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INTRODUCTION ......................................2
MAINTENANCE ..................................... 26
General .......................................... 26
Cleaning ......................................... 26
V-Belts ........................................... 26
Lubrication ...................................... 26
Woodstock Technical Support ..................2
Machine Specifications ..........................3
Controls and Features...........................4
SAFETY................................................5
Standard Safety Instructions ...................5
Additional Safety Instructions for Jointers...7
Avoiding Potential Injuries......................8
SERVICE............................................. 27
General .......................................... 27
Setting Fence Angle Stops .................... 27
Replacing Knives................................ 29
V-Belt Replacement............................ 30
Motor Brush Replacement..................... 31
110V Wiring Diagram .......................... 32
Troubleshooting................................. 33
ELECTRICAL ..........................................9
110V Operation...................................9
Extension Cords ..................................9
Electrical Specifications ........................9
SETUP............................................... 10
Unpacking ....................................... 10
Items Needed for Setup....................... 10
Inventory ........................................ 11
Machine Placement ............................ 12
Cleaning Machine............................... 12
Bench Mounting................................. 13
Assembly......................................... 14
Checking/Adjusting Knife Height ............ 16
Dust Collection ................................. 17
Test Run.......................................... 18
PARTS ............................................... 35
Stand Parts List................................. 36
Labels/Cosmetic Parts......................... 37
WARRANTY ......................................... 41
OPERATIONS........................................ 19
General .......................................... 19
Basic Controls................................... 20
Stock Inspection & Requirements ........... 21
Squaring Stock.................................. 22
Surface Planing................................. 23
Edge Jointing ................................... 24
Bevel Cutting ................................... 25
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Your new E:ABꢀ8AJ® 6" Benchtop Jointer has been specially designed to provide many years of trouble-
free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure
safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo%
Y`q. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q.
If you have comments about this manual, please contact us at:
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Type.................................................................................................................... Universal
Horsepower................................................................................................................. 2 HP
Voltage ......................................................................................................................110V
Prewired.....................................................................................................................110V
Phase....................................................................................................................... Single
Amps.......................................................................................................................... 12A
Speed ................................................................................................................20,000 RPM
Cycle........................................................................................................................60 Hz
Number Of Speeds............................................................................................................. 1
Power Transfer .................................................................................................... V-Belt Drive
Bearings ............................................................................................. Shielded and Lubricated
:XgXZ`k`\j
Maximum Depth of Cut (per pass) ........................................................................................1⁄8
Maximum Width of Cut ................................................................................................... 61⁄8
"
"
Cutterhead Speed .................................................................................................10,000 RPM
Cuts Per Minute ..........................................................................................................20,000
Minimum Stock Size—Edge Jointing (Width x Height x Length) ......................................... 1⁄2" x 1" x 10"
Minimum Stock Size—Surface Planing (Width x Height x Length)....................................... 1" x 1⁄2" x 10"
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Table Size ....................................................................................................61⁄4" W x 281⁄2" L
Height (from bench to table)............................................................................................ 73⁄4
Fence Dimensions (Length x Thickness x Height) ...................................................227⁄8" x 3⁄4" x 43⁄8
Footprint ............................................................................................................11" x 187⁄8
"
"
"
Cutterhead....................................................................................................2-Knife, Straight
Cutterhead Diameter...................................................................................................... 17⁄8
"
Cutterhead Knife Size (Length x Width x Thickness) ................................................ 67⁄32" x 7⁄8" x 1⁄16"
Shipping Weight..........................................................................................................92 lbs.
Net Weight................................................................................................................83 lbs.
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Tables............................................................................................. Precision Ground Cast Iron
Fence Assembly .......................................................................................................Cast Iron
Body Assembly.........................................................................................................Cast Iron
Stand...........................................................................................................Preformed Steel
Guard ..................................................................................................................Aluminum
Bearings ............................................................................................. Shielded and Lubricated
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45° Inward, 90° and 45° Outward Stops
Jack Screw Knife Adjustment
21⁄2" Dust Port
2 Safety Push Blocks
Dust Collection Fan, Chute and Bag
-3-
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C
A
K
B
D
J
H
L
F
G
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=`^li\ꢀ2. W1814 identification — back view.
=`^li\ꢀ1. W1814 identification — front view.
A% Fence Bracket Assembly
B% Fence Tilting Handle
C% Fence Sliding Handle
8%ꢀ Outfeed Table
9% Cutterhead Guard
:% Fence
;%ꢀ Infeed Table
<% Depth of Cut Adjusting Knob
=%ꢀ ON/OFF Switch
>% Dust Collection Chute
?% Dust Collection Bag
@% Push Blocks (not shown)
-4-
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J8=<KP
I<8;ꢀD8EL8Cꢀ9<=FI<ꢀFG<I8K@E>ꢀD8:?@E<%
=8@CLI<ꢀKFꢀ=FCCFNꢀ@EJKIL:K@FEJꢀ9<CFNꢀN@CCꢀ
I<JLCKꢀ@EꢀG<IJFE8Cꢀ@EALIP%
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper
operation of the equipment, and/or a situation that may cause damage
to the machinery.
EFK@:<
JkXe[Xi[ꢀJX]\kpꢀ@ejkilZk`fej
(%ꢀꢀ I<8;ꢀK?IFL>?ꢀK?<ꢀ<EK@I<ꢀD8EL8Cꢀ9<=FI<ꢀJK8IK@E>ꢀD8:?@E<IP%ꢀMachinery presents serious
injury hazards to untrained users.
)%ꢀ 8CN8PJꢀ LJ<ꢀ 8EJ@ꢀ 8GGIFM<;ꢀ J8=<KPꢀ >C8JJ<Jꢀ N?<Eꢀ FG<I8K@E>ꢀ D8:?@E<IP%ꢀ Everyday eye-
glasses only have impact resistant lenses—they are NOT safety glasses.
*%ꢀ 8CN8PJꢀN<8Iꢀ8ꢀE@FJ?ꢀ8GGIFM<;ꢀI<JG@I8KFIꢀN?<EꢀFG<I8K@E>ꢀD8:?@E<IPꢀK?8KꢀGIF;L:<Jꢀ
;LJK% Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.
+%ꢀ 8CN8PJꢀLJ<ꢀ?<8I@E>ꢀGIFK<:K@FEꢀN?<EꢀFG<I8K@E>ꢀD8:?@E<IP% Machinery noise can cause
permanent hearing damage.
,%ꢀ N<8IꢀGIFG<Iꢀ8GG8I<C% DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may
get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip
footwear.
-%ꢀ E<M<IꢀFG<I8K<ꢀD8:?@E<IPꢀN?<EꢀK@I<;#ꢀFIꢀLE;<IꢀK?<ꢀ@E=CL<E:<ꢀF=ꢀ;IL>JꢀFIꢀ8C:F?FC%ꢀ
Be mentally alert at all times when running machinery.
.%ꢀ FECPꢀ8CCFNꢀKI8@E<;ꢀ8E;ꢀGIFG<ICPꢀJLG<IM@J<;ꢀG<IJFEE<CꢀKFꢀFG<I8K<ꢀD8:?@E<IP% Make
sure operation instructions are safe and clearly understood.
/%ꢀ B<<Gꢀ:?@C;I<Eꢀ8E;ꢀM@J@KFIJꢀ8N8P%ꢀKeep all children and visitors a safe distance from the work
area.
0%ꢀꢀ D8B<ꢀNFIBJ?FGꢀ:?@C;ꢀGIFF=% Use padlocks, master switches, and remove start switch keys.
-5-
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('%ꢀE<M<IꢀC<8M<ꢀN?<EꢀD8:?@E<ꢀ@JꢀILEE@E>%ꢀTurn power F== and allow all moving parts to come to
a complete stop before leaving machine unattended.
((%ꢀ;FꢀEFKꢀLJ<ꢀ@Eꢀ;8E><IFLJꢀ<EM@IFED<EKJ%ꢀDO NOT use machinery in damp, wet locations, or
where any flammable or noxious fumes may exist.
()%ꢀB<<GꢀNFIBꢀ8I<8ꢀ:C<8Eꢀ8E;ꢀN<CCꢀC@K%ꢀClutter and dark shadows may cause accidents.
(*%ꢀLJ<ꢀ8ꢀ>IFLE;<;ꢀ<OK<EJ@FEꢀ:FI;ꢀI8K<;ꢀ=FIꢀK?<ꢀD8:?@E<ꢀ8DG<I8><%ꢀUndersized cords over-
heat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords
for 220V machinery.
(+%ꢀ8CN8PJꢀ;@J:FEE<:Kꢀ=IFDꢀGFN<IꢀJFLI:<ꢀ9<=FI<ꢀJ<IM@:@E>ꢀD8:?@E<IP. Make sure switch is in
OFF position before reconnecting.
(,%ꢀD8@EK8@EꢀD8:?@E<IPꢀN@K?ꢀ:8I<% Keep blades sharp and clean for best and safest performance.
Follow instructions for lubricating and changing accessories.
(-%ꢀD8B<ꢀJLI<ꢀ>L8I;Jꢀ8I<ꢀ@EꢀGC8:<ꢀ8E;ꢀNFIBꢀ:FII<:KCPꢀ9<=FI<ꢀLJ@E>ꢀD8:?@E<IP%
(.%ꢀI<DFM<ꢀ8;ALJK@E>ꢀB<PJꢀ8E;ꢀNI<E:?<J% Make a habit of checking for keys and adjusting wrench-
es before turning machinery FE.
(/%ꢀ:?<:Bꢀ =FIꢀ ;8D8><;ꢀ G8IKJꢀ 9<=FI<ꢀ LJ@E>ꢀ D8:?@E<IP% Check for binding and alignment of
parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine
operation. Repair or replace damaged parts.
(0%ꢀLJ<ꢀI<:FDD<E;<;ꢀ8::<JJFI@<J% Refer to the instruction manual for recommended accessories.
The use of improper accessories may cause risk of injury.
)'%ꢀ;FꢀEFKꢀ=FI:<ꢀD8:?@E<IP% Work at the speed for which the machine or accessory was designed.
)(%ꢀJ<:LI<ꢀ NFIBG@<:<% Use clamps or a vise to hold the workpiece when practical. A secured
workpiece protects your hands and frees both hands to operate the machine.
))%ꢀ;FꢀEFKꢀFM<II<8:?% Keep proper footing and balance at all times.
)*%ꢀD8EPꢀD8:?@E<JꢀN@CCꢀ<A<:KꢀK?<ꢀNFIBG@<:<ꢀKFN8I;ꢀK?<ꢀFG<I8KFI%ꢀKnow and avoid condi-
tions that cause the workpiece to "kickback."
)+%ꢀ8CN8PJꢀCF:BꢀDF9@C<ꢀ98J<Jꢀꢂ@=ꢀLJ<; ꢀ9<=FI<ꢀFG<I8K@E>ꢀD8:?@E<IP.
