GAS HOBS
ZGG 642
ZGG 782
INSTRUCTION BOOKLET
Please read this instruction booklet before using the appliance
GB
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Contents
For the User
For the Installer
Important safety requirements
Installation
9
10
11
12
13
13
15
15
Important Safety Information
Description of the Hob
Operation
2
4
Building In
5
Electrical connections
Wiring Diagram
Maintenance and Cleaning
Something Not Working?
Service and Spare Parts
Guarantee/Customer Service
European guarantee
6
7
Fault Finding
7
Commissioning
16
17
Conversion from Natural Gas to LPG
Guide to Use the instructions
The following symbols will be found in the text to guide
you throughout the Instructions:
Environmental Information
z
z
After installation, please dispose of the packaging
with due regard to safety and the environment.
When disposing of an old appliance, make it unusable,
by cutting off the cable.
Safety Instructions
•
The symbol
on the product or on its packaging
Step by step instructions for an operation
indicates that this product may not be treated as
household waste. Instead it shall be handed over to
the applicable collection point for the recycling of
electrical and electronic equipment. By ensuring this
productisdisposedofcorrectly, youwillhelpprevent
potentialnegativeconsequencesfortheenvironment
andhumanhealth, whichcouldotherwisebecaused
by inappropriate waste handling of this product. For
more detailed information about recycling of this
product, please contact your local city office, your
household waste disposal service or the shop where
you purchased the product.
)
Hints and Tips
Enviromentalinformation
This appliance complies with the following
E.E.C. Directives:
*
*
*
73/23 - 90/683 (Low VoltageDirective);
93/68 (General Directives);
89/336 (Electromagnetical Compatibility
Directive);
* 90/396 (GasAppliances),
and subsequent modifications
Keep this instruction book for future reference
and ensure it is passed on to any new owner.
3
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Description of the Hob
ZGG 642
1
1
4
ZGG 782
1
3
2
3
2
1. Semi-rapid Burners
2. Rapid Burner
4
3. Auxiliary Burner
1
4. Control knobs
1
1. Semi-rapid Burners
2. Triple crown Burner
3. Auxiliary Burner
4. Control knobs
4
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Operation
Hob burners
To light a burner:
)
z push in the relevant control and turn it to maximum
position;
z then adjust the flame as required.
z If the burner does not ignite, turn the control knob to
zero, and try again.
If you use a saucepan which is smaller than
the recommended size, the flame will spread
beyond the bottom of the vessel, causing the
handle to overheat.
Take care when frying food in hot oil or fat,
as the overheated splashes could easily
ignite.
As soon as a liquid starts boiling, turn down the
flame so that it will barely keep the liquid
simmering.
Triple-crown Burner
If the control knobs become difficult to turn, please
contact your local Service Force Centre.
A
B
To ensure maximum burner efficiency, you should only
use pots and pans with a flat bottom fitting the size of
the burner used (see table).
Burner
minimum
diameter
maximum
diameter
C
Fig. 1
A - Burner cap
B - Burner crown
C - Ignition electrode
Large(rapid)
Medium(semi-rapid)
Small (Auxiliary)
180 mm.
120 mm.
80 mm.
260 mm.
220 mm.
160 mm.
Using the Wok Stand (only in
model ZGG 782)
A wok stand is provided to enable you to use a round
bottomed wok on the hob. The wok stand must only be
used on the central burner, and should not be used with
any other type of wok or pan. When fitting the wok stand,
ensure the recesses in the frame fit securely onto the
bars of the pan supports, as shown in fig. 2.
1. Semi-rapid Burners
2. Triple crown Burner
3. Auxiliary Burner
4. Control knobs
Fig. 2
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Maintenance and Cleaning
Before any maintenance or cleaning can be carried
out, you must DISCONNECT the hob from the
electricity supply.
The hob is best cleaned whilst it is still warm, as
spillage can be removed more easily than if it is
left to cool.
