Pride Mobility Removable Battery Pack Silverstar User Manual

Synergy TRU-Balance 2  
BASIC OPERATION INSTRUCTIONS  
TRU-Balance 2 Power Re-  
Power Tilt  
cline  
Removable Battery Pack  
ACN# 088 609 661  
TABLE OF CONTENTS  
LABEL INFORMATION ................................................................. 4  
INTRODUCTION ............................................................................ 6  
INSTALLATION ............................................................................. 7  
BATTERY PACK INSTALLATION TO EXTERIOR LIFT .................. 7  
BATTERY PACK INSTALLATION TO BACKPACKER SERIES  
LIFTS ............................................................................................. 8  
BATTERY PACK INSTALLATION TO SILVERBOOM ..................... 8  
BATTERY CHARGING ................................................................ 10  
IN HOUSE DOCKING STATION CHARGING .............................. 11  
BACKPACKER SERIES/SILVERBOOM BATTERY PACK  
CHARGING.................................................................................. 12  
MOBILITY PRODUCT BATTERY CHARGING............................. 13  
BATTERY CHARGER LEDS ........................................................13  
BATTERY REPLACEMENT......................................................... 14  
TROUBLESHOOTING .................................................................15  
CHARGER SPECIFICATIONS .................................................... 17  
Removable Battery Pack  
LABEL INFORMATION  
PRODUCT SAFETY SYMBOLS  
The symbols below are used on the product to identify warnings, mandatory  
actions, and prohibited actions. It is very important for you to read and un-  
derstand them completely.  
Read and follow the information in the owner’s manual.  
Avoid exposure to rain, snow, ice, salt, or standing water  
whenever possible. Maintain and store in a clean and dry  
condition.  
Contact with tools can cause electrical shock.  
Do not allow unsupervised children to play near the  
mobility product while the batteries are charging.  
Do not expose to open flame.  
Explosive conditions exist!  
Corrosive chemicals contained in battery.  
Contains Lead.  
Wear safety goggles.  
Always replace the battery with the exact same type,  
chemistry, and amp-hour (Ah) capacity. Refer to the  
specifications table in this manual for recommended  
type and capacities.  
Removable Battery Pack  
LABEL INFORMATION  
Disposal and recycling-Contact your authorized Pride  
Provider for information on proper disposal of your Pride  
product and its packaging.  
Battery charger for indoor use only.  
Removable Battery Pack  
6
Basic Operation Instructions  
INTRODUCTION  
WELCOME to Silver Star, a division of Pride Mobility Products Corporation  
(Pride). The product you have purchased combines state-of-the-art  
components with safety, comfort, and styling in mind. We are confident that  
the design features will provide you with the conveniences you expect during  
your daily activities. Understanding how to safely use and care for this product  
should bring you years of trouble-free operation and service.  
Read and follow all instructions, warnings, and notes in this manual and all  
other accompanying literature before attempting to use this product for the  
first time. In addition, your safety depends upon you, as well as your provider,  
caretaker, or healthcare professional in using good judgement.  
This manual is to be used in addition to the owner’s manual that came with your  
lift. If there is any information in this manual which you do not understand, or if  
you require additional assistance for setup or operation, please contact your Silver  
Star Provider. Failure to follow the instructions, warnings, and notes in  
this manual and those located on your Pride product can result in personal  
injury and/or equipment damage and will void Pride’s product warranty.  
NOTE: If you ever lose or misplace your product registration card or your  
copy of this manual, contact us and we will be glad to send you a new one  
immediately.  
My Silver Star Provider Is:  
Name:_______________________________________________________  
Address:_____________________________________________________  
Phone Number:________________________________________________  
Purchase Date:________________________________________________  
Removable Battery Pack  
Basic Operation Instructions  
7
INSTALLATION  
Battery Pack Installation to Exterior Lift  
Follow these steps to install the battery pack to the Exterior Lift:  
1. Remove the battery pack from the battery base.  
2. Align the mounting holes in the battery pack base bracket with those in  
the accessory bracket located under the key switch tube. See figure 1.  
3. Secure the battery pack base to the accessory bracket with the supplied  
hardware. See figure 1.  
4. Insert the battery into the battery pack base, making sure that the connec-  
tor on the bottom of the battery aligns and fully connects with the mating  
connector inside the battery pack base.  
