Coustic car audio User Manual

XM2 & XM4 OWNER’S MANUAL  
877 COUSTIC  
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WELCOME  
…to the Coustic Car Audio world of hard-hitting, high-quality mobile audio  
products. The new Coustic XM series 2-way crossovers utilize the industry's  
most advanced sound engineering and manufacturing processes to offer the  
highest quality electronic crossovers available on the market today.  
Besides their sleek, contoured design, the new XM series 2-way crossovers  
offer the latest complementary audio features. This booklet offers you a  
guided tour of all these exciting benefits. For optimal sonic reproduction,  
please follow the installation suggestions and recommendations as closely  
as possible. The time you spend will prove to be worthwhile when you sit  
back and enjoy the high fidelity music!  
Whatever your needs for your ultimate car audio system, look to Coustic  
Car Audio – we have the fullest range of car audio components to meet the  
most critical demands.  
No part of this publication may be reproduced, stored in a retrieval system,  
or transmitted in any form or by any means, electronically, mechanically, or  
otherwise, without the prior written permission of Coustic or Mitek  
Corporation.  
Please take a moment to register your purchase on line at www.coustic.com.  
Please also record the serial number of your crossover in the space provided  
below and keep this manual for future reference, as well as your sales  
receipt as proof of ownership. (The serial number of your crossover is marked  
on the bottom of its metal chassis.)  
Serial Number:  
Date of Purchase:  
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FEATURES  
ASYMMETRICAL ELECTRONIC CROSSOVER DESIGN  
HIGH PASS AND LOW PASS VARIABLE LEVEL CONTROLS  
The advantage of asymmetrical crossovers over “symmetrical” crossovers is  
the ability of the former to eliminate undesirable peaks and dips in frequency  
response caused by resonant frequencies present in all enclosed space. Since  
the crossover points can overlap or underlap the resonant frequencies (i.e.  
"asymmetrically"), Coustic XM series allows you to create an acoustically flat  
and smooth frequency response environment.  
The adjustable high pass and subwoofer output levels allow precise control  
of the signals going to the respective amplifier.  
CONTINUOUSLY VARIABLE CROSSOVERS POINTS  
This feature allows for individual high pass and low pass crossover settings  
that can be selected within a range of frequencies to ensure optimum system  
performance.  
LINE LEVEL INPUTS  
XM series crossovers feature pre-amp inputs for use with source units that have  
RCA or line level outputs. An independent set of line level inputs are provided  
on the XM4 for front, rear and sub connections. These connections allow for  
front to rear fading and independent sub control (see Parallel Input Switch).  
BASS BOOST EQ  
This feature found on the XM4 enhances the bass performance of the sound  
system. The output level is continuously variable with a maximum boost of  
18dB @ 45Hz.  
SPEAKER LEVEL INPUTS  
BASS-DRIVE™ (REMOTE SUB GAIN CONTROL PORT)  
The Coustic XM2 features speaker level inputs, allowing the crossover to  
work with source units that do not have RCA or line level outputs. The audio  
signal can be obtained by simply connecting the XM2s speaker level input to  
the source units speaker level outputs.  
The optimum subwoofer output level changes with road noise that varies  
according to vehicle speed, wind speed and road surfaces. With our exclusive  
Bass-Drive, the subwoofer output level can be adjusted via the model R S  
remote control to minimize the undesirable effect of fluctuating road noise.  
PARALLEL INPUT SWITCH  
PULSE-WIDTH MODULATED (PWM) SWITCHING POWER SUPPLY  
This feature allows all XM4 outputs to be driven with either a 2-, 4- or  
6-channel input configuration. An adapter is not needed to split the source  
signal to the front, rear, and sub inputs when the XM4 is used with a source  
unit that only has a single or dual pair of RCA or line level outputs.  
The Coustic XM4 features a Pulse-width modulated (PWM) switching power  
supply. The PWM is used to ensure consistent output performance and to  
eliminate unwanted noise caused by voltage fluctuation.  
STEREO AND MONO LINE LEVEL OUTPUTS  
SUB PHASE CONTROL SWITCH  
The XM2 and XM4 feature line level outputs allowing for independent stereo  
high pass and mono low pass signals to be sent to designated amplifiers.  
The XM4 includes dual high pass outputs for front and rear fading capability  
while allowing for a constant mono subwoofer output.  
Depending on their placement, an acoustical delay may exist between the  
time the midrange/ tweeter signals are heard and the time subwoofer signals  
are heard. With the XM4s Phase Inverter, you can compensate for the time  
delay by shifting the subwoofer output signals 180 degrees out of phase  
relative to the front and rear output signals.  