The Hob Top
Regularlywipeoverthehobtopandthealuminiumframe
using a soft cloth well wrung out in warm water to which
a little washing up liquid has been added. Avoid the use
ofthefollowing:
-householddetergentandbleaches;
-impregnatedpadsunsuitablefornon-sticksaucepans;
- steel wool pads;
- bath/sink stain removers.
Should the hob top become heavily soiled, it is
recommendedthatacleaningproductsuchasHobBrite
or Bar Keepers Friend is used.
Pan Supports
Thepansupportsaredishwasherproof.
If necessary, remove stubborn stains using a paste
cleaner. Never use steel wool pads or acids.
Fig. 3
The Burners
Theburnercapsandcrownscanberemovedforcleaning.
Washtheburnercapsandcrownsusinghotsoapywater,
and remove marks with a mild paste cleaner. A well
moistenedsoapimpregnatedsteelwoolpadcanbeused
with caution, if the marks are particularly difficult to
remove.
After cleaning, be sure to wipe dry with a soft cloth.
ZGG 782
The cap and crown of each burner (except for the central
burner) are secured with two screws. To separate the
two pieces, lift the crown, turn it upside down, then undo
the two fixing screws as shown in fig. 4.
After cleaning, reassemble the two parts and refit the
cap on its correct position on the burner.
Ignition electrode
The electric ignition is obtained through a ceramic
"electrode" and a metal electrode (fig. 1 - letter C). Keep
these components well clean, to avoid difficult lighting,
FO 2265
and check that the burner crown holes are not obstructed.
Fig. 4
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Something Not Working?
If the hob is not working correctly, please carry out the following checks before contacting your local Service Force
Centre.
IMPORTANT: If you call out an engineer to a fault listed below, or to repair a fault caused by incorrect use or installation,
a charge will be made even if the appliance is under guarantee.
SYMPTOM
SOLUTION
„ There is no spark when lighting the gas
‹ Check that the unit is plugged in and the electrical
supply is switched on
‹ Check that the RCCB has not tripped (if fitted)
‹ Check the mains fuse has not blown
‹ Check the burner cap and crown have been
replaced correctly, e.g. after cleaning.
„ The gas ring burns unevenly
‹ Check the main jet is not blocked and the burner
crown is clear of food particles.
‹ Check the burner cap and crown have been
replaced correctly, e.g. after cleaning.
If after all these checks, your hob still does not operate
correctly, contact your local Service Force Centre.
In-guarantee customers should ensure that the
above checks have been made as the engineer will
make a charge if the fault is not a mechanical or
electrical breakdown.
Please note that it will be necessary to provide proof of
purchase for any in-guarantee service calls.
7
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Instructions for the Installer
Engineers technical data
OVERALL DIMENSIONS
Semi-rapid Burner
Heat Input
1.9 kW (6,483 BTU/HR)
1.0 kW (3,412 BTU/HR)
ZGG 642
ZGG 782
Auxiliary Burner
Heat Input
Width:
Depth:
580 mm.
510 mm.
680 mm.
510 mm.
Ultra-rapid Burner (triple crown)
Heat Input
3.8 kW Natural Gas (12,966 BTU/HR)
3.8 kW L.P.G. (12,966 BTU/HR)
CUT OUT DIMENSIONS
ZGG 642
ZGG 782
Gas supply
Appliance class
Appliance category
Natural gas G20 / 20mbar
3
II2H3+
Width:
Depth:
550 mm.
470 mm.
560 mm.
480 mm.
SUPPLY CONNECTIONS
Gas:
RC 1/2 inch (1/2 inch male) Rear right hand corner
Electric:
230 V 50Hz supply, 3 core flexible cable with non
rewireable plug fitted with a 3 amp cartridge fuse.
BURNER
ULTRA-RAPID SEMI-RAPID
AUXILIARY
(small)
(triple crown)
(medium)
POSITION
MAX
MIN
MAX
MIN
MAX
MIN
NOMINALTHERMAL
POWER kW
3.8
1.20
1.9
0.45
1.0
0.33
NOMINALFLOW
RATE m3/h
0.362
146
0.114 0.181 0.043 0.095 0.031
NOZZLEREFERENCE
1/100 mm
Adjust.
