Windsor Vacuum Cleaner CB20 User Manual
iGLOSS  
Operating Instructions (ENG)  
FROM SERIAL #10020080000118  
MODELS: CB20  
10020080  
CBCD20  
10020160  
CBE20  
10020100  
Read these instructions before using the machine.  
86306300-R  
02/03/09  
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TABLE OF CONTENTS  
GROUP PARTS LIST  
Machine Data Log/Overview................................2  
Table Of Contents................................................3  
Bumper.............................................................. 5-1  
Control Panel.....................................................5-3  
Controls & Housing ........................................... 5-5  
Decal ................................................................. 5-7  
Filter...................................................................5-9  
Frame-Lower..................................................... 5-11  
Frame-Upper..................................................... 5-13  
Hood.................................................................. 5-15  
Pedal Platform................................................... 5-17  
Rear Cover........................................................ 5-21  
Deck Lift Mechanism......................................... 5-23  
Deck Lift Linkage............................................... 5-25  
Steering............................................................. 5-27  
Wheel-Front Drive, Chain.................................. 5-29  
Wheel-Front Brake ............................................ 5-31  
Wheel-Front Drive, Gear ................................... 5-33  
Wheel-Rear ....................................................... 5-35  
Wiring-Batteries................................................. 5-37  
Wiring-Components...........................................5-39  
Wiring-Control Panel ......................................... 5-41  
Wiring-Drive Motor ............................................ 5-43  
Wiring-Main Harness......................................... 5-45  
Wiring-Pedal Platform ....................................... 5-47  
Wiring Diagram.................................................. 5-49  
Suggested Spare Parts ..................................... 5-50  
Back-Up Alarm – Option.................................... 5-51  
Battery Cart – Option......................................... 5-53  
Seat – Option ....................................................5-57  
Warning Light – Option...................................... 5-59  
EC Declaration .................................................. 5-61  
Warranty............................................................ 5-62  
HOW TO USE THIS MANUAL  
How To Use This Manual.....................................1-1  
SAFETY  
Important Safety Instructions ............................ 2-1  
Hazard Intensity Level....................................... 2-2  
Safety Label Location........................................ 2-3  
OPERATIONS  
Technical Specifications.................................... 3-1  
How The Machine Works.................................. 3-3  
Components...................................................... 3-4  
Drive Controls ................................................... 3-5  
Burnsiher Controls ............................................ 3-9  
Machine Operation............................................ 3-11  
Pre-Run Machine Inspection........................ 3-11  
Starting Machine .......................................... 3-11  
Operating The Machine................................ 3-11  
Emergency Stop Procedures ....................... 3-11  
To Begin Burnishing..................................... 3-12  
MAINTENANCE  
Service Schedule ......................................... 4-1  
Batteries ....................................................... 4-2  
Dust Bag Replacement ................................ 4-7  
Pad Installation............................................. 4-7  
Pad Driver Replacement.............................. 4-8  
Shunt Adjustment......................................... 4-10  
Drive Motor & Brake..................................... 4-11  
Circuit Protection.......................................... 4-14  
Troubleshooting............................................ 4-15  
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HOW TO USE THIS MANUAL  
This manual contains the following sections:  
The SAFETY section contains important information  
regarding hazard or unsafe practices of the  
machine. Levels of hazards are identified that could  
result in product or personal injury, or severe injury  
resulting in death.  
-
-
-
-
-
HOW TO USE THIS MANUAL  
SAFETY  
OPERATIONS  
MAINTENANCE  
PARTS LIST  
The OPERATIONS section is to familiarize the  
operator with the operation and function of the  
machine.  
The HOW TO USE THIS MANUAL section will tell  
you how to find important information for ordering  
correct repair parts.  
The MAINTENANCE section contains preventive  
maintenance to keep the machine and its  
components in good working condition. They are  
listed in this general order:  
Parts may be ordered from authorized Windsor  
dealers. When placing an order for parts, the  
machine model and machine serial number are  
important. Refer to the MACHINE DATA box which  
is filled out during the installation of your machine.  
The MACHINE DATA box is located on the inside of  
the front cover of this manual.  
-
-
-
-
-
-
Batteries  
Maintenance  
Shunt Adjustment  
Drive Motor & brake  
Circuit Protection  
Machine Troubleshooting  
MODEL _____________________________________  
DATE OF PURCHASE ________________________  
SERIAL NUMBER ____________________________  
SALES REPRESENTATIVE # ___________________  
The PARTS LIST section contains assembled parts  
illustrations and corresponding parts list. The parts  
lists include a number of columns of information:  
-
-
REF – column refers to the reference  
number on the parts illustration.  
PART NO. – column lists the part  
number for the part.  
The model and serial number of your machine are  
located below the battery compartment of the  
machine.  
-
-
PRV NO. – reference number.  
QTY – column lists the quantity of the  
part used in that area of the machine.  
DESCRIPTION – column is a brief  
description of the part.  
SERIAL NO. FROM – column indicates  
the first machine the part number is  
applicable to. When the machine design  
has changed, this column will indicate  
serial number of applicable machine.  
The main illustration shows the most  
current design of the machine. The  
boxed illustrations show older designs. If  
column has an asterisk (*), call  
-
-
manufacturer for serial number.  
NOTES – column for information not  
noted by the other columns.  
-
NOTE: If a service or option kit is installed on your  
machine, be sure to keep the KIT INSTRUCTIONS  
which came with the kit. It contains replacement  
parts numbers needed for ordering future parts.  
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IMPORTANT SAFETY INSTRUCTIONS  
When using an battery powered appliance, basic precaution  
must always be followed, including the following:  
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.  
To reduce the risk of fire, electric shock, or injury:  
Use only indoors. Do not use outdoors or expose to rain.  
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.  
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return  
it to an authorized service center.  
