Operating Instructions & Parts Manual
4E769B
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
®
Dayton Propane
Construction Heater
Description
Fire, burn,
inhala-
Dayton Model 4E769B heater is a 35,000 BTU/Hr construction heater. This heater
uses propane gas for combustion and electricity to run the motor. It is primarily
intended for temporary heating of buildings under construction, alteration, or
repair. This heater should only be used indoors but never in occupied dwellings.
tion, and explosion haz-
ard. Keep solid combus-
tibles such as building
materials, paper or card-
board, a safe distance
away from the heater as
recommended by the
instructions. Never use
the heater in spaces
which do or may contain
volatile or airborne com-
bustibles, or products
such as gasoline, sol-
vents, paint thinner, dust
particles, or unknown
chemicals.
Unpacking
1. Remove all packing items applied to
heater for shipment. Keep plastic
cover caps (attached to inlet connec-
GENERAL HAZARD
WARNING
tor and hose/regulator assembly) for
storage.
Failure to comply with
the precautions and in-
structions provided with
this heater can result in
2. Remove all items from carton.
3. Check all items for shipping damage.
If heater is damaged, promptly
death, serious bodily
inform dealer where you bought
injury, and property loss
heater.
or damage from hazards
of fire, explosion, burn,
asphyxiation, carbon
monoxide poisoning, and/
or electrical shock.
Not for
home or
Only persons who can
understand and follow
instructions should use or
service this heater.
If you need assistance or
heater information such
as an instructions
manual, labels, etc. con-
tact the manufacturer.
recreational vehicle use.
Heater is designed and approved for use
as a construction heater under ANSI
Z83.7. The primary purpose of construc-
tion heaters is to provide temporary
heating of buildings under construction,
alteration or repair, and to provide
temporary emergency heat. Properly
used, the heater provides safe economi-
cal heating. Products of combustion are
vented into the area being heated.
Figure 1 – Model 4E769B
We cannot foresee every use which may
be made of our heaters. Check with your
local fire safety authority if you have
questions about heater use.
Other standards govern the use of fuel
gases and heat producing products for
specific uses. Local authorities can advise
you about these.
®
Printed in U.S.A.
03430
Form 5S3439
1199/511/VCPVP
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Model 4E769B
General Safety Information
(Continued)
• Electrical grounding instructions —
This appliance is equipped with a
three-prong (grounding) plug for
your protection against shock hazard
and should be plugged directly into
a properly grounded three-prong
receptacle.
• The electrical connections and
grounding of the heater shall follow
the National Electric Code, ANSI/
NFPA 70.
• Use only the electrical voltage and
frequency specified on model plate.
• Use only a three-prong, grounded
extension cord.
Specifications
ELECTRICAL SPECIFICATIONS
Electrical
Input
Amperage
120 Volt/60Hertz
2
GENERAL SPECIFICATIONS
Output
Fuel
Consumption
Size
Regulator
Weight
Rating BTU/Hr
Fuel
L x W x H (Inches)
Outlet Pressure (pounds)
35,000
Only Propane Vapor .38 Gallons/Hour
1.6 Pounds/Hour
18.5 x 7.7 x 12.8
11" WC
14.5 (Heater)
16 (Shipping)
GENERAL SPECIFICATIONS (Cont.)
Manifold Hot Air Output
Supply Pressure
To Regulator
Temperature Range
Pressure
(CFM Approx)
Ignition
Manual
Piezo
For Operating Heater
Motor
10.8" WC 175
10 psi Minimum (for)
purposes of input
-20° F to 85° F*
2735 RPM
adjustment) Tank Pressure
or 200 psi Maximum
(*) When running heater in temperatures above 85° F, high internal temperatures may cause thermal limit device to shut down
heater.Minimum ambient operating temperature: -20°F (-28°C).
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Dayton Propane
Construction Heater
Product Identification
Shell
Hot Air Outlet (Front)
Handle
Motor
Fan Guard
Heater Base
Piezo Ignitor
Button
Automatic
Inlet
Control Valve
Connector
Button
Power
Cord
Hose /Regulator
Assembly
Figure 2 – Model 4E769B
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Dayton Operating Instructions and Parts Manual
Model 4E769B
Propane Supply
Theory of Operation
THE IGNITION SYSTEM
Propane gas and propane tank(s) must
to provided by the customer.
