Winegard Satellite TV System AS 2003 User Manual

OPERATION/INSTALLATION MANUAL  
®
WINEGARD AUTOMATIC RV DIGITAL  
SATELLITE SYSTEM  
Model AS-2003 & AS-2053  
U.S. PATENT NO. 5,532,710  
Made in U.S.A.  
FOR SLOPED ROOFS:  
Use Winegard’s RW-5000 roof wedge.  
Winegard Company • 3000 Kirkwood St. • Burlington, IA 52601-2000  
Printed in U.S.A. © Winegard Company 2003, 2005 2452005 Rev. 10/024/05  
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Table of Contents  
OPERATION  
Introduction ...................................................................................................................................................... 4  
Wallplate Control Panel ................................................................................................................................... 5  
Interior One or Two Receiver Connection ....................................................................................................... 5  
Automatic Operation .....................................................................................................................................5-8  
Check Switch Routine...................................................................................................................................... 8  
INSTALLATION  
Tools Needed ............................................................................................................................................ 3, 10  
System Components, Specifications, Warranty Information ......................................................................... 10  
Installation Requirements .............................................................................................................................. 11  
Mounting Assembly on Roof.....................................................................................................................12-15  
Mounting Interior Wall plate Controller .......................................................................................................... 16  
Wiring... .......................................................................................................................................................... 17  
PARTS  
Antenna Parts ................................................................................................................................................ 18  
Base Assembly .............................................................................................................................................. 19  
Turret Assembly/Cover ............................................................................................................................ 20, 21  
Trouble Shooting ........................................................................................................................................... 22  
Parts included:  
Tools needed for installation:  
18” Reflector  
Level  
Backup structure  
Mount base/turret  
Mount cover & bracket  
Vent tube  
Tape measure  
Phillips screwdriver  
Electrical tape  
Cutter  
Cable entry plate  
Hardware  
Cable  
Interior wall plate controller  
Surface mount box  
Electric or cordless drill  
1/8” drill bit (for pilot holes)  
7/16” wrench (for dish assembly)  
5/16” socket/nut driver  
1-1/2” hole saw (for cable entry hole)  
Sealant compatible with roof material  
(check with vehicle manufacturer for compatibility)  
FCC PART 15 STATEMENTS  
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15  
of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential  
installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accor-  
dance with the instructions, may cause harmful interference to radio communication. However, there is no guarantee that  
interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television  
reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the inter-  
ference by one or more of the following measures:  
Reorient or relocate the receiving antenna.  
Increase the separation between the equipment and receiver.  
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.  
Consult the dealer or an experienced radio/TV technician for help.  
CAUTION: Any changes or modifications to this equipment not expressly approved by Winegard Company may  
void the user’s authority to operate this equipment.  
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Introduction/How Does Digital Satellite TV Work?  
Introduction  
For Programming information call:  
Congratulations! You have an RV automated digital  
satellite reception product — AS-2003. This unit,  
used with your digital satellite receiver, will deliver  
the best reception possible. Your new Winegard  
digital satellite unit was designed for easy installa-  
tion, setup and operation.  
DISH NETWORKTM - 1-800-333-DISH (1-800-333-3474)  
DIRECTV® - 1-800-DIRECTV (1-800-347-3288)  
ExpressVu - 1-888-SKYDISH (1-888-759-3474)  
Your new Winegard RV Digital Satellite Unit is an  
easy-to-install, easy-to-use satellite TV reception sys-  
tem. Because it mounts on the top of your  
recreational vehicle, it goes where you go and pro-  
vides quality reception of digital satellite signal in the  
continental United States only. Check with your pro-  
gramming provider for exact coverage area.  
How Does Digital Satellite System  
TV Work?  
Satellite programming originates from an “uplink”  
facility on Earth — the facility receives many signals  
from different sources, combines the signals digitally  
and transmits to the satellites. The satellites (22,300  
miles above Earth) receive the uplink signal, amplify  
it and then transmit it back to earth in the Ku fre-  
quency band. This signal is received by your  
satellite antenna whose shape reflects and concen-  
trates the signal to the LNBF*  
DIGITAL BROADCAST  
SYSTEM SATELLITE(S)  
attached to the antenna. The  
LNBF is located at the “focal  
point” of signal reflection, that is,  
the point at which the maximum  
amount of signal is effectively  
HIGH POWER KU-BAND  
DOWNLINK SIGNAL  
concentrated. The LNBF amplifies and  
converts the signal to the 950 to 1450  
MHz range. The signal is then passed  
through a coaxial cable to the elec-  
WINEGARD AUTOMATIC  
DIGITAL SATELLITE  
SYSTEM ANTENNA  
tronics box, then to the receiver where  
individual channel selection and pro-  
cessing take place.  
* Low Noise Block Converter Feed  
WINEGARD  
SENSAR® ANTENNA  
UPLINK SIGNAL  
TELEVISION  
SET  
RECEIVER  
PROGRAMMING UPLINK  
CONTROL CENTERS  
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Wall plate control panel description, wiring hookup diagrams  
WINEGARD  
RED LEDs (4): Indicate mode  
is in use  
OFF: Turns system power  
off when pressed.  
ON: Turns system power  
OFF  
ON  
on when pressed.  
SEARCH: Acquires GPS  
signal and locates desired  
satellite signal.  
PARK: Puts dish in park  
position.  
SEARCH/  
MOVING  
PARK  
LED also lights when dish  
is moving.  
