Siemens Boating Equipment M200D User Manual

SIRIUS Motor Starter  
M200D AS-Interface Basic  
Manual 03/2009  
SIRIUS  
Answers for industry.  
Introduction / product  
description  
1
2
3
4
5
6
7
8
A
Product family  
Functions  
SIRIUS  
Installation / connection  
Motor starter  
M200D AS-Interface Basic  
Configuration /  
parameterization  
Commissioning  
Diagnostics  
Manual  
Technical specifications  
Appendix  
03/2009  
A5E01668085-01  
Legal information  
Warning notice system  
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent  
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert  
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are  
graded according to the degree of danger.  
DANGER  
indicates that death or severe personal injury will result if proper precautions are not taken.  
WARNING  
indicates that death or severe personal injury may result if proper precautions are not taken.  
CAUTION  
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.  
CAUTION  
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.  
NOTICE  
indicates that an unintended result or situation can occur if the corresponding information is not taken into  
account.  
If more than one degree of danger is present, the warning notice representing the highest degree of danger will  
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to  
property damage.  
Qualified Personnel  
The device/system may only be set up and used in conjunction with this documentation. Commissioning and  
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes  
in this documentation qualified persons are defined as persons who are authorized to commission, ground and  
label devices, systems and circuits in accordance with established safety practices and standards.  
Proper use of Siemens products  
Note the following:  
WARNING  
Siemens products may only be used for the applications described in the catalog and in the relevant technical  
documentation. If products and components from other manufacturers are used, these must be recommended  
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and  
maintenance are required to ensure that the products operate safely and without any problems. The permissible  
ambient conditions must be adhered to. The information in the relevant documentation must be observed.  
Trademarks  
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this  
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the  
owner.  
Disclaimer of Liability  
We have reviewed the contents of this publication to ensure consistency with the hardware and software  
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the  
information in this publication is reviewed regularly and any necessary corrections are included in subsequent  
editions.  
Siemens AG  
Ordernumber: 3RK1702-2BB11-1AA1  
Ⓟ 03/2009  
Copyright © Siemens AG 2009.  
Technical data subject to change  
Industry Sector  
Postfach 48 48  
90026 NÜRNBERG  
GERMANY  
Table of contents  
1
Introduction / product description............................................................................................................... 9  
1.2.1  
AS-Interface .................................................................................................................................11  
2
Product family.......................................................................................................................................... 13  
2.1  
Motor starter M200D AS-Interface...............................................................................................13  
Status indicators ..........................................................................................................................18  
2.3.3  
3
Functions................................................................................................................................................. 19  
3.1  
Overview of the device functions .................................................................................................19  
3.3.2  
Protection against voltage failure.................................................................................................21  
3.7.5.2 Motor connector...........................................................................................................................37  
Message output ...........................................................................................................................40  
3.9.3  
3.10  
3.11  
Trip reset......................................................................................................................................41  
Self-test........................................................................................................................................41  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
5
Table of contents  
3.12  
3.13  
3.14  
Solid-state/mechanical switching technology.............................................................................. 42  
Local device interface ................................................................................................................. 43  
Integrated manual local control................................................................................................... 44  
4
4.2.8  
Connection options for AS-Interface........................................................................................... 64  
5
Configuration / parameterization.............................................................................................................. 67  
5.1  
Configuration............................................................................................................................... 67  
5.3.2  
Parameterization via local setting ............................................................................................... 72  
5.4  
Process images........................................................................................................................... 74  
6
7
Commissioning ........................................................................................................................................ 75  
6.1  
6.2  
6.3  
Prerequisites ............................................................................................................................... 75  
M200D AS-i components ............................................................................................................ 76  
Procedure.................................................................................................................................... 77  
Diagnostics.............................................................................................................................................. 79  
7.2.2  
LED display combinations........................................................................................................... 82  
7.3  
Diagnostics via parameter channel (parameter echo)................................................................ 84  
7.5.1  
7.5.2  
Response to faults ...................................................................................................................... 87  
Acknowledging faults .................................................................................................................. 88  
M200D AS-Interface Basic  
6
Manual, 03/2009, A5E01668085-01  
Table of contents  
8
Technical specifications........................................................................................................................... 89  
8.1  
8.2  
8.3  
8.4  
8.5  
8.6  
8.7  
8.8  
8.9  
General technical specifications ..................................................................................................89  
Motor starter.................................................................................................................................90  
Brake control................................................................................................................................91  
Inputs ...........................................................................................................................................92  
Output ..........................................................................................................................................92  
Thermistor motor protection.........................................................................................................93  
Switching frequency.....................................................................................................................93  
Electrical service life of contactor.................................................................................................96  
Dimension drawing ......................................................................................................................98  
A
A.1.2  
Spare parts/accessories ............................................................................................................100  
A.2  
Bibliography ...............................................................................................................................102  
Glossary ................................................................................................................................................ 105  
Index...................................................................................................................................................... 109  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
7
Table of contents  
M200D AS-Interface Basic  
8
Manual, 03/2009, A5E01668085-01  
1
Introduction / product description  
1.1  
What are M200D distributed motor starters?  
M200D motor starters are standalone devices with a high degree of protection (IP65) for  
distributed use near the motor.  
Depending on the order variant, they are available as:  
● Direct starters, electromechanical or electronic (DSte, sDSte)  
● Reversing starters, electromechanical or electronic (RSte, sRSte)  
They are suitable for the following tasks:  
● Switching and protecting three-phase loads at 400 V AC up to 5.5 kW  
● Control via AS-Interface  
Depending on the order variant, they are equipped with:  
● Brake output for 400 / 230 V AC or 180 V DC  
● Integrated manual local control with a key-operated switch and keypad  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
9
   
Introduction / product description  
1.1 What are M200D distributed motor starters?  
Connecting the M200D motor starter to AS-Interface  
3&ꢅZLWK  
62)71(7ꢅ31ꢅ,2  
6ꢀꢁꢉꢃꢃ  
6ꢀꢁꢂꢃꢃ  
HꢄJꢄꢅZLWKꢅ&3ꢅꢂꢆꢇꢁꢈ  
HꢄJꢄꢅZLWK  
&3ꢅꢉꢉꢂꢁꢆꢅ  
$GYDQFHG  
352),1(7  
6ꢀꢁꢂꢃꢃ  
HꢄJꢄꢅZLWKꢅ&3ꢅꢂꢉꢈꢁꢇ  
,(ꢊ3%  
/,1.  
31ꢅ,2  
*ꢅꢆꢈꢃ'  
(7ꢅꢈꢃꢃSUR  
352),%86  
,(ꢊ$6ꢁL  
/,1.  
31ꢅ,2  
'3ꢊ$6ꢁL  
/,1.  
$GYDQFHG  
3RZHUꢅ  
VXSSO\ꢅXQLW  
(7ꢈꢃꢃSUR  
*ꢅꢆꢈꢃ'  
3*ꢅHꢄJꢄ  
ZLWKꢅ&3ꢅꢇꢋꢈꢆ  
(7ꢈꢃꢃ6  
$6ꢁ,17(5)$&(  
$6ꢁ,17(5)$&(  
6ODYH  
3RZH  
Uꢅ  
VXSSO  
\ꢅXQLW  
6ODYH  
6ODYHꢅZLWKꢅ  
(0(5*(1ꢁ  
&<ꢅ6723  
6ODYH  
0ꢅꢈꢃꢃ'ꢅ  
0ꢅꢈꢃꢃ'ꢅ  
6ODYH  
Figure 1-1  
M200D: overview  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
10  
Introduction / product description  
1.2 Fieldbus interfaces  
1.2  
Fieldbus interfaces  
1.2.1  
AS-Interface  
Overview  
The AS-Interface (actuator sensor interface, AS-i) is an open international standard for  
fieldbus communication between distributed actuators and sensors at the lowest control  
level.  
AS-i complies with the IEC 61158 / EN 50295 standards and was specifically designed for  
connecting binary sensors and actuators that comply with these standards. AS-i makes it  
possible to replace point-to-point cabling of the sensors and actuators by a bus line.  
3RZHUꢅVXSSO\ꢅXQLWV  
3/&  
$6ꢁLꢅPDVWHUꢅꢊ  
$6ꢁLꢅ/LQN  
8$6ꢁL  
8$8;ꢅꢌꢈꢉꢅ9ꢅ'&ꢍ  
0RWRUꢅVWDUWHU  
0ꢈꢃꢃ'  
Figure 1-2  
Example: M200D AS-i  
The AS-Interface has the following advantages:  
● Flexibility  
● Cost effectiveness  
● Simple and rapid installation with a minimum of errors  
● A common line for transferring data and power  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
11  
 
Introduction / product description  
1.2 Fieldbus interfaces  
Further information  
● Catalogs, customer magazines, and brochures are available on the Internet  
● Brochure "Industrial communication for automation"  
(Introductory information about industrial communication):  
● Catalog IK PI 2009 "Industrial Communication for Automation and Drives"  
(Device overview and ordering data for industrial communication)  
● "AS-Interface - The Solution for Automation" (http://www.as-  
(Compendium of technology, function and applications):  
● AS-Interface homepage (http://www.as-interface.net/EN/Homepage?)  
M200D AS-Interface Basic  
12  
Manual, 03/2009, A5E01668085-01  
2
Product family  
2.1  
Motor starter M200D AS-Interface  
The following motor starters with AS-Interface (AS-i) are available:  
● M200D AS-i Basic  
motor starter with thermistor motor protection + electronic motor model:  
– Direct starter (electromechanical) (DSte) up to 5.5 kW,  
Current ranges: 0.15 – 2 A and 1.5 – 12 A  
– Reversing starter (electromechanical) (RSte) up to 5.5 kW,  
Current ranges: 0.15 – 2 A and 1.5 – 12 A  
– Direct starter (electronic) (sDSte) up to 4 kW,  
Current ranges: 0.15 – 2 A and 1.5 – 9 A  
– Reversing starter (electronic) (sRSte) up to 4 kW,  
Current ranges: 0.15 – 2 A and 1.5 – 9 A  
Order variants:  
● Brake output for:  
– 400/230 V AC  
– 180 V DC  
● Integrated manual operation (key-operated switch and keypad)  
Accessories:  
● Connection components (e.g. cables, connectors, etc.)  
● Hand-held device  
● Protection guard for the plug connections  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
13  
   
Product family  
2.2 Overview of the device functions  
2.2  
Overview of the device functions  
Device functions  
Electromechanical (DSte, RSte)/  
electronic (sDSte, sRSte)  
Fieldbus interface  
Control function: reversing starter  
Control function: soft starter  
Brake output 400 V / 230 V AC  
Brake output 180 V DC  
Thermal motor model  
Temperature sensor (thermistor motor protection)  
Asymmetry monitoring  
Blocking current monitoring  
Zero-current monitoring  
M12 inputs (routed via AS-i)  
M12 outputs (routed via AS-i)  
Connector monitoring  
4 (2)  
1 (0)  
Short-circuit protection  
Communication  
Slave type  
A/B slave (4I / 3O)  
Communication profile  
7.A.E  
Diagnostics via parameter channel (parameter echo)  
Support for AS-i S1 status bit  
Transfer of data sets via AS-i  
Extended cyclic process image  
Access via "Motor Starter ES"  
Additional functions  
Self-test  
Local device interface  
Disconnecting means  
Integrated manual local control  
(key-operated switch, keypad with LEDs)  
Setting elements parameterized on device  
● Integrated  
○ Order variant  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
14  
 
Product family  
2.3 Design concept  
2.3  
Design concept  
Connections and controls on the motor starter  
$6ꢁL  
$8;ꢁ  
6) '(9 )$8/7 67$7 3:5 3:5  
0,6  
0,4  
0,3  
0,8  
1
1,2  
0,2  
1,5  
1,8  
CLASS  
2A  
OFF  
0,15  
l
e
ꢁ;ꢂꢆ  
RII  
RQ  
RQ  
7&  
RQ  
RII  
37& RII  
ꢁ;ꢆ  
287ꢆ  
,1ꢆ  
,1ꢈ  
,1ꢂ  
,1ꢉ  
ꢁ;ꢆ  
ꢁ;ꢈ  
Disconnecting means (circuit breaker), can be locked  
Optical device interface  
M12 AS-i connection  
Diagnostic LEDs  
Cover (setting elements)  
M12 output  
M12 inputs  
Protection guard for cables and connections (accessories)  
Fixing holes for installation  
400 V infeed  
Motor connection  
Key-operated switch (order variant)  
Keypad for manual operation (order variant)  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
15  
 
Product family  
2.3 Design concept  
2.3.1  
Operator controls  
The motor starter is equipped with the following operator controls:  
Key-operated switch (order variant)  
Keypad (order variant)  
Disconnecting means (circuit breaker)  
Cover for parameter setting elements  
Integrated manual local control (key-operated switch ① and keypad ②; order variant)  
A key-operated switch and keypad are used for local operation.  
The key can be inserted/removed in three positions.  
Disconnecting means ③ (circuit breaker)  
The disconnecting means is designed for the following individual functions:  
● Disconnecting the series-connected consumers from the supply voltage  
● Short-circuit protection of the series-connected consumer  
● Switching on inhibited via padlock (max. three padlocks possible)  
Parameter settings ④  
The following setting elements can be found under the cover of the M200D AS-i Basic:  
● Rotary coding switch for:  
– Setting the rated operating current  
– Deactivating the thermal motor model (class OFF)  
● DIP switch for:  
– Autoreset (ON / OFF)  
– Connector monitoring (ON / OFF)  
– Temperature sensor (ON / OFF)  
– Temperature sensor (PTC / TC)  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
16  
 
Product family  
2.3 Design concept  
2.3.2  
Connections  
Power terminals  
Infeed for the three phases as well as the PE and N conductor via power connectors  
(HAN Q4/2 with ISO23570 assignment)  
Connection of the motor via power connectors  
(HAN Q8/0 with ISO23570 assignment)  
Control circuit / bus  
AS-i bus connection with auxiliary voltage, M12 connector  
Optical device interface (under the labeling strip) for connecting the hand-held device  
1 x M12 output  
4 x M12 inputs  
2 inputs can be read via AS-i  
2 inputs with fixed input function  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
17  
 
Product family  
2.3 Design concept  
2.3.3  
Status indicators  
The following LEDs on the front of the starter indicate the device status:  
Indicators for the device status and communication  
Indicator for output OUT1  
Indicators for inputs IN1 ... IN4  
For a detailed description of the indicators, see "Diagnostics (Page 80)".  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
18  
 
3
Functions  
3.1  
Overview of the device functions  
Device functions  
Electromechanical (DSte,  
RSte)/  
electronic (sDSte, sRSte)  
Connector monitoring (Page 36)  
Short-circuit protection (Page 38)  
4 (2)  
1 (0)  
A/B slave (4I / 3O)  
Diagnostics via parameter channel (parameter echo) (Page 84)  
Support for AS-i S1 status bit (Page 84)  
Transfer of data sets via AS-i  
7.A.E  
Extended cyclic process image  
Disconnecting means (Page 38)  
(key-operated switch, keypad with LEDs)  
Setting elements parameterized on device (Page 72)  
● Integrated  
○ Order variant  
See also  
Communication (Page 38)  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
19  
   
Functions  
3.2 Introduction  
3.2  
Introduction  
Device functions  
This section describes the device functions. All the device functions are assigned inputs (e.g.  
device parameters) and outputs (e.g. messages).  
The following schematic diagram illustrates the functional principle of the device:  
,QSXWV  
2XWSXWV  
'HYLFHꢅSDUDPHWHUV  
0HDVXUHGꢅYDOXHV  
&RPPDQGV  
3URWHFWLRQ  
'HYLFHꢅIXQFWLRQ  
$ODUPV  
$FWLRQV  
Figure 3-1  
Functional principle of the device  
Self-protection  
Currents  
The motor protects itself against fatal damage by means of the thermal motor model and  
temperature measurements for electronic switching elements.  
Note  
All current values (e.g. blocking current, current limits) are percentages of the rated  
operating current set on the device (e.g. Ie = 2 A = 100 %).  
M200D AS-Interface Basic  
20  
Manual, 03/2009, A5E01668085-01  
 
