Mitsubishi Motors Automobile Parts R5m21 User Manual

MITSUBISHI  
REAR WHEEL DRIVE  
MANUAL TRANSMISSION  
WORKSHOP MANUAL  
FOREWORD  
Clutch  
21A  
22A  
This Workshop Manual contains procedures for  
removal, disassembly, inspection, adjustment, reas-  
sembly and installation, etc. for service mechanics.  
All information, illustrations and product descriptions  
contained in this manual are current as at the time of  
publication. We, however, reserve the right to make  
changes at any time without prior notice or obligation.  
Manual Transmission  
Model R4M21, R5M21 and  
V5M21 (Up to 2000 Model)  
Manual Transmission  
Model V5MT1  
22B  
22C  
FILING INSTRUCTION  
Manual Transmission  
Model R5M3, V5M3  
Please keep these manual pages in the binder  
No. BN940001.  
File these pages according to the signsAdded”,  
“Revised” and “Deleted” on the “List of effective  
pages” which are interpreted below.  
Added: File the pages with this sign addition-  
ally in your manual.  
Manual Transmission  
Model R5M21, V5M21  
(From 2001 Model)  
22D  
Revised. Deleted:  
Replace the existing pages with the correspond-  
ing pages with this sign.  
Missing sheets will be supplied upon request.  
Aug. 2000  
Mitsubishi Motors Corporation  
E
Pub. No. PWEE8914-J  
HOW TO USE THIS MANUAL  
CONTENTS  
TEXT  
The preceding page contains GROUP INDEX which  
lists the group title and group number.  
Unless otherwise specified, each service procedure  
covers all models. Procedures covering specific  
models are identified by the model codes, destination  
or similar designation (engine type, transmission  
type, etc.)  
PAGE NUMBERS  
All page numbers consist of three sets of digits sepa-  
rated by a dash. The digits preceding the dash iden-  
tify the number of the group and the second digits  
identify the section. The digits following the dash rep-  
resent the consecutive page number within the sec-  
tion. The page numbers can be found on the top left  
or right of each page.  
SERVICE PROCEDURES  
The service steps are arranged in numerical order  
and attentions to be paid in performing vehicle ser-  
vice are described in detail in SERVICE POINTS.  
Denotes tightening torque  
NOTE:  
D
Torque may also be shown in  
rectangles in the order of  
units (Nm, kgm and ft-lbs.  
from left) as follows.  
33 3.3 23  
D
From December 1998 on,  
torque values are given only  
in SI unit.  
DEFINITION OF TERMS  
COMPARISON OF OLD AND  
NEW MODELS  
STANDARD VALUE  
Indicates the value used as the standard for judging  
the quality of a part or assembly on inspection or the  
value to which the part or assembly is corrected and  
adjusted. It is given by tolerance.  
New Model  
Old Model  
R4M21  
R5M21  
V5M21  
V5MT1  
R5M31  
V5M31  
KM130, KM131  
KM132, KM135  
KM145, KM147  
LIMIT  
-
-
-
Shows the standard for judging the quality of a part  
or assembly on inspection and means the maximum  
or minimum value within which the part or assembly  
must be kept functionally or in strength. It is a value  
established outside the rage of standard value.  
Denotes service point for re-  
moval or disassembly.  
NOTE:  
cAd is in use since Feb. 1991.  
AA" is in use since Dec.  
1998.  
Denotes service point for  
installation or reassembly.  
NOTE:  
DAC is in use since Feb.  
1991.  
"AA is in use since Dec.  
1998.  
