Electro Voice 250 User Manual

Nexus  
1250 /1252  
High Performance SCADA Monitor  
Installation & Operation Manual  
Version 1.25  
November 13, 2006  
Doc # E107706 V1.25  
Electro Industries/GaugeTech  
1800 Shames Drive  
Westbury, New York 11590  
Tel: 516-334-0870 Fax: 516-338-4741  
[email protected] www.electroind.com  
“The Leader in Web Accessed Power Monitoring and Control”  
Nexus 1250/1252  
Installation and Operation Manual  
Revision 1.25  
Published by:  
Electro Industries/GaugeTech  
1800 Shames Drive  
Westbury, NY 11590  
All rights reserved. No part of this  
publication may be reproduced or  
transmitted in any form or by any  
means, electronic or mechanical,  
including photocopying, recording,  
or information storage or retrieval  
systems or any future forms of  
duplication, for any purpose other  
than the purchaser’s use, without  
the expressed written permission of  
Electro Industries/GaugeTech.  
© 2006  
Electro Industries/GaugeTech  
Printed in the United States of  
America.  
Electro Industries/GaugeTech Doc # E107706 V1.25  
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Customer Service and Support  
Customer support is available 9:00 am to 4:30 pm, eastern standard time, Monday through Friday.  
Please have the model, serial number and a detailed problem description available. If the problem  
concerns a particular reading, please have all meter readings available. When returning any merchandise  
to EIG, a return materials authorization number is required. For customer or technical assistance, repair  
or calibration, phone 516-334-0870 or fax 516-338-4741.  
Product Warranty  
Electro Industries/GaugeTech warrants all products to be free from defects in material and workmanship  
for a period of four years from the date of shipment. During the warranty period, we will, at our option,  
either repair or replace any product that proves to be defective.  
To exercise this warranty, fax or call our customer-support department. You will receive prompt  
assistance and return instructions. Send the instrument, transportation prepaid, to EIG at 1800 Shames  
Drive, Westbury, NY 11590. Repairs will be made and the instrument will be returned.  
Limitation of Warranty  
This warranty does not apply to defects resulting from unauthorized modification, misuse, or use for any  
reason other than electrical power monitoring. Nexus 1250/1252 is not a user-serviceable product.  
OUR PRODUCTS ARE NOT TO BE USED FOR PRIMARY OVER-CURRENT PROTECTION. ANY  
PROTECTION FEATURE IN OUR PRODUCTS IS TO BE USED FOR ALARM OR SECONDARY  
PROTECTION ONLY.  
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED,  
INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A  
PARTICULAR PURPOSE. ELECTRO INDUSTRIES/GAUGETECH SHALL NOT BE LIABLE FOR  
ANY INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM ANY AUTHO-  
RIZED OR UNAUTHORIZED USE OF ANY ELECTRO INDUSTRIES/GAUGETECH PRODUCT.  
LIABILITY SHALL BE LIMITED TO THE ORIGINAL COST OF THE PRODUCT SOLD.  
Statement of Calibration  
Our instruments are inspected and tested in accordance with specifications published by Electro  
Industries/GaugeTech. The accuracy and a calibration of our instruments are traceable to the National  
Institute of Standards and Technology through equipment that is calibrated at planned intervals by  
comparison to certified standards.  
Disclaimer  
The information presented in this publication has been carefully checked for reliability; however, no  
responsibility is assumed for inaccuracies. The information contained in this document is subject to  
change without notice.  
This symbol indicates that the operator must refer to an explanation in the operating  
instructions. Please see Chapter 3, Hardware Installation, for important safety  
information regarding installation and hookup of the Nexus 1250/1252 Meter.  
Electro Industries/GaugeTech Doc # E107706 V1.25  
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About Electro Industries/GaugeTech  
Electro Industries/GaugeTech was founded in 1973 by Dr. Samuel Kagan. Dr. Kagan’s first innovation,  
an affordable, easy-to-use AC power meter, revolutionized the power-monitoring field. In the 1980s Dr.  
Kagan and his team at EIG developed a digital multifunction monitor capable of measuring every aspect  
of power.  
EIG further transformed AC power metering and power distribution with the Futura+ device, which  
supplies all the functionality of a fault recorder, an event recorder and a data logger in one single meter.  
Today, with the Nexus 1250/1252,1262/1272 and the Shark, EIG is a leader in the development and  
production of power monitoring products. All EIG products are designed, manufactured, tested and  
calibrated at our facility in Westbury, New York.  
Applications:  
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Multifunction power monitoring  
Single and multifunction power monitoring  
Power quality monitoring  
On board data logging for trending power usage and quality  
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Disturbance analysis  
Futura+ Series Products:  
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Power quality monitoring  
High-accuracy AC metering  
On board data logging  
On board fault and voltage recording  
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DM Series Products:  
Q
Three-phase multifunction monitoring  
Wattage, VAR and amperage  
Modbus, Modbus Plus, DNP 3.0 and Ethernet protocols  
Analog retransmit signals (0–1 and 4–20mA)  
Q
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Single-Function Meters:  
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AC voltage and amperage  
DC voltage and amperage  
AC wattage  
Single-phase monitoring with maximum and minimum demands  
Transducer readouts  
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Portable Analyzers:  
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Power quality analysis  
Energy analysis  
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Electro Industries/GaugeTech Doc # E107706 V1.25  
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Electro Industries/GaugeTech Doc # E107706 V1.25  
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Table of Contents  
Chapter 1: Three-Phase Power Measurement  
1.1: Three-Phase System Configurations . . . . . . . . . . . . . . . . . . . . . 1-1  
1.1.1: Wye Connnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1  
1.1.2: Delta Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3  
1.1.3: Blondell’s Theorem and Three Phase Measurement . . . . . . . . . . . . . 1-4  
1.2: Power, Energy and Demand . . . . . . . . . . . . . . . . . . . . . . . . 1-6  
1.3: Reactive Energy and Power Factor . . . . . . . . . . . . . . . . . . . . . 1-8  
1.4: Harmonic Distortion . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10  
1.5: Power Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13  
Chapter 2: Nexus Overview  
2.1: The Nexus System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1  
2.2: DNP V3.00 Level 1 and Level 2 . . . . . . . . . . . . . . . . . . . . . . 2-2  
2.3: Flicker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2  
2.4: INP2 Internal Modem with Dial-In/Dial-Out Option . . . . . . . . . . . . . . 2-3  
2.4.1: Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3  
2.4.2: Dial-In Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3  
2.4.3: Dial-Out Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3  
2.5: Total Web Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4  
2.5.1: Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4  
2.5.2: Hardware Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4  
2.6: Measurements and Calculations . . . . . . . . . . . . . . . . . . . . . . . 2-6  
2.7: Demand Integrators . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10  
2.8: Nexus External I/O Modules (Optional) . . . . . . . . . . . . . . . . . . . 2-12  
2.9: Nexus 1250/1252 Meter Specifications . . . . . . . . . . . . . . . . . . . 2-13  
2.10: Nexus P40N, P41N, P43N External Display Specifications . . . . . . . . . . 2-14  
2.11: Nexus P60N Touch Screen Display Specifications . . . . . . . . . . . . . . 2-14  
Chapter 3: Hardware Installation  
3.1: Mounting the Nexus 1259/1252 Meter . . . . . . . . . . . . . . . . . . . . 3-1  
3.2: Mounting the Nexus P40N, P41N, P43N External Displays . . . . . . . . . . . 3-3  
3.3: Mounting the Nexus P60N Touch Screen External Display . . . . . . . . . . . 3-4  
3.4: Mounting the Nexus External I/O Modules . . . . . . . . . . . . . . . . . . 3-6  
Chapter 4: Electrical Installation  
4.1: Wiring the Monitored Inputs and Voltages . . . . . . . . . . . . . . . . . . 4-1  
4.2: Fusing the Voltage Connections . . . . . . . . . . . . . . . . . . . . . . . 4-1  
4.3: Wiring the Monitored Inputs -VRef . . . . . . . . . . . . . . . . . . . . . 4-1  
4.4: Wiring the Monitored Inputs - VAux . . . . . . . . . . . . . . . . . . . . . 4-1  
4.5: Wiring the Monitored Inputs - Currents . . . . . . . . . . . . . . . . . . . 4-1  
4.6: Isolating a CT Connection Reversal . . . . . . . . . . . . . . . . . . . . . 4-2  
4.7: Instrument Power Connections . . . . . . . . . . . . . . . . . . . . . . . 4-2  
4.8: Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3  
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Chapter 5: Communication Wiring  
5.1: Communication Overview . . . . . . . . . . . . . . . . . . . . . . . . . 5-1  
5.2: RS-232 Connection-Nexus Meter to a Computer . . . . . . . . . . . . . . . 5-5  
5.3: RS-485 Wiring Fundamentals (with RT Explanation) . . . . . . . . . . . . . . 5-5  
5.4: RS-485 Connection- Nexus Meter to a Computer or PLC . . . . . . . . . . . . 5-8  
5.5: RJ-11 (Telephone Line) Connection- Nexus with Internal Modem Option to PC . . 5-8  
5.6: RJ-45 Connection- Nexus with Internal Network Option to multiple PC’s . . . . . 5-8  
5.7: RS-485 Connection- Nexus to an RS-485 Master (Unicom or Modem Manager) . . 5-9  
5.7.1: Using the Unicom 2500 . . . . . . . . . . . . . . . . . . . . . . . . . 5-9  
5.8: RS-485 Connectiion- Nexus Meter to P40N, P41N, P43N External Display . . . 5-11  
5.9: RS-485 Connectiion- Nexus Meter to P60N External Display . . . . . . . . . 5-12  
5.10: Communication Ports on the Nexus I/O Modules . . . . . . . . . . . . . . 5-13  
5.11: RS-485 Connection—Nexus Meter to Nexus I/O Modules . . . . . . . . . . 5-14  
5.12: Steps to Determine Power Needed . . . . . . . . . . . . . . . . . . . . . 5-15  
5.13: I/O Modules’ Factory Settings and VA Ratings . . . . . . . . . . . . . . . 5-15  
5.14: Linking Multiple Nexus Devices in Series . . . . . . . . . . . . . . . . . 5-16  
