User’s Guide
Shop online at
omega.com
e-mail: [email protected]
For latest product manuals:
omegamanual.info
LDP63100
Extra Large Display
LP0689X
z LARGE LED DISPLAY READABLE TO 180 FEET
z VARIOUS ANALOG INPUT MODULES;
DC VOLTAGE AND CURRENT
PROCESS SIGNALS
TRUE RMS VOLTAGE AND CURRENT
THERMOCOUPLE OR RTD
STRAIN GAGE/BRIDGE
U
R
C L US LISTED
IND. CONT. EQ.
51EB
z ALARMS, ANALOG OUTPUT, AND COMMUNICATION
z PROGRAMMABLE USER INPUTS
z UNIVERSAL AC POWERED (85 to 250 VAC)
z PROGRAMMING SOFTWARE
z NEMA 4X/IP65
GENERAL DESCRIPTION
SPECIFICATIONS
The LDP63100 is a versatile display that can increase productivity by
offering the plant floor or production area a large visual display of their current
status. Whether your measurement is voltage, current, process, temperature, or
strain gage, the LDP63100 can satisfy your requirement. Plug-in option cards
can add alarms, analog output, and communication/bus capabilities, making the
LDP63100 a truly Intelligent Panel Meter.
Input specifications, wiring, and programming information is contained in
the corresponding literature shipped with the ordered model.
1. DISPLAY: 4" (101 mm) Red LED
5-Digit: -19999 to 99999
2. POWER REQUIREMENTS:
AC Input Modules: 85 to 250 VAC, 50/60 Hz, 18 VA
LDP63100 Display: 85 to 250 VAC, 50/60 Hz, 10 VA
3. ANNUNCIATORS:
Display Indication: Three vertical dots on the left side of the unit identify
the displays for the following modes:
SAFETY SUMMARY
All safety regulations, local codes and instructions that appear in this and
corresponding literature, or on equipment, must be observed to ensure personal
safety and to prevent damage to either the instrument or equipment connected
to it. If equipment is used in a manner not specified by the manufacturer, the
protection provided by the equipment may be impaired.
TOP
Maximum
Minimum
Total
MIDDLE
BOTTOM
Setpoint Indication: Four vertical dots on the right side of the unit identify
the setpoint “ON” condition, with SP 1 being the top position through SP
4 at the bottom.
The protective conductor terminal is bonded to conductive
parts of the equipment for safety purposes and must be
connected to an external protective earthing system.
4. LDP63100 Programming: The unit is a large display, designed to be
remotely mounted. Therefore, the unit does not have a programming keypad.
Unit programming should be accomplished by one of the following methods:
Rear Terminal Block: External switches can be wired via the terminal block
to allow unit programming. A minimum of 3 switches would be required.
Optional Programming Remote (LDP6-PGM): This option provides a 10
foot interconnecting cable and programming box. The Programming
Remote contains buttons allowing easy programming of the display.
Optional Serial Programming: You can purchase an RS232 or RS485 Comms
Card and program the unit via Crimson, a Windows® based software
program.
CAUTION: Risk of Danger
Read complete instructions prior to
installation and operation of the unit.
CAUTION: Risk of electric shock.
DIMENSIONS In inches (mm)
3
5. CERTIFICATIONS AND COMPLIANCES:
SAFETY
8. MODULE INSTALLATION:
24-pin shrouded connector on LDP63100 engages connector on input module
upon installation. Shroud ensures proper alignment by providing a lead-in for
the module connector.
UL Recognized Component, File #E313607, UL61010A-1, CSA C22.2
No. 1010-1
Recognized to U.S. and Canadian requirements under the Component
Recognition Program of Underwriters Laboratories, Inc.
UL Listed, File #E313547, UL508, CSA C22.2 No. 14-M95
LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards
Type 4X Indoor Enclosure rating (Face only), UL50
IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment
for measurement, control, and laboratory use, Part 1.
IP65 Enclosure rating (Face only), IEC 529
9. CONNECTIONS: Wiring connections are made to the LDP63100 terminal
block and input module via high compression cage-clamp terminal blocks.
Input Module Wiring: Instructions are provided in the included bulletin.
