Miller Electric Elitet User Manual

OM-217 741C  
May 2006  
®
Auto-Darkening Helmets  
Models: XLi, XLix and Elitet  
XLi  
XLix  
Elite  
SECTION 1 SAFETY PRECAUTIONS −  
READ BEFORE USING  
Warning! Watch Out! There are possible hazards as shown  
in the adjoining symbols.  
D Read and follow Section 1 for all safety symbols.  
ARC RAYS can burn eyes and skin.  
Arc rays from the welding process produce intense visible and invisible (ultravio-  
let and infrared) rays that can burn eyes and skin. Sparks fly off from the weld.  
D Wear a welding helmet fitted with a proper shade of filter to protect your  
face and eyes when welding or watching (see ANSI Z49.1 and Z87.1 listed  
D Wear approved safety glasses with side shields under your helmet.  
D Use protective screens or barriers to protect others from flash and glare;  
warn others not to watch the arc.  
D Wear protective clothing made from durable, flame-resistant material  
(leather and wool) and foot protection.  
WELDING HELMETS do not provide unlimited eye, ear and  
face protection.  
D Use impact resistant safety spectacles or goggles and ear protection at all  
times when using this welding helmet.  
D Do not use this helmet while working with or around explosives or  
corrosive liquids.  
D Do not weld in the overhead position while using this helmet.  
D Inspect the auto-lens frequently. Immediately replace any scratched,  
cracked, or pitted cover lenses or auto-lenses.  
NOISE can damage hearing.  
Noise from some processes or equipment can damage hearing.  
D Wear approved ear protection if noise level is high.  
Page 1  
 
SECTION 2 SPECIFICATIONS  
Viewing Field (XLi, Xlix)  
Viewing Field (Elite)  
Reaction Time (XLi)  
97mm x 47mm/3.81” x 1.85”  
97mm x 60mm/3.81” x 2.62”  
0.0000555sec (1/18,000)  
Reaction Time (Xlix, Elite)  
Available Shades  
0.0000500sec (1/20,000)  
Darkened State: No. 9 No. 13 / Light State: No. 4  
provides continuous UV and IR protection  
Sensitivity/Grind Mode Control  
Delay Control  
Adjusts for varying ambient light and welding arc  
Slows lens dark-to-light state between 0.1 and  
1.0 seconds  
Automatic Power Off  
Low Battery Indicator  
Shuts lens Off 1520 minutes after last arc is struck  
Red LED light illuminates to indicate 23 days  
remaining battery life  
Power Supply  
Sensors  
CR2450 Lithium Batteries (Miller Part No. 217 043)  
Independent/Redundant (TwoXLi, Xlix) (FourElite)  
14_F to 131_F / 10_C to +55_C  
Operating Temperature  
. When stored in extremely cold temperatures, warm  
helmet to ambient temperature before welding.  
Storage Temperature  
4_F to 158_F / 20_C to +70_C  
. When stored in extremely cold temperatures, warm  
helmet to ambient temperature before welding.  
Total Weight  
Standards  
Warranty  
XLi & Xlix: 453.6g (16oz.) / Elite: 510.3g (1lb 2oz.)  
ANSI Z87.1 and DIN/CE/TUV (CSA: Xlix, Elite)  
. The helmets in this manual are covered by one or more of the following patents:  
U.S. Patent No. 6,552,316, No. 6,483,090, No. 6,614,409  
U.S. Patent Application No. 29/223,100, No. 11/053,977  
DE. Patent No. 199 59 944 C2, No. 199 59 945 C2  
FR. Patent No. 9916004  
Page 2  
 
SECTION 3 OPERATION INSTRUCTIONS  
Auto-Darkening Lens  
Controls  
. Two different lens assemblies  
1
2
3
4
are shown. Refer to the illustra-  
tion that matches the lens on your  
helmet.  
Auto-On Lens Assembly  
1
2
3
4
5
Reset/Auto-On Button  
Variable Shade Control  
Sensitivity/Grind Mode Control  
Lens Delay Control  
5
Low Battery Indicator  
1
2
3
4
5
Manual-On Lens Assembly  
1
2
3
4
5
On/Auto-Off Button  
Low Battery Indicator  
Variable Shade Control  
Sensitivity Control  
Lens Delay Control  
804 090  
Page 3  
 
Reset/Auto-On Button (AutoOn Lens Assembly)  
Press the Reset button to check lens operation. If working properly, the  
lens will automatically darken twice and then return to the light state.  
