John Deere L107 User Manual

JOHN DEERE

WORLDWIDE COMMERCIAL & CONSUMER

EQUIPMENT DIVISION

GX23532

John Deere Tractors

100 Series

OMGX23532 J0

OPERATOR’S MANUAL

North American Version

Litho in U.S.A.

PRODUCT IDENTIFICATION

_________________________________________

DEALER NAME:

_________________________________________

DEALER PHONE:

_________________________________________

PRODUCT IDENTIFICATION NUMBER:

__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __

ENGINE SERIAL NUMBER:

__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __

Machine Product Identification Number Location

MX46487

Picture Note: V-Twin Engines

To register your product through the Internet, simply go to

www.JohnDeereWarrantyRegistration.com. Completing the information,

either online or with the product warranty card, will ensure the customer

that their product receives all post sales service and important product

information.

MX46486

Picture Note: Located on left side of frame.

Engine Serial Number Location

MX25599

Picture Note: Single Cylinder Engines

Product Identification - 2

SAFETY LABELS

Safety Label Location

Safety Labels

MX46490

E- WARNING GX22622

F- DANGER GX22477

G- DANGER M89504

H- WARNING M159705

Picture Note: Use label number listed in table below to locate

complete text of safety label message following this illustration.

A- WARNING GX22477

B- DANGER/CAUTION M128699

C- WARNING MX4878

D- DANGER M118610

Safety Labels - 3

SAFETY LABELS

• Do not operate mower without discharge chute or entire grass catcher in

place.

Understanding The Machine Safety Labels

The machine safety labels shown in this section are placed

in important areas on your machine to draw attention to

potential safety hazards.

WARNING

On your machine safety labels, the words DANGER,

WARNING, and CAUTION are used with this safety-alert symbol.

DANGER identifies the most serious hazards.

The operator’s manual also explains any potential safety hazards

whenever necessary in special safety messages that are identified with

the word, CAUTION, and the safety-alert symbol.

There can be additional safety information contained on parts and

components sourced from suppliers that is not reproduced in this

operator’s manual.

GX22477

AVOID SERIOUS INJURY OR DEATH

• Drive up and down slopes, not across.

• Avoid sudden turns.

Warning

• If machine stops going uphill, stop blades and back down slowly.

• Keep safety devices (guards, shields, and switches) in place and

working.

• Remove objects that could be thrown by blades.

• Read operator’s manual.

• Remove objects that can be thrown by blades

• When leaving machine:

–Stop engine

MX4878

Picture Note: This label appears on Briggs and Stratton engines

only.

• Read and follow Operating Instructions before running engine.

–Set park brake

• Gasoline is flammable. Allow engine to cool at least 2 minutes before

refueling.

–Remove key

• Engines emit carbon monoxide, DO NOT run in enclosed area.

DANGER

M118610

GX22477

ROTATING BLADE

ROTATING BLADES CUT OFF ARMS AND LEGS

• Do not mow when children or others are around.

• Do not mow in reverse.

• Do not put hands or feet under or into mower when engine is running.

DANGER - M89504

• Look down and behind before and while backing.

• Never carry children even with blades off.

DANGER M128699

M89504

ROTATING BLADE

• Do not put hands or feet under or into mower when engine is running.

THROWN OBJECTS

M128699

• Before mowing, clear area of objects that may be thrown by blade.

Picture Note: Located on battery

Safety Labels - 4

SAFETY

• Shield eyes, explosive gases can cause blindness or injury.

• No sparks, flames, smoking.

Agency

Category

Hours

250

• Operate machine only in daylight or good artificial light.

EPA

500

• Do not operate the machine while under the influence of alcohol or

drugs.

EPA

1000

125

• Watch for traffic when operating near or crossing roadways. Stop blades

before crossing roads or sidewalks.

CARB

Moderate

Safety - 5

SAFETY

• Use extra care when loading or unloading the machine into a trailer or

truck.

mowing operation. Before mowing, identify potential obstacles such as

low-hanging branches, and trim or remove those obstacles.

• Always wear safety goggles or safety glasses with side shields when

operating machine.

• Study mowing area. Set up a safe mowing pattern. Do not mow where

traction or stability is doubtful.

• Data indicates operators 60 years and above are involved in a large

percentage of riding mower-related injuries. These operators should

evaluate their ability to operate the riding mower safely enough to protect

themselves and others from serious injury.

• Test drive area with mower lowered but not running. Slow down when

you travel over rough ground.

Parking Safely

• Follow the manufacturer’s recommendation for wheel weights or

counterweights.

1. Stop machine on a level surface, not on a slope.

2. Disengage mower blades or any other attachments.

3. Lower attachments to the ground.

4. Lock the park brake.

• Inspect machine before you operate. Be sure hardware is tight. Repair or

replace damaged, badly worn, or missing parts. Be sure guards and

shields are in good condition and fastened in place. Make any necessary

adjustments before you operate.

5. Stop the engine.

• Before using, always visually inspect to see that the blades, blade bolts

and the mower assembly are not worn and damaged. Replace worn and

damaged blades and bolts in sets to preserve balance.

6. Remove the key.

7. Wait for engine and all moving parts to stop before you leave the

operator’s seat.

• Make sure spark plug, muffler, fuel cap and air cleaner are in place

before starting the engine.

8. Close fuel shut-off valve, if your machine is equipped.

• Be sure all drives are in neutral and parking brake is locked before

starting engine. Only start engine from the operator’s position.

9. Disconnect the negative battery cable or remove the spark plug wire(s)

(for gasoline engines) before servicing the machine.

• Do not change the engine governor settings or overspeed the engine.

Operating the engine at excessive speed can increase the hazard of

personal injury.

Rotating Blades are Dangerous

HELP PREVENT SERIOUS OR FATAL

ACCIDENTS:

• If you hit an object or if abnormal vibration occurs, stop the machine and

inspect it. Make repairs before you operate.

• Rotating blades can cut off arms and legs,

and throw objects. Failure to observe safety

instructions could result in serious injury or

death.

• Use only accessories and attachments approved by the manufacturer of

the machine. Keep safety labels visible when installing accessories and

attachments.

• Keep hands, feet and clothing away from mower deck when engine is

running.

• Do not wear radio or music headphones. Safe service and operation

requires your full attention.

• Be alert at all times, drive forward and in reverse carefully. People,

especially children can move quickly into the mowing area before you

know it.

• When machine is left unattended, stored, or parked, lower the mower

deck unless a positive mechanical lock is used.

Using a Spark Arrestor

The engine in this machine is not equipped with a spark arrestor muffler.

The California Public Resources Code, section 4442.5 provides as

follows:

• Before backing up, stop mower blades or attachments and look down

and behind the machine carefully, especially for children.

• Do not mow in reverse.

• Shut off blades when you are not mowing.

No person shall sell, offer for sale, lease, or rent to any person any internal

combustion engine subject to Section 4442 or 4443, and not subject to

Section 13005 of the Health and Safety Code, unless the person provides

a written notice to the purchaser or bailee, at the time of sale or at the time

of entering into the lease or rental contract, stating that it is a violation of

Section 4442 or 4443 to use or operate the engine on any forest-covered,

brush-covered, or grass-covered land unless the engine is equipped with

a spark arrestor, as defined in Section 4442, maintained in effective

working order or the engine is constructed, equipped, and maintained for

the prevention of fire pursuant to Section 4443. Cal. Pub. Res. Code

4442.5.

• Park machine safely before leaving the operator’s station for any reason

including emptying the grasscatchers or unplugging the chute.

• The mower blades should stop in approximately five seconds when the

mower is disengaged. If you believe that your blades may not be stopping

in that period of time, take your machine to your authorized dealer where

they can safely check and service your machine.

Protect Children

• Death or serious injury can

occur when young children

associate having fun with a lawn

mowing machine simply because

someone has given them a ride

on a machine.

Other states or jurisdictions may have similar laws. A spark arrestor for

your machine may be available from your authorized dealer. An installed

spark arrestor must be maintained in good working order by the operator.

Checking Mowing Area

• Children are attracted to lawn mowing machines and mowing activities.

They don’t understand the dangers of rotating blades or the fact that the

operator is unaware of their presence.

• Clear mowing area of objects that might be

thrown. Keep people and pets out of mowing

area.

• Children who have been given rides in the past may suddenly appear in

the mowing area for another ride and be run over or backed over by the

• Low-hanging branches and similar obstacles

can injure the operator or interfere with

Safety - 6

SAFETY

machine.

Keep Riders Off

• Tragic accidents with children can occur if the operator is not alert to the

presence of children, especially when a child approaches a machine from

behind. Before and while backing up, stop mower blades and look down

and behind the machine carefully, especially for children.

• Only allow the operator on the machine. Keep

riders off.

• Riders on the machine or attachment may be

struck by foreign objects or thrown off the

machine causing serious injury.

• Never carry children on a machine or attachment, even with the blades

off. Do not tow children in a cart or trailer. They can fall off and be seriously

injured or interfere with safe machine operation.

• Riders obstruct the operator’s view resulting in the machine being

operated in an unsafe manner.

• Never use the machine as a recreational vehicle or to entertain children.

Towing Loads Safely

• Never allow children or an untrained person operate the machine.

Instruct all operators not to give children a ride on the machine or in an

attachment.

• Stopping distance increases with speed and weight of towed load. Travel

slowly and allow extra time and distance to stop.

• Keep children indoors, out of the mowing area, and in the watchful eye of

a responsible adult, other than the operator, when a mower is being

operated.

• Total towed weight must not exceed combined weight of pulling machine,

ballast and operator. Use counterweights or wheel weights as described in

the attachment or pulling machine operator’s manual.

• Stay alert to the presence of children. Never assume that children will

remain where you last saw them. Turn the machine off if a child enters the

work area.

• Excessive towed load can cause loss of traction and loss of control on

slopes. Reduce towed weight when operating on slopes.

• Never allow children or others in or on towed equipment.

• Use extreme care when approaching blind corners, shrubs, trees, or

other objects that may block your view of a child.

• Use only approved hitches. Tow only with a machine that has a hitch

designed for towing. Do not attach towed equipment except at the

approved hitch point.

Avoid Tipping

• Follow the manufacturer’s recommendations for weight limits for towed

equipment and towing on slopes.

• Slopes are a major factor related to loss-of-

control and tip-over accidents, which can result

in severe injury or death. Operation on all

slopes requires extra caution. If you cannot

back up the slope or if you feel uneasy on it, do

not mow it.

• If you cannot back up a slope with a towed load, the slope is too steep to

operate on with the towed load. Reduce the towed load or do not operate.

• Do not turn sharply. Use additional caution when turning or operating

under adverse surface conditions. Use care when reversing.

• Mow up and down slopes, not across.

• Do not shift to neutral and coast downhill.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven

terrain could overturn the machine. Tall grass can hide obstacles.

Wear Appropriate Clothing

• Choose a low ground speed so you will not have to stop or shift while on

a slope.

• Always wear eye protection when operating

the machine.

• Do not mow or operate machine on wet grass. Tires may lose traction.

Tires may lose traction on slopes even though the brakes are functioning

properly.

• Wear close fitting clothing and safety

equipment appropriate for the job.

• While operating this machine, always wear substantial footwear and long

trousers. Do not operate the equipment when barefoot or wearing open

sandals.

• Always keep the machine in gear when going down slopes. Do not shift

to neutral and coast downhill.

• Avoid starting, stopping or turning on a slope. If the tires lose traction,

disengage the blades and proceed slowly, straight down the slope.

• Wear a suitable protective device such as earplugs. Loud noise can

cause impairment or loss of hearing.

• Keep all movement on slopes slow and gradual. Do not make sudden

changes in speed or direction, which could cause the machine to roll over.

Driving Safely on Public Roads

Avoid personal injury or death resulting from a

collision with another vehicle on public roads:

• Use extra care while operating machine with grasscatchers or other

attachments, they can affect stability of the machine. Do not use on steep

slopes.

• Use safety lights and devices. Slow moving

machines when driven on public roads are

hard to see, especially at night.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, embankments, or bodies of water.

The machine could suddenly roll over if a wheel goes over the edge or the

edge caves in. Leave a safety area between the machine and any hazard.

• Whenever driving on public roads, use flashing warning lights and turn

signals according to local regulations. Extra flashing warning lights may

need to be installed.

• Follow the manufacturer’s recommendations for wheel weights or

counterweights for added stability when operating on slopes or using front

or rear mounted attachments. Remove weights when not required.

Practice Safe Maintenance

• Only qualified, trained adults should service

this machine. Understand service procedure

before doing work.

• Never operate machine in a closed area

where dangerous carbon monoxide fumes can collect.

Safety - 7

SAFETY

• Keep all nuts and bolts tight, especially blade attachment bolts, to be

sure the equipment is in safe working condition.

• Search for leaks with a piece of cardboard. Protect hands and body from

high pressure fluids.

• Never tamper with safety devices. Check their proper operation regularly.

• If an accident occurs, see a doctor immediately. Any fluid injected into

the skin must be surgically removed within a few hours or gangrene may

result. Doctors unfamiliar with this type of injury should reference a

knowledgeable medical source. Such information is available from Deere

& Company Medical Department in Moline, Illinois, U.S.A. Information may

be obtained in the United States and Canada only by calling 1-800-822-

8262.

• Keep machine free of grass, leaves or other debris build-up. Clean up oil

or fuel spillage and remove any fuel-soaked debris. Allow the machine to

cool before storing.

• If you strike a foreign object, stop and inspect the machine. Repair, if

necessary, before restarting.

• Never make any adjustments or repairs with the engine running. Wait for

all movement to stop on machine before adjusting, cleaning or repairing.

Prevent Fires

• Machine fires and structure fires can occur if a

machine is stored before allowing it to cool, if

debris is not removed from critical areas of the

machine, or if machine is stored near

combustible materials.

• Check grasscatcher components and the discharge guard frequently and

replace with manufacturer’s recommended parts, when necessary.

Grasscatcher components are subject to wear, damage, and deterioration

which could expose moving parts or allow objects to be thrown.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra

care when servicing them. Only replace blades. Never straighten or weld

them.

• Remove grass and debris completely from

engine compartment and muffler area, and from

on top of the mower deck, before and after operating machine, especially

after mowing or mulching in dry conditions.

• Check brake operation frequently. Adjust and service as required.

• Maintain or replace safety and instruction labels, as necessary.

• Empty any grasscatcher bags or containers completely before storing.

• On multi-bladed machines, take care as rotating one blade can cause

other blades to rotate.

• Always shut off fuel when storing or transporting machine, if the machine

has a fuel shutoff.

• Keep hands, feet, clothing, jewelry, and long hair away from any moving

parts, to prevent them from getting caught.

• Do not store machine near an open flame or source of ignition, such as a

water heater or furnace.

• Lower any attachments to the ground before cleaning or servicing

machine. Disengage all power and stop the engine. Lock park brake and

remove the key. Let machine cool.

• Check fuel lines, tank, cap, and fittings frequently for cracks or leaks.

Replace if necessary.

Handling Fuel Safely

• Securely support any machine elements that must be raised for service

work. Use jack stands or lock service latches to support components

when needed.

To avoid personal injury or property

damage, use extreme care in handling fuel.

Fuel is extremely flammable and fuel

vapors are explosive:

• Disconnect battery or remove spark plug wire (for gasoline engines)

before making any repairs. Disconnect negative terminal first and positive

last. Install positive terminal first and negative last.

• Extinguish all cigarettes, cigars, pipes, and

other sources of ignition.

• Before servicing machine or attachment, carefully release pressure from

any components with stored energy, such as hydraulic components or

springs.

• Use only an approved fuel container. Use

only non-metal, portable fuel containers

approved by the Underwriter’s Laboratory

(U.L.) or the American Society for Testing &

Materials (ASTM). If using a funnel, make sure

it is plastic and has no screen or filter.

• Keep all parts in good condition and properly installed. Fix damage

immediately. Replace worn or broken parts.

