Stellar Industries Si 60 User Manual

SIꢀCable HoISt  
ownerS’ꢀManual  
SI-60 and SI-75 Models  
Safetyꢀ•ꢀoperationꢀ•ꢀInstallationꢀ•ꢀParts  
Stellar Industries, Inc.  
190 State Street  
PO Box 169  
Garner, IA 50438  
800-321-3741  
Fax: 641-923-2811  
Subject to Change without Notification.  
© 2012 Stellar Industries, Inc.  
Last Revision: 05/25/12  
Table of Contents  
i
Table of Contents  
ii  
Stellar Cable Hoist Owner’s Manual  
AN OVERVIEW TO OWNER, OPERATOR AND  
SERVICE PERSONNEL ABOUT SAFETY  
As the owner or employer, it is your responsibility to instruct the operator in the safe opera-  
tion of this equipment and to provide the operator with properly maintained equipment.  
FAILURE TO READ THIS MANUAL BY ANYONE WHO WILL OPERATE, SERVICE, OR WORK  
AROUND THIS CABLE HOIST IS A MISUSE OF THE EQUIPMENT. DEATH OR SERIOUS INJURY  
WILL RESULT FROM IMPROPER USE OR MAINTENANCE OF THIS MACHINE.  
Occupational safety is a prime concern of Stellar Industries in the design and production  
of this cable hoist. Our goal in writing this manual was the safety of the operator and oth-  
ers who work around this equipment.  
It is your responsibility to know the specific requirements, governmental regulations, pre-  
cautions and work hazards that exist in the operation and maintenance of this cable  
hoist. You shall make these available and known to all personnel working with and  
around the equipment, so that all of you will take the necessary and required safety pre-  
cautions.  
FAILURE TO HEED THESE INSTRUCTIONS CAN RESULT IN SERIOUS INJURY OR DEATH.  
It is also your responsibility to operate and maintain your cable hoist with caution, skill,  
and good judgment. Following the recognized safety procedures will help you avoid  
accidents. Modification to any part of his cable hoist can create a safety hazard and  
therefore shall not be made without the manufacturer’s written approval. Use only facto-  
ry approved accessories, options, and parts on this equipment. The rebuilding or remount-  
ing of this equipment requires the mounting procedures and retesting to be in accor-  
dance with factory instructions. Safety covers and devices must remain installed and  
maintained in proper working condition. Safety decals must be maintained, be com-  
pletely legible, and be properly located. If safety covers, devices, or decals are missing,  
they must be replaced with the proper designated Stellar part.  
Be capable, careful, and concerned! Make safety your everyday business!  
is considered one of the manufacturers of  
Attention!  
the vehicle. As such a manufacturer, the  
According to Federal Law (49 cfr part 571),  
installer is responsible for compliance with all  
each final-stage manufacturer shall com-  
applicable federal and state regulations.  
plete the vehicle in such a manner that it  
They are required to certify that the vehicle  
conforms to the standards in effect on the  
is in compliance with the Federal Motor  
date of manufacture of the incomplete  
Vehicle Safety Standards and other regula-  
vehicle, the date of final completion, or a  
tions issued under the National Traffic and  
date between those two dates. This require-  
Motor Vehicle Safety Act.  
ment shall, however, be superseded by any  
Please reference the Code of Federal  
conflicting provisions of a standard that  
Regulations, title 49 - Transportation, Volume  
applies by its terms to vehicles manufac-  
5 (400-999), for further information, or visit  
tured in two or more stages.  
Therefore, the installer of Stellar cable hoists  
the full text of Code of Federal Regulations.  
Introduction  
iii  
Introduction  
Stellar Cable hoists are designed to provide  
safe and dependable service for a variety  
of operations. With proper use and  
maintenance, these cable hoists will  
operate at peak performance for many  
years.  
manual contain information pertaining to  
Stellar manufactured cable hoists in general  
and may or may not apply to your specific  
model.  
This manual is not binding. Stellar Industries,  
Inc. reserves the right to change, at any  
To promote this longevity, carefully study the time, any or all of the items, components,  
information contained in this manual before  
putting the equipment into service. Though  
and parts deemed necessary for product  
improvement or commercial/production  
it is not intended to be a training manual for purposes. This right is kept with no  
beginners, this manual should provide solid  
guidelines for the safe and proper usage of  
the cable hoist.  
requirement or obligation for immediate  
mandatory updating of this manual.  
Once you feel comfortable with the  
In closing:  
material contained in this manual, strive to  
exercise your knowledge as you safely  
operate and maintain the cable hoist. This  
process is vital to the proper use of the unit.  
If more information is required or technical  
assistance is needed, or if you feel that any  
part of this manual is unclear or incorrect,  
please contact the Stellar Customer Service  
Department by phone at 800-321-3741 or  
email at service@stellarindustries.com.  
A few notes on this manual:  
ATTENTION  
A copy of this manual is provided with every  
cable hoist and shall remain with the cable  
hoist at all times. Information contained  
within this manual does not cover all  
maintenance, operating, or repair  
Failure to adhere to the  
instructions could result in  
property damage or even serious  
bodily injury to the operator or  
others close to the cable hoist.  
instructions pertinent to all possible situations.  
Please be aware that some sections of this  
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at  
800-321-3741  
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST  
Or email at the following addresses:  
Technical Questions, and Information  
Order Parts  
Warranty Information  
 
iv  
Stellar Cable Hoist Owner’s Manual  
Safety  
1
Chapter 1 - Safety  
Please Read the Following Carefully!  
Always wear the prescribed personal safety  
This portion of the manual contains informa- devices.  
tion regarding all Stellar manufactured  
Cable Hoists. Some items contained within  
this chapter may not apply to your specific  
equipment.  
Always wear approved accident-preven-  
tion clothing such as: protective helmets,  
anti-slip shoes with steel toes, protective  
gloves, anti-noise headphones, protective  
glasses, breathing apparatus, and reflective  
jackets. Consult your employer regarding  
current safety regulations and accident-  
prevention equipment.  
Safety should be the number one thought  
on every operator’s mind. Three factors  
should exist for safe operation: a qualified  
operator, well-maintained equipment, and  
the proper use of this equipment. The fol-  
lowing information should be read and  
understood completely by everyone work-  
Do not wear rings, wristwatch, jewelry,  
loose-fitting or hanging clothing such as ties,  
ing with or near the Cable Hoist prior to put- torn garments, scarves, unbuttoned jackets  
ting the unit into operation.  
or unzipped overalls, which could get  
caught up in the moving parts of the Cable  
Hoist.  
Please take note that Stellar Industries, Inc.  
is not liable for accidents incurred by the  
Cable Hoist because of non-fulfillment from  
the operator’s side of current rules, laws,  
and regulations.  
Keep a first-aid box and a fire extinguisher  
readily available on the truck. Regularly  
check to make sure the fire extinguisher is  
fully charged and the first-aid kit is stocked.  
General Safety  
It is the responsibility of the owner to instruct Do not use controls and hoses as hand-  
the operator in the safe operation of your  
equipment and to provide the operator  
with properly maintained equipment.  
holds. These parts move and cannot pro-  
vide stable support.  
Do not allow unauthorized personnel or  
Trainees or untrained persons shall be under equipment to enter within 10 feet of Cable  
the direct supervision of qualified persons.  
Hoist operating area.  
Do not operate equipment under the  
adverse influence of alcohol, drugs, or  
medication.  
Never allow anyone to ride the Cable Hoist  
or load.  
Operation Safety  
Read all safety decals on the equipment  
and understand their meaning.  
Never operate the hoist unless the hydraulic  
system, including the cylinders and lines, are  
full of oil and free of air.  
Personal Safety  
Keep clear of all moving parts.  
Check the area for power lines and over-  
head obstructions.  
Never allow anyone under any portion of  
the hoist unless the hoist is firmly resting in  
the hoist props.  
Do not load, dump or unload a container  
on uneven ground.  
 
2
Stellar Cable Hoist Owner’s Manual  
Do not move the truck while the hoist and Maintenance Safety  
container are raised. A raised load creates Never modify or alter any of the equipment,  
a top heavy unstable load.  
whether mechanical, electrical, or  
hydraulic, without Stellar Industries’  
approval.  
Do not use a chain between the reeving  
cable and the container. A chain will not  
withstand the force applied to the cable.  
Be sure safety decals are clean and in  
place.  
Do not use any method to hold a valve  
open which will not let the valve close auto- Check the reeving cable for wear and fray-  
matically when released.  
ing.  
Always keep the cable centered on the  
hoist frame. Do not allow the cable to rub  
on any surface when loading or unloading  
a container.  
Do not perform any maintenance or repair  
work on the Cable Hoist unless authorized  
and trained to do so.  
Release system pressure before attempting  
to make adjustments or repairs.  
Do not operate the reeving cylinders to  
load or unload a container unless the front  
of the hoist frame is above the top of the  
truck cab.  
Do not attempt service or repair when PTO  
is engaged.  
ATTENTION  
Stellar Industries, Inc. is not liable for acci-  
dents incurred by the Cable Hoist because  
of the operator’s non-fulfillment of current  
rules, laws and regulations.  
Operation  
3
Chapter 2 - Operation  
Job-Site Set-Up  
in place and in good operating condi-  
tion.  
Thoroughly plan the lift before positioning  
the vehicle. Consider the following:  
• Be prepared for all situations. Keep fire  
extinguisher and first aid kit near.  
• Be sure all regular maintenance has  
been performed.  
• Visually inspect all aspects of the Cable  
Hoist for physical damage.  
1. The vehicle should be positioned in an  
area free from overhead obstructions to  
eliminate the need for repositioning.  
2. Position the vehicle so that it is impossible  
for any portion of the equipment to  
• Check for fluid leaks.  
come within the minimum required safe  
distance of any power line. Maintain a  
clearance of at least 10 feet between  
any part of the Cable Hoist, load line, or  
Operator Requirements  
Operation is limited to the following people:  
1. Qualified individual.  
load, and any electrical line or apparatus 2. Trainees under direct supervision of the  
carrying up to 50,000 volts. One foot qualified individual.  
additional clearance is required for every 3. Test or maintenance individual.  
additional 30,000 volts or less. Remember 4. Cable Hoist Inspector.  
to allow for winds that cause power lines  
to sway. It is recommended that a signal  
person be used when the vehicle is set-  
up near power lines.  
Operators must:  
1. Demonstrate the ability to understand all  
decals, the owner’s manual, and any  
other information required for safe opera-  
tion of the Cable Hoist.  
2. Be able to demonstrate the ability to  
safely control the Cable Hoist.  
3. Know all safety regulations.  
3. The vehicle should also be positioned on  
a firm and level surface that will provide  
adequate support for the body.  
4. The parking brake must be removed to  
allow the truck to roll under the body  
while loading.  
4. Be responsible for maintenance require-  
ments.  
Cable Hoist Controls  
5. Understand and be fully capable of  
implementing all emergency procedures.  
6. Understand the operating procedures as  
outlined by this manual, ANSI B30.5 and  
Federal/State Laws.  
1. Be familiar with the sequence and opera-  
tion of the Cable Hoist controls.  
2. Each individual Cable Hoist function  
should have control function decals.  
Replace them immediately if they are  
missing or illegible.  
Operator Conduct  
3. Keep hands, feet and control levers free  
from mud, grease and oil.  
4. Be familiar with the control levers and  
how they operate before attempting to  
operate the Cable Hoist.  
5. Be prepared before beginning operation  
of the Cable Hoist:  
1. Operators will not engage in any opera-  
tion that would cause them to divert  
attention away from the operation of the  
Cable Hoist.  
2. Operators are responsible for all opera-  
tions under their direct control.  
3. Operators will not leave a suspended  
load unattended.  
• All protective guards must be in place.  
• Be aware of the surroundings: low  
branches, power lines, unstable ground.  
• Be sure all safety devices provided are  
4. Operators will be familiar with the equip-  
ment and the maintenance required for  
proper care.  
 
4
Stellar Cable Hoist Owner’s Manual  
General Guidlines for Operation of the Cable Hoist  
Loading a Container  
3. Lower the hoist to the full-down position  
and disengage the PTO.  
1. Back the truck up to the container to be  
loaded and align the hoist rails with the  
container long sills. Caution: Be sure the  
Unloading a Container (O.R. and I.O.)  
area in which the hoist is to be operated 1. Back the truck up in front of where the  
is clear of personnel and obstacles -  
overhead and on the ground.  
2. Engage the PTO and raise the hoist until  
the rear roller is on the ground.  
container is to be spotted. Allow room  
for the container to roll off of the hoist.  
2. Raise the hoist and retract the reeving  
cylinders. Allow gravity to pull the con-  
tainer to the ground.  
3. Once the rear rollers are on the ground,  
allow the truck to roll out from under the  
container.  
4. Once the container is on the ground,  
lock the truck brakes and disconnect the  
cable and secure it to the hoist.  
5. Lower the hoist to the full down position.  
Pull away from the container. Disengage  
the PTO.  
3. Set the parking brakes and retract the  
reeving cylinders to connect the cable  
to the container. Caution: Do not  
attempt to load a container with faulty  
equipment. Check the condition of the  
cable, cable end, and container cable  
connection. Never lift a container heav-  
ier than the rated capacity of the hoist.  
4. Relase the parking brake and allow the  
truck to roll under the container. Extend  
the reeving cylinders to pull the container  
onto the hoist. The container long sills  
must be kept on the hoist rollers.  
5. Once the center of gravity of the con-  
tainer is in front of the rear hinge, the  
hoist can be lowered until the front is just  
above the top of the truck cab.  
6. Continue pulling the container forward  
until it is securely locked into the front  
stops. Caution: Rear hold-down devices  
are required on the hoist and the con-  
tainers.  
Unloading a Container (Extendable Tail)  
1. Back the truck up in front of where the  
container is to be spotted. Allow room  
for the container to roll-off of the hoist.  
2. Raise the hoist and retract the reeving  
cylinders. Allow gravity to pull the con-  
tainer to the ground. Once the rear  
rollers are on the ground, allow the truck  
to roll out from under the container.  
3. Alternate extending the cable and the  
tail until the container is on the ground.  
4. Lock the truck brakes and disconnect  
the cable and secure it to the hoist.  
5. Lower the hoist and retract the tail sec-  
tion. Disengage the PTO before driving  
away.  
7. Lower the hoist to the full-down position  
and disengage the PTO.  
Dumping a Container  
1. While the hoist is in the full-down position,  
open the container door and secure it.  
Caution: Be sure that the truck is on firm,  
level ground before dumping. If one side  
of the load breaks loose in this high cen-  
ter of gravity position, a truck on unstable  
footing may roll over on its side.  
2. Engage the PTO and raise the hoist until  
the load slides out of the container.  
Caution: Do not pull forward until the  
hoist is lowered to the full-down position.  
Cable Hoist Check List  
1. Check hydraulic oil level with all  
cylinders retracted.  
2. Grease all lubrication points.  
3. All rollers and sheaves are free to  
rotate.  
4. Tires are properly inflated.  
5. The container lock is free to move and  
works properly.  
 
Operation  
5
Loading Operation  
Back the truck up to the container  
to be loaded and align the hoist rails  
with the container long sills.  
1
2
Engage the PTO and raise the hoist  
until the rear roller is on the ground.  
Set the parking brakes and retract  
the reeving cylinders to connect the  
cable to the container.  
3
4
5
Release the parking brake and allow  
the truck to roll under the container.  
Extend the reeving cylinders to pull  
the container onto the hoist. The  
container long sills must be kept on  
the hoist rollers.  
Once the center of gravity of the  
container is in front of the rear hinge,  
the hoist can be lowered until the  
front is just above the top of the  
truck cab.  
Continue pulling the container  
forward until it is securely locked into  
the front stops. Caution: Rear  
hold-down devices are required  
on the hoist and the containers.  
6
7
Lower the hoist to the full-down  
position and disengage the PTO.  
 
6
Stellar Cable Hoist Owner’s Manual  
Unloading Operation - O.R. and I.O. Models  
Back the truck up in front of where the  
container is to be spotted. Allow room  
for the container to roll-off of the hoist.  
1
2
Raise the hoist and retract the  
reeving cylinders. Allow gravity to  
pull the container to the ground.  
3 Once the rear rollers are on the  
ground, allow the truck to roll out  
from under the container.  
Once the container is on the ground,  
lock the truck brakes and disconnect  
the cable and secure it to the hoist.  
4
5
Lower the hoist to the full down position.  
Pull away from the container.  
Disengage the PTO.  
 
