Xantrex Technology Yard Vacuum 975 0057 01 01 User Manual
Xantrex Technology Inc. is a world-leading supplier of advanced power  
electronics and controls with products from 50 watt mobile units to one MW  
utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and  
backup power applications in both grid-connected and stand-alone systems.  
Xantrex products include inverters, battery chargers, programmable power  
supplies, and variable speed drives that convert, supply, control, clean, and  
distribute electrical power.  
XPower is a trademark of Xantrex International. Xantrex is a registered  
trademark of Xantrex International.  
Other trademarks, registered trademarks, and product names are the property of  
their respective owners and are used herein for identification purposes only.  
Xpower™ Powerpack 400 and 400 Plus Owner’s Guide  
© October 2005 Xantrex International. All rights reserved.  
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC.  
(“XANTREX”)  
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF  
ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER  
DOCUMENTATION.  
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER  
DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF  
THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE  
ENTIRELY AT THE USER’S RISK.  
October 2005 Revision B  
975-0057-01-01  
Phone: 1 360-925-5059  
Fax:  
1 360-925-5143  
Website: www.xantrex.com/support  
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About This Guide  
Purpose  
The purpose of this Owner’s Guide is to provide explanations  
and procedures for installing, operating, maintaining, and  
troubleshooting the XPower Powerpack 400 and XPower  
Powerpack 400 Plus.  
The Guide provides safety guidelines, detailed planning and  
setup information, as well as information about operating and  
troubleshooting the unit.  
Conventions Used  
The following conventions are used in this guide.  
WARNING  
Warnings identify conditions that could result in personal  
injury or loss of life.  
CAUTION  
Cautions identify conditions or practices that could result in  
damage to the product or to other equipment.  
Important: These notes describe an important action item  
or an item that you must pay attention to.  
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About This Guide  
Note: These notes describe additional information which  
may add to your understanding of how to use the product.  
References to XPower Powerpack  
In this guide, both the XPower Powerpack 400 and the  
XPower Powerpack 400 Plus (with the air compressor) are  
referred to as XPower Powerpack when the information  
applies to both models. However, when the information is  
specific to one model, then reference is made specifically to  
the XPower Powerpack 400 or to the XPower Powerpack  
400 Plus.  
Related Information  
You can find more information about Xantrex Technology  
Inc. as well as its products and services at www.xantrex.com  
ii  
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Important Safety Instructions  
The XPower Powerpack 400 and XPower Powerpack 400  
Plus generate a type of AC power similar to a normal  
household wall outlet. Operating the XPower Powerpack 400  
and XPower Powerpack 400 Plus incorrectly or misusing it  
may damage the equipment or create hazardous conditions  
for the user.  
Important: Before using your XPower Powerpack 400 and  
XPower Powerpack 400 Plus, be sure to read and save these  
safety instructions.  
Warnings and Cautions  
WARNING: Shock hazard. Keep Away from  
Children.  
The XPower Powerpack 400 and XPower Powerpack 400  
Plus generates the same potentially lethal AC power as a  
normal household wall outlet. Do not insert foreign objects  
into the AC Outlet, the DC Power Socket, the Jump-Start  
Cable Port, or the ventilation holes. Do not expose this  
product to water, rain, snow, or spray.  
Do not open the XPower Powerpack 400 and XPower  
Powerpack 400 Plus except to replace the internal battery.  
Have a qualified technician complete any service work.  
CAUTION  
Do not connect any AC appliance with the neutral conductor  
connected to ground to the XPower Powerpack 400 and  
XPower Powerpack 400 Plus.  
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Important Safety Instructions  
CAUTION  
Do not expose the XPower Powerpack 400 and XPower  
Powerpack 400 Plus to temperatures over 104 °F (40 °C).  
-
WARNING: Explosion hazard  
Do not use this product where there are flammable fumes or  
gases, such as in the bilge of a gasoline- powered boat, or  
near propane tanks. Do not use this product in an enclosure  
containing automotive-type lead acid batteries. These  
batteries, unlike the sealed AGM battery in XPower  
Powerpack 400 and XPower Powerpack 400 Plus, vent  
explosive hydrogen gas which can be ignited by sparks from  
electrical connections.  
When working on electrical equipment, always ensure  
someone is nearby to help you in an emergency.  
WARNING: Heated surface  
Ensure at least 2" (5 cm) air space is maintained on all sides  
of the XPower Powerpack 400 and XPower Powerpack 400  
Plus. During operation, keep away from materials that may  
be affected by high temperatures such as blankets, pillows  
and sleeping bags.  
WARNING: Fire hazard  
Never allow jump-start cables’ red and black clamps to touch  
each other or another common metal conductor. This could  
cause damage to the unit and/or create a sparking/explosion  
hazard. Always disconnect the jump-start cables from the  
unit after use and clip the plastic guard over the jump-start  
cable port.  
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Important Safety Instructions  
WARNING: Fire hazard  
Jump-start cable clamps must be connected positive to  
positive (red clamp to battery “+”) and negative to negative  
(black clamp to battery “-”). A reverse polarity connection  
(positive to negative) may cause damage to the unit and/or  
create a sparking/explosion hazard.  
WARNING: Fire hazard  
The jump-start feature is designed for short term operation  
only—less than 4 seconds. Operating the jump-start feature  
for more than 4 seconds may cause damage to the unit. Allow  
the XPower Powerpack 400 and XPower Powerpack 400 Plus  
to cool down for at least 3 minutes after each jump-start.  
WARNING: Risk of explosion, fire or burns  
The battery terminals exposed at the Jump-Start Cable Port  
have enough energy present to cause a spark, creating an  
explosion hazard, or to cause burns if a metal object contacts  
both terminals. Always clip the plastic guard over the Port  
when not in use.  
WARNING: Fire Hazard - XPower Powerpack  
400 Plus  
Do not leave the compressor unattended while operating. The  
compressor is designed for short term operation only.  
Operation of the compressor over an extended period of time  
will cause the compressor unit to overheat and may cause  
damage. Allow the compressor to cool down for 10 minutes  
after each 10 minutes of continuous operation.  
975-0057-01-01  
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Important Safety Instructions  
Precautions When Working With Batteries  
WARNING: Explosion and Fire Hazard  
1. Follow all instructions published by the battery  
manufacturer and the manufacturer of the equipment in  
which the battery is installed.  
2. Make sure the area around the battery is well-ventilated.  
3. Never smoke or allow a spark or flame in vicinity of the  
engine or batteries.  
4. Be careful not to drop a metal object on the battery or  
allow a metal tool to simultaneously touch the positive  
and negative cable ends or battery terminals. It might  
spark or short-circuit the battery or other electrical parts  
and cause an explosion.  
5. Remove personal metal items such as rings, bracelets,  
necklaces, and watches when working with a lead-acid  
battery. A lead-acid battery produces a short-circuit  
current high enough to weld a ring or other similar  
objects to metal, causing a severe burn.  
6. If you need to remove a battery, always remove the  
positive terminal from the battery first. Make sure all  
accessories are off so you don’t cause an arc.  
7. Someone should be within range of your voice, or close  
enough to come to your aid when you work near a lead-  
acid battery.  
8. Have plenty of fresh water and soap nearby in case  
battery acid contacts skin, clothing, and eyes.  
9. Wear complete eye protection and clothing protection.  
Avoid touching your eyes while working near batteries.  
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Important Safety Instructions  
10. If battery acid contacts skin or clothing, wash  
immediately with soap and water. If acid enters your  
eyes, immediately flood them with running cold water for  
at least twenty minutes and get medical attention  
immediately.  
11. Keep a supply of baking soda on hand in the area of the  
batteries. Baking soda neutralizes lead-acid battery  
electrolyte.  
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Important Safety Instructions  
Precautions for Using Rechargeable  
Appliances  
CAUTION  
The output of the inverter is non-sinusoidal.  
Most rechargeable battery-operated equipment uses a  
separate charger or transformer that is plugged into an AC  
receptacle and produces a low voltage charging output.  
Some chargers for rechargeable batteries can be damaged if  
connected to the XPower Powerpack 400 and XPower  
Powerpack 400 Plus.  
Do not use the following with the XPower Powerpack 400  
and XPower Powerpack 400 Plus:  
•
Small battery-operated appliances like flashlights, razors,  
and night lights that can be plugged directly into an AC  
receptacle to recharge.  
•
Some chargers for battery packs used in hand power  
tools. These affected chargers display a warning label  
stating that dangerous voltages are present at the battery  
terminals.  
Note: If you are unsure about using your rechargeable  
appliance with the XPower Powerpack 400 and XPower  
Powerpack 400 Plus, contact the equipment manufacturer to  
determine the rechargeable appliance’s compatibility with  
the modified sinewave (non-sinusoidal) AC waveform.  