THE FUEL SYSTEM
The piezo ignitor lights the burner.
THE AUTOMATIC CONTROL SYSTEM
The hose/regulator assembly attaches
to the propane gas supply. This
provides fuel to the heater.
Use this heater only with a propane
vapor withdrawal supply system. See
Chapter 5 of the Standard for Storage
and Handling of Liquefied Petroleum
Gas, ANSI/NFPA 58. Your local library or
fire department will have this booklet.
This system causes the heater to shut
down if the flame goes out.
THE AIR SYSTEM
The motor turns the fan. The fan pushes
air into and around the combustion
chamber. This air is heated and provides
a stream of clean, hot air.
The amount of propane gas ready for
use from propane tanks varies. Two
factors decide this amount:
1. The amount of propane gas in
tank(s)
2. The temperature of tank(s)
Combustion
Chamber
This heater is designed to operate with
a minimum 20-pound propane tank.
You may need two or more tanks or
one larger tank in colder weather. Use
a 100-pound tank for longer operation
or in very cold weather. Less gas is
vaporized at lower temperatures. Your
local propane gas dealer will help you
select the proper supply system. The
minimum surrounding air temperature
rating for each heater is -20°F (-29°C).
Fan
Motor
Clean Heated
Air Out
(Front)
Cool Air
In (Back)
Average Temperature Number of Tanks
(oF) at Tank Location (100 pound)
40°
32°
20°
10°
0°
1
1
1
1
1
2
2
Hose/Regulator Assembly
Air For Combustion
Air For Heating
-10°
-20°
Figure 3 - Cross Section Operational View
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Dayton Propane
Construction Heater
3. Connect hose to inlet connector.
Tighten firmly using a wrench.
Ventilation
Installation
Review and
understand the
Provide at least a
one-square-foot
IMPORTANT: Use extra hose or piping
if needed. Install extra hose or piping
between hose/regulator assembly and
propane tank. You must use the
warnings in the General Safety Infor-
mation Section. They are needed to
safely operate this heater. Follow all
local codes when using this heater.
opening of fresh, outside air while
running heater. If proper fresh, outside
air ventilation is not provided, carbon
monoxide poisoning can occur. Provide
proper fresh, outside air ventilation
before running heater.
regulator supplied with heater.
Test all gas piping
and connections
4. Open propane supply valve on
propane tank(s) slowly.
for leaks after installation or servicing.
Never use an open flame to check for a
leak. Apply a mixture of liquid soap
and water to all joints. Bubbles
forming show a leak. Correct all leaks
at once.
NOTE: If not opened slowly, excess-
flow check valve on propane tank will
stop gas flow. If this happens, close
propane supply valve and open again
slowly.
Operation
Review and
understand the
warnings in the General Safety Infor-
mation section. They are needed to
safely operate this heater. Follow all
local codes when using this heater.
1. Provide propane supply system (See
Propane Supply, page 5).
5. Check all connections for leaks.
2. Connect POL fitting on hose/regulator
assembly to propane tank(s). Turn POL
fitting counterclockwise into threads on
tank. Tighten firmly using 7/8" wrench.
TO START HEATER
1. Follow all installation, ventilation,
and safety information.
2. Locate heater on stable and level
surface. Make sure strong drafts do
not blow into front or rear of heater.
IMPORTANT: Position regulator so that
hose leaving the regulator is in a
3. Plug power cord of heater into a three-
prong, grounded extension cord.
Extension cord must be at least six feet
horizontal position (See Figure 4). This
places the regulator vent in the proper
position to protect it from the weather.
long. Extension cord must be UL listed.
Propane Supply Valve
Regulator
EXTENSION CORD WIRE SIZE
REQUIREMENTS
Up to 50 feet long, use 18 AWG rated
cord.
51 to 100 feet long, use 16 AWG rated
cord.
