User’s Guide
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DP63000A-I
DP63000B-I
Digital Panel Meter
LP0694A
z FOUR SELECTABLE D.C. RANGES
200 µA, 2 mA, 20 mA, 200 mA
z MINIMUM AND MAXIMUM DISPLAY CAPTURE
z LCD, REFLECTIVE OR RED/GREEN LED BACKLIGHTING
z 0.48" (12.2 mm) HIGH DIGITS
z OPTIONAL SETPOINT OUTPUT MODULES
z OPTIONAL SERIAL COMMUNICATIONS MODULES (RS232 or RS485)
z OPERATES FROM 9 TO 28 VDC POWER SOURCE
z FRONT PANEL OR SOFTWARE PROGRAMMABLE
z DISPLAY COLOR CHANGE CAPABILITY AT SETPOINT OUTPUT
z NEMA 4X/IP65 SEALED FRONT BEZEL
GENERAL DESCRIPTION
SAFETY SUMMARY
The DP63000 provides the user the ultimate in flexibility, from its complete
user programming to the optional setpoint control and communication
capability. This unit accepts a DC Current input signal and provides a display in
the desired unit of measure. The meter also features minimum and maximum
display capture, display offset, units indicator, and programmable user input.
The display can be toggled either manually or automatically between the
selected displays.
All safety related regulations, local codes and instructions that appear in this
literature or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not use this meter to directly command motors, valves, or other actuators
not equipped with safeguards. To do so can be potentially harmful to persons or
equipment in the event of a fault to the meter.
The DP63000 display has 0.48" (12.2 mm) high digits. The LCD is available
in two versions, reflective and red/green backlight. The backlight version is user
selectable for the desired color and also has variable display intensity.
The capability of the DP63000 can be easily expanded with the addition of
option modules. Setpoint capability is field installable with the addition of the
setpoint output modules. Serial communications capability for RS232 or RS485
is added with a serial option module.
The DP63000 can be powered from an optional Power Supply (Model
Number DP6-MLPS1), that attaches directly to the back of a DP63000. The
DP6-MLPS1 is powered from 85 to 250 VAC and provides up to 400 mA to
drive the unit and sensors.
CAUTION: Risk of Danger.
Read complete instructions prior to
installationand operation of the unit.
CAUTION: Risk of electric shock.
CURRENT
This unit is the DC Current meter. It features 4 current input ranges, that are
selected by the user via a programming jumper and software input range
selection. The ranges consist of following: 200 µA, 2 mA, 20 mA, or 200 mA.
Users should select the appropriate current range that covers their maximum
signal input.
DIMENSIONS In inches (mm)
Note: Recommended minimum clearance (behind the panel) for mounting clip installation is 2.15" (54.6) H x 3.00" (76.2) W.
3
GENERAL METER SPECIFICATIONS
1. DISPLAY: 5 digit LCD 0.48" (12.2 mm) high digits
DP63000A-I: Reflective LCD with full viewing angle
DP63000B-I: Transmissive LCD with selectable red or green LED backlight,
viewing angle optimized. Display color change capability with output state
when using an output module.
2. POWER: Input voltage range is +9 to +28 VDC with short circuit and input
polarity protection. Must use a DP6-MLPS1 or a Class 2 or SELV rated power
supply.
Vibration According to IEC 68-2-6: 5 to 500 Hz, in X, Y, Z direction for 1.5
hours, 5 g’s.
Shock According to IEC 68-2-27: Operational 30 g, 11 msec in 3 directions
Altitude: Up to 2000 meters
11. CONNECTIONS: Wire clamping screw terminals
Wire Strip Length: 0.3" (7.5 mm)
Wire Gage: 30-14 AWG copper wire
Torque: 5 inch-lbs (0.565 N-m) max.
12. CONSTRUCTION: This unit is rated for NEMA 4X/IP65 requirements for
indoor use. Installation Category I, Pollution Degree 2. High impact plastic
case with clear viewing window. Panel gasket and mounting clip included.
13. CERTIFICATIONS AND COMPLIANCES:
SAFETY
UL Recognized Component, File #E313607, UL61010A-1, CSA 22.2 No. 61010-1
Recognized to U.S. and Canadian requirements under the Component
Recognition Program of Underwriters Laboratories, Inc.
UL Listed, File # E313547, UL508, CSA C22.2 No. 14-M95
LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards
IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment
for measurement, control, and laboratory use, Part 1.
IP65 Enclosure rating (Face only), IEC 529
INPUT CURRENT INPUT CURRENT
@ 9 VDC WITHOUT @ 9 VDC WITH
MODEL
DISPLAY COLOR
NO.
DP6-RLY0
DP6-RLY0
DP63000A-I
DP63000B-I
---
10 mA
85 mA
95 mA
40 mA
115 mA
125 mA
Red (max intensity)
DP63000B-I Green (max intensity)
3. INPUT RANGES: Jumper Selectable
D.C. Currents: 200 µA, 2 mA, 20 mA, or 200 mA
4. SIGNAL INPUTS:
ACCURACY
@23 °C, less
than 85% RH
MAX
INPUT
SIGNAL
INPUT
RANGE
INPUT
IMPEDANCE
TEMP.