. The lens will Auto Off (light state No. 4) 15 20 minutes after the last arc. It  
is not necessary to press the Reset button to resume welding.  
On/Auto-Off Button (Manual-On Lens Assembly)  
Locate the ON button and press ON to weld, the lens will automatically  
darken twice and then return to the light state, the helmet is then ready  
to weld.  
Note: The lens will Auto-Off (clear state No. 4) after 1520 minutes after  
the last arc. It will be necessary to press the ON button to resume welding.  
Variable Shade Control (No. 9 No. 13)  
Use the shade chart below to select proper shade control setting based  
on your welding process. We recommend starting at shades 12 or 13 and  
adjust lighter based on the welding application and personal preference.  
Application Welding  
Arc Current in Amperes  
Protective Shade No.  
Stick Electrodes  
Less than 40  
4080  
9
10  
11  
12  
13  
80175  
175300  
300500  
MIG  
Less than 100  
100175  
10  
11  
12  
13  
175300  
300500  
Gas Tungsten Arc Welding  
(TIG)  
Less than 50  
50100  
100200  
200400  
10  
11  
12  
13  
Air Carbon  
Less than 500  
500700  
12  
13  
Plasma Arc Cutting  
60150  
150250  
250400  
11  
12  
13  
Plasma Arc Welding  
Less than 50  
50200  
200400  
9
10  
12  
Page 4  
Sensitivity/Grind Mode Control (Auto-On Lens Assembly)  
Sensitivity Control (Manual-On Lens Assembly)  
The sensitivity control is used to make the lens more responsive to differing  
light levels experienced in various welding processes. We recommend a  
Mid-Range or 3050% sensitivity setting for most applications. See Ad-  
justing Sensitivity and Recommended Sensitivity Settings sections following.  
Adjusting Sensitivity  
It may be necessary to adjust helmet sensitivity to accommodate different  
lighting conditions or if lens is flashing On and Off. Adjust helmet sensitivity  
as follows:  
. Adjust helmet sensitivity in lighting conditions helmet will be used in.  
1
2
Turn sensitivity control to lowest setting.  
Press Reset button (Auto-On Lens) or On/Off button (Manual-On Lens)  
to turn helmet On. Helmet lens will darken twice and then clear.  
3
4
Face the helmet in the direction of use, exposing it to the surrounding light  
conditions.  
Gradually turn sensitivity setting clockwise until the lens darkens, then  
turn sensitivity control counterclockwise until slightly past setting where  
lens clears. Helmet is ready for use. Slight readjustment may be neces-  
sary for certain applications or if lens is flashing on and off.  
Using Grind Mode (Auto-On Lens)  
To use the Grind mode, turn the Sensitivity control clockwise to the far right  
position (Grind). To resume welding, return the control to the desired sensitiv-  
ity setting.  
. Do not weld in the Grind mode; the lens will not darken.  
Recommended Sensitivity Settings  
Stick Electrode  
Mid-Range  
Short Circuiting (MIG)  
Pulsed & Spray (MIG)  
Gas Tungsten Arc (TIG)  
Plasma Arc Cutting/Welding  
Grind Mode  
Low/Mid-Range  
Mid-Range  
Mid/High-Range  
Low/Mid-Range  
Grind Position Far Right (Clockwise)  
Page 5  
Lens Delay Control  
The lens delay control is used to slow the lens-switching time to the clear state after  
welding. The delay is particularly useful in eliminating bright  
after-rays present in higher amperage applications where the molten puddle re-  
mains bright momentarily after welding. Adjusts from 0.10 second (Min) to 1.0 sec-  
ond (Max).  
Low Battery Indicator  
The low battery indicator lights when 23 days of battery life remain.  
Replace the battery with a readily available coin type CR2450 Lithium Battery or  
equivalent. (Miller Part No. 217043) (see Section 4).  