LDP63100 Terminal Block Wiring:
Wire Strip Length: 0.3" (7.5 mm)
Wire Gage: 30-12 AWG copper wire
Maximum Torque: 5-7 inch-lbs (0.58-0.81 N-m)
CAUTION: DISCONNECT ALL POWER BEFORE
INSTALLING OR REMOVING MODULE
ELECTROMAGNETIC COMPATIBILITY
EMC specifications determined by the model.
6. ENVIRONMENTAL CONDITIONS:
10. CONSTRUCTION: Aluminum front panel, enclosure, and rear cover with
textured black polyurethane paint for scratch and corrosion resistance
protection. Sealed front panel meets NEMA 4X/IP65 specifications for
indoor use when properly installed. Installation Category II, Pollution Degree
2. Panel gasket and keps nuts included.
Operating Temperature Range: Determined by the model
Storage Temperature Range: -40 to 60°C
Operating and Storage Humidity: 0 to 85% max. RH (non-condensing)
Altitude: Up to 2000 meters
7. MOUNTING REQUIREMENTS:
Max. panel thickness is 0.375" (9.5 mm)
11. WEIGHT: 5 lbs (2.25 kg) (less module)
Min. panel thickness for NEMA 4/IP65 sealing is 0.060" (1.52 mm)
OPTIONAL PLUG-IN CARDS AND ACCESSORIES
WARNING: Disconnect all power to the unit before
installing Plug-in cards.
Adding Option Cards
COMMUNICATION PLUG-IN CARDS (LDP6-CDC)
A variety of communication protocols are available for the LDP63100 series.
Only one of these cards can be installed at a time. When programming the unit
via Crimson, the RS232 or RS485 Cards must be used.
The LDP63100 series meters can be fitted with up to three optional plug-in
cards. The details for each plug-in card can be reviewed in the specification
section of the included manual. Only one card from each function type can be
installed at one time. The function types include Setpoint Alarms (LDP6-CDS),
Communications (LDP6-CDC), and Analog Output (LDP6-CDL). The plug-in
cards can be installed initially or at a later date.
LDP6-CDC10 - RS485 Serial (Terminal) LDP6-CDC1C - RS485 Serial (Connector)
LDP6-CDC20 - RS232 Serial (Terminal) LDP6-CDC2C - RS232 Serial (Connector)
LDP6-CDC40 - Modbus (Terminal)
LDP6-CDC4C - Modbus (Connector)
SETPOINT ALARMS PLUG-IN CARDS (LDP6-CDS)
The LDP63100 series has 4 available setpoint alarm output plug-in cards.
Only one of these cards can be installed at a time. (Logic state of the outputs can
be reversed in the programming.) These plug-in cards include:
PROGRAMMING SOFTWARE
DP6-SOFT is a Windows® based program that allows configuration of the
LDP63100 meter from a PC. This software offers standard drop-down menu
commands, that make it easy to program the LDP63100 meter. The program can
then be saved in a PC file for future use. A serial plug-in card is required to
program the meter using the software.
LDP6-CDS10 - Dual Relay, FORM-C, Normally open & closed
LDP6-CDS20 - Quad Relay, FORM-A, Normally open only
LDP6-CDS30 - Isolated quad sinking NPN open collector
LDP6-CDS40 - Isolated quad sourcing PNP open collector
ANALOG OUTPUT PLUG-IN CARD (LDP6-CDL)
Either a 0(4)-20 mA or 0-10 V retransmitted linear DC output is available
from the analog output plug-in card. The programmable output low and high
scaling can be based on various display values. Reverse slopes output is possible
by reversing the scaling point positions.
LDP6-CDL10 - Retransmitted Analog Output Card
4
1.0 ASSEMBLING THE DISPLAY
CAUTION: The input module main circuit board and the option
cards contain static sensitive components. Before handling the
module or the cards, discharge static charges from your body by
touching a grounded bare metal object. Handle the module by
the rear plastic cover only, and the option cards by the board
edges. Dirt, oil or other contaminants that contact the circuit
boards or components can adversely affect circuit operation.
WARNING: Exposed line voltage exists on the input module main
circuit board and the option cards. DO NOT apply power to the
module OR load circuits until the module is properly installed
in the LDP63100 case.
NOTE: All module and option card labels must be installed as
shown for safety purposes.
Installing the Option Cards
Prior to installing the LDP63100 Display, it is recommended that the
option cards be assembled first. This will allow you the opportunity to insure
all the boards are fitted properly into their connectors. Refer to the literature
enclosed with the option cards for installation instruction.
