MODEL
#DB250
MODEL
#DB375
LP GAS COOKER
OWNER’S MANUAL
SAFETY ALERTS, ASSEMBLY & OPERATING INSTRUCTIONS
GENERAL MAINTENANCE & STORAGE
This Instruction Manual contains important information necessary for the proper
assembly and safe use of this appliance. You must carefully read and follow all warnings and
instructions in this manual before assembling and using this appliance.
KEEP THIS MANUAL FOR FUTURE REFERENCE
WARNING
• The maximum size cooking vessel for frying with this cooker using oil/grease is 36-quart.
The maximum size cooking vessel for boiling or steaming with this cooker is 60-quart.
• Do not use a cooking vessel smaller than 12-inches diameter.
NOT FOR COMMERCIAL USE
For Questions and Information call us at: 1-800-864-6194 • Monday - Friday 8:00am - 5:00pm CST
Barbour International, Inc. • 101 Cypress Way • Brandon, MS 39042 • www.thebayou.com
NOTE TO CONSUMER
This LP Gas Cooker is a specialized high pressure gas appliance having greater heat output than traditional
kitchen stoves. It is referred to as cooker and appliance in this manual and on warning tags. Same as
a kitchen stove, this cooker does not have automatic thermostat controls so must be attended and monitored
at all times during use.
This LP Gas Cooker is for OUTDOOR USE ONLY!
Do not use a cooking vessel larger than 60-quart for boiling or 36-quart for frying on this cooker.
Do no use a cooking vessel smaller than 12" diameter on this cooker.
This cooker provides multiple cooking options such as frying fish, chicken, french fries, hushpuppies, wings
and onions. You can also use this cooker to cook soups, stews and gumbo; boil or steam seafood, crawfish
and vegetables.
As with any cooking appliance, care must be taken to follow all Safety Precautions and Instructions in
order to achieve safe and satisfactory cooking results.
Restrict the use of this appliance to adults who can read, understand and follow the warnings and
instructions in this manual, and on the cooker. Safety Alerts alone cannot eliminate the hazards
that they signal. Strict compliance with these instructions, plus common sense operation, are primary
accident prevention measures.
SAFETY SYMBOLS
The symbols and boxes shown below explain what each heading means. Read and follow all
of the safety warnings and instructions contained in this manual and on the cooker.
THE PURPOSE OF THIS SAFETY ALERT SYMBOL
IS TO ATTRACT YOUR ATTENTION TO POSSIBLE
HAZARDS AS YOU ASSEMBLE AND USE THIS PRODUCT.
WHEN YOU SEE THE SAFETY ALERT SYMBOL
PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!
Indicates an imminently hazardous situation which,
if not avoided, will result in death or serious injury.
Hazard or unsafe practices which could result in
severe property damages, personal injury, or death.
Hazard or unsafe practices which could result in
minor personal injury, product, or property damages.
Carefully read and follow all WARNINGS, SAFETY PRECAUTIONS, ASSEMBLY and OPERATING INSTRUCTIONS
contained in this manual and on the cooker.
DO NOT skip any of the warnings and instructions! SAVE THIS MANUAL FOR FUTURE REFERENCE.
FOR YOUR SAFETY:
WARNING
For Outdoor Use Only (outside any enclosure)
1. Improper installation, adjustment, alteration, service or maintenance can cause injury
or property damage.
2. Read the installation, operation, and maintenance instructions thoroughly before installing
or servicing this equipment.
3. Failure to follow these instructions could result in fire or explosion, which could cause
property damage, personal injury, or death.
1
SAFETY PRECAUTIONS AND WARNINGS
WARNING
This cooker does not have automatic thermostat controls.
Failure to follow these instructions could result in fire or explosion
which could cause property damage, personal injury or death!
ALWAYS
operate in a open area
a minimum of 10-ft from
buildings, trees
OUTDOOR USE ONLY!
Do not operate inside
garages, carports
NEVER
use under any
roof or overhang.
NEVER
LEAVE COOKER
UNATTENDED!
or patios.
and overhangs.
NEVER
NEVER
NEVER!
NEVER
use on decks, boats or
any combustible surface!
place flammable or
combustible materials
within 25-ft of cooker.
allow children or pets near
the cooking area
cover pot with lid when
preheating oil or frying.
during and after use.
NEVER!
No barefeet or sandals
when cooking.
ALWAYS
ALWAYS
HOT!
wear protective mitts, gloves,
goggles and long sleeve
clothing when cooking.
use an accurate thermometer
to monitor temperature when
preheating oil or frying.
Extremely hot during and after use.
Allow appliance to cool
below 115˚F (45˚C)
before cleaning or storing
Remember: Think Safety and Use Common Sense!
2
WARNING
• This cooker is a high pressure gas appliance for OUTDOOR USE ONLY.
• This cooker does not have automatic thermostat controls so must be attended and monitored
at all times during use.
• If having any doubts or concerns about your ability to use this product call 800-864-6194.
• Should you still have concerns about operating this product, then do not use.
Contact your dealer for return and refund.
• The warnings and safety instructions in this manual MUST be followed to provide reasonable
safety and efficiency in using the appliance.
Remember; Think Safety and Use Common Sense!
DANGER
IF YOU SMELL GAS:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. If odor continues, keep away from the appliance and immediately call your fire department.
LEAKING GAS MAY CAUSE A FIRE OR EXPLOSION WHICH COULD CAUSE PROPERTY DAMAGE,
PERSONAL INJURY OR DEATH.
DANGER
• Never operate this appliance unattended. A sober, adult must attend and monitor this
appliance at all times during use.
• Never operate this appliance within 10 feet (3.0m) of any structure, combustible material or other
gas cylinder.
• Never operate this appliance within 25 feet (7.5m) of any flammable liquids.
• Never allow oil or grease to get hotter than 400˚F (200˚C). If the temperature exceeds 400˚F
(200˚C) or if oil begins to smoke, immediately turn the burner or gas supply OFF.
• Heated liquids remain at scalding temperatures long after the cooking process.
Never touch the cooking appliance until liquids have cooled to 115˚F (45˚C) or less.
• If a fire should occur, keep away from the appliance and immediately call your local Fire Department.
Do not attempt to extinguish an oil or grease fire with water.
• Be cautious when in close proximity to any gas appliance. Falling or tripping near the appliance,
or over an appliance hose, may result in the spilling or igniting of oil or splashing of boiling water,
potentially causing personal injury and property damage.
FAILURE TO FOLLOW INSTRUCTIONS CONTAINED IN THIS OWNER’S MANUAL COULD RESULT IN FIRE,
EXPLOSION OR BURN HAZARD, WHICH COULD CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
3
WARNING
COOKING WITH OIL OR GREASE
• This cooker does not have automatic thermostat controls so must be attended and monitored at
all times during oil heat up and frying.
• For frying with this cooker, do not use a cooking vessel larger than 36-quart or smaller than
12 inches diameter.
• When cooking with oil/grease, a thermometer must be used. Follow instructions in this manual
for proper installation and use of your frying thermometer.
• Follow instructions contained in this manual for proper assembly and positioning of the cooker,
gas leak and thermometer test, determining proper amount of oil to use, heat-up and frying
operation, cleanup and storage.
• Cooking oil pre-heat up to over-heat times can vary significantly with relatively small adjustments
to regulator; variable wind, ambient temperature, altitude, starting oil temperature, and type of
cooking oil used.
• Do not allow cooking oil/grease to exceed 400˚F (200˚C) which is the FIRE HAZARD zone on the
thermometer. Cooking oil/grease will ignite and catch fire at 550˚F to 700˚F (287˚C to 371˚C).
• Due to varying heating and cooking times, check your thermometer every 3 minutes to ensure
cooking oil does not exceed 400˚F (200˚C). This is an ATTENDED appliance. DO NOT leave
appliance unattended while heating oil/grease, cooking food or cool down period after use.
• This cooker can heat 3 quarts of cooking oil/grease to 350˚F (175˚C) in 3 to 5 minutes.
• DO NOT use a lid when pre-heating or cooking with oil. Using a lid when frying greatly
increases the potential of over-heating the oil to ignition and fire.
• Smoking oil is an indication that the oil is too hot and may ignite. Regardless of thermometer
reading, if the oil/grease starts to smoke, turn OFF fuel supply to the burner and
STOP COOKING IMMEDIATELY. This indicates the thermometer is not working properly.
Discard the thermometer and call 1-800-864-6194 M-F 8am - 5pm CST for assistance.
Replacement thermometer Model #5020 or #5025.
• Never overfill the cooking vessel with oil/grease or water. Follow instructions in this manual for
establishing proper liquid levels for cooking.
