Worksaver Lawn Mower EM 2 60, EM 2 72 User Manual

OWNER’S  
MANUAL  
MODEL NO’s  
EM/2 60  
EM/2 72  
CAUTION  
For Safe Operation  
Read Rules And  
Instructions Carefully  
SINO LEEINGLES, PIDA AYUDA  
A AIGUIEN QUE SI LO LEA  
PARA QUE LE TRADUZCA LAS  
MEDIDAS DE SEGURIDAD.  
3 PT. REAR FINISHING MOWER  
For Cat. I 3-Pt. Hitch Tractors up to 35 HP  
Safety Instructions  
Tractor Preparation  
Operating Instructions  
Assembly & Mounting  
Maintenance  
Repair Parts  
CAUTION  
THE FOLLOWING SAFETY PRECAUTIONS SHOULD BE THOROUGHLY UNDERSTOOD  
BEFORE ATTEMPTING TO BEGIN ASSEMBLING THIS MACHINE  
1. Select an area for assembly that is clean and free of any  
debris which might cause persons working on the  
assembly to trip.  
6. After completing assembly, thoroughly inspect the  
machine to be sure that all nuts, bolts, hydraulic fittings  
or any other fastened assemblies have been thoroughly  
tightened.  
2. Do not lift heavy parts or assemblies. Use crane, jack,  
tackle, fork trucks or other mechanical devices.  
7. Before operating the machine, thoroughly read the  
operation section of your operator’s manual.  
3. Preview the assembly instructions in your operator’s  
manual before proceeding further.  
8. Before operating, read the maintenance section of your  
operator’s manual to be sure that any parts requiring  
lubrication, such as gearboxes, are full, to avoid any  
possible damage.  
4. If the assembly instructions call for parts or assemblies to  
be blocked up, use only blocking material that is in good  
condition and is capable of handling the weight of the  
assembly to be blocked. Also insure that the blocking  
material is on a clean, dry surface.  
9. Before operating equipment – If you have any  
questions regarding the proper assembly or  
operation, contact your Worksaver dealer or repre-  
sentative.  
5. Never put hands, or any part of body, under blocked up  
assemblies if at all possible.  
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CHECKLISTS  
DELIVERY CHECKLIST  
PRE-OPERATION CHECKLIST  
(OWNER/OPERATOR RESPONSIBILITY)  
Inspect the mower thoroughly after assembly to be cer-  
tain it is set up properly. The following checklist is a  
reminder of points to inspect. Check off each item as it is  
found satisfactory or after proper adjustment is made.  
____ Review and follow safety rules and safety signs on  
pages 3 through 17.  
____ Check that mower is properly and securely  
attached to tractor.  
h
Check operator's manual and familiarize the opera-  
tor with all sections of it.  
____ Make sure driveline spring-activated locking pin or  
locking balls operate freely and are seated firmly in  
tractor PTO spline groove.  
h
h
Check that all safety shielding is in place.  
Check all bolts to be sure they are tight or adjusted  
properly at hinged locations.  
____ Lubricate all grease fitting locations. Make sure  
PTO shaft slip joint is lubricated.  
h
h
Check that all cotter pins are properly installed.  
____ Check to be sure gear lube runs out the small  
check plug on side of gearbox.  
Check PTO driveline. Make sure it is the correct  
length to operate mower with intended tractor.  
____ Check that all hardware is properly installed.  
h
h
Check that all lubrication points with grease fittings  
have been lubricated.  
____ Check to ensure blades are sharp and secure and  
cutting edge is positioned to lead in a counter-  
clockwise rotation.  
Check that blades have been properly installed.  
Check all blade bolts.  
____ Check that all shields and guards are properly  
installed and in good condition.  
h
h
Check mower attitude, after mounting on tractor.  
____ Check cutting height, front to rear attitude and top  
link adjustment.  
Check that gearbox is properly serviced and seals  
are not leaking.  
____ Place tractor PTO and transmission in neutral  
before starting engine.  
h
h
h
Check shear bolt for proper grade and installation.  
All safety signs (decals) in place and readable.  
____ Set tractor PTO gear select lever for 540 rpm  
operation.  
____ Inspect area to be cut and remove stones,  
branches or other hard objects that might be  
thrown, causing injury or damage.  
When the cutter is transported on a road or highway  
at night or during the day, safety devices should be  
used for adequate warning to operators of other  
vehicles.  
____ Check that PTO driveline shields are securely  
locked and clears the front of the mower frame.  
IMPORTANT!  
Gearbox was not filled at factory. It must be serviced before operating. Fill to  
proper level with SAE 90 oil. Failure to service will result in damage to gearbox.  
2
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To the Owner/Operator/Dealer  
All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded opera-  
tor who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this  
implement to be used with all its safety equipment properly attached to minimize the chance of accidents.  
BEFORE YOU START!!  
Read the safety messages on the implement and shown in your manual.  
Observe the rules of safety and common sense!  
THIS SAFETY ALERT SYMBOL IDENTIFIES IMPORTANT  
SAFETY WARNING MESSAGES. CAREFULLY READ EACH  
WARNING MESSAGE THAT FOLLOWS. FAILURE TO  
UNDERSTAND AND OBEY A SAFETY WARNING, OR  
RECOGNIZE A SAFETY HAZARD, COULD RESULT IN AN  
THIS SYMBOL MEANS  
INJURY OR DEATH TO YOU OR OTHERS AROUND YOU.  
THE OPERATOR IS ULTIMATELY RESPONSIBLE FOR THE  
SAFETY OF HIMSELF, AS WELL AS OTHERS, IN THE  
OPERATING AREA OF THE TRACTOR AND ATTACHED  
EQUIPMENT.  
– ATTENTION!  
– BECOME ALERT!  
– YOUR SAFETY IS INVOLVED!  
UNDERSTAND SIGNAL WORDS  
Note the use of the signal words DANGER, WARNING  
and CAUTION with the safety messages. The  
appropriate signal word for each has been selected  
using the following guidelines:  
WARNING: Indicates a potentially hazardous sit-  
uation that, if not avoided, could result in death  
or serious injury, and includes hazards that are  
exposed when guards are removed. It may also  
be used to alert against unsafe practices.  
DANGER: Indicates an imminently hazardous situation  
that, if not avoided, will result in death or serious injury.  
This signal word is to be limited to the most extreme  
situations typically for machine components which, for  
functional purposes, cannot be guarded.  
CAUTION: Indicates a potentially hazardous sit-  
uation that, if not avoided, may result in minor or  
moderate injury. It may also be used to alert  
against unsafe practices.  
If you have questions not answered in this manual or require additional copies or the manual is damaged, please  
contact your dealer or the manufacturer directly.  
IMPORTANT SAFETY INFORMATION!  
Working with unfamiliar equipment can lead to careless injuries. Read this manual, and the manual for your tractor,  
before assembly or operating, to acquaint yourself with the machines. It is the implement owner’s responsibility, if this  
machine is used by any person other than yourself, is loaned or rented, to make certain that the operator, prior to  
operating:  
1. Reads and understands the operator’s manuals.  
2. Is instructed in safe and proper use.  
The use of this equipment is subject to certain hazards which cannot be protected against by mechanical  
means or product design. All operators of this equipment must read and understand this entire manual, paying  
particular attention to safety and operating instructions, prior to using. If there is something in this manual you  
do not understand, ask your supervisor, or your dealer, to explain it to you.  
3
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SAFETY INSTRUCTIONS (continued)  
EQUIPMENT SAFETY GUIDELINES  
Safety of the operator is one of the main concerns in designing and developing a new piece of equipment.  