Functions  
3.3 Basic functions / parameters  
3.3  
Basic functions / parameters  
Definition  
Basic parameters are "central" parameters required by a range of device functions.  
3.3.1  
Rated operating current  
Here, you can enter the rated operating current that the branch (switchgear and motor) can  
carry without interruption. This is usually the rated motor current. The setting range depends  
on the output class of the M200D motor starter (0.15 ... 2 A or 1.5 ... 12 A).  
NOTICE  
The rated operating current is one of the key parameters.  
The rated operating current must always be set if motor protection is to be ensured via the  
electronic overload relay.  
The overload relay can be deactivated.  
In this case, motor protection must be ensured by means of a thermistor in the motor.  
Notes  
3.3.2  
● On the motor starter, the default rated operating current is set to the minimum value.  
The rated operating current for the M200D AS-i Basic motor starter is set by means of the  
rotary coding switch. For more information, see Parameterization via local setting  
(Page 72).  
Protection against voltage failure  
If the supply voltage fails, the last overload message "Overload" is retained.  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
21  
 
Functions  
3.4 Fieldbus interface  
3.4  
Fieldbus interface  
Response to CPU / master STOP  
If the fieldbus interface is interrupted, all control signals are set to 0.  
Note  
This is only relevant in "automatic" mode.  
Group diagnosis  
The controller is informed of whether or not a group fault message is present in the device  
when "I/O fault bits" on the SAP status tab (S1 = 1) is set. The AS-i master enters the S1  
via the "GET_LPF" command and then query a specific diagnostic value from the slave (see  
also Diagnostics via parameter channel (parameter echo) (Page 84)).  
The motor starter issues a fault message if a fault is present. In this case, the SF LED lights  
up red.  
Reference  
For more information, refer to the documentation for your AS-i master.  
M200D AS-Interface Basic  
22  
Manual, 03/2009, A5E01668085-01  
   
Functions  
3.5 Motor control  
3.5  
Motor control  
3.5.1  
Control function: reversing starter  
Description  
This control function allows the motor starter to control the direction in which motors rotate.  
An internal logic prevents both directions of rotation from being activated simultaneously.  
The delayed switchover from one direction of rotation to another is implemented by means of  
the lock-out time, which is permanently set to 150 ms.  
This function only applies to reversing starters.  
3.5.2  
Brake output  
Description  
A motor-mounted mechanical disk or spring-loaded brake is used to brake the motor. The  
brake is controlled via the brake output.  
Circuit diagram: example  
The following circuit diagram illustrates the mechanical braking procedure with a 180 V DC  
brake output:  
Circuit diagram  
Motor connector  
Pin  
1
Name  
Phase L1  
/ꢆ /ꢈ /ꢂ  
1
3(  
3(  
2
ꢁ;ꢆ  
3
Phase L3  
4
Brake L1 (switched)  
Thermistor  
Brake L3 (direct)  
Phase L2  
5
,!! ,!! ,!!  
6
7
8
Thermistor  
PE (yellow/green)  
ꢁ;ꢈ  
3(  
3(  
;ꢈ  
0
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
23  
   
Functions  
3.5 Motor control  
Brake output  
Externally-supplied motor brakes are usually powered via a jumper on the motor terminal  
board.  
Since switching the motor and brake simultaneously can increase wear and tear to the  
brake, all M200D motor starters can be fitted with an optional electronic brake controller.  
Depending on the order variant, the following externally-supplied brake coils can be  
controlled:  
● 400 V AC / 230 V  
(The brake rectifier must be installed in the motor. The rectifier input is controlled via the  
motor starter).  
● 180 V DC  
(A rectifier is not required for the brake in the motor because the motor starter provides  
the 180 V DC. In this way, brake coils for 180 V DC can be switched directly).  
The brake voltage is fed to the motor together with the motor infeed via a joint cable (e.g.  
6 x 1.5 mm2). For more information about connecting the brake output, see section Brake  
output (Page 60).  
Brake release delay at startup  
A fixed ON-delay time of 40 ms is set for the M200D AS-i Basic motor starter to prevent wear  
and tear to the brake (e.g. the motor output is activated 40 ms after the brake output).  
In reversing mode, the release delay does not begin until the lock-out time has expired.  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
24  
Functions  
3.6 Motor protection  
3.6  
Motor protection  
3.6.1  
Thermal motor model  
Description  
The approximate temperature of the motor is calculated using the measured motor currents  
and device parameters "Rated operating current" and "Tripping class". This indicates  
whether the motor is overloaded or functioning in the normal operating range.  
Motor protection shutdown response  
You use this device parameter to specify how the motor starter is to respond in an overload  
situation:  
● Shutdown without restart (AUTO RESET = off)  
Following an overload situation, the shutdown command cannot be reset until the motor  
model has fallen below the reset threshold and after a reset command has been issued  
(trip reset).  
● Shutdown with restart (AUTO RESET = on)  
WARNING  
Motor restarts automatically if AUTO RESET is on.  
Can Cause Death, Serious Injury, or Property Damage  
The motor starter restarts automatically after the recovery time if a start command is  
present (autoreset). (autoreset).  
Make sure that you take appropriate measures to exclude the risk of hazardous conditions.  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
25  
   
Functions  
3.6 Motor protection  
Trip class  
The trip class (CLASS) specifies the maximum time within which a protective device must  
trip from a cold state at 7.2 x the setting current (motor protection to IEC 60947). The M200D  
AS-i Basic trip class is set permanently to CLASS 10 and can be deactivated.  
If the setting is changed to CLASS OFF, the "thermal motor model" function is deactivated  
along with the accompanying messages. With the M200D AS-i Basic, the thermal motor  
model is deactivated by means of the rotary coding switch for setting the operating current  
(CLASS OFF position).  
ꢆꢈꢃ  
ꢆꢃꢃ  
ꢆꢈꢃ  
ꢆꢃꢃ  
ꢇꢃ  
ꢇꢃ  
ꢈꢃ  
ꢆꢃ  
ꢈꢃ  
ꢆꢃ  
&/$66ꢅꢈꢃ  
&/$66ꢅꢈꢃ  
ꢇꢃ  
ꢇꢃ  
ꢈꢃ  
ꢆꢃ  
ꢈꢃ  
ꢆꢃ  
ꢆꢇ  
ꢆꢃ  
&/$66ꢅꢇ  
ꢆꢇ  
ꢆꢃ  
&/$66ꢅꢇ  
[ꢅIe  
[ꢅIe  
ꢃꢏꢀ  
ꢃꢏꢀ  
ꢂꢁSROHꢅV\PPHWULFDOꢅORDG  
ꢈꢁSLQꢅORDG  
ꢌIDLOXUHꢅRIꢅSKDVHꢅRU  
FXUUHQWꢅLPEDODQFHꢅ!ꢉꢃꢅꢐꢍ  
Note  
Deactivation rule  
To ensure motor protection, the motor cannot be switched on when the temperature sensor  
is deactivated and, at the same time, CLASS OFF is set. This is indicated on the M200D AS-  
i Basic with either an alarm (if an ON command is not present) or a fault (if an ON command  
is present).  
Recovery time  
The recovery time is the time defined for cooling after which the system can be reset  
following an overload trip. The recovery time for the M200D AS-i Basic is set permanently to  
90 s.  
Trip reset signals present during the recovery time have no effect.  
Voltage losses occurring before this time expires can prolong the recovery time.  
M200D AS-Interface Basic  
26  
Manual, 03/2009, A5E01668085-01  
Functions  
3.6 Motor protection  
Prewarning limit for motor heating  
The motor starter also assumes a prewarning role, that is, it issues a warning if the motor  
motor heating value. The motor is shut down at 100 %.  
The alarm can be read via Diagnostics via parameter channel (parameter echo) (Page 84)  
for the starter.  
Settings  
Device parameter  
Default setting  
Setting range  
Shutdown without restart  
Shutdown with restart  
Motor protection shutdown  
response  
Shutdown without restart  
CLASS 10  
CLASS OFF  
Trip class  
CLASS 10  
3.6.2  
Temperature sensor  
Description  
Temperature sensors are used to directly monitor the motor winding temperature. This  
indicates whether the motor is overloaded or functioning normally. If temperature sensors  
are installed in the motor stator winding (order option for the motor), the M200D motor starter  
can use these to monitor the motor.  
M200D motor starters can evaluate one temperature sensor circuit.  
Temperature sensor  
You can activate or deactivate this parameter depending on whether or not a temperature  
sensor is installed in the motor. The setting is made by means of the DIP switch on the  
device.  
Two types of temperature sensor are supported:  
● Thermoclick.  
This is a switch that opens at a certain winding temperature.  
● PTC type A.  
This is a PTC thermistor with a characteristic to IEC 60947-8.  
When the PTC type A temperature sensor is active, temperature sensor monitoring is also  
activated (see below).  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
27  
   
Functions  
3.6 Motor protection  
Motor protection shutdown response  
You can use this parameter to determine how the motor starter is to respond to a  
temperature sensor or thermal motor model overload:  
● Shutdown without restart (AUTO RESET = off)  
● Shutdown with restart (AUTO RESET = on)  
WARNING  
Motor restarts automatically if AUTO RESET is on.  
Can Cause Death, Serious Injury, or Property Damage  
The motor starter restarts automatically after the recovery time if a start command is  
present (autoreset). (autoreset).  
Make sure that you take appropriate measures to exclude the risk of hazardous conditions.  
Temperature sensor monitoring  
Temperature sensor monitoring is activated when a PTC type A temperature sensor is  
parameterized.  
This device parameter monitors the temperature sensor cable for interruptions (wire  
breakage) and short-circuits. The motor is shut down if either of these scenarios occurs.  
Settings  
The possible settings for the M200D AS-i Basic motor starter can be found in section  
Parameterization via local setting (Page 72).  
M200D AS-Interface Basic  
28  
Manual, 03/2009, A5E01668085-01  
Functions  
3.7 System monitoring  
3.7  
System monitoring  
3.7.1  
Current limit values  
Description  
The motor current and current limit values can be used to determine different system  
statuses:  
System status  
Motor blocked  
Current value  
Protection by  
Blocking protection  
Residual current detection  
Very high current flowing  
Motor runs at no load (e.g.  
because system is damaged)  
Very low current flowing  
(< 18.75 % of Ie)  
Response to residual current detection  
Residual current detection responds when the motor current in all three phases falls below  
18.75 % of the set rated operating current. In this case, the motor starter shuts down the  
motor.  
Residual current detection is deactivated by setting the rotary coding switch to  
"CLASS OFF".  
Note  
When the motor is switched on, residual current detection is suppressed for around 1  
second.  
Blocking current monitoring  
The blocking current specifies how much current is consumed by the motor (at rated voltage)  
when the axis blocked.  
The blocking current monitoring function detects when a motor axis is blocked mechanically.  
The block causes the motor to consume more power. The "blocking current" is a defined  
monitoring threshold for the motor current consumption.  
It is monitored as follows:  
When the motor starts, the tripping limit for the blocking current is set permanently to 800 %  
of the rated operating current for a period of 10 s. During operation, the "blocking current"  
tripping limit is set permanently to 400 % of the rated operating current.  
If the blocking current is exceeded, the motor starter detects blocking. Blocking time  
monitoring is activated as of the point at which the blocking current is exceeded. If the  
blocking current flows for longer than the blocking time, the motor starter automatically  
generates a shutdown command.  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
29  
   
Functions  
3.7 System monitoring  
The blocking current monitoring function is deactivated by setting the rotary coding switch to  
"CLASS OFF".  
Note  
If the blocking time expires and the system is still blocked, the motor starter is shut down.  
Blocking time  
The blocking time is the time a block can be present before the motor shuts down. If the  
blocking time expires and the system is still blocked, the motor starter is shut down. The  
blocking time in the M200D AS-i Basic is set permanently to 1 s.  
6FHQDULRꢅꢆꢑꢅ0RWRUꢅFRQWLQXHVꢅWRꢅUXQ  
6WDOOHGꢅURWRU  
%ORFNLQJꢅ  
FXUUHQW  
%ORFNꢅFDQFHOHGꢅZLWKLQꢅEORFNLQJꢅ  
WLPH  
0RWRUꢅFRQWLQXHVꢅWRꢅUXQ  
0RWRUꢅ  
FXUUHQW  
%ORFNLQJꢅWLPH  
6WDOOHGꢅURWRU  
W
6FHQDULRꢅꢈꢑꢅ0RWRUꢅLVꢅVKXWꢅGRZQ  
%ORFNLQJꢅ  
FXUUHQW  
%ORFNꢅVWLOOꢅSUHVHQWꢅDIWHUꢅEORFNLQJꢅ  
WLPHꢅKDVꢅHODSVHG  
0RWRUꢅ  
FXUUHQW  
0RWRUꢅLVꢅVKXWꢅGRZQ  
W
%ORFNLQJꢅWLPH  
Figure 3-2  
Block protection principle  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
30  
Functions  
3.7 System monitoring  
3.7.2  
Asymmetry monitoring  
Description  
Three-phase induction motors respond to slight asymmetries in the supply voltage with a  
higher asymmetric current consumption, which causes the temperature in the stator and  
rotor windings to increase. In this case, the M200D motor starter protects the motor against  
overload by shutting it down.  
Note  
When the motor is switched on, asymmetry evaluation is suppressed for approx. 0.5 s.  
Asymmetry limit value  
The asymmetry limit is a percentage value by which the motor current is allowed to deviate  
in each phase.  
Asymmetry occurs when the difference between the lowest and highest phase current is  
greater than the asymmetry limit value. The asymmetry limit for the M200D AS-i Basic is set  
permanently to 30 %.  
The reference value for the evaluation is the maximum phase current in one of the 3 phases.  
Response to asymmetry  
If the asymmetry limit value is exceeded, the motor starter is shut down.  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
31  
   
Functions  
3.7 System monitoring  
3.7.3  
Inputs  
Description  
The motor starter can use the "inputs" function to execute various actions, whereby the  
signals at the digital inputs are evaluated. You can connect the inputs directly to sensors  
(PNP) (2 and 3-wire system).  
The input actions of the individual digital inputs affect the motor starter functions (=OR  
operation) independently of one another.  
The signals of inputs IN1 and IN2 are transferred cyclically via the process image.  
NOTICE  
Potential transfer  
With AS-i, digital inputs must not be connected to digital outputs because this can establish  
an impermissible connection between the UAS-i and UAUX voltages.  
Input function  
,1[  
5HVHWꢅVLJQDO  
5
4
6
ꢁꢅ0RWRUꢅ2))  
ꢁꢅ4XLFNbVWRSꢅGLVDEOH  
,QSXWꢅVLJQDOꢅGHOD\  
ꢌDIIHFWVꢅDOOꢅLQSXWVꢍ  
ꢆꢃꢅPVꢅIL[HG  
W
,QSXW  
QꢅVLJQDOꢅꢅ  
3URFHVVꢅLPDJH  
$FWLRQ  
,QSXWꢅQꢅDFWLRQ  
ꢁꢅ4XLFNꢅVWRS  
ꢁꢅ(PHUJHQF\ꢅVWDUW  
ꢁꢅ7ULSSLQJꢅOLPLWꢅSRVLWLRQꢅ&:  
ꢁꢅ7ULSSLQJꢅOLPLWꢅSRVLWLRQꢅ&&:  
ꢁꢅ6KXWGRZQꢅZLWKꢅUHVWDUW  
Figure 3-3  
Overview of input parameters  
M200D AS-Interface Basic  
32  
Manual, 03/2009, A5E01668085-01  
   