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Contents  
Important Safety Instructions  
Warnings and Cautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - iii  
Precautions When Working With Batteries- - - - - - - - - - - - - - - vi  
Precautions for Using Rechargeable Appliances - - - - - - - - - - viii  
1
2
Introduction  
About the XPower Powerpack - - - - - - - - - - - - - - - - - - - - - - 1–1  
Comprehensive Protection - - - - - - - - - - - - - - - - - - - - - - - - - 1–1  
Automatic overload- - - - - - - - - - - - - - - - - - - - - - - - - - - 1–1  
Overheating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–1  
Low Battery Protection - - - - - - - - - - - - - - - - - - - - - - - - 1–2  
Jump-Start Cables Safety Feature - - - - - - - - - - - - - - - - - 1–2  
Features  
Materials List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–1  
XPower Powerpack Features - - - - - - - - - - - - - - - - - - - - - - - 2–2  
Front Panel Detail- - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2  
Air Compressor (XPower Powerpack 400 Plus only) - - - - 2–5  
Left Side View - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–6  
Storage Compartment - - - - - - - - - - - - - - - - - - - - - - - - - 2–7  
Accessories - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–8  
3
Operation  
Operating Conditions and Guidelines - - - - - - - - - - - - - - - - - 3–1  
Choosing a Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2  
Using XPower Powerpack for the First Time - - - - - - - - - - - - 3–3  
Recharging with the AC Charger - - - - - - - - - - - - - - - - - - - - 3–3  
Using the light - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4  
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Operating AC Appliances - - - - - - - - - - - - - - - - - - - - - - - - - 3–5  
Understanding AC Appliances - - - - - - - - - - - - - - - - - - - 3–5  
Run Time on Typical AC Appliances - - - - - - - - - - - 3–5  
High Surge Appliances - - - - - - - - - - - - - - - - - - - - - 3–6  
Trouble Appliances - - - - - - - - - - - - - - - - - - - - - - - 3–6  
Operating Several Appliances at Once - - - - - - - - - - - 3–7  
Operating an AC Appliance - - - - - - - - - - - - - - - - - - - - - 3–7  
Operating 12 V DC Appliances - - - - - - - - - - - - - - - - - - - - - 3–8  
Jump-Starting a Vehicle’s Engine - - - - - - - - - - - - - - - - - - - -3–10  
Using the Air Compressor: XPower Powerpack 400 Plus - - - -3–12  
Over-Temperature Safety Protection - - - - - - - - - - - - - - -3–13  
Inflating Tires - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–13  
Inflating Small Sports Equipment - - - - - - - - - - - - - - - - -3–15  
Connecting to an External Battery- - - - - - - - - - - - - - - - - - - -3–16  
4
Maintenance  
Battery Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–1  
Recharging the XPower Powerpack Battery - - - - - - - - - - - - - 4–2  
Recharging with the AC Charger- - - - - - - - - - - - - - - - - - 4–2  
Recharging with the DC Charging Cable - - - - - - - - - - - - 4–3  
Recharging with a Generator’s Regulated 12 V DC Outlet 4–6  
Recharging From a Solar Panel- - - - - - - - - - - - - - - - - - - 4–7  
Replacing the Internal Battery - - - - - - - - - - - - - - - - - - - - - - 4–7  
Battery Life - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–7  
Obtaining a Replacement Battery - - - - - - - - - - - - - - - - - 4–8  
Replacing the Battery - - - - - - - - - - - - - - - - - - - - - - - - - 4–9  
Recycling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–11  
Replacing the Incandescent Light - - - - - - - - - - - - - - - - - - - -4–11  
Replacing the External Fuse- - - - - - - - - - - - - - - - - - - - - - - -4–12  
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5
Troubleshooting  
Common Problems - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–1  
Buzz in Audio Equipment - - - - - - - - - - - - - - - - - - - - - - 5–1  
Television Interference - - - - - - - - - - - - - - - - - - - - - - - - 5–1  
Troubleshooting Reference - - - - - - - - - - - - - - - - - - - - - - - - 5–2  
A
Specifications  
Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - A–1  
Physical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - A–3  
Warranty and Return - - - - - - - - - - - - - - - - - - - - - - - - WA–1  
975-0057-01-01  
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1
Introduction  
About the XPower Powerpack  
Easy-to-use and designed for years of reliable service, the  
XPower Powerpack can run many AC appliances and 12 V  
DC appliances whenever you need power for work or play, at  
home or on the road.  
XPower Powerpack:  
•
•
•
•
Powers 115 V AC appliances  
Powers 12 V DC appliances  
Jump-starts vehicle engines  
Provides lighting for emergency use  
In addition, the XPower Powerpack 400 Plus:  
•
Comes with a 250 psi air compressor for inflating tires  
and small sports equipment.  
Comprehensive Protection  
Automatic overload  
The XPower Powerpack has built-in protection against output  
overload. If you connect to the AC Outlet(s) an appliance that  
draws more than 320 W, or one which draws excessive surge  
power, the power to the AC Outlet automatically shuts off.  
Overheating  
The XPower Powerpack is protected from overheating. If the  
inverter exceeds a safe temperature, power to the AC Outlet  
automatically shuts off.  
1-1  
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Introduction  
Low Battery Protection  
Low battery protection protects the internal battery from  
excessive discharge and possible damage. When the AC  
Outlet On/Off switch is turned on, an audible alarm alerts you  
when the internal battery is nearly discharged (11.0 V DC)  
and the unit turns off at 10.5 V DC.  
Jump-Start Cables Safety Feature  
The XPower Powerpack comes with a user-replaceable  
250 A fuse to protect the unit and vehicle battery from  
damage through reverse polarity and short-circuit conditions.  
1-2  
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2
Features  
Chapter 2 describes the main features of the XPower  
Powerpack. We recommend that you familiarize yourself  
with these features before operating the unit.  
Materials List  
Your XPower Powerpack package includes these items:  
p
p
p
p
p
p
XPower Powerpack 400 or XPower Powerpack 400 Plus  
Owner’s Guide  
AC Charger  
DC Charging Cable  
Jump-Start Cables  
Accessory bag  
The XPower Powerpack 400 Plus also includes:  
p
p
two nozzle adaptors for the compressor  
One sports needle adaptor for the compressor  
If any of these materials are missing or are unsatisfactory in  
any way, please contact Customer Service, see Appendix  
WA.  
2-1  
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Features  
XPower Powerpack Features  
Front Panel Detail  
5
6
7
4
8
3
2
1
XPower Powerpack Features  
1
DC Power Socket can:  
•
•
Power 12 V DC auto, RV or marine appliances  
Recharge XPower Powerpack from a 12 V outlet in a vehicle  
using the DC Charging Cable.  
2
3
2 AC Outlets are standard 3-prong outlets supplying 120 V AC  
power for running an AC appliance.  
AC Outlet ON/OFF switch illuminates when the switch is turned  
on.  
2-2  
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XPower Powerpack Features  
4
5
Digital Display displays the inverter’s Output Power in W and  
Battery Charge status in % FULL.  
Charging Status light illuminates when the XPower Powerpack  
is in Charging Status mode (i.e. AC Charger is connected to the  
inverter’s Charger Input Socket and plugged into the household  
120 V AC outlet).  
6
7
8
Battery Charge % light illuminates (green) when Battery Charge  
information is displayed on the Digital Display.  
Output Power (W) light illuminates (green) when Output Power  
information is displayed on the Digital Display.  
Display Function button, when pressed, allows for reading Battery  
Charge status on the Digital Display. Toggles Digital Display’s  
power ON/OFF.  
Not  
Audible Alarm (inside the unit) sounds in the event of overheating  
shown or low battery protection on inverter.  
Control Panel Operation  
Monitor total  
AC power  
consumed by  
the  
Inverter’s ON/OFF  
switch is turned ON;  
Output Power (W)  
light illuminates  
(green);  
No action required.  
The Digital Display  
will show the AC  
power drawn from the run time, press Display  
inverter by the Function button to turn  
In order to save the  
battery power and  
ensure longer inverter  
applications  
powered from AC charger is  
applications powered off the Digital Display.  
the  
unplugged from the  
from the Powerpack’s Press Display Function  
Powerpack’s 2 wall AC outlet.  
AC outlets  
AC outlets.  
button again to turn the  
display On for AC  
power reading.  
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Features  
Monitor  
Battery  
Charging  
status  
Inverter’s ON/OFF  
switch is turned to  
OFF;  
No action required.  
A flashing green  
Recharging with the  
supplied AC charger is  
a true “plug-in-and-  
forget” charging  
All appliances must be Charging Status  
disconnected from the light indicates that the method.  
AC and DC power  
outlets;  
Powerpack’s battery  
needs recharging and the AC charger  
We recommend leaving  
The ON/OFF switch  
of the incandescent  
light must be turned to  
OFF;  
that the AC charger is connected when the  
charging the battery.  
