VIBRATORY ROLLER
VR48A - SN 71111004 & After
VR66A - SN 144591004 & After
VR73A - SN 153661104 & After
VR84A - SN 330591004 & After
Tested. Proven. Unbeatable.
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TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY INSTRUCTIONS & DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 20
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 - 22
Introduction 3
MAN0357 (Rev. 12/10/2007)
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SPECIFICATIONS
VR48A
VR66A
VR73A
VR84A
Drum Width
48 inches (129 cm) 66 inches (168 cm) 73 inches (186 cm) 84 inches (215 cm)
Drum Diameter
Drum Oscillation
Dynamic Force
Vibrations per Minute
Maximum Flow
23 inches (59 cm)
7.5°
23 inches (59 cm) 23 inches (59 cm) 23 inches (59 cm)
7.5°
7.5°
7.5°
3100 lbs.
3100 lbs.
3600 lbs.
3600 lbs.
2000 @ 21.3 gpm
24 gpm (64 lpm)
2000 @ 21.3 gpm 2000 @ 21.3 gpm 2000 @ 21.3 gpm
24 gpm (64 lpm)
20 oz.
24 gpm (64 lpm)
24 oz.
24 gpm (64 lpm)
28 oz.
Lubrication 80-90W
Gear Lube
16 oz.
Operating Weight - Smooth
1450 lbs. (659 kg)
1633 lbs. (742 kg) 1762 lbs. (800 kg) 1912 lbs. (867 kg)
1850 lbs. (840 kg) 2100 lbs. (955 kg) 2350 lbs. (1065 kg)
Operating Weight - Pad Foot 1600 lbs. (727 kg)
MAN0357 (Rev. 1/5/2007)
4 Introduction
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
„ Make sure that all operating and service person-
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
nel know that if hydraulic fluid penetrates skin, it
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gan-
grene, serious injury, or death will result. CON-
TACT A PHYSICIAN IMMEDIATELY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
In addition to the design and configuration of
equipment, hazard control and accident preven-
tion are dependent upon the awareness, concern,
judgement, and proper training of personnel
involved in the operation, transport, maintenance
and storage of equipment.
„ Never allow children or untrained persons to
operate equipment.
PREPARATION
It has been said “The best safety device is an
informed, careful operator.” We ask you to be that
kind of operator.
„ Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
„ Counterweight ballast may be required for
machine stability. Check your power unit manual or
contact your dealer.
INSTALLATION
„ Hydraulics must be connected as instructed in
this manual. Do not substitute parts, modify, or
connect in any other way.
„ Air in hydraulic systems can cause erratic oper-
ation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
putting into service or allowing anyone to
approach the equipment.
„ After connecting hoses, check that all control
lever positions function as instructed in the Opera-
tor's Manual. Do not put into service until control
lever and equipment movements are correct.
TRAINING
„ Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replace-
ment manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
„ After connecting hoses, check that all control
lever positions function as instructed in the Opera-
tor's Manual. Do not put into service until control
lever and equipment movements are correct.
„ Protective hose sleeves must cover all hydrau-
lic hoses within 20 inches of the operator and be
secured onto metal hose fittings. Replace hoses or
sleeves if damaged or if protective sleeve cannot
be properly positioned or secured.
„ If you do not understand any part of this manual
„ Your dealer can supply original equipment
hydraulic accessories and repair parts. Substitute
parts may not meet original equipment specifica-
tions and may be dangerous.
and need assistance, see your dealer.
„ Know your controls and how to stop engine and
attachment quickly in an emergency.
„ Operators must be instructed in and be capable
of the safe operation of the equipment, its attach-
ments, and all controls. Do not allow anyone to
operate this equipment without proper instruc-
tions.
„ Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking before
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
„ Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
(Safety Rules continued on next page)
Alitec Vibratory Roller Safety Rules (Rev. 1/5/2007)
Safety 5
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
„ Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
„ Contact with high voltage, overhead power
lines, underground cables, gas lines, and other
hazards can cause serious injury or death from
electrocution, explosion, or fire.
„ Be sure attachment is properly secured,
adjusted, and in good operating condition. Coupler
lockpins must be fully extended and properly
engaged into attachment retaining slots.
„ Keep bystanders away from equipment.
„ Do not operate or transport equipment while
under the influence of alcohol or drugs.
„ Power unit must be equipped with ROPS and
seat belt/operator restraint. Keep seat belt/operator
restraint securely fastened/engaged. Falling off
power unit can result in death from being run over
or crushed. Keep ROPS systems in place at all
times.
„ Operate only in daylight or good artificial light.
„ Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
„ Always comply with all state and local lighting
and marking requirements.
„ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
„ Do not allow riders. Do not lift or carry anybody
on the power unit or attachments.
