Xantrex Technology Power Supply XDI2048 User Manual

XDI2048  
2kVA/1.5kW  
Operating Manual  
Xantrex Datacom  
Inverter  
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Xantrex Datacom Inverter  
XDI2048 2kVA/1.5kW  
Operating Manual  
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About Xantrex  
Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products  
from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines,  
and backup power applications in both grid-connected and stand-alone systems. Xantrex products include  
inverters, battery chargers, programmable power supplies, and variable speed drives that convert, supply, control,  
clean, and distribute electrical power.  
Trademarks  
Xantrex Datacom Inverter is a trademark of Xantrex International. Xantrex is a registered trademark of Xantrex  
International.  
Other trademarks, registered trademarks, and product names are the property of their respective owners and are  
used herein for identification purposes only.  
Notice of Copyright  
Xantrex Datacom Inverter Operating Manual © December 2003 Xantrex International. All rights reserved.  
Disclaimer  
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”)  
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY  
TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER  
DOCUMENTATION.  
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT,  
INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH  
INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.  
Date and Revision  
December 2003 Revision C  
Part Number  
TM-DIOP-01XN-01  
Contact Information  
Telephone: 1 800 670 0707 (toll free North America)  
1 360 925 5097 (direct)  
Fax:  
1 800 994 7828 (toll free North America)  
1 360 925 5143 (direct)  
Email:  
Web:  
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About This Manual  
Purpose  
The purpose of this Operating Manual is to provide explanations and  
procedures for installing, operating, maintaining, and troubleshooting the  
Xantrex Datacom Inverter.  
Scope  
The Manual provides safety guidelines, detailed planning and setup  
information, procedures for installing the inverter, as well as information  
about operating and troubleshooting the unit.  
Audience  
The Manual is intended for anyone who needs to install and operate the  
Xantrex Datacom Inverter. Installers should be certified technicians or  
electricians.  
Organization  
This Manual is organized into five chapters and an appendix:  
features, protections and options included with both the XDI Inverter and  
the Ethernet card.  
Chapter 2, “Rack Mount Frame Assembly and Installation”, Chapter 2  
contains information and procedures to assemble and install the rack mount,  
and install the inverter.  
TM-DIOP-01XN-01  
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About This Manual  
Inverter.  
information and procedures for using the Ethernet to provide remote  
Chapter 5, “Troubleshooting”, Chapter 5 contains information and  
procedures for troubleshooting your XDI Inverter and Ethernet card.  
Appendix A, “Specifications”, Appendix A supplies information about  
specifications for the XDI Inverter and the Ethernet.  
Conventions Used  
The following conventions are used in this guide.  
WARNING  
Warnings identify conditions that could result in personal injury or loss of life.  
CAUTION  
Cautions identify conditions or practices that could result in damage to the unit  
or other equipment.  
Important: These notes describe things which are important for you to know,  
but not as serious as a caution or warning.  
Related Information  
You can find more information about Xantrex Technology Inc. as well as  
its products and services at www.xantrex.com  
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Important Safety Instructions  
WARNING  
Operate the Inverter in an environment free of flammable gases or fumes. To  
ensure that the Inverter’s safety features are not compromised, use the Inverter as  
specified in this manual and do not substitute parts or make any unauthorized  
modifications. Contact the service technician for service and repair help. Repairs  
must be made by experienced service technicians only.  
WARNING  
The XDI is intended for installation in a restricted access location. This is an area  
intended for qualified or trained personnel only, access to which is controlled by  
a locking mechanism (for example, a key lock or an access card system).  
WARNING  
Appropriate care and attention must be exercised when connecting any  
equipment to a DC supply system due to the short circuit energy hazard that  
exists.  
CAUTION  
The inverter will operate from a DC source in the range of -40 V to -60 V. The  
maximum voltage without damage to the unit is -80 V. The source and cabling  
shall be capable of supplying 45 A continuously for a worst case operating  
voltage of -40 V. Under overload conditions (maximum 3 kW) the source  
requirement will be 90 A at -40 V  
TM-DIOP-01XN-01  
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1
Ethernet Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–3  
Features and Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–3  
Part Number and Ordering Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–4  
2
Rack Mount Frame Assembly and Installation  
Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–11  
User Line Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12  
User Line Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12  
User Line Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12  
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Contents  
3-Phase Synchronization and Signal Wiring- - - - - - - - - - - - - - - - - - - - - - - - - - - 2–19  
3-Phase, 3-Wire Delta Output Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–20  
3-Phase, 4-Wire Y-Connection Output Wiring - - - - - - - - - - - - - - - - - - - - - - 2–21  
Ethernet Port- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–21  
3
Over Temperature Protection (OTP) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9  
Short-circuit Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9  
Over-Current protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9  
Internal Diagnostics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9  
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Incorrect Connection Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–10  
To Clear an Alarm - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–11  
Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–11  
4
Initial Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–2  
Manage Page - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–14  
Monitor page - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–17  
Automatic Shutdown Email - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–19  
5
User Diagnostics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–2  
Emergency Shutdown - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–2  
Unusual or Erratic Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–2  
Diagnostic Guide - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–3  
TM-DIOP-01XN-01  
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Contents  
A
Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2  
Regulatory Approvals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–4  
Return Material Authorization Policy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–3  
Return Procedure- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–4  
Out of Warranty Service - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–4  
Information About Your System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–4  
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Figure 3-1 Installing an Inverter into a Rack - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–3  
Figure 3-4 Replacing the Fan Filters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–12  
Figure 4-7 Manage Page of Web Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–14  
Figure 4-8 Setup Page of Web Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–15  
Figure 4-9 Monitor Page of Web Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–17  
Figure A-1 Inverter and Rack Mount Frame Dimensions - - - - - - - - - - - - - - - - - - - - A–6  
TM-DIOP-01XN-01  
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Table 4-6  
Table 4-7  
Table 5-1  
Table 5-2  
Manage Page of Web Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–14  
Setup Page of Web Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–16  
Monitor Page of Web Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–18  
Shutdown Code- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–19  
Inverter Diagnostics- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–3  
Ethernet Diagnostics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–4  
TM-DIOP-01XN-01  
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Introduction  
1
Chapter 1 contains an introduction to the XDI Inverter and the  
Ethernet card. This chapter provides a list of the major features,  
protections and options included with both the XDI Inverter and  
the Ethernet card.  
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Introduction  
Inverter Information  
Description  
The Xantrex Datacom Inverter (patent pending) is the most versatile  
modular rack mounted Inverter system for telecom and industrial  
applications requiring constant AC power from standard –48 V battery  
systems. The XDI consists of a 1 U (1.7 in, 73 mm) thin, true sinewave  
2000 VA/1500 W inverter module rated for continuous duty, and a  
compatible 19-inch wide equipment rack mount frame with back-plane  
mounted connectors. The system is easily scalable by adding parallel-  
connected modules and can be configured in N+1 single or three-phase  
arrays for maximum reliability. No single unit is a “master”, and an array  
of units will tolerate the failure of one or more parallel-connected  
inverters.  
Features and Options  
Product  
Features  
Compact size (1 U) designed to fit standard 19 in (483 mm)  
equipment racks  
Easily paralleled for N+1 redundant systems  
High efficiency and reliability  
Power share in parallel system for up to 20 kVA (10 units) of AC  
power  
3 kW, 4 kVA (5 s) surge capability  
Short circuit proof  
Rack mounted back plane accommodates DC input and AC output  
connectors  
High performance noise filters on both input and output  
3-year warranty  
cCSAus, CE, NEBS LEVEL 3, FCC Class B approvals  
Input under/over voltage protection  
Output under/over voltage protection  
Incorrect connection protection  
Protection  
Features  
Temperature limit shutdown  
Output overload protection  
Options  
Optional TCP/IP enabled Ethernet port card  
Optional static transfer switch for added system reliability  
1-2  
TM-DIOP-01XN-01  
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Ethernet Information  
Ethernet Information  
Description  
The internal XDI Ethernet interface allows you to monitor and operate  
your inverter from a local or remote computer equipped with an Ethernet  
card.  
The Ethernet interface allows monitoring and configuration of the XDI  
Inverter as well as network settings for the interface card itself. The  
interaction is done through an HTTP server and a custom Web page  
served by the Ethernet interface.  
A proactive emailing system uses SMTP to inform you that the unit has  
turned on or a fault condition has occurred.  
This section describes the features and specifications of the XDI Ethernet  
interface card.  
Features and Functions  
Features  
No special software required to monitor/control XDI Inverter (Simple  
Web browser will work)  
Easy to use Web page interface  
Automatically sends email when XDI is powered on  
Automatically sends email when XDI shuts down  
Allows remote monitor from any PC with Internet access  
Possible re-use of network cable infrastructure for connections  
Password protected for added security  
Output Standby Mode  
Programmable  
Functions  
Password  
Default IP address  
Gateway IP address  
Sub-Net Mask  
Domain Name Server #1  
Domain Name Server #2  
SMTP Server  
Email Alert Address  
TM-DIOP-01XN-01  
1-3  
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Introduction  
Monitor  
Functions  
DSP Firmware Version  
Manufacturer  
Model  
Serial Number  
Front Panel LED status  
Output Voltage  
Output Current  
Percent Load  
Startup State  
Current Fault Status  
Faults Since Power On  
Part Number and Ordering Information  
XDI2048-RM  
Includes Inverter Module and Rack Mount Frame.  
Ready to install into 19 in. (483 mm) standard  
equipment rack.  
XDI2048HV-RM (“HV” for 230 V/50 Hz output)  
XDI2048  
Includes Inverter Module only. Ready to insert into  
a pre-wired Rack Mount Frame.  