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.  
This machine is not suitable for picking up hazardous dust.  
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near  
flammable fluids, dust or vapors.  
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops  
and offices for more than normal housekeeping purposes.  
Maintenance and repairs must be done by qualified personnel.  
Disconnect battery before cleaning or servicing.  
Before the machine is discarded, the batteries must be removed and properly disposed of.  
Make sure all warning and caution labels are legible and properly attached to the machine.  
During operation, attention shall be paid to other persons, especially children.  
Before use all covers and doors shall be put in the positions specified in the instructions.  
When leaving unattended, secure against unintentional movement.  
The machine shall only be operated by instructed and authorized persons.  
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.  
This appliance has been designed for use with the high speed burnishing pads intended for wax finishes. The  
fitting of other pads may affect its safety.  
Do not use on surfaces having a gradient of over 10% (6 degrees).  
SAVE THESE INSTRUCTIONS  
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HAZARD INTENSITY LEVEL  
The following symbols are used throughout this guide as indicated in their descriptions:  
HAZARD INTENSITY LEVEL  
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR  
SAFETY. The level of hazard intensity is determined by the following definitions:  
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.  
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property  
damage.  
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.  
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating  
condition. Following is information that signals some potentially dangerous conditions to the operator or the  
equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on  
the machine. Please take the necessary steps to train the machine operating personnel.  
FOR SAFETY:  
DO NOT OPERATE MACHINE:  
Unless Trained and Authorized.  
Unless Operation Guide is Read and understood.  
In Flammable or Explosive areas.  
In areas with possible falling objects.  
WHEN SERVICING MACHINE:  
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use  
Windsor approved replacement parts.  
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep  
solution tank in raised position when charging. Keep sparks and flames away from the batteries. Do not  
smoke around batteries.  
Disconnect batteries before working on machine. Only qualified personnel should work inside machine.  
Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact  
with the acid contained in the batteries.  
Never allow metal to lie across battery tops.  
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SAFETY LABEL LOCATION  
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become  
illegible, promptly replace them.  
86244310  
PRV NO. 500956  
CAUTION LABEL  
86243830 (2)  
PRV NO. 500663  
PINCH  
CAUTION  
86252520  
PRV NO. 80885  
BATTERY  
CAUTION  
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TECHNICAL SPECIFICATIONS  
ITEM  
Nominal power  
Rated Voltage  
DIMENSION/CAPACITY  
3450 W  
36 Volts DC  
Rated Amperage  
Batteries  
Battery Compartment Dimensions  
95 amps  
3 X12 Volt 195-215 AH @ 20 hr. rate  
21 in. x 16 in. x 17 in. tall  
(533mm x 406mm x 432mm)  
.75 HP (560 W)  
Propelling Motor  
Mass (GVW)  
1,001 lbs (455 kg)  
Weight empty without batteries  
Tires  
Maximum Speed  
Frame Construction  
Brake  
635 lbs (288 kg)  
10” (254mm) Solid gray non-marking  
3.5 miles/hour (5.6 Km/hour)  
Powder coated steel  
Electrical parking brake, sets automatically  
whenever operator steps off platform or  
engages emergency stop.  
56 in. (1425 mm)  
Minimum aisle u-turn width  
Maximum rated climb and descent angle  
7.5 degrees  
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TECHNICAL SPECIFICATIONS  
ITEM  
MEASURE  
Height  
Length  
Width  
50.6 inches (1285 mm)  
52.5 inches (1330 mm)  
26.5 inches (670 mm)  
20 inches (508mm)  
Width of Burnishing Path  
WIDTH  
LENGTH  
HEIGHT  
SPECIAL NOTES:  
The weighted root mean square acceleration at the  
operator’s arms was measured to be below 2.5m/s2 .  
This was a tri-axial, third-octave-band measurement  
made during normal operation on a composite tile  
floor. The measurement and related calculations were  
made in accordance with ANSI S3.34-1986.  
The sound pressure level at the operator’s ear was  
measured to be 64 dBA. This was a nearfield, broad-  
band measurement taken in a typical industrial  
environment on a tile floor. This appliance contains no  
possible source of impact noise. The instantaneous  
sound pressure level is below 63 Pa.  
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HOW THIS MACHINE WORKS  
The Chariot is a battery powered, self propelled,  
hard floor burnisher intended for commercial use.  
The appliance spins a high-speed burnishing pad in  
contact with the floor surface to produce a high  
luster shine.  
The function of the operator control system is to  
control the direction and speed of the machine. The  
directional control system consists of the direction  
control switch, throttle pedal, operator presence  
pedal, speed control switch, drive reset switch,  
emergency stop/brake switch, steering wheel, propel  
controller, and drive wheel. The directional control  
switch signals forward or reverse direction. The  
controller interprets signals from the throttle pedal to  
command the drive wheel to propel or slow the  
machine. The drive reset switch is to make sure the  
operator is on platform before machine will propel.  
The operator presence pedal is to make sure the  
operator keeps both feet safely on platform while  
driving. The steering wheel points the drive wheel in  
the direction desired by the operator. The parking  
brake automatically engages when the operator  
steps off the platform. The emergency stop/brake  
can be used to hold the machine on slopes.  
The machines primary systems are the burnishing  
system, the dust control system and the operator  
control system.  
The function of the burnishing system is to spin a  
high-speed burnishing pad in contact with a floor  
surface that has had a burnishable floor finish  
applied. The burnishing pad can be lowered to the  
floor and raised by the operator, the operator can  
also control the pad pressure by use of the control  
knob. The burnishing pad will spin only when the  
machine is directed to move by the operator.  
The function of the dust control system is to collect  
the dust that is created during the burnishing  
process. It is normal for a portion of the floor finish to  
be removed in the form of dust during the process.  