„ Always sit in power unit seat when operating
controls or starting engine. Securely fasten seat
belt/operator restraint, place transmission in park
or neutral, engage brake and ensure all other con-
trols are disengaged before starting power unit
engine.
„ Make sure shields and guards are properly
installed and in good condition. Replace if dam-
aged.
„ Inspect and clear area of stones, branches, or
other hard objects that might be thrown, causing
injury or damage.
„ Look down and to the rear and make sure area
is clear before operating in reverse.
OPERATION
„ Use extreme care when working close to fences,
ditches, other obstructions, or on hillsides.
„ Only engage power when equipment is at
ground operating level. Always disengage power
when equipment is raised off the ground.
„ Do not operate or transport on steep slopes.
„ Do not stop, start, or change directions sud-
denly on slopes.
„ Improper operation can cause the machine to
tip or roll over and cause injury or death.
„ Use extreme care and reduce ground speed on
slopes and rough terrain.
•
Keep power unit lift arms and attachment as
low as possible.
Do not travel or turn with power unit lift arms
and attachment raised.
•
„ Watch for hidden hazards on the terrain during
operation.
•
•
•
•
Turn only on level ground.
„ Stop power unit and implement immediately
upon striking an obstruction. Dismount power unit,
using proper procedure. Inspect and repair any
damage before resuming operation.
Go up and down slopes, not across them.
Keep the heavy end of the machine uphill.
Do not overload the machine.
„ Never use attachment to carry loads that exceed
the rated operating capacity or other specifications
of the power unit. Check your power unit manual or
see your dealer for rated operating capacity.
Exceeding this capacity can cause machine to tip,
roll over, or present other hazards that can cause
injury or death.
„ Leak down or failure of mechanical or hydraulic
system can cause equipment to drop.
„ Before making any adjustments on attachment,
stop engine and engage parking brake. Never
adjust or work on attachment while the power unit
or attachment is running.
6 Safety
Alitec Vibratory Roller Safety Rules (Rev. 1/5/2007)
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
MAINTENANCE
„ Never perform service or maintenance with
engine running.
„ Before leaving operator's seat, lower lift arms
and put attachment on the ground. Engage brake,
stop engine, remove key, and remove seat belt.
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
„ NEVER GO UNDERNEATH EQUIPMENT. Never
place any part of the body underneath equipment
or between moveable parts even when the engine
has been turned off. Hydraulic system leak-down,
hydraulic system failures, mechanical failures, or
movement of control levers can cause equipment
to drop or rotate unexpectedly and cause severe
injury or death.
„ Tighten all bolts, nuts, and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
„ Do not disconnect hydraulic lines until all sys-
tem pressure is relieved. Lower unit to ground,
stop engine, and operate all hydraulic control
levers.
•
Service work does not require going under-
neath.
„ Removal of isolator bolts will let chassis fall.
Make sure you support both front and rear ends of
chassis securely before you remove the bolts.
•
Read Operator's Manual for service instruc-
tions or have service performed by a qualified
dealer.
„ When you separate roller drum and chassis,
never place fingers or hands between roller drum
and chassis.
„ Use a suitable lifting device of sufficient capac-
ity. Use adequate personnel to handle heavy com-
ponents.
STORAGE
„ Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its compo-
nents in any way.
„ Follow manual instructions for storage.
„ Store on level, solid ground.
„ Your dealer can supply original equipment
hydraulic accessories and repair parts. Substitute
parts may not meet original equipment specifica-
tions and may be dangerous.
„ Block equipment securely for storage.
„ Keep children and bystanders away from stor-
age area.
™
Alitec Vibratory Roller Safety Rules (Rev. 1/5/2007)
Safety 7
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SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
See exploded view drawing on page 16 for decal locations.
30 - Serial Number Plate
52 - PN D0197
MODEL NO.
SERIAL NO.
Woods Equipment Company
Oregon, Illinois, U.S.A.
42 - PN 19924
WARNING
Check for leaks with cardboard; never use hand.
Before loosening fittings: lower load, release pressure, and
be sure oil is cool.
Consult physician immediately if skin penetration occurs.
19924-B
66 - PN D0404
TO AVOID SERIOUS INJURY OR DEATH:
WARNING
ꢀ Read attachment and power unit manuals before you use,
service, or repair machine. Follow all safety rules and
instructions. (Manuals can be obtained from your dealer, or
in the United States and Canada call 1-800-319-6637.)
ꢀ Use only when sitting in operator's seat with seat belt/
operator restraint fastened.
ꢀ Before leaving operator's seat, follow power unit manual
instructions, lower lift arms and attachment to ground, stop
engine, remove key, engage brake, and remove seat belt/
operator restraint.
ꢀ Never let children or untrained persons run equipment.
D0404-C
73 - PN 54519
BE CAREFUL!
WARNING
Use a clean, damp cloth to clean safety
decals.