COEFFICIENT
RESOLUTION
200 µA
2 mA
1.111 KΩ
111 Ω
11 Ω
0.1% of span
0.1% of span
15 mA
50 mA
10 nA
.1 µA
1 µA
70 ppm / °C
70 ppm / °C
70 ppm / °C
70 ppm / °C
Type 4X Indoor Enclosure rating (Face only), UL50
ELECTROMAGNETIC COMPATIBILITY
Emissions and Immunity to EN 61326: Electrical Equipment for Measurement,
Control and Laboratory use.
20 mA 0.1% of span
200 mA 0.1% of span
150 mA
500 mA
1 Ω
10 µA
5. OVERRANGE RATINGS, PROTECTION & INDICATION:
9 to 28 VDC power circuit is not isolated from the signal circuit.
Input Overrange Indication: “OLOL”.
Input Underrange Indication: “ULUL”.
Display Overrange/Underrange Indication: “.....”/“-.....”
6. DISPLAY RESPONSE TIME: 500 msec min.
7. NORMAL MODE REJECTION: 60 dB 50/60 Hz
8. USER INPUT (USR): Programmable input. Connect terminal to common
(USR COMM) to activate function. Internal 10KΩ pull-up resistor to +9 to
28 VDC.
Threshold Levels: VIL = 1.0 V max; VIH = 2.4 V min; VMAX = 28 VDC
Response Time: 5 msec typ.; 50 msec debounce (activation and release)
9. MEMORY: Nonvolatile E2PROM memory retains all programming
parameters and max/min values when power is removed.
10. ENVIRONMENTAL CONDITIONS:
Immunity to Industrial Locations:
Electrostatic discharge
EN 61000-4-2 Criterion A
4 kV contact discharge
8 kV air discharge
EN 61000-4-3 Criterion A
10 V/m
EN 61000-4-4 Criterion A
2 kV power
Electromagnetic RF fields
Fast transients (burst)
1 kV signal
Surge
EN 61000-4-5 Criterion A
1 kV L-L,
2 kV L&N-E power
RF conducted interference
EN 61000-4-6 Criterion A
3 V/rms
Power frequency magnetic fields EN 61000-4-8 Criterion A
30 A/m
Operating Temperature Range for DP63000A-I: -35 to 75°C
Operating Temperature Range for DP63000B-I depends on display color
and intensity level as per below:
Emissions:
Emissions
EN 55011
Class A
INTENSITY LEVEL
TEMPERATURE
-35 to 75°C
-35 to 70°C
-35 to 60°C
-35 to 50°C
-35 to 75°C
-35 to 65°C
-35 to 50°C
-35 to 35°C
1 & 2
3
4
5
Red Display
Notes:
1. Criterion A: Normal operation within specified limits.
14. WEIGHT: 3.2 oz (100 g)
1 & 2
Green Display
3
4
5
Storage Temperature: -35 to 85°C
Operating and Storage Humidity: 0 to 85% max. relative humidity (non-
condensing)
PART NUMBER INFORMATION
DESCRIPTION
PART NUMBER
DC Current Meter with reflective display
DC Current Meter with backlight display
Single Relay Output Card
DP63000A-I
DP63000B-I
DP6-RLY0
Dual Sinking Open Collector Output card
RS485 Serial Communications Card
RS232 Serial Communications Card
Micro-Line Power Supply, 85 to 250 VAC
RS232 Programming Cable (DB9-RJ11)
RS485 Programming Cable (DB9-RJ11)
PC Configuration Software for Windows 98, ME, 2000, XP *
DP6-SNK0
DP6-COM1
DP6-COM2
DP6-MLPS1
DP6-232-CABLE
DP6-485-CABLE
DP6-SOFT
4
OPTIONAL PLUG-IN CARDS
ADDING OPTION CARDS
The DP63000 meters can be fitted with optional output cards and/or serial
communications cards. The details for the plug-in cards can be reviewed in the
specification section below. The plug-in cards, that are sold separately, can be
installed initially or at a later date.
DUAL SINKING OUTPUT CARD
Type: Non-isolated switched DC, N Channel open drain MOSFET
Current Rating: 100 mA max.
VDS ON: 0.7 V @ 100 mA
VDS MAX: 30 VDC
Offstate Leakage Current: 0.5 mA max.
WARNING: Disconnect all power to the unit before
installing Plug-in card.
RS485 SERIAL COMMUNICATIONS CARD
Type: RS485 multi-point balanced interface (non-isolated)
Baud Rate: 300 to 38.4k
Data Format: 7/8 bits; odd, even, or no parity
Bus Address: 0 to 99; max 32 meters per line
Transmit Delay: Selectable (refer to DP6-COM bulletin)
Note: Measurement errors may occur if signal input common is shared with
another circuit common (ie, serial common, Dual Sinking Output option card,
or Power Supply common) on multiple units.
SINGLE RELAY CARD
Type: Single FORM-C relay
Isolation To Sensor & User Input Commons: 1400 Vrms for 1 min.