5.15: Networking Groups of Nexus Meters . . . . . . . . . . . . . . . . . . . 5-17  
5.16: Remote Communication Overview . . . . . . . . . . . . . . . . . . . . 5-18  
5.17: Remote Communication- RS-232 . . . . . . . . . . . . . . . . . . . . . 5-21  
5.18: Remote Communication- RS-485 . . . . . . . . . . . . . . . . . . . . . 5-21  
5.19: Programming Modems for Remote Communication . . . . . . . . . . . . . 5-22  
5.20: Selected Modem Strings . . . . . . . . . . . . . . . . . . . . . . . . . 5-23  
5.21: High Speed Inputs Connection . . . . . . . . . . . . . . . . . . . . . . 5-23  
5.22: Five Modes of Time Synchronization . . . . . . . . . . . . . . . . . . . 5-24  
5.23: IRIG-B Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25  
Chapter 6: Using the Nexus External Displays  
6.1: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1  
6.2: Nexus P40N, P41N, P43N LED External Display . . . . . . . . . . . . . . . 6-1  
6.2.1: Connect Multiple Displays . . . . . . . . . . . . . . . . . . . . . . . . 6-2  
6.2.2: Nexus P40N Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2  
6.3: Dynamic Readings Mode . . . . . . . . . . . . . . . . . . . . . . . . . 6-3  
6.4: Navigational Map of Dynamic Readings Mode . . . . . . . . . . . . . . . . 6-5  
6.5: Nexus Information Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6  
6.6: Navigational Map of Nexus Information Mode . . . . . . . . . . . . . . . . 6-7  
6.7: Display Features Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8  
6.8: Navigational Map of Display Features Mode . . . . . . . . . . . . . . . . . 6-9  
6.9: Nexus P60N Touch Screen External Display . . . . . . . . . . . . . . . . . 6-10  
6.10: Navigational Map for P60N Touch Screen External Display . . . . . . . . . 6-18  
Chapter 7: Transformer Loss Compensation  
7.1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1  
7.2: Nexus 1250/1252 Transformer Loss Compensation . . . . . . . . . . . . . . 7-3  
7.2.1: Loss Compensation in Three Element Installations . . . . . . . . . . . . . . 7-4  
7.2.1.1: Three Element Loss Compensation Worksheet . . . . . . . . . . . . . . . 7-5  
Chapter 8: Nexus Time-of-Use  
8.1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1  
8.2: The Nexus TOU Calendar . . . . . . . . . . . . . . . . . . . . . . . . . 8-1  
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8.3: TOU Prior Season and Month . . . . . . . . . . . . . . . . . . . . . . . 8-2  
8.4: Updating, Retrieving and Replacing TOU Calendars . . . . . . . . . . . . . . 8-2  
8.5: Daylight Savings and Demand . . . . . . . . . . . . . . . . . . . . . . . 8-2  
Chapter 9: Nexus External I/O Modules  
9.1: Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1  
9.1.1: Port Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2  
9.2: Installing Nexus External I/O Modules . . . . . . . . . . . . . . . . . . . 9-3  
9.2.1: Power Source for I/O Modules . . . . . . . . . . . . . . . . . . . . . . 9-4  
9.3: Using PSIO with Multiple I/O Modules . . . . . . . . . . . . . . . . . . . 9-5  
9.3.1: Steps for Attaching Multiple I/O Modules . . . . . . . . . . . . . . . . . 9-5  
9.4: Factory Settings and Reset Button . . . . . . . . . . . . . . . . . . . . . 9-6  
9.5: Analog Transducer Signal Output Modules . . . . . . . . . . . . . . . . . . 9-7  
9.5.1: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7  
9.5.2: Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8  
9.6: Analog Input Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9  
9.6.1: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9  
9.6.2: Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10  
9.7: Digital Dry Contact Relay Output (Form C) Module . . . . . . . . . . . . . 9-11  
9.7.1: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11  
9.7.2: Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12  
9.7.3: Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12  
9.8: Digital Solid State Pulse Output (KYZ) Module . . . . . . . . . . . . . . . 9-13  
9.8.1: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13  
9.8.2: Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14  
9.8.3: Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14  
9.9: Digital Status Input Module . . . . . . . . . . . . . . . . . . . . . . . . 9-15  
9.9.1: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15  
9.9.2: Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15  
9.9.3: Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16  
9.10: Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16  
Chapter 10: Nexus Monitor with INP2 - Internal Modem Option  
10.1: Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1  
10.2: Hardware Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2  
10.3: Dial-In Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2  
10.4: Dial-Out Function . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2  
Chapter 11: Nexus Monitor with Internal Network Option  
11.1: Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1  
11.2: Hardware Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3  
Chapter 12: Flicker  
12.1: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1  
12.2: Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1  
12.3: Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3  
12.4: Software - User Interface . . . . . . . . . . . . . . . . . . . . . . . . 12-4  
12.5: Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7  
12.6: Polling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7  
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12.7: Log Viewer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7  
12.8: Performance Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8  
Appendix A: Transformer Loss Compensation Excel Spreadsheet with Examples  
A.1: Calculating Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1  
A.2: Excel Spreadsheet with Example Numbers . . . . . . . . . . . . . . . . . A-1  
Glossary of Terms  
Electro Industries/GaugeTech Doc #: E107706 V1.25  
VIII  
Chapter 1  
Three-Phase Power Measurement  
This introduction to three-phase power and power measurement is intended to provide only a brief  
overview of the subject. The professional meter engineer or meter technician should refer to more  
advanced documents such as the EEI Handbook for Electricity Metering and the application standards  
for more in-depth and technical coverage of the subject.  
1.1: Three-Phase System Configurations  
Three-phase power is most commonly used in situations where large amounts of power will be used  
because it is a more effective way to transmit the power and because it provides a smoother delivery  
of power to the end load. There are two commonly used connections for three-phase power, a wye  
connection or a delta connection. Each connection has several different manifestations in actual use.  
When attempting to determine the type of connection in use, it is a good practice to follow the  
circuit back to the transformer that is serving the circuit. It is often not possible to conclusively  
determine the correct circuit connection simply by counting the wires in the service or checking  
voltages. Checking the transformer connection will provide conclusive evidence of the circuit  
connection and the relationships between the phase voltages and ground.  
1.1.1: Wye Connection  
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The wye connection is so called because when you look at the phase relationships and the winding  
relationships between the phases it looks like a wye (Y). Figure 1.1 depicts the winding relationships  
for a wye-connected service. In a wye service the neutral (or center point of the wye) is typically  
grounded. This leads to common voltages of 208/120 and 480/277 (where the first number represents  
the phase-to-phase voltage and the second number represents the phase-to-ground voltage).  
Phase B  
Phase C  
Phase A  
Figure 1.1: Three-Phase Wye Winding  
o
Q
The three voltages are separated by 120 electrically. Under balanced load conditions with unity  
o
power factor the currents are also separated by 120 . However, unbalanced loads and other  
o
conditions can cause the currents to depart from the ideal 120 separation.  
Electro Industries/GaugeTech Doc # E107706 V1.25  
1-1  
Three-phase voltages and currents are usually represented with a phasor diagram. A phasor diagram  
for the typical connected voltages and currents is shown in Figure 1.2.  
Fig 1.2: Phasor Diagram Showing Three-phase Voltages and Currents  
o
Q
The phasor diagram shows the 120 angular separation between the phase voltages. The phase-to-  
phase voltage in a balanced three-phase wye system is 1.732 times the phase-to-neutral voltage. The  
center point of the wye is tied together and is typically grounded. Table 1.1 shows the common  
voltages used in the United States for wye-connected systems.  
Phase-to-Ground Voltage  
120 volts  
Phase-to-Phase Voltage  
208 volts  
277 volts  
480 volts  
2,400 volts  
4,160 volts  
7,200 volts  
12,470 volts  
13,200 volts  
7,620 volts  
Table 1.1: Common Phase Voltages on Wye Services  
Q
Usually a wye-connected service will have four wires; three wires for the phases and one for the  
neutral. The three-phase wires connect to the three phases (as shown in Figure 1.1). The neutral wire  
is typically tied to the ground or center point of the wye (refer to Figure 1.1).  
In many industrial applications the facility will be fed with a four-wire wye service but only three  
wires will be run to individual loads. The load is then often referred to as a delta-connected load but  
the service to the facility is still a wye service; it contains four wires if you trace the circuit back  
to its source (usually a transformer). In this type of connection the phase to ground voltage will be  
the phase-to-ground voltage indicated in Table 1, even though a neutral or ground wire is not  
physically present at the load. The transformer is the best place to determine the circuit connection  
type because this is a location where the voltage reference to ground can be conclusively identified.  
Electro Industries/GaugeTech Doc # E107706 V1.25  
1-2  
1.1.2: Delta Connection  
Q
Delta connected services may be fed with either three wires or four wires. In a three-phase delta  
service the load windings are connected from phase-to-phase rather than from phase-to-ground.  
Figure 1.3 shows the physical load connections for a delta service.  
Phase C  
Phase A  
Phase B  
Figure 1.3: Three-Phase Delta Winding Relationship  
In this example of a delta service, three wires will transmit the power to the load. In a true delta  
service, the phase-to-ground voltage will usually not be balanced because the ground is not at the  
center of the delta.  