• When frying with oil or grease, all food products MUST be completely thawed and towel dried
to remove excess water. Failure to completely thaw and dry foods may cause oil or grease to
overflow from cooking vessel. If ice is present on the food, it means the thawing process is not
complete and may cause a boil over when placed into HOT oil causing a fire and severe burns.
• Never drop food or accessories into hot liquids. Wear protective gloves and S-L-O-W-L-Y lower
food and accessories into cooking oil in order to prevent splashing or overflow. Be careful when
removing food from oil. It is hot and could cause burns.
• In the event of rain, snow, hail, sleet or other form of precipitation while cooking with oil,
cover the cooking vessel and immediately turn off the burner and gas supply. DO NOT MOVE
cooker or cooking vessel.
• When cooking with oil/grease, have a BC or ABC type fire extinguisher readily accessible.
• The cooking vessel remains at scalding temperatures long after cooking has ended. Allow appliance
to cool below 115˚F (45˚C) before cleaning or storing. Cool down period varies with amount of
oil/grease used, wind and ambient temperature.
4
DANGER
IF OIL OR GREASE FIRE OCCURS
In the event of an oil/grease fire, do not attempt to extinguish with water. Immediately call your local
Fire Department. A Type BC or ABC dry chemical fire extinguisher may in some cases contain the fire.
If a fire occurs INSIDE THE COOKING VESSEL follow these steps.
• Turn off gas supply.
• Wearing a protective glove, cover the pot with a lid. DO NOT re-open lid as the oil/grease fire could
re-ignite. Allow cooking vessel to cool down to 115˚F (45˚C) before opening lid.
If a fire occurs OUTSIDE THE COOKING VESSEL follow these steps.
• Turn off the gas supply if possible.
• Wearing a protective glove, cover the pot with a lid if possible.
• Call the local Fire Department if property damage is possible.
• Attempt to extinguish using a chemical fire extinguisher specified.
• Once fire is extinguished, DO NOT re-open lid as the oil/grease fire could re-ignite. Allow cooking
vessel to cool down to 115˚F (45˚C) before opening lid.
WARNING
A. DO NOT store a spare LP cylinder under or near a gas cooker appliance.
B. Never fill the cylinder beyond 80% full.
C. If the information in (A) and (B) are not followed exactly, a fire causing death
or serious injury may occur.
WARNING
PLACEMENT OF COOKER
• This cooker shall be used OUTDOORS ONLY. DO NOT use in a building, home, garage, balcony,
porch, tent or any other enclosed area. Gas cookers shall not be used on or under apartment,
condominium balcony or deck. DO NOT install or use in or on recreational vehicles and/or boats.
• DO NOT operate this Gas Cooker closer than 10 feet (3m) from any combustible materials
including walls or railing, or under overhead construction and tree branches as these materials
could ignite should oil/grease fire occur.
• The cooker must be positioned on a level, stable, noncombustible surface in an area clear of
combustible material. An asphalt surface (blacktop) may not be acceptable for this purpose.
• Do not use on combustible flooring or surfaces such as wooden decks.
• Keep the cooking area clear and free of any combustible material such as household chemicals,
paint, gasoline and other flammable vapors and liquids. Do not store or use gasoline or other
liquid/aerosols with flammable vapors within 25 feet (7.5m) of this cooker.
• Prior to lighting the burner, check wind direction for placement of cooker DOWNWIND from
upright LP cylinder. The cooker must be DOWNWIND and least 20" away from LP cylinder to
keep heat away from cylinder.
• Refer to instructions for Proper Positioning of the Cooker on page 15 in this manual.
5
WARNING
THERMOMETER & OIL TEMPERATURE
• This gas appliance does not have automatic thermostat controls so must be attended and
monitored at all times during use.
• When cooking with oil or grease, a thermometer MUST be used for reasonable temperature
reading. Follow instructions for proper testing, installation and use of a thermometer on pages
18 - 19 in this manual.
• Test your thermometer before each use. If your thermometer does not function properly, a replacement
thermometer must be obtained before frying with this cooker.
• Carefully monitor the temperature of cooking oil with your thermometer and regulate temperature
so it does not reach the "Fire Hazard" zone on your thermometer. If necessary, turn the gas OFF
to the cooker to allow the oil to cool.
• Oil ignites at varying temperatures depending on type of oil used, altitude, ambient temperature and
wind. Check your thermometer every 3 minutes to ensure cooking oil does not exceed 400˚F (200˚C).
• Do not allow oil or grease to exceed 400˚F (200˚C). Oil or grease will ignite and catch fire at
550˚F to 700˚F (287˚C to 371˚C). If cooking oil or grease reaches 400˚F (200˚C),
turn burner OFF. Wait for the cooking oil or grease temperature to decrease to less than
350˚F (117˚C) before relighting burner.
• Regardless of thermometer reading, if the oil/grease starts to smoke, turn OFF fuel supply to the
burner and STOP COOKING IMMEDIATELY. This indicates the thermometer is not working properly.
Discard the thermometer and call 1-800-864-6194 M-F 8am - 5pm CST for assistance.
Replacement thermometer Model #5020 or #5025.
WARNING
REGULATOR HOSE ASSEMBLY
• The pressure regulator hose assembly supplied with this cooker
must be used. Clean and inspect the hose before each use of the
cooker. If there is evidence of abrasion, wear, cuts or leaks,
the hose must be replaced prior to the cooker being put into
operation. Only use replacement regulator hose assembly #M2HPH.
M2HPH
This part can be obtained by contacting Barbour International, Inc. at 1-800-864-6194.
Replace regulator hose assembly at least every two years. Keep the fuel supply hose away from
any heated surface.
• Refer to instructions for connecting regulator hose assembly to LP gas cylinder and burner in this
manual.
• Check all gas connections by following the Gas Leak Testing Instructions on pages 13 - 14 in
this manual. Never test for gas leaks with a lighted match or open flame.
DO NOT operate this cooker with a gas leak.
• Follow Lighting Instructions as stated in this manual. Use a fireplace match or gas appliance
butane lighter.
• The valves on regulator hose assembly control flame intensity only. They are not ON/OFF valves
.
6
WARNING
LP GAS CYLINDER
• Use only a 20 pound LP Gas Cylinder or smaller with a protective collar.
• LP (propane) gas is colorless, tasteless, heavier than air, and is both flammable and explosive.
Combustion of propane consumes oxygen and produces carbon monoxide, a poisonous gas.
Therefore, never operate an outdoor cooker appliance inside a building or confined area where
ventilation may be restricted. Make sure the LP cylinder and the cooker are placed in an open
area. DO NOT obstruct the flow of combustion and ventilation air.
• Never use a gas cylinder if it shows signs of dents, gouges, bulges, fire damage, erosion, leakage,
excessive rust, or other forms of visible external damage. The cylinder may be hazardous and
should be checked by a qualified liquid propane supplier.
• Never attach a gas cylinder, move or alter fittings while cooker is hot or in operation.
• Do not attempt to disconnect the regulator hose assembly while cooker is in operation.
• When cooker use is complete, always turn the LP cylinder valve OFF first, then turn the regulator
control valve OFF. Turning the cylinder OFF first allows remaining gas to flow out of the regulator
hose assembly before the regulator control valve is turned OFF.
• DO NOT use external electrical sources with this appliance.
• Storage of this appliance indoors is permissible only if the cylinder is disconnected and removed
from the appliance and left outdoors. Cylinders must be stored outdoors out of the reach of children
and must not be stored in a building, garage or any other enclosed area.
• The installation of this appliance must conform with local codes or, in the absence of local codes,
with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Storage and Handling of Liquefied
Petroleum Gases, ANSI/NFPA 58, Natural Gas and Propane Installation Code, CSA B149.1,
Propane Storage and Handling, CSA B149.2, or the Standard for Recreational Vehciles, ANSI
A119.2/NFPA 1192 and the Recreational Vehicle Code, CSA z240 RV Series.
• Refer to section about LP Gas Cylinder Information on pages 10 - 11 in this manual.
WARNING
GENERAL OPERATING
• This appliance does not have automatic thermostat controls so must be attended and monitored
at all times during use.
• Use only the regulator hose assembly that is supplied with this appliance, Model #M2HPH.
• This appliance has an open flame. In sunlight or other bright light, the flame may be almost invisible.
Use extreme caution keeping hands, hair and clothing away from the cooker. Do not lean over the
cooker when lighting burner. Loose hair and clothing can catch fire during lighting and operation.
• This is an ATTENDED appliance, DO NOT leave this appliance unattended while heating oil,
grease or water, cooking food or when hot after use (oil, grease or water above 115˚F: 45˚C).
Heated liquid can remain at scalding temperatures long after cooking has ended.
• When cooking with oil/grease, a thermometer must be used to monitor temperature.
Oil/grease heated above 400˚F (200˚C) will ignite and catch fire causing property damage,
personal injury or death.