1.20
96
Adjust.
0.45
70
Adjust.
0.33
NOMINALTHERMAL
POWER kW
3.8
1.9
1.0
NOMINALFLOW
RATE g/h
274
98
86
40
137
71
32.4
32
72
50
23.8
28
NOZZLEREFERENCE
1/100 mm
Burner
Dia. Tap By-pass
1/100 mm
APPLIANCE CLASS: 3
APPLIANCE CATEGORY: II2H3+
Auxiliary
28
32
56
Semi-rapid
Ultra-rapid
APPLIANCE GAS SUPPLY:
Natural gas G20 / 20mbar
Aerationadjustmentnone
8
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Important safety requirements
This hob must be installed in accordance with the Gas
Safety (Installation and Use) Regulations (Current Edition)
and the IEE Wiring Regulations (Current Edition).
For appliances installed in the Republic of Ireland please
refer to NSAI- Domestic Gas Installation I.S. 813 Current
Editions and the ETCI Rules for Electrical Installations.
Provision for ventilation
Detailed recommendations are contained in the following
FITTING THE GAS HOB
WITHOUTACOOKERHOODABOVE
British Standards Codes Of Practice: B.S. 6172/ B.S.
5440, Part 2 and B.S. 6891 Current Editions.
The hob should not be installed in a bed sitting room
with a volume of less than 20 m3. If it is installed in a
room of volume less than 5 m3 an air vent of effective
area of 110 cm2 is required. If it is installed in a room of
volume between 5 m3 and 10 m3 an air vent of effective
area of 50 cm2 is required, while if the volume exceeds
11 m3 no air vent is required.
However, if the room has a door which opens directly to
the outside no air vent is required even if the volume is
between 5 m3 and 11 m3.
If there are other fuel burning appliances in the same
room, B.S. 5440 Part 2 Current Edition, should be
consulted to determine the requisite air vent
requirements.
600 mm
700 mm
400 mm
55 mm
400 mm
50 mm
100 mm
50 mm
For appliances installed in the Republic of Ireland please
refer to the NSAI- Domestic Gas Installation I.S. 813
Current Editions Table Four.
FO 2369*
FITTING THE GAS HOB
WITHACOOKERHOODABOVE
Location
600 mm
The hob may be located in a kitchen, a kitchen/diner or
bed sitting room, but not in a bathroom, shower room or
garage.
Before making the cut out in the worktop ensure that the
edges of the hob that are to be near either a side or rear
wall have a minimum distance of 55 mm. between the
edge of the hob and the wall.
The minimum distance combustible material can be fitted
above the hob is 400 mm. If it is fitted below 400 mm. a
space of 50 mm. must be allowed from the edges of the
hob.
700 mm
400 mm
55 mm
400 mm
50 mm
100 mm
50 mm
The minimum distance combustible material can be fitted
directly above the hob is 700 mm. A minimum distance
of 100 mm. must be left between the side edges of the
hob and any adjacent cabinets or walls.
FO 2231*
For appliances installed in the Republic of Ireland please
refer to NSAI- Domestic Gas Installation I.S 813 Current
Edition Section 7- Permitted Locations ofAppliance.
9
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Installation
IMPORTANT
WHEN THE HOB IS FIRST INSTALLED
This hob must be installed by a competent
person to the relevant Gas Standards.
Once the hob has been installed, it is important
to remove any protective materials, which were
put on in the factory.
Any gas installation must be carried out by a
registered competent person.
On the end of the shaft, which includes the GJ 1/2"
threaded elbow, adjustment is fixed so that the washer
is fitted between the components as shown in the
diagram. Screw the parts together without using excessive
force.
The manufacturer will not accept liability, should
the above instructions or any of the other safety
instructions incorporated in this book be
ignored.
Gas Connection
Connection to the gas supply should be with either rigid
or semi-rigid pipe, i.e. steel or copper.