NOTES  
Page 6  
Adjusting Headgear  
XLi Models  
. There are four headgear ad-  
justments: headgear top, tight-  
ness, angle adjustment, and  
distance adjustment.  
1
1
Headgear Top  
Adjusts headgear for proper depth  
on the head to ensure correct bal-  
ance and stability.  
4
2
Headgear Tightness  
To adjust, push in the adjusting  
knob located on the back of the  
headgearand turn left or right to de-  
sired tightness.  
. If adjustment is limited, it may  
be necessary to remove the  
comfort cushion.  
3
Angle Adjustment  
Three slots on the right side of the  
helmet position the forward tilt of  
the helmet. To adjust, loosen the  
right outside tension adjustment  
knob then lift up on the inside tab  
and slide to the desired hole. Re-  
tighten tension adjustment knob.  
2
4
Distance Adjustment  
Adjusts the distance between the  
face and the lens. To adjust, loosen  
both outside tension knobs and  
slide forward or back to desired  
position and retighten. (Both sides  
must be equally positioned for  
proper vision.)  
3
804 119  
Page 7  
Adjusting Headgear  
(Continued)  
Xlix and Elite Models−  
. There are four headgear adjust-  
ments: headgear top, tightness,  
angle adjustment, and distance  
adjustment.  
1
1
Headgear Top  
3
Adjusts headgear for proper depth  
on the head to ensure correct bal-  
ance and stability.  
2
Headgear Tightness  
To adjust, push in the adjusting knob  
located on the back of the headgear  
and turn left or right to desired tight-  
ness.  
. If adjustment is limited, it may be  
necessary to remove the com-  
fort cushion.  
3
Distance Adjustment  
Adjusts the distance between the  
face and the lens. To adjust, loosen  
both outside tension knobs and  
press inward to free from adjustment  
slots. Move forward or back to de-  
sired position and retighten. (Both  
sides must be equally positioned for  
proper vision.)  
2
4
4
Angle Adjustment  
Four pins on the right side of the  
headband top provide adjustment  
for the forward tilt of the helmet. To  
adjust, loosen the right outside ten-  
sion adjustment knob then lift on the  
control arm tab and move it to the de-  
sired position. Retighten tension ad-  
justment knob.  
. When using either the front or  
back distance adjustment posi-  
tions, only the center three  
angle adjustment pins can be  
used.  
804 118  
Page 8  
Replacement of the Front and Inside Lens Covers  
Y Warning! Never use the auto-darkening lens without the inside and  
outside lens covers properly installed. Welding spatter will damage  
the auto-darkening lens and void the warranty.  
XLi –  
1
Outside Remove the outside lens cover frame by grasping the outside  
corners and pulling gently away from the helmet. Remove the clear lens  
cover by pulling the retaining tabs away from the lens. Install the lens  
cover replacement by reversing this procedure. (Make certain that the  
lens cover frame is secure). We recommend replacing the frame after  
five lens cover replacements — see the economical front lens holder kits.  
2
Inside Remove the inside lens cover by prying the lens up at the thumb-  
nail opening located at the top center of the lens cover. Replace the lens  
by gently bowing it in the center and inserting it, one end at a time into  
the retaining clips located on the outside of the auto-darkening lens as-  
sembly.  
. Be sure the cover lens is seated properly (flat) to prevent fogging.  
Xlix −  
1
Outside Remove the outside lens cover frame by grasping the frame  
and pulling directly up toward the helmet top. Remove the clear lens cov-  
er by pulling the retaining tabs away from the lens cover. Install the lens  
cover replacement by reversing this procedure.  
2
Inside Remove the inside lens cover by prying the lens up at the thumb-  
nail opening located at the top center of the lens cover. Replace the lens  
by gently bowing it in the center and inserting it, one end at a time, into  
the retaining clips on the outside of the auto-darkening lens assembly.  
. Be sure the cover lens is seated properly (flat) to prevent fogging.  
Elite −  
1
Outside/Inside To remove either lens cover, first remove the auto-dark-  
ening lens assembly. To remove the lens assembly, push down on the  
bottom retaining arms and push the retaining clips toward the outside of  
the helmet. Then, just lift up on the assembly and pull free of the helmet.  
