Cleveland Range Inc Convection Oven CR28 DD User Manual

Installation Manual  
Installation Instructions  
Gas Convection Rotisserie and Holding Oven  
Models: CR32, CR32-DD, CR32-FP, CR32-FFP  
CR28, CR28-DD, CR28-FP, CR28-FFP (CR32 Shown)  
1333 East 179th Street  
Cleveland, Ohio 44110  
Phone: (216) 481-4900  
Fax: (216) 481 3782  
Part No. CR-INM REV. A 06/01  
Installation Manual  
Rotisserie Oven and CBS-32 Stand  
or CR-334 Warming Cabinet  
Important SAFETY  
Ensure Safe Operation – All Personnel  
Must Be Properly Trained  
Information  
Qualified Persons  
WARNING:  
Cleveland Range products are intended for  
installation, operation, care and maintenance by  
professionally trained personnel only.  
Improper installation of the rotisserie could result  
in BODILY INJURY or DEATH as well as  
EQUIPMENT DAMAGE. Improper installation  
also will void the equipment warranty.  
DO NOT allow unqualified persons to install,  
operate, maintain, or repair the rotisserie. Any  
repair of the rotisserie must be done by a Cleveland  
Range Authorized Service organization.  
Limit of Liability  
In no event shall Cleveland Range assume any  
liability for consequential damage or injury resulting  
from installations which are not in strict compliance  
with our instructions, and with applicable codes.  
Proper Training  
All rotisserie operators must be trained according to  
the operation and cleaning procedures provided in  
the Rotisserie Operation Manual. Those  
procedures must be supplemented with any  
additional actions consistent with the safe operation  
and care of professional food preparation  
equipment.  
Specifically, Cleveland Range will not assume any  
liability for damage resulting from improper  
installation of equipment including, but not limited  
to, temporary installations.  
Introduction  
Ensure Safe Installation  
This guide describes how to install a Rotisserie  
Convection Oven.  
The rotisserie is designed and built to comply with  
all applicable national certification codes.  
Cleveland Range is not responsible for loss of  
certification if installed contrary to any prevailing  
codes.  
Proper support for the oven consists of either the  
CBS-32 stand or the CR-334 Warming cabinet.  
(Instructions for installing the warming cabinet are  
in a separate guide, shipped with the unit.) The  
oven must be properly bolted to the stand or  
cabinet. A drain kit is supplied so the drip pan at  
the bottom of the oven can be plumbed through the  
stand or cabinet to a bucket or basin.  
When NOT to Install  
To remain safe to operate, the unit MUST NOT be  
installed:  
Contradictory to our instructions, requirements,  
and specifications.  
In violation of any applicable national, state or  
local codes.  
In temporary locations.  
If the equipment is damaged or suspected of  
damage during shipment or storage.  
If the equipment has been altered from its  
original factory configuration.  
If the equipment has undergone any improper  
and unauthorized repair, maintenance, or  
service.  
The cabinet and stand have 4 casters (2 lockable  
casters up front). Caster shims are supplied to  
level the unit. The stand and cabinet are equipped  
with a metal eye for restraining the unit to the wall  
(required for movable gas appliances).  
CONTENTS:  
Note to the Owner About Safety and Warranty  
Note to the Installer  
Preparing the Site  
Assembling the Oven to the Stand  
Installing the Drain Kit  
Leveling and final Connections  
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Cleveland Range, Inc.  
Installation Manual  
About the Warranty  
Factors That May Void or Adversely Affect  
Warranty Coverage  
Protect Your Warranty Coverage  
The Cleveland Range warranty reprinted in this  
manual requires the rotisserie to be properly  
installed, maintained, and operated.  
Several installation and operation factors have in  
the past affected warranty coverage, most  
commonly those listed below. Make sure these  
factors are properly resolved before placing the unit  
into operation.  
If these responsibilities are not met, the Limited  
and/or Extended Limited Warranty coverage may  
be adversely affected.  
