Sony Pfv Sp3100 User Manual

SIGNAL PROCESSING UNIT  
PFV-SP3100  
BACKUP POWER SUPPLY UNIT  
HK-PSU01  
INSTALLATION MANUAL  
1st Edition  
Serial No. 10001 and Higher (PFV-SP3100)  
Serial No. 10001 and Higher (HK-PSU01)  
Table of Contents  
Manual Structure  
Purpose of this manual ........................................................................................ 2 (E)  
Related manuals................................................................................................... 2 (E)  
1. Installation  
1-1. Operating Environment .........................................................................1-1 (E)  
1-2. Power Supply ........................................................................................1-1 (E)  
1-2-1. Power Supply Specifications................................................1-1 (E)  
1-2-2. Recommended Power Cord..................................................1-1 (E)  
1-3. Installation Space ..................................................................................1-2 (E)  
1-4. Installing/Removing Optional Power Supply Unit ...............................1-3 (E)  
1-5. Installing Optional Board ......................................................................1-4 (E)  
1-6. Rack Mounting ......................................................................................1-6 (E)  
1-6-1. Notes on Rack Mounting .....................................................1-6 (E)  
1-6-2. Rack Mounting Procedure....................................................1-6 (E)  
1-7. Matching Connector/Cable ...................................................................1-8 (E)  
1-8. Signal Inputs/Outputs ............................................................................1-8 (E)  
2. Service Overview  
2-1. Cleaning the Filter .................................................................................2-1 (E)  
2-2. Periodic Replacement Parts to Be Recommended ................................2-1 (E)  
PFV-SP3100  
1 (E)  
Manual Structure  
Purpose of this manual  
This manual is the installation manual of Signal Processing Unit PFV-SP3100 and  
its Backup Power Supply Unit HK-PSU01.  
This manual is intended for use by trained system and service engineers, and  
describes the information for installation of the unit.  
n
The functions and specifications of HK-PSU01 and PFV-SP3100’s power supply  
unit are equal. This manual uses “Power Supply Unit” for HK-PSU01 and PFV-  
SP3100’s power supply unit.  
Related manuals  
The following manuals are prepared for PFV-SP3100.  
. Operation Manual (Supplied with PFV-SP3100)  
This manual describes the notes on operating, the locations and functions of parts,  
and controls of PFV-SP3100.  
. Maintenance Manual (Available on request)  
This manual describes the information for periodic maintenance and detailed  
service.  
If this manual is required, please contact your local Sony Sales Office/Service  
Center.  
. “Semiconductor Pin Assignments” CD-ROM (Available on request)  
This “Semiconductor Pin Assignments” CD-ROM allows you to search for  
semiconductors used in B&P Company equipment.  
Semiconductors that cannot be searched for on this CD-ROM are listed in the  
service manual for the corresponding unit. The service manual contains a com-  
plete list of all semiconductors and their ID Nos., and thus should be used together  
with the CD-ROM.  
Part number: 9-968-546-XX  
PFV-SP3100  
2 (E)  
Section 1  
Installation  
1-1. Operating Environment  
1-2. Power Supply  
Operating temperature  
+5 dC to +40 dC  
1-2-1. Power Supply Specifications  
Performance temperature +10 dC to +35 dC  
Humidity  
Mass: PFV-SP3100  
10 to 90 % (No condensation)  
Power voltage  
Power frequency  
Current consumption 1.0 to 0.5 A  
Rush current  
AC 100 V to 240 V  
50 Hz or 60 Hz  
Approx. 8.5 kg  
(Without the optional unit and  
board)  
AC 100 V IN : 10 A  
AC 240 V IN : 33 A  
HK-PSU01  
Approx. 1 kg  
To prevent overheating of PFV-SP3100, ensure that there  
is good air circulation around the unit.  
n
AC power supply is required a capacity which is commen-  
surate with rush current.  
w
If the capacity of the AC power supply is not enough, the  
breaker of AC power on the supply side may operate or  
this unit may not operate normally.  
Do not put the unit in a place subject to excessive lamp  
smoke, vapor, moisture, or dust, otherwise a fire or electric  
shock may result.  
c
1-2-2. Recommended Power Cord  
Install in a stable location.  
Installation on unstable or tilting surface may cause the  
unit fall off, resulting in injury.  
For customers in the U.S.A. and Canada  
Required Part  
1 Power cord, 125 V 10 A (2.4 m) : ! 1-557-377-11  
For customers in the United Kingdom  
Required Part  
2 Power cord, 250 V 10 A (2.5 m) : ! 1-782-929-11  
AC inlet  
1
AC inlet  
2
n
For the customers outside of the area as shown above,  
please contact your local Sony Sales Office/Service Center.  
w
. Use a specified power cord only.  