Functions  
3.7 System monitoring  
Input n signal  
Input n level  
The input level of the digital inputs is stored for inputs IN1 and IN2, that is, the active edge  
executes the input action assigned to the corresponding input. Regardless of the input signal  
present, the action can only be deactivated again by a further event.  
The input level is not stored for inputs IN3 and IN4. This input action is active as long as the  
input is active.  
The input logic for the M200D AS-i Basic is set to "NO contact".  
Device parameter  
Setting  
.DS...  
.RS...  
Input signal delay  
10 ms  
10 ms  
Input 1 level  
Input 2 level  
Input 3 level  
Input 4 level  
Input 1 action  
Input 2 action  
Input 3 action  
Input 4 action  
Input 1 signal  
Input 2 signal  
Input 3 signal  
Input 4 signal  
NO contact  
NO contact  
Quick stop  
No action  
Quick stop  
No action  
Emergency start  
Tripping limit position CW  
Tripping limit position CCW  
Latching (edge evaluation)  
Unlatching (level evaluation)  
Shutdown with restart  
Latching (edge evaluation)  
Unlatching (level evaluation)  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
33  
Functions  
3.7 System monitoring  
Description of the actions  
Quick stop  
● The motor and brake output are shut down without a group fault.  
● "Quick stop" has priority over "Motor CW" and "Motor CCW".  
● The input action responds to the active edge of the input signal, which means that  
deactivation is possible when the static input signal "Quick stop" is present.  
● The input trigger is reset when the "Motor CW"/"Motor CCW" control commands are  
canceled or by means of "Disable quick stop" (in the process image).  
Note  
When bit DO2 (PIO) (Disable quick stop) is set, input 1 in the PII can be used as a free  
input because the input function "Quick stop" is deactivated.  
Example:  
'2ꢅꢃꢅPRWRUꢅULJKW  
',ꢅꢈꢅLQSXWꢆ  
4XLFNꢁVWRSꢅIXQFWLRQ  
'2ꢈꢅ'LVDEOHꢅTXLFNꢅVWRS  
0RWRU  
Figure 3-4  
Example: quick stop  
Emergency start  
● Starts the motor when an ON command is issued despite the fact that an internal  
shutdown command is present.  
● Switches on the brake output too if an ON command is present for this.  
● The self-protection function of the motor starter remains active and prevents the device  
from being destroyed.  
Tripping limit position CW/CCW  
● The motor and the brake output are tripped regardless of the direction of rotation.  
● The brake output can be switched on again once the "Brake" and "Motor CW / CCW"  
control commands have been canceled.  
● Tripping limit position CW: The motor can only be switched on again with the opposite  
command ("Motor CCW").  
● Tripping limit position CCW: The motor can only be switched on again with the opposite  
command ("Motor CW").  
M200D AS-Interface Basic  
34  
Manual, 03/2009, A5E01668085-01  
Functions  
3.7 System monitoring  
Shutdown with restart  
● Causes the motor and brake to shut down.  
● Acknowledged automatically once the cause of the shutdown has been rectified (initial  
status).  
3.7.4  
Outputs  
Description  
The motor starter can use the "outputs" function to control various actuators (e.g. indicator  
lights, signal transmitters, or contactor relays).  
With the M200D AS-i Basic, the output is active in the event of...  
● Group faults (permanently assigned)  
...and outputs a continuous signal.  
The digital output is overload/short-circuit proof and is supplied from UAUX  
.
NOTICE  
Potential transfer  
With AS-i, digital inputs must not be connected to digital outputs because this can establish  
an impermissible connection between the UAS-i and UAUX voltages.  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
35  
   
Functions  
3.7 System monitoring  
3.7.5  
Connector monitoring  
3.7.5.1  
Power connector  
The motor starter monitors whether the infeed connector on the line side of the motor starter  
is plugged in. Connector monitoring is implemented by means of an input activated via a  
jumper between pins 11 and 12, which informs the motor starter that the connector is  
plugged in.  
Note  
When you use the "connector monitoring" function, you have to connect pin 11 to pin 12 in  
the connector.  
_!ꢅꢅ_!ꢅꢅ_!  
ꢆꢈ  
ꢆꢆ  
;ꢆ  
/ꢆ /ꢈ /ꢂ 1 3(  
7ꢆ 7ꢈ /ꢆ /ꢈ /ꢂ 3( %2 %2  
1
;ꢆ  
;ꢈ  
ꢆꢆ ꢆꢈ  
ꢆꢆ ꢆꢈ  
ꢉ 3(  
7ꢆ 7ꢈ /ꢆ /ꢈ /ꢂ 3(%2 %2  
1
/ꢆ /ꢈ /ꢂ 1 3(  
ꢆꢆ ꢆꢈ  
ꢆꢆ ꢆꢈ  
0
37&ꢅRU  
WKHUPRFOLFN  
ꢉ 3(  
/ꢆ  
/ꢈ  
/ꢂ  
1
3(  
6XSSO\ꢅIRUꢅPDLQꢅSRZHU  
;ꢈ  
① Temperature sensor monitoring  
② Connector monitoring  
M200D AS-Interface Basic  
36  
Manual, 03/2009, A5E01668085-01  
   
Functions  
3.7 System monitoring  
Connector monitoring  
Line-side connector monitoring can be deactivated via the DIP switch.  
For more information, see Parameterization via local setting (Page 72).  
Response when connector is unplugged  
When the connector is unplugged, the motor starter outputs a group fault.  
Settings  
3.7.5.2  
Device parameter  
Default setting  
Line side  
Setting range  
Deactivated  
Line side  
Connector monitoring  
Motor connector  
The "connector monitoring" function is only valid for the infeed connector.  
A connector monitoring function for the motor connector can be logically combined with the  
thermistor cable and/or thermistor evaluation function.  
If a motor is operated without a thermistor, you can activate thermistor monitoring  
(thermoclick) and use it to monitor the connector by means of a wire jumper on the motor  
terminal board or in the motor connector.  
Note  
The "overload" message must be interpreted to mean that the motor connector has been  
unplugged.  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
37  
 
Functions  
3.8 Short-circuit protection (circuit breaker / disconnecting means)  
3.8  
Short-circuit protection (circuit breaker / disconnecting means)  
Description  
The motor starter is equipped with an integrated circuit breaker for short-circuit protection to  
ensure that the system is safe and to protect personnel. Short-circuits between one phase  
and ground (= ground fault) as well as between two phases are monitored.  
Properties of the circuit breaker  
The circuit breaker / disconnecting means is designed for the following functions:  
● Disconnecting the series-connected starter and consumer from the supply voltage  
● Closing lockout by means of a padlock on the rotating element  
● Short-circuit protection for the series-connected consumer with circuit breaker  
Response when circuit breaker is OFF:  
If a short circuit occurs or the circuit breaker is tripped manually, the motor starter responds  
with a group fault.  
3.9  
Communication  
Description  
Communication is a higher-level device function comprising a number of sub-functions:  
● Mode monitoring  
● Fieldbus interface  
● Data plausibility check  
● Message output  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
38  
   
Functions  
3.9 Communication  
3.9.1  
Mode monitoring  
Data channels  
The M200D AS-i Basic motor starter has three different data channels:  
● Local optical device interface (for hand-held device)  
● Control with integrated manual local control in "Manual operation local" mode  
(key-operated switch + keypad; order variant)  
● Via the fieldbus interface AS-Interface:  
– Cyclic data via AS-i  
The data channel used for control purposes depends on the operating mode.  
Operating modes  
The following operating modes are available (in ascending order of priority):  
● Automatic (lowest priority)  
The motor starter can only be controlled with the PLC via the fieldbus.  
● Manual operation local  
The motor starter can be controlled with:  
– Integrated manual local control (key-operated switch + keypad; order variant)  
– Local device interface (e.g. hand-held device) (highest priority)  
In this operating mode, the message "Manual local operation" is output when diagnosis is  
performed via the parameter channel.  
3.9.2  
Plausibility check for settings  
Description  
The motor starter checks all the parameters that have been set to ensure that they are valid  
and plausible.  
Motor protection deactivation rule  
At least one of the motor protection functions supported by the motor starter (thermal motor  
model, temperature sensor) must always be active at any one time, that is, you are not  
permitted to deactivate all the motor protection functions by means of parameterization.  
If the temperature sensor is deactivated via the DIP switch and, at the same time, the rotary  
coding switch is set to "Class OFF", the following applies:  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
39  
 
Functions  
3.9 Communication  
● If no motor ON command is present, a group alarm is output.  
The alarm is canceled when motor protection is reactivated.  
● If a motor ON command is present, a group fault is output immediately and a  
corresponding internal shutdown command generated, which must be acknowledged with  
"trip reset".  
– If the motor ON command remains, the fault can only be acknowledged with "trip  
reset" once the fault has been rectified (activate at least one motor protection  
function).  
– If the motor ON command is reset, the group fault can be "downgraded" to a group  
alarm even if a setting is incorrect.  
3.9.3  
Message output  
Message  
Meaning  
Output via  
General messages  
Ready (automatic)  
Device can be controlled via BUS  
Automatic mode  
No fault  
Process image of inputs  
LED  
Group fault  
At least one fault is set.  
Diagnostics via parameter  
channel  
LED  
Group alarm  
At least one alarm is present.  
Diagnostics via parameter  
channel  
Mode monitoring  
Manual operation  
local mode  
Manual operation via integrated  
manual local control or via the local  
device interface (hand-held device)  
Diagnostics via parameter channel  
M200D AS-Interface Basic  
40  
Manual, 03/2009, A5E01668085-01  
 
Functions  
3.10 Trip reset  
3.10  
Trip reset  
Trip reset acknowledges all the faults that are currently present in the starter and that can be  
acknowledged. A fault can be acknowledged if its cause has been rectified or if it is no longer  
present.  
The trip reset can be triggered by:  
● Remote reset via the bus interface (DO 0 CW ON and DO 1 CCW ON simultaneously)  
● Local reset via the key-operated switch (0 position; order option)  
● Local reset via the device interface (hand-held device)  
3.11  
Self-test  
Description  
Two types of self-test can be carried out:  
● Self-test at startup  
This is automatically selected when the device is switched on or initialized.  
● Self-test during operation:  
The motor starter monitors (cyclically) specific device components and signals any faults  
(device faults).  
Self-test fault  
If a fault occurs, the "DEVICE" LED lights up red. The fault can only be acknowledged by  
switching the device off and then on again. If the fault is still present, the self-test will return a  
fault again when the device is switched on. In this case, the motor starter must be replaced.  
Note  
Specific device components are monitored continuously (internally) by the motor starter and  
the results signaled with the message "Device fault".  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
41  
   
Functions  
3.12 Solid-state/mechanical switching technology  
3.12  
Solid-state/mechanical switching technology  
Solid-state switching  
The motor starter controls the motor (two phases) with thyristors. Phase L1 is not switched  
but is instead looped through from the 400 V power connection to the motor connection via  
the integrated disconnecting means.  
DANGER  
Hazardous voltage  
Can cause death or serious injury.  
If the line voltage is present at the 400 V power connection of the motor starter, hazardous  
voltage may still be present at the motor starter output even if a start command has not  
been issued.  
When carrying out any work on the branch, make sure that you disconnect it via the  
disconnecting means.  
Mechanical switching  
The motor starter controls the motor (three phases) with contactors.  
On device versions with a rated operating current of 0.15 - 2A (3RK13..-6KS41) RC  
elements are integrated on the motor output side to dampen interference pulses.  
Contact block defective  
If a contact block is defective (contactor welded / thyristor failure), the motor starter cannot  
shut down the motor.  
If necessary, evaluate the message "Device fault" and shut down the branch on the basis of  
this by means of an upstream contact block.  
M200D AS-Interface Basic  
42  
Manual, 03/2009, A5E01668085-01  
 
Functions  
3.13 Local device interface  
3.13  
Local device interface  
Description  
The local optical device interface can be used to connect the motor starter to a hand-held  
device (order no.: 3RK1922-3BA00; RS232 interface cable: 3RK1922-2BP00). This control  
source has the highest priority.  
To stop the fiber-optic cable for the device interface from getting dirty, it is located under the  
removable unit labeling plate.  
Figure 3-5  
NOTICE  
Optical device interface  
To ensure that data can be transferred without any problems, make sure that the device  
interface is clean at all times.  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
43  
   
Functions  
3.14 Integrated manual local control  
3.14  
Integrated manual local control  
Integrated manual local control (order variant) for the M200D motor starter involves a key-  
operated switch and a keypad with four pushbuttons.  
Key-operated switch  
2
Figure 3-6  
Key-operated switch  
The key-operated switch can be set to three different positions.  
Position  
Meaning  
Function  
Automatic mode  
The keys on the keypad have no function. The LEDs on  
the "QUICK STOP DISABLE", "RIGHT", and "LEFT" keys,  
however, are active. They are used for indicating the status  
(= status of control via the PIO).  
Manual mode  
OFF / Reset  
Control priority is assumed by a lower-priority control  
source (automatic mode) and transferred to the keypad.  
When you switch back to "REMOTE", control priority is  
always initially passed to the CPU/master.  
When you switch to this position, a fault that is present can  
be acknowledged with trip reset (provided that it can be  
reset). If the key-operated switch remains in this position,  
the motor starter is in the "O" position once the "Reset"  
command has been issued. The motor starter does not  
execute any control commands in this position (regardless  
of the control source).  
2
Note  
The key can be inserted/removed in any position.  
M200D AS-Interface Basic  
44  
Manual, 03/2009, A5E01668085-01  
   
Functions  
3.14 Integrated manual local control  
Keypad  
The keypad has four pushbuttons arranged in a square.  
Note  
They are only active when the key-operated switch is set to manual mode.  
Figure 3-7  
Meaning  
Keypad  
Pushbutton  
Function  
Continuous  
operation / jog  
mode  
The mode switches every time you press this pushbutton (continuous / jog).  
"Continuous" mode is indicated via the corresponding LED (yellow, lit up) (in  
manual mode only).  
When manual mode is deactivated, jog mode is reset.  
Quick stop  
DISABLE  
The "QUICK STOP" input actions are deactivated for all inputs.  
This pushbutton is active in jog mode and continuous operation. In continuous  
operation, the "QUICK STOP DISABLE" function can be activated by pressing the  
pushbutton once and deactivated by pressing it again.  
The yellow LED lights up regardless of the operating mode (as long as the function  
is active).  
Clockwise  
rotation  
The main circuit for CW operation is activated.  
In continuous operation, the main circuit can be activated by pressing the  
pushbutton once and deactivated by pressing it again.  
With reversing starters, an ongoing action can also be interrupted in continuous  
operation by pressing the "CCW rotation" pushbutton.  
The green LED lights up regardless of the operating mode (as long as the selected  
function is active).  
CCW rotation  
This pushbutton is only enabled for reversing starters.  
The main circuit for CCW operation is activated.  
In continuous operation, the main circuit can be activated by pressing the  
pushbutton once and deactivated by pressing it again.  
In continuous operation, an ongoing action can also be interrupted by pressing the  
"CCW rotation" pushbutton.  
The green LED lights up regardless of the operating mode (as long as the selected  
function is active).  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
45  
Functions  
3.14 Integrated manual local control  
Note  
If the "CW rotation" and "CCW rotation" pushbuttons are pressed simultaneously, this is  
classed as an operation fault. A function cannot be restarted. A function that is being  
executed is interrupted (the starter shuts down).  
A function cannot be restarted until both pushbuttons have been released.  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
46  
4
Installation / connection  
4.1  
Installation  
4.1.1  
Installation rules  
DANGER  
Hazardous voltage  
Can Cause Death, Serious Injury, or Property Damage  
Before starting work, disconnect the system and devices from the power supply.  
Simple installation  
The distributed M200D AS-i motor starter is designed as a complete device that is easy to  
install. Carry out the following steps:  
1. If you are using the optional protection guards, install these first.  
2. Install the motor starter on a flat surface.  
Installation position  
The M200D AS-i motor starter is designed for the following installation positions on a flat  
surface:  
Figure 4-1  
Installation positions: horizontal, vertical, flat; must not be positioned as shown on the right  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
47  
   
