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Nexus
1250 /1252
High Performance SCADA Monitor
Installation & Operation Manual
Version 1.25
November 13, 2006
Doc # E107706 V1.25
Electro Industries/GaugeTech
1800 Shames Drive
Westbury, New York 11590
Tel: 516-334-0870 ꢀ Fax: 516-338-4741
“The Leader in Web Accessed Power Monitoring and Control”
Nexus 1250/1252
Installation and Operation Manual
Revision 1.25
Published by:
Electro Industries/GaugeTech
1800 Shames Drive
Westbury, NY 11590
All rights reserved. No part of this
publication may be reproduced or
transmitted in any form or by any
means, electronic or mechanical,
including photocopying, recording,
or information storage or retrieval
systems or any future forms of
duplication, for any purpose other
than the purchaser’s use, without
the expressed written permission of
Electro Industries/GaugeTech.
© 2006
Electro Industries/GaugeTech
Printed in the United States of
America.
Electro Industries/GaugeTech Doc # E107706 V1.25
i
Customer Service and Support
Customer support is available 9:00 am to 4:30 pm, eastern standard time, Monday through Friday.
Please have the model, serial number and a detailed problem description available. If the problem
concerns a particular reading, please have all meter readings available. When returning any merchandise
to EIG, a return materials authorization number is required. For customer or technical assistance, repair
or calibration, phone 516-334-0870 or fax 516-338-4741.
Product Warranty
Electro Industries/GaugeTech warrants all products to be free from defects in material and workmanship
for a period of four years from the date of shipment. During the warranty period, we will, at our option,
either repair or replace any product that proves to be defective.
To exercise this warranty, fax or call our customer-support department. You will receive prompt
assistance and return instructions. Send the instrument, transportation prepaid, to EIG at 1800 Shames
Drive, Westbury, NY 11590. Repairs will be made and the instrument will be returned.
Limitation of Warranty
This warranty does not apply to defects resulting from unauthorized modification, misuse, or use for any
reason other than electrical power monitoring. Nexus 1250/1252 is not a user-serviceable product.
OUR PRODUCTS ARE NOT TO BE USED FOR PRIMARY OVER-CURRENT PROTECTION. ANY
PROTECTION FEATURE IN OUR PRODUCTS IS TO BE USED FOR ALARM OR SECONDARY
PROTECTION ONLY.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. ELECTRO INDUSTRIES/GAUGETECH SHALL NOT BE LIABLE FOR
ANY INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM ANY AUTHO-
RIZED OR UNAUTHORIZED USE OF ANY ELECTRO INDUSTRIES/GAUGETECH PRODUCT.
LIABILITY SHALL BE LIMITED TO THE ORIGINAL COST OF THE PRODUCT SOLD.
Statement of Calibration
Our instruments are inspected and tested in accordance with specifications published by Electro
Industries/GaugeTech. The accuracy and a calibration of our instruments are traceable to the National
Institute of Standards and Technology through equipment that is calibrated at planned intervals by
comparison to certified standards.
Disclaimer
The information presented in this publication has been carefully checked for reliability; however, no
responsibility is assumed for inaccuracies. The information contained in this document is subject to
change without notice.
This symbol indicates that the operator must refer to an explanation in the operating
instructions. Please see Chapter 3, Hardware Installation, for important safety
information regarding installation and hookup of the Nexus 1250/1252 Meter.
Electro Industries/GaugeTech Doc # E107706 V1.25
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About Electro Industries/GaugeTech
Electro Industries/GaugeTech was founded in 1973 by Dr. Samuel Kagan. Dr. Kagan’s first innovation,
an affordable, easy-to-use AC power meter, revolutionized the power-monitoring field. In the 1980s Dr.
Kagan and his team at EIG developed a digital multifunction monitor capable of measuring every aspect
of power.
EIG further transformed AC power metering and power distribution with the Futura+ device, which
supplies all the functionality of a fault recorder, an event recorder and a data logger in one single meter.
Today, with the Nexus 1250/1252,1262/1272 and the Shark, EIG is a leader in the development and
production of power monitoring products. All EIG products are designed, manufactured, tested and
calibrated at our facility in Westbury, New York.
Applications:
Q
Multifunction power monitoring
Single and multifunction power monitoring
Power quality monitoring
On board data logging for trending power usage and quality
Q
Q
Q
Q
Disturbance analysis
Futura+ Series Products:
Q
Power quality monitoring
High-accuracy AC metering
On board data logging
On board fault and voltage recording
Q
Q
Q
DM Series Products:
Q
Three-phase multifunction monitoring
Wattage, VAR and amperage
Modbus, Modbus Plus, DNP 3.0 and Ethernet protocols
Analog retransmit signals (0–1 and 4–20mA)
Q
Q
Q
Single-Function Meters:
Q
AC voltage and amperage
DC voltage and amperage
AC wattage
Single-phase monitoring with maximum and minimum demands
Transducer readouts
Q
Q
Q
Q
Portable Analyzers:
Q
Power quality analysis
Energy analysis
Q
Electro Industries/GaugeTech Doc # E107706 V1.25
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Electro Industries/GaugeTech Doc # E107706 V1.25
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Table of Contents
Chapter 1: Three-Phase Power Measurement
1.1: Three-Phase System Configurations . . . . . . . . . . . . . . . . . . . . . 1-1
1.1.1: Wye Connnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1.2: Delta Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.1.3: Blondell’s Theorem and Three Phase Measurement . . . . . . . . . . . . . 1-4
1.2: Power, Energy and Demand . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.3: Reactive Energy and Power Factor . . . . . . . . . . . . . . . . . . . . . 1-8
1.4: Harmonic Distortion . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.5: Power Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Chapter 2: Nexus Overview
2.1: The Nexus System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2: DNP V3.00 Level 1 and Level 2 . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3: Flicker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.4: INP2 Internal Modem with Dial-In/Dial-Out Option . . . . . . . . . . . . . . 2-3
2.4.1: Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.4.2: Dial-In Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.4.3: Dial-Out Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.5: Total Web Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.5.1: Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.5.2: Hardware Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.6: Measurements and Calculations . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.7: Demand Integrators . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.8: Nexus External I/O Modules (Optional) . . . . . . . . . . . . . . . . . . . 2-12
2.9: Nexus 1250/1252 Meter Specifications . . . . . . . . . . . . . . . . . . . 2-13
2.10: Nexus P40N, P41N, P43N External Display Specifications . . . . . . . . . . 2-14
2.11: Nexus P60N Touch Screen Display Specifications . . . . . . . . . . . . . . 2-14
Chapter 3: Hardware Installation
3.1: Mounting the Nexus 1259/1252 Meter . . . . . . . . . . . . . . . . . . . . 3-1
3.2: Mounting the Nexus P40N, P41N, P43N External Displays . . . . . . . . . . . 3-3
3.3: Mounting the Nexus P60N Touch Screen External Display . . . . . . . . . . . 3-4
3.4: Mounting the Nexus External I/O Modules . . . . . . . . . . . . . . . . . . 3-6
Chapter 4: Electrical Installation
4.1: Wiring the Monitored Inputs and Voltages . . . . . . . . . . . . . . . . . . 4-1
4.2: Fusing the Voltage Connections . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.3: Wiring the Monitored Inputs -VRef . . . . . . . . . . . . . . . . . . . . . 4-1
4.4: Wiring the Monitored Inputs - VAux . . . . . . . . . . . . . . . . . . . . . 4-1
4.5: Wiring the Monitored Inputs - Currents . . . . . . . . . . . . . . . . . . . 4-1
4.6: Isolating a CT Connection Reversal . . . . . . . . . . . . . . . . . . . . . 4-2
4.7: Instrument Power Connections . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.8: Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
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Chapter 5: Communication Wiring
5.1: Communication Overview . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2: RS-232 Connection-Nexus Meter to a Computer . . . . . . . . . . . . . . . 5-5
5.3: RS-485 Wiring Fundamentals (with RT Explanation) . . . . . . . . . . . . . . 5-5
5.4: RS-485 Connection- Nexus Meter to a Computer or PLC . . . . . . . . . . . . 5-8
5.5: RJ-11 (Telephone Line) Connection- Nexus with Internal Modem Option to PC . . 5-8
5.6: RJ-45 Connection- Nexus with Internal Network Option to multiple PC’s . . . . . 5-8
5.7: RS-485 Connection- Nexus to an RS-485 Master (Unicom or Modem Manager) . . 5-9
5.7.1: Using the Unicom 2500 . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5.8: RS-485 Connectiion- Nexus Meter to P40N, P41N, P43N External Display . . . 5-11
5.9: RS-485 Connectiion- Nexus Meter to P60N External Display . . . . . . . . . 5-12
5.10: Communication Ports on the Nexus I/O Modules . . . . . . . . . . . . . . 5-13
5.11: RS-485 Connection—Nexus Meter to Nexus I/O Modules . . . . . . . . . . 5-14
5.12: Steps to Determine Power Needed . . . . . . . . . . . . . . . . . . . . . 5-15
5.13: I/O Modules’ Factory Settings and VA Ratings . . . . . . . . . . . . . . . 5-15
5.14: Linking Multiple Nexus Devices in Series . . . . . . . . . . . . . . . . . 5-16
5.15: Networking Groups of Nexus Meters . . . . . . . . . . . . . . . . . . . 5-17
5.16: Remote Communication Overview . . . . . . . . . . . . . . . . . . . . 5-18
5.17: Remote Communication- RS-232 . . . . . . . . . . . . . . . . . . . . . 5-21
5.18: Remote Communication- RS-485 . . . . . . . . . . . . . . . . . . . . . 5-21
5.19: Programming Modems for Remote Communication . . . . . . . . . . . . . 5-22
5.20: Selected Modem Strings . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
5.21: High Speed Inputs Connection . . . . . . . . . . . . . . . . . . . . . . 5-23
5.22: Five Modes of Time Synchronization . . . . . . . . . . . . . . . . . . . 5-24
5.23: IRIG-B Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Chapter 6: Using the Nexus External Displays
