Yamaha Guitar AES820 User Manual

EALECETRSIC G8U2ITA0R  
SERVICE MANUAL  
WARNING : CHEMICAL CONTENT NOTICE!  
The solder used in the production of this product contains LEAD. In addition, other electrical/  
electronic and/or plastic (Where applicable) components may also contain traces of chemicals  
found by the California Health and Welfare Agency (and possibly other entities) to cause cancer  
and/or birth defects or other reproductive harm.  
DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS INYOUR  
MOUTH FOR ANY REASON WHAT SO EVER!  
Avoid prolonged, unprotected contact between solder and your skin! When soldering, do not  
inhale solder fumes or expose eyes to solder/flux vapor!  
If you come in contact with solder or components located inside the enclosure of this product,  
wash your hands before handling food.  
CONTENTS  
OVERALL ASSEMBLY  
............................................ 2  
This document is printed on chlorine free (ECF) paper with soy ink.  
011618  
EG  
HAMAMATSU, JAPAN  
1.018K-061  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Printed in J apan 02.01  
AES820  
REF NO.  
QTY RANK  
PART NO. DESCRIPTION  
OVERALL ASSEMBLY  
A01 AAX33280 Neck Assembly  
REMARKS  
AES820  
(BL)  
*
A01a  
--  
Seal  
(QC66280)  
D01  
--  
Body  
*
*
*
*
*
*
E01 QC663500 Tuning Machine Assembly 1E  
E02 QC663600 Tuning Machine Assembly 2B  
E03 QC663700 Tuning Machine Assembly 3G  
E04 QC663800 Tuning Machine Assembly 4D  
E05 QC663900 Tuning Machine Assembly 5A  
E06 QC664000 Tuning Machine Assembly 6E  
Trim-Lok NB1PSC  
Trim-Lok EXB2PSC  
Trim-Lok LEXB3PSC  
Trim-Lok LEXB4PSC  
Trim-Lok EXB5PSC  
Trim-Lok NB6PSC  
Chrome  
Chrome  
Chrome  
Chrome  
Chrome  
Chrome  
Chrome  
E07  
E08  
--  
--  
Nut  
Washer  
with Tuning Machine Ass’y  
with Tuning Machine Ass’y  
6
6
Chrome  
*
E09 QC651900 Rod Cover  
Chrome  
E10 TY006000 Oval Head Wood Screw  
E11 QC574100 Nut  
2.4X13 FCM33G  
Urea 43mm (Black)  
Black  
Chrome  
E17 QC205200 Neck Joint Bushing  
E18 QC685200 Oval Head Tapping Screw  
E19 QC685100 Oval Head Tapping Screw  
E20 QC656000 Bridge Assembly  
E21 QC656800 Bridge Adjusting Screw  
E22 QC286300 Nut  
E23 QC651700 Tailpiece Assembly  
E26 QC668700 Cap Screw  
E33 QC668600 Bushing  
4
3
04  
03  
*
*
*
*
4.5X40 FCM3BL  
4.5X35 FCM3BL  
Ping Well TP6-05Y  
Ping Well TP6-05SN  
Ping Well TP6-3BC  
Ping Well TP6-01Y  
M3.0X30 (Black)  
Black  
Black  
Black  
Chrome  
Chrome  
Chrome  
Chrome  
2
2
6
6
6
*
*
*
E34  
--  
Strings  
D’addario XL-120  
SG-type (Chrome)  
3.5X25 FCM33G  
Felt (Black)  
1set  
(QC16510)  
*
E37 QC656100 Strap Button  
E38 QA132800 Oval Head Tapping Screw  
E39 VB793700 Spacer  
3
3
3
3
3
Chrome  
01  
05  
01  
03  
03  
E40 QC541700 Knob Assembly  
E40a QC532900 Screw  
E44 CB023450 Back Cover  
E45 EB620020 Oval Head Wood Screw  
E46 QC652000 Back Cover  
E47 EB620020 Oval Head Wood Screw  
Chrome  
M3.0X3 (Black)  
Switch (Black)  
2.7X13 FCM3BL  
Electrical (Black)  
2.7X13 FCM3BL  
Black  
Black  
2
4
*
*
*
*
03  
F01  
F01a HS120070 Variable Resistor  
F01b -- Electrical Unit (Switch)  
F01ba QC664900 Rotary Switch  
--  
Electrical Unit  
(QC66420)  
FRONT/REAR VOLUME  
(QC66440)  
15A 500K ohm  
2
03  
2pole 3P SRBU13S  
9S  
9S  
F01bb  
F01bc  
F01bd  
--  
--  
--  
Hexagonal Nut  
Flat Washer  
Circuit Board  
with Rotary Switch  
with Rotary Switch  
(QC66480)  
(QC66430)  
F01be UA114220 Mylar Capacitor  
F01bf UA114470 Mylar Capacitor  
F01bg QC665100 Trimmer Potentiometer  
F01c FG212680 Ceramic Capacitor  
F01d HF858150 Resistor  
0.022uF 50V K  
0.047uF 50V K  
B20K ohm  
680pF 50V  
150K ohm 1/6W  
Korea Open-type  
01  
01  
2
2
01  
01  
04  
F01e QC234900 Jack  
F02  
--  
Electrical Unit  
F02a QC546700 Pickup Switch  
F04 QC656300 Knob  
3P Toggle  
Chrome  
06  
02  
F05  
--  
Nut  
Chrome  
Black  
8S  
8S  
with Pickup Switch  
with Pickup Switch  
with Volume  
with Volume  
with Volume  
F06 VA295700 Washer  
F09  
F10  
F11  
--  
--  
--  
Hexagonal Nut  
Flat Washer  
Toothed Lock Washer  
4
2
2
8S  
F15 AA820860 Hexagonal Nut  
F16 AA820850 Flat Washer  
F17 ET800180 Toothed Lock Washer  
F18 EA620060 Round Head Wood Screw  
9S MFZN2BL (Black)  
9S MFZN2BL (Black)  
9S FNM33G (Nickel)  
2.7X13 FCM33G  
01  
01  
01  
03  
with Jack  
Chrome  
2
2
2
*
*
G01 QC664500 Pickup Assembly  
G03 20454100 Oval Head Tapping Screw  
G04 QC556400 Pickup Cushion  
G11 QC664600 Pickup Assembly  
G13 20454100 Oval Head Tapping Screw  
G14 QC556400 Pickup Cushion  
DiMarzio YHNQ4BKLR  
2.4X16 FCM3BL  
FRONT  
Black  
01  
02  
DiMarzio YHWQ4BKL  
2.4X16 FCM3BL  
REAR  
Black  
01  
02  
: New Parts  
RANK: J apan only  
NOTE: The parts list continues to the next page.  
