| VPR TC   VPR APS   OPERATING & SERVICE MANUAL   BUNN-O-MATIC CORPORATION OF CANADA   280 INDUSTRIAL PARKWAY SOUTH,   AURORA, ONTARIO, L4G 3T9   PHONE: (905) 841-2866 FAX: (905) 841-2775   39064.7000A 05/09 ©2006 Bunn-O-Matic Corporation   USER NOTICES   Carefully read and follow all notices in this manual and on the equipment. All labels on the equipment should   be kept in good condition. Replace any unreadable or damaged labels.   ! WARNING   ENERGIZING THE THERMOSTAT.   • DO NOT OVERLOAD CIRCUIT.   • ALWAYS ELECTRICALLY GROUND THE CHASSIS.   • DO NOT DEFORM PLUG OR CORD.   • FOLLOW NATIONAL AND LOCAL ELECTRICAL CODES.   • KEEP COMBUSTIBLES AWAY.   ! AVERTISSEMENT   WARNING / AVERTISSEMENT   • REMPLIR LE RÉSERVOIR D'EAU AVANT DE BRANCHER   L'APPAREIL OU DE METTRE LE THERMOSTAT SOUS TENSION.   • NE PAS SURCHARGER LE CIRCUIT.   • FILL WATER TANK BEFORE PLUGGING IN UNIT OR   FUNNEL CONTENTS   ARE HOT   JETER LA CARAFE :   DISCARD DECANTER   • TOUJOURS METTRE LE BOITIER À LA MASSE.   • NE PAS DÉFORMER LA FICHE OU LE CORDON.   • SE CONFORMER AUX CODES NATIONAL OU LOCAL   D'ÉLECTRICITÉ.   IF:   • SI ELLE EST FISSURÉE   • SI ELLE EST RAYÉE   • CRACKED   • SI ON A LAISSÉ DE L’EAU   S’ÉVAPORER PAR   • SCRATCHED   • BOILED DRY   • GARDER LES PRODUITS COMBUSTIBLES À DISTANCE.   ÉBULLITION   • HEATED WHEN EMPTY   USED ON HIGH FLAME   OR EXPOSED ELECTRIC   TOUT MANQUEMENT À SE CONFORMER À CES DIRECTIVES PEUT   ENTRAINER DES DOMMAGES À L'ÉQUIPEMENT OU PRODUIRE DES   DANGERS D'INCENDIE OU D'ÉLECTROCUTION.   FAILURE TO COMPLY RISKS EQUIPMENT DAMAGE, FIRE OR   • SI ELLE A ÉTÉ CHAUFFÉE À VIDE   • SHOCK HAZARD.   • SI ELLE A ÉTÉ UTILISÉE SUR   UNE FLAMME VIVE OU SUR   DES ÉLÉMENTS ÉLECTRIQUES   LE CONTENU   DE L’ENTONNOIR   EST CHAUD   ELEMENTS   VEUILLEZ LIRE LE MANUEL DE FONCTIONEMENT   EN ENTIER, Y COMPRIS LES LIMITES DE GARANTIES ET   READ THE ENTIRE OPERATING MANUAL INCLUDING   THE LIMIT OF WARRANTY AND LIABILITY BEFORE   BUYING OR USING THIS PRODUCT.   DÉCOUVERTS   RESPONSABILITÉS,AVANT D’ACHETER   OU D'UTILISER LE PRÉSENT PRODUIT.   READ THE ENTIRE OPERATING MANUAL BEFORE USING THIS PRODUCT.   FAILURE TO COMPLY RISKS INJURY.   VEUILLEZ LIRE LE MANUEL D’EMPLOI AVANT D’UTILISER CE PRODUIT.   L’INOBSERVATION DE CES CONSEILS PEUT ENTRAÎNER DES RISQUES DE BLESSURE.   THIS EQUIPMENT IS ENERGIZED AT ALL TIMES UNLESS   L' ÉQUIPEMENT EST TOUJOURS SOUS TENSION   LORSQU'IL N'EST PAS DÉBRANCHÉ.   ELECTRICALLY DISCONNECTED.   00831.0002K 17/11 © 1984 BUNN-O-MATIC CORPORATION   PN: 00658.7000G 02/10 © 1985 BUNN-O-MATIC CORPORATION OF CANADA   #00831.0002   #00658.7000   WARNING AVERTISSEMENT   To reduce the risk of electric shock, do not remove or   open cover. No user-serviceable parts inside.   Authorized service personnel only. Disconnect power   before servicing.   WATER ONLY   EAU SEULEMENT   Afin d’éviter un risque d’électrocution, ne pas ouvrir ou   enlever le panneau. Aucune pièce utile pour   l’opérateur à l’intérieur. Seulement le personnel   autorisé peut effectuer les réparations. Débrancher de la   source de courant avant d’effectuer une réparation.   #00833.7001   #37881.7000   39064 042806   Page 3   ELECTRICAL REQUIREMENTS   CAUTION - The brewer must be disconnected from the power source until specified in Initial Set-Up.   The brewer has an attached cordset and requires 2-wire grounded service rated 120 volts ac, 15 amp, single   phase, 60 Hz.   INITIAL SET-UP   CAUTION - The brewer must be disconnected from the power source throughout the initial set-up, except   when specified in the instructions.   1. Insert an empty funnel into the funnel rails.   2. Place an empty dispenser under the funnel.   3. Pour three pitchers of tap water into the screened area on top of the brewer. Allow approximately two   minutes between pitchers for water to flow into the tank. While the third pitcher of water is entering the   tank, the tank will fill to capacity and the excess will flow from the sprayhead, out of the funnel, and into the   dispenser.   4. When the flow of water from the funnel stops, connect the brewer to the power source and wait approxi-   mately twenty minutes for the water in the tank to heat to the proper temperature. Some water will drip   from the funnel during this time; this is due to expansion and should not occur thereafter.   