Installation / connection  
4.1 Installation  
4.1.2  
Derating  
What is derating?  
Derating allows devices to be used even in severe operating conditions by selectively  
restricting the output capacity.  
Derating factors  
When M200D AS-i motor starters are operated under harsh conditions, the following factors  
must be taken into account:  
● Ambient temperature Tu:  
– The ambient temperature Tu is the temperature of the air surrounding the motor starter  
housing.  
The lower the maximum ambient temperature Tu, the higher the current load on the  
motor starter can be.  
– The installation position affects how quickly the motor starter cools.  
● Absolute current load:  
– The lower the current flowing through the motor starter, the lower the power loss  
(= heat) inside the device. If slight self-heating occurs, the ambient temperature Tu can  
be higher.  
– In the case of soft starters in which the soft start function has been deactivated, the  
maximum permissible rated operating current Ie is restricted to 9 A (≡ electronic direct  
starter; sDSte).  
M200D AS-Interface Basic  
48  
Manual, 03/2009, A5E01668085-01  
 
Installation / connection  
4.1 Installation  
Derating diagrams  
You can use the following diagrams to determine the derating factors for horizontal, vertical,  
or flat installation.  
ꢆꢉ  
ꢆꢈ  
ꢆꢃ  
ꢁꢂꢃ  
ꢁꢈꢃ  
ꢁꢆꢃ  
ꢆꢃ  
ꢈꢃ  
ꢂꢃ  
ꢉꢃ  
ꢇꢃ  
ꢋꢃ  
7Xꢅ>r&@  
DSte, RSte  
sDSte, sRSte  
Figure 4-2  
Derating for horizontal installation (Basic)  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
49  
Installation / connection  
4.1 Installation  
ꢆꢉ  
ꢆꢈ  
ꢆꢃ  
ꢁꢂꢃ  
ꢁꢈꢃ  
ꢁꢆꢃ  
ꢆꢃ  
ꢈꢃ  
ꢂꢃ  
ꢉꢃ  
ꢇꢃ  
ꢋꢃ  
7Xꢅ>r&@  
DSte, RSte  
sDSte, sRSte  
Figure 4-3  
Derating for vertical installation  
ꢆꢉ  
ꢆꢈ  
ꢆꢃ  
ꢁꢂꢃ  
ꢁꢈꢃ  
ꢁꢆꢃ  
ꢆꢃ  
ꢈꢃ  
ꢂꢃ  
ꢉꢃ  
ꢇꢃ  
ꢋꢃ  
7Xꢅ>r&@  
DSte, RSte  
sDSte, sRSte  
Figure 4-4  
Derating for flat installation  
M200D AS-Interface Basic  
50  
Manual, 03/2009, A5E01668085-01  
Installation / connection  
4.1 Installation  
4.1.3  
Installing the protection guards  
Protection guard (accessory)  
CAUTION  
The protection guards are designed for a maximum load of 10 kg.  
To prevent mechanical damage to the motor starter cables and connections, you can install  
protection guards on the side and top (order no.: 3RK1911-3BA00).  
To secure the protection guards, the angled ends can be used as clamping bolts, which are  
secured in the device base by means of eccentric elements.  
1.  
Insert the eccentric elements in the locating holes on the bottom of the motor starter.  
Make sure that the holes are aligned for the protection guards.  
2.  
3.  
Push the ends of the protection guards into the holder until they engage.  
Turn the eccentric elements clockwise until the protection guard is secure.  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
51  
   
Installation / connection  
4.1 Installation  
4.1.4  
4.1.5  
52  
Installing the motor starter  
Carry out the following steps to install the motor starter:  
Step  
Description  
1
2
Find a flat surface for mounting the device.  
Drill four holes for the screws.  
ꢓꢏꢇ  
ꢈꢀꢇ  
šꢅꢇꢄꢇ  
3
Secure the motor starter using four screws (M5). If necessary, use plain washers and  
spring washers.  
Functional ground  
The motor starter must be connected to functional ground. The connection to functional  
ground is required to discharge interference and ensure EMC resistance. Unlike the  
protective conductor, functional ground does not offer protection against electric shock,  
which is why it must be routed separately.  
The contact plate at the fixing point on the bottom right is connected to functional ground  
within the device. This connection must be connected to the ground potential with as little  
resistance as possible.  
Figure 4-5  
Connection for functional ground  
If you do not install the motor starter on a grounded, conductive base, you have to establish  
a connection with the ground potential (grounding cable with cable lug, spring washer, and  
plain washer).  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
 
Installation / connection  
4.1 Installation  
4.1.6  
Setting the AS-i address  
Unique addressing  
In the factory setting, an I/O module (slave) has the address 0. It is detected by the master  
as a new slave that has not yet been addressed and, in this condition, has not yet been  
integrated in standard communication/data exchange.  
To enable data to be exchanged between the master and slaves, you have to assign a  
unique address for each slave (i.e. each slave address must be different) when  
commissioning the AS-Interface network.  
You can select any address in the address space from 1A to 31A and 1B to 31B.  
Thus a maximum of 62 nodes are possible in one AS-Interface network.  
Addressing the slaves  
You can set the slave address in different ways:  
● Offline with the addressing unit at the AS-i connection.  
Recommended if you want to assign addresses for the entire system. The direct  
connection between the slave (motor starter) and addressing unit ensures that the slaves  
are not mixed up.  
● Online by the AS-i master or in the PLC configuration software.  
Recommended if you want to assign addresses to individual slaves if an addressing unit  
is not available.  
Before assigning addresses, you must ensure that each address exists only once in the  
AS-i network, that is, several new, additional modules (with address 0 in as-delivered  
condition) must not be connected to the AS-i cable.  
CAUTION  
As soon as you have assigned a valid address outputs can be set or inputs read that result  
in follow-up switching operations. To prevent a hazardous condition switch off the voltage  
UAUX  
.
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
53  
 
Installation / connection  
4.1 Installation  
Offlline addressing with the addressing unit  
The motor starter is addressed via the AS-i connection socket.  
Note  
When assigning the address via the addressing unit, unscrew the encoders (sensors) from  
the digital inputs to prevent the addressing unit from being overloaded by their power  
consumption.  
If the older version of the addressing unit (3RK1904-2AB00) is used, a special addressing  
cable (3RK1901-3RA00) is required to connect the module to the addressing unit.  
ASI+  
1
ASI-  
3
2
4
1. Connect the motor starter to the addressing unit (3RK1904-2AB01) using a standard M12  
connection cable (2 or 3 pin) (e.g. 3RX8000-0GF32-1AB5).  
(4 or 5-pin connection cables must not be used for addressing purposes.)  
2. Assign an address to the module.  
Set the selector switch to ADDR.  
Press  
. The address of the connected module is read and displayed.  
Select the address by choosing  
.
To transfer the address to the module, choose  
.
3. Unplug the addressing cable and reconnect the motor starter using the AS-i cable.  
Online addressing with the AS-i master and in the PLC configuration software  
For instructions on how to address the motor starter using the AS-i master or in the  
configuration software, refer to the manual for the AS-i master you are using.  
M200D AS-Interface Basic  
54  
Manual, 03/2009, A5E01668085-01  
Installation / connection  
4.2 Connection  
4.2  
Connection  
More connection technology products can be found in "Siemens Solution Partners"  
(www.siemens.com/automation/partnerfinder) under "Distributed Field Installation System".  
4.2.1  
Required components/cables  
Selecting the power cables  
DANGER  
Hazardous voltage  
Can Cause Death, Serious Injury, or Property Damage  
Before starting work, disconnect the system and devices from the power supply.  
The cross-section of the power cables must be suitable for the prevailing ambient conditions.  
The following factors determine the cross-section:  
● The current set on the device  
● The cable installation type  
● The ambient temperature  
● The type of material (PVC, rubber)  
The following maximum current-carrying capacities apply for PVC power cables when  
installed, for example, in the cable duct (depending on the ambient temperature):  
Cross-section TU = 30 °C  
TU = 40 °C  
12.2 A  
TU = 45 °C  
11.1 A  
TU = 50 °C  
9.9 A  
TU = 55 °C  
8.5 A  
1.5 mm2  
2.5 mm2  
4.0 mm2  
14 A  
19 A  
26 A  
16.5 A  
15.0 A  
13.5 A  
11.6 A  
22.6 A  
20.5 A  
18.5 A  
15.9 A  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
55  
 
Installation / connection  
4.2 Connection  
Note the following rules when carrying out wiring:  
Rules for flexible cables  
Data  
Current-carrying capacity of the plug connection as a function of the  
connectable core cross-sections and ambient temperature  
TU =  
55 °C  
TU =  
40 °C  
1.5 mm2  
2.5 mm2  
4.0 mm2  
12 A  
20 A  
30 A  
15 A  
25 A  
35 A  
Unused connections  
Seal unused connections by means of the sealing caps enclosed since this is the only way to  
ensure degree of protection IP65.  
The sealing caps are also available as accessories:  
Item  
Quantity  
Order no.  
Sealing cap M12  
10 pieces  
3RX9802-0AA00  
4.2.2  
Prefabricating power cables  
To prefabricate power cables, you require the following:  
● A crimping tool for attaching the sockets and pins on the individual wires  
● For infeed on motor starters  
Assignment of X1: see section Power terminal (Page 58):  
– A flexible Cu cable with 4 x 2.5 mm2 / 4 mm2 / 6 mm2 (3 wire + PE)  
(for motor starters with 230 V AC brake output: 5-core cable; 3 wire + N + PE)  
– Han Q4/2 socket power connector  
Item  
Quantit Order no.  
y
Contact socket 2.5 mm2, for Han Q4/2 sockets  
Contact socket 4 mm2, for Han Q4/2 sockets  
Contact socket 6 mm2, for Han Q4/2 sockets  
Crimping tool ≤ 4 mm²  
5
5
5
1
1
3RK1911-2BE50  
3RK1911-2BE10  
3RK1911-2BE30  
3RK1902-0CT00  
3RK1902-0CW00  
Crimping tool 4 / 6 mm²  
M200D AS-Interface Basic  
56  
Manual, 03/2009, A5E01668085-01  
 
Installation / connection  
4.2 Connection  
Consumer connection on the motor starter  
For the assignment of X2, see Power terminal (Page 58):  
● A flexible Cu cable with 1.5 mm2 or 2.5 mm2  
– Without brake control: 3 wire + PE  
– With brake control: 5 wire + PE  
– With temperature sensor: 2 additional wires  
– Han Q8/0 pin power connector  
Item  
Order no.  
Connector set, 8 X 1.5 mm2, 9 pin, complete with PG16 cable entry  
Connector set, 8 X 2.5 mm2, 9 pin, complete with PG16 cable entry  
3RK1902-0CE00  
3RK1902-0CC00  
4.2.3  
Installing and wiring power connectors  
DANGER  
Hazardous voltage  
Can Cause Death, Serious Injury, or Property Damage  
Before starting work, disconnect the system and devices from the power supply.  
Installa and wire the power connectors as follows:  
Step  
1
Procedure  
Route the cable through the cable gland, sealing insert (enclosed), and the connector housing. The sealing  
insert is available in the following gradings:  
Permissible external diameter of the cable  
Sealing insert  
7.0 to 10.5 mm  
9.0 to 13.0 mm  
11.5 to 15.5 mm  
Green  
Red  
White  
2
3
4
5
Strip the cable over a length of 20 mm.  
Strip the cores over a length of 8 mm.  
Secure the contact sockets/pins on the cores by crimping or soldering them.  
Sort the contact sockets/pins in the socket/pin insert in accordance with the assignments (see section Power  
terminal (Page 58)). The contact sockets/pins should not engage yet. Make sure that they are correctly  
assigned. Push the contact sockets/pins into the socket/pin insert until they engage. Use a suitable tool to  
remove contact sockets/pins that have already been installed (Han Q4/2: 3RK1902-0AB00, Han Q8/0:  
3RK1902-0AJ00.  
6
7
Make sure that the position of the coding is correct, pull the cable back, and secure the socket/pin insert in the  
connector housing using the cross-recessed screws enclosed.  
Secure the cable gland. When doing so, make sure that the cable is not twisted against the connector housing.  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
57  
 
Installation / connection  
4.2 Connection  
4.2.4  
Power terminal  
Wiring X1 (power supply) and X2 (motor connection)  
The supply voltage is fed via power connector X1.  
The motor is supplied via power connector X2.  
NOTICE  
When inserting the pin/socket insert into the connector housing, make sure that the coding  
is positioned correctly.  
Pin  
Connector  
X1  
Socket X2  
without brake  
Socket X2  
with 400 V /  
230 V AC  
brake  
Socket X2  
with  
180 V DC  
brake  
1
2
3
4
Phase L1  
Phase L2  
Phase L3  
N
L1 out  
---  
L1 out  
N
L1 out  
---  
L3 out  
---  
L3 out  
L3 out  
Brake L1  
(switched)  
2)  
Brake L1  
(switched) "-"  
2)  
ꢆꢈ  
ꢆꢆ  
2)  
5
6
---  
---  
---  
Brake L3  
(direct)  
Brake L3  
(direct) "+"  
7
8
---  
L2 out  
2)  
L2 out  
2)  
L2 out  
2)  
---  
1)  
11  
12  
---  
---  
---  
---  
---  
---  
1)  
PE  
PE  
PE  
PE  
;ꢆ  
;ꢈ  
1)  
2)  
Connector monitoring  
Temperature sensor  
M200D AS-Interface Basic  
58  
Manual, 03/2009, A5E01668085-01  
   
Installation / connection  
4.2 Connection  
Power supply: Han Q4/2 socket (connection for X1)  
Socket  
Assignment  
Phase L1  
1
&RGLQJ  
&RQQHFWRUꢅKRXVLQJ  
2
Phase L2  
3
Phase L3  
&RQWDFWꢅVRFNHW  
4
N
3
11  
4
12  
11  
12  
Connector monitoring  
Connector monitoring  
PE (yellow/green)  
PE  
&RGLQJ  
1
2
&DEOHꢅJODQG  
ZLWKꢅVHDOLQJꢅLQVHUW  
6RFNHWꢅLQVHUW  
Note  
When you use the "connector monitoring" function, you have to connect pin 11 to pin 12 in  
the connector.  
Motor connection Han Q8/0 pin (connection for X2)  
Pin  
Assignment  
&RGLQJ  
1
2
3
4
5
6
7
8
L1 out  
N1)  
&RQQHFWRUꢅKRXVLQJ  
L3 out  
&RQWDFWꢅSLQV  
&RGLQJ  
7
PE  
2
8
Brake L1 (switched)1)  
Temperature sensor  
Brake L3 (direct)1)  
L2 out  
6
4
1
5
3
Temperature sensor  
PE (yellow/green)  
&DEOHꢅJODQG  
ZLWKꢅVHDOLQJꢅLQVHUW  
0DOHꢅLQVHUW  
1)  
See brake variants  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
59  
Installation / connection  
4.2 Connection  
Brake variants  
400 V AC  
;ꢈ ꢉꢃꢃb9ꢅ$&  
230 V AC  
180 V DC  
;ꢈ ꢈꢂꢃb9ꢅ$&  
ꢆꢎꢃꢅ9ꢅ'&  
;ꢈ  
/ꢆ  
/ꢂ  
/ꢆ  
1
/ꢆ  
/ꢂ  
4.2.5  
Brake output  
M200D motor starters can be equipped with an optional electronic brake control (order  
variant). The brake control is suitable for externally-suppled brakes with the coil voltages  
shown below:  
● 400 V AC / 230 V  
The brake rectifier must be installed in the motor. The rectifier input is controlled via the  
motor starter.  
● 180 V DC  
A rectifier is not required for the brake in the motor because the 180 V DC is provided by  
the motor starter. In this way, brake coils for 180 V DC can be switched directly.  
M200D AS-Interface Basic  
60  
Manual, 03/2009, A5E01668085-01  
   
