Fisher Paykel GC9002 User Manual

NEW ZEALAND,  
AUSTRALIA and SINGAPORE  
INSTALLATION INFORMATION FOR GC600, GC9002, CG901 SERIES* GAS COOKTOPS  
IMPORTANT INFORMATION  
WARNINGS  
BEFORE YOU START  
This appliance shall be installed in accordance with the installation  
requirements of the local gas authority or the appropriate installation  
code issued by the A.L.P.G.A. and A.G.A. (Reference Code AGA 601),  
or the Building Authorities requirements.  
DO Prior to installation, ensure that the local distribution conditions  
(nature of gas and pressure) and the adjustment of the product  
are compatible.  
Read the instructions before installing or using this  
product.  
DO Ensure a suitable disconnection switch is incorporated in the  
permanent wiring, positioned to comply with the Local Wiring  
Rules and Regulations.  
Please make this information available to the person  
responsible for installing this cooktop as soon as possible,  
it could reduce your installation cost.  
Particular attention shall be given to the relevant requirements  
regarding ventilation.  
Take care of sharp edges when handling stainless steel products.  
DO Ensure the benchtop is square and level and ensure no structural  
members interfere with space requirements.  
These products are registered:  
When this product is installed it shall not be used as a space heater,  
especially if installed in boats or caravans.  
DO Ensure that there is a 3 pin socket-outlet within reach of the  
cooktop cable (900mm from rear right of product), this should be  
accessible after installation. The mains cable should not touch  
any hot metal parts.  
No combustible material or products should be placed on this product  
at any time.  
CAUTION  
Do not spray aerosols in the vicinity of this product while it is in  
operation.  
DO Make the benchtop of a heat resistant material.  
In order to avoid a hazard these products must be installed according  
to these instructions for installation.  
This product should not be sealed into the bench with silicon or glue.  
This will make future servicing difficult. Fisher & Paykel will not be  
liable for costs associated with releasing such a product, nor for  
repairing damage that may be incurred in doing this.  
CURRENT INFORMATION  
Please follow installation information carefully. If in doubt consult your  
local building regulations, local gas authority codes and electrical  
regulations.  
Current Installation Instructions, Product dimensions and  
specifications are available on the Fisher & Paykel web site.  
Failure to install the appliance correctly could invalidate any warranty  
or liability claims and lead to prosecution.  
The product is to be installed only by a person aurthorised to  
work on gas installations.  
*Includes Quantum Models  
Part No. 530451 D  
February 2003  
Gas Supply  
GAS RATE SUMMARY  
GAS SUPPLY CONNECTION  
FOR NATURAL GAS MODELS  
Your product is factory set for Natural Gas but may be converted to  
LPG use. See overleaf. Refer to the chart below for ratings.  
The product is supplied set up for Natural Gas. This cooktop is  
suitable for installation with Natural Gas, or LP Gas. Refer to table for  
the relevant pressures and appropriate injector sizes.  
For NG Models the gas supply is connected to the regulator which is  
supplied loose with a built in test point - 1kPa (4" WG) and the inlet  
connection of 1/2 " B.S.P. (male thread). Do not over tighten.  
The test point pressure should be preset to 1.0 kPa with the wok and  
semi - rapid burners operating at maximum.  
BURNERS  
Natural Gas  
LP Gas  
Injector  
Orifice  
Injector  
Orifice  
MJ/h  
@1 kPa  
MJ/h  
@2.75kPa  
-
Gas connection to the product must use the elbow supplied. The  
regulator will not seal if installed without it.  
GC 9002 series  
- Ensure the blue washer (supplied) is located between the  
elbow and the product inlet. Failure to use this will cause  
the product to leak.  
Semi-Rapid Burner  
(LH & RH Rear)  
Aux Burner (RH Front)  
Fish Burner (Centre)  
Wok Burner (LH Front)  
1.3mm  
0.85mm  
1.45mm  
1.8mm  
7.9MJ/h 0.80mm  
3.7MJ/h 0.55mm  
10MJ/h 0.85mm  
15MJ/h 1.05mm  
7.9MJ/h  
4.1MJ/h  
10MJ/h  
15MJ/h  
GAS SUPPLY CONNECTION CHECK  
AFTER INSTALLATION, MAKE SURE ALL CONNECTIONS ARE  
GAS SOUND.  
To enable the gas supply to be readily shut off, the gas supply must  
be connected with an isolating valve close to the product.  
GC 600 Series  
Semi-Rapid Burner  
(LH & RH Rear)  
After installation and making all connections check thoroughly for  
possible leaks.  
1.1mm  
0.85mm  
1.75mm  
6.1MJ/h 0.70mm  
3.7MJ/h 0.55mm  
15MJ/h 1.05mm  
6.4MJ/h  
4.1MJ/h  
15MJ/h  
Aux Burner (RH Front)  
Wok Burner (LH Front)  
1. Turn all control knobs on the unit to “off” position.  
2. Open the valve on the gas supply.  
3. Using a suitable leak testing solution (e.g. Rocol) check each gas  
connection one at a time by brushing the solution over the connection.  
