Woodstock Nail Gun W1785 User Manual

MODEL W1785  
PALM NAILER  
OWNER'S MANUAL  
Phone: (360) 734-3482 • Online Technical Support: [email protected]  
COPYRIGHT © JUNE, 2007 BY WOODSTOCK INTERNATIONAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT  
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.  
#9629TS Printed in China  
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Model W1785 Palm Nailer  
SAFETY  
For Your Own Safety Read Instruction Manual  
Before Operating This Equipment  
The purpose of safety symbols is to attract your attention to possible hazardous  
conditions. This manual uses a series of symbols and signal words which are intended  
to convey the level of importance of the safety messages. The progression of  
symbols is described below. Remember that safety messages by themselves do not  
eliminate danger and are not a substitute for proper accident prevention measures.  
Indicates an imminently hazardous situation which, if  
not avoided, WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if  
not avoided, COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if  
not avoided, MAY result in minor or moderate injury.  
It may also be used to alert against unsafe practices.  
This symbol is used to alert the user to useful  
information about proper operation of the  
equipment.  
NOTICE  
Safety Instructions for Pneumatic Tools  
5. KEEP CHILDREN AND VISITORS  
AWAY. All children and visitors  
should be kept at a safe distance  
from work area.  
1. KEEP ALL SAFETY DEVICES IN  
PLACE and in working order.  
2. REMOVE ADJUSTING KEYS AND  
WRENCHES. Form habit of checking  
to see that keys and adjusting  
wrenches are removed from tool  
before operation.  
6. MAKE WORKSHOP CHILD PROOF by  
locking your shop and shutting off  
air valves.  
7. DO NOT FORCE TOOL. It will do  
the job better and safer at the rate  
for which it was designed.  
3. KEEP WORK AREA CLEAN. Cluttered  
areas and benches invite accidents.  
4. DO NOT USE IN DANGEROUS  
ENVIRONMENT. Do not use  
8. USE THE RIGHT TOOL. Do not  
force tool or attachment to do a  
job for which it was not designed.  
pneumatic tools in damp or wet  
locations, or where any flammable  
or noxious fumes may exist. Keep  
work area well lighted.  
9. DO NOT USE UNDER THE  
INFLUENCE OF DRUGS OR  
ALCOHOL.  
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Model W1785 Palm Nailer  
Safety Instructions for Pneumatic Tools  
17. DISCONNECT TOOLS before  
servicing, changing accessories, or  
moving to another location.  
10. USE PROPER AIR HOSE for the  
tool. Make sure your air hose is in  
good condition and is long enough  
to reach your work without  
stretching.  
18. DO NOT OVERREACH. Keep proper  
footing/balance at all times.  
11. WEAR PROPER APPAREL. Do  
not wear loose clothing, gloves,  
neckties, rings, bracelets, or  
other jewelry which may get  
caught in moving parts. Non-slip  
footwear is recommended. Wear a  
protective hair covering to contain  
long hair.  
19. USE THE RECOMMENDED  
ACCESSORIES. Consult owner’s  
manual for recommended  
accessories. The use of improper  
accessories may cause risk of  
injury.  
20. CHECK FOR DAMAGED PARTS  
BEFORE USING. Check for binding  
and alignment of parts, broken  
parts, part mounting, loose bolts,  
and any other conditions that may  
affect machine operation. Repair  
or replace damaged parts.  
12. ALWAYS USE SAFETY GLASSES.  
Also use a face or dust mask  
if cutting operation is dusty.  
Everyday eyeglasses only have  
impact resistant lenses, they are  
NOT safety glasses.  
21. NEVER LEAVE UNATTENDED TOOL  
CONNECTED TO AIR. Disconnect  
the air hose and do not leave tool  
until it is relieved of any built up  
pressure.  
13. WEAR APPROVED HEARING  
PROTECTION. Air escaping from  
pneumatic tools can exceed safe  
exposure limits and may cause  
hearing damage with prolonged  
exposure.  