Inlet Connector
Hose
Propane
Tank
Figure 5 - Hose and Inlet Connector
101 to 200 feet long, use 14 AWG rated
cord.
4. Plug extension cord into a 120 volt/
60 hertz, three-hole, grounded
outlet. Motor will start. Fan will
turn, forcing air out front of heater.
Never use an open
Flame to check for
a leak. Apply a mixture of liquid soap
and water to all joints. Bubbles
forming show a leak. Correct all leaks
at once.
POL Fitting
5. Open propane supply valve on
propane tank(s) slowly.
6. Close propane supply valve.
Figure 4 - Regulator Position
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Dayton Operating Instructions and Parts Manual
Model 4E769B
Maintenance
Operation (Continued)
NOTE: If heater is unplugged or power
outage occurs while heater is running,
the thermal limit device will stop fuel
flow. A few seconds occur before the
thermal limit device activates. During
this short time, flames may appear
outside the heater. This is normal. The
flames will go out when thermal limit
device activates.
NOTE: If not opened slowly, excess-flow
check valve on propane tank will stop
gas flow. If this happens, close propane
supply valve and open again slowly.
Never attempt to
service heater
while it is connected to propane
supply, operating, or hot. Severe burns
and electrical shock can occur.
Be sure motor and
fan are running
before pushing in automatic control
valve button. Flames could flash
outside heater if motor and fan are not
running.
Keep heater clear
and free from
combustible materials, gasoline, and
other flammable vapors and liquids.
TO STOP HEATER
1. Tightly close propane supply valve
on propane tank(s).
6. Push in and hold automatic control
valve button (See Figure 6). Push piezo
ignitor button (See Figure 6). You may
need to push piezo ignitor button 3-8
times until the burner lights. When
burner lights, keep automatic control
valve button pushed in. Release
Do not block the
flow of combus-
tion or ventilation air.
2. Wait a few seconds. Heater will burn
gas left in supply hose.
3. Unplug heater.
1. Keep heater clean. Clean heater
annually or as needed to remove dust
and debris. If heater is dirty or dusty,
clean heater with a damp cloth. Use
household cleaners on difficult spots.
TO RESTART HEATER
1. Wait five minutes after stopping heater.
button after 30 seconds.
2. Repeat steps under To Start Heater,
page 6.
2. Inspect heater before each use.
Check connections for leaks. Apply
mixture of liquid soap and water to
connections. Bubbles forming show
a leak. Correct all leaks at once.
Storage
Disconnect heater
from propane
supply tank(s).
Piezo Ignitor
Button
3. Inspect hose/regulator assembly before
each use. If hose is worn or cut, replace.
1. Store propane tank(s) in safe
manner. See Chapter 5 of Standard
for Storage and Handling of Lique-
fied Petroleum Gases, ANSI/NFPA 58.
Follow all local codes. Always store
propane tanks outdoors.
4. Have heater inspected yearly by a
qualified service agency.
5. Keep inside of heater free from
combustible and foreign objects.
Remove motor and other internal parts
if need to clean inside of heater (See
Service Procedures, page 8).
2. Place plastic cover caps over brass
fittings on inlet connector and hose/
regulator assembly.
Automatic
Control Valve
Button
3. Store in dry, clean, and safe place. Do
not store hose/regulator assembly
inside heater combustion chamber.
6. Clean fan blades each season or as
needed (See Fan, page 8).
Figure 6 - Automatic Control Valve
Button and Piezo Ignitor Button
4. When taking heater out of storage,
always check inside of heater. Insects
and small animals may place foreign
objects in heater. Remove motor and
other internal parts if needed to
remove foreign objects (See Service
Procedures, page 8).
NOTE: If heater fails to ignite, hose may
have air in it. If so, keep automatic
control valve button pressed and wait 20
seconds. Release automatic control valve
button and wait 20 seconds for unburned
fuel to exit heater. Repeat step 6.
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Construction Heater
Maintenance (Continued)
SERVICE PROCEDURES
4. Remove fan. Be careful not to
damage the fan blade pitch.
5. Remove three nuts that attach fan
guard to motor using nut-driver.
Remove fan guard from motor
(See Figure 9).