Powerpack is not in use  
to permanently  
A steady green  
maintain the battery in  
fully charged condition.  
The AC charger must Charging Status  
be plugged into the  
Powerpack’s Charger  
light indicates that the  
Powerpack’s battery  
Input Socket and also is fully charged and  
in to a household AC  
outlet.  
the Powerpack is  
ready for use.  
Check Battery Inverter’s ON/OFF  
Push and hold the  
Display Function  
button.  
This function is  
Charge status  
switch is turned to  
OFF;  
disabled when the AC  
charger is plugged in to  
the Charger Input  
All appliances must be  
disconnected from the The green Battery  
Socket, or when the  
AC and DC power  
outlets;  
Charge (%) light will inverter main switch is  
come on and the  
ON.  
The ON/OFF switch  
of the incandescent  
Digital Display will  
show the remaining  
For accurate Battery  
Charge reading, allow  
light must be turned to battery capacity in %. 15 minutes between  
OFF;  
charging/use and  
The AC charger must  
not be plugged into  
the Powerpack’s  
Charger Input Socket.  
battery capacity check.  
2-4  
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XPower Powerpack Features  
Air Compressor (XPower Powerpack 400 Plus only)  
2
1
3
1
2
On/Off switch turns the compressor unit on and off.  
2
Pressure gauge shows the PSI (lb./in )  
3
Valve connector with connector hose  
Nozzle Adaptor Compartment is integrated into AC charger compartment.  
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Features  
Left Side View  
1
2
3
4
1
5 W incandescent light illuminates for about 30 hours when the  
battery is fully charged.  
2
3
Light On/Off Switch  
Jump-Start Cable Port supplies high power DC current. The  
cables connect to the Jump-Start Cable Port when jump-starting a  
vehicle’s battery or when connecting an external battery to the  
XPower Powerpack. The jump-start cable connection is designed  
so that the cables cannot be inserted incorrectly into the Jump-Start  
Cable Port.  
4
Plastic Guard for covering jump-start cable port.  
2-6  
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XPower Powerpack Features  
Storage Compartment  
3
4
5
2
1
XPower Powerpack 400 Plus shown  
1
AC Charger lets you recharge the XPower Powerpack from a  
standard AC wall outlet and can only be used to recharge the  
internal battery of the XPower Powerpack. Can be stored in AC  
charger compartment.  
2
3
Charger Input Socket for use with the AC Charger supplied (see  
1).  
External Replaceable Fuse is rated at 250 A, 32 V. Located  
behind fuse cover.  
4
5
Compressor Nozzle Adaptor Compartment  
AC Charger Compartment may be used for storing the AC  
Charger.  
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Features  
Accessories  
1
2
3
1
2
Detachable heavy-duty jump-start cables  
DC Charging Cable lets you recharge the XPower Powerpack  
from a 12 V system in a car, SUV, RV or a boat. This can be stored  
in the storage compartment.  
3
Accessory bag  
Not  
Shown  
Nozzle packet (XPower Powerpack 400 Plus only) contains 2  
nozzle adaptors and sports needle adaptor, in the storage  
compartment on the back of the unit.  
2-8  
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3
Operation  
Chapter 3 explains how to operate the XPower Powerpack  
efficiently. This chapter covers:  
•
•
•
•
•
•
Recharging the XPower Powerpack for first time use  
Using the built in light  
Operating AC appliances and 12 V DC appliances  
Jump-starting a vehicle’s engine  
Connecting to an external battery for additional run time  
Using the compressor on the XPower Powerpack 400  
Plus.  
Operating Conditions and Guidelines  
CAUTION  
Read all operating instructions before operating the XPower  
Powerpack.  
CAUTION  
Do not use the XPower Powerpack to operate any AC  
appliances or 12 V DC appliances while recharging with the  
AC Charger.  
The AC Charger may fail if AC appliances or 12 V DC  
appliances are operated while the AC Charger is connected.  
CAUTION  
The XPower Powerpack is not intended for use as a UPS  
(Uninterruptible Power Supply).  
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Operation  
Choosing a Location  
WARNING: Fire or explosion  
The XPower Powerpack contains components that tend to  
produce arcs or sparks. To prevent fire or explosion, do not  
operate the XPower Powerpack in compartments containing  
batteries or flammable materials, or in locations that require  
ignition-protected equipment.  
The XPower Powerpack should be operated only in a location  
that meets these requirements:  
:
Do not allow water or other liquids to drop or splash on the  
XPower Powerpack.  
Ambient air temperature should be between 32 and 104ºF  
(0 and 40ºC)—the cooler the better within this range.  
Leave at least 2" (5 cm) clearance around the XPower  
Powerpack for air flow. Ensure that the ventilation  
openings are not obstructed.  
Do not operate the unit in the same compartment as  
batteries or in any compartment capable of storing  
flammable liquids like gasoline.  
Do not operate the unit where it will be exposed to battery  
gases. These gases are very corrosive, and prolonged  
exposure will damage the XPower Powerpack.  
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Using XPower Powerpack for the First Time  
Using XPower Powerpack for the First Time  
n
Important: Prior to operating your AC appliance or 12 V  
DC appliance, ensure that the battery of the XPower  
Powerpack is fully charged. If the battery has been fully  
discharged, recharging with the AC Charger may take up to  
35 hours.  
Recharging with the AC Charger  
Note: The Battery Charge (%) reading on the digital  
display is only accurate when the XPower Powerpack has  
been disconnected from all appliances and all charging  
sources for fifteen minutes.  
Recharging with the AC Charger is a true “plug-in-and-  
forget” charging method. We recommend leaving the AC  
Charger connected when the XPower Powerpack is not in  
use.  
To recharge with the AC Charger:  
1. Disconnect any 12 V DC appliances and turn the light  
off.  
2. Turn the AC Outlet On/Off switch to Off.  
3. Plug the AC Charger into a standard AC wall outlet.  
4. Insert the AC Charger cable end into the Charger Input  
Socket located in the storage compartment of the unit.  
The green Charging Status light changes from flashing to  
steady when charging is complete (about 35 hours if the  
battery is completely discharged).  
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Operation  
Important: The 35 hour charging time for the XPower  
Powerpack assumes that there is 120 V at the AC wall  
outlet. If the voltage is less than 120 V AC, it may take more  
than 35 hours to fully recharge the XPower Powerpack. If,  
after 35 hours of charging, the green Charging Status light  
is still flashing, continue to charge the unit for another 15  
hours.  
Important: If you keep the XPower Powerpack in storage,  
the battery will discharge over time. Remember to recharge  
the battery every three months to keep the XPower  
Powerpack operational.  
Note: Once fully charged, the charging current  
automatically reduces to a maintenance charge mode, and  
the XPower Powerpack may be left permanently connected  
to the AC Charger.  
Using the light  
The XPower Powerpack has a built in incandescent light  
which will operate for about 30 hours before the unit needs to  
be recharged. The ON/OFF switch is located beneath the  
light. The light can be adjusted up and down by pushing  
against the top or bottom of the rim around the lens.  
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Operating AC Appliances  
Operating AC Appliances  
Understanding AC Appliances  
AC appliances are rated by how much electrical power (in  
watts) they consume. XPower Powerpack can power most  
appliances within its continuous power rating (320 W, 2.7 A).  
Some appliances may be difficult or impossible to operate  
from the XPower Powerpack. They may have high surge  
requirements or should not be run from the XPower  
Powerpack. See “High Surge Appliances” on page 3–6 and  
“Trouble Appliances” on page 3–6.  
Run Time on Typical AC Appliances  
Note: The fewer watts an AC appliance uses, the longer the  
XPower Powerpack will operate before recharging is  
required.  
Typical AC appliances that can be used on the XPower  
Powerpack are listed in Table 3-1.  
Table 3-1 AC Appliances and Run Times  
Cordless telephone (stand by)  
Home security system  
Clock radio  
5
40  
5
40  
8
22  
Portable stereo  
10  
14  
20  
25  
40  
60  
190  
17  
Fluorescent work light  
Fireplace fan  
10  
8
Laptop computer  
Table lamp  
6
3
Color TV – 13"  
3/8 “ drill  
2 h 30 min.  
20 min.  
a. Represents actual power consumption as measured on sample appliances.  
b. Operating times assume a fully charged 20 Ah battery and may vary based  
on model/brand of appliance.  
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Operation  
High Surge Appliances  
The wattage rating of AC appliances is the average power  
used by the appliance. Appliances such as televisions,  
computer monitors and appliances with motors consume  
much more power than their average rating when they are  
first switched on.  
Although XPower Powerpack can supply momentary surge  
power up to 600 W, some appliances may exceed the  
capabilities of the XPower Powerpack and trigger the  
inverter’s safety overload shutdown circuit.  