• Charge batteries in an open, well-ventilated area, away from sparks.

Unplug battery charger before connecting or disconnecting from the

battery. Wear protective clothing and use insulated tools.

• Never remove the fuel tank cap or add fuel with the engine running. Allow

engine to cool before refueling.

• Do not strike the flywheel with a hammer or hard object because the

flywheel may later shatter during operation.

• Never add fuel to or drain fuel from the machine indoors. Move machine

outdoors and provide adequate ventilation.

• If equipped with hydraulic lift - release hydraulic pressure by lowering

attachment or cutting units to the ground or to a mechanical stop and

move hydraulic control levers back and forth.

• Clean up spilled fuel immediately. If fuel is spilled on clothing, change

clothing immediately. If fuel is spilled near machine, do not attempt to start

the engine but move the machine away from the area of spillage. Avoid

creating any source of ignition until fuel vapors have dissipated.

Avoid High Pressure Fluids

• Never store the machine or fuel container where there is an open flame,

spark, or pilot light such as on a water heater or other appliance.

• Hydraulic hoses and lines can fail due to

physical damage, kinks, age, and exposure.

Check hoses and lines regularly. Replace

damaged hoses and lines.

• Prevent fire and explosion caused by static electric discharge. Static

electric discharge can ignite fuel vapors in an ungrounded fuel container.

• Hydraulic fluid connections can loosen due to physical damage and

vibration. Check connections regularly. Tighten loose connections.

• Never fill containers inside a vehicle or on a truck or trailer bed with a

plastic liner. Always place containers on the ground away from your

vehicle before fueling.

• Escaping fluid under pressure can penetrate the skin causing serious

injury. Avoid the hazard by relieving pressure before disconnecting

hydraulic or other lines. Tighten all connections before applying pressure.

• Remove fuel-powered equipment from the truck or trailer and refuel it on

the ground. If this is not possible, then refuel such equipment with a

Safety - 8

ASSEMBLY

portable container, rather than from a fuel dispenser nozzle.

Assembly

• Keep the nozzle in contact with the rim of the fuel tank or container

opening at all times until the fueling is complete. Do not use a nozzle lock-

open device.

Charge and Connect Battery

• Never overfill fuel tank. Replace fuel tank cap and tighten securely.

• Replace all fuel container caps securely after use.

CAUTION: Avoid injury! The battery produces a flammable

and explosive gas. The battery may explode:

• Do not smoke or have open flame near battery.

• Wear eye protection and gloves.

• For gasoline engines, do not use gas with methanol. Methanol is harmful

to your health and to the environment.

Tire Safety

Explosive separation of a tire and rim parts

can cause serious injury or death:

• Never check battery charge by placing a metal object across

the posts. Use a voltmeter or hydrometer.

• Do not jump start or charge a frozen battery. Warm battery to

16°C (60°F).

• Do not attempt to mount a tire without the

proper equipment and experience to perform

the job.

1. Remove and discard the tie strap from the positive (+) battery terminal.

• Always maintain the correct tire pressure. Do not inflate the tires above

the recommended pressure. Never weld or heat a wheel and tire

assembly. The heat can cause an increase in air pressure resulting in a

tire explosion. Welding can structurally weaken or deform the wheel.

2. Remove and discard the black protective cap from the negative (–)

battery terminal.

3. Charge the battery.

• Battery is fully charged at 12.6 volts.

• When inflating tires, use a clip-on chuck and extension hose long enough

to allow you to stand to one side and NOT in front of or over the tire

assembly.

• Check tires for low pressure, cuts, bubbles, damaged rims or missing lug

bolts and nuts.

Checking Wheel Hardware

• A serious accident could occur causing serious injury if wheel hardware

is not tight.

• Check wheel hardware tightness often during the first 100 hours of

operation.

• Wheel hardware must be tightened to specified torque using the proper

procedure anytime it is loosened.

Handling Waste Product and Chemicals

Waste products, such as, used oil, fuel, coolant, brake fluid, and batteries,

can harm the environment and people:

MX46480

• Do not use beverage containers for waste fluids - someone may drink

from them.

4. Connect positive (+) battery cable (A) to battery.

• See your local Recycling Center or authorized dealer to learn how to

recycle or get rid of waste products.

5. Connect negative (–) battery cable (B).

6. Apply general purpose grease or silicone spray to terminal to help

prevent corrosion.

• A Material Safety Data Sheet (MSDS) provides specific details on

chemical products: physical and health hazards, safety procedures, and

emergency response techniques. The seller of the chemical products

used with your machine is responsible for providing the MSDS for that

product.

7. Slide red cover (C) over positive battery cable.

Check Tire Pressure

Check tire pressure. (See Checking Tire Pressure in the SERVICE

MISCELLANEOUS section.)

Adjust Mower Deck Level

Adjust mower deck level. (See Adjusting Mower Level in the OPERATING

section.)

Check Engine Oil Level

Check engine oil level. (See Checking Engine Oil Level in the SERVICE

ENGINE section.)

Assembly - 9

ASSEMBLY

Check Machine Safety System

Perform safety system check to make sure the electronic safety interlock

circuit is functioning properly. Perform all tests. (See Testing Safety

System in the OPERATING section.)

Break In Electric Engagement Clutch (If Equipped)

1. Start engine and move machine to flat level surface.

MX46478

2. Push throttle lever (A) up to full throttle position.

3. Engage attachment engagement switch (B) and allow mower to run for

10 seconds.

4. Disengage attachment engagement switch and wait 10 seconds.

5. Repeat steps 3 and 4 for 12-15 cycles.

NOTE: Clutch is now properly burnished.

Assembly - 10

OPERATING CONTROLS

Operator Station Controls (D100)

Operating Controls

MX46481

Brake/Clutch Pedal

Park Brake Lock Lever

Throttle/Choke Lever

Reverse Implement Option (RIO) Switch

Service Reminder/Hour Meter

Key Switch

Attachment Engagement Lever

Deflector Shield

Transmission Shift Lever

Fuel Level Window

Attachment Lift Lever

Operating Controls - 11

OPERATING CONTROLS

Operator Station Controls (D110, D120, D130)

MX46484

Brake Pedal

Park Brake Lock Lever

Throttle/Choke Lever

Service Reminder/Hour Meter

Key Switch

Cruise Control Lever (D120 and D130)

Attachment Engagement Lever

Reverse Implement Option (RIO) Switch

Forward Travel Pedal

Reverse Travel Pedal

Deflector Shield

Fuel Level Window

Attachment Lift Lever

Operating Controls - 12

OPERATING CONTROLS

Operator Station Controls (D140, D150, D160, D170)

MX46485

Brake Pedal

Park Brake Lock Lever

Throttle/Choke Lever

Service Reminder/Hour Meter

Key Switch

Cruise Control Lever

Reverse Implement Option (RIO) Switch

Attachment Engagement Switch

Forward Travel Pedal

Reverse Travel Pedal

Deflector Shield

Fuel Level Window

Attachment Lift Lever

Operating Controls - 13

OPERATING

Lumbar Seat Adjustment (D160, D170)

Operating

• Turn lumbar seat adjustment dials (B) on either side of seat to adjust

firmness of seat.

Daily Operating Checklist

Adjusting Cutting Height

Cutting height can be adjusted from approximately 25 - 100 mm (1 - 4 in.)

in 6.4 mm (1/4 in.) increments. When mower deck is in transport position,

cutting height is approximately 100 mm (4 in.).

❏

Test safety systems.

Check tire pressure.

IMPORTANT: Avoid damage! Using stale, contaminated or

improper fuel can result in engine and fuel system damage.

Repairs caused by stale, contaminated or improper fuel are not

covered by warranty.

Detents allow the adjustment lever to be positioned at each indicated

mower setting, as well as the mid-point between each setting.

Mower Setting

Approximate Cutting Height

25 mm (1 in.)

❏

Check fuel level. (See SERVICE MISCELLANEOUS section, Using

Proper Fuel and Stabilizer)

❏

Check engine oil level.

–

38 mm (1 1/2 in.)

50 mm (2 in.)

Remove grass and debris from engine compartment and muffler

area, and on top of mower deck, before and after operating machine.

–

65 mm (2 1/2 in.)

75 mm (3 in.)

❏

Clean air intake screen.

Check area below machine for leaks.

–

90 mm (3 1/2 in.)

100 mm (4 in.)

Avoid Damage to Plastic and Painted Surfaces

• Do not wipe plastic parts unless rinsed first. Using a dry cloth may cause

scratches.

4 (Transport)

1. Put attachment lift lever into the slot adjacent to desired cutting height.

2. Adjust mower deck wheels.

• Insect repellent spray may damage plastic and painted surfaces. Do not

spray insect repellent near machine.

• Be careful not to spill fuel on machine. Fuel may damage surface. Wipe

up spilled fuel immediately.

Transporting or Getting On and Off Machine

• Pull attachment lift lever all the way back to transport position or 100 mm

(4 in.) cutting height.

• Prolonged exposure to sunlight will damage hood surfaces.

Adjusting Seat

Checking and Adjusting Mower Deck Level

1. Sit in seat.

CAUTION: Avoid injury! Rotating blades are dangerous.

Before adjusting or servicing mower:

• Disconnect spark plug wire(s) or battery negative (-) cable to

prevent engine from starting accidently.

• Always wear gloves when handling mower blades or working

near blades.

NOTE: Mower deck wheels should not contact the ground when

leveling the mower deck.

Method One

1. Make sure machine is on a flat, level surface.

2. Park machine safely. (See Parking Safely in the SAFETY section.)

3. Check that tires are inflated to correct tire pressure. Tire pressure is

marked on the side of the tire.

MX46483

2. Lift up on seat adjustment lever (A) on right side of seat.

3. Lean forward and slide seat forward or rearward to desired position. Do

not lean back on top of seat to push rearward.

4. Release seat adjustment lever to lock in position.

Operating - 14

OPERATING

7. Raise the cutting height to the next highest position and remove the

three wooden blocks.

8. Turn the nut (C) on the front draft arm counterclockwise 1-2 full turns so

that the front of the deck is 3-6 mm (1/8-1/4 in.) lower than the rear. This

adjustment prevents “double cutting,” which wastes horsepower and

causes brown grass tips.

Method Two

NOTE: An optional mower deck leveling gauge (AM130907) is

available from your John Deere dealer. It allows for precision mower

deck leveling by measuring mower deck level at the blade tips.

1. Make sure machine is on a flat, level surface.

2. Park machine safely. (See Parking Safely in the SAFETY section.)

3. Inflate tires to the correct pressure.

M17687a

4. Move mower lift handle to preferred cutting height.

5. Measure mower deck level (side-to-side).

Picture Note: 107 cm (42 in.) mower deck shown

4. Place three short 51 mm (2 in.) blocks of wood under the edges (A) of

the mower deck.

5. Lower mower deck to the 65 mm (2.5 in.) cutting height position.

6. Check that the mower deck is level and lightly touching each of the

three wooden blocks.

MX4871

Picture Note: A convenient leveling gauge (A) (AM130907) is

available from your dealer.

a.Position mower blades as follows and measure from each outside

blade tip (B) to the level surface.

MX16561

• If the rear of the mower deck is not touching the rear blocks, or is

sitting heavily on the blocks, adjust the rear lift links by turning the

leveling nut (B) on each lift link. The blocks should be able to easily slide

in and out beneath the mower deck when the mower deck is correctly

adjusted.

MX4896

b.Turn left blade (C) as shown. Hold drive belt and turn right blade (D) as

shown. Take measurement for both blades.

The difference between blade measurements must not be more than 3

mm (1/8 in.).

MX10529Y

Picture Note: 107 cm (42 in.) mower deck shown

• If the front of the mower deck is not lightly touching the front block,

adjust the front draft arm by turning the nut (C).

Operating - 15

OPERATING

Adjusting Mower Deck Wheels

IMPORTANT: Avoid damage! The mower deck can be damaged if

mower wheels are adjusted wrong:

• Wheels must not ride on ground supporting mower weight.

• Check wheel adjustment each time cutting height is changed.

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2. Inflate tires to the correct pressure.

3. Lower mower deck to the desired mowing position.

NOTE: Bottom of wheels should be approximately 3-13 mm (1/8-1/2

in.) from the ground.

MX16561

c.Adjust mower deck level, if necessary, by turning rear nuts (E)

clockwise to raise the side of the mower deck, or counterclockwise to

lower the mower deck.

6. Measure mower level (front-to-rear).

MX10509a

4. Check each mower wheel position. Remove nut (A) and bolt (B), and

move mower wheel to proper hole.

MX4896a

a.Turn right blade (F) so blade tip points straight forward.

b.Measure from blade tip to the surface. Take measurement for both

blades.

The front blade tip must be 3–6 mm (1/8 -1/4 in.) lower than rear blade

tip.

MIF

A- 38 mm (1.5-In.)

B- 51 mm (2-In.)

C- 64 mm (2.5-In.)

D- 76 mm (3-In.) and above

5. Install bolts and nuts to lock wheels in position. Tighten nuts to 34 N•m

(25 lb-ft).

MX10529Y

Picture Note: 107 cm (42 in.) mower deck shown

c.Adjust mower deck level, if necessary, by turning the nut (G)

counterclockwise to lower the front of deck or clockwise to raise front of

deck.

Operating - 16

OPERATING

Testing Safety Systems

Testing Attachment Engagement Switch or Lever

CAUTION: Avoid injury! The mower blades should stop in

approximately five seconds when the mower or PTO is

disengaged.

If you believe that your blades may not be stopping in that period

of time, take your machine to your authorized dealer where they

can safely check and service your machine.

1. Park machine safely. (See Parking Safely in the SAFETY Section.)

2. Sit on seat.

3. Lock the park brake.

4. Engage mower:

• On models with electric attachment engagement switch, pull switch

up.

• On models with mechanical attachment engagement lever, push lever

forward.

CAUTION: Avoid injury! Engine exhaust fumes contain

carbon monoxide and can cause serious illness or death.

5. Try to start engine.

Do not run an engine in an enclosed area, such as a garage, even

with doors or windows opened.

Result: Engine must not start. If engine starts, there is a problem with

your safety interlock circuit.

Move the machine to an outside area before running the engine.

The safety systems installed on your machine should be checked before

each machine use. Be sure you have read the machine operator manual

and are completely familiar with the operation of the machine before

performing these safety system checks.

Testing Seat Switch

1. Park machine safely. (See Parking Safely in the SAFETY Section.)

2. First test:

Use the following checkout procedures to check for normal operation of

machine.

a.Start engine.

b.Move throttle lever up to maximum engine speed.

c.Unlock park brake.

If there is a malfunction during one of these procedures, do not operate

machine. See your authorized dealer for service.

Perform these tests in a clear open area. Keep bystanders away.

d.Engage mower.

e.Raise up off seat. Do not get off machine.

Testing Park Brake Switch

1. Park machine safely. (See Parking Safely in the SAFETY Section.)

2. Sit on seat.

Result: Engine and mower blades should stop. If engine and mower

blades do not stop, there is a problem with your safety interlock circuit.

3. Second test:

3. Unlock the park brake.

a.Lock park brake.

4. Try to start engine.

b.Disengage mower.

c.Start engine.

Result: Engine must not start. If engine starts, there is a problem with

your safety interlock circuit.

d.Unlock park brake.

e.Raise up off seat. Do not get off machine.

Testing Park Brake

1. Park machine safely. (See Parking Safely in the SAFETY Section.)

2. Lock the park brake.

Result: Engine should stop. If engine does not stop, there is a problem

with your safety interlock circuit.

3. Put transmission in neutral. Engage bypass valve lever located at rear

of machine on units with an automatic transmission.

4. Third test:

a.Disengage mower.

b.Start engine.

4. Try to push machine manually.

Result: Park brake must prevent machine from moving. If machine moves,

parking brake needs to be adjusted.

c.Lock park brake.

d.Raise up off seat. Do not get off machine.