Be sure to use a recommended power cord to avoid fire  
and/or an electric shock.  
. Ground the unit for your safety.  
Be sure to attach a ground wire to avoid an electric shock.  
PFV-SP3100  
1-1 (E)  
1-3. Installation Space  
1-3. Installation Space  
m
. Do not block the ventilation holes of the unit.  
. Both of the front and rear sides must be at least 20 cm away from the walls for ventilation and mainte-  
nance.  
The outer dimensions of PFV-SP3100 are as shown here:  
43.6  
440  
482  
Unit: mm  
PFV-SP3100  
1-2 (E)  
1-4. Installing/Removing Optional Power Supply Unit  
1-4. Installing/Removing Optional Power  
Supply Unit  
3. Make sure that the power switch of the backup power  
supply unit HK-PSU01 is set to the “O” position  
(OFF).  
w
4. Insert HK-PSU01 into PFV-SP3100 and push it by  
hand as far as it will go.  
5. Secure HK-PSU01 with the two screws which is  
removed in step 2.  
Before installing the backup power supply unit HK-PSU01  
in PFV-SP3100, set the power switch of HK-PSU01 to the  
“O” position (OFF).  
Otherwise, deterioration of a connector which connects  
HK-PSU01 to PFV-SP3100 may cause a fire.  
c
If installation of the power supply unit is incomplete,  
contact resistance of the connector increases and that  
may cause damage and smoke.  
Installation Procedure  
1. Loosen the two screws and remove the front panel.  
Tighten firmly the screws that secure the power supply  
units.  
Do not turn on the power until the power supply units  
are firmly secured.  
Screw  
(with stopper)  
Indicator  
Front panel  
Screw  
(with stopper)  
HK-PSU01  
PSW  
3x6  
2. Remove the two screws and remove the blank panel in  
the empty slot for the backup power supply unit.  
n
Handle  
Keep the blank panel which is removed.  
6. Reinstall the front panel.  
7. Connect the power cord and set the power switch to  
the “I” position (ON).  
8. Make sure that the indicator lights.  
n
If the indicator does not light, turn off the power and  
contact your local Sony Sales Office/Service Center.  
Removal Procedure  
PSW  
3x6  
1. Turn off the power of the power supply unit which you  
want to remove. (Set the power switch to “O” posi-  
tion.)  
2. Unplug the power plug from the wall outlet.  
3. Remove the front panel.  
PSW 3x6  
4. Remove the screws securing the power supply unit.  
5. Pull out the power supply unit from the slot using its  
front handle.  
Blank panel  
6. Install the blank panel.  
7. Reinstall the front panel.  
PFV-SP3100  
1-3 (E)  
1-5. Installing Optional Board  
1-5. Installing Optional Board  
4. Insert the main board fully into the slot along the board  
guides and close the board lever in the direction  
indicated by arrow 1.  
The optional board can be installed in any empty slot of  
PFV-SP3100.  
5. Stick the slot label supplied with the PFV-SP3100 onto  
When installing the processing module controller, the No.4  
slot is used as the master slot and the No.3 slot is used as  
the sub-slot.  
the board lever.  
n
Attach the supplied slot label to the position where it is  
not concealed by the board retainer as shown in the  
figure.  
Installing Main Board (Front side)  
Two slots are used depending on the optional board.  
In this section, the illustrations for the single-slot types  
board are described.  
Slot 2  
Slot 4  
4
3
2
1
1. Turn off the power switches of PFV-SP3100.  
n
Slot 3  
Slot 1  
Turn off both of the power switches when the backup  
power supply unit is installed.  
Board guides  
2. Remove the front panel. (Refer to Section 1-4.)  
3. Loosen the four screws and remove the board retainer.  
Power switches  
Main board  
B 3x8  
1
(with stopper)  
Board lever  
Board lever  
Board retainer  
B 3x8  
(with stopper)  
Board retainer  
Slot label  
PFV-SP3100  
1-4 (E)  
1-5. Installing Optional Board  
6. Reinstall the board retainer.  
7. Reinstall the front panel.  
Installing Connector Panel (Rear side)  
The connector panel must be installed to the slot which  
contains the main board.  
n
When removing the main board, turn the board lever in the  
direction of the arrow 2 , and pull out the board toward  
you.  
1. Remove the two screws and remove the blank panel of  
the slot which contains the main board.  
n
Keep the removed blank panel and two screws.  