AS-2003  
SATELLITE SYSTEM  
Interior connections for one and two receivers  
ONE RECEIVER HOOKUP  
TWO RECEIVER HOOKUP  
Bundled coax  
coming into  
vehicle  
Bundled coax  
coming into  
vehicle  
+13.8 VDC Power  
Connections  
+13.8 VDC Power  
Connections  
Secondary coax  
(almond), not used for  
single receiver setup  
Primary  
“Bright White”  
coax, to receiver  
Primary “Bright White”  
coax, connect to  
main receiver  
Secondary coax  
(almond), connect to  
second receiver  
9-wire cable, put into har-  
ness connector for  
installation to back of  
wall plate control panel  
9-wire cable, put into har-  
ness connector for  
installation to back of  
wall plate control panel  
Wall Plate  
Control Panel  
Wall Plate  
Control Panel  
TV set out  
TV set out  
TV set out  
Sat In  
Sat In  
Sat In  
Primary  
Receiver  
Second  
Receiver  
Receiver  
Main  
TV  
TV  
2
TV  
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System Operation  
BEFORE parking and leveling vehicle, look for trees,  
buildings, hills or mountains that might block the satellite  
signal and result in poor signal reception.  
Wall Plate Control Panel  
WINEGARD  
ABOUT YOUR RECEIVER (The unit is factory preset  
to find 119°W (DISH Network):  
If you have a DISH NetworkTM receiver, be sure your unit  
(AS-2003) is set to receive DISH Network satellites. If  
you have a DIRECTV® receiver, be sure your unit  
(AS-2003) is set to receive DIRECTV satellites. (The  
majority of programming for DISH Network is on satellite  
119°W; for DIRECTV, it is on 101°W.)  
OFF  
ON  
AS-2003 is factory preset to find 119°W (DISH  
Network). You can contact DISH Network at 1-800-333-  
DISH (1-800-333-3474) for programming information.  
SEARCH/  
MOVING  
PARK  
Contact DIRECTV at 1-800-DIRECTV (1-800-347-3288),  
or ExpressVu (Canada and Northeast U.S.) at  
1-888-SKY-DISH (1-888-759-3474).  
AS-2003  
SATELLITE SYSTEM  
IMPORTANT! If you are using more than one receiver,  
the primary (the “bright white” coax connection) is the  
only receiver that will toggle between satellites.  
LED ERROR CODES  
Errors are indicated by LEDs.  
FIRST TIME USE:  
OFF AND SEARCH LEDs are on.  
Satellite signal search failure.  
The unit is factory preset to find 119°W (DISH Net-  
work). For DIRECTV, you must change the preset  
switches on the outside unit. See Step 8 in Installation,  
page 14.The first time your unit is used, allow 10 minutes  
for GPS acquisition. (This is also true if you have stored  
your unit for six months or longer. This is typical of first  
time use; do not think there is a malfunction.  
ON, PARK, SEARCH, OFF LEDs are on.  
Indicates receiver is not plugged into  
active 110 VAC, malfunction of receiver,  
bad LNBF or bad coax connection.  
ON, OFF LEDs are on.  
Indicates a problem with the unit motor.  
POWER MUST BE TURNED OFF AND  
BACK ON TO CLEAR ERROR LIGHTS.  
1. Turn TV on and tune to channel 3 or 4 (the output  
of your receiver).  
2. Turn on your primary receiver. The receiver MUST  
BE TURNED ON and LNBF COAX PROPERLY  
ATTACHED (refer to your receiver owner manual). If  
not properly connected, all LEDs will be on.  
3. To search for satellite, see Power On and Satellite  
Search procedures, AS-2003 Control Panel  
Operation instructions, page 7.  
4. After search routine is completed and primary  
receiver is at 119 (DISH Network), the unit may  
switch between the primary and alternate satellite. A  
Check Switch must be performed for toggling  
capabilities on DISH Network. See Check Switch  
instructions, page 8.  
5. After the primary satellite signal is found and Check  
Switch completed, the unit may be powered off. To  
switch satellites, turn power back on and switch  
satellites. The unit can then be turned off. The satel  
lite signal last selected will still be “seen” by the dish  
when the unit is turned on again.  
6. To park your unit, see Parking procedures, AS-2003  
Control Panel Operation instructions, on page 7.  
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Control Panel Operation  
2. After successful GPS acquisition,  
WINEGARD  
WINEGARD  
Unit is off. All four LEDs are off.  
the ON LED will come back on  
and the SEARCH LED will  
ON  
ON  
OFF  
OFF  
remain on, indicating the unit is  
now moving in the search routine  
and actively seeking the desired  
satellites. When ON and SEARCH  
LEDs are on at the same time,  
SEARCH/  
MOVING  
SEARCH/  
MOVING  
PARK  
PARK  
AS-2003  
SATELLITE SYSTEM  
AS-2003  
SATELLITE SYSTEM  
the unit is moving and searching. The search routine  
can be stopped at any time by pressing the SEARCH  
button or the PARK button; However, doing so will  
return a SEARCH Error, turning the ON LED off and  
the SEARCH and OFF LEDs on. The search can be  
restarted by going to the beginning of SATELLITE  
SEARCH procedure. The OFF button may also be  
pressed to stop the search routine. The unit can be  
restarted using SATELLITE SEARCH procedure.  
POWER ON  
WINEGARD  
1. Press the ON button on the  
control panel. All four LEDs will  
flash and the ON LED will  
remain on.  
ON  
OFF  
SEARCH/  
MOVING  
PARK  
AS-2003  
SATELLITE SYSTEM  
WINEGARD  
2. After approximately 5 seconds,  
all four LEDs will flash while the  
unit is checking for proper  
signal level. If all four LEDs  
remain on, refer to the WALL  
PLATE ERROR CODES,  
page 22.  