Installation / connection  
4.2 Connection  
The brake output for the M200D motor starter  
/ꢆ /ꢈ /ꢂ  
1
3(  
/ꢆ /ꢈ /ꢂ  
3(  
ꢁ;ꢈ  
3(  
ꢁ;ꢈ  
3(  
3(  
3(  
0
0
ꢆꢎꢃb9b'&  
ꢉꢃꢃꢅ9ꢅ$&  
3(  
0
ꢈꢂꢃꢅ9ꢅ$&  
The brake voltage is fed to the motor together with the motor infeed via a joint cable (e.g.  
6 x 1.5 mm2).  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
61  
Installation / connection  
4.2 Connection  
4.2.6  
Digital inputs/outputs  
Socket assignment  
The digital inputs and output are available with standard 5-pin M12 sockets:  
Assignment  
Pin  
1
Input  
Output  
+ 24 V (PWR+)  
N/C  
2
N/C  
N/C  
3
0 V (PWR-)  
0 V (PWR AUX-)  
4
DIx  
FE  
OUT1  
FE  
5
NOTICE  
Potential transfer  
With AS-i, digital inputs must not be connected to digital outputs because this can establish  
an impermissible connection between the UAS-i and UAUX voltages.  
4.2.6.1  
Digital inputs  
The motor starters are equipped with four digital inputs, which you can connect directly to  
sensors (PNP) (2 and 3-wire system).  
Connectors (M12, 5 pin) are used for this purpose. The motor starter is equipped with a  
range of sockets.  
NOTICE  
Short-circuit hazard  
Do not use an external power supply since this can result in a short-circuit.  
M200D AS-Interface Basic  
62  
Manual, 03/2009, A5E01668085-01  
 
Installation / connection  
4.2 Connection  
Pin assignment  
The following diagrams show examples of circuits (2 and 3-wire system):  
2-wire system  
3-wire system  
Note  
The supply voltage for the digital inputs is short-circuit proof. The current is limited to max.  
200 mA. If a short-circuit or overload situation occurs in the sensor supply, the contact block  
(motor) and brake output are shut down and a group fault is output. You must acknowledge  
this fault with a trip reset.  
4.2.6.2  
Digital output  
The motor starter is equipped with a digital output, which you can connect directly to an  
actuator. The output is active when a group fault is present.  
The output can be loaded to max. 0.5 A and protected electronically against short-circuits.  
A connector (M12, 4 or 5 pin) is used for establishing the connection. The motor starter is  
equipped with a range of sockets.  
Example: Connecting the digital output  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
63  
 
Installation / connection  
4.2 Connection  
4.2.7  
AS-Interface  
Pin assignment  
Pin  
1
Assignment  
UAS-i+  
2
PWR-AUX -  
UAS-i–  
3
4
PWR-AUX +  
4.2.8  
Connection options for AS-Interface  
The different methods of connecting the motor starter to the AS-Interface bus cable and the  
24 V DC auxiliary voltage are shown in the following table:  
Motor starter  
AS-i connection with UAUX  
Plus M12 branch with integral  
cable  
3RK1901-1NR21 (1 m)  
3RK1901-1NR22 (2 m)  
Plus M12 branch with socket plus  
separate M12 cable 1)  
3RK1901-1NR20  
3RK1901-1NR00  
Plus 4 x M12 branch plus separate  
M12 cable 1)  
1) Prefabricated versions of this cable as M12 cable connectors/plugs:  
3RX8000-0GF42-1AA6: 0.5 m  
3RX8000-0GF42-1AB0: 1.0 m  
3RX8000-0GF42-1AB5: 1.5 m  
When longer cables are required to connect the distributor and module, cables that can be cut as  
required and have an M12 cable plug and open cable end can be used, fitted with an M12 connector  
(straight: 3RX8000-0CD45, angle: 3RX8000-0CE45) and connected to the distributor. These cables  
are available in two versions:  
3RX8000-0CB42-1AF0: 5 m, with M12 cable plug  
3RX8000-0CC42-1AF0: 5 m, with M12 angle cable plug  
M200D AS-Interface Basic  
64  
Manual, 03/2009, A5E01668085-01  
 
Installation / connection  
4.2 Connection  
Connection examples for motor starters  
The installation guidelines for AS-Interface must always be observed:  
● The maximum permissible current for all M12 connection cables is restricted to 4 A.  
The cross-section of these cables is just 0.34 mm². To connect the motor starter, you can  
use the M12 connection cables mentioned above as spur lines.  
● The voltage drop induced by the ohmic resistance (approx. 0.11 Ω/m) must be taken into  
account.  
● The following maximum lengths apply to round cable connections in which AS-i and UAUX  
are routed in the same cable:  
– For each spur line from the branch to the module: max. 5 m  
– Total of round cable components in one AS-Interface network: max. 20 m  
AS-Interface M12 branches and distributor  
Closed  
Open  
Note  
If you are using a non-angled connector, you are advised to install the protection guards  
(accessories) to protect the AS-i connection against mechanical damage (refer to Installing  
the protection guards (Page 51)).  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
65  
Installation / connection  
4.2 Connection  
M200D AS-Interface Basic  
66  
Manual, 03/2009, A5E01668085-01  
5
Configuration / parameterization  
5.1  
Configuration  
Configuration involves integrating the motor starter in the overall system by assigning  
addresses and parameters.  
Master requirements  
The M200D AS-i Basic motor starter requires at least one AS-i master to AS-i spec. 2.1 with  
master profile M3.  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
67  
   
Configuration / parameterization  
5.2 Configuration on the AS-i master CP 343-2  
5.2  
Configuration on the AS-i master CP 343-2  
Requirement  
The CP 343-2 communications processor has already been configured.  
1. Double-click CP 343-2 DP. The Properties window is displayed.  
Procedure  
2. Choose the Slave Configuration tab. Open the object properties by double-clicking the  
address (in this case, row 1A) to which the M200D AS-i Basic motor starter is to be  
configured.  
M200D AS-Interface Basic  
68  
Manual, 03/2009, A5E01668085-01  
   
Configuration / parameterization  
5.2 Configuration on the AS-i master CP 343-2  
3. Choose the Configuration tab. When you click Selection..., the slave selection dialog is  
displayed.  
4. Select AS-i A/B Slave Universal by double-clicking it.  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
69  
Configuration / parameterization  
5.2 Configuration on the AS-i master CP 343-2  
5. Enter the following values for the AS-i profile:  
NOTICE  
ID1 code  
The default setting of the ID1 code for M200D AS-i Basic is 7 (F).  
A different setting is not permitted.  
Field  
Value  
IO code:  
ID code:  
ID1 code:  
ID2 code:  
7 (B B B E)  
A
7 (F)  
E
6. This completes the process of configuring the M200D AS-i Basic motor starter on the  
CP 343-2 DP.  
M200D AS-Interface Basic  
70  
Manual, 03/2009, A5E01668085-01  
Configuration / parameterization  
5.3 Parameterization  
5.3  
Parameterization  
5.3.1  
Parameterization  
The motor starter can be parameterized in the following ways:  
● Rotary coding switch for:  
– Setting the rated operating current Ie  
– Deactivating the thermal motor model (class OFF)  
● DIP switch  
– To (de)activate the temperature sensor  
– To set the temperature sensor type  
– To (de)activate connector monitoring  
– To set the shutdown response of thermal motor protection  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
71  
 
Configuration / parameterization  
5.3 Parameterization  
5.3.2  
Parameterization via local setting  
Setting the current limit value  
The rotary coding switch for setting the operating current Ie (0.15 … 2 A, 1.5 … 9 A or  
1.5 … 12 A depending on the device version) is located under the cover on the front of the  
starter.  
0,6  
0,4  
0,8  
1
0,3  
1,2  
0,2  
1,5  
1,8  
CLASS  
OFF  
2A  
0,15  
l
e
Figure 5-1  
Rotary coding switch with 2 A scale  
Before commissioning the motor starter, set the operating current Ie for the overload trip:  
Step  
Procedure  
1
2
3
Open the transparent cover at the top of the housing for the motor starter.  
Use a screwdriver to set the operating current Ie on the scale of the rotary coding switch.  
Close the transparent cover.  
Note  
In the delivery condition, the minimum current limit is set.  
Changes to the position of the rotary coding switch require approx. 500 ms to take effect.  
M200D AS-Interface Basic  
72  
Manual, 03/2009, A5E01668085-01  
   
Configuration / parameterization  
5.3 Parameterization  
Setting the device parameters on the DIP switch  
Diagram  
Switch  
Function  
Setting  
1
2
3
4
Temperature sensor  
0: deactivated  
1: activated  
Temperature sensor  
0: PTC type A  
1: Thermoclick  
Line-side connector  
monitoring  
0: deactivated  
1: activated  
Shutdown response of  
thermal motor protection  
0: with restart (= autoreset)  
1: no restart  
'HOLYHU\ꢅFRQGLWLRQ  
Figure 5-2  
DIP switch labeling  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
73  
Configuration / parameterization  
5.4 Process images  
5.4  
Process images  
Definition of process image  
The process image is a component of the AS-i master system memory.  
At the start of the cyclic program, the signal states of the inputs are transferred to the  
process image for the inputs.  
At the end of the cyclic program, the process image of the output is transferred to the slave  
as a signal state.  
Input process image (PII)  
The following table contains process data and a process image for inputs DI 0 to DI 3:  
Byte / bit Process image  
Signal: 1 = HIGH, 0 = LOW  
DI 0  
DI 1  
DI 2  
DI 3  
Ready (automatic)  
0: Starter not ready for host / PLC  
1: Starter ready to be operated via host  
Motor ON  
0: OFF  
1: ON (CW / CCW)  
Input 1  
(input action: quick stop)  
0: Not active  
1: Active  
Input 2  
(no action)  
0: Not active  
1: Active  
Output process image (PIO)  
The following table contains process data and a process image for outputs DO 0 to DO 3:  
Byte / bit Process image  
Signal: 1 = HIGH, 0 = LOW  
DO 0  
DO 1  
DO 2  
DO 3  
Motor RIGHT  
0: Motor OFF  
1: Motor ON  
Motor CCW  
0: Motor OFF  
1: Motor ON  
Disable quick stop  
A / B switchover  
0: Not active  
1: activated  
0: A slave activated  
1: B slave activated  
Reference  
For more information about system integration and data management in the controller, refer  
to the "System AS-Interface"  
M200D AS-Interface Basic  
74  
Manual, 03/2009, A5E01668085-01  
 
6
Commissioning  
6.1  
Prerequisites  
Software requirements  
Configuration software used  
Configuration software for the AS-i master used  
Explanations  
See the manual for the AS-i master  
Commissioning requirements  
Prior activity  
For more information, see ...  
"Installation"  
1.  
2.  
3.  
4.  
Motor starter installed  
Address set on motor starter  
"Installation"  
Supply voltage for motor starter switched on  
Supply voltage for load switched on (if  
necessary)  
See manual for motor  
5.  
Motor starter configured (configured and  
parameterized)  
"Configuration / parameterization"  
6.  
7.  
Supply voltage for AS-i master switched on  
AS-i master switched to RUN mode  
Manual for AS-i master  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
75  
   
Commissioning  
6.2 M200D AS-i components  
6.2  
M200D AS-i components  
Minimum configuration  
The overview shows the components you need for operation:  
$6ꢁLꢅ/LQN  
3/&  
3RZHUꢅVXSSO\ꢅXQLWV  
8$8;  
8$6ꢁL  
$6ꢁ,QWHUIDFH  
0RWRUꢅVWDUWHU  
0ꢈꢃꢃ'  
3RZHUꢅVXSSO\  
0RWRUꢅ  
%UDNHꢅꢌRSWLRQDOꢍ  
Figure 6-1  
Minimum configuration of a motor controller  
Required components  
For this example, you need the following components:  
● A higher-level controller (e.g. S7 series)  
● A suitable AS-i master to AS-i spec. 2.1, profile M3  
● The motor starter  
● Power supply units for the AS-i bus (UAS-i) and the AS-i auxiliary voltage (UAUX  
● Connection material:  
)
– PLC ⇒ AS-i link  
– AS-i branch M12 with a yellow AS-i cable and black auxiliary voltage cable or  
AS-i round cable M12 (with auxiliary voltage supply)  
– Power connection cable (X1)  
– Motor connection cable (X2)  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
76  
 
Commissioning  
6.3 Procedure  
6.3  
Procedure  
Commissioning procedure  
The following chart shows a logical, step-by-step commissioning procedure.  
ꢆꢄꢅ$GGUHVVLQJ  
ꢈꢄꢅ,QVWDOODWLRQ  
$VVHPEO\  
&RQQHFWLRQꢑ  
$6ꢁLꢅFDEOH  
6HQVRUVꢊDFWXDWRUV  
3RZHUꢅVXSSO\  
0RWRU  
ꢂꢄꢅ3DUDPHWHUL]DWLRQꢏꢅSURJUDPPLQJ  
67(3ꢅꢀ  
Figure 6-2  
Commissioning procedure  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
77  
 
Commissioning  
6.3 Procedure  
M200D AS-Interface Basic  
78  
Manual, 03/2009, A5E01668085-01  
7
Diagnostics  
7.1  
Diagnostics  
Diagnostics data can be read from the motor starter in a number of different ways:  
● Diagnostics on the device:  
– Status LEDs  
● Diagnostics via AS-Interface  
– S1 bit in the AS-i status register  
– Parameter echo after AS-i command "Write_Parameter"  
P0 = 0 → messages, alarms  
P0 = 1 → fault messages  
● Further diagnostics options:  
– Addressing and diagnostic unit  
– AS-Interface analyzer  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
79  
   
Diagnostics  
7.2 Diagnostics with LED  
7.2  
Diagnostics with LED  
7.2.1  
Statuses of the individual LEDs  
The following LEDs indicate the status of the motor starter:  
$6ꢁL  
$8;ꢁ  
3:5  
)$8/7  
6)  
'(9  
67$7  
3:5  
SF LED (possible colors: red / OFF)  
Status  
OFF  
Meaning  
No fault  
Device detects fault  
Dependencies  
Device fault  
Red  
Current flowing with no ON command  
Self-test fault  
Device detects system fault:  
Residual current detected  
No UAUX  
External encoder supply short-circuit  
DEVICE LED (possible colors: red / green / yellow / OFF)  
Status  
OFF  
Meaning  
Cause  
Device not ready  
System fault:  
No supply voltage for electronics or power  
supply is < 18 V  
Green  
Device ready  
Flashing green  
Device not starting  
Device not initialized in factory or no startup  
parameters received (parameter bits from master)  
Yellow  
Internal trip  
Flashing yellow  
Group alarm  
The device has detected a system fault and  
issues a group alarm due to:  
Prewarning limit of thermal motor model being  
exceeded  
Incorrect parameter value:  
therm. motor model + temperature sensor  
deactivated (motor protection deactivation  
rule)  
Red  
Device defective  
A device defect was detected during the self-test.  
M200D AS-Interface Basic  
80  
Manual, 03/2009, A5E01668085-01  
   