Next, remove the outside lens cover by pushing into the helmet. Remove  
the rubber lens gasket and install on the new lens cover. (When reinstal-  
ling the lens cover, make certain that smooth surface on the lens gasket  
faces forward in the helmet.) Reinstall the lens assembly by reversing the  
above procedure.  
2
Inside To replace the inside lens cover, remove the auto-darkening  
lens assembly from the lens frame by pushing up on the top two retaining  
tabs while gently pushing the lens free. Remove the lens cover by sliding  
it out of either side. Replace with the new cover lens and reinstall the as-  
sembly in the helmet by reversing the above procedure.  
Page 9  
SECTION 4 BATTERY REPLACEMENT  
XLi and Xlix –  
Remove the battery by inserting a coin into the slot on the battery cover  
and turn to the left to release the cover. Replace with a CR2450 lithium  
type battery or equivalent, Miller Part No. 217043. (Note: make certain  
that the positive, (+) side of the battery faces up when reinstalling). To rein-  
stall battery cap, position cap with arrows at 6 and 12 o’clock positions  
then turn cap 1/4 turn clockwise.  
Elite −  
To replace the batteries on the Elite remove the auto-darkening lens  
assembly. Please refer to the procedure found in the lens cover replace-  
ment section. After removing the lens assembly, locate the two battery  
compartments located on the bottom. Slide the battery holding trays out  
and remove the old batteries. Replace with CR2450 lithium type batteries  
or equivalent, Miller Part No. 217043. (Note: make certain that the posi-  
tive, (+) side of the battery faces up). Reinstall the battery trays. To test,  
press the On or Reset button. The lens should flash dark twice. Reinstall  
the lens assembly.  
. Left and right battery trays are not interchangeable. The autodarkening helmet  
will not work if battery trays are installed on the wrong sides.  
OR  
Manual-On Lens  
Left  
Battery Tray  
Right  
Battery Tray  
Auto-On Lens  
804 090  
Page 10  
 
SECTION 5 MAINTENANCE  
Cleaning  
The helmet requires little maintenance. However, for best performance we rec-  
ommend cleaning after use. Using a soft cloth dampened with a mild soap and  
water solution, wipe the cover lenses clean. Allow to air dry.  
Occasionally, the filter lens and sensors should be cleaned by gently wiping with  
a soft, dry cloth. (Never use solvents or abrasive cleaning detergents. Do not  
immerse the lens assembly in water).  
SECTION 6 TROUBLESHOOTING  
Symptom  
Solution  
Not ON – auto-lens will not Check batteries and verify they are in good condition and installed  
darken momentarily when properly. Also, check battery surfaces and contacts and clean if  
the Reset or On button is  
pressed.  
necessary. Check battery for proper contact and gently adjust  
contact points if necessary. This is particularly important if the  
helmet has been dropped. Elite helmets only: verify left and right  
battery trays are installed on the correct sides.  
Not switching – auto-lens  
stays light and will not  
darken when welding.  
Stop welding immediately: Press the Reset button if lens is Auto-  
On type. If lens if Manual-On type, make sure the lens is turned  
On. If power is on, review the sensitivity recommendations and  
adjust sensitivity. Clean lens cover and sensors of any obstruc-  
tions. Make sure the sensors are facing the arc; angles of 45_ or  
more may not allow the arc light to reach the sensors.  
Not Switching – auto-lens Fine-tune the sensitivity setting by making small adjustments to  
stays dark after the weld  
the control by turning it toward the “min” setting. In extreme light  
arc is extinguished, or the conditions, it may be necessary to reduce the surrounding light  
auto-lens stays dark when levels.  
no arc is present.  
Sections of the auto-lens  
Stop welding immediately: The auto-lens may be cracked which  
are not going dark, distinct can be caused by the impact of dropping the helmet. Weld spatter  
lines separate the light and on the auto lens may also cause cracking. (The lens may need to  
dark areas.  
be replaced; most cracked lenses are not covered by warranty).  
Switching or Flickering –  
Review the sensitivity setting recommendations and increase the  
the auto-lens darkens then sensitivity if possible. Be sure the arc sensors are not being  
lightens while the welding  
arc is present.  
blocked from direct access to the arc light. Check the lens cover  
for dirt and spatter that may be blocking the arc sensors. Increas-  
ing Lens Delay 0.1 0.3 second may also reduce switching.  