List of Effective Pages  
Page  
Revision Date  
code  
Remarks  
Page  
Revision Date  
code  
Remarks  
21A-0-1  
21A-1-1  
21A-2-1  
21A-3-1 and 21A-3-2  
21A-3-3  
21A-3-3a and 21A-3-3b  
21A-3-4  
21A-3-5 to 21A-3-7  
21A-3-8  
21A-3-9  
21A-4-1  
Nov. 1989  
22A-2-4  
22A-3-1 to 22A-3-4  
22A-3-5  
D
B
Feb. 1995  
D
D
I
Feb. 1995  
Nov. 1989  
Feb. 1995  
Nov. 1989  
Feb. 2000  
Nov. 1989  
Feb. 1995  
Feb. 2000  
Feb. 1995  
Feb. 1995  
Feb. 2000  
Feb. 1995  
Nov. 1989  
Feb. 1991  
Nov. 1989  
Dec. 1998  
Nov. 1989  
Dec. 1998  
Dec. 1997  
Dec. 1998  
Nov. 1989  
Dec. 1998  
Dec. 1997  
Dec. 1998  
Nov. 1989  
Dec. 1998  
Nov. 1989  
Feb. 1995  
Dec. 1998  
Feb. 1995  
Nov. 1989  
Feb. 1991  
Dec. 1998  
Nov. 1989  
Feb. 1995  
Dec. 1998  
Feb. 1995  
Dec. 1998  
Feb. 1995  
Feb. 1995  
Dec. 1998  
Feb. 1995  
Dec. 1998  
Feb. 1995  
Dec. 1998  
Feb. 1995  
Dec. 1998  
Feb. 1995  
Dec. 1998  
Dec. 1997  
Dec. 1998  
Feb. 1995  
Feb. 1991  
Feb. 1995  
Dec. 1998  
22A-3-6 and 22A-3-7  
22A-3-8 and 22A-3-9  
22A-3-10 and 22A-3-11  
22A-3-11a and 22A-3-11b  
22A-3-11c and 22A-3-11d  
22A-3-12 and 22A-3-13  
22A-3-14 and 22A-3-15  
22A-3-16 and 22A-3-17  
22A-3-18 and 22A-3-19  
22A-3-20 and 22A-3-21  
22A-3-22 and 22A-3-23  
22A-3-24 and 22A-3-25  
22A-3-26 and 22A-3-27  
22A-3-28 and 22A-3-29  
22A-3-30  
22A-3-31  
22A-3-32  
22A-3-33  
22A-3-34  
22A-3-35  
22A-3-36 and 22A-3-37  
22A-3-38  
22A-3-39 to 22A-3-41  
22A-3-42  
22A-3-43  
22A-3-43a and 22A-3-43b  
22A-3-43c  
22A-3-43d to 22A-3-43f  
22A-3-43g  
22A-3-43h to 22A-3-43j  
22A-3-43k  
22A-3-43l  
22A-3-43m and 22A-3-43n G  
22A-3-43o and 22A-3-43p  
22A-3-44  
22A-3-45 and 22A-3-46  
22A-3-47 to 22A-3-54  
22A-3-55 to 22A-3-58  
22A-3-59 to 22A-3-62  
22A-3-63 to 22A-3-66  
22A-3-66a to 22A-3-66f  
G
G
F
G
D
I
D
D
I
G
F
G
21A-4-2 and 21A-4-3  
21A-4-4  
D
22A-0-1  
G
B
Dec. 1998  
Nov. 1989  
Feb. 1991  
Nov. 1989  
Feb. 1991  
Nov. 1995  
Feb. 1991  
Nov. 1995  
Feb. 1991  
Feb. 1995  
Nov. 1995  
Feb. 1995  
Nov. 1995  
Feb. 1995  
Nov. 1995  
Feb. 1995  
Nov. 1995  
Dec. 1997  
Dec. 1998  
July 1999  
Dec. 1998  
Feb. 1991  
Dec. 1998  
Feb. 1995  
Dec. 1998  
Feb. 1995  
Dec. 1998  
Nov. 1989  
Feb. 1995  
Dec. 1998  
G
22A-0-3 to 22A-0-8  
22A-0-8a and 22A-0-8b  
22A-0-9 and 22A-0-10  
22A-1-1 to 22A-1-7  
22A-1-8  
22A-1-8a  
22A-1-8b  
22A-1-8c  
22A-1-8d to 22A-1-8f  
22A-1-8g  
D
G
D
B
E
B
E
B
D
E
D
E
D
E
D
E
F
G
H
G
B
G
D
G
D
G
B
G
D
G
D
G
D
D
G
D
G
D
G
D
22A-1-8h and 22A-1-8i  
22A-1-8j  
22A-1-8k  
22A-1-8l  
22A-1-8m to 22A-1-8o  
22A-1-8p to 22A-1-8s  
22A-1-8t to 22A-1-8x  
22A-1-8y and 22A-1-8z  
22A-1-8z1 and 22A-1-8z2  
22A-1-9  
22A-1-10  
22A-1-11  
22A-1-12  
22A-1-13 and 22A-1-14  
22A-1-15  
D
G
F
G
D
B
D
G
22A-1-16 and 22A-1-17  
22A-2-1  
22A-2-2  
D
G
22A-2-3  
Missing sheets will be supplied upon request.  