Removing The Input Module
To remove the input module from the LDP63100
Display, first remove all power and load circuits. Then
insert a flat screwdriver blade (3/16" or 1/4") into
the narrow slot between the LDP63100
rear cover plate and the module’s
plastic cover as illustrated in
Figure 1. Twist the screwdriver
in the direction shown to
disengage the internal connectors
while firmly squeezing and
pulling back on the rear finger
tabs (top and bottom). Carefully
slide the module out of the case,
keeping it properly aligned with
the case opening.
Figure 1, Removing an Input Module
Reinstalling the Input Module
To reinstall the Input Module, align the module with the
opening in the LDP63100 case, as illustrated. The module
must be oriented as shown, with terminal #1 toward the top
of the LDP63100 case. Carefully slide the module into the
LDP63100 case. The LDP63100 and input module
connectors will begin to engage about ¼" from the bottom.
At this point, apply a small amount of pressure to the rear of
the input module to fully engage the connection. Be sure the
module fully snaps into the slots at the rear of the LDP63100
case. The input module holder can be removed with a ¼" nut
driver to make inserting the module easier. The display is
ready for installation.
Installing the Labels
Each option card and the input module are shipped with a
connection label. These labels must be applied to the rear of
the LDP63100 in the positions shown in the drawing.
Figure 2, Reinstalling an Input Module and Option Cards
5
2.0 INSTALLING THE DISPLAY
DISPLAY INSTALLATION
The LDP63100 display is intended to be
mounted into a panel or enclosure. The display is
DIMENSIONS In inches (mm)
provided with a gasket to provide a water-tight
seal. The recommended minimum panel thickness
for NEMA 4/IP65 sealing is 0.060" (1.57 mm).
For panel mounting, prepare the panel
cut-out to the dimensions shown in
Figure 3. The supplied template may be
used to mark the cut-out and hole
locations on the panel. After the panel
cut-out has been deburred, slide the
panel gasket over the rear of the display
and onto the mounting studs. Insert the
display into the panel cut-out as
illustrated in Figure 4. Install 14 # 10-32
keps nuts (supplied) and tighten evenly
for uniform gasket compression. Do not
over-tighten the nuts.
By using additional mounting accessories,
Figure 3, Panel Cut-out for the LDP63100
the LDP63100 can be surface-wall mounted,
suspended, or bottom mounted. Separate installation
instructions are provided with the mounting accessories.
Environment And Cleaning
The display should be installed in a location that does not exceed the maximum
operating temperature and provides good air circulation. Placing the system
near devices that generate excessive heat should be avoided.
The bezel should be cleaned only with a soft cloth and neutral
soap product. Do NOT use solvents. Continuous exposure to
direct sunlight may accelerate the aging process of the bezel.
Figure 4, Installing The LDP63100 Into A Panel
6
3.0 WIRING AND PROGRAMMING THE DISPLAY
Once assembled, the LDP63100 has all the same
functions and capabilities of our DP63500, DP63600, and
DP63700 Series Intelligent Panel Meters. Therefore, you
will find the appropriate meter information packed with
the LDP63100. Simply follow the instructions to wire
and program the display for your application.
Note: Both the LDP63100 and the input module
require power. It is recommended to connect the primary
AC power to the LDP63100 terminal block, then jumper
to the input module.
LDP63100 PROGRAMMING
The unit is a large display, designed to be remotely mounted. Therefore, the unit
does not have a programming keypad. Unit programming must be accomplished by
one of the following three methods:
Optional Programming Remote (LDP6-PGM)
This optional programming remote plugs
into the LDP63100 through an RJ12
connector and a 10 foot cable. The
buttons on the programming box function
the same as the DP63500, DP63600, and
DP63700 meters. Simply program the
LDP63100 exactly as the meter
instructions indicate. The programming
box can be left connected to the
LDP63100 for future programming
changes or can be disconnected and used
to program additional LDP63100 units.
Rear Terminal Block
External normally open switches can be wired via the terminal block to allow
unit programming. A minimum of 3 switches would be required. Each
external switch must be wired between the key and the common terminal.