22. NEVER ALLOW UNTRAINED  
USERS TO USE THIS TOOL WHILE  
UNSUPERVISED.  
14. SECURE WORK. Use clamps or a  
vise to hold work when practical.  
It is safer than using your hand  
and frees both hands to operate  
tool.  
23. IF YOU ARE UNSURE OF THE  
INTENDED OPERATION, STOP  
USING TOOL. Seek formal training  
or research books or magazines  
that specialize in pneumatic tools.  
15. MAINTAIN TOOLS WITH CARE.  
Keep tools lubricated and clean  
for best and safest performance.  
Follow instructions for lubricating  
and changing accessories.  
24. BE AWARE OF HOSE LOCATION  
WHEN USING PNEUMATIC TOOLS.  
Hoses can easily become a tripping  
hazard when laid across the floor  
or spread out in a disorganized  
fashion.  
16. REDUCE THE RISK OF  
UNINTENTIONAL FIRING. Do not  
carry tool with hand on trigger  
and always disconnect from air  
when not in use.  
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Model W1785 Palm Nailer  
Additional Safety for Nailers  
1. HAND INJURIES: Do not place your  
hands near the nail point of entry.  
A nail can deflect and tear through  
the surface of the workpiece,  
5. HOSE USAGE: Make sure your air  
hose is designed for the tool in  
use, is in good condition, and is  
long enough to reach your work  
without stretching. However, an  
overly long air hose in the work  
area may be a tripping hazard.  
puncturing your hand or fingers.  
2. COMBUSTIBLE GASES: Never  
connect the nailer to pressurized  
oxygen or other combustible  
gases as a power source. Only use  
filtered, lubricated, and regulated  
compressed air.  
6. OPERATING QUESTIONS: If you  
are not sure about the intended  
operation, stop using the nailer.  
Seek formal training.  
3. SAFE HANDLING: Never point  
the nailer at others! Do not keep  
the trigger pulled when loading  
fasteners, carrying, or holding  
tool. Carry the nailer only by the  
handle, never by any other part.  
Do not carry the nailer by the air  
hose. Disconnect the nailer from  
the air hose when going up and  
down ladders.  
7. MAINTENANCE: Always disconnect  
air from the nailer when servicing  
or installing nails. During  
maintenance, a nailer connected to  
air may fire accidentally, causing  
serious personal injury.  
8. COMPRESSED AIR RATING: Do not  
connect the nailer to compressed  
air that exceeds 120 PSI.  
9. CHECK VALVE: Do not use a check  
valve or any other fitting that  
4. CLEANING: Never use gasoline or  
other flammable liquids to clean  
the nailer; vapors in the nailer will  
ignite by a spark and cause it to  
explode.  
allows air to remain in the tool.  
10. MODIFICATIONS: DO NOT modify  
this tool or bypass safety nose  
mechanisms.  
Never point this nailer at yourself  
or another person! Always pay  
attention to the direction this nailer  
is pointed. Use this tool with respect  
and caution to lessen the possibility  
of operator or bystander injury.  
Ignoring this warning may result in  
serious personal injury.  
Nailer accidents routinely happen  
while moving the gun to another  
location, such as up ladders, to  
another room, or even another job  
site. Always disconnect the gun  
immediately after use and never  
transport the gun while connected to  
the air—even if the air compressor is  
disconnected from its power source!  
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Model W1785 Palm Nailer  
INTRODUCTION  
Woodstock Technical  
Tool Data  
Support  
Nail Size................................ 5d–70d  
Blows Per Minute ........................1000  
Average Air Consumption............. 5 CFM  
Operating Air Pressure...........70–100 PSI  
Air Inlet Fitting.......................14" NPT  
Weight................................. 1.9 lbs.  
This Model W1785 Palm Nailer has been  
specially designed to provide many years  
of trouble-free service. Close attention  
to detail, ruggedly built parts and a rigid  
quality control program assure safe and  
reliable operation.  