3. When the unit is finished  
WINEGARD  
searching and has stopped  
ON  
OFF  
moving, the SEARCH LED will  
ON  
OFF  
go off automatically, leaving  
only the ON LED still on. This  
indicates the unit has com-  
pleted a successful search. It  
will take approximately 4 to 5  
SEARCH/  
MOVING  
PARK  
SEARCH/  
MOVING  
PARK  
AS-2003  
SATELLITE SYSTEM  
AS-2003  
SATELLITE SYSTEM  
WINEGARD  
minutes to complete a search routine after GPS ac-  
quisition. If the unit has stopped and any other  
LEDs (besides the ON LED) are on, refer to the  
WALL PLATE ERROR CODES on page 22.  
(NOTE: If an error message shows on the TV  
screen during initial search, the signal has been  
lost. This is normal and means the dish has tempo-  
rarily lost the signal but is still searching (peaking).)  
Do not try to stop system!  
3. After the signal is checked, the  
ON LED and PARK LED will  
remain on if the unit was last in  
park position.  
ON  
OFF  
SEARCH/  
MOVING  
PARK  
AS-2003  
SATELLITE SYSTEM  
OR  
WINEGARD  
The ON LED will remain on if  
the unit was last in an upright  
position.  
ON  
OFF  
PARKING  
1. If the unit is still powered on,  
WINEGARD  
SEARCH/  
MOVING  
PARK  
only the ON LED will be on.  
ON  
AS-2003  
SATELLITE SYSTEM  
OFF  
Press the PARK button two  
times (2) to park the unit. The  
SEARCH and PARK LEDs will  
also come on,indicating the unit  
is moving to the park position.  
SEARCH/  
MOVING  
PARK  
AS-2003  
SATELLITE SYSTEM  
SATELLITE SEARCH  
1. Press the SEARCH button  
one (1) time. The SEARCH  
LED will come on and all other  
LEDs will go off. This indicates  
the unit is in search mode and  
waiting for GPS acquisition.  
GPS acquisition time will  
WINEGARD  
(Important: If the unit has been turned off and on at  
any time or the unit has been stopped using the  
SEARCH or PARK button, it is only necessary to press  
the PARK button one time (1), to park the unit.) Any-  
time the ON, PARK and SEARCH LEDs are on at the  
same time, the unit is moving to the park position. The  
park routine may be stopped anytime by pressing the  
SEARCH button or the PARK button. Pressing either  
button will turn off the SEARCH and PARK LEDs, leav-  
ing the ON LED still on. The park routine can be  
restarted by pressing the PARK button one time (1).  
The OFF button may also be used to stop  
ON  
OFF  
SEARCH/  
MOVING  
PARK  
AS-2003  
SATELLITE SYSTEM  
range from immediate to several minutes. (Impor-  
tant: Press the search button only once. Pressing  
the SEARCH or PARK buttons in this mode will turn  
the SEARCH LED off and the ON LED back on,  
aborting the previous search. To restart, go to the  
beginning of SATELLITE SEARCH procedure.  
the park routine. The unit may be restarted going to  
POWER ON procedure.  
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Control Panel Operation/Check Switch Routine  
2. When the unit has finished the park routine, the SEARCH LED will automatically go off,  
leaving only the ON and PARK LEDs still on. This indicates the unit is properly parked and  
can be turned off. Before traveling, be sure the unit is in parked position. To be sure, step  
outside and visually inspect before leaving your location.  
WINEGARD  
ON  
OFF  
SEARCH/  
MOVING  
PARK  
NOTE: If the unit is raised and you want to put in park position, the satellite receiver  
must be on and supplying voltage to the LNBF.  
AS-2003  
SATELLITE SYSTEM  
Performing Check Switch routine to enable satellite toggle function used with  
multi-satellite programming  
AS-2003 will toggle between different satellites for the program provider you have. Both DIRECTV and DISH  
Network have programming on more than one satellite.  
When a channel is selected on the remote control and it is not located on the satellite the unit is currently on,  
the system on the vehicle will automatically move to the new satellite. (When using multiple receivers, toggling  
is controlled by the primary receiver. The primary receiver is connected to the dish with the white coax; sec-  
ondary receiver if used, connects with the almond coax).  
DIRECTV programming  
1. There is some SETUP required for DIRECTV. You must select “Oval Dish 2 Satellites” in the receiver menu. To  
change this, see Owner’s Manual for DIRECTV receiver. When you request a channel located on a different satellite,  
the unit will automatically move to that satellite.  
DISH Network programming (DISH 500)  
NOTE: Once these steps have been completed, you  
will not need to perform this test again, unless check  
switch was performed on another satellite dish such  
as a home dish.  
4. If you still have an error, your vehicle may be parked  
so satellites are on either side of the automatic stop  
on the roof unit. The dish is unable to locate the  
second satellite because it is forced to complete  
almost a full revolution because of the stop. (See  
illustration.)You can go outside and watch the dish  
to see if this is happening.  
1. Wait for unit to acquire the satellite signal on  
satellite 119. (See search procedure, pp. 6-7.)  
2. After signal has been acquired, 6 minutes remain to  
complete Check Switch test; this 6 minutes will  
expire with unit on or off. Consult DISH Network  
receiver manual to perform Check Switch test.  
The solution is to move your vehicle to a different  
angle so the satellites are not located on either side  
of the stop in the outside unit.  
3. During the Check Switch Test, the receiver will  
begin checking your switch by toggling between  
transponders. When this is completed, SW42 will  
appear on the screen. It will be at the top of the  
screen, satellite designations will be below, showing  
odd and even transponders. See illustration below.  
5. Your system is now set up to toggle between  
satellites. It will automatically move to the correct  
satellite when channel is selected.  
Stop interrupts Check  
Switch operation  
Stop does not interrupt  
Check Switch operation.  
NOTE: If a switch other than SW42 appears, or you  
have an X in one the of the boxes below the satel-  
lites, repeat Check Switch steps.  