While burnishing, air movement is created within the  
burnishing head by the spinning pad. The dust that  
is also created is entrained in the air stream and  
transported to a filter bag where it is collected and  
separated from the air stream. The filter bag can be  
easily changed without releasing the collected dust.  
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COMPONENTS  
2
1
6
5
8
4
3
7
5. Rear Cover  
6. Cover  
7. Filter Access Lid  
8. Burnisher Deck  
1. Control Panel-Drive  
2. Control Panel-Burnish  
3. Control Housing  
4. Pedal Platform  
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DRIVE CONTROLS  
10  
2
8
6
3
1
7
11  
9
4
5
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DRIVE CONTROLS  
1.  
2.  
3.  
4.  
5.  
6.  
Key Switch  
7.  
8.  
9.  
Drive Reset Switch  
Emergency Stop/Brake Switch  
Directional Control Switch  
Throttle Pedal  
Operator Presence Pedal  
Speed Control Switch  
Horn Button  
Steering Wheel  
Battery Discharge  
Indicator  
10.  
11.  
Hour Meter  
1.  
2.  
KEY SWITCH  
Controls the power for machine functions.  
To turn the machine power on, rotate key clockwise.  
To turn the machine off, rotate key counterclockwise.  
EMERGENCY STOP/BRAKE SWITCH  
This safety feature is designed to cut all power to the machine at any time and apply parking brake.  
To shut the machine power off, push the Emergency Stop Switch, this will also engage the parking brake and  
cause the machine to stop immediately.  
To reset the machine, rotate the switch clockwise.  
DIRECTIONAL CONTROL SWITCH  
3.  
4.  
Controls the direction of travel of the vehicle. The position of the switch indicates direction of travel.  
To travel forward, press the top of the switch.  
To travel in reverse, press the bottom of the switch.  
THROTTLE PEDAL  
Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the  
machine to travel in the direction selected by the Directional Control Switch.  
To increase speed, increase pressure on the pedal.  
To decrease speed, decrease pressure on the pedal.  
OPERATOR PRESENCE PEDAL  
5.  
This safety feature is designed to ensure that the operator has their left foot on pedal platform whenever  
machine is moving. The operator must have left foot on Operator Presence Pedal for machine to move.  
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DRIVE CONTROLS  
6.  
SPEED CONTROL SWITCH  
Controls the maximum speed of the machine. There are two setting intended for scrubbing, speeds 1 and 2.  
Speed 3 is recommended for transport only, not scrubbing.  
To increase speed, press the top of the switch.  
To decrease speed, press bottom of the switch. Speeds can be adjusted at any time, whether machine is  
moving or not.  
Basic: The position of the switch indicates speed setting.  
Deluxe: The display indicates speed setting. When the key is turned on the controller will automatically  
adjust the speed to setting 2.  
7.  
DRIVE RESET SWITCH  
This safety feature is designed to ensure safe engagement of propel drive. Each time the machine power is  
turned on, and each time an operator steps on to the platform, the Drive Reset Switch must be pushed  
before machine will propel.  
8.  
9.  
HORN BUTTON  
The horn is activated by pressing the horn button.  
STEERING WHEEL  
The steering wheel turns the front wheel causing the machine to change direction.  
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DRIVE CONTROLS  
10. BATTERY CHARGE LEVEL INDICATOR-  
BASIC  
Indicates the charge level of the batteries.  
The meter display is divided into 10  
vertical bars. Bars illuminated on the far  
right indicate full charge. Bars flashing  
near the left side indicate the batteries  
should be recharged. Further operation of  
the machine could damage the machine  
or the batteries.  
If the batteries are not fully recharged, the  
meter will continue to flash on the left side.  
11. HOUR METER-BASIC  
Records the number of hours the machine  
has been in operation. This information is  
useful in determining when to service the  
machine.  
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BURNISHER CONTROLS  
1
2
3
3. Pad Pressure Meter  
1. Pad Adjustment Knob  
2. Burnisher Head Switch  
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BURNISHER CONTROLS  
1. PAD ADJUSTMENT KNOB  
Rotate knob to adjust pad pressure.  
2. BURNISHER HEAD SWITCH  
Raises/lowers burnisher head.  
To lower head, press the bottom of the switch. To raise head, press the top lf the switch.  
The motor will run only when the head is down and the machine is propelling.  
3. PAD PRESSURE METER  
Indicates relative pad pressure. “Blue area” indicates proper pad pressure range.  
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MACHINE OPERATION  
PRE-RUN MACHINE INSPECTION  
OPERATING THE MACHINE  
Do a pre-run inspection to find possible problems  
that could cause poor performance or lost time from  
breakdown. Follow the same procedure each time to  
avoid missing steps.  
1. Lower or raise deck by pressing burnishing head  
switch.  
2. The pad motor will only run when the burnishing  
head is lowered to within 2 inches of the floor.  
NOTE: See maintenance section for pre-run  
machine inspection checklist items.  
3. The pad pressure is adjusted using the knob at  
right of panel. The operator monitors the amp  
draw using the meter located on the control  
panel and ensures that the needle remains in  
the “blue” operating range.  
STARTING MACHINE  
NOTE: Perform pre-run machine check before  
operating machine.  
FOR SAFETY: Before starting machine, make  
sure that all safety devices are in place and  
operating properly.  
To prevent possible damage to the floor surface,  
always keep the machine moving while the pad  
is spinning.  
1. Disconnect the battery charger.  
2. Close the cover.  
4. When the head is down and the machine is  
propelled, the pad motor runs.  
3. Turn or install a new burnishing pad as needed.  
5. Return the machine to the battery charger when  
the battery light indicator meter indicates  
discharged batteries  
4. The operator should be on the pedal platform  
with their left foot on the operator presence  
pedal. The throttle pedal must be in the neutral  
position.  