4. The presence of bubbles will indicate a leak. Tighten the fitting and  
recheck for leaks. Ensure the blue washer (supplied) is located  
between elbow and manifold.  
CG 901 M  
Semi-Rapid Burner (LH Rear) 1.1mm  
Simmer Burner (RH Front)  
Rapid Burner  
(LH Front, RH Rear)  
Wok Burner (Centre)  
6.1MJ/h 0.7mm  
3.2MJ/h 0.55mm  
6.4MJ/h  
3.2MJ/h  
0.85mm  
FLEXIBLE HOSES  
Flexible hose assemblies should be AS/NZS 1869 Class B or  
Class D certified.  
1.3mm  
1.8mm  
7.9MJ/h 0.8mm  
15MJ/h 1.08mm  
8.4MJ/h  
15MJ/h  
5. Turn on each gas valve and light each burner.  
6. Check for a clear blue flame without yellow tipping. If burners  
show any abnormalities, check that they are located properly and in  
line with injector nipple. Check correct orifices are installed.  
7. The operation of the appliance, including the ignition system, must  
be tested before leaving.  
Flexible hoses should not be exposed to temperatures exceeding  
their certified value. They should not touch hot surfaces on the  
cooktop or neighbouring products.  
Flexible hoses should not be subject to abrasion, kinking or  
permanent deformation.  
The data plate information can be found in the duplicate data plate  
which should be placed on an accessible surface adjacent to the  
cooktop.  
If after following the instructions given, satisfactory performance  
cannot be obtained, contact the local gas authority or your local  
Approved Service Agent for advice and assistance.  
FOR LP GAS MODELS  
For LPG Models the gas supply for the appliance must be regulated to  
a pressure of 2.72kPa (11" WG). See below for conversions.  
Adjusting the Cooktop  
Customer Support  
CONVERSION TO DIFFERENT GAS TYPE  
MINIMUM SETTING OR TURN DOWN  
Before you call for service or assistance...  
Burners can be used with NG or LPG, provided that the injector  
orifices appropriate for the gas delivered are installed.  
This has been set at the factory for NG but can be checked after the  
correct pressure has been reached.  
Check the things you can do yourself.  
Refer to your User Guide and check....  
To change the injector orifices, you will need a 7mm box spanner and  
a 10mm ring spanner (CG901M only).  
To adjust the minimum setting you will need a Ø 2.5 x 45 screwdriver.  
1. Your product is correctly installed.  
2. You are familiar with its normal operation.  
1. Turn off the main electrical supply. WARNING: Shock Hazard Inside.  
2. Ensure all gas valves are turned off.  
3. Remove all trivets and burner heads.  
1. Remove the knob.  
2. Ignite the burner and set the knob to its minimum position.  
3. Rotate the turn down screw (down the hole in the valve spindle).  
Rotate slowly until a minimum regular flame is achieved. (The flame  
will diminish when the screw is turned clockwise and increase when  
turned anti-clockwise).  
4. When the setting is right check regulation by quickly rotating the  
knob from the maximum to the minimum delivery position. The flame  
must not go out.  
If after checking these points you still need assistance, please call  
your Fisher & Paykel retailer who is trained to provide information on  
your product, or if we can be of any further help, please contact our  
Customer Care Centre.  
4. Pull off knobs.  
5. Unscrew the nut securing the flame failure probe of the  
mini-auxiliary burner.  
6. Remove the 2 screws holding each burner (3 on the wok burner).  
7. Partially lift the hob and unplug the electrode on the mini-auxiliary  
burner to allow hob removal. Caution The edge can be sharp.  
NEW ZEALAND  
P. O. Box 58732, Greenmount, Auckland.  
Toll Free  
Fax  
0800 FP CARE (0800 37 2273)  
09 273 0656  
5. Replace the knob.  
Email  
8. Unscrew the orifices and replace them with the correct ones.  
(size numbers are stamped on the side, eg. 70= 0.70mm)  
AUSTRALIA  
P. O. Box 798, Cleveland, QLD 4163.  
9. Reset the venturi position aligning the end  
of the venturi tube with the edge of the slot  
in the bracket below it. Outermost position  
Toll Free  
Tel  
Fax  
1300 650 590  
07 3826 9100  
07 3826 9298  
for LPG, innermost for NG (see figure right).  
Some fine adjustment may be required for  
Email  
NG Venturi Position  
LPG Venturi Position  
local conditions.  
SINGAPORE  
10. To replace the CG901M hob, repeat steps 1-7 in reverse.  
150Ubi Avenue 4, 02-00, Sunlight Building, Singapore 408825  
Tel  
Fax  
+65 5470100  
+65 5470123  
11. Reset the minimum setting (see next column).  
Email  
The label supplied with the orifices should  
be placed over the existing gas type label  
to indicate the change.  

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