Designers and manufacturers build in as many safety features as possible. However, every year many  
accidents occur which could have been avoided by a few seconds of thought and a more careful approach to  
handling equipment. You, the operator, can avoid many accidents by observing the following precautions in  
this section. To avoid personal injury, study the following precautions and insist those working with you, or for  
you, follow them.  
In order to provide a better view, certain photographs or illustrations in this manual may show an assembly  
with a safety shield removed. However, equipment should never be operated in this condition. Keep all shields  
in place. If shield removal becomes necessary for repairs, replace the shield prior to use.  
Replace any CAUTION, WARNING, DANGER or instruction safety sign that is not readable or is missing.  
Location of such safety signs is indicated in this booklet.  
Never use alcoholic beverages or drugs which can hinder alertness or coordination while operating this  
equipment. Consult your doctor about operating this machine while taking prescription medications.  
Review the safety instructions with all users annually.  
This equipment is dangerous to children and persons unfamiliar with its operation. The operator should be a  
responsible adult familiar with farm machinery and trained in this equipment’s operations. Do not allow per-  
sons to operate or assemble this unit until they have read this manual and have developed a thorough  
understanding of the safety precautions and of how it works.  
To prevent injury or death, use a tractor equipped with a Roll-Over Protective System (ROPS). Do not paint  
over, remove or deface any safety signs or warning signs on your equipment. Observe all safety signs and  
practice the instruction on them.  
Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely, is in question -  
DON’T TRY IT.  
Do not modify the equipment in any way. Unauthorized modification may impair the function and/or safety and  
could affect the life of the equipment.  
In addition to the design and configuration of this implement, including Safety Signs and Safety Equipment,  
hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper  
training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also  
to Safety Messages and Operation Instructions in each of the appropriate sections of the Tractor and Mower  
Manuals. Pay close attention to the Safety Signs affixed to the Tractor and the Mower.  
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SAFETY INSTRUCTIONS (continued)  
SAFETY SIGNS  
Keep safety signs clean and legible at all times.  
Replace safety signs that are missing or have become illegible.  
Replaced parts that displayed a safety sign should also display the current sign.  
Safety signs are available from your Distributor or Dealer Parts Department or the factory.  
How to Install Safety Signs:  
Be sure that the installation area is clean and dry.  
Be sure temperature is above 50˚F (10˚C).  
Decide on the exact position before you remove the backing paper.  
Remove the smallest portion of the split backing paper.  
Align the sign over the specified area and carefully press the small portion with the exposed sticky backing in  
place.  
Slowly peel back the remaining paper and carefully smooth the remaining portion of the sign in place.  
Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper.  
TIRE SAFETY  
Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion which  
may result in serious injury or death.  
Do not attempt to mount a tire unless you have the proper equipment and experience to do the job.  
Inflating or servicing tires can be dangerous. Whenever possible, trained personnel should be called to service  
and/or mount tires.  
Always order and install tires and wheels with appropriate capacity to meet or exceed the anticipated weight  
to be placed on the equipment.  
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SAFETY INSTRUCTIONS (continued)  
SAFETY TRAINING  
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to pro-  
vide safe equipment can be wiped out by a single careless act of an operator.  
In addition to the design and configuration of equipment, hazard control and accident prevention are depen-  
dent upon the awareness, concern, prudence and proper training of personnel involved in the operation, trans-  
port, maintenance and storage of equipment.  
It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of an  
operator. It is the operator’s responsibility to read and understand ALL Safety and Operating instructions in the  
manual and to follow these. Accidents can be avoided.  
Working with unfamiliar equipment can lead to careless injuries. Read this manual, and the manual for your  
tractor, before assembly or operating, to acquaint yourself with the machines. It is the rotary mower owner’s  
responsibility, if this machine is used by any person other than yourself, is loaned or rented, to make certain  
that the operator, prior to operating:  
1. Reads and understands the operator’s manuals.  
2. Is instructed in safe and proper use.  
Know your controls and how to stop tractor, engine, and mower quickly in an emergency. Read this manual  
and the one provided with your tractor.  
Train all new personnel and review instructions frequently with existing workers. A person who has not read  
and understood all operating and safety instructions is not qualified to operate the machine. An untrained oper-  
ator exposes himself and bystanders to possible serious injury or death.  
Do not allow children to operate this machine.  
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SAFETY INSTRUCTIONS (continued)  
PREPARATION  
Never operate the tractor and mower until you have read and completely understand this manual, the Tractor  
Operator’s Manual, and each of the Safety Messages found on the safety signs on the tractor and mower.  
Personal protection equipment including hard hat, safety glasses, safety shoes, and gloves are recommended  
during assembly, installation, operation, adjustment, maintaining, repairing, removal, or moving the implement.  
Do not allow long hair, loose fitting clothing or jewelry to be around moving parts.  
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS!  
Tractors with or without Mowers attached can often be noisy enough to cause permanent, partial hearing loss.  
We recommend that you wear hearing protection on a full-time basis if the noise in the Operator’s position  
exceeds 80db. Noise over 85db on a long-term basis can cause severe hearing loss. Noise over 90db adja-  
cent to the Operator over a long-term basis may cause permanent, total hearing loss. NOTE: Hearing loss  
from loud noise (from tractors, chain saws, radios, and other such sources close to the ear) is cumulative over  
a lifetime without hope of natural recovery.  
Operate the mower only with a tractor equipped with an approved Roll-Over Protective System (ROPS).  
Always wear your seat belt on tractors equipped with a ROPS. Serious injury or even death could result from  
falling off the tractor – particularly during a turnover when the operator could be pinned under the ROPS or the  
tractor.  
Clear area to be cut of stones, branches or other debris that might be thrown, causing injury or damage.  
Operate only in daylight or good artificial light.  
Ensure mower is properly mounted, adjusted and in good operating condition.  
Make sure driveline spring-activated locking pin or balls operate freely and are seated firmly in tractor PTO  
stub shaft groove.  
Ensure that all safety shielding and safety signs are properly installed and in good condition.  
7
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SAFETY INSTRUCTIONS (continued)  
STARTING AND STOPPING SAFETY  
Mower operating power is supplied from tractor PTO. Refer to your tractor manual for PTO engagement and  
disengagement instructions. Always operate the tractor PTO in the 540 rpm speed selection. DO NOT OVER  
SPEED! Know how to stop tractor and mower quickly in case of an emergency.  
When engaging PTO, the engine RPM should always be low. Once engaged and ready to start cutting, raise  
PTO speed to 540 RPM and maintain throughout cutting operation.  
Check the tractor master shield over the PTO stub shaft. Make sure it is in good condition and fastened  
securely to the tractor. Purchase a new shield if old shield is damaged or missing. (You may have to use a  
tractor salvage yard for replacement parts on older tractors.)  
OPERATIONAL SAFETY  
The use of this equipment is subject to certain hazards which cannot be protected against by mechanical  
means or product design. All operators of this equipment must read and understand this entire manual, paying  
particular attention to safety and operating instructions, prior to using. If there is something in this manual you  
do not understand, ask your supervisor, or your dealer, to explain it to you.  
Most accidents occur because of neglect or carelessness. Keep all helpers and bystanders at least several  
hundred feet from an operating rotary mower. Only properly trained people should operate this machine.  
When this machine is operated in populated areas or in other areas where thrown objects could injure persons  
or property, standard equipment safety chain shielding (which is designed to reduce the possibility of thrown  
objects) must be installed. If this machine is not equipped with full chain shielding, operation must be  
stopped when anyone comes within 100 yards (300 feet).  