Avoid spraying too close to decals when
using a pressure washer; high-pressure
water can enter through very small
scratches or under edges of decals
causing them to peel or come off.
FALLING OFF CAN RESULT IN BEING RUN OVER.
■ Skid steer must have ROPS and seat belt/operator restraint.
Keep seat belt/operator restraint securely fastened.
■ Never allow riders.
RAISED EQUIPMENT CAN DROP AND CRUSH.
Replacement safety decals can be
ordered free from your Woods dealer, or
in the United States and Canada call
1-800-319-6637.
■ Never go under raised equipment or raised skid steer lift
arms. They can drop from hydraulic or mechanical failure, or
moving control levers.
■ Service work does not require going under equipment. Read
manual instructions.
FALLING OFF OR GOING UNDER MACHINE CAN RESULT IN
SERIOUS INJURY OR DEATH.
54519-B
8 Safety
MAN0357 (Rev. 12/10/2007)
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OPERATION
The Vibratory Roller is a hydraulically powered attach-
ment intended to compact soil, stone, or fill material.
The performance of the attachment can vary greatly
depending on how it is used and operated. Therefore,
the recommended operating procedures in this manual
should be followed at all times for maximum productiv-
ity.
AꢀꢀWARNING
■
Failure to follow the procedures before clean-
ing, adjusting, lubrication, or servicing this unit
could lead to serious injury or death.
When attaching the unit to the skid steer, ensure that
all hydraulic hoses are coupled securely to the quick
couplers.
ATTACHING TO LOADER
See operating instructions in skid steer manual for
proper attachment of vibratory roller to skid steer.
Prior to operating the attachment, read this entire man-
ual. Follow all safety rules in this manual and safety
decals on the unit. Make sure that all guards, shields,
and decals are in place and in good condition before
operation.
Connect hydraulic hoses to auxiliary hydraulic outputs
of skid steer.
NOTICE
■
All hoses should be free of kinks, cuts or abra-
sions for safe operation.
Use auxiliary flow only. High flow use can
MANDATORY SAFETY SHUTDOWN
PROCEDURE
■
result in motor failure and will void manufacturer’s
warranty. See specifications for acceptable flow
rates.
Before cleaning, adjusting, lubricating, or servicing this
unit, ALWAYS follow the MANDATORY SAFETY
SHUTDOWN PROCEDURE:
1. Move the skid steer loader propulsion control lever
TO COMPACT
to the “neutral” position.
1. Position the roller by placing roller drum on the
2. Shut off the attachment by shutting off the auxiliary
ground.
hydraulic output.
2. Raise the front wheels of the loader 1 to 3 inches
(2.5 to 7.6 cm) by lowering the loader arms and
rolling the bucket plate out slightly.
3. Lower the loader lift arms completely and roll the
attachment forward so it is securely resting on firm
ground or the shop floor.
3. Engage the loader auxiliary hydraulic circuit.
4. Drive the loader forward slowly.
4. Engage the loader parking brake.
5. Move the loader throttle to the slow idle position,
NOTICE
shut the engine off, and remove the ignition key.
6. Keep the key with you at all times when working on
the unit so no one can start the engine without your
knowledge.
■
The drive circuit is bi-directional. For best
results, the vibratory axle should spin the direction
of the roller axis.
Operation 9
MAN0357 (Rev. 12/10/2007)
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OWNER SERVICE
DRUM REMOVAL
AꢀꢀWARNING
Before performing any maintenance or service
on the unit, perform the mandatory safety shut-
down procedure.
1. Securely support the roller chassis in the front and
rear on both sides with the drum resting firmly on
the shop floor.
■
2. Remove the motor guard and motor, and allow the
lubricant to drain from the roller shaft.
MAINTENANCE
3. Remove the isolator attaching bolts on each side of
the chassis.
Proper maintenance of the attachment will result in
longer life and more productive and cost effective oper-
ation.
4. Hoist the chassis over the top of the roller drum by
lifting the front over and to the rear of the unit.
LUBRICATION
AꢀꢀWARNING
„ When you separate roller drum and chassis,
never place fingers or hands between roller drum
and chassis.
Vibratory Roller bearing lube must be changed every
500 hours of operation.
1. Raise the left side of the roller (motor side), place a
4 x 4" block (10 cm) under the end and lower the
drum.
ISOLATOR REPLACEMENT
2. Remove the end cover plate (15) and let the
Remove the bolts attaching the isolators and install
new isolators. Torque 1/2" bolts to 55 lbs-ft.
lubricant drain into a suitable container. See Figure
1.
3. Reseal and replace the end cover plate.
BEARING REMOVAL
4. Refill with appropriate amounts (refer to the
Please refer to "Bearing Installation" instructions
on page 12 and 13 as well as figures that follow.