SW42  
119 119  
110 110  
110°  
119°  
ODD EVEN ODD EVEN  
Built-in stop  
(not visible)  
Built-in stop (not visible)  
Check Switch screen display  
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INSTALLATION  
Model AS-2003 & AS-2053  
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Parts/Specifications/Warranty  
Tools needed for installation  
Parts included  
Level  
18 “Reflector  
Tape measure  
Electrical tape  
Cutter  
Phillips screwdriver  
Backup structure  
Mount base/turret  
Mount cover & bracket  
Vent tube  
Electric or cordless drill  
1/8” drill bit (for pilot holes)  
7/16” wrench (for dish assembly)  
5/16” socket/nut driver  
1-1/2” hole saw (cable entry hole)  
Sealant compatible with roof material (check  
with your vehicle manufacturer for compatibility)  
Cable entry plate  
Hardware  
Cable  
Interior wall plate control  
Surface mount box  
Dish Specifications  
Electronics Specifications  
Primary Power .............................+13.8 VDC  
Power Consumption ..........................3 amps  
Operating Temperature ......... -10° to +130°F  
Humidity ....................... 90% noncondensing  
Size .................. 4-1/2"W x 4-1/4"H x 1-3/4"D  
Weight .....................................................1 lb.  
Reflector Diameter .................... 46 cm (18")  
Antenna height..................................... 53 cm  
Antenna width ...................................... 49 cm  
Gain at mid-range  
11.2 GHz.............................. 33.22 dBi  
12.1 GHz.............................. 33.89 dBi  
12.6 GHz.............................. 34.23 dBi  
Mount Specifications  
Effective aperture................................. 46 cm  
Aperture efficiency .................................. 73%  
Cross polarization (on axis)... ..............-21 dB  
Beamwidth at -3 dB ................................. 3.5o  
Beamwidth at -10 dB ............................... 7.00  
F/D Ratio ................................................. 0.59  
Frequency Range ................10.95-12.75GHz  
Offset angle............................................... 240  
Gauge .................. 22 gauge galvanized steel  
Finish: ........ Textured thermoset powder coat  
Height Lowered.......................................... 8"  
Height Raised .....................30" vertical max.  
Roof space required ..........40"L x 20"W min.  
Turning diameter clearance..................... 33”  
Antenna Movement................... 2 DC motors  
Weight ................................................. 16 lbs.  
Shipping Weight.................................. 20 lbs.  
Carton ......... 27-3/4"L x 20-3/8"W x 10-3/4"D  
10  
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Installation requirements  
To install the Winegard Automatic Digital Satellite Dish,  
check with your RV dealer or manufacturer. Your RV may  
already be pre-wired for this system, and/or may have a re-  
inforced roof area available.  
FIGURE 1  
27.80”  
1. Choose a location on the roof that will allow the dish  
to raise and rotate without interference from other  
roof-mounted equipment.  
2. Roof space required for operation is 40”L x 20”W  
minimum. Refer to Figures 1, 2, 3 and 5 for operating  
parameters.  
19.18”  
3. The unit must be level for best operation. The unit may  
be up to 2.5° off level. For the fastest, most reliable  
operation, it should be as close to level as possible.  
Use the hydraulic or manual leveling equipment on  
your vehicle to level the roof as much as possible.  
Before beginning installation: If the mounting area  
is not level, you can use a roof wedge, Figure 4.  
Winegard’s RW-5000 roof wedge corrects tilt  
FIGURE 2  
40.55”  
8.00”  
up to 3.7°. For units with severely sloping roofs,  
more than one wedge may be needed. If the roof  
wedge is too thick, use stainless or aluminum washers.  
12.75”  
27.8”  
Rotate Axis  
4. When choosing a location for the interior wall plate  
control panel, consider wiring, ease of viewing wall  
plate and distance from your television set.  
FIGURE 3  
29.9”  
FIGURE 5  
FIGURE 4  
33” DIAMETER  
TURNING  
28”  
RW-5000 ROOF  
WEDGE & GASKET  
VEHICLE ROOF  
FRONT OF VEHICLE  
11  
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FIGURE 6  
The length of this cable MUST BE 53 inches  
from back of electronics housing to clamp. NO  
CLAMPS ALONG THIS 53” LENGTH!  
4” MINIMUM from  
first clamp to  
cable-entry plate  
First cable  
clamp here!  
4”  
PASSENGER  
SIDE  
Cable-entry  
plate  
20”  
CENTER LINE  
OF COACH  
ROOF  
DRIVER  
SIDE  
Cable-entry  
plate  
FIGURE 6A  
The length of this cable MUST BE 53 inches  
from back of electronics housing to clamp. NO  
CLAMPS ALONG THIS 53” LENGTH!  
Cable clamps every  
12” from first cable  
clamp  
First cable  
clamp here!  
Cable-entry  
plate  
PASSENGER  
SIDE  
20”  
CENTER LINE OF  
COACH ROOF  
DRIVER  
SIDE  
Cable-entry  
plate  
Cable-entry  
plate  
FIGURE 6B  
Cable clamps every 12” from first cable clamp  
The length of this cable MUST BE 53 inches  
from back of electronics housing to clamp. NO  
CLAMPS ALONG THIS 53” LENGTH!  
First cable  
clamp here!  
CENTER LINE OF  
COACH ROOF  
PASSENGER  
SIDE  
20”  
DRIVER  
SIDE  
12  
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Roof installation  
1. Position the roof template on the vehicle roof and drill 1/8” holes for the screws. DO NOT drill clear  
through into interior of vehicle. The screws fasten mount to the roof only. Be sure the roof can  
securely hold system.  