The majority of accidents involve entanglement on the driveline, injury of bystanders by objects thrown by the  
rotating blades, and operators being knocked off the tractor by low hanging limbs and then being run over by  
the mower. Accidents are most likely to occur with machines that are loaned or rented to someone who has  
not read the owner’s manual and is not familiar with a rotary mower.  
Always stop the tractor, set brake, shut off the tractor engine, remove the ignition key, lower implement to the  
ground and allow cutter blades to come to a complete stop before dismounting tractor. Never leave  
equipment unattended with the tractor running or with implement in raised position.  
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SAFETY INSTRUCTIONS (continued)  
OPERATIONAL SAFETY (continued)  
Never place hands or feet under mower with tractor engine running or before you are sure all motion has  
stopped. Stay clear of all moving parts.  
Do not reach or place yourself under equipment until it is blocked securely.  
Take all possible precautions when leaving unit unattended: Disengage PTO, set parking brake, stop engine  
and remove key from ignition. Park in level area.  
Do not allow riders on the rotary mower or tractor at any time. There is no safe place for any riders.  
Disengage power takeoff (PTO) and place transmission into neutral before attempting to start engine.  
Do not operate unless all personnel, livestock, and pets are 100 yards away to prevent injury by thrown  
objects. Never direct discharge toward anyone.  
Install and secure all guards and shields before starting or operating.  
Keep hands, feet, hair, and clothing away from moving parts.  
This rotary mower is designed for use only on tractors with 540 RPM power takeoff.  
Never operate tractor and mower under trees with low hanging limbs. Operators can be knocked off the trac-  
tor and then run over by the rotating blades.  
The rotating parts of this machine have been designed and tested for rugged use. However, they could fail  
upon impact with heavy, solid objects such as steel guard rails, posts, and concrete abutments. Such impact  
could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of prop-  
erty damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.  
Frequently check mower blades. They should be sharp, free of nicks and cracks and securely fastened.  
Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the  
mower head. These items could then swing outside the housing at greater velocities than the blades. Such a  
situation is extremely hazardous. Inspect the cutting area for such objects before mowing. Removing any like  
object from the site. Never allow the cutting blades to contact such items.  
Pick up all rocks and other debris before mowing. Enter new areas carefully. Cut material higher at first, allow-  
ing cutter to clear hidden objects. Never assume an area is clear. Always Check!  
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SAFETY INSTRUCTIONS (continued)  
OPERATIONAL SAFETY (continued)  
Stop mower and tractor immediately upon striking an obstruction. Turn engine off, remove key, inspect and  
repair any damage before resuming operation.  
The mower discharge deflectors, belt guards, driveline and gearbox shields should be used and maintained in  
good working condition. They should be inspected carefully at least daily. Missing, broken or worn items must  
be replaced at once and before operating mower to reduce the possibility of injury from thrown objects or  
entanglement.  
Stay alert for holes, rocks, stumps and roots in the terrain and other hidden hazards. Keep away from  
drop-offs.  
Use extreme care and maintain minimum ground speed when transporting on hillside, over rough ground and  
when operating close to ditches or fences. Be careful when turning sharp corners.  
Reduce speed on slopes and sharp turns to minimize tipping or loss of control. Be careful when changing  
directions on slopes. Do not start or stop suddenly on slopes. Avoid operation on steep slopes.  
When using a unit, a minimum 20% of tractor and equipment weight must be on tractor front wheels. Without  
this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a front  
end loader, front wheel weights, ballast in tires of front tractor weights. When attaining a minimum 20% of trac-  
tor and equipment weight on the front wheels, you must not exceed the ROPS weight certification. Weigh the  
tractor and equipment. Do not guess or estimate!  
Inspect the entire machine periodically as indicated in the Maintenance Section of this manual. Look for loose  
fasteners, worn or broken parts, pinched hydraulic hoses, and leaky or loose fittings. Make sure all pins have  
cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.  
Be careful when operating tractor and mower on uneven ground to avoid upsetting.  
In extremely uneven terrain, tractor rear wheel weights, front tractor weights, and/or tire ballast should be used  
to improve stability.  
Pass diagonally through sharp dips and avoid sharp drops to prevent “hanging up” tractor and cutter. Practice  
will improve your skills in maneuvering rough terrain.  
Avoid sudden starts and stops while traveling up or downhill.  
Always cut down slopes; never across the face. Avoid operation on steep slopes. Slow down on sharp turns  
and slopes to prevent tipping and/or loss of control.  
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SAFETY INSTRUCTIONS (continued)  
TRANSPORT SAFETY  
Comply with state and local laws governing highway safety and movement of farm machinery on public roads.  
The use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use.  
Local laws should be checked for all highway lighting and marking requirements.  
When driving the tractor and equipment on the road or highway under 20 mph (32 kph) at night or during the  
day, use flashing amber warning lights and a slow moving vehicle (SMV) identification emblem.  
Always be sure the implement is in the proper raised position for transport.  
Reduce speed when transporting mounted implements to avoid bouncing and momentary loss of steering  
control.  
Plan your route to avoid heavy traffic.  
Always install transport locks, pins or brackets before transporting.  
Do not drink and drive!  
Watch for traffic when operating near or crossing roadways.  
Turn curves or go up or down hills only at a low speed and at a gradual steering angle. Make certain that at  
least 20% of the tractor’s weight is on the front wheels to maintain safe steerage. Slow down on rough or  
uneven surfaces, and loose gravel.  
Use extreme care and maintain minimum ground speed when transporting on hillside, over rough ground and  
when operating close to ditches or fences. Be careful when turning sharp corners.  
Never allow riders on either tractor or mower. Falling off can kill.  
Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow bridges, inter-  
sections, etc.  
Do not exceed 20 mph (32 kph). Reduce speed on rough roads and surfaces.  
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SAFETY INSTRUCTIONS (continued)  
MAINTENANCE SAFETY  
Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.  
Follow good shop practices.  
- Keep service area clean and dry.  
- Be sure electrical outlets and tools are properly grounded.  
- Use adequate light for the job at hand.  
Make sure there is plenty of ventilation. Never operate the engine of the towing vehicle in a closed building.  
The exhaust fumes may cause asphyxiation.  
Before working on this machine, drive to a level area, disengage the PTO, lower implement (or if working  
underneath, raise and block securely), shut off the engine, set the brakes, and remove the ignition keys.  
Be certain all moving parts on attachments have come to a complete stop before attempting to perform  
maintenance.  
Never work under equipment unless it is blocked securely. Never depend on hydraulic system to keep imple-  
ment in raised position.  
Keep all persons away from operator control area while performing adjustments, service, or maintenance.  
Always use personal protection devices such as eye, hand and hearing protectors, when performing any  
service or maintenance.  
Frequently check mower blades. They should be sharp, free of nicks and cracks and securely fastened.  
Periodically tighten all bolts, nuts and screws and check that all cotter pins are properly installed to ensure unit  
is in a safe condition.  
When completing a maintenance or service function, make sure all safety shields and devices are installed  
before placing unit in service.  
12  
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SAFETY INSTRUCTIONS (continued)  
MAINTENANCE SAFETY (continued)  
After servicing, be sure all tools, parts and service equipment are removed.  
Check to ensure all safety signs are installed and in good condition. (See safety sign section for location  
drawing.)  
Do not allow grease or oil to build up on any deck or platform.  