),%ꢀ9<ꢀ8N8I<ꢀK?8Kꢀ:<IK8@Eꢀ;LJKꢀD8Pꢀ9<ꢀ?8Q8I;FLJ to the respiratory systems of people and ani-
mals, especially fine dust. Make sure you know the hazards associated with the type of dust you will
be exposed to and always wear a respirator approved for that type of dust.
-6-
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efkꢀ le[\ijkff[ꢀ Xe[ꢀ ]fc$
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(%ꢀ AF@EK<IꢀB@:B98:B%ꢀ“Kickback” is when the workpiece is thrown off the jointer table by the force
of the cutterhead. Always use push blocks and safety glasses to reduce the likelihood of injury
from “kickback.” If you do not understand what kickback is, or how it occurs, DO NOT operate this
machine.
)%ꢀ :LKK<I?<8;ꢀ8C@>ED<EK%ꢀKeep the top edge of the outfeed table aligned with the edge of the knife
at top dead center (TDC) to avoid kickback and personal injuries.
*%ꢀ GLJ?ꢀ9CF:BJ%ꢀAlways use push blocks whenever surface planing. Never pass your hands directly over
the cutterhead without a push block.
+%ꢀ NFIBG@<:<ꢀJLGGFIK%ꢀProper workpiece support while cutting is crucial for making safe cuts and
avoiding injury. Never attempt to make a cut with an unstable workpiece.
,%ꢀ B@:B98:BꢀQFE<%ꢀThe “kickback zone” is the path directly through the end of the infeed table. Never
stand or allow others to stand in this area during operation.
1
-%ꢀ D8O@DLDꢀ:LKK@E>ꢀ;<GK?%ꢀThe maximum cutting depth for one pass is ⁄8". Never attempt any
single cut deeper than this!
.%ꢀ AF@EK@E>ꢀN@K?ꢀK?<ꢀ>I8@E%ꢀJointing against the grain or jointing end grain is dangerous and could
produce chatter or excessive chip out. Always joint with the grain.
/%ꢀ B<<G@E>ꢀ>L8I;Jꢀ@EꢀGC8:<%ꢀAll operations must be performed with the guard in place.
0%ꢀ GIFG<Iꢀ:LKK@E>%ꢀWhen cutting, always keep the workpiece moving toward the outfeed table until
the workpiece has passed completely over the cutterhead. Never move the workpiece backwards
toward the infeed table, or the risk of kickback will be extreme.
('%ꢀLJ@E>ꢀ>FF;ꢀJKF:B%ꢀJointing safety begins with your lumber. Inspect your stock carefully before you
feed it over the cutterhead. Never joint a board that has loose knots, nails, or staples. If you have
any doubts about the stability or structural integrity of your stock, DO NOT joint it!
-7-
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=`^li\ꢀ*%ꢀCorrect operator and workpiece position,
guard is in place, and push blocks are being used.
=`^li\ꢀ+%ꢀNever surface plane without push
=`^li\ꢀ-%ꢀNever stand directly behind the
blocks!
workpiece!
=`^li\ꢀ,%ꢀNever plane/edge-joint with
=`^li\ꢀ.%ꢀNever joint end grain!
the guard removed!
-8-
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The Model W1814 is wired for 110V operation. We
recommend connecting this machine to a dedicated
circuit with a verified ground, using the circuit size below
as a minimum. Never replace a circuit breaker with one of
higher amperage without consulting a qualified electrician
to ensure compliance with wiring codes.
=`^li\ꢀ8% 5-15 plug and receptacle.
This machine must be grounded! The electrical cord
supplied with this machine comes with a grounding pin. If
your outlet does not accommodate a ground pin, have it
replaced by a qualified electrician.
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i`jb%
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`]ꢀ pflꢀ Xi\ꢀ lejli\ꢀ XYflkꢀ \c\Zki`ZXcꢀ
Zf[\jꢀXe[ꢀn`i`e^ꢁꢀJ\\bꢀXjj`jkXeZ\ꢀ]ifdꢀ
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nXie`e^ꢀZXeꢀZXlj\ꢀ\c\ZkifZlk`fe#ꢀ]`i\#ꢀ
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We do not recommend using an extension cord; however,
if you have no alternative, use the following guidelines:
•
•
•
•
Use a cord rated for Standard Service (S).
Do not use an extension cord longer than 50 feet.
Ensure that the cord has a ground wire and pin.
Use the gauge size listed below as a minimum.
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110V Operation
12 Amps
15 Amps
NEMA 5-15
14 Gauge
-9-
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The E:ABꢀ8AJ Model W1814 has been carefully pack-
aged for safe transporting. If you notice the machine has
been damaged, please contact your authorized E:ABꢀ
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™
8AJ dealer immediately.
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k`feꢀ_XqXi[jꢀ]fiꢀZ_`c[i\eꢀXe[ꢀXe`dXcj%
LEGCL>ꢀ gfn\iꢀ Zfi[ꢀ
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Fk_\in`j\#ꢀ j\i`fljꢀ g\i$
jfeXcꢀ `ealipꢀ kfꢀ pflꢀ fiꢀ
fk_\ijꢀdXpꢀfZZliꢁ
@k\djꢀE\\[\[ꢀ]fiꢀJ\klg
The following items are needed, but not included, to set
up your machine:
•
•
•
•
•
•
•
People for Lifting.............................. As Needed
Straightedge................................................1
Machinist's Combination Square.........................1
Flat Head Screwdriver....................................1
Phillips Head Screwdriver ................................1
Wrench 10mm..............................................1
Wrenches 8mm.............................................2
›ꢀ Mounting Hardware ........................... As Needed
(See GX^\ꢀ()).
Degreaser and Rags .......................... As Needed
•
-10-
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@em\ekfip
The following is a description of the items shipped with
the E:ABꢀ8AJ® Model W1814.
Efk\1 @]ꢀpflꢀZXeꢁkꢀ]`e[ꢀXeꢀ`k\dꢀfeꢀk_`jꢀc`jk#ꢀZ_\Zbꢀk_\ꢀ
dflek`e^ꢀcfZXk`feꢀfeꢀk_\ꢀdXZ_`e\ꢀfiꢀ\oXd`e\ꢀk_\ꢀ
gXZbX^`e^ꢀdXk\i`XcjꢀZXi\]lccp%ꢀFZZXj`feXccpꢀn\ꢀgi\$`ejkXccꢀ
Z\ikX`eꢀZfdgfe\ekjꢀ]fiꢀjX]\iꢀj_`gg`e^%
Af`ek\iꢀ9foꢀ:fek\ekj1ꢀꢂ=`^li\ꢀ8 & 9)ꢀ
Hkp
8% Jointer Bed Assembly .....................................1
9% Fence........................................................1
:% Dust Collection Bag .......................................1
;% Dust Collection Bag Clamp...............................1
<% Dust Chute..................................................1
=% Fence Support..............................................1
>% Locking Plate Assembly...................................1
?% Fence Sliding Handle......................................1
@% Fence Bracket Assembly..................................1
A% Fence Tilting Handle......................................1
B% Push Blocks .................................................2
Gfn\iꢀ dljkꢀ efkꢀ Y\ꢀ Zfee\Zk\[ꢀ kfꢀ
dXZ_`e\ꢀ[li`e^ꢀj\klgꢁ
A
?Xi[nXi\ꢀꢂEfkꢀJ_fne ꢀ
Hkp
•
•
•
•
•
Cap Screws M8-1.25 x 20.................................6
B
Lock Washers 8mm ........................................6
Hex Wrench 4mm..........................................1
Hex Wrench 6mm..........................................1
Phillips Head Screw M6-1 x 25...........................1
Figure 8. Box contents 1.
C
D
G
K
I
E
J
H
F
Figure 9. Box contents 2.
EFK@:<
N_\eꢀfi[\i`e^ꢀi\gcXZ\d\ekꢀgXikj#ꢀi\]\iꢀ
kfꢀk_\ꢀgXikjꢀc`jkꢀXe[ꢀ[`X^iXdꢀ`eꢀk_\ꢀYXZbꢀ
f]ꢀk_\ꢀdXelXc%
-11-
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DXZ_`e\ꢀGcXZ\d\ek
:c\Xe`e^ꢀDXZ_`e\
The table and other unpainted parts of your
jointer are coated with a waxy grease that
protects them from corrosion during shipment.
Clean this grease off with a solvent cleaner or
citrus-based degreaser. DO NOT use chlorine-
based solvents such as brake parts cleaner or
acetone—if you happen to splash some onto a
painted surface, you will ruin the finish.
›ꢀ Nfib`e^ꢀ:c\XiXeZ\j1 Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your jointer.
›ꢀ C`^_k`e^1 Lighting should be bright enough
to eliminate shadow and prevent eye strain.
›ꢀ <c\Zki`ZXc1ꢀElectrical circuits must be
dedicated or large enough to handle
amperage requirements. Outlets must be
located near each machine, so power or
extension cords are clear of high-traffic
areas. Follow local electrical codes for
proper installation of new lighting, outlets,
or circuits.
E<M<IꢀZc\Xeꢀn`k_ꢀ^Xjfc`e\ꢀ
fiꢀ fk_\iꢀ g\kifc\ld$
YXj\[ꢀjfcm\ekj%ꢀDfjkꢀ_Xm\ꢀ
cfnꢀ ]cXj_ꢀ gf`ekj#ꢀ n_`Z_ꢀ
dXb\ꢀ k_\dꢀ \oki\d\cpꢀ
]cXddXYc\%ꢀ 8ꢀ i`jbꢀ f]ꢀ
\ogcfj`feꢀ Xe[ꢀ Ylie`e^ꢀ
\o`jkjꢀ `]ꢀ k_\j\ꢀ gif[lZkjꢀ
Xi\ꢀlj\[%ꢀJ\i`fljꢀg\ijfeXcꢀ
`ealipꢀ dXpꢀ fZZliꢀ `]ꢀ k_`jꢀ
nXie`e^ꢀ`jꢀ`^efi\[ꢁ
LJ<ꢀ _\cg\ijꢀ kfꢀ c`]kꢀ k_`jꢀ
af`ek\iꢀfekfꢀk_\ꢀnfibY\eZ_%ꢀ
Fk_\in`j\#ꢀj\i`fljꢀg\ijfeXcꢀ
`ealipꢀdXpꢀfZZli%ꢀ
8CN8PJꢀ nfibꢀ `eꢀ n\cc$
m\ek`cXk\[ꢀXi\Xjꢀ]Xiꢀ]ifdꢀ
gfjj`Yc\ꢀ `^e`k`feꢀ jfliZ\jꢀ
n_\eꢀ lj`e^ꢀ jfcm\ekjꢀ kfꢀ
Zc\Xeꢀ dXZ_`e\ip%ꢀ DXepꢀ
jfcm\ekjꢀ Xi\ꢀ kfo`Zꢀ n_\eꢀ
`e_Xc\[ꢀfiꢀ`e^\jk\[%ꢀLj\ꢀ
ZXi\ꢀ n_\eꢀ [`jgfj`e^ꢀ
f]ꢀ nXjk\ꢀ iX^jꢀ Xe[ꢀ
kfn\cjꢀ kfꢀ Y\ꢀ jli\ꢀ k_\pꢀ
;Fꢀ EFKꢀ Zi\Xk\ꢀ ]`i\ꢀ fiꢀ
\em`ifed\ekXcꢀ_XqXi[j%ꢀ
D8B<ꢀ pfliꢀ j_fgꢀ ÈZ_`c[ꢀ
jX]\%Éꢀ <ejli\ꢀ k_Xkꢀ pfliꢀ
nfibgcXZ\ꢀ `jꢀ `eXZZ\jj`Yc\ꢀ
kfꢀ Z_`c[i\eꢀ Ypꢀ Zcfj`e^ꢀ Xe[ꢀ
cfZb`e^ꢀXccꢀ\ekiXeZ\jꢀn_\eꢀ
pflꢀXi\ꢀXnXp%ꢀE<M<IꢀXccfnꢀ
lekiX`e\[ꢀ m`j`kfijꢀ `eꢀ pfliꢀ
j_fgꢀ n_\eꢀ Xjj\dYc`e^#ꢀ
X[aljk`e^ꢀ fiꢀ fg\iXk`e^ꢀ
\hl`gd\ek%ꢀ
-12-
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9\eZ_ꢀDflek`e^
The Model W1814 MUST be securely fastened to a
workbench before it can be safely operated. An unsecure
jointer may shift during operation and cause serious
personal injury.