Working Voltage: 150 Vrms
Contact Rating: 1 amp @ 30 VDC resistive; 0.3 amp @ 125 VAC resistive
Life Expectancy: 100,000 minimum operations
Response Time:
RS232 SERIAL COMMUNICATIONS CARD
Type: RS232 half duplex (non-isolated)
Baud Rate: 300 to 38.4k
Data Format: 7/8 bits; odd, even, or no parity
Turn On Time: 4 msec max.
Turn Off Time: 4 msec max.
1.0 INSTALLING THE METER
INSTALLATION
While holding the unit in place, push the panel latch over the rear of the unit
so that the tabs of the panel latch engage in the slots on the case. The panel latch
should be engaged in the farthest forward slot possible. To achieve a proper seal,
tighten the latch screws evenly until the unit is snug in the panel (Torque to
approx. 28 to 36 in-oz [0.202 to 0.26 N-m]). Do not over-tighten the screws.
The meter meets NEMA 4X/IP65 requirements when properly installed. The
unit is intended to be mounted into an enclosed panel. Prepare the panel cutout
to the dimensions shown. Remove the panel latch from the unit. Slide the panel
gasket over the rear of the unit to the back of the bezel. The unit should be
installed fully assembled. Insert the unit into the panel cutout.
INSTALLATION ENVIRONMENT
The unit should be installed in a location that does not exceed the operating
temperature and provides good air circulation. Placing the unit near devices that
generate excessive heat should be avoided.
The bezel should only be cleaned with a soft cloth and neutral soap product.
Do NOT use solvents. Continuous exposure to direct sunlight may accelerate the
aging process of the bezel.
Do not use tools of any kind (screwdrivers, pens, pencils, etc.) to operate the
keypad of the unit.
2.0 SETTING THE JUMPERS
INPUT RANGE JUMPER
This jumper is used to select the proper input range. The input range selected
in programming must match the jumper setting. Select a range that is high
enough to accommodate the maximum signal input to avoid overloads. To
access the jumper, remove the rear cover of the meter.
Warning: Exposed line voltage exists on the circuit boards. Remove
all power to the meter and load circuits before accessing inside of
the meter.
REMOVING THE REAR COVER
To remove the rear cover, locate the cover locking tab below the 2nd and 3rd
input terminals. To release the tab, insert a small, flat blade screwdriver between
the tab and the plastic wall below the terminals. Inserting the screwdriver will
provide enough pressure to release the tab locks. To replace the cover, align the
cover with the input terminals and press down until the cover snaps into place.
5
3.0 INSTALLING PLUG-IN CARDS
The Plug-in cards are separately purchased option cards that perform specific
functions. The cards plug into the main circuit board of the meter
CAUTION: The Plug-in cards and main circuit board contain static
sensitive components. Before handling the cards, discharge
static charges from your body by touching a grounded bare
metal object. Ideally, handle the cards at a static controlled
clean workstation. Also, only handle the cards by the edges.
Dirt, oil or other contaminants that may contact the cards can
adversely affect circuit operation.
Range Jumpers
Setpoint Card
REMOVING THE REAR COVER
To remove the rear cover, locate the cover locking tab below the 2nd and 3rd
input terminals. To release the tab, insert a small, flat blade screwdriver between
the tab and the plastic wall below the terminals. Inserting the screwdriver will
provide enough pressure to release the tab locks. To replace the cover, align the
cover with the input terminals and press down until the cover snaps into place.
Comms Card
Locking Tab
4.0 WIRING THE METER
c. Connect the shield to common of the meter and leave the other end of the
shield unconnected and insulated from earth ground.
WIRING OVERVIEW
Electrical connections are made via screw-clamp terminals located on the
back of the meter. All conductors should conform to the meter’s voltage and
current ratings. All cabling should conform to appropriate standards of good
installation, local codes and regulations. It is recommended that the power
supplied to the meter (DC or AC) be protected by a fuse or circuit breaker.
Strip the wire, leaving approximately 0.3" (7.5 mm) bare lead exposed
(stranded wires should be tinned with solder.) Insert the lead under the correct
screw-clamp terminal and tighten until the wire is secure. (Pull wire to verify
tightness.) Each terminal can accept up to one #14 AWG (2.55 mm) wire, two
#18 AWG (1.02 mm), or four #20 AWG (0.61 mm).
3. Never run Signal or Control cables in the same conduit or raceway with AC
power lines, conductors feeding motors, solenoids, SCR controls, and
heaters, etc. The cables should be ran in metal conduit that is properly
grounded. This is especially useful in applications where cable runs are long
and portable two-way radios are used in close proximity or if the installation
is near a commercial radio transmitter.
4. Signal or Control cables within an enclosure should be routed as far as possible
from contactors, control relays, transformers, and other noisy components.
5. In extremely high EMI environments, the use of external EMI suppression
devices, such as ferrite suppression cores, is effective. Install them on Signal
and Control cables as close to the unit as possible. Loop the cable through the
core several times or use multiple cores on each cable for additional protection.