Never replace hex bolts with less than grade five bolts unless otherwise specified, i.e. shear bolts. Refer to  
bolt torque chart for head identification marking.  
Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement  
parts must be used to restore your equipment to original specifications. The manufacturer will not claim  
responsibility for use of unapproved parts and/or accessories and other damages as a result of their use.  
If equipment has been altered in any way from original design, the manufacturer does not accept any liability  
for injury or warranty.  
A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this  
equipment.  
STORAGE SAFETY  
Following operation, or when unhooking, stop the tractor, set the brakes, disengage the PTO, shut off the  
engine and remove the ignition keys.  
Store the unit in an area away from human activity.  
Do not park equipment where it will be exposed to livestock for long periods of time. Damage and livestock  
injury could result.  
Do not permit children to play on or around the stored unit.  
Make sure all parked machines are on a hard, level surface and engage all safety devices.  
If blocking is used, make sure it is solid and secure before leaving area.  
13  
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SAFETY SIGN LOCATION  
14  
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SAFETY SIGNS  
WARNING  
OPERATE THIS MACHINE AT  
540 RPM  
TRACTOR PTO SPEED ONLY  
Overspeeding PTO may cause component  
failure with resulting injury.  
ITG 100  
ITEM 8 – Part No. 101101  
DANGER  
DANGER  
ROTATING DRIVELINE HAZARD  
To prevent serious injury or death from  
rotating driveline:  
• Keep all guards in place when operating.  
• Operate only at 540 RPM.  
THROWN OBJECT HAZARD  
To prevent serious injury or death:  
• Do not operate unless all guards  
are installed and in good condition.  
• Stop blade rotation if bystanders  
• Keep hands, feet, hair and clothing away  
come within several hundred feet.  
from moving parts.  
M600  
SW104  
ITEM 2 – Part No. 101173  
ITEM 1 – Part No. 101103  
Replace Safety Signs  
if Damaged or Missing!  
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SAFETY SIGNS  
ITEM 3 – Part No. 101176  
WARNING  
To prevent serious injury or death:  
Si no lee ingles, pida ayuda a alguien que si lo lea para  
que le traduzca las medidas de seguridad.  
• Read and understand Operator’s Manual before using.  
Review annually.  
• Do not permit riders on the tractor or mower. Never  
carry children on tractor seat.  
• Do not allow children to operate mower.  
• Operate only with guards installed and in good condition.  
• Keep away from moving parts.  
• Operate only with tractor equipped with ROPS and  
seatbelts.  
• Before mowing, clear debris from mowing area.  
• Do not operate in the raised position.  
• Stop engine, set brake and wait for all moving parts to  
stop before dismounting.  
• Support mower securely before working beneath unit.  
• Transport with clean reflectors, SMV and working lights  
as required by federal, state, and local laws.  
M100  
ITEM 4 – Part No. 101157  
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DRIVELINE SAFETY SIGNS  
DANGER  
DANGER  
SHIELD MISSING  
DO NOT OPERATE  
DANGER  
SHIELD MISSING  
DO NOT OPERATE  
Part No. 650806  
Part No. 650810  
HOW TO INSTALL SAFETY SIGNS:  
Be sure that the installation area is clean and dry.  
Be sure temperature is above 50˚F (10˚C).  
Decide on the exact position before you remove the backing paper.  
Remove the smallest portion of the split backing paper.  
Align the sign over the specified area and carefully press the small portion with the exposed sticky  
backing in place.  
Slowly peel back the remaining paper and carefully smooth the remaining portion of the sign in place.  
Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper.  
17  
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INSTRUCTIONS  
TRACTOR REQUIREMENTS  
AND PREPARATION  
W ARNING!  
When using the unit, a minimum 20% of tractor and  
equipment weight must be on tractor front wheels.  
Without this weight, tractor could tip up, causing  
possible loss of control and possible personal injury  
or death. The weight may be attained with a front  
end loader, front wheel weights, ballast in tires or  
front tractor weights. When attaining a minimum  
20% of tractor and equipment weight on the front  
wheels, you must not exceed the ROPS weight  
certification. Weigh the tractor and equipment. DO  
NOT GUESS OR ESTIMATE!  
The models EM/2 60 and EM/2 72 Finishing Mowers  
are designed for light duty cutting such as lawn main-  
tenance with a Category I, 3 pt. hitch and with a 540 rpm  
PTO. These mowers are not designed for tractors over  
40 horsepower. The PTO must be in good working  
condition.  
It is recommended that only tractors with wide front  
axles be used with this cutter. Tricycle front wheel  
arrangements are inherently unstable and tractor roll-  
over accidents are more likely to occur.  
Tractor wheel tread spacing should be increased when  
working on inclines or rough ground to reduce the  
possibility of tipping.  
The tractor also needs lift arm stabilizer bars or sway  
blocks to control side movement of the cutter.  
Check the tractor’s 3 pt. hydraulic lift system. Refer to  
your tractor operator’s manual or dealer for any adjust-  
ments necessary to put the hydraulic system in good  
working order. (I & T shop manuals will list most speci-  
fications and adjustment instructions – available from  
most farm equipment dealers.)  
Be sure tires and rims are in good condition. Inflate  
tires to the proper recommended air pressure.  
Check the tractor master shield over the PTO stub  
shaft. Make sure it is in good condition and fastened  
securely to the tractor. Purchase a new shield if old  
shield is damaged or missing. (You may have to use a  
tractor salvage yard for replacement parts on older  
tractors.)  
Shorten or remove the tractor drawbar so it will not  
interfere with the up and down movement of the mower.  
It is recommended that a ROPS (Roll-Over Protection  
Structure) and a seat belt be installed on all tractors.  
Contact your local dealer for a ROPS for your tractor.  
W ARNING!  
A heavy load can cause instability in driving a  
tractor. Make sure the front of the tractor is properly  
counterbalanced with weights. Always drive slowly  
– especially around turns. An unstable tractor could  
steer badly and possibly tip over, causing injury or  
death.  
DANGER!  
CAUTION!  
For non-agricultural applications, OSHA, ASAE SAE  
and ANSI standards require the use of chain guards,  
deflectors or solid skirts at all times. The mower  
manufacturer strongly recommends the use of chain  
guards, rubber belting or solid skirts for agricultural  
applications as well, to reduce the risk of property  
damage, serious bodily injury or even death from  
objects thrown or from contact with the cutting  
blades.  
Be sure your tractor is in good condition. Read all  
the safety precautions and make sure all tractor  
operators are familiar with the safety rules of  
operation.  
The operator is responsible for the safe operation of this  
mower. The operator must be properly trained. Operators  
should be familiar with the mower and tractor and all  
safety practices before starting operation. Read the  
safety rules and safety signs on pages 3-13.  
Front, rear, left and right are determined by the normal  
direction of travel, the same as when driving an  
automobile.  
Recommended mowing speed for most conditions is  
from two to five mph.  
18  
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ASSEMBLY INSTRUCTIONS  
The mower will attach to most tractors with a Category  
I, 3 pt. hitch system and a 540 RPM PTO. Do not  
3 PT. HITCH ATTACHMENT  
exceed horsepower recommendations.  
Remove bolt from hitch point location and assemble as  
shown in figure 2.  
DANGER!  
Figure 2  
Operating with PTO speed over 540 RPM can cause  
excessive vibration and mower failure, which can  
result in serious injury or even death.  
DEALER SET-UP INSTRUCTIONS  
Assembly of this mower is the responsibility of the  
dealer. The mower should be delivered to the owner  
completely assembled, lubricated and adjusted for  
normal cutting conditions.  