3
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AES820  
REF NO.  
QTY RANK  
07  
PART NO. DESCRIPTION  
REMARKS  
H01 QC354000 Accessory Unit  
QA262600 Cord  
G-1  
D
1set  
05  
--  
Wrench  
#5  
*
*
*
*
*
*
*
QC656000 Bridge Assembly  
B01 QC651600 Bridge Base  
B02 QC651500 Bridge Saddle  
B03 QC655800 Bridge Saddle  
B04 QC655900 Bridge Saddle  
B05 QC656900 Flat Head Screw  
B06 QC656700 Bridge Spring  
Ping Well TP6-05Y  
Chrome  
Chrome  
Chrome  
Chrome  
Chrome  
5,6 Strings  
3,4 Strings  
1,2 Strings  
Chrome  
2
2
2
6
6
3.0X12 FCM33G  
L=8 (Nickel)  
: New Parts  
RANK: J apan only  
CIRCUIT BOARD  
to Rear Volume  
to Output Jack  
to Rear Pickup  
ROTARY SWITCH  
(2 pole 3 position)  
to Front Pickup  
Component side  
Note: See parts list for details of circuit board component parts.  
EPB-QC66480  
4
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AES820  
CIRCUIT DIAGRAM  
FRONT PICKUP  
FRONT VOLUME  
PICKUP SWITCH  
(3 position Toggle)  
OUTPUT  
B20K  
0.022uF  
C1  
0.047uF  
C2  
ROTARY SWITCH  
(2 pole 3 position)  
680pF  
150K  
REAR PICKUP  
REAR VOLUME  
GP20-11  
WIRING  
B view  
RE  
Signal  
Screw Yoke  
Flat Yoke  
Sumitube  
WH  
WH (from rotary switch)  
Tap  
WH+BL  
(from rear pickup)  
PICKUP SWITCH  
(3 position Toggle)  
BL  
REAR VOLUME  
VOLUME  
15A 500K  
Ground  
GR+Bare Wire  
(from rear pickup)  
GR  
RE  
Bare Wire  
BE  
Bare Wire  
WH  
RE  
(from rear pickup)  
FRONT PICKUP  
REAR PICKUP  
WH (from pickup switch)  
Screw the lug terminal in  
cavity for the pickup.  
to bridge column  
BL  
BL  
BL  
BL  
ROTARY SWITCH, B20K  
(2 pole 3 position)  
B
WH  
A view  
Circuit Board  
Bare Wire  
BE  
RE  
A
WH+BL (from front pickup)  
(from pickup switch)  
BL  
Sumitube  
BE (from rotary switch)  
FRONT VOLUME  
OUTPUT JACK  
VOLUME  
15A 500KΩ  
GR+Bare Wire  
(from front pickup)  
RE  
RE (from front pickup)  
BL  
(from pickup switch)  
BL  
BE (from pickup switch)  
5
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AES820  
SPECIFICATIONS  
STANDARD SP ECIFICATIONS  
Scale Length .............................. 628.0mm  
Body-Neck Construction ......... Bolt On  
Length ........................................ 995.8mm  
Width ......................................... 343.6mm  
Net Weight ................................ 3.7kg  
COLOR  
Body  
BL ............................................. Black  
LBM ......................................... Light Brown Metallic  
FLB ........................................... Flat Blue  
Neck  
BL ............................................. Black  
BODY  
Material...................................... Alder  
Body Depth ............................... 44mm  
FINGERBOARD  
Material...................................... Rose  
Fingerboard Width ................... 0-F 43.0mm, 12-F 52.5mm  
No. of Frets ................................ 22  
NECK  
Material...................................... Maple  
Neck Thickness ........................ 1-F 21.9mm, 12-F 23.9mm  
P ARTS  
Hardware ................................... Chrome Plated  
Nut .............................................. Urea  
Bridge ........................................ Ping Well: TP6-05Y (Chrome)  
Strings ........................................ Daddario: XL-120  
CONTROLS  
Volume ....................................... 15A 500Kx 2  
Rotary Switch ............................ 2 pole 3 position  
Pickup Switch ............................ 3 position Toggle Switch  
P ICKUP S  
Front/ Rear ................................ Humbucking  
Magnet  
Front/ Rear .............................. Ferrite  
6
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