Main board  
2
Board lever  
B 3x5  
Blank panel  
2. Connect the connector panel to the MB-992 board.  
3. Secure the connector panel with the two screws.  
MB-992 board  
Screws  
Connector panel  
n
Do not open the slot for an air-cooled effect of this unit.  
Attach the blank panel to an empty slot.  
PFV-SP3100  
1-5 (E)  
1-6. Rack Mounting  
1-6. Rack Mounting  
n
Install a ventilating fan in the rack to prevent the increase  
in the temperature inside a rack when multiple units are put  
in one rack.  
PFV-SP3100 can be mounted on a 19-inch standard rack  
for use.  
Mount PFV-SP3100 on the rack properly in the procedure  
below using a specified rack mounting kit.  
1-6-2. Rack Mounting Procedure  
Specified rack mounting kit: RMM-10  
n
PFV-SP3100 may not be able to be mounted on a 19-inch  
standard rack using a rack mounting kit other than the  
specified one.  
Explains the procedure for rack mounting by Rack Mount  
Kit RMM-10.  
n
Fasten the screws at the tightening torque below.  
Tightening torque: 1.2 N.m {12.2 kgf.cm}  
Components of RMM-10  
. Rack brackets ........................................................... 2 pcs  
. Rack mounting adaptor (right) ................................. 1 pc  
[Including two screws (B 4x6: 7-682-560-09)]  
. Rack mounting adaptor (left) ................................... 1 pc  
[Including two screws (B 4x6: 7-682-560-09)]  
. Rack bracket fixing screws (B 4x6: 7-682-560-09)  
.......................................................................... 6 pcs  
. Adaptor fixing screws (B 4x10: 7-682-560-10) ...... 6 pcs  
1. Attach the rack brackets in the side panels of the unit  
with the specified six screws.  
n
Be sure to use B4x6 as a screw.  
B 4x6  
Rack bracket  
Required other parts  
To mount the unit on the rack, the following parts are  
required.  
. Screws for rack mounting (B5x12: 7-682-576-04)  
.......................................................................... 4 pcs  
1-6-1. Notes on Rack Mounting  
B 4x6  
Rack bracket  
w
. Fix the rack on the horizontal and firm floor with bolts to  
prevent it from turning over or moving.  
If the rack overturn due to the weight of the unit, this  
may cause a death or serious injury.  
2. Loosen the screws at the rear of the each adaptor,  
before adjusting each adaptor length to the rack depth.  
(Following figure is case of left side.)  
. After rack mounting, be sure to tighten the screws of the  
rack angle and fix this unit to the rack.  
If not, this unit may slide and fall from the rack. This  
causes an injury.  
c
Attention when this unit is installed in the rack:  
. Use the specified rack mounting kit.  
. Be careful not to put your hand or finger in the rack  
mount rail.  
Rail portion  
B 4x6  
. Install in a stable posture.  
PFV-SP3100  
1-6 (E)  
1-6. Rack Mounting  
n
7. Fix the unit to the rack with the specified screws.  
The maximum depth of an adaptor is 750 mm.  
The minimum depth of an adaptor is 595 mm.  
3. Firmly lay the right and left adaptors in the rack with  
the specified six screws.  
(Following figure is case of left side.)  
RMM-10  
Front  
31.75  
B 4x10  
B 5x12  
Rear  
1U  
B 4x10  
31.75  
B 5x12  
4. Fasten the length adjustment screws which are  
loosened in step 2.  
5. Remove the front panel. (Refer to Section 1-4.)  
6. Align the crook of the each rack bracket on the side  
panels of the unit with the rail, then slide the unit  
backward.  
8. Reinstall the front panel.  
n
Each rack bracket covers the rails as shown in the  
figure below.  
Rack bracket  
Rail  
Rack bracket  
Rail  
PFV-SP3100  
1-7 (E)  
1-7. Matching Connector/Cable  
1-8. Signal Inputs/Outputs  
1-7. Matching Connector/Cable  
When external cables are connected to the connectors on the PFV-SP3100 rear panel, the hardware listed below (or the  
equivalent) must be used.  
PFV-SP3100 connector  
Print on  
Matching connector/cable  
Connector type  
Connector type  
Sony Part Number  
REMOTE  
REF IN A/B  
BNC, 75Z  
BNC, 75Z  
Belden 1694 coaxial cable  
1-569-370-12  
STATUS OUT  
D-sub Mini 15-pin, Female  
D-sub Mini 15-pin, Male  
1-8. Signal Inputs/Outputs  
The input and output signals of the connector on the rear panel are as shown here:  
STATUS OUT (D-sub Mini 15-pin, female)  
5
10  
1
6
15  
11  
< External view >  
Signal  
Pin No.  