Operation  
7
Unloading Operation - Extendable Tail Models  
Back the truck up in front of where the  
container is to be spotted. Allow room  
for the container to roll-off of the hoist.  
1
2
Raise the hoist and retract the  
reeving cylinders. Allow gravity to  
pull the container to the ground.  
Once the rear rollers are on the  
ground, allow the truck to roll out  
from under the container.  
Alternate extending the cable and  
the tail until the container is on the  
ground.  
3
4
Lock the truck brakes and disconnect  
the cable and secure it to the hoist.  
5
Lower the hoist and retract the tail  
section. Disengage the PTO before  
driving away.  
 
8
Stellar Cable Hoist Owner’s Manual  
Correct Roll-Off Container Loads  
Correct Container Position  
Note: Removable front stops must  
be used and rear hold downs must  
match on container and roll-off  
hoist.  
Correct Position  
For Short Container  
Unsafe Roll-Off Container Loads  
The Container is Too Long  
Frame may crack or bend.  
Load Center is Too Far to the Rear  
Front Axle May Be Too Light  
Frame may crack or bend.  
Frame may crack or bend.  
Front Axle May Be  
Overloaded  
Frame may crack or bend.  
Frame may crack or bend.  
 
Operation  
9
Hoist Prop Operation  
WARNING  
BEFORE WORKING AROUND A  
RAISED HOIST, THE HOIST  
MUST BE SUPPORTED BY THE  
HOIST PROP.  
(SEE HOIST PROP OPERATING  
INSTRUCTIONS)  
FAILURE TO DO SO COULD RESULT IN  
SERIOUS INJURY OR DEATH.  
IF THE HOIST PROPS CANNOT BE  
USED, CONSULT THE MAINTENANCE  
SECTION OF THE OPERATION MANUAL  
FOR THE PROPER PRECAUTIONS.  
45553  
 
10  
Stellar Cable Hoist Owner’s Manual  
Maintenance  
11  
Chapter 3 - Maintenance  
Daily Inspection  
Please read the following before performing any  
maintenance on the Cable Hoist.  
1. Only authorized service personnel are to perform  
maintenance on the Cable Hoist.  
2. Disengage the PTO before any service or repair  
is performed.  
3. Do not disconnect hydraulic hoses while there is  
still pressure in those components.  
4. Before disconnecting hydraulic components,  
shut off the engine, release any air pressure on  
the hydraulic reservoir, and move control levers  
repeatedly through their operating positions to  
relieve all pressures.  
Daily Inspection should occur each day before the  
Cable Hoist is put into use. Each day, inspect the  
Cable Hoist for all of the following:  
1. Hydraulic oil level.  
2. Loose parts or damage to structures or weld.  
3. Cylinder movement due to leakage.  
4. Hoses for evidence of oil leaks.  
5. Controls for malfunction or adjustment.  
6. Parking brake operation.  
7. All securing hardware such as cotter pins, snap  
rings, hairpins, and pin keepers for proper installa-  
tion.  
8. All safety covers for proper installation.  
9. Cylinder holding valves for proper operation.  
10. Equipment for missing, illegible, or defaced  
operating decals and safety signs.  
5. Keep the Cable Hoist clean and free from  
grease build-up, oil and dirt to prevent slippery  
conditions.  
6. Perform all safety and maintenance checks  
before each period of use.  
11. Inspect the wire rope for fraying or other wear.  
7. Replace parts with Stellar Industries, Inc.  
approved parts only.  
8. Immediately repair or have repaired any com-  
ponents found to be inadequate.  
Monthly Inspection  
Monthly Inspection should occur at the beginning  
of every work month. Each month, inspect the  
Cable Hoist for all of the following:  
1. Frame bolt tightness - turn barrel nuts and mount-  
ing bolts during the first month of operation on  
new machines and then quarterly thereafter.  
2. Cylinders and valves for leaks.  
Maintenance Procedures  
1. Position the Cable Hoist where it will be out of  
the way of other operations or vehicles in the  
area.  
2. Place all controls in the off position and secure  
operating features from inadvertent motion.  
3. Relieve hydraulic oil pressure from all hydraulic  
circuits before loosening or removing hydraulic  
components.  
3. Lubrication.  
4. Structural weldments for bends, cracks, or breaks.  
5. All pins and keepers for proper installation.  
6. All control, safety, and capacity placards for  
readability and secure attachment.  
7. Inspect all electrical wires and connections for  
worn, cut, or deteriorated insulation and bare  
wire. Replace or repair wires as required.  
8. Lubrication of all points requiring lubrication.  
4. Label or tag parts when disassembling.  
Periodic Inspection  
Periodic Inspection should occur while the Cable  
Hoist is in use. For the duration of the usage,  
inspect the Cable Hoist for all of the following:  
1. Loose bolts and fasteners.  
2. All pins, bushings, shafts, and gears for wear,  
cracks, or distortion to include all pivot points,  
and bushings.  
3. Hydraulic systems for proper operating pressure.  
4. Main frame mount bolts.  
5. Cylinders for:  
General Service  
The following general suggestions should be helpful  
in analyzing and servicing your Cable Hoist. Using  
the following systematic approach should be help-  
ful in finding and fixing problems:  
1. Determine the problem.  
2. List and record possible causes.  
3. Devise checks.  
4. Conduct checks in a logical order to determine  
the cause.  
5. Consider the remaining service life of compo-  
nents against the cost of parts and labor neces-  
sary to replace them.  
A. Damaged rods.  
B. Dented barrels.  
C. Drift from oil leaking internally.  
D. Leaks at rod seals or holding valves.  
6. PTO and hydraulic pump(s) for leaks.  
7. Hydraulic hose and tubing for evidence of dam-  
age such as blistering, crushing, or abrasion.  
8. Presence of this owner’s manual.  
6. Make the necessary repair.  
7. Recheck to ensure that nothing has been over-  
looked.  
8. Functionally test the new part in its system.  
 
12  
Stellar Cable Hoist Owner’s Manual  
Inspection of Sheaves  
Under normal conditions, machines should  
receive periodic inspections, and their over-  
all condition recorded. Such inspections  
usually include the sheaves, and any other  
parts that may come into contact with the  
wire rope and subject it to wear. As an  
additional precaution, rope related working  
parts, particularly in the area described  
below, should be re-inspected prior to the  
installation of a new cable.  
The very first item to be checked when  
examining the sheaves is the condition of  
the grooves. To check the size, contour and  
amount of wear, a groove gage is used. As  
shown in the illustration to the right of this  
paragraph, the gage should contact the  
groove for about 150º of arc.  
Two types of groove gages are in general  
use and it is important to note which of these  
is being used. The two differ by their respec-  
tive percentage over nominal.  
Cross-sections illustrating three sheeve-groove conditions.  
A is correct, B is too tight, and C is too loose.  
For new or re-machine grooves, the groove  
gage is nominal plus the full oversize per-  
centage. The gage carried by most wire  
rope representatives today is used for worn  
grooves and is made nominal plus 1/2 the  
oversize percentage.  
The latter gage is intended to act as a sort  
of “no-go” gage. Any sheave with a groove  
smaller than this must be replaced or, in all  
likelihood, the existing rope will be dam-  
aged.  
Experience has clearly demonstrated that  
the service life of the wire rope will be mate-  
rially increased by strict adherence to these  
standards.  
Cross-sections illustrating three sheeve-groove conditions.  
A is correct, B is too tight, and C is too loose.  
 
Maintenance  
13  
Cable Replacement  
Important: Standard replacement cable must be 7/8” diameter 6 x 37 extra improved plow steel  
with steel core (6 x 37 EXIWRC) with a 4.00” swaged button x 75’ (174” & 182” CT, or) 77 feet (194”  
CT) in length.  
1. Remove the cable clamps and discard the old cable.  
2. Inspect all the sheaves (See Inspection of Sheaves on page 12).  
3. Install cable end onto cable. Thread cable through sheaves and guides, etc. Loop cable  
through cable anchor and install clamps following the diagram below. Torque all bolts evenly  
to 225 ft. lbs.  
CABLE CLAMP DETAIL  
20.00  
20.00  
20.00  
5.00  
D
A
B
C
CLAMP INSTRUCTIONS  
1. INSTALL CLAMP "A" TORQUE NUTS TO 225 FT-LBS.  
2. INSTALL CLAMP "B" SNUG NUTS ON CABLE.  
3. INSTALL CLAMPS "C" & "D" AS SHOWN SNUG NUTS.  
4. APPLY TENSION TO CABLE.  
5. TORQUE NUTS ON "B", "C" & "D" TO 225 FT-LBS.  
6. CLAMP NUTS MUST FACE DOWN.  
Cleanliness  
An important item in preserving the long life of the cable hoist is keeping  
dirt, grime, and corrosive material out of the working parts. Thoroughly  
wash and grease the cable hoist periodically.  
 
14  
Stellar Cable Hoist Owner’s Manual  
Choice Lubricants for DX Bearings  
Greases Recommended  
Type of Grease  
Description  
Premium Quality  
Multi-Purpose  
Stabilized, Anti-Oxidant Lithium Base  
Lithium Base with 3% Molybdenum Disulfide  
High Drop Point  
Multi-Purpose  
Calcium Based, for General Automotive and Industrial Use  
Calcium Grease, Water Stabilized, High Drop Point  
Calcium Based with EP Additives  
Lithium Based  
Anti-Friction Bearing  
Sodium Based  
Extreme Pressure (EP)  
Lithium Based with EP Additives  
Calcium Based with EP Additives  
High Temperature  
Transmission  
Modified Sodium Based, High Drop Point  
Semi-Fluid, Calcium Based  
Molybdenum Filled  
Graphite Filled  
Block Grease  
Lithium Based with 2% Molybdenum Disulfide  
Sodium Based with 2% Graphite  
Sodium Based Solid Grease  
White Grease  
Aluminum Complex Based with Anti-Oxidant & Rust  
Inhibitors & Zinc Oxide Additives  
Silicone  
Lithium Based with Silicone Oil Lubricant  
Greases Not Recommended  
Description  
Type of Grease  
Cup Grease  
Graphite Filled  
Light Service Calcium or Sodium Based Grease  
Greases with More than 10% Graphite  
Greases with More than 10% Molybdenum Disulfide  
Molybdenum Filled  
Fluorocarbon  
Low Molecular Weight Chlorofluoroethylene Polymer  
with Inert Thickeners  
White Grease  
Calcium Based, Zinc Oxide Filled  
 
Specifications  
15  
Chapter 4 - Specifications  
Chassis C.T.:  
See chart on next page.  
Frame Width:  
Minimum GVWR:  
Frame Height:  
Sub-Frame:  
35-1/2”  
18,000 lbs. Front, 44,000 lbs. Rear  
43”  
Full length 2 x 4 Tube  
60,000 lbs., 75,000 lbs.  
47º  
Load Rating:  
Dump Angle:  
Operating Pressure:  
Gear Pump:  
1,850 PSI (60,000 lbs), 2,150 PSI (75,000 lbs)  
35 GPM @ 1,500 RPM  
Operation:  
Inside Cab Cable Controls Standard  
Weight:  
6,400 lbs. - 7,400 lbs.  
Twin Double Acting  
Cylinders:  
6 x 72  
7 x 80  
7 x 90  
Lift  
Model SI-60/75  
Model SI-60/75  
Model SI-60/75  
Reeving  
Reeving  
Low Pressure Hydraulic System  
Gear Driven Hydraulic Pump  
Large 3” Rear Pivot Pin  
Hold-down compatible with ANSI Z245.6 Type “U” Containers  
 
16  
Stellar Cable Hoist Owner’s Manual  
Cable Hoist Dimensions  
Specifications Chart  
CT (Cab to Trunnion)  
Models  
A
B
C
D
w/o Autotarper w/ Autotarper  
SI-60-174 OR/IO  
SI-60-182 OR/IO  
SI-60-194 OR/IO  
281”  
289”  
301”  
210”  
218”  
230”  
174”  
174”  
186”  
35.5”  
35.5”  
35.5”  
174”  
182”  
194”  
180”  
188”  
200”  
CT (Cab to Trunnion)  
Extended Tail Models  
SI-60-174 ORX  
SI-60-182 ORX  
SI-60-194 ORX  
SI-60-174 IOX  
A
B
C
D
w/o Autotarper w/ Autotarper  
237”  
210”  
218”  
230”  
210”  
218”  
230”  
174”  
174”  
186”  
174”  
174”  
186”  
35.5”  
35.5”  
35.5”  
35.5”  
35.5”  
35.5”  
174”  
182”  
194”  
174”  
182”  
194”  
180”  
188”  
200”  
180”  
188”  
200”  
245”  
257”  
278.5”  
286.5”  
298.5”  
SI-60-182 IOX  
SI-60-194 IOX  
*
*Autotarper installation requires 12” of unobstructed space behind the truck cab.  
 
Specifications  
17  
Container Subframe  
NOTE:  
ALL DIMENSIONS ARE IN ACCORDANCE WITH  
ANSI Z245.60 TYPE "U" CONTAINER REQUIREMENTS  
FRONT VIEW  
MAX. 41.00  
GUIDE ROLLER  
GROUND WHEEL  
MIN. 3.38  
MAX. 3.63  
TYPICAL REAR  
HOLDDOWN  
2" X 6" STANDARD  
STRUCTURAL TUBING  
LEAD-IN-ROLLER  
PICKUP HOOK  
MIN. 6.00  
MAX. 10.50  
SIDE VIEW  
MIN. 3.38  
MAX. 3.63  
MIN. 18.50  
MAX. 24.00  
MAX. 2.13  
GROUND WHEEL  
193.00 *SEE NOTE*  
*LONG RAIL LENGTH*  
*NOTE*  
IF LONG RAIL LENGTH IS GREATER THAN OR EQUAL TO 12FT. AND LESS THAN  
18FT, REAR HOLDDOWN DIMENSION IS 147.50 IN. PLUS 1 IN. MINUS 0 IN. FROM  
FRONT OF LEAD-IN-ROLLER TO THE FRONT OF THE HOLDDOWN.  
IF LONG RAIL LENGTH IS GREATER THAN OR EQUAL TO 18FT. AND LESS THAN  
24FT, REAR HOLDDOWN DIMENSION IS 193.00 IN. PLUS 1 IN. MINUS 0 IN. FROM  
FRONT OF LEAD-IN-ROLLER TO THE FRONT OF THE HOLDDOWN.  
 
18  
Stellar Cable Hoist Owner’s Manual  
Decals  
19  
Chapter 5 - Decals  
Decal Kit Placement  
11  
17  
16  
12  
24  
18  
7
16  
16  
3
10  
13  
19  
14  
Item  
1
2
3
4
PN  
Description  
Qty.  
2
2
2
2
45702 TAPE CONSPICUITY YELLOW 9.00 IN a  
45701 TAPE CONSPICUITY RED 9.00 IN b  
16094 DECAL STELLAR LOGO5.00X13.00REFLECT  
46657 DECAL TAIL  
5
45981 DECAL WINCHc  
2
6
46071 DECAL HOIST  
2
7
45553 DECAL WARNING RAISED HOIST  
45807 VALVE PLATEd  
2
8
1
9
45691 DECAL HOIST INSTRUCTIONS  
45692 DECAL WARNING CONTAINERe  
45693 DECAL CAUTION OPERATION  
45694 DECAL PROP INSTRUCTIONS  
45695 DECAL WARNING UNEVEN GROUNDe  
45696 DECAL DANGER POWER LINES HOIST e  
45697 DECAL CAUTION PTO SPEEDc  
25627 DECAL CRUSH POINT  
45698 DECAL WARNING CABLE e  
45557 DECAL DANGER STAND CLEAR  
C5942 PLATE SERIAL # STELLAR TRUCKS  
45699 DECAL ICC BUMPER REQUIREMENT c  
45906 DECAL HOIST UPc  
1
2
1
2
2
2
1
6
2
2
1
1
1
1
1
1
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
49546 TAPE CONSPICUITY RED/WHITE 38.00FT f  
49547 TAPE CONSPICUITY WHITE 4.00FT f  
35234 DECAL STELLAR MADE IN THE USA  
d ON TOP OF HYD. RSRVR (NOT SHOWN)  
e QTY 1 IN CAB (NOT SHOWN)  
SEE PAGE 38 FOR PLACEMENT (NOT SHOWN)  
a ON FRONT OF REAR FENDER (NOT SHOWN)  
b ON BACK OF REAR FENDER (NOT SHOWN)  
c IN CAB (NOT SHOWN)  
f
Note: See page 41 for Reflective Tape Placement.  
 