6.1: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2: Nexus P40N, P41N, P43N LED External Display . . . . . . . . . . . . . . . 6-1
6.2.1: Connect Multiple Displays . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2.2: Nexus P40N Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.3: Dynamic Readings Mode . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.4: Navigational Map of Dynamic Readings Mode . . . . . . . . . . . . . . . . 6-5
6.5: Nexus Information Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.6: Navigational Map of Nexus Information Mode . . . . . . . . . . . . . . . . 6-7
6.7: Display Features Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6.8: Navigational Map of Display Features Mode . . . . . . . . . . . . . . . . . 6-9
6.9: Nexus P60N Touch Screen External Display . . . . . . . . . . . . . . . . . 6-10
6.10: Navigational Map for P60N Touch Screen External Display . . . . . . . . . 6-18
Chapter 7: Transformer Loss Compensation
7.1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2: Nexus 1250/1252 Transformer Loss Compensation . . . . . . . . . . . . . . 7-3
7.2.1: Loss Compensation in Three Element Installations . . . . . . . . . . . . . . 7-4
7.2.1.1: Three Element Loss Compensation Worksheet . . . . . . . . . . . . . . . 7-5
Chapter 8: Nexus Time-of-Use
8.1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.2: The Nexus TOU Calendar . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
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8.3: TOU Prior Season and Month . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.4: Updating, Retrieving and Replacing TOU Calendars . . . . . . . . . . . . . . 8-2
8.5: Daylight Savings and Demand . . . . . . . . . . . . . . . . . . . . . . . 8-2
Chapter 9: Nexus External I/O Modules
9.1: Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.1.1: Port Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.2: Installing Nexus External I/O Modules . . . . . . . . . . . . . . . . . . . 9-3
9.2.1: Power Source for I/O Modules . . . . . . . . . . . . . . . . . . . . . . 9-4
9.3: Using PSIO with Multiple I/O Modules . . . . . . . . . . . . . . . . . . . 9-5
9.3.1: Steps for Attaching Multiple I/O Modules . . . . . . . . . . . . . . . . . 9-5
9.4: Factory Settings and Reset Button . . . . . . . . . . . . . . . . . . . . . 9-6
9.5: Analog Transducer Signal Output Modules . . . . . . . . . . . . . . . . . . 9-7
9.5.1: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
9.5.2: Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
9.6: Analog Input Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
9.6.1: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
9.6.2: Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9.7: Digital Dry Contact Relay Output (Form C) Module . . . . . . . . . . . . . 9-11
9.7.1: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
9.7.2: Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
9.7.3: Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
9.8: Digital Solid State Pulse Output (KYZ) Module . . . . . . . . . . . . . . . 9-13
9.8.1: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
9.8.2: Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
9.8.3: Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
9.9: Digital Status Input Module . . . . . . . . . . . . . . . . . . . . . . . . 9-15
9.9.1: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15
9.9.2: Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15
9.9.3: Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
9.10: Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
Chapter 10: Nexus Monitor with INP2 - Internal Modem Option
10.1: Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.2: Hardware Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10.3: Dial-In Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10.4: Dial-Out Function . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Chapter 11: Nexus Monitor with Internal Network Option
11.1: Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11.2: Hardware Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Chapter 12: Flicker
12.1: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
12.2: Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
12.3: Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
12.4: Software - User Interface . . . . . . . . . . . . . . . . . . . . . . . . 12-4
12.5: Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
12.6: Polling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
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12.7: Log Viewer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
12.8: Performance Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8
Appendix A: Transformer Loss Compensation Excel Spreadsheet with Examples
A.1: Calculating Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
A.2: Excel Spreadsheet with Example Numbers . . . . . . . . . . . . . . . . . A-1
Glossary of Terms
Electro Industries/GaugeTech Doc #: E107706 V1.25
VIII
Chapter 1
Three-Phase Power Measurement
This introduction to three-phase power and power measurement is intended to provide only a brief
overview of the subject. The professional meter engineer or meter technician should refer to more
advanced documents such as the EEI Handbook for Electricity Metering and the application standards
for more in-depth and technical coverage of the subject.
1.1: Three-Phase System Configurations
Three-phase power is most commonly used in situations where large amounts of power will be used
because it is a more effective way to transmit the power and because it provides a smoother delivery
of power to the end load. There are two commonly used connections for three-phase power, a wye
connection or a delta connection. Each connection has several different manifestations in actual use.
When attempting to determine the type of connection in use, it is a good practice to follow the
circuit back to the transformer that is serving the circuit. It is often not possible to conclusively
determine the correct circuit connection simply by counting the wires in the service or checking
voltages. Checking the transformer connection will provide conclusive evidence of the circuit
connection and the relationships between the phase voltages and ground.
1.1.1: Wye Connection
Q
The wye connection is so called because when you look at the phase relationships and the winding
relationships between the phases it looks like a wye (Y). Figure 1.1 depicts the winding relationships
for a wye-connected service. In a wye service the neutral (or center point of the wye) is typically
grounded. This leads to common voltages of 208/120 and 480/277 (where the first number represents
the phase-to-phase voltage and the second number represents the phase-to-ground voltage).
Phase B
Phase C
Phase A
Figure 1.1: Three-Phase Wye Winding
o
Q
The three voltages are separated by 120 electrically. Under balanced load conditions with unity
o
power factor the currents are also separated by 120 . However, unbalanced loads and other
o
conditions can cause the currents to depart from the ideal 120 separation.
Electro Industries/GaugeTech Doc # E107706 V1.25
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Three-phase voltages and currents are usually represented with a phasor diagram. A phasor diagram
for the typical connected voltages and currents is shown in Figure 1.2.
Fig 1.2: Phasor Diagram Showing Three-phase Voltages and Currents
o
Q
The phasor diagram shows the 120 angular separation between the phase voltages. The phase-to-
phase voltage in a balanced three-phase wye system is 1.732 times the phase-to-neutral voltage. The
center point of the wye is tied together and is typically grounded. Table 1.1 shows the common
voltages used in the United States for wye-connected systems.
Phase-to-Ground Voltage
120 volts
Phase-to-Phase Voltage
208 volts
277 volts
480 volts
2,400 volts
4,160 volts
7,200 volts
12,470 volts
13,200 volts
7,620 volts
Table 1.1: Common Phase Voltages on Wye Services
Q
Usually a wye-connected service will have four wires; three wires for the phases and one for the
neutral. The three-phase wires connect to the three phases (as shown in Figure 1.1). The neutral wire
is typically tied to the ground or center point of the wye (refer to Figure 1.1).
In many industrial applications the facility will be fed with a four-wire wye service but only three
wires will be run to individual loads. The load is then often referred to as a delta-connected load but
the service to the facility is still a wye service; it contains four wires if you trace the circuit back
to its source (usually a transformer). In this type of connection the phase to ground voltage will be
the phase-to-ground voltage indicated in Table 1, even though a neutral or ground wire is not
physically present at the load. The transformer is the best place to determine the circuit connection
type because this is a location where the voltage reference to ground can be conclusively identified.
Electro Industries/GaugeTech Doc # E107706 V1.25
1-2
1.1.2: Delta Connection
Q
Delta connected services may be fed with either three wires or four wires. In a three-phase delta
service the load windings are connected from phase-to-phase rather than from phase-to-ground.
Figure 1.3 shows the physical load connections for a delta service.
Phase C
Phase A
Phase B
Figure 1.3: Three-Phase Delta Winding Relationship
In this example of a delta service, three wires will transmit the power to the load. In a true delta
service, the phase-to-ground voltage will usually not be balanced because the ground is not at the
center of the delta.
Figure 1.4 shows the phasor relationships between voltage and current on a three-phase delta circuit.
In many delta services, one corner of the delta is grounded. This means the phase to ground voltage
will be zero for one phase and will be full phase-to-phase voltage for the other two phases. This is
done for protective purposes.
Vca
Ic
Vbc
Ia
Ib
Vab
Figure 1.4: Phasor Diagram, Three-Phase Voltages and Currents Delta Connected.
Q
Another common delta connection is the four-wire, grounded delta used for lighting loads. In this
connection the center point of one winding is grounded. On a 120/240 volt, four-wire, grounded
delta service the phase-to-ground voltage would be 120 volts on two phases and 208 volts on the
third phase. Figure 1.5 shows the phasor diagram for the voltages in a three-phase, four-wire delta
system.