Trouble Appliances  
t
CAUTION  
The output of the Powerpack’s inverter is non-sinusoidal.  
Some equipment may be damaged by the inverter’s modified  
sine wave output (non-sinusoidal).  
Some appliances, including the types listed below, may be  
damaged if they are connected to the inverter:  
•
•
•
Electronics that modulate RF (radio frequency) signals  
on the AC line will not work and may be damaged.  
Speed controllers found in some fans, power tools,  
kitchen appliances, and other loads may be damaged.  
Some chargers for small rechargeable batteries can be  
damaged. See “Precautions for Using Rechargeable  
Appliances” on page viii for details.  
•
Metal halide arc (MHI) lights can be damaged.  
Note: If you are unsure about powering any device with the  
inverter, contact the manufacturer of the device.  
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Operating AC Appliances  
Operating Several Appliances at Once  
You can run several AC appliances if the total rating of all the  
appliances (in watts) does not exceed 320 W. You can run  
appliances using an AC power bar.  
Run time, however, will decrease accordingly with the  
number of appliances being operated and the AC power being  
consumed.  
Operating an AC Appliance  
Before operating your AC appliance, ensure that the battery  
of the XPower Powerpack is fully charged. See “Recharging  
with the AC Charger” on page 3–3 for details.  
To operate an AC appliance:  
1. Open the protective covering on the right side of the  
XPower Powerpack. Turn the AC Outlet On/Off switch  
to the On position.  
The switch illuminates to indicate AC power is available  
at the AC Outlets.  
2. Plug the AC appliance into one of the AC Outlets and  
turn the appliance on. XPower Powerpack will operate  
most devices rated up to 320 W.  
3. Recharge the XPower Powerpack as soon as possible  
after each use.  
When using the XPower Powerpack to operate an AC  
appliance and the low battery warning sounds, the  
warning gives you time to shut your AC appliance off  
before loss of AC power.  
If you ignore the warning, the XPower Powerpack  
automatically turns off a few minutes later to prevent  
battery damage.  
In the event of an overload, low battery voltage or  
overheating, the XPower Powerpack automatically shuts  
down.  
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Operation  
Operating 12 V DC Appliances  
The XPower Powerpack can operate 12 V DC auto, RV,  
marine, or other portable appliances that draw 12 A or less  
from a 12 V DC power outlet or from a vehicle’s lighter  
socket.  
CAUTION Equipment damage  
The DC Power Socket does not automatically switch off  
when the internal battery is discharged. To protect the  
internal battery against damage resulting from total  
discharge, We recommend that the AC Outlet On/Off switch  
is turned On when using the XPower Powerpack to operate a  
12 V DC appliance.  
Having the AC Outlet On/Off switch turned On enables the  
alarm to warn you when the 12 V DC appliance has nearly  
depleted the internal battery.  
Note: The fewer watts a 12 V DC appliance draws, the  
longer the XPower Powerpack will operate before  
recharging is required.  
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Operating 12 V DC Appliances  
Typical 12 V DC appliances that can be used on the XPower  
Powerpack are listed in Table 3-2.  
Table 3-2 12 V DC Appliances and Run Times  
5 W incandescent light (built  
into the unit)  
5
6
30  
30  
c
Cellular telephone  
Stereo/CD player  
Portable Cooler  
10  
30  
17  
4
a. Represents actual power consumption as measured on sample appliances.  
b. Operating times assume a fully charged 20 Ah battery and may vary based  
on model or brand of appliance.  
c. Represents talks time available from 10 recharge cycles.  
To operate a 12 V DC appliance:  
1. Open the protective cover on the left side of the XPower  
Powerpack.  
2. Plug the 12 V DC appliance into the DC power socket on  
the left side of the unit, and turn the 12 V DC appliance  
on (if required).  
If the 12 V DC appliance draws more than 12 A (or has a  
short-circuit defect), the internal circuit breaker of the  
XPower Powerpack shuts off the power to the 12 V DC  
appliance. If this occurs, unplug the 12 V DC appliance,  
and the internal circuit breaker automatically resets after  
a few seconds.  
3. Fully recharge the XPower Powerpack as soon as  
possible after each use.  
As the DC power socket is internally wired directly to the  
internal battery, extended operation of a 12 V DC  
appliance may result in excessive battery discharge. See  
Caution for “Equipment damage” on page 3–8.  
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Operation  
Jump-Starting a Vehicle’s Engine  
You can use the XPower Powerpack to jump-start a vehicle  
or boat engine that has a 12 V starting battery using the plied  
Jump-Start Cables.  
WARNING: Fire hazard  
Never allow cables’ red and black clamps to touch each other  
or another common metal conductor. This could cause  
damage to the unit and/or create a sparking/explosion hazard.  
Always disconnect the clamps for the unit after use and clip  
the plastic guard over the jump-start cable port.  
WARNING: Fire hazard  
Jump-start cable clamps’ connection to the vehicle’s battery  
terminals must be positive to positive (red clamp to battery  
“+”) and negative to negative (black clamp to battery “-”). A  
reverse polarity connection (positive to negative) may cause  
damage to the unit and/or create a sparking/explosion hazard.  
WARNING: Risk of explosion, fire or burns  
The battery terminals exposed at the Jump-Start Cable Port  
have enough energy present to cause a spark, creating an  
explosion hazard, or to cause burns if a metal object contacts  
both terminals. Always clip the plastic guard over the Port  
when not in use.  
Important: Closely follow these instructions for jump-  
starting your vehicle as they may be different from the  
instructions supplied with other jump-start products or  
jump-start cables.  
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Jump-Starting a Vehicle’s Engine  
To jump-start a vehicle or boat engine:  
1. Turn off the vehicle or boat ignition and all accessories.  
2. Engage the park or emergency brake and place the  
transmission in park for an automatic or neutral for a  
manual.  
3. If jump-starting a boat engine, purge the engine  
compartment and bilge of all fumes before jump-starting.  
4. Connect the cables to the Jump-Start Cable Port on the  
left side of the XPower Powerpack.  
5. Position the XPower Powerpack on a flat, stable surface  
near the battery and away from all moving parts of the  
engine.  
6. Connect the red positive (+) clip of the cables to the  
positive (+) terminal of the engine battery.  
The battery’s positive terminal is usually larger in  
diameter than the negative terminal. In most vehicles, the  
battery’s positive terminal has a red wire connected to it.  
7. Connect the black negative (–) clip of the cables to the  
engine block, cylinder head, or other stationary heavy  
metal part of the motor, or to the negative (–) battery  
terminal.  
Before starting the engine, make sure the XPower  
Powerpack and the cables are clear of belts and fans. Do  
not crank the engine for more than 4 seconds.  
WARNING: Fire hazard  
The jump-start feature is designed for short term operation  
only—less than 4 seconds. Operating the jump-start feature  
for more than 4 seconds may cause damage to the unit. Allow  
the XPower Powerpack to cool down for at least 3 minutes  
after each jump-start.  
8. Remove the red positive (+) clip and then the black  
negative (–) clip from the vehicle’s battery terminal.  
9. Remove the cables from the Jump-Start Cable Port.  
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Operation  
Important: Recharge the XPower Powerpack as soon as  
possible after each use. See “Recharging the XPower  
Powerpack Battery” on page 4–2.  
Using the Air Compressor: XPower  
Powerpack 400 Plus  
WARNING: Fire Hazard  
The compressor is designed for short term operation only.  
Operating the compressor over an extended period of time  
will cause the compressor unit to overheat which could lead  
to fire. Allow the compressor to cool down for 10 minutes  
after each 10 minutes of continuous operation.  
WARNING: Fire Hazard  
Do not leave the compressor unattended while in operation.  
Keep out of reach of children.  
WARNING: Risk of personal injury or  
damage to equipment  
Never leave the compressor unattended while in operation.  
The compressor is capable of inflating to 250 PSI. Do not  
exceed the recommended pressure of either the compressor or  
the object being inflated. If either recommended pressure is  
exceeded, an explosion may result.  
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Using the Air Compressor: XPower Powerpack 400 Plus  
Over-Temperature Safety Protection  
It is recommended that you follow the warnings and turn the  
compressor off for 10 minutes after every 10 minutes of  
operation. However, the XPower Powerpack 400 Plus is  
equipped with an over-temperature safety protection feature  
that automatically turns the compressor off if it begins to  
overheat. Once the compressor cools down to its normal  
operating temperature it will automatically turn on again and  
continue inflating. You should turn the compressor off at the  
power switch if this safety feature engages, and allow the  
compressor to cool for 15 minutes before re-starting.  
WARNING: Risk of personal injury or  
damage to equipment  
Never leave the compressor unattended once it has switched  
itself off due to overheating. It will turn on again and continue  
inflating when its internal temperature drops.  
Turn the compressor off at the power switch after each use or  
any time the compressor turns off automatically.  