Woodstock International, Inc. is commit-  
ted to customer satisfaction. Our intent  
with this manual is to include the basic  
information for safety, setup, operation,  
maintenance, and service of this product.  
We stand behind our tools! In the  
event that questions arise about  
your tool, please contact Woodstock  
International Technical Support at  
(360) 734-3482 or send e-mail to:  
[email protected]. Our knowl-  
edgeable staff will help you troubleshoot  
problems and process warranty claims.  
Read the manual before operation.  
Become familiar with this nailer, its  
safety instructions, and its operation  
before beginning any work. Serious  
personal injury may result if safety  
or operational information is not  
understood or followed.  
If you need the latest edition of this  
manual, you can download it from  
If you have comments about this  
manual, please contact us at:  
No list of safety guidelines can be  
complete. Every shop environment  
is different. Always consider safety  
first, as it applies to your individual  
working conditions. Use this and  
other tools with caution and respect.  
Failure to do so could result in serious  
personal injury, damage to equipment  
or poor work results.  
Woodstock International, Inc.  
Attn: Technical Documentation  
Manager  
P.O. Box 2309  
Bellingham, WA 98227  
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Model W1785 Palm Nailer  
Compressed Air System  
The Model W1785 is designed to be  
operated at 70-100 PSI using clean,  
dry, regulated, compressed air. Do not  
exceed the 120 PSI maximum pressure  
for your model.  
Before using your nailer, regulate the  
air pressure to find the optimum setting  
within the specified operating range.  
Start by testing the nailer at a low  
setting, then increase the air pressure as  
needed for satisfactory results.  
Exceeding the maximum permissible  
operating pressure may damage the  
nailer and cause it to malfunction.  
To protect yourself from personal  
injury, DONOTallowtheairpressure  
to exceed the recommended  
pressure for this nailer!  
An in-line filter/lubricator/regulator unit  
can be installed as depicted in Figure 1.  
This filter/lubricator/regulator unit  
will protect your tool from damaging  
water build-up, allow you to adjust and  
maintain regulated air pressure, and  
save you the inconvenience of having to  
manually lubricate your tool every time  
you use it.  
If you plan on installing a filter/  
lubricator/regulator unit in your  
compressed air system, always follow the  
connection instructions that come with  
the unit.  
 
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Figure 1. Typical filter/lubricator/regulator installation order.  
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Model W1785 Palm Nailer  
SETUP  
Unpacking  
This tool has been carefully packaged for safe transportation. If you notice the tool  
has been damaged during shipping, please contact your authorized Shop Fox dealer  
immediately.  
Inventory  
The following is a description of the main components shipped with the Model W1785.  
Lay the components out to inventory them.  
Note: If you can't find an item on this list, check the mounting location on the tool  
or examine the packaging materials carefully. Occasionally we pre-install certain  
components for safer shipping.  
A
B
D
C
Model W1785 Inventory  
Qty  
A. Palm Nailer .............................. 1  
B. Leather Pouch........................... 1  
C. Pneumatic Tool Oil ..................... 1  
D. Hex Wrench 4mm ....................... 1  
-6-  
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Model W1785 Palm Nailer  
OPERATIONS  
3. Hold the nail firmly in place with one  
Operating  
hand as if using a regular hammer.  
If you have not read the safety  
instructions in this manual, do not  
operate the nailer.  
4. Place the tip of the palm nailer over  
the end of the nail. When the ram pin  
touches the nail head, the nailer will  
automatically begin to hammer the  
nail into the workpiece.  
Before you operate your nailer, place five  
to six drops of the included oil into the  
quick connect fitting where the nailer  
connects to the air supply.  
5. Hold the nailer in place until the  
sliding depth guide is fully depressed.  
To operate your nailer, do these steps:  
Note: You can stop the nailer at any  
time by simply lifting it away from  
the nail. This is useful if you do not  
want to countersink the nail into the  
workpiece.  