Electro Industries/GaugeTech Doc # E107706 V1.25
1-3
Fig 1.5: Phasor Diagram Showing Three-phase, Four-wire Delta Connected System
1.1.3: Blondell’s Theorem and Three Phase Measurement
In 1893 an engineer and mathematician named Andre E. Blondell set forth the first scientific basis
for poly phase metering. His theorem states:
Q
If energy is supplied to any system of conductors through N wires, the total power in the system is
given by the algebraic sum of the readings of N wattmeters so arranged that each of the N wires
contains one current coil, the corresponding potential coil being connected between that wire and
some common point. If this common point is on one of the N wires, the measurement may be made
by the use of N-1 wattmeters.
The theorem may be stated more simply, in modern language:
Q
In a system of N conductors, N-1 meter elements will measure the power or energy taken provided
that all the potential coils have a common tie to the conductor in which there is no current coil.
Q
Three-phase power measurement is accomplished by measuring the three individual phases and
adding them together to obtain the total three phase value. In older analog meters, this
measurement was accomplished using up to three separate elements. Each element combined the
single-phase voltage and current to produce a torque on the meter disk. All three elements were
arranged around the disk so that the disk was subjected to the combined torque of the three elements.
As a result the disk would turn at a higher speed and register power supplied by each of the three
wires.
Q
According to Blondell's Theorem, it was possible to reduce the number of elements under certain
conditions. For example, a three-phase, three-wire delta system could be correctly measured with
two elements (two potential coils and two current coils) if the potential coils were connected
between the three phases with one phase in common.
In a three-phase, four-wire wye system it is necessary to use three elements. Three voltage coils are
connected between the three phases and the common neutral conductor. A current coil is required in
each of the three phases.
Q
In modern digital meters, Blondell's Theorem is still applied to obtain proper metering. The
difference in modern meters is that the digital meter measures each phase voltage and current and
calculates the single-phase power for each phase. The meter then sums the three phase powers to a
Electro Industries/GaugeTech Doc # E107706 V1.25
1-4
single three-phase reading.
Some digital meters calculate the individual phase power values one phase at a time. This means the
meter samples the voltage and current on one phase and calculates a power value. Then it samples the
second phase and calculates the power for the second phase. Finally, it samples the third phase and
calculates that phase power. After sampling all three phases, the meter combines the three readings to
create the equivalent three-phase power value. Using mathematical averaging techniques, this method
can derive a quite accurate measurement of three-phase power.
More advanced meters actually sample all three phases of voltage and current simultaneously and
calculate the individual phase and three-phase power values. The advantage of simultaneous sampling
is the reduction of error introduced due to the difference in time when the samples were taken.
C
Phase B
Phase C
B
Node “n”
A
Phase A
N
Figure 1.6:
Three-Phase Wye Load illustrating Kirchhoff’s Law
and Blondell’s Theorem
Blondell's Theorem is a derivation that results from Kirchhoff's Law. Kirchhoff's Law states that the
sum of the currents into a node is zero. Another way of stating the same thing is that the current into a
node (connection point) must equal the current out of the node. The law can be applied to measuring
three-phase loads. Figure 1.6 shows a typical connection of a three-phase load applied to a three-
phase, four-wire service. Krichhoff's Laws hold that the sum of currents A, B, C and N must equal zero
or that the sum of currents into Node "n" must equal zero.
If we measure the currents in wires A, B and C, we then know the current in wire N by Kirchhoff's
Law and it is not necessary to measure it. This fact leads us to the conclusion of Blondell's Theorem
that we only need to measure the power in three of the four wires if they are connected by a common
node. In the circuit of Figure 1.6 we must measure the power flow in three wires. This will require
three voltage coils and three current coils (a three element meter). Similar figures and conclusions
could be reached for other circuit configurations involving delta-connected loads.
Electro Industries/GaugeTech Doc # E107706 V1.25
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1.2: Power, Energy and Demand
Q
It is quite common to exchange power, energy and demand without differentiating between the
three. Because this practice can lead to confusion, the differences between these three
measurements will be discussed.
Q
Power is an instantaneous reading. The power reading provided by a meter is the present flow of
watts. Power is measured immediately just like current. In many digital meters, the power value is
actually measured and calculated over a one second interval because it takes some amount of time to
calculate the RMS values of voltage and current. But this time interval is kept small to preserve the
instantaneous nature of power.
Q
Energy is always based on some time increment; it is the integration of power over a defined time
increment. Energy is an important value because almost all electric bills are based, in part, on the
amount of energy used.
Q
Typically, electrical energy is measured in units of kilowatt-hours (kWh). A kilowatt-hour
represents a constant load of one thousand watts (one kilowatt) for one hour. Stated another way, if
the power delivered (instantaneous watts) is measured as 1,000 watts and the load was served for a
one hour time interval then the load would have absorbed one kilowatt-hour of energy. A different
load may have a constant power requirement of 4,000 watts. If the load were served for one hour it
would absorb four kWh. If the load were served for 15 minutes it would absorb ¼ of that total or
one kWh.
Q
Figure 1.7 shows a graph of power and the resulting energy that would be transmitted as a result of
the illustrated power values. For this illustration, it is assumed that the power level is held constant
for each minute when a measurement is taken. Each bar in the graph will represent the power load
for the one-minute increment of time. In real life the power value moves almost constantly.
Q
The data from Figure 1.7 is reproduced in Table 2 to illustrate the calculation of energy. Since the
time increment of the measurement is one minute and since we specified that the load is constant
over that minute, we can convert the power reading to an equivalent consumed energy reading by
multiplying the power reading times 1/60 (converting the time base from minutes to hours).
Kilowatts
100
80
60
40
20
Time (minutes) Æ
Figure 1.7: Power Use Over Time
Electro Industries/GaugeTech Doc # E107706 V1.25
1-6
Time Interval
(Minute)
Accumulated
Energy (kWh)
Power (kW)
Energy (kWh)
1
2
30
50
40
55
60
60
70
70
60
70
80
50
50
70
80
0.50
0.83
0.67
0.92
1.00
1.00
1.17
1.17
1.00
1.17
1.33
0.83
0.83
1.17
1.33
0.50
1.33
3
2.00
4
2.92
5
3.92
6
4.92
7
6.09
8
7.26
9
8.26
10
11
12
13
14
15
9.43
10.76
12.42
12.42
13.59
14.92
Table 1.2: Power and Energy Relationship Over Time
As in Table 1.2, the accumulated energy for the power load profile of Figure 1.7 is 14.92 kWh.
Q
Demand is also a time-based value. The demand is the average rate of energy use over time. The
actual label for demand is kilowatt-hours/hour but this is normally reduced to kilowatts. This makes
it easy to confuse demand with power. But demand is not an instantaneous value. To calculate
demand it is necessary to accumulate the energy readings (as illustrated in Figure 1.7) and adjust the
energy reading to an hourly value that constitutes the demand.
In the example, the accumulated energy is 14.92 kWh. But this measurement was made over a
15-minute interval. To convert the reading to a demand value, it must be normalized to a 60-minute
interval. If the pattern were repeated for an additional three 15-minute intervals the total energy
would be four times the measured value or 59.68 kWh. The same process is applied to calculate the
15-minute demand value. The demand value associated with the example load is 59.68 kWh/hr or
59.68 kWd. Note that the peak instantaneous value of power is 80 kW, significantly more than the
demand value.
Electro Industries/GaugeTech Doc # E107706 V1.25
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Q
Figure 1.8 shows another example of energy and demand. In this case, each bar represents the
energy consumed in a 15-minute interval. The energy use in each interval typically falls between 50
and 70 kWh. However, during two intervals the energy rises sharply and peaks at 100 kWh in
interval number 7. This peak of usage will result in setting a high demand reading. For each interval
shown the demand value would be four times the indicated energy reading. So interval 1 would have
an associated demand of 240 kWh/hr. Interval 7 will have a demand value of 400 kWh/hr. In the
data shown, this is the peak demand value and would be the number that would set the demand
charge on the utility bill.
Kilowatt-hours
100
80
60
40
20
Intervals Æ
Figure 1.8: Energy Use and Demand
Q
As can be seen from this example, it is important to recognize the relationships between power,
energy and demand in order to control loads effectively or to monitor use correctly.
1.3: Reactive Energy and Power Factor
Q
The real power and energy measurements discussed in the previous section relate to the quantities
that are most used in electrical systems. But it is often not sufficient to only measure real power and
energy. Reactive power is a critical component of the total power picture because almost all real-life
applications have an impact on reactive power. Reactive power and power factor concepts relate to
both load and generation applications. However, this discussion will be limited to analysis of
reactive power and power factor as they relate to loads. To simplify the discussion, generation will
not be considered.
Q
Real power (and energy) is the component of power that is the combination of the voltage and the
value of corresponding current that is directly in phase with the voltage. However, in actual practice
the total current is almost never in phase with the voltage. Since the current is not in phase with the
voltage, it is necessary to consider both the inphase component and the component that is at
o
quadrature (angularly rotated 90 or perpendicular) to the voltage. Figure 1.9 shows a single-phase
voltage and current and breaks the current into its in-phase and quadrature components.
Electro Industries/GaugeTech Doc # E107706 V1.25
1-8
IR
V
Angle θ
IX
I
Figure 1.9: Voltage and Complex
Q
The voltage (V) and the total current (I) can be combined to calculate the apparent power or VA.
The voltage and the in-phase current (IR) are combined to produce the real power or watts. The volt-
age and the quadrature current (IX) are combined to calculate the reactive power.