Inflating Tires  
Table 3-3 Pressure Specifications for Common Items  
520-13  
26  
26  
30  
24  
Football  
13  
9
A-78-14  
E78-14  
H-78-14  
Basketball  
Volleyball  
5
Lawn Tractor Tire  
22  
HR-78-15  
28  
27-1 ¼  
20-1 ½  
85  
40  
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Operation  
Note: The information in the table is for reference only.  
For precise pressure specifications, refer to the information  
supplied with the article to be inflated.  
CAUTION  
If the pressure gauge on the compressor indicates more than  
twice the recommended pressure for the object you are  
inflating, and you have only started to inflate the object, the  
valve connector is incorrectly connected to the valve stem.  
This may damage the XPower Powerpack 400 Plus. Remove  
and reattach the valve connector to the valve stem.  
To inflate your vehicle, motorcycle, or bicycle tires:  
1. Place the valve connector securely on the tire valve stem,  
push it as far as possible to allow normal airflow, and  
close the thumb latch. If necessary, use a supplied nozzle  
adapter.  
2. Turn the compressor on, and inflate your tire to the  
recommended pressure. Use Table: Pressure  
Specifications for Common Items as a guide only.  
3. Turn the compressor off after appropriate pressure is  
reached.  
4. Open the thumb latch and remove the valve connector  
from the valve stem.  
5. Check air pressure with a pressure gauge.  
Note: Leave the thumb latch in the open position for  
storing to relieve pressure on the internal mechanisms.  
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Using the Air Compressor: XPower Powerpack 400 Plus  
Inflating Small Sports Equipment  
You can use the compressor to inflate small sports equipment  
such as balls (soccer balls and footballs).  
CAUTION  
The XPower Powerpack cannot be used to inflate large  
capacity inflatables such as float tubes, large air mattresses,  
and inflatable boats. These types of products require  
extended inflating times which may damage the compressor.  
To inflate small sports equipment:  
1. Place the valve connector fully on or into the valve  
receptacle on the item. Go to Step 4.  
OR  
If necessary, use a supplied nozzle adaptor.  
2. Choose the appropriate nozzle adaptor, insert the nozzle  
adaptor into the valve stem and close the thumb latch.  
3. Insert nozzle adaptor into the valve receptacle of the  
item.  
4. Turn the compressor on and inflate to appropriate  
pressure.  
WARNING: Fire Hazard  
Allow the compressor to cool down for 10 minutes after each  
10 minutes of continuous operation.  
5. Turn the compressor off before removing nozzle adaptor  
from valve stem.  
6. Remove nozzle adaptor from valve connector and store  
in storage compartment.  
Note: Leave the thumb latch in the open position for  
storing to relieve pressure on the internal mechanism.  
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Operation  
Connecting to an External Battery  
You can extend battery operating times by connecting the  
XPower Powerpack to a larger external battery.  
For example, an external 60 Ah battery gives approximately  
four times the operating time of the XPower Powerpack  
internal 20 Ah battery.  
WARNING: Fire hazard  
Never allow jump-start cables’ red and black clamps to touch  
each other or another common metal conductor. This could  
cause damage to the unit and/or create a sparking/explosion  
hazard. Always disconnect the jump-start cables from the unit  
after use and clip the plastic guard over the jump-start cable  
port.  
WARNING: Fire hazard  
Jump-start cable clamps must be connected positive to  
positive (red clamp to battery “+”) and negative to negative  
(black clamp to battery “-”). A reverse polarity connection  
(positive to negative) may cause damage to the unit and/or  
create a sparking/explosion hazard.  
WARNING: Acid spills  
Use a sealed, non-spillable battery for indoor use. Common  
auto and marine batteries are not suitable for indoor use  
unless their fumes are vented outdoors. Common auto and  
marine batteries contain acid, which is hazardous if spilled.  
Wear eye protection and protective clothing when connecting  
the XPower Powerpack to an external battery.  
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Connecting to an External Battery  
To connect the XPower Powerpack to an external battery  
using the jump-start cables:  
1. Connect the cables to the Jump-Start Cable Port on the  
left side of the XPower Powerpack.  
2. Connect the red positive (+) clip of the cables to the red  
positive (+) terminal of the external battery.  
3. Connect the black negative (–) clip of the cables to the  
black negative (–) terminal of the external battery.  
WARNING: Sparking and Explosion  
Do not remove the cables from the Jump-Start Cable Port  
when the positive and negative clamps are connected to the  
terminals of the external battery.  
To disconnect the cables from an external battery and  
from the XPower Powerpack:  
1. To disconnect the XPower Powerpack from the external  
battery when the external battery is discharged or no  
longer needed, remove the red positive (+) clip, and then  
remove the black negative (–) clip.  
2. Remove the cables from the Jump-Start Cable Port.  
3. Recharge the XPower Powerpack as soon as possible  
after use.  
CAUTION  
Do not recharge the XPower Powerpack when an external  
battery is connected. The AC charger may be damaged.  
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4
Maintenance  
Chapter 4 provides information on maintaining your internal  
battery, recharging options for the internal battery, and  
replacing user-replaceable parts.  
Routine maintenance is required to keep your XPower  
Powerpack operating properly. Occasionally clean the  
exterior of the unit with a damp cloth to remove the  
accumulated dust and dirt.  
WARNING: Shock hazard  
Disconnect all sources of AC power and DC power before  
performing any type of maintenance.  
Battery Maintenance  
All rechargeable batteries gradually discharge when left  
standing, and you need to recharge them periodically to  
maintain maximum battery capacity. The AC Charger  
supplied with the XPower Powerpack is designed to regulate  
the charging process, ensuring that the battery is always fully  
charged but never overcharged. To ensure safe recharging  
and maximum battery life, recharge the XPower Powerpack  
only with the supplied charger or approved battery chargers.  
s.  
CAUTION  
Due to inherent self-discharge, lead acid batteries must be  
charged at least every 3 months, especially in a warm  
environment. Leaving a battery in a discharged state, or not  
recharging every 3 months, may result in permanent battery  
damage and poor jump-start performance.  
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Maintenance  
CAUTION  
Do not attempt to recharge the XPower Powerpack battery if  
it is frozen. Gradually warm the frozen battery to 32 °F (0 °C)  
before recharging.  
Recharging the XPower PowerpackBattery  
To check the battery’s charge level, press the Display  
Function button.  
Note: Battery Charge (%) status is only accurate when  
the XPower Powerpack has been disconnected from all  
appliances and all charging sources for fifteen minutes.  
You can recharge the battery using:  
•
•
the fully automatic “plug-in-and-forget” AC Charger.  
the DC Charging Cable to recharge from your vehicle as  
you drive.  
•
•
a generator equipped with a regulated 12 V battery  
charging outlet.  
a solar panel.  
Recharging with the AC Charger  
Recharging with the AC Charger is a true “plug-in-and-  
forget” charging method.  
CAUTION  
Do not operate AC or DC appliances while the XPower  
Powerpack is being recharged with the AC Charger.  
The AC Charger may be permanently damaged if AC  
appliances or 12 V DC appliances are operated while the AC  
Charger is connected.  
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Recharging the XPower Powerpack Battery  
To recharge with the AC Charger:  
1. Disconnect any 12 V DC appliance and turn the light  
switch to Off.  
2. Turn the AC Outlet On/Off switch to Off.  
3. Plug the AC Charger into a standard AC wall outlet.  
4. Insert the AC Charger cable end into the Charger Input  
Socket located in the charger storage compartment.  
5. While the XPower Powerpack is recharging, the green  
Charging Status light is flashing. If the battery is  
completely discharged, a typical recharge may take up to  
35 hours. When fully charged, the green Charging  
Status light changes to steady and the XPower  
Powerpack is ready to use.  
Important: The 35-hour charging time for the XPower  
Powerpack assumes that there is 120 V at the AC wall  
outlet. If the voltage is less than 120 V AC, it may take more  
than 35 hours to fully recharge the XPower Powerpack. If,  
after 35 hours of charging, the green Charging Status light  
is still flashing and not steady, continue to charge the unit  
for another 15 hours.  
Once the battery is fully charged, the charging voltage  
and current automatically reduces to a maintenance level  
and the XPower Powerpack may be left permanently  
connected to the AC Charger. If your utility power is  
interrupted, the charging process automatically restarts  
when power returns.  
Recharging with the DC Charging Cable  
Using the DC Charging Cable, the XPower Powerpack can  
be recharged while you drive your vehicle.  
Important: Although the charge regulation circuitry in the  
XPower Powerpack does not operate with this charging  
method, most vehicle voltage regulators will ensure that the  
XPower Powerpack is not overcharged.  
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Maintenance  
WARNING: Fire and Explosion Hazard  
Do not use this recharging method if your vehicle has  
abnormally high voltage electrical systems that operate above  
15 V DC. This may lead to accumulations of hydrogen,  
causing exposure to fire and explosion hazard.  