7
WARNING
GENERAL OPERATING - CONTINUED
• Even when burner is set at a low flame, never leave the cooker unattended. Cooking oil/grease
will heat up quickly and ignite at 550˚F to 700˚F (287˚C to 371˚C).
• Keep children and pets away from the cooking area at all times. Carefully monitor all activity
around cooker to avoid burns or other injuries.
• This appliance will be hot during and after use. Use insulated oven mitts or gloves for protection
from hot surfaces or splatter from cooking liquids. Always wear closed toe shoes while cooking
with this appliance.
• Use caution when walking or standing near cooker as splattered oil may have created a slick
surface. Do not walk between cooker and propane tank as this creates a trip hazard.
Tripping over the hose could overturn the cooker.
• Avoid bumping of or impact with the appliance to prevent spillage or splashing of hot cooking
liquid which can cause sever burns.
• DO NOT move the appliance when in use. Allow cooking vessel to cool down to 115˚F (45˚C)
before moving, cleaning or storing.
• Should the burner flame go out during use, turn all gas valves off. Wait 5 minutes for gas to evacuate
before re-lighting. See instructions in this manual for correct procedures.
• Never overfill a cooking vessel with oil, grease or water. Overfilled cooking vessels can boil
over and cause a fire. Follow instructions in this manual for establishing proper oil or water level.
• After a period of storage or nonuse, check this appliance for gas leaks and burner obstructions
before use. See instructions in this manual for correct procedures.
• Sober adult operation ONLY! Read and understand this manual before using this appliance.
The use of alcohol, prescription or nonprescription drugs may impair ability to properly assemble
or safely operate this appliance.
• DO NOT place an empty cooking vessel on the cooker while in operation as it could melt.
Use caution when placing anything in a cooking vessel while the appliance is in operation.
• Children can fall a into cooking vessel and drown in even a small amount of liquid. Keep cooking
vessel out of reach of children. Do not store your cooking vessel with liquid inside.
• When cooking with oil/grease, have a Type BC or ABC fire extinguisher readily accessible.
• This appliance is not intended for and should never be used as a heater.
• Do not use this cooker for other than its intended purpose.
• Combustion by-products from the use of this product contain chemicals known to the
State of California to cause cancer, birth defects, or other reproductive harm.
• Never use glassware, plastic, or ceramic cookware on this appliance.
• Only use replacement/accessory parts manufactured by Barbour International, Inc.
Repairs should be performed by Barbour International, Inc.
• If you see, smell or hear the hiss of escaping gas from the liquid propane cylinder.
1. Move away from liquid propane cylinder.
2. Do not attempt to correct the problem yourself.
3. Call your fire department.
8
ASSEMBLY INSTRUCTIONS
READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING
YOUR COOKER. Inspect contents in the box to ensure all parts are included and undamaged.
FOR MISSING PARTS OR ASSISTANCE, PLEASE CALL 1-800-864-6194 M-F 8am - 5pm CST.
Proof of purchase will be required.
Model #DB250
TOOLS REQUIRED: PARTS INCLUDED:
Adjustable Wrench
2 - BG10 Burners
1- Frame
1- Regulator
Hose Assembly
4- PC. Extension
Leg Set
4- Long Bolts 4- Wing Nuts
with Air Shutter
& Locking Nut
Phillips Head Screwdriver
1. Remove components from the box and packing. Turn base frame upside down.
Assemble cooker while in this upside down position.
2. Attach Burners to Crossbar - Remove locking nut from bottom of burners.
Turn burner upside down. Line up burner bolt to hole in crossbar.
Insert the bolt through the crossbar. Attach locking nut and wrench tighten.
3. Attach Extension Legs to Base Frame - Slide legs on frame to match holes at top
of extension leg. Insert long bolt and tighten with wing nuts.
NOTE: After attaching legs, return frame to upright position.
4. Attach Hose to Burner - Refer to Hose Regulator Attachment Instructions
on pages 12 - 13. NOTE: Do not over tighten brass hose connector to burner.
The air control shutter must be able to easily turn for adjustment of flame quality.
If you over tighten the brass hose connector to the burner and the air shutter
cannot turn, then unscrew the brass hose connector until the shutter can be
easily turned... Very Important!
ASSEMBLED
UNIT
Model #DB375
TOOLS REQUIRED: PARTS INCLUDED:
Adjustable Wrench
2 - BG12 Burners
4- Long Bolts 4- Wing Nuts
1- Regulator
Hose Assembly
4- PC. Extension
Leg Set
1- Frame
with Air Shutter
& Locking Bolt
Phillips Head Screwdriver
1. Remove components from the box and packing.
Turn base frame upside down. Assemble cooker while in
this upside down position.
2. Attach Burners to Crossbar - Remove locking bolt from bottom
of burners. Turn burner upside down. Line up burner to hole
in crossbar. Insert the bolt through the crossbar and screw into burner.
Wrench tighten.
3. Attach Extension Legs to Base Frame - Slide legs on frame to match holes
at top of extension leg. Insert long bolt and tighten with wing nuts.
NOTE: After attaching legs, return frame to upright position.
ASSEMBLED
UNIT
4. Attach Hose to Burner - Refer to Hose Regulator Attachment Instructions
on pages 12 - 13. NOTE: Do not over tighten brass hose connector to burner.
The air control shutter must be able to easily turn for adjustment of flame quality.
If you over tighten the brass hose connector to the burner and the air shutter cannot turn, then unscrew the brass hose
connector until the shutter can be easily turned... Very Important!
9
LP GAS CYLINDER SPECIFICATIONS
DANGER
CARBON MONOXIDE HAZARD
This appliance can produce carbon monoxide which has
no odor.
Using it in an enclosed space can kill you.
Never use this appliance in an enclosed space such as a camper,
tent, car or home.
WARNING
LP GAS CYLINDER (NOT SUPPLIED WITH THIS COOKER)
The LP (Liquid Propane) gas cylinder specifically designed to be used with this cooker must have a 20 lb
(9.1 kg) capacity incorporating a Type-1 cylinder valve and an over-filling protection device (OPD).
• DO NOT connect this cooker to an existing #510 POL cylinder valve with Left Hand Threads.
The Type-1 valve can be identified with the large external threads on the valve outlet.
• DO NOT connect to a propane cylinder exceeding this capacity.
• DO NOT connect to a cylinder that uses any other type of valve connection device.
LP GAS CYLINDER
To check your local codes, see your local LP gas dealer or natural gas company. This cooker is not intended to be
connected to a natural gas supply line.
When purchasing or exchanging a cylinder for your gas cooker, it must be constructed and marked in accordance
with the specifications for LP gas cylinders by the U.S. Department of Transportation (DOT) or the National Standard
of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods as applicable
with a listed over-filling device (OPD).
OPD Handwheel
The cylinder must also be equipped with:
(Cylinder Valve)
• A shut-off valve terminating in a Type-1
gas cylinder valve outlet.
• A Type-1 valve that prevents gas flow
until a positive seal is obtained.
Safety Relief
Valve
• An arrangement for vapor withdrawal.
• A collar to protect the cylinder shut-off valve.
• A safety relief device having direct communication
with the vapor space of the cylinder.
Type1
Outlet
Protective Cap
• A listed Over-filling Prevention Device (OPD).
• A protective cap on cylinder Type-1 Outlet.
10
WARNING
• Turn off the cylinder valve when your cooker is not in use.
• Handle the LP gas cylinder with care.
Cylinder
Valve
• Always secure the LP gas cylinder in an upright position.
• Never connect an unregulated LP gas cylinder to your cooker.
• DO NOT expose LP gas cylinders to excessive heat
or ignition sources.
Store upright with
Protective Cap
CLOSED
• DO NOT store a spare LP gas cylinder near your cooker.
Use and store cylinder
in upright position
• Allow only qualified LP gas dealers to fill or repair your
LP gas cylinder
• DO NOT allow the LP gas cylinder to be filled beyond 80% capacity.
• Read and follow all warnings/instructions that are on the cylinder and that accompany this product.
DANGER
• Never store spare LP gas cylinder near your cooker. This could cause excess pressure to be expelled
through the vapor relief valve resulting in fire, explosion, or severe personal injury, including death.
NOTE: PROPANE GAS IS HEAVIER THAT AIR AND WILL COLLECT IN LOW AREAS.
PROPER VENTILATION IS EXTREMELY IMPORTANT
• Keep the ventilation opening(s) of the LP gas cylinder enclosure free and clear from obstruction and
debris.
• DO NOT insert any foreign objects into the valve outlet. Damage to the back-check could result.
A damaged back-check can cause a leak, possibly resulting in explosion, fire, severe personal
injury, bodily harm or death.
WARNING
FILLING THE LP GAS CYLINDER:
• Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder.
• New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank.
• DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can create a
dangerous condition. Over-filled tanks can build up pressure and cause the relief valve to expel
propane gas vapors. The vapor is combustible and if it comes in contact with a spark source or
flame; an explosion causing severe burns, bodily harm, or death could occur.
• Always use a protective cylinder cap when cooker is not connected to cylinder.
• If you exchange a cylinder with a qualified exchange program, be sure the cylinder has a
Type-1 valve and an over-filling prevention device (OPD).
11
REGULATOR HOSE ASSEMBLY
Brass
Valves
TYPE-1
Your cooker is equipped with a Type-1 connection device
with the following features:
Connector
Coupling Nut
1. The system will not allow gas flow from the cylinder
until a positive connection to the cylinder valve has been made.
NOTE: The cylinder valve must be turned off (clockwise)
before any connection is made or removed.
For connection to
LP Gas Cylinder
For connection
to Burner
Brass Orifice
Connector
2. A flow limiting device, when activated, restricts the
flow of gas to 10 cubic feet per hour.
NOTE: the flow limiting device is a safety feature that can be activated when attempting to light fryer.
If this occurs, refer to Trouble Shooting on pages 26 - 27 for proper remedy.
WARNING
The pressure regulator and hose assembly supplied with your gas cooker is designed to work with
an LP gas supply cylinder.
• DO NOT attempt to connect it to any other fuel supply source such as a natural gas line.
• DO NOT use any other pressure regulator/hose assembly than the one supplied with your cooker.
• DO NOT attempt to adjust or repair the regulator. A replacement regulator can be supplied by
contacting Barbour International, Inc. at 1-800-864-6194. The regulator is designed to operate at
a maximum output pressure of 10 psi (pounds per square inch).
• Never use your cooker without leak testing all gas connections, regulator hose assembly and weld
seams on propane tank. See the section on "Gas Leak Testing" in this manual for proper procedures.
CONNECTING REGULATOR HOSE ASSEMBLY TO COOKER
The Regulator Hose Assembly is a pre-assembled unit. Do not take apart. Simply connect the regulator
hose assembly to the LP gas cylinder and to the cooker. An adjustable wrench is needed when attaching
the hose to the burner.
Visually inspect the regulator hose assembly prior to each use. If there is evidence of abrasion, wear,
cuts or leaks, the hose must be replaced prior to the appliance being put into operation.
Call 1-800-864-6194 for replacement Model #M2HPH. M-F 8am - 5pm CST.
Attach hose connector to the cooker in one of two ways as shown below.
Turn Air Control Shutter to
Turn CLOCKWISE
Turn Air Control Shutter to
Turn CLOCKWISE
adjust flame quality
Wrench Tighten
adjust flame quality
Wrench Tighten
OR
Place large end of spring
against Air Control Shutter
Screws may need tightening
DO NOT over tighten!
12
WARNING
Insure the cylinder valve is CLOSED (valve turned clockwise) prior to connecting the LP gas cylinder
to your cooker. Turn brass valves on the regulator clockwise to properly close the flow of gas.
Read and follow all instructions and warnings on the supply hose safety tags. Read and follow all
warnings in this manual concerning the safe use of LP gas cylinders and the regulator hose assembly,
before connecting cylinder to cooker. Read and follow all warnings on the LP gas cylinder.
CONNECTING REGULATOR HOSE ASSEMBLY TO LP GAS CYLINDER
1. Check that cylinder is upright and the valve is closed
by turning the knob clockwise.
2. Remove the protective safety cap from the cylinder valve
Turn Brass Valves
CLOCKWISE
to OFF position
and the Type-1 Coupling Nut on the regulator
3. Insert the nipple of the large coupling nut into cylinder valve
outlet. Insure that the coupling nut is centered properly.
4. Turn the large coupling nut clockwise by hand and
tighten to a full stop. Take care not to cross thread
the coupling nut onto the cylinder valve.
Do not use tools to tighten connection.
Turn Coupling Nut
Upright
position
CLOCKWISE
to Attach
Hand Tighten!
NOTE: If you are unable to make the connection, repeat steps 3 and 4.
5. Check that the hose does not contain kinks, does not come into contact with sharp edges, and does
not contact surfaces that may become hot during use.
6. Leak check all fittings before lighting cooker. See section on "Gas Leak Test Instructions" on pages 13 - 14.
GAS LEAK TESTING
DANGER
LEAK TESTING
To prevent fire or explosion hazard:
• DO NOT smoke or permit ignition sources in the area while conducting a leak test.
• Perform test OUTDOORS only in a well ventilated area at least 10-ft. away from any structure or trees.
• Never perform a leak test with a match or open flame.
• Never perform a leak test while the cooker is in use or while cooker is still hot.
WARNING
WHEN TO PERFORM A LEAK TEST
• After assembling your cooker and before lighting for the first time, even if purchased fully assembled.
• Every time the LP gas cylinder is refilled or if any of the gas components are replaced.
• Any time your cooker has been moved.
• At least once per year or if your cooker has not been used for more than 60 days.
13
GAS LEAK TEST INSTRUCTIONS
Note: The gas leak test must be performed in an area that has
adequate lighting in order to see if bubbles are developing.
DO NOT use a flashlight to check for bubbbles.
1. Create a mixture of 50% water and
50% liquid dishwashing soap.
2. Turn the gas cylinder valve to the OFF position (clockwise).
Then turn both brass valves to OFF position (clockwise).
3. To turn ON the fuel supply, turn the cylinder valve
knob one turn counter-clockwise. Gas will flow through
and stop at the closed regulator valves.
4. Using a clean brush, apply the soap water mixture
to the following:
LP Cylinder welds
Connection Nut to Cylinder Valve
Back side of Connection Nut to Brass Nipple
Both Brass Valves
Regulator connection to Gas Supply Hose
Gas Supply Hose connection to both Burner Assemblies
Cylinder Valve to Cylinder
Full length of both Gas Supply Hoses
5. Check each place A - F for growing bubbles which indicates a leak.
6. Next, turn ON one brass valve (counter-clockwise) to permit
gas to pass through the hose. Apply soap water mixture to full
length of gas supply hose and connection to burner assembly.
Check each place for growing bubbles, G & H,
which indicates a leak. Then, turn off brass valve and
repeat step #6 for the second valve.
7. Turn OFF gas supply valve (clockwise) on LP Gas Cylinder.
8. Turn both brass valves to OFF position (clockwise).
9. Tighten any leaking connections.
10. Repeat soap water mixture test until no leaks are detected.
Watch for Bubbles
DO NOT use cooker if gas leaks cannot be stopped.
Call 1-800-864-6194 M-F 8am - 5pm CST for assistance, or
contact a qualified appliance repair service.
GAS SUPPLY HOSE
11. After you are certain there are no leaks, turn tank valve and both brass valves to OFF position.
Wait 5 minutes for any gas fumes to evacuate before lighting the burner.
WARNING
If growing soap bubbles persist throughout any portion of the Gas Leak Test, terminate use immediately.
For assistance, contact your propane dealer or Barbour International, Inc. at 1-800-864-6194.
14
PRE-COOKING CHECK LIST
WARNING
DO NOT operate this cooker until you have read and understand ALL of the warnings and instructions
in this manual. Property damage, bodily harm, severe burns and death could result from failure to
follow these safety steps. These steps should be performed after the cooker has been assembled,
stored, moved, cleaned, or repaired.
1. Insure that the cooker is properly assembled and connected to propane cylinder.
2. Position the cooker on level ground in a well ventilated location, a safe distance from combustible
materials, buildings and overhangs. Propane cylinder should be positioned upwind from cooker so
the heat of cooker does not reach cylinder. See section below on this page for Positioning the Cooker.
3. Inspect the gas supply hose for burns, chaffing, kinks and proper routing before each use.
Hose should be positioned at least 3 inches away from hot surfaces.
4. Leak check all gas connections on regulator hose assembly, LP cylinder valve and weld seams.
See section on Gas Leak Testing on pages 13 - 14.
5. Insure that all electrical supply cords are properly grounded and are kept away from this appliance,
water and hot surfaces. DO NOT use external electrical sources with this appliance.
6. When frying, test your cooking thermometer to insure that it is working properly.
See section for Thermometer Testing and Placement on pages 18 - 19.
7. Determine proper amount of cooking liquid to use. See section for Proper Amount of Liquid on pages 19 - 20.
8. Follow Lighting Instructions. See section for Lighting Instructions on pages 16 - 17.
9. Read, understand and follow all cooker operating instructions and steam, boil, frying instructions.
POSITIONING THE COOKER
1. Check wind direction.
2. Position cooker DOWNWIND from the nearest structure; no closer than 10-ft from nearest building
or railing, keeping flames from any potential oil/grease fire away from nearest structure.
3. Position cooker DOWNWIND from the LP Gas Cylinder keeping a minimum distance of 20" apart
so the heat of the cooker does not reach cylinder.