Incorrect electrical and gas Supply  
Equipment Not Properly Leveled  
Inadequate Cooling and Ventilation  
Inadequate Side and Back Clearances  
Notes for the Installer:  
Before you Begin  
The National Electrical Code, ANSI/NFPA No. 70  
(latest edition) or the Canadian Electrical Code,  
CSA C22.2 as applicable, the Food Service  
Sanitation Manual of the Food and Drug  
Administration (FDA) and all applicable state and  
local codes and regulations.  
Understand Installation Requirements  
Read this installation guide completely before  
beginning installation. Follow all safety precautions  
and instructions. Comply with all applicable  
national, state and local codes.  
This guide must be used together with your  
professional experience and a thorough  
understanding of the codes.  
Unpack, Inspect, and Store the Equipment Until  
Ready to Install  
After receiving each piece of Cleveland Range  
equipment for the installation, the shipping carton(s)  
should be inspected. If no damage is found or  
suspected, the units should be stored in a dry, out-  
of-the-way location, in their protective cartons, until  
the site has been prepared for installation.  
The instructions given in this guide are for qualified  
trade professionals only: we do not include all the  
procedures that are in the common domain of  
licensed plumbers, pipefitters, electricians, and  
experienced food service equipment installers.  
DO NOT Install Damaged Equipment  
If shipping damage is discovered or suspected,  
prepare a shipping damage claim:  
The installation of this oven must conform with the  
Basic Plumbing Code of the Building Officials and  
Code Administrators International, Inc. (BOCA), the  
National Fuel Gas Code, ANSI Z223.1 (latest  
edition) or the Natural Gas Installation Code  
CAN/CGA-B-149.1 or the Propane Installation Code  
CAN/CGA-B-149.2 as applicable.  
Notify the delivery carrier.  
Write down a damage description right  
away, for use with claim forms later.  
Arrange for the carrier representative to  
examine the damage.  
Fill out all appropriate claim forms; get  
examining carrier’s signature and date.  
Save This Manual  
Keep This Manual for Future Reference  
Fill in the information at right and keep this manual  
(along with a copy of the Operation Manual) in the  
owner’s files.  
Model:___________ Ser. #:_______________  
Installed By: ___________________________  
Installing  
Date: ___________Organization:__________  
Startup By: ____________________________  
Startup  
Date: ___________Organization: __________  
Rotisserie Oven  
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Installation Manual  
Preparing the Site – General Information  
Assure Sufficient Clearances  
Clearances specified for the oven on the rating  
label are required for the proper cooling,  
ventilation, and combustion air supply. Make sure  
nothing obstructs the flow of combustion and  
ventilation air. Depending on the number of units  
being installed, make sure there is enough  
clearance between each unit, and from walls to the  
sides and to the rear. Failure to provide the  
necessary clearance may void the manufacturer’s  
warranty. A proper air supply for combustion and  
ventilation is critical to safe, efficient operation of  
the oven.  
casters. Anchor the cables into wall studs and  
connect them to the eyelets provided in the stand  
or warming cabinet. The installation shall be made  
with a connector that complies with the Standard  
for Connectors for Movable Gas Appliances, ANSI  
Z21.69 or Connectors for Moveable Gas  
Appliances, CAN/CGA-6.16, and a quick-  
disconnect device that complies with the Standard  
for Quick-Disconnect Devices for Use With Gas  
Fuel, ANSI Z21.41, or Quick Disconnect Devices  
for Use with Gas Fuel, CAN1-6.9.  
Provide a Powered Exhaust Hood  
Equipment Leveling  
Code requires an exhaust hood. The hood must  
meet dimension requirements, and must have  
adequate exhaust capacity, based on the  
combined BTU output of the ovens. Never make  
a direct connection to the oven exhaust vent.  
For proper operation and water pan drainage, the  
equipment must be level. Use the leveling spacers  
provided with the casters. Install leveling  
spacers so that equipment is level when rolled  
into its final location.  