Set-up mower as received from the factory with these  
instructions.  
CASTER WHEEL ATTACHMENT  
Some mowers will be supplied with all four wheels fully  
assembled. However, for models that do require  
assembly, please follow these instructions. Install two / ”  
• Remove mower from crate.  
3
4
• Complete assembly of factory pre-assembled hitch.  
• Refer to parts lists and exploded view drawings for  
more details.  
To complete assembly, it will be easier if components  
are aligned and assembled loosely before tightening  
hardware.  
spacers on each fork and wheel assembly shaft. Insert  
fork shaft into axle arm weldment. Additionally install two  
3
3
4
8
/ ” and two / ” spacers on each axle shaft and retain  
using the snapper pins supplied. See figure 3.  
CAUTION!  
Always use personal protection devices such as  
eye and ear protection during assembly.  
A-FRAME ATTACHMENT  
Attach the rear brace bars (1) to the lugs on the rear of  
the deck with M12 bolt, washer, lockwasher, and locknut.  
Attach the A-Frame bars (2) to the lugs on the front of the  
deck with M12 bolt, washer, lockwasher, and locknut.  
Attach the other end of the A-Frame bars (2) at the top  
and between the rear brace bars and top link (3) with  
M12 bolt, (2 each) washer, (3 each) spacer, lockwasher,  
and locknut. See figure 1.  
Figure 3  
DRIVELINE TO MOWER  
GEARBOX ATTACHMENT  
Figure 1  
1. Grab and turn the yoke collar of the driveline end to be  
attached to the gearbox. Note: Make sure that you  
connect the driveline end with the male shield  
tube to the mower.  
2. Slide the yoke with the collar turned onto the mower’s  
gearbox input shaft. Note: Make sure that the plas-  
tic protective cone is mounted on the gearbox.  
3. Move yoke back and forth until its locking pin has  
engaged on the gearbox input shaft groove.  
19  
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OPERATION INSTRUCTIONS  
The safe operation of this mower is the responsibil-  
DANGER!  
ity of the operator. The operator should be familiar with  
the machine, tractor and all safety practices before start-  
ing operation. This mower is designed for lawn and grass  
mowing. It is not designed for rough conditions or heavy  
weed mowing. The mower is equipped with suction type  
blades, which are best suited for lawn mowing.  
Never allow children to operate, ride or come close  
to the mower or tractor. Usually, 15-16 year old chil-  
dren who are mature and responsible can operate  
the mower with reasonable safety if they have read  
the operator’s manual, been trained in safe operation  
of the machine, and are physically large and strong  
enough to reach and operate the controls easily.  
Always operate tractor at 540RPM.  
This chapter provides information for attaching mower  
to tractor and preparing it for field operation. Review this  
data prior to tractor hookup and operation.  
DRIVELINE ATTACHMENT TO TRACTOR  
1. Grab and turn the collar on the end of the attaching  
yoke.  
TRACTOR PREPARATION  
2. Slide yoke with the collar turned onto the tractor PTO  
shaft.  
Do not install mower on a tractor over 40 HP.  
3. Move yoke back and forth until its locking pin has  
engaged on the PTO shaft groove.  
W ARNING!  
Do not operate tractor with less than 20% of it’s  
gross unballasted mass on the front wheels with the  
mower in the transport position.  
W ARNING!  
When attaching the driveline yoke to the tractor  
PTO shaft, it is important that the spring activated  
locking collar turns freely and that it seats properly  
in the tractor PTO shaft groove.  
WHEEL TREADS  
Tractor wheel tread spacing should be increased when  
working on inclines or rough ground to reduce the possi-  
bility of tipping.  
STABILIZER BARS AND SWAY BLOCKS  
Use stabilizer bars or sway blocks to prevent side sway  
of the mower.  
CUTTING HEIGHT ADJUSTMENT  
DRAWBAR  
W ARNING!  
Shorten or remove the tractor drawbar so it will not  
interfere with the up and down movement of the mower.  
Avoid personal injury! Be sure tractor engine is off,  
that key is removed from ignition and allow blades to  
completely stop turning before dismounting to make  
adjustments.  
W ARNING!  
Do not get between tractor and mower when the  
engine is running.  
Important: Avoid very low cutting heights.Striking the  
ground with the blades gives the most damaging shock  
loads a mower can encounter and will cause damage to  
it and the driveline.  
ATTACHING THE MOWER TO TRACTOR  
(LIFT TYPE ONLY)  
1. Using the tractor, raise the mower off the ground and  
place supports underneath of it, so that it will not drift  
downwards while making adjustments or mainte-  
nance.  
2. While supporting the wheel and yoke assembly off the  
ground, remove the snapper pin from the top of the  
gauge wheel spindle. Position the supplied spacers  
as required for achieving the desired cutting height.  
This mower is designed for tractors with 540 RPM and  
category I hitch. Back the tractor up to the mower so that  
the lower draft arms are in alignment with the mower lift  
pins. Stop the engine, lock the brakes or place the trac-  
tor in park. Connect the tractor and stabilizer bars to the  
lower lift pins. Adjust the top link so it will pin to the top  
holes in the A-Frame or into holes in floating top link.  
20  
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OPERATION INSTRUCTIONS (continued)  
being thrown by the blades, no shielding device is 100%  
STARTING AND STOPPING MOWER  
effective. The mower operator has greater knowledge of  
the hazards created by the machine than people on the  
street. Therefore, he must take every precaution possible  
when other people are around.  
The power required for operating the mower is supplied  
via the tractor PTO. Refer to your tractor’s manual for  
instructions on engaging and disengaging the PTO.  
1. Always engage the PTO at low engine RPM.  
2. Operate the mower at 540 RPM PTO speed. Do not  
exceed 540 RPM PTO speed.  
W ARNING!  
3. In case of emergency, you must learn how stop the  
tractor and mower quickly.  
Avoid personal injury! Pick up all rocks and other  
debris before cutting. Enter new cutting areas care-  
fully. Cut material higher the first time to allow the  
mower to clear unseen or hidden objects. Never  
assume that a cutting area is clear. Always check  
carefully before entering it.  
Important: Stop cutter and tractor immediately upon  
striking an obstruction. Inspect the mower and repair any  
damage before resuming operation. Do not disengage  
PTO when the engine is at full PTO RPM. Always bring the  
tractor engine to idle speed before disengaging the PTO.  
Extremely tall grass should be cut in two stages. First,  
raise the mower above the desired cutting height and cut  
the grass in one direction. Second, adjust the mower to  
the desired cutting height and cut in a perpendicular (90  
degree) direction from the first cut.  
Remember, sharp blades produce cleaner cuts and  
require less power.  
Before cutting analyze the area to determine the best  
cutting procedure. One must consider the grass height,  
its type and the terrain relief.  
W ARNING!  
Avoid personal injury! When attempting to stop a  
tractor which does not have a live PTO, the momentum  
created by the blades of a mower can cause the trac-  
tor to be pushed forward. Do not operate this mower  
unless the tractor has a live or independent PTO.  
To start operation, reduce engine speed and engage the  
tractor PTO. Before starting to cut, gradually increase the  
engine speed to develop full PTO speed.  
Enter the area to be cut with the cutter operating at PTO  
speed and, if it becomes necessary to temporarily regu-  
late engine speed during operation, increase or decrease  
the speed gradually.  
Grass is best cut when it is dry. Mowing wet grass can  
cause plugging, which results in grass clumps behind the  
mower.  
DETACHING AND STORING  
To transport the mower, disengage the PTO and raise  
to full transport height.  