The quadrature current may be lagging the voltage (as shown in Figure 1.9) or it may lead the
voltage. When the quadrature current lags the voltage the load is requiring both real power (watts)
and reactive power (VARs). When the quadrature current leads the voltage the load is requiring real
power (watts) but is delivering reactive power (VARs) back into the system; that is VARs are
flowing in the opposite direction of the real power flow.
Q
Reactive power (VARs) is required in all power systems. Any equipment that uses magnetization to
operate requires VARs. Usually the magnitude of VARs is relatively low compared to the real power
quantities. Utilities have an interest in maintaining VAR requirements at the customer to a low value
in order to maximize the return on plant invested to deliver energy. When lines are carrying VARs,
they cannot carry as many watts. So keeping the VAR content low allows a line to carry its full
capacity of watts. In order to encourage customers to keep VAR requirements low, most utilities
impose a penalty if the VAR content of the load rises above a specified value.
A common method of measuring reactive power requirements is power factor. Power factor can be
defined in two different ways. The more common method of calculating power factor is the ratio of
the real power to the apparent power. This relationship is expressed in the following formula:
Total PF = real power / apparent power = watts/VA
This formula calculates a power factor quantity known as Total Power Factor. It is called Total PF
because it is based on the ratios of the power delivered. The delivered power quantities will include
the impacts of any existing harmonic content. If the voltage or current includes high levels of
harmonic distortion the power values will be affected. By calculating power factor from the power
values, the power factor will include the impact of harmonic distortion. In many cases this is the
preferred method of calculation because the entire impact of the actual voltage and current are
included.
A second type of power factor is Displacement Power Factor. Displacement PF is based on the
angular relationship between the voltage and current. Displacement power factor does not consider
the magnitudes of voltage, current or power. It is solely based on the phase angle differences. As a
Electro Industries/GaugeTech Doc # E107706 V1.25
1-9
result, it does not include the impact of harmonic distortion. Displacement power factor is calculated
using the following equation:
Displacement PF = cos θ, where θ is the angle between the voltage and the current (see Fig. 1.9).
In applications where the voltage and current are not distorted, the Total Power Factor will equal the
Displacement Power Factor. But if harmonic distortion is present, the two power factors will not be
equal.
1.4: Harmonic Distortion
Q
Harmonic distortion is primarily the result of high concentrations of non-linear loads. Devices such
as computer power supplies, variable speed drives and fluorescent light ballasts make current
demands that do not match the sinusoidal waveform of AC electricity. As a result, the current
waveform feeding these loads is periodic but not sinusoidal. Figure 1.10 shows a normal, sinusoidal
current waveform. This example has no distortion.
A Phase Current
1500
1000
500
0
1
33
65
-500
-1000
-1500
Figure 1.10: Nondistorted Current Waveform
Q
Figure 1.11 shows a current waveform with a slight amount of harmonic distortion. The waveform is
still periodic and is fluctuating at the normal 60 Hz frequency. However, the waveform is not a
smooth sinusoidal form as seen in Figure 1.10.
Electro Industries/GaugeTech Doc # E107706 V1.25
1-10
Total A Phase Current with Harmonics
1500
1000
500
0
1
33
65
-500
-1000
-1500
Figure 1.11: Distorted Current Wave
Q
The distortion observed in Figure 1.11 can be modeled as the sum of several sinusoidal waveforms
of frequencies that are multiples of the fundamental 60 Hz frequency. This modeling is performed
by mathematically disassembling the distorted waveform into a collection of higher frequency
waveforms. These higher frequency waveforms are referred to as harmonics. Figure 1.12 shows the
content of the harmonic frequencies that make up the distortion portion of the waveform in Figure
1.11.
Expanded Harmonic Currents
250
200
150
100
50
0
-50
-100
-150
-200
-250
2 Harmonic Current
7 Harmonic Current
3 Harmonic Current
ACurrent Total Hrm
5 Harmonic Current
Figure 1.12: Waveforms of the Harmonics
The waveforms shown in Figure 1.12 are not smoothed but do provide an indication of the impact of
combining multiple harmonic frequencies together.
When harmonics are present it is important to remember that these quantities are operating at higher
frequencies. Therefore, they do not always respond in the same manner as 60 Hz values.
Electro Industries/GaugeTech Doc # E107706 V1.25
1-11
Q
Inductive and capacitive impedance are present in all power systems. We are accustomed to thinking
about these impedances as they perform at 60 Hz. However, these impedances are subject to
frequency variation.
XL = jωL and
XC = 1/jωC
th
At 60 Hz, ω = 377; but at 300 Hz (5 harmonic) ω = 1,885. As frequency changes impedance
changes and system impedance characteristics that are normal at 60 Hz may behave entirely
different in presence of higher order harmonic waveforms.
Traditionally, the most common harmonics have been the low order, odd frequencies, such as the
rd th th
th
3 , 5 , 7 , and 9 . However newer, new-linear loads are introducing significant quantities of
higher order harmonics.
Q
Since much voltage monitoring and almost all current monitoring is performed using instrument
transformers, the higher order harmonics are often not visible. Instrument transformers are designed
to pass 60 Hz quantities with high accuracy. These devices, when designed for accuracy at low
frequency, do not pass high frequencies with high accuracy; at frequencies above about 1200 Hz
they pass almost no information. So when instrument transformers are used, they effectively filter
out higher frequency harmonic distortion making it impossible to see.
Q
However, when monitors can be connected directly to the measured circuit (such as direct
connection to 480 volt bus) the user may often see higher order harmonic distortion. An important
rule in any harmonics study is to evaluate the type of equipment and connections before drawing a
conclusion. Not being able to see harmonic distortion is not the same as not having harmonic
distortion.
Q
It is common in advanced meters to perform a function commonly referred to as waveform capture.
Waveform capture is the ability of a meter to capture a present picture of the voltage or current
waveform for viewing and harmonic analysis. Typically a waveform capture will be one or two
cycles in duration and can be viewed as the actual waveform, as a spectral view of the harmonic
content, or a tabular view showing the magnitude and phase shift of each harmonic value. Data
collected with waveform capture is typically not saved to memory. Waveform capture is a real-time
data collection event.
Waveform capture should not be confused with waveform recording that is used to record multiple
cycles of all voltage and current waveforms in response to a transient condition.
Electro Industries/GaugeTech Doc # E107706 V1.25
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1.5: Power Quality
Q
Power quality can mean several different things. The terms "power quality" and "power quality
problem" have been applied to all types of conditions. A simple definition of "power quality
problem" is any voltage, current or frequency deviation that results in mis-operation or failure of
customer equipment or systems. The causes of power quality problems vary widely and may
originate in the customer equipment, in an adjacent customer facility or with the utility.
In his book Power Quality Primer, Barry Kennedy provided information on different types of power
quality problems. Some of that information is summarized in Table 1.3 below.
Cause
Disturbance Type
Source
Lightning
Transient voltage disturbance,
sub-cycle duration
Electrostatic discharge
Load switching
Impulse Transient
Capacitor switching
Line/cable switching
Capacitor switching
Load switching
Oscillatory transient
with decay
Transient voltage, sub-cycle
duration
RMS voltage, multiple cycle
duration
Sag / swell
Remote system faults
System protection
RMS voltage, multiple second or Circuit breakers
Interruptions
longer duration
Fuses
Maintenance
RMS voltage, steady state,
multiple second or longer
duration
Motor starting
Load variations
Load dropping
Undervoltage /
Overvoltage
Intermittent loads
Motor starting
Arc furnaces
RMS voltage, steady state,
repetitive condition
Voltage flicker
Steady state current or voltage, Non-linear loads
long term duration System resonance
Harmonic distortion
Table 1.3: Typical Power Quality Problems and Sources
Q
It is often assumed that power quality problems originate with the utility. While it is true that may
power quality problems can originate with the utility system, many problems originate with
customer equipment. Customer-caused problems may manifest themselves inside the customer
location or they may be transported by the utility system to another adjacent customer. Often,
equipment that is sensitive to power quality problems may in fact also be the cause of the problem.
Q
If a power quality problem is suspected, it is generally wise to consult a power quality professional
for assistance in defining the cause and possible solutions to the problem.
Electro Industries/GaugeTech Doc # E107706 V1.25
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Electro Industries/GaugeTech Doc # E107706 V1.25
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Chapter 2
Nexus Overview
2.1: The Nexus System
Electro Industries’ Nexus 1250/1252 combines high-end revenue metering with sophisticated power
quality analysis. Its advanced monitoring capabilities provide detailed and precise pictures of any
metered point within a distribution network. The P60N, P40N, P41N and P43N displays are detailed in
Chapter 6. Extensive I/O capability is available in conjunction with all metering functions. The optional
Communicator EXT software allows a user to poll and gather data from multiple Nexus meters installed
at local or remote locations (see the Communicator EXT User Manual for details). On board mass
memory enables the Nexus to retrieve and store multiple logs. The Nexus Meter with Internal Modem
(or Network) Option connects to a PC via standard phone line (or MODBUS/TCP) and a daisy chain of
Nexus Meters via an RS-485 connection. See Chapters 10 and 11 for details.