Specification section for correct amount).
NOTICE
1. Remove the motor and chassis following the above
procedure and heed all warnings.
■
Type of lubricant should be 80-90W gear lube
with an EP (extreme pressure) rating of GL-5 mini-
mum.
2. On the end opposite the motor, remove the bearing
end plate (15), Figure 1.
VIBRATION ISOLATOR REPLACEMENT
15
AꢀꢀWARNING
„ Removal of isolator bolts will let chassis fall.
Make sure you support both front and rear ends of
chassis securely before you remove the bolts.
1. Support the chassis to prevent it from falling when
the isolator bolts are removed.
2. Remove the motor guard and the motor bolts to
remove the motor.
3. Lift chassis from drum and replace the isolators.
Eight of the twelve isolator bolts from both ends
can be replaced by removing bolts. Chassis
removal is necessary to replace the other four
bolts.
Figure 1
3. Bend back the engaged tab on the shaft lock
washer (14), Figure 2.
10 Owner Service
MAN0357 (Rev. 12/10/2007)
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6. Remove the outer bearing housing mounting
hardware (55 & 57). See page 16.
7. Slide the outer bearing housing (28) out of the
drum. If needed, use threaded holes (1/2" UNC) in
the housing to unseat it from the drum weldment,
Figure 5.
8. Remove the outer bearing housing mounting
hardware on the motor end.
9. Slide the bearing housing assembly and the shaft
out of the drum.
14
Figure 2
4. Remove the shaft nut (13, using part number
1023106 socket), the shaft washer, and the
tongued washer (27), Figure 3.
27
13
Figure 5
10. Repeat steps 3 through 5 on the motor end.
11. Slide the outer bearing housing off the shaft.
NOTICE
■
Removal of the bearing housing will cause the
shaft to fall. Shaft and bearing housings are heavy.
Be careful not to drop one on the other as denting
may occur.
INNER BEARING REPLACEMENT
1. Remove the bearing seal (10) from the end of the
Figure 3
inner bearing housing. See page 16.
5. Pull the inner bearing housing (9) from the shaft,
2. Tilt the housing to allow each bearing cone (12) to
Figure 4.
fall out.
3. Bearing cups (11) must be removed and replaced
using an industrial press.
9
4. Replace bearing cones.
5. Press a new bearing seal into the end of the
housing.
NOTE: The isolators (36) may need to be removed
in order to press the seal into the housing properly.
OUTER BEARING REPLACEMENT
1. Press out the ball bearing set (29) from the
housing. See page 16.
2. Replace the bearing set and press into housing
Figure 4
using an industrial press.
Owner Service 11
MAN0357 (Rev. 12/10/2007)
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7. Insert the shaft into the drum and clamp the outer
BEARING INSTALLATION
housing to the drum.
1. Apply a small amount of lubrication (oil or grease)
to the outer bearing housing.
2. Assemble the outer bearings to the inner bearings
using an industrial press.
Figure 9
Figure 6
8. Clamp the remaining housing assembly together
using washers and bolts in the threaded holes in
the outer housing. Be sure bolts do not protrude
through the outer housing.
3. Install one of the housing assemblies to the shaft.
9. Install this assembly onto the shaft.
Figure 7
4. Install the outside bearing cone (12).
5. Add the tongued washer, the shaft lock washer,
and the shaft nut (27, 14 & 13, using part number
1023106 socket).
Figure 10
10. Be sure the bearing is fully seated and measure
the spacing between the housing and the drum end
plate. Spacing over 1/16" must be shimmed.
11. Repeat steps 3 and 4 for this end of the drum.
HYDRAULIC MOTOR SEAL AND BEARING
REPLACEMENT
Remove Seal and Bearing
1. Disconnect hydraulic hoses from motor on the side
of the roller.
2. Remove the motor guard and the motor bolts to
remove the motor. Save hardware for later use.
Figure 8
6. Torque the nut to 15 lbs-ft. Be sure to fully engage
a tab on the shaft lock washer into a slot on the
shaft nut.
3. Place motor on a suitable work area and remove
spring retaining ring securing shaft and bearing in
the motor housing. Save retaining ring for later use.
12 Owner Service
MAN0357 (Rev. 12/10/2007)
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Spring
Retaining
Ring
DP13
Figure 13. Seal Removal
DP11
Install Seal and Bearing
1. Clean area in housing where seal outer diameter
Figure 11. Remove Spring Retaining Ring
(OD) seats. Apply a thin coat of Permatex®.
4. Firmly grasp the top of the shaft and pull assembly
2. Inspect area of shaft where seal seats. Remove
from motor.
any burrs or nicks with an emery cloth.
5. Remove snap ring (Figure 12) from the shaft and
slide spacer and bearing from shaft. Save snap
ring and spacer for later use.
