Burnham Gas Fired User Manual

Alpine  
Gas-fired, Condensing Stainless Steel Boiler  
95%  
HIGH EFFICIENCY  
95% AFUE – High Efficiency  
Seven Sizes: 80 – 500 MBH for  
Residential & Commercial Applications  
Stainless Steel Heat Exchanger for use with  
Natural or Propane Gas (up to 10,200 ft.)  
Multiple Venting Options  
CPVC/PVC venting (standard)  
Polypropylene concentric (optional)  
Stainless steel 2-pipe (optional)  
Fully Modulating Boiler Operating Controls  
(5-to-1 turndown and includes outdoor reset)  
• Modern, appliance-like design with  
gas, water, & electric connections on left side  
• Polypropylene Condensate Trap with  
Integral Float Switch (patent pending)  
• Stackable for Modular Applications  
FREE* 5-Year Winter  
Warmth Assurance  
Parts & Labor Plan  
* For residential boilers under 300  
MBH. Registration is required.  
BURNHAM  
Low  
NOx  
Sealed Top Panel  
The sealed top panel  
protects boiler controls  
from spills or leaks;  
the components are  
also isolated from the  
lower jacket to protect  
them from cold or moist  
combustion air  
Single Point Power  
Boiler pump and DHW  
pump are powered  
directly from the Alpine  
Negative Cabinet  
Pressure  
Lower portion of the  
boiler cabinet operates  
under a negative pressure,  
creating an additional  
layer of safety  
Smart Controls  
Display panel shows  
control status, settings  
can be adjusted with  
soft-touch buttons  
Control panel slides out  
for easy servicing  
Easy To Move  
and Install  
Jacket sides are equipped  
with flush mounted carry  
handles. Jacket bottom  
features nylon glides  
Efficient Combustion  
Air and fuel are pre-mixed  
in the blower assembly  
for clean, balanced  
Simple Connections  
All gas, water, and  
electrical connections  
are made from the left  
side of the boiler  
combustion  
Design Simplicity  
Separate spark rod and  
flame sensor are used for  
longevity and reliability  
Condensate  
Protection  
Unique polyproplyene  
condensate trap (patent  
pending) stands up to acidic  
condensate, and features an  
integral float switch which  
protects the heat exchanger  
from back-up  
Long Lasting Comfort  
Durable, efficient stainless  
steel heat exchanger  
maximizes heat transfer  
American-Made Quality  
Alpine boilers are designed  
and assembled in Lancaster,  
PA. Each Alpine is hydro-  
tested and fire-tested in  
order to deliver safety,  
efficiency, durability  
Venting  
Alpine comes standard with a CPVC/PVC  
vent kit. This ETL-approved material consists of a  
30” CPVC starter pipe and one 90° CPVC elbow.  
and low emissions.  
Burnham  
ALSO AVAILABLE  
Alliance SL™  
Indirect-fired Water  
Heaters  
An optional European-standard  
Polyproplyene Concentric  
Vent System is also available.  
The Alpine can also be vented  
with an optional two pipe system  
using stainless steel (AL29-4C)  
vent matierial.  
The Alliance SL water heaters are  
designed with an effective hydrastone lining that  
offers superior corrosion resistance and outstanding  
performance in a wide variety of water conditions.  
Water heaters are available in five sizes and come  
with a unique 10/2/1 warranty – 10 years on the  
tank and coil, 2 years labor and 1 year on parts.  
Alpine Specifications  
Input (MBH)  
Net  
I=B=R  
(MBH)  
Boiler Water Heat Trans. Shipping  
Output  
(MBH)  
AFUE  
(%)  
Model No.  
Minimum  
Maximum  
0-7k ft.  
80  
Volume  
Area  
Weight  
(gallons)  
(sq. ft.)  
(pounds)  
to 2k ft.  
2-7k ft.  