EMERGENCY STOP PROCEDURES  
5. Turn the machine power on by turning key  
1. Release the throttle pedal by lifting right foot.  
switch clockwise to the “ON” position.  
2. Turn machine power off with key switch, by  
6. Check the position of the Directional Control  
Switch to make sure the machine will travel in  
the direction intended.  
turning key switch counterclockwise.  
3. If an electrical problem is suspected, push in  
emergency stop button. This will also engage  
the parking brake and cause the machine to  
stop immediately.  
7. Press the Drive Reset Switch.  
8. Press lightly on the throttle pedal with right foot.  
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MACHINE OPERATION  
TO BEGIN BURNISHING  
NORMAL BURNISHING  
When operating the machine around people, pay  
close attention for unexpected movement. Use  
extra caution around children.  
Plan the burnishing patern in advance. The longest  
track is around the perimeter of the area to be  
burnished. For efficient operation, the runs should  
be the longest possible without turning, stopping, or  
raising or lowering the burnisher head.  
1. Place left foot on operator presence pedal.  
Throttle pedal must be in neutral position.  
In order to achieve the best possible results, the  
area which is to burnished should be swept before  
burnishing.  
2. Turn machine power on.  
3. Check position of Directional Control Switch to  
ensure that machine is set to travel in direction  
intended.  
INEFFICIENT BURNISHING PATH  
4. Press the Drive Reset Switch.  
RECOMMENDED BURNISHING PATH  
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MAINTENANCE  
SERVICE SCHEDULE  
AFTER EACH  
WORK  
BEFORE EACH  
WORK PERIOD  
50  
HRS  
100  
HRS  
200  
HRS  
MAINTENANCE  
PERIOD  
Check water level of batteries after charging;  
add distilled water if necessary.  
Visually check for damaged or worn tires.  
Check pad for proper installation.  
Check dust vacuum hose connections.  
Check both pedals, brake and steering for  
proper operation.  
*
*
*
*
*
Check dust bag.  
Charge batteries.  
*
*
Clean off top of batteries.  
*
*
*
Check battery cells with hydrometer.  
Check battery connections are tight.  
Clean battery cases and battery compartment.  
Clean and check drive tension chain for wear  
and tension.  
*
*
Check parking brake.  
*
*
*
*
Clean pivot points on burnishing head.  
Check drive motor for carbon brush wear.  
Check steering chain tension.  
NOTE: The pad drive motor contains no carbon brushes and requires no service.  
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MAINTENANCE-BATTERIES  
1
2
3
4
5
6
1.  
2.  
3.  
Rear Cover Retainer Knob  
Rear Cover  
Battery Connector-Machine  
4.  
5.  
6.  
Batteries  
Battery Tray  
Battery Tray Latch  
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MAINTENANCE-BATTERIES  
BATTERIES  
When servicing machine,  
avoid contact with battery  
acid.  
The batteries provide the power to operate the  
machine. The batteries require regular maintenance  
to keep them operating at peak efficiency.  
Batteries emit hydrogen  
gas. Explosion or fire can  
The machine batteries will hold their charge for long  
periods of time, but they can only be charged a  
certain number of times. To get the greatest life  
from the batteries, charge them when their charge  
level reaches 25% of a full charge. Use a  
result. Keep sparks and open flame away. Keep  
covers open when charging.  
Wear eye protection and  
protective clothing when  
working with batteries.  
hydrometer to check the charge level.  
Do not allow the batteries to remain in a discharged  
condition for any length of time. Never expose a  
discharged battery to temperatures below freezing.  
Discharged batteries will freeze causing cracked  
cases. Do not operate the machine if the batteries  
are in poor condition or if they have a charge level  
below 25% (specific gravity below 1.155).  
Charge batteries in a well  
ventilated area.  
BATTERY MAINTENANCE  
1. When cleaning the batteries, use a solution of  
baking soda and water. Do not allow the  
cleaning fluid to enter the battery cells,  
electrolyte will be neutralized.  
Keep all metallic objects off the top of the batteries,  
as they may cause a short circuit. Replace worn or  
damaged cables and terminals.  
2. Maintain the proper electrolyte level in each  
battery cell. If a cell should accidentally  
overflow, clean immediately.  
Check the electrolyte level in each battery cell  
before and after charging the batteries. Never add  
acid to the batteries, use distilled water. Do not  
allow water level to fall below the battery plates.  
Portions of plates exposed to air will be destroyed.  
Do not overfill. Keep plugs firmly in place at all  
times.  
3. Wipe off the top of the batteries at least once a  
week.  
4. Test battery condition with a hydrometer at least  
once a week.  
5. Ensure that all connections are tight and all  
corrosion removed.  
6. Every 4 to 6 months, remove that batteries from  
the machine and clean the battery cases and  
battery compartment.  
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MAINTENANCE-BATTERIES  
CHECKING BATTERY SPECIFIC GRAVITY  
CHARGING BATTERIES  
Use a hydrometer to check the battery specific  
gravity.  
When servicing machine,  
avoid contact with battery  
acid.  
Batteries emit hydrogen  
gas. Explosion or fire can  
result. Keep sparks and open flame away. Keep  
covers open when charging.  
Battery Check  
Wear eye protection and  
protective clothing when  
working with batteries.  
Charge batteries in a well  
ventilated area.  
CHECKING GRAVITY  
A. Hydrometer  
B. Battery  
Use a 36 volt, 20 amp maximum output DC charger  
which will automatically shut off when the batteries  
are fully charged.  
NOTE: Do not take readings immediately after  
adding distilled water, if the water and acid are not  
thoroughly mixed, the reading may not be accurate.  
1. Stop the machine in a clean, well ventilated area  
next to the charger.  
Check the hydrometer readings against this chart.  