Figure 1.4 shows the phasor relationships between voltage and current on a three-phase delta circuit.  
In many delta services, one corner of the delta is grounded. This means the phase to ground voltage  
will be zero for one phase and will be full phase-to-phase voltage for the other two phases. This is  
done for protective purposes.  
Vca  
Ic  
Vbc  
Ia  
Ib  
Vab  
Figure 1.4: Phasor Diagram, Three-Phase Voltages and Currents Delta Connected.  
Q
Another common delta connection is the four-wire, grounded delta used for lighting loads. In this  
connection the center point of one winding is grounded. On a 120/240 volt, four-wire, grounded  
delta service the phase-to-ground voltage would be 120 volts on two phases and 208 volts on the  
third phase. Figure 1.5 shows the phasor diagram for the voltages in a three-phase, four-wire delta  
system.  
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Fig 1.5: Phasor Diagram Showing Three-phase, Four-wire Delta Connected System  
1.1.3: Blondell’s Theorem and Three Phase Measurement  
In 1893 an engineer and mathematician named Andre E. Blondell set forth the first scientific basis  
for poly phase metering. His theorem states:  
Q
If energy is supplied to any system of conductors through N wires, the total power in the system is  
given by the algebraic sum of the readings of N wattmeters so arranged that each of the N wires  
contains one current coil, the corresponding potential coil being connected between that wire and  
some common point. If this common point is on one of the N wires, the measurement may be made  
by the use of N-1 wattmeters.  
The theorem may be stated more simply, in modern language:  
Q
In a system of N conductors, N-1 meter elements will measure the power or energy taken provided  
that all the potential coils have a common tie to the conductor in which there is no current coil.  
Q
Three-phase power measurement is accomplished by measuring the three individual phases and  
adding them together to obtain the total three phase value. In older analog meters, this  
measurement was accomplished using up to three separate elements. Each element combined the  
single-phase voltage and current to produce a torque on the meter disk. All three elements were  
arranged around the disk so that the disk was subjected to the combined torque of the three elements.  
As a result the disk would turn at a higher speed and register power supplied by each of the three  
wires.  
Q
According to Blondell's Theorem, it was possible to reduce the number of elements under certain  
conditions. For example, a three-phase, three-wire delta system could be correctly measured with  
two elements (two potential coils and two current coils) if the potential coils were connected  
between the three phases with one phase in common.  
In a three-phase, four-wire wye system it is necessary to use three elements. Three voltage coils are  
connected between the three phases and the common neutral conductor. A current coil is required in  
each of the three phases.  
Q
In modern digital meters, Blondell's Theorem is still applied to obtain proper metering. The  
difference in modern meters is that the digital meter measures each phase voltage and current and  
calculates the single-phase power for each phase. The meter then sums the three phase powers to a  
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single three-phase reading.  
Some digital meters calculate the individual phase power values one phase at a time. This means the  
meter samples the voltage and current on one phase and calculates a power value. Then it samples the  
second phase and calculates the power for the second phase. Finally, it samples the third phase and  
calculates that phase power. After sampling all three phases, the meter combines the three readings to  
create the equivalent three-phase power value. Using mathematical averaging techniques, this method  
can derive a quite accurate measurement of three-phase power.  
More advanced meters actually sample all three phases of voltage and current simultaneously and  
calculate the individual phase and three-phase power values. The advantage of simultaneous sampling  
is the reduction of error introduced due to the difference in time when the samples were taken.  
C
Phase B  
Phase C  
B
Node “n”  
A
Phase A  
N
Figure 1.6:  
Three-Phase Wye Load illustrating Kirchhoff’s Law  
and Blondell’s Theorem  
Blondell's Theorem is a derivation that results from Kirchhoff's Law. Kirchhoff's Law states that the  
sum of the currents into a node is zero. Another way of stating the same thing is that the current into a  
node (connection point) must equal the current out of the node. The law can be applied to measuring  
three-phase loads. Figure 1.6 shows a typical connection of a three-phase load applied to a three-  
phase, four-wire service. Krichhoff's Laws hold that the sum of currents A, B, C and N must equal zero  
or that the sum of currents into Node "n" must equal zero.  
If we measure the currents in wires A, B and C, we then know the current in wire N by Kirchhoff's  
Law and it is not necessary to measure it. This fact leads us to the conclusion of Blondell's Theorem  
that we only need to measure the power in three of the four wires if they are connected by a common  
node. In the circuit of Figure 1.6 we must measure the power flow in three wires. This will require  
three voltage coils and three current coils (a three element meter). Similar figures and conclusions  
could be reached for other circuit configurations involving delta-connected loads.  
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1.2: Power, Energy and Demand  
Q
It is quite common to exchange power, energy and demand without differentiating between the  
three. Because this practice can lead to confusion, the differences between these three  
measurements will be discussed.  
Q
Power is an instantaneous reading. The power reading provided by a meter is the present flow of  
watts. Power is measured immediately just like current. In many digital meters, the power value is  
actually measured and calculated over a one second interval because it takes some amount of time to  
calculate the RMS values of voltage and current. But this time interval is kept small to preserve the  
instantaneous nature of power.  
Q
Energy is always based on some time increment; it is the integration of power over a defined time  
increment. Energy is an important value because almost all electric bills are based, in part, on the  
amount of energy used.  
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Typically, electrical energy is measured in units of kilowatt-hours (kWh). A kilowatt-hour  
represents a constant load of one thousand watts (one kilowatt) for one hour. Stated another way, if  
the power delivered (instantaneous watts) is measured as 1,000 watts and the load was served for a  
one hour time interval then the load would have absorbed one kilowatt-hour of energy. A different  
load may have a constant power requirement of 4,000 watts. If the load were served for one hour it  
would absorb four kWh. If the load were served for 15 minutes it would absorb ¼ of that total or  
one kWh.  
Q
Figure 1.7 shows a graph of power and the resulting energy that would be transmitted as a result of  
the illustrated power values. For this illustration, it is assumed that the power level is held constant  
for each minute when a measurement is taken. Each bar in the graph will represent the power load  
for the one-minute increment of time. In real life the power value moves almost constantly.  
Q
The data from Figure 1.7 is reproduced in Table 2 to illustrate the calculation of energy. Since the  
time increment of the measurement is one minute and since we specified that the load is constant  
over that minute, we can convert the power reading to an equivalent consumed energy reading by  
multiplying the power reading times 1/60 (converting the time base from minutes to hours).  
Kilowatts  
100  
80  
60  
40  
20  
Time (minutes) Æ  
Figure 1.7: Power Use Over Time  
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Time Interval  
(Minute)  
Accumulated  
Energy (kWh)  
Power (kW)  
Energy (kWh)  
1
2
30  
50  
40  
55  
60  
60  
70  
70  
60  
70  
80  
50  
50  
70  
80  
0.50  
0.83  
0.67  
0.92  
1.00  
1.00  
1.17  
1.17  
1.00  
1.17  
1.33  
0.83  
0.83  
1.17  
1.33  
0.50  
1.33  
3
2.00  
4
2.92  
5
3.92  
6
4.92  
7
6.09  
8
7.26  
9
8.26  
10  
11  
12  
13  
14  
15  
9.43  
10.76  
12.42  
12.42  
13.59  
14.92  
Table 1.2: Power and Energy Relationship Over Time  
As in Table 1.2, the accumulated energy for the power load profile of Figure 1.7 is 14.92 kWh.  
Q
Demand is also a time-based value. The demand is the average rate of energy use over time. The  
actual label for demand is kilowatt-hours/hour but this is normally reduced to kilowatts. This makes  
it easy to confuse demand with power. But demand is not an instantaneous value. To calculate  
demand it is necessary to accumulate the energy readings (as illustrated in Figure 1.7) and adjust the  
energy reading to an hourly value that constitutes the demand.  
In the example, the accumulated energy is 14.92 kWh. But this measurement was made over a  
15-minute interval. To convert the reading to a demand value, it must be normalized to a 60-minute  
interval. If the pattern were repeated for an additional three 15-minute intervals the total energy  
would be four times the measured value or 59.68 kWh. The same process is applied to calculate the  
15-minute demand value. The demand value associated with the example load is 59.68 kWh/hr or  
59.68 kWd. Note that the peak instantaneous value of power is 80 kW, significantly more than the  
demand value.  
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Q
Figure 1.8 shows another example of energy and demand. In this case, each bar represents the  
energy consumed in a 15-minute interval. The energy use in each interval typically falls between 50  
and 70 kWh. However, during two intervals the energy rises sharply and peaks at 100 kWh in  
interval number 7. This peak of usage will result in setting a high demand reading. For each interval  
shown the demand value would be four times the indicated energy reading. So interval 1 would have  
an associated demand of 240 kWh/hr. Interval 7 will have a demand value of 400 kWh/hr. In the  
data shown, this is the peak demand value and would be the number that would set the demand  
charge on the utility bill.  
Kilowatt-hours  
100  
80  
60  
40  
20  
Intervals Æ  
Figure 1.8: Energy Use and Demand  
Q
As can be seen from this example, it is important to recognize the relationships between power,  
energy and demand in order to control loads effectively or to monitor use correctly.  
1.3: Reactive Energy and Power Factor  
Q
The real power and energy measurements discussed in the previous section relate to the quantities  
that are most used in electrical systems. But it is often not sufficient to only measure real power and  
energy. Reactive power is a critical component of the total power picture because almost all real-life  
applications have an impact on reactive power. Reactive power and power factor concepts relate to  
both load and generation applications. However, this discussion will be limited to analysis of  
reactive power and power factor as they relate to loads. To simplify the discussion, generation will  
not be considered.  
