Xantrex Technology Printer Accessories TFB110 User Manual

Smart choice for power  
Installation Guide  
Fuse Block  
TFB110/TFB110C  
TFB200/TFB200C  
TFB300/TFB300C  
TFB350/TFB350C  
TFB400/TFB400C  
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Table of Contents  
About Xantrex .............................................................................................. 2  
Trademarks ....................................................................................................... 2  
Notice of Copyright .......................................................................................... 2  
Disclaimer......................................................................................................... 2  
Date and Revision ............................................................................................ 2  
Document Number ........................................................................................... 2  
Contact Information ........................................................................................ 2  
Introduction ................................................................................................. 5  
Tools/Materials Required .................................................................................. 5  
Installation.................................................................................................... 6  
Mounting.......................................................................................................... 6  
Cable Installation into Fuse Block ................................................................... 7  
For Fuse Blocks designed for Series-C Battery Cables .................................. 7  
For Fuse Blocks designed for Ring-lugged Battery Cables ........................... 8  
Wiring TFBs to the Battery, DC Disconnect, and Inverter ................................ 9  
Care and Maintenance ............................................................................... 10  
Fuse Replacement ........................................................................................... 10  
Replacement Fuses ..................................................................................... 11  
Limited Warranty ....................................................................................... 12  
What does this warranty cover and how long does it last? .........................12  
What will Xantrex do? ...................................................................................12  
How do you get service? ................................................................................ 13  
What does this warranty not cover? .............................................................14  
DISCLAIMER ....................................................................................................15  
Product....................................................................................................... 15  
Exclusions ................................................................................................... 16  
Information ................................................................................................ 16  
WARNING:LIMITATIONS ON USE ................................................................ 17  
Return Material Authorization Policy ...........................................................17  
Shipping Instructions ................................................................................. 18  
If you are returning a product from outside of the USA or Canada..... 18  
If you are returning a product to a Xantrex Authorized Service Center  
(ASC) ................................................................................................... 18  
Service Information.................................................................................... 19  
©2002 Xantrex Technology Inc. All Rights Reserved  
3
P/N 973-0019-01-02 Rev A 06/2002  
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List of Figures  
Figure 1  
Figure 1a  
Figure 2  
Figure 3  
Figure 4  
Figure 5  
Figure 6  
Fuse Block for Type-C Battery Cables (TFBxxxC)............................... 5  
Fuse Block for Ring-lugged Battery Cables(TFBxxx) ........................ 5  
Fuse Block Dimensional Drawing .................................................... 6  
Installation for Type-C Battery Cables............................................. 7  
Installation for Ring-lugged Battery Cables ................................... 8  
Wiring TFB’s to the Battery, DC Disconnect, and Inverter .............. 9  
Remove the Two Nuts and Washers and Replace Fuse .................. 10  
List of Tables  
Table 1  
Table 2  
Bolt and Nut Sizes ........................................................................... 6  
Installation Guide  
Replacement Fuses and Cable Sizes .............................................. 11  
©2002 Xantrex Technology Inc. All Rights Reserved  
P/N 973-0019-01-02 Rev A 06/2002  
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4
Introduction  
The Trace™ brand fuse block (TFB) protects the power  
systems DC wiring should an overcurrent condition  
occur. The fuse block is placed between the batterys  
ungrounded conductor (usually the positive cable) and  
the DC input terminal of the inverter.  
NOTE: These fuse  
blocks meet the  
National  
Electrical Code  
requirements for  
overcurrent  
The TFBs include a fast acting, current limiting class-T  
fuse providing extremely fast protection when a short  
circuit occurs. When the fuse is properly matched to the  
system current, its time delay allows the inverter to  
surge to full power without blowing the fuse. A plastic  
cover prevents accidental short circuits to the fuse  
terminals. Fuse sizes include 110, 200, 300, 350 and  
400 amps.  
protection.  
Xantrex offers  
the DC175 and  
DC250 in an  
enclosure for  
applications  
requiring NEC  
compliance for  
both overcurrent  
protection and a  
DC disconnect.  