PWEE8914-J  
Page  
Revision Date  
code  
Remarks  
Page  
Revision Date  
code  
Remarks  
22A-3-66g to 22A-3-66j  
22A-3-66k to 22A-3-66p  
22A-3-67  
22A-3-68  
22A-3-69  
22A-3-70  
22A-3-71  
22A-3-72  
22A-3-73 and 22A-3-74  
22A-3-75  
D
G
Feb. 1995  
22A-15-1  
22A-16-1  
22A-17-1 and 22A-17-2  
22A-18-1 and 22A-18-2  
B
G
G
G
Feb. 1991  
Dec. 1998  
Nov. 1989  
Feb. 1995  
Feb. 1991  
Nov. 1989  
Feb. 1995  
Feb. 1991  
Nov. 1989  
Feb. 1995  
Dec. 1998  
Feb. 1991  
Feb. 1995  
Dec. 1998  
Nov. 1989  
Dec. 1997  
Feb. 1991  
Nov. 1989  
Feb. 1995  
Feb. 1995  
Nov. 1989  
Feb. 1995  
Nov. 1989  
Dec. 1998  
Dec. 1998  
Feb. 1991  
Dec. 1998  
Feb. 1991  
Dec. 1997  
Dec. 1997  
Feb. 1995  
Feb. 1995  
Feb. 1991  
Feb. 1995  
Feb. 1991  
Dec. 1998  
Dec. 1998  
Feb. 1995  
Feb. 1991  
Dec. 1998  
Dec. 1998  
Feb. 1991  
Dec. 1998  
Feb. 1991  
Dec. 1998  
Dec. 1998  
Dec. 1998  
D
B
22B-0-1  
I
D
F
I
Feb. 2000  
Feb. 1995  
Dec. 1997  
Feb. 2000  
Feb. 2000  
Nov. 1989  
Feb. 1991  
Feb. 1995  
Nov. 1995  
Dec. 1997  
Dec. 1998  
July 1999  
Aug. 2000 Revised  
Feb. 2000  
Feb. 2000  
Feb. 1995  
Feb. 2000  
Feb. 1995  
Feb. 1991  
Feb. 1995  
Feb. 2000  
July 1999  
Feb. 2000  
Feb. 2000  
July 1990  
Nov. 1989  
Feb. 1995  
Feb. 1991  
Feb. 2000  
Feb. 1995  
Feb. 1991  
Feb. 2000  
Feb. 1995  
Feb. 1991  
July 1999  
Feb. 1991  
Feb. 1995  
July 1990  
Feb. 2000  
D
B
22B-0-3 to 22B-0-5  
22B-0-5a and 22B-0-5b  
22B-0-6  
22B-0-7  
22B-1-1  
22B-1-2  
22B-1-2a to 22B-1-2d  
22B-1-2e  
D
G
B
D
G
I
22A-3-76 to 22A-3-78  
22A-3-79  
22A-3-80  
B
D
E
F
G
H
J
I
I
D
I
D
B
D
I
H
I
22A-3-81 and 22A-3-82  
22A-4-1 and 22A-4-2  
22A-5-1 and 22A-5-2  
22A-5-3 and 22A-5-4  
22A-6-1  
22A-7-1 and 22A-7-2  
22A-7-2a and 22A-7-2b  
22A-7-3  
22A-7-4 and 22A-7-5  
22A-8-1  
22A-9-1 to 22A-9-5  
22A-9-6 and 22A-9-7  
22A-10-1  
22B-1-2f  
F
B
22B-1-2g and 22B-1-2h  
22B-1-2i and 22B-1-2j  
22B-1-2k  
22B-1-2l  
22B-1-3  
22B-1-4 and 22B-1-5  
22B-1-6 and 22B-1-7  
22B-2-1 and 22B-2-2  
22B-2-3  
22B-3-1 to 22B-3-3  
22B-3-3a and 22B-3-3b  
22B-3-3c  
22B-3-3d  
22B-3-3e and 22B-3-3f  
22B-3-4  
22B-3-5 to 22B-3-8  
22B-3-9  
22B-3-10  
22B-3-11  
22B-4-1  
22B-4-2  
22B-4-2a  