XDI2048HV  
ENET-XDI  
(“HV” for 230 V/50 Hz output)  
Optional factory-installed TCP/IP enabled Ethernet  
communications card.  
RM-XDI  
Includes Rack Mount Frame Assembly. Ready to  
be installed in a 19 in. (483 mm) standard  
equipment rack.  
RM-1U23  
Optional Rack Mount Adapter Kit to mount  
equipment into a 23 in. (585 mm) standard  
equipment rack.  
1-4  
TM-DIOP-01XN-01  
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Rack Mount Frame  
Assembly and  
Installation  
2
Chapter 2 contains information and procedures to assemble and  
install the rack mount, and install the inverter.  
This chapter describes the following:  
rack mounting the Inverter  
connecting the DC input power  
connecting the AC load and signal line  
setting up a variety of operating formats  
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Rack Mount Frame Assembly and Installation  
Initial Inspection  
When you first receive your unit, perform a quick physical check.  
1. Inspect the unit for scratches and cracks, broken switches, connectors,  
terminals, and missing accessories.  
damage.  
If the unit is damaged, save all packing materials and notify the carrier  
immediately. See instructions in “Packaging for Shipping or Storage” on  
page 2–3 and “Return Procedure” on page B–4.  
Your purchase should ship with the following items:  
INVERTER MODULE  
RELAY RACK MOUNTING BRACKETS  
SLIDING RAILS  
OUTPUT STRAIN RELIEF COVER  
RACK MOUNT BACKPLANE  
USER MANUAL  
MANUAL  
Figure 2-1 Packing List  
2-2  
TM-DIOP-01XN-01  
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Initial Inspection  
Packaging for Shipping or Storage  
Follow these instructions to prepare the unit for shipping or storage.  
1. When returning the unit or sending it to the service center, attach a tag  
to the unit stating its model number (available from the front panel  
the date of purchase and an invoice number, if you have it, as well as  
a brief description of the problem. You will need an RMA number to  
return the unit. See “Return Material Authorization Policy” and  
“Return Procedure” on page B–4.  
2. For storage or shipping, repack the inverter in its original container. If  
the original container is not available, seal the unit in a plastic bag and  
then pack it in a 200 lb. (90 kg) test, corrugated cardboard carton  
large enough to allow 2 in (50 mm) of cushioning material to  
surround the unit. Use a material such as foam slabs or chips.  
3. Label the carton as shown in Figure 2-2.  
address on the carton.  
5. If storing, stack no more than eight cartons high. Check the storage  
temperature range and storage altitude specification in  
“Environmental Specifications” on page A–4.  
INVERTER  
Model Number: _______________________  
Serial Number: _______________________  
FRAGILE — ELECTRONIC EQUIPMENT  
Figure 2-2 Shipping or Storage Carton Label  
TM-DIOP-01XN-01  
2-3  
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Rack Mount Frame Assembly and Installation  
Introduction  
You can use the Inverter in rack-mounted applications. Alternate  
configurations can be created for custom applications.  
2
4
6
CAN/SYNC USER LINES  
ETHERNET  
1
2
3
4
5
6
7
1
2
3
4
5
6
1
3
5
7
8
Figure 2-3 Rack Mount Frame Rear View  
1. AC Output Terminal Block  
2. AC Output Ground Stud  
3. Ethernet card (optional)  
4. Can/Sync Connector  
5. DC Input Ground Stud  
6. User Lines Connector  
7. DC Input Terminal Block  
8. Air Vents  
WARNING  
The XDI is intended for installation in a restricted access location. This is an area  
intended for qualified or trained personnel only, access to which is controlled by  
a locking mechanism (for example, a key lock or an access card system).  
2-4  
TM-DIOP-01XN-01  
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Location, Mounting and Ventilation  
When you install the Inverter into a rack, allow cooling air to reach the  
ventilation inlets. At the same time, do not block the air exhaust. See  
“Electrical Specifications” on page A–2 for the operating altitude  
specification and the operating ambient temperature range measured at  
the unit case.  
The inverter is designed to fit into a standard 19 in. (483 mm) equipment  
rack. Mounting brackets are included which allow the unit to be mounted  
in either cabinet style racks or relay racks.  
Installation Into Cabinet Style Equipment Racks  
For installation into a cabinet style equipment rack, the backplane is  
secured using two sliding rails as shown below.  
1. Assemble the Sliding Rails  
2. Assemble the Backplane  
3. Secure the Backplane  
Figure 2-4 Installing into Cabinet Style Racks  
TM-DIOP-01XN-01  
2-5  
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Rack Mount Frame Assembly and Installation  
Installation into Relay Racks  
Use the supplied mounting brackets to secure the backplane in a relay  
rack.  
1. Attach the Mounting Brackets  
2. Assemble in Relay Rack  
Figure 2-5 Installing into Relay Racks  
2-6  
TM-DIOP-01XN-01  
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DC Input Power  
DC Input Power  
CAUTION  
The inverter will operate from a DC source in the range of -40 V to -60 V. The  
maximum voltage without damage to the unit is -80 V. The source and cabling  
shall be capable of supplying 45 A continuously for a worst case operating  
voltage of -40 V. Under overload conditions (maximum 3 kW) the source  
requirement will be 90 A at -40 V  
Input Connector and Cables  
The XDI input connector is a 2-pole, double lug terminal block with  
separate double studs for the ground connection. A minimum of 6 AWG  
copper conductor (rated 85°C minimum) is the recommended wire gauge  
for all three input cables.  
DC Input Wire Connection  
Important: The following procedure should be used as a guide only. Ensure  
that the installation complies with the specific wiring rules applicable to your  
country or area of jurisdiction.  
The DC input wiring should be routed through a 60 A circuit breaker for  
each inverter used. This provides additional disconnect options and adds  
to safety. A 2-pole breaker is recommended, but should a single pole be  
used, it should be mounted in the negative side of the input wiring.  
To connect DC input wires from the breaker:  
1. Ensure DC breaker is de-energized.  
2. Strip 7/16 in. (11 mm) off the positive, negative and ground cables  
and install a standard two hole compression lug (hole diameter:  
0.25 in. (6 mm)) on each cable.  
• Burndy part #: YA6CL2TC14  
T&B part #: 54205  
• Hendry part #: 06117-01  
3. Remove the supplied nut and washer on the ground studs and install  
and secure the ground connection.  
TM-DIOP-01XN-01  
2-7  
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Rack Mount Frame Assembly and Installation  
4. Note the polarity on the input connector as indicated and fasten the  
positive and negative cable ends onto the terminal block using the  
brass screws and washers provided. Tighten both securely. See Figure  
2-6.  
5. The DC input wiring should be appropriately restrained to the  
equipment rack to provide strain relief.  
WARNING  
Appropriate care and attention must be exercised when connecting any  
equipment to a DC supply system due to the short circuit energy hazard that  
exists.  
WARNING  
It is critical that the wires be stripped the right length so that the insulator enters  
the connector.  
WARNING  
To avoid the risk of a short-circuit hazard, bare wire must NOT protrude past the  
connector.  
DC Input  
Figure 2-6 Connecting the Input Wires  
2-8  
TM-DIOP-01XN-01  
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AC Load and Signal Line Connection  
AC Load and Signal Line Connection  
Important: The following procedure should be used as a guide only. Ensure  
that the installation complies with the specific wiring rules applicable to your  
country or area of jurisdiction.  
AC Output Connector  
This is a two terminal barrier strip for use with up to #12 AWG wire. The  
two terminals, L1 & L2 are floating outputs, L1 or L2 can be grounded to  
simulate a neutral conductor. The barrier strip will accept a maximum lug  
width of 0.32 in. (8.1 mm). The recommended torque on the screw is 9 in-  
lbs.  
Load Wiring  
When selecting load wiring, consider the following factors:  
Current carrying capacity of the wire  
Maximum wire length  
Maximum ambient temperature  
Noise effects on signal lines  
Use the table below as a guide to help identify wiring requirements for  
permanent connection to an AC distribution box. The distribution box  
shall include a 2 pole appropriately rated circuit breaker in series with  
each inverter used in an array of units. The guide below applies for up to  
2.5m long load terminations. Consider other means such as bus bar  
distribution for longer runs.  
AC Output Voltage Wire  
120  
Minimum 3 x 16 AWG (2 wire plus safety ground),  
stranded copper 105°C, 300 V  
220-230  
Minimum 3 x 16 AWG (2 wire plus safety ground),  
stranded copper 105°C, 300 V  
TM-DIOP-01XN-01  
2-9  
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Rack Mount Frame Assembly and Installation  
Load Connection  
WARNING  
Exercise caution when making connections to a rack in an existing installation.  
Ensure all input and output breakers are de-energized and that adjacent racks are  
also powered down.  
1. If necessary, remove the output cover by loosening the two securing  
nuts. Release the clamp on the strain relief and insert one end of the  
load wire  
2. Strip and install appropriately sized spade or ring terminals on the two  
load lines. Only use a ring type terminal for the safety ground  
connection.  
2.76"  
[70 mm]  
GROUND  
1.97"  
LINE 1  
[50 mm]  
LINE 2  
3. Loosen or remove the two screws on the barrier strip and insert the  
load connections noting polarity if neutral is chosen. Tighten screws  
to secure.  
4. Connect the safety ground wire to the ground stud provided. The  
ground stud accepts a 0.2 in. (5 mm) #10 diameter ring terminal.  