9fck
The strongest bench mounting option is a "Through
Mount" where holes are drilled all the way through the
workbench, and hex bolts, washers, and hex nuts are
used to secure the jointer to the workbench.
=cXkꢀNXj_\i
DXZ_`e\ꢀ9Xj\
NfibY\eZ_
Another option for mounting is a "Direct Mount" where
the machine is simply secured to the workbench with lag
screws.
=cXkꢀNXj_\i
CfZbꢀNXj_\i
?\oꢀElk
Mount the jointer to your workbench now.
=`^li\ꢀ('% Example of a through mount.
CX^ꢀJZi\n
=cXkꢀNXj_\i
DXZ_`e\ꢀ9Xj\
NfibY\eZ_
=`^li\ꢀ((% Example of a direct mount.
-13-
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8jj\dYcp
KfꢀXjj\dYc\ꢀk_\ꢀaf`ek\i#ꢀ[fꢀk_\j\ꢀjk\gj1
(% DISCONNECT JOINTER FROM POWER SOURCE!
Cap Screws
)% Use two of the included cap screws and lock washers
to attach the fence support to the jointer bed, as
shown in =`^li\ꢀ12.
Fence
Support
Jointer Bed
=`^li\ꢀ12. Attaching the fence support to
the bed assembly.
*% Insert the locking plate assembly into the fence
support, positioning it so the two pins are against
the bottom edge of the fence support, as shown in
=`^li\ꢀ13.
Locking Plate
Assembly
Locking
Plate Pins
=`^li\ꢀ13. Inserting the locking plate.
+%ꢀ Secure the locking plate in position with the fence
sliding handle, as shown in =`^li\ꢀ14.
Locking Plate
Assembly
Fence Sliding
Handle
=`^li\ꢀ14. Securing the locking plate
assembly with the fence sliding handle.
-14-
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,% Use the remaining four cap screws and washers to
attach the fence to the fence bracket assembly, as
shown in =`^li\ꢀ15.
Bracket
Assembly
Cap
Screws
Fence
=`^li\ 15. Attaching the fence to the
fence bracket assembly.
-% Slide the fence bracket assembly over and onto the
dovetail of the support and locking plate, as shown
in =`^li\ꢀ16.
Fence
Bracket
Assembly
Fence Support
Dovetail
=`^li\ꢀ16. Sliding the fence bracket onto
the fence support dovetails.
.% Slide the fence forward until it contacts the
cutterhead guard and the cutterhead guard
completely covers the cutterhead, as shown in
=`^li\ꢀ17%
Fence
Jointer Tables
Cutterhead
Guard
=`^li\ꢀ17. Fence positioned over the
jointer tables.
-15-
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/% Install the fence tilting handle by screwing the
handle shaft into the bracket assembly, as shown in
=`^li\ꢀ(/.
Outward
Stop
:_\Zb`e^&8[aljk`e^ꢀBe`]\ꢀ
?\`^_k
Bracket
Assembly
Fence Tilting
Handle Shaft
The knives MUST be level with the outfeed table when
they are at top dead center (their highest point during
rotation) or the workpiece cannot be safely fed across the
jointer.
=`^li\ꢀ(/% Installing the fence tilting
handle.
To check the knife height, do these steps:
1. DISCONNECT JOINTER FROM POWER SOURCE!
JkiX`^_k\[^\
)%ꢀ Place a straightedge on the outfeed table so it extends
over the cutterhead. For best results, use a straight-
edge that will stand on edge without having to be held
in place.
Flk]\\[
@e]\\[
=`^li\ꢀ(0% Illustration of a typical
cutterhead alignment setup.
3. Rotate the cutterhead under the straightedge, as illus-
trated in =`^li\ꢀ(0.
Cutterhead Knife
Clamp Screws
— If your cutterhead knives are even with or brush
the straightedge and move it slightly (1/8") forward
and back when you turn the cutterhead, then no
adjustments are necessary.
— If the knives fall below the straightedge, or if the
knives lift the straightedge and move it more than
1
/
8" when you rotate the cutterhead, the knives
must be adjusted.
KfꢀX[aljkꢀk_\ꢀbe`]\ꢀ_\`^_k#ꢀ[fꢀk_\j\ꢀjk\gj1
(%ꢀ DISCONNECT JOINTER FROM POWER SOURCE!
=`^li\ꢀ)'% Cutterhead knife clamp screws.
)% Block the cutterhead guard back so the cutterhead is
fully exposed.
*% Locate the knife clamp screws and knife adjustment
jack screws (see =`^li\jꢀ20ꢀꢄꢀ21).
Knife
Adjustment
Jack Screws
ꢀ
Efk\1ꢀPflꢀn`ccꢀg\i]fidꢀk_\ꢀgifZ\[li\ꢀ`eꢀJk\gjꢀ($/ꢀ
]fiꢀ\XZ_ꢀf]ꢀk_\ꢀknfꢀbe`m\j%
+%ꢀ Use a 4mm hex wrench to loosen the four knife
=`^li\ꢀ)(% Knife adjustment jack screws.
clamp screws.
-16-
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,% Loosen the two jack screws, then, using a scrap
wood block, push the knife blade down until both
ends are sightly below the straightedge.
9cXZbꢀC`e\jꢀI\gi\j\ek
JkiX`^_k\[^\ꢀGfj`k`fej
=ifdꢀFm\i_\X[ꢀM`\n
-%ꢀ Using the 4mm hex wrench, turn each jack screw
clockwise 1⁄8 of a turn at a time until each end of
the knife (see =`^li\ꢀ22) touches the straightedge
evenly.
.% Rotate the cutterhead without disturbing the knife
clamp to check the knife height.
=`^li\ꢀ22% Checking each end of the knife
— If the cutterhead knife is even with or brushes the
straightedge and moves it slightly (1/8") forward
and back when you turn the cutterhead, then it is
set correctly. Make certain that the other knife is
set in exactly the same manner.
with a straightedge.
— If the knife does not move the straightedge slight-
ly (1⁄8") forward and back on the table, continue
to make fine adjustments with the jack screws
until the knife is set correctly. Make certain that
the other knife is set in exactly the same manner.
/%ꢀ When the knife height is set correctly, firmly tighten
each of the knife clamp screws.
;ljkꢀ:fcc\Zk`fe
Kfꢀ`ejkXccꢀk_\ꢀ[ljkꢀZfcc\Zk`feꢀZ_lk\ꢀXe[ꢀYX^#ꢀ[fꢀk_\j\ꢀ
jk\gj1
(%ꢀꢀ Install the dust chute, as shown in =`^li\ꢀ23.
)% Slip the bag clamp over the collection bag, then
attach the collection bag to the chute and clamp it,
as shown in =`^li\ꢀ24.
=`^li\ꢀ23. Installing the dust chute.
=`^li\ꢀ)+% Attaching the dust collection
bag.
-17-
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K\jkꢀIle
Once the assembly is complete, test run your machine to
make sure it runs properly.
If, during the test run, you cannot easily locate the source
of an unusual noise or vibration, stop using the machine
immediately, then review the KiflYc\j_ffk`e^ on GX^\ꢀ
**%
If you still cannot remedy a problem, contact our Tech
Support at (360) 734-3482 for assistance.
Gifa\Zk`c\jꢀ k_ifneꢀ ]ifdꢀ k_\ꢀ dXZ_`e\ꢀ
Zflc[ꢀZXlj\ꢀj\i`fljꢀ\p\ꢀ`ealip%ꢀN\Xiꢀ
jX]\kpꢀ ^cXjj\jꢀ [li`e^ꢀ Xjj\dYcpꢀ Xe[ꢀ
fg\iXk`fe%
Kfꢀk\jkꢀileꢀpfliꢀaf`ek\i#ꢀ[fꢀk_\j\ꢀjk\gj1
(% Read the entire instruction manual first!
)% Make sure the cutterhead guard fully covers the
cutterhead.
*% Make sure all tools and foreign objects have been
removed from the machine.
+% Review J<:K@FEJꢀ(ꢀXe[ꢀ)ꢀ(SAFETY and CIRCUIT
REQUIREMENTS) on GX^\jꢀ,Æ0ꢀand connect your
machine to the power source.
Cffj\ꢀ _X`iꢀ Xe[ꢀ Zcfk_`e^ꢀ Zflc[ꢀ ^\kꢀ
ZXl^_kꢀ`eꢀdXZ_`e\ipꢀXe[ꢀZXlj\ꢀj\i`fljꢀ
g\ijfeXcꢀ `ealip%ꢀ B\\gꢀ cffj\ꢀ Zcfk_`e^ꢀ
ifcc\[ꢀ lgꢀ Xe[ꢀ cfe^ꢀ _X`iꢀ k`\[ꢀ lgꢀ Xe[ꢀ
XnXpꢀ]ifdꢀdXZ_`e\ip%
,% Turn the jointer FE.
— The jointer should run smoothly with little or no
vibration.
— Immediately stop the jointer if you suspect any
problems. Refer to GX^\ꢀ** to troubleshoot and
fix any problems before starting the jointer again.
-% Turn the jointer F==, then remove the safety key
from the ON/OFF paddle switch.
.% Lift the paddle switch to the ON position.
— If the jointer motor does not start, then the safety
key is working properly and you have finished the
test run.