ALP080  
ALP105  
ALP150  
ALP210  
ALP285  
ALP399  
16  
21  
30  
42  
57  
80  
27  
35  
50  
70  
57  
80  
73  
96  
63  
83  
95  
0.6  
0.7  
1.3  
1.7  
2.4  
3.4  
0.6  
0.7  
1.3  
1.7  
2.4  
3.4  
137  
155  
182  
206  
256  
304  
105  
95  
150  
137  
193  
263  
377*  
119  
168  
229  
328  
95  
95  
210  
285  
95  
399  
94.1/94.5**  
ALP500  
Call for product availability and additional information –  
*Gross output  
NOTES: DOE Heating Capacity (ALP080 through ALP285); Gross Output (ALP399)  
** Thermal/combustion efficiency  
Maximum Working Pressure - Water: ALP080-285=30PSI; ALP399=50PSI; 80PSI optional on all models  
Maximum Allowable Temperature = 210˚ F  
Boilers shipped set for natural gas; field adjustment for LP (see instruction manual)  
For elevations above 2000 feet, reduce ratings four percent (4%) per 1000 feet above sea level  
Alpine Dimensions  
Model  
No.  
A
(in.)  
B
(in.)  
C
(in.)  
D
(in.)  
E
(in.)  
F
G
H
J
L
M
(in.)  
O
(in.)  
P
(in.)  
Q
(in.)  
(in.) (in.) (in.) (in.) (in.)  
ALP080  
ALP105  
12-9/16  
14  
5-5/8  
7-5/16  
7-5/16  
7-5/16  
7-5/16  
14-1/8  
13-1/16  
9-5/16  
10-3/4  
5-15/16  
5-15/16  
1/2  
1/2  
1/2  
1/2  
3/4  
1
1
1
1
1
1
1
1
1
*
*
*
*
*
*
8
32-3/16 16-11/16 12-1/2  
32-3/16 16-11/16 12-1/2  
32-3/16 16-11/16 12-1/2  
32-3/16 16-11/16 12-1/2  
4-3/4  
4-3/4  
4-3/4  
4-3/4  
4-3/4  
4-3/4  
5-13/16  
8
8
ALP150 19-11/16 5-13/16  
ALP210 23-15/16 5-13/16  
16-7/16 5-15/16  
17-1/8  
18  
5-15/16  
12-1/4  
8
ALP285 21-13/16  
ALP399 28-7/8  
7-5/16  
6-3/16  
1-1/4 1-1/4  
1-1/2 1-1/2  
8-5/16  
8-5/16  
43-7/16  
43-7/16  
17-5/16 12-3/16  
17-5/16 12-3/16  
23-3/4 15-13/16  
*Factory provided socket end compression pipe joining clamp for 3/4” schedule 40 PVC pipe  
A
Low Voltage  
Knockouts (24V)  
Line Voltage  
Knockouts (115V)  
L
16-11/16”  
Alpine Intake / Vent Sizes  
One handle on  
Model Intake  
Vent  
Size  
Max  
Length  
ALP80 & 105, Two  
handles on all  
other models  
No.  
Size  
F
ALP080  
ALP105  
ALP150  
ALP210  
ALP285  
ALP399  
3”  
3”  
3’  
60’  
60’  
60’  
60’  
60’  
60’  
(Gas valve inlet)  
G
3”  
(Return tapping)  
H
Alpine  
4”  
3”  
3”  
4”  
4”  
(Supply tapping)  
M
4”  
3/4” FPT  
relief/drain  
tapping  
4”  
N
4”  
O
J
Max length in equivalent feet for each run is 60  
equivalent feet of intake & 60 equivalent feet  
vent length  
P
(Condensate  
trap drain)  
B
E
Q
C
D
Maximum Vent Lengths  
NOTE: Snorkels are approved for use with PVC venting.  
Intake & vent lengths combined. 90° = 5 equivalent feet.  
Terminals do not count towards vent feet length  
# of 90° Elbows  
2
4
6
8
10  
12  
Combined Intake/Vent - Feet of Pipe  
110’  
100’  
90’  
80’  
70’  
60’  
© 2008 U.S. Boiler Company, Inc. - Lancaster, PA  
Phone: 1-888-432-8887  
Pub. HYDL04081-25Ms  
Printed in the U.S.A.  

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