5. Route the load wires inside the cover to prevent pinching but with a  
sufficient service loop. Replace cover and secure. Tighten clamping  
screw on strain relief to secure wire in place.  
2-10  
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AC Load and Signal Line Connection  
User Line Connection  
Overview  
The User-line interface provides basic remote control and monitoring on  
the Inverter using TTL logic signals. The available signals are an Inverter  
on/off input, fault and Inverter-on flags as well as a configurable auxiliary  
line. The aux output can only be configured when the Ethernet option  
card is installed. The user lines are optically isolated with typical source/  
sink capability of 10 mA. To prevent damage to this interface, do not  
exceed 40 mA of source/sink current.  
CAUTION  
Do not bias this port more than 50 V DC to chassis.  
Figure 2-7 User Lines Schematic  
TM-DIOP-01XN-01  
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Rack Mount Frame Assembly and Installation  
User Line Connector  
The user-line is a 6-position wire clamp connector adjacent to the DC  
input connector. Table 2-1 lists user functions and associated terminal  
numbers.  
User Line Wiring  
Use twisted pairs of 22-24 AWG for connections. Before making any  
connections, ensure power to the rack has been disconnected. Carefully  
route the wires away from high power load cables to minimize noise  
effects on signal integrity.  
User Line Connection  
Use this table to wire appropriate signals.  
Table 2-1 User Line Connection  
Terminal Label  
I/O  
Logic Level  
GND  
Function  
1
2
User line return GND  
User shutdown Input  
GND reference  
Active high  
Shuts down  
inverter  
3
4
5
6
Fault Flags  
AUX flag  
Inverter flag  
Not used  
Output  
Output  
Output  
N/A  
Active high  
N/A  
Inverter faults  
User configurable  
Inverter on-line  
N/A  
Active high  
N/A  
User line voltages are below:  
Inputs  
High  
Low  
1.25 V to 5 V  
0.0 V to 1.25 V  
Outputs  
High  
5 V  
Low  
1.5 V max.  
2-12  
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AC Load and Signal Line Connection  
CAN/SYNC Connector  
Overview  
The CAN/SYNC connector provides access to functions necessary for  
operation of multiple units in parallel, series or three phase. The  
connector is a 7-position wire clamp adjacent to the user-line. Two sets of  
signals are provided on this connector:  
Can-bus: Paralleled units relay data necessary to achieve load sharing  
between units using this arbitration bus. The protocol used is  
proprietary hence cannot be and should not be interfaced to different  
products.  
Sync-lines: Used to configure and synchronize units in parallel, series  
or 3 phase.  
Specifications:  
Maximum number of units  
Bus Speed  
10  
1 Mb/sec  
120 1/4 W  
1 to 10  
Termination  
CAN/SYNC Connection  
Table 2-2 outlines the pinout of the terminal. See connection schemes for  
wiring method applicable to your requirements.  
TM-DIOP-01XN-01  
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Rack Mount Frame Assembly and Installation  
CAN/SYNC Wiring  
Due to high bus speed, use shielded twisted pairs of 22-24 AWG for  
improved noise immunity. Before making any connections, ensure power  
to the rack has been disconnected. Carefully route the wires away from  
high power load cables to minimize noise effects on signal integrity.  
Table 2-2 CAN/SYNC Pin-out  
Terminals  
Function  
1
2
3
4
5
6
7
Return/GND  
CAN-LO  
CAN-HI  
Return/GND  
SYCN-OUT 240 degrees  
SYCN-OUT 120 degrees  
SYCN-OUT 0 degrees  
2-14  
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Connection Schemes  
Connection Schemes  
CAUTION  
Before attempting any connections, ensure power to rack is off by de-energizing  
input and output circuit breakers.  
This section covers the realization of different output configurations available  
with this product line.  
Stand-Alone Operation  
A 120 Ohm resistor should be connected across the CAN-hi and CAN-lo  
terminals to properly terminate the bus. No other connections to this port  
are necessary for single unit operation.  
Parallel Operation  
When operated in this mode, up to ten XDI inverters can operate on a  
single bus by daisy chaining the canbus lines. Any additional units above  
this will still operate autonomously and not participate in load sharing  
arbitration. At power-up, the first ten units to access the bus acquire a  
unique I.D. each, beyond which no more I.D.s are made available. No  
unique master exists in a parallel system. All units continuously execute a  
complex algorithm to determine the load current based on the number of  
units online and the highest individual current. This ensures no  
interruption to the load should any unit in the system fail or is turned off.  
Connection  
Make connections to the CAN/SYNC connector using its screw-type  
wire clamps. It may be necessary to remove the mating connector to  
facilitate connections to the terminal. Daisy chain the CAN-bus lines  
across all units in parallel (i.e. all CAN-hi terminals are connected  
together and likewise for CAN-lo). 120 Ohm terminating resistors  
must be connected across the CAN terminals of the first and last units  
in the chain.  
Also daisy chain the “SYNC-OUT 0” and “return” terminals on the  
connector. This provides phase lock between paralleled units. See  
Figure 2-8.  
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Rack Mount Frame Assembly and Installation  
L1  
L2  
1 2 3 4 5 6  
7
L1  
L2  
2 3 4 5 6 7  
1
L1  
L2  
1
3
5 6 7  
2
4
Figure 2-8 Parallel Operation  
The AC output load wires are also connected in parallel ensuring only  
like terminals L1 and L2 are connected together at the distribution  
bus or load. Each inverter output should be in series with a suitably  
rated two pole circuit breaker before being terminated at the load.  
2-16  
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Connection Schemes  
Split Phase Operation  
Use this scheme to extend the output voltage. No more than two units  
should be connected in series though more can be added in parallel with  
either series unit.  
To connect two units for split voltage, proceed as follows:  
First ensure power to the rack has been disconnected. make  
connections to the CAN/SYNC connector using its screw-type wire  
clamps. It may be necessary to remove the mating connector to  
facilitate connections to the terminal  
connector. Wire the “SYNC_OUT 0” and “RETURN” of the first unit  
in the top phase to those of the first unit in the bottom phase.  
To add units in parallel on either top or bottom phase, see “Parallel  
Operation” on page 2–15 for wiring details.  
To create the Split-voltage between the top phase and bottom phase,  
connect the L2 terminals of the first group to L1 terminals of the  
second group. This node must also be connected to safety ground.  
This leaves L1 of top phase and L2 of bottom phase as the output  
terminals. These should be connected to the load or distribution bus  
using a suitably rated circuit breaker.  
Load Terminal Voltage  
Output Voltage  
120 V model  
240  
230 V model  
460  
Terminal - Terminal (L1-L2)  
Terminal - Chassis (L1-GND or L2-GND) 120  
230  
TO TOP PARALLEL UNITS  
UNIT 1  
L1  
L2  
L1  
L2  
1 2 3 5 6  
4
7
2-POLE BREAKER  
UNIT 2  
L1  
L2  
2 3 4 5 6 7  
1
TO BOTTOM PARALLEL UNITS  
Figure 2-9 Split-Phase Operation  
TM-DIOP-01XN-01  
2-17  
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Rack Mount Frame Assembly and Installation  
Three Phase Operation  
Overview  
XDI inverters can be configured for 3-phase operation where necessary.  
Synchronizing signals are used to achieve this functionality, precisely  
phase locking the units at 120 phase displacement. For single units this  
results in a 6kVA 3-phase source but up to 2 more units can be added to  
each phase to increase capacity. (See “Parallel Operation” on page 2–15  
for wiring details.) The units can be configured for 3-phase, 4-wire or 3-  
phase,3-wire depending on the load setup.  
Table 2-3 3-Phase Configurations  
Wiring  
Output  
Configuration  
Circuit  
Terminals  
Model Voltage  
120 V 230 V  
3-phase, 3-wire  
(DELTA)  
Line/Phase  
Voltage  
120  
230  
L 1  
L 2  
L 3  
G N D  
3-phase, 3-wire (Y)  
3-phase, 4-wire (Y)  
Line Voltage  
208  
230  
L1  
L2  
L3  
G ND  
Phase Voltage 120  
230  
398  
L1  
N
Line Voltage  
208  
L2  
L3  
GND  
2-18  
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3-Phase Synchronization and Signal Wiring  
3-Phase Synchronization and Signal Wiring  
L1  
L2  
1 2 3 5 6  
4
7
7
L1  
L2  
5
1 2 3 4  
6
L1  
L2  
Figure 2-10 3-Phase Sync Connection  
Refer to Table 2-2 for the signal pinouts.  
To achieve proper three-phase output, units configured for each phase  
need to be wired to the appropriate phase. Extra care should be exercised  
when multiple paralleled units are also wired for 3-phase operation. In  
this case it is advisable to group all parallel inverters belonging to the  
same phase together in a rack.  
First ensure power to the rack has been disconnected. Make  
connections to the CAN/SYNC connector using its screw-type wire  
clamps. It may be necessary to remove the mating connector to  
facilitate connections to the terminal.  
Twisted bundles of four multi-colored wires should be used for easier  
identification.  
Start with unit in Phase-1, wire from “SYNC-OUT 0” in this phase to  
“SYNC-OUT 120” of Phase-2 and “SYNC-OUT 240” of Phase-3.  
Next, Connect a different color wire from “SYNC-OUT 120” of  
Phase-1 to “SYNC-OUT 240” of phase-2 and “SYNC-OUT 0” of  
Phase-3.  
Connect a different color wire from “SYNC-OUT 240” of Phase-1 to  
“SYNC-OUT 0” of phase-2 and “SYNC-OUT 120” of Phase-3.  
