COMMBOODELLAMT1H1E0/9MILL
OWNER'S MANUAL
COPYRIGHT © JULY 2006 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
#8232CR
Download from Www.Somanuals.com. All Manuals Search And Download.
Contents
INTRODUCTION..................................................................................................3
Woodstock Technical Support............................................................................ 3
Specifications............................................................................................... 3
Controls and Features..................................................................................... 4
SAFETY............................................................................................................5
Standard Safety Instructions ............................................................................. 5
Additional Safety Instructions for Lathe/Mills......................................................... 7
Avoiding Potential Injuries ............................................................................... 8
ELECTRICAL......................................................................................................9
220V Operation............................................................................................. 9
Extension Cords ............................................................................................ 9
Grounding ................................................................................................... 9
SETUP ........................................................................................................... 10
Inventory ...................................................................................................10
Cleaning Machine .........................................................................................11
Machine Placement .......................................................................................11
Uncrating and Lifting.....................................................................................12
Test Run and Break-In....................................................................................13
LATHE OPERATIONS.......................................................................................... 14
General .....................................................................................................14
Power Supply ..............................................................................................14
Chuck and Faceplate Mounting .........................................................................15
Replacing Jaws ............................................................................................16
Using the Four-Jaw Chuck ..............................................................................17
Using the Faceplate ......................................................................................18
Using the Tailstock .......................................................................................19
Drilling with the Tailstock...............................................................................19
Tailstock Alignment.......................................................................................20
Using Centers ..............................................................................................22
Using the Steady Rest ....................................................................................23
Using the Follow Rest ....................................................................................23
Setting Compound Slide..................................................................................24
Using the Tool Post .......................................................................................24
Using Manual Feed ........................................................................................25
Setting RPM ................................................................................................26
Setting Power Feed Rate ................................................................................27
Threading Setup...........................................................................................28
Change Gear Chart........................................................................................29
Continued on next page
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
Download from Www.Somanuals.com. All Manuals Search And Download.
MILLING OPERATIONS ........................................................................................ 30
Installing Tools ............................................................................................30
Removing Tools............................................................................................30
Headstock Positioning ....................................................................................31
Quill Travel ................................................................................................31
Table Travel ...............................................................................................32
Start Up and Spindle Break-in Procedures ............................................................32
Setting RPM ................................................................................................33
MAINTENANCE ................................................................................................. 34
General Maintenance.....................................................................................34
General Cleaning..........................................................................................34
General Lubrication ......................................................................................34
Adjusting/Replacing .....................................................................................35
the V-Belt ..................................................................................................35
SERVICE......................................................................................................... 36
Cross Slide Backlash ......................................................................................36
Cross Slide, Half-Nut, and Compound Slide Gib Adjustments .....................................36
Electrical Component and Connection Index.........................................................37
Electrical Connections ..................................................................................38
Wiring Diagram ............................................................................................40
Troubleshooting ...........................................................................................41
PARTS ........................................................................................................... 43
Lathe Change Gear Housing Diagram ..................................................................44
(0000 Series Parts)........................................................................................44
Thread Dial Diagram......................................................................................46
(1000 Series Parts)........................................................................................46
Leadscrew Gearbox Diagram ............................................................................48
(2000 Series Parts)........................................................................................48
Compound Rest and Tool Post Diagram ...............................................................50
(2500 Series Parts)........................................................................................50
Bed Diagram ...............................................................................................52
(3000 Series Parts)........................................................................................52
Steady Rest and Follow Rest Diagram .................................................................54
(3500 Series Parts)........................................................................................54
Apron Diagram.............................................................................................56
(4000 Series Parts)........................................................................................56
Tailstock Diagram.........................................................................................58
(5000 Series Parts)........................................................................................58
Mill Column Diagram......................................................................................60
(6000 Series Parts)........................................................................................60
Headstock Diagram .......................................................................................62
(7000 Series Parts)........................................................................................62
Accessories and Labels Diagram ........................................................................64
(8000 Series Parts)........................................................................................64
Main Wiring Box Diagram ................................................................................66
(9000 Series Parts)........................................................................................66
Warranty....................................................................................................68
Warranty Registration....................................................................................69
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
INTRODUCTION
Woodstock Technical Support
Your new SHOP FOX® Model M1109 Combo Lathe/Mill has been specially designed to provide many years
of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program
assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.
biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Specifications
Milling Motor........................................ 3⁄4" HP, 220V, 7 Amps, Single-Phase, TEFC
Lathe Motor ..................................... 11⁄2" HP, 220V, 10 Amps, Single-Phase, TEFC
Lathe Swing Over Bed ........................................................................121⁄2
Mill/Drill Swing.................................................................................141⁄2
Mill/Drill Spindle to Worktable Capacity ...................................................171⁄4
Distance Between Centers ...................................................................291⁄2
Spindle Bore..................................................................................... 11⁄2
"
"
"
"
"
Lathe Spindle Taper .......................................................................... MT #5
Mill/Drill Spindle Taper ............................................................R8, 7⁄16"-20 TPI
Tailstock Taper................................................................................ MT #3
Tailstock Barrel Travel ........................................................................315⁄16"
Cross Slide Travel ............................................................................... 61⁄4
"
Number of Mill/Drill Speeds ...................................................................... 4
Mill/Drill Speed Range ................................................240, 600, 1100, 2700 RPM
Tilting Headstock .........................................................................90° L & R
Number of Lathe Speeds .........................................................................12
Lathe Speeds...........75, 110, 140, 200, 240, 350, 420, 600, 720, 1050, 1250, 1900 RPM
Thread Range (inches) ...........................................................27 @ 8 - 120 TPI
Thread Range (metric)........................................................ 18 @ 0.2 - 3.0 mm
4-Jaw Chuck........................................................................................ 8"
3-Jaw Chuck................................................................w/Int. & Ext. Jaws, 6"
Drill Chuck............................................................................ 1-13mm JT-33
Faceplate ........................................................................................... 8"
Tool Holder ................................................................ 4-Way Turret Tool Post
Change Gears....................................................................................Steel
Dead Centers............................................................................ MT5 & MT3
Approximate Net Weight .................................................................1200 lbs.
-3-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Controls and Features
I
J
G
D
K
F
B
A
L
C
H
E
M
AA
Z
N
O
Y
X
P
Q
U T
W
V
R
S
M1109 Combo Lathe/Mill.
O. Feed Rod
A. Lathe Emergency Stop Button
B. Spindle Speed Lever
C. Spindle Range Lever
D. 3-Jaw Chuck
E. Four-Way Tool Post
F. Follow Rest
P. Chip Tray and Drip Pan
Q. Longitudinal and Cross Feed Lever
R. Spindle ON/OFF Rotation Lever
S. Thread Dial
T. Half Nut Lever
G. Milling Speed Levers
H. Compound Rest
I. Elevation Handwheel
J. Mill Power/Emergency Stop Button
K. Milling Rack Handles
L. Follow Rest
U. Cross Slide Handle
V. Manual Feed Hand Wheel
W. Storage Cabinet
X. Lead Screw Direction Lever
Y. Side Cover
Z. Jog Button
AA. Power Lamp
M. Tailstock
N. Lead Screw
-4-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
SAFETY
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper
operation of the equipment, and/or a situation that may cause damage
to the machinery.
NOTICE
Standard Safety Instructions
1. Thoroughly read the Instruction Manual before operating your machine. Learn the applications,
limitations and potential hazards of this machine. Keep the manual in a safe and convenient place
for future reference.
2. Keep work area clean and well lighted. Clutter and inadequate lighting invite potential hazards.
3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a three-
hole grounded electrical receptacle or grounded extension cord. If using an adapter to aid in accom-
modating a two-hole receptacle, ground using a screw to a known ground.
4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles that meet
the appropriate standards of the American National Standards Institute (ANSI).
5. Avoid dangerous environments. Do not operate this machine in wet or open flame environments.
Airborne dust particles could cause an explosion and severe fire hazard.
6. Ensure all guards are securely in place and in working condition.
7. Make sure switch is in the OFF position before connecting power to machine.
8. Keep work area clean, free of clutter, grease, etc.
9. Keep children and visitors away. Visitors must be kept at a safe distance while operating unit.
10.Childproof your workshop with padlocks, master switches or by removing starter keys.
11.Stop and disconnect the machine when cleaning, adjusting or servicing.
-5-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
12.Do not force tool. The machine will do a safer and better job at the rate for which it was
designed.
13.Use correct tool. Do not force machine or attachment to do a job for which it was not designed.
14.Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, and secure long hair
away from moving parts.
15.Remove chuck keys, rags, and tools. Before turning the machine on, make it a habit to check that
all chuck keys and wrenches have been removed.
16.Avoid using an extension cord. But if you must use one, examine the extension cord to ensure it is
in good condition. Immediately replace a damaged extension cord. Always use an extension cord that
uses a ground pin and connected ground wire. Use an extension cord that meets the amp rating on
the motor nameplate. If the motor is dual voltage, be sure to use the amp rating for the voltage you
will be using. If you use an extension cord with an undersized gauge or one that is too long, excessive
heat will be generated within the circuit, increasing the chance of a fire or damage to the circuit.
17.Keep proper footing and balance at all times.
18.Lock the mobile base from moving before feeding the workpiece into the machine.
19.Do not leave machine unattended. Wait until it comes to a complete stop before leaving the
area.
20.Perform machine maintenance and care. Follow lubrication and accessory attachment instructions
in the manual.
21.If at any time you are experiencing difficulties performing the intended operation, stop using the
machine! Then contact our technical support or ask a qualified expert how the operation should be
performed.
22. Be aware that certain materials may cause an allergic reaction in people and animals, especially
when exposed to fine dust. Make sure you know what type of material dust you will be exposed to
and the possibility of an allergic reaction.
23. Habits—good and bad—are hard to break. Develop good habits in your shop and safety will become
second-nature to you.
-6-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Additional Safety Instructions for
Lathe/Mills
READ and understand this
USE this and other machinery with caution
and respect. Always consider safety first,
as it applies to your individual working
conditions. No list of safety guidelines can
be complete—every shop environment is
different. Failure to follow guidelines could
result in serious personal injury, damage
to equipment or poor work results.
entire instruction manual
before using this machine.
Serious personal injury
may occur if safety and
operational information is
not understood and fol-
lowed. DO NOT risk your
safety by not reading!
1. UNDERSTANDING THE MACHINE: Read and understand this manual before operating machine.
2. CLEANING MACHINE: Do not clear chips by hand. Use a brush, and never clear chips while the
lathe is turning.
3. USING CORRECT TOOLING: Always select the right cutter for the job, and make sure cutters are
sharp. The right tool decreases strain on the lathe components and avoids unsafe cutting.
4. ELIMINATING A PROJECTILE HAZARD: Always remove the chuck key, and never walk away from
the lathe leaving the chuck key installed.
5. SECURING A WORKPIECE: Make sure workpiece is properly held in chuck before starting lathe. A
workpiece thrown from the chuck will cause severe injury.
6. CHUCK SAFETY: Chucks are surprisingly heavy and awkward to hold, so protect your hands and the
lathe ways. Always use a chuck cradle or piece of plywood over the lathe ways.
7. WORKPIECE SUPPORT: Support a long workpiece if it extends from the headstock so it will not
wobble violently when the lathe is turned on. If workpiece extends more than 2.5 times its diam-
eter from the chuck, support it by a center or steady rest or it may deflect and fall out of the
chuck during cutting.
8. AVOIDING STARTUP INJURIES: Make sure workpiece, cutting tool, and tool post have adequate
clearance before starting lathe. Check chuck clearance and saddle clearance before starting the
lathe. Make sure spindle RPM is set correctly for part diameter before starting the lathe. Large
parts can be ejected from the chuck if the chuck speed is set too high.
9. AVOIDING OVERLOADS: Always use the appropriate feed and speed rates.
10. AVOIDING ENTANGLEMENT INJURIES: Never attempt to slow or stop the lathe chuck or mill spin-
dle by hand; and tie back long hair, ponytails, loose clothing, and sleeves so they do not dangle.
11. MAINTAINING A SAFE WORKPLACE: Never leave lathe unattended while it is running.
12. PREVENTING AN APRON-CHUCK CRASH: Always release automatic feeds after completing a job.
-7-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Avoiding Potential Injuries
Figure 3. Always wear face and eye protection
Figure 1. Always protect the bed ways, and
when using this lathe/mill.
unplug the lathe/mill when retooling.
Figure 4. Never use hands to stop or slow the
chuck when shutting down the lathe/mill.
Figure 2. Never walk away from the lathe/mill
leaving the chuck key inserted in the chuck.
Figure 5. Never wear loose clothing or gloves
when working with the lathe/mill.
-8-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
ELECTRICAL
220V Operation
The SHOP FOX® MODEL M1109 Combo Lathe/Mill oper-
ates at 220 volt single-phase only. Only connect this
machine to a dedicated circuit (wire, breaker, plug,
receptacle) with a verified ground, using the recommend-
ed circuit size and NEMA 6-20 plug/receptacle (Figure 6)
listed at the bottom of this page.
Never replace a circuit breaker with one of higher amper-
age without consulting a qualified electrician to ensure
compliance with wiring codes. If you are unsure about
the wiring codes in your area or plan to connect your
machine to a shared circuit, you may create a fire haz-
ard—consult a qualified electrician to reduce this risk.
DO NOT attempt to work on your
electrical system if you are unsure
about electrical codes and wiring!
Seek assistance from a qualified elec-
trician. Ignoring this warning can cause
electrocution!
Extension Cords
We do not recommend using an extension cord for 220V
operation. When it is necessary to use an extension cord,
use the following guidelines:
TURNOFFandLOCKyour
master power switch so
no power is available
to the lathe/mill before
connecting electrical
•
•
•
•
Use cords rated for Standard Service
Never exceed a length of 50 feet
Ensure cord has a ground wire and pin
Do not use cords in need of repair
wires! If you ignore
this warning serious
OFF
electrical
shock may
Grounding
occur, causing injury or
death!