CAUTION  
Do not operate AC or DC appliances while the XPower  
Powerpack is being recharged with the DC Charging Cable  
from your vehicle.  
To recharge the XPower Powerpack while you drive using  
the DC Charging Cable:  
1. While the vehicle engine is running, plug one end of the  
DC Charging Cable into the DC Power Socket of the  
XPower Powerpack.  
2. Plug the opposite end of the DC Charging Cable into the  
vehicle’s lighter socket or 12 V accessory outlet.  
3. Once the XPower Powerpack is fully charged or if your  
vehicle’s engine is not running, disconnect the DC  
Charging Cable from both sockets.  
Most of the XPower Powerpack’s capacity will be  
restored in four hours while the vehicle engine is  
running.  
Note: The green Charging Status light will not illuminate  
when the XPower Powerpack is recharged through the DC  
Charging Cable.  
Note: Battery Charge (%) indicator is only accurate when  
the XPower Powerpack has been disconnected from all  
appliances and all charging sources for fifteen minutes.  
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Recharging the XPower Powerpack Battery  
Important: Do not leave the XPower Powerpack  
permanently connected to the vehicle’s lighter socket or  
12 V accessory outlet.  
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Maintenance  
Recharging with a Generator’s Regulated 12 V DC  
Outlet  
WARNING: Fire and Explosion Hazard  
The generator output must be intended for battery charging  
and have an output of 15 V or less. An unregulated output or  
one that exceeds 15 V DC can damage the battery.  
This may lead to accumulations of hydrogen, causing  
exposure to fire and explosion hazard.  
Refer to the Owner’s Guide accompanying your generator for  
detailed instructions on connecting the generator to a unit like  
the XPower Powerpack.  
You can recharge the battery of the XPower Powerpack using  
a generator in several ways:  
•
Using the AC Charger to recharge the XPower  
Powerpack from a generator is possible, but would  
require extended generator running time.  
•
Using a generator which has an auxiliary regulated 12 V  
DC output designed for charging 12 V batteries. Most  
generators are equipped with them. Use this power  
source for faster charging.  
•
Using a generator with a regulated 12 V DC lighter  
socket. Follow the connection instructions in  
“Recharging with the DC Charging Cable” on page 4–3.  
Most of the XPower Powerpack’s battery capacity will be  
recharged in a few hours.  
Note: Battery Charge (%) indicator is only accurate when  
the XPower Powerpack has been disconnected from all  
appliances and all charging sources for fifteen minutes.  
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Replacing the Internal Battery  
Recharging From a Solar Panel  
Small, unregulated 12 V solar panels rated to produce a  
maximum of 2.5 A (or 30 W) can be used to charge the  
XPower Powerpack through the Charger Input Socket.  
You will need to purchase a standard 5.5 mm OD x 2.5 mm  
(0.217” x 0.10”) ID DC Coaxial (barrel type) connector to  
mate with the Charger Input Socket.  
To recharge with a solar panel:  
1. Connect the solar panel’s red positive (+) wire to the  
coaxial plug’s inner contact.  
2. Connect the solar panel’s black negative (–) wire to the  
plug’s outer contact.  
Once the connector is inserted into the Charger Input  
Socket and the solar panel is placed in the sun, the  
XPower Powerpack charges automatically just as with  
the AC Charger. See “Recharging with the AC Charger”  
on page 4–2.  
It takes about ten hours in direct sunlight to recharge the  
XPower Powerpack from a 2.5 A solar panel.  
Replacing the Internal Battery  
Battery Life  
The high quality battery used in the XPower Powerpack will  
serve as a reliable power source for years when properly  
maintained.  
To maximize battery life, it is important to recharge the  
XPower Powerpack battery after each use.  
Important: Recharge the XPower Powerpack fully at least  
every three months if it is placed in storage or in a vehicle  
trunk. Store in a location that maintains a temperature range  
between 32 and 86 °F (0 and 30°C).  
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Maintenance  
CAUTION  
Discharging the internal battery below 10.0 V will damage  
the battery and shorten its life.  
Obtaining a Replacement Battery  
Replacement batteries are available from stores that  
specialize in and have a selection of lead acid, AGM  
(Absorbed Glass Mat) batteries.  
Refer to Table 4-1 for a listing of batteries approved for use  
with the XPower Powerpack:  
Table 4-1 Approved Replacement Batteries  
Panasonic  
Panasonic:  
#LC–X1220P  
(12 V 20 Ah)  
Tel: 1-800-833-9626  
web: www.pasc.panasonic.com  
Digi-Key  
Tel: 1-800-344-4539  
EnerSys  
EnerSys  
#NPX–80  
(12 V 20 Ah)  
Tel: 1-800-962-1287 (Eastern US)  
Tel: 1-800-423-4667 (Western US)  
web: www.EnersysStationary.com  
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Replacing the Internal Battery  
Replacing the Battery  
WARNING: Shock or Electrical Hazard  
Read this entire section before disassembling the unit.  
Before attempting to replace the internal battery, make sure  
you:  
•
•
•
Disconnect any charging cables, 12 V DC appliances,  
and AC appliances from the XPower Powerpack.  
Turn off the AC Outlet On/Off switch and turn off the  
light switch.  
Remove the jump-start cables.  
WARNING  
If you do not know how to safely remove and install batteries,  
have this task performed by a qualified service technician.  
WARNING: Fire hazard  
When installing the replacement battery, make sure the  
battery polarity is correct. Reverse polarity will damage the  
XPower Powerpack and could cause serious injury.  
To replace the battery:  
1. Place the XPower Powerpack upright on a stable, level  
surface.  
2. On the XPower Powerpack, unscrew the four fasteners  
on the battery cover. Place the fasteners in the cover for  
safe keeping.  
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Maintenance  
Fasteners  
3. Disconnect the wires on the battery only.  
4. After removing the old battery, position the new battery  
close to the back of the XPower Powerpack.  
Make sure the positive battery terminal is next to the red  
positive (+) internal cable and the black negative terminal  
is next to the black negative (–) internal cable.  
5. Securely fasten the bolt and washer that holds the red  
positive (+) cable to the positive (+) battery terminal and  
the black negative (–) cable to the negative (–) battery  
terminal.  
6. Do not overtighten the bolt. Consult the battery  
manufacturer for torque specifications.  
7. On the XPower Powerpack, replace the battery cover and  
the four fasteners.  
8. Dispose of the old battery in an environmentally  
responsible manner.  
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Recycling  
Recycling  
The XPower Powerpack is designed to provide years of  
service. However, when the internal battery reaches the end  
of its service life, you will need to replace it as described in  
your manual.  
Because the internal battery contains lead, which can be  
hazardous if exposed to the environment, the old internal  
battery should be recycled or safely disposed of at your local  
recycling depot.  
Do not dispose of the old internal battery with common  
household waste. Please ask your local authorities about  
recycling services that are available in your area.  
Replacing the Incandescent Light  
To replace a light bulb:  
1. Turn the light switch off.  
2. Unscrew the cover and lens.  
3. Gently grasp the bulb and pull to remove the light  
reflector assembly and the bulb.  
4. While holding the light reflector assembly, gently  
unscrew the black knob at the back of the assembly.  
5. Remove the old bulb and insert a replacement bulb of the  
same type and rating into the light reflector assembly.  
6. Holding the light reflector assembly, gently screw the  
black knob on to the back of the assembly.  
7. Reattach the lens and cover.  
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Maintenance  
Replacing the External Fuse  
The replacement fuse must be rated at 250 A, 32 V DC. See  
page 2–7 for a diagram. To replace the external fuse:  
1. Remove the fuse cover.  
2. Unscrew the two bolts on the fuse.  
3. Replace the fuse. Ensure that the replacement fuse is  
rated at 250 A, 32 V DC and is of the same type.  
4. Tighten the fuse with the two bolts.  
5. Replace the fuse cover.  
4-12  
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5
Troubleshooting  
Troubleshooting will help you identify the common problems  
than can occur with the XPower Powerpack.  
Read this chapter before calling Customer Service.  
If you cannot solve the problem with the XPower Powerpack,  
record the information asked for on “Information About Your  
System” on page WA–4 and then contact your dealer.  
Common Problems  
Buzz in Audio Equipment  
Some inexpensive stereo systems have inadequate internal  
power-supply filtering and may buzz slightly when powered  
by the XPower Powerpack. The best solution to eliminate the  
buzzing is to use an audio system with a good quality filter.  
Television Interference  
The XPower Powerpack is shielded to minimize interference  
with TV signals. If TV signals are weak, you may see  
interference in the form of lines scrolling across the TV  
screen. Try one of the following suggestions to minimize or  
eliminate the interference:  
•
•
•
•
Use an extension cord to increase the distance between  
the XPower Powerpack and the TV, antenna, and cables.  