— If the jointer motor starts when the safety key is
removed, IMMEDIATELY DISCONNECT THE JOINTER
FROM THE POWER SOURCE. Refer to GX^\ꢀ**ꢀto
troubleshoot the problem.
— If you still cannot solve this or any other problem
that arises during the test run, call Tech Support.
-18-
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FG<I8K@FEJ
>\e\iXc
The Model W1814 will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed
incorrectly.
The instructions in this section are written with the
understanding that the operator has the necessary knowl-
edge and skills to operate this machine. @]ꢀXkꢀXepꢀk`d\ꢀ
pflꢀXi\ꢀ\og\i`\eZ`e^ꢀ[`]]`Zlck`\jꢀg\i]fid`e^ꢀXepꢀfg\i$
Xk`fe#ꢀjkfgꢀlj`e^ꢀk_\ꢀdXZ_`e\ꢁ
If you are an inexperienced operator, we strongly rec-
ommend that you read books or trade articles, or seek
training from an experienced jointer operator before
performing any unfamiliar operations. 8Yfm\ꢀXcc#ꢀpfliꢀ
jX]\kpꢀj_flc[ꢀZfd\ꢀ]`ijkꢁ
I<8;ꢀXe[ꢀle[\ijkXe[ꢀk_`jꢀ\ek`i\ꢀ`ejkilZ$
k`feꢀdXelXcꢀY\]fi\ꢀlj`e^ꢀk_`jꢀdXZ_`e\%ꢀ
J\i`fljꢀ g\ijfeXcꢀ `ealipꢀ dXpꢀ fZZliꢀ `]ꢀ
jX]\kpꢀXe[ꢀfg\iXk`feXcꢀ`e]fidXk`feꢀ`jꢀefkꢀ
le[\ijkff[ꢀ Xe[ꢀ ]fccfn\[%ꢀ ;Fꢀ EFKꢀ i`jbꢀ
pfliꢀjX]\kpꢀYpꢀefkꢀi\X[`e^ꢁ
8cnXpjꢀn\XiꢀjX]\kpꢀ^cXjj\jꢀn_\eꢀfg\i$
Xk`e^ꢀ k_\ꢀ af`ek\i%ꢀ =X`cli\ꢀ kfꢀ Zfdgcpꢀ
dXpꢀi\jlckꢀ`eꢀj\i`fljꢀg\ijfeXcꢀ`ealip%
;FꢀEFKꢀ`em\jk`^Xk\ꢀgifYc\djꢀfiꢀX[aljkꢀ
k_\ꢀ af`ek\iꢀ n_`c\ꢀ `kꢀ `jꢀ ilee`e^%ꢀ NX`kꢀ
lek`cꢀ k_\ꢀ dXZ_`e\ꢀ `jꢀ klie\[ꢀ F==#ꢀ
legcl^^\[ꢀ Xe[ꢀ Xccꢀ nfib`e^ꢀ gXikjꢀ
_Xm\ꢀZfd\ꢀkfꢀXꢀZfdgc\k\ꢀjkfgꢀY\]fi\ꢀ
gifZ\\[`e^ꢁ
-19-
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9Xj`Zꢀ:fekifcj
This section covers the basic parts and controls used
during routine operations. Refer to =`^li\jꢀ),ꢀXe[ꢀ)- for
basic parts and control locations.
8%ꢀ FE&F==ꢀJn`kZ_1ꢀThis paddle switch starts and stops
the cutterhead rotation.
The yellow part of the switch is a safety device.
When you remove this part, the switch locks in
the F==ꢀposition. Always remove this yellow key
when you leave the jointer work area. Removing
the key prevents unsupervised persons in your shop
(especially children) from easily or accidentally
starting the jointer.
A
B
=`^li\ꢀ25. W1814 basic controls in front.
9%ꢀ ;\gk_ꢀf]ꢀ:lkꢀ8[aljkd\ekꢀBefY1 Allows you to
change the height of the infeed table to control the
depth of cut.
:%ꢀꢀ =\eZ\ꢀK`ck`e^ꢀ?Xe[c\1ꢀLets you change the angle of
the fence and lock it where desired. The fence can
be quickly set to 90° (perpendicular to the tables),
45° inward, and 45° outward by setting and using
the fence stops on the bracket assembly.
C
D
;%ꢀ =\eZ\ꢀJc`[`e^ꢀ?Xe[c\1ꢀThis handle lets you adjust
and lock the position of the fence across the tables.
8CN8PJ firmly tighten the sliding handle before
you begin operations. The position of the fence
determines the maximum width of the cut as you
pass your workpiece over the spinning cutterhead.
E<M<Iꢀoperate the jointer if 8EPꢀpart of cutterhead
is exposed on the work area.
=`^li\ꢀ26. W1814 basic controls in back.
-20-
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JkfZbꢀ@ejg\Zk`feꢀꢀ
ꢄꢀI\hl`i\d\ekj
?\i\ꢀXi\ꢀjfd\ꢀilc\jꢀkfꢀ]fccfnꢀn_\eꢀZ_ffj`e^ꢀXe[ꢀ
af`ek`e^ꢀjkfZb1
=<<;ꢀ;@I<:K@FE
:FII<:K
IFK8K@FE
•
•
•
;FꢀEFKꢀaf`ekꢀfiꢀjli]XZ\ꢀgcXe\ꢀjkfZbꢀk_XkꢀZfekX`ejꢀ
cffj\ꢀbefkj% Injury to the operator or damage to the
workpiece can occur if the knots become dislodged
during the cutting operation.
FLK=<<;ꢀK89C<
@E=<<;ꢀK89C<
N`k_ꢀ>iX`e
@E:FII<:K
=<<;ꢀ;@I<:K@FE
;FꢀEFKꢀaf`ekꢀfiꢀjli]XZ\ꢀgcXe\ꢀX^X`ejkꢀk_\ꢀ^iX`eꢀ
[`i\Zk`fe% Cutting against the grain increases the
likelihood of stock kickback, as well as tear-out on
the workpiece.
IFK8K@FE
FLK=<<;ꢀK89C<
@E=<<;ꢀK89C<
8^X`ejkꢀ>iX`e
=`^li\ꢀ).% Correct setting for grain
Af`ek`e^ꢀXe[ꢀjli]XZ\ꢀgcXe`e^ꢀn`k_ꢀk_\ꢀ^iX`eꢀgif$
[lZ\jꢀXꢀY\kk\iꢀ]`e`j_ꢀXe[ꢀ`jꢀjX]\iꢀ]fiꢀk_\ꢀfg\iX$
kfi% Cutting with the grain is described as feeding
the stock on the jointer so the grain points down
and toward you as viewed on the edge of the stock
(=`^li\ꢀ).).
alignment.
10" Min.
Efk\1ꢀ@]ꢀk_\ꢀ^iX`eꢀZ_Xe^\jꢀ[`i\Zk`feꢀXcfe^ꢀk_\ꢀ\[^\ꢀ
f]ꢀk_\ꢀYfXi[#ꢀ[\Zi\Xj\ꢀk_\ꢀZlkk`e^ꢀ[\gk_ꢀXe[ꢀdXb\ꢀ
X[[`k`feXcꢀgXjj\j%
1" Min.
•
I\dfm\ꢀ]fi\`^eꢀfYa\Zkjꢀ]ifdꢀk_\ꢀjkfZb.ꢀMake sure
that any stock you process with the jointer is clean
and free of any dirt, nails, staples, tiny rocks or any
other foreign objects that may damage the jointer
blades.
1
⁄2" Min.
=`^li\ꢀ)/% Minimum dimensions for edge
•
•
FecpꢀgifZ\jjꢀeXkliXcꢀnff[ꢀ]`Y\iꢀk_ifl^_ꢀpfliꢀ
af`ek\i% Never joint MDF, particle board, plywood,
laminates or other synthetically made materials.
jointing.
DXb\ꢀjli\ꢀXccꢀjkfZbꢀ`jꢀjl]]`Z`\ekcpꢀ[i`\[ꢀY\]fi\ꢀ
af`ek`e^%ꢀWood with a moisture content over 20%
will cause unnecessary wear on the knives and poor
cutting results.
10" Min.
›ꢀ DXb\ꢀjli\ꢀpfliꢀnfibg`\Z\ꢀ\oZ\\[jꢀk_\ꢀd`e`dldꢀ
[`d\ej`feꢀi\hl`i\d\ekjꢀꢂ=`^li\jꢀ)/ꢀꢄꢀ)0 ꢀY\]fi\ꢀ
\[^\ꢀaf`ek`e^ꢀfiꢀjli]XZ\ꢀgcXe`e^#ꢀfiꢀ`kꢀdXpꢀYi\Xbꢀ
fiꢀb`ZbꢀYXZbꢀ[li`e^ꢀk_\ꢀfg\iXk`feꢁ
1
⁄2" Min.
1" Min.
=`^li\ꢀ)0% Minimum dimensions for
surface planing.
-21-
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N(/(+ꢀFne\iꢁjꢀDXelXcꢀꢂD]^%ꢀ('&'/"
JhlXi`e^ꢀJkfZb
JhlXi`e^ꢀjkfZbꢀ`emfcm\jꢀ]fliꢀjk\gjꢀg\i]fid\[ꢀ`eꢀk_\ꢀ
fi[\iꢀY\cfn1
(% Jli]XZ\ꢀGcXe\ꢀfeꢀk_\ꢀAf`ek\r: The concave face of
the workpiece is surface planed flat with the jointer
(=`^li\ꢀ*').
)% Jli]XZ\ꢀGcXe\ꢀfeꢀXꢀK_`Zbe\jjꢀGcXe\i: The opposite
face of the workpiece is surface planed flat with a
thickness planer (=`^li\ꢀ*().
=`^li\ꢀ*'% Surface plane on the jointer.
*% <[^\ꢀAf`ekꢀfeꢀk_\ꢀAf`ek\i: The concave edge of the
workpiece is jointed flat with the jointer (=`^li\ꢀ
*)).
This Side Previously
Surface Planed
+% I`gꢀ:lkꢀfeꢀXꢀKXYc\ꢀJXn: The jointed edge of the
workpiece is placed against a table saw fence and
the opposite edge cut off (=`^li\ꢀ**).
=`^li\ꢀ*(% Surface plane on a thickness
planer.
=`^li\ꢀ*)% Edge joint on the jointer.
This Side
Previously Edge
Jointed
=`^li\ꢀ**% Rip cut on a table saw.
-22-
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N(/(+ꢀFne\iꢁjꢀDXelXcꢀꢂD]^%ꢀ('&'/"
Jli]XZ\ꢀGcXe`e^
The purpose of surface planing on the jointer is to make
one flat face on a piece of stock (see =`^li\jꢀ*+ & *,) to
prepare it for surface planing on a thickness planer.