5. Empty the dispenser and replace it under the funnel.   6. Pour one pitcher of tap water into the screened area on top of the brewer.   7. When water has stopped flowing from the funnel let water in the tank reheat to the proper temperature.   8. Empty the dispenser. The brewer is now ready for use in accordance with the coffee brewing instructions   below.   NOTE: The control thermostat will need to be adjusted downward to compensate for high altitudes. Refer to   Steaming and spitting around the funnel on page 5 for instructions.   COFFEE BREWING   1. Insert a BUNN® filter into the funnel.   2. Pour the fresh coffee into the filter and level the bed of grounds by gently shaking.   3. Slide the funnel into the funnel rails.   4. Place an empty dispenser beneath the funnel.   5. Pour one pitcher of tap water into the screened area on top of the brewer.   6. When brewing is completed, simply discard the grounds and filter.   CLEANING   1. The use of a damp cloth rinsed in any mild, non-abrasive, liquid detergent is recommended for cleaning all   surfaces on Bunn-O-Matic equipment.   2. Check and clean the sprayhead. The sprayhead holes must always remain open.   3. With the sprayhead removed, insert the deliming spring (provided) all the way into the sprayhead tube.   When inserted properly, no more than two inches of spring should be visible. Saw back and forth five or   six times.   NOTE – In hard water areas, this may need to be done daily. It will help prevent liming problems in the brewer   and takes less than a minute.   39064 042806   Page 4   TROUBLESHOOTING   A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems   encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic   Technical Service Department.   • • Inspection, testing, and repair of electrical equipment should be performed only by qualified service person-   nel.   This brewer is heated at all times. Keep away from combustibles.   WARNING – • Exercise extreme caution when servicing electrical equipment.   • Unplug the brewer when servicing, except when electrical tests are specified.   • Follow recommended service procedures   • Replace all protective shields or safety notices   PROBLEM   PROBABLE CAUSE   REMEDY   Water is not hot   1. Limit Thermostat   Refer to Service - Limit Thermo-   stat for testing procedures. See   page 10   CAUTION - Do not eliminate or   bypass limit thermostat/thermal   cut-off. Use only BOM replace-   ment part.   Limit Thermostat - #29329.0001   2. Control Thermostat   Refer to Service - Control Ther-   mostat for testing procedures.   See page 9   3. Tank Heater   Refer to Service - Tank Heater for   testing procedures. See page 10   Spitting or excessive steaming   1. Lime Build-up   Inspect the tank assembly for   excessive lime deposits. Delime   as required.   CAUTION - Tank and tank com-   ponents should be delimed   regularly depending on local   water conditions. Excessive min-   eral build-up on stainless steel   surfaces can initiate corrosive   reactions resulting in serious   leaks.   2. Control Thermostat   Refer to Service - Control Ther-   mostat for testing procedures.   See page 9   39064 042806   Page 5   TROUBLESHOOTING (cont.)   PROBLEM   PROBABLE CAUSE   REMEDY   Dripping from sprayhead   1. Lime Build-up   Inspect the tank assembly for   excessive lime deposits. Delime   as required.   CAUTION - Tank and tank com-   ponents should be delimed   regularly depending on local   water conditions. Excessive min-   eral build-up on stainless steel   surfaces can initiate corrosive   reactions resulting in serious   leaks.   Beverage overflows dispenser   Weak beverage   1. Dispenser   The dispenser must be com-   pletely empty before starting a   brew cycle.   1. Filter Type   2. Coffee Grind   3. Sprayhead   BUNN® paperfiltersmustbeused   for proper extraction.   A fine or drip grind must be used   for proper extraction.   A six-hole stainless steel spray-   head must be used for proper   extraction.   4. Funnel Loading   The BUNN® paper filter must be   centered in the funnel and the   bed of grounds leveled by gentle   shaking.   5. Water Temperature   Placeanemptyfunnelonanempty   dispenser beneath the sprayhead.   