There are two types of fuse blocks available. The  
TFBxxxC fuse block has “set” screw lugs for cables with  
no terminal connectors on the ends (hereto referred to  
as C-type battery cables). The TFBxxx fuse block has  
stainless steel bolt connections for cables with ring  
terminals (hereto referred to as ring-lugged battery  
cables). Both fuse blocks include a black polycarbonate,  
fiberglass reinforced base and a clear polycarbonate  
snap-on cover.  
Tools/Materials Required  
4 screws (type depending on mounting material)  
5/16 inch allen wrench (for C-type fuse blocks only)  
9/16 inch socket for 3/8" hex nuts  
1/2 inch socket for 5/16" hex nuts  
assorted screwdrivers  
knife  
Figure 1  
Fuse Block for C-type  
Figure 1a  
Fuse Block for Ring-lugged  
Battery Cables (TFBxxxC)  
Battery Cables (TFBxxx)  
©2002 Xantrex Technology Inc. All Rights Reserved  
P/N 973-0019-01-02 Rev A 06/2002  
5
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Installation  
Mounting  
Locate the fuse block within 18 inches (45 cm) of the  
battery. It should be placed in a location where it is  
easily accessible should the fuse need replacing.  
NOTE: It is not  
recommended to  
locate the fuse  
block inside the  
enclosure with  
the batteries  
where explosive  
gases may exist.  
1.  
2.  
Squeeze the clear plastic protective cover and  
remove it from the fuse block base.  
Use the fuse block base as a template for location of  
the four mounting holes. The fuse block should be  
mounted to a secure surface. Allow at least 6 inches  
(15 cm) from the fuse contacts to allow for removal  
without shorting to a grounded object.  
3.  
Use appropriate hardware (not supplied) to mount  
the fuse block.  
X4 holes for #10 screws  
1.32"  
(33.53 cm)  
2.00"  
(50.6 cm)  
A
B
B
A
6.250" (158.75 cm)  
7.0" (177.8 cm)  
Installation Guide  
Figure 2  
Fuse Block Dimensional Drawing  
(Not to scale)  
Fuse Block Type  
TFBxxx (bolt/nut)  
Bolt/Lug Size  
TFBxxxC (set screw)  
A
B
TFB 110, 200  
TFB 300, 350, 400  
TFB 110C, 200C  
3/8-18 bolt with hex nut  
5/16-10 bolt with hex nut  
3/8-18 bolt with hex nut  
5/16-10 bolt with hex nut  
3/8-18 bolt with hex nut  
3/8-18 bolt with hex nut  
#2/0 lugs for #4-2/0 cut cables  
250 MCM lugs for #4-250 MCM cut cables  
TFB 300C, 350C, 400C  
Table 1  
Bolt and Nut Sizes  
©2002 Xantrex Technology Inc. All Rights Reserved  
P/N 973-0019-01-02 Rev A 06/2002  
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6
Installation (continued)  
Cable Installation into Fuse Block  
For Fuse Blocks designed for C-Type Battery Cables (TFBxxxC)  
1.  
Strip back 1 inch (2.5 cm) of the insulation on the  
battery cable.  
2.  
Insert the cable into the terminal block (ensure all  
conductor strands are in the block)  
See Figure 3.  
3.  
4.  
Tighten the hex screws to 10-15 ft/lbs.  
Repeat Steps 2 and 3 for the connection to the other  
end of the fuse block.  
Stripped  
back 1 inch  
Figure 3  
Installation for C-Type Battery Cables  
©2002 Xantrex Technology Inc. All Rights Reserved  
P/N 973-0019-01-02 Rev A 06/2002  
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Installation (continued)  
Cable Installation into Fuse Block (continued)  
For Fuse Blocks designed for Ring-lugged Battery Cables (TFBxxx)  
A. If necessary, install the ring-lugs (not supplied) onto  
NOTE: Do not place  
anything  
the battery cables. Ensure the terminal connectors  
have a 3/8" diameter opening for placement over the  
stud connector on the fuse block.  
between the  
ring-lug on the  
battery cable  
and the terminal  
surface.  