5. Plug the battery cord on the bottom of the battery pack into the mating  
connector running from the motor. See figure 1.  
BATTERY PACK BRACKET  
KEY SWITCH TUBE  
Figure 1. Battery Pack Installation to Exterior Lift  
Removable Battery Pack  
8
Basic Operation Instructions  
Battery Pack Installation to Backpacker Series Lifts  
Follow these steps to install the  
battery pack to a Backpacker  
Series Lift:  
1. Remove the rubber caps and  
nuts from the protruding bolts  
on the side of the lift motor  
housing. See figure 2.  
2. Remove the spacer bar. See fig-  
ure 2.  
BATTERY  
PACK  
LIFT MOTOR  
HOUSING  
3. Mount the battery packbase onto  
the protruding bolts and secure  
into position with the nuts re-  
moved earlier. See figure 2.  
4. Insert the battery pack into the  
battery pack base, making sure  
that the connector on the bot-  
tom of the battery pack aligns  
and fully connects with the  
mating connector inside the  
battery pack base.  
BATTERY  
PACK BASE  
SPACER BAR  
NUTS  
5. Connect the male connector of  
the battery harness to the fe-  
male connector at the base of  
the Backpacker.  
BOLTS  
Figure 2. Battery Pack Installation  
6. Secure the battery harness to the other cables with wire ties.  
Battery Pack Installation to SilverBoom  
The base of the battery pack has 4 mounting holes (1 at each corner) for  
mounting the base permanently to a vehicle. Install the base in a location  
where it will not interfere with lift operation and is in close proximity to an  
auxiliary outlet or cigarette lighter outlet.  
WARNING! Before drilling the mounting holes in your vehicle,  
make absolutely certain through a visual inspection that  
there are no obstructions in the path of the drill bit, such as  
the fuel tank, exhaust pipes, or electrical wires.  
Removable Battery Pack  
Basic Operation Instructions  
9
PROHIBITED! Do not mount the battery pack in an area  
where it will be affected by moisture or dirt.  
Follow these steps to install the battery pack to the SilverBoom:  
1. Determine a location to mount the battery pack to the vehicle. See  
figure 3.  
2. Inspect the undercarriage of the vehicle (where the battery pack is lo-  
cated) for obstructions that may hinder the installation of the mounting  
screws that secure the base to the vehicle (e.g., electrical wiring, the gas  
tank, bumper mounts, or exhaust pipes).  
3. Mark the location of the mounting holes, then drill pilot holes, which  
should be smaller than the diameter of the mounting screws.  
4. Secure the case to the vehicle using the supplied hardware.  
5. Plug the harness from the battery pack into the mating harness extending  
from the lift. See figure 3A.  
WARNING! A battery pack that is not secured properly to  
the vehicle can become a hazard while driving.  
MOUNTING SCREWS  
BATTERY  
HARNESS  
Figure 3. Battery Pack Installation  
Figure 3A. Harness Connections  
Removable Battery Pack  
10  
Basic Operation Instructions  
BATTERY CHARGING  
Batteries may encounter temperature extremes that can influence their per-  
formance. Extreme heat diminishes the charge on the battery; extreme cold  
slows the available power and extends the time needed to recharge the bat-  
tery. Keep the batteries fully charged whenever possible and protect the bat-  
teries from extreme heat or cold.  
WARNING! Always protect the batteries from freezing and  
never charge a frozen battery.  
Explosive conditions exist!  
Corrosive chemicals contained in battery. Use only AGM or  
Gel-Cell batteries to reduce the risk of leakage or explosive  
conditions.  
Removal of grounding prong can create electrical hazard. If  
necessary, properly install an approved 3-pronged adapter to  
an electrical outlet having 2-pronged plug access.  
Do not connect an extension cord to the AC/DC converter or  
the battery charger.  
Do not allow unsupervised children to play near the mobility  
product while the batteries are charging.  
Do not expose to open flame.  
Avoid exposure to rain, snow, ice, salt, or standing water  
whenever possible. Maintain and store in a clean and dry  
condition.  
Battery charger for indoor use only.  
Removable Battery Pack  
Basic Operation Instructions  
11  
In House Docking Station  
Charging  
Follow these steps to charge the  
battery pack with the In House  
Docking Station:  
BATTERY  
PACK  
1. Remove the battery pack from  
the battery pack base.  