Modem/Ethernet
Option
Modem Gateway or
Ethernet Gateway
RS-485 Connection
Computer
or SCADA
System
Expandable I/O Modules
Nexus
Display
Modem/Ethernet
Option
RJ-11 or RJ-45
Connection
Nexus Meter
Figure 2.1: The Nexus 1250/1252 System
e Electro Industries/GaugeTech Doc # E107706 V1.25
2-1
Q
Nexus 1250/1252 Revenue Metering:
•
•
•
•
•
•
Delivers laboratory-grade 0.04% Watt-hour accuracy in a field-mounted device.
Autocalibrates when there is a temperature change of more than 10 degrees centigrade.
Exceeds all ANSI C-12 and IEC 687 specifications.
Adjusts for transformer and line losses, using user-defined compensation factors.
Automatically logs time-of-use for up to eight programmable tariff registers.
Counts pulses and aggregates different loads.
Q
Nexus 1250/1252 Power Quality Monitoring:
•
•
•
•
•
Records up to 512 samples per cycle on an event.
Records sub-cycle transients on voltage or current readings.
Measures and records Harmonics to the 83rd order.
Offers inputs for neutral-to-ground voltage measurements.
Synchronizes with IRIG-B clock signal.
Q
Nexus 1250/1252 Memory, Communication and Control:
•
•
•
•
•
•
Up to 4 Meg NVRAM.
4 High Speed Communication Ports.
Multiple Protocols (see section below on DNP V3.00).
Built-in RTU functionality.
Built-in PLC functionality.
90msec High Speed Updates for Control.
2.2: DNP V3.00 Level 1 and Level 2
Nexus 1250 supports DNP V3.00 Level 1.
Nexus 1252 supports DNP V3.00 Level 2.
DNP Level 2 Features:
•
Up to 136 measurement (64 Binary Inputs, 8 Binary Counters, 64 Analog Inputs) can be mapped
to DNP Static Points (over 3000) in the customizable DNP Point Map.
Up to 16 Relays and 8 Resets can be controlled through DNP Level 2.
Report-by-Exception Processing (DNP Events) Deadbands can be set on a per-point basis.
Freeze Commands: Freeze, Freeze/No-Ack, Freeze with Time, Freeze with Time/No-Ack.
Freeze with Time Commands enable the Nexus meter to have internal time-driven Frozen and
Frozen Event data. When the Nexus meter receives the Time and Interval, the data will be
created.
•
•
•
•
For complete details, download the appropriate DNP User Manual from our website
www.electroind.com.
2.3: Flicker
Nexus 1252 provides Flicker Evaluation in Instantaneous, Short Term and Long Term Forms.
For a detailed explanation of Flicker, see Chapter 12 of this manual.
e Electro Industries/GaugeTech Doc # E107706 V1.25
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2.4: INP2 Internal Modem with Dial-In/Dial-Out Option
2.4.1: Hardware Overview
Q
The INP2 Option for the Nexus 1250/1252 meter provides a direct connection to a standard tele-
phone line. No additional hardware is required to establish a communication connection between the
meter and a remote computer. The RJ-11 Jack is on the face of the meter. A standard telephone RJ-
11 plug can connect the meter to a standard PSTN (Public Switched Telephone Network).
Q
The modem operates at up to 56k baud. The modem supports both incoming calls (from a remote
computer) and automatic dial-out calls when a defined event must be automatically reported.
With the device configured with the INP2 Option, the meter has dial-in capability and provides
remote access to other Modbus-based serial devices via the meter’s RS-485 Gateway over your
phone line. The meter will recognize and respond to a Modbus Address of 1. With any other
address, the command will pass through the gateway and become a virtual connection between the
Remote Modbus Master and any Modbus Slave connected to the RS-485 Gateway.
2.4.2: Dial-In Function
Q
The modem continuously monitors the telephone line to detect an incoming call. When an incoming
call is detected, the modem will wait a user-set number of rings and answer the call.
Q
The modem can be programmed to check for a password on an incoming call. If the correct
password is not provided the modem will hang up on the incoming call. If several unsuccessful
incoming call attempts are received in a set time period, the modem will lock out future incoming
calls for a user-set number of hours.
Q
When an incoming call is successfully connected, the control of communications is passed to the
calling software program. The modem will respond to computer commands to download data or
other actions authorized by the meter passwords.
Refer to the Communicator EXT Software Manual for instructions on programming the modem.
2.4.3: Dial-Out Function
Q
The Dial-Out Function (INP2) is intended to allow the meter to automatically report certain
conditions without user intervention. The modem is normally polling the meter to determine if any
abnormal or reportable conditions exist. The modem checks programmed meter conditions and
programmed events (set in Nexus Communicator) to determine if a call should be placed.
If any of the monitored events exist, the modem will automatically initiate a call to a specified
location to make a report or perform some other function. For log full conditions, the meter will
automatically download the log(s) that are nearing the full state.
e Electro Industries/GaugeTech Doc # E107706 V1.25
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2.5: Total Web Solutions
Q
The 10/100BaseT Ethernet Option (INP 100) is a fully customizable web server that uses XML to
provide access to real time data via Internet Explorer. EIG’s name for this dynamic system is Total
Web Solutions. The system incorporates a highly programmable network card with built-in memory
that is installed in the 100BaseT Option meters. Each card can be programmed to perform an
extensive array of monitoring functions and the system is much faster than the 10BaseT Ethernet
Option.
NOTE: Nexus meters with the INP10 Option do not support Total Web Solutions.
2.5.1: Hardware Overview
Q
The Nexus 1250/1252 with the 10/100BaseT Ethernet Option (INP 100) has all the components of
the standard Nexus 1250/1252 PLUS the capability of connection to a network through an Ethernet
LAN or through the Internet via Modbus TCP, HTTP, SMTP, FTP and/or DHCP.
Q
The Internal Network Option of the Nexus Meter is an extremely versatile communication tool.
•
•
•
•
•
Adheres to IEEE 802.3 Ethernet standard using TCP/IP.
Utilizes simple and inexpensive 100BaseT wiring and connections.
Plugs right into your network using built-in RJ-45 jack.
Programmable to any IP address, subnet mask and gateway requirements.
Communicates using the industry standard Modbus/TCP protocol.
2.5.2: Hardware Connection
Q
Use Standard RJ-45 10/100BaseT cable to connect with the Nexus. The RJ-45 line is inserted into
the RJ-45 Port on the face of the Nexus with IMP100 Ethernet Option.
Q
To make the software connection, use the following steps.
1. Using Port 1 or Port 4 (RS-485 connection), connect a PC to the meter. An RS-232/RS-485
Converter may be required (Example: Electro Industries Unicom 2500).
2. Double click on Communicator EXT Software to open.
3. Click the Quick Connect or the Connection Manager icon in the icon tool bar. Click the
Serial Port button. Make sure data matches the meter then click Connect.
Q
Set the Network Settings using the following steps:
(Refer to Section 3.6 of the Communicator EXT User Manual for more details).
1. From the Device Profile screen, double-click on the Communications Ports line, then
double-click on any of the ports. The Device Profile Communications Settings screen appears.
e Electro Industries/GaugeTech Doc # E107706 V1.25
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2. If you are going to use DHCP, click the Advanced Settings Button:
Click the tab at the top of the DHCP screen. Click Enable.
DHCP will automatically enter the IP Address and some or all of the Interface Settings.
Click OK at the bottom of the screen to return to the Device Profile: Communication Ports
screen. You may have to manually enter DNS, Email, Gateway Setting and/or a Unique
Computer Name. Click OK.
3. If you are NOT using DHCP, in the Network Settings section, enter data provided by your
systems manager:
IP Address:
10.0.0.1
255.255.255.0 (Example)
0.0.0.0 (Example)
NETWORK (Example)
(Example)
Subnet Mask:
Default Gateway:
Computer Name:
Q
Q
Enter the Domain Name Server and Computer Name.
Customize Web Content, if desired. Default Pages with an extensive array of readings comes with
the meter. The content of the pages can be customized using FTP Client.
From the Device Profile: Communications Ports screen, click Advanced Settings. Click the FTP
Client tab on the top of the folder. Using FTP, you can easily replace any file by using the
SAME FILE NAME as the one you want to replace.
Q
Enter the Email Server IP Address. The Default Settings store ONE Email Server IP Address for
administrative purposes or to send an alarm, if there is a problem. An ADDITIONAL 8 can be con-
figured with FTP Client.
Q
Q
Update FIRMWARE, if needed, with TFTP protocol (see Appendix C).
After the above parameters are set, Communicator EXT will connect via the network using a Device
Address of “1” and the assigned IP Address using the following steps:
1. Double click on Communicator EXT icon to open.
2. Click the Connect icon in the icon tool bar. The Connect screen will appear.
3. Click the Network button at the top of the screen. The screen will change to one requesting the
following information:
Device Address:
Host:
1
IP Address (per your network administrator).
Example: 10.0.0.1
502
Modbus TCP
Network Port:
Protocol:
4. Click the Connect button at the bottom of the screen. Communicator EXT connects to the
Nexus with the Host IP Address via the Network.
e Electro Industries/GaugeTech Doc # E107706 V1.25
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2.6: Measurements and Calculations
The Nexus 1250/1252 Meter measures many different power parameters. The following is a list of the
formulas used to conduct calculations with samples for Wye and Delta services.