Adjust the orientation of the XPower Powerpack,  
television, antenna, and cables.  
Maximize TV signal strength by using a better antenna.  
Use a shielded antenna cable where possible.  
Try a different TV. Different models vary considerably in  
their susceptibility to interference.  
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Troubleshooting  
Troubleshooting Reference  
WARNING: Electric shock hazard  
Do not remove the cover of the XPower Powerpack or  
disassemble the XPower Powerpack except to replace the  
internal battery or 250 A fuse. The XPower Powerpack does  
not contain any internal user-serviceable parts and attempting  
to service the unit yourself could result in electrical shock or  
burn.  
Table 5-1 Troubleshooting reference  
AC appliance AC appliance rated  
Use an AC appliance with a power  
more than 320 W, the rating less than 320 W.  
safety overload has  
will not  
operate;  
audible alarm tripped.  
is not  
sounding.  
AC appliance is rated AC appliance may exceed the  
less than 320 W, high XPower Powerpack’s surge  
starting surge has  
tripped the safety  
overload.  
capability. Use an AC appliance with  
a starting surge within the XPower  
Powerpack surge rating.  
AC appliance Battery has discharged Turn the AC Outlet On/Off switch  
will not  
operate;  
to 10.5 V.  
off and recharge the XPower  
Powerpack.  
audible alarm  
is sounding.  
Inverter has  
Turn the AC Outlet On/Off switch  
overheated due to poor off and allow the XPower  
ventilation or  
excessively warm  
environmental  
conditions.  
Powerpack to cool for 15 minutes or  
more. Clear blocked fan opening or  
remove objects covering the unit,  
then restart the XPower Powerpack.  
Move to a cooler environment.  
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Troubleshooting Reference  
Table 5-1 Troubleshooting reference  
Overload  
shutdown  
Appliance power  
Unplug the appliance and confirm  
that the appliance’s power  
requirement is 320 W or less before  
attempting to restart the appliance.  
requirements exceed  
the capability of the  
XPower Powerpack.  
Over-  
Inverter has  
Turn off the AC Outlet On/Off  
temperature  
shutdown  
overheated due to poor switch, and let the XPower  
ventilation or  
excessively warm  
environmental  
conditions.  
Powerpack cool down.  
Alarm sounds Internal battery is  
nearly discharged.  
(11.0 V).  
Turn the AC outlet ON/OFF switch  
OFF and recharge the XPower  
Powerpack.  
If you ignore this  
warning, the XPower  
Powerpack  
automatically switches  
off when the battery  
reaches 10.5 V.  
Measured AC Use of an  
output voltage average-reading, AC  
The modified sinewave (MSW)  
output of the XPower Powerpack  
requires a true RMS reading meter,  
such as the Fluke 87 series, for  
accurate measurement.  
is too low.  
voltmeter to read  
output voltage.  
Battery is almost fully Press Display Function button to  
discharged.  
verify battery status and recharge the  
XPower Powerpack as necessary.  
“Battery Charge %” reading on the  
digital display is only accurate when  
the XPower Powerpack has been  
disconnected from all appliances and  
all charging sources for fifteen  
minutes.  
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Troubleshooting  
Table 5-1 Troubleshooting reference  
Run time is  
less than  
Internal battery is not Recharge using the AC Charger,  
fully charged.  
until green Charging Status light is  
expected.  
steady.  
AC appliance power  
Check AC appliance power or  
consumption is higher wattage rating (or current draw for  
than expected.  
12 V DC appliances) and compare  
with Table 3-1 on page 3–5 and  
Table 3-2 on page 3–9.  
Charging  
Status light is AC wall outlet.  
No AC power at the  
Ensure power is available at the AC  
wall outlet.  
Off when AC  
Charger is  
connected  
AC Charger is faulty. Replace the AC Charger.  
Green  
Charging  
Status light is display is only  
flashing  
(indicating  
recharging)  
and Battery  
Charge (%)  
does not turn  
on.  
Battery Charge (%)  
reading on digital  
Unplug the charging sources and any  
appliances and let the XPower  
Powerpack rest for 15 minutes to  
obtain an accurate reading.  
accurate when the  
XPower Powerpack  
has been disconnected  
from all appliances  
and all charging  
sources for fifteen  
minutes.  
Green  
Charging  
The voltage at the AC Use AC wall outlet that supplies 120  
wall outlet is less than V AC.  
Status light is 120 V AC.  
still flashing  
and hasn’t  
changed to  
steady after 50  
hours of  
Internal battery is  
permanently damaged.  
Replace the battery.  
charging.  
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Troubleshooting Reference  
Table 5-1 Troubleshooting reference  
The  
compressor  
runs but won’t placed on the valve  
The valve connector  
may not be securely  
Check that the valve connector is  
securely placed on the valve stem  
before closing the thumb latch.  
inflate  
stem.  
(XPower  
Powerpack  
400 Plus only). inflated may have a  
leak.  
The item being  
Check that the item being inflated  
has no leaks.  
Check the compressor hose for any  
breaks or leaks at connections.  
The  
The compressor may  
Turn off the compressor and let it  
compressor  
runs slowly  
(XPower  
Powerpack  
have overheated from cool down.  
excessive use.  
Battery voltage is too Check the condition of the internal  
400 Plus only). low.  
battery. The battery may need to be  
recharged or replaced.  
The engine  
being jump-  
XPower Powerpack  
battery is not fully  
Recharge the XPower Powerpack  
battery.  
started will not charged.  
start.  
The engine condition Have the engine serviced.  
is poor.  
External fuse (250 A) Replace 250 A, 32 V fuse with same  
is blown.  
type and ratings.  
The engine start  
capacity exceeds the  
XPower Powerpack  
jump-start capability.  
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Troubleshooting  
Table 5-1 Troubleshooting reference  
The battery  
clamps of the  
jump-start  
External fuse (250 A) Replace 250 A, 32 V fuse with same  
is blown.  
type and ratings.  
cables measure  
zero volts.  
The light does Light bulb has burnt  
not turn on. out.  
Remove lens cover and replace bulb  
with one of the same type and rating.  
5-6  
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A
Specifications  
Electrical Specifications  
\
Internal battery type  
sealed, AGM (Absorbed  
Glass Mat) lead acid  
Internal battery voltage (nominal)  
Internal battery capacity (minimum)  
Internal battery CCA rating  
12 V DC  
20 Ah  
200 CCA  
DC Power Socket (maximum continuous load)  
Built-in incandescent light (replaceable)  
Jump-start cable port  
12 A with automatic reset  
5 W bulb  
50 A  
Jump-start fuse (external - user replaceable)  
250 A  
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Specifications  
Output power  
•
•
•
Continuous output power  
Five minute AC output power  
AC output surge capacity  
320 W  
400 W  
600 W  
Output voltage  
115 ± 10 V AC RMS  
60 Hz ± 4 Hz  
Output frequency  
Output wave form  
modified sinewave  
<0.20 A DC  
No load current draw  
Input voltage range  
10.5 to 15.0 V DC  
11.0 V DC  
Low battery alarm  
Low battery shutdown  
High battery voltage shutdown  
Over temperature shutdown  
Overload shutdown  
10.5 V DC  
Yes, automatic reset  
Yes, automatic reset  
Yes, automatic reset  
Yes, automatic reset  
2 x 25 A or 1 x 50 A  
AC output short circuit protection  
Fuse (internal)  
Operating temperature range  
32 – 104 ºF  
(0 – 40 ºC)  
Storage temperature range  
32 – 86ºF  
(0 – 30 ºC)  
AC Charger bulk charging current  
Peak charging voltage (nominal)  
Charge restart voltage (nominal)  
750 mA  
14.2 V  
12.9 V  
1 mA  
Float charge after full charge is completed  
(nominal)  
AC Charger input socket maximum current  
2.5 A  
A-2  
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Physical Specifications  
an  
2
Pressure  
250 PSI (lb./in )  
Jump-start cables  
24" (0.61 m), 4 AWG wire  
with black and red battery  
clamps  
DC charge cable  
AC Charger input  
39" (1 m) 18 AWG with male  
to male lighter plugs  
120 ± 10 V AC, 60 Hz  
two nozzle adaptors  
Nozzle adaptor (for air compressor on the  
XPower Powerpack 400 Plus only)  
one sports needle adaptor  
Physical Specifications  
Depth  
Width  
Height  
Weight  
8" (20.3 cm)  
8" (20.3 cm)  
16" (40.6 cm)  
9 ½" (24.1 cm)  
21.8 lb. (9.9 kg)  
16" (40.8 cm)  
9 ½" (24.1 cm)  
23 lb. (10.5 kg)  
Important: All specifications are subject to change without  
notice.  