Result: Engine should continue to run. If engine stops, there is a problem

with your safety interlock circuit.

Testing Reverse Implement Option (RIO)

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2. Start engine.

Operating - 17

OPERATING

3. Engage attachment engagement switch or lever to start attachment.

procedures, see the Service section of this manual.

• Turn the key to STOP position when not using the machine.

• Hour meter cannot be reset.

CAUTION: Avoid injury! Rotating blades are dangerous.

Children or bystanders may be injured by runover and rotating

blades.

Using Key Switch and Headlights

Before backing up, carefully check the area around the machine.

4. Look behind the vehicle to be sure there are no bystanders.

5. Begin reverse travel by depressing reverse foot pedal for automatic

transmission or moving gear shift lever to R (reverse) position for gear

transmission.

Result: Attachment and engine should stop operation. If attachment or

engine continues to operate as machine begins travel in reverse, do not

continue to operate machine.

Using the Park Brake

CAUTION: Avoid injury! Children or bystanders may

attempt to move or operate an unattended machine.

M94336a

A- STOP Position

B- Headlights On Position

C- Run Position

Always lock the park brake and remove the key before leaving the

machine unattended.

D- Start Position

Locking park brake:

1. Push and hold brake pedal down.

2. Pull park brake lever up to lock park brake.

Engine Off

NOTE: Headlights will drain the battery rapidly if key switch is left in

headlights on position (B) with the engine off.

3. Release brake pedal. Pedal should stay down and park brake lever

should stay locked.

• To turn headlights on, turn key switch to headlights on position (B).

• To turn headlights off, turn key switch to STOP position (A).

Unlocking park brake:

1. Push and hold brake pedal down.

2. Push park brake lever down to unlock park brake.

3. Release brake pedal.

Engine On

• To turn headlights on, start engine, then turn key switch from run position

• To turn headlights off, turn key switch from headlights on position (B) to

run position (C).

Using the Hour Meter and Service Reminder

Starting the Engine

IMPORTANT: Avoid damage! The transmission might be damaged

if the bypass valve lever is not pushed back to operating position

before attempting to start the engine. Do not start or operate the

machine with the bypass valve lever in the push position.

1. On automatic models: Make sure bypass valve lever is pushed in.

CAUTION: Avoid injury! Engine exhaust fumes contain

carbon monoxide and can cause serious illness or death.

Do not run an engine in an enclosed area, such as a garage, even

with doors or windows opened.

Move the machine to an outside area before running the engine.

2. Sit in seat.

3. Make sure mower is disengaged. (See Engaging and Disengaging

Mower in the OPERATING section.)

MX46482

• The hour meter (A) shows the number of hours the engine has run. The

service reminder will indicate that a general lubrication (B) or mower/

engine (C) service interval has been reached. When service is required,

the service reminder will flash for one hour. Follow the service timetable

on the maintenance schedule located under the seat. For specific service

4. Lock the park brake.

5. For gear models, put transmission in neutral.

6. Check starting conditions:

Operating - 18

OPERATING

Stopping the Engine

IMPORTANT: Avoid damage! Do not stop the engine by moving

choke control to the choke position. Backfire, fire or engine

damage can occur. Follow recommended procedure for stopping

engine.

1. Let engine run at high throttle without load for a few seconds.

2. Turn key to STOP position. Engine will stop and headlights will turn off.

3. Remove key.

4. Lock the park brake.

Using Travel Controls on Gear Transmission

CAUTION: Avoid injury! Children or bystanders may be

injured by runover and rotating blades. Before traveling forward or

rearward:

MX46478

• If engine is cold: Move throttle/choke lever (A) up to the choke position.

• If engine is warm: Move throttle/choke lever (A) to the half-speed

position.

• Carefully check the area around the machine.

• Disengage the mower before backing up.

IMPORTANT: Avoid damage! Starter may be damaged if starter is

operated for more than 20 seconds at a time:

IMPORTANT: Avoid damage! Stop machine movement before

shifting between reverse and forward to prevent transmission

damage.

• Wait two minutes before trying again if engine does not start.

7. Turn key to start position for no more than five seconds.

Travel Forward

8. Release key to run position when engine starts, and gradually move

choke lever down to the off position.

• If engine does not start, wait 10 seconds.

• Turn key to start position again for no longer than 5 seconds.

• Repeat procedure if necessary.

IMPORTANT: Avoid damage! Unnecessary engine idling may

cause engine damage. Excessive idling can cause engine

overheating, carbon build-up, and poor performance.

9. Let engine run at high idle for a couple of minutes to warm-up before

operating machine.

Idling the Engine

IMPORTANT: Avoid damage!

Unnecessary engine idling may cause engine or transmission

damage. Excessive idling can cause engine overheating, carbon

build-up, and poor performance.

Idling or low throttle operation while mowing, climbing hills, or

towing could result in transmission overheating. always operate

at full throttle once the engine is warm.

MX46481

1. Push brake/clutch pedal (A) all the way down to stop machine.

Do not operate machine with hood open. Hood must be closed for

proper engine cooling and exhaust.

2. Move transmission shift lever (B) to desired travel speed.

3. Release brake/clutch pedal slowly.

• Engine is air cooled and needs a large volume of air to keep cool. Keep

air intake screen on top of engine clean.

Travel in Reverse

1. Push brake/clutch pedal (A) all the way down.

• Keep hood closed when engine is idling.

NOTE: Any operating attachment and the engine will stop as the gear

shift lever is moved to R (reverse) with attachment engaged.

2. Pull attachment engagement lever (C) back to the off position to

disengage attachment.

3. Look behind the machine to be sure there are no bystanders nearby.

Operating - 19

OPERATING

4. Move shift lever (B) to R (reverse) position (D).

5. Release brake/clutch pedal slowly.

NOTE: Backing up while the mower is engaged is strongly

discouraged. The Reverse Implement Option should be used only

when operating another attachment or when the operator deems it

necessary to reposition the machine with the mower engaged.

Emergency Stopping

Push down brake/clutch pedal.

1. Stop forward travel.

2. Look behind the machine to be sure there are no bystanders.

Using Travel Controls on Automatic Transmission

CAUTION: Avoid injury! Children or bystanders may be

injured by runover and rotating blades. Before traveling forward or

rearward:

• Carefully check the area around the machine.

• Disengage the mower before backing up.

Travel Forward

MX46484

3. Push and hold in the reverse implement switch (A) while depressing

reverse foot pedal slightly for automatic transmission or moving the gear

shift lever to the R (reverse) position for gear transmission.

NOTE: If the engine and mower stop while repositioning the

machine, return the attachment engagement lever/switch to the off

position. Start engine and engage mower. Begin again with Step 2.

4. Release the reverse implement switch and reposition the machine as

the machine begins to move rearward.

5. Resume forward travel. The mower should continue operating.

6. Repeat procedure to position the machine again.

MX46484

• Push down the forward travel pedal (A).

Travel in Reverse

Using Cruise Control (D120, D130, D140, D150, D160,

D170)

NOTE: Any operating attachment and the engine will stop as the

reverse foot pedal is pressed with attachment engaged.

1. Disengage attachment:

CAUTION: Avoid injury! Do not use cruise control when

going down hills. Machine speed will increase. Operate machine in

a large, open area to learn how the cruise control works.

• On models with mechanical attachment engagement lever (B), pull

lever back to the off position.

• On models with electric attachment engagement switch, push switch

in location (C) (not shown above) down to the off position.

Use cruise control when you want to maintain travel speed without having

to hold the forward travel pedal down. Cruise control operates only for

forward travel.

2. Look behind the machine to be sure there are no bystanders nearby.

3. Touch the reverse travel pedal (D) with front of foot and slide foot over

pedal from front to rear.

Engage Cruise Control

1. Push forward pedal down until you reach desired travel speed.

Emergency Stopping

2. Pull cruise control lever up and release forward pedal to lock the cruise

control.

• Push down brake pedal.

Disengage Cruise Control

Using The Reverse Implement Option (RIO)

• Depress brake pedal, tap on forward pedal or push cruise control lever

down to the off position.

CAUTION: Avoid injury! Children or bystanders may be

injured by runover and rotating blades. Before traveling forward or

rearward:

Engaging and Disengaging Mower

NOTE: Put attachment lift lever in transport position to transport

machine or when parking machine.

• Carefully check the area around the machine.

1. Start engine and run at half speed for a couple of minutes to warm up.

• Disengage the mower before backing up.

Operating - 20

OPERATING

2. Lower mower deck to desired cutting height position.

NOTE: Throttle lever should be at full throttle position before

engaging mower to avoid stalling engine.

3. Push throttle lever up to the full throttle position.

4. Engage mower.

• On models with electric attachment engagement switch: Pull switch

up.

• On models with mechanical attachment engagement lever: Push lever

forward.

NOTE: The mower and engine will stop as the reverse foot pedal is

pressed for Automatic Transmission or when the gear shift lever is

moved to the R (reverse) position for Gear Transmission with mower

engaged.

MX10440Y

2. Install mulch cover (C) onto mower deck (D). Mulch cover lip (E) must

be seated in mower deck groove.

5. Disengage mower blades before moving in reverse or stopping engine.

• Machines with mechanical attachment engagement lever: Pull lever

back.

3. Hook mulch cover to mower deck:

• On 122 cm (48 in.) deck, wheel bracket grooves (F).

• Machines with electric attachment engagement switch: Push switch

down.

Using Mulch Cover (107 cm (42 in.) and 122 cm (48 in.)

Mower Decks (If Equipped)

NOTE: Optional mulch cover must be purchased from dealer.

CAUTION: Avoid injury! Rotating blades are dangerous.

Before adjusting or servicing mower:

• Disconnect spark plug wire(s) or battery negative (-) cable to

prevent engine from starting accidently.

• Always wear gloves when handling mower blades or working

near blades.

MX8868Y

NOTE: Remove mulch cover for side discharge operation.

• On 107 cm (42 in.) deck, slot (G) on left side and wheel bracket hole

(H).

4. Lower discharge chute and metal deflector.

5. Make sure bagger blades are not installed for maximum mulching

operation.

Using Wash Port to Clean Mower Deck

NOTE: Follow this procedure after each use to prevent buildup and

remove corrosive lawn chemicals.

1. Park machine safely. (See Parking Safely in the Safety section).

MX10441Y

Picture Note: 122 cm (48 in.) used for illustration.

1. Raise discharge chute (A) and metal deflector (B).

Operating - 21

OPERATING

2. Open hopper cover. Check chute outlet.

3. Remove chute from mower deck or blower assembly. Check chute inlet.

4. Check under mower deck for debris.

Moving Machine by Hand

CAUTION: Avoid injury! When the bypass valve is open, the

machine will have unrestricted motion.

• Do not open the bypass valve when the machine is stopped

on an incline to prevent it from going downhill out of control.

IMPORTANT: Avoid damage! Transmission damage may occur if

the machine is towed or moved incorrectly:

MX38397

2. Attach quick-coupler to garden hose.

• Move machine by hand only.

3. Attach garden hose with quick-coupler to wash port (A) on the mower

deck.

• Do not use another vehicle to move machine.

• Do not tow machine.

4. Turn on water.

5. Start engine.

1. Unlock the park brake.

6. Run at full throttle.

2. Put transmission in N (neutral).

7. Engage mower blades.

8. Flush water under deck for approximately one minute.

9. Disengage mower blades.

10. Stop engine.

11. Turn off water and remove garden hose and quick-coupler from wash

port.

12. Remove quick-coupler from garden hose and store for future use.

Unplugging Mower, Bagger, or Material Collection

System

CAUTION: Avoid injury! Do not attempt to unplug

attachment with machine running.

MX16558

3. On Automatic Models: Pull out on bypass valve lever. (A).

• Rotating blades are dangerous. Shut off the engine and

remove the key before getting off the seat to inspect the

machine and attachment.

4. Push machine to desired location.

IMPORTANT: Avoid damage! The transmission might be damaged

if the bypass valve lever is not pushed back to operating position

before attempting to start the engine. Do not start or operate the

machine with the bypass valve lever in the push position.

• Thrown objects can cause serious injury. Make sure all

machine parts are stopped before raising hopper top or

removing chutes.

5. On Automatic Models: Push bypass valve lever back in.

Checking For Plugging While Driving

If grass builds up in front of mower discharge chute, check for plugged

chute or problems with blower assembly (if equipped).

Transporting Machine on Trailer

If there is a trail of clippings behind mower or clippings blow to the side,

check for plugged chute, full collector bags, or problems with blower

assembly.

NOTE: Trailer capacity must exceed combined machine weight and

attachment weight. (See Specifications section in operator’s

manual.)

Be sure the trailer has all necessary lights and signs required by law.

Removing Debris From Inspection Points:

CAUTION: Avoid injury! Do not use hands or feet to clear

plugged mower deck or blower assembly. Stored energy can cause

blades to rotate.

1. Park machine safely. Wait for all moving parts to stop before getting off

to inspect machine.

Operating - 22

OPERATING

CAUTION: Avoid injury! Use extra care when loading or

unloading the machine onto a trailer or truck.

• Park trailer on a level surface.

• Use of a trailer with sides is recommended.

• Keep wheels away from drop-offs and edges.

• Back slowly and in a straight line.

• Close fuel shut-off valve, if your machine is equipped.

• Do not secure machine using optional bumper as this can

dislodge during transport.

IMPORTANT: Avoid damage! Transporting a machine on a trailer

or on a truck bed at high speeds can result in hood or engine

cover raising and possibly coming off machine if not secured.

• Position machine on trailer so hood or engine cover opens from

rear of trailer to prevent wind from blowing hood or cover open.

MX43712

8. Secure rear of machine at both sides of the axle at points (B) to trailer

with heavy-duty straps, chains, or cables. Straps must be directed down

and outward from machine.

• Secure hood or engine cover with existing machine locks or

latches.

9. Secure hood to prevent from lifting while driving.

• Secure hood or engine cover with tie down straps if no locks or

latches exist.

Using Weights

1. Park trailer on a level surface.

2. Raise mower deck, if installed, before driving machine onto trailer.

CAUTION: Avoid injury! The machine may become unstable

when operating on slopes and/or with some attachments.

3. Drive machine onto heavy-duty trailer. Position machine on trailer so

hood or engine cover will not raise in wind while being transported.

Use weights to improve stability when operating on slopes or

using attachments.

4. Lower mower deck completely.

5. Lock park brake.

Remove weights when not required.

6. Turn off machine and remove key.

IMPORTANT: Avoid damage! Never use liquid in tires or wheel

weights as ballast. Transmission damage can occur.

When rear ballast is needed, use only the approved rear weight

bracket and attaching weights.

NOTE: See your authorized dealer for recommended weights.

• Install front weights for added stability and steering control when you use

equipment such as the rear-mounted grass bagger.

• Install rear weights when using the snow blade or snowblower.

• Remove weights when not required.

Using Tire Chains

MX46861

IMPORTANT: Avoid damage! Do not use chains with mower deck

or tiller.

7. Secure front of machine at both sides of the axle at points (A) to trailer

with heavy-duty straps, chains, or cables. Straps must be directed down

and outward from machine.

Tire chains are recommended for use with most front attachments.

Remove tire chains before installing mower deck.

See your attachment Operator’s Manual for tire chain recommendation.

See your authorized dealer for the chains.

Operating - 23

OPERATING

Using Accessories

Choosing Mower Blades

Three types of mower blades are available for use with D series mowers.

• 3-N-1 blades. These are general purpose blades that are best suited for

side-discharge operation, but can be used with a bagger attachment, or

with a mulch cover installed. They are not designed for optimal

performance when bagging or mulching.

• Bagger blades. These blades are designed for optimal performance

when used with bagger attachments.

• Mulching blades. These blades are designed for optimal performance

when used with a mulch cover installed.

Mowing Tips

The following recommendations will produce the best lawn cut quality and

appearance:

• Keep mower blades sharp. Dull blades will tear grass; tips of grass will

then turn brown.