2. Place base plate gasket under the base before screwing unit down. Secure the base plate of the  
motorized assembly to the roof using appropriate screws. DO NOT APPLY SEALANT AT THIS TIME.  
Note: IF YOU ARE USING THE ROOF WEDGE (RW-5000), use the 3/16” gasket included with motor-  
ized mount under the roof wedge. Install 1/16” gasket included with the RW-5000 roof wedge between  
mount and roof wedge. Longer screws are needed for installation when using roof wedge.  
4. Partially unroll your bundled cable and gently remove any kinks.  
CAUTION!! See illustrations on page 12. Cable MUST BE ROUTED AS SHOWN IN FIGURE 6, 6A,  
and  
6B to prevent cable wrap! If not routed correctly, you may STRIP GEARS!  
5. Route cable assembly around the base of the unit, Figure 6. FROM THE BACK OF THE ELECTRONICS  
BOX TO THE FIRST CLAMP MUST BE 53”!  
6. Drill hole for cable entry in appropriate place. THIS MUST BE 4” MINIMUM FROM FIRST CLAMP! You  
can also run cable to an existing cable entry hole that meets the same distance requirements (4” mini-  
mum), Figure 6A. Be sure cable from mount to entry point is not too tight when dish is in stow posi-  
tion. If  
there is not enough slack in the cable, it will bind and prevent proper operation, or damage the  
mount.  
7. Cut the cable wrap approximately four (4) inches away frompoint where it enters the cable-entry plate,  
Figure 7. This allows proper sealant coverage. Do not damage cables when cutting away the cable  
wrap. (The cable wrap protects and keeps together in one unit the coaxial cable, electrical cable and  
9-wire control cable.) After cutting, wrap the outer cable wrap with electrical tape as shown, Figure 7.  
Push cable through cable entry point on roof. Do not damage cable. DO NOT APPLY SEALANT AT  
THIS TIME.  
8. Place cables in rounded slots on cable entry plate. Fasten down plate with screws provided.  
DO NOT APPLY SEALANT AT THIS TIME.  
Cable wrap. Cut 4” away  
before putting under  
cable-entry plate.  
FIGURE 7  
Coax cable  
Interior wall plate control cable  
(White, purple, blue, green yel-  
low, orange, red, brown, black).  
Electrical tape,  
wrapped at cut line.  
DO NOT CUT THIS CABLE IF  
POWER IS HOOKED UP TO  
UNIT. THIS WILL DAMAGE  
ELECTRONICS AND VOID  
WARRANTY!!  
Coax cable  
Power cable & conductor for “An-  
tenna Up” warning (Red, black and  
orange wires).  
NOTE:  
The “bright white” coax cable is the primary coax that will be connected to your main re-  
ceiver. The other coax cable is the secondary coax for a second TV and receiver. See page  
5, Operation section, for examples of one and two receiver setups.  
13  
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Roof installation  
EXTERNAL GPS INSTALLATION  
GPS wire  
36” long  
GPS antenna  
The length of this cable MUST BE 53 inches  
from back of electronics housing to clamp. NO  
CLAMPS ALONG THIS 53” LENGTH!  
4” MINIMUM from  
first clamp to  
cable-entry plate  
First cable  
clamp here!  
4”  
Cable-entry  
plate  
PASSENGER  
SIDE  
20”  
CENTER LINE  
OF COACH  
ROOF  
DRIVER  
SIDE  
BEFORE BEGINNING INSTALLATION, REFER TO DRAWING  
9. GPS antenna can be installed within 3’ of the first cable clamp. It must have  
a clear view of the sky to operate properly, and should have a level location.  
10. Install away from air conditioners, satellite antenna and mount, or any other  
roof-mounted equipment.  
11. Decide where your GPS antenna will be located. Clean roof area with an  
approved cleaner for your roof material.  
12. After placing the GPS in the desired location, do not secure. Test your  
system before securing permanently.  
13. To permanently secure the GPS antenna, carefully peel the backing off the  
tape on the bottom of the unit, then press down on the roof.  
14. To prevent movement of the GPS wire, secure with an approved sealant  
every 6”.  
14  
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14. Install the vent tube on the back of the mount  
base (This is the side opposite the word  
FIGURE 8  
FRONT). The hole for the vent tube is shown in  
Figure 8. CAUTION: DO NOT seal the hole in  
vent tube. Put sealant around the outside of  
the vent tube, approximately 1/2 inch from end.  
Push the vent tube into the vent tube hole,  
Figure 8. The sealant will seal the hole as you  
push in. Leave approximately 2 to 2-1/2 inches  
of the vent tube extending from the hole. DO  
NOT APPLY SEALANT TO ANY SURFACES  
UNTIL YOU TEST YOUR UNIT.  
Vent tube hole  
Sealant  
Vent tube  
1/2”  
15. BEFORE YOU INSTALL THE BASE COVER,  
you must SET THE SWITCHES in the outside unit.  
FIGURE 9  
Decide which programming you will be using.  
This will determine how you set your switches.  
Remove to  
set switches  
To set the switches for the satellite used by your  
programming provider, remove the small plate  
on the side of the electronics box, Figure 9. You  
will need a Phillips screwdriver.  
The switches will appear upside down, numbers will be  
counter-clockwise. Set numbers right to left.  
For DIRECTV®  
set switches  
to 101°.  
For ExpressVu®  
set switches  
to 092°.  
For DISH  
Network®  
set to 119°.  
16. After setting the switches, replace the small plate shown in Figure 9. Be sure to tighten securely;  
the insulating material on the inside surface provides weather protection.  
17. Install the base cover, Figure 10.  
a. Place cover on unit.  
Coarse Thread Screw  
2160091  
b. Line up holes in cover to holes in  
motor housing and electrical box.  