Install line filters on the power input cable to the unit to suppress power line
interference. Install them near the power entry point of the enclosure. The
following EMI suppression devices (or equivalent) are recommended:
Ferrite Suppression Cores for signal and control cables:
Fair-Rite # 0443167251
EMC INSTALLATION GUIDELINES
Although this meter is designed with a high degree of immunity to Electro-
Magnetic Interference (EMI), proper installation and wiring methods must be
followed to ensure compatibility in each application. The type of the electrical
noise, source or coupling method into the meter may be different for various
installations. The meter becomes more immune to EMI with fewer I/O
connections. Cable length, routing, and shield termination are very important
and can mean the difference between a successful or troublesome installation.
Listed below are some EMC guidelines for successful installation in an
industrial environment.
TDK # ZCAT3035-1330A
Steward # 28B2029-0A0
Line Filters for input power cables:
Schaffner # FN610-1/07
1. The meter should be mounted in a metal enclosure, which is properly
connected to protective earth.
Schaffner # FN670-1.8/07
Corcom # 1 VR3
2. Use shielded (screened) cables for all Signal and Control inputs. The shield
(screen) pigtail connection should be made as short as possible. The
connection point for the shield depends somewhat upon the application.
Listed below are the recommended methods of connecting the shield, in order
of their effectiveness.
Note: Reference manufacturer’s instructions when installing a line filter.
6. Long cable runs are more susceptible to EMI pickup than short cable runs.
Therefore, keep cable runs as short as possible.
7. Switching of inductive loads produces high EMI. Use of snubbers across
inductive loads suppresses EMI.
a. Connect the shield only at the panel where the unit is mounted to earth
ground (protective earth).
b. Connect the shield to earth ground at both ends of the cable, usually when
the noise source frequency is above 1 MHz.
4.1 POWER WIRING
DC Power
4.2 USER INPUT WIRING
Sinking Logic
+9 to +28 VDC: +VDC
USR COMM
Connect external switching device between the
}
User Input terminal and User Input Common.
Power Common: -VDC
USR
The user input of the meter is
internally pulled up to +9 to +28 V
with 10 K resistance. The input is
active when it is pulled low (<0 .7 V).
CAUTION: 9 to 28 VDC
power circuit is not isolated
from the signal circuit.
6
4.3 INPUT WIRING
Current Signal
(self powered)
CAUTION: Power input common is NOT isolated from user input
common. In order to preserve the safety of the meter application, the
power input common must be suitably isolated from hazardous live earth
referenced voltage; or input common must be at protective earth ground
potential. If not, hazardous voltage may be present at the User Inputs and User Input
Common terminals. Appropriate considerations must then be given to the potential of
the user input common with respect to earth ground; and the common of the plug-in
cards with respect to input common.
Before connecting signal wires, the Input Range Jumper should be verified for proper
position.
JUMPER
MAX INPUT
CURRENT
POSITION
200 µA
2 mA
15 mA
50 mA
20 mA
150 mA
500 mA
200 mA
4.4 SETPOINT (OUTPUT) WIRING
SINGLE SETPOINT RELAY PLUG-IN CARD
ELECTRICAL CONNECTIONS
DUAL SETPOINT N-FET OPEN DRAIN PLUG-IN CARD
ELECTRICAL CONNECTIONS
4.5 SERIAL COMMUNICATION WIRING
SERIAL COMMUNICATIONS PLUG-IN CARD
RJ11 CONNECTOR PIN OUTS
7
5.0 REVIEWING THE FRONT BUTTONS AND DISPLAY
BUTTON DISPLAY MODE OPERATION
ENTERING PROGRAM MODE
PROGRAMMING MODE OPERATION
SEL
Index display through enabled values
Press and hold for 2 seconds to activate
Store selected parameter and index to next parameter
Advances through the program menu
Increments selected parameter value or selection
RST
Resets values (MIN/MAX) or outputs
OPERATING MODE DISPLAY DESIGNATORS
MAX - Maximum display capture value
MIN - Minimum display capture value
“1” - To the right of the display indicates setpoint 1 output activated.
“2” - To the right of the display indicates setpoint 2 output activated.
Pressing the SEL button toggles the meter through the selected displays. If display scroll is enabled, the display will toggle automatically every four seconds between
the enabled display values.
6.0 PROGRAMMING THE METER
OVERVIEW
PROGRAMMING MENU
PROGRAMMING MODE ENTRY (SEL BUTTON)
It is recommended all programming changes be made off line, or before
installation. The meter normally operates in the Display Mode. No parameters
can be programmed in this mode. The Programming Mode is entered by
pressing and holding the SEL button. If it is not accessible then it is locked by
either a security code, or a hardware lock.
PROGRAMMING MODE EXIT (SEL BUTTON)
The Programming Mode is exited by pressing the SEL button with Pro NO
displayed. This will commit any stored parameter changes to memory and
return the meter to the Display Mode. (If power loss occurs before returning to
the Display Mode, verify recent parameter changes.)
PROGRAMMING TIPS
MODULE ENTRY (SEL & RST BUTTONS)
It is recommended to start with Module 1 and proceed through each module in
sequence. When programming is complete, it is recommended to record the
parameter programming and lock out parameter programming with the user input
or programming security code.