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XM2: CONTROLS, INDICATORS & TERMINALS  
1
2
3
Power Input Terminal (B+) – To be connected to the positive terminal of  
your vehicle battery or other constant +12V source  
Ground Input Terminal (GND) – To be wired to the vehicles chassis  
ground  
1
2
3
4
5
Remote Turn-on Input Terminal (REMOTE) – To be connected to the  
remote control wire or antenna lead of the source unit for remote  
ON/ OFF  
XM2 INPUT PANEL  
4
5
6
7
8
9
Line Level Inputs – To be connected to the front channel RCA output  
of the source unit  
Speaker Level Inputs – To be connected to the front channel speaker  
output of the source unit  
6
7
8
Bass DriveRemote Sub Gain Control Port – Connection for optional  
R S remote to control subwoofer output levels  
XM2 OUTPUT PANEL  
Subwoofer Line Outputs – To be connected to the dedicated  
subwoofer amplifier left/ right inputs  
High Pass Line Outputs – To be connected to the dedicated high fre-  
quency amplifier left/ right inputs  
High-Pass Frequency Selector – For selection of high-pass crossover  
frequency between 40Hz and 400Hz, 18dB/ Octave  
10 Subwoofer Frequency Selector – For selection of the low-pass crossover  
frequency between 40Hz and 200Hz, 36dB/ Octave  
11 High Pass Output Level Control – For adjusting the high pass output  
signal level  
12 Subwoofer Output Level Control – For adjusting the low pass output  
signal level  
9
11  
12  
13 Power Indicator – This indicator lights up when the internal switching  
power supply is activated and the unit is operational  
10  
13  
XM2 CONTROL PANEL  
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XM4: CONTROLS, INDICATORS & TERMINALS  
1
Power Input Terminal (B+) – Connects to the positive terminal of your  
vehicle battery or other constant +12V source  
2
3
Ground Input Terminal (GND) – Wires to the vehicles chassis ground  
Remote Turn-on Input Terminal (REM) – Connects to the remote  
control wire or antenna lead of the source unit for remote ON/ OFF  
1
2
3
4
5
6
XM4 INPUT PANEL  
4
5
6
7
8
9
Front Line Level Inputs – Connects to the front channel RCA output  
of the source unit  
Rear Line Level Inputs – Connects to the rear channel RCA outputs  
of the source unit  
Subwoofer Line Level Inputs – Connects to the subwoofer channel  
RCA outputs of the source unit  
7
8
9
9
Bass DriveRemote Sub Gain Control Port – Connection for optional  
R S remote to control subwoofer output levels  
XM4 OUTPUT PANEL  
Subwoofer Line Outputs – Connects to the dedicated subwoofer ampli-  
fier left/ right inputs  
High Pass Line Outputs – Connects the crossovers front and rear high  
pass outputs to the dedicated high frequency amplifier inputs  
10 Parallel Input Switches – “IN: Set each switch to the “IN” position  
when the source unit does not supply rear or subwoofer channel out-  
puts. “OUT: If the source unit has independent front, rear and/ or  
sub channel outputs, set each switch to the “OUTposition  
11 High-Pass Frequency Selectors – For selection of high-pass crossover  
frequency between 40Hz and 400Hz, 18dB/ Octave  
12 Subwoofer Frequency Selector – For selection of the low-pass crossover  
frequency between 40Hz and 200Hz, 36dB/ Octave  
11  
11  
14  
13 Sub Phase Control Switch – Positioning the switch to the “180”  
position shifts the subwoofer output signals 180 degrees out of phase  
relative to the front and rear output signals  
10  
10  
14  
16  
14 High Pass Output Level Controls – Adjusts the high pass output signal  
15 Sub Bass Boost EQ Centered at 45Hz with 18dB of adjustment, this  
feature will enhance the low frequency output of your audio system  
17  
12  
13  
15  
16 Subwoofer Output Level Control – For adjusting the low pass output  
signal level  
17 Power Indicator – This indicator lights up when the internal switching  
power supply is activated and the unit is operational  
XM4 CONTROL PANEL  
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INSTALLATION  
Note: Please check with your vehicles manual to see if special tools are  
necessary for working on your particular vehicle.  
FOR SAFETY, DISCONNECT THE BATTERY GROUND BEFORE INSTALLATION.  
Check and make sure the vehicles main battery and/ or auxiliary battery, if  
any, is/ are in good working condition and has sufficient capacity to run the  
electrical components of the vehicle plus the complete audio system.  