1.  
2.  
Remove the 3/8" hex nut and split washers from the  
fuse block.  
Place the cable ring lugs over the 3/8-18 bolt on the  
fuse block assembly and reinstall the split washer  
and hex nut.  
See Figure 4.  
3.  
4.  
Tighten the hex nuts to 10-15 ft/lbs.  
Repeat Steps 2, 3, and 4 for connection to the other  
end of the fuse block.  
3/8-18  
bolt  
3/8-18  
bolt  
split-  
washers  
split-  
washers  
hex nut  
hex nut  
Installation Guide  
Ring-lug on  
Battery Cables  
Ring-lug on  
Battery Cables  
Terminal surface  
Terminal surface  
Figure 4  
Installation for Ring-lugged Battery Cables  
©2002 Xantrex Technology Inc. All Rights Reserved  
P/N 973-0019-01-02 Rev A 06/2002  
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8
Installation (continued)  
Wiring TFBs to the Battery, DC Disconnect, and Inverter  
-
+
INVERTER  
BATTERY  
*DC  
DISCONNECT  
TFB FUSE BLOCK FOR  
C-TYPE  
*DC DISCONNECT MAY NOT  
BE REQUIRED IN ALL  
APPLICATIONS  
BATTERY CABLES  
-
+
INVERTER  
BATTERY  
*DC  
DISCONNECT  
TFB FUSE BLOCK  
FOR RING-LUGGED  
BATTERY CABLES  
*DC DISCONNECT MAY NOT  
BE REQUIRED IN ALL  
APPLICATIONS  
Figure 5  
Wiring TFBs to the Battery, DC Disconnect, and Inverter  
©2002 Xantrex Technology Inc. All Rights Reserved  
P/N 973-0019-01-02 Rev A 06/2002  
9
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Care and Maintenance  
Fuse Replacement  
WARNING:  
BEFORE  
Before replacing the fuse, determine and correct the  
cause of the overcurrent condition.  
REPLACING  
THE FUSE,  
DISCONNECT ALL  
POWER SOURCES  
AND TURN OFF  
ALL LOADS.  
1.  
Use a hex socket and remove the two nuts (and split  
washers) securing the fuse. Note the hardware  
installed and the order of how it is stacked. This is  
important to prevent excess heat which can cause  
the fuse to open again.  
2.  
3.  
4.  
5.  
Remove the open fuse and replace it with a known  
good one.  
NOTE: If the system  
also contains a  
DC disconnect,  
switch it to OFF  
before replacing  
the fuse.  
Reinstall the hardware as it was originally stacked on  
the fuse.  
Tighten the hex nuts securing the fuse to  
10-15 ft/lbs.  
Double-check the battery cable connections and  
verify all connections are properly tightened .  
NOTE: Fuses are NOT  
covered under the  
limited warranty.  
hex nut  
hex nut  
fuse  
split-washer  
split-washer  
bolt  
bolt Installation Guide  
hex nut  
hex nut  
fuse  
split-washer  
split-washer  
bolt  
bolt  
Figure 6  
Remove the Two Nuts and Washers and Replace Fuse  
©2002 Xantrex Technology Inc. All Rights Reserved  
P/N 973-0019-01-02 Rev A 06/2002  
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10  
Care and Maintenance (continued)  
Replacement Fuses  
Replacement fuses are available from Xantrex  
Technology Inc. These fuses fit either the TFBxxx or  
TFBxxxC models (of the same rating only).  
WARNING:  
REPLACE FUSE  
WITH ONLY THE  
SAME TYPE  
(CLASS T) AND  
RATING  
See Table 2 for part numbers for replacement fuses.  
(AMPERAGE/  
VOLTAGE).  
NOTE: The temperature  
rating of the  
cable sizes  
specified in  
Table 2 are 75 °C  
in free-air based  
on an ambient air  
temperature of  
30 °C (86 °F).  