Diagnostics  
7.2 Diagnostics with LED  
AS-i / fault LED (possible colors: red / green / OFF)  
Status  
OFF  
Meaning  
Cause  
No power supply for electronics  
Hardware fault in AS-i slave  
Device not ready  
Green  
Device ready  
Communication active, normal operation  
Flashing red/yellow Slave address = 0  
Flashing red/green I/O fault  
S1 bit set  
Hardware fault in AS-i slave  
Flashing red  
Red  
Serious I/O fault  
Master in stop mode  
No data exchange  
Slave not entered in LPS  
Slave has wrong IO/ID code  
Slave in reset mode  
STATE LED (possible colors: red / green / yellow / OFF)  
Status  
OFF  
Meaning  
Cause  
No activation  
Activation  
Contact block OFF  
Green  
Contact block ON  
by means of controller or hand-held device  
Flickering green  
Flashing yellow  
Manual local control mode Contact block ON  
control by input  
by input action  
Mode fault  
Contact block OFF  
manual mode connection interruption without  
reset to automatic mode  
Flickering yellow  
Red  
Manual local control mode Contact block OFF  
control by input  
by input control function  
(e.g. quick stop)  
Contact block defective  
Switching status ≠ switching command  
PWR LED (possible colors: green / OFF)  
Status  
OFF  
Meaning  
Cause  
No UAS-i  
No AS-i voltage  
AS-i voltage present  
Green  
UAS-i present  
PWR AUX LED (possible colors: green / OFF)  
Status  
OFF  
Meaning  
Cause  
No UAUX  
No auxiliary voltage  
Auxiliary voltage present  
Green  
UAUX present  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
81  
Diagnostics  
7.2 Diagnostics with LED  
Input LEDs IN1 ... IN4 (possible colors: green / OFF)  
Status  
OFF  
Meaning  
Cause  
No 24 V DC  
24 V DC present  
No input signal  
Input signal present  
Green  
Output LED OUT1 (possible colors: green / OFF)  
Status  
OFF  
Meaning  
Cause  
No 24 V DC  
24 V DC present  
No output signal  
Output signal present  
Green  
7.2.2  
LED display combinations  
You can define certain faults more accurately by looking at the combination of indicator  
statuses.  
Device status / operating mode  
SF LED STATE LED  
OFF Green  
OFF OFF  
DEVICE LED  
Green  
Device status / operating mode  
Motor ON; no fault  
Green  
Motor OFF; no fault  
OFF  
OFF  
OFF  
Flashing yellow Green  
Manual mode connection interruption without reset  
to automatic mode  
Flickering yellow Green  
Shutdown by input control function  
(e.g. quick stop)  
OFF  
Flashing green  
Device not initialized in factory or no startup  
parameters received (parameter bits from master)  
Device faults  
Note  
Acknowledging device faults  
A device fault can only be acknowledged by switching the power off and then on again.  
If the fault occurs again, however, the motor starter must be replaced.  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
82  
 
Diagnostics  
7.2 Diagnostics with LED  
SF LED STATE LED  
DEVICE LED  
Red  
Device faults  
Red  
Red  
Current flowing with no ON command  
(e.g.: contact welded, thyristor failure)  
Red  
Red  
OFF  
OFF  
Red  
OFF  
Electronics defective, self-test fault  
No connection with AS-i  
System fault/alarm  
SF LED STATE LED  
DEVICE LED  
Yellow  
System fault/alarm  
Current not flowing despite ON command  
(residual current detected)  
Red  
OFF  
Internal trip  
Connector monitoring  
Circuit breaker tripped / shut down  
No contact block supply voltage  
External encoder supply short-circuit  
OFF  
OFF  
Green  
(when contact  
block is ON)  
Flashing yellow Group alarm due to:  
Thermal motor model overload  
Temperature sensor overload  
Asymmetry  
Incorrect parameter value  
OFF  
OFF  
No supply voltage for electronics  
Group fault  
SF LED STATE LED  
Red OFF  
DEVICE LED  
OFF  
Group fault  
Device diagnosis available  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
83  
Diagnostics  
7.3 Diagnostics via parameter channel (parameter echo)  
7.3  
Diagnostics via parameter channel (parameter echo)  
Diagnostics (diagnostic message and diagnostic read procedure)  
In the PLC, you can tell whether a fault has occurred by looking at the "I/O fault bit" (S1) on  
the slave status tab page. The AS-i master enters the S1 value in the list of I/O faults (LPF)  
that have been signaled. The PLC can read this list via the "GET_LPF" command and then  
signal a specific diagnostic value from the slave.  
Slave diagnostics echo (parameter echo)  
Bit P0 defines whether a fault diagnosis (P0 = 1) or alarm/message diagnosis (P0 = 0) is  
returned to the master as a slave response.  
The parameter value (P0 = (0 / 1); P1 = x; P2 = x; P3 = x) is sent to the master via the  
"Write_Parameter" command.  
Note  
In the parameter echo, only one fault or message is output at any one time; this is always the  
one with the highest priority. No further messages/faults can be output while this  
message/fault is present.  
Call (master to slave):  
P3  
P2  
P1  
P0  
0
A/B  
x (free)  
x (free)  
Feedback (slave to master):  
Parameter echo – alarms (A) / messages (M)  
P3  
0
P2  
0
P1  
0
P0  
0
Decimal Message / alarm  
00  
04  
10  
11  
12  
No alarm / message  
0
1
0
0
(M) Thermal motor model deactivated  
(M) Manual local control  
1
0
1
0
1
0
1
1
(A) Prewarning limit of motor model exceeded  
(M) Temperature sensor deactivated  
1
1
0
0
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
84  
   
Diagnostics  
7.3 Diagnostics via parameter channel (parameter echo)  
Call (master to slave):  
P3  
P2  
P1  
P0  
1
A/B  
x (free)  
x (free)  
Feedback (slave to master):  
Parameter echo – faults (F)  
P3  
0
0
0
0
0
0
1
1
1
1
1
1
P2  
0
0
0
1
1
1
0
0
1
1
1
1
P1  
0
1
1
0
0
1
0
1
0
0
1
1
P0  
0
0
1
0
1
0
1
0
0
1
0
1
Decimal Fault  
00  
02  
03  
04  
05  
06  
09  
10  
12  
13  
14  
15  
No fault  
(F) Main circuit breaker OFF  
(F) Residual current tripping  
(F) Overload  
(F) Device fault  
(F) No contact block supply voltage  
(F) Connector disconnected on line side  
(F) Electronics supply voltage too low  
(F) Short-circuit trip  
(F) Asymmetry tripping  
(F) Incorrect parameter value  
(F) Group fault  
Sample program  
Sample program: slave diagnostics echo (parameter echo). The standard function ASi_3422  
(FC7) of the AS-i master (PROFIBUS-ASi) is used for this purpose.  
For a description of the block, refer to the manual for the AS-i master (DP-ASi Link, CP343-  
2). This also describes the call interfaces and commands.  
Block ASi_3422 must be called up once when the system is rebooted (OB100).  
Call in OB100:  
CALL "ASi_3422"  
ACT  
ACT  
:=FALSE  
:=FALSE  
// not required  
STARTUP:=TRUE  
LADDR :=W#16#14  
SEND := P#M 4.0 BYTE 1  
RECV := P#M 4.0 BYTE 1  
DONE :=M19.2  
// I / O address AS-i master  
// irrelevant  
// irrelevant  
ERROR :=M19.3  
STATUS :=MD24  
To read the parameter echo, the "Write_Parameter" command must be sent to the M200D  
AS-i Basic motor starter.  
Structure of the "Write_Parameter" command:  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
85  
Diagnostics  
7.3 Diagnostics via parameter channel (parameter echo)  
Structure of the job data in the send buffer  
Byte  
Bit 7  
Meaning  
Bit 4 Bit 3  
Bit 0  
0
1
Command number: 02H  
Slave address  
2
0
Parameter  
&$//ꢅꢔ$6LBꢂꢉꢈꢈꢔ  
Structure of the job data in the receive buffer  
Byte  
Meaning  
Bit 4 Bit 3  
Bit 7  
Bit 0  
0
0
Parameter echo  
With this command, however, all four parameter bits (P0 … P3) must be sent to the starter.  
Sample program:  
// Parameters in memory byte MB4  
SET  
R
M
4.0  
// read messages / alarms from starter  
//: Bit P0=0  
// or  
SET  
S
M
4.0  
// read faults from starter: Bit P0=1  
// trigger parameter echo  
// command for SEND buffer  
L
T
L
T
2
MB  
2
// "Write_Parameter" command  
// slave address of starter  
2
3
MB  
// job parameters are in MB4  
// write parameters to starter: "Write_Parameter_Value"  
// create job for SEND buffer:  
CALL "ASi_3422"  
ACT  
:=M10.4  
// trigger for writing parameters  
// not required in cycle  
// address of AS-i master  
// command data range  
STARTUP:=FALSE  
LADDR :=W#16#14  
SEND := P#M 2.0 BYTE 3  
RECV := P#M 6.0 BYTE 1  
DONE :=M10.5  
// range for response  
ERROR :=M10.6  
STATUS :=MD16  
// parameter echo stored in MB6  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
86  
Diagnostics  
7.4 Diagnostics with the addressing and diagnostics unit  
7.4  
Diagnostics with the addressing and diagnostics unit  
Diagnostics functions  
The addressing and diagnostics unit (order no.: 3RK1904-2AB01) features a range of  
diagnostics functions, such as:  
● Detecting incorrect polarity or overload  
● Measuring the AS-i supply voltage  
● Detecting faults (with comments)  
● Displaying I/O faults  
For more information, refer to the operating instructions for the addressing and diagnostics  
unit.  
7.5  
Troubleshooting  
7.5.1  
Response to faults  
Description  
In some cases, the device can be set in such a way that it responds to faults by either  
issuing an alarm or by shutting down. Examples: "Response to asymmetry", "response to  
temperature sensor overload".  
The following table shows how the motor starter responds (depending on how it has been  
parameterized):  
Fault  
Response 1  
Response 2  
Response:  
Alarm  
Shutdown  
Message bit:  
LED display:  
Group alarm set  
Group fault set  
DEVICE flashes yellow  
DEVICE lights up yellow  
SF lights up red  
Motor and brake:  
Not shut down  
Shut down  
Note  
With certain faults (e.g. "process mapping error" or device faults, such as "Contact block  
defective"), however, the device always responds by shutting down.  
This response cannot be changed.  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
87  
 
Diagnostics  
7.5 Troubleshooting  
7.5.2  
Acknowledging faults  
Restart after device-internal shutdown  
If the motor starter shuts down the contact blocks automatically, it does not restart until:  
● The fault has been rectified  
● The fault has been acknowledged  
Acknowledgement  
You can acknowledge faults as follows:  
● With "trip reset"  
– DO0 and DO1 in process image (PIO) of controller simultaneously  
– Key-operated switch (order variant) in position O  
● Parameterized "shutdown with restart" (autoreset)  
● With the opposite command, e.g. "motor OFF" (process mapping errors only)  
NOTICE  
Trip reset is edge-triggered.  
If trip reset is present permanently, acknowledgement is only triggered once.  
ꢇꢃꢃꢅPV  
!ꢅꢉꢃꢅPV  
5HVXOWVꢅDUHꢅLQꢅWKHꢅGLDJQRVWLFVꢅEXIIHU  
7ULJJHUꢅWULSꢅ5(6(7  
'HOHWHꢅPHVVDJHꢅELWV  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
88  
 
8
Technical specifications  
8.1  
General technical specifications  
Location  
In the plant  
Wall mounted (near motor)  
Vertical, horizontal, flat  
Permissible mounting  
positions  
Degree of protection  
Protection class  
Touch protection  
Degree of pollution  
Cooling  
IP65  
Waterproof to IEC 529 (DIN 40050)  
IEC 60364-4-41 (DIN VDE 0100-410)  
1
Finger-safe  
3
To IEC 60664  
Convection  
No additional cooling required  
Operating temperature  
–25°C to + 40°C  
max. 55°C  
With reduction of Ie (see "Derating")  
Transport and storage  
temperature  
–40°C to + 70°C  
Air humidity  
10 % to 95 %  
1 K / min  
3C3  
Condensation must not be allowed to form  
IEC 60068, Part 2-14  
Max. temperature change  
Chemical environment  
conditions  
conforming to IEC 60721-3-3  
Installation altitude  
1000 m  
2000 m  
No restrictions  
With restrictions (reduction of Ie by 1 % every  
100 m up to 2000 m)  
Vibration resistance  
Shock  
2 g  
To IEC 60 068, Part 2-6  
12 g with 11 ms  
without influencing point of contact:  
9.8 g / 5 ms or 5.9 g / 10 ms  
To IEC 60 068, Part 2-27  
half-sine  
Free fall  
ESD  
0.6 m  
In product packaging  
8 kV air discharge  
4 kV contact discharge  
IEC 61000-4-2  
Severity grade 3  
Electromagnetic fields  
BURST  
10 V/m  
IEC 61000-4-3  
IEC 61000-4-4  
Severity grade 3  
Severity grade 3  
2 kV / 5 kHz supply voltage  
2 kV / 5 kHz data cables  
2 kV / 5 kHz process cables  
SURGE  
1 / 2 kV  
IEC 61000-4-5  
EN 55011  
Severity grade 3  
Installation class 1 to 3 1)  
Emitted interference  
Limit value class A  
1)  
If the starter is used in installation class 3 (increased overvoltage due to parallel cable installation), an overvoltage  
protection module (3RK1901-1GA00 and 3RG9030-0AA00) must be used.  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
89  
   
Technical specifications  
8.2 Motor starter  
Note  
This product is designed for environment A (industrial environments). In household  
environments, this device can cause unwanted radio interference. The user may be required  
to implement appropriate measures in this case.  
8.2  
Motor starter  
Motor starter version  
DSte / RSte  
sDSte / sRSte  
294 (320)  
Installation dimensions mm  
Width  
(in parentheses: with protection guards) Height  
Depth  
215 (228)  
159 (230)  
Weight (g)  
2880 g / 3130 g  
3220 g / 3420 g  
Control circuit (AS-i interface)  
Slave type  
A/B slave  
Suitable for AS-i master to spec.... (or higher)  
AS-i slave profile IO.ID.ID2  
AS-i Spec. 2.1 (M3)  
7.A.E  
ID1 code (factory setting)  
7
Operating voltage UAS-i  
26.5 ... 31.6 V DC  
20.4 ... 28.8 V DC  
< 300 mA  
Auxiliary voltage UAUX  
Current consumption from AS-i (incl. 200 mA sensor supply)  
Current consumption from UAUX at 24 V (without digital output)  
Max. 155 mA  
Typ. 75 mA  
Max. 15 mA / 175 mA  
Typ. 10 mA / 75 mA  
Main circuit  
Max. power of three-phase motors at 400 V  
Max. rated operating current Ie  
5.5 kW  
4 kW  
AC-1 / 2 / 3  
At 400 V  
At 500 V  
12 A  
9 A  
AC-4  
At 400 V  
At 400 V  
4 A  
AC-53a (8 h operation)  
9 A  
Rated operating current  
- Certification to EN 60947-1 Appendix N  
- Certification to CSA and UL  
400 V AC  
600 V AC  
400 V AC  
480 V AC  
Switching times  
- Closing delay  
- Opening delay  
25 … 60 ms  
at 0.85 ... 1.1 x Ue  
15 … 40 ms  
Mechanical service life of contactor  
Electrical service life of contactor  
Permissible switching frequency  
10 million  
See diagram  
See diagram or  
separate section  
M200D AS-Interface Basic  
90  
Manual, 03/2009, A5E01668085-01  
 