2. Turn “OFF” machine.  
FOR SAFETY: Before leaving or servicing  
machine; stop on level surface, turn off machine  
and remove key.  
SPECIFIC GRAVITY  
@ 80° F (27°C)  
1.265  
BATTERY CONDITION  
100% CHARGED  
75% CHARGED  
50% CHARGED  
25% CHARGED  
DISCHARGED  
1.225  
1.190  
1.155  
1.120  
3. Remove rear cover, unplug batteries from  
machine, unlatch battery tray and pull out to  
expose batteries.  
Batteries emit hydrogen  
gas. Explosion or fire  
can result. Keep sparks and open flame away.  
Keep covers open when charging.  
NOTE: If the readings are taken when the battery  
electrolyte is any temperature other than 80°F  
(27°C), the reading must be temperature corrected.  
To find the corrected specific gravity reading when  
the temperature of the battery electrolyte is other  
than 80°F (27°): Add (+) to the specific gravity  
reading 0.004 (4 points), for each 10°F (6°C) above  
80° (27°C).  
4. Check the electrolyte level in each battery cell.  
Before charging, add just enough distilled water  
to cover the plates. After charging is complete,  
add just enough distilled water to bring up the  
level to the indicator ring. If the water level is  
too high before charging, normal expansion rate  
of the electrolyte may cause an overflow  
resulting in a loss of battery acid balance and  
damage the machine.  
Subtract (-) from the specific reading 0.004 (4  
points), for each 10°F (6°C) below 80°F (27°C).  
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MAINTENANCE-BATTERIES  
CHANGING BATTERIES  
5. Replace the battery caps, and leave them in  
place while charging.  
Stop the machine in a clean area next to the  
charger. Turn off machine.  
6. Unplug the battery connector from the machine.  
FOR SAFETY: Before leaving or servicing the  
machine; stop on level surface, turn off machine  
and remove key.  
FOR SAFETY: When charging, connect the  
charger to the batteries before connecting the  
charger to the AC wall outlet. Never connect the  
charger to the AC wall outlet first. Hazardous  
sparks may result.  
1.  
2.  
3.  
Remove the rear cover.  
Disconnect battery pack from machine.  
7. Plug the charger connector into the battery  
connector. Connect the charger AC plug to a  
wall outlet. The charger gauge should indicate  
that the batteries are charging.  
Unlatch battery tray from machine and pull out to  
expose batteries.  
4.  
Use the proper size open end wrench to  
disconnect main ground wire first and secure  
cable terminal away from batteries.  
8. When the batteries are fully charged, disconnect  
the charger from the AC wall outlet, then  
disconnect the charger from the batteries.  
5.  
6.  
Disconnect main positive lead and secure cable  
terminals away from batteries.  
9. Connect the batteries to the machine connector.  
Loosen both terminals on each jumper cable  
and remove one at a time.  
10. Check the electrolyte level. It should be up to  
the indicator ring. If necessary, add distilled  
water.  
7.  
8.  
Prepare a suitable site to place the batteries.  
11. Install the rear cover.  
Attach suitable battery lifting device and lift  
batteries from the machine.  
Batteries are a potential  
environmental hazard.  
Consult your battery supplier for safe disposal  
methods.  
RED  
RED  
RED  
+
+
+
-
-
-
BLK  
BLK  
BLK  
REAR OF MACHINE  
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MAINTENANCE  
1
3
2
1.  
2.  
3.  
Dust Bag/Filter  
Pads  
Skirts  
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MAINTENANCE  
DUST BAG REPLACEMENT  
PAD INSTALLATION  
1. Raise cover to expose filter cover.  
2. Using lifting access hole, lift bag cover.  
3. Carefully remove bag from hose.  
Install pad using the pad centering tool (86064370 –  
PRV NO. 66829).  
1. Lay the pad in the pan and position under the  
pad driver. The edges of the pan will align the  
pad and driver.  
4. Slide a new bag onto hose. Ensure bag is  
pushed on so that top of bag rest on top lip of  
filter cover.  
2. Screw the center lock in place through the hole  
in the pan. The center lock has a right hand  
thread.  
DUST CONTROL SKIRTS  
The pad centering tool can be stored under the  
hood.  
Replace skirts when worn, torn, or damaged in any  
way that allows dust to escape.  
1. Remove skirt strips by pulling down.  
2. Insert new skirt strips and snap them into place.  
PAD  
PAD CENTERING TOOL  
SNAP OUT  
SNAP IN  
CENTER LOCK  
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MAINTENANCE-PAD DRIVER  
PAD DRIVER REPLACEMENT  
Turn key switch on to lower deck down. Make sure  
pad adjustment knob is turned fully in the up position  
(-) counter clockwise. Use needle nose vise grips to  
clamp together spring retainer bars between spring.  
Remove the four bolts holding deck assembly onto  
frame. Two bolts on each side.  
Label and remove wires coming off of motor.  
Disconnect by unplugging motor wire harness from  
machine wire harness. Take note cable tie  
locations.  
Slide deck out from under machine and turn  
deck assembly over on to motor. Remove pad  
lock and pad.  
Attach metal ring (86082070 – PRV NO. 629000)  
using same screws that held pad lock keeper.  
Screw in spacer (862454470 – PRV NO. 739000)  
into motor shaft.  
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MAINTENANCE-PAD DRIVER  
Use Gear puller to remove pad driver from motor  
shaft. Take care not to misplace motor shaft key.  
Install new pad driver, motor shaft key, spacer, washer  
and bolt. Then install pad lock keeper, pad and pad lock.  
Turn deck assembly over onto pad  
Reattach wires to motor and connect motor wire harness  
to frame harness. Tie wires in place. Set actuator barrel by  
rotating barrel up or down to set barrel at 3 -7/8 +0 -3/16  
from top of frame to bottom of barrel.  