3. Place seal squarely on housing, place spring-
loaded lip down towards housing. Select a piece of
pipe or tubing with an OD that will sit on the outside
edge of the seal but will clear the housing. Tubing
with an OD that is too small will bow seal cage and
ruin seal.
4. Carefully press seal into housing, avoiding
distortion to the metal seal cage.
5. Slide bearing and spacer washer onto shaft and
secure with snap ring.
6. Insert shaft into motor housing and align splines.
Snap
Ring
7. Install spring retaining ring to secure shaft into
motor housing.
DP12
Figure 12. Remove Snap Ring
6. Inspect shaft for cracks, grooves, nicks, or bumps.
Resurface any damage with emery cloth or replace
shaft.
7. Using a puller (Figure 13) or screwdriver, remove
seal from motor housing.
NOTE: Do not scratch or gouge motor surface
when removing seal.
Spring Retaining
Ring Installed
DP14
Figure 14. Spring Retaining Ring
8. Attach motor to roller using hardware previously
removed. Connect hydraulic hoses.
Owner Service 13
MAN0357 (Rev. 12/10/2007)
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NOTES
14 Owner Service
MAN0357 (Rev. 12/10/2007)
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TROUBLESHOOTING
PROBLEM
PROBLEM CAUSE
SOLUTION
Insufficient compaction
Loader “down pressure”
insufficient
Increase the “down pressure” by
raising the front wheels off the
ground (see Operation).
Vibration circuit pressure
insufficient
Adjust the bypass pressure (screw
on top of valve) to 1000-1100 psi
(69-76 bar). See exploded view,
page 16.
Excessive vibration
Does not vibrate
Vibration circuit pressure
excessive
Adjust the bypass pressure (screw
on top of valve) to 1000-1100 psi
(69-96 bar). See exploded view,
page 16.
No hydraulic oil flow from loader
The roller vibratory drive is broken
Check the loader hydraulics.
Check the hydraulic motor and the
drive coupler.
The coupler tack welds broke
Re-tack the weld coupler to the
shaft. Caution: Never ground the
welder so current passes through
the bearings.
Drum tends to skid
Countershaft rotation incorrect
Reverse direction of the auxiliary
hydraulics.
Hydraulic oil coming from breather
fitting on right side of roller.
Bearing oil galley was over filled
or
Motor shaft seal has failed
Determine if the fluid leak is gear
lube or hydraulic oil. If it’s gear
lube, drain the roller and refill prop-
erly. If it’s hydraulic oil, replace the
motor shaft seal, drain roller bear-
ing oil galley and refill.
DEALER SERVICE
Although the Alitec attachment is supplied fully assem-
bled, some simple checks should be performed before
operation begins.
bearing housing. When roller is level, lubricant should
be at a level even with the bottom of the straight port.
NOTICE
SAFETY DECALS
■
Type of lubricant should be 80-90W gear lube
with an EP (extreme pressure) rating of GL-5 mini-
mum.
The safety decals existing on the attachment should be
clearly readable and always followed. The location and
description of the decals is shown in the exploded dia-
gram. Copies of the decals are shown in the safety
section.
HOSES / FITTINGS
Hydraulic fittings are used to connect all attachment
hoses. All fittings should be tight and free of hydraulic
leaks. Hoses must be free of crimps or cuts that might
result in leakage. Check your attachment before opera-
tion to make sure all hose routings are kink-free and
allow for maximum movement of all extended, lift/lower,
and/or swing motion required during normal operation.