BATTERY  
CHARGER  
2. Place the charger base near a  
standard electrical outlet. See  
figure 4.  
3. Connect the charger harness to  
the power lead extending from  
the charger base, then plug the  
3-pronged plug into the electri-  
cal outlet.  
CHARGER  
BASE  
Figure 4. Battery Charging Base  
4. Place the battery pack onto the  
charger base.  
5. Monitor the LEDs on the side of  
the charger base for charging sta-  
tus. See figure 8.  
Removable Battery Pack  
12  
Basic Operation Instructions  
Backpacker Series/SilverBoom Battery Pack Charging  
The battery pack used on the Backpacker Series and SilverBoom is a self-contained  
unit, which includes 1 battery and an internal battery charger.  
The battery pack charger is designed to charge the lift battery and those of a mobility  
product, switching between the 12-volt lift battery and the 24-volt mobility product  
batteries, depending on which battery is in need of a charge. (The lift battery receives  
priority when charging.)  
NOTE: The charger will normally charge the battery pack first, then switch to the  
mobility product charging output.  
NOTE:Chargingswitchesautomaticallytothemobilityproductwhenitisplugged  
into the charger. The mobility product will be charged for one hour before switch-  
ing back to top off the lift battery.  
During charging, if the vehicle engine is shut off, an automatic charge shut-off timer  
(lasting three hours) will start. If the vehicle remains off, and the vehicle’s battery is  
in good condition, the charger will continue to charge the lift and mobility product  
batteries for three hours then enter sleep mode. If the charger detects that the vehicle  
batteryisgettingtoolow,thechargerwillentersleepmodebeforethreehours.Charging  
will restart when the vehicle engine is started. Disconnecting then reconnecting the  
24-volt mobility product will also restart charging and will reset the three-hour timer.  
Iftheauxiliarypoweroutletorcigarette  
lighter outlet is switched on and off  
withtheignitionkey,thenchargingwill  
only take place when the ignition key  
is in a power-on position.  
The charger is powered by plugging it  
into one of the vehicle’s auxiliary  
outlets or cigarette lighter outlet. See  
figure 5. It is recommended that the  
chargerbeconnectedtoacontinuously  
AUXILIARY OUTLET PLUG  
powered auxiliary outlet or cigarette  
lighter outlet.  
Figure 5. Auxiliary Outlet Plug  
Removable Battery Pack  
Basic Operation Instructions  
13  
Mobility Product Battery Charging  
The battery pack’s internal charger  
is capable of charging the batteries  
of the mobility product you are  
transporting. This option is only  
available for Backpacker Series and  
SilverBoom lifts. The internal  
battery pack is also capable of  
PLUG INTO  
AUXILIARY  
OUTLET  
charging a 24-volt mobility product  
equipped with a compatible Neutrik  
NC3MXX connector (for pin  
configurations, see figure 7).  
Figure 6. Charging A Mobility Device  
PIN 1 = BATTERY +  
To charge the mobility product’s  
batteries:  
1. Ensure the battery pack is  
plugged into the vehicle’s auxil-  
iary outlet.  
PIN 2 / PIN 3 JUMPERED =  
INHIBITHIGH  
PIN 3 = BATTERY -  
2. Plug the charger cord into the  
off-board charger port on the  
mobility product. See figure 6.  
Figure 7. Pin Configuration  
BATTERY CHARGER LEDs  
The LEDs on the side of the battery  
pack (see figure 8) indicate charging  
status. (See the table below.) Each  
battery has its own LED. The right  
LED indicates the charging status of  
the 12-volt lift battery. The left LED  
indicates the charging status of the  
24-volt mobility device.  
24-VOLT LED  
12-VOLT LED  
Figure 8. Battery Pack LEDs  
LED  
Fast flashing LED  
CONDITION  
Indicates charge verification (do batteries need charging?)  
Slow flashing LED  
Indicates the battery is charging  
LED is solid  
Both LEDs are off  
Indicates the battery is charged above 95%  
Indicates the charger is off  
Alternately flashing LEDs  
Indicates a fault  
Both LEDs alternately flash 3 times  
Indicates the batteries are not connected  
Removable Battery Pack  
14  
Basic Operation Instructions  
BATTERY REPLACEMENT  
MANDATORY! Battery posts, terminals, and related  
accessories contain lead and lead compounds. Wear  
goggles and gloves when handling batteries and  
wash hands after handling.  