3 7/8  
Reattach deck assembly to frame. Install actuator barrel  
on to spring retainer bars. Lift bottom of deck using your  
hand to align hole for clevis pin. Install clevis and rue ring.  
Turn machine on, raise deck, drive machine check that  
machine is working properly. If not recheck actuator barrel  
and reset again if needed.  
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MAINTENANCE-SHUNT ADJUSTMENT  
SHUNT ADJUSTMENT  
This pad pressure meter adjustment is factory set.  
Over the course of time it may become necessary to  
adjust this setting using the slotted connection on  
the shunt.  
GREEN  
Check the amp range when nuisance tripping of the  
pad motor controller indicates that the shunt may be  
out of adjustment.  
0
60  
GREEN  
RED  
APPROX. AMP RANGE  
1. Connect a DC ampere meter to the positive  
battery lead. Running the machine with a pad,  
lower the pad to the floor until it is operating at  
60±5 amps.  
2. Moving the wire in the slot, adjust the pad  
pressure meter until the needle sets at the line  
between the blue and red areas.  
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MAINTENANCE-DRIVE MOTOR & BRAKE  
1.  
2.  
3.  
Drive motor  
Parking brake  
Drive chain  
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MAINTENANCE-DRIVE MOTOR & BRAKE  
ELECTRIC PARKING BRAKE ENGAGEMENT  
To disengage brake:  
FOR SAFETY: Before leaving or servicing  
machine, stop on a level surface, turn off  
machine and remove key.  
Electric Brake Engagement  
This machine is equipped with an electric parking  
brake.  
The brake automatically engages and keeps the  
machine from moving whenever the operator steps  
off the platform or when emergency stop is engaged.  
The brake has a mechanical over-ride that can be  
engaged so machine can be pushed or towed  
(slowly).  
1. Mechanical over-ride disengaged  
When the mechanical over-ride is engaged the  
machine cannot be driven.  
Machine can be driven.  
2. Push lever firmly in direction of arrow.  
To engage brake:  
1. Mechanical over-ride engaged.  
Machine can be pushed or towed (slowly).  
2. Push lever firmly in direction of arrow  
Note: There is an intermediate stop. Make sure  
lever is fully in the down position.  
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MAINTENANCE-DRIVE MOTOR & BRAKE  
DRIVE MOTOR CARBON BRUSH REPLACEMENT  
7. Install new brush and reinstall connecting screw  
and lead.  
Do not use a pressure  
washer to clean around  
the motors. Use tap pressure only.  
8. When all new brushes are installed. Place all in  
retracted position, held into brush holder by  
spring tension.  
FOR SAFETY: Before leaving or servicing  
machine, stop on a level surface, turn off  
machine and remove key.  
9. Carefully replace brush cap.  
Reinstalling:  
1. Disconnect batteries from machine.  
10. When replacing the hex hub, use a small pin or  
screw to help align the holes.  
2. Disconnect the electrical connection to the  
traction motor.  
11. Drive the pin into the hub and make sure it is  
flush to the hex surface. The brake will not fit on  
the hub if the roll pin is protruding from the hub.  
BRAKE REMOVAL  
(Must be done to access carbon brushes)  
12. Replace the hub and use Lock-Tite on the  
3. Remove 4 mounting screws and remove brake.  
screws.  
4. Drive roll pin out of the hex hub enough to allow  
hex hub to slide off shaft. Its is recommended  
that the roll pin be left partially in the hex hub.  
ROLL PIN  
HEX HUB  
SMALL PIN OR SCREW  
5. Remove brush cap.  
6. Release brush from spring tension. Remove  
screw connecting brush wire lead to brush  
holder. Clean brush holder to insure free  
movement.  
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MAINTENANCE-CIRCUIT PROTECTION  
2
1
2.  
FUSE  
1.  
CIRCUIT BREAKERS  
Circuit breakers interrupt the flow of power in the  
event of an electrical overload. When a circuit  
breaker is tripped, reset it by pressing the  
exposed button. If a circuit breaker continues to  
trip, the cause of the electrical overload should  
be found and corrected.  
The fuse is a one-time circuit protection device  
designed to stop the flow of electrical current in  
the event of an electrical overload. The fuse  
protects the burnisher pad motor and controller.  
If fuse is blown, it must be replaced.  
The fuse is located inside the battery  
compartment.  
30 Amp. Protects the propel  
motor.  
3 Amp. Protects the machine  
controls. (Basic only).  
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TROUBLESHOOTING  
PROBLEM  
CAUSE  
SOLUTION  
No power to machine  
Battery disconnected  
Check all battery cable connections  
Emergency shut-off activated  
Reset  
Battery cables corroded  
Faulty key switch  
Clean connections  
Replace switch  
Little or no propel  
Low battery charge  
Charge batteries  
Machine turned on with pedal not in  
neutral position  
Allow pedal to return to neutral.  
Restart  
Tripped circuit breaker  
Controller overheated  
Reset circuit breaker  
Allow cool down period  
Loose motor connection  
Check wires and connections from controller to  
motor  
Faulty throttle circuit or potentiometer Check wires and connections from throttle to  
controller and potentiometer resistance  
Faulty drive reset circuit or switch  
Check wires, connections and switch  
Faulty operator presence pedal  
circuit or switch  
Check wires, connections and switch  
Faulty platform circuit or switch  
Check wires, connections and switch  
Disengage brake over-ride  
Brake over-ride engaged  
Faulty brake circuit or over-ride  
switch  
Check wires, connections and switch  
Machine does not change  
speeds  
Forward speed only  
Reverse speed only  
Faulty speed control circuit or switch  
Check wires, connections and switch  
Replace switch  
Faulty forward/reverse switch  
Deck won’t go up or down  
Circuit breaker tripped  
Fuse blown  
Reset circuit breaker  
Pad motor won’t run  
Replace fuse  
Faulty switch or connection  
Faulty relay  
Check switch or connections  
Check pad motor relay  
Deck vibrates  
Pad off center  
Re-center or replace pad using pad install tool  
Check for blockage and clear if needed  
Dust leaks from skirts  
Dust hose blocked  
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MACHINE TROUBLESHOOTING-  
CONTROLLER FAULT CODES  
PROPEL CIRCUIT BOARD TROUBLESHOOTING  
Curtis 1228 LED DIAGNOSTICS- Basic and Cylindrical  
During normal operation, with no faults present, the status LED is steadily on.  