Technical specifications  
8.3 Brake control  
Motor starter version  
Isolation stability  
DSte / RSte  
sDSte / sRSte  
Rated surge capacity Uimp  
Rated insulation voltage Ui  
6 kV  
500 V  
400 V  
Safe isolation between main and control circuits  
to IEC60947-1 Appendix N  
Short-circuit protection  
Instantaneous overcurrent release  
- Ie max = 2 A  
- Ie max = 9 / 12 A  
26 A  
208 A  
Rated ultimate short-circuit breaking capacity Iq at 400 V  
50 kA  
Note  
To change the direction of rotation, a mechanically-switching reversing contactor is  
integrated in reversing starters with solid-state switching. The preferred position of this  
contactor is "CW rotation". When the direction is changed to CCW rotation, the reversing  
contactor is activated and, after a 150 ms delay, the electronic contacts. This delay is only  
relevant (active) whenever the direction of rotation is changed.  
After 1 hour (implemented time: 65 min) without a "CCW ON" command, the reversing  
contactor automatically reverts to its preferred position (CW rotation).  
8.3  
Brake control  
Brake version  
400 V AC / 230 V  
400 V AC  
< 0.5 A  
180 V DC  
180 V DC  
< 0.8 A  
Rated operating voltage  
Continuous current  
Inrush current at t < 120 ms  
< 5 A  
< 5 A  
Switching capacity to IEC60947-5-1  
- AC 15, at 400 V AC  
- DC 13, at 180 V DC  
0.4 A  
-
-
0.8 A  
Fault message with non-controlled brake  
Protective measures  
No  
Short-circuit protection  
Yes, 1 A melting fuse  
Integrated varistors  
Inductive interference protection  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
91  
 
Technical specifications  
8.4 Inputs  
8.4  
Inputs  
Input characteristic to IEC60947-1 Appendix S  
Type 1  
Input voltage  
- Rated value  
- for signal "0"  
- for signal "1"  
24 V DC  
-3 ... +5 V  
11 ... 30 V  
Input current for signal "1"  
Connection of 2-wire BEROs  
Permissible residual current  
Input signal delay  
7 mA, typ.  
Possible  
1.5 mA, max.  
10 ms fixed setting  
Short circuit and overload proof  
16.5 to 30 V DC  
Supply from UAS-i  
Sensor supply  
Summation current sensor supply  
Connection  
Max. 200 mA (sensor supply is short-circuit proof)  
M12 connectors  
Assignment of inputs  
IN1  
IN2  
IN3  
IN4  
Input 1 (PII DI2)  
Input 2 (PII DI3)  
Input 3  
Input 4  
8.5  
Output  
Number of digital outputs  
Switching capacity  
Cable length  
1
0.5 A continuous current  
30 m, max.  
Shielded  
Unshielded  
Short-circuit protection  
Response threshold  
Electronic  
> 0.7 A, typ.  
Limiting of inductive shutdown voltage  
Lamp load  
Integrated free-wheeling diode  
5 W, max.  
Sets an AS-i digital input  
Not permissible  
Voltage drop  
For signal 1  
For signal 0  
UAUX + (- 0.8 V), min.  
0.5 mA max.  
Residual current  
Assignment of output  
OUT1  
Output 1  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
92  
 
Technical specifications  
8.6 Thermistor motor protection  
8.6  
Thermistor motor protection  
Temperature sensor  
PTC  
Thermoclick  
Evaluation characteristic to IEC 60947-8  
Summation cold resistance sensor circuit  
No-load voltage of sensor circuit  
Short-circuit current sensor circuit  
Trip level  
Type A  
< 1.5 kΩ  
< 30 V  
< 1.2 mA  
3.4 … 3.8 kΩ  
1.5 … 1.65 kΩ  
No  
Reset level  
Short-circuit detection  
< 30 Ω  
Electrical isolation vis-à-vis  
Main circuit  
Yes (Ui = 400 V)  
Yes (Ui = 400 V)  
Yes (Ui = 400 V)  
UAS-i  
UPWR  
8.7  
Switching frequency  
If motors are switched too often, this causes the thermal motor model to respond.  
The maximum permissible switching frequency depends on the following operating data:  
Direct and reversing starters, electronic (sDSte / sRSte) up to 4 kW  
3RK1315-5KS71-.AA. (0.15 A to 2 A)  
Class 10  
Device setup  
Vertical  
2 A  
Horizontal  
2 A  
Rated current Ie  
2 A  
2 A  
2 A  
2 A  
Ambient temperature  
Degree of protection  
40 °C  
1)  
50 °C  
1)  
55 °C  
1)  
40 °C  
1)  
50 °C  
1)  
55 °C  
1)  
2)  
2)  
2)  
2)  
2)  
2)  
Direct start ED=30 %  
(8xIe) / 0.4 s  
150  
1000 150  
1000 150  
1000 150  
1000 150  
1000 150  
1000  
ED=70 % (8xIe) / 0.4 s  
ED=30 % (8xIe) / 0.8 s  
ED=70 % (8xIe) / 0.8 s  
90  
75  
45  
500  
490  
250  
90  
75  
45  
500  
490  
250  
90  
75  
45  
500  
490  
250  
90  
75  
45  
500  
490  
250  
90  
75  
45  
500  
490  
250  
90  
75  
45  
500  
490  
250  
1) Duty cycle current rms value = 1.15 x Ie → motor protection  
2) Duty cycle limit for motor starter. The motor should be protected against overload here by means of a thermistor.  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
93  
 
Technical specifications  
8.7 Switching frequency  
3RK1315-5NS71-.AA. (1.5 A to 9 A)  
Class 10  
Device setup  
Vertical  
5 A  
Horizontal  
5 A  
Rated current Ie  
5 A  
5 A  
5 A  
4.5 A  
Ambient temperature  
Degree of protection  
ED=30 % (8xIe) / 0,5 s  
ED=70 % (8xIe) / 0,5 s  
ED=30 % (8xIe) / 1 s  
ED=70 % (8xIe) / 1 s  
40 °C  
1)  
50 °C  
1)  
55 °C  
1)  
40 °C  
1)  
50 °C  
1)  
55 °C  
1)  
2)  
2)  
2)  
2)  
2)  
2)  
120  
70  
700  
400  
350  
190  
120  
70  
520  
280  
260  
140  
120  
70  
420  
200  
220  
100  
120  
70  
580  
340  
290  
170  
120  
70  
430  
200  
220  
100  
120  
70  
430  
200  
220  
100  
60  
60  
60  
60  
60  
60  
37  
37  
37  
37  
37  
37  
1) Duty cycle current rms value = 1.15 x Ie → motor protection  
2) Duty cycle limit for motor starter. The motor should be protected against overload here by means of a thermistor.  
3RK1315-5NS71-.AA. (1.5 A to 9 A)  
Class 10  
Device setup  
Vertical  
7 A  
Horizontal  
6 A  
Rated current Ie  
5.8 A  
5 A  
5 A  
4.5 A  
Ambient temperature  
Degree of protection  
ED = 30 %, start 4xIe/2 s  
ED = 70 %, start 4xIe/2 s  
ED = 30 %, start 4xIe/4 s  
ED = 70 %, start 4xIe/4 s  
40 °C  
1) 2)  
50 °C  
1) 2)  
55 °C  
1) 2)  
40 °C  
1) 2)  
50 °C  
1) 2)  
55 °C  
1) 2)  
120  
70  
290  
130  
145  
65  
120  
70  
300  
130  
150  
65  
120  
70  
320  
130  
160  
70  
120  
70  
320  
120  
70  
320  
140  
160  
70  
120  
70  
320  
140  
160  
70  
140  
160  
70  
60  
60  
60  
60  
60  
60  
37  
37  
37  
37  
37  
37  
1) Duty cycle current rms value = 1.15 x Ie → motor protection  
2) Duty cycle limit for motor starter. The motor should be protected against overload here by means of a thermistor.  
3RK1315-5NS71-.AA. (1.5 A to 9 A)  
Class 10  
Device setup  
Vertical  
9 A  
Horizontal  
9 A  
Rated current Ie  
9 A  
9 A  
9 A  
9 A  
Ambient temperature  
Degree of protection  
ED = 30 %, start 4xIe/2 s  
ED = 70 %, start 4xIe/2 s  
ED = 30 %, start 4xIe/4 s  
ED = 70 %, start 4xIe/4 s  
40 °C  
1) 2)  
50 °C  
1) 2)  
55 °C  
1) 2)  
40 °C  
1) 2)  
50 °C  
1) 2)  
55 °C  
1) 2)  
120  
70  
170  
140  
85  
120  
70  
120  
100  
60  
105  
70  
105  
80  
120  
70  
145  
105  
70  
105  
82  
88  
63  
44  
31  
88  
63  
44  
31  
120  
72  
60  
60  
53  
53  
60  
53  
53  
38  
72  
38  
50  
38  
38  
38  
60  
38  
41  
1) Duty cycle current rms value = 1.15 x Ie → motor protection  
2) Duty cycle limit for motor starter. The motor should be protected against overload here by means of a thermistor.  
M200D AS-Interface Basic  
94  
Manual, 03/2009, A5E01668085-01  
Technical specifications  
8.7 Switching frequency  
ON period (ED)  
The relative ON period (ED) in % is the ratio between load duration and cycle duration for  
loads that are often switched on and off.  
The ON period (ED) can be calculated using the following formula:  
ts + tb  
ED =  
ts+tb+tp  
ED  
ts  
ON period [%]  
Start time [s]  
tb  
tp  
Operating time [s]  
Pause interval [s]  
Graphics-based representation:  
,
H
W
W
W
W
V
E
S
Figure 8-1  
ON period (ED)  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
95  
Technical specifications  
8.8 Electrical service life of contactor  
8.8  
Electrical service life of contactor  
Service life of main contacts (DSte / RSte) to 5.5 kW  
The curves show the contact service life of contactors when switching ohmic and inductive  
three-phase loads (AC-1/AC-3) as a function of breaking current and rated operating voltage.  
The prerequisite for this are command devices that switch at random, i.e. not synchronously  
to the phase angle of the line.  
The rated operating current Ie in accordance with utilization category AC-4 (breaking of 6  
times the rated operating current) is determined for a contact service life of at least 200 000  
operating cycles.  
If a smaller contact service life is sufficient, the rated operating current Ie/AC-4 can be  
increased.  
If mixed operation is available, i.e. if normal switching operation (breaking of rated operating  
current in accordance with utilization category AC-3) is mixed with occasional inching  
(breaking of the multiple rated operating current in accordance with utilzation category AC-  
4), the service life of the contacts can be calculated approximately with the following formula:  
A
X =  
1+C/100(A/B-1)  
X
A
B
C
Contact service life for mixed operation in operating cycles  
Contact service life for normal operation (Ia = Ie) in operating cycles  
Contact service life for inching (Ia = multiple of Ie) in operating cycles  
Proportion of inching operations in the total operations as a percentage  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
96  
 
Technical specifications  
8.8 Electrical service life of contactor  
2SHUDWLQJꢅF\FOHVꢅIRU  
FRQWDFWRUꢅW\SH  
ꢂ57ꢆꢃꢆꢀ  
ꢌꢇꢏꢇꢅN:ꢍ  
ꢆꢃꢀ  
ꢆꢃꢋ  
ꢆꢃꢋ  
ꢆꢃꢇ  
ꢆꢃꢇ  
ꢆꢃꢉ  
ꢆꢃꢉ  
ꢎ ꢆꢃ  
ꢈꢃ , ꢅꢌ$ꢍ ꢉꢃ ꢇꢃ ꢋꢃ ꢎꢃ  
ꢆꢈ  
,DHꢅꢌ$ꢍ  
31ꢅꢌN:ꢍ  
ꢇꢏꢇ  
PN  
Ia  
Rated power of three-phase motors at 400 V  
Breaking current  
Ie  
Rated operating current  
Figure 8-2  
Service life of main contacts for contactor 3RT1017  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
97  
Technical specifications  
8.9 Dimension drawing  
8.9  
Dimension drawing  
159  
294  
Figure 8-3  
M200D AS-i motor starter without protection guard  
320  
228  
Figure 8-4  
M200D AS-i motor starter with protection guard  
M200D AS-Interface Basic  
98  
Manual, 03/2009, A5E01668085-01  
 
A
Appendix  
A.1  
Order numbers  
A.1.1  
Order numbers  
Position  
10 11 12  
Meaning  
1 – 7  
8
6
9
13 14 15 16  
3RK1315  
K
N
S
1
A
A
M200D starter  
0.15 - 2.0 A  
1.5 - 9.0 A  
(only for electronic motor starters)  
L
1.5 - 12.0 A  
(only for electromechanical motor starters)  
4
7
0
1
2
3
0
Electromechanical  
Electronic  
Direct starter without OCM  
Reversing starter without OCM  
Direct starter with OCM  
Reversing starter with OCM  
Without brake output  
3
Brake output 400 V / 230 V AC  
Brake output 180 V DC  
5
You can combine the key numbers/letters to create the MLFB of the required motor starter:  
Position  
Meaning  
1 – 7  
8
6
9
L
10 11 12  
13 14 15 16  
3RK1315  
S
7
1
1
A
A
3
Reversing starter without OCM, 1.5 - 12.0 A,  
electronic, with brake output 400 V AC /  
230 V AC  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
99  
   
Appendix  
A.1 Order numbers  
A.1.2  
Spare parts/accessories  
Power supply  
Designation  
Order no.  
Power outlet connector, connector set consisting of coupling housing,  
straight cable outlet (with clip), pin insert for HAN Q4/2, incl. cable  
gland  
5 pins 2.5 mm2  
5 pins 6 mm2  
5 pins 4 mm2  
3RK1911-2BS60  
3RK1911-2BS20  
3RK1911-2BS40  
Power connector, connector set for connection to M200D motor  
starters, consisting of socket shell, angled outlet, socket insert for  
HAN Q4/2, incl. gland  
5 socket contacts 2.5 mm2, 2 socket contacts 0.5 mm2  
5 socket contacts 4 mm2, 2 socket contacts 0.5 mm2  
5 socket contacts 6 mm2, 2 socket contacts 0.5 mm2  
3RK1911-2BE50  
3RK1911-2BE10  
3RK1911-2BE30  
Power supply cable, one end prefabricated, with "N" und jumper pin  
11 und 12 for connector monitoring, with HAN Q4/2, angled; one end  
open; 5 x 4 mm2  
Length 1.5 m  
Length 5.0 m  
3RK1911-0DC13  
3RK1911-0DC33  
Motor cable  
Designation  
Order no.  
Motor connector for connection to M200D motor starters, consisting of  
socket shell, angled outlet, pin insert for HAN Q8/0, incl. gland  
8 pins 1.5 mm2  
6 pins 2.5 mm2  
3RK1902-0CE00  
3RK1902-0CC00  
Motor connector for connection to motor, consisting of socket shell,  
angled outlet, socket insert for HAN 10e, incl. neutral bridge, incl.  
gland  
7 socket contacts 1.5 mm2  
3RK1911-2BM21  
3RK1911-2BM22  
7 socket contacts 2.5 mm2  
Motor cable, one end prefabricated, one end open, HAN Q8/0,  
angled, length 5 m  
for motor without brake for M200D, 4x1.5mm2  
3RK1911-0EB31  
3RK1911-0ED31  
3RK1911-0EE31  
for motor with brake 400 V AC / 180 V DC, 6 x 1.5 mm2  
for motor with brake 230 V AC and thermistor, 8 x 1.5 mm2  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
100  
 