Fire Safety  
Restraining Cables  
Restraining cables must be installed to limit the  
movement of the appliance and protect flexible gas  
Do not store or leave combustible materials near  
the oven. Consult your local codes for fire  
protection requirements. Gas Leak Instructions  
must be posted. Your gas utility can supply a sign  
or the appropriate wording for a sign.  
lines from breakage on gas appliances with  
Preparing the Site – Gas and Electrical Services  
Gas Pressure  
all leaks and retest. The steamer must be isolated  
from the gas supply system during any pressure  
testing as follows: (1) The appliance and its main  
manual shut-off valve must be disconnected from  
the gas supply piping system during any pressure  
testing of the system at test pressures in excess of  
14” water column (1/2 psi or 3.45 kPa). (2) The  
appliance must be isolated from the gas supply  
piping system by closing its main manual shut-off  
valve during any pressure testing of the gas supply  
piping system at test pressure equal to or less than  
14” water column (1/2 psi or 3.45 kPA).  
Test the building’s gas supply pressure. It must  
meet Cleveland Range’s specifications. (See  
pages 5-8.) If gas pressure is too high, install a  
pressure regulator (excess pressure will damage  
the equipment) – if too low, notify the gas company  
to raise pressure to specs.  
Gas Flow  
Sufficient gas flow is important to oven  
performance. During peaks hours of operation gas  
flow may be insufficient if pipe diameter is too  
small. Feed a multiple-oven installation with a  
manifold-type gas supply line sized properly for  
good flow.  
Electrical Supply: Oven  
Each oven is equipped with a 120V/15A-power  
cord, with a three-prong (grounding) plug for  
protection against shock hazard. It should be  
plugged directly into a properly grounded three-  
prong receptacle. Do not cut off or remove the  
grounding prong from the plug. (Some local codes  
may require a different form of disconnect.)  
Gas Plumbing  
Provide a shut-off valve, drip leg, and flexible  
supply line for each oven. Use appropriate ¾-inch  
IPS plumbing components. Follow applicable  
codes. Seal all threaded joints with suitable joint  
compound, resistant to the action of liquefied  
petroleum gases.  
Electrical Supply: Optional Warmer  
The CR-334 warming cabinet can draw up to 30  
amps, and must be provided with a suitable  
grounded branch circuit and outlet. The power  
Gas Leak Tests  
After completing the gas plumbing, close all oven  
shut-off valves and test all upstream joints under  
pressure, using a soap-rich water solution. Repair  
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Cleveland Range, Inc.  
Installation Manual  
cord supplied with the warmer has a NEMA type  
L5-30P plug.  
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Cleveland Range, Inc.  
Installation Manual  
Assembling the Oven to Stand  
(If not pre-assembled, see dwgs. 260AMT & 260ANN)  
Note: Instructions for assembling the oven to  
the optional CR-334 warming cabinet are in a  
separate guide, shipped with that unit.  
Install the 4 casters to each leg of the stand – put  
the 2 locking casters at the front of the unit. (After  
the assembly is in place, caster spacers will need  
to be installed to level the unit.  
Before beginning to assemble the 2 components,  
inspect the equipment for damage. Do not install  
damaged equipment.  
With a lift truck, or other safe means, lift the oven  
onto the stand. Position the oven so that the  
mounting holes in the stand and the oven line up.  
(The oven overlaps the stand at the sides and rear  
by 1/8-inch and at the front by 1-3/4-inch.)  
Remove all tape and protective film from the oven  
and the stand.  
Find – and set aside – all packaged components,  
such as the installation/Drain kit, rotisserie spits,  
baskets, tools, etc. Locate the Installation/Drain Kit  
(P/N 107442) and unpack all parts. (Drawing  
260ANN has a list of all drain kit parts.)  
Bolt the 2 units together with the 3/8-inch hardware  
provided. Insert the hardware from below, through  
the stand. Thread the bolts into the weldnuts in  
the bottom of the oven and tighten.  
Installing the Drain Kit  
(If not pre-installed, see dwg. 260ANN)  
Install the hose barb fitting (item #5) into the drain  
valve (item #4). Next, install the drain valve onto  
the nipple. Position the valve for easy operator  
access from the front of the stand. Make sure it  
can be opened and closed without obstruction.  