4. Position cooker on level ground in a well ventilated location, a safe distance from combustible
materials, rails, buildings, overhangs or tree branches.
Make sure overhead is clear of combustible materials!
Wind Direction
20 in.
Minimum
10 ft.
10 ft.
Clearance
Clearance
Hose is a trip hazard. Do not walk between cooker and cylinder.
5. Check that gas supply hose does not contact surfaces that may become hot during use.
15
LIGHTING INSTRUCTIONS
FOR YOUR SAFETY:
WARNING
DO NOT stand with head, body or arms over the cooker when lighting. Loose clothing and hair can
catch fire during lighting and operation.
Follow these instructions exactly. Read and follow all warnings and instructions in this manual before
using your cooker.
1. Make sure both brass valves and cylinder valve are in the OFF position.
2. Turn ON the fuel supply by S-L-O-W-L-Y rotating the cylinder valve counter-clockwise one full turn.
HINT: Turning the cylinder valve quickly causes a sudden rush of gas that sometimes activates the
Gas Flow Limiting Device. To prevent this, always rotate cylinder valve S-L-O-W-L-Y.
3. Place fire place match or long lighter over the burner, then S-L-O-W-L-Y turn one brass valve
counter-clockwise until you hear gas HISSING to the burner. Then light the burner, keeping
hands and face away from the top of the cooker.
4. Adjust air control shutter on burner for a blue flame. In direct sunlight, flame may appear clear.
5. Adjust the brass valve for desired flame height.
6. Repeat instructions 3-5 to light second burner. After lighting, rotate cylinder valve to full open.
BEFORE LIGHTING
S-L-O-W-L-Y Turn
LP Cylinder Valve One Full Turn
Make sure Regulator is OFF
at both valves
Make sure LP Cylinder is OFF
1
2
Gas will flow
I
to and stop
F
at closed regulator
O
C
C
LIGHTING
S-L-O-W-L-Y
Turn Brass Valve ON
ADJUST Air Control Shutter
Place lit Match over Burner
for Blue Flame
4
3
Position hand
below burner
N
T
LIGHT
BURNER
HERE!
After lighting Burners, OPEN
LP Cylinder Valve FULLY
6
ADJUST Brass Valve
for Flame Height
5
DO NOT light burner
at air intake
NOTE: The brass valves
on regulator hose
assembly control flame
intensity only. They are
not an ON/OFF valves.
L
U
E
E
V
N
T
16
BURNER FLAME CHECK
ORANGE
BLUE
Adjust flame height using brass valves. Rotate air control shutter
to achieve mostly blue flame. The air control shutter mounted on the front
of burner helps to control the amount of air that mixes with the LP gas.
A blue flame with little or no yellow flame indicates a proper air/gas
mixture and provides the best heat. Adjust the air control shutter until
the desired flame is achieved.
BURNER
FLAME
CORRECT
INCORRECT
NOTE: Make sure the male fitting on hose is screwed into the burner/air shutter and tightened securely.
Do not over-tighten as the air shutter needs to move freely in order to adjust air intake. Check the attachment
for proper connection everytime propane tank is connected to cooker.
HINT: Before lighting, turn air control shutter on the burner to an almost closed position. This increases
the gas portion of the air/gas mixture and makes the burner easier to light. After lighting, turn air control
shutter to an open position to achieve a better flame.
When lighting for the first time, you will smell paint burning at the top of the cooker for a few minutes...
This is normal.
If burner flame does NOT ignite immediately, or is accidentally extinguished, turn LP Gas Cylinder Valve
clockwise to OFF. Then turn regulator brass valves clockwise to OFF position.
Wait 5 minutes for gas to evacuate before re-lighting, then repeat steps 1 - 6 to re-light.
Always use caution when re-lighting as cooker frame and cooking vessel will be hot.
If the burner does not light within the first few attempts, there is a problem with the gas supply.
Turn off the gas at the cylinder and regulator. DO NOT attempt to operate the cooker until the problem
is found and corrected. Refer to Troubleshooting on Pages 26 - 27.
HOW TO REIGNITE BURNER
Follow steps 1-6 on previous page, to reignite burner. Use caution when re-lighting the burner, as hot
oil from cooking vessel may have splattered and run down the sides of the unit creating
a slick surface. Use caution not to bump the cooker or cooking vessel when re-lighting the burner.
TURNING OFF COOKER AND DISCONNECTING HOSE
NOTE: Turn off LP gas cylinder valve first to prevent gas from being left in the regulator hose system
under pressure.
1. Turn OFF the LP gas cylinder valve clockwise until it stops.
2. Turn brass valves to the OFF position, clockwise until they stop.
3. To disconnect Regulator Hose Assembly, turn the large coupling nut counter-clockwise by hand.
W
O
K
1
Turn COUNTER-CLOCKWISE
3
to Disconnect
Turn OFF
2
Disconnect
LP Cylinder.
Close Valve Fully
Turn OFF Regulator.
Close Valve Fully
Regulator
The LP gas cylinder valve should always be in the OFF or closed position when the cooker is not in use.
17
OPERATING INSTRUCTIONS
WARNING
Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip
any of the warnings and instructions contained in the preceding sections of this manual.
• The maximum size cooking vessel for frying with this cooker using oil/grease is 36-quart.
The maximum size cooking vessel for boiling or steaming with this cooker is 60-quart.
Do not use a cooking vessel smaller than 12-inches diameter.
• Determine what size cooking vessel to use and proper amount of liquid for cooking.
Follow instructions on Pages 19 - 20.
• Make sure cooker is positioned at least 10-ft from all combustible materials including building
overhangs and tree branches. Follow positioning instructions on Page 15.
• Check for gas leaks. Follow Gas Leak Testing Instructions on Page 13 - 14.
• Follow lighting and Re-lighting Instructions on Pages 16 - 17
• When frying, test cooking thermometer to ensure accurate temperature reading.
Follow Thermometer Test and Placement Instructions on Page 18 - 19.
• Never leave oil unattended during preheating or cooking process as it can ignite and cause a fire.
Hot cooking oil is extremely hazardous and must be monitored at all times.
• Remain attended to the cooker and when frying check the thermometer every 3 minutes.
• Never allow oil to reach FIRE HAZARD zone on the thermometer.
• Smoking oil is an indication that the oil is too hot and may ignite and cause a fire. Cooking
oil/grease ignites at varying temperatures, so check thermometer every 3 minutes during oil
heat-up and frying. Never allow the oil to exceed 400˚F and NEVER LEAVE HEATING OIL UNATTENDED.
• Use extreme care when lowering food and utensils into and removing from hot oil or liquid.
• When cooking is completed, turn off gas to the cooker. Follow Turning Off Instructions on Page 17.
• Follow General Maintenance and Storage Instructions of page 28.
THERMOMETER TEST INSTRUCTIONS
WARNING
Always use a thermometer when frying any food products. A thermometer is a sensitive measuring
device which may not work properly if dropped, bent, or twisted. Always check to be sure your
thermometer is working properly before frying. DO NOT use a meat thermometer when frying.
There is a simple way to test a thermometer.
1. Insert thermometer stem into boiling water.
2. While wearing protective gloves, hold your thermometer by the dial and insert stem into boiling water.
The needle should quickly move around the dial and register approximately 212˚F (100˚C).
This indicates your thermometer is working. NOTE: Due to water evaporation, the maximum reading
on a thermometer in hot water test is 212˚F (100˚C). Hot cooking oil will send the temperature reading
above 212˚F (100˚C).
3. If the needle stops at a low temperature i.e. 180˚F; this indicates your thermometer is not working
properly. If so, discard the thermometer and call 1-800-864-6194 M-F 8am - 5pm CST for assistance.
Replacement thermometer Model #5020 or #5025.
DO NOT attempt frying if your thermometer is not working!
18
Thermometer clipped
to Basket
PLACEMENT OF YOUR THERMOMETER
1. Make sure clip on thermometer is about 2" below the dial.
2-inches
1-inch
2. For frying, attach the thermometer clip on the inside
of the basket with the stem immersed in oil at least 1-inch.
3. DO NOT insert thermometer stem into food.
This can cause incorrect thermometer reading.
Oil Line
4. During frying with oil, the thermometer dial indicator
will continue to rise. Remain with the cooker and check
the thermometer every 3 minutes to ensure the dial indicator
does not stop before reaching optimum fryng temperature range from 325˚F to 350˚F (162˚C - 175˚C).
5. This cooker can heat 3 quatrs of cooking oil/grease to 350˚F (175˚C) in 3 to 5 minutes.
6. DO NOT allow cooking oil/grease to exceed 400˚F (200˚C) which is the FIRE HAZARD zone on the
thermometer. Cooking oil/grease will ignite and catch fire at 550˚F to 700˚F (287˚C to 371˚C).