Caution: Please follow all the installation recommendations and instructions  
in this manual. Installing and/ or using the XM series electronic crossovers  
in methods other than those outlined herein may reduce the performance  
capability of the crossovers. Any such installation or usage may render the  
product warranty void.  
The XM series crossovers are designed for use in 12 Volt NEGATIVE  
GROUND electrical system ONLY. Installing the units in a vehicle with positive  
ground electrical system could result in serious damage to the electronic  
crossover, other audio components and/ or the vehicles electrical components.  
If your vehicle happens to run on a positive ground electrical system, please  
consult your Coustic dealer for specific instructions on installation.  
PREPARATION  
Before wiring and connecting the XM2 or XM4, please read the entire manual.  
Mark down the accessories, tools required and important points as you go  
through this manual. Have all the necessary accessories, hardware and tools  
on hand. The following basic tools are required:  
LOCATION  
• Select a mounting location that is easily and conveniently accessible,  
e.g. inside the trunk.  
• Electric hand drill with assorted bits  
• Screwdrivers (Phillips and flat head)  
• Pliers  
To avoid damage to the unit, keep the crossovers away from any heat  
source (such as the engine or any heat-generating ducts).  
Leave at least 6" clearance above the unit to allow easy adjustment.  
Wire cutters  
MOUNTING  
Wire strippers  
• Place the XM series crossover at the desired location and use it as  
a template to determine the exact position of the mounting holes.  
• Sharp knife  
• Crimping tool  
• Mark the mounting holes with a felt pen, and put the crossover aside.  
• Electrical tape or heat shrink tube for professional finish  
• Soldering Iron (propane torch type) with solder  
Nylon tie wraps  
If the mounting surface is carpeted, cut out small circles of the carpet  
and padding around the four mounting holes to expose the metal  
underneath.  
• Use a center punch to ensure drilling the exact position for the screws.  
Drill four (4) 18” pilot holes. DO NOT BEGIN DRILLING UNTIL YOU  
HAVE PUT THE CROSSOVER ASIDE. USING THE CROSSOVER AS A  
DRILLING GUIDE MAY CAUSE IRREPARABLE DAMAGE TO THE UNIT.  
Volt/ Ohm meter  
• Mount the XM series crossover with the Phillips head sheet metal  
screws and steel washers provided. (It is best not to tighten the screws  
to the maximum at this stage, since you might want to change the  
position at a later stage.)  
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See Page 21  
XM4 Subwoofer  
Phase Adjustment  
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See Page 21  
XM4 Subwoofer  
Phase Adjustment  
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WIRING  
if using the rear outputs from the  
source unit  
Caution: Routing audio cables and power cables together would invariably  
cause radiated engine noise in your audio system. If possible, run audio  
cables on one side of your car and power cables on the other. Never route  
these wires underneath the vehicle body.  
• Connect the rear outputs of the  
source unit to the rear inputs of  
the crossover. Slide the parallel  
input switch to the “OUT”  
position.  
It is best to route all wires of the audio system along with the existing  
electrical wires of the vehicle through this would call for the dismounting  
of kick panels, door sills, etc. Where possible, the cleanest and safest  
route is under the carpet or behind the side panels.  
If you need to dismantle any part of the vehicle during installation,  
make notes of the dismantling process to ensure that you would be  
able to reassemble those parts afterwards. All the hardware, for example,  
screws, dismantled from the vehicle should be kept in a container to  
make reassembly easier.  
if using the subwoofer outputs from  
the source unit  
Run the various wires accordingly while avoiding sharp edges and  
door jams.  
• Connect the subwoofer outputs of  
the source unit to the sub inputs of  
the crossover. Slide the parallel  
input switch to the “OUT”  
position.  
Grommets should be used to protect the wires when they are routed  
through bare metal holes. For best protection, we recommend using  
automotive flexible plastic tubing, and for ease of handling, use plastic  
tie-wraps.  
• All wires and cables should be “stress relieved” at various points on  
both the input and output side of the crossovers. Cable clamps should  
be used to reduce stress on the terminals.  
Note: The battery ground should remain DISCONNECTED at all stages  
of installation.  
AUDIO OUTPUT AND POWER CONNECTIONS  
• Connect the high pass and subwoofer outputs of the XM series  
crossovers to the inputs of their respective amplifiers.  
AUDIO INPUT CONNECTIONS  
• Connect the crossovers’ B+ terminals to the positive terminal of the vehicles  
battery. Cut the supplied fuse loop (so there are now two separate wires  
that attach to each end of the fuse holder). Install the fuse holder 18" from  
the battery on the power wire that runs through firewall or sheet metal to  
protect the battery, the vehicle and more importantly, you.  