I/O  
Function (All pins are low in level  
under normal conditions)  
Description  
1
2
O
O
PS-A ERROR OUT  
PS-B ERROR OUT  
FAN ERROR OUT  
State of power unit A  
The output of power unit A is abnormal.  
The fan of power unit A stops.  
State of power unit B  
The output of power unit B is abnormal.  
The fan of power unit B stops.  
3
4
O
O
State of frame ventilation fan  
The frame ventilation fan stops.  
BOARD ERROR  
OUT  
Error status output of optional board  
Error output from optional board  
Overpower consumption from optional board  
5
O
O
O
O
O
O
O
O
O
BOARD WARNING  
OUT  
Warning status output of optional board  
Warning output from optional board  
6
BOARD ERROR 1  
OUT  
Error status output of board installed in  
the No.1 slot  
Error output from the optional board installed in  
the No.1 slot.  
7
BOARD ERROR 2  
OUT  
Error status output of board installed in  
the No.2 slot  
Error output from the optional board installed in  
the No.2 slot.  
8
BOARD ERROR 3  
OUT  
Error status output of board installed in  
the No.3 slot  
Error output from the optional board installed in  
the No.3 slot.  
9
BOARD ERROR 4  
OUT  
Error status output of board installed in  
the No.4 slot  
Error output from the optional board installed in  
the No.4 slot.  
10  
11  
12  
13  
14, 15  
BOARD WARNING  
1 OUT  
Warning status output of board installed  
in the No.1 slot  
Warning output from the optional board installed  
in the No.1 slot.  
BOARD WARNING  
2 OUT  
Warning status output of board installed  
in the No.2 slot  
Warning output from the optional board installed  
in the No.2 slot.  
BOARD WARNING  
3 OUT  
Warning status output of board installed  
in the No.3 slot  
Warning output from the optional board installed  
in the No.3 slot.  
BOARD WARNING 4 Warning status output of board installed  
OUT  
Warning output from the optional board installed  
in the No.4 slot.  
in the No.4 slot  
GND  
PFV-SP3100  
1-8 (E)  
Section 2  
Service Overview  
2-1. Cleaning the Filter  
2-2. Periodic Replacement Parts to Be  
Recommended  
w
Be sure to turn off the power switch and disconnect the  
power cord from the outlet before starting any work.  
The fan used on the rear panel of this unit is periodic  
replacement parts to be recommended. The life of the fan  
is approximately 50,000 hours. The life corresponds to  
about five years and a half if the power is on all the time,  
so the fan should be replaced according to service conditions.  
c
. The temperature inside the unit increases if dust adheres  
to the filter and the ventilation holes are blocked.  
Touching inside the unit while it is hot may result in  
burn injuries.  
n
For the replacement of the fan, refer to the optionally  
. Clean the filter on the rear of the front panel periodically  
because the filter tends to gather dust (once every two  
months).  
available PFV-SP3100 Maintenance Manual.  
Procedure  
1. Remove the front panel. (Refer to Section 1-4.)  
2. Remove the dust from the filter using a vacuum.  
n
If the filter is very dusty, it should be washed in water, and  
then dried completely.  
PFV-SP3100  
2-1 (E)  
The material contained in this manual consists of  
information that is the property of Sony Corporation.  
Sony Corporation expressly prohibits the duplication of  
any portion of this manual or the use thereof for any  
purpose other than the operation or maintenance of the  
equipment described in this manual without the express  
written permission of Sony Corporation.  
Le matériel contenu dans ce manuel consiste en  
informations qui sont la propriété de Sony Corporation.  
Sony Corporation interdit formellement la copie de  
quelque partie que ce soit de ce manuel ou son emploi  
pour tout autre but que des opérations ou entretiens de  
l’équipement à moins d’une permission écrite de Sony  
Corporation.  
Das in dieser Anleitung enthaltene Material besteht aus  
Informationen, die Eigentum der Sony Corporation sind.  
Die Sony Corporation untersagt ausdrücklich die  
Vervielfältigung jeglicher Teile dieser Anleitung oder den  
Gebrauch derselben für irgendeinen anderen Zweck als  
die Bedienung oder Wartung der in dieser Anleitung  
beschriebenen  
Ausrüstung  
ohne  
ausdrückliche  
schriftliche Erlaubnis der Sony Corporation.  
PFV-SP3100  
Printed in Japan  
2002. 7 22  
©2002  
Sony Corporation  
PFV-SP3100 (SY) J, E  
3-690-471-01  
B&P Company  

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