This machine must be grounded! Verify that any exist-
ing electrical outlet and circuit you intend to plug into
is actually grounded. If it is not, it will be necessary to
run a separate copper grounding wire, of the appropri-
ate size, from the outlet to a known ground. Under no
circumstances should you connect your machine to an
ungrounded power source or electrocution or severe
shock could occur.
6-20P
6-20R
Figure 6. NEMA 6-20 plug and recepticle.
Operating Voltage Full Load Amp Draw
220V Single-Phase 17 Amps
Min. Circuit Size
Plug/Receptacle
Extension Cord
20A
NEMA 6-20
12 Gauge
-9-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
SETUP
Inventory
The following is an inventory of the accessories shipped
with your SHOP FOX® Model M1109 Lathe/Mill.
A
C
B
Installed Accessories (Figure 7)
Qty.
D
A. 6" Three-Jaw Chuck.......................................1
B. 4-Way Tool Post and Compound Rest ..................1
C. Follow Rest .................................................1
D. Compound Rest ............................................1
Packaged Accessories (Figure 8)
E. 8" Four-Jaw Universal Chuck ............................1
F. 8" Faceplate................................................1
G. Four-Jaw Chuck Key ......................................1
H. Drill Chuck (1-13mm, JT-33) ............................1
I. Wrench Set (8/10, 10/12, 14/17, 17/19 mm)....1 EA
J. Hex Wrench Set (2, 4, 6, 8 mm)....................1 EA
K. Three-Jaw Chuck Key.....................................1
L. Oil Can ......................................................1
M. Dead Center MT#5.........................................1
N. #2 Standard Screwdriver .................................1
O. Wedge.......................................................1
P. Tool Post T-Handle Wrench..............................1
Q. Dead Center MT#3.........................................1
R. Three-Jaw Chuck Internal Jaws.........................3
S. Taper Adapter MT#3 to MT#5 ...........................1
T. Arbor JT-33 to MT#3 ......................................1
U. Spot Paint...................................................1
V. Drill Chuck Key.............................................1
W. Change Gear Set...........................................1
— Keyed Drive Gear (24-fine Tooth), (Installed).....1
— Keyed Drive Gear Set (28 & 35-Coarse Tooth).....1
— Change Gear (24-tooth, One Installed) .............2
— Change Gear (25-tooth, One Installed) .............2
— Change Gear (27-tooth) ...............................1
— Change Gear (28-tooth) ...............................1
— Change Gear (30-tooth) ...............................1
— Change Gear (32-tooth) ...............................2
— Change Gear (34-tooth) ...............................1
— Change Gear (35-tooth) ...............................1
— Change Gear (36-tooth) ...............................1
— Change Gear (40-tooth) ...............................1
— Change Gear (42-tooth) ...............................1
— Change Gear (44-tooth) ...............................1
— Change Gear (46-tooth) ...............................1
— Change Gear (48-tooth, Installed)...................1
— Change Gear (50-tooth, Installed)...................1
— Change Gear (52-tooth) ...............................1
— Change Gear (60-tooth, Installed)...................1
Figure 7. Installed accessories.
L
E
F
U
R
I
G
P
H
K
O
V
N
J
S
M
T
Q
W
Figure 8. Packaged accessories.
NOTICE
If any parts are missing, find the part
number in the back of this manual
and contact Woodstock International,
Inc. at (360) 734-3482 or at tech-
-10-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Cleaning Machine
The ways and other unpainted parts of your lathe/mill
are coated with a waxy grease that protects them from
corrosion during shipment. Clean this grease off with a
solvent cleaner or citrus-based degreaser. DO NOT use
chlorine-based solvents such as brake parts cleaner, lac-
quer thinner, or acetone—if you happen to splash some
onto a painted surface, you will ruin the finish.
ALWAYS work in well-
ventilated areas far from
possible ignition sources
whenusingsolventstoclean
machinery. Many solvents
are toxic when inhaled or
ingested. Use care when
disposing of waste rags
and towels to be sure
they DO NOT create fire
or environmental hazards.
NEVER use gasoline or
petroleum-based solvents
to clean your lathe/mill.
Machine Placement
•
•
Floor Load: Your lathe/mill is a heavy load (1200
lbs.) distributed in a 613/4" x 271/2" footprint. Place
this machine on concrete floors only. The floor
MUST be level, or the lathe/mill frame and ways
may distort over time.
Working Clearances: Consider existing and
anticipated needs, service panel access, length of
rods to be loaded into the lathe/mill, and space for
auxiliary stands, work tables or other machinery
when establishing a location for your lathe/mill
(see Figure 9 for minimum wall clearances).
MAKE your shop “child safe.”
Ensure that your workplace
is inaccessible to youngsters
by closing and locking all
entrances when you are
away. NEVER allow untrained
visitors in your shop when
assembling, adjusting or
operating equipment.
•
•
Lighting: Lighting should be bright enough to
eliminate shadow and prevent eye strain.
Electrical: Outlets must be located near each
machine, so power cords are clear of high-traffic
areas. Follow local electrical codes for proper
installation.
����
�����
������
������
������
���
����
������
�����
�����
�����
�����
����������
�������������
������������
������
���
Figure 9. Minimum wall clearances.
-11-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Uncrating and Lifting
This lathe/mill has been carefully crated. If you notice it
has been damaged, contact your authorized SHOP FOX®
dealer immediately.
To unpack and move the lathe/mill, do these steps:
1. Read Pages 9 & 11 to prepare the lathe/mill loca-
tion, and install or prepare holes for any floor
mounting fasteners (Figure 11).
2. Gather the following items:
• Fork Lift or 2-ton hoist, and driver or operator.
• 1 Ton lifting straps and hooks.
The MODEL M1109 weighs approximate-
ly 1200 lbs. You will need power lifting
equipment and assistance to remove
this machine from the pallet and posi-
tion it. Inspect all lifting equipment and
make sure that all is in perfect working
order and is rated for the load before
attempting to lift and move this lathe/
mill. Ignoring this warning may lead to
serious personal injury or death.
3. Unbolt the crate sides and remove the top and
sides.
4. Insert two lifting straps under the bedways and
behind the feed rod and the lead screw as shown in
Figure 10 , and support the lathe with the lifting
straps and lifting device.
5. Move the apron so it located between the headstock
and the mill column as shown in Figure 10 to bal-
ance the load.
6. Unbolt the lathe/mill from the pallet.
7. Slowly raise the lathe/mill off of the pallet and
carefully move the lathe/mill to your prepared loca-
tion.
8. With the lathe/mill securely resting on the floor,
shim between the floor and cabinet base as required
to make the ways level at all four corner locations
as indicated with a machinist's level.
Figure 10. Lifting strap locations.
9. Secure the lathe/mill to the floor, but DO NOT over-
tighten the fasteners.
10. Recheck the ways to make sure the ways are still
level, re-shim as required.
Figure 11. Floor fasteners.
-12-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Test Run and Break-In
The purpose of the test run is to make sure the lathe/
mill and safety features operate correctly before pro-
ceeding with additional setup.
NOTICE
Make sure all power feed levers and
dials are disengaged before starting
the lathe/mill! Thoroughly familiarize
yourself with all the controls and
their functions before using any power
feed! NEVER SHIFT LATHE/MILL GEARS
WHEN MACHINE IS OPERATING.
To begin the test run procedure, do these steps:
1. Make sure the lathe/mill is lubricated and headstock
oil level is full. Refer to Page 34 if required.
2. Make sure the chuck is bolted to the spindle.
Speed Lever
Range
3. Move the spindle speed lever to the 75 RPM posi-
tion, the range lever to the red-dot position, and
the lead screw lever to the neutral position as
shown in Figure 12.
Lever
Emergency
Stop Button
4. Rotate the red emergency stop button (Figure 12)
clockwise so it pops to the outward position.
5. Move the half-nut lever upward to disengage the
apron, and move the feed lever to the neutral or
central position (see Figure 13).
Leadscrew
Direction
Lever
6. Move the spindle rotation ON/OFF lever to its cen-
tral position (OFF) as shown in Figure 13, and con-
nect the lathe to power so the green lamp is lit.
Figure 12. Headstock control levers.
Feed Lever
7. Move the Spindle Rotation ON/OFF lever up or down
so the chuck turns, then push the emergency stop
button to make sure the lathe stops.
Half-Nut
Lever
8. Move the Spindle Rotation ON/OFF lever to neutral,
reset the red emergency stop button, and use the
spindle lever to start the lathe again.
• If you hear squealing or grinding noises, turn the
machine OFF immediately and correct any prob-
lem before further operation.
Spindle Rotation
ON/OFF lever.
• If the problem is not readily apparent, refer to
Troubleshooting on Page 42.
Figure 13. Apron control levers.
9. Let the lathe/mill run for a minimum of 10 minutes.
10. Turn the lathe/mill OFF, move levers to the next
highest RPM and repeat this step for each RPM set-
ting in Low and High range. NEVER SHIFT LATHE/MILL
GEARS WHEN MACHINE IS OPERATING.
11. Change the lubricant in the headstock with Mobil
DTE® Oil or with an equivalent.
-13-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
LATHE OPERATIONS
General
NOTICE
Complete the Test Run and Break-In procedure on
Page 13 before using this lathe/mill for any cutting or
threading operations; otherwise, gear box damage will
occur.
The Model M1109 will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed
incorrectly.
Always wear safety glasses when oper-
ating this lathe/mill. Failure to comply
may result in serious eye injury caus-
ing blindness.
The instructions in this section are written with the
understanding that the operator has the necessary
knowledge and skills to operate this machine. If at any
time you are experiencing difficulties performing any
operation, stop using the machine!
If you are an inexperienced operator, we strongly rec-
ommend that you read books, trade articles, or seek
training from an experienced lathe/mill operator before
performing any unfamiliar operations. Above all, your
safety should come first!
OFF
TURN OFF and LOCK your master power
switch so no power is available to the
lathe/mill, and make sure the spindle
is stopped before proceeding with any
adjustments or maintenance. Failure to
comply may result in serious personal
injury or death.
Power Supply
When illuminated, the power lamp (Figure 14) indicates
that the power is being supplied to the lathe/mill. If you
press the red emergency stop button, you will cut power
for machine operations. Twisting the emergency stop but-
ton clockwise and letting it pop out will restore power
for machine operations and reset the switch.
Emergency
Stop Button
Note: The Spindle Rotation ON/OFF Lever (Figure 13)
on the apron starts the spindle motor in a particular
direction.
Power Lamp
Spindle Jog
Button
Figure 14. Power lamp and emergency
stop location.
-14-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Chuck and Faceplate
Mounting
The three-jaw scroll chuck has hardened steel jaws that
self-center the workpiece within 0.002"-0.003". An extra
set of jaws is included for machining larger workpieces.
The four-jaw chuck also has hardened steel jaws but are
adjusted independently to hold an off-center workpiece.
Each jaw can be removed from the chuck body and
reversed for special clamping applications.
The cast-iron faceplate has slots for T-bolts that hold
clamping fixtures. This face plate and aftermarket clamp-
ing hardware will hold non-cylindrical parts such as cast-
ings for many types of turning operations.
PINCH HAZARD! Protect your hands
and precision ground bedways with
plywood when removing lathe/mill
chuck! The heavy weight of a fall-
ing chuck can cause serious injury.
Both chucks and the faceplate are removed and installed
the same way.
To remove and install the chuck or face plate, do these
steps:
1. DISCONNECT POWER TO THE LATHE/MILL!
2. Lay a chuck cradle or protective layer of plywood
over the bedways to prevent your fingers from being
pinched and to protect the precision-ground surfaces
(see Figure 15).
3. Use a 14mm wrench and loosen the three hex bolts
that secure the chuck to the spindle Figure 16.
4. Support the chuck, and while anticipating the heavy
weight of the chuck, remove the three hex bolts and
then the chuck.
Figure 15. Simple chuck cradle made of
scrap lumber.
5. Clean the mating surfaces of the spindle and the
new chuck or faceplate with a clean oiled rag.
6. Position the other chuck or faceplate on the spindle
flange making sure it is fully seated, and tighten the
hex bolts in several alternating sequences.
Securely clamp your workpiece and
remove the chuck key! Thrown objects
from a lathe/mill can cause serious injury
or death to the operator and to bystand-
ers many feet away.
Figure 16. Chuck, hex bolts, and spindle
flange.
-15-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Replacing Jaws
The three-jaw scroll chuck has removable hardened steel
jaws (Figure 17). The outside of the jaws are used to
hold the workpiece from the outer diameter.
Numbered from 1–3, the jaws must be used in the match-
ing numbered jaw guides, see Figure 18.
Note: The chuck need not be removed from the spindle to
swap the jaws.
To remove a set of jaws, do these steps:
1. DISCONNECT POWER TO THE LATHE/MILL!
2. Place a piece of wood over the ways to protect them
Figure 17. Chuck and jaw selection.
from potential damage.
3. Turn the chuck key counterclockwise and back the
jaws out.
4. Clean the jaw mating surfaces and apply a film of
Jaw Guide #1
Jaw Numbers
white lithium grease to the mating surfaces.
5. Set the old jaws aside in a safe place free of mois-
ture and abrasives.
6. Rotate the chuck key clockwise until you see the tip
of the scroll-gear lead thread just begin to enter jaw
guide #1 (see Figure 19).
Figure 18. Jaw guide number.
7. Insert jaw #1 into jaw guide #1 and hold the jaw
against the scroll gear.
8. Rotate the chuck key clockwise one turn to engage
the tip of the scroll-gear lead thread into the jaw.
Pull on the jaw now and it should be locked into the
jaw guide.
9. Repeat the steps on the remaining jaws.
• If installed correctly, all three jaws will converge
together at the center of the chuck.
Lead Thread
• If the jaws do not come together, repeat this pro-
cedure until they do.
Figure 19. Lead thread on scroll gear.