• Connect the front outputs of the  
source unit to the front inputs of  
the crossover. If using the XM2s  
speaker level input connection,  
use the appropriate speaker wires  
from the source unit.  
• Connect the GND terminal of the XM series crossover to the vehicle  
chassis. For better conductivity, if necessary, scrape paint off of the  
chassis to reveal bare metal at the contact point.  
If using the XM4 with source unit  
that does not have additional rear  
and sub line level outputs, slide  
each parallel input switch to the  
IN” position and skip the next  
two steps.  
• Connect the REM terminal of the crossover to the remote output  
terminal of the source unit to establish crossover remote power on/ off  
via the source unit. If the source unit does not provide a remote output,  
connect to its power antenna terminal.  
• Double check all the previous installation steps. If everything is in  
order, complete the installation by reconnecting the battery ground to  
the vehicle chassis.  
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ADJUSTMENTS  
2
CROSSOVER FREQUENCY ADJUSTMENT  
• Set the volume of the source unit to approximately ⁄  
output.  
3
of its maximum  
To avoid over-crowding the control panel, only four frequencies are shown  
on each frequency selector. In reality you can choose any of the frequencies  
between the lowest and the highest setting marked on the selectors.  
• Starting from their respective preset levels, adjust one output level at  
a time. With each of the level controls, turn the level up or down until  
distortion develops, then retrace the path until distortion disappears.  
When setting the crossover frequencies, it is best to use source  
materials with a lot of bass.  
Optimum output levels vary with the program source (radio, tape or  
CD). If the optimum output levels for radio differ considerable from  
those for tape/ CD, locate the median levels that are best for both  
program sources. (Before making output level adjustment for radio,  
first locate a FM station with strong radio signals.)  
• Center the tone, balance and fader controls of the source unit  
(leaving the other controls at their previous positions).  
2
• Set the volume of the source unit to approximately ⁄  
3
of its  
maximum output.  
The optimum subwoofer output level changes from time to time,  
depending on the volume of road noise, which in turn depends on  
the vehicle speed, wind speed and road surface. With the XM series  
Bass-Drive™ remote sub gain control port and the R S remote control,  
the subwoofer output level can be adjusted as and when necessary  
from the drivers seat.  
FRONT CHANNEL CROSSOVER FREQUENCY SETTING:  
Adjust the fader of the source unit to increase the volume level of the front  
speakers. Starting from the preset frequency, adjust the front channel frequency  
downward or upward until you get your desired sound quality. Again, there  
is no universal optimum setting. It depends on the size and location of the  
front speakers.  
XM4 SUBWOOFER PHASE ADJUSTMENT  
In a mobile audio system where the distance of the subwoofer to the  
listener is different from the distance of the midrange/ tweeter to the  
listener, an acoustical time delay might exist due to the different timing  
these signals are received by the listener. The overall effect would be  
either almost no bass or the bass seems to lag behind the highs  
(commonly known as out of phase”). If this is the case, experiment  
with the phase inverter switch for a position that gives you more bass  
output from the subwoofer.  
XM4 REAR CHANNEL CROSSOVER FREQUENCY SETTING:  
Adjust the fader of the source unit to increase the volume level of the rear  
speaker. Just like setting the front channels, starting from their respective  
preset frequencies, gradually adjust the rear channel frequencies downward  
or upward until you get your desired sound quality.  
SUBWOOFER CROSSOVER FREQUENCY SETTING  
NOISE CHECK  
Starting from the preset 200Hz, gradually adjust the subwoofer frequency  
downward to 120Hz. If the bass is still “boomy” or soft sounding, adjust it  
downward even further until the bass sounds tight and deep. The optimum  
setting varies from vehicle to vehicle and from individual to individual.  
Before mounting the XM series crossovers and the other audio components  
permanently, please conduct the following noise check:  
• Start the engine and turn on the power of the source unit.  
Rev the engine and vary the audio volume to check for radiated  
engine noise. If there is an alternator whining noise or tic-tic noise,  
refer to the TROUBLESHOOTING GUIDE for assistance. If the problem  
persists, consult your local Coustic dealer or Coustic directly.  
OUTPUT LEVEL ADJUSTMENT  
As in the case of crossover frequency adjustment, when making the output  
level adjustment it is best to use compact discs or cassette tapes with greater  
dynamic range.  
If no unwanted noise is detected, double check all the wiring and  
cables for safe placement. Then securely tighten the mounting screws  
of all the audio components.  
• Center the tone, balance and fader controls of the source unit  
(leaving the other controls at their previous positions).  
