, M6x12
Washer - Flat, M6
Screw - Special, M6
Drive Pulley Assy
Pulley Assy - Drive
Ring - Pulley
Shaft - Pulley
Washer - /20,5
Nut - Special, M18x1
Flange Assy
Key - 5x5x30
Washer - 5,5/20x4
Screw - Flat Hd, M5x12
Key - 5x5x12
Drive Pulley Assy - Keyed
Pulley - Keyed
Support -. Pulley, Keyed
Bearing - 6003-2RS
Spacer
Key - 4x4x10
Sprocket - 3/8", 11 teeth
Washer - Triple, M6
Jockey Pulley Assy
Pulley - Jockey
Pin - Jockey Pulley
Bearing - 6004-2RS
Ring - Shaft, 42 DIN 472
Ring - Shaft, 20 DIN 471
77
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800af-s Adjustable Case Sealer
Figure 10472/2 of 2
78
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Figure 10472 (Page 2 of 2)
Ref. No.
3M Part No.
Description
10472-46
10472-47
10472-48
10472-49
10472-50
10472-51
10472-52
10472-53
10472-54
10472-55
10472-56
10472-57
10472-58
10472-59
10472-60
10472-61
10472-62
10472-63
10472-64
10472-65
10472-66
10472-67
10472-68
10472-69
10472-70
10472-71
10472-72
10472-73
10472-74
10472-75
10472-76
10472-77
10472-80
10472-81
10472-82
10472-83
10472-84
10472-85
10472-86
10472-87
10472-88
10472-89
10472-90
78-8060-8335-4
78-8060-8320-6
78-8134-2212-4
78-8076-5106-8
78-8023-2544-5
78-8023-2410-9
78-8134-2213-2
78-8060-8314-9
78-8060-8295-0
78-8060-8013-7
78-8094-6050-0
78-8134-2214-0
78-8060-8333-9
78-8134-2215-7
78-8060-8326-3
78-8060-8016-0
78-8134-2216-5
78-8052-6710-7
78-8134-2217-3
78-8134-2218-1
78-8076-4865-0
78-8134-2219-9
78-8060-8308-1
78-8060-8315-6
78-8060-8328-9
78-8060-8289-3
78-8134-2220-7
78-8060-8311-5
78-8134-2221-5
78-8134-2222-3
78-8134-2223-1
78-8060-8337-0
78-8134-2090-4
78-8134-2224-9
78-8134-2225-6
78-8134-2226-4
78-8134-2227-2
78-8076-5258-7
78-8060-8306-5
78-8134-2228-0
78-8060-8299-2
78-8060-8243-0
78-8134-2229-8
Washer - Triple, M8
Nut - Self Locking, M8
Wrap Pulley Assy
Idler Pulley Assy
Bearing-6203-2RS
Bearing-6000-2RS
Shaft - Wrap Pulley
Ring - 10 DIN 471
Screw - Hex.Hd, M6x16
Belt - Timing, 210L075
Spacer - Motor
Washer - Motor
Screw - Flat Hd, M5x20
Pulley-17XL050
Set Screw - M5x6
Belt-Timing,190XL050
Idler Roller Assy
Roller-Idler
Shaft - Roller
Ring - Shaft, 25 DIN 471
Belt - Box Drive
Tensioning - Belt
Washer - Flat, M8
Washer - Flat, M10
Nut - Self Locking, M10
Nut - M8
Block - Belt
Screw - Soc.Hd, M6x20
Screw - Belt Adjustment
Cover-Drive,Right
Cover-Drive,Left
Screw - Self Tapping, 7SPx8
Screw - Self Tapping, 8Px13
Sprocket - 3/8", 28 teeth
TabWasher
Washer-Centering
Chain - 3/8" Pitch L=50
Cover-Chain
Screw - Soc.Hd, M5x10
Spacer-Drive
Screw - Flat Hd, M6x16
Washer - Special
Guard - Belt
79
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800af-s Adjustable Case Sealer
Figure 10476
80
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Figure 10476
Ref. No.
Code
Description
10476-1
10476-2
10476-3
10476-4
10476-5
10476-7
10476-10
10476-12
10476-16
10476-17
10476-19
78806076317
78807652595
78806076267
78806078776
78806078750
78809104330
78813422611
78813422637
78811449178
78811449202
78813423288
Connector3/8"
Sleeving - /12, 650mm
Connector PG11
Housing-plug, vertical
Plug - male
Cable 3x1,5 - 5mt, 1ph
Motor - 100/115V, 50/60Hz, 1ph, L/H
Fan - motor
Housing - capacitor
Capacitor - 25mF, 250V
Motor - 100/115V, 50/60Hz, 1ph, R/H
81
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800af Adjustable Case Sealer
Figure 10475
82
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Figure 10475 (Page 1 of 2)
Ref. No.