Q
Real power (and energy) is the component of power that is the combination of the voltage and the  
value of corresponding current that is directly in phase with the voltage. However, in actual practice  
the total current is almost never in phase with the voltage. Since the current is not in phase with the  
voltage, it is necessary to consider both the inphase component and the component that is at  
o
quadrature (angularly rotated 90 or perpendicular) to the voltage. Figure 1.9 shows a single-phase  
voltage and current and breaks the current into its in-phase and quadrature components.  
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IR  
V
Angle θ  
IX  
I
Figure 1.9: Voltage and Complex  
Q
The voltage (V) and the total current (I) can be combined to calculate the apparent power or VA.  
The voltage and the in-phase current (IR) are combined to produce the real power or watts. The volt-  
age and the quadrature current (IX) are combined to calculate the reactive power.  
The quadrature current may be lagging the voltage (as shown in Figure 1.9) or it may lead the  
voltage. When the quadrature current lags the voltage the load is requiring both real power (watts)  
and reactive power (VARs). When the quadrature current leads the voltage the load is requiring real  
power (watts) but is delivering reactive power (VARs) back into the system; that is VARs are  
flowing in the opposite direction of the real power flow.  
Q
Reactive power (VARs) is required in all power systems. Any equipment that uses magnetization to  
operate requires VARs. Usually the magnitude of VARs is relatively low compared to the real power  
quantities. Utilities have an interest in maintaining VAR requirements at the customer to a low value  
in order to maximize the return on plant invested to deliver energy. When lines are carrying VARs,  
they cannot carry as many watts. So keeping the VAR content low allows a line to carry its full  
capacity of watts. In order to encourage customers to keep VAR requirements low, most utilities  
impose a penalty if the VAR content of the load rises above a specified value.  
A common method of measuring reactive power requirements is power factor. Power factor can be  
defined in two different ways. The more common method of calculating power factor is the ratio of  
the real power to the apparent power. This relationship is expressed in the following formula:  
Total PF = real power / apparent power = watts/VA  
This formula calculates a power factor quantity known as Total Power Factor. It is called Total PF  
because it is based on the ratios of the power delivered. The delivered power quantities will include  
the impacts of any existing harmonic content. If the voltage or current includes high levels of  
harmonic distortion the power values will be affected. By calculating power factor from the power  
values, the power factor will include the impact of harmonic distortion. In many cases this is the  
preferred method of calculation because the entire impact of the actual voltage and current are  
included.  
A second type of power factor is Displacement Power Factor. Displacement PF is based on the  
angular relationship between the voltage and current. Displacement power factor does not consider  
the magnitudes of voltage, current or power. It is solely based on the phase angle differences. As a  
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result, it does not include the impact of harmonic distortion. Displacement power factor is calculated  
using the following equation:  
Displacement PF = cos θ, where θ is the angle between the voltage and the current (see Fig. 1.9).  
In applications where the voltage and current are not distorted, the Total Power Factor will equal the  
Displacement Power Factor. But if harmonic distortion is present, the two power factors will not be  
equal.  
1.4: Harmonic Distortion  
Q
Harmonic distortion is primarily the result of high concentrations of non-linear loads. Devices such  
as computer power supplies, variable speed drives and fluorescent light ballasts make current  
demands that do not match the sinusoidal waveform of AC electricity. As a result, the current  
waveform feeding these loads is periodic but not sinusoidal. Figure 1.10 shows a normal, sinusoidal  
current waveform. This example has no distortion.  
A Phase Current  
1500  
1000  
500  
0
1
33  
65  
-500  
-1000  
-1500  
Figure 1.10: Nondistorted Current Waveform  
Q
Figure 1.11 shows a current waveform with a slight amount of harmonic distortion. The waveform is  
still periodic and is fluctuating at the normal 60 Hz frequency. However, the waveform is not a  
smooth sinusoidal form as seen in Figure 1.10.  
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Total A Phase Current with Harmonics  
1500  
1000  
500  
0
1
33  
65  
-500  
-1000  
-1500  
Figure 1.11: Distorted Current Wave  
Q
The distortion observed in Figure 1.11 can be modeled as the sum of several sinusoidal waveforms  
of frequencies that are multiples of the fundamental 60 Hz frequency. This modeling is performed  
by mathematically disassembling the distorted waveform into a collection of higher frequency  
waveforms. These higher frequency waveforms are referred to as harmonics. Figure 1.12 shows the  
content of the harmonic frequencies that make up the distortion portion of the waveform in Figure  
1.11.  
Expanded Harmonic Currents  
250  
200  
150  
100  
50  
0
-50  
-100  
-150  
-200  
-250  
2 Harmonic Current  
7 Harmonic Current  
3 Harmonic Current  
ACurrent Total Hrm  
5 Harmonic Current  
Figure 1.12: Waveforms of the Harmonics  
The waveforms shown in Figure 1.12 are not smoothed but do provide an indication of the impact of  
combining multiple harmonic frequencies together.  
When harmonics are present it is important to remember that these quantities are operating at higher  
frequencies. Therefore, they do not always respond in the same manner as 60 Hz values.  
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Q
Inductive and capacitive impedance are present in all power systems. We are accustomed to thinking  
about these impedances as they perform at 60 Hz. However, these impedances are subject to  
frequency variation.  
XL = jωL and  
XC = 1/jωC  
th  
At 60 Hz, ω = 377; but at 300 Hz (5 harmonic) ω = 1,885. As frequency changes impedance  
changes and system impedance characteristics that are normal at 60 Hz may behave entirely  
different in presence of higher order harmonic waveforms.  
Traditionally, the most common harmonics have been the low order, odd frequencies, such as the  
rd th th  
th  
3 , 5 , 7 , and 9 . However newer, new-linear loads are introducing significant quantities of  
higher order harmonics.  
Q
Since much voltage monitoring and almost all current monitoring is performed using instrument  
transformers, the higher order harmonics are often not visible. Instrument transformers are designed  
to pass 60 Hz quantities with high accuracy. These devices, when designed for accuracy at low  
frequency, do not pass high frequencies with high accuracy; at frequencies above about 1200 Hz  
they pass almost no information. So when instrument transformers are used, they effectively filter  
out higher frequency harmonic distortion making it impossible to see.  
Q
However, when monitors can be connected directly to the measured circuit (such as direct  
connection to 480 volt bus) the user may often see higher order harmonic distortion. An important  
rule in any harmonics study is to evaluate the type of equipment and connections before drawing a  
conclusion. Not being able to see harmonic distortion is not the same as not having harmonic  
distortion.  
Q
It is common in advanced meters to perform a function commonly referred to as waveform capture.  
Waveform capture is the ability of a meter to capture a present picture of the voltage or current  
waveform for viewing and harmonic analysis. Typically a waveform capture will be one or two  
cycles in duration and can be viewed as the actual waveform, as a spectral view of the harmonic  
content, or a tabular view showing the magnitude and phase shift of each harmonic value. Data  
collected with waveform capture is typically not saved to memory. Waveform capture is a real-time  
data collection event.  
Waveform capture should not be confused with waveform recording that is used to record multiple  
cycles of all voltage and current waveforms in response to a transient condition.  
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1.5: Power Quality  
Q
Power quality can mean several different things. The terms "power quality" and "power quality  
problem" have been applied to all types of conditions. A simple definition of "power quality  
problem" is any voltage, current or frequency deviation that results in mis-operation or failure of  
customer equipment or systems. The causes of power quality problems vary widely and may  
originate in the customer equipment, in an adjacent customer facility or with the utility.  
In his book Power Quality Primer, Barry Kennedy provided information on different types of power  
quality problems. Some of that information is summarized in Table 1.3 below.  
Cause  
Disturbance Type  
Source  
Lightning  
Transient voltage disturbance,  
sub-cycle duration  
Electrostatic discharge  
Load switching  
Impulse Transient  
Capacitor switching  
Line/cable switching  
Capacitor switching  
Load switching  
Oscillatory transient  
with decay  
Transient voltage, sub-cycle  
duration  
RMS voltage, multiple cycle  
duration  
Sag / swell  
Remote system faults  
System protection  
RMS voltage, multiple second or Circuit breakers  
Interruptions  
longer duration  
Fuses  
Maintenance  
RMS voltage, steady state,  
multiple second or longer  
duration  
Motor starting  
Load variations  
Load dropping  
Undervoltage /  
Overvoltage  
Intermittent loads  
Motor starting  
Arc furnaces  
RMS voltage, steady state,  
repetitive condition  
Voltage flicker  
Steady state current or voltage, Non-linear loads  
long term duration System resonance  
Harmonic distortion  
Table 1.3: Typical Power Quality Problems and Sources  
Q
It is often assumed that power quality problems originate with the utility. While it is true that may  
power quality problems can originate with the utility system, many problems originate with  
customer equipment. Customer-caused problems may manifest themselves inside the customer  
location or they may be transported by the utility system to another adjacent customer. Often,  
equipment that is sensitive to power quality problems may in fact also be the cause of the problem.  
Q
If a power quality problem is suspected, it is generally wise to consult a power quality professional  
for assistance in defining the cause and possible solutions to the problem.  