Never attempt to
service heater
while it is connected to propane
supply, operating, or hot. Severe burns
and electrical shock can occur.
ELECTRICAL SYSTEM
The entire electrical system for this
heater is contained within the motor. If
any part of the electrical system is
damaged, you must replace motor.
MOTOR REPLACEMENT
1. Remove three screws that attach
fan guard to heater shell.
Figure 10 - Replacing Motor and Fan
Guard into Heater
2. Remove motor and fan guard from
heater shell (See Figure 7).
FAN
1. Remove three screws that attach
fan guard to heater shell.
Figure 9 - Removing or Attaching Fan
Guard from Motor
2. Remove motor and fan guard from
heater shell (See Figure 11).
6. Discard old motor.
7. Attach fan guard to new motor
using three nuts. When attaching
fan guard to motor, you must
position power cord as shown in
Figure 9. Tighten nuts firmly.
8. Place fan onto motor shaft of new
motor.
IMPORTANT: When placing fan onto
motor shaft, make sure part number
stamped on fan is facing motor. Attach
fan nut to end of motor shaft. Tighten
fan nut firmly.
Figure 7 - Removing Motor and Fan
Guard from Heater
3. Use pliers to remove the fan nut from
front of motor shaft (See Figure 8).
Fan Nut
9. Place motor and fan guard into
rear of heater shell. Make sure
power cord is properly located (See
Figure 10).
Figure 11 - Removing Motor and Fan
Guard from Heater
10. Insert three screws through heater
shell and into fan guard. Tighten
screws firmly.
Figure 8 - Removing Fan Nut from
Motor Shaft
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Dayton Operating Instructions and Parts Manual
Model 4E769B
Rear Head
Maintenance (Continued)
9. Place motor and fan guard into rear
of heater shell. Make sure power cord
is properly located (See Figure 13).
3. Use pliers to remove the fan nut from
front of motor shaft (See Figure 12).
10.Insert three screws through heater
shell and into fan guard. Tighten
screws firmly.
Ignitor
IGNITOR
Fan Nut
1. Remove motor and fan guard from
heater (See Motor, page 8, steps 1
and 2).
Ignitor
Mounting
Screw
Figure 15 - Removing Ignitor Mounting
Screw and Ignitor
2. Remove black ignitor wire from
piezo ignitor. Access ignitor wire
through underside of heater base
(See Figure 14). Push wire up
7. Set gap between ignitor electrode and
target plate to .17" (See Figure 16).
Figure 12 - Removing Fan Nut From
Motor Shaft
through bushing in heater shell.
4a. If replacing fan, remove old fan
and discard. Go to step 7 below.
Piezo
4b. If cleaning fan, remove fan. Be careful
not to damage the fan blade pitch.
Ignitor
Ignitor Wire
5. Clean fan using soft cloth moist-
ened with kerosene or solvent.
Target
Plate
Bushing
Gap
6. Dry fan thoroughly.
Area
7. Place fan onto motor shaft.
IMPORTANT: When placing fan onto
motor shaft, make sure part number
stamped on fan is facing motor.
Ignitor
Electrode
Underside of
Heater Base
8. Attach fan nut to end of motor
shaft. Tighten fan nut firmly.
Figure 16 - Clearance Between Ignitor
Electrode and Target Plate
Figure 14 - Removing Ignitor Wire from
Piezo Ignitor
8. Test for spark.
Make sure heater
is disconnected
from propane supply. Heater could
ignite causing severe burns.
3. Remove ignitor mounting screw
from rear head using nut-driver or
standard screwdriver (See Figure 15).
4. Remove ignitor from rear head.
Push piezo ignitor button and
watch for spark between ignitor
electrode and target plate.
5. Install new ignitor. Attach ignitor to
rear head with ignitor mounting screw.
6. Run ignitor wire from new ignitor
through bushing in heater shell.
Attach ignitor wire to piezo ignitor.
9. Place motor and fan guard into
rear of heater shell (See Motor,
page 8, steps 9 and 10).