Lower the mower to the ground. Park the tractor with  
transmission in the correct gear (Automatic transmis-  
sions should be set on Park; Standard transmissions  
should be set on Neutral). Set the parking brake, turn off  
the engine and remove the keys from the ignition. Wait  
until the PTO stops rotating completely before dismount-  
ing the tractor.  
CUTTING SPEED  
Proper ground speed for cutting will depend upon the  
height, type, and density of the grass to be cut.  
Disconnect the driveline from the tractor PTO and store  
it to prevent contact from the ground and away from  
excessive moisture.  
Normally, ground speed will range from 1.5 to 3 MPH.  
Tall dense grass should be cut at low speeds, while thin  
medium height grass can be cut at faster ground speeds.  
Always reinstall or lower into position the tractor PTO  
master shield. This shield should always remain in place  
except when connecting or disconnecting the driveline.  
CUTTING TIPS  
Always operate the PTO at the recommended RPM  
when cutting. This is necessary for correct blade speed,  
which creates a clean and even grass cut.  
BEFORE OPERATING OR  
TRANSPORTING THE MOWER  
Under certain conditions the tractor tires may roll some  
grass blades down and prevent them from being cut at  
the same height as the surrounding area. If this occurs,  
reduce the tractor ground speed, but maintain 540 RPM  
PTO speed. The lower ground speed will allow grasses  
to be at least partially rebound and cut. Taking a partial  
cut and /or reversing the direction of travel may also pro-  
duce a cleaner cut.  
Always display the SMV (slow moving vehicle) symbol  
on the rear of the tractor that transports the mower. The  
SMV symbol should be clearly visible to vehicles over-  
taking the tractor transporting the  
mower. Prominent display of this  
symbol will help the operator avoid  
accidents which could cause injury or  
possibly death. See figure 4.  
When people are passing by the area you are cutting,  
stop the cutting until the area has been cleared.  
Although the mower is shielded to prevent objects from  
Figure 4  
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OPERATION INSTRUCTIONS (continued)  
FRONT GAUGE WHEEL  
ADJUSTING DRIVELINE LENGTH  
INTERFERENCE CHECK  
1. Slide the driveline together until it “bottoms out.”  
2. Apply colored tape to the inner plastic shield tube / ”  
1
8
Do not operate the mower until this interference check  
has been performed. If you use the mower with a differ-  
ent tractor, you must perform the check for that particular  
mounting again.  
1. Raise the mower with the tractor hydraulic system to  
the maximum height of lift.  
2. Pivot both of the mower front gauge wheels forward  
and check that there is clearance between the gauge  
wheels and the tractor’s rear tires.  
3. If there is interference, lower the mower to the ground  
and move hitch to the extended position (see assem-  
bly chapter).  
from the end of the outer shield tube.  
3. Reconnect the driveline to the tractor PTO shaft.  
4. Raise the mower to full transport position or until the  
driveline just hits the deck at front.  
5. If the distance between colored tape and outer shield  
9
16  
tube is 1 / ” or less, the metal drive tubes  
should be shortened per figure A.  
6. Shorten the male and female plastic shield tubes  
equally. See figure B.  
7. The metal drive tubes also have to be shortened in  
the same length as the plastic shield tubes. See  
figure C.  
4. Move the tractor tires inward to obtain clearance or  
lower the mower until clearance exists.  
5. Set the 3-point quadrant stop so the mower cannot be  
raised beyond the set point. See figure 5.  
8. Round off all sharp edges and remove burrs. See  
figure D.  
9. Apply grease to the metal drive tubes.  
10. There should always be a minimum of 1 / ” clear-  
9
16  
Figure 5  
ance between the male and female drive and shield  
tubes when the driveline is operated in its shortest  
working position.  
11. Lower the mower to the lowest position possible and  
check the distance of the colored tape to the end of  
the outer shield tube.  
12. Driveline tube engagement or overlapping must  
always exceed 12”.  
Front Gauge Wheel Clearance  
13. If tubes do not overlap by 12” or more, consult with  
your dealer to obtain a longer driveline.  
DRIVELINE LENGTH CHECK  
PROCEDURE  
W ARNING!  
A loose shaft could slip off and result in personal  
injury or damage to the mower. When attaching the  
driveline yoke to the tractor PTO shaft, it is important  
that the spring activated twist collar turns freely and  
that the locking pin is seated on the PTO shaft groove.  
Figure A  
Figure B  
W ARNING!  
Before operating the mower check to make sure the  
driveline will not bottom out or become disengaged.  
See figure 6.  
Figure 6  
Figure C  
Figure D  
Driveline in maximum compressed position  
22  
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TROUBLESHOOTING  
PROBLEM  
POSSIBLE CAUSE  
SOLUTION  
Streaking  
Slow blade tip speed  
Worn blade tips  
Operate PTO at 540 RPM  
Replace with correct specified  
blades  
Dull blades  
Sharpen blades uniformly  
Blades unable to cut that part of grass pressed  
down by tractor’s tire path or mower’s casters  
Slow tractor’s ground speed but  
maintain 540 RPM PTO speed  
Mowing too fast  
Drive belt loose  
Slow down until cured  
Tighten per instructions on  
maintenance chapter  
Belt glazed/slipping  
Apply belt dressing or replace it with  
a correct specified belt  
Blade loose on spindle  
Tighten blade bolt securely (Note:  
these are left-hand threads, tighten  
to 85 ft.lb. torque)  
Conditions too wet for mowing  
Grass is too high and too coarse  
Allow grass to dry before mowing  
Grass discharges  
from mower unevenly  
or bunches along  
a swath  
Slow tractor’s ground speed but  
maintain 540 RPM PTO speed.  
Raise the mower for the first pass and  
lower to the desired cutting height for  
the second and cut at 90 degrees to  
the first pass. Raise the rear of mower  
high enough to allow the grass to  
discharge, but not too high for  
streaking to occur  
Belt slipping  
Grass is wet  
Tighten belt or replace with a correct  
specified belt.  
Allow grass to dry before mowing  
Slow tractor’s ground speed but  
maintain 540RPM PTO speed  
Cut grass at a lower height  
Heavy vibration  
Blade speed is too fast  
Broken/bent blade  
Do not exceed 540 RPM PTO speed  
Replace with correct specified blade  
Grind blade uniformly or replace  
Replace with correct specified part  
Clean off blade  
Worn/unbalanced blade  
Bent/broken sheave  
Debris caught on blade  
Belt slipping  
Belt loose  
Tighten or replace with correct  
specified belt  
Belt glazed  
Oil on belt  
Use belt dressing or replace it  
Clean or replace  
23  
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TROUBLESHOOTING (continued)  
PROBLEM  
POSSIBLE CAUSE  
SOLUTION  
Belt slippage  
Mower is overloading, grass is too  
tall or heavy  
Slow tractor’s ground speed but  
maintain 540 RPM PTO speed.  
Cut grass twice. Raise the mower for  
the first pass and lower to the desired  
cutting height for the second and cut  
at 90 degrees to the first pass.  
Cut a partial swath only.  
Oil on belt from over lubrication  
Belt hung or rubbing  
Clean lubricant from belt and sheaves  
with a clean rag. Replace oil soaked  
belts.Be sure to follow operator’s  
manual recommendations.  
Check belt for free travel in sheaves.  
Check under mower deck and spindles  
for debris or other foreign material  
and remove if any is present.  
Belt rollover  
Sheave misalignment  
Damaged belt  
Consult with authorized dealer.  
Replace it with correct specified  
belt*.  