Use COARSE THREAD  
SCREWS to attach to MOTOR  
HOUSING.  
Fine Thread  
Screw  
Use FINE THREAD SCREWS for  
ELECTRICAL BOX.  
2160090  
FIGURE 10  
Shroud  
2200732  
TEST UNIT TO BE SURE IT OPER-  
ATES PROPERLY BEFORE YOU  
APPLY ANY SEALANT!  
Use a sealant compatible with your  
roof material.  
Mount Assembly AS-2003  
(partial view)  
15  
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Mounting interior wall plate controller  
Inside your vehicle, choose a convenient location for the wall plate controller. Con-  
sider wiring layout and distance from your television set. The wall plate uses the  
nine-wire mulit-colored cable.  
1. Strip end of each wire. Place in harness in the locations indicated in Figure 11. Be  
sure there are no individual “strays” from the wires that are not in the slot. These  
“strays” can interfere with operation.  
2. After putting each wire in the appropriate slot, tighten the screw.  
3. When all wires are in place in the harness end, plug this into the back of your wall  
plate control panel, as shown in Figure 11. DO NOT plug in upside down or incor-  
rectly; your unit will not operate, or you may cause irreparable damage. Note label  
on  
board to help with positioning of plug.  
FIGURE 11  
1. WHITE  
2. PURPLE  
3. BLUE  
9. BLACK  
4. GREEN  
5. YELLOW  
8. BROWN  
7. RED  
6. ORANGE  
4. Mount the wall plate controller flush with the wall or inside a cabinet. Push the wire  
harness through the hole, connect to the wall plate and secure screws.  
You can also use the surface mount box (provided), Figure 12.  
When using mount box, you may  
have to knock out the portion  
of the box indicated  
by the dotted line in  
Figure 12.  
Surface Mount  
Box for Wall  
Plate Controller  
FIGURE 12  
Box can be  
mounted two  
ways, as shown.  
16  
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Wiring  
Wiring the system:  
This unit requires a +13.8 VDC fused circuit. Unit draws up to 3 amps. The unit uses sophisticated micro-  
processor technology and needs “clean” (filtered) power to function properly.  
DO NOT USE power designated to operate a +12 VDC lighting circuit from the converter, or a con-  
verter that does not have a battery connected to it, or any unfiltered converter! Damage to the  
system could result!  
If in doubt, contact your dealer or the manufacturer of your vehicle.  
NOTE: See page 5, Operation section, of this manual for one and two receiver set-  
ups.  
1. Make connection of the RED WIRE to +13.8 VDC (constant supply of power).  
DO NOT HOOK UP ORANGE WIRE. This is for “Antenna Up” warning sensor  
supplied by most RV manufacturer. DO NOT CONNECT ORANGE WIRE TO +13.8 VDC!  
Connect the BLACK WIRE to the ground.  
2. Connect the “BRIGHT WHITE” (PRIMARY) COAX CABLE to “Satellite In” jack on the  
back of your receiver. The primary coax must be hooked to the electronics box. This  
receiver controls the toggle function.  
3. Connect the receiver “Out to TV” to the television.  
4. Plug receiver into 117 VAC receptacle.  
5. Connect the other cable to your second receiver/TV.  
For proper operation:  
1. To check for LNBF voltage, you must have your receiver connected to your  
system. Lack of receiver or a bad connection at some point will result in the dish not  
being able to lock on any satellite signal. All LEDs on wall plate control panel will be on until cor  
rected.  
2. Refer to the Operation Section to fully test the system!  
Check Switch function and toggling between satellites  
For a complete description of these functions, see Operation section.  
17  
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Antenna  
46 cm Reflector, White  
P.N. 2745282  
Dish Bolt(4)  
P.N. 2160363  
LB-6000: STANDARD  
DUAL LNBF P.N. 2780199  
Carriage Bolt  
P.N. 2160353  
(not shown)  
Flange Nut 1/4-20  
P.N. 2160228  
Backup Frame  
P.N. 2744912  
Roller  
P.N. 2200460  
Cable Tie  
Hex Head Bolt  
1/4-20 xx 2.5"  
P.N. 2160237  
Nylock Nut  
14 - 20  
Feed Arm  
Pivot Bracket  
P.N. 2744945  
P.N. 2744946  
P.N. 2160220  
(not shown)  
Screw #10-24 x 3/4 (4)  
P.N. 2160196  
Pin, 1/4 x 3.375" long  
P.N 2160813  
Vent Tube  
(Not shown:  
E-clip for 1/4" Pin  
P.N. 2200122  
Clamp (2)  
P.N. 2590343  
P.N. 5160818)  
4/04/03  
18  
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Base Assembly  
Worm Gear Plug  
P.N. 3200045  
O Ring  
P.N. 2240029  
Worm/Shaft Assem-  
bly  
P.N. 2754099  
Spring  
P.N. 2160818  
Spacer  
P.N. 2160425  
Azimuth Motor  
P.N. 2665042  
Motor Housing  
P.N. 3200260  
Motor Housing Gasket  
P.N. 2240054  
Elevation Motor  
P.N. 2665041  
Electronics  
Screw (3)  
P.N.  