Figure 13 - Replacing Motor and Fan
Guard into Heater
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For Replacement Parts, call 1-800-323-0620
24 hours a day - 365 days a year
Please provide following information:
-Model number
-Serial number (if any)
-Part description and number as shown in parts list
Address parts correspondence to:
Grainger Parts
P.O. Box 3074
Northbrook, IL 60065-3074 U.S.A.
1
RUBBER
WASHER
FAN
NUT
2
4
3
FAN
MOTOR
7
MOTOR
ASSEMBLY
5
6
2
19
16
10
9
8
21
11
26
18
26
17
22
12
20
21
14
24
23
13
25
27
15
Figure 17 - Replacement Parts Illustration
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Dayton Operating Instructions and Parts Manual
4E769B
Replacement Parts List
Reference
Number
Description
Part No.
Quantity
1
Inner shell (Combustion Chamber)
099568-01
1
7
1
1
4
2
3
1
1
1
1
1
1
2
3
#10-16 x 3/8" Hex tap screw
Outer shell
*M11084-26
099599-01AZ
M51104-01
099230-01
*M11084-29
*M11084-3
099237-01
099727-01
099539-01
*M11084-38
099537-01
099521-01
4
Handle
5
Hex tap shoulder screw
#10-16 x 3/4" Hex tap screw
#12-14 x 1/2" Hex tap screw
Thermocouple clip
Burner assembly
6
7
8
9
10
11
12
13
Electrode ignitor
#8-18 x 3/8" Hex tap screw
Fan
Motor assembly
(Includes rubber washer and fan nut)
14
15
16
17
18
19
20
21
22
23
24
25
26
27
∆
Fan guard
099540-01
097384-02
*097968-05
*NPC-00C
101732-02
097776-01
099542-01
099538-01
099728-01
102445-01
078978-03
103892-01
*100397-01
*099202-02
100163-03
100163-04
099548-05
099666-01
079663-01
099672-01
LPA3090
1
3
2
2
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
Captive washer nut
#4-40 x 1/2" Hex screw
#4-40 Hex nut
Thermal switch kit
Universal bushing
Wire clip
Thermocouple
Valve/orifice assembly
Piezo ignitor
Sleeve cap
Base
#4 Lock washer
1/8" Steel rivet
Tradename decal
Tradename decal
General information decal
Operation decal
LP Warning decal
Notice decal
∆
∆
∆
∆
∆
∆
Hose/regulator assembly
(*) Standard hardware item, available locally.
(∆) Not shown.
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Dayton Propane
Construction Heater
Never attempt to service heater while it is connected to propane supply, operating, or hot. Severe burns
and electrical shock can occur.
Troubleshooting Chart
Symptom
Possible Cause(s)
Corrective Action
Fan does not turn when heater is
plugged in
1. Check voltage to electrical outlet. If
voltage is good, check heater power
cord for breaks
1. No electrical power to heater
2. Fan hitting inside of heater shell
2. Adjust motor/fan guard to keep fan
from hitting inside of heater shell.
Bend fan guard if necessary
3. Fan blades bent
4. Defective motor
3. Replace fan. See Fan, page 8
4. Replace motor. See Motor, page 8
Heater will not ignite
1. Repeat installation and operation
instructions. See Installation, page 6
and Operation, page 6
1. User did not follow installation or
operation instructions properly
2.
2. No spark at ignitor. To test for spark,
follow step 8 under Ignitor, page 9.
If you see spark at ignitor, have
heater serviced by qualified service
person. If no spark seen:
A) Loose or disconnected ignitor
wire
A) Check ignitor wire. Tighten or
reattach loose ignitor wire. See Figure
14, page 9 for ignitor wire location
B) Set gap between ignitor electrode
and target plate to .17"
B) Wrong spark gap
C) Piezo ignitor loose
D) Bad ignitor electrode
C) Tighten nut holding piezo ignitor
to base of heater
D) Replace ignitor electrode. See
Ignitor, page 9
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4E769B
Model 4E769B
Troubleshooting Chart (Continued)
Symptom
Possible Cause(s)
Corrective Action
Heater shuts down while running
1. High surrounding air temperature
causing thermal limit device to shut
down heater
1. This can happen when running
heater in temperatures above 85°F.