1. Connect the air supply to the quick  
connect fitting.  
2. Make sure your hand and other body  
parts are positioned out of the way of  
a potential path of a nail in case of  
deflection.  
If allowed to continue until it stops,  
the nailer will countersink the nail  
to an approximate depth of 2mm or  
564".  
Deflection is caused when grain  
irregularities, knots or foreign objects  
inside the wood cause the nail to  
change its path, resulting in the  
nail puncturing the surface of the  
workpiece, as shown in Figure 2.  
6. When the nail is fully hammered  
into the workpiece, the nailer will  
automatically stop.  
Besides damaging your workpiece,  
deflection can cause injury if your  
free hand is securing the workpiece in  
the location that the nail deflects.  
Operating this nailer can propel  
objectsintotheair,causingimmediate  
eye damage. To protect yourself,  
always wear ANSI approved safety  
glasses or goggles when operating this  
equipment.  
Figure 2. Example of nail deflection.  
-7-  
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Model W1785 Palm Nailer  
5. Take hold of the ram pin and pull the  
Replacing Pistons/  
O-Rings  
Under heavy use, the piston or O-rings  
may wear out. Replacement is quick and  
easy. Contact your authorized Shop Fox  
dealer to obtain the Piston Repair Kit  
(Part Number X1785127), or the Complete  
O-Ring Kit (Part Number X1785128).  
piston from the cylinder.  
6. Place the new O-ring on the new  
piston, and apply a thin film of tool  
oil on the O-ring.  
7. Insert the new piston in the cylinder.  
The new piston should easily slide  
into the cylinder. DO NOT force  
the piston into the cylinder! If the  
piston is not easily inserted, check  
the alignment of the piston inside the  
cylinder.  
8. After the piston is inserted correctly,  
place the cylinder back in the nailer  
housing. If seated correctly, the  
cylinder will snap into place.  
9. Push the cylinder collar down into  
the housing as far as it will go. The  
horizontal air slots on the side of the  
cylinder should be visible.  
Always disconnect nailer from air  
whenever servicing! During main-  
tenance, a nailer connected to air  
may fire accidentally, causing seri-  
ous personal injury!  
10. Replace the rear cap and secure it  
with the four cap screws.  
To replace a piston, do these steps:  
11. Re-install the flat washer,  
compression spring, depth guide,  
and nose piece onto the front of the  
nailer, and use a 19mm wrench to  
tighten the nose piece.  
1. DISCONNECT NAILER FROM THE AIR  
SUPPLY!  
2. Use a 19mm wrench to remove the  
nose piece, then remove the depth  
guide, compression spring, and flat  
washer.  
12. For more assistance, or to install the  
complete O-Ring Repair Kit, refer to  
the Parts Breakdown on Page 10 for  
component locations.  
3. Use the 4mm hex wrench to remove  
the four cap screws on the nailer rear  
cap, then remove the cap.  
4. Push the ram pin towards the inside  
of the nailer. This will push the  
cylinder free of the housing.  
-8-  
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Model W1785 Palm Nailer  
CLEANING & LUBRICATION  
Cleaning  
Use a good solvent to clean the nose  
assembly of the nailer. Always be sure  
that the nailer is dry before using it  
again.  
Lubricating  
Standard pneumatic tool oil has been  
included with your new Shop Fox nailer  
to help maintain its useful life. Place two  
to six drops of oil in the nailer air inlet  
(as shown in Figure 3) before every use,  
or after 2 hours of continuous use.  
Do not allow dust, chips, sand, etc.  
into the air connectors or into the body  
of the nailer; this may result in leaks  
and damage to the nailer and the air  
couplings.  
Wipe off any excess oil near the nailer  
exhaust to avoid dust build-up. When the  
oil that was included with the nailer has  
been completely used, replace with a  
quality pneumatic tool oil.  