• Cutting grass too short may kill grass and let weeds grow easily. The

suggested finished cut height range is 44 - 70 mm (1.75 - 2.75 in.).

• Adjust cutting height to remove only 1/3 of the grass at a time.

• Do not mow wet grass.

• Mow grass often. Short grass clippings will decay quickly.

• Mow with engine at full throttle.

MX46479

Using the Power Port (If Equipped)

• Adjust travel speed to match mowing conditions:

• Travel at slow speed when you mow thick, tall grass, make sharp turns

or trim around objects.

CAUTION: Avoid injury! Safe operation requires your full

attention. Do not wear radio or music headphones while operating

machine.

• Travel at moderate speed when you mow thin grass.

• Use a different mowing pattern each time you mow. Overlap mowing

paths 50 - 100 mm (2 - 4 in.).

An electric power port (A) can be used for accessories. See your

authorized dealer.

• Drive over ridges and through shallow ditches straight-on, not at an

angle.

Using CargO Mount System™

The front and rear CargO Mount System™ brackets (B) can be used for

easy attachment of selected optional equipment.

Use John Deere approved optional equipment only. See your Authorized

Service Center for approved optional equipment.

Using Storage Accessories

MIF

• Mow around the outside twice, then mow inside in straight passes. Best

cut is achieved when mowing in a straight line.

• When mowing or mulching near pavement, overlap the pavement by 50

mm (2 in.) to allow clippings to dispense over grass.

• A thick layer of mulched leaves can prevent sunlight from getting to grass

and smother it. Taller grass heights allow mulched leaves to dispense

easier in lawn. Mulch leaves several times if needed.

• Use a thatcher in late spring or summer to pull up dead grass and aerate

ground.

MX46942

• On Models Without Cruise Control: Use the storage retainer (C) to hold

items such as a garage door opener.

• For Mulching Mower: Shorter cut heights will provide better cut quality,

but may leave noticeable clippings. Higher cut heights will reduce

Operating - 24

SERVICE INTERVALS

clippings, but cut quality may decline.

Every 200 Hours

• Check/adjust valve clearance. See your John Deere dealer for this

service.

Service Intervals

Servicing Your Machine

Service Lubrication

IMPORTANT: Avoid damage! Operating in extreme conditions

may require more frequent service intervals:

Grease

• Engine components may become dirty or plugged when

operating in extreme heat, dust or other severe conditions.

IMPORTANT: Avoid damage! Use recommended John Deere

greases to avoid component failure and premature wear.

The recommended John Deere greases are effective within an

average air temperature range of -29 to 135 degrees C (-20 to 275

degrees F).

• Engine oil can degrade if machine is operated constantly at slow

or low engine speeds or for frequent short periods of time.

Please use the following timetables to perform routine maintenance on

your machine.

If operating outside that temperature range, contact your

Servicing dealer for a special-use grease.

Intervals

The following greases are preferred:

After First 8 Hours

• John Deere Multi-Purpose SD Polyurea Grease

• John Deere Multi-Purpose HD Lithium Complex Grease

• Change engine oil.

• On 107 cm (42 in.) deck: Check and adjust mower deck belt tension.

• On 107 cm (42 in.) deck: Check and adjust mower deck spindle brakes.

• Lubricate mower spindles

If not using any of the preferred greases, be sure to use a general all-

purpose grease with an NLGI grade No.2 rating.

Wet or high speed conditions may require use of a special-use grease.

Contact your Servicing dealer for information.

• Lubricate mower pivot points.

Lubricating Front Axle

• Lubricate front axle pivot.

• Lubricate front axle wheel spindles and bushings.

Every 25 Hours

• Lubricate mower spindles.

• Lubricate mower pivot points.

• Lubricate front axle pivot.

• Lubricate front axle wheel spindles and bushings.

Every 50 Hours

• Change engine oil and replace filter. (Service more frequently under

dusty conditions.)

• Clean/replace air filter precleaner. (Service more frequently under dusty

conditions.)

• Replace air filter element. (Service more frequently under dusty

conditions.)

MX16565

Wheel Spindles and Bushings

• Clean/replace emission filter (if equipped).

• Clean engine cooling fins.

• Lubricate front wheel spindle grease fitting (A) and wheel hub grease

fitting (B), one on each side, with one or two shots of general all-purpose

grease.

• Replace fuel filter.

Front Axle Pivot

• Replace spark plug(s).

• Lubricate front axle center pivot grease fitting (C) with one or two shots of

general all-purpose grease.

• Clean battery terminals.

• Sharpen/replace mower blades.

• Check/replace mower drive belt.

• Clean mower deck.

• Check/level mower deck.

• On 107 cm (42 in.) deck: Check/adjust mower deck belt tension.

• On 107 cm (42 in.) deck: Check/adjust mower deck spindle brakes.

Service Intervals - 25

SERVICE ENGINE

Lubricating Pivot Points

Avoid Fumes

107 cm (42 in.) Mower Deck:

CAUTION: Avoid injury! Engine exhaust fumes contain

carbon monoxide and can cause serious illness or death.

Do not run an engine in an enclosed area, such as a garage, even

with doors or windows opened.

Move the machine to an outside area before running the engine.

Engine Oil

Use oil viscosity based on the expected air temperature range during the

period between oil changes.

MX25899

A- Blade Brake Pivots

B- Deck Idler Pivot

C- Spindle Grease Fitting (2)

• Lubricate the blade brake pivots (A) and deck idler pivot (B) with a

general all-purpose spray lubricant.

100

122

-40

-20

-30

• Lubricate the two spindle grease fittings (C) with one or two shots of

general all-purpose grease.

-20

-10

122 cm (48 in.) and 137 cm (54 in.) Mower Decks:

The following John Deere oils are preferred:

• TURF-GARD™

• PLUS- 4™

• PLUS-50™ II

Other oils may be used if above John Deere oils are not available,

provided they meet the following specification:

• API Service Classification SJ or higher

Checking Engine Oil Level

IMPORTANT: Avoid damage! Failure to check the oil level

regularly could lead to serious engine problems if oil level is out

of the operating range:

MX25900

Picture Note: 122 cm (48 in.) mower deck used for illustration.

A- Deck Idler Pivot

• Check oil level before operating.

• Check oil level when the engine is cold and not running.

• Keep oil level between the dipstick marks.

• Shut off engine before adding oil.

B- Spindle Grease Fitting (3)

• Lubricate the deck idler pivot (A) with a general all-purpose spray

lubricant.

• Lubricate the three spindle grease fittings (B) with one or two shots of

general all-purpose grease.

NOTE: Check oil twice a day if you run engine over 4 hours in a day.

Make sure engine is cold when checking engine oil level.

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2. Lift hood.

Service Engine

3. Clean area around dipstick to prevent debris from falling into crankcase.

Engine Warranty Maintenance Statement

Maintenance, repair, or replacement of the emission control devices and

systems on this engine, which are being done at the customer’s expense,

may be performed by any non-road engine repair establishment or

individual. Warranty repairs must be performed by an authorized John

Deere dealer.

Service Engine - 26

SERVICE ENGINE

6. Remove dipstick (C).

MX16567

MX16566

Picture Note: Twin cylinder engine shown.

7. Replace oil filter (D), if equipped.

4. Remove dipstick (A). Wipe with clean cloth.

a.Wipe dirt from around oil filter.

5. Install and tighten dipstick.

6. Remove dipstick.

b.Place a drain pan or funnel under filter tray.

c.Remove old filter and filter gasket and dispose of properly. Wipe up

any spilled oil.

7. Check oil level on dipstick. Oil must be between ADD and FULL marks.

8. If oil level is low, add oil to bring oil level no higher than FULL mark on

dipstick. Do not overfill.

d.Put a light coat of fresh, clean oil on the new filter gasket.

e.Install replacement oil filter by turning oil filter to the right (clockwise)

until the rubber gasket contacts filter base. Tighten filter an additional

one-half turn.

9. Install and tighten dipstick. Lower hood.

Changing Engine Oil and Filter

8. Install drain cap.

IMPORTANT: Avoid damage! Change the oil more often if the

vehicle is used in extreme conditions:

IMPORTANT: Avoid damage! Do not overfill. Overfilling can cause

smoking, hard starting, fouling of spark plug, and oil saturation of

air filter.

• Extremely dusty conditions.

• Frequent slow or low-speed operation.

• Frequent short trips.

9. Add oil no higher than FULL mark on dipstick. Use approximately the

amount of oil listed in the Specifications section. Do not overfill.

1. Run engine to warm oil.

10. Install dipstick.

2. Park machine safely. (See Parking Safely in the SAFETY section.)

3. Lift hood.

11. Start and run engine at idle to check for leaks. Stop engine. Fix any

leaks before operating.

12. Check oil level. Add oil if necessary.

Cleaning Air Intake Screen and Engine Fins

CAUTION: Avoid injury! Compressed air can cause debris

to fly a long distance.

• Clear work area of bystanders.

• Wear eye protection when using compressed air for cleaning

purposes.

• Reduce compressed air pressure to 210 kPa (30 psi).

IMPORTANT: Avoid damage! An obstructed air intake screen can

cause engine damage due to overheating. Keep air intake screen

and other external surfaces of the engine, including cooling fins,

clean at all times to allow adequate air intake.

MX16566

Picture Note: Twin cylinder engine shown.

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2. Lift hood.

4. Put drain pan under drain valve (A).

5. Rotate and remove drain cap (B) and drain oil into oil drain pan. Allow

oil to drain completely.

Service Engine - 27

SERVICE ENGINE

IMPORTANT: Avoid damage! Dirt and debris can enter the engine

through a damaged filter element:

• Do not wash paper element.

• Do not attempt to clean paper element by tapping against

another object.

• Do not use pressurized air to clean element.

• Replace element only if it is very dirty, damaged or the seal is

cracked.

MX16567

Picture Note: Twin cylinder engine shown.

3. Clean air intake screen (A), cooling fins and external surfaces with rag,

brush, vacuum or compressed air.

4. Lower hood.

Checking and Cleaning Air Cleaner Elements (D100

and D110)

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2. Let engine cool.

3. Lift hood.

MX40115

4. Clean dirt and debris from the air cleaner cover.

6. Pull filter assembly from air cleaner base (C). Inspect the foam

precleaner (D) without removing it. If the foam precleaner is dirty:

a.Remove it from the paper filter carefully.

b.Wash precleaner in a solution of warm water and liquid detergent. Do

not use oil.

c.Rinse precleaner thoroughly. Squeeze out excess water in a dry cloth

until precleaner is completely dry.

7. Inspect the paper filter element (E). If the paper filter element is

damaged or dirty, replace with new filter.

8. Clean air cleaner base very carefully, preventing any dirt from falling into

carburetor.

9. Install foam precleaner on paper filter element.

10. Install new filter assembly back onto air cleaner base.

11. Install air cleaner cover and push latch down to lock.

12. Lower hood.

MX7680

5. Lift latch (A) to unlock cover (B). Lift cover forward and remove.

Checking and Cleaning Air Cleaner Elements (D130

and D140)

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2. Let engine cool.

3. Lift hood.

4. Clean dirt and debris from the air cleaner cover.

Service Engine - 28

SERVICE ENGINE

12. Install air cleaner cover and tighten knobs. Do not overtighten.

13. Lower hood.

Checking and Cleaning Air Cleaner Elements (D120)

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2. Let engine cool.

3. Lift hood.

4. Clean dirt and debris from the air cleaner cover.

MX16567

5. Loosen four knobs (A) and remove cover.

IMPORTANT: Avoid damage! To prevent engine damage, do not

allow any foreign objects to fall into the carburetor air intake.

MX25901

5. Loosen two knobs (A) and remove cover (B).

IMPORTANT: Avoid damage! Dirt and debris can enter the engine

through a damaged filter element:

• Do not wash paper element.

M96094

6. Do not drop anything into the carburetor air intake (B). If anything falls

into the carburetor air intake it must be removed.

• Do not attempt to clean paper element by tapping against

another object.

• Do not use pressurized air to clean element.

7. Lift out filter cartridge (C) and inspect it for damage.

• Replace element only if it is very dirty, damaged or the seal is

cracked.

IMPORTANT: Avoid damage! Dirt and debris can enter the engine

through a damaged filter element:

• Do not wash paper element.

• Do not attempt to clean paper element by tapping against

another object.

• Do not use pressurized air to clean element.

• Replace element only if it is very dirty, damaged or the seal is

cracked.

8. Inspect the foam precleaner (D) without removing it. If the foam

precleaner is dirty:

a.Remove it from the filter carefully.

b.Wash precleaner in a solution of warm water and liquid detergent.

c.Rinse precleaner thoroughly. Squeeze out excess water in a dry cloth

until precleaner is completely dry.

MX25902

9. Clean air cleaner housing carefully. Prevent any dirt from falling into

carburetor.

6. Pull filter assembly from air cleaner base (C). Inspect the foam

precleaner (D) without removing it. If the foam precleaner is dirty:

10. Install foam precleaner mesh side up.

a.Remove it from the paper filter carefully.

11. Install cartridge. Make sure cartridge and seal are properly seated and

sealing the carburetor air intake area.

b.Wash precleaner in a solution of warm water and liquid detergent. Do

not use oil.

Service Engine - 29

SERVICE ENGINE

c.Rinse precleaner thoroughly. Squeeze out excess water in a dry cloth

until precleaner is completely dry.

IMPORTANT: Avoid damage! Dirt and debris can enter the engine

through a damaged filter element:

7. Inspect the paper filter element (E). If the paper filter element is

damaged or dirty, replace with new filter.

• Do not wash paper element.

• Do not attempt to clean paper element by tapping against

another object.

8. Clean air cleaner base very carefully, preventing any dirt from falling into

carburetor.

• Do not use pressurized air to clean element.

9. Install foam precleaner on paper filter element.

10. Install new filter assembly back onto air cleaner base.

11. Install air cleaner cover and tighten two knobs.

12. Lower hood.

• Replace element only if it is very dirty, damaged or the seal is

cracked.

Checking and Cleaning Air Cleaner Elements (D150,

D160 and D170)

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2. Let engine cool.

3. Lift hood.

4. Clean dirt and debris from the air cleaner cover.

MX25904

6. Pull filter assembly from air cleaner base (C). Inspect the foam

precleaner (D) without removing it. If the foam precleaner is dirty:

a.Remove it from the paper filter carefully.

b.Wash precleaner in a solution of warm water and liquid detergent. Do

not use oil.

c.Rinse precleaner thoroughly. Squeeze out excess water in a dry cloth

until precleaner is completely dry.

7. Inspect the paper filter element (E). If the paper filter element is

damaged or dirty, replace with new filter.

8. Clean air cleaner base very carefully, preventing any dirt from falling into

carburetor.

MX25903

5. Loosen two knobs (A) and remove cover (B).

9. Install foam precleaner on paper filter element.

10. Install new filter assembly back onto air cleaner base.

11. Install air cleaner cover and tighten two knobs.

12. Lower hood.

Checking and Cleaning Emission Filter (If Equipped)

1. Park machine safely. (See Parking Safely in the SAFETY section.)

Service Engine - 30

SERVICE ENGINE

8. Replace spark plug as necessary.

M85200

MX39589

9. Check plug gap (B) with a wire feeler gauge. To change gap, move the

outer electrode.

2. Inspect filter (A) for dirt and damage, wash or replace if required.

a.Remove cover (B) and remove emission filter (A) from under rear of

fenderdeck.

• Gap must be 0.76 mm (0.030 in.).

10. Install and tighten spark plugs to 20 N•m (15 lb-ft).

11. Connect spark plug wire(s) and lower hood.

b.Wash foam filter in a solution of warm water and liquid detergent. Do

not use oil.

c.Rinse filter thoroughly. Squeeze out excess water in a dry cloth until

filter is completely dry.