The oven is equipped at the factory with an elbow  
on the drain pan. It is angled downward and  
toward the rear, and is sealed against leaks.  
During installation of the drain kit, be careful not to  
break this seal. When assembling the drain kit  
components, use a suitable sealant on all threaded  
joints.  
Assemble the drain tube (item #8) and the hose,  
using the double wire hose clamp (item #6). Then  
connect the hose to the hose barb, using the other  
hose clamp.  
Install the 1-by-4 inch pipe nipple (item #3) to the  
drain pan elbow.  
Some CBS-32 stands will be shipped with 1 or 2  
optional side panels. Install these if supplied.  
Apply a bead of RTV adhesive/sealant around the  
top surface perimeter of the drain blockoff plate  
(item #2), and slide over the nipple. Position the  
plate to block the opening between the stand and  
the interior of the oven, and adhere it to the base.  
This blockoff is required to maintain sanitary  
certification.  
Rotisserie Oven  
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Installation Manual  
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Installation Manual  
Rotisserie Oven  
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Installation Manual  
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Installation Manual  
Rotisserie Oven  
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Installation Manual  
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Installation Manual  
Move Unit Into Place, Level It,  
and Finish the Installation  
Move the unit into its desired location, no closer  
than 3-inches from the rear wall for single door  
units and 36-inches for double door units, and 3  
inches from another unit or a side wall. For hearth  
installation, back of unit may be in contact with  
non-combustible hearth wall opening.  
Install the gas appliance restraining cable (not  
supplied by Manufacturer). Make sure the cable is  
short enough to prevent the flexible gas line from  
ever being pulled tight and being subject to  
rupture.  
If right side clearance is limited to 3”, there must be  
adequate space to roll unit out for service access.  
Using a level and the caster spacers provided in  
the drain installation kit, (if drain kit is pre-installed,  
caster spacers will be supplied in rotisserie cooking  
cavity), level the unit. Do not shim any caster more  
than 7/8-inch. Be sure to tighten the caster  
retaining bolts.  
Safety Precautions Before  
Startup and Checkout  
Make Sure Electrical Power Stays Off Until  
Startup Procedure is Initiated  
If power is supplied from a standard wall outlet,  
leave the unit unplugged. If the electrical power is  
supplied through a disconnect, make sure the  
disconnect is securely off.  
CAUTION  
The Performance Checkout consists of tests to  
make sure the oven is functioning properly and  
safely. It should be performed only by qualified  
Cleveland Range authorized technicians, familiar  
with the operation, troubleshooting, and repair of  
the Rotisserie oven. This service is provided by  
Cleveland Range, Inc. at no cost. Contact either  
your local distributor or the factory for information  
on who the closest Cleveland Range authorized  
service agency is to schedule the performance  
checkout and start-up.  
Rotisserie Oven  
10  
LIMITED WARRANTY  
CLEVELAND RANGE products are warranted to the original purchaser to be free from defects in materials  
and workmanship under normal use and service for the standard warranty period of one year from date of  
installation or 18 months from date of shipment, which ever comes first.  
CLEVELAND RANGE agrees to repair or replace, at its option, f.o.b. factory, any part which proves to be  
defective due to defects in material or workmanship during the warranty period, providing the equipment has  
been unaltered, and has been PROPERLY INSTALLED, MAINTAINED, AND OPERATED IN ACCORDANCE WITH  
THE CLEVELAND RANGE OWNER’S MANUAL.  
CLEVELAND RANGE agrees to pay any FACTORY AUTHORIZED EQUIPMENT SERVICE AGENCY (within the  
continental United States, and Hawaii) for reasonable labor required to repair or replace, at our option, f.o.b.  
factory, any part which proves to be defective due to defects in material or workmanship, during the labor  
warranty period. This warranty includes travel time not to exceed two hours and mileage not to exceed 50 miles  
(100 miles round-trip), BUT DOES NOT INCLUDE POST START-UP, TIGHTENING LOOSE FITTINGS, MINOR  
ADJUSTMENTS, MAINTENANCE, CLEANING OR DESCALING.  