LUBRICATION
Bearing housings should be 1/2 full of lubricant. Two
ports are located on the end cap of the idle (right) side
Troubleshooting / Dealer Service 15
MAN0357 (Rev. 12/10/2007)
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VIBRATORY ROLLER GENERAL ASSEMBLY
REF PART
QTY
DESCRIPTION
1
1
1
1
2
2
2
2
3
105382
1
1
1
1
1
1
1
1
1
Chassis weldment, VR48A
Chassis weldment, VR66A
Chassis weldment, VR73A
Chassis weldment, VR84A
Attach frame, VR48A
105373
105374
105420
102089
101528
101528
101528
101423
Attach frame, VR66A
Attach frame, VR73A
Attach frame, VR84A
Bushing, 2.562 x 2 x 2.125
(Rev. 4/4/2008)
MAN0357 (Rev.12/10/2007)
16 Parts
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VIBRATORY ROLLER GENERAL ASSEMBLY
REF PART
QTY
DESCRIPTION
REF PART
QTY
DESCRIPTION
4
101711
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
4
4
2
2
1
1
1
4
4
1
1
2
1
4
1
2
2
2
2
1
-
Drum weldment, 48" VRA Smooth
Drum weldment, 66" VRA Smooth
Drum weldment, 73" VRA Smooth
Drum weldment, 84" VRA Smooth
Drum weldment, 48" VRA Padfoot
Drum weldment, 66" VRA Padfoot
Drum weldment, 73" VRA Padfoot
Drum weldment, 84" VRA Padfoot
Shaft weld, VR48A
44 B1636UP
4
2
2
2
2
2
2
2
2
8
1
1
2
2
2
2
1
1
1
1
1
1
8
4
8
2
8
Bolt, 1 x 3.5 -8 unplated
4
101434
101444
102832
101712
101713
101714
104047-1
102629048
102629066
102629073
102629084
102574
101234
101233
105801
101210
101217
101213
101208
106655
106730
313017
F1210
45
45
45
45
46
46
46
46
47
48
49
50
50
51
52
53
54
N/S
N/S
N/S
N/S
55
56
57
58
59
60
61
62
63
64
65
66
67
68
70
71
72
73
74
75
79
81
82
83
N/S
105381
105359
105376
105422
105380
105356
105377
105423
B1021
Scraper, VR48A Smooth
4
Scraper, VR66A Smooth
4
Scraper, VR73A Smooth
4
Scraper, VR84A Smooth
4
Scraper, VR48A Padfoot
4
Scraper, VR66A Padfoot
4
Scraper, VR73A Padfoot
5
Scraper, VR84A Padfoot
5
Shaft weld, VR66A
Washer, 5/8 Flat SAE plt hrd
Hose #8 x 24" 8FLF x 8FLF 45 R1
Hose #8 x 16" 8FLF x 8FLF R1
Hose #8 x Hose 62" 8FLF x 8FLF R1
Hose #8 x Hose 70" 8FLF x 8FLF R1
Hsg asy, VRA inner brg (incl. 9-12)
Decal, rotating drum US
5
Shaft weld, VR73A
H1256
5
Shaft weld, VR84A
H1252
6
Cap, vent VRA w/O-ring
Plate, retaining VRA
H1253
7
H1403
8
Plate, spacer VRA
105670
D0197
9
Housing, VRA inner bearing
Seal, shaft 2.563 ID x 3.505 OD
Cup, bearing Timken 3.22 OD
Cone, bearing Timken 1.96 OD
Nut, shaft N-10
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
35
36
37
38
39
40
41
42
43
D0154
Decal, bearing lube
1007699
1009285
1022539
1022545
1022546
B0915
Motor, Parker PGM 030 - 2.46 CID
Seal kit for 1007699
Key, motor shaft, PGM 30
Motor output shaft, PGM030
Bearing, motor output shaft, PGM030
Nut, 9/16-18 GR5 Stover plt
Washer, 5/16 standard flat ZP
Washer, 9/16 flat SAE plt hrd
HHCS 1/2 NC x 1-1/2 GR8 ZP
HHCS 5/8 NC x 1-1/2 GR8 ZP
Washer, shaft lock VRA
End plate, VRA
Fitting, 6PF x 6PM 90°
Plug, 6PM fitting
4378 *
31982
HHCS 3/8 NC x 1-1/4 GR8 ZP
Washer, 3/8 flat SAE hardened
Valve assembly
B0920
21666
59019
57816
B0624
1007697
1007698
1007696
1012105
61
Cross port block
28 Washer, 1/2 SAE plt hrd
Relief valve - 1100 psi
855 *
2
2
Washer, lock 1/2 ZP
Decal, instructions, auxiliary flow
Fitting, 80M x 8 FLM St.
Guard, valve VRA
7164 *
B0822
316017
37501
HHCS 5/16 NC x 2-1/4 GR5
24 Washer, 1/2 lock high collar
102886
105671
106656
105800
105664
-----
3
1
1
8
-
Fitting, 12 OM x 8 JICM
Fitting, 12 OM x 8FLM 90
Decal, read manual Woods
Stud, 9/16-18 x 2-9/16
Hsg asy, VRA outer brg (incl. 28, 29)
Washer, tongued 2" VRA
Housing, VRA outer bearing
Bearing, large 5.90 VRA
Decal, serial # plate
D0404
M0005
07030
Pad, 3/8 x 2 HR 8" VR drum
Lock nut, 5/16 NC flng hd ZP
Decal, tie down
14139
2
1
1
1
2
2
2
1
1
1
1
-----
Decal, brand name
D0157
D0158
54519
-----
-
Decal, model number
Decal, lift point
-----
-
Decal, Alitec
Decal, wrng skid steer crush
Fitting, 8 FLF x 8 FLM 90°
Plug 8FLM fitting (not shown)
HHCS 1/2 x 1-1/4 GR5 ZP
Bushing, pivot 2"
101232
106668
106669
M0036
101437
21660
1
Guard, motor VRA
F1020
A/S Shim, half VRA 14 GA
A/S Shim, half VRA 1/4"
12 Isolator pad, VRA soft
1006129
6100 *
BB090
HC414
HC415
1023106
2
Gasket, 2 bolt "A" flange SAE
Quick disconnect 1/2" male flush face
Quick disconnect 1/2" female flush face
12 HHCS 1/2 NC x 1-1/4 GR8 ZP
M0008 *
B1620
1
4
4
1
1
Zerk, grease 1/4 - 28 45°
Washer, 1 flat SAE plt hrd
Nut lock 1 NC
Socket, VR shaft nut
(for shaft nut installation)
34279
A/S As required
19924
Decal, warning high pressure hydr
Retaining ring, 2" ext. plt.