Adjusting Carburetor

If foam filter cannot be cleaned properly or is damaged, replace with a

new filter.

NOTE: Carburetor is calibrated by the engine manufacturer and is

not adjustable.

d.Install foam air filter and secure with cover.

If engine is operated at altitudes above 1829 m (6,000 ft), some

carburetors may require a special high altitude main jet. See your

authorized dealer.

Checking Spark Plug

If engine is hard to start or runs rough, check the TROUBLESHOOTING

section of this manual.

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2. Let engine cool.

3. Lift hood.

Possible engine surging will occur at high throttle with transmission in N

neutral and mower engagement lever disengaged. This is a normal

condition due to the emission control system.

After performing the checks in the troubleshooting section and your engine

is still not performing correctly, contact your authorized dealer.

Replacing Fuel Filter

NOTE: Change filter when fuel is low.

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2. Let engine cool.

3. Lift hood.

4. Handle fuel safely. (See Handling Fuel Safely in the SAFETY section.)

5. Put a drain pan under fuel filter.

MX16567

Picture Note: Twin cylinder engine shown.

4. Disconnect spark plug wire(s) (A), one on each side on V-twin engines.

5. Remove spark plug(s).

6. Clean spark plug carefully with a wire brush.

7. Inspect spark plug for:

• Cracked porcelain.

• Pitted or damaged electrodes.

• Other wear or damage.

Service Engine - 31

SERVICE TRANSMISSION

CAUTION: Avoid injury! Component is spring-assisted and

under tension. Injury can occur if spring-assisted component is

released suddenly.

MX13768b

6. Slide hose clamps (A) away from fuel filter (B) using a pliers.

7. Disconnect hoses from filter, and raise fuel lines vertically to avoid fuel

drainage.

MX25905

IMPORTANT: Avoid damage! Incorrect installation of fuel filter

may cause engine damage. Install the filter with the arrow

pointing in the direction of fuel flow (towards the engine) for

proper operation.

3. Put a 15 mm closed wrench or a socket on the idler sheave nut (A) and

rotate clockwise to move idler sheave toward front of tractor and hold to

release belt tension.

4. Remove belt (B) from drive sheave (C), and release tension on sheave

nut (A).

8. Connect hoses to new filter making sure the filter arrow is pointed in the

direction of the fuel flow.

5. To install the belt on the drive sheave, rotate idler sheave nut clockwise

to move idler sheave toward front of tractor, and install belt on drive

sheave.

9. Install clamps and check for leaks.

10. Lower hood.

6. Release idler sheave nut to tighten belt.

Service Transmission

Removing Mower Deck

1. Park machine safely. (See Parking Safely in SAFETY section.)

2. Put wood blocks under each side of mower deck.

Checking Transmission

The transmission is a sealed component. No maintenance is required on

this transmission. If you suspect any transmission problems, please

contact your authorized dealer.

3. Put attachment lift lever in lowest position, bringing mower deck down

onto blocks.

Service Mower

Removing or Installing Mower Drive Belt at Engine

Drive Sheave (122 cm (48 in.) and 137 cm (54 in.)

Mower Deck)

1. Park machine safely. (See Parking Safely in SAFETY section.)

2. Put lift lever in lowest position.

MX7681a

Picture Note: 107 cm (42 in.) mower deck only.

4. On machines with 107 cm (42 in.), disconnect mower engagement drive

cable (A) on left side of mower deck.

Service Transmission - 32

SERVICE MOWER

a.Remove spring locking pin (B), pull and hold mower engagement drive

3. Slide mower under machine.

cable out, lift up and remove from bracket (C).

4. Put wood blocks under each side of mower deck.

5. Put attachment lift lever in lowest position.

b.Remove cable spring (D) from idler sheave bracket (E).

CAUTION: Avoid injury! Mower lift arms can pinch fingers.

Lift arms are spring loaded and can snap back when deck is

removed.

Lock lift lever before pulling pin to remove mower deck.

MX16568

6. Fasten rear draft arm (A) and adjustable lift link (B), on each side, with

washers and spring locking pins (C).

IMPORTANT: Avoid damage! To prevent clutch damage, make

sure front draft rod is installed correctly. Secure rod with washer

and spring locking pin on the left side of mower deck bracket.

MX16568

5. Remove spring locking pins and washers (F) and disconnect rear draft

arm (G) and adjustable lift links (H) on each side.

MX10521Y

Picture Note: 107 cm (42 in.) mower deck shown.

MX10521Y

7. Install front draft rod (D) into mower deck bracket (E) and secure with

washer and spring locking pin (F) on the left side of bracket as shown.

Picture Note: 107 cm (42 in.) mower deck shown.

6. Remove spring locking pin and washer (I) and front draft rod (J) from

mower deck bracket (K).

7. Remove mower drive belt from drive sheave (L).

8. Remove wood blocks from both sides and slide mower deck out from

under the machine.

9. When operating the machine without the mower deck:

• Remove front draft rod from machine and attach it to the mower deck.

• On 107 cm (42 in.) mower deck only: Push mower engagement drive

cable into clip (M) and hook end of cable spring with hardware (N) into

peg on left side of machine frame.

Installing Mower Deck

1. Park machine safely. (See Parking Safely in SAFETY section.)

2. Put attachment lift lever in the transport position.

Service Mower - 33

SERVICE MOWER

CAUTION: Avoid injury! Component is spring-assisted and

under tension. Injury can occur if spring-assisted component is

released suddenly.

MX7681a

Picture Note: 107 cm (42 in.) mower deck only.

MX25905

Picture Note: 122 cm (48 in.) mower deck used for photo purposes.

8. Put mower drive belt on engine drive sheave (G).

a.Route cable under mower belt and brake rod and attach cable spring

(J) to idler sheave bracket (K).

b.Pull out on cable (L), align black end of cable with slot in bracket (M)

and release cable into slot. Secure with spring locking pin (N).

• On 122 cm (48 in.) and 137 cm (54 in.) mower decks: Put a 15 mm

closed wrench or a socket on the idler sheave nut (H) and rotate

clockwise, moving idler sheave and tensioning arm toward front of

tractor. Hold while installing belt on drive sheave.

11. Level mower deck.

Replacing Mower Drive Belt (107 cm (42 in.) Mower

Deck)

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2. Remove mower deck.

3. Remove drive belt:

MX10521Y

• On 107 cm (42 in.) mower deck: Make sure belt is routed through both

belt guides (I).

9. Remove wood blocks from both sides of mower deck.

10. On machines with 107 cm (42 in.) mower deck: Attach mower

engagement drive cable.

MX25906

a.Remove three capscrews and belt shield (A).

b.Remove two capscrews and belt shield (B).

c.Loosen sheaves (C).

d.Remove mower belt.

4. Inspect belt for wear or damage; replace as necessary.

5. Clean top surface of mower deck and sheaves.

6. Install belt on mower deck as shown. Make sure belt is in the groove of

each sheave.

Service Mower - 34

SERVICE MOWER

7. Tighten sheaves to 47 N•m (35 lb-ft).

8. Install belt shields.

9. Install mower deck.

10. Adjust mower belt tension and spindle brakes, if necessary.

Replacing Mower Drive Belt

(122 cm (48 in.) and 137 cm (54 in.) Mower Decks)

1. Park machine safely. (See Parking Safely in SAFETY section.)

2. Remove mower deck.

MX7681a

3. Loosen nuts (A) and move cable bracket (B) away from the center of

mower deck to tighten belt tension. Move bracket until almost all slack is

out of cable but cable is not too tight. Tighten nuts.

Adjusting Spindle Brakes (107 cm (42 in.) Mower Deck)

CAUTION: Avoid injury! The mower blades should stop in

approximately five seconds when the mower or PTO is

disengaged.

If you believe that your blades may not be stopping in that period

of time, take your machine to your authorized dealer where they

can safely check and service your machine.

MX25907

Picture Note: 122 cm (48 in.) mower deck shown.

3. Remove five capscrews and left and right belt shields (A).

IMPORTANT: Avoid damage! Avoid belt damage.

4. Remove drive belt.

Spindle brake engagement should be checked and corrected

every time the mower belt tension is adjusted.

a.Loosen left side sheaves (B) and (C).

b.Remove mower belt.

Mower belt tension should be adjusted, if required, before brakes

are adjusted.

5. Inspect belt for wear or damage; replace as necessary.

6. Clean top surface of mower deck and sheaves.

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2. Remove mower deck.

7. Install belt on mower deck as shown. Make sure belt is in the groove of

each sheave.

8. Tighten sheaves to 47 N•m (35 lb-ft).

9. Install belt shields.

10. Install mower deck.

Adjusting Mower Belt Tension (107 cm (42 in.) Mower

Deck)

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2. Move mower engagement (PTO) lever or switch to OFF position.

MX25908

3. Remove left and right belt shields, and adjust two blade brakes (A).

Service Mower - 35

SERVICE MOWER

Servicing Mower Blades

CAUTION: Avoid injury! Rotating blades are dangerous.

Before adjusting or servicing mower:

• Disconnect spark plug wire(s) or battery negative (-) cable to

prevent engine from starting accidentally.

• Always wear gloves when handling mower blades or working

near blades.

Removing Mower Blades

1. Park machine safely. (See Parking Safely in SAFETY section.)

2. Raise mower deck to gain access to mower blades. If necessary,

remove mower deck.

MX25909

3. Block mower blade with a piece of wood to prevent it from spinning.

4. Measure distance from spindle brake bracket (B) to nut (C) on end of

brake rod.

• Bracket to nut distance should be: 2 - 3 mm (0.08 - 0.12 in).

5. If adjustment is required, turn nut (C) on end of brake rod in correct

direction to set brake at proper distance from pulley.

6. Adjust both brakes.

7. Install left and right belt shields.

8. Install mower deck.

Checking for Bent Mower Blades

CAUTION: Avoid injury! Blades are sharp. Always wear

gloves when handling blades or working near blades.

Replace blades if defective. Never straighten or weld them.

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2. Raise mower deck to highest position to access blades.

MX16569

4. Loosen and remove nut (A), washer (B), and blade (C).

5. Inspect blades; sharpen, balance or replace blades as necessary.

Installing Mower Blades

1. Position mower blade (C) with the cutting edge towards the ground.

2. Align the splined center hole in the blade with the splined spindle shaft

(D) and put the blade onto the mower spindle shaft.

3. Install washer, with cupped side towards blade, and install nut to secure

blade onto splined spindle shaft.

4. Block mower blade with a piece of wood to prevent spinning and tighten

nut:

• Using 15/16 in. socket, tighten 5/8 in. blade nut to 88 N•m (65 lb-ft).

MX4897

Sharpening Blades

Picture Note: Mower deck with side discharge used for illustration

3. Measure distance (A) between blade tip and flat ground surface.

CAUTION: Avoid injury! Blades are sharp. Always wear

gloves when handling blades or working near blades.

4. Rotate blade 180° and measure distance between other blade tip and

flat ground surface.

Always wear safety eye protection when grinding.

5. Install new blade if the difference between the two measurements is

more than 3 mm (1/8 in.).

• Sharpen blades with grinder, hand file, or electric blade sharpener.

6. Repeat for all blades.

Service Mower - 36

SERVICE ELECTRICAL

Service the Battery Safely

MIF

• Keep original bevel (A) when grinding.

• Blade should have 0.40 mm (1/64 in.) cutting edge (B) or less.

• Balance blades before installing.

CAUTION: Avoid injury! The battery produces a flammable

and explosive gas. The battery may explode:

• Do not smoke or have open flame near battery.

• Wear eye protection and gloves.

Balancing Blades

CAUTION: Avoid injury! Blades are sharp. Always wear

gloves when handling blades or working near blades.

• Do not allow direct metal contact across battery posts.

• Remove negative cable first when disconnecting.

• Install negative cable last when connecting.

1. Clean blade.

Removing and Installing the Battery

Removing

1. Park machine safely and lift hood. (See Parking Safely in the SAFETY

Section.)

M61524

2. Put blade on nail in a vise. Turn blade to horizontal position.

3. Check balance. If blade is not balanced, heavy end of blade will drop.

4. Grind bevel of heavy end. Do not change blade bevel.

Service Electrical

MX46480

WARNING: Battery posts, terminals and related accessories contain lead

and lead components, chemicals known to the State of California to cause

cancer and reproductive harm. Wash hands after handling.

2. Disconnect negative (-) battery cable (A).

3. Push red cover (B) away from positive (+) battery terminal and remove

cable (C) from battery.

4. Remove battery.

Installing

1. Place battery into battery tray.

2. Connect positive (+) cable to positive (+) battery terminal first, then

negative (-) cable to negative (-) battery terminal.

Service Electrical - 37

SERVICE ELECTRICAL

3. Apply spray lubricant to terminal to help prevent corrosion.

IMPORTANT: Avoid damage! Electric charge from booster battery

can damage machine components. Do not install negative

booster cable to machine frame. Install only to the engine block.

4. Slide red cover over positive battery terminal.

Cleaning Battery and Terminals

Install negative booster cable away from moving parts in the

engine compartment, such as belts and fan blades.

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2. Disconnect and remove battery.

4. Connect the other end (F) of negative (–) booster cable to a metal part

of the disabled machine engine block away from battery.

3. Wash battery with solution of four tablespoons of baking soda to one

gallon of water. Be careful not to get the soda solution into the cells.

5. Start the engine of the disabled machine and run machine for several

minutes.

4. Rinse the battery with plain water and dry.

5. Clean terminals and battery cable ends with wire brush until bright.

6. Install battery.

6. Carefully disconnect the booster cables in the exact reverse order:

negative cable first and then the positive cable.

Replacing Headlight Bulb

7. Attach cables to battery terminals, beginning with the positive cable,

using washers and nuts.

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2. Lift hood.

8. Apply spray lubricant to terminal to prevent corrosion.

Using Booster Battery

CAUTION: Avoid injury! The battery produces a flammable

and explosive gas. The battery may explode:

• Do not smoke or have open flame near battery.

• Wear eye protection and gloves.

• Do not jump start or charge a frozen battery. Warm battery to

16°C (60°F).

• Do not connect the negative (-) booster cable to the negative

(-) terminal of the discharged battery. Connect at a good

ground location away from the discharged battery.

MX46488

3. Turn each bulb socket (A) 1/4 turn counterclockwise to remove.

4. Replace defective bulb with a new bulb.

5. Insert bulb socket into housing, push in and turn 1/4 turn clockwise to

install.

6. Lower hood.

Replacing Fuse

M71044

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2. Lift hood.

A- Booster Battery

B- Disabled Vehicle Battery

1. Connect positive (+) booster cable to booster battery (A) positive (+)

post (C).

2. Connect the other end of positive (+) booster cable to the disabled

vehicle battery (B) positive (+) post (D).

3. Connect negative (–) booster cable to booster battery negative (–) post

(E).

Service Electrical - 38

SERVICE MISCELLANEOUS

Filling Fuel Tank

CAUTION: Avoid injury! Fuel vapors are explosive and

flammable:

• Shut engine off before filling fuel tank.

• Allow engine to cool before refueling.

• Do not smoke while handling fuel.

• Keep fuel away from flames or sparks.

• Fill fuel tank outdoors or in well ventilated area.

• Clean up spilled fuel immediately.

• Use clean approved non-metal container to prevent static

electric discharge.

IMPORTANT: Avoid damage! Dirt and water in fuel can cause

engine damage:

MX46480

3. Pull defective fuse (A) out of socket.

• Clean dirt and debris from the fuel tank opening.

4. Check metal clip in fuse window and discard fuse if clip is broken.

5. Push new 20 amp fuse into socket.

6. Lower hood.

• Use clean, fresh, stabilized fuel.

• Fill the fuel tank at the end of each day’s operation to keep

condensation out of the fuel tank.

• Use a non-metallic funnel with a plastic mesh strainer when

filling the fuel tank or container.

Service Miscellaneous

Fill fuel tank at the end of each day’s operation to prevent condensation

and freezing during cold weather.