-16-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Using the Four-Jaw Chuck
To install the four-jaw chuck, do these steps:
Refer to the Three-Jaw Direct Mount Scroll Chuck pro-
cedures on Page 15 to mount the four-jaw chuck.
To load a workpiece in the four-jaw chuck, do these
steps:
1. Using the chuck key, open each jaw so the
workpiece will lay flat against the chuck face.
2. Support the workpiece.
PINCH HAZARD! Protect your hands
and precision ground bedways with
plywood when removing lathe/mill
chuck! The heavy weight of a fall-
ing chuck can cause serious injury.
3. Lock the tailstock and then turn the tailstock quill
so the dead center makes contact or is close to the
center point of your workpiece (see Figure 20).
4. Turn each jaw until it just makes contact with the
workpiece.
5. In an opposing pattern, tighten each jaw in small
increments. After you have adjusted the first jaw,
continue tightening the opposing jaw. Check the
dead center alignment frequently to make sure
you have not wandered off your index point due to
applying too much pressure to a single jaw.
6. After the workpiece is held in place, back the
tailstock away and rotate the chuck by hand. The
center point will move if the workpiece is out of
center.
7. Make fine adjustments by slightly loosening one jaw
and tightening the opposing jaw until the workpiece
is precisely aligned. Use a dial indicator for fine tun-
ing adjustments in alignment (see Figure 21).
Figure 20. Clamping workpiece.
8. Use a lower RPM when machining heavy eccentric
workpieces.
Securely clamp your workpiece and
remove the chuck key! Thrown objects
from a lathe/mill can cause serious injury
or death to the operator and to bystand-
ers many feet away.
Figure 21. Centering workpiece.
-17-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Using the Faceplate
The faceplate can be used to turn non-cylindrical parts or
for off-center turning by clamping the workpiece to the
faceplate.
To install the faceplate, do these steps:
Refer to the Three-Jaw Direct Mount Scroll Chuck pro-
cedures on Page 15 to mount the faceplate.
To load a workpiece, do these steps:
1. Support the workpiece.
2. Slide the tailstock to the workpiece.
Figure 22. Faceplate installed.
3. Lock the tailstock and then turn the tailstock quill so
the dead center makes contact with the center point
of your workpiece.
Use a minimum of three independent
clamping devices when turning eccentric
workpieces. Failure to provide adequate
clamping will cause workpiece to eject.
4. Lock the tailstock quill when sufficient pressure is
applied to hold the workpiece in place.
Note: Depending on the workpiece, some additional
support may be needed.
5. Secure the workpiece with a minimum of three inde-
pendent clamping devices. Failure to follow this step
may lead to deadly injury to yourself or bystanders.
Take into account rotation and the cutting forces
applied to the workpiece when clamping to the face-
plate. Make sure your clamping application will not
fail!
6. Use a lower RPM when machining heavy eccentric
workpieces.
Securely clamp your workpiece and
remove the chuck key! Thrown objects
fromalathe/millcancauseseriousinjury
or death to the operator and to bystand-
ers many feet away.
-18-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Using the Tailstock
The tailstock (Figure 23) can be used to support
workpieces with the use of a live or dead center. Using
an MT#3 drill chuck and a drill bit, the lathe can drill or
bore holes in the center of a part. The tailstock can also
be offset for cutting shallow tapers.
Quill Feed
Quill Lock Lever
Tailstock Lock Lever
To use the tailstock, do these steps:
1. Slide the tailstock to the desired position.
Offset
Adjustment
2. Pull up on the tailstock lock lever to lock the
tailstock in place on the ways.
Offset
Scale
3. With the tailstock locked, push down the quill lock
lever to unlock.
4. Turn the quill feed handle clockwise to feed/move
the quill towards the spindle, or counterclockwise to
move away from the spindle.
Figure 23. Tailstock and quill lock handles
in locked position.
5. Turn the quill lock lever to lock the quill in place.
Drilling with the Tailstock
To install the MT#3 drill chuck, do these steps:
1. With the tailstock locked, unlock the quill lock lever.
2. Turn the quill feed handle clockwise to extend the
quill about one inch.
3. Insert the MT#3 chuck (Figure 24) or an MT#3
tapered drill shank into the quill until the taper is
firmly seated.
4. Turn the quill feed handle clockwise to feed the drill
bit into a rotating workpiece.
5. To remove the chuck taper, turn the quill feed han-
dle counterclockwise until the chuck is pushed out of
the tailstock taper.
Figure 24. Setting up tailstock for drilling.
-19-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Cutting Shallow Tapers
with the Tailstock
To setup the tailstock to cut tapers, do these steps:
1. Lock the tailstock in position.
Right
Offset
Adjustment
2. Alternately loosen and tighten the left and right
offset adjustment screws until the desired offset is
indicated on the scale (see Figures 25 & 26).
3. Retighten the lock screw.
Note: To return the tailstock back to the original
position, repeat the process until the centered posi-
tion is indicated on the scale.
Scale
Figure 25. Right offset adjustment.
Tailstock Alignment
The tailstock is aligned at the factory with the headstock.
We recommend that you take the time to ensure that the
tailstock is aligned to your own desired tolerances.
To align the tailstock, do these steps:
Left Offset
Adjustments
1. Using a precision level on the bedways, make sure
the lathe/mill is level side-to-side and front-to-back.
If the lathe/mill is not level, correct this condition
before proceeding.
2. Get two pieces of steel round stock, two inches in
diameter and six inches long.
Figure 26. Left offset adjustment.
3. Center drill both ends of one piece of the round
stock. Set it aside for use in Step 6.
4. Using the other piece of stock, make a dead center
by turning a shoulder to make a shank. Flip the piece
over in the chuck and turn a 60º point (see Figure
27).
Note: As long as the dead center remains in the
chuck, the point of your center will remain true to
the spindle axis. Keep in mind that the point will
have to be refinished whenever it is removed and
returned to the chuck.
Figure 27. Tailstock centering dead
center.
Continued on next page
-20-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
5. Place the live center in the tailstock.
6. Attach a lathe/mill dog to the bar stock and mount
it between centers.
7. Turn approximately 0.010" off the diameter.
8. Measure the stock with a micrometer.
• If the stock diameter is thicker at the tailstock
end, the tailstock needs to be moved toward you
half the distance of the amount of the taper (see
Figure 28).
• If the stock diameter is thinner at the tailstock
end, the tailstock needs to be moved away from
you half the distance of the amount of the taper
(see Figure 29).
Figure 28. Tailstock adjustment option #1.
9. Mount a dial indicator so the dial plunger is on the
tailstock barrel before making adjustments to the
tailstock.
10. Turn another 0.010" off of the diameter and check
for a taper. Repeat this process as necessary until
the desired amount of accuracy is achieved.
Figure 29. Tailstock adjustment option #2.
-21-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Using Centers
The dead center is used in the tailstock and lathe spindle
to support workpieces. When used in the tailstock, make
sure to keep the MT#3 dead center tip and workpiece
lubricated to prevent tip galling.
This lathe/mill is also supplied with an MT#5 dead center
that fits into the lathe spindle taper.
To install a dead or live center, do these steps:
1. Feed the quill out about 1" and insert the MT#3 dead
center (Figure 30). The mating tapers provide the
locking action.
2. Move the tailstock into position and lock in place.
3. Feed the quill into the workpiece.
Figure 30. Inserting dead center.
Note: Make sure there is a center drilled hole in
the end of the workpiece for the dead center.
4. Lock the quill into place once the live center and
the part rotate together. The quill may need to be
adjusted during operation.
5. To remove the dead center, retract the quill until
the dead center pops free.
To install the MT#5 dead center in the spindle, do
these steps:
Figure 31. Faceplate and dead center
setup.
1. Remove the chuck from the spindle.
2. Install the MT#5 dead center in the spindle.
3. Attach the faceplate to the spindle.
NOTICE
Failure to keep dead center point well
lubricated will gall the dead center and
workpiece.
Note: When using the dead center in the spindle,
use a lathe dog so that your part will rotate with
the spindle and not spin on the dead center tip.
-22-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Using the Steady Rest
The steady rest serves as a support for long shafts. The
steady rest can be placed anywhere along the length of
the ways.
Clamp
Knob
To use the steady rest, do these steps:
1. Carefully place the steady rest on the lathe bedways.
2. Loosen the lock knobs so the finger position can be
adjusted (see Figure 32).
Lock Knob
Lock Nut
3. Loosen the clamp knob (see Figure 32) and open the
steady rest so a workpiece can fit inside of the fin-
gers.
Adjustment Knob
Figure 32. Steady rest adjustments.
4. Position the steady rest where desired. Tighten the
lock nut (see Figure 32) at the base of the steady rest
to secure in place.
5. Close the steady rest so that the workpiece is inside
the fingers and tighten the clamp knob.
6. Turn the adjustment knobs so the fingers are snug
against the workpiece and then tighten the lock knobs.
Lubricate the finger tips with an anti-seize lubricant
during operation.
7. After prolonged use, the fingers will show wear. Either
mill or file the tips for a new contact surface.
Using the Follow Rest
The follow rest in Figure 33 is mounted on the saddle
and follows the movement of the tool. The follow rest
requires only two fingers, as the cutting tool acts as the
third. The follow rest is used on long, slender parts to
prevent flexing of the workpiece from the pressure of the
cutting tool.
The sliding fingers are set similar to those of the steady
rest—free of play but not binding. Always lubricate during
operation. After prolonged use, the fingers will need to
be milled or filed to clean up the contact surface.
Figure 33. Follow rest attachment.
-23-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Setting Compound Slide
The compound slide is used to cut tapers on parts or to
set the proper infeed angle when threading. It may also
be used to cut specific lengths longitudinally, when set
parallel to the spindle axis.
To set the angular position, do these steps:
Scale
Hex Nut
1. Loosen the hex nuts, one on each side of the com-
pound slide (see Figure 34).
2. Rotate the compound slide to the desired angular
position using the scale.
3. Tighten the two hex nuts. Be sure to not overtight-
en, as you may strip threads or crack or distort the
base casting.
Figure 34. Compound slide, scale, and
handwheel.
Using the Tool Post
The four-way tool post (Figure 35) is mounted on top of
the compound slide, and allows a maximum of four tools
to be loaded simultaneously.
The four-way tool post allows for quick indexing to new
tools. This is accomplished by rotating the top handle
counterclockwise and then rotating the tool post to the
desired position. Rotate the top handle clockwise to lock
the tool into position.
Figure 35. Four-way tool post.
-24-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Using Manual Feed
You can manually move the cutting tool around the lathe/
mill with the three handwheels shown in Figure 36.
Compound
Slide
Handwheel
Longitudinal Handwheel
Cross Feed
Handwheel
The longitudinal handwheel moves the carriage left or
right along the bed. This control is helpful when setting
up the machine for turning or when manual movement is
desired during turning operations.
Cross Feed Handwheel
The cross slide handwheel moves the top slide toward
and away from the work. Turning the dial clockwise
moves the slide toward the workpiece.
Longitudinal
Handwheel
Figure 36. Carriage controls.
Compound Slide Handwheel
The compound slide handwheel controls the position of
the cutting tool relative to the workpiece. The graduated
dial is adjustable using the same method as the dial on
the cross slide. Angle adjustment is held by two hex nuts
on the base of the compound slide.
-25-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Setting RPM
To determine and set the needed cutting RPM, do
Cutting Speeds for High Speed Steel
(HSS) Cutting Tools
these steps:
Workpiece Material
Cutting Speed
(sfm)
1. Use the table in Figure 37 to determine the cutting
speed required for the workpiece material.
Aluminum & alloys
Brass & Bronze
Copper
300
150
100
80
2. Determine the average final diameter of the
workpiece in inches, for the cut to be made.
Cast Iron, soft
Cast Iron, hard
Mild Steel
50
90
Failure to follow RPM and feed rate guidelines may
threaten operator safety from ejected parts or bro-
ken tools.
Cast Steel
80
Alloy Steel, hard
Tool Steel
40
50
3. Now use the following formula to determine the clos-
Stainless Steel
Titanium
60
est RPM for the cutting operation:
50
Plastics
300-800
300-500
(Cutting Speed x 4)
= RPM
Wood
Diameter of Cut
Note: For carbide cutting tools, double
the cutting speed. These values are a
guideline only. Refer to the MACHINERY'S
HANDBOOK for more detailed informa-
tion.
4. With the calculated RPM, decide on the closest cut-
ting RPM to what you need.
5. Make sure the spindle is completely stopped
Figure 37. Cutting speed table for HSS
before proceeding.
cutting tools.
6. Move the levers (Figure 38) to get the RPM range
that is closest to your calculated RPM:
RPM Lever
• The range lever selects BLACK DOT = High or
RED DOT = Low.
• The RPM Lever selects the RPM within that range.
Range
Lever
Note: You may need to rotate the chuck by hand to
get the gears to engage.
RPM/Range Chart
Figure 38. Spindle speed selector levers.
-26-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Setting Power Feed Rate
The carriage has longitudinal and cross slide power feed
capabilities. All directions reverse when spindle rotation
is reversed.
M
A
N
NOTICE
Feed rate is based on spindle RPM. High feed rates
combined with high spindle speeds result in a rapidly
moving carriage or cross slide. Pay close attention
to the feed rate you have chosen and be ready to
disengage the apron. Failure to do this may cause
the carriage to crash into the chuck.
C
Lash
Adjuster
and
B
D
Lock
Nut
To set and engage the power feed, do these steps:
Figure 39. Change gear locations.
1. DISCONNECT THE LATHE/MILL FROM POWER!
Inch
Threading
Longitudinal Cross
Feed Feed
2. Refer to the Change Gear Chart on Page 29, or
the chart on the inside of the change gear door to
determine the needed combination of gears and
which spindle location to install each gear on.
See Figure 39 for the gear installation locations on
the lathe that are referenced by the chart.