The standard labor warranty allows factory payments of reasonable labor required to repair or replace such  
defective parts. Cleveland Range will not reimburse the expense of labor required to repair or replacement of  
parts after the standard warranty period, unless an Extended Labor Warranty Contract has been purchased to  
cover the equipment for the balance of the warranty period from the date of equipment installation, start-up, or  
demonstration.  
PROPER INSTALLATION IS THE RESPONSIBILITY OF THE DEALER, THE OWNER-USER, OR INSTALLING  
CONTRACTOR, AND IS NOT COVERED BY THIS WARRANTY. Many local codes exist, and it is the  
responsibility of the owner and installer to comply with these codes. Cleveland Range equipment is built to  
comply with applicable standards for manufactures, including UL, A.G.A., NSF, ASME/Ntl. Bd., CSA, CGA, ETL,  
and others.  
Boiler (Steam Generator) MAINTENANCE IS THE RESPONSIBILITY OF THE OWNER-USER AND IS NOT  
COVERED BE THIS WARRANTY. The use of good quality feed water is the responsibility of the Owner-User  
(see Water Quality Recommendations below). THE USE OF POOR QUALITY FEED WATER WILL VOID  
EQUIPMENT WARRANTIES. Boiler maintenance supplies, including boiler hand gaskets, are not warranted  
beyond the first 90 days after the date the equipment is placed into service. Preventive maintenance records  
must be available showing descaling per the applicable Cleveland Operators Manual for Boiler Proration  
Program considerations.  
WATER QUALITY RECOMMENDATIONS  
TOTAL DISSOLVED SOLIDS  
TOTAL ALKALINITY  
SILICA  
CHLORIDE  
pH factor  
Less than 60 parts per million  
Less than 20 parts per million  
Less than 13 parts per million  
Less than 30 parts per million  
Greater than 7.5  
The foregoing shall constitute the sole and exclusive remedy of original purchaser and the full liability of  
Cleveland Range for any breach of warranty. THE FOREGOING IS EXCLUSIVE AND IN LIEU OF ALL OTHER  
WARRANTIES, WHETHER WRITTEN, ORAL, OR IMPLIED, INCLUDING ANY WARRANTY OF PERFORMANCE,  
MERCHANTABILITY, OR FITNESS FOR PURPOSE, AND SUPERSEDES AND EXCLUDES ANY ORAL  
WARRANTIES OR REPRESENTATIONS, OR WRITTEN WARRANTIES OR REPRESENTATIONS, NOT  
EXPRESSLY DESIGNATED IN WRITING AS A “WARRANTY” OR “GUARANTEE” OF CLEVELAND RANGE MADE  
OR IMPLIED IN ANY MANUAL, LITERATURE, ADVERTISING BROCHURE OR OTHER MATERIALS.  
CLEVELAND RANGE’S liability on any claim of any kind, including negligence, with respect to the goods or  
services covered hereunder, shall in no case exceed the price of the goods or services, or part thereof, which  
gives rise to the claim. IN NO EVENT SHALL CLEVELAND RANGE BE LIABLE FOR SPECIAL, INCIDENTAL, OR  
CONSEQUENTIAL DAMAGES, OR ANY DAMAGES IN THE NATURE OF PENALTIES.  
LIMITED EXTENDED WARRANTY COVERAGE  
The purchase of a Limited Extended Warranty Contract extends the standard warranty coverage to the  
purchased period of time (one to two years) from the date of installation, start-up, or demonstration, whichever  
is sooner.  
An additional two years Parts and Labor Warranty can be purchased with each piece of Cleveland  
equipment for an additional 2% of the List Price per year. The 2% of list price charge will be the net invoice  
amount for each year of extended warranty purchased.  
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Extended warranty must be purchased at the same time the equipment is purchased.  
Extended Warranty has the same exclusions as stated in our standard warranty.  

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