Samples for Wye: v , v , v , i , i , i , i
an bn cn a b c n
Samples for Delta: v , v , v , i , i , i
ab bc ca a b c
Q
Root Mean Square (RMS) of Phase to Neutral Voltages: n = number of samples
For Wye: x = an, bn, cn
n
v2
∑
x
(
t
)
t=
1
VRMS
=
x
n
Q
Root Mean Square (RMS) of Currents: n = number of samples
For Wye: x=a, b, c, n
For Delta: x = a, b, c
n
i2
∑
x
(
t
)
t=
1
IRMS
=
x
n
Q
Root Mean Square (RMS) of Phase to Phase Voltages: n = number of samples
For Wye: x, y= an, bn or bn, cn or cn, an
n
2
(v
−
vy
)
∑
x
(
t
)
(
t
)
t=
1
VRMS
=
xy
n
For Delta: xy = ab, bc, ca
n
v2
∑
xy
(
t
)
t=
1
VRMS
=
xy
n
e Electro Industries/GaugeTech Doc # E107706 V1.25
2-6
Q
Power (Watts) per phase:
For Wye: x = a, b, c
n
v
xn(t) •ix(t)
∑
t
=1
WX =
n
Q
Q
Q
Apparent Power (VA) per phase:
For Wye: x = a, b, c
VAx
=
V
•
I
RMSXN
RMSX
Reactive Power (VAR) per phase:
For Wye: x = a, b, c
VARx
=
VAx2
−
Wattx2
Power (Watts) Total:
For Wye:
WT
=
Wa
+
Wb
+
Wc
For Delta:
n
(v
•iA − vBC •iC )
∑
AB(t )
(t )
(t )
(t )
t=
1
WT =
n
e Electro Industries/GaugeTech Doc # E107706 V1.25
2-7
Q
Reactive Power (VAR) Total:
For Wye:
VART =VARA +VARB +VARC
For Delta:
2
n
⎡
⎢
⎢
⎢
⎤
⎥
⎥
⎥
v
v
) •iA
∑
AB
(
t
(
t
)
2
t=
1
VART (VRMS • IRMS ) −
AB
A
n
⎢
⎣
⎥
⎦
+
2
n
⎡
⎢
⎢
⎢
⎤
) •iC
∑
BC
(
t
(
t
)
⎥
⎥
⎥
2
t=
1
(VRMS • IRMS ) −
BC
C
n
⎢
⎣
⎥
⎦
Q
Apparent Power (VA) Total:
For Wye:
VAT =VAA +VAB +VAC
For Delta:
VAT
=
WT2 VART2
+
Q
Power Factor (PF):
For Wye: x = A, B, C, T
For Delta: x = T
Wattx
PFx
=
VAx
e Electro Industries/GaugeTech Doc # E107706 V1.25
2-8
Q
Phase Angles:
1
∠ = cos− (PF)
Q
% Total Harmonic Distortion (%THD):
For Wye: x = V , V , V , I , I , I
AN BN CN A B C
For Delta: x = I , I , I , V , V , V
A B C AB BC CA
127
(RMS )2
∑
xh
h=
2
THD =
RMSx
1
Q
K Factor: x = I , I , I
A B C
127
(h• RMS )2
∑
xh
h=
1
KFactor =
127
(RMS )2
∑
xh
h=1
Q
Watt hour (Wh):
n
WT
(
t
)
Wh
=
∑
3600
t=
1
sec/hr
Q
VAR hour (VARh):
n
VART
(
t
)
VARh
=
∑
3600
t=
1
sec/hr
e Electro Industries/GaugeTech Doc # E107706 V1.25
2-9
2.7: Demand Integrators
Power utilities take into account both energy consumption and peak demand when billing customers.
Peak demand, expressed in kilowatts (kW), is the highest level of demand recorded during a set period
of time, called the interval. The Nexus 1250/1252 supports the following most popular conventions for
averaging demand and peak demand: Thermal Demand, Block Window Demand, Rolling Window
Demand and Predictive Window Demand. You may program and access all conventions concurrently
with the Communicator EXT software (see the Communicator EXT User Manual).
Q
Thermal Demand: Traditional analog watt-hour (Wh) meters use heat-sensitive elements to
measure temperature rises produced by an increase in current flowing through the meter. A pointer
moves in proportion to the temperature change, providing a record of demand. The pointer remains
at peak level until a subsequent increase in demand moves it again, or until it is manually reset. The
Nexus 1250/1252 mimics traditional meters to provide Thermal Demand readings.
Each second, as a new power level is computed, a recurrence relation formula is applied. This
formula recomputes the thermal demand by averaging a small portion of the new power value with a
large portion of the previous thermal demand value. The proportioning of new to previous is
programmable, set by an averaging interval. The averaging interval represents a 90% change in
thermal demand to a step change in power.
Q
Block (Fixed) Window Demand: This convention records the average (arithmetic mean) demand
for consecutive time intervals (usually 15 minutes).
Example: A typical setting of 15 minutes produces an average value every 15 minutes (at 12:00,
12:15. 12:30. etc.) for power reading over the previous fifteen minute interval (11:45-12:00, 12:00-
12:15, 12:15-12:30, etc.).
Q
Rolling (Sliding) Window Demand: Rolling Window Demand functions like multiple overlapping
Block Window Demands. The programmable settings provided are the number and length of
demand subintervals. At every subinterval, an average (arithmetic mean) of power readings over the
subinterval is internally calculated. This new subinterval average is then averaged (arithmetic
mean), with as many previous subinterval averages as programmed, to produce the Rolling Window
Demand.
Example: With settings of 3 five-minute subintervals, subinterval averages are computed every 5
minutes (12:00, 12:05, 12:15, etc.) for power readings over the previous five-minute interval (11:55-
12:00, 12:00-12:05, 12:05-12:10, 12:10-12:15, etc.). Further, every 5 minutes, the subinterval aver-
ages are averaged in groups of 3 (12:00. 12:05, 12:10, 12:15. etc.) to produce a fifteen (5x3) minute
average every 5 minutes (rolling (sliding) every 5 minutes) (11:55-12:10, 12:00-12:15, etc.).
Q
Predictive Window Demand: Predictive Window Demand enables the user to forecast average
demand for future time intervals. The Nexus uses the delta rate of change of a Rolling Window
Demand interval to predict average demand for an approaching time period. The user can set a relay
or alarm to signal when the Predictive Window reaches a specific level, thereby avoiding
unacceptable demand levels. The Nexus 1250/1252 calculates Predictive Window Demand using the
following formula:
e Electro Industries/GaugeTech Doc # E107706 V1.25
2-10
Example: Using the previous settings of 3 five-minute intervals and a new setting of 120%
prediction factor, the working of the Predictive Window Demand could be described as follows:
At 12:10, we have the average of the subintervals from 11:55-12:00, 12:00-12:05 and 12:05-12:10.
In five minutes (12:15), we will have an average of the subintervals 12:00-12:05 and 12:05-12:10
(which we know) and 12:10-12:15 (which we do not yet know). As a guess , we will use the last
subinterval (12:05-12:10) as an approximation for the next subinterval (12:10-12:15). As a further
refinement, we will assume that the next subinterval might have a higher average (120%) than the
last subinterval. As we progress into the subinterval, (for example, up to 12:11), the Predictive
Window Demand will be the average of the first two subintervals (12:00-12:05, 12:05-12:10), the
actual values of the current subinterval (12:10-12:11) and the predistion for the remainder of the
subinterval, 4/5 of the 120% of the 12:05-12:10 subinterval.
# of Subintervals = n
Subinterval Length = Len
Partial Subinterval Length = Cnt
Prediction Factor = Pct
Sub
Sub
Sub
...
Partial
Cnt
Predict
Len
n
1
0
Len
Len
Len
Len
−1
Value
∑
i
i
=0
Sub =
Len
Cnt−
1
Value
∑
i
i=
0
Partial
=
Cnt
n−
2
⎡
⎢
⎤
⎥
⎥
⎥
Value
∑
i
⎡
⎤
⎥
⎦
⎡
Len
−
Cnt
⎤
⎡
⎤
i=
0
⎢
⎢
Partial
+
+
×
1
−
×
×
×
Pct
Pct
⎢
⎣
⎢
⎣
⎥
⎦
⎢
⎣
⎥
⎦
n
Len
⎢
⎣
⎥
⎦
n−
2
⎡
⎢
⎢
⎢
⎤
⎥
⎥
⎥
Sub
∑
i
Sub0
−
Subn−
1
⎡
Len
−
Cnt
⎤
⎡
⎤
i=
0
+
⎢
⎣
⎥
⎦
⎢
⎣
⎥
⎦
n
−
1
2x(n
−
1)
Len
⎢
⎣
⎥
⎦
e Electro Industries/GaugeTech Doc # E107706 V1.25
2-11
2.8: Nexus External I/O Modules (Optional)
The following multiple analog or digital I/O modules mount externally to the Nexus 1250/1252 Monitor.
The Nexus 1250/1252 Monitor supports up to four I/O modules using internal power. Use the additional
power supply, EIG PSIO, to extend I/O capability. See section 3.4 for mounting diagrams. See Chapter
9 for details on installation and usage of the Nexus External I/O Modules.
Q
Analog Transducer Signal Outputs (Up to two modules can be used with the Nexus 1250/1252.)
•
•
•
•
1mAON4: 4 Analog Outputs, self powered, scalable, bidirectional.
1mAON8: 8 Analog Outputs, self powered, scalable, bidirectional.