Replacement  
TFB #  
Amperage  
Cable Size  
Fuse  
TF110  
TF200  
TF300  
TF350  
TF400  
TFB110/TBF110C  
TFB200/TBF200C  
TFB300/TBF300C  
TFB350/TBF350C  
TFB400/TBF400C  
110 amps  
200 amps  
300 amps  
350 amps  
400 amps  
#4 AWG/21.2 mm2  
#2/0 AWG/67.4 mm2  
#4/0 AWG/107 mm2  
#4/0 AWG/107 mm2  
#4/0 AWG/107 mm2  
Table 2  
Replacement Fuses and Cable Sizes  
©2002 Xantrex Technology Inc. All Rights Reserved  
P/N 973-0019-01-02 Rev A 06/2002  
11  
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Limited Warranty  
What does this warranty cover and how long does it last?  
This Limited Warranty is provided by Xantrex  
NOTE: Fuses are NOT  
covered under the  
limited warranty.  
Technology, Inc. (“Xantrex”) and covers defects in  
workmanship and materials in your Fuse Block. This  
warranty lasts for a Warranty Period of two years from  
the date of purchase at point of sale to you, the original  
end user customer.  
What will Xantrex do?  
Xantrex will, at its option, repair or replace the defective  
product free of charge, provided that you notify Xantrex  
of the product defect within the Warranty Period, and  
provided that Xantrex through inspection establishes  
the existence of such a defect and that it is covered by  
this Limited Warranty.  
Xantrex will, at its option, use new and/or reconditioned  
parts in performing warranty repair and building  
replacement products. Xantrex reserves the right to use  
parts or products of original or improved design in the  
repair or replacement. If Xantrex repairs or replaces a  
product, its warranty continues for the remaining  
portion of the original Warranty Period or 90 days from  
the date of the return shipment to the customer,  
whichever is greater. All replaced products and all parts  
removed from repaired products become the property  
of Xantrex.  
Installation Guide  
Xantrex covers both parts and labor necessary to repair  
the product, and return shipment to the customer via a  
Xantrex-selected non-expedited surface freight within  
the contiguous United States and Canada. Alaska and  
Hawaii are excluded. Contact Xantrex Customer Service  
for details on freight policy for return shipments outside  
of the contiguous United States and Canada.  
©2002 Xantrex Technology Inc. All Rights Reserved  
P/N 973-0019-01-02 Rev A 06/2002  
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12  
Limited Warranty (continued)  
How do you get service?  
If your product requires troubleshooting or warranty  
service, contact your merchant. If you are unable to  
contact your merchant, or the merchant is unable to  
provide service, contact Xantrex directly at:  
Phone: 360.435.8826  
Fax:  
360.474.0616  
Direct returns may be performed according to the  
Xantrex Return Material Authorization Policy described  
in your product manual. For some products, Xantrex  
maintains a network of regional Authorized Service  
Centers. Call Xantrex or check our website to see if your  
product can be repaired at one of these facilities.  
In any warranty claim, dated proof of purchase must  
accompany the product and the product must not have  
been disassembled or modified without prior written  
authorization by Xantrex.  
Proof of purchase may be in any one of the following  
forms:  
the dated purchase receipt from the original purchase  
of the product at point of sale to the end user, or  
the dated dealer invoice or purchase receipt showing  
original equipment manufacturer (OEM) status, or  
the dated invoice or purchase receipt showing the  
product exchanged under warranty.  
©2002 Xantrex Technology Inc. All Rights Reserved  
P/N 973-0019-01-02 Rev A 06/2002  
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Limited Warranty (continued)  
What does this warranty not cover?  