See Figure 40 for examples of how certain gear
combinations can achieve your needed longitudinal
and cross feed rates. For example: The chart shows
that 0.0089" of longitudinal travel per revolution of
lead screw is needed, or 0.0019" of cross travel per
revolution of lead screw is needed.
Note: All change gears are stamped with the num-
ber of teeth they have.
Figure 40. Using the change gear chart.
3. Loosen the lash adjuster (Figure 39) and swing the
Leadscrew Lever
assembly out of the way.
4. Remove the required E-clips, lubricate, and swap
out the appropriate change gears.
5. Move the lash adjuster so the gear backlash is at
0.003" to 0.008", and tighten the lock nut.
Apron
Lock
Bolt
6. Use the leadscrew lever to select leadscrew rota-
tion direction (Figure 41).
Feed
Lever
7. Loosen the apron lock bolt, and use the feed lever
(Figure 41) to engage the cross feed or longitudinal
feed.
Figure 41. Leadscrew and feed levers.
-27-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Threading Setup
Your lathe is capable of cutting inch and metric threads.
To setup for threading, do these steps:
Inch
Threading
Longitudinal Cross
Feed Feed
1. DISCONNECT THE LATHE/MILL FROM POWER!
2. Refer to the Change Gear Chart on Page 29 or the
chart on the inside of the change gear door to deter-
mine the needed combination of gears and which
spindle location to install each gear on.
See Figure 42 for examples of how gear combina-
tions can achieve your needed threading rate. For
example: The chart shows that 24 TPI is needed.
Note: All change gears are stamped with the number
of teeth they have.
3. Loosen the lash adjuster (Figure 39) and swing the
Figure 42. Using the change gear chart.
Thread Dial
assembly out of the way.
Leadscrew Lever
4. Remove the required E-clips, lubricate, and swap out
the appropriate change gears.
5. Move the lash adjuster so the gear backlash is at
0.003" to 0.008", and tighten the lock nut.
6. Use the leadscrew lever to select leadscrew direction
(Figure 43).
7. Setup the cutting tool, compound rest, and cross
slide to cut your threads; and loosen the apron lock
(Figure 41).
Figure 43. Threading controls.
• If cutting inch threads, refer to the Thread Dial
Table in Figure 44 to use the thread dial.
THREAD DIAL TABLE
LEAD SCREW PITCH 5 T.P.I.
• If cutting metric threads, do not use the thread
dial. Instead, you must leave the half nut engaged
until the threading operation is totally complete.
T.P.I. DIAL T.P.I. DIAL
1-6
5
6
18 1 or 2
1 or 2 20
1
1
1
1-6
1
7
22 1 or 2
23
24
25
26
8
9
10
11
11.5
1
8. Loosen the apron lock bolt and use the feed lever
(Figure 41).
1 or 2
1-6
1 or 2
28 1 or 2
9. While threading, keep your hand on the half-nut
lever, ready to disengage the apron to avoid any
potential for an apron/chuck crash.
1-6
30
12 1 or 2
12.5
32 1 or 2
34
1
13
14
15
16
17
1 or 2
1 or 2
1-6
36 1 or 2
40
1-6
1 or 2
1 or 2 48
1
Figure 44. Thread dial table.
-28-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Change Gear Chart
-29-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
MILLING OPERATIONS
Installing Tools
To install a tool in the spindle, do these steps:
1. DISCONNECT THE LATHE/MILL FROM POWER!
2. Carefully clean the surface of the arbor and spindle
taper. Ensure that they are free of debris and burrs.
3. Insert the arbor into the spindle, and rotate the
arbor so the slot in the arbor lines up with the pin
inside of the spindle.
4. Press the arbor up firmly to seat it with the spindle.
5. Finger tighten the drawbar into place (Figure 45),
then use a 12mm wrench to tighten the drawbar
(Figure 46).
Figure 45. Aligning drawbar with chuck
arbor.
Note: Overtightening the drawbar makes removal
difficult and stretches the threads of the arbor and
the drawbar.
Drawbar
6. Clear away all items from the cutting tool before
turning the mill ON.
Removing Tools
To remove a tool from the spindle, do these steps:
1. DISCONNECT THE LATHE/MILL FROM POWER!
Figure 46. The drawbar.
2. Return the headstock to the highest position and
loosen the drawbar.
3. Put on leather gloves and support the chuck or collet
and unthread the drawbar approximately four turns.
DO NOT completely unscrew the drawbar prior to
striking the drawbar or the initial threads of the
drawbar and tool will be crushed.
4. Lightly strike the drawbar with a dead blow hammer
or a piece of wood to release the arbor from the
spindle.
5. Prepair to catch the arbor, and unscrew the drawbar
until the arbor drops into your hand.
-30-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Headstock Positioning
The mill headstock head can be raised and lowered verti-
cally, or rotated left or right up to 90º degrees to position
the cutting tool next to the workpiece.
To position the spindle head vertically, do these steps:
1. Make sure the spindle is stopped and the work area
is free from obstructions before proceeding.
2. Loosen both column lock levers so that the head-
stock can freely slide on the column (Figure 47).
Lock
3. Rotate the mill height handwheel (Figure 47) to
raise or lower the headstock to the desired position
then lock the levers.
Levers
Figure 47. Headstock lock levers.
4. While supporting the headstock, use a 17mm wrench
and loosen both left and right headstock tilt lock
nuts (Figure 47), then tilt the headstock to your
desired angle. Retighten the lock nuts.
The headstock is heavy. Make sure that you sup-
port the headstock before you loosen the lock nuts.
Ignoring this warning may allow the headstock to
uncontrollably swing over to the right or left causing
injury or severe lathe/mill damage.
Headstock
Tilt Lock Nut
Tilt
Scale
Quill Travel
Figure 48. Headstock handle.
The quill feed is controlled by the handle on the right
of the headstock, and a lock bolt on the left side of the
headstock (Figure 49).
To use the quill, do these steps:
1. Unlock the quill feed lock bolt to release the quill.
2. For drilling, pull the handle toward you and the quill
will feed down toward the workpiece.
Note: The quill feed handle is spring loaded so that
it will automatically return to its upmost vertical
position. DO NOT let go of the handle at the end of
an operation to prevent damage to the quill.
Quill
Lock Bolt
Figure 49. Quill lock.
3. For milling, hold the quill at a particular depth and
tighten the quill lock bolt.
-31-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Table Travel
The mill table of the Model M1109 can be moved in two
axes—cross feed and longitudinal feed. Each of these axes
are controlled by graduated handwheels to accurately
position the workpiece in relation to the tool. To set the
power feed for milling, refer to Setting Power Feed Rate
on Page 27.
Leadscrew Lever
Cross Feed
The cross feed is controlled by the cross feed handwheel
of the lathe shown in Figure 50.
Feed
Lever
Longitudinal Feed Control
The longitudinal feed is controlled by the longitudinal
handwheel of the lathe, and the lock at the back of the
saddle (see Figure 50).
Figure 50. Headstock and apron controls.
Mill Spindle
ON/OFF Switch
Start Up and Spindle
Break-in Procedures
It is essential to closely follow the proper break-in pro-
cedures to ensure trouble free performance. Complete
this process once you have familiarized yourself with all
instructions in this manual.
To begin the start up procedure, do these steps:
1. Make sure the mill has been properly lubricated.
Figure 51. Start switch location.
2. Make sure there are no obstructions around or
Milling Speed
Levers
underneath the spindle.
3. Set the spindle speed to 240 RPM.
4. Turn the mill ON (Figure 51).
5. Turn the spindle ON and run it a minimum of 10
minutes. Repeat this step on the other three RPM
ranges.
NOTICE
Failure to follow start up and spindle break-in pro-
cedures will cause rapid deterioration of spindle and
other related parts, and never shift gears while lathe
or mill is running.
Figure 52. Gearbox and controls.
-32-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Setting RPM
When using the milling machine, determine the RPM
needed to cut your workpiece, and adjust the gear
change levers to achieve the closest RPM.
NOTICE
Failure to follow RPM and Feed Rate
Guidelines will put undue strain on
moving parts, shorten tool life, poor
workpiece results and may threaten
operator safety from ejected parts or
broken tools.
NOTICE
Never shift gears while lathe or mill is running; other-
wise, the gear teeth will be chipped or broken.
Cutting Speeds for High Speed Steel (HSS)
cutting tools:
To determine and set the mill to the needed RPM, do
these steps:
Workpiece Material Cutting Speed (sfm)
1. Select the cutting speed required for the material of
your workpiece using the table in Figure 37.
Aluminum & alloys
Brass & Bronze
Copper
300
150
100
80
2. Measure the diameter of your cutting tool in inches.
Cast Iron, soft
Cast Iron, hard
Mild Steel
3. Use the following formula to determine the needed
50
RPM for your operation:
90
Cast Steel
80
(Cutting Speed x 4) / Tool Diameter = RPM
Alloy Steel, hard
Tool Steel
40
Note: You will only be able to get an approximate
50
RPM value with the variable speed knob.
Stainless Steel
Titanium
60
4. Move the mill gearbox levers to the nearest milling
50
speed RPM.
Plastics
300-800
300-500
Wood
Figure 37. High speed steel cutting chart.
Note: Double the cutting speed for carbide
cutting tools. These values are a guideline
only. Refer to the MACHINERY'S HANDBOOK
for more detailed information.
-33-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
MAINTENANCE
General Maintenance
Headstock Oil Fill
Regular periodic maintenance of your lathe/mill will
ensure optimum performance. Make a habit of inspecting
your machine each time you use it.
Check for the following conditions and repair or
replace when necessary:
•
•
•
•
Loose mounting bolts and chuck.
Worn switch or safety features.
Worn or damaged cords and plugs.
Any other condition that could hamper the safe
operation of this machine.
Figure 53. Headstock fill plug.
General Cleaning
Headstock
Oil Level
Sight Glass
Clean your machine every day or more often as needed.
Make sure to unplug the lathe/mill before cleaning it.
Never blow the lathe/mill off with compressed air, oth-
erwise you will force metal shavings deep into mecha-
nisms. Remove chips as they accumulate with rags,
brushes, and a shop vacuum. Chips left on the machine
soaked with water-based coolant will eventually invite
oxidation and a gummy residue build up around moving
parts. Cleaning will help keep your lathe/mill running
smoothly. Always be safe and responsible with the use
and disposal of cleaning products.
Never use acetone, gasoline, or lacquer thinner to
remove stains or oil from painted surfaces. These chemi-
cals will melt the paint. Use mineral spirits or mild
household degreasers.
Figure 54. Headstock oil level sight glass.
Gear Spindle Ball Oiler
General Lubrication
Keep the headstock oil level at 3⁄4 full (Figure 54). After
break-in, change the oil in the headstock with Mobil® DTE®
Heavy-Medium or an equilivant grade of oil immediately
and then again after three months. After that, change the
oil at the same time on an annual basis or more frequent-
ly if extreme machine use requires it.
Headstock Oil Drain
To control surface rust on machined surfaces, wipe the
unprotected metal as required with a rust inhibiting oil.
Figure 55. Headstock and gear box drain
Paint all gears in Figure 55 with a good quality automo-
tive wheel bearing grease as required to keep lubricated.
locations.
-34-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
For daily lubrication, use a manual oil gun with a general
10W machine oil to lubricate the following 15 ball oiler fit-
tings. See Figure 56 for some typical locations. Wipe off
all oil ball fittings with a rag, and then oil the following
locations:
• Cross Feed Table (1 ball oiler on top)
• Cross Feed Handwheel (1 ball oiler on top)
• Saddle Ways (2 ball oilers on top)
• Apron Handwheel Gear Axle (1 ball oiler on apron face)
• Compound Rest (1 ball oiler on top)
• Tailstock Barrel (1 ball oiler on top)
• Tailstock Handwheel (1 ball oiler on right side)
• Lead Screw Endcap Bushing (1 ball oiler, see Figure 57)
• Change Gear Spindle (1 ball oiler on end of shaft)
• Gear Spindle Ball Oiler (1 ball oiler, see Figure 55)
• Gearbox (4 ball oilers on top)
Figure 56. Typical ball fitting locations.
NOTICE
Failure to follow lubrication guidelines will lead
to rapid deterioration of lathe/mill components.
Adjusting/Replacing
the V-Belt
To replace or adjust the V-belts, do these steps:
Figure 57. Lead screw end cap bushing.
1. DISCONNECT POWER TO THE LATHE/MILL!
2. Open the change gear access door (Figure 58).
3. Loosen the four motor access cover screws, and lift
the cover off (Figure 58).
4. Using a 17mm wrench, loosen the two motor mount
bolts shown in Figure 58.
5. Grasp the motor and lift upward to de-tension the
Motor
Mount
Bolts
belt and remove the belt.
6. Use solvent to clean the pulleys of oil and install the
new belt.
Figure 58. Motor mount bolts.
7. Let the motor hang to tension the belt, and tighten
the two motor mount bolts.
8. Close the access door and latch it shut.
-35-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
SERVICE
Cross Slide Backlash
Backlash is the amount of play found in a lead screw.
It can be found by turning the cross slide handwheel in
one direction, and then turning the handwheel the other
direction. When the cross slide begins to move, the back-
lash has been taken up.
Cross Feed
Backlash
Adjustment
Cap Screw
Note: Avoid the temptation to overtighten the cross slide
backlash screw. Overtightening will cause excessive wear
to the sliding block and lead screw.
Backlash is adjusted by tightening or loosening the screw
shown in Figure 59. This screw draws a wedge-type nut
against the lead screw and main nut. If you get it too
tight, loosen the screw a few turns and tap the cross feed
a few times with a rubber or wooden mallet. Then turn
the handle slowly back and fourth until the handle turns
freely. To readjust the backlash, rock the handle back and
fourth and tighten the screw slowly until the backlash
is at approximately 0.001" to 0.002" as indicated on the
handwheel dial.
Figure 59. Cross slide backlash
adjustment cap screw.
Cross Slide Gib Adjustment Point
Note: Reducing backlash to less than 0.001" is impractical
and reduces the life of the cross slide.