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SPECIFICATIONS  
XM2 — 2-CHANNEL 2-WAY CROSSOVER  
XM4 — 2-/ 4-/ 6-CHANNEL 2-WAY CROSSOVER  
High Pass Crossover:  
Low Pass Crossover:  
Bass Drive:  
18dB/ Oct 40Hz-400Hz  
Dual High Pass Crossover:  
Low Pass Crossover:  
Bass Drive:  
18dB/ Oct 40Hz-400Hz  
36dB/ Oct Mono 40Hz-200Hz  
36dB/ Oct Mono 40Hz-200Hz  
0dB to 18dB  
0dB to 18dB  
Max Input/ Output:  
Input current:  
8Volts RMS  
Bass Boost Eq:  
0-18dB @ 45Hz  
0˚/ 180˚  
1 amp max.  
Phase Switch:  
Frequency response:  
limit  
20Hz – 20kHz ±14dB before crossover  
Max Input/ Output:  
Input current:  
8Volts RMS  
1 amp max.  
Separation:  
60dB  
Frequency response:  
limit  
20Hz – 20kHz ±14dB before crossover  
THD+N:  
<0.1%  
Signal to Noise:  
Input Impedance:  
Output Impedance:  
Dimensions:  
>90dB  
Separation:  
60dB  
>10k Ohms  
50 Ohms  
THD+N:  
<0.1%  
Signal to Noise:  
Input Impedance:  
Output Impedance:  
Dimensions:  
>90dB  
2316” H x 812” W x 578” L  
(55mm x 216mm x 149mm)  
>10k Ohms  
50 Ohms  
2316” H x 812” W x 678” L  
(55mm x 216mm x 174mm)  
Due to continual product development, all specifications  
are subject to change without notice.  
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TROUBLESHOOTING GUIDE  
WARRANTY  
SYMPTOM – No Power  
LIMITED WARRANTY  
Important Notice to Consumer: Coustic offers the following warranty to the  
ORIGINAL PURCHASER of COUSTIC products within the period stated herein:  
PROBABLE CAUSE – Check all the ground, B+ and remote terminals  
for tight connection.  
Coustic warrants the XM2, XM4 and XM6 against defects in material and  
workmanship for a period of ONE (1) YEAR from date of original purchase.  
The limited warranty is offered as an Over The Counter (OTC) exchange  
providing that the product was purchased from an authorized Coustic dealer  
a nd is a ccompa nied by va lid sa les receipt a t the time of excha nge.  
Replacement units will be warranted for the remaining portion of the original  
warranty period.  
• Check all fuses.  
• Use a Volt/ Ohm meter to check all power wire connections to see  
if the system is receiving +12VDC.  
SYMPTOM – Motorboating”: The power indicator going off repeatedly  
when the audio system is on.  
IMPORTANT: THIS WARRANTY DOES NOT COVER INSTALLATION OR  
DAMAGE RESULTING FROM ACCIDENT, MISUSE, ABUSE, IMPROPER  
WIRING, INCORRECT VOLTAGE, OPERATING UNIT AGAINST  
INSTRUCTIONS IN OWNER’S MANUAL OR ANY PRODUCT WHICH  
HAS BEEN OPENED, TAMPERED WITH OR SERIAL NUMBERS REMOVED.  
PROBABLE CAUSE – Check if the crossover power wire is connected  
directly to the battery.  
• Check the battery voltage; if low, recharge or replace it.  
• Check if the crossover has good ground connection (i.e. whether the  
ground wire is making good contact with a bare metal spot of the  
vehicle chassis).  
This warranty does not cover labor costs for removal and/ or installation of  
the unit for repair. Under no circumstances shall Coustic be liable for any  
special, incidental or consequential damages or for any other expenses  
incurred by reason of use or implied including any implied warranty of  
merchantability or fitness for particular use or otherwise.  
SYMPTOM – When the engine is running, the audio system has a whining  
noise that remains unchanged or disappears with the increase of audio volume.  
This warranty gives the CONSUMER specific legal rights and he may also  
have other rights which vary from state to state. Some states do not follow  
the exclusion or limitation of incidental or consequential damages, hence the  
above exclusions and limitations may not apply.  
PROBABLE CAUSE – Check all the power wires to see if they are all  
connected directly to the battery.  
For additional information, call us at 602-438-2020, or visit our website at  
• Check all the ground connections to the entire system for good contact  
with bare metal of the vehicle chassis. Check if the source unit and the  
crossover are grounded at the same reference point.  
SYMPTOM – Obvious distortion at low volume.  
PROBABLE CAUSE – Output level of various channels not compatible,  
refer to section titled OUTPUT LEVEL ADJUSTMENT.  
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NOTES:  
27  

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