2160196  
Gasket  
P.N. 2240056  
Turret Top  
P.N. 3100737  
Shaft Seal  
P.N. 2200852  
Pivot Shaft  
Button Head Screw (4)  
P.N. 2160137  
P.N. 2590355  
Rotate Gear  
P.N. 2200469  
Outer Bearing  
P.N. 2590347  
Turret Base  
P.N. 3100730  
Vent Tube  
P.N. 2200122  
Elevate Shaft Gear  
P.N. 2200465  
Inner Bearing  
P.N. 2590348  
Hub  
P.N. 3100736  
4/04/03  
19  
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Turret Assembly  
Elevate Motor  
Gear  
Shoulder Bolt  
P.N. 2160355  
P.N. 2200466  
Screw (2) P.N. 2160197  
Idler Gear  
Screw P.N. 2160197  
Park Limit Sw. (Wh) P.N. 2400106  
Rotate Stop P.N. 3712450  
Spring P.N. 2160827  
P.N. 2200467  
Screw P.N. 2160197  
Rotate Limit Switch  
P.N. 2400105  
Pivot Bearing  
(2)  
P.N. 2200470  
Motor Screws  
(4)  
Elevating Gear  
P.N. 2200471  
Azimuth Switch Bracket  
P.N. 3200261  
P.N. 2160197  
Rotate Motor Gear  
P.N. 2200468  
Screw (4) P.N. 2160195  
Dual Contact (4)  
P.N. 2162003  
Screw P.N. 2160197  
Down Switch br. P.N.  
3200263  
Down Limit Switch P.N.  
2400103 Green  
Molex Plug  
P.N. 2340131  
Screw P.N. 2160197  
Up Switch Bracket P.N.3200262  
Up Limit Switch P.N. 2400104 (Blue)  
9. Elevate Motor  
Yellow  
6. Elevate Motor  
Yellow  
8. Up Limit Sw.  
Blue  
12. Rotate Motor  
Black  
3. Down Limit Sw.  
Green  
11. Rotate Motor  
Red  
2. Park Limit Sw.  
White  
12  
11  
10  
6
5
4
9
8
7
3
2
10. Elevate Motor  
Red  
1. Rotate Motor  
Blue  
Plug (See Detail)  
1
7. Elevate Motor  
Black  
Rotate Limit Switch  
Black  
5. Rotate Limit Sw.  
Red  
4. Elevate Motor  
Blue  
Park Limit Switch  
Black  
Rotate Motor  
Brown  
Elevate Motor  
Brown  
Up Limit Switch  
Black  
Down Limit Switch  
Black  
20  
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Cover installation  
Coarse Thread  
Screw  
2160091  
Fine Thread  
Screw  
2160090  
Shroud  
2200732  
21  
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Troubleshooting the system  
WALL PLATE ERROR CODES  
OFF & SEARCH LEDs are on —  
This section of your manual will help you  
solve occasional problems with your unit. If  
you cannot solve the problem after using the  
suggestions in this section, contact the re-  
tailer or dealer where you purchased this unit,  
or call Winegard Technical Support at 1/800/-  
788-4417, Monday through Friday, 7:00 a.m.  
to 4:00 p.m., Central Time.  
Satellite search failure. The unit has failed to see the  
satellite(s) that are needed to determine the desired  
satellite signal, or the unit was stopped during the  
Search routine.  
Solution  
1. DBS (Direct Broadcast Satellite) satellite signals  
are in the south to southwest part of the sky. Be  
sure there are no obstructions (buildings, trees,  
mountains, etc.) that will block some or all of the  
satellite signals needed to determine the correct  
satellite signal for you.  
UNIT WILL NOT PARK  
1. Check unit on roof. Be sure there are no obstacles on  
the roof that prevent parking.  
ON, PARK, SEARCH & OFF LEDs are on —  
No LNBF power has been detected. The unit is not  
getting the required LNBF power from the receiver.  
2. Was the PARK button on the wall plate controller  
pressed the correct number of times? See Control  
Panel Operation.  
Solution  
3. For the unit to park, the satellite receiver must be  
plugged into an active 120 VAC outlet, and the LNBF  
power from the receiver must be connected to the  
AS-2003. If this is not done, the unit will go to a “No  
LNBF Power” error (ON, PARK, SEARCH, OFF  
lighted) and will not park.  
1. Be sure the satellite receiver is plugged into a  
functioning 120 VAC outlet.  
2. Check for 11-18 VDC at the LNBF. Disconnect coax  
cable from LNBF and measure voltage between the  
copper center conductor (+) and the connector (-).  
There should be 11-18 VDC on this coax. If not  
present, check all coax connection from this point to  
the receiver. To check the output voltage at the  
receiver, connect a good piece of coax to the  
SATELLITE IN jack on the back of the receiver. DO  
NOT insert test light or meter probes directly into the  
receiver jack! You may enlarge the connector and  
cause a poor connection when coax is reconnected.  
3. For new installations, be sure no screws from cable  
entry plate or clamps have penetrated the coax.  
UNIT WILL NOT PASS “CHECK SWITCH”  
FUNCTION (DISH Network only)  
1. The receiver must report it is connected to a “SW42”  
switch. If you don’t see this report, your receiver cannot  
toggle between satellites. You may have to retest the  
Check Switch function occasionally.  
2. AS-2003 limits the rotation of the turret to prevent  
damage to the cable assembly (diagram on page 8).  
If the vehicle is parked in a location that forces the  
unit to rotate all the way around each time it  
searches for a satellite signal, the Check Switch  
function will not be completed. Move your vehicle to  
face the unit in a different direction.  
ON & OFF LEDs are on —  
A motor stall has occurred.  
Solution  
1. The unit has run into an obstacle on the roof while  
attempting to elevate or rotate. Visually inspect.  
2. Cable length on roof too short, causing restriction  
while elevating or rotating. Check cable routing  
diagram for correct length and cable clamping.  
3. Broken or pinched motor encoder wires, resulting in  
loss of encoder data.  
3. Be sure the “primary” coax is connected to the  
receiver that is operating the Check Switch routine,  
and that no devices are inserted on this coax  
between the satellite antenna and receiver.  
IF THERE IS AN ERROR CONDITION,  
CORRECT THE PROBLEM, THEN  
TURN THE UNIT OFF AND BACK ON  
TO CLEAR ERROR.  