Cross Slide, Half-Nut,
and Compound Slide Gib
Adjustments
Saddle Gib Adjustment Points
When adjusting these gibs (Figures 60 and 61), keep in
mind that the goal is to remove sloppiness in the ways
without causing the slides or half nut to bind. Loose gibs
will cause a poor finish on the workpiece and may cause
undue wear on the slide. Over-tightening may cause pre-
mature wear on the slide, lead screw, and half-nut. The
cross slide gib is a tapered piece of iron. When the oppos-
ing front and rear gib adjustment screws are turned in
opposing directions, the screws force the tapered gibs to
fill the loose void in the way, thus tightening the play in
the cross slide. If more play is needed turn the screws the
other direction.
Figure 60. Gib adjustment points.
For the four saddle gibs, (Figure 60) loosen the jam nuts
and turn the three set screws until there is slight tension
felt and the gib plates are slightly preloaded against the
underside of the flat-way. Tighten the jam nuts when fin-
ished.
Figure 61. Half-nut gib adjustment
location (thread dial is swung out of the
way for gib adjustment).
-36-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Electrical Component and Connection Index
(KM2, KM3)
Spindle Motor
Direction
(KM1)
Figure 65
Main System Contactor
See Figure 63
Contactors
Figure 68
Figure 73
(TC)
Transformer
Figure 72
Figure 66
Figure 64
Figure 67
Figure 62. M1109 Electrical panel.
Figure 69
Spindle Motor
-37-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Electrical Connections
Figure 63. Contactor wiring (KM1).
Figure 68. Contactor
wiring (KM2 and KM3).
Figure 65. Contactor
wiring (KM2 and KM3).
Figure 64. Junction block wiring.
Figure 66. Junction block wiring.
Figure 67. Junction block wiring.
-38-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Electrical Connections
Figure 72. Transformer connection.
Figure 69. Motor connection.
Figure 70. Start capacitor.
Figure 71. Mill power switch.
Figure 73. Transformer connection.
Figure 74. Lathe motor direction limit
switches.
-39-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Electrical Connections
Emergency Stop Switch
Power Lamp
Jog Button
Figure 75. Lathe controls.
Figure 76. Lathe control panel wiring.
Wiring Diagram
-40-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Troubleshooting
This section covers the most common lathe problems. DO NOT make any adjustments until the lathe is
disconnected from power and all moving parts have come to a complete stop.
Motor & Electrical
SYMPTOM
POSSIBLE CAUSE
CORRECTIVE ACTION
Motor will not
start.
1. Incorrect lathe operation.
2. Main power switch is OFF.
1. Use the spindle direction ON/OFF lever.
2. Turn the main power switch ON at the back of the
lathe.
3. Emergency switch is pushed in.
4. Circuit breaker or fuse is at fault.
3. Rotate emergency switch so it pops out.
4. Seek an electrician to troubleshoot and repair the
shop power supply.
5. No voltage or open connection.
5. Test circuit, replace wires and connections as
required.
6. Motor is at fault.
6. Replace motor.
Fuses or circuit
breakers trip
open.
1. Short circuit in line cord or plug.
1. Inspect cord or plug for damaged insulation and
shorted wires.
2. Inspect all connections on motor for loose or
shorted terminals or worn insulation.
3. Install correct fuses or circuit breakers.
2. Short circuit in motor or loose connections.
3. Incorrect fuses or circuit breakers in power
supply.
Carriage hard to 1. Chips have loaded up on bedways.
move.
1. Frequently clean away chips that load up during
turning operations.
2. Bedways are dry and in need of lubrication.
3. Longitudinal stops are interfering.
2. Lubricate bedways and handles.
3. Check to make sure that stops are floating and not
hitting the center stop.
4. Gibs are too tight.
4. Loosen gib screw(s) slightly.
Machine is loud
when cutting.
Overheats or
bogs down in the
cut.
1. Excessive depth of cut.
2. RPM or Feed Rate wrong for operation.
3. Dull cutters.
1. Decrease depth of cut.
2. Refer to RPM Feed rate chart for appropriate rates.
3. Sharpen or replace cutters.
Bad surface fin-
ish.
1. Wrong RPM or feed rate.
2. Dull tooling or tool not centered correctly.
3. Too much play in gibs.
1. Adjust for appropriate RPM and feed rate.
2. Sharpen tooling and/or center tool correctly.
3. Tighten gibs.
Gear change
levers will not
shift into posi-
tion.
1. Gears not aligned in headstock.
1. Rotate spindle by hand until gear falls into place.
Can't remove
tapered tool
from quill.
1. Quill had not retracted all the way back into 1. Turn the quill handwheel until it forces taper out
the tailstock. of quill.
-41-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Operation and Work Results
SYMPTOM
POSSIBLE CAUSE
CORRECTIVE ACTION
Entire machine
vibrates exces-
sively upon
1. Workpiece is unbalanced.
1. Reinstall workpiece so it is as centered with the
spindle bore as possible.
2. Inspect gears and replace if necessary.
2. Worn or broken gear present.
startup and while 3. Chuck or faceplate has become unbalanced. 3. Rebalance chuck or faceplate; contact a local
running.
machine shop for help.
4. Spindle bearings badly worn.
4. Replace spindle bearings.
Bad surface fin-
ish.
1. Wrong RPM or feed rate.
2. Dull tooling or poor tool selection.
1. Adjust for appropriate RPM and feed rate.
2. Sharpen tooling or select a better tool for the
intended operation.
3. Too much play in gibs.
4. Tool too high.
3. Tighten gibs.
4. Lower the tool position.
Can't remove
tapered tool
from tailstock
quill.
1. Quill had not retracted all the way back into 1. Turn the quill handwheel until it forces taper out
the tailstock. of quill.
2. Debris was not removed from taper before 2. Always make sure that taper surfaces are clean.
inserting into quill.
Cross slide, com- 1. Gibs are out of adjustment.
pound slide, or 2. Handwheel is loose.
1. Tighten gib screw(s).
2. Tighten handwheel fasteners.
carriage feed has 3. Lead screw mechanism worn or out of adjust- 3. Tighten any loose fasteners on lead screw mecha-
sloppy operation. ment. nism.
Cross slide, com- 1. Gibs are loaded up with shavings, dust, or 1. Remove gibs, clean ways/dovetails, lubricate, and
pound slide, or
carriage feed
handwheel is
hard to move.
grime.
readjust gibs.
2. Gib screws are too tight.
2. Loosen gib screw(s) slightly, and lubricate
bedways.
3. Slightly loosen backlash setting by loosening the
locking screw and adjusting the spanner ring at the
end of the handle.
3. Backlash setting too tight (cross slide only).
4. Bedways are dry.
4. Lubricate bedways and handles.
Cutting tool or
machine com-
ponents vibrate
excessively dur-
ing cutting.
1. Tool holder not tight enough.
2. Cutting tool sticks too far out of tool holder; 2. Reinstall cutting tool so no more than 1/3 of the
lack of support.
3. Gibs are out of adjustment.
4. Dull cutting tool.
1. Check for debris, clean, and retighten.
total length is sticking out of tool holder.
3. Tighten gib screws at affected component.
4. Replace or resharpen cutting tool.
5. Incorrect spindle speed or feed rate.
5. Use the recommended spindle speed.
Inaccurate turn-
ing results from
one end of the
workpiece to the
other.
1. Headstock and tailstock are not properly 1. Realign the tailstock to the headstock spindle bore
aligned with each other.
center line.
Chuck jaws won't 1. Chips lodged in the jaws.
move or don't
move easily.
1. Remove jaws, clean and lubricate chuck threads,
and replace jaws.
Carriage won't
feed.
1. Gears are not all engaged.
2. Gears are broken.
1. Adjust gear positions.
2. Replace.
3. Loose screw on the feed handle.
3. Tighten.
-42-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
SYMPTOM
POSSIBLE CAUSE
CORRECTIVE ACTION
Loud, repetitious 1. Pulley setscrews or keys are missing or loose. 1. Inspect keys and setscrews. Replace or tighten if
noise coming
from machine
at or near the
motor.
necessary.
2. Motor fan is hitting the cover.
2. Tighten fan or shim cover, or replace items.
Carriage hard to 1. Carriage lock is tightened down.
1. Check to make sure table locks are fully released.
2. Frequently clean away chips that load up during
turning operations.
move.
2. Chips have loaded up on bedways.
3. Bedways are dry and in need of lubrication.
4. Longitudinal stops are interfering.
3. Lubricate bedways and handles.
4. Check to make sure that stops are floating and not
hitting the center stop.
5. Gibs are too tight.
5. Loosen gib screw(s) slightly.
Gear change
levers will not
shift into posi-
tion.
1. Gears not aligned in headstock.
1. Rotate spindle by hand until gear falls into place.
Motor overheats. 1. Motor overloaded.
1. Reduce load on motor.
2. Air circulation through the motor restricted. 2. Clean out motor to provide normal air circulation.
Loud, repetitious 1. Gears not aligned in headstock or no back-
1. Adjust gears and establish backlash.
noise coming
lash.
from machine.
2. Broken gear or bad bearing.
3. Workpiece is hitting stationary object.
2. Replace broken gear or bearing.
3. Stop lathe immediately and correct interference
problem.
Tailstock quill
will not feed out
of tailstock.
1. Quill lock lever is tightened down.
1. Turn lever counterclockwise.
Motor is loud
when cutting.
Overheats or
1. Excessive depth of cut or feed rate.
2. RPM or feed rate wrong for cutting
operation.
1. Decrease depth of cut or feed rate.
2. Refer to RPM feed rate chart for appropriate rates.
bogs down in the 3. Cutting tool is dull.
cut. 4. Gear setup is too tight, causing them to
bind.
3. Sharpen or replace the cutting tool.
4. Readjust the gear setup with a small amount of
backlash so the gears move freely and smoothly
when the chuck is rotated by hand.