LDP63100 TERMINAL BLOCK
RJ12 CONNECTOR ON BOTTOM OF UNIT
7
NEMA 4/IP65 LARGE DISPLAY ENCLOSURE & SHROUD FOR LDP63100
z LIGHT-WEIGHT ALUMINUM CONSTRUCTION
z COMPLETELY SEALED FOR WASH-DOWN
z MOUNTING CHANNELS FOR VERSATILE INSTALLATION
DESCRIPTION
The NEMA 4/IP65 Large Display Enclosure is designed to protect the
LDP63100 from dust and hose directed water, when properly installed. This
light-weight all aluminum unit utilizes welded seams and neoprene gaskets to
meet NEMA 4/IP65 requirements. A textured, polyurethane coating protects
against corrosion and is scratch resistant. Figure 1 below shows the overall
Picture includes the LDP63100, NEMA Enclosure, and Shroud
dimensions of the Enclosure. The Display Enclosure with Mounting Channels
weighs 9 pounds (4.1 Kg).
DIMENSIONS In inches (mm)
MOUNTING
Provided with the enclosure are two ¼-20 UNC x 1" hex
bolts, two ¼-20 UNC “strut nuts”, and two ¼" washers. The
“strut nuts” can be installed anywhere in the channel by
inserting them, spring side down, into the channels, then
rotating them 90 degrees clockwise until the notches engage
with the lips of the channel. The bolts and washers provided
allow mounting to surfaces ¼" to ½" thick (6.4 to 12.7 mm).
Use longer bolts for mounting to thicker surfaces. Bolts
fabricated from materials other than steel are not recommended.
* Housing Only
** Overall Including Screwheads
Figure 1
Figure 3
TYPICAL INSTALLATIONS FOR NEMA 4/IP65 ENCLOSURE
Removing the rear panel of the enclosure allows access to the Display for
service. Either the rear panel or housing may be drilled to accept sealed conduit
fittings, liquid-tight cable fittings or other types of wiring connectors. The
enclosure may be attached to horizontal surfaces located above or below it,
using the mounting channels provided.
BASEMOUNT WITH WATERTIGHT
CABLE CONNECTOR ENTERING
THROUGH REAR PANEL.
BEAM MOUNT WITH SEALED
CONDUIT ENTERING FROM
RIGHT SIDE.
SUSPENDED FROM CONDUIT
WITH SEALED FITTINGS.
(SHOWN WITH SHROUD).
Figure 2
8
ASSEMBLY AND INSTALLATION PROCEDURE
1. Install the two mounting channels on the enclosure housing using
the four #8-32 screws provided and then insert the strut nuts
(provided). Invert enclosure if base mounting.
2. If the wiring is to be routed through the housing, make sure that
the mounting channels are oriented properly before drilling, so
the Display will be readable. Wiring is generally brought into the
right side of the housing or rear panel, closest to the terminals of
the input module. Drill the proper size hole in the housing or rear
panel for the wiring connector or sealed conduit fitting and
attach the fitting(s)
3. Before installing the Display into the housing, be sure that the
mounting channels are oriented properly for the type of
installation planned. Place the gasket that is supplied with the
Display over the studs extending from the front panel of the
display.
4. If using the shroud, refer to the Shroud Installation Procedure.
Place the Display with gasket through the holes in the housing as
shown at right. Working back and forth across the stud pattern,
install the #10-32 keps nuts supplied with the Display on the
studs. Tighten firmly.
5. Mount the housing, using the strut nuts and steel ¼-20 UNC
bolts and washers, as shown in figure 4.
6. Connect the wires to the Display per the instructions included
with the personality board.
7. Remove the center section of the rear panel gasket. Apply the
gasket to the rear panel of the enclosure by inserting the #8-32
screws through the panel and into the holes in the gasket.
Position the panel on the housing, start all of the screws, then
* Supplied with LDP63100.
firmly tighten them in a pattern working back and forth across the rear panel.
Figure 4
DIMENSIONS FOR THE LDP63100 DISPLAY SHROUD
DIMENSIONS In inches (mm)
The optional LDP63100 Display Shroud enhances the readability
of the Displays that are installed in areas with high intensity overhead
light sources. The Shroud can be used with the LDP63100 Display in
any installation, (panel mount, NEMA 4/IP65 Enclosure, or Universal
Mounting Bracket). When properly assembled, the Shroud will not
affect the integrity of a NEMA 4/IP65 installation. The Shroud weighs
1.0 pound (0.45 Kg).