The Programming Menu is organized into separate modules. These modules
group together parameters that are related in function. The display will alternate
between Proand the present module. The RST button is used to select the desired
module. The displayed module is entered by pressing the SEL button.
FACTORY SETTINGS
MODULE MENU (SEL BUTTON)
Factory Settings may be completely restored in Module 2. This is useful
when encountering programming problems.
Each module has a separate module menu (which is shown at the start of each
module discussion). The SEL button is pressed to advance to a particular
parameter to be changed, without changing the programming of preceding
parameters. After completing a module, the display will return to Pro NO.
Programming may continue by accessing additional modules.
ALTERNATING SELECTION DISPLAY
In the explanation of the modules, the following dual display with arrows will
appear. This is used to illustrate the display alternating between the parameter
on top and the parameter’s Factory Setting on the bottom. In most cases,
selections and values for the parameter will be listed on the right.
SELECTION / VALUE ENTRY
For each parameter, the display alternates between the present parameter and
the selections/value for that parameter. The RST button is used to move through
the selections/values for that parameter. Pressing the SEL button, stores and
activates the displayed selection/value. This also advances the meter to the next
parameter.
For numeric values, press the RST button to access the value. The right hand
most digit will begin to flash. Pressing the RST button again increments the
digit by one or the user can hold the RST button and the digit will automatically
scroll. The SEL button will advance to the next digit. Pressing and holding the
SEL button will enter the value and move to the next parameter.
Indicates Program Mode Alternating Display
Parameter
«
USrIN
ª
Selection/Value
N0
Factory Settings are shown.
8
6.1 MODULE 1 - SIGNAL INPUT PARAMETERS (1-INP)
PARAMETER MENU
SCALING STYLE
INPUT RANGE
RANGE
RANGE
RESOLUTION
«
KEy
SELECTION
SELECTION
StYLE
ª
KEy APLY
«
0.02A
rAN6E
ª
RESOLUTION
200.00 µA
2.0000 mA
20.000 mA
200.00 mA
200uA
0.002A
0.02A
0.2A
If Input Values and corresponding Display Values are known, the Key-in
(KEY) scaling style can be used. This allows scaling without the presence or
changing of the input signal. If Input Values have to be derived from the actual
input signal source or simulator, the Apply (APLY) scaling style must be used.
Select the input range that corresponds to the external signal. This selection
should be high enough to avoid input signal overload but low enough for the
desired input resolution. This selection and the position of the Input Range
Jumper must match.
INPUT VALUE FOR SCALING POINT 1
DISPLAY DECIMAL POINT
«
0.000
INP 1
ª
0to 29999
«
0.000
dECPt
ª
0
0.0 0.00 0.000 0.0000
For Key-in (KEY) style, enter the first Input Value using the front panel buttons.
(The Input Range selection sets the decimal location for the Input Value).
For Apply (APLY) style, the meter shows the previously stored Input Value. To
retain this value, press the SEL button to advance to the next parameter. To
change the Input Value, press the RST button and apply the input signal to the
meter. Adjust the signal source externally until the desired Input Value appears.
Press the SEL button to enter the value being displayed.
Select the decimal point location for the Input, MIN and MAX displays. This
selection also affects the dSP1and dSP2parameters and setpoint values.
DISPLAY OFFSET VALUE
«
0.000
OFSEt
ª
-19999to 19999
DISPLAY VALUE FOR SCALING POINT 1
The display can be corrected with an offset value. This can be used to
compensate for signal variations or sensor errors. This value is automatically
updated after a Zero Display to show how far the display is offset. A value of
zero will remove the effects of offset.
«
0.000
dSP 1
ª
-19999to 99999
Enter the first Display Value by using the front panel buttons. This is the same
for KEYand APLYscaling styles. The decimal point follows the dECPtselection.
FILTER SETTING
INPUT VALUE FOR SCALING POINT 2
«
1
FILtr
ª
0,1 2 3
«
10.000
INP 2
ª
0to 29999
If the displayed value is difficult to read due to small process variations or
noise, increased levels of filtering will help to stabilize the display. Software
filtering effectively combines a fraction of the current input reading with a
fraction of the previous displayed reading to generate the new display.
Filter values represent no filtering (0), up to heavy filtering (3). A value of 1
for the filter uses 1/4 of the new input and 3/4 of the previous display to generate
the new display. A filter value of 2 uses 1/8 new and 7/8 previous. A filter value
of 3 uses 1/16 new and 15/16 previous.
For Key-in (KEY) style, enter the known second Input Value using the front
panel buttons.
For Apply (APLY) style, the meter shows the previously stored Input Value for
Scaling Point 2. To retain this value, press the SEL button to advance to the next
parameter. To change the Input Value, press the RST button and apply the input
signal to the meter. Adjust the signal source externally until the desired Input
Value appears. Press the SEL button to enter the value being displayed.