22B-4-2b  
22B-4-3  
D
D
D
G
G
B
G
B
F
22A-11-1  
22A-11-2 and 22A-11-3  
22A-11-4 to 22A-11-6  
22A-11-6a to 22A-11-6c  
22A-11-6d  
22A-11-7 to 22A-11-10  
22A-11-11 and 22A-11-12  
22A-11-13  
22A-11-14  
22A-11a-1 to 22A-11a-14  
22A-12-1  
22A-12-2 and 22A-12-3  
22A-12-4  
22A-12a-1 and 22A-12a-2  
22A-13-1  
22A-13-2  
22A-13a-1 and 22A-13a-2  
22A-14-1  
I
A
F
D
D
B
D
B
G
G
D
B
G
G
B
G
B
D
B
I
D
B
I
D
B
H
B
D
A
I
22B-4-4  
22B-4-5  
22B-4-6  
22B-5-1  
22B-6-1 and 22B-6-2  
Missing sheets will be supplied upon request.  
PWEE8914-J  
Page  
Revision Date  
code  
Remarks  
Page  
Revision Date  
code  
Remarks  
22B-6-3  
D
D
H
H
F
F
I
D
I
I
D
B
D
B
I
Feb. 1995  
22C-3-1  
I
D
F
H
D
F
H
I
D
F
E
D
H
I
D
F
D
D
I
I
I
D
I
D
I
Feb. 2000  
22B-7-1 to 22B-7-3  
22B-7-4 to 22B-7-6  
22B-7-6a to 22B-7-6c  
22B-7-6d to 22B-7-6f  
22B-7-7 to 22B-7-9  
22B-7-9a to 22B-7-9d  
22B-7-10  
22B-7-11 and 22B-7-12  
22B-7-12a  
22B-7-12b  
22B-7-13  
22B-7-14  
22B-7-15 to 22B-7-19  
22B-7-20  
22B-7-21  
Feb. 1995  
July 1999  
July 1999  
Dec. 1997  
Dec. 1997  
Feb. 2000  
Feb. 1995  
Feb. 2000  
Feb. 2000  
Feb. 1995  
Feb. 1991  
Feb. 1995  
Feb. 1991  
Feb. 2000  
Feb. 2000  
Feb. 2000  
Nov. 1989  
Feb. 2000  
Feb. 1991  
Feb. 2000  
Dec. 1997  
Dec. 1997  
Dec. 1997  
Dec. 1997  
Dec. 1997  
Feb. 1995  
Feb. 2000  
22C-3-2 and 22C-3-3  
22C-3-4 and 22C-3-5  
22C-3-5a  
Feb. 1995  
Dec. 1997  
July 1999  
Feb. 1995  
Dec. 1997  
July 1999  
Feb. 2000  
Feb. 1995  
Dec. 1997  
Nov. 1995  
Feb. 1995  
July 1999  
Feb. 2000  
Feb. 1995  
Dec. 1997  
Feb. 1995  
Feb. 1995  
Feb. 2000  
Feb. 2000  
Feb. 2000  
Feb. 1995  
Feb. 2000  
Feb. 1995  
Feb. 2000  
Feb. 2000  
Feb. 2000  
Feb. 2000  
Feb. 2000  
Feb. 2000  
Feb. 1995  
Feb. 1995  
Feb. 1995  
Feb. 2000  
Feb. 2000  
Feb. 2000  
Feb. 1995  
Feb. 2000  
Feb. 2000  
Feb. 2000  
Feb. 2000  
July 1999  
Feb. 1995  
22C-3-5b  
22C-3-5c and 22C-3-5d  
22C-3-5e to 22C-3-5l  
22C-3-5m to 22C-3-5v  
22C-3-6 to 22C-3-8  
22C-3-9  
22C-3-10  
22C-3-11 to 22C-3-17  
22C-3-18  
22C-3-19 and 22C-3-20  
22C-4-1 and 22C-4-2  
22C-5-1 to 22C-5-3  
22C-6-1 to 22C-6-6  
22C-7-1 to 22C-7-6  
22C-7-7 and 22C-7-8  
22C-7-8a and 22C-7-8b  