Not shown
N/S
*
M0042 *
Standard Hardware - Obtain Locally
(Rev. 4/4/2008)
MAN0357 (Rev. 12/10/2007)
Parts 17
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OPTIONAL FLOW CONTROL KITS
REF PART
QTY
DESCRIPTION
REF PART
QTY
DESCRIPTION
6
F1231
1
Fitting, 8 FLM x 8 FLF x 8 FLM
1
1007693
1
Priority flow 17 gpm (used in kit
1012103)
7
8
9
10
11
12
13
14
37501
1004288
62176 *
H1252
H1256
565 *
1
1
1
1
1
4
2
2
Fitting 12 OM x 8 FLM 90°
Elbow 3/4 JICM 3/4 ORB 45°
1/4 NPT Plug socket head
Hose #8 x 16" 8 FLF x 8 FLF R1
Hose #8 x 24" 8 FLF x 8 FLF 45 R1
Washer, 3/8 flat ZP
1
1007694
1
Priority flow 23 gpm (used in
1012104)
2
3
4
5
1007695
1012100
F1025
1
1
1
2
Priority flow block
Guard, valve VRA
Fitting, 8 OM x 8 FLM 90°
Fitting, 12 OM x 8 FLM ST
835 *
31138 *
Hex nut, 3/8 NC pltd
3/8 NC x 3-1/2 HHCS GR5
316017
*
Standard Hardware - Obtain Locally
18 Parts
MAN0357 (Rev.12/10/2007)
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BOLT TORQUE CHART
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific
application.
Fasteners must always be replaced with the same grade as specified in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.
SAE Bolt Head
Identification
SAE SERIES
TORQUE
CHART
A
SAE Grade 2
(No Dashes)
SAE Grade 8
(6 Radial Dashes)
SAE Grade 5
(3 Radial Dashes)
MARKING ON HEAD
A
SAE 2
SAE 5
SAE 8
Diameter
(Inches)
Wrench
Size
lbs-ft
N-m
8
lbs-ft
10
N-m
13
lbs-ft
14
N-m
1/4"
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"
3/4"
7/8"
1"
7/16"
1/2"
6
18
37
12
17
19
26
27
9/16"
5/8"
23
31
35
47
49
67
36
48
55
75
78
106
163
232
325
569
907
1383
3/4"
55
75
85
115
164
230
403
642
979
120
171
240
420
669
1020
13/16"
15/16"
1-1/8"
1-5/16"
1-1/2"
78
106
149
261
416
634
121
170
297
474
722
110
192
306
467
METRIC SERIES
TORQUE
CHART
8.8
Metric Bolt Head
Identification
10.9
A
Metric
Grade 8.8
Metric
Grade 10.9
COARSE THREAD
MARKING ON HEAD
Metric 8.8 Metric 10.9
N-m lbs-ft
FINE THREAD
MARKING ON HEAD
Metric 8.8 Metric 10.9
N-m lbs-ft
A
A
Diameter &
Thread Pitch Wrench
(Millimeters)
Diameter &
Thread Pitch
(Millimeters)
Size
N-m
lbs-ft
6
N-m
lbs-ft
6
6 x 1.0
10 mm
13 mm
16 mm
18 mm
21 mm
24 mm
27 mm
30 mm
34 mm
36 mm
46 mm
8
11
27
8
8
11
29
8
6 x 1.0
8 x 1.0
8 x 1.25
10 x 1.5
12 x 1.75
14 x 2.0
16 x 2.0
18 x 2.5
20 x 2.5
22 x 2.5
24 x 3.0
30 x 3.0
20
15
20
21
16
22
39
29
54
40
41
30
57
42
10 x 1.25
12 x 1.25
14 x 1.5
16 x 1.5
18 x 1.5
20 x 1.5
22 x 1.5
24 x 2.0
30 x 2.0
68
50
94
70
75
55
103
163
250
363
507
684
861
1740
76
109
169
234
330
451
571
1175
80
151
234
323
457
623
790
1626
111
173
239
337
460
583
1199
118
181
263
367
495
623
1258
87
120
184
268
374
505
635
1283
125
172
244
332
421
867
133
194
270
365
459
928
Typical Washer
Installations
Bolt
Flat Washer
Lock Washer
8/9/00
Bolt Torque & Size Charts (Rev. 3/28/2007)
Appendix 19
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BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
SAE Bolt Thread Sizes
5/16
3/8
1/2
5/8
3/4
7/8
IN
1
2
7
3
4
5
6
MM
25
50
75
100
125
150
175
Metric Bolt Thread Sizes
8MM 10MM
12MM
14MM
16MM
18MM
ABBREVIATIONS
AG .............................................................. Agriculture
MPa ........................................................ Mega Pascal
N ......................................................................Newton
NC...................................................... National Coarse
NF...........................................................National Fine
NPSM .................... National Pipe Straight Mechanical
NPT...........................................National Pipe Tapered
NPT SWF......... National Pipe Tapered Swivel Female
ORBM...........................................O-Ring Boss - Male
P .......................................................................... Pitch
PBY.......................................................Power-Beyond
psi ......................................... Pounds per Square Inch
PTO......................................................Power Take Off
QD ................................................... Quick Disconnect
RH.............................................................. Right Hand
ROPS........................... Roll-Over Protective Structure
RPM........................................Revolutions Per Minute
RT ........................................................................Right
SAE.......................... Society of Automotive Engineers
UNC..................................................... Unified Coarse
UNF ..........................................................Unified Fine
UNS ..................................................... Unified Special
ASABE ....................American Society of Agricultural &
Biological Engineers (formerly ASAE)
ASAE....... American Society of Agricultural Engineers
ATF................................Automatic Transmission Fluid
BSPP............................. British Standard Pipe Parallel
BSPTM................ British Standard Pipe Tapered Male
CV ....................................................Constant Velocity
CCW.............................................. Counter-Clockwise
CW .............................................................. Clockwise
F.......................................................................Female
FT.............................................................. Full Thread
GA .....................................................................Gauge
GR (5, etc.)........................................... Grade (5, etc.)
HHCS ........................................Hex Head Cap Screw