DISPLAY VALUE FOR SCALING POINT 2
FILTER BAND
«
10.000
dSP 2
ª
-19999to 99999
«
10
bANd
ª
0to 199 display units
Enter the second Display Value by using the front panel buttons. This is the
The filter will adapt to variations in the input signal. When the variation
exceeds the input filter band value, the filter disengages. When the variation
becomes less than the band value, the filter engages again. This allows for a
stable readout, but permits the display to settle rapidly after a large process
change. The value of the band is in display units, independent of the Display
Decimal Point position. A band setting of ‘0’ keeps the filter permanently
engaged at the filter level selected above.
same for KEYand APLYscaling styles.
General Notes on Scaling
1. When using the Apply (APLY) scaling style, input values for scaling points
must be confined to the range limits shown.
2. The same Input Value should not correspond to more than one Display Value.
(Example: 20 mA can not equal 0 and 20.)
3. For input levels beyond the programmed Input Values, the meter extends the
Display Value by calculating the slope from the two coordinate pairs (INP1/
dSP1& INP2/ dSP2).
9
DISPLAY MODE
DESCRIPTION
USER INPUT FUNCTION
Serial transmit of the active parameters
selected in the Print Options menu
(Module 5).
Print Request
«
NO
USrIN
ª
Print
P-r5t
Same as Print Request followed by a
momentary reset of the assigned value(s).
Print and Reset
DISPLAY MODE
DESCRIPTION
Setpoint 1 Reset
Resets setpoint 1 output.
rSt-1
rSt-2
rSt12
No Function
User Input disabled.
NO
Setpoint 2 Reset
Resets setpoint 2 output.
See Programming Mode Access chart
(Module 3).
Program Mode Lock-out
P-Loc
Setpoint 1 and 2 Reset
Reset both setpoint 1 and 2 outputs.
Zero Input
(Edge triggered)
Zero the Input Display value causing
Display Reading to be Offset.
ZErO
Resets the assigned value(s) to the
current input value.
Reset (Edge triggered)
Display Hold
USER INPUT ASSIGNMENT
rESEt
Holds the assigned display, but all other
meter functions continue as long as
activated (maintained action).
«
dSP
HI HI-LO
LO dSP
U-ASN
ª
d-HLd
Display Select
(Edge Triggered)
Advance once for each activation.
d-SEL
d-LEV
COLOr
Select the value(s) to which the User Input Function is assigned. The User
Input Assignment only applies if a selection of reset, display hold, or print and
reset is selected in the User Input Function menu.
Display Intensity Level
(Edge Triggered)
Increase intensity one level for each
activation (backlight version only).
Backlight Color
(Edge Triggered)
Change backlight color with each
activation (backlight version only).
6.2 MODULE 2 - SECONDARY FUNCTION PARAMETERS (2-SEC)
PARAMETER MENU
MAX DISPLAY ENABLE
RESTORE FACTORY DEFAULT SETTINGS
«
NO
HI-En
ª
Entering Code 66 will overwrite all user settings with
«
66
NO YES
CodE
ª
the factory settings. The meter will display rESEtand then
return to CodE 00. Press the SEL button to exit the module.
Enables the Maximum Display Capture capability.
VIEW VERSION DISPLAY
MAX CAPTURE DELAY TIME
Entering Code 50 will display the version (x.x) of the
«
«
HI-t
CodE
ª
0.0to 999.9sec.
meter. The display the returns to CodE 00. Press the SEL
button to exit the module.
ª
2.0
50
When the Input Display is above the present MAX value for the entered
delay time, the meter will capture that display value as the new MAX reading.
A delay time helps to avoid false captures of sudden short spikes.
CALIBRATION
The unit uses stored current calibration values to
provide accurate current measurements. Over time, the
electrical characteristics of the components inside the unit
will slowly change with the result that the stored
«
48
CodE
ª
MIN DISPLAY ENABLE
calibration values no longer accurately define the input circuit. For most
applications, recalibration every 1 to 2 years should be sufficient.
Calibration of the unit involves a current calibration which should only be
performed by individuals experienced in calibrating electronic equipment.
Allow 30 minute warm up before performing any calibration related procedure.
The following procedures should be performed at an ambient temperature of 15
to 35 °C (59 to 95 °F).
«
NO
LO-En
ª
NO YES
Enables the Minimum Display Capture capability.
MIN CAPTURE DELAY TIME
CAUTION: The accuracy of the calibration equipment will directly affect the
accuracy of the unit.
«
LO-t
0.0to 999.9sec.
ª
Current Calibration
2.0
1. Connect the negative lead of a precision DC current source with an accuracy
of 0.01% or better to the COMM terminal. Leave the positive lead of the DC
current source unconnected.
When the Input Display is below the present MIN value for the entered delay
time, the meter will capture that display value as the new MIN reading. A delay
time helps to avoid false captures of sudden short spikes.
2. With the display at CodE 48, press and hold the SEL button for 2 seconds. Unit
will display CAL NO
3. Press the RST button to select the range to be calibrated.
4. Press the SEL button. Display reads 0.0A
FACTORY SERVICE OPERATIONS
5. With the positive lead of the DC current source unconnected, press SEL.
Display reads CALCfor about 8 seconds.
«
NO
FCS
ª
NO yES
6. When the display reads the selected range, connect the positive lead of the DC
current source to INP+ and apply full-scale input signal for the range. (Note:
For 200 mA range, apply 100 mA as indicated on the display.)