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Chapter 2  
Nexus Overview  
2.1: The Nexus System  
Electro Industries’ Nexus 1250/1252 combines high-end revenue metering with sophisticated power  
quality analysis. Its advanced monitoring capabilities provide detailed and precise pictures of any  
metered point within a distribution network. The P60N, P40N, P41N and P43N displays are detailed in  
Chapter 6. Extensive I/O capability is available in conjunction with all metering functions. The optional  
Communicator EXT software allows a user to poll and gather data from multiple Nexus meters installed  
at local or remote locations (see the Communicator EXT User Manual for details). On board mass  
memory enables the Nexus to retrieve and store multiple logs. The Nexus Meter with Internal Modem  
(or Network) Option connects to a PC via standard phone line (or MODBUS/TCP) and a daisy chain of  
Nexus Meters via an RS-485 connection. See Chapters 10 and 11 for details.  
Modem/Ethernet  
Option  
Modem Gateway or  
Ethernet Gateway  
RS-485 Connection  
Computer  
or SCADA  
System  
Expandable I/O Modules  
Nexus  
Display  
Modem/Ethernet  
Option  
RJ-11 or RJ-45  
Connection  
Nexus Meter  
Figure 2.1: The Nexus 1250/1252 System  
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Q
Nexus 1250/1252 Revenue Metering:  
Delivers laboratory-grade 0.04% Watt-hour accuracy in a field-mounted device.  
Autocalibrates when there is a temperature change of more than 10 degrees centigrade.  
Exceeds all ANSI C-12 and IEC 687 specifications.  
Adjusts for transformer and line losses, using user-defined compensation factors.  
Automatically logs time-of-use for up to eight programmable tariff registers.  
Counts pulses and aggregates different loads.  
Q
Nexus 1250/1252 Power Quality Monitoring:  
Records up to 512 samples per cycle on an event.  
Records sub-cycle transients on voltage or current readings.  
Measures and records Harmonics to the 83rd order.  
Offers inputs for neutral-to-ground voltage measurements.  
Synchronizes with IRIG-B clock signal.  
Q
Nexus 1250/1252 Memory, Communication and Control:  
Up to 4 Meg NVRAM.  
4 High Speed Communication Ports.  
Multiple Protocols (see section below on DNP V3.00).  
Built-in RTU functionality.  
Built-in PLC functionality.  
90msec High Speed Updates for Control.  
2.2: DNP V3.00 Level 1 and Level 2  
Nexus 1250 supports DNP V3.00 Level 1.  
Nexus 1252 supports DNP V3.00 Level 2.  
DNP Level 2 Features:  
Up to 136 measurement (64 Binary Inputs, 8 Binary Counters, 64 Analog Inputs) can be mapped  
to DNP Static Points (over 3000) in the customizable DNP Point Map.  
Up to 16 Relays and 8 Resets can be controlled through DNP Level 2.  
Report-by-Exception Processing (DNP Events) Deadbands can be set on a per-point basis.  
Freeze Commands: Freeze, Freeze/No-Ack, Freeze with Time, Freeze with Time/No-Ack.  
Freeze with Time Commands enable the Nexus meter to have internal time-driven Frozen and  
Frozen Event data. When the Nexus meter receives the Time and Interval, the data will be  
created.  
For complete details, download the appropriate DNP User Manual from our website  
www.electroind.com.  
2.3: Flicker  
Nexus 1252 provides Flicker Evaluation in Instantaneous, Short Term and Long Term Forms.  
For a detailed explanation of Flicker, see Chapter 12 of this manual.  
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2.4: INP2 Internal Modem with Dial-In/Dial-Out Option  
2.4.1: Hardware Overview  
Q
The INP2 Option for the Nexus 1250/1252 meter provides a direct connection to a standard tele-  
phone line. No additional hardware is required to establish a communication connection between the  
meter and a remote computer. The RJ-11 Jack is on the face of the meter. A standard telephone RJ-  
11 plug can connect the meter to a standard PSTN (Public Switched Telephone Network).  
Q
The modem operates at up to 56k baud. The modem supports both incoming calls (from a remote  
computer) and automatic dial-out calls when a defined event must be automatically reported.  
With the device configured with the INP2 Option, the meter has dial-in capability and provides  
remote access to other Modbus-based serial devices via the meter’s RS-485 Gateway over your  
phone line. The meter will recognize and respond to a Modbus Address of 1. With any other  
address, the command will pass through the gateway and become a virtual connection between the  
Remote Modbus Master and any Modbus Slave connected to the RS-485 Gateway.  
2.4.2: Dial-In Function  
Q
The modem continuously monitors the telephone line to detect an incoming call. When an incoming  
call is detected, the modem will wait a user-set number of rings and answer the call.  
Q
The modem can be programmed to check for a password on an incoming call. If the correct  
password is not provided the modem will hang up on the incoming call. If several unsuccessful  
incoming call attempts are received in a set time period, the modem will lock out future incoming  
calls for a user-set number of hours.  
Q
When an incoming call is successfully connected, the control of communications is passed to the  
calling software program. The modem will respond to computer commands to download data or  
other actions authorized by the meter passwords.  
Refer to the Communicator EXT Software Manual for instructions on programming the modem.  
2.4.3: Dial-Out Function  
Q
The Dial-Out Function (INP2) is intended to allow the meter to automatically report certain  
conditions without user intervention. The modem is normally polling the meter to determine if any  
abnormal or reportable conditions exist. The modem checks programmed meter conditions and  
programmed events (set in Nexus Communicator) to determine if a call should be placed.  
If any of the monitored events exist, the modem will automatically initiate a call to a specified  
location to make a report or perform some other function. For log full conditions, the meter will  
automatically download the log(s) that are nearing the full state.  
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2.5: Total Web Solutions  
Q
The 10/100BaseT Ethernet Option (INP 100) is a fully customizable web server that uses XML to  
provide access to real time data via Internet Explorer. EIG’s name for this dynamic system is Total  
Web Solutions. The system incorporates a highly programmable network card with built-in memory  
that is installed in the 100BaseT Option meters. Each card can be programmed to perform an  
extensive array of monitoring functions and the system is much faster than the 10BaseT Ethernet  
Option.  
NOTE: Nexus meters with the INP10 Option do not support Total Web Solutions.  
2.5.1: Hardware Overview  
Q
The Nexus 1250/1252 with the 10/100BaseT Ethernet Option (INP 100) has all the components of  
the standard Nexus 1250/1252 PLUS the capability of connection to a network through an Ethernet  
LAN or through the Internet via Modbus TCP, HTTP, SMTP, FTP and/or DHCP.  
Q
The Internal Network Option of the Nexus Meter is an extremely versatile communication tool.  
Adheres to IEEE 802.3 Ethernet standard using TCP/IP.  
Utilizes simple and inexpensive 100BaseT wiring and connections.  
Plugs right into your network using built-in RJ-45 jack.  
Programmable to any IP address, subnet mask and gateway requirements.  
Communicates using the industry standard Modbus/TCP protocol.  
2.5.2: Hardware Connection  
Q
Use Standard RJ-45 10/100BaseT cable to connect with the Nexus. The RJ-45 line is inserted into  
the RJ-45 Port on the face of the Nexus with IMP100 Ethernet Option.  
Q
To make the software connection, use the following steps.  
1. Using Port 1 or Port 4 (RS-485 connection), connect a PC to the meter. An RS-232/RS-485  
Converter may be required (Example: Electro Industries Unicom 2500).  
2. Double click on Communicator EXT Software to open.  
3. Click the Quick Connect or the Connection Manager icon in the icon tool bar. Click the  
Serial Port button. Make sure data matches the meter then click Connect.  
Q
Set the Network Settings using the following steps:  
(Refer to Section 3.6 of the Communicator EXT User Manual for more details).  
1. From the Device Profile screen, double-click on the Communications Ports line, then  
double-click on any of the ports. The Device Profile Communications Settings screen appears.  
e Electro Industries/GaugeTech Doc # E107706 V1.25  
2-4  
2. If you are going to use DHCP, click the Advanced Settings Button:  
Click the tab at the top of the DHCP screen. Click Enable.  
DHCP will automatically enter the IP Address and some or all of the Interface Settings.  
Click OK at the bottom of the screen to return to the Device Profile: Communication Ports  
screen. You may have to manually enter DNS, Email, Gateway Setting and/or a Unique  
Computer Name. Click OK.  
3. If you are NOT using DHCP, in the Network Settings section, enter data provided by your  
systems manager:  
IP Address:  
10.0.0.1  
255.255.255.0 (Example)  
0.0.0.0 (Example)  
NETWORK (Example)  
(Example)  
Subnet Mask:  
Default Gateway:  
Computer Name:  
Q
Q
Enter the Domain Name Server and Computer Name.  
Customize Web Content, if desired. Default Pages with an extensive array of readings comes with  
the meter. The content of the pages can be customized using FTP Client.  
From the Device Profile: Communications Ports screen, click Advanced Settings. Click the FTP  
Client tab on the top of the folder. Using FTP, you can easily replace any file by using the  
SAME FILE NAME as the one you want to replace.  
Q
Enter the Email Server IP Address. The Default Settings store ONE Email Server IP Address for  
administrative purposes or to send an alarm, if there is a problem. An ADDITIONAL 8 can be con-  
figured with FTP Client.  
Q
Q
Update FIRMWARE, if needed, with TFTP protocol (see Appendix C).  
After the above parameters are set, Communicator EXT will connect via the network using a Device  
Address of “1” and the assigned IP Address using the following steps:  
1. Double click on Communicator EXT icon to open.  
2. Click the Connect icon in the icon tool bar. The Connect screen will appear.  
3. Click the Network button at the top of the screen. The screen will change to one requesting the  
following information:  
Device Address:  
Host:  
1
IP Address (per your network administrator).  
Example: 10.0.0.1  
502  
Modbus TCP  
Network Port:  
Protocol:  
4. Click the Connect button at the bottom of the screen. Communicator EXT connects to the  
Nexus with the Host IP Address via the Network.  
e Electro Industries/GaugeTech Doc # E107706 V1.25  
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2.6: Measurements and Calculations  
The Nexus 1250/1252 Meter measures many different power parameters. The following is a list of the  
formulas used to conduct calculations with samples for Wye and Delta services.  