Foreign object in sheave groove  
Worn sheave groove  
Inspect all sheave grooves for rust,  
paint or other foreign material.  
Remove these if present.  
Replace with correct specified sheave.  
Damaged belt  
Belt breakage  
Rollover, high shock loads or  
installation damage  
Replace it with correct specified belt*.  
High shock loads  
Avoid abusive mowing.  
Avoid hitting ground with the mower  
and large obstructions.  
Belt came off sheave  
Check sheave for proper alignment  
and foreign material.  
Ensure proper belt tension.  
Avoid hitting the ground with mower  
and large obstructions.  
* Check damaged belt for cause of damage by laying it flat on the floor. If the belt does not lie flat (check for humps,  
kinks, twists or other damage), this is an indication that it has broken or stretched cords. Do not reinstall this belt,  
replace it with a correct specified part.  
24  
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MAINTENANCE INSTRUCTIONS  
Before operating the mower, make sure that it is  
properly lubricated and thoroughly inspected. Only a  
GEARBOX LUBRICATION  
minimum of time and effort is required to regularly  
lubricate and maintain it. Following a regular program will  
provide long life and trouble free operation.  
The gearbox must be filled with SAE 90 EP oil  
before operating.  
To fill gearbox to the correct operating level:  
1. Place the mower on an even and leveled surface.  
2. Remove filler and test level plug (see figure 8 for  
location of plugs).  
3. Add oil through the filler plug until it starts running out  
of the test plug. (Pour oil slowly to make sure that the  
lower portion of the gearbox housing has been filled)  
4. Screw the test and filler plugs back in their corre-  
sponding places.  
W ARNING!  
Always disengage the tractor PTO before raising  
the mower for transport or making adjustments.  
It is recommended that the oil level plug be removed  
after every 8-10 hours of operation and oil added until it  
runs out of the test plug hole. The filler plug hole and test  
plug hole are both located on the back of side of the  
gearbox.  
LUBRICATION  
Do not let excess grease collect on or around parts, par-  
ticularly when operating in sandy areas. The illustration  
below and on the next pages, show the location of all the  
lubrication fittings.  
Use an SAE multi-purpose, lithium type grease for all  
the locations shown on figure 7. Be sure to clean the  
grease fittings before applying any grease. Daily lubrica-  
tion of the driveline U-joints is necessary. Failure to main-  
tain proper lubrication will result in premature wear and  
damage to the U-joints, gearbox and/or driveline.  
Figure 8  
Note:  
1. It is recommended that the test plug be removed after  
every 8-10 hours of operation, and oil added to the  
proper fill level if required.  
2. Do not overfill the gearbox with oil. This will result in  
pressure build up inside the unit, which can cause the  
oil seals to leak.  
3. If the gearbox suddenly starts making an unusual  
noise, stop at once, check for oil leaks and refill it as  
required.  
GAUGE WHEEL ASSEMBLIES  
Figure 7  
The gauge wheels are equipped with bearings which  
require grease regularly. Grease fittings are provided in  
the gauge wheel pivot. It is recommended that these be  
lubricated after every 8 hours of operation. See figure 9.  
Lubrication fitting location  
Item  
1
2
Description  
Gauge wheel pivots  
Blade spindle  
U-joints  
Frequency*  
Every 8 hours or daily  
Every 8 hours or daily  
Every 8 hours or daily  
N/S  
* Lubrication intervals shown are for mowers operating  
under normal conditions. Severe or unusual condi-  
tions may require more frequent lubrication.  
Figure 9  
25  
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MAINTENANCE INSTRUCTIONS (continued)  
BLADE SPINDLE LUBRICATION  
DRIVELINE LUBRICATION  
Blade spindles must be lubricated after every 8 hours of  
operation. Access the lubrication fittings through the  
holes in the belt guards. Each spindle is supplied with a  
grease fitting on top, and it must be lubricated sufficiently  
so that a small amount of grease escapes through the  
bleed hole on their underside. Do not force large  
amounts of grease on the spindles, as it may get on the  
drive belts.  
Grease fittings are located on the cross and bearing kit  
assemblies of both U-joints. U-joints should be greased  
after every 8 hours of operation. See figure 10 for the  
location of the grease fittings. Do not force grease  
through the needle bearing cup assemblies.  
BLADE SERVICING  
Use only correct specified blades on your mower. They  
are manufactured of special heat-treated alloy steel.  
Substitute blades may not meet specifications and may  
fail in a hazardous manner, which could cause injury.  
Figure 10  
The metal telescoping drive tubes inside the plastic  
shield tubes must be lubricated before each use. See  
figure 11.  
BLADE SHARPENING  
To maintain a proper blade balance, always sharpen  
both ends of the blade equally. Follow the sharpening  
pattern as shown on figure 12. Do not sharpen the  
blades to a razor edge, but leave a / ” blunt edge.  
Never sharpen the back side of the blades.  
Disconnect the driveline from the tractor and pull halves  
apart (do not disconnect the driveline that is attached to  
the mower gearbox). Insert grease into drive tube and  
spread it evenly. Reconnect the two driveline halves  
together. Reconnect the driveline to the tractor PTO,  
raise and lower the mower several times so that the  
grease just applied spreads over the entire working area  
of the drive tubes.  
1
32  
W ARNING!  
Avoid personal injury! Always support or block the  
mower when servicing the blades, carrier or any  
other component on the underside of the deck.  
BLADE REMOVAL  
Figure 11  
Figure 12  
W ARNING!  
When attaching the driveline yoke to the tractor  
PTO shaft, it is important that the spring activated  
locking collar turns freely and that the locking pin is  
seated on the PTO shaft groove. A loose yoke could  
slip off and result in personal injury or damage to the  
mower.  
Hold the end of the blade using heavy leather gloves  
and remove the left hand threaded bolt.  
26  
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MAINTENANCE INSTRUCTIONS (continued)  
Figure 14  
BLADE INSTALLATION  
Install washer and lock washer on blade bolt, insert bolt  
into blade and bolt into the spindle shaft. Note: Always  
wear heavy leather gloves while tightening blade bolts.  
Blade bolt has left hand threads and it should be tight-  
ened to 85 ft. lb. torque. See figure 13.  
Figure 13  
TORQUE BLADE BOLT  
(LEFT HAND THREADS) TO 85 FT./LBS.  
DRIVE BELT REMOVAL AND  
INSTALLATION  
DRIVE BELT ADJUSTMENT  
1. Shut off mower and tractor.  
1. Shut off mower and tractor.  
2. Loosen all four nuts (Item 1) on the gearbox slide plate  
(Item 2). See figure 14.  
3. Loosen jam nut (Item 3) on the tension adjustment bolt  
(Item 4)  
4. Tighten adjustment bolt (Item 4) until the belt deflec-  
2. Remove drive belt shield fasteners and belt shields.  
3. Loosen gearbox slide plate bolts and gearbox adjust-  
ment bolt. See figure 14.  
4. Slide gearbox to its forward most position  
5. Slide belts under the gearbox sheave (Item 7) and  
over the center spindle sheave (Item 8).  
6. Make sure that right hand belt (Item 5) is in the lower  
groove of the gearbox sheave and that the left hand  
belt (Item 6) is in the upper groove.  
7. Slide the gearbox back to the full rear position and  
adjust according to the belt adjustment procedure  
described above.  
3
4
tion along the front side of the belts (Items 5 & 6) is / ”  
when approximately 10 pounds of pressure is applied  
to the center of the belt length.  