20mAON4: 4 Analog Outputs, self powered, scalable.
20mAON8: 8 Analog Outputs, self powered, scalable.
Q
Analog Transducer Inputs (Multiple modules can be used.)
•
•
•
•
8AI1: 8 Analog Inputs 0–1mA, scalable and bidirectional.
8AI2: 8 Analog Inputs 0–20mA, scalable.
8AI3: 8 Analog Inputs 0–5V DC.
8AI4: 8 Analog Inputs 0–10V DC.
Q
Q
Q
Q
Digital Dry Contact Relay Outputs (Multiple modules can be used.)
4RO1: 4 Relay Outputs 10 Amps, 125V AC, 30V DC, Form C.
•
Digital Solid State Pulse Outputs (Multiple modules can be used.)
4PO1: 4 Solid State Pulse Outputs, Form A KYZ pulses.
•
Digital Inputs (Multiple modules can be used.)
8DI1: 8 Digital status inputs Wet/Dry Auto Detect, up to 300V AC/DC.
•
Other I/O Accessories
•
PSIO: Additional power supply for up to six I/O modules. This unit is necessary if you are
connecting more than four I/O modules to a Nexus 1250/1252 Monitor.
MBIO: Bracket for surface-mounting I/O modules to any enclosure.
•
e Electro Industries/GaugeTech Doc # E107706 V1.25
2-12
2.9: Nexus 1250/1252 Meter Specifications
Specification
Nexus Meter
Option D: 24V DC (-20%) – 48V DC (+20%)
Option D2: 120V AC/DC (-20%) – 230V AC (+20%)
150 Volts Phase to Neutral (Standard; for use with PTs)
300 Volts Phase to Neutral (Option -G)
10A Maximum (Programmable to any CT Ratio)
Current: Continuous 200% Rated
Control Power Requirements
Input Voltage Range
Input Current Range
Input Withstanding Capabilities
Current: Surge 10x maximum input for 3 seconds
Surge Withstanding Per IEEE C37.90.1
Voltage: 0.05VA @ 120V rms
Burden
Current: 0.002VA @ 5A rms
I/O Isolation
Sensing Method
Update Time
2500V DC, 60 Hz
RMS
90 msec
Fundamental 20–65 Hz
Frequency Range
Up to 83rd Harmonic Measuring Capability
3.4 x 7.3 x 10.5 inches / 8.6 x 18.5 x 26.6 centimeters
40 watts (with optional modules and display)
Approximately 12 watts (without optional modules and display)
-40°C to +80°C / -40°F to +176°F
15–20 V DC at 50–200mA
Dimensions (HxWxL)
Maximum Power Consumption
Nominal Power Consumption
Operating Temperature
Auxiliary Output Power Voltage
Maximum Auxiliary Power Current 1.6A (short protected)
1244*
UL Listing
*Not evaluated for accuracy, reliability or capability to perform intended function.
Flicker (1252)
Evaluation per IEC 61000-4-15
e Electro Industries/GaugeTech Doc # E107706 V1.25
2-13
2.10: Nexus P40N, P41N, P43N LED External Display Specifications
Specification
Nexus P40N, P41N, P43N LED External Display
Maximum Input Voltage
30V DC
7V DC
Minimum Input Voltage
Maximum Power Consumption
Nominal Power Consumption
Operating Temperature Range
Overall Dimensions (HxWxL)
8 Watts
Approximately 6 Watts
-40°C to + 80°C / -40°F to +176°F
2.2 x 4.4 x 4.4 in / 5.9 x 11.1 x 11.1 cm
2.11: Nexus P60N Touch Screen Display Specifications
Specification
Nexus P60N Touch Screen Display
Maximum Input Voltage
30V DC
10V DC
Minimum Input Voltage
Maximum Power Consumption
Nominal Power Consumption
Operating Temperature Range
Overall Dimensions (HxWxL)
5 Watts
Approximately 4.5 Watts
0°C to + 50°C / +32°F to +122°F
1.6 x 5.4 x 8.0 in / 4.0 x 13.7 x 20.3 cm
e Electro Industries/GaugeTech Doc # E107706 V1.25
2-14
Chapter 3
Hardware Installation
3.1: Mounting the Nexus 1250/1252 Meter
Q
The Nexus 1250/1252 Meter is designed to mount against any firm, flat surface. Use a #10 screw in
each of the four slots on the flange to ensure that the unit is installed securely. For safety reasons,
mount the Meter in an enclosed and protected environment, such as in a switchgear cabinet. Install
a switch or circuit breaker nearby; label it clearly as the meter’s disconnecting mechanism.
NOTE: The Nexus Meter with Internal Modem Option mounts the same way.
Q
Maintain the following conditions:
•
•
•
Operating Temperature: -40°C to +70°C / -40°F to +158°F
Storage Temperature: -45°C to +85°C / -49°F to +185°F
Relative Humidity: 5 to 95% non-condensing
10.5” (26.67cm)
2 x 3.25” (8.25cm)
2x4.0” (10.16cm)
7.25”
(18.41cm)
6.74”
(17.11cm)
4 x 0.221” (5.61mm) Thru Slot
(For #10 Screw)
Figure 3.1: Nexus Meter Mounting Diagram, Top View
Electro Industries/GaugeTech Doc # E107706 V1.25
3-1
Nexus Meter Mounting Diagram, Side View
2.35” (5.96cm)
3.40” (8.63cm) (MAX)
Figure 3.2
Electro Industries/GaugeTech Doc # E107706 V1.25
3-2
3.2: Mounting the Nexus LED External Displays
Q
The Nexus 1250/1252 LED Displays, Model # P40N, P41N and P43N, mount using a standard
ANSI C39.1 drill plan.
Q
Secure the four mounting studs to the back of the panel with the supplied nuts.
Q
Six feet of RS-485 communication/power cable harness is supplied. Allow for at least a 1.25-inch
(3.17cm) diameter hole in the back for the cable harness. See Chapter 5 for communication and
power supply details.
Q
The cable harness brings power to the display from the Nexus 1250/1252 Meter, which supplies
15–20V DC. The P40N (or P41N or P43N) can draw up to 500 mA in display test mode.
4.38”Sq.
(11.12cm)
.75” (19.05mm)
1.438”
(3.65cm)
Nexus P40N Display, Side View
Nexus P40N Display, Front View
3.38” (8.58cm) Sq.
4 X 0.198” (5.02mm)
4.00” (10.16cm)
+
ANSI C39.1 Drill Plan
1.687” (14.28cm)
Figure 3.3: Nexus P40N LED External Display Mounting Diagrams
Electro Industries/GaugeTech Doc # E107706 V1.25
3-3
3.3: Mounting the Nexus P60N Touch Screen External Display
Figure 3.4: Nexus P60N Touch Screen Display Mounting Diagram
Q
The Nexus 1250/1252 P60N Touch Screen Display mounts easily, using the diagrams above and on
the next page. A bezel and a gasket are included with the P60N. Since the P60N employs an LCD
display, the viewing angle must be considered when mounting. Install the P60N at a height and
angle that make it easy for the operator to see and access the screen.
Q
For optimum performance, maintain
the following conditions where the
Touch Screen Display is mounted:
•
•
•
Operating Temperature: 0°C to
+50°C / +32°F to +122°F
Factory
Test
Connector
Storage Temperature: -20°C to
+70°C / -36°F to +158°F
Relative Humidity: 25 to 65%
non-condensing
Connect
to NEXUS
Figure 3.5: Nexus P60N Back Detail
Electro Industries/GaugeTech Doc # E107706 V1.25
3-4
Figure 3.6: Cutout for Nexus P60N Touch Screen Display
Q
Q
Q
To bezel mount the P60N, cut an opening in the mounting panel. Follow above cutout dimensions.
Carefully “drop in” the P60N with bezel and gasket attached.
Fasten the unit securely with the four 6-32 hex nuts supplied.
Electro Industries/GaugeTech Doc # E107706 V1.25
3-5
3.4: Mounting the Nexus External I/O Modules
Q
Secure the mounting brackets to the I/O using the screws supplied (#440 pan-head screws). Next,
secure the brackets to a flat surface using a #8 screw with a lock washer.
Q
If multiple I/O modules are connected together, as shown in Figure 3.4, secure a mounting bracket to
both ends of the group. One Nexus will supply power for up to four I/O modules. To connect more
than four I/O modules, use an additional power supply, such as the EIG PSIO. Connect multiple I/O
modules using the RS-485 side ports.
Q
Six feet of RS-485 cable harness is supplied. The cable harness brings power to the display from the
Nexus Meter, which supplies 15–20V DC at 50–200mA. See Chapter 5 for power supply and com-
munication details.