20  
Stellar Cable Hoist Owner’s Manual  
Safety Decals of Note  
WARNING  
WARNING  
CRUSHING HAZARD  
BEFORE WORKING AROUND A  
RAISED HOIST, THE HOIST  
MUST BE SUPPORTED BY THE  
HOIST PROP.  
(SEE HOIST PROP OPERATING  
INSTRUCTIONS)  
Moving parts can  
crush and cut.  
Keep hands and  
arms clear.  
FAILURE TO DO SO COULD RESULT IN  
SERIOUS INJURY OR DEATH.  
IF THE HOIST PROPS CANNOT BE  
USED, CONSULT THE MAINTENANCE  
SECTION OF THE OPERATION MANUAL  
FOR THE PROPER PRECAUTIONS.  
25627  
45553  
DANGER  
WARNING  
DO NOT ATTEMPT TO LOAD A CONTAINER  
UNLESS THE HOIST AND CONTAINER ARE  
CORRECTLY ALIGNED.  
STAND CLEAR  
KEEP THE CONTAINER RAILS SAFELY  
ENGAGED WITH THE HOIST RAILS AND  
ROLLERS.  
WHEN THIS UNIT IS IN OPERATION!  
FAILURE TO DO SO COULD RESULT IN  
SERIOUS PERSONAL INJURY.  
FAILURE TO DO SO COULD CAUSE THE  
CONTAINER TO SLIDE OFF THE SIDE OF  
THE HOIST OR JAM ON THE RAILS.  
45557  
45692  
WARNING  
CAUTION  
DO NOT LOAD, UNLOAD OR  
DUMP CONTAINER ON  
UNEVEN GROUND.  
DO NOT ATTEMPT TO OPERATE  
THIS EQUIPMENT WITHOUT PROPER TRAINING.  
A LOADED CONTAINER CREATES A TOP  
HEAVY LOAD. USE CAUTION WHEN  
DRIVING ON UNEVEN GROUND AND  
TURNING CORNERS.  
PERSONAL INJURY AND EQUIPMENT DAMAGE  
CAN OCCUR IF THIS EQUIPMENT IS USED IMPROPERLY.  
READ AND UNDERSTAND THE OPERATION MANUAL.  
SERIOUS PERSONAL INJURY AND  
EQUIPMENT DAMAGE COULD RESULT.  
45695  
45693  
DANGER  
BE AWARE OF POWER  
LINES AND OVERHEAD  
OBSTRUCTIONS.  
CAUTION  
DO NOT EXCEED 1600 ENGINE  
CONTACT BY THE HOIST OR  
CONTAINER COULD CAUSE  
SERIOUS INJURY OR DEATH  
TO THE OPERATOR AND  
BYSTANDERS.  
RPM WHEN OPERATING  
POWER TAKE OFF!  
45697  
45696  
WARNING  
WARNING  
RAISE HOIST ABOVE THE TOP  
OF THE TRUCK CAB BEFORE  
LOADING OR UNLOADING A  
CONTAINER, UNLESS A CAB  
GUARD IS INSTALLED.  
Escaping fluid under pressure can penetrate the skin causing serious injury  
or death. Relieve pressure before disconnecting hydraulic lines, tighten all  
connections before applying pressure, and inspect all lines before  
each use. See "Safety" section in operation manual for additional  
information.  
If an accident occurs, see a doctor immediately. Any fluid  
CABLE FAILURE COULD RESULT  
IN SERIOUS PERSONAL INJURY  
AND EQUIPMENT DAMAGE.  
injected into the skin must be surgically removed within a  
few hours or gangrene may result.  
45726  
74-276  
45698  
 
Installation  
21  
Chapter 6 - Installation  
General Install Guidelines  
Cable Hoist Mounting and Assembly  
teners are used, these should only be tight-  
Study names and locations of the parts and ened to the strength of the original.  
familiarize yourself with the Cable Hoist  
before starting the assembly . Reading the  
step-by-step instructions that follow will be  
helpful.  
Tighten plastic insert or crimped steel-type  
lock nuts to approximately 110 percent of  
the dry torque values shown in the chart  
below, applied to the nut, not to the bolt  
head. Tighten toothed or serrated-type  
lock nuts to the full torque value.  
Safety  
Read all of the safety notations in the  
assembly instructions for your protection.  
Accidents can be prevented by recogniz-  
ing the cause of an accident before it can  
happen.  
Note: “Lubricated” means coated with a  
lubricant such as engine oil, or fasteners  
with phosphate and oil coatings. “Dry”  
means plain or zinc plated without lubrica-  
tion. Tighten lubricated bolts to approxi-  
mately 80% of dry bolts.  
Assembly  
Select an area for assembly that will be  
large enough to accommodate the com-  
pleted unit. The surface of the work area  
should be as level as possible. Use the  
proper hand tools to ensure proper bolt  
tightness. Refer to the chart below for the  
recommended torque values for different  
sizes of bolts.  
Grade 5  
Grade 8  
Grade 9  
Size  
(DIA-TPI)  
Bolt DIA Plain Plated Plain Plated Plated  
(Inches)  
(Ft-Lb)  
(Ft-Lb)  
(Ft-Lb) (Ft-Lb)  
(Ft-Lb)  
5/16-18 0.3125  
3/8-16 0.3750  
7/16-14 0.4375  
1/2-13 0.5000  
9/16-12 0.5625  
5/8-11 0.6250  
3/4-10 0.7500  
17  
31  
49  
75  
110  
150  
265  
395  
590  
795  
13  
23  
37  
57  
25  
44  
70  
105  
155  
220  
375  
605  
910  
1290  
18  
33  
52  
22  
39  
63  
96  
139  
192  
340  
549  
823  
1167  
1646  
2158  
2865  
80  
Recommended Torque Values in Foot  
Pounds  
For SAE GRADE 2 and GRADE 5 coarse  
thread cap screws and bolts shown are  
suggested maximum for fasteners, carrying  
only the residue oil of the manufacturer.  
82  
115  
160  
280  
455  
680  
965  
115  
200  
295  
445  
595  
840  
7/8-9  
1-8  
0.8750  
1.000  
1 1/8-7 1.1250  
1 1/4-7 1.2500 1120  
1 3/8-6 1.3750 1470 1100 2380 1780  
1 1/2-6 1.500 1950 1460 3160 2370  
1815 1360  
Proper Bolt Use  
Do not use these values if a different torque Model Number  
value or tightening procedure is given for a Know the model number of the Stellar  
specific application. Torque values listed Cable Hoist being mounted. Use this model  
are for general use only. Check tightness of number whenever referring to the assembly  
fasteners periodically.  
or parts listing pages. The number is  
stamped on the name plate which is locat-  
ed on the front frame member.  
Sheer bolts are designed to fail under pre-  
determined loads. Always replace shear  
bolts with identical grade.  
Right and Left sides can be established by  
standing behind the truck frame and look-  
ing towards the front, or the direction of  
travel.  
Fasteners should be replaced with the  
same or higher grade. If higher grade fas-  
 
22  
Stellar Cable Hoist Owner’s Manual  
Truck Chassis Specifications  
See the illustrations on pages 15-17 at the front of this manual for specific details.  
Front: 18,000 lbs.  
Minimum Axle Rating:  
Rear: 44,000 lbs. with walking beam type suspension  
Total RBM per frame rail = 2,400,000 in-lbs. (both channels)  
Frame Strength:  
Section Modulus (minimum) = 32 in3 for 36,000 PSI steel  
Section Modulus (minimum) = 24 in3 for 55,000 PSI steel  
Important: If your truck chassis height exceeds the 45” dimension, or tire dimension is  
greater than 102”, the O.R.X. or I.O.X. hoist should be considered.  
1. Thoroughly check the truck requirements to ensure proper clearance and frame  
strength before mounting the hoist. Note: The rear cab boundary is the rearmost  
unremovable protrusion behind the cab and above the chassis frame.  
2. The CT, from the rear of the cab boundary to the center of the walking beam suspen-  
sion, is shown in the table below:  
Cab to Trunnion  
Model  
Relocate the rear axles as required.  
w/o Tarper  
SI60-174 174 Inches  
SI60-182 182 Inches  
SI60-194 194 Inches  
With Tarper  
180 Inches  
188 Inches  
200 Inches  
Stellar Autotarper must have 10”  
to 12” unobstructed space behind  
cab for installation.  
Step 1: Truck Frame Cut-Off  
Measure and mark the truck frame as shown below. Use the dimensional drawings on  
the following pages to determine where to mark the first vertical cut on the frame rail.  
Measure assembled hoist to be sure that adequate room is available behind truck cab;  
between bumper and tires; and between fender and tires. This verifies that a measure-  
ment error has not been made either in the CT (Cab to Trunnion) or cut-off dimension.  
After double checking your measurements, step-cut the truck frame as shown below.  
Cab Boundary  
Refer to dimensional drawings on the following pages  
for placement of step cut in relation to cab boundary.  
6-9/16  
FRAME RAIL  
11-3/4  
 
Installation  
23  
Dimensions: 174 Models  
Dimensions To Chassis Frame Rail  
Forward Mount  
9 - 9/16  
2 - 1/4  
11  
281 - 1/4  
8 - 9/16  
24  
86 - 1/2  
87 - 7/16  
9
26 - 5/8  
25 - 13/16  
21 - 3/4  
43  
Chassis Frame Height  
14  
Rearmost Axle  
To First Cut  
55  
174  
C.T.  
206 - 15/16  
Dimensions To Chassis Frame Rail  
Reverse Mount  
11  
2 - 1/4  
9 - 9/16  
281 - 1/4  
26 - 5/8  
9
176 - 3/4  
68 - 7/8  
107 - 7/8  
8 - 9/16  
25 - 13/16  
43  
Chassis Frame Height  
14  
Rearmost Axle  
To First Cut  
21 - 3/4  
55  
174  
C.T.  
206 - 15/16  
Dimensions to Chassis Frame Rail  
11  
9 - 9/16  
2 - 9/16  
Telescopic Mount  
281 - 1/4  
2 - 3/4  
55 - 1/4  
139 - 15/16  
8 - 9/16  
25 - 13/16  
21 - 3/4  
43  
Chassis Frame Height  
14  
Rearmost Axle  
to First Cut  
9
55  
174  
C.T.  
206 - 15/16  
 
24  
Stellar Cable Hoist Owner’s Manual  
Dimensions: 182 Models  
Dimensions to Chassis Frame Rail  
9 - 9/16  
2 - 1/4  
11  
Forward Mount  
289 - 1/4  
8 - 9/16  
32  
86 - 1/2  
87 - 1/2  
26 - 5/8  
9
25 - 13/16  
21 - 3/4  
43  
Chassis Frame Height  
14  
Rearmost Axle  
to First Cut  
55  
182  
C.T.  
214 - 15/16  
Dimensions to Chassis Frame Rail  
2.22  
11.00  
Reverse Mount  
9.56  
289 - 1/4  
26 - 5/8  
176 - 3/4  
107 - 7/8  
8 - 9/16  
9
86 - 1/2  
25 - 13/16  
43  
Chassis Frame Height  
14  
Rearmost Axle  
to First Cut  
21 - 3/4  
55  
182  
C.T.  
214 - 15/16  
Dimensions to Chassis Frame Rail  
11  
9 - 9/16  
2 - 9/16  
Telescopic Mount  
289 - 3/8  
6 - 7/16  
2 - 7/8  
26 - 5/8  
147 - 15/16  
9
21 - 3/4  
25 - 13/16  
43  
Chassis Frame Height  
14  
Rearmost Axle  
to First Cut  
55 - 1/4  
55  
180  
C.T.  
215 - 1/16  
 
Installation  
25  
Dimensions: 194 Models  
Dimensions to Chassis Frame Rail  
Forward Mount  
9 - 9/16  
2 - 1/4  
11  
301 - 1/4  
8 - 9/16  
44  
86 - 1/2  
9
87 - 7/16  
25 - 13/16  
21 - 3/4  
43  
Chassis Frame Height  
14  
Rearmost Axle  
to First Cut  
55  
194  
C.T.  
226 - 15/16  
Dimensions to Chassis Frame Rail  
9 - 9/16  
11  
2 - 1/4  
Reverse Mount  
301 - 1/4  
176 - 3/4  
26 - 5/8  
8 - 9/16  
23 - 9/16  
9
86 - 1/2  
21 - 3/4  
25 - 13/16  
43  
Chassis Frame Height  
14  
Rearmost Axle  
to First Cut  
55  
194  
C.T.  
226 - 15/16  
Dimensions to Chassis Frame Rail  
Telescopic Mount  
9 - 9/16  
2 - 9/16  
11  
301 - 1/4  
8 - 9/16  
52 - 1/8  
26 - 5/8  
9
148 - 3/16  
21 - 3/4  
43  
25 - 13/16  
Chassis Frame Height  
14  
Rearmost Axle  
to First Cut  
55  
55  
194  
C.T.  
226 - 15/16  
 
26  
Stellar Cable Hoist Owner’s Manual  
Step 2: Mount Hoist  
Note: Refer to the illustration on the previous pages.  
A. Position the hoist sub-frame onto truck frame, aligning and squaring up with truck  
frame, clamp and then heavily tack in place.  
B. Continue to fully weld the hoist rear apron to the truck frame. Weld 100% 3/8” weld  
both sides of truck frame to hoist sub-frame:  
A
.38  
W=.38  
TYP. (2)  
DETAIL A  
SCALE 1 : 8  
(.25)  
.38  
TYP. (2)  
.38  
TYP. (2)  
.38  
.38  
6
.38  
TYP. (2)  
TYP. (2)  
.38  
C. Weld the gussets onto the hoist apron:  
.19  
TYP. (2)  
.19  
ITEM PART  
45129  
DESCRIPTION  
PLATE SIDE  
QTY.  
1
1
1
TYP. (2)  
.19  
3
TYP. (2)  
.19  
3
 
Installation  
27  
Step 3: Mount Lift Cylinders  
A. Check frame for bolts, rivets, etc. and clearance required (Refer to the previous  
pages) before placing the Lift Cylinder Weldment into place under the hoist sub-frame.  
B. Install the cylinder weldment cross tube.  
C. Install the Lift Cylinders and extend each cylinder rod 1/4”. Check the shaft to cylinder  
dimension on both sides. Standard Lift Cylinders dimension should be 88 1/4” plus or  
minus1/8”. Telescopic Cylinder dimension should be 61-1/4” plus or minus 1/8”. Be sure  
to install proper cylinder shaft hardware so that Lift Cylinders do not interfere with truck  
frame or bolts. The lift cylinders will precisely locate the lift cylinder weldments.  
88.25 .13  
DIMENSION WHEN INSTALLING.  
Figure A  
ACTUAL RETRACTED DIMENSION IS 88"  
D. Clamp the Lift Cylinder Weldment in place and drill ten (10) 11/16” diameter holes as  
per Figure B.  
Figure B  
TYPICAL BOLT HOLE PATTERN  
11/16" DIAMETER DRILL  
MOUNTING KIT - BOLTED ON  
TRUCK FRAME  
TRUCK FRAME  
PN 24868  
NUT 0.63-11  
HHGR8 NYLOC  
PN C5902  
WASHER 0.63 SAE  
FLAT YELLOW GR8  
TYP 4  
TYP 2  
0.25  
PN C1026  
CAP SCR 0.63-11X2.50  
HHGR8  
0.25  
TYP 2  
0.25  
TYP. 4  
TYP. 4  
0.25  
0.19  
1.00  
 
28  
Stellar Cable Hoist Owner’s Manual  
Mount Lift Cylinders Continued...  
E. Bolt the Lift Cylinder Weldment to the truck frame using the supplied hardware.  
F. (FORWARD MOUNT ONLY) Weld the Lift  
FRONT  
Cylinder Weldment to the sub-frame as  
shown in Figure C. Remove any gap  
between the weldment and sub-frame  
before welding.  
TYP 2  
0.38  
4-7.63  
G. Make sure the cylinder cross tube is cen-  
tered. Weld the cylinder cross tube. (See  
Figure B)  
NOTE: Do not weld to truck frame. Welding  
anywhere on the truck frame in front  
of the rear spring shackle will likely void the  
truck manufacturers warranty.  
Figure C  
H. Install the outside washers, collars, etc. to  
secure Lift Cylinders at rod and butt end.  
Refer to page 68 for mounting kit assembly  
drawing.  
Step 4: Hydraulic Reservoir Installation  
Note: See Chassis Mounted Parts and Reservoir Tank Assembly Drawings for details  
.
1. Assemble valve, hoses, etc. to tank before mounting tank. Label hoses per illustration.  
2. Position and clamp the Tank Mounting Bracket approximately 22” behind the rear of  
the cab boundary per illustration. Note: It may be necessary to relocate air tanks, fuel  
tanks, battery cases or any other accessories mounted in the area. Check both sides  
for clearance on hydraulic tank and toolbox mounting.  
3. Drill six (6) 1/2” diameter holes as shown in illustration. Use six (6) 1/2 NC x 2-1/2”GD8  
Cap Screws torqued to 80 ft. lbs. and six (6) 1/2 NC GD8 locknuts.  
4. Install the Close Nipple, Ball Valve, and Hose Barb onto the Tank Assembly.  
5. Remove the Tank Assembly and drill 3/8” diameter holes on the marks.  
6. Re-Install the tank and tighten the set screws into the drilled holes. Tighten the jam nuts.  
7. Note: Petro-Canada Hydrex 32 (ISO 32) hydraulic oil is recommended.  
 