If the controller detects a fault, the status LED provides two types of information.  
First, it displays a slow flash (2 Hz) or a fast flash (4 Hz) to indicate the  
severity of the fault. Slow-flash faults are self-clearing; as soon as the fault is  
corrected, the vehicle will operate normally. Fast-flash faults (“.” in Table 2) are  
considered to be more serious in nature and require that the key switch be cycled  
to resume operation after the fault is corrected.  
After the severity indication has been active for 10 seconds, the status  
LED flashes a 2-digit fault identification code continuously until the fault is  
corrected. For example, code “1,4”—low battery voltage—appears as: one LED flash, followed by a pause,  
then 4 LED flashes, and then repeats.  
LED  
PROGRAMMER LCD  
EXPLANATION  
POSSIBLE CAUSE  
CODE DISPLAY  
1,1  
1,2  
THERMAL CUTBACK  
over-/under-temperature 1. Temperature >92°C or < -  
cutback  
25°C.  
2. Excessive load on vehicle.  
3. Operation in extreme  
environments.  
4. Electromagnetic brake not  
releasing.  
THROTTLE FAULT 1  
throttle fault  
1. Throttle input wire open or  
shorted.  
2. Throttle pot defective.  
3. Wrong throttle type selected.  
1,3  
1,4  
1,5  
SPD LIMIT POT FAULT  
LOW BATTERY VOLTAGE  
OVERVOLTAGE  
speed limit pot fault  
1. Speed limit pot wire(s) broken  
or shorted.  
2. Broken speed limit pot.  
battery voltage too low  
battery voltage too high  
1. Battery voltage <17 volts.  
2. Bad connection at battery or  
controller.  
1. Battery voltage >36 volts.  
2. Vehicle operating with charger  
attached.  
3. Intermittent battery  
connection.  
2,1  
2,3  
MAIN OFF FAULT  
MAIN CONT FLTS  
main contactor driver Off 1. Main contactor driver failed  
fault  
open.  
main contactor fault  
1. Main contactor welded or  
stuck open.  
2. Main contactor driver fault.  
3. Brake coil resistance too high.  
2,4  
MAIN ON FAULT  
main contactor driver On 1. Main contactor driver failed  
fault closed.  
4-16  
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MACHINE TROUBLESHOOTING-  
CONTROLLER FAULT CODES  
LED  
PROGRAMMER LCD  
EXPLANATION  
POSSIBLE CAUSE  
CODE DISPLAY  
3,1  
3,2  
PROC/WIRING FAULT  
HPD fault present for  
>10 sec.  
1. Misadjusted throttle.  
2. Broken throttle pot or throttle  
mechanism.  
BRAKE ON FAULT  
brake On fault  
1. Electromagnetic brake driver  
shorted.  
2. Electromagnetic brake coil  
open.  
3,3  
3,4  
PRECHARGE FAULT  
BRAKE OFF FAULT  
precharge fault  
brake Off fault  
1. Low battery voltage.  
2. KSI and throttle turned on at  
same time.  
1. Electromagnetic brake driver  
open.  
2. Electromagnetic brake coil  
shorted.  
3,5  
HPD  
HPD (High Pedal  
Disable) fault  
1. Improper sequence of throttle  
and KSI,  
push, or inhibit inputs.  
2. Misadjusted throttle pot.  
4,1  
4,2  
CURRENT SENSE FAULT  
HW FAILSAFE  
current sense fault  
1. Short in motor or in motor  
wiring.  
2. Controller failure. *  
motor voltage fault  
(hardware  
1. Motor voltage does not  
correspond to throttle request.  
2. Short in motor or in motor  
wiring.  
3. Controller failure. *  
4,3  
4,4  
EEPROM FAULT  
EEPROM fault  
1. EEPROM failure or fault.  
POWER SECTION FAULT  
power section fault  
1. EEPROM failure or fault.  
2. Short in motor or in motor  
wiring.  
3. Controller failure.  
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BURNISHER  
PARTS  
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BUMPER  
10  
1
2
7
6
6
3
8
7
10  
9
11  
5
1
4
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BUMPER  
SERIAL NO.  
FROM  
REF  
PART NO.  
PRV NO.  
QTY  
DESCRIPTION  
NOTES:  
1
2
3
4
5
6
7
8
9
86276890  
86007070  
86063230  
86063240  
86071020  
86270830  
86010670  
86070730  
86197040  
86279130  
86251750  
70752  
70849  
140813  
140814  
140783  
57023  
87029  
140729  
57264  
87083  
67602  
6
2
1
1
1
4
4
2
4
4
2
SCR, 5/16-18X3/4 PTHMS SS  
SCR, #12 X 1.25 PPHMS SS  
BUMPER, LEFT  
BUMPER, RIGHT  
BRKT, FRONT BUMPER  
NUT, 5/16-18 HEX NYLOCK SS  
WASHER, 5/16 FLAT SS  
BRKT, BUMPER MOUNT, SIDE  
NUT, 5/16-18 HEX ACORN PLTD  
WASHER, 5/16 SPLIT LOCK  
RISER, BUMPER  
10  
11  
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CONTROL PANEL  
22  
2
29  
21  
20  
4
3
1
5
6
23  
24  
27  
31  
44  
45  
33  
34A  
34B  
47  
7
19  
26  
25  
35  
8
32  
18  
9
16  
11  
10  
36  
37  
38  
16  
15  
12  
34  
39  
13  
40  
41  
17  
46  
45  
42  
28  
14  
44  
43  
17  
30  
17  
17  
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CONTROL PANEL  
SERIAL NO.  