Samples for Wye: v , v , v , i , i , i , i  
an bn cn a b c n  
Samples for Delta: v , v , v , i , i , i  
ab bc ca a b c  
Q
Root Mean Square (RMS) of Phase to Neutral Voltages: n = number of samples  
For Wye: x = an, bn, cn  
n
v2  
x
(
t
)
t=  
1
VRMS  
=
x
n
Q
Root Mean Square (RMS) of Currents: n = number of samples  
For Wye: x=a, b, c, n  
For Delta: x = a, b, c  
n
i2  
x
(
t
)
t=  
1
IRMS  
=
x
n
Q
Root Mean Square (RMS) of Phase to Phase Voltages: n = number of samples  
For Wye: x, y= an, bn or bn, cn or cn, an  
n
2
(v  
vy  
)
x
(
t
)
(
t
)
t=  
1
VRMS  
=
xy  
n
For Delta: xy = ab, bc, ca  
n
v2  
xy  
(
t
)
t=  
1
VRMS  
=
xy  
n
e Electro Industries/GaugeTech Doc # E107706 V1.25  
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Q
Power (Watts) per phase:  
For Wye: x = a, b, c  
n
v
xn(t) ix(t)  
t
=1  
WX =  
n
Q
Q
Q
Apparent Power (VA) per phase:  
For Wye: x = a, b, c  
VAx  
=
V
I
RMSXN  
RMSX  
Reactive Power (VAR) per phase:  
For Wye: x = a, b, c  
VARx  
=
VAx2  
Wattx2  
Power (Watts) Total:  
For Wye:  
WT  
=
Wa  
+
Wb  
+
Wc  
For Delta:  
n
(v  
iA vBC iC )  
AB(t )  
(t )  
(t )  
(t )  
t=  
1
WT =  
n
e Electro Industries/GaugeTech Doc # E107706 V1.25  
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Q
Reactive Power (VAR) Total:  
For Wye:  
VART =VARA +VARB +VARC  
For Delta:  
2
n
v
v
) iA  
AB  
(
t
(
t
)
2
t=  
1
VART (VRMS IRMS ) −  
AB  
A
n
+
2
n
) iC  
BC  
(
t
(
t
)
2
t=  
1
(VRMS IRMS ) −  
BC  
C
n
Q
Apparent Power (VA) Total:  
For Wye:  
VAT =VAA +VAB +VAC  
For Delta:  
VAT  
=
WT2 VART2  
+
Q
Power Factor (PF):  
For Wye: x = A, B, C, T  
For Delta: x = T  
Wattx  
PFx  
=
VAx  
e Electro Industries/GaugeTech Doc # E107706 V1.25  
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Q
Phase Angles:  
1
∠ = cos(PF)  
Q
% Total Harmonic Distortion (%THD):  
For Wye: x = V , V , V , I , I , I  
AN BN CN A B C  
For Delta: x = I , I , I , V , V , V  
A B C AB BC CA  
127  
(RMS )2  
xh  
h=  
2
THD =  
RMSx  
1
Q
K Factor: x = I , I , I  
A B C  
127  
(hRMS )2  
xh  
h=  
1
KFactor =  
127  
(RMS )2  
xh  
h=1  
Q
Watt hour (Wh):  
n
WT  
(
t
)
Wh  
=
3600  
t=  
1
sec/hr  
Q
VAR hour (VARh):  
n
VART  
(
t
)
VARh  
=
3600  
t=  
1
sec/hr  
e Electro Industries/GaugeTech Doc # E107706 V1.25  
2-9  
2.7: Demand Integrators  
Power utilities take into account both energy consumption and peak demand when billing customers.  
Peak demand, expressed in kilowatts (kW), is the highest level of demand recorded during a set period  
of time, called the interval. The Nexus 1250/1252 supports the following most popular conventions for  
averaging demand and peak demand: Thermal Demand, Block Window Demand, Rolling Window  
Demand and Predictive Window Demand. You may program and access all conventions concurrently  
with the Communicator EXT software (see the Communicator EXT User Manual).  
Q
Thermal Demand: Traditional analog watt-hour (Wh) meters use heat-sensitive elements to  
measure temperature rises produced by an increase in current flowing through the meter. A pointer  
moves in proportion to the temperature change, providing a record of demand. The pointer remains  
at peak level until a subsequent increase in demand moves it again, or until it is manually reset. The  
Nexus 1250/1252 mimics traditional meters to provide Thermal Demand readings.  
Each second, as a new power level is computed, a recurrence relation formula is applied. This  
formula recomputes the thermal demand by averaging a small portion of the new power value with a  
large portion of the previous thermal demand value. The proportioning of new to previous is  
programmable, set by an averaging interval. The averaging interval represents a 90% change in  
thermal demand to a step change in power.  
Q
Block (Fixed) Window Demand: This convention records the average (arithmetic mean) demand  
for consecutive time intervals (usually 15 minutes).  
Example: A typical setting of 15 minutes produces an average value every 15 minutes (at 12:00,  
12:15. 12:30. etc.) for power reading over the previous fifteen minute interval (11:45-12:00, 12:00-  
12:15, 12:15-12:30, etc.).  
Q
Rolling (Sliding) Window Demand: Rolling Window Demand functions like multiple overlapping  
Block Window Demands. The programmable settings provided are the number and length of  
demand subintervals. At every subinterval, an average (arithmetic mean) of power readings over the  
subinterval is internally calculated. This new subinterval average is then averaged (arithmetic  
mean), with as many previous subinterval averages as programmed, to produce the Rolling Window  
Demand.  
Example: With settings of 3 five-minute subintervals, subinterval averages are computed every 5  
minutes (12:00, 12:05, 12:15, etc.) for power readings over the previous five-minute interval (11:55-  
12:00, 12:00-12:05, 12:05-12:10, 12:10-12:15, etc.). Further, every 5 minutes, the subinterval aver-  
ages are averaged in groups of 3 (12:00. 12:05, 12:10, 12:15. etc.) to produce a fifteen (5x3) minute  
average every 5 minutes (rolling (sliding) every 5 minutes) (11:55-12:10, 12:00-12:15, etc.).  
Q
Predictive Window Demand: Predictive Window Demand enables the user to forecast average  
demand for future time intervals. The Nexus uses the delta rate of change of a Rolling Window  
Demand interval to predict average demand for an approaching time period. The user can set a relay  
or alarm to signal when the Predictive Window reaches a specific level, thereby avoiding  
unacceptable demand levels. The Nexus 1250/1252 calculates Predictive Window Demand using the  
following formula:  
e Electro Industries/GaugeTech Doc # E107706 V1.25  
2-10  
Example: Using the previous settings of 3 five-minute intervals and a new setting of 120%  
prediction factor, the working of the Predictive Window Demand could be described as follows:  
At 12:10, we have the average of the subintervals from 11:55-12:00, 12:00-12:05 and 12:05-12:10.  
In five minutes (12:15), we will have an average of the subintervals 12:00-12:05 and 12:05-12:10  
(which we know) and 12:10-12:15 (which we do not yet know). As a guess , we will use the last  
subinterval (12:05-12:10) as an approximation for the next subinterval (12:10-12:15). As a further  
refinement, we will assume that the next subinterval might have a higher average (120%) than the  
last subinterval. As we progress into the subinterval, (for example, up to 12:11), the Predictive  
Window Demand will be the average of the first two subintervals (12:00-12:05, 12:05-12:10), the  
actual values of the current subinterval (12:10-12:11) and the predistion for the remainder of the  
subinterval, 4/5 of the 120% of the 12:05-12:10 subinterval.  
# of Subintervals = n  
Subinterval Length = Len  
Partial Subinterval Length = Cnt  
Prediction Factor = Pct  
Sub  
Sub  
Sub  
...  
Partial  
Cnt  
Predict  
Len  
n
1
0
Len  
Len  
Len  
Len  
1  
Value  
i
i
=0  
Sub =  
Len  
Cnt−  
1
Value  
i
i=  
0
Partial  
=
Cnt  
n−  
2
Value  
i
Len  
Cnt  
i=  
0
Partial  
+
+
×
1
×
×
×
Pct  
Pct  
n
Len  
n−  
2
Sub  
i
Sub0  
Subn−  
1
Len  
Cnt  
i=  
0
+
n
1
2x(n  
1)  
Len  
e Electro Industries/GaugeTech Doc # E107706 V1.25  
2-11  
2.8: Nexus External I/O Modules (Optional)  
The following multiple analog or digital I/O modules mount externally to the Nexus 1250/1252 Monitor.  
The Nexus 1250/1252 Monitor supports up to four I/O modules using internal power. Use the additional  
power supply, EIG PSIO, to extend I/O capability. See section 3.4 for mounting diagrams. See Chapter  
9 for details on installation and usage of the Nexus External I/O Modules.  
Q
Analog Transducer Signal Outputs (Up to two modules can be used with the Nexus 1250/1252.)  
1mAON4: 4 Analog Outputs, self powered, scalable, bidirectional.  
1mAON8: 8 Analog Outputs, self powered, scalable, bidirectional.  
20mAON4: 4 Analog Outputs, self powered, scalable.  
20mAON8: 8 Analog Outputs, self powered, scalable.  
Q
Analog Transducer Inputs (Multiple modules can be used.)  
8AI1: 8 Analog Inputs 0–1mA, scalable and bidirectional.  
8AI2: 8 Analog Inputs 0–20mA, scalable.  