Installation  
29  
Step 5: Sub-Frame Front Clamp Installation  
Before proceeding any further, it  
5/8”NC x 2-1/2”  
GD5 Cap Screw  
is necessary to raise the hoist  
and set it down on the hoist  
props.  
1. Position the L-shaped clamp  
between the sub-frame and  
truck frame as shown below.  
2. Assemble the lower clamp  
and two (2) shims with a  
Hoist  
Sub-Frame  
5/8” STD.  
Flat Washer  
Weld  
Weld  
Sub-Frame  
Clamp  
5/8NC x 2-1/2” GD. 5 Cap  
Screw, two (2) Flat Washers  
and Self Locking Nuts. Trim the  
lower clamp as required to  
clear the frame channel.  
Note: Stair-step the shims so fil-  
let welds can be applied.  
3. Tighten the bolts to the speci-  
fied torque and weld the  
plates and shims in position.  
4. Do not weld to truck frame.  
Sub-Frame  
Shim  
Truck  
Frame  
Sub-Frame  
Clamp  
5/8” STD.  
Flat Washer  
5/8” NC  
Lock Nut  
POSITION CLAMP HERE  
FOR REVERSE MOUNT MODELS  
FRAME RAIL  
POSITION CLAMP HERE  
FOR FORWARD MOUNT MODELS  
Step 6: Hydraulic Plumbing Installation  
Clean all hydraulic components and keep all hoses, tubes, valves, and fittings capped  
until they are installed. Use pipe sealant on pipe thread joints only. (Do not use teflon  
tape).  
1. Install fittings and hoses as shown in parts illustration.  
2. Note single stage Lift Cylinder plumbing and Telescopic Cylinder plumbing are different.  
See hydraulics schematic/drawing for details.  
 
30  
Stellar Cable Hoist Owner’s Manual  
Step 7: Hydraulic Relief Pressure Setting  
1. Locate the pressure gauge facing front of truck.  
2. Loosen Jam Nut.  
3. Using allen wrench, adjust to proper pressure. See  
Chapter 4: Specifications for pressure specifica-  
tions.  
4. Tighten Jam Nut, holding adjustment screw in posi-  
tion.  
5. Test unit for proper operation, readjust to correct  
pressure if needed.  
6. Retest unit checking leaks and proper operation.  
Step 8: Cable Control Installation  
The standard cable controls supplied with Stellar equipment are high-quality assembly  
which seal out moisture, are corrosion protected, and engineered to minimize backlash  
(lost motion). After the hoist and hydraulic tank are mounted to the truck chassis, the  
remote cable controls may be installed.  
Cable Control Mounting:  
1. On the hydraulic control valve, remove the screws holding the spool cover plate.  
Position the handle assembly on the valve face and install the screws provided with the  
handle kit. Install the clevis pin and cotter pin.  
2. Mount the valve to the underside of the mounting plate located on the top of the  
hydraulic tank assembly with the handles sticking up through the rectangular cutout.  
3. Position the control cable bulkhead plate on the top of the hydraulic tank assembly.  
Install the control cable bulkhead plate with 1/2” cap screws and nuts, or weld. If nec-  
essary, temporarily assemble the threaded cable end to the bulkhead plate for proper  
positioning with the valve handles.  
4. Mount the cable controllers to the  
Flush  
Mounting  
Side  
Mounting  
Banked  
Together  
control mount supplied. Other  
mounting options are shown in the  
following illustration (parts not sup-  
plied).  
Important:  
a. A good cable path is essential  
for a properly operating sys-  
tem. Keep bends in the cable  
path to a minimum and as  
generous as possible. Under no circumstances should any bend be tighter than  
an 8” radius.  
b. Protect the cable from heat above 225ºF and avoid hot areas such as the  
exhaust system, etc.  
c. Protect the cable from physical damage such as pinching or crushing and do  
not use cable supports which may crush or deform the cable.  
d. Allow room for flexing where the cable is attached to moving parts of the equip-  
ment so that the cable is neither kinked nor stretched.  
 
Installation  
31  
Cable Control Installation Continued...  
5. Choose a mounting location which is convenient and comfortable for the operator  
and provides adequate clearance for the control lever movement. Check the under-  
side of the cab for reinforcement members, air lines, wiring harnesses, and linkages  
before cutting into the floor. Be sure the location chosen allows the cable to be led  
easily away from the control. Reversing control direction usually is not necessary. In  
most cases, the direction of the lever movement for a given valve function can be  
changed by switching the hydraulic lines at the valve. If this is not an option, control  
operation can be changed simply by turning the cable controller 180º.  
6. Cut a hole for the control cables to pass through.  
7. If using the control mount provided, mark and drill four (4) 3/8” diameter holes for the  
3/8” x 1-1/2” cap screws provided.  
Cable Connections:  
1. Remove the screw from  
the cable controller  
where the cable end  
will install. Do not  
remove the other  
screws passing through  
the cable control hous-  
ing.  
2. Screw the hex thread-  
ed cable end into the  
cable controller end.  
3. Install the control head  
end of the cable into  
the cable controller.  
Reinstall the cable controller screw passing through the groove in the end of the cable  
housing.  
4. Check the control for free movement and correct valve control.  
5. To connect the cable to the valve handle, start be removing the mounting nut from the  
cable assembly. (Large nut in the photo above).  
6. Install the threaded portion of the cable assembly through the bulkhead weldment and  
replace the mounting nut.  
7. Install the clevis provided to the cable  
end. The cable end should be parallel  
to the bulkhead weldment.  
8. Located the clevis on the control valve  
handle. If a hole is not provided in the  
control valve handle for the clevis, drill a  
.375” diameter hole through the valve  
handle as illustrated. Install pin and  
keeper included with clevis.  
Control Cable  
Bulkhead Plate  
Drill .375 DIA  
hole through  
handle if  
hole is not  
present.  
1-1/2”  
Valve  
9. Do a final check of the controls for free  
movement and correct valve control.  
32  
Stellar Cable Hoist Owner’s Manual  
Step 9: Pneumatic Control Installation  
The pneumatic controller provided with the Stellar Cable Hoist are dual three-way regulat-  
ing valves. Output of the controllers is proportional to the control lever position and is bal-  
anced against the force of an internal spring.  
Pneumatic Actuator Installation:  
The pneumatic actuator has been partially assembled and pre-lubricated for ease of  
installation. The actuator does not have to be disassembled for installation.  
1. Remove the valve from the hydraulic tank if previously installed.  
2. Find a suitable area free of dust and dirt to attach the pneumatic actuators.  
3. Set the hydraulic valve on its mounting base.  
4. Determine which spools are to be pneumatically controlled.  
5. From the valve assembly:  
a. Remove and discard the 1/4” retainer screws  
Hex. Slot  
and the valve spring cover.  
b. Retain the handle end of the spool. Using a  
5/16” hex Allen wrench, remove and discard  
the 3/8” shoulder bolt and washer from the  
end of the valve spool exposed by the  
removal of the valve spring cover. Note: It  
may be necessary to give the hex Allen  
wrench a sharp rap to break the socket head  
screw loose.  
c. Remove and discard the original centering spring. Keep the two original centering  
cups and the sleeve for reuse.  
d. Ensure the original seal retainer on the valve spool is properly seated.  
6. Assemble the new centering spring (item 2)  
Spool  
Centering Cups  
supplied with the pneumatic actuator using  
the original centering cups and sleeve as  
shown.  
7. Apply a small bead of removable thread lock  
to the threads of the spool adapter (item 2).  
Holding the spool on the opposing end, hand  
Seal Retainer  
tighten (torque 45-50 in-lbs) in the centering  
spring assembly by inserting 1/4” hex wrench  
through the rear fitting port into the end of the  
Tighten the assembly by hand using  
a 1/4” Hex. Wrench Max. Torque 45-50 in-lbs  
Do not use an air gun.  
piston (Item 13). Do not use an air gun. Make  
certain that the spring assembly does not bind  
on the centering cups.  
8. Make certain the o-ring (item 15) is in place.  
Secure the pneumatic actuator assembly to  
the valve body using the four socket head  
screws and lock washers (Items 4 & 5). Test for  
proper alignment by turning the valve spool.  
The spool should rotate freely.  
9. Assemble the valve to the mounting plate on  
Apply Removable  
Threadlock Here.  
the hydraulic tank. Test spool for free move-  
ment.  
 
Installation  
33  
Pneumatic Control Installation Continued...  
Pre-Assembled Pneumatic Control Tower Installation  
1. Determine a suitable location which is in a comfortable location for the driver and not  
in the way of the transmission lever.  
2. Position the lower bolt holes so that the bolts will miss any cable, wires or structural mem-  
bers in or under the cab floor.  
3. Mark and drill the four (4) 3/8” diameter holes for the 3/8” x 1-1/2” cap screws supplied  
for the tower.  
4. Determine a location in the area between the mounting holes to run the air lines.  
5. Drill a 2” to 3” diameter hole through the floor of the truck. Remove all burrs and sharp  
edges. Line the hole with the grommet material supplied.  
6. Using the washers on the underside of the floor, attach the tower to the floor with the  
3/8” screws and lock nuts.  
After the control tower has been mounted, the air lines can be routed. The air line tubing  
is color coded as follows:  
Blue  
Winch/Cable In  
Winch/Cable Out  
Hoist Raise/On  
Green  
Orange  
Yellow  
Red  
Hoist Down/Off  
PTO  
Black  
Silver  
Silver  
Exhaust  
Supply  
Aux In  
White  
Aux Out  
To remove an air line from a fitting, push the line in, hold the internal sleeve of the fitting,  
then pull the air line out.  
1. Press the air lines through the hole lined with grommet material in the floor.  
2. Route the exhaust air line outside of the truck cab.  
3. Determine a suitable route for the air lines to the control valve. Avoid sharp bends,  
sharp edges, and heat sources.  
4. Install supplied elbow fittings into pneumatic actuators on the valve bank.  
5. Connect the air lines to the elbow fittings in the pneumatic actuators.  
6. Bundle the air lines together and secure out of harms way.  
A decal with an assortment of .94” diameter labels are provided with the owner’s manual.  
These decal labels can be applied to the underside of the clear plastic caps to identify  
the function of each pneumatic control handle. After the decals have been applied,  
snap the clear covers into the handles.  
Start-Up Procedure  
1. Charge the air system of the truck. Check all lines for leakage.  
2. Operate the controllers and check for correct hydraulic valve movement. Note: The  
controllers pressurize the port toward which the handle is moved. If the function is to be  
reversed, exchange the air lines at the controller or actuator.  
3. After the correct connections have been made and the hoist has been completely  
installed, engage the PTO to check the operation of the hoist.  
34  
Stellar Cable Hoist Owner’s Manual  
Step 10: Bumper Installation  
LIGHTED BUMPER  
INSTALLATION  
Lighted Bumper Installation  
1. Align the holes in the lighted bumper with  
the holes in the hoist sub-frame apron.  
2. Install six (6) 5/8NC x 1-3/4” GD.8 Cap  
Screws, twelve (12) Flat Washers, and six (6)  
Hex Nuts. Torque to specifications.  
3. Install wiring harness P/N 38056 through the  
access hole.  
4. Install the bumper lights as shown on parts  
pages 59-60.  
5/8" GRADE 8  
FLAT WASHERS  
5. Connect the female end of wiring harness  
P/N 38056 to the male end of wiring harness  
P/N 40310 as shown on page 42.  
6. Check all light functions. Important: The  
back-up alarm should sound when the  
back-up lights are on.  
5/8"NC SELF  
LOCKING NUTS  
5/8" GRADE 8  
5/8"NC X 1-3/4" GRADE 8  
HEX HEAD CAP SCREWS  
FLAT WASHERS  
PINTLE BUMPER  
INSTALLATION  
PN 46818  
PINTLE BUMPER ASSEMBLY  
PN 46822 GUSSET  
SLIDE UNDER HOIST APRON  
ON OUTSIDE OF FRAME RAILS  
AND WELD SOLID  
HOIST APRON  
13  
4- ”  
32  
FRAME RAIL  
1/4" FILLET WELD  
1/4” FILLET WELD  
1/4" FILLET WELD  
Pintle Bumper Installation  
1. Position the bumper weldment over the hoist apron and center.  
2. Make sure bumper is level and tack weld into position.  
3. Match drill all fender and pintle mounting holes through the hoist apron.  
4. Weld bumper to apron per weld call-out shown.  
5. Position and weld the reinforcement gussets as shown.  
6. Check all light functions. Important: The back-up alarm should sound when the back-up lights  
are on.  
 
Installation  
35  
Bumper Installation Continued...  
I.C.C. Bumper Installation  
1. Connect the bumper weldment to the hoist with two (2) 3/4NC x 4-1/2” Cap Screws, Spacers,  
Flat Washers and Self-Locking Nuts. It may be necessary to use Flat Washers between the  
bumper uprights and the hoist frame.  
2. Connect the lower links between the pivot on the lighted bumper and the ICC bumper. Use a  
3/4NC x 2-1/2” GD.5 Cap Screw, Spacer, Flat Washer and Self Locking Nut to attach each link to  
the lighted bumper. Use a 3/4NC x 4-1/2” GD.5 Cap Screw, Spacer, Flat Washer, and Self  
Locking Nut to connect each link to the ICC bumper.  
3. Torque nuts to specifications.  
4. The ICC Bumper should fold up against or near the tail of the hoist as the unit is raised to the full-  
up position. If the ICC Bumper does not fold correctly, it will be necessary to add flat washers  
between the lighted bumper and the sub-frame apron. To tuck the ICC Bumper closer to the  
hoist frame, the flat washers must be installed on the upper lighted bumper mounting bolts. If  
the ICC contacts the hoist before the unit is completely raised, the flat washers should be  
installed on the lower lighted bumper mounting bolts.  
ICC Bumper Installation (I.O.X.)  
1. This ICC bumper is mounted in the same manner as the OR or IO ICC Bumper.  
Pintle ICC Bumper Installation (See Illustration on Next Page)  
1. Modify PN 46818 Pintle Bumper by welding PN 51629 collars to ICC bumper brackets.  
2. Match drill holes in ICC bumper brackets to holes in PN 51629 collars 1.06 DIA.  
3. Drill one side of PN 45813 Flat Link to 1.06” DIA.  
4. Bolt PN 45814 Standard ICC bumper to existing brackets on the sides of the hoist frame.  
5. Swing up ICC Bumper and locate where PN 48159 Bushings will be welded. Weld bushing to the  
under side of hoist frame on both sides. Make sure cross-drilled holes in bushings are on the out-  
side of the hoist frame.  
6. Swing bumper down and weld PN 51628 Stop to the top of the ICC Pivot Tube. (See Illustration)  
7. Lock ICC Bumper in the down position using PN 45311 Pin and PN 45216 Lock Pin.  
8. Bumper must be pinned down except when pulling a pup trailer. Pin bumper up when pup trail-  
er is attached to eliminate any possible damage to bumper or trailer tongue.  
Heavy Duty ICC Bumper Installation  
WELD 0.31" FILLET AROUND  
TO BOTTOM OF HOIST  
23.50  
24.00  
LARGE BLOCK TO THE REAR  
HEAVY DUTY ICC BUMPER  
 
36  
Stellar Cable Hoist Owner’s Manual  
Step 11: Hoist Up Light Installation  
Locate bracket on hoist base.  
Tighten Dump Up Light Kit to the bracket.  
Installed  
PN 31806  
DUMP UP LIGHT KIT BUYERS SK10  
BRACKET SHOWN  
AS REFERENCE  
Note: See Electrical Schematic in the Hydraulic-Electrical Chapter for wiring diagram.  
 