7. Regardless of thermometer reading, if the oil/grease starts to smoke, turn OFF fuel supply to the burner
and STOP COOKING IMMEDIATELY. This indicates the thermometer is not working properly.
Discard the thermometer and call 1-800-864-6194 M-F 8am - 5pm CST for assistance.
Replacement thermometer Model #5020 or #5025.
HOW TO DETERMINE PROPER AMOUNT OF LIQUID FOR COOKING
(For use with cooking vessels that have and do not have Maximum Fill Line)
Do not use a cooking vessel larger than 60-quart for boiling or 36-quart for fyring on this cooker.
Do not use a cooking vessel smaller that 12" diameter on this cooker.
WARNING
If too much water or oil is inside the cooking vessel, it is possible for spillovers to occur when adding
a basket filled with food product, or during a rolling boil. Spillover of hot liquids can cause severe
burns and property damage. Carefully read and follow these instructions.
BOILING WATER LEVEL DETERMINATION:
1. Place the food product in the strainer basket.
2. Place the food product and strainer basket into the empty vessel.
3. Add water into the vessel until the food product is completely submerged. There must be a minimum
of 3 inches between the water level and top of the vessel.
4. Remove the food product from the vessel. The remaining water level indicates the amount needed
to cook the food product. Typically, the amount of water needed for boiling is one-third full or less
STEAMING WATER LEVEL DETERMINATION:
CAUTION
Never allow all water to evaporate completely when steaming as the heat from this cooker can melt
a hole in the cooking vessel.
Typically 2 to 3 inches of water is used for steaming food products. Use cooking vessel (stockpots) having
perforated baskets that are elevated above the water level. Be certain your stockpot has a vented lid
for steaming.
19
FRYING OIL/GREASE LEVEL DETERMINATION:
Follow the 6 steps below to determine the proper amount of oil to use in cooking vessels that do not have
maximum fill lines.
1. Place the food product in the strainer basket.
2. Place the food product and strainer basket into the empty vessel.
3. Add water into the vessel until the food product is almost submerged. There must be a minimum
of 3 inches between the water level and top of the vessel.
4. Remove the food product from the vessel and either mark the level on the side of the vessel or measure
the amount of water in the vessel. This water level indicates the amount of cooking oil needed to cook
the food product. NOTE: Cooking oil/grease will expand when heated and raises the level inside
the cooking vessel.
5. Remove the water and completely dry the vessel and the food product.
6. Add cooking oil into the vessel up to the indicated level.
DANGER
IF THE INFORMATION IN ITEMS 1- 6 ABOVE IS NOT FOLLOWED EXACTLY, OIL OVERFLOW MAY
OCCUR CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.
BOILING INSTRUCTIONS
WARNING
If too much water or oil is inside the cooking vessel, it is possible for spillovers to occur when adding
a basket filled with food product, or during a rolling boil. Spillover of hot liquids can cause severe
burns and property damage. Carefully read and follow these instructions.
1. Follow instructions to properly assemble and position the cooker. Perform gas leak test, and water
level determination.
2. Add the determined amount of water into the cooking vessel.
3. Light the cooker by following Lighting Instructions on pages 16 - 17 in this manual.
4. Depending on the size of cooking vessel and volume of water used, heat up time can range from
15 to 45 minutes. Covering the cooking vessel with a lid will accelerate water heat up time to the
boiling point.
5. Once water has achieved a rolling boil, reduce cooker flame as low as possible by turning regulator
valve as directed.
6. Using an insulated mitt, carefully remove the lid.
CAUTION
Open far side of the lid first so that steam and heat escape away from you.
20
7. Using an insulated mitt, carefully lower the food basket into the boiling water, then place lid back
on the cooking vessel. NOTE: Immersing the food basket will quickly reduce water temperature.
8. Increase cooker flame to desired level by turning regulator control knob as directed. It will take
several minutes for water temperature to increase and achieve a rolling boil.
CAUTION
Once a rolling boil is achieved, reduce cooker flame to maintain the desired level. Lowering cooker
flame reduces chance of a boil over during cooking.
FOLLOW 3-MINUTE : 15-MINUTE BOILING RULE
Boiling time varies with type of food being cooked. Seafood generally has the shortest boiling time.
For superior cooking results, follow these simple steps:
1. Heat water to rolling boil.
2. Reduce cooker flame and carefully lower food basket into boiling water and cover the pot.
3. Increase cooker flame and cook until a rolling boil is achieved.
4. Leaving pot covered, reduce cooker flame and allow rolling boil to continue for 3-minutes.
5. After 3-minutes have passed, shut off gas to the cooker. Leave the pot covered and allow to set
another 15-minutes.
During this 15-minute period, the food will continue to cook and absorb seasoning without being
over-cooked. Generally, the 3-minute : 15-minute rule results in shrimp and crawfish being perfectly
cooked, seasoned and easy to peel.
REMOVING BASKET FROM COOKING VESSEL:
1. Shut off gas to the cooker.
2. Wearing an insulated mitt, carefully remove lid from pot.
CAUTION
Remember, lift the far side of lid first to protect you from escaping steam and heat.
3. Wearing an insulated mitt, carefully and slowly lift basket from the cooking vessel.
4. Hold the basket above the cooking vessel to allow hot water to drain.
WARNING
• Use extreme caution when lifting a food basket from boiling water.
• Be certain cooker is turned off.
• In addition to an insulated mitt, wear shoes, long pants and shirt sleeves to prevent burns from
splashing hot water.
• Food baskets in stockpots from 60-qt to 162-qt are very heavy and should be a 2-person operation.
• A 2-person basket Lift Assist Bar is recommended for cooking vessels of 100-qt to 162-qt size.
5. Carefully pour out the food product and… enjoy!
21
STEAMING INSTRUCTIONS
Typically 2 to 3 inches of water is used for steaming food products. Use cooking vessel (stockpots) having
perforated baskets that are elevated above the water level. Be certain your stockpot has a vented lid
for steaming.
WARNING
• Use an insulated mitt when lifting stockpot lid when steaming. Steam escaping through the lid vent
under pressure is invisible and can cause severe burns. Use extreme caution when removing
stockpot lid when steaming or boiling.
• Do not allow water to evaporate completely during steaming. The bottom of aluminum stockpots
will quickly warp and melt if all water evaporates; even under a low flame. If steaming for a long
period of time you will need to occasionally add water to the stockpot.
1. Follow instructions to properly assemble and position the cooker. Perform gas leak test, and water
level determination.
2. Arrange food in the perforated basket.
3. Heat up time for 2 to 3 inches of water will be very fast.
4. Once boiling is achieved, reduce cooker flame by turning regulator valve as directed.
5. Using an insulated mitt, carefully lower food basket into the cooking vessel, then cover with lid.
(Be certain food is not touching the water.)
6. Leave the cooker flame set low during cooking to maintain a steady boil.
Hint: Cooked seafood turns from translucent to opaque when done.
7. When steaming is done, turn off gas to the cooker. Wearing an insulated mitt, carefully lift the lid
and remove food basket from the cooking vessel.
FRYING INSTRUCTIONS (Read pages 24 - 25 about Cooking Oil)
WARNING
This cooker does not have automatic thermostat controls so must be attended and monitored at all times
during use. When cooking with oil/grease, a thermometer must be used to monitor temperature. Oil/grease
heated above 400˚F (200˚C) will ignite and catch fire causing property damage, personal injury or death.
NOTE: Optimum frying temperature range is 325˚F to 350˚F (163˚C to 177˚C).
1. Follow instructions to properly assemble and position the cooker. Perform gas leak and thermometer
test, and oil level determination.
2. After making certain food product is thawed and towel dried, add food product into the empty basket.
CAUTION
Before lighting cooker, always have all food product prepared and ready for frying. This will reduce
future distractions and better enable proper monitoring of thermometer and heating oil.
22
3. Add the determined amount of oil/grease into the cooking vessel.
4. Attach your thermometer to the pot, making certain the stem is immersed into the oil at least 1-inch.
CAUTION
Thermometer shall be attached to the cooking vessel for heat-up period only. Later, attach thermometer
to the basket for frying.
5. Light the burner on the cooker as described.
NOTE: Spend a few moments to adjust the flame up and down to become familiar with flame adjustment
process.
6. Reduce burner flame to lowest possible setting and carefully set cooking vessel with oil and thermometer
onto the cooker.
7. Increase flame to desired level and monitor your thermometer. When using 3-quarts of oil or less,
the heat-up time to reach 325˚F to 350˚F will take from 3 to 5 minutes. Actual heat-up time will vary
depending on type and amount of oil used, regulator setting, ambient temperature and wind.
WARNING
DO NOT cover cooking vessel with a lid during oil heat-up or frying. This can cause oil to heat faster,
overheat, ignite and cause a fire.