EFK@:<
@]ꢀ pflꢀ Xi\ꢀ efkꢀ \og\i`\eZ\[ꢀ n`k_ꢀ Xꢀ af`ek\i#ꢀ j\kꢀ
k_\ꢀ [\gk_ꢀ f]ꢀ Zlkꢀ kfꢀ 'ꢃ#ꢀ Xe[ꢀ giXZk`Z\ꢀ ]\\[`e^ꢀ k_\ꢀ
nfibg`\Z\ꢀ XZifjjꢀ k_\ꢀ kXYc\jꢀ Xjꢀ [\jZi`Y\[ꢀ Y\cfn%ꢀ
K_`jꢀ gifZ\[li\ꢀ n`ccꢀ Y\kk\iꢀ gi\gXi\ꢀ pflꢀ ]fiꢀ k_\ꢀ
XZklXcꢀfg\iXk`fe%
=`^li\ꢀ*+% Typical surface planing
Kfꢀjli]XZ\ꢀgcXe\ꢀfeꢀk_\ꢀaf`ek\i#ꢀ[fꢀk_\j\ꢀjk\gj1
operation.
(% Read and understand J8=<KP, beginning onꢀGX^\ꢀ,.
)% Make sure your stock has been inspected for
dangerous conditions as described in the JkfZbꢀ
@ejg\Zk`feꢀꢄꢀI\hl`i\d\ekjꢀinstructions, beginning
on GX^\ꢀ)(%
*% Set the cutting depth for your operation. (We
suggest 1⁄32" for surface planing, using a more
shallow depth for hard wood species or for wide
stock.)
Portion
Removed With
Jointer
+% Make sure your fence is set to 90˚.
,% If your workpiece is cupped (warped), place it so
the concave side is face down on the surface of the
infeed table.
=`^li\ꢀ*,%ꢀIllustration of surface planing
results.
-% Start the jointer.
.% With a push block in each hand, press the workpiece
against the table and fence with firm pressure, and
feed the workpiece over the cutterhead (=`^li\ꢀ*+).
=X`cli\ꢀkfꢀlj\ꢀglj_ꢀYcfZbjꢀn_\eꢀjli$
]XZ\ꢀgcXe`e^ꢀdXpꢀi\jlckꢀ`eꢀZlkk\i_\X[ꢀ
ZfekXZk#ꢀn_`Z_ꢀn`ccꢀZXlj\ꢀj\i`fljꢀg\i$
jfeXcꢀ `ealip%ꢀ 8cnXpjꢀ lj\ꢀ glj_ꢀ YcfZbjꢀ
kfꢀ gifk\Zkꢀ pfliꢀ _Xe[jꢀ n_\eꢀ jli]XZ\ꢀ
gcXe`e^ꢀfeꢀk_\ꢀaf`ek\i%
Efk\1 N_\eꢀpfliꢀc\X[`e^ꢀ_Xe[ꢀꢂn`k_ꢀglj_ꢀYcfZb ꢀ^\kjꢀ
n`k_`eꢀ+ꢃꢀf]ꢀk_\ꢀZlkk\i_\X[#ꢀc`]kꢀ`kꢀlgꢀXe[ꢀfm\iꢀk_\ꢀ
Zlkk\i_\X[#ꢀXe[ꢀgcXZ\ꢀk_\ꢀglj_ꢀYcfZbꢀfeꢀk_\ꢀgfi$
k`feꢀf]ꢀk_\ꢀnfibg`\Z\ꢀk_Xkꢀ`jꢀfeꢀk_\ꢀflk]\\[ꢀkXYc\%ꢀ
Efn#ꢀ]fZljꢀpfliꢀgi\jjli\ꢀfeꢀk_\ꢀflk]\\[ꢀ\e[ꢀf]ꢀk_\ꢀ
nfibg`\Z\ꢀn_`c\ꢀ]\\[`e^#ꢀXe[ꢀi\g\Xkꢀk_\ꢀjXd\ꢀXZk`feꢀ
n`k_ꢀpfliꢀkiX`c`e^ꢀ_Xe[ꢀn_\eꢀ`kꢀ^\kjꢀn`k_`eꢀ+ꢃꢀf]ꢀk_\ꢀ
Zlkk\i_\X[%ꢀKfꢀb\\gꢀpfliꢀ_Xe[jꢀjX]\#ꢀ;FꢀEFKꢀc\kꢀ
k_\dꢀ^\kꢀZcfj\iꢀk_Xeꢀ+ꢃꢀ]ifdꢀk_\ꢀZlkk\i_\X[ꢀn_\eꢀ`kꢀ
`jꢀdfm`e^ꢄ
/% Repeat Jk\gꢀ. until the entire surface is flat.
-23-
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<[^\ꢀAf`ek`e^
The purpose of edge jointing is to produce a finished,
flat-edged surface (see =`^li\jꢀ*-ꢀ&ꢀ*.) that is suitable
for joinery or finishing. It is also a necessary step when
squaring rough or warped stock.
EFK@:<
@]ꢀ pflꢀ Xi\ꢀ efkꢀ \og\i`\eZ\[ꢀ n`k_ꢀ Xꢀ af`ek\i#ꢀ j\kꢀ
k_\ꢀ [\gk_ꢀ f]ꢀ Zlkꢀ kfꢀ 'ꢃ#ꢀ Xe[ꢀ giXZk`Z\ꢀ ]\\[`e^ꢀ k_\ꢀ
nfibg`\Z\ꢀ XZifjjꢀ k_\ꢀ kXYc\jꢀ Xjꢀ [\jZi`Y\[ꢀ Y\cfn%ꢀ
K_`jꢀ gifZ\[li\ꢀ n`ccꢀ Y\kk\iꢀ gi\gXi\ꢀ pflꢀ ]fiꢀ k_\ꢀ
XZklXcꢀfg\iXk`fe%
=`^li\ꢀ*-% Typical edge jointing operation.
Kfꢀ\[^\ꢀaf`ekꢀfeꢀk_\ꢀaf`ek\i#ꢀ[fꢀk_\j\ꢀjk\gj1
(% Read and understandꢀJ8=<KP, beginning on GX^\ꢀ,.
)% Make sure your stock has been inspected for danger-
ous conditions as described in the JkfZbꢀ@ejg\Zk`feꢀ
ꢄꢀI\hl`i\d\ekj instructions, beginning on GX^\ꢀ)(.
*% Set the cutting depth for your operation. Efk\1 N\ꢀ
jl^^\jkꢀY\kn\\eꢀ(Ð(-ꢃꢀXe[ꢀ(Ð/ꢃꢀ]fiꢀ\[^\ꢀaf`ek`e^#ꢀ
lj`e^ꢀXꢀdfi\ꢀj_Xccfnꢀ[\gk_ꢀ]fiꢀ_Xi[ꢀnff[ꢀjg\Z`\jꢀfiꢀ
]fiꢀn`[\ꢀjkfZb.
Portion
Removed with
Jointer
+% Make sure the fence is set to 90˚.
,% If your workpiece is cupped (warped), place it so the
concave side is face down (=`^li\ꢀ*.) on the surface
of the infeed table.
=`^li\ꢀ*.%ꢀIllustration of edge jointing
results.
-% Start the jointer.
.% Press the workpiece against the table and fence with
firm pressure. Use your trailing hand to guide the
workpiece through the cut, and feed the workpiece
over the cutterhead (see =`^li\ꢀ*-).
Efk\: @]ꢀpfliꢀc\X[`e^ꢀ_Xe[ꢀ^\kjꢀn`k_`eꢀ+ꢃꢀf]ꢀk_\ꢀ
Zlkk\i_\X[#ꢀc`]kꢀ`kꢀlgꢀXe[ꢀfm\iꢀk_\ꢀZlkk\i_\X[#ꢀXe[ꢀ
gcXZ\ꢀ`kꢀfeꢀk_\ꢀgfik`feꢀf]ꢀk_\ꢀnfibg`\Z\ꢀk_Xkꢀ`jꢀfm\iꢀ
k_\ꢀflk]\\[ꢀkXYc\%ꢀEfn#ꢀ]fZljꢀpfliꢀgi\jjli\ꢀfeꢀk_\ꢀ
flk]\\[ꢀ\e[ꢀf]ꢀk_\ꢀnfibg`\Z\ꢀn_`c\ꢀ]\\[`e^#ꢀXe[ꢀ
i\g\Xkꢀk_\ꢀjXd\ꢀXZk`feꢀn`k_ꢀpfliꢀkiX`c`e^ꢀ_Xe[ꢀ`]ꢀ`kꢀ
^\kjꢀn`k_`eꢀ+ꢃꢀf]ꢀk_\ꢀZlkk\i_\X[%ꢀKfꢀb\\gꢀpfliꢀ_Xe[jꢀ
jX]\#ꢀ;FꢀEFKꢀc\kꢀk_\dꢀ^\kꢀZcfj\iꢀk_Xeꢀ+ꢃꢀ]ifdꢀk_\ꢀ
Zlkk\i_\X[ꢀn_\eꢀ`kꢀ`jꢀdfm`e^ꢄ
/% RepeatꢀJk\gꢀ. until the entire edge is flat.
-24-
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N(/(+ꢀFne\iꢁjꢀDXelXcꢀꢂD]^%ꢀ('&'/"
9\m\cꢀ:lkk`e^
The purpose of bevel cutting is to cut a specific angle into
the edge of a workpiece (see =`^li\jꢀ*/ꢀ&ꢀ*0).
EFK@:<
@]ꢀ pflꢀ Xi\ꢀ efkꢀ \og\i`\eZ\[ꢀ n`k_ꢀ Xꢀ
af`ek\i#ꢀj\kꢀk_\ꢀ[\gk_ꢀf]ꢀZlkꢀkfꢀ'ꢃ#ꢀXe[ꢀ
giXZk`Z\ꢀ]\\[`e^ꢀk_\ꢀnfibg`\Z\ꢀXZifjjꢀ
k_\ꢀ kXYc\jꢀ Xjꢀ [\jZi`Y\[ꢀ Y\cfn%ꢀ K_`jꢀ
gifZ\[li\ꢀn`ccꢀY\kk\iꢀgi\gXi\ꢀpflꢀ]fiꢀ
k_\ꢀXZklXcꢀfg\iXk`fe%
The Model W1814 has preset fence stops at 45˚ inward,
90˚, and 45˚ outward (135˚). If your situation requires
a different angle, the preset fence stops can be easily
adjusted for your needs.
KfꢀY\m\cꢀZlkꢀfeꢀk_\ꢀaf`ek\i#ꢀ[fꢀk_\j\ꢀjk\gj1
(% Read and understand J8=<KP, beginning on GX^\ꢀ,.
)% Make sure your stock has been inspected for danger-
ous conditions as described in the JkfZbꢀ@ejg\Zk`feꢀ
ꢄꢀI\hl`i\d\ekj instructions, beginning on GX^\ꢀ)(.
*% Set the cutting depth for your operation.