HT ...........................................................Heat-Treated
JIC.................Joint Industry Council 37° Degree Flare
LH................................................................. Left Hand
LT ...........................................................................Left
m ........................................................................ Meter
mm ............................................................... Millimeter
M ..........................................................................Male
Bolt Torque & Size Charts (Rev. 3/28/2007)
20 Appendix
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WARRANTY
(All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)
Please Enter Information Below and Save for Future Reference.
Date Purchased: ____________________________
Model Number: ____________________________
From (Dealer): ___________________________________________
Serial Number: ___________________________________________
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set
forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE
PRODUCT TO THE ORIGINAL PURCHASER.
Woods backhoe models BH70-X, BH80-X, and BH90-X are warranted for two (2) years from the date of delivery to the original purchaser.
The warranty periods for specific parts or conditions are listed below:
Part or
Condition
Warranted
Duration (from date of delivery
Model Number
to the original purchaser)
BW1260, BW1800
8 years
BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X,
BB7200X, BB8400X, DS1260, DSO1260, DS1440, TS1680, BW126-3, BW180-3
6 years
Gearbox
components
PHD25, PHD35, PHD65, PHD95, 2162, 3240, DS96, DS120, RCC42, RM550-2,
RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2, 5 years
9204RD-2, S15CD, S20CD, S22CD, S25CD, S27CD
3 years (1 year if used in rental or
commercial applications)
RDC54, RD60, RD72
RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2,
9180RD-2, 9204RD-2
Blade spindles
Rust-through
3 years
BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-3, BW180-3,
BW1260, BW1800, 2162, 3240, DS1260, DSO1260, DS1440, TS1680
10 years
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to
improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been
materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized
service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made
with parts other than those obtainable through WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to
a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by
WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS,
in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof
of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the
dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or
replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS
WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS
WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS
MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY
OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal
theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business,
revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute
machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture
replacement parts.
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS,
its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
F-3079 (Rev. 5/15/2008)
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WARRANTY
(Replacement Parts For All Models Except Mow’n Machine
Zero-Turn Mowers and Woods Boundary Utility Vehicles)
TM
TM
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and
workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser
with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of
WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty
does not cover normal wear or tear, or normal maintenance items.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or
otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any
way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of
charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this
Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after
such defect or noncompliance is discovered or should have been discovered, routed through the dealer and
distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete
such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO
OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE
SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS
WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS
SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY
IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly
or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty,
negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing,
Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of
crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute
machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain
materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including
without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify,
or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
800-319-6637 tel
800-399-6637 fax
©2004 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Woods
Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are
the property of their respective companies or mark holders. Specifications subject to change without notice.
F-8494 (Rev. 6/23/2005)
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