WARNING! Always replace the battery with the  
exact same type, chemistry, and amp-hour (Ah)  
capacity. Refer to the specifications table in this  
manual for recommended type and capacities.  
To remove the battery from the pack (see figure 9):  
1. Remove the battery pack from  
the base.  
2. Remove the 6 screws from the  
bottom of the pack.  
BATTERY LEADS  
3. Separate the pack halves.  
4. Disconnect the battery leads  
from the battery terminals and  
remove the battery.  
5. Put a new battery into the bat-  
tery pack.  
6. Connect the battery leads: red  
wire to the positive terminal (+)  
and black wire to the negative  
terminal (-).  
SCREW  
7. Put the pack halves back to-  
gether, reinstall the screws, and  
tighten.  
8. Reinstall the battery pack to the  
battery pack base.  
Figure 9. Battery Replacement  
Removable Battery Pack  
Basic Operation Instructions  
15  
TROUBLESHOOTING  
Any electromechanical device occasionally requires some troubleshooting.  
However, most of the problems that may arise can usually be solved with a  
bit of thought and common sense. Many of these problems occur because  
the battery is not fully charged or because the battery is worn down and can  
no longer hold a charge.  
What if the battery will not charge?  
Fully insert the appropriate ends of the charger cord into their ports.  
Ensure the battery pack is inserted properly into the charger pack.  
Check the fuses located on the bottom of the battery pack.  
Check the fuse located in the auxiliary outlet plug.  
In the event the batteries do not charge when using an auxiliary outlet:  
1. Insert the auxiliary outlet plug into the auxiliary power outlet or cigarette  
lighter outlet.  
2. If the LED on the auxiliary outlet plug does not light up, change its fuse.  
To change the fuse in the auxiliary outlet plug:  
1. Twist the end of the auxiliary outlet plug until it seperates from the pri-  
mary outlet plug.  
2. Remove the end of the cap, taking care to retain the silver charging connector.  
3. Remove the fuse by pulling it out of its slot.  
4. Examine the fuse to be sure it is blown. See figures 10 and 11.  
5. Insert a new fuse of the proper rating.  
6. With the silver charging connector in place, twist the end of thecap un-  
til it is secure.  
Figure 10. Working Fuse  
Figure 11. Blown Fuse (Replace)  
Removable Battery Pack  
16  
Basic Operation Instructions  
In the event the battery pack’s fuse should cease to work:  
1. Remove the fuse by pulling it out of its slot. The fuses are located on the  
underside of the battery pack.  
2. Examine the fuse to be sure it is blown. See figures 12 and 13.  
3. Insert a new fuse of the proper rating.  
Figure 12. Working Fuse  
Figure 13. Blown Fuse (Replace)  
WARNING! The replacement fuses must exactly match the  
rating of the old fuses. Failure to use properly rated fuses  
may cause damage to the electrical system.  
Removable Battery Pack  
Basic Operation Instructions  
17  
CHARGER SPECIFICATIONS  
LED  
CONDITION  
12.1V - 15.5V DC (Measured at car battery)  
11.5V - 15.5V DC (Measured at charger)  
5.8 Amps maximum  
Operating Vehicle Voltage  
Operating Input Voltage  
Input Current (RMS):  
Input Fuse  
3AG 7-Amp or ATC 7.5-Amp (Fast Blow)  
4-amp (Fast Blow)  
12.1-Volts  
Output Fuse (One For Each Battery)  
Car Voltage minimum for auto shut-off  
Maximum Charging Current  
2.5-Amps  
Onboard LEDs: (2) One For Each Battery Color: green  
Removable Battery Pack  
18  
Basic Operation Instructions  
Removable Battery Pack  
Basic Operation Instructions  
19  
Removable Battery Pack  
Pride Mobility Products Corporation  
182 Susquehanna Avenue  
Exeter, PA 18643-2694  
USA  
Pride Mobility Products Company  
380 Vansickle Road Unit 350  
St. Catharines, Ontario L2R 6P7  
Canada  
*I NFMANU3630*  

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