Another option to manual oiling would  
be to install a lubricator in your air  
compressor line. If your air compressor  
line already has a lubricator, then regular  
lubrication of your nailer will not be  
necessary. Just make sure there is always  
oil in the lubricator.  
Never clean this tool with gasoline  
or other flammable liquids. Vapors  
in the tool may ignite, causing  
the tool to explode. Ignoring  
this warning may lead to serious  
personal injury or even death!  
Figure 3. Lubricating nailer via air inlet.  
-9-  
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Model W1785 Palm Nailer  
PARTS BREAKDOWN & PARTS LIST  
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REF PART#  
DESCRIPTION  
REF PART#  
DESCRIPTION  
101 XPSB15M CAPSCREWM5-.8X20  
102 X1785102 CAP  
115 X1785115 BUMPER16X40X8  
116 X1785116 AXLESLEEVE8MM  
117 X1785117 HOUSING  
103 X1785103 O-RING53.5X2.6  
104 X1785104 RUBBERSEAL54MM  
105 X1785105 GASKET  
118 X1785118 AIRINLETPLUG1/4"NPT  
119 X1785119 SPECIALWASHER9X20X1  
120 X1785120 COMPRESSIONSPRING  
121 X1785121 DEPTHGUIDE  
106 X1785106 O-RING53.5X2.6  
107 X1785107 CYLINDERCOLLAR  
108 X1785108 SEALINGRING  
109 X1785109 CYLINDER  
122 X1785122 MAGNET  
123 X1785123 NOSEPIECEM20-1.5X37  
124 XPW02M FLATWASHER5MM  
125 XPAW04M HEXWRENCH4MM  
126 X1785126 LEATHERPOUCH  
127 X1785127 PISTONREPAIRKIT  
128 X1785128 COMPLETEO-RINGKIT  
Parts Breakdown  
110 X1785110 CYLINDERCOVER  
111 X1785111 O-RING43X2.6  
112 X1785112 PISTON  
113 X1785113 RAMPIN  
114 X1785114 O-RING61.4X2.6  
-10-  
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Model W1785 Palm Nailer  
TROUBLESHOOTING  
Symptom  
Possible Cause  
Possible Solution  
1. O-rings must be replaced  
& operation of safety nose  
must be checked.  
Air leaking at  
1. O-rings in trigger valve  
housing are damaged.  
trigger valve area.  
Air leaking between 1. Loose screws in housing.  
1. Tighten screws.  
2. Replace O-ring  
3. Tighten air fitting & use  
teflon tape.  
housing and hose  
2. Damaged O-ring.  
3. Loose air fitting.  
Air leaking between 1. Damaged seal.  
housing and cap.  
1. Replace damaged seals.  
Tool runs slowly or 1. Undersized air hose.  
has a loss of power. 2. Nailer is not lubricated.  
1. Use a larger hose.  
2. Lubricate nailer.  
3. Broken spring in cap assembly. 3. Replace spring.  
4. Exhaust port in cap is blocked. 4. Clean or replace damaged  
internal parts.  
Nailer does not  
fire.  
1. Nailer is not lubricated.  
1. Follow lubricating  
instructions.  
2. Replace piston shaft.  
3. Check/increase air  
pressure.  
2. Piston shaft is damaged.  
3. Air pressure too low.  
Air blows out of  
exhaust cap; nailer  
will not fire.  
1. O-ring slipped out of groove or 1. Reinstall/replace suspect  
damaged inside nailer.  
O-ring; turn down air  
pressure.  
-11-  
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WARRANTY AND RETURNS  
Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects  
from workmanship and materials for a period of two years from the date of original  
purchase by the original owner. This warranty does not apply to defects due directly  
or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or  
reimbursement of third party expenses incurred.  