Inconsistent or lighter  
auto-lens shading in the  
dark-state, noticeable on  
Referred to as an angle of view effect, auto-darkening lenses  
have an optimum viewing angle. The optimum viewing angle is  
perpendicular or 90_ to the surface of the auto-lens. When that  
the outside edges and cor- angle of view varies in the dark-state, welders may notice slightly  
ners.  
lighter areas at the outside edges and the corners of the lens. This  
is normal and does not represent any health or safety hazard.  
This effect may also be more noticeable in applications where  
magnifying lenses are used.  
Page 11  
 
SECTION 7 INSTALLING OPTIONAL MAGNIFYING LENS  
. To prevent lens fogging, install flat side of magnifying lens toward auto-darkening lens.  
XLi –  
Magnifying lenses can be adapted to the XLi helmet as follows:  
1
2
Pull outside lens cover/holder free from helmet.  
Position magnifying lens over auto-darkening lens between the four center-  
ing tabs.  
3
4
Reinstall outside lens cover/holder over top of magnifying lens.  
Reverse procedure to remove magnifying lens.  
Xlix –  
Installation:  
1
2
3
Locate magnifying lens holding tabs on lens assembly on inside of helmet.  
Place left side of the magnifying lens under the left side holding tabs.  
Gently push down on right side of magnifying lens. Both sides of lens should  
snap in place.  
Removal:  
1
2
Remove helmet external shade control knob by prying off with a screwdriver  
or pulling off with a pliers.  
Remove the shade control retaining nut and allow the control to fall free in-  
side the helmet.  
3
4
Remove front lens cover frame by sliding it up toward top of helmet.  
Place one hand inside helmet and apply slight pressure to the bottom of the  
lens assembly. With other hand, push down on the two bottom retaining tabs  
on the front of the helmet. Catch lens assembly as it is released from helmet.  
5
Slide magnifying lens up and away from the lens holding tabs.  
Elite −  
1
2
3
Remove lens holding frame (with auto-darkening lens) from helmet shell.  
Remove auto-darkening lens from lens holder.  
Position lens holder with magnifying lens holding tabs facing toward you.  
From the bottom up, slide magnifying lens into position. (Slide magnifying  
lens up or down slightly as desired.)  
4
5
Reinstall the auto-darkening lens in the lens holder.  
Reverse procedure to remove magnifying lens.  
Page 12  
 
SECTION 8 REPLACEMENT PARTS  
XLi Series  
Description  
Item  
No.  
XLi  
Series  
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
3
Helmet shell, Black  
217 606  
223 645  
217 604  
217 603  
770 233  
770 253  
770 234  
212 243  
227 423  
229 365  
Helmet shell, American Eagle II  
Helmet shell, Black Flame  
Helmet shell, Red Flame  
Helmet shell, MillermaticR  
Helmet shell, Dale Earnhardt Sr.  
Helmet shell, Dale Earnhardt Jr.  
Helmet shell, Jeff Gordon  
Helmet shell, Camouflage  
Mexican Flag  
Helmet shell, Stars and Stripes  
Helmet, shell, Boyd Coddington  
Helmet shell, Inferno  
Inside lens cover (4-1/2 x 2) (5 per Pkg.)  
Inside lens cover (4-1/4 x 2-1/2) (5 per Pkg.)  
Auto-darkening lens assembly  
Gasket, front lens  
770 237  
216 822  
4
4
Front lens cover (4-1/2 x 2) (5 per Pkg.)  
Front lens cover (4-1/2 x 3-3/8) (5 per Pkg.)  
Front lens cover (4-5/8 x 3-3/4) (5 per Pkg.)  
Front lens cover (4-11/16 x 5-5/8) (5 per Pkg.)  