3M Part No.
Description
10475-1
10475-2
78-8134-2296-7
78-8134-2297-5
Panel Assembly - Infeed
Panel Assembly - Outfeed
10475-3
78-8134-2298-5
78-8134-2299-1
78-8134-2300-7
78-8134-2301-5
78-8134-2302-3
78-8134-2303-1
78-8134-2304-9
78-8134-2305-6
78-8134-2306-4
78-8134-2083-9
78-8134-2307-2
78-8134-2308-0
26-8134-2309-8
26-8134-2310-6
78-8134-2311-4
78-8134-2312-2
78-8134-2313-0
78-8134-2314-8
26-8076-4929-4
78-8134-2315-5
78-8076-4512-8
78-8134-2316-3
Panel Assembly - Front
Panel Assembly – Rear
Jamb - Left
10475-4
10475-5
10475-6
Jamb – Right
Support - E Stop
Cover
10475-7
10475-8
10475-9
Cover
10475-10
10475-11
10475-12
10475-13
10475-14
10475-15
10475-16
10475-17
10475-18
10475-19
10475-20
10475-21
10475-22
10475-23
10475-24
Bracket
Stop - Door
Screw - Soc.hd, M5x20
Bracket - Rear
Bracket - Front
Bracket - Rear Panel
Cross Bar
Jamb
Guard
Bracket - Guard
Bracket - Switch
Security Switch
Hinge
Cap - Left
Handle
83
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Figure 10475 (Page 2 of 2)
Ref. No.
3M Part No.
Description
10475-25
10475-26
10475-27
10475-28
10475-29
10475-30
10475-31
10475-32
10475-33
10475-34
10475-35
10475-36
10475-37
10475-38
10475-39
10475-40
10475-41
10475-42
10475-43
10475-44
10475-45
10475-46
10475-47
10475-48
78-8060-8298-4
78-8060-8312-3
78-8060-8330-5
78-8134-2085-4
78-8060-8303-2
78-8076-4511-0
78-8060-8319-8
78-8060-8311-5
78-8060-8322-2
78-8134-2317-1
78-8134-2318-9
78-8060-8318-0
78-8060-8296-8
78-8060-8325-5
78-8060-8308-1
78-8060-8331-3
78-8134-2319-7
78-8017-9474-8
78-8060-8335-4
78-8076-4532-6
78-8134-2320-5
78-8134-2321-3
78-8134-2322-1
78-8134-2323-9
Screw - Soc.Hd, M6x12
Washer - Flat, M6
Screw - Flat Hd, M5x12
Nut - Self Locking, M5
Washer - Plain, M5
Cap - Right
Screw - Hex.Hd, M8x20
Screw - Soc.Hd, M6x20
Screw - Soc.Hd, M5x12
Screw - Soc.Hd, M4x15
Washer - Triple, M4
Nut - Self Locking, M6
Washer - Triple, M6
Screw - Hex.Hd, M5x12
Washer - Flat, M8
Screw - Soc.Hd, M6x16
Screw - Soc.Hd, M4x10
Washer - Nylon, 15 mm
Washer - Triple, M8
CordGrip
Panel - Front Door
Panel - Rear Door
Panel-Infeed
Panel-Outfeed
84
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THIS PAGE IS BLANK
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800af-s Adjustable Case Sealer
Figure 10478
86
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Figure 10478
Ref. No.
3M Part No.
Description
10478-1
78-8134-2001-1
78-8113-6759-4
78-8134-2291-8
78-8060-8297-6
78-8060-8321-4
78-8076-4715-7
78-8076-5211-6
78-8094-6382-7
78-8028-8208-0
78-8017-9018-5
78-8094-6383-5
78-8076-5378-3
78-8114-4890-7
78-8091-0433-0
78-8076-5176-1
78-8076-5273-6
78-8076-4602-7
78-8060-8331-3
78-8060-8312-3
78-8076-4881-7
78-8134-2000-3
78-8076-4532-6
78-8076-4645-6
78-8076-4968-2
78-8134-2292-6
78-8134-2293-4
78-8094-6386-8
78-8100-0907-2
78-8134-2293-4
26-1014-5845-8
78-8060-8327-1
78-8060-8401-4
78-8060-8303-2
78-8060-8293-5
78-8076-5275-1
78-8100-0832-2
78-8060-8029-3
78-8134-2340-3
78-8028-7909-4
Support - Electric Box
Electric Box
10478-2
10478-3
Screw - Soc.Hd, M4x20
Washer - Flat, M4
Nut - M4
10478-4
10478-5
10478-6
Cord Grip
10478-7
Set Nut
10478-10
10478-11
10478-12
10478-14
10478-16
10478-19
10478-21
10478-23
10478-24
10478-25
10478-26
10478-27
10478-28
10478-29
10478-30
10478-31
10478-32
10478-33
10478-34
10478-35
10478-36
10478-37
10478-38
10478-39
10478-40
10478-41
10478-42
10478-44
10478-45
10478-46
10478-47
10478-48
Guide - Mounting
Screw - Self Tapping, 6Px9,5
Washer - Triple, M4
Contactor - Allen Bradley 10E 110V 60Hz
Switch - 1.6-2.5 A.