Lastly, connect all “RETURN” lines together.  
See section on “Parallel Operation” on page 2–15 to connect  
additional units to each phase.  
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Rack Mount Frame Assembly and Installation  
3-Phase, 3-Wire Delta Output Wiring  
L1  
L2  
L1  
L2  
L1  
L2  
All outputs should be wired through an appropriately rated circuit  
breaker.  
On Phase-1, Connect terminal L1 to phase-3 Terminal L2.  
On phase-1, connect terminal L2 to phase-2 terminal L1.  
On phase-2, connect terminal L2 to phase-3 terminal L1.  
3-Phase, 3-Wire Y-Connection Output Wiring  
L1  
L2  
L1  
L2  
L1  
L2  
All outputs should be wired through an appropriately rated circuit  
breaker.  
Connect L2 terminals of the three phases to a common bus.  
Wire L1 of phase-1 to Line-1 output.  
Wire L1 of phase-2 to Line-2 output.  
Wire L1 of phase-3 to Line-3 output.  
2-20  
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Ethernet Port  
3-Phase, 4-Wire Y-Connection Output Wiring  
This scheme is the same as the preceding with the addition of a neutral  
connection.  
L1  
L2  
L1  
L2  
L1  
L2  
All outputs should be wired through an appropriately rated circuit  
breaker.  
Connect L2 terminals of the three phases to the neutral bus.  
Connect L1 of phase-1 to Line-1 output.  
Connect L1 of phase-2 to Line-2 output.  
Connect L1 of phase-3 to Line-3 output.  
Ethernet Port  
Network connection to each inverter module is made through a standard  
RJ-45 connector mounted on the rack mount frame assembly.  
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Inverter Module  
Installation and  
Operation  
3
Chapter 3 contains information and procedures for installing  
and using the XDI Inverter.  
This chapter describes the following:  
installing the inverter  
setting up the inverter  
protections and alarms  
maintaining the inverter  
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Inverter Module Installation and Operation  
Installation into Rack Mount Frame  
WARNING  
During the installation or removal of the inverter, ensure that the power switch  
(see Figure 3-2) is in the off position.  
Installing  
To install an inverter module, slide it into a pre-wired rack mount frame  
until the mounting ears are flush with the front of the rack. In order to  
prevent the inverter from being accidentally displaced from its proper  
position, apply the captive screws.  
established without excessive force. If the unit does not slide into the rack  
mount frame completely, please verify that the rack mount frame was  
assembled and installed into the equipment rack according to “Installation  
Into Cabinet Style Equipment Racks” on page 2–5 or “Installation into  
Relay Racks” on page 2–6.  
The inverter is a forced air cooled device. Please observe that the air  
intake and exhaust are not blocked (refer to “Initial Inspection” on  
page 2–2).  
Please refer to Figure 3-1.  
3-2  
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Installation into Rack Mount Frame  
Figure 3-1 Installing an Inverter into a Rack  
4
2
1
3
5
Figure 3-2 Inverter Front Panel  
1. Captive Screw  
2. Handle  
3. Power Switch  
4. Air Intake Vents  
5. “Fault” and “ON” LED’s  
Uninstalling  
To uninstall the inverter module, release the captive screws and slide the  
module out.  
TM-DIOP-01XN-01  
3-3  
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Inverter Module Installation and Operation  
Operation of Inverter Module  
Theory of Operation  
The XDI is a digitally controlled power converter. It provides galvanic  
isolation from the DC input to the AC output. The isolation stage is a  
resonant full-bridge converter and the inversion stage is a highly efficient  
class D amplifier (patent pending).  
Depending on the rack wiring, inverters can operate in stand-alone,  
parallel, 3-phase or split-phase mode. Details on rack wiring are in  
Chapter 2.  
When paralleled there is no master unit and each unit adjusts its own  
power level for best power sharing.  
The user interface lines and the optional Ethernet provide a convenient  
way to remotely control and monitor the status of each Inverter in the  
rack.  
All user lines (see Figure 2-3) as well as communication lines between the  
units (CANbus and synchro lines - see Figure 2-3) are isolated from the  
input DC and output AC power potential.  
System Startup  
Turn the front panel switch (see Figure 3-2) to the ON position to enable  
At power-on, the unit enters into a self-diagnostic mode to check that the  
inverter is functioning correctly and no alarm conditions exist. During  
this short delay (about 10 seconds), the “Standby/ON” Indicator (see  
Figure 3-2) will flash green. Once the unit has completed its self-  
diagnosis and everything is functioning correctly, by default the inverter  
output will turn on. The “Standby/ON” indicator will remain solid green  
and he power will be delivered to the output AC terminals (see Figure 2-  
3).  
3-4  
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Operation of Inverter Module  
Standby Mode  
This low power state allows your inverter to recommence operation  
quickly but conserves power in the meantime. In this mode the output to  
your inverter remains OFF and the green “Standby/ON” LED (see Figure  
3-2) on the front panel flashes. The “Standby” mode can be initiated via  
the user interface lines (see Figure 2-3) or via an optional Ethernet  
connection.  
Please note that during the self diagnostic mode, the flashing of the green  
LED is with approximately 50% duty cycle. During the standby mode the  
flashing is significantly slower (with approximately 10% duty cycle, this  
is referred to as “short flash”.)  
Cooling Fans  
To improve operating efficiency and extend fan lifespan, fan speed is  
controlled by the XDI’s microprocessor. When the XDI’s internal  
temperatures are below a safe threshold the fans will remain off. As the  
internal temperatures rises, fan speed will smoothly increase to the  
maximum.  
TM-DIOP-01XN-01  
3-5  
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Inverter Module Installation and Operation  
User Interface  
Front Panel  
Table 3-1 Front Panel LED Functions  
Red LED Green LED  
Function  
ON  
OFF  
A continuously incompatible operating condition  
exists and an alarm has tripped. See “Protections  
and Alarms” on page 3–7). The inverter is  
automatically turned off until the fault/alarm has  
been cleared.  
OFF  
OFF  
ON  
Regular operating conditions. Output is on and  
delivering power.  
fast flashing  
Self-Diagnostic mode. Prior to enabling the  
inverter the unit always performs a self-check and  
diagnostics.  
OFF  
User Lines  
The port with user lines is located at the rear panel of the rack mount  
frame (Figure 2-3). See Figure 2-7. The following table lists the signals:  
Table 3-2 User Line Pins  
Pin Name  
Function  
1
User_Ground All user lines are referenced to user_gnd. User_gnd is  
isolated from both the input DC power and the output AC  
power.  
2
Shut_Down  
This is an input pin. The input impedance is 100 in  
parallel with 20 pF. A logic high (1.25 V to 5 V) would set  
the inverter into Standby Mode (see page 3–5). If pin 2 is  
floating, the internal pull_down resistor of 100 will  
force a logic “0” and this pin becomes inactive.  
3
4
5
Fault_Flag  
This is an output pin. A logic high (5 V) indicates that an  
alarm has tripped. The output of the inverter is, therefore,  
disabled.  
Auxiliary_Line This is an output pin. The functionality of this user line is  
factory preset. It can be user configured if the Ethernet  
option is installed.  
Inverter_On  
This is an output pin. A logic high (5 V) indicates that the  
inverter is in an “on” state and delivering AC power to the  
AC output power terminal.  
3-6  
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Protections and Alarms  
Protections and Alarms  
Overview  
The Digital Signal Processor (DSP) in the inverter continuously monitors  
a number of parameters for purposes of protecting the power source, load,  
inverter and user from hazardous conditions. Fuses on the DC input and  
AC output provide additional hardware fault protection. An alarm is  
triggered whenever a fault is detected. The protective action in the case of  
a fault is to turn the inverter off. The inverter then enters a self-diagnosis  
loop until the fault causing the alarm clears. This also clears the alarm in  
the fault register and allows the inverter to resume normal operation. If an  
alarm is tripped the fault flag on the user port as well as the red front panel  
indicator will be active.When equipped with the Ethernet option, the  
actual fault condition causing the alarm can be queried.  
Input Voltage Protection  
The inverter will continuously operate from an input source in the range  
of -35 to -75 Vdc. Should the input voltage fall outside this range for  
more than 4 seconds, the inverter output is disabled and internal relays  
open to isolate the load and source. In this condition, the red LED on the  
front panel is lit and fault flag on the user port is set high. The inverter  
resumes normal operation as soon as the input is within acceptable limits  
for 2 seconds.  
Output Voltage Protection  
The output is monitored for conditions potentially damaging to the  
inverter or load. A voltage exceeding 140 Vac (263 Vac for the 230 V  
model) at the inverter output for over 1 second, or a voltage below 80 V  
(154 Vac for the 230 V model) for more than 5 seconds will cause the  
inverter to shut down and open the internal load relay. This fault condition  
is reported by setting the fault flag on the user port and fault LED on the  
front panel. The DSP continues to check for compatible output conditions  
before enabling the inverter and switching to “on-line” status.  
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3-7  
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Inverter Module Installation and Operation  
Overload Protection  
The inverter will deliver the rated load power continuously at the rated  
ambient temperature. It will also reliably operate up to 1600 Watts  
without further restriction on the maximum ambient temperature. The  
internal temperatures of critical components monitored by the DSP will  
determine operating time at this overload range. Beyond 1600 Watts, the  
DSP computes the power and extrapolates the operating time at that  
power level before shutting down. The maximum overload rating is  
3000 Watts for 5 seconds. After each overload trip event, the inverter  
re-starts after a 10-second pause. Should three such events occur within a  
2-minute interval, the inverter shuts down permanently. Normal operation  
can be restored by clearing the alarm (see “To Clear an Alarm” on  
page 3–11) or using the front panel switch.  