This Limited Warranty does not cover normal wear and  
NOTE: Fuses are NOT  
covered under the  
limited warranty.  
tear of the product or costs related to the removal,  
installation, or troubleshooting of the customers  
electrical systems. This warranty does not apply to and  
Xantrex will not be responsible for any defect in or  
damage to:  
a) the product if it has been misused, neglected,  
improperly installed, physically damaged or altered,  
either internally or externally, or damaged from  
improper use or use in an unsuitable environment;  
b) the product if it has been subjected to fire, water,  
generalized corrosion, biological infestations, or  
input voltage that creates operating conditions  
beyond the maximum or minimum limits listed in  
the Xantrex product specifications including high  
input voltage from generators and lightning strikes;  
c) the product if repairs have been done to it other than  
by Xantrex or its authorized service centers  
(hereafter ASCs”);  
d) the product if it is used as a component part of a  
product expressly warranted by another  
manufacturer;  
Installation Guide  
e) the product if its original identification (trademark,  
serial number) markings have been defaced,  
altered, or removed.  
©2002 Xantrex Technology Inc. All Rights Reserved  
P/N 973-0019-01-02 Rev A 06/2002  
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14  
Limited Warranty (continued)  
DISCLAIMER  
Product  
THIS LIMITED WARRANTY IS THE SOLE AND  
EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN  
CONNECTION WITH YOUR XANTREX PRODUCT AND  
IS, WHERE PERMITTED BY LAW, IN LIEU OF ALL OTHER  
WARRANTIES, CONDITIONS, GUARANTEES,  
REPRESENTATIONS, OBLIGATIONS AND LIABILITIES,  
EXPRESS OR IMPLIED, STATUTORY OR OTHERWISE IN  
CONNECTION WITH THE PRODUCT, HOWEVER  
ARISING (WHETHER BY CONTRACT, TORT,  
NEGLIGENCE, PRINCIPLES OF MANUFACTURER’S  
LIABILITY, OPERATION OF LAW, CONDUCT,  
STATEMENT OR OTHERWISE), INCLUDING WITHOUT  
RESTRICTION ANY IMPLIED WARRANTY OR  
CONDITION OF QUALITY, MERCHANTABILITY OR  
FITNESS FOR A PARTICULAR PURPOSE. ANY IMPLIED  
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A  
PARTICULAR PURPOSE TO THE EXTENT REQUIRED  
UNDER APPLICABLE LAW TO APPLY TO THE  
PRODUCT SHALL BE LIMITED IN DURATION TO THE  
PERIOD STIPULATED UNDER THIS LIMITED  
WARRANTY.  
IN NO EVENT WILL XANTREX BE LIABLE FOR ANY  
SPECIAL, DIRECT, INDIRECT, INCIDENTAL OR  
CONSEQUENTIAL DAMAGES, LOSSES, COSTS OR  
EXPENSES HOWEVER ARISING WHETHER IN  
CONTRACT OR TORT INCLUDING WITHOUT  
RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND,  
ANY LOSS OR DAMAGE TO PROPERTY, ANY PERSONAL  
INJURY, ANY DAMAGE OR INJURY ARISING FROM OR  
AS A RESULT OF MISUSE OR ABUSE, OR THE  
INCORRECT INSTALLATION, INTEGRATION OR  
OPERATION OF THE PRODUCT.  
©2002 Xantrex Technology Inc. All Rights Reserved  
P/N 973-0019-01-02 Rev A 06/2002  
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Limited Warranty (continued)  
Exclusions  
If this product is a consumer product, federal law does  
not allow an exclusion of implied warranties. To the  
extent you are entitled to implied warranties under  
federal law, to the extent permitted by applicable law  
they are limited to the duration of this Limited Warranty.  
Some states and provinces do not allow limitations or  
exclusions on implied warranties or on the duration of an  
implied warranty or on the limitation or exclusion of  
incidental or consequential damages, so the above  
limitation(s) or exclusion(s) may not apply to you. This  
Limited Warranty gives you specific legal rights. You may  
have other rights which may vary from state to state or  
province to province.  