8AI3: 8 Analog Inputs 0–5V DC.  
8AI4: 8 Analog Inputs 0–10V DC.  
Q
Q
Q
Q
Digital Dry Contact Relay Outputs (Multiple modules can be used.)  
4RO1: 4 Relay Outputs 10 Amps, 125V AC, 30V DC, Form C.  
Digital Solid State Pulse Outputs (Multiple modules can be used.)  
4PO1: 4 Solid State Pulse Outputs, Form A KYZ pulses.  
Digital Inputs (Multiple modules can be used.)  
8DI1: 8 Digital status inputs Wet/Dry Auto Detect, up to 300V AC/DC.  
Other I/O Accessories  
PSIO: Additional power supply for up to six I/O modules. This unit is necessary if you are  
connecting more than four I/O modules to a Nexus 1250/1252 Monitor.  
MBIO: Bracket for surface-mounting I/O modules to any enclosure.  
e Electro Industries/GaugeTech Doc # E107706 V1.25  
2-12  
2.9: Nexus 1250/1252 Meter Specifications  
Specification  
Nexus Meter  
Option D: 24V DC (-20%) – 48V DC (+20%)  
Option D2: 120V AC/DC (-20%) – 230V AC (+20%)  
150 Volts Phase to Neutral (Standard; for use with PTs)  
300 Volts Phase to Neutral (Option -G)  
10A Maximum (Programmable to any CT Ratio)  
Current: Continuous 200% Rated  
Control Power Requirements  
Input Voltage Range  
Input Current Range  
Input Withstanding Capabilities  
Current: Surge 10x maximum input for 3 seconds  
Surge Withstanding Per IEEE C37.90.1  
Voltage: 0.05VA @ 120V rms  
Burden  
Current: 0.002VA @ 5A rms  
I/O Isolation  
Sensing Method  
Update Time  
2500V DC, 60 Hz  
RMS  
90 msec  
Fundamental 20–65 Hz  
Frequency Range  
Up to 83rd Harmonic Measuring Capability  
3.4 x 7.3 x 10.5 inches / 8.6 x 18.5 x 26.6 centimeters  
40 watts (with optional modules and display)  
Approximately 12 watts (without optional modules and display)  
-40°C to +80°C / -40°F to +176°F  
15–20 V DC at 50–200mA  
Dimensions (HxWxL)  
Maximum Power Consumption  
Nominal Power Consumption  
Operating Temperature  
Auxiliary Output Power Voltage  
Maximum Auxiliary Power Current 1.6A (short protected)  
1244*  
UL Listing  
*Not evaluated for accuracy, reliability or capability to perform intended function.  
Flicker (1252)  
Evaluation per IEC 61000-4-15  
e Electro Industries/GaugeTech Doc # E107706 V1.25  
2-13  
2.10: Nexus P40N, P41N, P43N LED External Display Specifications  
Specification  
Nexus P40N, P41N, P43N LED External Display  
Maximum Input Voltage  
30V DC  
7V DC  
Minimum Input Voltage  
Maximum Power Consumption  
Nominal Power Consumption  
Operating Temperature Range  
Overall Dimensions (HxWxL)  
8 Watts  
Approximately 6 Watts  
-40°C to + 80°C / -40°F to +176°F  
2.2 x 4.4 x 4.4 in / 5.9 x 11.1 x 11.1 cm  
2.11: Nexus P60N Touch Screen Display Specifications  
Specification  
Nexus P60N Touch Screen Display  
Maximum Input Voltage  
30V DC  
10V DC  
Minimum Input Voltage  
Maximum Power Consumption  
Nominal Power Consumption  
Operating Temperature Range  
Overall Dimensions (HxWxL)  
5 Watts  
Approximately 4.5 Watts  
0°C to + 50°C / +32°F to +122°F  
1.6 x 5.4 x 8.0 in / 4.0 x 13.7 x 20.3 cm  
e Electro Industries/GaugeTech Doc # E107706 V1.25  
2-14  
Chapter 3  
Hardware Installation  
3.1: Mounting the Nexus 1250/1252 Meter  
Q
The Nexus 1250/1252 Meter is designed to mount against any firm, flat surface. Use a #10 screw in  
each of the four slots on the flange to ensure that the unit is installed securely. For safety reasons,  
mount the Meter in an enclosed and protected environment, such as in a switchgear cabinet. Install  
a switch or circuit breaker nearby; label it clearly as the meter’s disconnecting mechanism.  
NOTE: The Nexus Meter with Internal Modem Option mounts the same way.  
Q
Maintain the following conditions:  
Operating Temperature: -40°C to +70°C / -40°F to +158°F  
Storage Temperature: -45°C to +85°C / -49°F to +185°F  
Relative Humidity: 5 to 95% non-condensing  
10.5” (26.67cm)  
2 x 3.25” (8.25cm)  
2x4.0” (10.16cm)  
7.25”  
(18.41cm)  
6.74”  
(17.11cm)  
4 x 0.221” (5.61mm) Thru Slot  
(For #10 Screw)  
Figure 3.1: Nexus Meter Mounting Diagram, Top View  
Electro Industries/GaugeTech Doc # E107706 V1.25  
3-1  
Nexus Meter Mounting Diagram, Side View  
2.35” (5.96cm)  
3.40” (8.63cm) (MAX)  
Figure 3.2  
Electro Industries/GaugeTech Doc # E107706 V1.25  
3-2  
3.2: Mounting the Nexus LED External Displays  
Q
The Nexus 1250/1252 LED Displays, Model # P40N, P41N and P43N, mount using a standard  
ANSI C39.1 drill plan.  
Q
Secure the four mounting studs to the back of the panel with the supplied nuts.  
Q
Six feet of RS-485 communication/power cable harness is supplied. Allow for at least a 1.25-inch  
(3.17cm) diameter hole in the back for the cable harness. See Chapter 5 for communication and  
power supply details.  
Q
The cable harness brings power to the display from the Nexus 1250/1252 Meter, which supplies  
15–20V DC. The P40N (or P41N or P43N) can draw up to 500 mA in display test mode.  
4.38”Sq.  
(11.12cm)  
.75” (19.05mm)  
1.438”  
(3.65cm)  
Nexus P40N Display, Side View  
Nexus P40N Display, Front View  
3.38” (8.58cm) Sq.  
4 X 0.198” (5.02mm)  
4.00” (10.16cm)  
+
ANSI C39.1 Drill Plan  
1.687” (14.28cm)  
Figure 3.3: Nexus P40N LED External Display Mounting Diagrams  
Electro Industries/GaugeTech Doc # E107706 V1.25  
3-3  
3.3: Mounting the Nexus P60N Touch Screen External Display  
Figure 3.4: Nexus P60N Touch Screen Display Mounting Diagram  
Q
The Nexus 1250/1252 P60N Touch Screen Display mounts easily, using the diagrams above and on  
the next page. A bezel and a gasket are included with the P60N. Since the P60N employs an LCD  
display, the viewing angle must be considered when mounting. Install the P60N at a height and  
angle that make it easy for the operator to see and access the screen.  
Q
For optimum performance, maintain  
the following conditions where the  
Touch Screen Display is mounted:  
Operating Temperature: 0°C to  
+50°C / +32°F to +122°F  
Factory  
Test  
Connector  
Storage Temperature: -20°C to  
+70°C / -36°F to +158°F  
Relative Humidity: 25 to 65%  
non-condensing  
Connect  
to NEXUS  
Figure 3.5: Nexus P60N Back Detail  
Electro Industries/GaugeTech Doc # E107706 V1.25  
3-4  
Figure 3.6: Cutout for Nexus P60N Touch Screen Display  
Q
Q
Q
To bezel mount the P60N, cut an opening in the mounting panel. Follow above cutout dimensions.  
Carefully “drop in” the P60N with bezel and gasket attached.  
Fasten the unit securely with the four 6-32 hex nuts supplied.  
Electro Industries/GaugeTech Doc # E107706 V1.25  
3-5  
3.4: Mounting the Nexus External I/O Modules  
Q
Secure the mounting brackets to the I/O using the screws supplied (#440 pan-head screws). Next,  
secure the brackets to a flat surface using a #8 screw with a lock washer.  
Q
If multiple I/O modules are connected together, as shown in Figure 3.4, secure a mounting bracket to  
both ends of the group. One Nexus will supply power for up to four I/O modules. To connect more  
than four I/O modules, use an additional power supply, such as the EIG PSIO. Connect multiple I/O  
modules using the RS-485 side ports.  
Q
Six feet of RS-485 cable harness is supplied. The cable harness brings power to the display from the  
Nexus Meter, which supplies 15–20V DC at 50–200mA. See Chapter 5 for power supply and com-  
munication details.  
Mounting Bracket  
1.125” (2.85cm)  
2 x .625” (1.58cm)  
0.015” (.38mm)  
4.215” (10.70cm)  
Mounting Bracket  
Figure 3.7: Nexus I/O Modules Mounting Diagram, Overhead View  
Mounting Brackets (MBIO)  
Female RS-485 Side Port  
I/O Port  
Male RS-485 Side Port  
Figure 3.8: Nexus I/O Module Communication Ports  
Electro Industries/GaugeTech Doc # E107706 V1.25  
3-6  
Nexus I/O Modules Mounting Diagram, Front View  
Mounting Bracket (MBIO)  
Mounting Bracket (MBIO)  
1.25” (3.17cm)+Y  
Per Module  
2.20” (5.58cm)  
3.41” (8.66cm)  
2x1.10” (2.79cm)  
Y
0.605” (1.53cm)  
1.235” (3.13cm)  
Figure 3.9  
Electro Industries/GaugeTech Doc # E107706 V1.25  
3-7  
Electro Industries/GaugeTech Doc # E107706 V1.25  
3-8  
Chapter 4  
Electrical Installation  
4.1: Wiring the Monitored Inputs and Voltages  
Q
Select a wiring diagram from Section 4.8 that best suits your application. Wire the Nexus 1250/1252  
exactly as shown. For proper operation, the voltage connection must be maintained and must  
correspond to the correct terminal. Program the CT and PT Ratios in the Device Profile section of  
the Communicator EXT software; see the Communicator EXT User Manual for details.  