Using Proper Fuel and Stabilizer

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2. Allow engine to cool.

IMPORTANT: Avoid damage! Using stale, contaminated or

improper fuel can result in engine and fuel system damage.

Repairs caused by stale, contaminated or improper fuel are not

covered by warranty.

3. Remove any trash from area around fuel tank cap.

4. Remove fuel tank cap slowly to allow any pressure built up in tank to

escape.

Use regular grade unleaded fuel with an octane rating of 87 octane or

higher. Fuel blends containing up to 10% ethanol or up to 15% MTBE

reformulated fuel are acceptable. Do not use fuel or additives containing

methanol as engine damage can occur.

5. Fill fuel tank only to bottom of filler neck. Do not overfill.

6. Do not continue to “top off” the tank once full.

7. Install fuel tank cap, and turn cap until it clicks.

Always use fresh, clean fuel that is purchased in a quantity that can be

used within approximately 30 days. Fuel stabilizer should always be added

to the fuel each time fuel is purchased. Add stabilizer before filling the fuel

container to insure proper mixing. Such practice helps prevent engine

performance problems and allows fuel storage in the machine all year

without draining.

Checking Tire Pressure

1. Check tires for damage.

2. Check tire pressure with an accurate gauge.

3. Service tires safely. (See Tire Safety in the SAFETY section.)

Store fuel in plastic containers to reduce condensation. Make sure the cap

on the fuel container is tight to reduce fuel contamination and evaporation.

For best fuel storage life, use a self-sealing gas can.

4. Check that tires have equal air pressure. Add or remove air, if

necessary.

Fuel is blended to give best seasonal performance. To avoid engine

performance problems such as hard starting or vapor lock, use in-season

fuel. Use fuel during warm weather that was purchased during that

season, and use fuel during cold weather that was purchased during that

season.

5. Refer to side of tire for correct tire inflation pressure.

Removing and Installing Hood

Removing

Fuel can become stale in machines with engines that are used seasonally

or infrequently during a season. Stale fuel can produce varnish and plug

carburetor components which can affect engine performance.

CAUTION: Avoid injury! Touching hot surfaces can burn

Keep fuel storage container tightly covered and in a cool area out of direct

sunlight. Fuel can break down and degrade if not sealed properly or

exposed to sun and heat.

skin. The engine, components, and fluids will be hot if the engine

has been running. Allow the engine to cool before servicing or

working near the engine and components.

Condensation may collect in the fuel tank because of a variety of operating

or environmental conditions and, over time, may affect your machine’s

operation. Fill machine fuel tank at the end of daily.

Service Miscellaneous - 39

SERVICE MISCELLANEOUS

4. Wax the surface with a liquid automotive wax. Use products that

specifically say “contains no abrasives.”

IMPORTANT: Avoid damage! Do not operate machine with hood

open. Hood must be closed for proper engine cooling and

exhaust.

IMPORTANT: Avoid damage! Do not use a power buffer to remove

wax.

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2. Let engine cool.

5. Buff applied wax by hand using a clean, soft cloth.

Cleaning and Repairing Metal Surfaces

Cleaning:

Follow automotive practices to care for your vehicle painted metal

surfaces. Use a high-quality automotive wax regularly to maintain the

factory look of your vehicle’s painted surfaces.

Repairing Minor Scratches (surface scratch):

1. Clean area to be repaired thoroughly.

IMPORTANT: Avoid damage! Do not use rubbing compound on

painted surfaces.

2. Use automotive polishing compound to remove surface scratches.

3. Apply wax to entire surface.

Repairing Deep Scratches (bare metal or primer showing):

1. Clean area to be repaired with rubbing alcohol or mineral spirits.

2. Use paint stick with factory-matched colors available from your

authorized dealer to fill scratches. Follow directions included on paint stick

for use and for drying.

MX46489

3. Open hood.

3. Smooth out surface using an automotive polishing compound. Do not

use power buffer.

4. Disconnect wiring harness (A).

5. Apply pressure to “John” on left side of hood and slowly lower hood. Left

side pivot should release after rotating closed approximately 45 degrees.

Once left side pivot releases, slide out right side pivot. Lower hood slightly

and lift hood from brackets (B).

4. Apply wax to surface.

Removing and Installing Front Wheel Assembly

Removing:

Installing

1. Park machine safely. (See Parking Safely in the SAFETY section.)

1. Slide right side hood pivot into tractor bracket with hood in open position

(left side pivot will slide into place as hood closes) and slowly close hood.

2. Connect wiring harness.

3. Close hood.

Cleaning Plastic Surfaces

IMPORTANT: Avoid damage! Improper care of machine plastic

surfaces can damage that surface:

• Do not wipe plastic surfaces when they are dry. Dry wiping will

result in minor surface scratches.

• Use a soft, clean cloth (bath towel, diaper, automotive mitt).

• Do not use abrasive materials, such as polishing compounds,

on plastic surfaces.

1. Rinse hood and entire machine with clean water to remove dirt and dust

that may scratch the surface.

2. Wash surface with clean water and a mild liquid automotive washing

soap.

IMPORTANT: Avoid damage! Insect repellent spray may damage

plastic and painted surfaces. Do not spray insect repellent near

machine.

3. Dry thoroughly to avoid water spots.

Service Miscellaneous - 40

SERVICE MISCELLANEOUS

CAUTION: Avoid injury! The machine can fall or slip from

an unsafe lifting device or supports.

CAUTION: Avoid injury! Components are installed under

spring tension. Wear eye protection and use proper tools when

installing and removing components with spring tension.

• Use a safe lifting device rated for the load to be lifted.

• Lower machine onto jack stands or other stable supports and

block wheels before servicing.

IMPORTANT: Avoid damage! Place jack stands under frame, not

under transmission or engine, when raising or supporting

machine.

M89736

4. Remove snap ring (D) from end of axle.

5. Remove washer (E) and wheel from axle.

CAUTION: Avoid injury! Explosive separation of tire and rim

parts is possible when they are serviced incorrectly:

MX40762

2. Safely lift and support machine. Place safe lifting device under end of

front hanger bracket at location (A), and place jack stands or other stable

supports under frame on each side at location (B). Block wheels

remaining on the ground to prevent machine movement.

• Do not attempt to mount a tire without the proper equipment

and experience to perform the job.

6. Take wheel assembly to an authorized service dealer for repairs.

Installing

1. Grease spindles and wheel hub grease fittings with specified grease.

2. Install wheel and washer (E) on axle.

3. Install snap ring (D).

4. Install plastic cap (C).

5. Safely remove jack stands and lower machine.

Removing and Installing Rear Wheel Assembly

Removing

1. Park machine safely. (See Parking Safely in the SAFETY section.)

M89737

3. Remove plastic cap (C) from end of wheel hub.

Service Miscellaneous - 41

TROUBLESHOOTING

CAUTION: Avoid injury! The machine can fall or slip from

an unsafe lifting device or supports.

CAUTION: Avoid injury! Explosive separation of tire and rim

parts is possible when they are serviced incorrectly:

• Use a safe lifting device rated for the load to be lifted.

• Do not attempt to mount a tire without the proper equipment

and experience to perform the job.

• Lower machine onto jack stands or other stable supports and

block wheels before servicing.

6. Take wheel assembly to an authorized service dealer for repairs.

Installing

IMPORTANT: Avoid damage! Place jack stands under frame, not

under transmission or engine, when raising or supporting

machine.

IMPORTANT: Avoid damage! Do not lose the shaft key. Key must

be installed for wheels to rotate and tractor to move.

NOTE: Rear wheels are installed with valves to the outside.

1. Install two washers (G), spacer (H), and shaft key (F).

2. Install rear wheel, washer (E), snap ring (D) and plastic cap (C).

3. Safely remove jack stands and lower machine.

Troubleshooting

Using Troubleshooting Chart

If you are experiencing a problem that is not listed in this chart, see your

authorized dealer for service.

When you have checked all the possible causes listed and you are still

experiencing the problem, see your authorized dealer.

MX40761

Engine

2. Safely lift and support machine. Place safe lifting device under

transmission centered under machine at location (A). Place jack stands or

other stable supports on each side (B) where mounting bolts for frame

come through. Block wheels remaining on the ground to prevent machine

movement.

CHECK

Poor Engine

Performance

Dirt in fuel system or fuel is old. Replace fuel with

fresh stabilized fuel. Obtain fuel from another

supplier before suspecting machine problems.

Suppliers blend fuels differently and changing

suppliers will generally solve any performance

problems.

Fuel blended with alcohol or ether may contribute

to performance problems by causing gum and

varnish deposits, especially if fuel is stored for

several weeks or more. Obtain fresh fuel.

Engine Will Not

Start

Brake pedal not depressed.

Mower is engaged.

Spark plug wire is loose or disconnected.

Improper fuel.

Plugged fuel filter.

Defective safety switch.

MX16572

Electrical problem - See Electrical Troubleshooting

Section

3. Remove plastic cap (C), snap ring (D), and washer (E).

4. Remove wheel.

Engine Is Hard To Carburetor is not adjusted properly or dirty.

Start

Choke cable not adjusted properly.

IMPORTANT: Avoid damage! Do not lose the shaft key. Key must

be installed for wheels to rotate and tractor to move.

Plugged fuel filter.

Faulty spark plug.

5. Remove shaft key (F) (shown on end of transaxle shaft), two washers

(G) and spacer (H).

Stale or improper fuel.

Loose or corroded electrical connections.

Improper engine oil viscosity.

Troubleshooting - 42

TROUBLESHOOTING

CHECK

Engine Runs

Unevenly

Cooling fins plugged.

Engine Stops

When Gear Shift

Lever Is Moved To

The R

(REVERSE)

Position and

Normal condition. (See Using Reverse Implement

Option in the OPERATING section.)

Loose electrical connections.

Choke or throttle cable sticking.

Fuel line or fuel filter plugged.

Stale or dirty fuel.

Attachment Is

Engaged (Gear)

Improper fuel.

Air cleaner element plugged.

Electrical

Engine Misses

Under Load

Faulty spark plug.

Stale or dirty fuel.

Plugged fuel filter.

CHECK

Engine Vapor

Locks

Fuel tank vent plugged.

Dirt in fuel filter.

Starter Does Not

Work Or Will Not

Turn Engine

Brake pedal is not depressed.

Mower is engaged.

Cooling fins plugged.

Battery terminals are corroded.

Battery not charged.

Blown fuse.

Loose hose connection at fuel filter or fuel pump.

Engine Overheats Engine air intake screen plugged.

Cooling fins plugged.

Fusible Link in starting circuit is blown - See your

authorized dealer

Engine oil low or too high.

Battery Will Not

Charge

Dead cell in the battery.

Engine operated too long at a slow idle speed.

Battery cables and terminals are dirty.

Low engine speed or excessive idling.

Engine Will Not

Idle

Spark plug not gapped correctly.

Faulty spark plug.

Lights Do Not

Work

Light plug disconnected.

Loose or burned out bulb.

Operator raising off the seat.

Engine Knocks

Stale or low octane fuel.

Engine overloaded.

Low engine speed.

Oil level low.

Tractor

CHECK

Engine Stops Or

Misses When

Operating On

Hillsides

Fuel tank less than half full of fuel.

Operator raising off of the seat.

Tractor Vibrates Too Much

Or Rattles Excessively

Attachment drive belts worn or damaged.

Traction drive belt damaged or worn.

Dirt on drive sheaves.

Blades bent or out of balance.

Engine Backfires

Faulty spark plug.

Operator raising off of the seat.

Tractor Will Not Move With

Engine Running

Parking brake locked.

Bypass valve lever is engaged.

Engine Loses

Power

Engine overheating.

Too much oil in engine.

Dirty air cleaner.

Tractor Performance

Becomes Slow or Jerky

Front wheels lift off ground more than 15

cm (6 in.) when quickly engaging drive in

5th gear--replace mower drive belt.

(Gear)

Faulty spark plug.

Travel speed is too fast for conditions.

Improper fuel.

Mower

Excessive Fuel

Consumption

Choke is not fully open.

CHECK

Black Exhaust

Smoke

Air filter is dirty or oil soaked.

Choke partially engaged.

Discharge Chute Plugged

Travel speed too fast.

Grass too long.

Engine Stops

When REVERSE

Foot Pedal Is

Depressed And

Attachment Is

Engaged

Normal condition. (See Using Reverse Implement

Option in the OPERATING section.)

Grass too wet.

Engine rpm not at wide open

throttle.

Restricted air flow.

Belt installed incorrectly.

(Hydrostatic)

Troubleshooting - 43

STORAGE

CHECK

Storage

Patches Of Grass Uncut

Travel speed too fast.

Storing Safety

Engine rpm not at wide open

throttle.

Mower deck needs cleaning.

CAUTION: Avoid injury! Fuel vapors are explosive and

flammable. Engine exhaust fumes contain carbon monoxide and

can cause serious illness or death:

Belt Slipping

Debris in sheaves.

Worn belt.

• Run the engine only long enough to move the machine to or

from storage.

Belt tension is incorrect.

Too Much Vibration

Debris on mower deck or in

sheaves.

• Machine fires and structure fires can occur if a machine is

stored before allowing it to cool, or if debris is not removed

from around the engine and muffler, or if stored near

combustible materials.

Damaged drive belt.

Damaged sheaves or sheaves out of

alignment.

• Do not store vehicle with fuel in the tank inside a building

Blades out of balance.

where fumes may reach an open flame or spark.

• Allow the engine to cool before storing the machine in any

enclosure.

Blades Scalping Grass

Cutting too low.

Mower wheels not adjusted

correctly.

Preparing Machine for Storage

Turning speed too fast.

Ridges in terrain.

1. Repair any worn or damaged parts. Replace parts if necessary. Tighten

loose hardware.

Rough or uneven terrain.

Low tire pressure.

2. Repair scratched or chipped metal surfaces to prevent rust.

3. Remove grass and debris from machine.

Mower Loads Down Tractor

Engine rpm too low.

Travel speed too fast.

4. Clean under the deck and remove grass and debris from inside chute

and bagger.

Debris wrapped around mower

spindles.

5. Wash the machine and apply wax to metal and plastic surfaces.

6. Run machine for five minutes to dry belts and pulleys.

7. Apply light coat of engine oil to pivot and wear points to prevent rust.

8. Lubricate grease points and check tire pressure.

Uneven Cut

Mower deck not leveled properly.

Travel speed too fast.

Blades dull.

Mower wheels not adjusted

correctly.

Preparing Fuel and Engine For Storage

Tire pressure unequal.

Fuel:

If you have been using “Stabilized Fuel,” add stabilized fuel to tank until the

tank is full.

Mower (Or Other Attachment)

Stops When Vehicle Is Operated Reverse Implement Option in the

in REVERSE OPERATING section.)

Normal condition. (See Using

NOTE: Filling the fuel tank reduces the amount of air in the fuel tank

and helps reduce deterioration of fuel.

If you are not using “Stabilized Fuel:”

1. Park machine safely in a well-ventilated area. (See Parking Safely in the

SAFETY section.)

NOTE: Try to anticipate the last time the machine will be used for the

season so very little fuel is left in the fuel tank.

2. Turn on engine and allow to run until it runs out of fuel.

3. For machines equipped with key switch, turn key to off position.

IMPORTANT: Avoid damage! Stale fuel can produce varnish and

plug carburetor or injector components and affect engine

performance.

• Add fuel conditioner or stabilizer to fresh fuel before filling tank.

4. Mix fresh fuel and fuel stabilizer in separate container. Follow stabilizer

instructions for mixing.

5. Fill fuel tank with stabilized fuel.

6. Run engine for a few minutes to allow fuel mixture to circulate through

Storage - 44

SPECIFICATIONS

carburetor on gas engine or fuel injectors on diesel engine.

Intake Valve

Clearance . . . . . . . . . . . . . . . . . . . . 0.076 - 0.127 mm (0.003 - 0.005 in.)