8. When temperature reaches 325˚F - 350˚F, reduce burner flame to lowest level. Wearing a
protective glove, remove thermometer from pot and attach to side of perforated basket with food
product already placed inside.
WARNING
Thermometer will become very hot and cause burns if touched by bare hands. Always wear protective
gloves or mitts when handling a hot thermometer.
9. Leaving burner flame at lowest setting, and wearing a protective glove, carefully and S-L-O-W-L-Y
lower the basket, with thermometer attached, and food product into the cooking oil. Inserting the
food product into hot oil will cause a brief and furious spatter, and will quickly reduce oil temperature.
Once spatter subsides, increase the flame so that temperature can return to 325˚F - 350˚F.
10. Frying time will be fast so NEVER LEAVE COOKING UNATTENDED and constantly monitor
your thermometer.
WARNING
Regardless of thermometer reading, if the oil/grease starts to smoke, turn OFF fuel supply to the
burner and STOP COOKING IMMEDIATELY. This indicates the thermometer is not working properly.
Discard the thermometer and call 1-800-864-6194 M-F 8am - 5pm CST for assistance.
Replacement thermometer Model #5020 or #5025.
23
11. When frying is complete, first turn off gas supply at the cylinder valve, then close regulator valves.
Do this before removing the basket from hot oil.
12. Wearing protective gloves, carefully remove basket from oil. Keep basket above the pot to drain.
13. After hot oil has sufficiently drained, carefully remove food from basket. Allow liquid to cool to 115˚F
(45˚C) or below before moving cooking vessel.
WARNING
Fryer thermometer should not be inserted into food or touching food when measuring temperature
of cooking oil. End of the thermometer stem should be at least 1 inch below oil level.
CAUTION
Wait for oil to cool to or below 115˚F (45˚C) before pouring into its plastic container.
Hot oil can melt the plastic and cause severe burns or bodily harm.
COOKING NOTE:
When frying the very first basket of food product, the food may reach proper doneness before the cooking
oil returns to the optimum frying range between 325˚F to 350˚F. This is normal.
For subsequent basket loads of food, the oil should return to the 325˚F to 350˚F cooking range while
the food product fries to proper doneness.
As cooking process continues, a steady frying temperature can be maintained with burner flame adjusted
to a lower setting.
COOKING OIL: Important Facts to Know
Since early times when human civilization first developed pots and pans, people have used various forms
of cooking oil for frying. Originally animal fat (grease/lard) was used for frying which now is mostly
replaced by olive, vegetable and peanut oil.
It is almost universal knowledge that over-heated cooking oil will catch fire and burn. Cooking oil has
a flashpoint temperature ranging from 550˚F to 700˚F, depending on type of oil used, altitude and ambient
temperature. However, most people do not realize that cooking oil typically does not burn when below
its flashpoint temperature.
Cooking oil contained inside the confines of a stockpot, skillet or pan (vessel) is quite stable when below
its flashpoint temperature. For example, heated cooking oil at optimum frying range of 325˚F to 350˚F
does not catch fire even if a flame is accidentally placed in contact with the oil. This stable characteristic
enables cooking oil to be used on kitchen stoves inside hundreds of millions of homes worldwide. Imagine
someone smoking while frying at 350˚F and the cigarette falls into the hot oil. The fire inside the cigarette
will be extinguished by hot 350˚F cooking oil very similar had it fallen into water.
On the other side, cooking oil must be respected and used responsibly. As cooking oil is heated up
approaching flashpoint temperature, it becomes unstable and begins to breakdown. As cooking oil
breaks down, vapors are created that when mixed with oxygen, will burn. When heated to very high
temperatures, cooking oil vapors will self-ignite.
24
The following is a typical scenario of what happens as vegetable oil, contained in a cooking vessel, reaches
its flashpoint temperature and self ignites:
• The oil first becomes darker and emits an unpleasant odor.
• At about 440˚F, the oil begins emitting a pale vapor smoke.
• At about 500˚F, the smoke turns black.
• Soon a heavy, thick black smoke belches out.
• At about 600˚F, a small flame flickers out from the oil. At this point the cooking oil has reached its
point of self-ignition.
• If the heat source below the vessel remains engaged, the flame will quickly grow.
• All the while cooking oil burns, thick black smoke continues to belch forth.
Another point many people do not know is that over-heated cooking oil that catches fire can make a
huge flame. For example, a small 12" skillet with only 1/2" deep of cooking oil can create a flame
7- ft to 9- ft high! A large cooking vessel containing up to 3 gallons of cooking oil can create a flame
up to 15- ft high!
On average, every year in the U.S. there are 80,000 kitchen/house fires caused by burning cooking
oil that are responded to by a Fire Department. Imagine a 3- ft high kitchen stove supporting a cooking
vessel emitting a 7- ft flame… that is a dangerous house fire!
The vast majority of these kitchen fires are the result of leaving cooking oil unattended. Simply answering
the door bell, phone or tending to a crying child are sufficient distractions that allow a 12" skillet with
1/2" cooking oil to over-heat and catch fire.
Eventually, burning cooking oil will self extinguish. Actual burn out time does vary but on average:
• A 12" skillet with 1/2" deep cooking oil will self extinguish in about 5 - 7 minutes after first flame emits.
• A cooking vessel with 3- gallons of cooking oil will self extinguish in about 20 - 25 minutes after the
first flame emits.
Either way a very large flame is raging long enough to spread fire to any combustible structure that it touches.
Another well known point is that cooking oil can be re-used. Most cooking oil brands recommend using
oil 4 - 5 times if it is strained, and can be stored in a cool dark place from 9 - 12 months.
During the storage period bacteria will form on poultry, fish or animal fats remaining in the oil. This
bacteria is quickly killed when the oil is re-heated. Prior to using again, it is recommended that you smell
the cooking oil. If it smells unpleasant or rancid, discard properly and use new cooking oil.
However, most people are unaware that used cooking oil has a reduced Smoke Point and Flash Point
temperature due to partial breakdown of the oil. (Partial break-down is caused by previous use and
bacteria) Although safe for normal use, this is just another reason to never, ever leave cooking oil
unattended during heat up and cooking.
Cooking Oil facts to Remember:
• 100% peanut Oil is considered a very stable cooking oil having a higher Smoke and Flash Point
temperature than other vegetable oils.
• Some cooking oil is sold as a "blend" of vegetable and peanut oil.
• Re-used Vegetable and Peanut Oil both have reduced Smoke and Flash Point temperatures.
• As a result, Flash Point temperature of cooking oil ranges from 550˚F to 700˚F.
Remember; Think Safety and use Common Sense when frying with cooking oil/grease.
25
TROUBLE SHOOTING TIPS
Sometimes the burner does not light or has a only a meager match flame. Other times, the flame blows
out, burns yellow, or there is a flame inside the burner tube. These symptoms are common and easy to
remedy. The following Trouble Shooting Tips cover most questions and problems associated with outdoor
gas cooker appliances. Save this manual for future reference.
1. SYMPTOM:
Burner lights but the flame remains very small and will not increase for heat-up and cooking.
CAUSE:
Both LP cylinder and regulator couplings contain an EXCESS FLOW safety device that shuts off 90 percent
of gas flow should the hose be cut or severed. Sometimes this safety device can be activated when lighting
the burner. Opening the cylinder valve and/or regulator valve too quickly can create the rapid flow of
gas that activates the excess flow safety device.
S-L-O-W-L-Y Turn
S-L-O-W-L-Y Turn
Brass Valve ON
POSSIBLE SOLUTION:
LP Cylinder Valve
One Full Turn
Repeat Lighting Instructions steps 1 through 6
on page 16. Follow lighting instructions and
be certain to S-L-O-W-L-Y open cylinder valve
one full turn, then S-L-O-W-L-Y open regulator
valves when lighting.
O
N
T
2. SYMPTOM:
Burner will not light.
CAUSE:
Blockage in burner from insects, spider webs, dirt dobber or wasp nests and debris.
This is a frequent problem in the Deep South.
POSSIBLE SOLUTION:
Clean burner to remove spiders, insect nests and other debris.
1. Turn gas OFF at LP cylinder valve and at regulator control knob.
2. Disconnect regulator hose assembly from burner and remove air control shutter.
3. Turn cooker frame upside down. Disconnect retaining nut from burner support bar, then remove
burner from frame.
4. Loosen and disconnect central bolt from burner
and remove flame spreader from burner cup.
High Pressure
Remove bolt and
flame spreader
Water
6
4
NOTE: Wear eye protection when cleaning burner.
5. Use a narrow bottle brush or a stiff wire bent into a small hook
to run through the burner tube. Push the bottle brush or bent wire
back and forth through the burner tube.
BG10
Burner
6. Hold the burner with the tube facing down and spray water
from a garden hose into the opening in the burner cup.