22C-7-8c to 22C-7-8f  
22C-7-9 to 22C-7-16  
22C-7a-1 to 22C-7a-10  
22C-8-1 and 22C-8-2  
22C-9-1 and 22C-9-2  
22C-9a-1  
I
I
22B-8-1  
22B-9-1 and 22B-9-2  
22B-10-1  
22B-11-1  
22B-12-1 to 22B-12-4  
22B-13-1  
I
B
I
F
F
F
F
F
D
I
22B-14-1  
22B-15-1 and 22B-15-2  
22B-16-1 and 22B-16-2  
22B-17-1  
22B-17-2 and 22B-17-3  
22B-18-1 and 22B-18-2  
I
I
I
I
22C-10-1 and 22C-10-2  
22C-10a-1 and 22C-10a-2  
22C-11-1  
22C-11a-1  
22C-12-1 and 22C-12-2  
22C-13-1  
22C-0-1  
22C-0-2  
22C-0-3 and 22C-0-4  
22C-0-4a and 22C-0-4b  
22C-0-5  
I
I
E
I
E
D
J
J
I
I
I
I
I
Feb. 2000  
Feb. 2000  
Nov. 1995  
Feb. 2000  
Nov. 1995  
Feb. 1995  
Aug. 2000 Revised  
Aug. 2000 Revised  
Feb. 2000  
Feb. 2000  
Feb. 2000  
Feb. 2000  
Feb. 2000  
I
D
D
D
I
I
I
D
I
I
I
I
22C-14-1  
22C-14a-1 and 22C-14a-2  
22C-15-1 to 22C-15-3  
22C-15-4 and 22C-15-5  
22C-16-1  
22C-16a-1  
22C-17-1  
22C-17a-1 and 22C-17a-2  
22C-18-1  
22C-19-1  
22C-1-1  
22C-1-2  
22C-1-2a to 22C-1-2d  
22C-1-2e and 22C-1-2f  
22C-1-3  
22C-1-3a and 22C-1-3b  
22C-1-4 to 22C-1-6  
22C-1-7  
H
D
22C-2-1 and 22C-2-2  
22C-2-3 to 22C-2-5  
D
I
Feb. 1995  
Feb. 2000  
22C-19-2 to 22C-19-4  
Missing sheets will be supplied upon request.  
PWEE8914-J  
Page  
Revision Date  
code  
Remarks  
Page  
Revision Date  
code  
Remarks  
22C-20-1  
I
Feb. 2000  
22D-0-1  
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
Aug. 2000 Added  
Aug. 2000 Added  
Aug. 2000 Added  
Aug. 2000 Added  
Aug. 2000 Added  
Aug. 2000 Added  
Aug. 2000 Added  
Aug. 2000 Added  
Aug. 2000 Added  
Aug. 2000 Added  
Aug. 2000 Added  
Aug. 2000 Added  
Aug. 2000 Added  
Aug. 2000 Added  
Aug. 2000 Added  
Aug. 2000 Added  
Aug. 2000 Added  
Aug. 2000 Added  
Aug. 2000 Added  
22D-0-3 to 22D-0-10  
22D-1-1 to 22D-1-9  
22D-2-1 to 22D-2-4  
22D-3-1 to 22D-3-52  
22D-4-1 and 22D-4-2  
22D-5-1 and 22D-5-2  
22D-6-1 to 22D-6-6  
22D-7-1  
22D-8-1 to 22D-8-12  
22D-9-1 to 22D-9-14  
22D-10-1 to 22D-10-4  
22D-11-1 and 22D-11-2  
22D-12-1 and 22D-12-2  
22D-13-1  
22D-14-1  
22D-15-1  
22D-16-1 and 22D-16-2  
22D-17-1 and 22D-17-2  
Missing sheets will be supplied upon request.  
PWEE8914-J  

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