Efk\1 N\ꢀjl^^\jkꢀY\kn\\eꢀ(Ð(-ꢃꢀXe[ꢀ(Ð/ꢃꢀ]fiꢀY\m\cꢀ
Zlkk`e^#ꢀlj`e^ꢀXꢀdfi\ꢀj_Xccfnꢀ[\gk_ꢀ]fiꢀ_Xi[ꢀnff[ꢀ
jg\Z`\jꢀfiꢀ]fiꢀn`[\ꢀjkfZb%
+% Make sure your fence is set to the angle of your
desired cut.
=`^li\ꢀ*/% Typical bevel cutting operation.
,% If your workpiece is cupped (warped), place it so
the concave side is face down on the surface of the
infeed table.
-% Start the jointer.
.% With a push block in your leading hand, press
the workpiece against the table and fence with
firm pressure, and feed the workpiece over the
cutterhead.
Portion
Removed With
Jointer
Efk\: @]ꢀpfliꢀc\X[`e^ꢀ_Xe[ꢀ^\kjꢀn`k_`eꢀ+ꢃꢀf]ꢀk_\ꢀ
Zlkk\i_\X[#ꢀc`]kꢀ`kꢀlgꢀXe[ꢀfm\iꢀk_\ꢀZlkk\i_\X[#ꢀ
Xe[ꢀgcXZ\ꢀk_\ꢀglj_ꢀYcfZbꢀfeꢀk_\ꢀgfik`feꢀf]ꢀk_\ꢀ
nfibg`\Z\ꢀk_Xkꢀ`jꢀfeꢀk_\ꢀflk]\\[ꢀkXYc\%ꢀEfn#ꢀ]fZljꢀ
pfliꢀgi\jjli\ꢀfeꢀk_\ꢀflk]\\[ꢀ\e[ꢀf]ꢀk_\ꢀnfibg`\Z\ꢀ
n_`c\ꢀ]\\[`e^#ꢀXe[ꢀi\g\Xkꢀk_\ꢀjXd\ꢀXZk`feꢀn`k_ꢀ
pfliꢀkiX`c`e^ꢀ_Xe[ꢀn_\eꢀ`kꢀ^\kjꢀn`k_`eꢀ+ꢃꢀf]ꢀk_\ꢀ
Zlkk\i_\X[%ꢀKfꢀb\\gꢀpfliꢀ_Xe[jꢀjX]\#ꢀ;FꢀEFKꢀc\kꢀ
k_\dꢀ^\kꢀZcfj\iꢀk_Xeꢀ+ꢃꢀ]ifdꢀk_\ꢀZlkk\i_\X[ꢀn_\eꢀ`kꢀ
`jꢀdfm`e^ꢄ
=`^li\ꢀ*0% Illustration of bevel cutting
results.
/% Repeat Jk\gꢀ. until the angled cut is satisfactory to
your needs.
-25-
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N(/(+ꢀFne\iꢁjꢀDXelXcꢀꢂD]^%ꢀ('&'/"
D8@EK<E8E:<
>\e\iXc
For optimum performance from your machine, follow this
maintenance schedule and refer to any specific instructions
given in this section.
;X`cpꢀ:_\Zb
•
•
Vacuum all dust on and around the machine.
Empty debris from the dust collection bag. DO
NOT use the jointer if debris obstructs the flow of
material into the bag. Using the jointer when the
chute is obstructed can lead to jointer malfunction
and, possibly, fire. Failure to heed this warning can
result in serious personal injury.
D8B<ꢀ JLI<ꢀ k_Xkꢀ pfliꢀ dXZ_`e\ꢀ `jꢀ
legcl^^\[ꢀ[li`e^ꢀXccꢀdX`ek\eXeZ\ꢀgif$
Z\[li\jꢁꢀ@]ꢀk_`jꢀnXie`e^ꢀ`jꢀ`^efi\[#ꢀj\i`$
fljꢀg\ijfeXcꢀ`ealipꢀdXpꢀfZZli%
•
Wipe down tables and all other unpainted cast iron
with a metal protectant.
Dfek_cpꢀ:_\Zb
•
•
•
Fence angle stops and cutterhead knife alignment.
Belt tension, damage, or wear.
Clean/vacuum dust from inside the cabinet and
around the motor.
ClYi`ZXk`fe
Since all bearings are sealed and
permanently lubricated, simply leave them
alone until they need to be replaced. DO
NOT lubricate them.
:c\Xe`e^
Cleaning the Model W1814 is relatively easy. Vacuum
excess wood chips and sawdust, and wipe off the
remaining dust with a dry cloth. If any resin has built up,
use a resin dissolving cleaner to remove it.
Protect the unpainted cast iron surfaces on the table
by wiping the table clean after every use—this ensures
moisture from wood dust does not remain on bare metal
surfaces and cause rust.
Keep tables rust-free with regular applications of a quality
metal protectant.
M$9\ckj
To ensure optimum power transmission from the motor
to the blade, the V-belt must be in good condition (free
from cracks, fraying and wear) and properly aligned and
tensioned (refer to the instructions on GX^\ꢀ*').
-26-
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J<IM@:<
>\e\iXc
This section covers the most common service adjustments
or procedures that may need to be made during the life
of your machine.
If you require additional machine service not included
in this section, please contact Woodstock International
Technical Support at (360) 734-3482 or send e-mail to:
k\Z_$jlggfik7j_fg]fo%Y`q.
J\kk`e^ꢀ=\eZ\ꢀ8e^c\ꢀJkfgj
D8B<ꢀ JLI<ꢀ k_Xkꢀ pfliꢀ dXZ_`e\ꢀ `jꢀ
legcl^^\[ꢀ [li`e^ꢀ Xccꢀ j\im`Z\ꢀ gifZ\$
[li\jꢁꢀ @]ꢀ k_`jꢀ nXie`e^ꢀ `jꢀ `^efi\[#ꢀ j\i`$
fljꢀg\ijfeXcꢀ`ealipꢀdXpꢀfZZli%
This section provides instructions for setting the fence
stops precisely at 45° inward, 90°, or 45° outward.
Efk\1ꢀKfꢀ\ejli\ꢀXZZliXk\ꢀi\jlckjꢀn_\eꢀ\[^\ꢀaf`ek`e^#ꢀ
Z_\Zbꢀk_\ꢀXZZliXZpꢀf]ꢀk_\j\ꢀj\kk`e^jꢀ]i\hl\ekcpꢀꢂdfek_cpꢀ
XkꢀXꢀd`e`dld ꢀn`k_ꢀXꢀdXZ_`e`jkꢁjꢀZfdY`eXk`feꢀjhlXi\ꢀXe[ꢀ
i\$X[aljkꢀk_\dꢀ`]ꢀe\Z\jjXip%
Limit Block
Limit Plate
Rear Slot
Tab
Limit
Block Set
Screw
Kfꢀj\kꢀk_\ꢀ0'²ꢀjkfg#ꢀ[fꢀk_\j\ꢀjk\gj1
(%ꢀ DISCONNECT JOINTER FROM POWER SOURCE!
)%ꢀ With the fence positioned over the bed and the
sliding handle locked, loosen the fence tilting
handle.
Limit Block
Shaft
Jam
Nut
*% Press the forward tab of the limit plate into the rear
Inward Stop
slot of the limit block.
=`^li\ꢀ+'% Fence stop parts identification.
+% Pull the fence as far as it will go towards 90º
(perpendicular to the table), then tighten the fence
tilting handle.
ꢀ
Efk\1ꢀN_\eꢀpflꢀglccꢀk_\ꢀ]\eZ\ꢀkfnXi[jꢀ0'²#ꢀ`kꢀn`ccꢀ
jkfgꢀn_\eꢀ`kꢀ_`kjꢀk_\ꢀc`d`kꢀYcfZbꢀj_X]k%
,%ꢀ Use a square to check the angle of the fence, as
shown in =`^li\ꢀ41.
— If the fence is perpendicular to the table, move
ahead to set the 45º stops.
— If the fence is not perpendicular to the table,
adjust the 90º stop by doing Jk\gjꢀ-$0.
=`^li\ꢀ+(% Checking the 90º stop.
-27-
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N(/(+ꢀFne\iꢁjꢀDXelXcꢀꢂD]^%ꢀ('&'/"
-% Loosen the fence tilting handle, bring the fence
to 90º with the square set against the fence, then
tighten the handle.
ꢀ
Efk\1ꢀB\\gꢀk_\ꢀc`d`kꢀgcXk\ꢀkXYꢀ`eꢀk_\ꢀi\Xiꢀjcfkꢀf]ꢀ
k_\ꢀc`d`kꢀYcfZb%
.%ꢀ Loosen the jam nut (located at the rear of the limit
block shaft).
/% Using a screwdriver, turn the limit block set screw
until the limit block shaft hits the fence.
0% Tighten the jam nut. The 90º stop is now set
precisely.
Kfꢀj\kꢀk_\ꢀ`enXi[ꢀ+,²ꢀjkfg#ꢀ[fꢀk_\j\ꢀjk\gj1
(%ꢀ DISCONNECT JOINTER FROM POWER SOURCE.
)% With the fence positioned over the bed and the
sliding handle locked, loosen the fence tilting handle
and release the limit tab.
*% Tip the fence towards the table as far as it will go,
then tighten the fence tilting handle.
Efk\1 N_\eꢀpflꢀk`gꢀk_\ꢀ]\eZ\ꢀkfnXi[jꢀk_\ꢀkXYc\#ꢀ`kꢀ
n`ccꢀjkfgꢀn_\eꢀ`kꢀ_`kjꢀk_\ꢀ`enXi[ꢀjkfgꢀYfck%
=`^li\ꢀ42. Checking the inward 45º stop.
+% Use a machinist's combination square to check the
angle of the fence, as shown in =`^li\ꢀ42.
— If the fence leans 45º towards the table, the
inward 45º stop is set correctly; move ahead to set
the outward 45º stop.
Inward
Stop Bolt
— If the fence does not lean 45º towards the table,
adjust the inward 45º stop by doing Jk\gjꢀ,$0.
,%ꢀ Loosen the fence tilting handle, bring the fence to
45º, then tighten the handle just enough to keep the
fence in position.
-% Remove the limit block from the fence bracket
assembly and set it aside.
=`^li\ꢀ43. Adjusting the inward stop.
.% Using two 8mm wrenches, adjust the inward stop
bolt (see =`^li\ꢀ43)ꢀuntil it hits the fence at
precisely 45º inward, then tighten the jam nut
(where the bolt meets the bracket assembly) while
holding the stop bolt in place. Some trial-and-error
will be required to set this stop correctly.
-28-
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N(/(+ꢀFne\iꢁjꢀDXelXcꢀꢂD]^%ꢀ('&'/"
/% Use two 8mm wrenches to tighten the hex nut on
the inward stop as you hold the stop in place.
0%ꢀ Put the limit block back, bring the fence back to 90º
and tighten the tilting handle.