OVERLOAD OPERATION  
3500  
3000  
2500  
2000  
1500  
1000  
500  
0
0
5
10  
15  
20  
Time (s)  
Figure 3-3 Overload curve  
3-8  
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Protections and Alarms  
Over Temperature Protection (OTP)  
This feature protects critical components from failure due to temperature  
stress should a fan fail or the ambient temperature or internal temperature  
exceed acceptable levels. This module also controls the fans, turning them  
on when internal temperatures exceed 35°C and increasing fan speed in  
proportion to increase in temperature. When an OTP event occurs, the  
Inverter shuts down and the fault flag is set on the front panel and user-  
line port. Fans maintain operation at maximum speed until internal heat-  
sink temperatures drop below 70°C at which point the inverter re-starts.  
Short-circuit Protection  
The inverter output is short-circuit proof. The DSP detects a sustained  
protect the load. The inverter will attempt to power the load a total of  
three times in a 4-second window before permanently shutting down.  
After clearing the load fault, normal operation can be restored (see “To  
Clear an Alarm” on page 3–11).  
Over-Current protection  
The inverter can reliably deliver up to 50 A of peak current without  
tripping any protections. Two levels of protections are provided. The first  
level of protection is hardware based, providing peak current clipping at  
50 A. Should the current exceed this (e.g. in the event of severe back-  
feed) the DSP forces the inverter to skip a line cycle. Three consecutive  
line cycle skips will force a reset of the inverter where the output is  
temporarily disabled for about 4 seconds or until the back-feed falls away.  
Internal Diagnostics  
Upon power-up or fault event, the inverter executes a sequence of internal  
diagnostics checking for compatible conditions at the DC input, output  
and selected internal modules. Different alarms cause execution of  
differing diagnostic sequences. All preceding fault conditions are  
continuously monitored as part of the internal diagnostics routine. In  
addition, the internal bus voltage, which is the inverter voltage source is  
also monitored. The diagnostic module checks to ensure this is within  
limits at start-up and continuously during normal operation. A failure of  
this bus sets the fault flag on the front panel and user-line port and  
disables the inverter. Normal operation resumes when within limits.  
TM-DIOP-01XN-01  
3-9  
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Inverter Module Installation and Operation  
Fuses and Grounding  
The inverter is equipped with non-user replaceable, internal fuses for fault  
protection. The input fuse (fuse F1) is rated at 60 A, 170 Vdc, 100 kA 1R  
and positioned in the return path. Both L1 and L2 output ports are  
protected with slow acting fuses (fuses F2 and F3). The fuse ratings are  
model dependant and as follows:  
XDI2048 120 V output: 20 A 250 V  
Grounding studs are provided adjacent to the DC input and AC output  
ports. The equipment must be grounded at these locations as required by  
end applications and local regulations. See Chapter 2, “Rack Mount  
Frame Assembly and Installation” for connection details.  
Incorrect Connection Protection  
Input contactor will not close for normal startup with reverse polarity  
input connection.  
The output contactor will not close if AC back feed is detected on  
power up or if a unit is unable to synchronize to the AC bus.  
The output fuse will open for output faults not covered by internal  
protection circuitry.  
Output (AC) Alarm  
The following conditions will cause an output alarm:  
Output overload  
Output short circuit  
Output Over-voltage  
Over-temperature  
Module failure  
When such a condition exists,  
1. The red FAULT indicator located on the front panel is turned on,  
2. The open collector “Fault” alarm output is energized,  
3. The output contactor is opened and the inverter output is disabled.  
Except in the case of an Output Overload when the module will  
continue to run for a short period, depending on the overload power,  
prior to shutdown.  
3-10  
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Maintenance  
To Clear an Alarm  
Depending on the cause of the alarm, the alarm may be cleared  
automatically as soon as the fault condition has elapsed. In some cases,  
the alarm is cleared by:  
cycling the ON/OFF switch on the rear panel,  
toggling the Shut_Down user line,  
or toggling between Standby and Active buttons on the Web Browser  
interface (if Ethernet Option is being used).  
Maintenance  
Periodic  
Cleaning  
Whenever a unit is removed from operation, clean the outside surfaces  
with a weak solution of soap and water. If required, use low-pressure  
compressed air to blow dust from in and around components on the  
Fan Filter  
Replacement  
The XDI is fitted with disposable fan filters which prevent the entry of  
dust and debris into the unit. These filters should be inspected every six  
months. When the filters become dirty they can be replaced as shown in  
Figure 3-4.  
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1. Unscrew the Cover  
2. Remove the Cover  
3. Remove the Fan Bracket  
4. Remove the Front Panel  
5. Remove the Fan and Fan Filters  
Figure 3-4 Replacing the Fan Filters  
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Remote  
Communication &  
Monitoring  
4
Chapter 4 contains information and procedures for using the  
Ethernet to provide remote communication and monitoring.  
This chapter describes the following:  
setting up the computer and inverter for the first time  
using the Ethernet to remotely communicate with the  
inverter  
setting up and using the Web interface  
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Remote Communication & Monitoring  
Introduction  
When installed, the optional TCP/IP enabled Ethernet communications  
card and user interface provides remote monitoring and ON/STBY  
control of a Xantrex Datacom Inverter module.  
Web-enabled User Interface  
Provides monitoring capability: Pout, Vout, Iout, On/Stby Status,  
Inverter model/version, and Fault Condition (if exists)  
Provides control capability: Remote On/Stby control of inverter  
Provides pro-active Fault Alarm: Emails SRQ to user-specified email  
address  
Output Current, Iout  
On/Stby Status  
Inverter model/version  
Fault Condition Query  
Initial Setup  
Introduction  
To use the XDI Inverter Ethernet Interface Card, you must have the  
following equipment:  
A compatible model of inverter  
CAT5/CAT5e patch cable if you want to connect over the network  
Computer with Ethernet installed  
Web browser program  
The Ethernet interface is usually installed in the inverter at the factory.  
Your local distributor or service center can also install the interface,  
especially for use in a previously-purchased inverter already on site. The  
Ethernet interface card will be configured with default settings (Table 4-  
1).  
4-2  
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Initial Setup  
Important: The only way to configure the interface card is through the  
Ethernet port using TCP/IP protocol. Therefore, the Ethernet interface must be  
set up properly the first time. Once it is setup, the parameters (such as, password  
and IP address) should be saved in a safe place. Table 4-2 is provided to record  
your settings after they have changed.  
[96 mm]  
3.45 " [88 mm]  
Ethernet Board Top View  
Ethernet Board Bottom View  
Figure 4-1 Ethernet Interface PCB  
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Remote Communication & Monitoring  
How to Setup For the First Time  
Hardware Setup  
In order to communicate to the XDI Ethernet for the first time, you will  
need a CAT5/CAT5e cable and a computer with an Ethernet adapter  
installed.  
Setting up to configure for the first time:  
1. Wire up the rack mount assembly as stated in Chapter 2.  
2. Connect to the unit as shown in Figure 4-2, “First Time Setup  
Connections” on page 4–4.  
3. Turn on the inverter.  
4. Configure the computer’s Ethernet adapter settings (contact Network  
Administrator).  
5. Open your Web browser and go to the default IP address (Table 4-1).  
Special cross-over cable required  
PC  
Inverter  
Network Setup (PC to Inverter)  
OR  
PC  
Hub  
Inverter  
Network Setup (PC to Hub to Inverter)  
Figure 4-2 First Time Setup Connections  
4-4  
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Initial Setup  
Ethernet Setup  
You must run a Web browser to communicate and configure the XDI  
Ethernet. Microsoft Internet Explorer or Netscape Communicator are  
such examples.  
Important: Ensure that the unit’s IP address is unique on the network.  
Ensure the computer’s IP address and sub-net mask are compatible with the  
unit’s. (contact network administrator for details).  
Configure Ethernet settings:  
1. Run your Web browser program.  
2. In the address box type in the “Default IP” (Table 4-1).  
3. Select the “Setup” link located on the upper left hand side.  
4. Configure the Ethernet settings to your unique setup (see “Setup  
Page” on page 4–15).  
Table 4-1 Default Settings  
Setting  
Default Value  
192.168.1.1  
0.0.0.0  
Default IP  
Gateway IP  
Sub-Net Mask  
Domain Name Server 1  
Domain Name Server 2  
SMTP (email) Server  
Email Alert Address  
Password  
255.255.255.0  
0.0.0.0  
0.0.0.0  
none  
none  
Important: Be careful when you change the network settings. If they are  
changed to a value where communication can not be established any more, a hard  
reset must be done (see “Resetting” on page 4–6).  
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Remote Communication & Monitoring  
You can use Table 4-2 to record your own settings.  
Table 4-2 User Configured Settings  
Setting  
Value  
Default IP  
Gateway IP  
Sub-Net Mask  
Domain Name Server 1  
Domain Name Server 2  
SMTP (email) Server  
Email Alert Address  
Password  
Resetting  
To reset the Ethernet settings the cover will have to be removed to put a  
jumper onto the control card. When the Ethernet is reset, its settings will  
be changed to the default values as shown in Table 4-3.  
To reset the Ethernet:  
1. Remove the XDI unit from it’s rack mount.  
2. Remove the top cover (Figure 4-3, “Removing Unit’s Top Cover” on  
page 4–7).  
3. Place a jumper on SW2 (Figure 4-4, “Ethernet Reset Jumper” on page  
4–8).  