Figure 5
SHROUD INSTALLATION PROCEDURE
Installing The Shroud On An LDP63100 Display In A NEMA 4/IP65 Enclosure Or Panel
1. Place a gasket over the studs extending from the rear of the front
panel of the Display.
2. Orient the shroud as shown in Figure 6, and place it over the
display. The studs of the display should now be protruding
through the rear of the shroud.
3. Place the other gasket over the studs.
4. Install the unit into the panel or enclosure using the #10-32 keps
nuts that are supplied with the Display. Tighten the nuts firmly.
Nema 4/IP65 Shroud Installation
* Supplied with LDP63100.
Figure 6
9
PART NUMBER INFORMATION
DESCRIPTION
PART NUMBERS
Temperature Input, 85-250 VAC power
Universal DC Inputs, 85-250 VAC power
True RMS AC Current and Volt Inputs, 85-250 VAC power
Process Input, 85-250 VAC power
Strain Gage Input, 85-250 VAC power
LDP63100-T
LDP63100-DC
LDP63100-AC
LDP63100-E
LDP63100-S
ACCESSORIES
DESCRIPTION
PART NUMBERS
LDP6-ENC12
LDP6-EN/SH
LDP6-PGM
NEMA 4 Enclosure
NEMA 4 Enclosure With Shroud
Programming Remote
Shroud
LDP631-SHR
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 25 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace
period to the normal two (2) year product warranty to cover handling and shipping time. This ensures
that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon
examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge.
OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but
not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or
unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered
with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat,
moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside
of OMEGA’s control. Components in which wear is not warranted, include but are not limited to contact
points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA
neither assumes responsibility for any omissions or errors nor assumes liability for any
damages that result from the use of its products in accordance with information provided by
OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the
company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF
TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
component upon which liability is based. In no event shall OMEGA be liable for consequential,
incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity,
medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth
in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and
hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in
such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE
RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR)
NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING
DELAYS). The assigned AR number should then be marked on the outside of the return package and on any
correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.
FOR WARRANTY RETURNS, please have the
following information available BEFORE
contacting OMEGA:
1. Purchase Order number under which the product
was PURCHASED,
FOR NON-WARRANTY REPAIRS, consult OMEGA
for current repair charges. Have the following
information available BEFORE contacting OMEGA:
1. Purchase Order number to cover the COST of the
repair,
2. Model and serial number of the product under
warranty, and
3. Repair instructions and/or specific problems
relative to the product.
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems
relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our
customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2006 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the
prior written consent of OMEGA ENGINEERING, INC.
Where Do I Find Everything I Need for
Process Measurement and Control?
OMEGA…Of Course!
Shop online at omega.com
TEMPERATURE
] Thermocouple, RTD & Thermistor Probes, Connectors, Panels & Assemblies
] Wire: Thermocouple, RTD & Thermistor
] Calibrators & Ice Point References
] Recorders, Controllers & Process Monitors
] Infrared Pyrometers
PRESSURE, STRAIN AND FORCE
] Transducers & Strain Gages
] Load Cells & Pressure Gages
] Displacement Transducers
] Instrumentation & Accessories
FLOW/LEVEL
] Rotameters, Gas Mass Flowmeters & Flow Computers
] Air Velocity Indicators
] Turbine/Paddlewheel Systems
] Totalizers & Batch Controllers
pH/CONDUCTIVITY
] pH Electrodes, Testers & Accessories
] Benchtop/Laboratory Meters
] Controllers, Calibrators, Simulators & Pumps
] Industrial pH & Conductivity Equipment
DATA ACQUISITION
] Data Acquisition & Engineering Software
] Communications-Based Acquisition Systems
] Plug-in Cards for Apple, IBM & Compatibles
] Datalogging Systems
] Recorders, Printers & Plotters
HEATERS
] Heating Cable
] Cartridge & Strip Heaters
] Immersion & Band Heaters
] Flexible Heaters
] Laboratory Heaters
ENVIRONMENTAL
MONITORING AND CONTROL
] Metering & Control Instrumentation
] Refractometers
] Pumps & Tubing
] Air, Soil & Water Monitors
] Industrial Water & Wastewater Treatment
] pH, Conductivity & Dissolved Oxygen Instruments
M4493/0607
|