Installation  
37  
Step 12a: Fender Installation - Steel Tandem/Tri-Axle  
Steel Tandem/Tri-Axle  
Position fender to allow  
for max air bag travel  
and spring compression.  
Position fender to allow  
for max walking beam  
travel.  
Position fender to allow adequate  
clearance between fender & hydraulic  
cylinder in upright extended position.  
0.25” Weld Around  
(6 Places)  
5/8NC Self Locking Nut  
Gusset  
Rear Fender  
Tube Weldment  
Spacer  
1” x 2.5” x 2.5”  
Front  
Fender  
Tube Weldment  
Fender  
Weldment  
1/2NC x 2” Square  
Head cone Point  
Set Screw  
1/2NC Hex Nut  
Front Fender  
Tube Weldment  
End Cap  
Fender  
Weldment  
End  
Cap  
5/8” Std. Flat Washer  
5/8NC x 5” GRD5  
Fender  
Cap Screw  
Connector:  
Weld into place with five (5) 1” welds after  
fenders and bumpers have been installed.  
 
38  
Stellar Cable Hoist Owner’s Manual  
Step 12b: Fender Installation - Plastic Tandem/Tri-Axle  
Match drill fenders and attach  
Plastic Tandem/Tri-Axle  
3/8” bolt, flat washers and locknut.  
Weld front braces to  
cylinder mounting plate.  
Weld rear fender  
mounts to bumper.  
Weld on end caps.  
(8)  
Weld center support to sub-frame.  
After fender has been located properly,  
locate and weld fender support.  
Notch out if needed.  
Position fender to allow  
for max walking beam travel.  
Position fender to allow  
adequate clearance between  
fender and hydraulic cylinder  
in upright extended position.  
Step 13: Mid-Body Light Installation  
Right Front  
Fender Brace  
Wire Harnerss (2)  
2” Rubber Grommet (2)  
2” Beehive Sealed Light (2)  
Drill 1/2” hole for wire  
harness - both sides.  
Left Front  
Fender Brace  
1/2” diameter hole -  
Both mounting weldments.  
 
Installation  
39  
Step 14a: Removable Stop Installation  
 
40  
Stellar Cable Hoist Owner’s Manual  
Step 14b: Intermediate Stop Installation  
47272  
I.O. Fold Down Stop  
.38 Fillet Weld  
(Weld Both Sides,  
Do not Weld Ends)  
Outside Face  
of Hoist Frame  
PN 45621  
O.R. Fold Down Stop  
.38 Fillet Weld  
Around  
Outside Face  
of Hoist Frame  
 
Installation  
41  
Step 15: Reflective Tape Installation  
REF. ANSI Standard  
Z245.1-1999  
Z.2.16 Vehicle Conspicuity  
PN 63907  
(Both Sides - No Tarper)  
54”  
18”  
24”  
6”  
PN 63907  
(Both Sides - With Tarper)  
36”  
12”  
6”  
36”  
12”  
18”  
6”  
24”  
Back  
(All models)  
NOTE:  
Reflective tape locations and lengths  
are for reference. Your reflective tape  
location may differ due to equipment  
60”  
options. Reflective tape to cover truck  
chassis or hoist frame per ANSI Standard  
Z245-1-1999  
Install full width  
ICC Bumper as shown.  
 
42  
Stellar Cable Hoist Owner’s Manual  
Hydraulics - Electrical  
43  
Chapter 7 - Hydraulics - Electrical  
Hydraulic Schematic  
Auxilary  
Cylinder  
F1  
E1  
Extender  
Cylinder  
F
E
Reeving  
Cylinder  
Control Valve  
C
D
E1  
F1  
Auxilary  
Reeving  
Cylinder  
E
F
Ext. Tale  
C
A
D
B
Reeving  
Lift  
Cylinder  
Lift  
A
B
Lift  
Cylinder  
 
44  
Stellar Cable Hoist Owner’s Manual  
Hydraulic Routing - Standard Lift Cylinder  
Standard Cylinder Mount  
 
Hydraulics - Electrical  
45  
Hydraulic Routing - Telescopic Lift Cylinder  
Telescopic Cylinder Mount  
45585  
 
46  
Stellar Cable Hoist Owner’s Manual  
Hydraulic Routing - Reverse Mount Lift Cylinder  
Reverse Cylinder Mount  
 
Hydraulics - Electrical  
47  
Reverse Mount Lift Cylinder Mounting Kit - PN 56094  
Part 1  
NOTE: PN:45143 ALWAYS  
WELDED ON STREET SIDE  
.75  
6.19  
.19  
.19  
4.00  
TYP. 2  
TYP. 2  
1.50  
TYP. 2  
.19  
 
48  
Stellar Cable Hoist Owner’s Manual  
Reverse Mount Lift Cylinder Mounting Kit - PN 56094  
Part 2  
NOTE: CABLE HOIST  
SHOWN AS REFERENCE  
10  
PN 56094  
ITEM PART  
DESCRIPTION  
FTG TEE JIC 12 JTX-S  
QTY.  
2
1
45585  
HOSE 0.75(471TC-06-39-12-12-12-  
60)  
HOSE 0.75(471TC-06-39-12-12-12-  
70)  
2
64064  
2
2
3
64065  
2
4
5
45948  
45143PC  
3381PC  
0343  
U BOLT 0.31X1.50X2.25 RD  
4
1
4
3
PLATE 0.25X3.00X5.75  
HOSE CLAMP BOLT ON 1210  
CRANE  
WASHER 0.31 USS FLAT ZINC  
CAP SCR 0.31-18X2.25 HHGR5  
NUT 0.31-18 HHGR5 NYLOC  
HOSE 0.75x39 JIC F KPAC  
6
2
3
5
7
1
7
10  
2
8
C0927  
0342  
9
2
10  
46111  
2
9
8
6
7
 
Hydraulics - Electrical  
49  
Hydraulic Routing - Reeving Cylinder  
Reeving Cylinder  
 
50  
Stellar Cable Hoist Owner’s Manual  
Hydraulic Routing - Tail Extension IOX Cylinder Mount  
Tail Extension IOX Cylinder Mount  
 
Hydraulics - Electrical  
51  
Hydraulic Routing - Tail Extension ORX Cylinder Mount  
Tail Extension ORX Cylinder Mount  
 
52  
Stellar Cable Hoist Owner’s Manual  
Electrical Schematics  
EXISTING TRUCK  
WIRING HARNESS  
BACK-UP LIGHT  
(BLACK)  
TRUCK CAB  
LH, TURN, BRAKE, LIGHT  
(YELLOW)  
HOIST UP  
LIGHT  
WHITE  
TAIL, CLEARANCE, LIGHT  
(BROWN)  
GROUND  
(WHITE)  
REMOTE  
SWITCH  
RH, TURN, BRAKE, LIGHT  
(GREEN)  
COLORED  
Note: The Hoist Up Light will only  
be activated when the iginition is hot.  
It is recommended to tap into the  
PTO light power source when wiring.  
GROUND  
(WHITE)  
PTO  
LIGHT  
GROUND  
TO FRAME  
FUSE  
BLOCK  
NOTE: GROUND THE  
WHITE WIRES TO THE  
BUMPER.  
PTO  
GROUND  
BACK-UP ALARM  
(WHITE/BLACK)  
PN 40310  
PN 38056  
MID-BODY CLEARANCE  
2” AMBER RND LED  
MID-BODY CLEARANCE  
2” AMBER RND LED  
PN 12516  
JUMPER TO MID-BODY  
CLEARANCE LIGHTS  
BACK-UP ALARM  
(WHITE/BLACK)  
TAG LIGHT  
(BROWN)  
BACK-UP ALARM  
(WHITE/BLACK)  
TAG LIGHT  
(BROWN)  
RED CLEARANCE  
(WHITE/BROWN)  
LH TURN/  
STOP  
RED LIGHT  
(WHITE/  
BROWN/  
YELLOW)  
LH TURN/  
STOP  
RED LIGHT  
(WHITE/  
BROWN/  
YELLOW)  
BACKUP  
WHITE LIGHT  
(WHITE/  
REAR CLEARANCE  
(BROWN/WHITE)  
BACK-UP ALARM  
(WHITE/BLACK)  
RED CLEARANCE  
(WHITE/BROWN)  
RH TURN/  
STOP  
WHITE LIGHT RED LIGHT  
RH TURN/  
STOP  
RED LIGHT  
(WHITE/  
BROWN/  
YELLOW)  
BLACK)  
BACKUP  
(WHITE/  
BLACK)  
(WHITE/  
BROWN/  
YELLOW)  
TAG LIGHT  
(BROWN)  
TAG LIGHT  
(BROWN)  
 
Assembly Drawings 53  
Chapter 8 - Assembly Drawings  
Cable Controls  
Qty.  
Qty.  
2
3
2
3
Item  
PN  
Description  
SPOOL SPOOL  
Item  
PN  
Description  
HANDLE HYDRAULIC KIT KPAC  
VALVE HANDLE  
SPOOL  
SPOOL  
1
2
3
46734 CONTROLLER STR NO LOCK WESCON KP60  
45050 CONTROL MOUNT 2 SPOOL CONTROL  
46658 CONTROL CABLE 108 IN WESCON KPAC  
46713 CONTROL CABLE 156 IN WESCON KPAC  
47284 CONTROL CABLE 252 IN WESCON KP60  
46656 PLATE BULKHEAD CONTROL CABLE KP60  
46291 CABLE CONN. KIT FOR V20 KPAC  
CLEVIS (WITH 3/8” HOLE)  
2
2
2
2
2
1
2
2
2
2
3
2
3
3
3
1
3
3
3
3
45798  
2
2
2
6
2
2
2
4
3
3
3
3
9
3
3
3
6
8
9
LINK  
10  
11  
12  
13  
14  
15  
COTTER PIN  
LINK PLATE  
4
PIN  
HANDLE BRACKET  
1/4NCX5/8” HEX SOCKET SCREW  
CAP SCR 0.25-20X4.00 HHGR5  
5
6
7
PIN  
0439  
COTTER PIN  
C0916 CAP SCR 0.25-20X6.00 HHGR5  
3
3
3
16  
17  
0333  
NUT 0.25-20 HHGR5 NYLOC  
3
3
46733  
SCREW 0.38X1.50 THREAD CUTTING  
 
54  
Stellar Cable Hoist Owner’s Manual  
Air Controllers Assembly 1  
Item  
PN  
Description  
Qty.  
Item  
16  
PN  
Description  
WASHER 0.38 LOCK  
Qty.  
1
2
3
C1002  
C6106  
CAP SCR 0.50-13X6.00 HHGR5  
NUT 0.50-13 HHGR5 NYLOC  
3
1
1
1
1
0523  
4
4
1
1
4
17  
0535  
NUT 0.38-16 HHGR5  
2-Spool Valve Assembly Gresen Shown  
3-Spool Valve Assembly Gresen  
AIR ACTUATOR (V42) 1/8-NPT KPAC  
18  
42399  
*47471  
JOYSTICK DELL D45-1226-99-32  
PNEUMATIC CONTROLLER  
19  
4
45159  
20  
#10NC x 1/2” Cross Recess Pan  
Head Machine Screw  
21  
22  
23  
24  
25  
26  
PTO CAP INDICATOR LIGHT  
AIR VALVE  
1
1
4
4
4
1
48161  
47986  
0478  
0521  
0533  
TOWER ASM AIR CONTROL  
CONTROL TOWER ASM  
CAP SCR 0.25-20X0.50 HHGR5  
WASHER 0.25 LOCK  
NUT 0.25-20 HH  
1
1
6
7
#10 Flat Washer  
12  
12  
12  
1
#10 External Tooth Lock Washer  
#10 Hex Nut  
8
9
1/8 NPT Male - 1/4” Tube 90º Com  
pression Fitting  
-
10  
11  
Cover  
45040  
CAP AIR CONTROL TOWER KPCC  
(USED WHEN NOT EQUIPPED WITH ITEM 19)  
1
27  
28  
46301  
TEE ADAPTER 0.25 AIR QUICK LOCK  
1
1
3/8 NPT Male - 1/4” Tube Straight  
Compression Fitting  
12  
13  
14  
15  
47467  
47090  
46733  
0346  
MOUNT PLATE AIR CONTROL KP60  
SCREW SELF TAP 0.25X0.75 HWHH  
SCREW 0.38X1.50 THREAD CUTTING  
WASHER 0.38 USS FLAT ZINC  
1
4
4
4
29  
30  
31  
PRESSURE PROTECTION VALVE  
1/4NPT Hex Nipple  
1
1
1
Compression FItting 1/8NPT Male  
- 1/4” Tube Straight  
* USED WITH 3-SPOOL VALVE ASSEMBLY ONLY.  
 
Assembly Drawings 55  
Air Controllers Assembly 2  
2 Section Air  
PN 45833  
ITEM  
PART  
45307  
0345  
0346  
0523  
0535  
DESCRIPTION  
CONTROL TOWER ASM 2SECT AIR K-PAC  
CAP SCR 0.38-16X1.50 HHGR5  
WASHER 0.38 USS FLAT ZINC  
WASHER 0.38 LOCK  
QTY.  
1
2
3
4
5
1
4
4
4
4
1
NUT 0.38-16 HHGR5  
2
6
7
45687  
45159  
ELBOW ADAPTER MALE SWIVEL (NOT SHOWN)  
4
2
AIR ACTUATOR (V42) 1/8-NPT KPAC (NOT SHOWN)  
3
CAB FLOOR  
4
5
3 Section Air  
PN 46638  
DESCRIPTION  
CONTROL TOWER ASM 3SECT AIR K-PAC  
CAP SCR 0.38-16X1.50 HHGR5  
WASHER 0.38 LOCK  
1
ITEM  
PART  
QTY.  
1
2
3
4
5
45244  
0345  
0523  
0346  
0535  
1
4
4
4
4
WASHER 0.38 USS FLAT ZINC  
NUT 0.38-16 HHGR5  
2
6
7
45159  
45687  
AIR ACTUATOR (V42) 1/8-NPT KPAC (NOT SHOWN)  
ELBOW ADAPTER MALE SWIVEL (NOT SHOWN)  
3
6
4
CAB FLOOR  
3
5
 