The cable required to terminate the voltage sense circuit should have an insulation rating greater than  
600V AC and a current rating greater than 0.1 Amp.  
Use a minimum of 14 AWG wire for all phase voltage and current connections.  
4.2: Fusing the Voltage Connections  
Q
For accuracy of the readings and for protection, EIG requires using 0.25-Amp rated fuses on all  
voltage inputs as shown in the wiring diagrams (see section 4.8).  
The Nexus Meter can handle a maximum voltage of 150V phase to neutral and 300V phase to phase.  
Potential Transformers (PTs) are required for higher voltages with the standard rating. With Option -  
G, the direct voltage input is extended to 300V phase to neutral and 600V phase to phase.  
4.3: Wiring the Monitored Inputs - VRef  
Q
The Voltage Reference connection references the monitor to ground or neutral.  
4.4: Wiring the Monitored Inputs - VAux  
Q
The Voltage Auxiliary connection is an auxiliary voltage input that can be used for any desired  
purpose, such as monitoring neutral to ground voltage or monitoring two different lines on a switch.  
4.5: Wiring the Monitored Inputs - Currents  
Q
Install the cables for the current at 600V AC minimum insulation. The cable connector should be  
rated at 10 Amps or greater and have a cross-sectional area of 14 AWG.  
Q
Mount the current transformers (CTs) as close as possible to the meter. The following table  
illustrates the maximum recommended distances for various CT sizes, assuming the connection is via  
14 AWG cable.  
Electro Industries/GaugeTech Doc # E107706 V1.25  
4-1  
EIG Recommendations  
CT Size (VA)  
Maximum Distance from CT to Nexus (Feet)  
2.5  
5.0  
10  
15  
7.5  
30  
10.0  
15.0  
30.0  
40  
60  
120  
WARNING!!  
DO NOT leave the secondary of the CT open when primary current is flowing. This may  
cause high voltage, which will overheat the CT. If the CT is not connected, provide a  
shorting block on the secondary of the CT.  
Q
It is important to maintain the polarity of the CT circuit when connecting to the Nexus. If the  
polarity is reversed, the Nexus will not provide accurate readings. CT polarities are dependent upon  
correct connection of CT leads and the direction CTs are facing when clamped around the  
conductors. EIG recommends using shorting blocks to allow removal of the Nexus Meter from an  
energized circuit, if necessary. Shorting blocks are not required for proper meter operation.  
4.6: Isolating a CT Connection Reversal  
Q
For a WYE System, you may either:  
1. Check the current phase angle reading on the Nexus External Display (see Chapter 6). If it is  
negative, reverse the CTs.  
2. Or, go to the Phasors screen of the Communicator EXT software (see Communicator EXT  
User Manual). Note the Phase Relationship between the Current and Voltage; they should be in  
phase.  
Q
For a DELTA System:  
Go to the Phasors screen of the Communicator EXT software program. The current should be  
30 degrees off the phase-to-phase voltage.  
4.7: Instrument Power Connections  
Q
The Nexus requires a separate power source. To use AC power, connect the line supply wire to the  
L+ terminal and the neutral supply wire to the N- terminal on the Nexus. To use DC power, connect  
the positive supply wire to the L+ terminal and the negative (ground) supply wire to the N- terminal  
on the Nexus. Power supply options and corresponding suffixes are listed in the following table:  
Electro Industries/GaugeTech Doc # E107706 V1.25  
4-2  
Control Power  
18-60 Volts DC  
Option Suffix  
D
90-276 Volts AC/DC  
D2  
Q
Q
Do not ground the unit through the negative of the DC supply. Separate grounding is required.  
Externally fuse the power supply with a 5 Amp fuse.  
4.8: Wiring Diagrams  
Q
Choose the diagram that best suits your application. Diagrams appear on the following pages. If the  
connection diagram you need is not shown, contact EIG for a custom Connection diagram.  
Q
NOTE: If you purchased a “G” Option Nexus for a 300 Volt secondary, be sure to enable the  
option on the CT and PT screen of the Communicator EXT software’s Device Profile (see the  
Communicator EXT User Manual for details).  
Figure #  
Description  
4.1  
4-Wire Wye, 3-Element Direct Voltage with 4 CTs  
4.2  
4.3  
4.4  
4.5  
4.6  
4.7  
4.8  
4-Wire Wye, 3-Element with 3 PTs and 4 CTs  
4-Wire Wye, 3-Element with 3 PTs and 3 CTs  
3-Wire, 2-Element Open Delta with 2 PTs and 3 CTs  
3-Wire, 2-Element Open Delta with 2 PTs and 2 CTs  
3-Wire, 2-Element Delta Direct Voltage with 3 CTs  
3-Phase, 4-Wire Wye, 2.5 Element with 2 PTs and 3 CTs  
4-Wire, 3-Element Grounded Delta with 4 CTs - G Option  
Electro Industries/GaugeTech Doc # E107706 V1.25  
4-3  
0.25 A  
INPUT  
Figure 4.1: 4-Wire Wye, 3-Element Direct Voltage with 4 CTs  
Electro Industries/GaugeTech Doc # E107706 V1.25  
4-4  
0.25A  
INPUT  
Figure 4.2: 4-Wire Wye, 3-Element with 3 PTs and 4 CTs  
Electro Industries/GaugeTech Doc # E107706 V1.25  
4-5  
0.25 A  
INPUT  
Figure 4.3: 4-Wire Wye, 3-Element with 3 PTs and 3 CTs  
Electro Industries/GaugeTech Doc # E107706 V1.25  
4-6  
0.25 A  
Figure 4.4: 3-Wire, 2-Element Open Delta with 2 PTs and 3 CTs.  
Electro Industries/GaugeTech Doc # E107706 V1.25  
4-7  
0.25 A  
Figure 4.5: 3-Wire, 2-Element Open Delta with 2 PTs, 2 CTs.  
Electro Industries/GaugeTech Doc # E107706 V1.25  
4-8  
0.25 A  
INPUT  
Figure 4.6: 3-Wire, 2-Element Delta Direct Voltage with 3 CTs.  
Electro Industries/GaugeTech Doc # E107706 V1.25  
4-9  
0.25 A  
INPUT  
Figure 4.7: 3-Phase, 4-Wire Wye, 2.5 Element with 2 PTs, 3 CTs.  
Electro Industries/GaugeTech Doc # E107706 V1.25  
4-10  
0.25 A  
INPUT  
Figure 4.8: 4-Wire, 3-Element Grounded Delta with 4 CTs - G Option.  
Electro Industries/GaugeTech Doc # E107706 V1.25  
4-11  
Electro Industries/GaugeTech Doc # E107706 V1.25  
4-12  
Chapter 5  
Communication Wiring  
5.1: Communication Overview  
RS-232 communication is used to connect a single Nexus 1250/1252 Meter with another device,  
such as a computer, RTU or PLC. The link is viable for a distance up to 50 feet (15.2 m) and is  
available only through the Nexus 1250/1252 Meter’s Port 1. You must set the selector switch beneath  
the port to RS-232 (see Figure 5.3).  
RS-485 communication allows multiple Nexus Meters to communicate with another device at a local  
or remote site. The I/O modules and the Nexus Display use RS-485 to communicate with the Nexus  
Meter. All RS-485 links are viable for a distance up to 4000 feet (1220 m). Ports 1 through 4 on the  
Nexus 1250/1252 Meter are two-wire, RS-485 connections operating up to 115,200 baud. To use  
Port 1 for RS-485, set the selector switch to RS-485 (see Figure 5.3).  
1 device, 50 feet maximum, Nexus Port 1  
RS-232  
RS-485  
Nexus  
RS-232/485  
RS-232  
Converter  
Nexus  
Nexus  
Nexus  
(Unicom 2500)  
Up to 31 Devices, 4000 feet maximum (without a  
repeater), connected in series via RS-485 (daisy chain)  
MODEM  
RS-232  
Nexus  
Null Modem  
Telephone Line,  
Fiber Optic Link or  
Radio Link  
MODEM  
RS-485  
RS-232/485 Converter  
(Modem Manager)  
RS-232  
Nexus  
Nexus  
Nexus  
Figure 5.1: Communication Overview  
e Electro Industries/GaugeTech Doc # E107706 V1.25  
5-1  
RJ-11 Telephone Line allows a Nexus Meter with the Internal Modem Option to communicate with  
a PC. No other hardware is necessary for this easy-to-use connection. The Nexus 1250/1252 Meter  
with the Internal Modem Option can connect via RS-485 to other Nexus Meters in local or remote  
sites in a daisy chain configuration, as depicted below.  
The Nexus Meter with the Internal Modem Option has a unique label; Port 2 is labeled Modem  
Gateway. If you are going to use RS-485 to connect multiple Nexus 1250/1252 meters, you MUST  
use the Modem Gateway. For more details, see Chapter 10 of this manual.  
RS-485  
RJ-11  
Daisy Chain  
Originate Modem  
(or Internal to PC)  
PC  
Figure 5.2: RJ-11 Communication with Internal Modem Option  
e Electro Industries/GaugeTech Doc # E107706 V1.25  
5-2