PARTS
-43-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Lathe Change Gear Housing Diagram
(0000 Series Parts)
-44-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
0000 Series Parts List
REF PART�#
DESCRIPTION
REF PART�#
XM11090035
DESCRIPTION
1
2
3
4
5
XPS38M
XPLW02M
XPN04M
XM11090004
XM11090005
PHLP�HD�SCR�M4-.7�X�10
LOCK�WASHER�4MM
HEX�NUT�M4-.7
HINGE
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
EXTENDED�SPLINED�WEAR�BUSHING
CHANGE�GEAR�(60-TOOTH)
SPACER�SLEEVE
CHANGE�GEAR�(24-TOOTH)
FLAT�WASHER�12MM
E-CLIP�12MM
XM11090036
XM11090037
XM11090038
XPW06M
XM11090040
XM11090041
XPW03M
XPLW03M
XPSB01M
XM11090045
XPLW06M
XPB116M
XPW04M
XM11090049
XPEC09M
XM11090051
XM11090052
XM11090053
XM11090054
DOOR
5-1 XM11090005-1 CHANGE�GEAR�CHART
6
XPVA71
V-BELT�A-71�4L710
PULLEY
BALL�OILER�6MM
7
8
XM11090007
XPSS03M
FLAT�WASHER�6MM
LOCK�WASHER�6MM
CAP�SCREW�M6-1�X�16
SHOULDER�BUSHING
LOCK�WASHER�10MM
HEX�BOLT�M10-1.5�X�45
FLAT�WASHER�10MM
DOOR�LATCH
E-CLIP�6MM
TUMBLER�SHAFT
SHOULDER�SLEEVE
STAR-GRIP�KNOB�#8-32
TAPER�PINS
SET�SCREW�M6-1�X�8
HEX�BOLT�M8-1.25�X�25
LOCK�WASHER�8MM
FLAT�WASHER�8MM
MOTOR�MOUNT�PLATE
COMPOUND�BOX
9
XPB07M
10
11
12
13
14
XPLW04M
XPW01M
XM11090012
XM11090013
XM11090014
MOTOR�3/4HP�220V
14-1 XM11090014-1 RUN�CAPACITOR�20MFD/450VAC
14-2 XM11090014-2 S.�CAPACITOR�150MFD/250VAC
14-3 XM11090014-3 MOTOR�FAN
14-4 XM11090014-4 FAN�COVER
15
16
17
18
19
20
21
XM11090015
XM11090016
XM11090017
XPW04M
XPN02M
XM11090020
XM11090021
SLEEVE
SHAFT
55-1 XM11090055-1 CHANGE�GEAR�(24-TOOTH)
55-2 XM11090055-2 CHANGE�GEAR�(25-TOOTH)
55-3 XM11090055-3 CHANGE�GEAR�(27-TOOTH)
55-4 XM11090055-4 CHANGE�GEAR�(28-TOOTH)
55-5 XM11090055-5 CHANGE�GEAR�(30-TOOTH)
55-6 XM11090055-6 CHANGE�GEAR�(32-TOOTH)
55-7 XM11090055-7 CHANGE�GEAR�(34-TOOTH)
55-8 XM11090055-8 CHANGE�GEAR�(35-TOOTH)
55-9 XM11090055-9 CHANGE�GEAR�(36-TOOTH)
55-10 XM11090055-10 CHANGE�GEAR�(40-TOOTH)
55-11 XM11090055-11 CHANGE�GEAR�(42-TOOTH)
55-12 XM11090055-12 CHANGE�GEAR�(44-TOOTH)
55-13 XM11090055-13 CHANGE�GEAR�(46-TOOTH)
55-14 XM11090055-14 CHANGE�GEAR�(48-TOOTH)
55-15 XM11090055-15 CHANGE�GEAR�(50-TOOTH)
55-16 XM11090055-16 CHANGE�GEAR�(52-TOOTH)
55-17 XM11090055-17 CHANGE�GEAR�(60-TOOTH)
LASH�ADJUSTER
FLAT�WASHER�10MM
HEX�NUT�M10-1.5
ROLL�PIN�3�X�18MM
SPLINED�WEAR�BUSHING�
(13MM�LONG)
CHANGE�GEAR�(48-TOOTH)
FLAT�WASHER�12MM
E-CLIP�12MM
22
23
24
25
26
27
28
29
30
XM11090022
XPW06M
XPEC12M
XM11090025
XM11090026
XPW06M
XM11090028
XM11090029
XM11090030
T-NUT
SPECIAL�SCREW
FLAT�WASHER�12MM
CHANGE�GEAR�(50-TOOTH)
CHANGE�GEAR�(25-TOOTH)
SPLINED�WEAR��BUSHING�
(26MM�LONG)
31
32
33
34
XM11090031
XPW06M
XM11090033
XM11090034
IDLER�SHAFT
FLAT�WASHER�12MM
E-CLIP�12MM
56
57
58
XM11090056
XM11090057
XM11090058
EMERGENCY�STOP�SWITCH
GREEN�POWER�LAMP
JOG�BUTTON
IDLER�SHAFT
-45-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Thread Dial Diagram
(1000 Series Parts)
-46-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
1000 Series Parts List
REF
1001
1002
1003
1004
1005
1006
1007
1008
1009
1010
1011
1012
1013
1014
1015
1016
1017
1018
1019
1020
1021
1022
1023
1024
1025
1026
1027
1028
1030
1031
1032
1033
1034
1035
1036
1037
1038
1039
1040
1041
1042
1043
1044
1045
1046
1047
1048
1049
1051
1052
1053
1054
1055
PART�#
DESCRIPTION
REF
1056
1057
1058
1059
1060
1062
1064
1065
1066
1067
1068
1069
1070
1071
1072
1073
1074
1075
1077
1078
1079
1080
1081
1082
1083
1084
1085
1087
1088
1089
1090
1091
1092
1093
1094
1096
PART�#
DESCRIPTION
XM11091001 SPANNER�NUT�M16-1.5
XM11091002 TANG�WASHER
FLAT�WASHER�16MM
KEY�5�X�5�X�16
XM11091005 SPINDLE�PULLEY
XM11091056 KEY�5�X�5�X�60
XM11091057 SPACER�SLEEVE�
XM11091011 BALL�BEARING�203
XM11091059 SLEEVE
XPW08M
XPK08M
XM11091060 END�CAP
XM11091006 TAPER�ROLLER�BEARING�60206
XPSS03M
SET�SCREW�M6-1�X�8
XPSB33M
XM11091008 HUB
CAP�SCREW�M5-.8�X�12
XM11091064 FIXED�FLANGE
XM11091065 SPANNER�WASHER�45MM
XM11091066 SHIFT�FORK�SHAFT
XM11091009 FELT�SEAL
XPR06M
EXT�RETAINING�RING�16MM
XPR03M
EXT�RETAINING�RING�12MM
XM11091011 BALL�BEARING�203
XM11091012 HEADSTOCK�CASTING
XM11091013 GASKET
XM11091068 FEMALE�KNOB�M8-1.25�X�40
XM11091069 LEVER
XM11091070 LEVER�HUB
XM11091014 HEADSTOCK�COVER
XM11091071 OIL�DRAIN
XPSB13M
CAP�SCREW�M8-1.25�X�30
XM11091016 O-RING�30�X�20�X�2MM
XM11091017 FILL�PLUG
XM11091072 RIGHT�SHIFTING�FORK
XM11091073 RIGHT�SHIFTING�FORK�SHAFT
XM11091074 O-RING
XM11091075 FIXED�FLANGE
XM11091077 STEEL�BALL�6.5MM
XM11091078 COMPRESSION�SPRING
XM11091079 TAPER�PIN
XM11091080 FEMALE�KNOB�M8-1.25�X�40
XM11091081 LEVER
XM11091082 LEVER�HUB
XM11091018 SIGHT�GLASS
XM11091019 SPINDLE�SHAFT
XM11091020 GEAR�(42-TOOTH)
XM11091021 GEAR�(20-TOOTH)
XM11091022 SLEEVE�SPACER
XM11091023 GEAR�(30-TOOTH)
KEY�5�X�5�X�70
EXT�RETAINING�RING�18MM
XM11091011 BALL�BEARING�203
XM11091027 BEARING�SLEEVE
XM11091028 END�CAP
SET�SCREW�M6-1�X�8
EXT�RETAINING�RING�55MM
XM11091032 THIN�FLAT�KEY
XM11091033 GEAR�(56-TOOTH)
XM11091034 TAPER�ROLLER�BEARING�D2007112
XM11091035 SPANNER�WASHER�120MM
XM11091036 FELT�RING
XPK13M
XPR07M
XM11091083 TAPER�PIN
XM11091084 COMPRESSION�SPRING
XM11091077 STEEL�BALL�6.5MM
XM11091087 FLANGE
XM11091088 OIL�SEAL�16�X�2.4MM
XM11091089 LEFT�SHIFTING�FORK�SHAFT
XM11091090 LEFT�SHIFTING�FORK�
XM11091011 BALL�BEARING�203
XM11091092 SPANNER�WASHER
XM11091093 FELT�RING
XPSS03M
XPR78M
XM11091094 FLANGE
XM11091096 KEYED�DRIVE�GEAR�
(24-FINE�TOOTH)
XM11091037 MAINSHAFT�OIL�SEAL
XPB42M
HEX�BOLT�M5-.8�X�20
XM11091039 LATHE�SPINDLE
1096-1 XM11091096-1 KEYED�DRIVE�GEAR�SET�
(28�&�35-CORSE�TOOTH)
XPR09M
EXT�RETAINING�RING�20MM
XM11091041 CLUSTER�GEAR
XM11091042 KEY�5�X�5�X�60
EXT�RETAINING�RING�20MM
XM11091044 COMBO�GEAR�(22/57-TOOTH)
1097
1098
1099
1100
1101
1102
1104
1105
1106
1107
1108
1109
1110
1111
XPK05M
XPLW06M
XPN02M
KEY�4�X�4�X�10
LOCK�WASHER�10MM
HEX�NUT�M10-1.5
XPR09M
XM11091011 BALL�BEARING�203
XM11091101 SPANNER�WASHER�60MM
XM11091102 END�CAP
XM11091104 TAPER�ROLLER�BEARING�2007110
XM11091105 SPECIAL�WASHER
XM11091106 SPANNER�WASHER�105MM
XM11091107 FELT�RING
XM11091108 END�CAP
XM11091109 CAP�SCREW
XM11091110 TANG�WASHER
XM11091111 SPANNER�NUT
XPK02M
KEY�5�X�5�X�40
XM11091046 INTERMEDIATE�SHAFT
XM11091011 BALL�BEARING�203
XM11091048 SLEEVE
XM11091049 END�CAP
XPSS03M
SET�SCREW�M6-1�X�8
XM11091052 OUTPUT�SHAFT
XM11091053 HUGE�GEAR�(68-TOOTH)
XM11091054 GEAR�(33-TOOTH)
XM11091055 GEAR�(56-TOOTH)
-47-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Leadscrew Gearbox Diagram
(2000 Series Parts)
-48-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
2000 Series Parts List
REF
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
2026
PART�#
DESCRIPTION
REF
2027
2028
2029
2030
2031
2032
2033
2034
2035
2036
2037
2038
2039
2040
2041
2042
2043
2044
2045
2046
2047
2048
2049
2050
2051
PART�#
XPSB24M
XP8102
DESCRIPTION
XM11092001 COVER�PLATE
CAP�SCREW�M5-.8�X�16
BEARING�8102
XM11092029 SPANNER�NUT
XM11092030 FLANGE�HUB
XM11092031 FEMALE�KNOB�M8-1.25�X�40MM
XM11092032 LEVER
XM11092033 LEVER�HUB
XM11092034 TAPER�PIN
XM11092035 SHIFTING�YOKE
XM11092036 SHIFTING�FORK
XM11092037 LOCATING�PLATE
XPS05M
PHLP�HD�SCR�M5-.8�X�8
XM11092003 BALL�OILER�8MM
XM11092004 SPECIAL�SET�SCREW�M5-.8�X�6
XM11092005 SHAFT
XPK08M
KEY�5�X�5�X�16
XM11092007 GEAR�(20-TOOTH)
XM11092008 SPACER
XM11092009 SLEEVE
XM11092010 PLUG
XM11092011 SHAFT�
XPK127M
KEY�5�X�5�X�8
XM11092013 GEAR�(20-TOOTH)
XM11092014 SPACER
XM11092015 GEAR�(20-TOOTH)
XM11092016 SPACER
XPFH07M
FLAT�HD�SCR�M5-.8�X�10
XM11091077 STEEL�BALL�6.5MM
XM11092040 COMPRESSION�SPRING
XPS12M
PHLP�HD�SCR�M3-.5�X�6
XM11092042 FRONT�PANEL
XM11092043 CAP�SCREW�M8-1.25�X�100
XM11092044 HOUSING
XM11092045 BUSHING
XM11092046 PLUG
XM11092017 SLEEVE
XM11092018 PLUG
XM11092019 COVER�PLATE
XPS07M
XPR06M
PHLP�HD�SCR�M4-.7�X�8
EXT�RETAINING�RING�16MM
XM11092022 GEAR�(20-TOOTH)
XPK126M KEY�5�X�5�X�32
XM11092024 SHAFT
XM11092047 FLANGE�HUB
XPSB33M
CAP�SCREW�M5-.8�X�12
XM11092049 BUSHING
XM11092050 PLUG
XP51102
BEARING��8102
XM11092051 BUSHING
XM11092026 FLANGE�HUB
-49-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Compound Rest and Tool Post Diagram
(2500 Series Parts)
����
����
����
����
����
����
����
����
����
����
����
���� ����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
-50-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
2500 Series Parts List
REF
2501
2502
2503
2504
2505
2506
2507
2508
2509
2510
2511
2512
2513
2514
2515
2516
2517
2518
2519
2520
PART�#
DESCRIPTION
REF
2521
2522
2523
2524
2525
2526
2527
2528
2529
2530
2531
2532
2533
2534
2535
2536
2537
2538
2539
PART�#
DESCRIPTION
XM11092501 FEMALE�KNOB�5/16-18
XM11092502 LEVER�5/16-20
XM11092503 TOOL�POST�BOLT�M10-1.5�X�20
XM11092504 LEVER�HUB
XM11092521 SPANNER�NUT
XM11092522 TAPERED�PIN
XM11092523 HANDLE�ASSY
XM11092524 LEAD�SCREW
XM11092525 LEAD�SCREW�NUT
XM11092526 SPECIAL�KEY
XM11092527 WAY�BASE
XM11092528 GIB
XM11092505 SPACER
XM11092506 FOUR-WAY�TOOL�POST
XM11092507 SLIDE
XM11092508 DETENT�PIN
XM11092509 COMPRESSION�SPRING
XM11092529 SCALE�PLATE
XM11092530 RIVET
XPSS64M
XPN01M
XPSS01M
SET�SCREW�M6-1�X�15
HEX�NUT�M6-1
SET�SCREW�M6-1�X�10
XPN18M
XPN03M
XPW01M
ACORN�NUT�M8-1.25
HEX�NUT�M8-1.25
FLAT�WASHER�8MM
XM11092513 T-BOLT
XM11092514 DOWEL�PIN
XM11092515 BALL�OILER
XM11092534 BASE
XM11092535 T-NUT�M8-1.25�X�25
XM11092536 T-NUT�M10-1.5�X�32
XPSB01M
CAP�SCREW�M6-1�X�16
XM11092517 END�BLOCK
XM11092518 SCALE�HUB
XM11092519 FLAT�SPRING
XM11092520 HUB
XPW04M
XPN02M
FLAT�WASHER�10MM
HEX�NUT�M10-1.5
XM11092539 COMPLETE�COMPOUND�REST
-51-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Bed Diagram
(3000 Series Parts)
-52-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
3000 Series Parts List
REF
3001
3002
3003
3004
3005
3006
3007
3008
3009
3010
3011
3012
3013
3014
3015
3016
3017
3018
3019
3020
3021
3022
3023
3024
3025
3026
3027
3028
3029
3030
3031
3032
3033
3034
3035
3036
3037
3038
3039
3040
3041
3042
3043
PART�#
XM11093001 BED
DESCRIPTION
REF
3044
3045
3046
3047
3048
3049
3050
3051
3052
3053
3054
3055
3056
3057
3058
3059
3060
3061