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Warranty and Return  
Warranty  
What does this warranty cover? This Limited Warranty is provided by Xantrex  
Technology Inc. ("Xantrex") and covers defects in workmanship and materials in your  
XPower Powerpack 400 and XPower Powerpack 400 Plus. This warranty period lasts for  
6 months from the date of purchase at the point of sale to you, the original end user  
customer. You require proof of purchase to make warranty claims.  
What will Xantrex do? Xantrex will, at its option, repair or replace the defective  
product free of charge, provided that you notify Xantrex of the product defect within the  
Warranty Period, and provided that Xantrex through inspection establishes the existence  
of such a defect and that it is covered by this Limited Warranty.  
Xantrex will, at its option, use new and/or reconditioned parts in performing warranty  
repair and building replacement products. Xantrex reserves the right to use parts or  
products of original or improved design in the repair or replacement. If Xantrex repairs or  
replaces a product, its warranty continues for the remaining portion of the original  
Warranty Period or 90 days from the date of the return shipment to the customer,  
whichever is greater. All replaced products and all parts removed from repaired products  
become the property of Xantrex.  
Xantrex covers both parts and labor necessary to repair the product, and return shipment to  
the customer via a Xantrex-selected non-expedited surface freight within the contiguous  
United States and Canada. Alaska and Hawaii are excluded. Contact Xantrex Customer  
Service for details on freight policy for return shipments outside of the contiguous United  
States and Canada.  
How do you get service? If your product requires troubleshooting or warranty  
service, contact your dealer.  
If you are unable to contact your dealer, or the dealer is unable to provide service, contact  
Xantrex directly at:  
Phone:  
Fax:  
1 360-925-5059  
1 360-925-5143  
Website:  
www.xantrex.com/support  
Direct returns may be performed according to the Xantrex Return Material Authorization  
Policy described in your product manual. For some products, Xantrex maintains a network  
of regional Authorized Service Centers. Call Xantrex or check our website to see if your  
product can be repaired at one of these facilities.  
What proof of purchase is required? In any warranty claim, dated proof of purchase  
must accompany the product and the product must not have been disassembled or  
modified without prior written authorization by Xantrex.  
Proof of purchase may be in any one of the following forms:  
•
•
•
The dated purchase receipt from the original purchase of the product at point of sale to  
the end user, or  
The dated dealer invoice or purchase receipt showing original equipment  
manufacturer (OEM) status, or  
The dated invoice or purchase receipt showing the product exchanged under warranty  
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Warranty and Return  
What does this warranty not cover? This Limited Warranty does not cover normal  
wear and tear of the product or costs related to the removal, installation, or troubleshooting  
of the customer's electrical systems. This warranty does not apply to and Xantrex will not  
be responsible for any defect in or damage to:  
a) the product if it has been misused, neglected, improperly installed, physically  
damaged or altered, either internally or externally, or damaged from improper use or  
use in an unsuitable environment;  
b) the product if it has been subjected to fire, water, generalized corrosion, biological  
infestations, or input voltage that creates operating conditions beyond the maximum or  
minimum limits listed in the Xantrex product specifications including high input volt-  
age from generators and lightning strikes;  
c) the product if repairs have been done to it other than by Xantrex or its authorized ser-  
vice centers (hereafter "ASCs");  
d) the product if it is used as a component part of a product expressly warranted by  
another manufacturer;  
e) the product if its original identification (trade-mark, serial number) markings have  
been defaced, altered, or removed.  
Disclaimer  
Product  
THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY  
XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE  
PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS,  
GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR  
IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT,  
HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF  
MANUFACTURER'S LIABILITY, OPERATION OF LAW, CONDUCT, STATEMENT OR  
OTHERWISE), INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR  
CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A PARTICULAR  
PURPOSE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A  
PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO  
APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD  
STIPULATED UNDER THIS LIMITED WARRANTY.  
IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL  
OR CONSEQUENTIAL DAMAGES, LOSSES, COSTS OR EXPENSES HOWEVER ARISING  
WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY  
ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR DAMAGE TO PROPERTY, ANY  
PERSONAL INJURY, ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF  
MISUSE OR ABUSE, OR THE INCORRECT INSTALLATION, INTEGRATION OR  
OPERATION OF THE PRODUCT.  
Exclusions  
If this product is a consumer product, federal law does not allow an exclusion of implied  
warranties. To the extent you are entitled to implied warranties under federal law, to the  
extent permitted by applicable law they are limited to the duration of this Limited  
Warranty. Some states and provinces do not allow limitations or exclusions on implied  
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Warranty and Return  
warranties or on the duration of an implied warranty or on the limitation or exclusion of  
incidental or consequential damages, so the above limitation(s) or exclusion(s) may not  
apply to you. This Limited Warranty gives you specific legal rights. You may have other  
rights which may vary from state to state or province to province.  
Warning: Limitations On Use  
Please refer to your product manual for limitations on uses of the product.  
SPECIFICALLY, PLEASE NOTE THAT THE XPOWER POWERPACK 400 AND XPOWER  
POWERPACK 400 PLUS SHOULD NOT BE USED IN CONNECTION WITH LIFE SUPPORT  
SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES. WITHOUT LIMITING THE  
GENERALITY OF THE FOREGOING, XANTREX MAKES NO REPRESENTATIONS OR  
WARRANTIES REGARDING THE USE OF THE XANTREX XPOWER POWERPACK 400  
AND XPOWER POWERPACK 400 PLUS IN CONNECTION WITH LIFE SUPPORT SYSTEMS  
OR OTHER MEDICAL EQUIPMENT OR DEVICES.  
Please note that the XPower Powerpack 400 and XPower Powerpack 400 Plus is not  
intended for use as an uninterruptible power supply and Xantrex makes no warranty or  
representation in connection with any use of the product for such purposes.  
Return Material Authorization Policy  
Before returning a product directly to Xantrex you must obtain a Return Material  
Authorization (RMA) number and the correct factory "Ship To" address. Products must also  
be shipped prepaid. Product shipments will be refused and returned at your expense if they  
are unauthorized, returned without an RMA number clearly marked on the outside of the  
shipping box, if they are shipped collect, or if they are shipped to the wrong location.  
When you contact Xantrex to obtain service, please have your instruction manual ready for  
reference and be prepared to supply:  
•
•
•
•
The serial number of your product  
Information about the installation and use of the unit  
Information about the failure and/or reason for the return  
A copy of your dated proof of purchase  
Record these details in “Information About Your System” on page WA-4.  
Return Procedure  
1. Package the unit safely, preferably using the original box and packing materials. Please  
ensure that your product is shipped fully insured in the original packaging or equivalent.  
This warranty will not apply where the product is damaged due to improper packaging.  
2. Include the following:  
•
The RMA number supplied by Xantrex Technology Inc. clearly marked on the  
outside of the box.  
A return address where the unit can be shipped. Post office boxes are not  
acceptable.  
A contact telephone number where you can be reached during work hours.  
A brief description of the problem.  
•
•
•
3. Ship the unit prepaid to the address provided by your Xantrex customer service  
representative.  
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Warranty and Return  
If you are returning a product from outside of the USA or Canada In addition to the  
above, you MUST include return freight funds and are fully responsible for all documents,  
duties, tariffs, and deposits.  
If you are returning a product to a Xantrex Authorized Service Center (ASC) A  
Xantrex return material authorization (RMA) number is not required. However, you must  
contact the ASC prior to returning the product or presenting the unit to verify any return  
procedures that may apply to that particular facility.  
Out of Warranty Service  
If the warranty period for your XPower Powerpack 400 and XPower Powerpack 400 Plus  
has expired, if the unit was damaged by misuse or incorrect installation, if other conditions  
of the warranty have not been met, or if no dated proof of purchase is available, your unit  
may be serviced or replaced for a flat fee.  
To return your XPower Powerpack 400 and XPower Powerpack 400 Plus for out of  
warranty service, contact Xantrex Customer Service for a Return Material Authorization  
(RMA) number and follow the other steps outlined in “Return Procedure” on page WA-3.  
Payment options such as credit card or money order will be explained by the Customer  
Service Representative. In cases where the minimum flat fee does not apply, as with  
incomplete units or units with excessive damage, an additional fee will be charged. If  
applicable, you will be contacted by Customer Service once your unit has been received.  
Information About Your System  
As soon as you open your XPower Powerpack 400 and XPower Powerpack 400 Plus  
package, record the following information and be sure to keep your proof of purchase.  
_______________________________  
_______________________________  
_______________________________  
p
p
p
Serial Number  
Purchased From  
Purchase Date  
If you need to contact Customer Service, please record the following details before  
calling. This information will help our representatives give you better service.  
p
p
p
Warning, Error or Panel Fault  
Message  
_______________________________  
Appliances operating when  
problem occurred  
_______________________________  
_______________________________  
Description of problem  
______________________________________________________________  
______________________________________________________________  
WA-4  
975-0057-01-01  
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