5. Do not overtighten belts!  
6. Tighten jam nut (Item 3) and nuts (Item 1) on gearbox  
slide plate.  
U Keep children away from danger all day, every day.  
U Equip tractors with roll-over protection (ROPS) and keep all machinery  
guards in place.  
U Please work, drive, play, and live each day with care and concern for  
your safety and that of your family and fellow citizens.  
27  
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MAINTENANCE INSTRUCTIONS (continued)  
BLADE SPINDLE SERVICE  
INSTRUCTIONS ASSEMBLY  
STORAGE  
Your mower represents an investment from which you  
should get the greatest possible benefit and use.  
Therefore, when the cutting season is over, the mower  
should be thoroughly checked and prepared for storage  
so that a minimum amount of work will be required to put  
it back into operation for the next season.  
1. Inspect all parts for damage or wear and make sure  
that the bearings are in good condition. Replace any  
parts that show wear or any damage.  
2. Clean all components and make sure that they are  
free of dirt, grease or any other contaminants.  
3. Before assembly pack the ball bearings with quality  
bearing grease.  
We suggest the following storage procedures:  
1. Thoroughly clean the mower  
2. Lubricate the mower as recommended in the mainte-  
nance section of this manual.  
3. Tighten all bolts and pins to the recommended torque.  
4. Check the mower for worn or damaged parts and  
replace any require so.  
4. Press a bearing into the housing on the side that has  
the grease overfill hole. Make sure that the bearing’s  
dirt seal is facing to the outside of the housing.  
5. Install a flat washer (item 6), and the dust cap (item  
4). Next press the spindle shaft through the already  
installed bearing and be certain that the bearing is  
seated properly.  
5. Store the mower in a clean, dry place with the deck  
resting on blocks.  
6. Use spray touch up enamel where necessary to pre-  
vent rust and maintain its appearance.  
6. Install the spacer (item 5) on the spindle shaft. Press  
the second bearing into the opposite side of the  
housing and make sure that it is properly seated, with  
the dirt seal facing outside.  
7. Next install the flat washer (item 6) and key (item 10)  
on the shaft. Mount the proper sheave that corre-  
sponds with the spindle.  
8. Install lockwasher (item 7) and nut (item 8) on the  
shaft and tighten to approximately 65 ft. lb. torque.  
9. Align the slot in the nut with the lockwasher tab.  
Bend the tab into the nut so it locks in place.  
10. Grease the spindle assembly through the grease fit-  
ting (item 9) until a small amount of grease comes  
out of the relief hole in the housing.  
28  
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ALW AYS  
OBEY ALL  
SAFETY RULES!  
ALW AYS BE  
CAREFUL!  
29  
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REPLACEMENT PARTS  
W ARNING!  
For maximum safety and reliability, always use genuine OEM replacement parts. The use  
of inferior replacement parts may cause premature or catastrophic failure which could  
result in serious injury or death. For questions regarding parts please contact your  
DEALER. The manufacturer reserves the right to substitute parts where applicable.  
Note: Please make sure that your mower always has clearly legible safety decals as described in  
the mower safety chapter. When ordering replacement decals refer to the safety decals part  
numbers described on pages 15-17.  
REPLACEMENT PARTS  
Table of Contents  
General Mower Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31  
EM/2 60 & EM/2 72 Parts Drawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32  
EM/2 60 & EM/2 72 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33  
Gearbox Parts Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34  
Gearbox Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35  
PTO Parts Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36  
PTO Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37  
30  
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GENERAL MOWER ASSEMBLY  
ITEM  
PAGE NO.  
DESCRIPTION  
1
2
3
4
5
6
7
32  
34  
32  
32  
32  
32  
32  
3-Point lift assembly  
Gearbox assembly  
Shield assembly  
Belt assembly  
Blade and spindle assembly  
Spindle and housing assembly  
Wheel and axle assembly  
31  
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EM/2 60 & EM/2 72  
PARTS DRAWING  
32  
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EM/2 60  
&
EM/2 72  
PARTS LIST  
33  
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EM/2 60 & EM/2 72  
GEARBOX  
PARTS DRAWING  
34  
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EM/2 60 & EM/2 72  
GEARBOX  
PARTS LIST  
35  
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EM/2 60 & EM/2 72  
PTO  
PARTS DRAWING  
36  
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EM/2 60 & EM/2 72  
PTO  
PARTS LIST  
37  
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NOTES:  
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NOTES:  
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NOTES:  
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SAFETY PRECAUTIONS  
MOST ACCIDENTS OCCUR BECAUSE OF NEGLECT OR CARELESSNESS.  
AVOID NEEDLESS ACCIDENTS BY FOLLOWING ALL OF THE SAFETY PRECAUTIONS LISTED BELOW.  
Machinery should be operated only by those who are  
responsible and are authorized to do so.  
Reduce speed when transporting mounted implements to  
avoid bouncing and momentary loss of steering control.  
Stop the engine, lower all equipment, lock the brakes,  
and remove the ignition key before dismounting from the  
tractor.  
A heavy load can cause instability of the tractor. Use  
extreme care during road travel. Slow down on turns and  
watch out for bumps. Tractor may need front counter-  
weights to counter-balance the weight of the implement.  
Never stand between tractor and implement while tractor  
is being backed to hitch.  
Reduce speed on hillsides or curves so there is no  
danger of tipping.  
Loose fitting clothing should not be worn, to avoid catch-  
ing on various parts.  
Avoid driving too close to the edge of ditches or creeks.  
Detach implement in area where children normally do not  
play.  
Do not transport implement on public roads without  
reflectors and slow moving vehicle emblem in daylight  
and with approved warning lights at night and other  
periods of poor visibility.  
When performing adjustments or maintenance on an  
implement, first lower it to the ground or block it securely  
at a workable height.  
Due to the width of some implements, use extra caution  
on highways, farm roads, and when approaching gates.  
Only a qualified operator should be permitted on tractor  
when in operation; no riders allowed.  
Always be sure the implement is in the proper position for  
transport.  
Make certain everyone is in the clear before starting  
tractor or raising or lowering equipment.  
Keep alert and watch the front as well as the rear when  
working with the implement.  
Operate the tractor and implement only while seated in  
the driver’s seat.  
3 PT. REAR FINISHING MOWER  
OWNER’S  
MANUAL  
For Cat. I 3-Pt. Hitch Tractors up to 35 HP  
WHEN ORDERING REPAIR PARTS, ALWAYS  
GIVE THE FOLLOWING INFORMATION:  
1. PART NUMBER  
2. PART DESCRIPTION  
3. MODEL NUMBER  
4. NAME OF ITEM  
WORKSAVER LIMITED WARRANTY  
Worksaver warrants its implements, parts and accessories to be free from  
defects in materials and workmanship for a period of six (6) months from date  
of purchase. Upon written approval, Worksaver will repair or exchange with-  
out charge any part, which upon examination by Worksaveror its authorized  
agent, shall disclose to be defective.  
MODEL NO’s  
EM/2 60  
EM/2 72  
This does not apply to (1) parts that have worn out in normal use, (2) parts  
broken because of improper assembly or operation by the customer, (3) parts  
accidentally damaged, (4) failure of parts traceable to improper care, (5) parts  
failing through use of implement for purposes other than those for which it  
was designed.  
The obligations assumed by Worksaver and the limitations expressed  
herein are in lieu of all other warranties expressed or implied.  
APRIL 2000  
WORKSAVER, INC.  
P.O. BOX 100 LITCHFIELD, IL 62056-0100 (217) 324-5973  
WS-FM001-OG  
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