Stiff Wire
with Hook
7. It may be necessary to repeat steps 5 & 6 until water flows freely out of the burner tube.
8. Wire brush entire surface of burner to remove food residue and dirt.
9. Wire brush bottom of flame spreader and side ports to be certain all grooves are free of debris.
10. Re-assemble flame spreader and air shutter on burner. Reinstall burner, heat shield and locking nut
on support bar inside cooker stand. Re-connect hose to burner.
NOTE: The same steps apply to BG12 Burner except #4.
11. If burner is damaged, obtain a replacement burner. Model BG10 Burner for DB250 Cooker
Model BG12 burner for DB375 Cooker
26
TROUBLE SHOOTING GUIDE
SYMPTOM
CAUSE
POSSIBLE SOLUTION
Burner lights but the flame
remains very small
Repeated from page 22
Rapid gas flow from propane
tank activates EXCESS FLOW
safety device
Repeat lighting instructions and
be certain to S-L-O-W-L-Y open
cylinder valve one full turn, then
S-L-O-W-L-Y open regulator valve
to light burner
Burner will not light
Repeated from page 22
Blockage in burner from spider
webs, insects, dirt dobbers and
debris
Disconnect hose from burner.
Clean and check burner for
spiders, insect nests and debris
Too much air and not enough
gas
Turn air shutter to almost closed
position, then re-light the burner
Burner will not light
and burner tube is clean
Not enough gas flow from
propane tank
Open cylinder valve all the
way
Low gas level in propane tank,
or tank is empty
Check gas level in propane tank,
re-fill or exchange tank
Faulty burner
Contact 1-800-864-6194;
Model BG10 or BG12
Yellow, sooty, irregular flame
Air shutter not adjusted correctly Adjust air shutter on the burner
causing too much gas in mixture until flame is blue - See page 17
Blockage in burner
Clean and check burner for
spiders, insect nests and debris
Hissing or gurgling sounds
coming through gas train
from tank to burner
Water in burner
Damaged hose
Check burner for moisture, make
sure burner is dry
Perform soapy water test to check
for cracks in hose.
See pages 13-14; Model M2HPH
Do not use this appliance if gas
leaks cannot be stopped and
corrected.
Gas leak
Perform soapy water test to check
all connections - See pages 13-14
Flame has gone out
Low gas level in propane tank,
or tank is empty
Check gas level in propane tank
Too much wind
Blockage in burner
Water in burner
Faulty burner
Check wind direction and set
cooker away from windy areas
Model BG10
Clean and check burner for
spiders, insect nests and debris
Check burner for moisture, make
sure burner is dry
Model BG12
Contact 1-800-864-6194;
Model BG10 or BG12
27
GENERAL MAINTENANCE & STORAGE
Intense heat from the cooker will burn away paint from parts of the frame and windscreen flashing.
This is normal and will cause a slight 'odor' for a few minutes during the initial use. The exposed steel will
rust. Occasional care must be taken to prolong the life of your cooker.
1. Store cooker in a dry place. Do not store outside exposed to weather. Storage of a gas cooker
appliance indoors is permissible only if the cylinder is disconnected. If storing cooker indoors, detach
and leave LP cylinder outdoors. LP cylinders must be stored outdoors out of the reach of children and
must NOT be stored in a building, garage or any other enclosed area.
2. Occasionally spray paint on affected areas of cooker frame after it has cooled.
3. Spray WD-40 on the burner grid after it has cooled.
DANGER
Spray paint and other aerosols contain flammable PETROLEUM DISTILLATES under pressure. Flame from
burner or heat from cooker may cause spray can to burst violently resulting in death, serious burns and
bodily harm. Perform all touch up maintenance to a cool, dry cooker frame and burner, below 115˚F (45˚C).
4. For long term storage, cover the cast iron burners and regulator hose assembly in a plastic bag.
5. Spiders and small insects have been known to spin webs inside the burner tube. Obstructions in the
burner tube interfere with the flow and mixture of air and gas through the burner. A clogged burner
tube may result in a fire beneath the appliance. If this happens, remove the burner from the frame and
clean the burner tube with a stiff, bent wire. Inspect and clean inside the top burner ports as well.
6. Turn air control shutter to closed position after each use to reduce chance of insect intrusion.
7. Do not tamper with or attempt repairs on the burners, frames, regulator valves, or LP cylinder. Allow
only qualified LP gas dealers to make repairs. For replacement parts call Barbour International, Inc. at
1-800-864-6194.
8. Always close LP cylinder valve first after use. Always use and store LP cylinder in an upright position.
Never store or transport LP cylinders in occupied enclosures.
9. Check and tighten any loose hardware before each use.
10. Never store cooking liquids in aluminum cooking pots. Salt and seasoning will form pit holes in the
bottom of the pot resulting in cooking oil leaking onto the open burner flame.
WARNING
Discard any aluminum cooking vessel should cooking oil leak through pit holes. Leaking oil will ignite
and cause a fire.
11. Inspect entire cooker including regulator hose assembly and burner assembly before each use.
Replace any damaged or worn parts. Use only parts specified by Barbour International, Inc.
28
CARE & USE INSTRUCTIONS FOR COOKWARE
Polished Aluminum Pots
1. It is recommended to season the pot before use. Pour small amount of vegetable oil inside and spread
it with a paper towel until the entire bottom and sides are coated. Let it stand for 10 minutes. Wash
out the interior of the pot, it will be ready to use. DO NOT apply to flame during any of this process.
CAUTION
Empty aluminum pots will melt if placed on cooker over an open flame.
2. After cooking, let pans and lids cool gradually. Do not pour cold water into a hot pan. This can cause
the bottom of the pan to warp, and it can cause oil/grease to splatter. Always wash the pans thoroughly
in hot, soapy detergent after each use to remove all traces of food, salt, or grease particles that will
burn causing stains when the pan is reheated.
3. Seasoning the pots will make cleaning easier. Scouring pads and aluminum cleaners are okay for the
interior of the pots, but will scratch the exterior.
4. Polished aluminum pots will tarnish and discolor with normal use.
Our motto is: “The uglier the pot, the better it cooks!” Occasional use of "Cream of Tartar" will bring
back some of the luster. However, aluminum pots will tarnish and become dull with normal use.
5. Boiling with large quantities of salt is very corrosive and can cause pits in the pot and basket.
To reduce the chance of this occurring, do not allow salt water or seasoned oil/grease to remain in
the pot for a long period of time after the pot has cooled. The basket and pot should be thoroughly
cleaned after each use. DO NOT store cooking oil inside the pots. Salt and seasonings will settle and
can cause pits to form at the bottom of the pot.
Stainless Steel Cookware
1. Before using for the first time, wash in hot soapy water. Dry immediately to prevent water spots.
To prevent scratches, avoid using sharp utensils when cooking.
2. Discoloration of stainless steel cookware will result if the pieces are allowed to overheat excessively.
For hard-to-clean stains or discoloration of the stainless steel, use a nonabrasive stainless steel cleaner.
Follow the directions on the container using a clean, damp sponge or cloth. Do Not scrub finish with
a soap-filled steel wool pad or harsh abrasive cleanser as scratching will occur.
Cast Iron Cookware Seasoning Instructions
Seasoning prevents rust & keeps food from sticking.
1. Wash cast iron cookware in warm soapy water to remove the Paraffin wax coating.
2. Rinse and dry thoroughly.
3. Coat the entire surface of the cookware with solid vegetable shortening. Place in 300˚F oven for one
hour. Hint: Season the cookware outside in a gas grill keeping smoke and vapors away from the house.
4. Remove from oven or gas grill, pour out excess grease and wipe with a paper towel.
Properly seasoned cast iron cookware will turn black after repeated use. This is normal.
29
OTHER PRODUCTS BY BAYOU CLASSIC
Stainless Steel
Stockpots with Spigot
36-Qt. & 44-Qt.
Stainless Steel and
Aluminum Stockpots
24-Qt. - 162-Qt.
Cast Iron Cookware
Dutch Ovens, Skillets,
Griddles, and more
10 PSI
M2HPH
5020 or 5025
5" or 12" Stainless Steel
Thermometer
High Pressure LPG
Dual Stainless Braided Hoses
Stainless Steel
6-PC. Brew Kettle Set
8, 10 & 16-Gallon
SQ14
Outdoor Patio Stove™
SP10
High Pressure Cooker
SP2
Double Jet Cooker
with Hose Guard
Jambalaya Kits
4-Gal. to 30 Gal.
KAB6
Bayou Cooker
with Hose Guard
www.thebayou.com
For Questions and Information call us at: 1-800-864-6194
Monday - Friday 8:00am - 5:00pm CST
Barbour International, Inc. • 101 Cypress Way • Brandon, MS 39042
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