The connection should be suitable for connecting to RC
1/2 (1/2 BSP male thread).
When the final connection has been made, it is essential
that a thorough leak test is carried out on the hob and
installation. Ensure that the main connection pipe does
not exert any strain on the hob.
It is important to install the elbow correctly, with
the shoulder on the end of the thread, fitted to the
hob connecting pipe.
Failure to ensure the correct assembly will cause
leakage of gas.
A) End of shaft with nut
B) Washer
C) Elbow
FO 0264
Cut Out Size
The dimensions of the cut-out are given in the diagram.
Rectangular cut-out size for hob
Dimensions are given in mm.
ZGG 642
ZGG 782
550
FO 2038
FO 2098
10
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Building In
Building over a cupboard or
drawer
Dimensions are given in mm.
If the hob is to be installed above a cupboard or drawer
it will be necessary to fit a heat resistant board below
the base of the hob on the underside of the work
surface.
1
ON/OFF SWITCH
It is also recommended to carry out the electrical
connection to the hob as shown in diagrams 1 and 2.
FLEX
OUTLET
Building over a kitchen unit
with door
Proper arrangements must be taken in designing the
furniture unit, in order to avoid any contact with the
bottom of the hob which can be heated when it is
operated. The recommended solution is shown in
diagram 3.
FO 0763
The panel fitted under the hob ("a") should be easily
removable to allow easy access if technical
assistance is needed. The space behind the kitchen
unit ("b") can be used for connections.
ON/OFF SWITCH
2
Fitting the hob to the
worktop
Before fitting the hob into the cut out, an adhesive
seal must be fitted to the underside outside edge of
the hob. It is essential that no gaps are left in this
seal in order to prevent spillage near the hob seeping
into the cabinet below.
FLEX
OUTLET
1) Remove the pan supports, the burners caps
)
and crowns and turn the hob upside down,
taking care the ignition candles are not
damaged in this operation.
FO 0764
2) Place the sealing gasket all around the
glass top edge as shown in diagram 4.
3
3) Fit the hob in the cut out and push it down
until the glass top and the working top make
contact, as shown in diagram 5.
FO 1013
4
FO 2108
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5
A
a
FO 2321
5
ZGG 782
a) Sealing gasket
FO 2107
ZGG 642
Electrical connections
Any electrical work required to install this hob
should be carried out by a qualified electrician or
competent person, in accordance with the current
regulations.
A cut off plug inserted into a 13 amp socket is
a seriuos safety (shock) hazard. Ensure that
the cut off plug is disposed of safely.
THIS HOB MUST BE EARTHED.
Permanent Connection
The manufacturer declines any liability should these
safety measures not be observed.
In the case of a permanent connection, it is necessary
that you install a double pole switch between the hob
and the electricity supply (mains), with a minimum gap
of 3 mm. between the switch contacts and of a type
suitable for the required load in compliance with the
current electric regulations.
This hob is designed to be connected to a 230 V 50
Hz AC electrical supply.
Before switching on, make sure the electricity supply
voltage is the same as that indicated on the hob rating
plate. The rating plate is located on the bottom of the
hob. A copy is attached on the back cover of this book.
The switch must not break the yellow and green earth
cable at any point.
The hob is supplied with a 3 core flexible supply cord
incorporating a 3amp plug fitted. In the event of having to
change the fuse, a 3ampASTAapproved (BS 1362) fuse
must be used.
Ensure that the hob supply cord does not
come into contact with surfaces with
temperatures higher than 50 deg. C.
Should the plug need to be replaced for any reason, the
wires in the mains lead are coloured in accordance with
the following code:
Green and Yellow - Earth
Blue
- Neutral
- Live
Brown
— Connect the green and yellow (earth) wire to
the terminal in the plug which is marked with
)
the letter 'E' or the earth symbol
green and yellow.
or coloured
— Connect the blue (neutral) wire to the terminal
in the plug which is marked with the letter 'N' or
coloured black.