7. Repeat steps 3 through 6 for each input range to be calibrated. When display
reads CAL NO, press the SEL button to exit calibration.
Select yESto perform either of the Factory Service Operations shown below.
10
6.3 MODULE 3 - DISPLAY AND FRONT PANEL BUTTON
PARAMETERS (3-dSP)
PARAMETER MENU
DISPLAY UPDATE TIME
DISPLAY COLOR (BACKLIGHT UNIT ONLY)
«
1
dSP-t
ª
seconds
1 2
0.5
«
rEd
COLOr
ª
rEd 6rn
This parameter sets the display update time in seconds.
Enter the desired display color, red or green. This parameter is active for
backlight units only.
FRONT PANEL DISPLAY SELECT ENABLE (SEL)
«
yES
SEL
ª
yES NO
DISPLAY INTENSITY LEVEL (BACKLIGHT UNIT ONLY)
The yES selection allows the SEL button to toggle through the enabled
«
5
d-LEV
ª
displays.
1 to 5
Enter the desired Display Intensity Level (1-5). The display will actively dim
or brighten as levels are changed. This parameter is active for backlight units only.
FRONT PANEL RESET ENABLE (RST)
NO LO
HI HI-LO
dSP
«
dSP
rSt
ª
PROGRAMMING SECURITY CODE
This selection allows the RST button to reset the selected value(s).
«
CodE
000 to 999
ª
000
ZERO DISPLAY WITH DISPLAY RESET
The Security Code determines the programming mode and the accessibility
of programming parameters. This code can be used along with the Program
Mode Lock-out (P-Loc) in the User Input Function parameter (Module 1).
Two programming modes are available. Full Programming mode allows all
parameters to be viewed and modified. Quick Programming mode permits only
the Setpoint values to be modified, but allows direct access to these values
without having to enter Full Programming mode.
Programming a Security Code other than 0, requires this code to be entered
at the CodEprompt in order to access Full Programming mode. Depending on the
code value, Quick Programming may be accessible before the CodE prompt
appears (see chart).
«
NO
ZErO
ª
yES NO
This parameter enables the RST button or user input to zero the input display
value, causing the display reading to be offset.
Note: For this parameter to operate, the RST button or User Input being used
must be set to dSPand the Input value must be displayed. If these conditions are
not met, the display will not zero.
DISPLAY SCROLL ENABLE
USER INPUT USER INPUT SECURITY MODE WHEN “SEL”
FULL PROGRAMMING
MODE ACCESS
FUNCTION
STATE
CODE
BUTTON IS PRESSED
«
NO
ScroL
ª
0
Full Programming
Immediate Access
yES NO
After Quick Programming
The yES selection allows the display to automatically scroll through the
enabled displays. The scroll rate is every 4 seconds. This parameter only appears
when the MAX or MIN displays are enabled.
1-99
Quick Programming with correct code entry
at CodEprompt *
______
not P-Loc
With correct code entry
at CodEprompt *
100-999
0
CodEprompt
UNITS INDICATOR SELECTION
Programming Lock
Quick Programming
No Access
No Access
«
OFF
UNItS
ª
1-99
Active
OFF LISt SEGS
P-Loc
With correct code entry
at CodEprompt *
100-999
0-999
CodEprompt
This parameter activates the Units Indicator on the display. There are two
methods of selecting the Indicator. List will present a group of Units
preprogrammed into the meter. Segments allows the user to choose which of the
segments should light.
Not Active
Full Programming
Immediate Access
* Entering Code 222 allows access regardless of security code.
11
6.4 MODULE 4 - SETPOINT OUTPUT PARAMETERS (4-SPt)
PARAMETER MENU
The Setpoint Output Parameters are only active when an optional output
module is installed in the meter.
SETPOINT VALUE
«
10000
SPt-n
ª
-19999 to 99999
SETPOINT SELECT
Enter the desired setpoint value. The decimal point position for the setpoint
and hysteresis values follow the selection set in Module 1.
NO SP-1 SP-2
«
NO
SPSEL
ª
HYSTERESIS VALUE
Enter the setpoint (output) to be programmed. The n in the following
parameters will reflect the chosen setpoint number. After the chosen setpoint
is completely programmed, the display will return to SPSEL. Repeat steps for
each setpoint to be programmed. Select NOto exit the module. The number of
setpoints available is setpoint output card dependent.
«
HYS-n
1 to 59999
ª
2
Enter desired hysteresis value. See Setpoint Output Figures for visual
explanation of how setpoint output actions (balanced and unbalanced) are
affected by the hysteresis. When the setpoint is a control output, usually
balanced hysteresis is used. For alarm applications, usually unbalanced
hysteresis is used. For unbalanced hysteresis modes, the hysteresis functions on
the low side for high acting setpoints and functions on the high side for low
acting setpoints.
SETPOINT 2 ENABLE
YES NO
«
NO
Enb-2
ª
Note: Hysteresis eliminates output chatter at the switch point, while time delay
can be used to prevent false triggering during process transient events.