Engine:

Exhaust Valve

Engine storage procedure should be used when vehicle is not to be used

for longer than 60 days.

Clearance . . . . . . . . . . . . . . . . . . . . . . 0.13 - 0.18 mm (0.005 - 0.007 in.)

Spark Plug-Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)

Spark Plug-Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 N•m (15 lb-ft)

Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single

Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Yes

Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cartridge

Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Gear Transaxle

Transaxle Model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Dana 4360

Travel Speeds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1. Change engine oil and filter while engine is warm.

2. Service air filter if necessary.

3. Clean debris from engine air intake screen.

4. On gas engines:

• Remove spark plugs. Put 30 mL (1 oz) of clean engine oil in

cylinder(s).

• Install spark plugs, but do not connect spark plug wires.

• Crank the engine five or six times to allow oil to be distributed.

5. Clean the engine and engine compartment.

6. Remove battery.

Gear Speed Range

1st . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 km/h (1.5 mph)

2nd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 km/h (2.0 mph)

3rd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0 km/h (3.1 mph)

4th . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4 km/h (4.0 mph)

5th . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.0 km/h (5.0 mph)

Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7 km/h (2.3 mph)

7. Clean the battery and battery posts. Check the electrolyte level, if your

battery is not maintenance free.

8. Close fuel shut-off valve, if your machine is equipped.

9. Store the battery in a cool, dry place where it will not freeze.

NOTE: The stored battery should be recharged every 90 days.

10. Charge the battery.

Automatic Model D110

Engine Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Briggs & Stratton 31

Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .500 cc (30.5 cu in.)

Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90.60 mm (3.56 in.)

Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77.78 mm (3.06 in.)

IMPORTANT: Avoid damage! Prolonged exposure to sunlight

could damage the hood surface. Store machine inside or use a

cover if stored outside.

Ignition Module (Armature)

Air Gap . . . . . . . . . . . . . . . . . . . . . . 0.253 - 0.356 mm (0.010 - 0.014 in.)

11. Store the vehicle in a dry, protected place. If vehicle is stored outside,

put a waterproof cover over it.

Intake Valve

Clearance . . . . . . . . . . . . . . . . . . . . 0.076 - 0.127 mm (0.003 - 0.005 in.)

Removing Machine From Storage

1. Check tire pressure.

Exhaust Valve

Clearance . . . . . . . . . . . . . . . . . . . . . . 0.13 - 0.18 mm (0.005 - 0.007 in.)

Spark Plug-Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)

Spark Plug-Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 N•m (15 lb-ft)

Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single

Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes

Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cartridge

Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydrostatic

Transaxle Model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tuff Torq™ T40

Travel Speed - Forward . . . . . . . . . . . . . . . . 0 - 8.9 km/h (0 - 5.5 mph)

Travel Speed - Reverse . . . . . . . . . . . . . . . . . 0 - 5.2 km/h (0 - 3.2 mph)

2. Check engine oil level.

3. Check battery electrolyte level, if your battery is not maintenance free.

Charge battery if necessary.

4. Install battery.

5. On gas engines: Check spark plug gap. Install and tighten plugs to

specified torque.

6. Lubricate all grease points.

7. Open fuel shut-off valve, if your machine is equipped.

8. Run the engine 5 minutes without the mower or any attachments

running to allow oil to be distributed throughout engine.

Automatic Model D120

9. Be sure all shields and guards or deflectors are in place.

Engine Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Briggs & Stratton 33

Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 540 cc (33 cu in.)

Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94.02 mm (3.70 in.)

Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77.78 mm (3.06 in.)

Specifications

Ignition Module (Armature)

Air Gap . . . . . . . . . . . . . . . . . . . . . . 0.253 - 0.356 mm (0.010 - 0.014 in.)

Gear Model D100

Engine Model. . . . . . . . . . . . . . . . . . . . . . . . . . . . Briggs & Stratton 31

Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 cc (30.5 cu in.)

Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.68 mm (3.57 in.)

Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77.72 mm (3.06 in.)

Intake Valve

Clearance . . . . . . . . . . . . . . . . . . . . 0.076 - 0.127 mm (0.003 - 0.005 in.)

Exhaust Valve

Clearance . . . . . . . . . . . . . . . . . . . . . . 0.13 - 0.18 mm (0.005 - 0.007 in.)

Spark Plug-Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)

Ignition Module (Armature)

Air Gap . . . . . . . . . . . . . . . . . . . . . . 0.253 - 0.356 mm (0.010 - 0.014 in.)

Spark Plug-Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 N•m (15 lb-ft)

Specifications - 45

SPECIFICATIONS

Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single

Spark Plug-Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)

Spark Plug-Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 N•m (15 lb-ft)

Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Twin

Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Yes

Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . Cartridge w/ Foam Precleaner

Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydrostatic

Transaxle Model . . . . . . . . . . . . . . . . . . . . . . . . . . . Tuff Torq™ HD K46

Travel Speed - Forward . . . . . . . . . . . . . . . . 0 - 8.9 km/h (0 - 5.5 mph)

Travel Speed - Reverse . . . . . . . . . . . . . . . . . .0 - 5.2 km/h (0 - 3.2 mph)

Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes

Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cartridge

Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydrostatic

Transaxle Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tuff Torq™ T40

Travel Speed - Forward . . . . . . . . . . . . . . . . 0 - 8.9 km/h (0 - 5.5 mph)

Travel Speed - Reverse . . . . . . . . . . . . . . . . 0 - 5.2 km/h (0 - 3.2 mph)

Automatic Models D130 and D140

Engine Model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Briggs & Stratton 40

Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 656 cc (40 cu in.)

Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75.44 mm (2.97 in.)

Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73.41 mm (2.89 in.)

Electrical System

Charging System . . . . . . . . . . . . . . . . . . . . . . . . . . . . Regulated Circuit

Charging System Capacity (D100, D110, D120, D130, D140). . . 9 Amp

Charging System Capacity (D150, D160, D170) . . . . . . . . . . . . 16 Amp

Battery Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Volts

Battery Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BCI Group U1

Ignition Module (Armature)

Air Gap . . . . . . . . . . . . . . . . . . . . . 0.203 - 0.305 mm (0.008 - 0.012 in.)

Intake and Exhaust Valve

Clearance . . . . . . . . . . . . . . . . . . . .0.102 - 0.152 mm (0.004 - 0.006 in.)

Spark Plug-Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)

Spark Plug-Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 N•m (15 lb-ft)

Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Twin

Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Yes

Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . Flat Panel w/Foam PreCleaner

Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydrostatic

Transaxle Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tuff Torq^TMT40

Travel Speed - Forward. . . . . . . . . . . . . . . . . 0 - 8.9 km/h (0 - 5.5 mph)

Travel Speed - Reverse . . . . . . . . . . . . . . . . . 0 - 5.2 km/h (0 - 3.2 mph)

Capacities

Models D100, D110, D120

Crankcase, with Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 L (1.5 qt)

Models D130, D140, D160, D170

Crankcase, with Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 L (2.0 qt)

Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 L (2.4 gal)

Fuel System (All Models)

Fuel Types (Recommended):

Automatic Model D150

. . . . . . . . . . . . . . . . . . . . . . . . Regular Grade 87 Octane Unleaded Fuel

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ethanol Blended Fuel (Up to 10%)

. . . . . . . . . . . . . . . . . . . . . . . . . . MTBE Reformulated Fuel (Up to 15%)

Engine Model. . . . . . . . . . . . . . . . . . . . . . . . . . . . Briggs & Stratton 40

Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 656 cc (40 cu in.)

Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75.44 mm (2.97 in.)

Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.41 mm (2.89 in.)

Recommended Lubricants (All Models)

Ignition Module (Armature) Air Gap . 0.203 - 0.305 mm (0.008 - 0.012

in.)

Engine Oil:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TURF-GARD™

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLUS 4™

Intake and Exhaust Valve Clearance 0.102 - 0.152 mm (0.004 - 0.006

in.)

Grease:

Spark Plug-Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)

Spark Plug-Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 N•m (15 lb-ft)

Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Twin

Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes

Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . Cartridge w/ Foam Precleaner

Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydrostatic

Transaxle Model . . . . . . . . . . . . . . . . . . . . . . . . . . . Tuff Torq™ HD K46

Travel Speed - Forward . . . . . . . . . . . . . . . . 0 - 8.9 km/h (0 - 5.5 mph)

Travel Speed - Reverse . . . . . . . . . . . . . . . . . 0 - 5.2 km/h (0 - 3.2 mph)

. . . . . . . . . . . . . . . . . . .John Deere Multi-Purpose SD Polyurea Grease

. . . . . . . . . . . .John Deere Multi-Purpose HD Lithium Complex Grease

(Specifications and design subject to change without notice)

Dimensions

Height (D100, D110). . . . . . . . . . . . . . . . . . . . . . . . . . . .108 cm (42.5 in.)

Height (D120, D130). . . . . . . . . . . . . . . . . . . . . . . . . . . .113 cm (44.5 in.)

Height (D140, D150, D160, D170) . . . . . . . . . . . . . . . . .114 cm (45.0 in.)

Length (Overall) (D100, D110, D120, D130, D140, D150) . . . . . 175cm

(68.75 in.)

Automatic Models D160 and D170

Engine Model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Briggs & Stratton 44

Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 724 cc (44.2 cu in.)

Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79.25 mm (3.12 in.)

Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.41 mm (2.89 in.)

Ignition Module (Armature) Air Gap 0.203 - 0.254 mm (0.008-0.010 in.)

Length (Overall) D160, D170) . . . . . . . . . . . . . . . . . . 176 cm (69.25 in.)

Width (Mower Deck Chute Down) (D100, D110, D120, D130). . 131cm

(51.75 in.)

Width (Mower Deck Chute Down) (D140, D150, D160) .152 cm (60 in.)

Width (Mower Deck Chute Down) (D170). . . . . . . . . . 174 cm (68.5 in.)

Weight: D100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 kg (442 lb)

Weight: D110, D120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 kg (450 lb)

Intake and Exhaust Valve Clearance .0.102 - 0.152 mm (0.004 - 0.006

in.)

Specifications - 46

SPECIFICATIONS

Weight: D130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 kg (470 lb)

Weight: D140, D150, D160 . . . . . . . . . . . . . . . . . . . . . . . 238 kg (525 lb)

Weight: D170 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 kg (579 lb)

Tires

Models D100, D110, D120

Size (Front). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 x 6.00 - 6

Size (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 x 8.0 - 8

Tire Pressure (Front). . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 kPa (14 psi)

Tire Pressure (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 kPa (10 psi)

Models D130, D140, D150

Size (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 x 6.00 - 6

Size (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 x 10.00 - 8

Tire Pressure (Front). . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 kPa (14 psi)

Tire Pressure (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 kPa (10 psi)

Models D160, D170

Size (Front). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 x 6.5 - 8

Size (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 x 9.5 - 12

Tire Pressure (Front). . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 kPa (12 psi)

Tire Pressure (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 kPa (12 psi)

(Tire pressure information is also located on the sidewalls of the tires)

Mower Deck - 107 cm (42 in.)

Blades Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Blade Nut Torque (w/ 5/8 in. Nut) . . . . . . . . . . . . . . . . 88 N•m (65 lb-ft)

Cutting Height (Approximately) . . . . . . . . . . . . . 25 - 102 mm (1 - 4 in.)

Cutting Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1067 mm (42 in.)

Mower Deck - 122 cm (48 in.)

Blades Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Blade Nut Torque (w/ 5/8 in. Nut) . . . . . . . . . . . . . . . .88 N•m (65 lb-ft)

Cutting Height (Approximately) . . . . . . . . . . . . 25 - 102 mm (1 - 4 in.)

Cutting Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1219 mm (48 in.)

Mower Deck - 137 cm (54 in.)

Blades Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Blade Nut Torque (w/ 5/8 in. Nut) . . . . . . . . . . . . . . . .88 N•m (65 lb-ft)

Cutting Height (Approximately) . . . . . . . . . . . . 25 - 102 mm (1 - 4 in.)

Cutting Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1371 mm (54 in.)

Specifications - 47

WARRANTY

applicable U.S. Environmental Protection Agency regulations under 40

CFR Part 90: and,

Warranty

• Free from defects in materials and workmanship which cause such

engine to fail to conform with applicable regulations for a period of two

years of engine use from the date of sale to the ultimate purchaser.

Product Warranty

Product warranty is provided as part of John Deere’s support program for

customers who operate and maintain their equipment as described in this

manual.

Emissions Warranty Interpretation

• Any warranted part that is not scheduled for replacement as required by

the maintenance instructions in the Operator’s Manual is warranted for two

years. If any such part fails during the period of warranty coverage it will

be repaired or replaced by John Deere. Any such part repaired or

replaced under warranty is warranted for the remaining warranty period.

Engine related warranties stated in this manual refer only to emissions-

related parts and components of your engine. The complete engine

warranty, less emission-related parts and components, is provided

separately as the Limited Warranty for New John Deere Commercial &

Consumer Equipment.

• Any warranted part that is scheduled only for regular inspection in the

maintenance instructions in the Operator’s Manual is warranted for two

years. A statement in the Operator’s Manual to the effect of “repair or

replace as necessary” does not reduce the period of warranty coverage.

Any such part repaired or replaced under warranty is warranted for the

remaining warranty period.

California and U.S. EPA Emissions Control System

Warranty Statement (Small Off-Road Gas Engines)

Your Warranty Rights and Obligations

The California Air Resources Board, John Deere, and the United States

Environmental Protection Agency are pleased to explain the emissions

control system’s warranty on your 2009 and later small off-road engine

equipment. In California, new equipment that uses small off-road engines

must be designed, built and equipped to meet the State’s stringent anti-

smog standards. John Deere must warrant the emissions control system

on your small off-road engine equipment for the period listed below

provided there has been no abuse, neglect or improper maintenance of

your equipment.

• Any warranted part that is scheduled for replacement as required

maintenance in the Operator’s Manual is warranted for the period of time

prior to the first scheduled replacement point for that part. If the part fails

prior to the first scheduled replacement, the part will be repaired or

replaced by John Deere. Any such part repaired or replaced under

warranty is warranted for the remainder of the period prior to the first

scheduled replacement point for the part.

• Repair or replacement of any warranted part under the warranty will be

performed at no charge to the owner at any authorized John Deere

Commercial and Consumer Equipment Retailer.

Your emissions control system may include parts such as: carburetors or

fuel-injection system, ignition system, catalytic converters, fuel tanks,

valves, filters, clamps, connectors, and other associated components.

Also, included may be hoses, belts, sensors and other emission-related

assemblies.

• The owner will not be charged for diagnostic labor which leads to the

determination that a warranted part is defective, provided such work is

performed by John Deere.

• John Deere will repair damages to other engine components proximately

caused by a failure under warranty of any emissions-related warranted

part.

Where a warrantable condition exists, John Deere will repair your small

off-road engine equipment at no cost to you including diagnosis, parts and

labor.

• Add-on or modified parts that are not exempted by the Air Resources

Board may not be used. The use of any non-exempted add-on or modified

parts will be grounds for disallowing a warranty claim. John Deere will not

be liable to warrant failures of warranted parts caused by the use of a non-

exempted add-on or modified part.

Manufacturer’s Warranty Coverage:

This emissions control system is warranted for two years. If any emissions

related part on your equipment is defective, the part will be repaired or

replaced by John Deere.

Owner’s Warranty Responsibilities:

Emission Warranty Parts List

Fuel Metering System:

• As the small off-road equipment owner, you are responsible for the

performance of the required maintenance listed in your Operator’s

Manual. John Deere recommends that you retain all receipts covering

maintenance on your small off-road engine equipment, but John Deere

can not deny warranty solely for lack of receipts or for your failure to

ensure the performance of all scheduled maintenance.

• Carburetor and internal parts (or fuel injection system).

• Air/fuel ratio feedback and control system.

• Cold start enrichment system.