Mounting Bracket
1.125” (2.85cm)
2 x .625” (1.58cm)
0.015” (.38mm)
4.215” (10.70cm)
Mounting Bracket
Figure 3.7: Nexus I/O Modules Mounting Diagram, Overhead View
Mounting Brackets (MBIO)
Female RS-485 Side Port
I/O Port
Male RS-485 Side Port
Figure 3.8: Nexus I/O Module Communication Ports
Electro Industries/GaugeTech Doc # E107706 V1.25
3-6
Nexus I/O Modules Mounting Diagram, Front View
Mounting Bracket (MBIO)
Mounting Bracket (MBIO)
1.25” (3.17cm)+Y
Per Module
2.20” (5.58cm)
3.41” (8.66cm)
2x1.10” (2.79cm)
Y
0.605” (1.53cm)
1.235” (3.13cm)
Figure 3.9
Electro Industries/GaugeTech Doc # E107706 V1.25
3-7
Electro Industries/GaugeTech Doc # E107706 V1.25
3-8
Chapter 4
Electrical Installation
4.1: Wiring the Monitored Inputs and Voltages
Q
Select a wiring diagram from Section 4.8 that best suits your application. Wire the Nexus 1250/1252
exactly as shown. For proper operation, the voltage connection must be maintained and must
correspond to the correct terminal. Program the CT and PT Ratios in the Device Profile section of
the Communicator EXT software; see the Communicator EXT User Manual for details.
The cable required to terminate the voltage sense circuit should have an insulation rating greater than
600V AC and a current rating greater than 0.1 Amp.
Use a minimum of 14 AWG wire for all phase voltage and current connections.
4.2: Fusing the Voltage Connections
Q
For accuracy of the readings and for protection, EIG requires using 0.25-Amp rated fuses on all
voltage inputs as shown in the wiring diagrams (see section 4.8).
The Nexus Meter can handle a maximum voltage of 150V phase to neutral and 300V phase to phase.
Potential Transformers (PTs) are required for higher voltages with the standard rating. With Option -
G, the direct voltage input is extended to 300V phase to neutral and 600V phase to phase.
4.3: Wiring the Monitored Inputs - VRef
Q
The Voltage Reference connection references the monitor to ground or neutral.
4.4: Wiring the Monitored Inputs - VAux
Q
The Voltage Auxiliary connection is an auxiliary voltage input that can be used for any desired
purpose, such as monitoring neutral to ground voltage or monitoring two different lines on a switch.
4.5: Wiring the Monitored Inputs - Currents
Q
Install the cables for the current at 600V AC minimum insulation. The cable connector should be
rated at 10 Amps or greater and have a cross-sectional area of 14 AWG.
Q
Mount the current transformers (CTs) as close as possible to the meter. The following table
illustrates the maximum recommended distances for various CT sizes, assuming the connection is via
14 AWG cable.
Electro Industries/GaugeTech Doc # E107706 V1.25
4-1
EIG Recommendations
CT Size (VA)
Maximum Distance from CT to Nexus (Feet)
2.5
5.0
10
15
7.5
30
10.0
15.0
30.0
40
60
120
WARNING!!
DO NOT leave the secondary of the CT open when primary current is flowing. This may
cause high voltage, which will overheat the CT. If the CT is not connected, provide a
shorting block on the secondary of the CT.
Q
It is important to maintain the polarity of the CT circuit when connecting to the Nexus. If the
polarity is reversed, the Nexus will not provide accurate readings. CT polarities are dependent upon
correct connection of CT leads and the direction CTs are facing when clamped around the
conductors. EIG recommends using shorting blocks to allow removal of the Nexus Meter from an
energized circuit, if necessary. Shorting blocks are not required for proper meter operation.
4.6: Isolating a CT Connection Reversal
Q
For a WYE System, you may either:
1. Check the current phase angle reading on the Nexus External Display (see Chapter 6). If it is
negative, reverse the CTs.
2. Or, go to the Phasors screen of the Communicator EXT software (see Communicator EXT
User Manual). Note the Phase Relationship between the Current and Voltage; they should be in
phase.
Q
For a DELTA System:
Go to the Phasors screen of the Communicator EXT software program. The current should be
30 degrees off the phase-to-phase voltage.
4.7: Instrument Power Connections
Q
The Nexus requires a separate power source. To use AC power, connect the line supply wire to the
L+ terminal and the neutral supply wire to the N- terminal on the Nexus. To use DC power, connect
the positive supply wire to the L+ terminal and the negative (ground) supply wire to the N- terminal
on the Nexus. Power supply options and corresponding suffixes are listed in the following table:
Electro Industries/GaugeTech Doc # E107706 V1.25
4-2
Control Power
18-60 Volts DC
Option Suffix
D
90-276 Volts AC/DC
D2
Q
Q
Do not ground the unit through the negative of the DC supply. Separate grounding is required.
Externally fuse the power supply with a 5 Amp fuse.
4.8: Wiring Diagrams
Q
Choose the diagram that best suits your application. Diagrams appear on the following pages. If the
connection diagram you need is not shown, contact EIG for a custom Connection diagram.
Q
NOTE: If you purchased a “G” Option Nexus for a 300 Volt secondary, be sure to enable the
option on the CT and PT screen of the Communicator EXT software’s Device Profile (see the
Communicator EXT User Manual for details).
Figure #
Description
4.1
4-Wire Wye, 3-Element Direct Voltage with 4 CTs
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4-Wire Wye, 3-Element with 3 PTs and 4 CTs
4-Wire Wye, 3-Element with 3 PTs and 3 CTs
3-Wire, 2-Element Open Delta with 2 PTs and 3 CTs
3-Wire, 2-Element Open Delta with 2 PTs and 2 CTs
3-Wire, 2-Element Delta Direct Voltage with 3 CTs
3-Phase, 4-Wire Wye, 2.5 Element with 2 PTs and 3 CTs
4-Wire, 3-Element Grounded Delta with 4 CTs - G Option
Electro Industries/GaugeTech Doc # E107706 V1.25
4-3
0.25 A
INPUT
Figure 4.1: 4-Wire Wye, 3-Element Direct Voltage with 4 CTs
Electro Industries/GaugeTech Doc # E107706 V1.25
4-4
0.25A
INPUT
Figure 4.2: 4-Wire Wye, 3-Element with 3 PTs and 4 CTs
Electro Industries/GaugeTech Doc # E107706 V1.25
4-5
0.25 A
INPUT
Figure 4.3: 4-Wire Wye, 3-Element with 3 PTs and 3 CTs
Electro Industries/GaugeTech Doc # E107706 V1.25
4-6
0.25 A
Figure 4.4: 3-Wire, 2-Element Open Delta with 2 PTs and 3 CTs.
Electro Industries/GaugeTech Doc # E107706 V1.25
4-7
0.25 A
Figure 4.5: 3-Wire, 2-Element Open Delta with 2 PTs, 2 CTs.
Electro Industries/GaugeTech Doc # E107706 V1.25
4-8
0.25 A
INPUT
Figure 4.6: 3-Wire, 2-Element Delta Direct Voltage with 3 CTs.
Electro Industries/GaugeTech Doc # E107706 V1.25
4-9
0.25 A
INPUT
Figure 4.7: 3-Phase, 4-Wire Wye, 2.5 Element with 2 PTs, 3 CTs.
Electro Industries/GaugeTech Doc # E107706 V1.25
4-10
0.25 A
INPUT
Figure 4.8: 4-Wire, 3-Element Grounded Delta with 4 CTs - G Option.
Electro Industries/GaugeTech Doc # E107706 V1.25
4-11
Electro Industries/GaugeTech Doc # E107706 V1.25
4-12
Chapter 5
Communication Wiring
5.1: Communication Overview
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RS-232 communication is used to connect a single Nexus 1250/1252 Meter with another device,
such as a computer, RTU or PLC. The link is viable for a distance up to 50 feet (15.2 m) and is
available only through the Nexus 1250/1252 Meter’s Port 1. You must set the selector switch beneath
the port to RS-232 (see Figure 5.3).
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RS-485 communication allows multiple Nexus Meters to communicate with another device at a local
or remote site. The I/O modules and the Nexus Display use RS-485 to communicate with the Nexus
Meter. All RS-485 links are viable for a distance up to 4000 feet (1220 m). Ports 1 through 4 on the
Nexus 1250/1252 Meter are two-wire, RS-485 connections operating up to 115,200 baud. To use
Port 1 for RS-485, set the selector switch to RS-485 (see Figure 5.3).
1 device, 50 feet maximum, Nexus Port 1
RS-232
RS-485
Nexus
RS-232/485
RS-232
Converter
Nexus
Nexus
Nexus
(Unicom 2500)
Up to 31 Devices, 4000 feet maximum (without a
repeater), connected in series via RS-485 (daisy chain)
MODEM
RS-232
Nexus
Null Modem
Telephone Line,
Fiber Optic Link or
Radio Link
MODEM
RS-485
RS-232/485 Converter
(Modem Manager)
RS-232
Nexus
Nexus
Nexus
Figure 5.1: Communication Overview
e Electro Industries/GaugeTech Doc # E107706 V1.25
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RJ-11 Telephone Line allows a Nexus Meter with the Internal Modem Option to communicate with
a PC. No other hardware is necessary for this easy-to-use connection. The Nexus 1250/1252 Meter
with the Internal Modem Option can connect via RS-485 to other Nexus Meters in local or remote
sites in a daisy chain configuration, as depicted below.
The Nexus Meter with the Internal Modem Option has a unique label; Port 2 is labeled Modem
Gateway. If you are going to use RS-485 to connect multiple Nexus 1250/1252 meters, you MUST
use the Modem Gateway. For more details, see Chapter 10 of this manual.
RS-485
RJ-11
Daisy Chain
Originate Modem
(or Internal to PC)
PC
Figure 5.2: RJ-11 Communication with Internal Modem Option
e Electro Industries/GaugeTech Doc # E107706 V1.25
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