— Connect the brown (live) wire to the terminal in
the plug which is marked with the letter 'L' or
coloured red.
FO 0390
Upon completion there must be no cut, or stray strands
of wire present and the cord clamp must be secure over
the outer sheath.
12
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Wiring Diagram
L
1
2
3
4
5
6
A
0
220/240
A. IGNITOR SWITCH
B. IGNITOR UNIT
B
Brown
N
Fault Finding
Preliminary Electrical Systems
SOCKET
(face view)
PLUG (with cover
removed)
( )
Check
Earth Wire
Green/Yellow
( )
E
Blue
Green
Yellow
START
Isolate appliance
and carry out:
A: Earth Continuity
check.
Neutral Wire
Blue
N
L
Blue
Green
Yellow
Brown
Carry out:
D: Resistance to
Earth check.
Electricity supply
should now be
satisfactory.
YES
NO
Carry out:
C: Polarity check.
Has inlet fuse blown?
A. EARTH CONTINUITY CHECK -Appliance must be
electrically disconnected - meter set on Ω (Ohms) x
1 scale and adjust zero if necessary.
NO
YES
a) Test leads from any appliance earth point to earth
pin on plug. Resistance should be less than 0.1
ý (Ohm), check all earth wires for continuity and
all contacts are clean and tight.
Inlet wiring
faulty.
Rectify any
fault.
B. INSULATION CHECK - Appliance electrically
disconnected, all switches ON.
a) meter set on Ω(Ohms) x 1 scale.
Test leads from L to N in appliance terminal block.
If meter reads «0» then there is a short circuit.
b) meter set on Ω (Ohm) x 100 scale.
Repeat test with leads from L to E. If meter reads
less than × (infinity) there is a fault.
Isolate appliance and
carry out:
NOTE - Should it be found that the fuse has failed
but no fault is indicated - a detailed continuity check
(i.e. by disconnecting and checking each
component) is required to trace the faulty component.
It is possible that a fault could occur as a result of
local burning/arcing but no fault could be found under
test. However a detailed visual inspection should
reveal evidence of burning around the fault.
B: Insulation check.
Rectify any fault
including replacing
fuses as necessary.
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Ignition System / Gas Ignition
YES
Check gas supply at
burner
Ignitor does not spark
NO
Check plug top fuse
and replace if
necessary
Light burner manually
Check polarity and
earth continuity of
supply point
Check by pass simmer
adjusted
Check position of the
electrode
Check earth continuity
of appliance
Check continuity from the tip of
each electrode to the
terminals 1 to 4 on the ignitor
unit
Check fitting of burners
Check continuity from 'N' on the
mains connector block and "O" on
the ignitor unit
Check continuity from 'L' on the
mains connector block and the
taps ignition switches
Check for breaks in the
insulation
of the HT leads
Check continuity from ignition
switches connector to ignitor unit
Change the taps
ignition switches
Change the ignitor unit
14
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Commissioning
When the hob has been fully installed it will be necessary
to check the minimum flame setting. To do this, follow
the procedure below.
-
-
Turn the gas tap to the MAX position and ignite.
Set the gas tap to the MIN flame position then turn
the control knob from MIN to MAX several times. If
the flame is unstable or is extinguished follow the
procedure below.
Procedure:
Re-ignite the burner and set to MIN.
)Remove the control knob.
FO 1042
To adjust, use a thin bladed screwdriver and turn
the adjustment screw (see diagram) until the flame
is steady and does not extinguish, when the knob
is turned from MIN to MAX. Repeat this procedure
for all burners.
a) Minimum adjustment screw
b) Tap
Pressure Testing
Remove left hand pan support and front left burner
)cap and crown.
Fit manometer tube over the injector.
Turn on the burner gas supply and ignite another
burner.
The pressure reading should be nominally 20mbar
and must be between 17 mbar and 25mbar.
Turn off the burner supplies.
Conversion from Natural Gas to
LPG
IMPORTANT
TO ADJUST THE GAS RATE
The replacement/conversion of the gas hob should only
be undertaken by a competent person.