Clamp
Cable - 3x1.5, 1ph, 5mt
Cable - 3x0.75, 5mt
Cable - 3x1, 5mt
Terminal
Screw - Soc.Hd, M6x16
Washer - Flat, M6
Pull Box
Screw - M5x10
Cord Grip
Lock Nut
Terminal
Screw - Self Tapping, 4.2x19
Support - ON/OFF
Switch - ON/OFF
Screw - Pan, M4x16
Support - E-Stop
E-stop - /40 W/Latch+Contact
Screw - Flat Hd, M5x16
Washer - Special, M5
Washer - Flat, M5
Nut - M5
Pull Box Assy - 1ph
Wire - 3x1, 5mt
Clamp
Cover - On/off switch
Power Cord – U.S.A.
87
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800af-s Adjustable Case Sealer
Figure 10477
88
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Figure 10477
Ref. No.
3M Part No.
Description
10477-1
78-8134-2266-0
78-8060-8302-4
78-8060-8308-1
78-8134-2267-8
78-8060-8311-5
78-8060-8312-3
78-8134-2268-6
78-8134-2269-4
78-8060-8295-0
78-8060-8318-0
78-8134-2270-2
78-8134-2271-0
78-8134-2272-8
78-8134-2273-6
78-8134-2274-4
78-8134-2106-8
78-8134-2275-1
78-8134-2276-9
78-8134-2277-7
78-8060-8320-6
78-8060-8307-3
78-8134-2278-5
78-8134-2279-3
78-8134-2280-1
78-8134-2000-3
78-8134-2087-0
78-8060-8297-6
78-8060-8321-4
78-8060-7785-1
78-8060-8335-4
78-8134-2281-9
78-8134-2282-7
78-8134-2283-5
78-8134-2284-3
78-8134-2285-0
78-8134-2286-8
78-8134-2287-6
78-8134-2288-4
78-8060-8298-4
78-8060-8296-8
78-8134-2289-2
78-8134-2290-0
78-8060-7862-8
78-8060-8304-0
Support - Front Flap Folder
Screw - Hex.Hd, M8x25
Washer - Flat, M8
Plate - Box Guide
Screw - Soc.Hd, M6x20
Washer - Fat, M6
10477-2
10477-3
10477-4
10477-5
10477-6
10477-7
Strap
10477-8
Flap Folder - Front
Screw - Hex.Hd, M6x16
Nut - Self Locking, M6
Flap Folder Assy - Rear
Flap Folder - Rear
Support - Bearing
Washer - Support
Shaft - Support
10477-9
10477-10
10477-11
10477-12
10477-13
10477-14
10477-16
10477-17
10477-18
10477-19
10477-20
10477-21
10477-22
10477-23
10477-24
10477-25
10477-26
10477-27
10477-28
10477-29
10477-30
10477-31
10477-32
10477-33
10477-34
10477-35
10477-36
10477-37
10477-38
10477-39
10477-40
10477-41
10477-42
10477-43
10477-44
10477-45
Bearing - 6002-2S
Spacer - Bearing
Spacer - Cylinder
Screw - Hex.Hd, M8x60
Nut - Self Locking, M8
Screw - Soc.Hd, M8x20
Pin - Air Cylinder
Ring - 8 DIN 6799
Holder
Screw - M5x10
Screw - Soc. Hd, M4x35
Washer - Flat, M4
Nut - Self Locking, M4
Fairlead /22
Washer - Triple, M8
Cover - Fap Folder Support
Cover
Flap Folder Assy - Side
Block - Side Flap Folder
Side Flap Folder - R/H
Side Flap Folder - L/H
Plate - Side Flap Folder
Screw - Soc.Hd, M8x35
Screw - Soc.Hd, M6x12
Washer - Triple, M6
Screw - Soc.Hd, M8x25
Set Screw - M6x20
Knob Assy
Washer - Flat, M12
89
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