Pour-in a pitcher of tap water and   check the water temperature im-   mediately below the sprayhead   with a thermometer. The reading   should not be less than 195°F.   Adjust the control thermostat to   increase the water temperature.   Replace if necessary.   39064 042806   Page 6   TROUBLESHOOTING (cont.)   PROBLEM   PROBABLE CAUSE   REMEDY   The BUNN® paper filter must be   centered in the funnel and the   bed of grounds leveled by gently   shaking.   Dry coffee grounds remain in the   funnel   1. Funnel Loading   Brewer is making unusal noises   1. Tank Heater   Remove and clean lime off the   tank heater. See page 10   39064 042806   Page 7   The tank inlet fitting secures the fill basin to the   tank lid.   SERVICE   This section provides procedures for testing   and replacing various major components used in   this brewer should service become necessary. Refer   to Troubleshooting for assistance in determining the   cause of any problem.   WARNING - Inspection, testing, and repair of electri-   cal equipment should be performed only by qualified   servicepersonnel. Thebrewershouldbedisconnected   from the power source when servicing, except when   electrical tests are required and the test procedure   specifically states to plug-in the brewer.   COMPONENT ACCESS   WARNING - Disconnect the brewer from the power   source before the removal of any panel or the replace-   ment of any component.   P2413   FIG. 2 FILL BASIN REMOVAL   All components are accessible by the removal of   the top cover and fill basin.   Contents   The top cover is attached with two #4-40   screws.   Control Thermostat................................................9   Limit Thermostat..................................................10   Tank Heater......................................................... 10   Wiring Diagrams................................................. 12   CONTROL THERMOSTAT   P2412-1   FIG. 1 COMPONENT ACCESS   P2414   FIG. 3 CONTROL THERMOSTAT   39064 042806   Page 8   SERVICE (cont.)   Removal and Replacement:   1. Remove wires from control thermostat leads or   terminals.   Location:   2. Remove the thermostat capillary bulb by firmly   pulling-up on the capillary at the tank lid. This   will disengage the grommet from the tank lid.   The control thermostat is located inside the hood   on the left end of the mounting bracket.   Test Procedures:   1. Disconnect the brewer from the power source.   2. Locate the black wire on the control thermo-   stat.   3. Checkvoltageacrosstheblack wireonthe control   thermostat and the white wire on the tank heater   with a voltmeter. Plug-in the brewer to the power   source. The indication must be 120 volts ac.   4. Disconnect the brewer from the power source.   BLK to Terminal Block   If voltage is present as described, proceed to #5.   Ifvoltageisnotpresentasdescribed,refertothewiring   diagram and check the brewer wiring harness.   BLU/BLK to   Limit Thermostat   or Thermal Cut-Off   P1252   5. Locate the blue/black wire on the control ther-   mostat.   FIG.4 CONTROL THERMOSTAT TERMINALS   6. Gently remove the capillary bulb and grommet   from the tank.   3. Remove two #8-32 screws securing the control   thermostat to the mounting bracket inside the   hood.   4. Slide the grommet to the line 4.5" above the bulb   on the new capillary tube.   5. Insert the capillary bulb through the hole in the   tank lid and press the grommet firmly and evenly   so that the groove in the grommet fits into the   tank lid.   7. Check voltage across the blue/black wire of the   control thermostat and the white wire on the   tank heater with a voltmeter when the control   thermostatisturned"ON"(fullycounterclockwise   for thermostat with tee handle control or fully   clockwise for thermostats with control knob).   Plug-in the brewer to the power source. The   indication must be 120 volts ac.   6. Carefully bend the capillary tube so that the tube   and bulb inside the tank are in the vertical posi-   tion.   Voltage must not be present across these terminals   when the thermostat is turned "OFF" (fully counter-   clockwise).   NOTE - The capillary tube must be clear of any electri-   cal termination and not kinked.   8. Disconnect the brewer from the power source.   