Evaporative System:

• As the small off-road engine equipment owner, you should however be

aware that John Deere may deny you warranty coverage if your small off-

road equipment or a part has failed due to abuse, neglect, or improper

maintenance or unapproved modifications.

• Fuel tank, fuel cap and tether.

• Fuel hose, line, fittings, clamps.

• Fuel pump, fuel shut-off valve.

• Fuel vapor hoses, fittings.

• Carbon canister.

• You are responsible for presenting your small off-road engine equipment

to an authorized John Deere Commercial and Consumer Equipment

Retailer as soon as a problem exists. The warranty repairs should be

completed in a reasonable amount of time, not to exceed 30 days. If you

have a question regarding your warranty coverage, you should contact

your John Deere Commercial and Consumer Equipment Retailer, or the

John Deere Customer Contact Center at 1-800-537-8233.

• Rollover/slant valve for fuel vapor control.

Air Induction System:

• Air cleaner

• Intake manifold.

General Emissions Warranty Coverage:

Ignition System:

The warranty period begins on the date the equipment is delivered to an

ultimate purchaser. John Deere warrants to the ultimate purchaser and

each subsequent purchaser that the small off-road engine equipment is:

• Spark plugs.

• Magneto or electronic ignition system.

• Spark advance/retard system.

Exhaust System:

• Designed, built and equipped so as to conform to all applicable

regulations adopted by the Air Resources Board;

•Designed, built and equipped so as to conform at the time of sale with

Warranty - 48

WARRANTY

• Exhaust manifold.

you specific legal rights, and you may also have some rights which vary

from state to state.

• Catalyst muffler.

Miscellaneous Items Used in Above Systems

• Vacuum, and temperature sensitive valves and switches.

• Electronic controls.

NO DEALER WARRANTY

The selling dealer makes no warranty of it’s own and the dealer has no

authority to make any representation or promise on behalf of John Deere,

or to modify the terms or limitations of this warranty in any way.

• Hoses, belts, connectors and assemblies.

PRO RATA MONTHS OF ADJUSTMENT

Tire Warranty

NOTE: If your battery is not labeled with a warranty code, it is a

warranty code B.

John Deere warranty applies for tires available through the John Deere

parts system. For tires not available through the John Deere parts system,

the tire manufacturer’s warranty applicable to your machine may not apply

outside the U.S. (See your John Deere dealer for specific information.)

Warranty Code

Warranty Period

40 Months

Limited Battery Warranty

36 Months

NOTE: Applicable in North America only. For complete machine

warranty, reference a copy of the John Deere warranty statement.

Contact your John Deere dealer to obtain a copy.

24 Months

TO SECURE WARRANTY SERVICE

The purchaser must request warranty service from a John Deere dealer

authorized to sell John Deere batteries, and present the battery to the

dealer with the top cover plate codes intact.

FREE REPLACEMENT

Any new battery which becomes unserviceable (not merely discharged)

due to defects in material or workmanship within 90 days of purchase will

be replaced free of charge. Installation costs will be covered by warranty if

(1) the unserviceable battery was installed by a John Deere factory or

dealer, (2) failure occurs within 90 days of purchase, and (3) the

replacement battery is installed by a John Deere dealer.

PRO RATA ADJUSTMENT

Any new battery which becomes unserviceable (not merely discharged)

due to defects in material or workmanship more than 90 days after

purchase, but before the expiration of the applicable adjustment period,

will be replaced upon payment of the battery’s current list price less a pro

rata credit for unused months of service. The applicable adjustment period

is determined from the Warranty Code printed at the top of the battery and

chart below. Installation costs are not covered by warranty after 90 days

from the date of purchase.

THIS WARRANTY DOES NOT COVER

A. Breakage of the container, cover, or terminals.

B. Depreciation or damage caused by lack of reasonable and necessary

maintenance or by improper maintenance.

C. Transportation, mailing, or service call charges for warranty service.

LIMITATION OF IMPLIED WARRANTIES AND PURCHASER’S

REMEDIES

To the extent permitted by law, neither John Deere nor any company

affiliated with it makes any warranties, representations, or promises as to

the quality, performance or freedom from defect of the products covered

by this warranty. IMPLIED WARRANTIES OF MERCHANTABILITY AND

FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT

APPLICABLE, SHALL BE LIMITED IN DURATION TO THE APPLICABLE

ADJUSTMENT PERIOD SET FORTH HERE. THE PURCHASER’S ONLY

REMEDIES IN CONNECTION WITH THE BREACH OR

PERFORMANCE OF ANY WARRANTY ON JOHN DEERE BATTERIES

ARE THOSE SET FORTH HERE. IN NO EVENT WILL THE DEALER,

JOHN DEERE OR ANY COMPANY AFFILIATED WITH JOHN DEERE BE

LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. (Note:

Some states do not allow limitations on how long an implied warranty lasts

or the exclusion or limitation of incidental or consequential damages. So

these limitations and exclusions may not apply to you.) This warranty gives

Warranty - 49

INDEX

Engine Warranty Maintenance Statement ..............................................28

Engine and Fuel Storage, Preparing ......................................................46

Engine, Idling .........................................................................................21

Engine, Starting ......................................................................................20

Engine, Stopping ....................................................................................21

Index

Accessories, Using ................................................................................ 26

Air Cleaner Elements (20hp Briggs and Stratton), Checking and Cleaning

Air Cleaner Elements (LA125), Checking and Cleaning ........................ 31

Air Cleaner Elements (LA165 and LA175), Checking and Cleaning ..... 32

Air Cleaner Elements (Single Cylinder Briggs and Stratton), Checking and

Cleaning ................................................................................... 30, 31, 32

Attachment Engagement Switch or Lever, Testing ................................ 19

Axle, Lubricating Front ........................................................................... 27

Filter Emission, Cleaning ........................................................................32

Filter, Changing Engine Oil ....................................................................29

Filter, Replacing Fuel .............................................................................33

Front Axle, Lubricating ...........................................................................27

Front Wheel Assembly, Removing and Installing ...................................42

Fuel Filter, Replacing .............................................................................33

Fuel Safety .............................................................................................10

Fuel Storage ...........................................................................................46

Fuel Tank, Filling ....................................................................................41

Fuel types recommended .......................................................................48

Fuel, Using Proper .................................................................................41

Fuse, Replacing .....................................................................................40

Balancing Blades ................................................................................... 39

Battery and Terminals, Cleaning ........................................................... 40

Battery, Charge and Connect at Assembly ............................................ 11

Battery, Removing and Installing ........................................................... 39

Battery, Service Safely .......................................................................... 39

Battery, Using Booster ........................................................................... 40

Belt Tension 107 cm (42 in.) Mower Deck, Adjusting ............................ 37

Belt, Installing and Removing Mower Drive Belt at Engine Drive Sheave

(122 cm (48 in.) and 137 (54 in.) Decks) ............................................... 34

Blades, Balancing .................................................................................. 39

Blades, Checking Mower ....................................................................... 38

Blades, Servicing Mower ....................................................................... 38

Blades, Sharpening ............................................................................... 38

Brake Switch, Testing Park .................................................................... 19

Brake, Testing Park ............................................................................... 19

Brake, Using Park .................................................................................. 20

Bulb, Replacing Headlight .....................................................................4 0

Bypass ................................................................................................... 24

Gear Transmission, Using Travel Controls on .......................................21

Grease ...................................................................................................27

Headlight Bulb, Replacing ......................................................................40

Headlights, Using ...................................................................................20

Height, Adjusting Cutting ........................................................................16

Hood, Removing and Installing ..............................................................41

Hour Meter, Using Service Reminder .....................................................20

Installing Mower Deck ............................................................................35

Intervals for Service ................................................................................27

Key Switch, Using ..................................................................................20

Capacities Specifications ....................................................................... 48

Carburetor, Adjusting .............................................................................3 3

Certification Label .................................................................................... 7

Cleaning Air Intake Screen .................................................................... 29

Controls on Automatic Transmission, Using Travel ...............................2 2

Controls on Gear Transmission, Using Travel .......................................2 1

Controls, Operator Station (LA105) ....................................................... 13

Controls, Operator Station (LA115, LA125, LA135) .............................. 14

Controls, Operator Station (LA145, LA165, LA175) .............................. 15

Cruise Control, Using .............................................................................2 2

Customer Service .................................................................................. 52

Cutting Height, Adjusting ....................................................................... 16

Label, Certification ...................................................................................7

Leveling Mower Deck .............................................................................16

Literature, Service ..................................................................................51

Lubricants, Recommended ....................................................................48

Lubricating Pivot Points ..........................................................................28

Metal Surfaces, Repairing and Cleaning ................................................42

Moving Machine .....................................................................................24

Mower Blades, Checking ........................................................................38

Mower Blades, Choosing .......................................................................26

Mower Blades, Servicing ........................................................................38

Mower Deck 107 cm (42 in.), Specifications ..........................................49

Mower Deck 122 cm (48 in.), Specifications ..........................................49

Mower Deck 137 cm (54 in.), Specifications ..........................................49

Mower Deck Level, Adjust ......................................................................11

Mower Deck Level, Adjusting .................................................................16

Mower Deck Wheels, Adjusting ..............................................................18

Mower Deck, Installing ...........................................................................35

Mower Deck, Removing .........................................................................34

Mower Drive Belt 107 cm (42 in.) Mower Deck, Replacing ....................36

Mower Drive Belt 122 cm (48 in.) Mower Deck, Replacing ....................37

Mower Drive Belt 137 cm (54 in.) Mower Deck, Replacing ....................37

Mower Troubleshooting ..........................................................................45

Mower, Engaging and disengaging ........................................................22

Mowing Tips ...........................................................................................26

Mulch Cover, Using ................................................................................23

Daily Operating Checklist ...................................................................... 16

Deck Level, Adjust Mower .....................................................................1 1

Deck, Adjusting Mower Level ................................................................ 16

Dimensions Specifications .....................................................................4 8

Electrical Specifications .........................................................................4 8

Electrical Troubleshooting .....................................................................4 5

Emission Compliance Period ................................................................... 6

Emission Control System Certification Label ........................................... 6

Engagement Clutch, Break In Electric ................................................... 11

Engine Oil .............................................................................................. 28

Engine Oil Level, Check ........................................................................ 11

Engine Oil Level, Checking .................................................................... 28

Engine Oil and Filter, Changing ............................................................. 29

Engine Specifications ............................................................................ 47

Engine Troubleshooting .........................................................................4 4

OMGX22464J6 ........................................................................................0

Index - 50

GETTING QUALITY SERVICE

Oil Level, Check Engine ........................................................................ 11

Oil Level, Checking Engine .................................................................... 28

Oil and Filter, Changing Engine ............................................................. 29

Oil, Engine ............................................................................................. 28

Operating Checklist, Daily .....................................................................1 6

Getting Quality Service

Service Literature

If you would like a copy of the Parts Catalog or Technical Manual for this

machine call:

Park Brake, Testing ............................................................................... 19

Park Brake, Using .................................................................................. 20

Parts Catalog ......................................................................................... 51

Parts, Replacement ............................................................................... 51

Pivot Points, Lubricating ........................................................................ 28

Plastic And Painted Surfaces, Avoid Damage To .................................. 16

Plastic Surfaces, Cleaning .....................................................................4 2

• U.S. & Canada: 1-800-522-7448.

• All Other Regions: Your John Deere dealer.

Parts

We recommend John Deere quality parts and lubricants, available at your

John Deere dealer.

When you order parts, your John Deere dealer needs the serial number or

product identification number (PIN) for your machine or attachment. These

are the numbers that you recorded in the Product Identification section of

this manual.

Rear Wheel Assembly, Removing and Installing ...................................4 3

Removing Mower Deck .......................................................................... 34

Reverse Implement Option, Testing ......................................................1 9

Reverse Implement Option, Using the ................................................... 22

Order Service Parts Online

Visit http://JDParts.deere.com for your Internet connection to parts

Safety Systems, Testing ........................................................................ 19

Safety, Tire ............................................................................................1 0

Seat Switch, Testing .............................................................................. 19

Seat, Adjusting ....................................................................................... 16

Service Literature ................................................................................... 51

Service Reminder, Using ....................................................................... 20

Sharpening Blades ................................................................................ 38

Spark Arrestor, Using .............................................................................. 8

Spark Plug, Checking ............................................................................ 33

Spindle Brakes 107 cm (42 in.) Mower Deck, Adjusting ........................ 37

Stopping Engine .................................................................................... 21

Storage, Preparing Fuel and Engine for ................................................ 46

Storage, Preparing Machine for ............................................................. 46

Storage, Removing Machine from ......................................................... 47

Storing Safety ........................................................................................4 6

ordering and information.

Part Numbers

Item

Part Number

Blade Kit (3-N-1):

• D100, D110, D120, D130

• D140, D150, D160

• GY20850

• GY20852

Blades (Side Discharge/Bagging)

• D170

• GY20679

Mower Belts:

• D100, D110, D120, D130

• D140, D150, D160

• D170

• GX20072

• GX21833

• GX21395

• GX22036

• GX20006

Technical Manual ................................................................................... 51

Testing Safety Systems .........................................................................1 9

Tire Chains, Using .................................................................................2 5

Tire Pressure at Assembly, Check ........................................................ 11

Tire Pressure, Checking ........................................................................ 41

Tire Specifications .................................................................................4 9

Tractor Troubleshooting .........................................................................4 5

Transmission, Checking (See your John Deere dealer) ........................ 34

Travel Controls on Automatic Transmission, Using ...............................2 2

Troubleshooting Chart ........................................................................... 44

• Traction (Gear)

• Traction (Hydrostatic)

Filters:

• Oil Filter (all models)

• Fuel Filter (all models)

• Air Filter - D100, D110

• Air Filter - D120

• GY20577

• GY20709

• MIU13038

• GY21055

• GY21056

• GY21057

Unplugging Mower, Bagger, Material Collection System ....................... 24

Using ...................................................................................................... 24

Using Wash Port .................................................................................... 23

• Air Filter - D130, D140

• Air Filter - D150, D160, D170

Warranty Maintenance Statement, Engine ............................................ 28

Warranty Registration, Refer to the Production Identification Section ..... 3

Warranty, Product .................................................................................. 50

Wash Port, Using ................................................................................... 23

Weights, Using ....................................................................................... 25

Wheel Assembly, Removing and Installing Front .................................. 42

Wheel Assembly, Removing and Installing Rear ...................................4 3

Wheels, Adjusting Mower Deck ............................................................. 18

Spark Plug

Battery

M78543

TY25878

AD2062R

Headlight Bulb

Getting Quality Service - 51

GETTING QUALITY SERVICE

Item

Part Number

Home Maintenance Kit (HMK)

• D100, D110

• LG253

• LG262

• LG263

• LG264

• D120

• D130, D140

• D150, D160, D170

Home Maintenance Kit Includes:

• (1) Fuel Filter

• (1) Oil Filter

• (1) Air Cleaner Cartridge Filter

• (1) Pre-Cleaner Filter

• (1) Spark Plug

• (2) 10W30 Turf Gard Oil, 0.946 L (1 qt)

(Part numbers are subject to change without notice. Part Numbers may be

different outside the U.S.A.)

John Deere Quality Continues with Quality Service

John Deere provides a process to handle your questions or problems,

should they arise, to ensure that product quality continues with your John

Deere dealer’s parts and service support.

Follow the steps below to get answers to any questions you may have

about your product.

1. Refer to the appropriate attachment, machine or equipment operator

manuals.

2. Contact your John Deere dealer with unanswered questions.

3. In North America or Canada, call the John Deere Customer Contact

Center.

• Call 1-800-537-8233 and provide product serial number and model

number.

Getting Quality Service - 52

SERVICE RECORD

Service Record

Record Service Dates

Oil Change

Oil Filter Change Lubricate

(If Equipped) Machine

Air Cleaner

Element Check/

Clean

Fuel Filter

Change

Service Record - 53

SERVICE RECORD

Service Record - 54

SERVICE RECORD

Service Record - 55

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