Kfꢀj\kꢀk_\ꢀflknXi[ꢀ+,²ꢀjkfg#ꢀ[fꢀk_\j\ꢀjk\gj1
(% DISCONNECT JOINTER FROM POWER SOURCE!
)% Loosen the fence tilting handle, remove the limit
block and set it aside.
*%ꢀ Tip the fence back (away from the table) until it
stops.
ꢀ
Efk\1ꢀK_\ꢀ]\eZ\ꢀn`ccꢀjkfgꢀn_\eꢀk_\ꢀflknXi[ꢀjkfgꢀ
Yfckꢀ_`kjꢀk_\ꢀ]\eZ\ꢀYiXZb\k%ꢀ
+% Use a square to check the angle of the fence, as
shown in =`^li\ꢀ44%
=`^li\ꢀ44% Checking the outward 45º stop.
— If the fence is tilting away from the table at 45º,
the outward stop is set correctly. Put the limit
block back, bring the fence to 90° and tighten the
tilting handle.
Outward
Stop Bolt
— If the fence is not tilting away from the table at
45º, do Jk\gjꢀ,ꢀꢄꢀ- to set the outward stop cor-
rectly.
Jam Nut
,% With the outward stop bolt resting against the fence
bracket, use an 8mm wrench to adjust the length of
the stop until the fence is at 45º, then tighten the
jam nut (see =`^li\ꢀ45).
=`^li\ꢀ45. Outward stop bolt detail.
-% Put the limit block back, bring the fence to 90º and
tighten the fence tilting handle.
I\gcXZ`e^ꢀBe`m\j
Sharp knives provide the best cutting results. If you
need to replace the knives in your jointer, follow the
instructions for :_\Zb`e^&8[aljk`e^ꢀBe`]\ꢀ?\`^_k on GX^\ꢀ
(-, but after loosening the knives, remove them and
clean any dust or debris out of the knife slots, then lightly
lubricate the new knives and reinstall them, following the
instructions on GX^\ꢀ(- for tightening the knife clamp
screws.
-29-
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N(/(+ꢀFne\iꢁjꢀDXelXcꢀꢂD]^%ꢀ('&'/"
M$9\ckꢀI\gcXZ\d\ek
Your W1814 uses belts to drive both the cutterhead and
the dust collection impeller. When these belts are not
tensioned correctly, misaligned, or damaged, your jointer
will not function properly.
Motor Mount Screws
The part number for the replacement drive belt is
#X1814170; the part number for the replacement impeller
belt is #X1814192.
Fan Belt
Refer to the parts diagram in this manual when fixing
belt problems. If you need further assistance, call our
Tech Support at (360) 734-3482 or send e-mail to: k\Z_$
jlggfik7j_fg]fo%Y`q.
Cutterhead Belt
Kfꢀi\Xc`^eꢀfiꢀi\gcXZ\ꢀk_\ꢀZlkk\i_\X[ꢀY\ck#ꢀ[fꢀk_\j\ꢀ
jk\gj1
=`^li\ꢀ46. Motor mounting screws and
belt locations.
(%ꢀ DISCONNECT JOINTER FROM POWER SOURCE.
Kfꢀi\gcXZ\ꢀk_\ꢀ]XeꢀY\ck#ꢀ[fꢀk_\j\ꢀjk\gj1
)%ꢀ While facing the rear of the jointer, tip it away from
(%ꢀ DISCONNECT JOINTER FROM POWER
you until it rests on the fence assembly.
SOURCE.
*% Remove the screws that hold the motor cover to the
)%ꢀ Remove the motor cover, set it aside
jointer base. Lift the cover off and set it aside.
and check the belt for damage.
+%ꢀ Vacuum all dust and debris from the motor and belt
ꢀ
Efk\1 @kꢀ`jꢀ_`^_cpꢀlec`b\cpꢀk_Xkꢀk_`jꢀ
Y\ckꢀn`ccꢀ\m\iꢀY\ꢀd`jXc`^e\[ꢀfiꢀflkꢀf]ꢀ
k\ej`fe%ꢀ@]ꢀ`kꢀ`j#ꢀk_\ꢀaf`ek\iꢀe\\[jꢀkfꢀ
Y\ꢀj\im`Z\[ꢀYpꢀXꢀhlXc`]`\[ꢀk\Z_e`Z`Xe%ꢀ
:XccꢀfliꢀK\Z_ꢀJlggfik%
areas.
,% Inspect the cutterhead belt for proper tension,
straight alignment, and possible damage or wear.
Efk\1ꢀK_\ꢀY\ckꢀ`jꢀgifg\icpꢀk\ej`fe\[ꢀ`]ꢀ`kꢀ[\]c\Zkjꢀ
XYflkꢀ*Ð+ꢃꢀn_\eꢀpflꢀgi\jjꢀ[fneꢀfeꢀd`[[c\ꢀf]ꢀk_\ꢀ
Y\ckꢀn`k_ꢀdf[\iXk\ꢀgi\jjli\ꢀ]ifdꢀpfliꢀk_ldYꢀfiꢀ
]fi\]`e^\i%ꢀK_\ꢀY\ckꢀ`jꢀgifg\icpꢀXc`^e\[ꢀ`]ꢀ`kꢀc`\jꢀ]cXkꢀ
Xe[ꢀjkiX`^_kꢀfeꢀk_\ꢀdfkfiꢀj_X]kꢀXe[ꢀ[i`m\ꢀglcc\p%ꢀ
9\ckꢀ[XdX^\ꢀn`ccꢀY\ꢀ\m`[\ekꢀfeꢀ`ejg\Zk`fe%
*%ꢀ If the belt is damaged, put one end of
the new belt on the fan pulley, then
fit the other end onto the drive pulley.
+% Replace the motor cover and secure it
with the screws.
-% Loosen the four motor mounting cap screws (see
=`^li\ꢀ+-), but do not remove them.
.% Replace a damaged belt with a new one. Realign and
re-tension the belt.
/% Tighten the motor mounting screws and replace the
motor cover.
0%ꢀ Test run the jointer. Repeat this procedure if
necessary. If repeating this procedure does not solve
the problem, call our Tech Support.
-30-
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Dfkfiꢀ9ilj_ꢀI\gcXZ\d\ek
This jointer has a universal motor that uses carbon
brushes, which are considered wear-items. Refer to the
troubleshooting guide to determine if the motor brushes
must be replaced.
You can order a new brush kit (two brush assemblies) by
calling customer service and ordering part #X1814124-1.
Kfꢀi\gcXZ\ꢀdfkfiꢀYilj_\j#ꢀ[fꢀk_\j\ꢀjk\gj1
(%ꢀ DISCONNECT JOINTER FROM POWER SOURCE.
)% While facing the rear of the jointer, tip it away from
you until it rests on the fence assembly.
*% Remove the screws that hold the motor cover to the
jointer base. Lift the cover off and set it aside.
+% Vacuum all dust and debris from the motor and belt
areas.
,% Use a dime to unscrew the brush caps. (See =`^li\ꢀ
47 to locate the brush caps.)
Brush Cap
Locations
ꢀ
Efk\1ꢀN_\eꢀpflꢀi\dfm\ꢀk_\ꢀYilj_ꢀZXgj#ꢀXꢀjgi`e^ꢀn`ccꢀ
gfgꢀflkꢀf]ꢀk_\ꢀjfZb\k2ꢀk_\ꢀZXiYfeꢀYilj_ꢀ`jꢀ]`idcpꢀ
XkkXZ_\[ꢀkfꢀk_`jꢀjgi`e^%ꢀN_\eꢀpflꢀYlpꢀXꢀe\nꢀYilj_ꢀ
b`kꢀpflꢀn`ccꢀ^\kꢀXꢀgX`iꢀf]ꢀYilj_&jgi`e^ꢀXjj\dYc`\j%
Brush
Assembly
-%ꢀ Check the brushes for wear. If a brush is worn to less
than 3⁄32" in length, replace both brushes.
.%ꢀ Insert the brush assemblies, positioning them so they
slide into the slots built into the sockets, then press
the brush cap against the spring, push it into the
socket, and turn it to lock it in the motor housing.
=`^li\ꢀ47. Removing a motor brush.
/%ꢀ Replace the motor cover.
0%ꢀ Test run the jointer.
— If the jointer runs properly, you are done.
— If the motor does not start, either the brushes
are not correctly aligned in the sockets or there is
another problem with the motor or wiring. Refer
to the KiflYc\j_ffk`e^ꢀsection for assistance.
-31-
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N`i`e^ꢀ;`X^iXd
N(/(+ꢀFne\iꢁjꢀDXelXcꢀꢂD]^%ꢀ('&'/"
(('MꢀN`i`e^ꢀ;`X^iXd
E\lkiXc
N_`k\
,$(,ꢀGcl^
9cXZb
?fk
(('
M8:
>i\\e
>ifle[
>ifle[
G8;;C<ꢀJN@K:?
ꢁm`\n\[ꢀ]ifdꢀY\_`e[
-32-
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N(/(+ꢀFne\iꢁjꢀDXelXcꢀꢂD]^%ꢀ('&'/"
KiflYc\j_ffk`e^
This section covers the most common problems and corrections with this type of
machine. N8IE@E>ꢁꢀ;FꢀEFKꢀdXb\ꢀXepꢀX[aljkd\ekjꢀlek`cꢀgfn\iꢀ`jꢀ[`jZfee\Zk\[ꢀXe[ꢀ
dfm`e^ꢀgXikjꢀ_Xm\ꢀZfd\ꢀkfꢀXꢀZfdgc\k\ꢀjkfgꢁ
Dfkfiꢀꢄꢀ<c\Zki`ZXc
GIF9C<D
GFJJ@9C<ꢀ:8LJ<
:FII<:K@M<ꢀ8:K@FE
Machine does not start or
a breaker trips.
1. Safety key removed from ON/OFF 1. Replace safety key.
switch.
2. Plug/receptacle is at fault or wired 2. Test for good contacts; correct the wiring.
incorrectly.
3. Power supply is at fault/switched 3. Ensure hot lines have correct voltage on all legs and
OFF.
main power supply is switched ON.
4. Install/replace lockout key; replace switch.
5. Remove/replace brushes.
4. Lockout key is at fault.
5. Motor brushes are at fault.
6. Motor ON/OFF switch is at fault.
6. Replace faulty ON/OFF switch.
7. Wiring is open/has high resistance. 7. Check for broken wires or disconnected/corroded
connections, and repair/replace as necessary.
8. Motor is at fault.
8. Test/repair/replace.
Machine stalls, is
underpowered, or is
overloaded.
1. Wrong workpiece material (wood). 1. Use wood with correct moisture content, without
glues, and little pitch/resins.
2. Cutterhead belt slipping.
3. Plug/receptacle is at fault.
4. Motor brushes are at fault.
5. Motor bearings are at fault.
2. Replace cutterhead belt and re-tension.
3. Test for good contacts; correct the wiring.
4. Remove/replace brushes.
5. Test by rotating shaft; rotational grinding/loose
shaft requires bearing replacement.