With the aid of a thin bladed screwdriver completely
tighten down the by pass adjustment screw, which is
located down the centre of the gas tap control shaft.
Upon completion stick the replacement rating plate on
the under side of the hob.
It is important to note that this model is designed for use
with natural gas but can be converted for use with butane
or propane gas providing the correct injectors are fitted.
The gas rate is adjusted to suit.
Method
•
•
•
Ensure that the gas taps are in the 'OFF' position
Isolate the hob from the electrical supply
Remove all pan supports, burner caps, rings, crowns
and control knobs.
•
With the aid of a 7mm box spanner the burner
injectors can then be unscrewed and replaced by the
appropriate LPG injectors.
15
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Guarantee/Customer Service
Standard guarantee conditions
We, Zanussi-Electrolux, undertake that if within 12 months of the date of the purchase this Zanussi-Electrolux appliance
or any part thereof is proved to be defective by reason only of faulty workmanship or materials, we will, at our option
repair or replace the same FREE OF CHARGE for labour, materials or carriage on condition that:
· The appliance has been correctly installed and used only on the electricity supply stated on the rating plate.
· The appliance has been used for normal domestic purposes only, and in accordance with the manufacturer’s instruc-
tions.
· The appliance has not been serviced, maintained, repaired, taken apart or tampered with by any person not author-
ised by us.
· Electrolux Service Force Centre must undertake all service work under this guarantee.
· Any appliance or defective part replaced shall become the Company’s property.
· This guarantee is in addition to your statutory and other legal rights.
Exclusions
· Damage or calls resulting from transportation, improper use or neglect, the replacement of any light bulbs or remov-
able parts of glass or plastic.
· Costs incurred for calls to put right an appliance which is improperly installed or calls to appliances outside the
United Kingdom.
· Appliances found to be in use within a commercial environment, plus those which are subject to rental agreements.
· Products of Electrolux manufacturer that are not marketed by Electrolux.
Service and Spare Parts
In the event of your appliance requiring service, or if you wish to purchase spare parts, please contact your local
Service Force Centre by telephoning
0870 5 929 929
Your telephone call will be automatically routed to the Service Force Centre covering your postcode area.
For the address of your local Service Force Centre and further information about Service Force, please visit the
website at
Before calling out an engineer, please ensure you have read the details under the heading “Something not working”
When you contact the Service Force Centre you will need to give the following details:
1.Your name, address and postcode.
2.Your telephone number.
3. Clear concise details of the fault.
4. The model and Serial number of the appliance (found on the rating plate).
5.The purchase date.
Please note a valid purchase receipt or guarantee documentation is required for in guarantee service calls.
Customer Care
For general enquiries concerning your Electrolux appliance, or for further information on Electrolux products please
contact our Customer Care Department by letter or telephone at the address below or visit our website at
Customer Care Department
Electrolux MajorAppliances
Addington Way
Luton
Bedfordshire, LU4 9QQ
Tel: 08705 727 727 (*)
(*) Calls may be recorded for training purposes
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European guarantee
This appliance is guaranteed by Electrolux in each of the countries listed at the back of this user manual, for the period
specified in the appliance guarantee or otherwise by law. If you move from one of these countries to another of the countries
listed below the appliance guarantee will move with you subject to the following qualifications:
•
•
The appliance guarantee starts from the date you first purchased the appliance which will be evidenced by production of
a valid purchase document issued by the seller of the appliance.
The appliance guarantee is for the same period and to the same extent for labour and parts as exists in your new country
of residence for this particular model or range of appliances.
•
•
The appliance guarantee is personal to the original purchaser of the appliance and cannot be transferred to another user.
The appliance is installed and used in accordance with instructions issued by Electrolux and is only used within the home,
i.e. is not used for commercial purposes.
•
The appliance is installed in accordance with all relevant regulations in force within your new country of residence.
The provisions of this European Guarantee do not affect any of the rights granted to you by law.
17
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35668-9204
11/06
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