Select YES to enable Setpoint 2 and access the setup parameters. If NO is
selected, the unit returns to SPSELand setpoint 2 is disabled.
ON TIME DELAY
SETPOINT ACTION
«
0.0
tON-n
ª
0.0 to 599.9Sec
«
HI-Ub
Act-n
ª
HI-bL
LO-bL HI-Ub LO-Ub
Enter the time value in seconds that the output is delayed from turning on
after the trigger point is reached. A value of 0.0 allows the meter to update the
output status per the response time listed in the Specifications.
Enter the action for the selected setpoint (output). See Setpoint Output
Figures for a visual detail of each action.
=
=
=
=
High Acting, with balanced hysteresis
Low Acting, with balanced hysteresis
High Acting, with unbalanced hysteresis
Low Acting, with unbalanced hysteresis
HI-bL
LO-bL
HI-Ub
LO-Ub
OFF TIME DELAY
«
tOF-n
0.0 to 599.9Sec
ª
0.0
Enter the time value in seconds that the output is delayed from turning off
after the trigger point is reached. A value of 0.0 allows the meter to update the
output status per the response time listed in the Specifications.
OUTPUT RESET ACTION
High Acting (Balanced Hys) = HI-bL
Low Acting (Balanced Hys) = LO-bL
Auto
LAtCH L-dLY
«
rSt-n
Enter the reset action of the output. See figure for details.
ª
Auto
Auto= Automatic action; This action allows the output to automatically reset off
at the trigger points per the Setpoint Action shown in Setpoint Output
Figures. The “on” output may be manually reset (off) immediately by the
front panel RST button or user input.The output remains off until the trigger
point is crossed again.
LAtCH= Latch with immediate reset action; This action latches the output on at
the trigger point per the Setpoint Action shown in Setpoint Output Figures.
Latch means that the output can only be turned off by the front panel RST
Low Acting (Unbalanced Hys) = LO-Ub
High Acting (Unbalanced Hys) = HI-Ub
12
button or user input manual reset, serial reset command or meter power
cycle. When the user input or RST button is activated (momentary action),
the corresponding “on” output is reset immediately and remains off until the
trigger point is crossed again. (Previously latched alarms will be off if power
up Display Value is lower than setpoint value.)
OUTPUT RESET WITH DISPLAY RESET
«
YES
rEn-n
ª
NO
YES
This parameter enables the RST button or user input to reset the output when
the display is reset.
Note: For this parameter to operate, the RST button or User Input being used
must be set to dSPand the Input value must be displayed. If these conditions are
not met, the output will not reset.
L-dLY= Latch with delay reset action; This action latches the output on at the
trigger point per the Setpoint Action shown in Setpoint Output Figures. Latch
means that the output can only be turned off by the front panel RST button
or user input manual reset, serial reset command or meter power cycle. When
the user input or RST button is activated (momentary action), the meter
delays the event until the corresponding “on” output crosses the trigger off
point. (Previously latched outputs are off if power up Display Value is lower
than setpoint value. During a power cycle, the meter erases a previous L-dLY
reset if it is not activated at power up.)
STANDBY OPERATION
«
Stb-n
NO
YES
ª
NO
When YES, the output is disabled (after a power up) until the trigger point is
crossed. Once the output is on, the output operates normally per the Setpoint
Action and Output Reset Action.
CHANGE DISPLAY COLOR w/OUTPUT STATE
«
NO
ChC-n
ª
NO
YES
This parameter enables the backlight DP63000B-I to switch the backlight color
when the output state changes. This parameter is only active for the backlight
version.
Setpoint Output Reset Actions
5-SEr
6.5 MODULE 5 - SERIAL SETUP PARAMETERS ( )
PARAMETER MENU
The Serial Setup Parameters are only active when the optional RS232 or RS485 serial communications module is installed in the meter. Refer to the DP6-COM
bulletin for complete details on DP63000 serial communications.
13
PROGRAMMING QUICK OVERVIEW
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace
period to the normal one (1) year product warranty to cover handling and shipping time. This ensures
that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon
examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge.
OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but
not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or
unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered
with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat,
moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside
of OMEGA’s control. Components in which wear is not warranted, include but are not limited to contact
points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA
neither assumes responsibility for any omissions or errors nor assumes liability for any
damages that result from the use of its products in accordance with information provided by
OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the
company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF
TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
component upon which liability is based. In no event shall OMEGA be liable for consequential,
incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity,
medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth
in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and
hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in
such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE
RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR)
NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING
DELAYS). The assigned AR number should then be marked on the outside of the return package and on any
correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.
FOR WARRANTY RETURNS, please have the
following information available BEFORE
contacting OMEGA:
1. Purchase Order number under which the product
was PURCHASED,
FOR NON-WARRANTY REPAIRS, consult OMEGA
for current repair charges. Have the following
information available BEFORE contacting OMEGA:
1. Purchase Order number to cover the COST of the
repair,
2. Model and serial number of the product under
warranty, and
3. Repair instructions and/or specific problems
relative to the product.
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems
relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our
customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2006 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the
prior written consent of OMEGA ENGINEERING, INC.
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