Woodstock International, Inc. will repair or replace, at its expense and at its option,  
the Shop Fox machine or machine part which in normal use has proven to be defective,  
provided that the original owner returns the product prepaid to a Shop Fox factory  
service center with proof of their purchase of the product within two years, and  
provides Woodstock International, Inc. reasonable opportunity to verify the alleged  
defect through inspection. If it is determined there is no defect, or that the defect  
resulted from causes not within the scope of Woodstock International Inc.'s warranty,  
then the original owner must bear the cost of storing and returning the product.  
This is Woodstock International, Inc.'s sole written warranty and any and all warranties  
that may be implied by law, including any merchantability or fitness, for any particular  
purpose, are hereby limited to the duration of this written warranty. We do not  
warrant that Shop Fox machinery complies with the provisions of any law or acts. In  
no event shall Woodstock International, Inc.'s liability under this warranty exceed the  
purchase price paid for the product, and any legal actions brought against Woodstock  
International, Inc. shall be tried in the State of Washington, County of Whatcom. We  
shall in no event be liable for death, injuries to persons or property or for incidental,  
contingent, special or consequential damages arising from the use of our products.  
Every effort has been made to ensure that all Shop Fox machinery meets high quality  
and durability standards. We reserve the right to change specifications at any time  
because of our commitment to continuously improve the quality of our products.  
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Warranty Registration  
Name___________________________________________________________________________________  
Street __________________________________________________________________________________  
City _________________________State___________________________Zip________________________  
Phone #______________________Email __________________________Invoice #___________________  
Model #_________Serial #______________Dealer Name__________________Purchase Date___________  
The following information is given on a voluntary basis. It will be used for marketing purposes to help us  
develop better products and services. Of course, all information is strictly confidential.  
1. How did you learn about us?  
_____ Advertisement  
____ Friend  
____ Website  
____ Local Store  
____ Other:  
_____ Mail Order Catalog  
2. How long have you been a woodworker/metalworker?  
_____ 0-2 Years  
_____ 2-8 Years  
____8-20 Years  
_____ 20+ Years  
3. How many of your machines or tools are Shop Fox?  
_____ 0-2 _____ 3-5  
____6-9  
_____ 10+  
____ No  
____ No  
4. Do you think your machine represents a good value?  
_____ Yes  
5. Would you recommend Shop Fox products to a friend? _____ Yes  
6. What is your age group?  
_____ 20-29  
_____ 50-59  
____ 30-39  
____ 60-69  
____ 40-49  
____ 70+  
7. What is your annual household income?  
_____ $20,000-$29,000  
_____ $50,000-$59,000  
____ $30,000-$39,000  
____ $60,000-$69,000  
____ $40,000-$49,000  
____ $70,000+  
8. Which of the following magazines do you subscribe to?  
____ Cabinet Maker  
____ Family Handyman  
____ Hand Loader  
____ Popular Mechanics  
____ Popular Science  
____ Popular Woodworking  
____ Practical Homeowner  
____ Precision Shooter  
____ Projects in Metal  
____ RC Modeler  
____ Today’s Homeowner  
____ Wood  
____ Wooden Boat  
____ Woodshop News  
____ Woodsmith  
____ Handy  
____ Home Shop Machinist  
____ Journal of Light Cont.  
____ Live Steam  
____ Model Airplane News  
____ Modeltec  
____ Old House Journal  
____ Woodwork  
____ Woodworker West  
____ Woodworker’s Journal  
____ Other:  
____ Rifle  
____ Shop Notes  
____ Shotgun News  
9. Comments:__________________________________________________________________  
_____________________________________________________________________________  
_____________________________________________________________________________  
_____________________________________________________________________________  
___________________________________________________________________  
___________________________________________________________________  
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FOLD ALONG DOTTED LINE  
Place  
Stamp  
Here  
WOODSTOCK INTERNATIONAL INC.  
P.O. BOX 2309  
BELLINGHAM, WA 98227-2309  
FOLD ALONG DOTTED LINE  
TAPE ALONG EDGES--PLEASE DO NOT STAPLE  
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