3062
3063
3064
3065
3066
3067
3068
3069
3070
3071
3072
PART�#
DESCRIPTION
XM11093044 CROSS�NUT
XM11093045 WORKTABLE
XM11093046 LONGITUDINAL�FEED�SCREW
XM11093047 LEADSCREW�ENDCAP
XM11093028 BALL�OILER�6MM
XM11093002 RACK�SET
XM11093003 TAPER�PIN
CAP�SCREW�M8-1.25�X�16
XM11093005 CHOCK
XM11093006 SPECIAL�FLAT�WASHER
XPSB11M
XPSB14M
CAP�SCREW�M8-1.25�X�20
XPS08M
XPSS12M
XPN01M
XPSB48M
PHLP�HD�SCR�M5-.8�X�12
SET�SCREW�SCR�M6-1�X�25
HEX�NUT�M6-1
XM11093050 SLEEVE
XM11093051 PLUG
XM11093052 PLUG
XM11093053 BUSHING
XM11093054 TAPER�PIN
CAP�SCREW�M6-1�X�35
XM11093011 BALL�OILER�8MM
XM11093012 TAPER�PIN
XPSB35M
CAP�SCREW�M8-1.25�X�60
XPSB07M
XPSB30M
XPB47M
XM11093016 WIPER
XPFH07M
XM11093018 CHOCK
XPSS09M
XPN03M
XM11093021 WIPER
XM11093022 BLOCK
CAP�SCREW�M6-1�X�30
CAP�SCREW�M6-1�X�45
HEX�BOLT�M6-1�X�40
XM11093056 SPECIAL�SET�SCREW�M5-.8�X�10
XPRP91M
ROLL�PIN�5�X�35
XM11093058 LOCKING�HANDLE�SEAT
XM11093059 LEVER
XM11093060 FEMALE�KNOB�M10-1.5�X�32
FLAT�HD�SCR�M5-.8�X�10
XPSB26M
CAP�SCREW�M6-1�X�12
SET�SCREW�M8-1.25�X�20
HEX�NUT�M8-1.25
XM11093062 PEDESTAL
XM11093063 SLEEVE
XM11093064 CONTROL�ROD
XM11093065 SPECIAL�SET�SCREW�M8-1.25�X�8
XM11093066 COMPRESSION�SPRING�
XM11093028 STEEL�BALL�6MM
XM11093068 SPECIAL�SET�SCREW�M8-1.25�X�15
XM11093069 COMPRESSION�SPRING�
XM11093070 TAPER�PIN
XM11093023 GEAR�(20-TOOTH)
XM11093024 CROSS�FEED�LEAD�SCREW
XPK08M
XPK29M
XP8201
KEY�5�X�5�X�16
KEY�4�X�4�X�8
BALL�BEARING�8201
XM11093028 STEEL�BALL�6MM
XPB83M HEX�BOLT�M6-1�X�16
XM11093071 COUPLING�SLEEVE
XM11093072 CAM�LOBE
XM11093030 TAPER�PIN�5�X�20MM
XM11093031 DIAL
XM11093032 FLAT�SPRING
XM11093033 DIAL�SLEEVE
XM11093034 CRANK�HANDLE
3072-1 XM11093072-1 LIMIT�SWITCH
3073
3074
3075
3076
3077
3078
3079
3080
3081
3082
3083
3084
3085
XM11093073 SPECIAL�SET�SCREW�M4-.7�X�6
XM11093074 RACK�SET
XPW04M
XPSB47M
XPSB84M
FLAT�WASHER�10MM
CAP�SCREW�M10-1.5�X�40
CAP�SCREW�M10-1.5�X�35
XPN41M
XM11093036 LEAD�SCREW�NUT�HOUSING
XPSB12M CAP�SCREW�M8-1.25�X�40
ACORN�NUT�M10-1.5
XM11093078 SHIELD
XPSB50M
CAP�SCREW�M5-.8�X�10
XM11093038 L-BLOCK�LONG
XM11093039 L-BLOCK�SMALL
XM11093040 CARRIAGE�
XM11093041 WIPER
XM11093080 TAPER�PIN
XM11093081 WORM�WHEEL
XPSB29M
CAP�SCREW�M6-1�X�40
XM11093083 THREAD�INDICATOR
XM11093084 THREAD�DIAL�HOUSING
XM11093042 WIPER
XM11093028 BALL�OILER�6MM
XPN01M
HEX�NUT�M6-1
-53-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Steady Rest and Follow Rest Diagram
(3500 Series Parts)
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
����
-54-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
3500 Series Parts List
REF
3501
3502
3503
3504
3505
3506
3507
3508
3509
3510
3511
3512
3513
PART�#
DESCRIPTION
REF
3514
3515
3516
3517
3518
3519
3520
3521
3522
3523
3524
3525
PART�#
DESCRIPTION
XM11093501 PINNED�KNOB
XM11093502 ADJUSTMENT�STUD
XM11093503 TAPERED�PIN
XM11093504 BRASS-TIPPED�FINGER
XM11093505 SPECIAL�SET�SCREW�M6-1
XM11093514 SPECIAL�EYE�BOLT
XPW04M
XPN02M
FLAT�WASHER�10MM
HEX�NUT�M10-1.5
XM11093517 CHOCK
XPB120M
XPSB14M
XPSB31M
HEX�BOLT�M10-1.5�X�65
CAP�SCREW�M8-1.25�X�20
CAP�SCREW�M8-1.25�X�25
XPN01M
HEX�NUT�M6-1
XM11093507 THUMB�KNOB�M6-1.0�X�20
XM11093508 CLEVIS�PIN�8�X�32MM
XM11093509 COTTER�PIN�3�X�25MM
XM11093510 STEADY�REST�HEAD
FLAT�WASHER�8MM
XM11093512 STEADY�REST�BASE
XM11093521 FOLLOW�REST�CASTING
XM11093522 COMPLETE�FOLLOW�REST
XM11093523 COMPLETE�STEADY�REST
XPW01M
XPW03M
FLAT�WASHER�6MM
XM11093525 CLEVIS�PIN�6�X�32MM
XM11093513 FEMALE�KNOB�M8-1.25
-55-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Apron Diagram
(4000 Series Parts)
-56-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
4000 Series Parts List
REF
4001
4002
4003
4004
4005
4006
4007
4008
4009
4010
4011
4012
4013
4014
4015
4016
4017
4018
4019
4020
4021
4022
4023
4024
4025
4026
4027
4028
4029
4030
4031
4032
4033
4034
4035
4036
4037
4038
4039
4040
PART�#
XPK81M
DESCRIPTION
REF
4041
4042
4043
4044
4045
4046
4047
4048
4049
4050
4051
4052
4053
4054
4055
4056
4057
4058
4059
4060
4061
4062
4063
4064
4065
4066
4067
4068
4069
4070
4071
4072
4073
4074
4075
4076
4077
4078
4079
PART�#
DESCRIPTION
KEY�6�X�6�X�12
XM11094002 GEAR�SHAFT
XM11094003 LOCK�COLLAR
XM11094004 SET�SCREW�M6-1.0�X�12
XM11094005 SPECIAL�SET�SCREW�M6-1.0�X�12
XM11094006 WORM�GEAR
XM11094007 GEAR�(40-TOOTH)
XM11094008 SPECIAL�SET�SCREW�M5-.8�X�8
XM11094009 SPACER
XM11094041 COMPRESSION�SPRING
XM11094042 STEEL�BALL�6.5MM
XM11094043 SPECIAL�SET�SCREW�M6-1.0�X�8
XM11094044 COMPRESSION�SPRING
XM11094045 STEEL�BALL�5MM
XM11094046 SHIFTING�FORK
XPK02M
KEY�5�X�5�X�40
XM11094048 SHIFTING�FORK�SHAFT
XM11094049 SLEEVE
XM11094050 GIB
XM11094051 HALF�NUT�SET
XM11094052 ALIGNMENT�PINS�6�X�8MM
XM11094010 GEAR�(60-TOOTH)
EXT�RETAINING�RING�20MM
XM11094012 CLUSTER�GEAR
XPR09M
XM11094013 SHAFT
XM11094014 CASE
XPSB06M
XPLW03M
CAP�SCREW�M6-1�X�25
LOCK�WASHER�6MM
XM11094015 SPECIAL�SET�SCREW�M5-.8�X�16
XM11094016 SPECIAL�SET�SCREW�M6-1.0�X�20
CAP�SCREW�M5-.8�X�35
XM11094018 APRON�END�BLOCK
EXT�RETAINING�RING�12MM
KEY�4�X�4�X�8
XM11094021 GEAR�(30-TOOTH)
XM11094022 SPACER
XM11094055 SPECIAL�SET�SCREW�M4-.7�X�8
XM11094056 SLEEVE
XM11094057 MIDDLE�GEAR
XM11094058 STUB�HUB
XPSB79M
XPR03M
XPK29M
XM11094059 BEARING�SLEEVE
XPK125M
KEY�4�X�4�X�28
XM11094061 FLAT�SPRING
XM11094062 HAND�WHEEL
XM11094023 SHAFT
XPN42M
ACORN�NUT�M12�X�1.5
XM11094024 ANGLE�BLOCK
XM11094025 TAPER�PIN
XM11094064 SLEEVE
XM11094065 DIAL
XM11094026 LEVER
XPS02M
PHLP�HD�SCR�M4-.7�X�12
XM11094027 FEMALE�KNOB�M8-1.25�X�40MM
SET�SCREW�M5-.8�X�16
XM11094029 SPECIAL�SET�SCREW�M5-.8�X�8
XM11094067 FLANGE�SLEEVE
XM11094068 GEAR�SHAFT
XM11094069 WORM�SHAFT
XM11094070 SADDLE�KEY�4�X�28
XPSS34M
XM11094030 COVER
XPS05M
XPN06M
PHLP�HD�SCR�M5-.8�X�8
HEX�NUT�M5-.8
XM11094033 SPECIAL�SET�SCREW�M5-.8�X�25
XM11094034 STUB�HUB
XM11094035 TAPER�PIN
XM11094036 FLANGE�HUB
FLAT�HD�SCR�M4-.7�X�12
XM11094038 FEMALE�KNOB�M8-1.25�X�40MM
XM11094039 LEVER
XP8106
XPSB24M
THRUST�BEARING�8106
CAP�SCREW�M5-.8�X�16
XM11094073 FIXED�FLANGE�HUB
XP8106 THRUST�BEARING�8106
XM11094075 TANG�WASHER
XM11094076 SPANNER�NUT�M30-1.5
XM11094077 PLATE
XPFH25M
XPS05M
PHLP�HD�SCR�M5-.8�X�8
XM11094079 HOUSING
XM11094040 LEVER�HUB
-57-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Tailstock Diagram
(5000 Series Parts)
5029
5028
5015
5027
5026
5025
5024
5016
5023
5022
5021
5017
5020
5019
5018
5014
5030
5013
5012
5039
5031
5011
5010
5009
5032
5033
5040
5041
5034
5035
5008
5007
5006
5005
5004
5003
5002
5001
5036
5037
5038
-58-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
5000 Series Parts List
REF
5001
5002
5003
5004
5005
5006
5007
5008
5009
5010
5011
5012
5013
5014
5015
5016
5017
5018
5019
5020
5021
PART�#
DESCRIPTION
REF
5022
5023
5024
5025
5026
5027
5028
5029
5030
5031
5032
5033
5034
5035
5036
5037
5038
5039
5040
5041
PART�#
DESCRIPTION
XM11095001 SPECIAL�SET�SCREW�M5-.8�X�8
XM11095002 COMPRESSION�SPRING
XM11095003 BALL�OILER
XM11095004 STEEL�BALL�8MM
EXT�RETAINING�RING�12MM
XM11095006 DOWEL�NUT
CAP�SCREW�M8-1.25�X�40
XM11095008 SCALE�LABEL
XM11095009 T-KEY
XM11093028 BALL�OILER�6MM
XPSB33M
CAP�SCREW�M5-.8�X�12
XM11095024 DIAL
XM11095025 SLEEVE
XM11095026 FLAT�SPRING
XM11095027 HAND�WHEEL
XPR03M
XPSB12M
XPN41M
ACORN�NUT�M10-1.5
XM11095029 HANDLE
XM11095030 FEMALE�KNOB�M10-1.5�X�32
XM11095031 LEVER
XM11095032 TAPER�PINS
XM11095033 SHAFT
XM11095034 SPECIAL�SET�SCREW�M5-.8�X�12
XM11095035 PULL�SHAFT
XM11095036 BASE
XM11095010 BARREL
XM11095011 COLLAR�SLEEVE
XM11095012 SPECIAL�SET�SCREW�M5-.8�X�10
XM11095013 WEDGE�NUT
XM11095014 WEDGE�SLEEVE
XM11095015 FEMALE�KNOB�M8-1.25�X�40MM
XM11095016 LEVER
XM11095017 LEVER�HUB
XM11095018 TAILSTOCK�HOUSING
XM11095019 TAILSTOCK�STEM
XM11095037 CHOCK
XM11095038 SPECIAL�HEX�NUT�M12-1.5
XM11095039 PIN
XM11095040 SPECIAL�HEX�NUT�M12-1.75
XPK125M
KEY�4�X�4�X�28
XPW06M
FLAT�WASHER�12MM
XM11095021 FLANGE�HUB
-59-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Mill Column Diagram
(6000 Series Parts)
6014
6013
6012
6017
6018
6015
6016
6011
6010
6009
6008
6030
6019
6020
6029
6028
6027
6026
6021
6025
6007
6022
6006
6005
6023
6024
6004
6003
6002
6001
-60-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
6000 Series Parts List
REF
6001
6002
6003
6004
6005
6006
6007
6008
6009
6010
6011
6012
6013
6014
6015
PART�#
DESCRIPTION
REF
6016
6017
6018
6019
6020
6021
6022
6023
6024
6025
6026
6027
6028
6029
6030
PART�#
XP8103
XPK69M
DESCRIPTION
BALL�BEARING�8103
KEY�4�X�4�X�12
XM11096001 PEDESTAL
XM11096002 TAPER�PIN
XPLW05M
XPSB92M
XPLW05M
XPSB119M
LOCK�WASHER�12MM
CAP�SCREW�M12-1.75�X�40
LOCK�WASHER�12MM
XM11096018 HEADSTOCK�LEAD�SCREW
XPR18M
XPSB06M
EXT�RETAINING�RING�17MM
CAP�SCREW�M6-1�X�25
CAP�SCREW�M12-1.75�X�55
XM11096021 LEADSCREW�NUT
XM11096022 COLUMN�BRACKET
XM11096023 T-BOLT
XM11096024 SPECIAL�SHOULDER�SCREW
XM11096025 WEDGE�SLEEVE
XM11096026 LOCK�STUD
XM11096027 LEVER�HUB
XM11096028 TAPER�PIN
XM11096029 LEVER
XM11096030 FEMALE�KNOB�M8-1.25�X�40
XM11096007 COLUMN
XM11096008 COLUMN�FLANGE
CAP�SCREW�M6-1�X�20
BALL�BEARING�8106
XM11096011 COLUMN�BRACKET
XM11096012 TANG�WASHER
XM11096013 SPANNER�NUT�M30-1.5
ACORN�NUT�M10-1.5
XM11096015 HAND�WHEEL
XPSB02M
XP8106
XPN41M
-61-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Headstock Diagram
(7000 Series Parts)
-62-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
7000 Series Parts List
REF
7001
7002
7003
7004
7005
7006
7007
7008
7009
7010
7011
7012
7013
7014
7015
7016
7017
7018
7019
7020
7021
7022
7023
7024
7025
7026
7027
7028
7029
7030
7031
7032
7033
7034
7035
7036
7037
7038
7039
7040
7041
7042
7043
PART�#
XPR12M
DESCRIPTION
REF
PART�#
DESCRIPTION
EXT�RETAINING�RING�35MM
7043-5 XM11097043-5 POWER�SWITCH�BOX
XM11097002 ROLLER�BEARING�207
XM11097003 SHAFT�SLEEVE
XM11097004 CLUSTER�GEAR
XM11097005 BALL�BEARING�50207
XM11097006 BEARING�LOOP
EXT�RETAINING�RING�35MM
XM11097008 DRAW�BAR�7/16-20
XM11097009 SPECIAL�KEY�
7044
7045
7046
7047
7048
7049
7050
7051
7052
7053
7054
7055
7056
7057
7058
7059
7060
7061
7062
7063
7064
7065
7066
7067
7068
7069
7070
7071
7072
7073
7074
7075
7076
7077
7078