56  
Stellar Cable Hoist Owner’s Manual  
Main Hoist Assembly  
2
45  
29  
16  
27  
3
49  
44  
39  
7
34  
28  
6
4
37  
41  
37  
7
34  
24  
24  
22  
31  
21  
42  
6
4
33  
41  
24  
25  
12  
48  
NOTE:  
30  
30  
- DECALS MUST BE BELOW TOP OF ROLLERS  
- ALL ROLLERS AND SHEAVES MUST MOVE FREELY  
5
4
18  
20  
36  
35  
21  
48  
34  
38  
48  
31  
32  
9
1
46  
11  
47  
32  
30  
26  
10  
32  
23  
15  
31  
32  
4
19  
17  
32  
43  
13  
40  
14  
4
ITEM  
1
2
3
4
5
6
7
8
PART  
DESCRIPTION  
QTY. ITEM  
PART  
45556  
45564  
45583  
45596  
45623  
46631  
DESCRIPTION  
QTY.  
1
1
2
1
4
1
15  
27  
1
6
1
1
3
10  
1
2
2
1
0335  
0345  
0346  
0347  
0351  
0352  
0359  
0427  
0505  
0512  
0532  
0523  
1589  
CAP SCR 0.38-16X1.25 HHGR5  
CAP SCR 0.38-16X1.50 HHGR5  
WASHER 0.38 USS FLAT ZINC  
NUT 0.38-16 HHGR5 NYLOC  
CAP SCR 0.38-16X1.00 HHGR5  
WASHER 0.50 USS FLAT ZINC  
CAP SCR 0.50-13X1.50 HHGR5  
MACHY WASHER 2.00ID 10GA  
CAP SCR 0.50-13X3.50 HHGR5  
CAP SCR 0.63-11X4.50 HHGR5  
CAP SCR 0.38-16X3.75 HHGR5  
WASHER 0.38 LOCK  
2
4
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
CABLE ASM 0.88X71 FT 6X37 EXIWRC  
REAR ROLLER ASSEMBLY KP60  
STRAP WLDMT CYLINDER REEVING KP60  
HANDLE WLDMT LOCK STRAP KP60  
CAP SCR 0.75-10X4.50 HHGR5  
DUMP KP60 174 IO  
12  
37  
1
4
4
C0949 CAP SCR 0.38-16X3.00 HHGR5  
c1592 ZERK 1/8 NPT STRAIGHT  
C4659 HOSE CLAMP #16 SS  
C6106 NUT 0.50-13 HHGR5 NYLOC  
45096PC PROP WLDMNT  
45579PC FLAT CROSS MEMBER PROP KP60  
45139  
45372PC COLLAR RETAINING 3.00X2.03X.75  
45584PC PLATE COVER FRONT KP60  
0578  
45481ZP VERTICAL SHEAVE SHAFT KPAC  
45138ZP PIN SHEAVE AND CABLE SHAFT KPAC  
45560ZP PIN WLDMT REAR HINGE KP60  
45411  
60219  
45593  
45592  
10  
2
2
10  
1
4
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
MACHY WASHER 3.00ID 14GA  
SHEAVE 10IN X .88 CABLE ASM KP60  
26168PC COLLAR RETAINING 3.01X4.00X1.00  
2826  
2828  
2
2
4
8
NUT 0.63-11 HHGR5 NYLOC  
NUT 0.75-10 HHGR5 NYLOC  
CLAMP HOSE/TUBE AG-3  
SPRING FLAT K PAC  
CAP SCR 0.38-16X5.00 HHGR5  
8621  
42393  
45177  
45304  
45373  
45523  
45535  
45552  
1
1
8
10  
4
BASE CABLE HOIST SI60  
2
1
1
1
1
8
ROLLER 6.00 KP60 INSIDE  
ROLLER 4.00 OUTSIDE KP60  
WIRE ROPE CLIP, 1 In. (G-450), CROSBY,  
PIN 2.00X27.25 KP60 ROLLER SHAFT  
ROLL PIN 0.38X3.50  
CABLE END 0.88IN CABLE  
CYLINDER ASM CABLE HOIST (174/182)  
TUBE ASM 0.75X176.00 JIC KP6024-462 YZ  
TUBE ASM 0.75X179.00 JIC KP6024-463 YZ  
1010239  
1
3
45358ZP PIN INSIDE ROLLER W/ZERK KP60  
45556  
45500  
CABLE ASM 0.88X71 FT 6X37 EXIWRC (174-182 Models)  
1
CABLE ASM 0.88X81 FT 6X37 EXIWRC (194 Models)  
1
 
Assembly Drawings 57  
Reeving Cylinder Assembly - PN 60219  
174 and 182 Models  
7
8
PN 60219  
1
10  
ITEM  
1
2
3
4
5
6
7
8
PART  
45243  
45114  
8621  
0346  
0347  
45551  
19371  
18701  
45585  
DESCRIPTION  
QTY.  
2
2
12  
6
6
6
4
4
2
4
1
1
1
1
2
2
2
CYLINDER 7.00X80.00 KPAC  
REEVING SHEAVE WLDMT KP60  
CLAMP HOSE/TUBE AG-3  
WASHER 0.38 USS FLAT ZINC  
NUT 0.38-16 HHGR5 NYLOC  
BOLT CARRIAGE 0.38-16X3.00  
HOSE CLAMP 7.13-10.00 5416K43  
CLAMP PORT TUBE ZR518  
FTG TEE JIC 12 JTX-S  
17  
18  
12  
2
9
16  
10  
11  
12  
13  
14  
15  
16  
17  
18  
C4498 FTG ORB/JIC STRT CONNT 12-F5OX-S  
58391  
58392  
58389  
58390  
45590  
2828  
TUBE ASM 0.75X96.82 JIC YZ  
TUBE ASM 0.75X94.94 JIC YZ  
TUBE ASM 0.75X11.50 JIC YZ  
TUBE ASM 0.75X14.06 JIC YZ  
TUBE ASM 0.75X93.00 JIC 24-429 YZ  
NUT 0.75-10 HH NYLOC  
9
11  
10  
14  
15  
10  
45623  
c1592  
CAP SCR 0.75-10X4.50 HHGR5  
ZERK 1/8 NPT STRAIGHT  
2
13  
6
9
3
3
4
15  
5
Reeving Cylinder Assembly - PN 60221  
194 Models  
7
8
PN 60221  
ITEM  
1
2
3
4
5
6
7
8
PART  
45349  
45114  
8621  
0346  
0347  
45551  
19371  
18701  
45585  
DESCRIPTION  
QTY.  
2
2
12  
6
6
6
4
4
2
CYLINDER 7.00X80.00 KPAC  
REEVING SHEAVE WLDMT KP60  
CLAMP HOSE/TUBE AG-3  
WASHER 0.38 USS FLAT ZINC  
NUT 0.38-16 HHGR5 NYLOC  
BOLT CARRIAGE 0.38-16X3.00  
HOSE CLAMP 7.13-10.00 5416K43  
CLAMP PORT TUBE ZR518  
FTG TEE JIC 12 JTX-S  
1
10  
18  
15  
16  
9
2
10  
11  
12  
13  
14  
15  
16  
17  
18  
C4498 FTG ORB/JIC STRT CONNT 12-F5OX-S  
4
1
1
2
2
2
2
1
58389  
58390  
45590  
2828  
TUBE ASM 0.75X11.50 JIC YZ  
TUBE ASM 0.75X14.06 JIC YZ  
TUBE ASM 0.75X93.00 JIC 24-429 YZ  
NUT 0.75-10 HH NYLOC  
14  
45623  
c1592  
60324  
60323  
CAP SCR 0.75-10X4.50 HHGR5  
ZERK 1/8 NPT STRAIGHT  
TUBE ASM 0.75X106.81 JIC YZ  
TUBE ASM 0.75X104.94 JIC YZ  
9
17  
10  
1
12  
13  
10  
11  
6
9
3
3
4
13  
5
 
58  
Stellar Cable Hoist Owner’s Manual  
Chassis Mounted Parts  
 
Assembly Drawings 59  
Chassis Mounted Parts  
Item  
1
PN  
Description  
Qty.  
1
45054 SUB-FRAME FRONT WELDMENT  
45059 SUB-FRAME FRONT WELDMENT  
46134 PLATE SUBFRAME EXTENDER CLAMP  
46062 MOUNTING BRACKET RSRVR SI60  
46063 TUBE RSRVR MOUNTING SI60  
45600 MOUNT BRKT TRUCK FRAME LUG SI60  
47089 NUT 0.63-18 HHGR5 NYLOC  
C1038 WASHER 0.63 USS FLAT ZINC  
45762 PLATE SUBFRAME CLAMP BTTM SI60  
45761 PLATE SUBRAME SHIM SI60  
45760 PLATE SUBFRAME CLAMP SI60  
47088 CAP SCR 0.63-18X2.50 HHGR5  
47531 PIN PIVOT  
2
1
3
2
4
2
5
2
6
2
7
2
8
2
9
2
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
4
2
2
1
45144 PIN 2.50 KP60 DROP SHAFT  
45758 FLAT 0.50X4.00X0.75  
1
4
45757 TUBE 3.00X3.00X.19WX3.50  
47852 WASHER FLAT 2.56IDX3.25ODX0.25 THCK  
45756 COLLAR 2.51X3.25X1.50 W/HOLE  
0507 CAP SCR 0.50-13X4.50 HHGR5  
C6106 NUT 0.50-13 HHGR5 NYLOC  
45597 HANDLE PROP SI60  
2
8
4
4
4
2
 
60  
Stellar Cable Hoist Owner’s Manual  
Mounting Kit (Forward Mount) - PN 55261  
9
8
11  
6
7
4
10  
NOTE: USE REAR HOLE  
TO BOLT CYLINDER  
PIN WLDMT  
1
PN 55261  
ITEM  
1
2
3
4
5
6
7
8
PART  
49997  
49995ZP  
0500  
C6106  
0352  
55262  
45756PC  
1593  
0507  
52889PC  
52892PC  
31680  
DESCRIPTION  
TUBE 5.00X3.00X0.38WX56.00  
PIN WLDMT CYL MNT CABLE75  
CAP SCR 0.50-13X1.75 HHGR5  
NUT 0.50-13 HHGR5 NYLOC  
QTY.  
1
2
2
4
2
2
2
4
2
1
1
2
12  
WASHER 0.50 USS FLAT ZINC  
CYLINDER ASM 6.00X72.00 LIFT CABLE75 MNT  
COLLAR 2.51X3.50X1.50 W/HOLE  
MACHY WASHER 2.50ID 10GA  
CAP SCR 0.50-13X4.50 HHGR5  
CYL MNT WLDMT SS SI75 HP OFFSET  
CYL MNT WLDMT SS SI75 HP  
2
4
3
5
9
10  
11  
12  
FTG ST RUN TEE 12-R6X  
TYP. 4  
0.25  
TYP. 2  
0.25  
TYP. 4  
0.25  
0.19  
TYP. 2  
0.25  
TYP. 4  
1.00  
 
Assembly Drawings 61  
Mounting Kit (Reverse Mount) - PN 56094  
8
9
11  
6
7
4
10  
NOTE: USE REAR HOLE  
TO BOLT CYLINDER  
PIN WLDMT  
1
PN 56094  
ITEM  
1
2
3
4
5
6
7
8
PART  
49997  
49995ZP  
0500  
C6106  
0352  
55262  
45756PC  
1593  
0507  
52889PC  
52892PC  
31680  
DESCRIPTION  
TUBE 5.00X3.00X0.38WX56.00  
PIN WLDMT CYL MNT CABLE75  
CAP SCR 0.50-13X1.75 HHGR5  
NUT 0.50-13 HHGR5 NYLOC  
QTY.  
1
2
2
4
2
2
2
4
2
1
1
2
12  
2
WASHER 0.50 USS FLAT ZINC  
CYLINDER ASM 6.00X72.00 LIFT CABLE75 MNT  
COLLAR 2.51X3.50X1.50 W/HOLE  
MACHY WASHER 2.50ID 10GA  
CAP SCR 0.50-13X4.50 HHGR5  
CYL MNT WLDMT SS SI75 HP OFFSET  
CYL MNT WLDMT SS SI75 HP  
4
3
5
9
10  
11  
12  
FTG ST RUN TEE 12-R6X  
TYP. 4  
0.25  
TYP. 2  
0.25  
TYP. 4  
TYP. 4  
0.25  
0.19  
TYP. 2  
0.25  
1.00  
 
62  
Stellar Cable Hoist Owner’s Manual  
Mounting Kit (Telescopic) - PN 55265  
11  
9
8
10  
6
7
4
12  
1
13  
2
4
3
5
PN 55265  
PART  
49997  
49995ZP  
0500  
C6106  
0352  
51078  
45756PC  
1593  
DESCRIPTION  
QTY.  
1
2
2
4
2
2
2
8
2
1
1
1
ITEM  
1
2
3
4
5
6
7
8
TUBE 5.00X3.00X0.38WX56.00  
PIN WLDMT CYL MNT CABLE75  
CAP SCR 0.50-13X1.75 HHGR5  
NUT 0.50-13 HHGR5 NYLOC  
WASHER 0.50 USS FLAT ZINC  
CYLINDER ASM 5.50X185.75 TELO KPAC  
COLLAR 2.51X3.50X1.50 W/HOLE  
MACHY WASHER 2.50ID 10GA  
CAP SCR 0.50-13X4.50 HHGR5  
CYL MNT WLDMT SS SI75 HP OFFSET  
CYL MNT WLDMT SS SI75 HP  
FTG ST RUN TEE 12-R6X  
9
0507  
10  
11  
12  
13  
52889PC  
52892PC  
31680  
55320  
FTG ST RUN TEE 16-R6X  
1
 
Assembly Drawings 63  
Cab Guard - PN 47263  
1
4
2
6
3
7
4
5
Adjust position on truck frame to protect window & back of cab. Square cab guard with  
truck frame, clamp to truck frame using shims if needed. Drill three (3) 5/8" holes through  
cab guard and truck frame approx. 3" apart (both sides). Bolt cab guard to truck frame.  
FRAME RAIL  
PN 47263  
ITEM PART  
DESCRIPTION  
QTY.  
1
2
3
4
5
6
7
47262  
47265  
47264  
2826  
CAB GUARD WLDMT KP60  
FLAT 0.25X2.00X10.50  
CLAMP BAR CAB GUARD KP60  
NUT 0.63-11 HHGR5 NYLOC  
CAP SCR 0.63-11X4.00 HHGR5  
CAP SCR 0.63-11X3.50 HHGR5  
WASHER 0.63 USS FLAT ZINC  
1
2
2
8
2
6
6
2827  
C0964  
C1038  
 
64  
Stellar Cable Hoist Owner’s Manual  
Under Body Tool Box - PN 46579  
1
8
9
10  
3
5
4
6
12  
4
2
7
2
7
13  
PN 46579  
ITEM  
1
2
3
4
5
6
7
8
PART  
46580  
DESCRIPTION  
QTY.  
UBTB WLDMT OH 20X48X15  
46578PC UBTB MNT WLDMT 15.00D-KPAC  
1
2
1
8
4
4
2
2
2
1
1
1
2
46577  
0352  
0359  
DOOR OH 16.19X40.06 VECTOR SPT-KPAC  
WASHER 0.50 USS FLAT ZINC  
CAP SCR 0.50-13X1.50 HHGR5  
C6106 NUT 0.50-13 HHGR5 NYLOC  
46590  
22045  
4110  
23763  
4183  
CAP SCR 0.50X1.50 SQ HD CP SS  
BRKT ROLLER MOUNT OH DOOR  
ROLLER OH DOOR UHMW  
9
10  
11  
12  
13  
LATCH ASM VECTOR SGL PT  
ANGLE UHMW RH 1.50X1.50X0.25X1.25  
ANGLE UHMW LH 1.50X1.50X0.25X1.25  
NUT 0.50-13 HH JAM NYLOC  
4167  
16333  
 
Assembly Drawings 65  
Reservoir Assembly - PN 46133  
5
4
RETURN PORT FACING THIS SIDE  
3
10  
9
6
1
2
7
8
PN 46133  
ITEM  
1
2
3
4
5
6
7
8
PART  
46130  
15463  
45075  
DESCRIPTION  
QTY.  
RSRVR WLDMT 60GAL KP60  
THERMO SIGHT GAUGE  
FILTER K-PAC TANK TOP  
1
1
1
4
4
1
1
1
1
1
C6353 WASHER 0.38 SAE FLAT YELLOW GR8  
0335  
15464  
CAP SCR 0.38-16X1.25 HHGR5  
TANK COVER  
C4845 PLUG 0.75 NPT SQ HD BLK  
C6327 FILTER STRAINER 35GAL TF-2030  
9
10  
57739  
58396  
CAP FILL ASM W/3” NECK 1PSI  
GASKET RG-11 TANK TOP FILTER  
 