4. Replace top cover.  
5. Apply power to the XDI by putting it back into the rack mount and  
turning the unit on.  
6. Wait 10 seconds.  
7. Remove the XDI from the rack mount.  
8. Remove the top cover.  
9. Remove the jumper on SW2.  
10. Replace the top cover.  
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Initial Setup  
Table 4-3 Reset Settings  
Setting  
Reset Value  
192.168.1.1  
0.0.0.0  
Default IP  
Gateway IP  
Sub-Net Mask  
Domain Name Server 1  
Domain Name Server 2  
SMTP (email) Server  
Email Alert Address  
Password  
255.255.255.0  
0.0.0.0  
0.0.0.0  
not changed  
not changed  
12345  
Figure 4-3 Removing Units Top Cover  
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Remote Communication & Monitoring  
Ethernet configuration  
reset jumper (SW2)  
Figure 4-4 Ethernet Reset Jumper  
4-8  
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Operating Instructions  
Operating Instructions  
Introduction  
The Ethernet interface card allows you to monitor/configure settings  
using a Web page. It also adds email functionality to the XDI. The unit  
will automatically send an email when it is powered up or when there is a  
fault condition.  
This section describes how the Web page and email works.  
Network Connection  
This configuration is used when you want to communicate to one or more  
XDI inverters over a network. In order to use network connection the  
network settings on the XDI’s Ethernet interface card must be configured  
properly. Chapter 2 describes how to configure the network settings for  
the first time.  
Setting up to communicate using network connection:  
1. Wire up the rack mount assembly as stated in the XDI manual.  
2. Connect the XDI to a network.  
3. Turn on the inverter.  
4. Wait for an email that will be sent to the configured “Email Alert  
Address”.  
5. Run a Web browser program on the computer.  
6. In the address box of your browser, type in the configured IP address  
sent in the email.  
Important: Each XDI Ethernet on the network will allow only one Web  
browser to access its Web page at any one time.  
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Remote Communication & Monitoring  
Special cross-over cable required  
PC  
Inverter  
Network Setup (PC to Inverter)  
PC  
Hub  
Inverter  
Network Setup (PC to Hub to Inverter)  
PC  
DHCP Server  
Inverter  
Hub  
Inverter  
Inverter  
PC  
Network Setup (Full Network)  
Figure 4-5 Network Setup  
4-10  
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Operating Instructions  
Using DHCP  
A DHCP server is used to obtain a dynamic IP that is unique on the  
network. To enable DHCP, set the default IP to “0.0.0.0”. On power up  
the Ethernet interface card will request a unique IP address from the  
DHCP server which it will set as its active IP address.  
If the “SMTP (email) Server” and “Email Alert Address” is setup  
properly the Ethernet interface card will send an email with the obtained  
IP address to be used on your Web browser.  
On power up, if the default IP address is set to “0.0.0.0” the “Gateway IP”  
will be reset to “0.0.0.0” as well so that it could obtain a valid gateway IP.  
This is done to facilitate the use of the XDI on different networks when  
using DHCP. If the default IP is static, the gateway IP is left unchanged.  
Important: If you set the default IP to “0.0.0.0” and you connect a computer  
directly to the inverter (without a DHCP server), the unit’s active IP will also be  
“0.0.0.0”and communication to the inverter will not be possible.  
To correct the problem, connect the inverter back onto the network using DHCP  
or reset the Ethernet (see “Resetting” on page 4–6).  
What Power On Does  
During power on the Ethernet interface card takes approximately 8  
seconds to initialize. If a DHCP server is used, the card resets the gateway  
completed, the card will attempt to enable its Web server. It will do so for  
the next minute. If successful, it attempts to send an email to the  
configured “Email Alert Address” using the configured “SMTP Server”  
(see “Network Connection” on page 4–9).  
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Remote Communication & Monitoring  
Password  
The Web page interface is password protected. See “Password” on  
page 4–12 for the default password. The Web page uses the industry  
standard MD5 algorithm to authenticate the remote user.  
Network configurations (Default IP, SMTP Server etc.) are protected with  
one password (at+iRPG) and all other settings (for example, Monitor  
Refresh Rate and Standby) are protected by another (at+iWPWD). For  
Therefore, when you try to change a parameter, a password prompt may  
appear twice. After submitting a password you can freely change  
parameters for 10 minutes.  
Figure 4-6, “Password Confirmation Boxes” on page 4–12 shows the  
screen that will appear when both passwords are needed. There may be  
only one box at other times. Enter the previously saved password into  
both boxes and select “Submit”.  
Passwords must be 4 to 10 characters long. To disable the password enter  
a new password with blanks in the Setup Page (see page 4–15).  
Important: If you forget the password, you can reset all the parameters by  
following the procedure described in “Resetting” on page 4–6.  
Figure 4-6 Password Confirmation Boxes  
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Operating Instructions  
Automatic Power-On Email  
When the inverter is turned on, it will attempt to send an email to the  
configured “Email Alert Address” using the configured “SMTP Server”.  
Contents of the email:  
From: XDI <serial number>  
To: <Email Alert Address>  
Subject: Unit powered on  
Body:  
IP address: <IP_address>  
How to Use the Web Interface  
To communicate to the Web interface the active IP must be entered into  
the “Address” box of your Web browser. i.e. “192.168.1.1”. The “Manage  
page” will be displayed and it will contain links to monitor and setup the  
inverter. You will have access to the “Manage page”, described on  
page 4–14, the “Setup page”, described on page 4–15, and the “Monitor  
page”, described on page 4–17.  
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Remote Communication & Monitoring  
Manage Page  
The “Manage page” is the first page of the Web page. It contains  
information about the inverter as well as buttons to put the unit into or out  
of standby mode.  
Figure 4-7 Manage Page of Web Interface  
Table 4-4 Manage Page of Web Interface  
Object  
Description  
Active Button  
Puts the unit into active mode. The inverter’s output  
is enabled.  
Standby Button  
Puts the unit into standby mode. The inverter’s output  
is disabled.  
DSP Firmware Version Current version of the inverter’s control DSP  
firmware.  
Manufacturer  
Serial Number  
Manage Link  
Monitor Link  
Setup Link  
inverter manufacturer  
Programmed inverter serial number  
Link to same page  
Link to Monitor Page  
Link to Setup Page  
4-14  
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Operating Instructions  
Setup Page  
The “Setup page” allows the user to set the Ethernet interface card’s  
network setting, email settings and refresh rate. It is important that the  
network settings are correct to ensure proper communication.  
Important: Contact Network Administrator for more information.  
Figure 4-8 Setup Page of Web Interface  
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Remote Communication & Monitoring  
Table 4-5 Setup Page of Web Interface  
Object  
Description  
Monitor Page  
Refresh Rate  
The rate at which to automatically refresh the monitor  
page  
(The Refresh Data link on the “Monitor Page” should be  
selected for the new refresh rate to take effect.)  
Active IP  
Default IP  
Inverter’s active IP address  
Set this value to a static IP if desired or set it to 0.0.0.0  
to use a DHCP server.  
Gateway IP  
Address for network gateway  
Sub-Net Mask  
Identifies which portion of IP address is the network ID  
and which portion is the host ID  
Domain Name  
Server #1  
IP address to common name translator #1  
Domain Name  
Server #2  
IP address to common name translator #2  
SMTP (email) Server Address of network email server  
Email Alert Address Email address used to send alert messages  
Web Password  
Text to change to a new password (4–10 characters  
long)  
Leave empty to disable password  
Password Confirm  
Submit  
Confirmation of new password  
Updates the Ethernet interface card with the above  
configuration  
Manage Link  
Monitor Link  
Setup Link  
Link to Setup Page  
Link to Monitor Page  
Link to same page  
4-16  
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Operating Instructions  
Monitor page  
The “Monitor page” shows the current status of the Inverter. It displays  
the output measurements, output conditions and faults.  
Figure 4-9 Monitor Page of Web Interface  
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Remote Communication & Monitoring  
Table 4-6 Monitor Page of Web Interface  
Object  
Description  
Output Voltage  
Output Current  
Percent Load  
Last measured output voltage (Vrms)  
Last measured output current (Arms)  
load being drawn from the inverter with respect to  
maximum load capability  
Startup  
Fault Status  
List of current faults of the inverter (see Table 4-7 on  
page 4–19)  
Faults Since Power List of faults that have occurred since power up (see  
On  
Table 4-7)  
On LED  
Indicates state of the inverter:  
Green – Inverter is operating normally  
Yellow – Inverter is running startup sequence, or in  
standby mode  
Off – Inverter’s output is disabled because a fault has  
occurred.  
Fault LED  
Indicates fault condition:  
Red – Inverter has a fault condition  
Off – Inverter is operating normally  
Refresh Data Link Updates all the data on the page. Select this every time  
the “Monitor Page Refresh Rate” parameter has been  
changed.  
Close Window  
Link  
Closes the page  
4-18  
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Operating Instructions  
Automatic Shutdown Email  
When the inverter shuts down due to a fault or a user shutdown, the  
Ethernet interface will attempt to send an email to the configured “Email  
Alert Address” using the configured “SMTP Server” (see “Network  
Connection” on page 4–9).  
Contents of the email:  
From: XDI <serial number>  
To: <Email Alert Address>  
Subject: Unit has shutdown  
Body:  
Serial # <Serial> at <IP> has shutdown. <Shutdown_Code>  
The shutdown code list is a list of decimal values that represent specific  
shutdown conditions (Table 4-7, “Shutdown Code” on page 4–19)  
currently exhibited by the inverter. Each shutdown code is separated by a  
space.  