22  
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Testing Voltages to Check Electronics  
1. WHITE  
2. PURPLE  
3. BLUE  
9. BLACK  
4. GREEN  
5. YELLOW  
8. BROWN  
7. RED  
6. ORANGE  
CAUTION! Improper alignment of connector plug can cause system failure. USE  
EXTREME CARE when making connection. Unit MUST BE DISCONNECTED  
FROM POWER SOURCE before connecting.  
Measuring voltages present at wall plate control will aid in determining damaged circuitry in  
electronics housing.  
Set voltage meter to DC and touch black meter lead (-) on meter to #9 screw terminal on wall plate  
connector. (Black wire - ground)  
Touch red meter lead (+) to each of the colored wires listed below.  
1. White wire voltage range 4.8 VDC - 5 VDC.  
(4.7 would indicate damaged circuitry in the electronics housing — replacement of electronics  
housing needed.)  
Symptom: Unit may not park.  
2. Purple wire voltage range 4.8 VDC - 5 VDC.  
(4.7 would indicate damaged circuitry in the electronics housing — replacement of electronics  
housing needed.)  
Symptom: Unit may fail to rotate or elevate.  
3 - 6. Blue, green, yellow, orange. These wires should measure .5 VDC or 1.8 VDC, depending on  
switch states.  
7. Red wire will read supply voltage to the unit when wall plate is switched on.  
8. Brown wire will read primary voltage supplied to unit (11 to 13.8 VDC)  
9. Black wire is ground.  
23  
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Warranty  
Returned units damaged in shipping due to improper packing will be charged to the dealer/customer.  
WINEGARD MOBILE PRODUCTS LIMITED WARRANTY  
(2 YEARS PARTS; 1 YEAR LABOR)  
Winegard Company warrants this product against defects in materials or workmanship for a period of two (2) years from the date of original purchase.  
During year one (1) of such warranty, Winegard Company will also pay authorized labor costs to repair or replace defective products. No warranty claim  
will be honored unless at the time the claim is made, Customer presents proof of purchase to an authorized Winegard dealer (to locate the nearest  
authorized Winegard dealer, contact Winegard Company, 3000 Kirkwood Street, Burlington, Iowa 52601, Telephone 319-754-0600). It is Customer’s  
responsibility to verify the date of purchase by returning the warranty card included with the product to Winegard within thirty (30) days of the purchase.  
If a warranty card is not returned, Customer must provide proof of purchase with a dated sales receipt for the Winegard product to verify the product is  
under warranty. If the date of purchase cannot be verified, the warranty period shall be considered to begin thirty (30) days after the date of manufacture.  
If a defect in material or workmanship is discovered and the product is returned before the expiration of the Warranty Period, Winegard Company will (at  
its option) either repair, replace or refund the purchase price of the product at no charge to Customer. Customer may mail or personally deliver the product  
to Winegard Warranty Services (located at 3000 Kirkwood Street, Burlington, Iowa 52601, Telephone 319-754-0600). Customer must return the product  
along with a brief description of the problem and provide Winegard Warranty Services with Customer’s name, address, and phone number. If the warranty  
card is not on file for the particular product, Customer must also provide proof of purchase to verify the product is under warranty.  
Alternatively, Customer may take the product to a Winegard Dealer for repair. If the warranty card is not on file for the particular product, Customer must  
provide proof of purchase to verify the product is under warranty. If the product was installed by a Winegard Dealer and is brought to a Winegard Dealer  
for repair prior to expiration of year one (1) of the Warranty Period, Winegard Company will cover the Winegard Dealer’s labor charges for warranty repairs,  
provided the Winegard Dealer contacts Winegard Company in advance for pre-approval of the charges. Approval of the charges is in the sole discretion  
of Winegard Company. If approval is denied, Customer must mail or personally deliver the product to Winegard Warranty Services.  
This Limited Warranty does not apply if the product has been damaged, deteriorates, malfunctions or fails from: improper installation, misuse, abuse,  
neglect, accident, tampering, modification of the product as originally manufactured by Winegard in any manner whatsoever, removing or defacing any  
serial number, usage not in accordance with product instructions or acts of nature such as damage caused by wind, lightning, ice or corrosive environments  
such as salt spray and acid rain.  
RETURN AUTHORIZATION POLICY  
A Return Material Authorization (RMA) is required prior to returning any product to Winegard Company or Winegard Warranty Services under this warranty  
policy. Please call our Technical Services Department at (800) 788-4417 or send an e-mail to [email protected] to obtain the RMA number. Please  
furnish the date of purchase when requesting an RMA number. Enclose the product in a postage-paid package and write the RMA number in large, clear  
letters on the outside of the package. To avoid confusion or misunderstanding, shipments without an RMA number or unauthorized returns will be refused  
and returned to Customer freight collect.  
WINEGARD COMPANY DOES NOT ASSUME ANY LIABILITIES FOR ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, MADE BY ANY OTHER  
PERSON.  
ALL OTHER WARRANTIES WHETHER EXPRESS, IMPLIED OR STATUTORY INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR  
PURPOSE AND MERCHANTABILITY ARE LIMITED TO THE TWO YEAR PERIOD OF THIS WARRANTY.  
In states that do not allow limitations on implied warranties, or the exclusion of limitation of incidental or consequential damages, the above limitations or  
exclusions do not apply.  
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion of limitation of incidental or consequential damages, so the  
above limitations or exclusions may not apply to you.  
This warranty gives Customer specific legal rights. Customer may also have other rights that may vary from state to state.  
SATELLITE RECEIVER WARRANTY:  
See manufacturer’s limited warranty policy.  
Rev. 10/24/05  
24  
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