6. Machine is undersized for the task. 6. Stop operation.
7. Knives dull, feed rate is too fast 7. Use sharp knives; reduce feed rate/depth of cut.
depth of cut too great.
8. Motor has overheated.
9. Motor is at fault.
8. Clean off motor, let cool, and reduce workload.
9. Test/repair/replace.
Machine has vibration or
noisy operation.
1. Motor or component is loose.
1. Inspect/replace stripped or damaged bolts/nuts,
and re-tighten with thread locking fluid.
2. Knife blades, clamp or jack screws 2. Resharpen/replace knives as required; set knife
are at fault.
3. Belts worn or loose.
alignment correctly.
3. Inspect/replace belts with a new ones.
4. Motor fan is rubbing on fan cover. 4. Replace dented fan cover; replace loose/damaged
fan.
5. Loose mounting bolts.
6. Blade is at fault.
5. Replace/tighten as required.
6. Replace warped, bent, or twisted blade; resharpen
dull blade.
-33-
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:lkk`e^
GIF9C<D
GFJJ@9C<ꢀ:8LJ<
:FII<:K@M<ꢀ8:K@FE
1. Knives set too high.
1. Set the knives just even with the outfeed table when
they're at TDC (top dead center).
Excessive snipe (gouge in
the end of the board that
is uneven with the rest of
the cut).
2. Operator pushing down on trailing 2. Reduce/eliminate downward pressure on that end of
end of the workpiece.
1. Knives set too low.
workpiece.
1. Set the knives just even with the outfeed table when
they're at TDC (top dead center).
Workpiece stops in the
middle of the cut.
Chipping.
1. Knots or conflicting grain direction 1. Inspect workpiece for knots and grain (GX^\ꢀ )();
in wood.
only use clean stock.
2. Nicked or chipped blades.
2. Adjust one of the nicked knives sideways; replace
knives (GX^\ꢀ)0).
3. Feeding workpiece too fast.
4. Taking too deep of a cut.
3. Slow down the feed rate.
4. Take a smaller depth of cut. (Always reduce cutting
depth when surface planing or working with hard
woods.)
Fuzzy Grain.
1. Wood may have high moisture con- 1. Check moisture content and allow to dry if moisture
tent or surface wetness.
2. Dull knives.
is over 15%.
2. Replace knives (GX^\ꢀ)0).
1. Shift one of the nicked knives sideways so the nicks
Long lines or ridges that 1. Nicked or chipped knives.
run along the length of the
board.
don't line up; replace knives (GX^\ꢀ)0).
Uneven cutter marks, wavy 1. Feeding workpiece too fast.
1. Slow down the feed rate.
surface, or chatter marks
across the face of the
board.
2. Knives not adjusted at even heights 2. Adjust the knives so they are set up evenly in the
in the cutterhead.
cutterhead (GX^\ꢀ)0).
Board edge is concave or 1. Board not held with even pressure 1. Hold board with even pressure as it moves over the
convex after jointing.
on infeed and outfeed table during
cut.
cutterhead.
2. Board started too uneven.
2. Take partial cuts to remove the extreme high spots
before doing a full pass.
3. Board has excessive bow or twist 3. Surface plane one face so there is a good surface to
along its length.
position against the fence.
4. Insufficient number of passes.
4. It may take 3 to 5 passes to achieve a perfect edge,
depending on the starting condition of the board and
the depth of cut.
-34-
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N(/(+ꢀFne\iꢁjꢀDXelXcꢀꢂD]^%ꢀ('&'/"
G8IKJ
(-/
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-35-
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N(/(+ꢀFne\iꢁjꢀDXelXcꢀꢂD]^%ꢀ('&'/"
JkXe[ꢀGXikjꢀC`jk
REF PART #
DESCRIPTION
BASE
FENCE
FENCE PLATE
HANDLE
REF PART #
DESCRIPTION
PUSH BLOCK
PADDLE SWITCH
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
X1814101
X1814102
X1814103
X1814104
XPW01M
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
202
203
209
X1814150
X1814151
XP6000ZZ
XPSS01M
XPSB26M
XPLW03M
XPW03M
XPS09M
BALL BEARING 6000ZZ
SET SCREW M6-1 X 10
CAP SCREW M6-1 X 12
LOCK WASHER 6MM
FLAT WASHER 6MM
PHLP HD SCR M5-.8 X 10
FLAT WASHER 5MM
CAP SCREW M5-.8 X 12
FLAT WASHER 8MM
RIGHT LINK
LEFT LINK
X1814106
X1814107
X1814108
X1814109
X1814110
X1814111
X1814112
X1814113
X1814114
X1814115
X1814116
X1814117
X1814118
X1814119
X1814120
X1814121
X1814122
X1814123
PLATE SHAFT
BRACKET SHAFT
LIMIT PLATE
BLOCK
SHAFT
FENCE BRACKET
HANDLE
FENCE SUPPORT
LOCKING PLATE
TABLE PIN
FRAME PIN
BRACKET
INFEED TABLE
TABLE FRAME
SUPPORT PLATE
HANDLE
XPW02M
XPSB33M
XPHTEK15M TAP SCREW M4.2 X 10
X1814161
XPLW04M
XPSB14M
XPSB02M
XPB94M
XPN06M
XPSB37M
XPN01M
PHLP HD SCR M6-1 X 20
LOCK WASHER 8MM
CAP SCREW M8-1.25 X 20
CAP SCREW M6-1 X 20
HEX BOLT M5-.8 X 25
HEX NUT M5-.8
CAP SCREW M6-1 X 50
HEX NUT M6-1
CAP SCREW M6-1 X 30
CUTTERHEAD BELT 171J5 NK
HEX NUT M8-1.25
XPSB07M
X1814170
XPN03M
XPB20M
HEX BOLT M8-1.25 X 35
PUSH NUT M10
E-CLIP 6MM
123-1 X1814123-1 HANDLE SHAFT
124 X1814124 2 HP UNIVERSAL MOTOR
124-1 X1814124-1 CARBON BRUSH SET (2)
124-2 X1814124-2 BRUSH COVER
124-3 X1814124-3 RING TERMINAL
124-4 X1814124-4 SPADE TERMINAL
X1814173
XPEC09M
XPSS28M
XPSB07M
XPSS29M
XPSS11M
XPS05M
XPS05M
XPS38M
X1814182
XPLW01M
X1814184
XPR03M
XP6201ZZ
X1814187
X1814188
X1814189
X1814190
X1814191
X1814192
X1814193
XPW02M
X1814195
XPN01M
X1814197
X1814198
X1814199
X1814200
XPAW06M
X1814203
X1814209
SET SCREW M6-1 X 30
CAP SCREW M6-1 X 30
SET SCREW M6-1 X 35
SET SCREW M6-1 X 16
PHLP HD SCR M5-.8 X 8
PHLP HD SCR M5-.8 X 8
PHLP HD SCR M4-.7 X 10
SERRATED WASHER 4MM
LOCK WASHER 5MM
WIRE NUT
EXT RETAINING RING 12MM
BALL BEARING 6201ZZ
STRAIN RELIEF
PLASTIC NUT
LINE CORD
125
126
127
128
129
X1814125
X1814126
X1814127
X1814128
X1814129
MOTOR PULLEY
MOTOR MOUNTING PLATE
CORD CLAMP
COMPRESSION SPRING
BLADE GUARD
129-1 X1814129-1 RUBBER BUMPER
130
131
132
133
134
135
136
137
139
140
141
142
143
144
X1814130
X1814131
X1814132
X1814133
X1814134
X1814135
X1814136
X1814137
X1814139
XPSB115M
X1814141
X1814142
X1814143
X1814144
TORSION SPRING
PIN
SHEET IRON COVER
SHAFT
CUTTERHEAD
BLADE
BLADE CLAMP
DRIVE PULLEY
JACK SCREW
SPADE TERMINAL
RING TERMINAL
FAN BELT V1.25-7A
DUST CHUTE
FLAT WASHER 5MM
DUST COLLECTER BAG
HEX NUT M6-1
BUTTON HD CAP SCR M6-1 X 16
FAN PULLEY
SPACER
FAN SHAFT
CLAMP 60MM
PIN
CHIP BLOWER MOUNTING PLATE
EXT RETAINING RING 26MM
IMPELLER
144-1 XPR17M
TIGHTENING HANDLE
SWING BRACE M6 X 50MM
HEX WRENCH 6MM
T-HANDLE HEX WRENCH 4MM
FENDER WASHER 5MM
145
146
147
148
149
X1814145
X1814146
X1814147
X1814148
X1814149
CHIP EXHAUST
CHIP COLLECTOR
COVER
PIN
-36-
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Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST
maintain the original location and readability of the labels on the machine. If any label is removed or
becomes unreadable, REPLACE that label before using the machine again.
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
MACHINE ID LABEL
204
205
206
X1814204
X1814205
X1814206
READ MANUAL LABEL-HORZ
CUTTERHEAD GUARD LABEL
EYE/LUNG HAZARD LABEL
207
X1814207
208
XLABEL-04 ELECTRICITY LABEL
-37-
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-38-
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Name___________________________________________________________________________________
Street __________________________________________________________________________________
City _________________________State___________________________Zip________________________
Phone #______________________Email___________________________Invoice #___________________
Model #_________Serial #______________Dealer Name__________________Purchase Date___________
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(% How did you learn about us?
_____ Advertisement
_____ Friend
_____ Website
____ Local Store
____ Other:
_____ Mail Order Catalog
)% How long have you been a woodworker/metalworker?
_____ 0-2 Years
_____ 2-8 Years
____8-20 Years
_____20+ Years
™
*% How many of your machines or tools are EZabꢀ8aj ?
_____ 0-2
_____ 3-5
____6-9
_____10+
+% Do you think your machine represents a good value?
_____ Yes
____ No
____ No
™
,% Would you recommend EZabꢀ8aj products to a friend? _____ Yes
-% What is your age group?
_____ 20-29
_____ 50-59
_____ 30-39
_____ 60-69
____ 40-49
____ 70+
.% What is your annual household income?
_____ $20,000-$29,000
_____ $50,000-$59,000
_____ $30,000-$39,000
_____ $60,000-$69,000
____ $40,000-$49,000
____ $70,000+
/% Which of the following magazines do you subscribe to?
____ Cabinet Maker
____ Family Handyman
____ Hand Loader
____ Popular Mechanics
____ Popular Science
____ Popular Woodworking
____ Practical Homeowner
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Today’s Homeowner
____ Wood
____ Wooden Boat
____ Woodshop News
____ Woodsmith
____ Handy
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Model Airplane News
____ Modeltec
____ Old House Journal
____ Woodwork
____ Woodworker West
____ Woodworker’s Journal
____ Other:
____ Rifle
____ Shop Notes
____ Shotgun News
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