7079
7080
7081
7082
7083
7084
7085
7086
7087
7088
7089
XPW04M
XPN02M
FLAT�WASHER�10MM
HEX�NUT�M10-1.5
XM11097046 SHIFTING�FORK�SHAFT
XM11097047 SMALL�SHIFTING�FORK
XPSB14M
XM11097049 MOTOR�MOUNT�PLATE
XPSB02M CAP�SCREW�M6-1�X�20
XM11097051 INPUT�SHAFT
XPK112M KEY�5�X�5�X�50
XM11097053 SPECIAL�SCREW
XM11097054 BEARING�LOOP
XP50207
XPR18M
CAP�SCREW�M8-1.25�X�20
XPR12M
XM11097010 SPECIAL�SET�SCREW�M3-.5�X�8
XPFH31M
FLAT�HD�SCR�M4-.7�X�8
XM11097012 SPANNER�NUT�M30-1.5
XM11097013 TAPER�ROLLER�BEARING�2007106
XM11097014 RACK
XM11097015 TAPER�ROLLER�BEARING�D2007107
XM11097016 T-KEY
XM11097017 SPINDLE�(R8)
XM11097018 FELT�SEAT
XM11097019 SPECIAL�SET�SCREW�M4-.7�X�12
XM11097020 BEARING�CAP
XM11097021 LEVER�HUB
BALL�BEARING�50207
EXT�RETAINING�RING�17MM
XM11097057 CLUSTER�GEAR
XP60201
XPR03M
XPR03M
XM11097061 BEARING�LOOP
XP50207
XM11097063 GEAR�(21-TOOTH)
XM11097064 SPACER
XM11097065 GEAR�(39-TOOTH)
XM11097066 GEAR�(45-TOOTH)
XM11097067 IDLER�SHAFT
XPK112M
XP60201
XPR03M
XPSB24M
XM11097072 GEARBOX�COVER
XM11097073 FEMALE�KNOB�M8-1.25�X�40
XM11097074 LEVER
XPFH41M
XPN18M
XM11097077 ADJUSTMENT�WASHER
XM11097078 LEVER�HUB
XM11097079 CALIBRATED�DIAL
XM11097080 COILED�FLAT�SPRING
XPS07M
XM11097082 PIN
XM11097083 FLANGE�HUB
XM11097084 CAP
XM11097085 PINION�GEAR�SHAFT
BALL�BEARING�60201
EXT�RETAINING�RING�12MM
EXT�RETAINING�RING�12MM
BALL�BEARING�50207
XM11097022 COMPRESSION�SPRING
XM11097023 PIVOT�STUD
XM11097024 TAPER�PIN
XM11097025 LEVER
XM11097026 FEMALE�KNOB�M8-1.25�X�40MM
CAP�SCREW�M4-.7�X�8
XM11097028 STRAIGHT�PIN
XM11097029 LOCATING�PLATE
CAP�SCREW�M5-.8�X�16
XM11097031 TAPER�PIN
XM11097032 SHIFTER�COVER
XM11097033 SHIFTING�FORK�SHAFT
XM11097034 ROCKER�ARM
XM11097035 TAPER�PIN
XM11097036 LARGE�SHIFT�FORK
XM11097037 END�SLEEVE
XM11097038 LOCK�STUD
XM11097039 SLEEVE�NUT
XM11097040 WEDGE�NUT
XM11097041 GEARBOX�CASE
KEY�5�X�5�X�55
XPSB18M
BALL�BEARING�60201
EXT�RETAINING�RING�12MM
CAP�SCREW�M5-.8�X�16
XPSB24M
FLAT�HD�SCR�M4-.7�X�16
ACORN�NUT�M8-1.25
PHLP�HD�SCR�M4-.7�X�8
XPSB76M
CAP�SCREW�M8-1.25�X�18
XM11097043 MOTOR�220V�3/4�HP
7043-1 XM11097043-1 CAPACITOR�200UF/250VAC
7043-2 XM11097043-2 FAN�COVER
7043-3 XM11097043-3 FAN
7043-4 XM11097043-4 POWER�SWITCH�
(KJD12,�230VAC,�5E4)�
XPK06M
XPB96M
KEY�5�X�5�X�10
HEX�BOLT�M5-.8�X�10
XM11097088 SPECIAL�SHOULDER�SCREW
XM11097089 CONVERSION�DATA�PLATE
-63-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Accessories and Labels Diagram
(8000 Series Parts)
8004
8016
8020
8013
8005
8014
8009
8017
8018
8012
8048
8006
8015
8008
8007
8022
8001
8010
8033
8047
8046
8045
8042
8023
8044
8021
8039
8011
8040
8041
8038
8024
8034
8032
8037
8025
8026
8030
8043
8028
8027
8031
8035
8036
8029
-64-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
8000 Series Parts List
REF PART�#
DESCRIPTION
REF PART�#
DESCRIPTION
8001 XM11098001 6"�THREE-JAW�CHUCK
8004 XM11098004 8"�FOUR-JAW�UNIVERSAL�CHUCK
8005 XM11098005 8"�FACEPLATE
8022 XM11098022 DRILL�CHUCK�KEY
8023 XM11098023 BACK�SPLASH
8024 XM11098024 CHIP�TRAY
8006 XM11098006 FOUR-JAW�CHUCK�KEY
8007 XM11098007 DRILL�CHUCK�(1-13MM,�JT-33)
8008 XM11098008 WRENCH�SET�
8025 XM11098025 THREAD�DIAL
8026 XM11098026 KICK�PANEL
8027 XM11098027 COMPLETE�RT�DOOR�LATCH�ASSY
8028 XM11098028 COMPLETE�LFT�DOOR�LATCH�ASSY
8029 XM11098029 RT�DOOR�W/HINDGES�AND�LOCK
8030 XM11098030 LFT�DOOR�W/HINDGES�AND�LOCK
8031 XM11098031 COMPLETE�RT�CABINET�W/DOOR
8032 XM11098032 COMPLETE�LFT�CABINET�W/DOOR
8033 XM11098033 RUBBER�MAT
(8/10,�10/12,�14/17,�17/19�MM)
8008-1 XM11098008-1 COMBINATION�WRENCH�8/10
8008-2 XM11098008-2 COMBINATION�WRENCH�10/12
8008-3 XM11098008-3 COMBINATION�WRENCH�14/17
8008-4 XM11098008-4 COMBINATION�WRENCH�17/19
8009 XM11098009 HEX�WRENCH�SET�(2,�4,�6,�8,�MM)
8009-1 XPAW02M
8009-2 XPAW04M
8009-3 XPAW06M
8009-4 XPAW08M
HEX�WRENCH�4MM
HEX�WRENCH�4MM
HEX�WRENCH�6MM
HEX�WRENCH�8MM
8034 XM11098034 SHOP�FOX�LOGO�PLATE
8035 XM11098035 M1109�LABEL
8036 XM11098036 BLACK�TRIM�TAPE
8037 XM11098037 DATA�LABEL
8010 XM11098010 THREE-JAW�CHUCK�KEY
8011 XM11098011 OIL�CAN
8012 XM11098012 DEAD�CENTER�MT#5
8013 XM11098013 STANDARD�SCREWDRIVER�#2�
8014 XM11098014 WEDGE
8015 XM11098015 TOOL�POST�T-HANDLE�WRENCH
8016 XM11098016 DEAD�CENTER�MT#3
8017 XM11098017 THREE-JAW�CHUCK�INT.�JAWS
8018 XM11098018 TAPER�ADAPTER�MT#3�TO�MT#5
8020 XM11098020 ARBOR�JT-33�TO�MT#3
8021 XM11098021 SPOT�PAINT
8038 XM11098038 GENERAL�WARNING�LABEL
8039 XM11098039 WEAR�EYEPROTECTION�LABEL
8040 XM11098040 READ�MANUAL�FIRST�LABEL
8041 XM11098041 TIE�BACK�LOOSE�CLOTHING�LABEL
8042 XM11098042 SHOP�FOX�DOMED�LOGO�LABEL
8043 XM11098043 THREAD�DIAL�CHART�LABEL
8044 XM11098044 INCH/METRIC�CONVERSION�CHART
8045 XM11098045 MILL�GEAR�BOX�SPEED�LABEL
8046 XM11098046 WEAR�EYEPROTECTION�LABEL
8047 XM11098047 ELECTRICAL�HAZARD�LABEL
8048 XM11098048 READ�MANUAL�FIRST�LABEL
-65-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Main Wiring Box Diagram
(9000 Series Parts)
9006
9007
9001
9002
9004
9003
9008
9011
9009
9010
9000 Series Parts List
REF
PART�#
DESCRIPTION
REF
9006
9007
9008
9009
9010
PART�#
DESCRIPTION
9001
9002
9003
9004
XM11099001 CONTACTOR�
(LC1-D0910,�B5,�24V,�50HZ)�
XM11099002 CONTACTOR�
(LC1-D1201,�B5,�24V,�50HZ)�
XM11099003 CONTACTOR�
(LC1-D1201,�B5,�24V,�50HZ)�
XM11099006 FUSE�2A
XM11099007 FUSE�HOUSING
XM11099008 TERMINAL�BLOCK
XM11099009 STRAIN�RELIEF
XM11099010 ELECTRICAL�BOX
9010-1 XM11099010-1 ELECTRICAL�BOX�COVER
9011 XM11099011 CONTACTOR�MOUNTING�PLATE
XM11099004 TRANSFORMER��(JBK5-63),�
(INPUT�220V�+/-�5%,�OUTPUT�24V)
-66-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Notes
-67-
Download from Www.Somanuals.com. All Manuals Search And Download.
M1109 Combo Lathe/Mill
Warranty
Woodstock International, Inc. warrants all SHOP FOX® machinery to be free of defects from work-
manship and materials for a period of two years from the date of original purchase by the original
owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence
or accidents, lack of maintenance, or reimbursement of third party expenses incurred.
Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX®
machine or machine part which in normal use has proven to be defective, provided that the original
owner returns the product prepaid to the SHOP FOX® factory service center or authorized repair
facility designated by our Bellingham, WA office, with proof of their purchase of the product within
two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged
defect through inspection. If it is determined there is no defect, or that the defect resulted from
causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must
bear the cost of storing and returning the product.
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be
implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited
to the duration of this written warranty. We do not warrant that SHOP FOX® machinery complies
with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under
this warranty exceed the purchase price paid for the product, and any legal actions brought against
Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall
in no event be liable for death, injuries to persons or property or for incidental, contingent, special or
consequential damages arising from the use of our products.
Every effort has been made to ensure that all SHOP FOX® machinery meets high quality and durabil-
ity standards. We reserve the right to change specifications at any time because of our commitment to
continuously improve the quality of our products.
-68-
Download from Www.Somanuals.com. All Manuals Search And Download.
Warranty Registration
Name___________________________________________________________________________________
Street __________________________________________________________________________________
City _________________________State___________________________Zip________________________
Phone #______________________Email __________________________Invoice #___________________
Model #_________Serial #______________Dealer Name__________________Purchase Date___________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us
develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
_____ Advertisement
____ Friend
____ Website
____ Local Store
____ Other:
_____ Mail Order Catalog
2. How long have you been a woodworker/metalworker?
_____ 0-2 Years _____ 2-8 Years ____8-20 Years
_____ 20+ Years
3. How many of your machines or tools are Shop Fox®?
_____ 0-2 _____ 3-5 ____6-9
_____ 10+
____ No
____ No
4. Do you think your machine represents a good value?
_____ Yes
5. Would you recommend Shop Fox® products to a friend? _____ Yes
6. What is your age group?
_____ 20-29
_____ 50-59
____ 30-39
____ 60-69
____ 40-49
____ 70+
7. What is your annual household income?
_____ $20,000-$29,000
_____ $50,000-$59,000
____ $30,000-$39,000
____ $60,000-$69,000
____ $40,000-$49,000
____ $70,000+
8. Which of the following magazines do you subscribe to?
____ Cabinet Maker
____ Family Handyman
____ Hand Loader
____ Popular Mechanics
____ Popular Science
____ Popular Woodworking
____ Practical Homeowner
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Today’s Homeowner
____ Wood
____ Wooden Boat
____ Woodshop News
____ Woodsmith
____ Handy
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Model Airplane News
____ Modeltec
____ Old House Journal
____ Woodwork
____ Woodworker West
____ Woodworker’s Journal
____ Other:
____ Rifle
____ Shop Notes
____ Shotgun News
9. Comments:__________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
Download from Www.Somanuals.com. All Manuals Search And Download.
FOLD ALONG DOTTED LINE
Place
Stamp
Here
WOODSTOCK INTERNATIONAL INC.
P.O. BOX 2309
BELLINGHAM, WA 98227-2309
FOLD ALONG DOTTED LINE
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Download from Www.Somanuals.com. All Manuals Search And Download.
Download from Www.Somanuals.com. All Manuals Search And Download.
Download from Www.Somanuals.com. All Manuals Search And Download.
|