Run heater in cooler temperatures
2. Restricted air flow
2. Check heater inlet and outlet.
Remove any obstructions
3. Replace fan. See Fan, page 8
3. Damaged fan
Use only in areas
free of high dust
content.
4. Excessive dust or debris in surround-
ing area
4. Clean heater. See Maintenance, page 7
Accessories
Description
Part No.
10' Rubber Hose with Brass Fitting
U.L. listed.
LPA1020
15' Rubber Hose with Brass Fitting
U.L. listed.
LPA1030
LPA2110
LPA3090
LPA4020
Propane Gas Regulator
U.L. listed.
Hose/Regulator Assembly
U.L. listed.
Fuel Gas Connector
Connects regulator to all standard
propane tanks. U.L. and A.G.A. listed.
Tank Stabilizer
LPA5000
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Notes
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®
Dayton Propane
Construction Heater
LIMITED WARRANTY
DAYTON ONE-YEAR LIMITED WARRANTY. Natural gas construction heater, Models covered in this manual are warranted by Dayton
ElectricMfg.Co.(Dayton)totheoriginaluseragainstdefectsinworkmanshipormaterialsundernormaluseforoneyearafterdateofpurchase.
Any part which is determined to be defective in material or workmanship and returned to an authorized service location, as Dayton designates,
shipping costs prepaid, will be, as the exclusive remedy, repaired or replaced at Dayton’s option. For limited warranty claim procedures, see
PROMPT DISPOSITION below. This limited warranty gives purchasers specific legal rights which vary from jurisdiction to jurisdiction.
LIMITATION OF LIABILITY. To the extent allowable under applicable law, Dayton’s liability for consequential and incidental damages is
expressly disclaimed. Dayton’s liability in all events is limited to, and shall not exceed, the purchase price paid.
WARRANTY DISCLAIMER. Dayton has made a diligent effort to provide product information and illustrate the product in this literature
accurately; however, such information and illustrations are for the sole purpose of identification, and do not express or imply a warranty that
the products are MERCHANTABLE, or FIT FOR A PARTICULAR PURPOSE, or that the products will necessarily conform to the illustrations or
descriptions.
Except as provided below, no warranty or affirmation of fact, expressed or implied, other than as stated in “LIMITED WARRANTY” above is
made or authorized by Dayton.
PRODUCT SUITABILITY. Many jurisdictions have codes and regulations governing sales, construction, installation, and/or use of products
for certain purposes, which may vary from those in neighboring areas. While Dayton attempts to assure that its products comply with such
codes, it cannot guarantee compliance, and cannot be responsible for how the product is installed or used. Before purchase and use of a
product, reviewtheproductapplications, andallapplicablenationalandlocalcodesandregulations, andbesurethattheproduct, installation,
and use will comply with them.
Certain aspects of disclaimers are not applicable to consumer products; e.g., (a) some jurisdictions do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation or exclusion may not apply to you; (b) also, some jurisdictions do not allow
limitations on how long an implied warranty lasts, consequently the above limitation may not apply to you; and (c) by law, during the period
of this Limited Warranty, any implied warranties of implied merchantability or fitness for a particular purpose applicable to consumer products
purchased by consumers, may not be excluded or otherwise disclaimed.
PROMPT DISPOSITION. Dayton will make a good faith effort for prompt correction or other adjustment with respect to any product which
proves to be defective within limited warranty. For any product believed to be defective within limited warranty, first write or call dealer from
whom product was purchased. Dealer will give additional directions. If unable to resolve satisfactorily, write to Dayton at address below, giving
dealer’s name, address, date and number of dealer’s invoice, and describing the nature of the defect. Title and risk of loss pass to buyer on
delivery to common carrier. If product was damaged in transit to you, file claim with carrier.
Manufactured for Dayton Electric Mfg. Co., 5959 W. Howard St., Niles, Illinois 60714 U.S.A.
®
101427-01
Rev. B
01/00
Manufactured for Dayton Electric Mfg. Co.
Niles, Illinois 60714 U.S.A.
Version
B
-
For Reduction
G016.J
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