Important: By the time you have received the email, if the inverter has  
shutdown due to a fault, the inverter may have already corrected the problem.  
Table 4-7 Shutdown Code  
Code  
16  
15  
14  
13  
12  
11  
10  
9
Fault Description  
Reserved  
Reserved  
Reserved  
Input stage voltage out of range  
DC link stage over voltage  
Output stage over voltage  
Multiple output stage over current  
Output overload  
8
Synchronization error  
7
Over temperature  
6
Output disabled via interlock  
Output disabled via interface command  
Output disabled by user. (To enable, toggle interlock or interface command)  
DC link stage under voltage  
Output stage under voltage  
Output stage over current  
5
4
3
2
1
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Remote Communication & Monitoring  
Important: Refer to “Protections and Alarms” on page 3–7 for a more  
detailed description of faults.  
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Troubleshooting  
5
Chapter 5 contains information and procedures for  
troubleshooting your XDI Inverter and Ethernet card.  
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Troubleshooting  
User Diagnostics  
If your XDI is not performing as described in this manual, run through the  
procedures and checks in this section before calling your service  
technician. These procedures are confined to operator-level functions  
only and do not require cover-off servicing.  
Emergency Shutdown  
In an emergency, carry out both of these steps:  
1. Shut the inverter off immediately.  
2. Isolate the power source by turning off the input and output breakers.  
Unusual or Erratic Operation  
If the inverter displays any unusual or erratic operation, follow these  
steps:  
1. Shut the inverter off immediately.  
2. Disconnect the load by turning off the output breaker or load switch.  
3. Test the inverter with no load. Check front panel LED status against  
4. If the tests show that the power supply is functioning normally, check  
that load, programming, and monitoring connections and circuits.  
Refer to Table 5-1, “Inverter Diagnostics” on page 5–3 and Table 5-2,  
“Ethernet Diagnostics” on page 5–4 for more detailed user diagnostics.  
If the problem is not solved by following this procedure, or if the unit fails  
to operate correctly after additional diagnostics in Table 5-1 and Table 5-  
2, call your service technician.  
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User Diagnostics  
Diagnostic Guide  
ITable 5-1 Inverter Diagnostics  
Symptom  
Check  
Further Checks and Corrections  
No output.  
No front panel indication. enabled?  
Is input breaker and power to rack  
Check for availability of power  
source.  
Is unit fully recessed and secured in  
See Chapter 2.  
rack?  
Is power switch ON?  
Beyond scope of user  
troubleshooting. Service  
required.  
Red LED on.  
No output  
Is input voltage within working  
range?  
Verify input voltage is within  
- 35 V to - 75 V  
Are fans operating continuously at  
high speed?  
Check if ambient temperature is  
within  
0 – 50°C.  
Internal module fault.  
Check for load fault.  
Beyond scope of user  
troubleshooting. Service  
required.  
Unit cycles on/off.  
Green LED - steady blink  
briefly each time prior to  
turning on.  
Ensure no overload or short  
circuit condition is present at  
output.  
Internal module fault?  
Unit in shut down?  
Beyond scope of user  
troubleshooting. Service  
required.  
No output.  
Check status of signal on  
shutdown pin on user port or  
query same status using Ethernet  
if equipped with one.  
Green LED - short blink at  
a slow rate (approx. 1/  
sec.)  
Is unit fully recessed and secured in  
rack?  
If connectors don’t make full  
contact, the unit remains  
shutdown. See Chapter 2.  
Internal module fault.  
Beyond scope of user  
troubleshooting. Service  
required.  
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Troubleshooting  
Table 5-2 Ethernet Diagnostics  
Symptom  
Check  
Further Checks and Corrections  
IP address doesn’t work  
1. Static IP already being used by  
another device on the network  
1. Change the static IP to an  
unused address  
2. DHCP server failed to assign IP  
2. IP was not configured to  
0.0.0.0 to use DHCP server  
Check with IT to see if DHCP  
server working properly  
3. Connected to 100baseT only hub  
3. Connect to 10baseT or 10/  
100baseT hub  
4. Another computer on the network 4. Close the Web page on the  
is accessing the Web page  
other computer and retry  
Email was not sent on  
power up or fault  
condition  
1. Network traffic is high  
1. Wait a few minutes for the  
email to be sent  
2. Network settings are incorrect  
2. Recheck the “SMTP server”  
and “Email Alert Address”  
settings in the Setup page  
3. XDI failed to connect to computer 3. See suggestions for  
or network  
troubleshooting when IP address  
doesn’t work  
Monitor page is not  
updating  
1. Auto refresh rate is set to “Don’t  
auto refresh”  
1. Change the “Page Refresh  
Rate” setting on the setup page  
and click “Submit”  
2. Monitor page has not yet refreshed 2. Click on the “Refresh Data”  
link on the monitor page  
Can not change any  
settings on Web page  
1. Password is incorrect  
1. Set the correct password in the  
password box (see “Password” on  
page 4–12)  
Pictures missing on Web  
page  
1. Web browser failed to cache  
pictures on the first try due to traffic Usually in the options stating  
1. Clear the Web browser’s cache.  
Important: Cycling the power on the inverter may automatically fix the  
problem. If the problem still persists, try to reset the Ethernet interface card  
settings by doing a hard reset as stated in “Resetting” on page 4–6.  
5-4  
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Specifications  
A
Appendix A supplies information about specifications for the  
XDI Inverter and the Ethernet.  
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Specifications  
Inverter Specifications  
Electrical Specifications  
Input Voltage, Current, Power, Frequency Ranges  
Nominal Input  
- 48 VDC  
Input Range  
- 40 to - 60 V (meets all specification)  
± 80 Vdc (will not damage unit)  
Safe Input Range  
Maximum Input Current  
90 A (at 40 V in, max 3 kW surge output,  
5 s max)  
Nominal input Current  
36 A (at 48 V input, 1500 W output)  
< 1% Input Current  
Maximum Input Current Ripple  
DC Side Voice Band Noise Limit  
less than 32 dBrnc (C-message  
weighting)  
Over Current Protection  
electronic limit on input boost converter  
stage, 60 A fuse on DC input Inverter  
stage output fuse for extreme faults  
Inrush Current Controlled  
40 A typical at 48 V < (2x I  
)
rated  
Output Voltage, Current, Power, Frequency Ranges  
Waveform  
THD  
True Sinusoidal  
< 3% Typical for linear loads  
Output Voltage  
120 Vac/60 Hz  
230 Vac/50 Hz  
Voltage Regulation  
Frequency Stability  
Frequency Accuracy  
Fully Isolated  
< -10%/+4% over full operating range  
± 0.05%  
60/50 Hz ± 0.1%  
input to output  
Power Rating  
2 kVA/1.5 kW Max, over full operating  
temperature range  
Peak Output Current Into  
Nonlinear Load  
50A maximum for 120VAC  
pk  
25A maximum for 230VAC  
pk  
A-2  
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Inverter Specifications  
Power Factor  
linear – powers all loads with 0  
leading to 0 lagging PF  
stable with constant power type loads  
like Power factor corrected power  
supplies  
non-linear – powers rectified loads  
with up to 2.8 Crest Factor at full load  
Motor Starting  
4 kVA output for 5 s maximum  
TM-DIOP-01XN-01  
A-3  
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Specifications  
Efficiency  
Minimum 85% efficiency at full power, peak efficiency 89%  
No load draw: less than 60 W  
Start Up  
Behavior  
Hot-Swap capable, with controlled inrush current  
No arcing of connectors when unit inserted or withdrawn  
Output phase locked to parallel connected units prior to power up  
Smooth balancing of power with parallel connected units.  
Regulatory Approvals  
CE EMC Directive requirements FCC Part 15 Class B radiated and  
conducted limits.  
NEBS LEVEL 3  
120 V, 60Hz: Certified to CAN/CSA C22.2 No. 60950-00 and  
UL60950, 3rd Ed. and carries the cCSAus mark. Complies with FCC Part  
15, Subpart B, Class B (radiated and conducted emissions.)  
230 V, 50Hz: Carries CE mark and complies with the Low Voltage  
Directive and EN60950. Complies with the specific requirements of both  
EN55022 (emissions) and EN55024 (immunity).  
Environmental Specifications  
Operating Ambient Temperature 0° (32°F) to +50°C (122°F), no de-rating  
Storage Temperature Range  
Humidity Range  
-50° (-58°F) to +85°C (185°F)  
Max 95% non-condensing  
A-4  
TM-DIOP-01XN-01  
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Inverter Specifications  
Mechanical Specifications  
Ventilation  
Air intake from front of unit  
No additional clearance required top or  
bottom  
Mounting  
1 U rack height in rack mount frame, no  
additional clearance required top or  
bottom  
Chassis for 19” rack holds 1 module  
Weight  
22 lbs. (10kg)  
Control Connectors on Back Plane  
User lines and paralleling signal lines  
via wire clamp connectors  
Optional Ethernet port accessible via  
standard RJ-45 connector  
Front Panel Indicators and Switches Inverter on/off rocker switch  
Green LED indicates STANDBY  
MODE when flashing, ON when solid  
Red LED indicated FAULT  
Reliability MTBF  
Reparability  
> 100,000 hours  
Maintenance is minimal, air inlets  
should be kept free of dust  
MTTR < 1 minute (for basic module  
swap)  
TM-DIOP-01XN-01  
A-5  
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Specifications  
Dimensions  
22.14 in.  
(562 mm)  
17.25 in.  
(438 mm)  
20.24 in.  