66  
Stellar Cable Hoist Owner’s Manual  
2 Section Valve Bank Reservoir - PN 45710  
24  
5
16  
7
11  
12  
25  
21  
6
1
10  
23  
24  
26  
2
17  
27  
3
4
8
23  
18  
13  
15  
19  
12  
13  
15  
14  
24  
PN 45710  
DESCRIPTION  
ITEM  
1
PART  
46133  
QTY  
RSRVR ASM 60GAL KP60  
1
1
1
1
1
1
1
1
1
3
7
4
1
4
1
1
1
1
2
1
2
6
6
2
1
1
2
3
4
5
6
7
8
D1306 FTG ADAPT MSTR/FSTR 16-12 F5OG5  
30541  
9758  
FTG ADAPT 12-1/4 F5OG  
FTG ST TH-F PIPE EL 90 6805-20-20  
C2282 FTG 1.25 NPT TO 1.25 BARB  
D0652 ST EL 2.00 90 DEG STL  
45831  
C4750 VALVE BALL 2.00  
59841 VB 2-SECT VA20 KIT  
C0954 CAP SCR 0.38-16X4.50 HHGR5  
HOSE 1.25X19.00 KP60  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
0346  
0347  
WASHER 0.38 USS FLAT ZINC  
NUT 0.38-16 HHGR5 NYLOC  
45802  
FTG ADAPT MJIC/MORING 16-16 45 DEG  
C4498 FTG ORB/JIC STRT CONNT 12-F5OX-S  
8617 FTG HOSE BARB 1.25 90 DEG MNPT  
C0953 CAP SCR 0.38-16X4.00 HHGR5  
C6353 WASHER 0.38 SAE FLAT YELLOW GR8  
6397  
46063PC TUBE RSRVR MOUNTING KP60  
7285 NIPPLE 2.00X3.00 BLK  
C1123 HOSE CLAMP 88 DB-20  
GAUGE OIL LF 2.5 0-5000 CBM  
16333  
46590  
c4819  
17766  
NUT 0.50-13 HH JAM NYLOC  
CAP SCR 0.50X1.50 SQ HD CP SS  
HOSE CLAMP 2.00  
HOSE SUCT 2.00 10FT  
C4730 FTG HOSE BARB 2.00  
 
Assembly Drawings 67  
3 Section Valve Bank Reservoir - PN 46642  
22  
14  
3
9
5
11  
12  
21  
27  
23  
7
25  
24  
4
1
18  
28  
26  
2
25  
8
6
10  
24  
20  
19  
17  
12  
13  
15  
16  
PN 46642  
ITEM  
1
2
3
4
5
6
7
8
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
PART  
46133  
9758  
DESCRIPTION  
RSRVR ASM 60GAL KP60  
FTG ST TH-F PIPE EL 90 6805-20-20  
QTY  
1
1
1
1
1
1
1
1
1
3
7
4
1
1
2
4
1
1
1
2
2
1
6
6
1
2
1
C2282 FTG 1.25 NPT TO 1.25 BARB  
D0652 ST EL 2.00 90 DEG STL  
HOSE 1.25X19.00 KP60  
C4750 VALVE BALL 2.00  
45831  
D1306 FTG ADAPT MSTR/FSTR 16-12 F5OG5  
30541  
59843  
FTG ADAPT 12-1/4 F5OG  
VB 3-SECT VA20 KIT  
C0954 CAP SCR 0.38-16X4.50 HHGR5  
0346  
0347  
8617  
45802  
WASHER 0.38 USS FLAT ZINC  
NUT 0.38-16 HHGR5 NYLOC  
FTG HOSE BARB 1.25 90 DEG MNPT  
FTG ADAPT MJIC/MORING 16-16 45 DEG  
D1189 FTG ST TH CONNECT JIC 8-12 F5OX  
C4498 FTG ORB/JIC STRT CONNT 12-F5OX-S  
C0953 CAP SCR 0.38-16X4.00 HHGR5  
C6353 WASHER 0.38 SAE FLAT YELLOW GR8  
6397  
GAUGE OIL LF 2.5 0-5000 CBM  
46063PC TUBE RSRVR MOUNTING KP60  
C1123 HOSE CLAMP 88 DB-20  
7285  
46590  
16333  
NIPPLE 2.00X3.00 BLK  
CAP SCR 0.50X1.50 SQ HD CP SS  
NUT 0.50-13 HH JAM NYLOC  
C4730 FTG HOSE BARB 2.00  
c4819  
17766  
HOSE CLAMP 2.00  
HOSE SUCT 2.00 10FT  
 
68  
Stellar Cable Hoist Owner’s Manual  
Reservoir Mounting Bracket for PN 45710  
3
5
4
1
For Reservior  
PN 45710  
2
ITEM  
PART  
DESCRIPTION  
QTY  
2
2
12  
12  
24  
1
2
3
4
5
46062PC MOUNTING BRACKET RSRVR KP60  
46063  
10662  
5468  
TUBE RSRVR MOUNTING KP60  
CAP SCR 0.50-13X2.50 HHGR8  
NUT 0.50-13 HHGR8 NYLOC  
D0790 WASHER 0.50 SAE FLAT YELLOW GR8  
3
5
4
1
2
For Reservior  
PN 46642  
ITEM  
PART  
DESCRIPTION  
QTY  
2
2
14  
14  
28  
1
2
3
4
5
46062PC MOUNTING BRACKET RSRVR KP60  
46063  
10662  
5468  
TUBE RSRVR MOUNTING KP60  
CAP SCR 0.50-13X2.50 HHGR8  
NUT 0.50-13 HHGR8 NYLOC  
D0790 WASHER 0.50 SAE FLAT YELLOW GR8  
 
Assembly Drawings 69  
Standard Lighted Bumper - PN 45887  
17  
14  
20  
19  
19  
9
12  
12  
11  
11  
15  
10  
18  
9
16  
8
4
3
6
13  
5
2
7
19  
12  
3
1
PN 45887  
ITEM  
1
2
3
4
5
6
7
8
PART  
0335  
0340  
0346  
0347  
0480  
0533  
0654  
2320  
DESCRIPTION  
CAP SCR 0.38-16X1.25 HHGR5  
WASHER 0.25 FLAT  
QTY.  
8
8
16  
8
4
4
4
1
WASHER 0.38 FLAT  
NUT 0.38-16 HH NYLOC  
CAP SCR 0.25-20X1.00 HHGR5  
NUT 0.25-20 HH  
NUT 0.25-20 WING  
LICENSE PLATE LIGHT ROUND 430 W  
9
10334 GROMMET 4.00 ROUND LAMP (PETERSON)  
7
10  
11  
12  
13  
14  
15  
11693  
13143  
13145  
18742  
24868  
27626  
CAP SCR 0.63-11X1.75 HHGR8  
LIGHT STOP/TURN/TAIL 4 RND LED  
LIGHT CLEARANCE RED RND 2 LED  
BACKUP ALARM ACORN 97 DECIBAL  
NUT 0.63-11 HHGR8 NYLOCK ZY  
LIGHT BACKUP LED 62391  
6
4
7
1
6
2
16 45039PC PLATE MUD FLAP BACKING 43"FENDER KP  
2
17  
18  
19  
20  
45812  
C0073  
C4862  
C5902  
BUMPER WLDMT STANDARD KP60  
TERML 16-14 BLUE BUTT WATER TIGHT  
GROMMET FOR 2 CLEARANCE 30700  
WASHER 0.63 SAE FLAT YELLOW GR8  
1
2
7
12  
 
70  
Stellar Cable Hoist Owner’s Manual  
Pintle Bumper - PN 46818  
18  
7
3
7
8
3
8
16  
6
2
11  
8
9
8
6
5
17  
4
15  
13  
12  
7
15  
14  
3
9
10  
PN 46818  
ITEM  
PART  
62293  
45039PC PLATE MUD FLAP BACKING 43"FENDER KP  
DESCRIPTION  
BUMPER WLDMT 90K PINTLE TARPER  
QTY.  
1
2
3
4
5
6
7
1
2
7
1
2
4
7
13145  
2320  
27626  
13143  
LIGHT CLEARANCE RED RND 2 LED  
LICENSE PLATE LIGHT ROUND 430 W  
LIGHT BACKUP LED 62391  
LIGHT STOP/TURN/TAIL 4 RND LED  
C4862 GROMMET FOR 2 CLEARANCE 30700  
GROMMET 4.00 ROUND LAMP  
8
10334  
7
(PETERSON)  
9
0346  
0335  
0347  
0480  
0533  
0654  
0340  
WASHER 0.38 FLAT  
16  
8
8
4
4
4
8
2
1
2
10  
11  
12  
13  
14  
15  
16  
17  
18  
CAP SCR 0.38-16X1.25 HHGR5  
NUT 0.38-16 HH NYLOC  
CAP SCR 0.25-20X1.00 HHGR5  
NUT 0.25-20 HH  
NUT 0.25-20 WING  
WASHER 0.25 FLAT  
C0073 TERML 16-14 BLUE BUTT WATER TIGHT  
18742  
46822  
BACKUP ALARM ACORN 97 DECIBAL  
GUSSET 11.50X10.00X.75 PINTLE BUMPER  
 
Assembly Drawings 71  
ICC Wide Bumper - PN 53397  
5
4
7
4
4
7
2
3
6
1
PN 53397  
ITEM  
PART  
DESCRIPTION  
QTY.  
1
2
3
4
5
6
7
53398  
BUMPER WLDMT ICC WIDE  
1
2
4
16  
6
2
45813PC PLATE LINK ICC BUMPER  
45815 SPACER 1.25ODX0.75IDX2.16  
C6219 WASHER 0.75 SAE FLAT YELLOW GR8  
C0538 NUT 0.75-10 HHGR8 NYLOC  
58681  
5841  
CAP SCR 0.75-10X2.50 HHGR8  
CAP SCR 0.75-10X4.50 HHGR8  
4
 
72  
Stellar Cable Hoist Owner’s Manual  
ICC Heavy Duty Bumper - PN 46809  
3
2
5
4
1
PN 46809  
ITEM  
PART  
46804  
46877PC  
5223  
46810  
46811  
DESCRIPTION  
QTY.  
1
2
3
4
5
BUMPER WLDMT ICC HEAVY DUTY KPAC  
PIVOT BLOCK WLDMT ICC KP60  
NUT 1.25-7 HHGR5 NYLOC  
1
2
2
2
2
PIN SNAP LOCK 1.00 KPAC 60-406  
CAP SCR 1.25-7X5.50 HHGR5  
TYP. 4  
.31  
W=.47  
TYP. 4  
(.31)  
21.51  
22.00  
 
Assembly Drawings 73  
ICC Bumper Weldment - PN 45574  
4
3
TYP(2)  
.19  
.25  
TYP (2)  
1
2
19.00  
16.00  
TYP(2)  
.25  
15.44  
35.50  
66.38  
PN 45574  
ITEM  
PART  
45572  
43138  
45573  
21447  
DESCRIPTION  
TUBE 3.00X2.00X0.25WX66.00  
PLATE 0.19X2.63X1.63  
TUBE 3.00X2.00X0.25WX22.63  
TUBE 3.00X2.00X0.25WX14.00  
QTY.  
1
2
3
4
1
2
2
2
W=.47  
TYP. 4  
(.31)  
TYP. 4  
22.00  
THREE SIDES  
.25  
OF TUBE  
 
74  
Stellar Cable Hoist Owner’s Manual  
ICC Standard Narrow Bumper - PN 48848  
6
20  
3
13  
14  
8
19  
7
18  
9
15 16  
17  
12  
5
4
9
3
6
2
3
10  
11  
PN 48846  
ITEM  
1
PART DESCRIPTION  
QTY.  
BUMPER WLDMT STANDARD KP60 NRW  
48849  
1
ICC  
2
3
4
27626 LIGHT BACKUP LED 62391  
2
7
4
13145 LIGHT CLEARANCE RED RND 2 LED  
13143 LIGHT STOP/TURN/TAIL 4 RND LED  
5
6
7
8
10334 GROMMET 4.00 ROUND LAMP (PETERSON)  
C4862 GROMMET FOR 2 CLEARANCE 30700  
18742 BACKUP ALARM ACORN 97 DECIBAL  
2320 LICENSE PLATE LIGHT ROUND 430 W  
45039PC PLATE MUD FLAP BACKING 43"FENDER KP  
0346 WASHER 0.38 FLAT  
7
7
1
1
2
16  
8
8
12  
6
6
4
4
4
8
2
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
0335 CAP SCR 0.38-16X1.25 HHGR5  
0347 NUT 0.38-16 HH NYLOC  
C5902 WASHER 0.63 SAE FLAT YELLOW GR8  
24868 NUT 0.63-11 HHGR8 NYLOCK ZY  
11693 CAP SCR 0.63-11X1.75 HHGR8  
0480 CAP SCR 0.25-20X1.00 HHGR5  
0533 NUT 0.25-20 HH  
0654 NUT 0.25-20 WING  
0340 WASHER 0.25 FLAT  
C0073 TERML 16-14 BLUE BUTT WATER TIGHT  
 
Assembly Drawings 75  
ICC Narrow Bumper - PN 48846  
1
4
5
5
3
4
5
5
6
2
3
7
5
6
6
5
5
PN 48846  
ITEM  
PART  
48847  
DESCRIPTION  
BUMPER WLDMT ICC NARROW KPAC  
QTY.  
1
2
4
4
18  
6
2
1
2
3
4
5
6
7
45813PC PLATE LINK ICC BUMPER  
45815  
5841  
C6219 WASHER 0.75 SAE FLAT YELLOW GR8  
C0538 NUT 0.75-10 HHGR8 NYLOC  
58681  
SPACER 1.25ODX0.75IDX2.16  
CAP SCR 0.75-10X4.50 HHGR8  
CAP SCR 0.75-10X2.50 HHGR8  
 
76  
Stellar Cable Hoist Owner’s Manual  
ICC Extendable Bumper - PN 62663  
4
5
7
3
6
1
2
PN 62663  
ITEM  
PART  
62664PC  
45813PC  
45815  
45623  
C0538  
58681  
DESCRIPTION  
BUMPER WLDMT ICC STANDARD EXT  
PLATE LINK ICC BUMPER  
SPACER 1.25ODX0.75IDX2.16  
CAP SCR 0.75-10X4.50 HHGR5  
NUT 0.75-10 HHGR8 NYLOC  
CAP SCR 0.75-10X2.50 HHGR8  
WASHER 0.75 SAE FLAT YELLOW GR8  
QTY.  
1
2
4
4
6
2
18  
1
2
3
4
5
6
7
C6219  
 
Assembly Drawings 77  
Tri-Axle Fenders - PN 46299  
NOTE: Includes PN 46122 Tandem Fenders  
1
6
7
3
4
2
8
5
PN 46299  
ITEM  
1
PART  
46626  
DESCRIPTION  
STD FEND WELDMENT-48"  
QTY.  
2
2
45039PC PLATE MUD FLAP BACKING 43"FENDER KP  
2
3
4
46627PC  
0347  
FENDER SUPPORT WELDMENT  
NUT 0.38-16 HH NYLOC  
4
8
5
6
0351  
0537  
CAP SCR 0.38-16X1.00 HHGR5  
NUT 0.50-13 HH  
8
4
7
8
46590  
C4821  
CAP SCR 0.50X1.50 SQ HD CP SS  
MUD FLAP 24.00X24.00 STELLAR  
4
2
NOTE: MUD FLAPS ARE ONLY INCLUDED WITH A FACTORY INSTALLATION  
 
78  
Stellar Cable Hoist Owner’s Manual  
Tandem Fenders - PN 46122  
14  
9
4
3
15  
16  
16  
17  
8
6
2
13  
12  
5
7
1
11  
10  
PN 46122  
ITEM  
1
2
3
4
PART  
46121  
DESCRIPTION  
WLDMT FENDER STEEL TANDEM KP60  
QTY.  
2
1
2
2
46120PC TUBE REAR FENDER SUPPORT  
46119PC WLDMT TUBE FRONT FENDER  
46117PC TUBE FRONT FENDER SUPPORT  
5
6
7
0537  
2826  
46590  
NUT 0.50-13 HH  
NUT 0.63-11 HH NYLOC  
CAP SCR 0.50X1.50 SQ HD CP SS  
4
3
4
8
47208PC PLATE 1.00X2.50X2.50 SPACER KP60  
3
9
47209  
47210  
47211  
BRKT FENDER KP60  
FLAT 0.13X1.50X24.50 HR  
CAP 0.13X3.00X2.88 FENDER KP60  
2
2
2
3
10  
11  
12  
13  
C0966 CAP SCR 0.63-11X5.00 HHGR5  
C1038 WASHER 0.63 FLAT  
3
14  
15  
16  
17  
46906PC BRKT GANTRY MNT KPAC  
2
C1026 CAP SCR 0.63-11X2.50 HHGR8  
C5902 WASHER 0.63 SAE FLAT YELLOW GR8  
10  
20  
10  
24868  
NUT 0.63-11 HHGR8 NYLOC  
 
Assembly Drawings 79  
Tandem Fenders - PN 46122 Continued...  
TYP. 4  
TYP. 2  
.25  
.25  
TYP. 2  
.19  
TYP. 2  
.19  
TYP. 8  
TYP. 4  
.25  
.25  
 