Front lens holder kit, Black  
770 240  
4
4
5 *  
5 *  
5 *  
5 *  
5 *  
5*  
5*  
770 156  
770 242  
770 243  
212 244  
223 460  
Front lens holder kit, Gray  
Front lens holder kit, Red  
Front lens holder kit, Orange  
Front lens holder kit, Blue  
Front lens holder kit, Maple Leaf Red  
Front lens holder kit, OCC Gray  
Frame, lens  
6
7
Ratchet headgear assembly  
770 120  
770 247  
Adjustment angle/stop  
hardware kit  
8
9
Fabric headband  
770 249  
216 336  
Comfort cushion, foam rubber  
Knob with hardware  
Battery tray kit (left/right)  
Battery, lithium (CR2450) (not shown)  
Battery cover (not shown)  
Hard hat adapters (not shown)  
Helmet bag Miller  
217 043  
217 044  
213 110  
770 250  
212 235  
10  
Lense, 0.75 magnification (not shown)  
Page 13  
 
Lense, 1.00 magnification (not shown)  
Lense, 1.25 magnification (not shown)  
Lense, 1.50 magnification (not shown)  
Lense, 1.75 magnification (not shown)  
Lense, 2.00 magnification (not shown)  
Lense, 2.25 magnification (not shown)  
Lense, 2.50 magnification (not shown)  
212 236  
212 237  
212 238  
212 239  
212 240  
212 241  
212 242  
* Kit includes front lens holder, 2 inside lens covers, and 5 front lens covers.  
XLi Series  
9
6
Miller  
8
10  
7
5
1
2
3
4
804 110  
Page 14  
XLix Series  
Description  
Item  
No.  
XLix  
Series  
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
3
Helmet shell, Black  
770 236  
Helmet shell, American Eagle II  
Helmet shell, Black Flame  
Helmet shell, Red Flame  
Helmet shell, MillermaticR  
Helmet shell, Dale Earnhardt Sr.  
Helmet shell, Dale Earnhardt Jr.  
Helmet shell, Jeff Gordon  
Helmet shell, Maple Leaf  
223 458  
223 459  
770 235  
Helmet shell, OCC Paul Jr.  
Helmet shell, Stars and Stripes  
Helmet, shell, Boyd Coddington  
Helmet shell, Inferno  
Inside lens cover (4-1/2 x 2) (5 per Pkg.)  
Inside lens cover (4-1/4 x 2-1/2) (5 per Pkg.)  
Auto-darkening lens assembly  
Gasket, front lens  
770 237  
216 823  
4
4
Front lens cover (4-1/2 x 2) (5 per Pkg.)  
Front lens cover (4-1/2 x 3-3/8) (5 per Pkg.)  
Front lens cover (4-5/8 x 3-3/4) (5 per Pkg.)  
Front lens cover (4-11/16 x 5-5/8) (5 per Pkg.)  
Front lens holder kit, Black  
4
770 241  
770 245  
4
5 *  
5 *  
5 *  
5 *  
5*  
5*  
5*  
Front lens holder kit, Gray  
Front lens holder kit, Red  
Front lens holder kit, Orange  
Front lens holder kit, Blue  
770 244  
223 461  
223 462  
Front lens holder kit, Maple Leaf Red  
Front lens holder kit, OCC Gray  
Frame, lens  
6
7
Ratchet headgear assembly  
770 246  
Adjustment angle/stop  
hardware kit  
770 248**  
8
Fabric headband  
770 249  
079 975  
216 336  
212 454  
Replacement O-rings for kit 770 248 (5 per Pkg.)  
Comfort cushion, foam rubber  
Knob with hardware  
9
10  
Battery tray kit (left/right)  
Battery, lithium (CR2450) (not shown)  
Battery cover (not shown)  
217 043  
217 044  
222 003  
770 250  
Hard hat adapters (not shown)  
Helmet bag Miller  
11  
Page 15  
Lense, 0.75 magnification (not shown)  
Lense, 1.00 magnification (not shown)  
Lense, 1.25 magnification (not shown)  
Lense, 1.50 magnification (not shown)  
Lense, 1.75 magnification (not shown)  
Lense, 2.00 magnification (not shown)  
Lense, 2.25 magnification (not shown)  
Lense, 2.50 magnification (not shown)  
212 235  
212 236  
212 237  
212 238  
212 239  
212 240  
212 241  
212 242  
* Kit includes front lens holder, 2 inside lens covers, and 5 front lens covers.  