(514 mm)  
19.00 in. (483 mm)  
1.71 in. (43 mm)  
Figure A-1 Inverter and Rack Mount Frame Dimensions  
Weight  
Inverter: 22 lbs. (10kg)  
Rack Mount Frame: 6 lbs (2.7 kg) with sliding rails  
A-6  
TM-DIOP-01XN-01  
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Ethernet Specifications  
Ethernet Specifications  
Specifications  
The specifications in this section are warranted at 25°C ± 5°C unless  
otherwise specified. All specifications are subject to change without  
notice.  
Readback Resolution  
Voltage  
Current  
Percent Load  
0.1 V  
0.1 A  
0.1%  
Readback Accuracy  
Voltage  
Current  
0.5 V  
0.5 A  
5%  
Percent Load  
Network Wiring Scheme 10baseT  
TM-DIOP-01XN-01  
A-7  
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A-8  
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Warranty and Product  
Information  
Warranty  
What does this warranty cover? This Limited Warranty is provided by Xantrex Technology, Inc.  
("Xantrex") and covers defects in workmanship and materials in your Xantrex Datacom Inverter. This  
warranty period lasts for three (3) years from the date of purchase at the point of sale to you, the original  
end user customer. You require proof of purchase to make warranty claims.  
What will Xantrex do? Xantrex will, at its option, repair or replace the defective product free of  
charge, provided that you notify Xantrex of the product defect within the Warranty Period, and provided  
that Xantrex through inspection establishes the existence of such a defect and that it is covered by this  
Limited Warranty.  
Xantrex will, at its option, use new and/or reconditioned parts in performing warranty repair and  
building replacement products. Xantrex reserves the right to use parts or products of original or  
improved design in the repair or replacement. If Xantrex repairs or replaces a product, its warranty  
continues for the remaining portion of the original Warranty Period or 90 days from the date of the  
return shipment to the customer, whichever is greater. All replaced products and all parts removed from  
repaired products become the property of Xantrex.  
Xantrex covers both parts and labor necessary to repair the product, and return shipment to the customer  
via a Xantrex-selected non-expedited surface freight within the contiguous United States and Canada.  
Alaska and Hawaii are excluded. Contact Xantrex Customer Service for details on freight policy for  
return shipments outside of the contiguous United States and Canada.  
How do you get service? If your product requires troubleshooting or warranty service, contact your  
merchant. If you are unable to contact your merchant, or the merchant is unable to provide service,  
contact Xantrex directly at:  
Telephone: 1 800 670 0707 (toll free North America)  
1 360 925 5097 (direct)  
Fax:  
1 800 994 7828 (toll free North America)  
1 360 925 5143 (direct)  
Email:  
Direct returns may be performed according to the Xantrex Return Material Authorization Policy  
described in your product manual. For some products, Xantrex maintains a network of regional  
Authorized Service Centers. Call Xantrex or check our website to see if your product can be repaired at  
one of these facilities.  
TM-DIOP-01XN-01  
B-1  
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Warranty  
What proof of purchase is required? In any warranty claim, dated proof of purchase must  
accompany the product and the product must not have been disassembled or modified without prior  
written authorization by Xantrex.  
Proof of purchase may be in any one of the following forms:  
The dated purchase receipt from the original purchase of the product at point of sale to the end user,  
or  
The dated dealer invoice or purchase receipt showing original equipment manufacturer (OEM)  
status, or  
The dated invoice or purchase receipt showing the product exchanged under warranty  
What does this warranty not cover? This Limited Warranty does not cover normal wear and tear  
of the product or costs related to the removal, installation, or troubleshooting of the customer's electrical  
systems. This warranty does not apply to and Xantrex will not be responsible for any defect in or  
damage to:  
a) the product if it has been misused, neglected, improperly installed, physically damaged or altered,  
either internally or externally, or damaged from improper use or use in an unsuitable environment;  
b) the product if it has been subjected to fire, water, generalized corrosion, biological infestations, or  
input voltage that creates operating conditions beyond the maximum or minimum limits listed in  
the Xantrex product specifications including high input voltage from generators and lightning  
strikes;  
c) the product if repairs have been done to it other than by Xantrex or its authorized service centers  
(hereafter "ASCs");  
d) the product if it is used as a component part of a product expressly warranted by another manufac-  
turer;  
e) the product if its original identification (trade-mark, serial number) markings have been defaced,  
altered, or removed.  
Disclaimer  
Product  
THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN  
CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE PERMITTED BY LAW, IN LIEU OF ALL OTHER  
WARRANTIES, CONDITIONS, GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR  
IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT, HOWEVER ARISING (WHETHER  
BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF MANUFACTURER'S LIABILITY, OPERATION OF LAW,  
CONDUCT, STATEMENT OR OTHERWISE), INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR  
CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. ANY IMPLIED  
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED  
UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD  
STIPULATED UNDER THIS LIMITED WARRANTY.  
IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL, DIRECT, INDIRECT, INCIDENTAL OR  
CONSEQUENTIAL DAMAGES, LOSSES, COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR  
TORT INCLUDING WITHOUT RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR DAMAGE TO  
PROPERTY, ANY PERSONAL INJURY, ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR  
ABUSE, OR THE INCORRECT INSTALLATION, INTEGRATION OR OPERATION OF THE PRODUCT.  
B-2  
TM-DIOP-01XN-01  
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Return Material Authorization Policy  
Exclusions  
If this product is a consumer product, federal law does not allow an exclusion of implied warranties. To  
the extent you are entitled to implied warranties under federal law, to the extent permitted by applicable  
law they are limited to the duration of this Limited Warranty. Some states and provinces do not allow  
limitations or exclusions on implied warranties or on the duration of an implied warranty or on the  
limitation or exclusion of incidental or consequential damages, so the above limitation(s) or  
exclusion(s) may not apply to you. This Limited Warranty gives you specific legal rights. You may  
have other rights which may vary from state to state or province to province.  
Warning: Limitations On Use  
Please refer to your product manual for limitations on uses of the product.  
SPECIFICALLY, PLEASE NOTE THAT THE XANTREX DATACOM INVERTER SHOULD NOT BE USED IN  
CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES. WITHOUT  
LIMITING THE GENERALITY OF THE FOREGOING, XANTREX MAKES NO REPRESENTATIONS OR WARRANTIES  
REGARDING THE USE OF THE XANTREX DATACOM INVERTER IN CONNECTION WITH LIFE SUPPORT  
SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES.  
Please note that the Xantrex Datacom Inverter is not intended for use as an uninterruptible power supply  
and Xantrex makes no warranty or representation in connection with any use of the product for such  
purposes.  
Return Material Authorization Policy  
Before returning a product directly to Xantrex you must obtain a Return Material Authorization (RMA)  
number and the correct factory "Ship To" address. Products must also be shipped prepaid. Product  
shipments will be refused and returned at your expense if they are unauthorized, returned without an  
RMA number clearly marked on the outside of the shipping box, if they are shipped collect, or if they  
are shipped to the wrong location.  
When you contact Xantrex to obtain service, please have your instruction manual ready for reference  
and be prepared to supply:  
The serial number of your product  
Information about the installation and use of the unit  
Information about the failure and/or reason for the return  
A copy of your dated proof of purchase  
Record these details in “Information About Your System” on page B–4.  
TM-DIOP-01XN-01  
B-3  
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Warranty  
Return Procedure  
1. Package the unit safely, preferably using the original box and packing materials. Please ensure that  
your product is shipped fully insured in the original packaging or equivalent. This warranty will not  
apply where the product is damaged due to improper packaging.  
2. Include the following:  
The RMA number supplied by Xantrex Technology, Inc. clearly marked on the outside of the  
box.  
A return address where the unit can be shipped. Post office boxes are not acceptable.  
A contact telephone number where you can be reached during work hours.  
A brief description of the problem.  
3. Ship the unit prepaid to the address provided by your Xantrex customer service representative.  
If you are returning a product from outside of the USA or Canada In addition to the above,  
you MUST include return freight funds and are fully responsible for all documents, duties, tariffs, and  
deposits.  
If you are returning a product to a Xantrex Authorized Service Center (ASC) A Xantrex  
return material authorization (RMA) number is not required. However, you must contact the ASC prior  
to returning the product or presenting the unit to verify any return procedures that may apply to that  
particular facility.  
Out of Warranty Service  
If the warranty period for your Xantrex Datacom Inverter has expired, if the unit was damaged by  
misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated  
proof of purchase is available, your inverter may be serviced or replaced for a flat fee.  
To return your Xantrex Datacom Inverter for out of warranty service, contact Xantrex Customer Service  
for a Return Material Authorization (RMA) number and follow the other steps outlined in “Return  
Procedure” on page B–4.  
Payment options such as credit card or money order will be explained by the Customer Service  
Representative. In cases where the minimum flat fee does not apply, as with incomplete units or units  
with excessive damage, an additional fee will be charged. If applicable, you will be contacted by  
Customer Service once your unit has been received.  
Information About Your System  
As soon as you open your Xantrex Datacom Inverter package, record the following information and be  
sure to keep your proof of purchase.  
_________________________________  
_________________________________  
_________________________________  
Serial Number  
Purchased From  
Purchase Date  
B-4  
TM-DIOP-01XN-01  
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Xantrex Technology Inc.  
1 800 670 0707 Tel toll free NA  
1 360 925 5097 Tel direct  
1 800 994 7828 Fax toll free NA  
1 360 925 5143 Fax direct  
customerservice@xantrex.com  
Printed in Canada  
TM-DIOP-01XN-01  
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