80  
Stellar Cable Hoist Owner’s Manual  
Tandem Poly Fenders - PN 45795  
3
9
5
6
10  
2
1
7
4
11  
1
2
1
8
ITEM  
PART  
0346  
0347  
DESCRIPTION  
WASHER 0.38 FLAT  
NUT 0.38-16 HH NYLOC  
QTY.  
36  
30  
1
2
3
10682  
CAP SCR 0.38-16X1.50 BTNHD SOCKT SS  
BRKT FENDER MNT CNTR KPAC TAND  
24  
4
5
45565PC  
45566PC  
2
2
POLY  
BRKT FENDER MNT REAR KPAC TAND  
POLY  
6
7
8
9
10  
11  
45567  
45568  
FENDER TANDEM HALF KPAC POLY  
4
4
1
1
2
6
FLAT 0.13X1.50X4.63  
45569PC BRKT FENDER MNT FRRH KPAC TAND POLY  
45570PC BRKT FENDER MNT FRLH KPAC TAND POLY  
45571PC TUBE 2.00X2.00X0.25WX29.88  
C0949 CAP SCR 0.38-16X3.00 HHGR5  
 
Assembly Drawings 81  
Tri-Axle Poly Fenders - PN 45893  
5
4
2
1
3
4
2
3
5
PN 45893  
ITEM  
PART  
45891  
45890  
59596  
DESCRIPTION  
QTY.  
1
2
3
FENDER TRI-AXLE MIDDLE POLY KPAC  
FENDER TRI-AXLE FRNT/REAR POLY KPAC  
FENDER TRI-AXLE TRIM PLATES POLY  
1
2
4
PLATE FORMED BRKT CNTR TRI POLY FENDER KPAC  
(QTY 4 INCLUDED IN KIT 45892)  
4
5
45892  
45892  
4
4
PLATE FORMED BRKT TAPERED POLY FENDER KPAC  
(QTY 4 INCLUDED IN KIT 45892)  
 
82  
Stellar Cable Hoist Owner’s Manual  
Standard Lift Cylinder - PN 55262  
1
PN 55262  
ITEM  
PART  
DESCRIPTION  
QTY.  
1
2
60132  
CYLINDER 6.00X72.00 LIFT HOLLOW ROD  
1
2
C4498 FTG ORB/JIC STRT CONNT 12-F5OX-S  
2
Telescopic Lift Cylinder - PN 51078  
3
NOTE: SEAL KIT P/N 48967  
2
1
51078  
ITEM  
PART  
45737  
46113  
46114  
DESCRIPTION  
QTY.  
1
2
3
CYLINDER 5.50X185.75 TELO KPAC  
FTG 90DEG MSTR/MJIC 16-20C50X  
FTG MJIC/MSTR 90 12-16 C5OX  
1
1
1
 
Assembly Drawings 83  
Standard Reeving Cylinder - PN 51080  
174 and 182 Models  
NOTE: SEAL KIT P/N 45306  
1
2
51080  
2
ITEM  
PART  
DESCRIPTION  
QTY.  
1
2
45243  
CYLINDER 7.00X80.00 KPAC  
1
2
C4498 FTG ORB/JIC STRT CONNT 12-F5OX-S  
Long Reeving Cylinder - PN 51201  
194 Models  
2
NOTE: SEAL KIT P/N 45306  
1
51201  
2
ITEM  
PART  
DESCRIPTION  
QTY.  
1
2
45349  
CYLINDER 7.00X80.00 KPAC  
1
2
C4498 FTG ORB/JIC STRT CONNT 12-F5OX-S  
 
84  
Stellar Cable Hoist Owner’s Manual  
Tail Extension Cylinder - PN 51202  
IOX Models  
NOTE: SEAL KIT P/N 51070  
2
2
1
51202  
CYLINDER ASM 3.50X40.00 KP60 IOX  
ITEM  
1
2
PART  
46153  
46680  
DESCRIPTION  
CYLINDER 3.50X40.00 KP60 IOX  
FTG MJIC/MSTR 90 8 C5OX  
QTY.  
1
2
Tail Extension Cylinder - PN 51203  
ORX Models  
3
NOTE: SEAL KIT P/N 51071  
1
51203  
CYLINDER ASM 3.50X80.00 KP60 ORX  
ITEM  
PART  
45611  
4594  
DESCRIPTION  
QTY.  
1
2
3
CYLINDER 3.50X80.00 KP60 ORX  
FTG ADAPT MSTR/MJIC 8 F5OX-S  
FTG MJIC/MSTR 90 8 C5OX  
1
1
1
46680  
2
 
Assembly Drawings 85  
Ratchet Strap Kit - PN 63150  
NOTE: RATCHET TIE DOWN  
SHOWN AS REFERENCE.  
6
1
5
4
2
4
3
PN 63150  
ITEM  
PART  
DESCRIPTION  
QTY.  
1
2
3
4
5
6
45496  
STRAP 3X36 W/LOOP KPAC  
1
1
1
2
1
1
45497PC STRAP HOOK (HOLD-DOWN) KPAC  
C6106 NUT 0.50-13 HHGR5 NYLOC  
0352  
C1001 CAP SCR 0.50-13X5.50 HHGR5  
45895 WINCH BAR STANDARD  
WASHER 0.50 USS FLAT ZINC  
 
86  
Stellar Cable Hoist Owner’s Manual  
Bolted Hold Down (Optional) - PN 42918  
1
4
3
2
5
PN 42918  
ITEM  
PART  
42917PC  
0356  
DESCRIPTION  
QTY.  
2
10  
10  
1
2
3
HOLD DOWN WELDMENT  
CAP SCR 0.63-11X1.50 HHGR8  
WASHER 0.63 LOCK  
0526  
4
5
C5902  
45859  
WASHER 0.63 SAE FLAT YELLOW GR8 10  
FLAT TAP HOLD DOWN KP60  
2
.25  
.25  
2-5.5  
2-5.5  
TYP. (2)  
.25  
.25  
1
1
TYP. (2)  
LENGTH/MODEL  
DIM. A  
35.75"  
43.75"  
DIM. B  
174  
182/194  
IO  
5.50"  
8.00"  
OR  
DIM. B  
DIM. A  
 
Replacement Parts  
87  
Chapter 9 - Replacement Parts  
Chassis Mounted Components  
Hydraulic Components  
Part number  
15463  
45074  
15464  
C6327  
45332  
45503  
45343  
45749  
45737  
48967  
45243  
45306  
45349  
46153  
51070  
45611  
51071  
Description  
Part number  
45600  
Description  
Mount Brkt - Truck frame lug SI60  
Pin - Pivot  
Pin - 2.50" drop shaft SI60  
Collar 2.51x3.25x1.50 w/hole  
Thermo Sight gauge  
47531  
Breather cap - Fill neck  
45144  
45756PC  
Controller & Electrical Components  
Tank cover - Clean out  
Filter strainer  
Filter element  
Part number  
46734  
42399  
47471  
49580  
45159  
45798  
D1810  
45907  
45908  
46658  
46713  
47284  
46291  
Description  
Relief valve  
Controller - Straight No Lock  
Controller - Joystick  
Controller - Pnuematic  
Controller - 2 section Pnuematic  
Air Actuator (V42)  
Cylinder 6.00" x 72.00" Lift  
Cylinder seal kit (45343) 6.00 x 72.00  
Cylinder - Telescopic 5.50" x 185.75" Lift  
Cylinder seal kit (45737) 5.50" x 185.75"  
Cylinder - Standard Reeving model 174 & 182 SI60 7.00" X 80.00"  
Cylinder seal kit (45243 & 45349) 7.00" x 80.00" 174, 182, & 194  
Cylinder - Long Reeving model 194 SI60 7.00" X 80.00" Long  
Cylinder - Tail Extension SI60 IOX model hoists 3.50" x 40.00"  
Cylinder seal kit (46153) 3.50" x 40.00"  
Cylinder - Tail Extension SI60 ORX model hoists 3.50" x 80.00"  
Cylinder seal kit (45611) 3.50" x 80.00"  
Handle kit - 2 section VB  
Air Line for air controllers  
Switch - Remote SI60  
Light - Dump up  
Control Cable 108"  
Control Cable 156"  
Control Cable 252"  
Cable Hoist Components  
Cable connection kit (V20)  
Part number  
45372PC  
0427  
Description  
Rear Bumper Components  
Collar retaining 2.75x2.03x0.75  
Machine Washer 2.00ID 10ga.  
Machine Washer 3.00ID 14ga.  
Grease Zerk 1/8 NPT straight  
Roller 4.00" outside SI60  
Part number  
13143  
Description  
Light - Stop/Turn/Tail 4" Round LED  
Light - Back up LED  
Light - Clearance (Red) 2" Round LED  
Light - Clearance (Amber) 2" Round LED  
Light - License plate  
Back up Alarm  
Flat link - ICC Bumper  
Spacer 1.25"OD x 0.75"ID x 2.16"  
Pin snap lock - 1.00" ICC Heavy duty bumper  
1589  
27626  
C1592  
45373  
45564  
45304  
45481  
45523  
46905  
45556  
45500  
45410  
45411  
46604  
42393  
45114  
46712  
45138  
45139  
45583  
49565  
47277  
47276  
47272  
45621  
13145  
13144  
Roller - Rear Assembly SI60  
Roller 6.00" SI60 Inside  
2320  
18742  
Shaft - Vertical sheave  
45813PC  
45815PC  
46810  
U-Bolt Clamp 0.88" SI60  
U-Bolt Clamp 1.00" SI75  
Cable asm - Reeving cylinders 0.88" x 71 ft  
Cable asm - Reeving cylinders 0.88" x 81 ft  
Cable end casting SI60  
Under Body Tool Box Components  
Part number  
23759  
23764  
33914  
4410  
Description  
Latch - Door  
Cable end - 0.88"  
Latch Gasket - Door  
Door roller asm for 1 side Includes 4110, 22045, 4166, 4659  
Roller OH door  
Cable end - 1.00"  
Spring  
Reeving Sheave weldment SI60  
Reeving Sheave weldment SI75  
Pin sheave and cable shaft  
Sheave 10" - cable asm SI60  
Strap weldment cylinder reeving SI60  
U-Bolt 0.50" x 6.75"w x 7.88"  
Removable stop - OR model Cable hoists  
Removable stop - OR model Cable hoists  
Intermediate stop - IO Fold down stop  
Intermediate stop - OR Fold down stop  
22045  
4166  
Bracket - Roller OH door  
Cap Screw - Shoulder 0.38"  
Nut - Center lock 0.38"  
Angle - UHMW RH  
4659  
4183  
4167  
Angle - UHMW LH  
Fender Components  
Part number  
46626  
Description  
Fender Weldment - Standard 48"  
Fender Weldment - Steel Tandem SI60  
Fender - Tandem Poly SI60 Half  
Fender - Tri-Axle Middle section Poly  
Fender - Tri-Axle Front & Rear sections Poly  
Mud Flap 24.00" x 24.00" Stellar  
46121  
45567  
45891  
45890  
C4821  
 
88  
Stellar Cable Hoist Owner’s Manual  
Limited Warranty Statement  
Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under  
proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. This warranty  
shall cover the following:  
Stellar Cranes, Stellar Hooklift Hoists, Stellar Cable Hoists, Stellar Container Carriers, Stellar Service Trucks, and Stellar X-Tra-Lift Systems:  
Twelve (12) month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) months from date  
of manufacture,  
Twelve (12) month repair labor from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) month from date of  
manufacture, and  
Thirty-six (36) month warranty on all Stellar Manufactured structural parts from the date recorded by Stellar as the in-service date, not to extend beyond  
forty-eight (48) months from date of manufacture.  
Stellar Tarper Systems:  
Twelve (12) month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) months from date  
of manufacture and  
Three (3) month repair labor from the date recorded by Stellar as the in-service date, not to extend beyond fifteen (15) month from date of  
manufacture.  
The in-service date will be derived from the completed warranty registration card. In the event a warranty registration card is not received by Stellar, the  
factory ship date will be used.  
Stellar’s obligation under this warranty is limited to, and the sole remedy for any such defect shall be, the repair and/or replacement (at Stellar’s option)  
of the unaltered part and/or component in question. Stellar after-sales service personnel must be notified by telephone, fax, or letter of any warranty-  
applicable damage within fourteen (14) days of its occurrence. If at all possible, Stellar will ship the replacement part within 24-hours of notification by  
the most economical, yet expedient, means possible. Expedited freight delivery will be at the expense of the owner.  
Warranty claims must be submitted and shall be processed in accordance with Stellar’s established warranty claim procedure. Stellar after-sales service  
personnel must be contacted prior to any warranty claim. A return materials authorization (RMA) account number must be issued to the claiming party  
prior to the return of any warranty parts. Parts returned without prior authorization will not be recognized for warranty consideration. All damaged parts  
must be returned to Stellar freight prepaid; freight collect returns will be refused. Freight reimbursement of returned parts will be considered as part of  
the warranty claim.  
Warranty service will be performed by any Stellar new equipment distributor, or by any Stellar-recognized service center authorized to service the type  
of product involved, or by the Stellar factory in the event of a direct sale. At the time of requesting warranty service, the owner must present evidence  
of date of delivery of the product. The owner shall be obligated to pay for any overtime labor requested of the servicing company by the owner, any  
field service call charges, and any towing and/or transportation charges associated with moving the equipment to the designated repair/service  
provider.  
All obligations of Stellar and its authorized dealers and service providers shall be voided if someone other than an authorized Stellar dealer provides  
other than routine maintenance service without prior written approval from Stellar. In the case repair work is performed on a Stellar-manufactured  
product, original Stellar parts must be used to keep the warranty in force. The warranty may also be voided if the product is modified or altered in any  
way not approved, in writing, by Stellar.  
The owner/operator is responsible for furnishing proof of the date of original purchase of the Stellar product in question. Warranty registration is the  
ultimate responsibility of the owner and may be accomplished by the completion and return of the Stellar product registration card provided with the  
product. If the owner is not sure of registration, he is encouraged to contact Stellar at the address below to confirm registration of the product in  
question. This warranty covers only defective material and workmanship. It does not cover depreciation or damage caused by normal wear and tear,  
accident, mishap, untrained operators, or improper or unintended use. The owner has the obligation of performing routine care and maintenance  
duties as stated in Stellar’s written instructions, recommendations, and specifications. Any damage resulting from owner/operator failure to perform such  
duties shall void the coverage of this warranty. The owner will pay the cost of labor and supplies associated with routine maintenance.  
The only remedies the owner has in connection with the breach or performance of any warranty on the Stellar product specified are those set above.  
In no event will Stellar, the Stellar distributor/dealer, or any company affiliated with Stellar be liable for business interruptions, costs of delay, or for any  
special, indirect, incidental, or consequential costs or damages. Such costs may include, but are not limited to, loss of time, loss of revenue, loss of use,  
wages, salaries, commissions, lodging, meals, towing, hydraulic fluid, or any other incidental cost.  
All products purchased by Stellar from outside vendors shall be covered by the warranty offered by that respective manufacturer only. Stellar does not  
participate in, or obligate itself to, any such warranty.  
Stellar reserves the right to make changes in design or improvement upon its products without imposing upon itself the same upon its products  
theretofore manufactured.  
This warranty will apply to all Stellar Cranes, Stellar Hooklift Hoists, Stellar Cable Hoists, Stellar Container Carriers, Stellar Service Trucks, Stellar X-Tra-Lift  
Systems, and Stellar Tarper Systems shipped from Stellar’s factory after January 1st, 2010. The warranty is for the use of the original owner only and is not  
transferable without prior written permission from Stellar.  
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR  
A PARTICULAR PURPOSE. REMEDIES UNDER THIS WARRANTY ARE LIMITED TO THE PROVISION OF MATERIAL AND SERVICES, AS SPECIFIED HEREIN. STELLAR  
INDUSTRIES, INC. IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.  
Revision Date: February 2010  
Document Number: 37040  

Lexmark 383 User Manual
Mitsubishi Electronics Mr Slim Pka A Ga User Manual
Mitsubishi Electronics Peh 5ek User Manual
Philips Scb3055nb User Manual
Ricoh Fax5600l User Manual
Samsung As12hpax User Manual
Samsung Tipo Ventana Aw1090a User Manual
Sanyo Xhx1852 User Manual
Vector Compact Elite Vec010inv User Manual
Xerox 332 User Manual