** Adjustment hardware kit with O-rings.  
XLix Series  
9
6
Miller  
11  
8
7
5
10  
1
2
3
4
804 109  
Page 16  
Elite Series  
Item  
No.  
Elite  
Series  
Description  
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
3
4
5
5
5
5
Helmet shell, Black  
216 331  
Helmet shell, American Eagle II  
Helmet shell, Black Flame  
217 602  
216 332  
227 190  
229 587  
227 189  
229 366  
223 455  
223 456  
216 329  
223 457  
223 454  
Helmet shell, Red Flame  
Helmet shell, Camouflage  
Helmet shell, Mexican Flag  
Helmet shell, The Joker  
Helmet shell, UA-Series 1  
Helmet shell, Maple Leaf  
Helmet shell, OCC Paul Jr.  
Helmet shell, Stars and Stripes  
Helmet, shell, Boyd Coddington  
Helmet shell, Inferno  
Inside lens cover (4-1/2 x 2) (5 per Pkg.)  
Inside lens cover (4-1/4 x 2-1/2) (5 per Pkg.)  
Auto-darkening lens assembly  
Gasket, front lens  
216 327  
216 328  
216 337  
Front lens cover (4-1/2 x 2) (5 per Pkg.)  
Front lens cover (4-1/2 x 3-3/8) (5 per Pkg.)  
Front lens cover (4-5/8 x 3-3/4) (5 per Pkg.)  
Front lens cover (4-11/16 x 5-5/8) (5 per Pkg.)  
Front lens holder kit, Black  
216 326  
Front lens holder kit, Gray  
Front lens holder kit, Red  
Front lens holder kit, Orange  
Front lens holder kit, Blue  
Front lens holder kit, Maple Leaf Red  
Front lens holder kit, OCC Gray  
Frame, lens  
6
7
216 335  
770 246  
Ratchet headgear assembly  
(includes items 9 and 10)  
8
9
Adjustment angle/stop  
hardware kit  
770 248**  
Fabric headband  
770 249  
079 975  
216 336  
Replacement O-rings for kit 770 248 (5 per Pkg.)  
Comfort cushion, foam rubber  
Knob with hardware  
10  
11  
Battery tray kit (left/right)  
216 339  
Battery, lithium (CR2450) (not shown)  
Battery cover (not shown)  
217 043(2 req.)  
Hard hat adapters (not shown)  
Helmet bag Miller  
222 003  
770 250  
12  
Page 17  
Lense, 0.75 magnification (not shown)  
Lense, 1.00 magnification (not shown)  
Lense, 1.25 magnification (not shown)  
Lense, 1.50 magnification (not shown)  
Lense, 1.75 magnification (not shown)  
Lense, 2.00 magnification (not shown)  
Lense, 2.25 magnification (not shown)  
Lense, 2.50 magnification (not shown)  
212 235  
212 236  
212 237  
212 238  
212 239  
212 240  
212 241  
212 242  
** Adjustment hardware kit with O-rings.  
Elite Series  
10  
7
Miller  
12  
9
8
6
2
3
11  
5
4
1
804 111  
Page 18  
SECTION 9 LIMITED WARRANTY  
Effective January 1, 2006  
LIMITED WARRANTY – Subject to the terms and conditions below. Miller  
Electric Mfg. Co., Appleton, Wisconsin, warrants to its original retail pur-  
chaser that the new Miller equipment sold after the effective date of this  
limited warranty is free of defects in material and workmanship at the time  
it is shipped by Miller. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL  
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE  
WARRANTIES OR MERCHANTABILITY AND FITNESS.  
Miller XLi, Xlix and Elite Series auto-darkening lens helmets are war-  
ranted for 2 years from the date of purchase. Proof of purchase is required  
for warranty transactions so it is imperative that a copy of the original in-  
voice or sales receipt be retained.  
For warranty transactions, contact your Miller Distributor.  
NOTES  
Page 19  
 
NOTES  
Page 20  
Visit our website at  
®
Miller Electric Mfg. Co.  
An Illinois Tool Works Company  
1635 West Spencer Street  
Appleton, WI 54914 USA  
PRINTED IN USA  
© 2006 Miller Electric Mfg. Co.  

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