Information  
WITHOUT LIMITING THE GENERALITY OF THE  
FOREGOING, UNLESS SPECIFICALLY AGREED TO BY IT  
IN WRITING, XANTREX  
(a) MAKES NO WARRANTY AS TO THE ACCURACY,  
SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR  
OTHER INFORMATION PROVIDED IN MANUALS OR  
OTHER DOCUMENTATION PROVIDED BY IT IN  
CONNECTION WITH THE PRODUCT; AND  
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR  
DAMAGES, COSTISnOsRtaElXlPaEtNioSEnS,GWuHiEdTeHER  
LOSSES,  
SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR  
INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE  
OF SUCH INFORMATION.  
THE USE OF ANY SUCH INFORMATION WILL BE  
ENTIRELY AT THE USER’S RISK.  
©2002 Xantrex Technology Inc. All Rights Reserved  
P/N 973-0019-01-02 Rev A 06/2002  
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16  
Limited Warranty (continued)  
WARNING: LIMITATIONS ON USE  
The Fuse Block is not intended for use in connection  
NOTE: DO NOT RETURN  
PRODUCTS TO  
THIS ADDRESS.  
Please call your  
Xantrex Customer  
Service Repre-  
sentative for  
with life support systems and Xantrex makes no  
warranty or representation in connection with any use of  
the product for such purposes.  
Xantrex Technology, Inc.  
8999 Nelson Way  
Burnaby, British Columbia  
Canada  
return mailing  
instructions.  
V5A 4B5  
Return Material Authorization Policy  
Before returning a product directly to Xantrex you must  
obtain a Return Material Authorization (RMA) number  
and the correct factory “Ship To” address. Products  
must also be shipped prepaid. Product shipments will  
be refused and returned at your expense if they are  
unauthorized, returned without an RMA number clearly  
marked on the outside of the shipping box, if they are  
shipped collect, or if they are shipped to the wrong  
location.  
When you contact Xantrex to obtain service, please have  
your instruction manual ready for reference and be  
prepared to supply:  
The part number of your product  
Information about the installation and use of the unit  
Information about the failure and/or reason for the  
return  
A copy of your dated proof of purchase  
©2002 Xantrex Technology Inc. All Rights Reserved  
P/N 973-0019-01-02 Rev A 06/2002  
17  
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Limited Warranty (continued)  
Shipping Instructions  
1.  
Package the unit safely, preferably using the original  
box and packing materials. Please ensure that your  
product is shipped fully insured in the original  
packaging or equivalent. This warranty will not apply  
where the product is damaged due to improper  
packaging.  
2. Include the following:  
• the RMA number supplied by Xantrex  
Technology Inc clearly marked on the outside  
of the box,  
• a return address where the unit can be shipped  
(post office boxes are not acceptable),  
• a contact telephone number where you can be  
reached during work hours, and  
• a brief description of the problem.  
3. Ship the unit prepaid to the address provided by  
your Xantrex customer service representative.  
If you are returning a product from outside of the USA or Canada  
Installation Guide  
In addition to the above, you MUST include return  
freight funds and are fully responsible for all  
documents, duties, tariffs, and deposits.  
If you are returning a product to a Xantrex Authorized Service Center (ASC)  
A Xantrex return material authorization (RMA) number  
is not required. However, you must contact the ASC prior  
to returning the product or presenting the unit to verify  
any return procedures that may apply to that particular  
facility.  
©2002 Xantrex Technology Inc. All Rights Reserved  
P/N 973-0019-01-02 Rev A 06/2002  
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18  
Service Information  
Part Number:  
Purchase Date:  
Problem:  
Include a telephone number where you can be reached  
during business hours and a complete return shipping  
address (P.O. Box numbers are not acceptable).  
Name:  
Address:  
City:  
State / Province:  
Zip / Postal Code:  
Country:  
Phone:  
FAX:  
Email Address:  
©2002 Xantrex Technology Inc. All Rights Reserved  
P/N 973-0019-01-02 Rev A 06/2002  
19  
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Xantrex Technology Inc.  
1 888 608 0721 Phone  
1 360 435 2229 Fax  
Installation Guide  
973-0019-01-02 Rev A 06/2002  
Printed in the USA  
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