7. Using two #8-32 screws secure the control   thermostat to the mounting bracket inside the   hood.   8. Refer to Fig. 4 when reconnecting the wires.   9. Adjust the control thermostat as required   Ifvoltageispresentasdescribed,reinstallthecapillary   tube into the tank to the line 4.5" above the bulb, the   control thermostat is operating properly.   If voltage is not present as described, replace the   thermostat.   39064 042806   Page 9   SERVICE (cont.)   Removal and Replacement:   1. Remove all wires from limit thermostat termi-   nals.   LIMIT THERMOSTAT   2. Carefullyslidethelimitthermostatoutfromunder   the retaining clip and remove limit thermostat.   3. Carefully slide the new limit thermostat into the   retaining clip.   4. Refer to Fig. 6 when reconnecting the wires.   TANK HEATER   P2414   FIG. 5 LIMIT THERMOSTAT   Location:   The limit thermostat is located inside the hood on   the right side of the tank lid.   Test Procedures:   1. Disconnect the brewer from the power source.   2. Disconnect the blue/black and black wires from   the limit thermostat.   P2414   FIG. 7 TANK HEATER   3. Check for continuity across the limit thermostat   terminals with an ohmmeter.   Location:   The tank heater is located inside the tank   and secured to the tank lid.   Ifcontinuityispresentasdescribed,thelimitthermostat   is operating properly.   If continuity is not present as described, replace the   limit thermostat.   Test Procedures:   1. Disconnect the brewer from the power supply.   2. Check voltage across the black and white wires   with a voltmeter. Plug-in the brewer to the power   source. The indication must be 120 volts ac.   3. Disconnect the brewer from the power source.   BLU/BLK to Control   Thermostat   BLK to Tank   If voltage is present as described, proceed to #4   If voltage is not present as described, refer to the Wir-   ing Diagrams and check wiring harness.   Heater   4. Disconnect the black wire and the white wire   from the tank heater terminals.   5. Check for continuity across the tank heater ter-   minals.   FIG. 6 LIMIT THERMOSTAT TERMINALSP1800   39064 042806   Page 10   SERVICE (cont.)   If continuity is present as described, reconnect the   wires, the tank heater is operating properly.   If continuity is not present as described, replace the   tank heater.   NOTE-Ifthetankheaterremainsunabletoheat,remove   and inspect heater for cracks in the sheath.   Removal and Replacement:   1. Remove the tank inlet fitting securing the fill   basin to the tank lid, remove fill basin and tank   inlet gasket. Set all three parts aside for reas-   sembly.   2. Disconnect the black wire on the terminal block   fromthetankheateranddisconnecttheblue/black   wire from the limit thermostat to the control   thermostat.   3. Disconnect the black wire and the white from the   tank heater terminals.   4. Remove sprayhead and the hex nut securing   the sprayhead tube to the hood. Set aside for   reassembly.   5. Remove the eight #8-32 nuts securing the tank   lid to the tank.   P1254   FIG. 8 TANK HEATER TERMINALS   6. Remove the tank lid with limit thermostat, spray-   head tube and tank heater.   7 Removethetwohexnutssecuringthetankheater   to the tank lid. Remove tank heater with gaskets   and discard.   8. Install new tank heater with gaskets on the tank   lid and secure with two hex nuts.   9. Install tank lid with limit thermostat, sprayhead   tube and tank heater using eight #8-32 hex   nuts.   10. Secure sprayhead tube to hood using a hex   nut.   11. Install sprayhead.   12. Reconnect the wires to the limit thermostat,   tank heater and control thermostat. See limit   thermostat and control thermostat sections in   this manual when reconnecting wires.   13. Install fill basin, secure with tank inlet fitting and   gasket.   14. Refer to Fig. 8 when reconnecting the tank heater   wires.   39064 042806   Page 11   SCHEMATIC WIRING DIAGRAM   VPR, VPR TC & VPR APS   L1   N GREEN   LIMIT   THERMOSTAT   SW. & THERMOSTAT   BLK   WHI   BLU/BLK   WHI   WHI   BLK   TANK HEATER   "KEEP WARM" HEATER   MODEL VPR ONLY   ON/OFF   SWITCH   WHI   WHI   WHI   WHI   LOWER WARMER   WHI/RED   BLK   BLK   ON/OFF   SWITCH   UPPER WARMER   VIO   120 VOLTS A C   2 WIRE   SINGLE PHASE   60 HZ   39064 042806   Page 12   |