Appendix  
A.1 Order numbers  
Motor controller with AS-i communication  
Designation  
Order no.  
Control cable, one end prefabricated / open, M12 angled cable plugs  
for screw mounting, degree of protection IP67, 4-pole, 4 x 0.34 mm2  
Cable length 5 m  
3RX8000-0CC42-1AF0  
3RX8000-0CC45  
Coupling plug with connection space, prefabricated, M12 angled  
cable plugs for screw mounting, degree of protection IP67, 4-pole, 4 x  
0.34 mm2  
AS-Interface M12 branch for flat cables AS-i / UAUX  
cable end in branch not possible  
M12 socket  
M12 cable plug, cable length 1 m  
M12 cable plug, cable length 2 m  
3RK1901-1NR20  
3RK1901-1NR21  
3RK1901-1NR22  
AS-Interface M12 screw caps for sealing unassigned input/output  
3RK1901-1KA00  
sockets  
(one set contains ten screw caps)  
Cable end terminator for sealing open cable ends (AS-Interface  
shaped cable) with IP67  
3RK1901-1MN00  
Motor controller with IO communication  
Designation  
Order no.  
Control cable, one end prefabricated / open, M12 angled cable con-  
nectors, degree of protection IP67, 4 x 0.34 mm2 (metal screw cap)  
Cable length 5 m  
cable length 10 m  
3RX8000-0CE42-1AF0  
3RX8000-0CE42-1AL0  
M12 coupler plug, degree of protection IP 67 for extension cable  
(metal screw cap) with connection space,  
cable gland max. 6 mm  
3RX8000-0CD45  
M12 angled coupler plug, degree of protection IP 67 for extension  
cable (metal screw cap) with connection space,  
cable gland max. 6 mm  
3RX8 000-0CE45  
Further options  
Designation  
Order no.  
M200D protection guards  
RS 232 interface cable  
3RK1911-3BA00  
3RK1922-2BP00  
3RK1922-3BA00  
Hand-held device for motor starters for local control  
Serial interface cable must be ordered separately  
AS-i addressing unit in accordance with AS-Interface version 2.1  
Scope of supply: Adressing unit, operating instructions, addressing  
cable (1.5 m with jack plug)  
3RK1904-2AB01  
M12 addressing cable for M12  
3RX8000-0GF32-1AB5  
3RT1900-1SB50  
for addressing slaves with M12 connection  
Identification label 9 x 20, petrol (19 frames, 380 labels)  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
101  
Appendix  
A.2 Bibliography  
A.2  
Bibliography  
Documentation for M200D AS-i at a glance  
All the documents in this overview are available for download at:  
www.siemens.de/sirius-m200d  
Each document has a doc. ID, which you can use to search for a specific document.  
The following tables list a selection of available AS-i documents.  
Topic  
AS-i master  
Document title  
Publication date  
Edition  
AS-Interface system manual  
07.02.2008  
12/2007  
Doc. ID:  
26250840  
Doc. class  
System Manual  
Drawing number  
Order number  
For products  
Document title  
Publication date  
Edition  
A5E01172290  
3RK2703-3AB02-1AA1  
3RK11, 3RK12, 3RK14, 3RK21, 3RK22, 3RK24, 3RK3141, 3RX95, 6GK14, 6GK72, 6GK73  
CP 343-2 / CP 343-2 P AS-Interface Master  
28.01.2003  
11/2002  
Doc. ID:  
5581657  
Doc. class  
Manual  
Drawing number  
Order number  
For products  
Document title  
Publication date  
Edition  
C79000-G8900-C149-02  
6GK7343-2AH00-8AA0  
6GK7343-2AH00-0XA0; 6GK7343-2AH10-0XA0  
Distributed I/O System DP/AS-i Link  
16.09.1999  
3
Doc. ID:  
1144898  
Doc. class  
Manual  
Drawing number  
Order number  
For products  
Document title  
Publication date  
Edition  
EWA 4NEB 7106055-01b  
6ES7 156-0AA00-8AA0  
6GK1415-2AA00; 6GK1415-2AA01  
ASiSafe DP/AS-i F-Link  
14.11.2006  
10/2006  
Doc. ID:  
24196041  
Doc. class  
Manual  
Drawing number  
Order number  
For products  
926253101000  
GWA 4NEB926253101-01  
3RK3141-1CD10; 3RK3141-2CD10  
M200D AS-Interface Basic  
102  
Manual, 03/2009, A5E01668085-01  
 
Appendix  
A.2 Bibliography  
Topic  
AS-i master  
Document title  
Manual DP/AS-Interface Link Advanced  
Publication date  
Edition  
25.04.2006  
04/2006  
Doc. ID:  
22710305  
Doc. class  
Manual  
Drawing number  
Order number  
For products  
Document title  
Publication date  
Edition  
C79000-G8900-C209-01  
6GK1415-BA10; 6GK1415-2BA20  
Manual DP/AS-Interface Link 20E  
17.12.2002  
11/2002  
Doc. ID:  
5281638  
Doc. class  
Manual  
Drawing number  
Order number  
For products  
C79000-G8900-C138-04  
6GK1971-2DS01-0AA0  
6GK1415-2AA01  
Topic  
Addressing and analyzing  
Addressing and Diagnosis Instrument for AS-i Modules  
24.01.2007  
Document title  
Publication date  
Edition  
2007  
Doc. ID:  
18314730  
Doc. class  
Operating instructions  
333076110000  
Drawing number  
Order number  
For products  
Document title  
Publication date  
Edition  
3RK1703-2WB02-1CA1  
3RK1904-2AB01  
AS-Interface Analyzer  
08.08.2005  
2005  
Doc. ID:  
14899091  
Doc. class  
Operating instructions  
333079410000  
Drawing number  
Order number  
For products  
3RK1701-2MB01-1CA1  
3RK1904-3AB01  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
103  
Appendix  
A.2 Bibliography  
Topic  
Control systems  
S7-200 Automation System  
13.12.2005  
Document title  
Publication date  
Edition  
08/2005  
Doc. ID:  
1109582  
Doc. class  
System Manual  
A5E00307986-02  
6ES7298-8FA24-8AH0  
Drawing number  
Order number  
For products  
6ES7214; 6ES7221-1BF00-0XA0; 6ES7221-1EF00-0XA0; 6ES7221-1BF10-0XA0; 6ES7221-  
1JF00-0XA0; 6ES7222-1BF00-0XA0; 6ES7222-1HF00-0XA0; 6ES7222-1EF00-0XA0;  
6ES7223-1BF00-0XA0; 6ES7215; 6ES7216; 6ES7223-1HF00-0XA0; 6ES7223-1EF00-0XA0;  
6ES7223-1PH00-0XA0  
M200D AS-Interface Basic  
104  
Manual, 03/2009, A5E01668085-01  
Glossary  
AS-Interface (AS-i)  
The AS-Interface (or actuator/sensor interface; abbreviated to AS–i) is a connection system  
for the lowest process level in automation systems.  
BO  
Brake output  
Degree of protection  
The degree of protection of a device indicates the extent of protection. The extent of  
protection includes the safety of persons against coming in contact with live or rotating parts,  
and the protection of electric resources against the penetration of water, foreign bodies and  
dust.  
The M200D has an IP65 degree of protection when all the unused connections are sealed.  
Abbreviation for "direct starter, electromechanical"  
DSte  
ESD  
Components sensitive to electrostatic charge  
Electronic components (e.g. field effect transistors, integrated circuits) that may be destroyed  
by high voltages (for instance by electrically charged non-grounded persons)  
Ground fault  
Fault whereby an external conductor comes into contact with ground or the grounded neutral  
point.  
GSD  
Device master data  
GSDML  
The GSDML language is defined by the GSDML scheme. A GSDML scheme contains  
validity rules that allow you to check the syntax of a GSD file, for example. Manufacturers of  
IO devices can obtain GSDML schemes (in the form of scheme files) from PROFIBUS  
International.  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
105  
 
Glossary  
Integrated manual local control  
Integrated manual local control is an orer variant for the M200D and involves a key-operated  
switch and keypad.  
IP  
Degrees of protection to DIN EN 60529 (IEC 529/VDE 047 T1)  
(International Protection Classes)  
LPS  
List of configured slaves  
MLFB  
Machine-readable product designation  
Motor Starter ES  
The Motor Starter ES software is used for commissioning, parameterization, diagnostics,  
documentation, and preventive maintenance of the High Feature motor starters in the  
ranges:  
● SIMATIC ET 200S (High Feature),  
● ET 200pro(High Feature),  
● ECOFAST (High Feature) and  
● M200D (AS-i Standard, PROFIBUS, PROFINET).  
N conductor (neutral conductor)  
EN 60947-1: A conductor connected to the center point or neutral point of the system and  
designed to transfer electrical energy. EN 60050-141: Conductor in a multi-phase cable that  
is connected to the neutral point N ) of a multi-phase combination.  
PE (protective conductor)  
● EN 60947-1: Conductor required for certain measures to protect against electric shock to  
establish an electrical connection between the following components:  
– Components of the electrical equipment  
– External, conductive components  
– Main grounding terminal  
– Ground electrode  
– Grounded point in the current source or artificial neutral point  
● EN 60050-195: Conductor for safety purposes (e.g. to protect against electric shock).  
M200D AS-Interface Basic  
106  
Manual, 03/2009, A5E01668085-01  
Glossary  
PROFIBUS  
PROFINET  
PROFIBUS stands for "process fieldbus". PROFIBUS is a manufacturer-independent  
standard to network the field devices (e.g. PLCs, actuators, final controlling elements and  
sensors). PROFIBUS is compatible with protocols such as DP (decentralized peripherals),  
FMS (fieldbus message specification) and PA (process automation).  
This is an open component-based industrial communication system based on Ethernet for  
distributed automation systems. Communications technology required by the PROFIBUS  
User Organization.  
Reversing starter  
RSte  
Starting control function for the direction of rotation (CW / CCW).  
Abbreviation for "reversing starter, electromechanical"  
Abbreviation for "direct soft starter, electronic"  
Direct starter (electronic)  
sDSSte  
sDSte  
Soft starters  
sRSSte  
Function for starting/stopping motors smoothly.  
Abbreviation for "reversing soft starter, electronic"  
Reversing starter (electronic)  
sRSte  
Step 7  
The basic STEP 7 software is the standard tool for the SIMATIC S7, SIMATIC C7 and  
SIMATIC WinAC automation systems.  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
107  
Glossary  
Trip class (shutdown class)  
The trip class defines the startup time at a particular current before the trip occurs. Different  
classes exist (e.g. CLASS 10, 20, 30, etc.), whereby CLASS 30 is the longest permissible  
startup time.  
M200D AS-Interface Basic  
108  
Manual, 03/2009, A5E01668085-01  
Index  
A
D
Absolute current load, 46  
Acknowledgment, 85  
Addressing, 51  
Deactivation rule, 24  
Derating, 46  
Diagrams, 47  
Addressing unit, 51, 84  
Alarm, 79  
Factors, 46  
Device faults, 78  
Ambient temperature Tu, 46  
AS-i / fault LED, 77  
AS-i address  
setting, 51  
AS-i profile, 66  
AS-i status register, 75  
AS-Interface, 9  
Device functions, 17  
DEVICE LED, 76  
Device status, 78  
Diagnostics, 75  
Parameter channel, 80  
Parameter echo, 80  
Diagnostics unit, 84  
Digital inputs  
Connection options, 61  
Installation guidelines, 62  
Pin assignment, 61  
Asymmetry, 28  
Pin assignment, 60  
Digital inputs/outputs, 59  
Socket assignment, 59  
Digital output, 60  
Limit value, 29  
Dimension drawing, 100  
DIP switch, 14, 67, 69  
Direct starter (electromechanical), 11  
Direct starter (electronic), 11  
Disconnecting means, 14  
DSte, 11  
B
Bibliography, 105  
Blocking current, 18  
Blocking current monitoring, 27  
Blocking time, 28  
Brake output, 21, 58  
E
EMC resistance, 50  
Emergency start, 31  
C
Cables, 53  
Commissioning, 71, 73  
Communication, 36  
F
Data channels, 36  
Fault, 81  
Message output, 37  
faults, 85  
Operating modes, 36  
Configuration, 63  
FE, 50  
Functional ground, 50  
Further information, 10  
Connection, 53  
Connector monitoring, 33  
Motor connector, 34  
Power connector, 33  
Response when connector is unplugged, 34  
Settings, 34  
G
Group diagnosis, 20  
Group fault, 20, 79  
Control function: reversing starter, 21  
CP 343-2 communications processor, 64  
Current limit, 18, 27, 68  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
109  
 
Index  
H
Output, 32  
Output process image (PIO), 70  
Overload trip, 68  
Han Q4/2 socket, 56  
Han Q8/0 pin, 57  
P
I
Parameter echo, 75, 80  
Parameterization, 67  
Paramter channel, 80  
Plausibility check, 37  
Potential transfer, 29, 32, 59  
Power cables, 53  
Power connector, 33  
Power connectors, 55  
Power terminal  
Motor connection, 56  
Power supply, 56  
Power terminals, 15  
Prewarning limit for motor heating, 24  
Process image, 70  
I/O fault (LPF), 80  
Input  
Actions, 29  
n level, 30  
n signal, 30  
Quick stop, 31  
Input process image (PII), 70  
Installation, 45  
of the motor starter, 50  
Protection guard, 49  
Installation position, 45  
Installation rules, 45  
Integrated manual local control, 14, 42  
Automatic mode, 42  
CCW rotation, 43  
Process mapping error, 86  
Protection against voltage failure, 19  
Protection guard, 49  
PWR AUX LED, 77  
Clockwise rotation, 43  
Continuous operation / jog mode, 43  
Key-operated switch, 42  
Keypad, 43  
PWR LED, 77  
Manual mode, 42  
OFF / Reset, 42  
Q
Quick stop DISABLE, 43  
Quick stop, 31  
L
R
LED, 75, 76, 78  
Local optical device interface, 41  
Rated operating current, 19  
Recovery time, 24  
Release delay, 22  
M
Residual current detection  
Response to:, 27  
Master requirements, 63  
MLFB, 101  
Motor protection deactivation rule, 37  
Motor protection shutdown response, 23  
Motor starter  
Reversing starter (electromechanical), 11  
Reversing starter (electronic), 11  
Rotary coding switch, 14, 67, 68  
RSte, 11  
Connection examples, 62  
Connection options, 61  
S
Sample program  
Parameter echo, 81  
sDSte, 11  
O
Operating mode, 78  
Order numbers, 101  
Accessories, 102  
Spare parts, 102  
Self-test, 39  
Service life  
Contactor, 98  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
110  
Index  
SF LED, 76  
Motor starter, 89  
Thermistor motor protection, 94  
Temperature sensor  
Monitoring, 26  
Short-circuit protection  
Circuit breaker / disconnecting means, 35  
Circuit breakers, 35  
Response when circuit breaker is OFF, 35  
Shutdown response  
PTC type A, 25  
Thermoclick, 25  
Motor protection, 25  
Thermal motor model, 23  
Trip class, 23  
Siemens Solution Partner, 53  
sRSte, 11  
Trip reset, 38, 86  
Tripping  
STATE LED, 77  
Switching frequency, 95  
System fault, 79  
Limit position CW/CCW, 32  
Restart, 32  
System integration, 70  
Troubleshooting, 85  
T
W
Technical specifications  
Brake control, 91  
Digital inputs, 92  
Digital output, 93  
General, 87  
Wiring, 53  
Power cables, 54  
Power connectors, 55  
Rules, 53  
M200D AS-Interface Basic  
Manual, 03/2009, A5E01668085-01  
111  
Index  
M200D AS-Interface Basic  
112  
Manual, 03/2009, A5E01668085-01  

Weil McLain VHE Series 3 User Manual
Toshiba MA 215 10 SERIES User Manual
Toshiba Camileo B10 User Manual
TDK VCMS Series User Manual
Sony DCR SR290E User Manual
Sony DCR HC1000E User Manual
Sony CDX GT41UW User Manual
Sony CCD TRV308 User Manual
Sanyo Xacti VPC HD1000 User Manual
Samsung SHC 750 User Manual