NOTES:  
FROM  
REF  
PART NO.  
PRV NO. QTY  
DESCRIPTION  
1
2
3
4
5
6
7
8
86273820  
86273830  
86010780  
86274380  
86277480  
86070670  
86008760  
86005810  
86255910  
86006850  
86237000  
86010630  
86008920  
86007180  
86270830  
86005710  
86255900  
86223740  
86257140  
86007190  
86007140  
86257110  
86257280  
86246920  
86008900  
86002010  
86273980  
86246930  
86007130  
86251410  
86226560  
86249290  
86237830  
70019  
70020  
87162  
70192  
70850  
140722  
80682  
57245  
73659  
70393  
80688  
87013  
80889  
72160  
57023  
57105  
73538  
70872  
72196  
72161  
72130  
72189  
81371  
54131  
80845  
14942  
70066  
54144  
72128  
67506  
36082  
62283  
35264  
2
2
2
2
3
1
1
2
2
2
1
6
2
1
3
4
8
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
SCR, 1/4-20 X 1.25 HHCS  
SCR, 1/4-20 X 1/2 HHCS SS  
WASHER, 1/4 SPLIT LOCK  
SCR, M5 X 15 PPHMS PLTD  
SCR, 5/16-18 X 1/2 PTHMS SS  
BRKT, BATTERY CONNECTOR  
CONN, 175 DCA GRY W/O TERMS  
NUT, 1/4-20 HEX NYLOCK SS  
STANDOFF, 1/4-20 X 1.0 HEX INS  
SET SCR, 1/4-20 X 1.25L  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
FUSE, 80 AMP  
WASHER, 1/4 ID X 5/8 OD SS  
BOOT, RUBBER TERM. ISOLATOR  
SWITCH, EMERGENCY STOP  
NUT, 5/16-18 HEX NYLOCK SS  
NUT, 1/4-20 HEX W/STAR WASHER  
STANOFF, 6-32 X 5/8 HEX NYL  
SCR, 1/4-20 X .59 PPHMS SS C  
SWITCH ASM, SEALED PB RND GRN  
SWITCH KEY DPST  
SWITCH, SPST 2-POSITION ROCKER  
SWITCH, 4P3T FIXED POS ROCKER  
SWITCH, PUSH BUTTON  
METER, 0-70 AMP L2020B  
BOOT, SEAL-PUSH BUTTON 7/16-28  
BOOT, 3/8 CIRCUIT BREAKER  
SCR, 10-32 X 3/4 PPHMS  
METER, 36V BATTERY CHARGE LEVEL  
SWITCH, DPDT 2-POSITION ROCKER  
RELAY, 15A 36V MINI  
GROMMET, 1/2 ID X 3/32 GROOVE  
PLATE, METER RETAINING  
GASKET, AMP METER  
FOR 29269 DRIVE UNIT  
(CHAIN)  
FOR 29276 DRIVE UNIT  
(GEAR)  
34A  
34B  
86002760  
86027740  
270092  
27911  
1
1
CONTROLLER, CHAIN DRIVE BASIC  
CONTROLLER, GEAR DRIVE BASIC  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
86005700  
86006370  
86005810  
86279130  
86010670  
86271120  
86002000  
86229770  
86279300  
86273990  
86005530  
86001910  
86078170  
57104  
67315  
57245  
87083  
87029  
57125  
14717  
140805  
87134  
70067  
54154  
14606  
61479  
3
1
2
2
2
2
1
1
4
4
1
1
1
NUT, 10-32 W/STAR WASHER PLTD  
RELAY, 36VDC 100AMP HVY DUTY  
NUT, 1/4-20 HEX NYLOCK SS  
WASHER, 5/16 SPLIT LOCK PLTD  
WASHER, 5/16 FLAT SS  
NUT, 5/16-18 BRASS  
BREAKER, 3 AMP  
BLOCK, SHUNT MOUNT  
WASHER, #6 LOCK  
SCR, 6-32 X 3/8 PPHMS  
METER, 12-48 VDC LED HOUR  
BREAKER, 30A 50VDC CIRCUIT  
PANEL, BURNISHER  
86306300 CHARIOT BURNISHER 11/12/08  
5-4  
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CONTROLS & HOUSING  
14  
23  
12  
22  
15  
1
2
DETAIL 'A'  
2
10  
4
20  
3
7
5
21  
19  
18  
13  
17  
16  
SEE DETAIL 'A'  
6
24  
12  
11  
9
10  
86306300 CHARIOT BURNISHER 12/22/08  
5-5  
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CONTROLS & HOUSING  
SERIAL NO.  
NOTES:  
FROM  
REF  
PART NO.  
PRV NO.  
QTY  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
86290540  
86277480  
86237900  
86010670  
86070710  
86270850  
86277420  
86062220  
86006370  
86005810  
86273300  
86010780  
98406090  
86270990  
86229770  
86255900  
86251410  
86279750  
86089650  
86273980  
86070700  
86005710  
86253600  
86233990  
-
6
2
3
4
1
2
4
1
1
6
5
5
1
4
1
2
1
4
4
2
1
2
1
1
SCR, 10-32 X 1/2 TORX SS BLK NP  
SCR, 5/16-18 X 1/2 PTHMS SS  
GASKET, .125 T X .25 W X 23.L  
WASHER, 5/16 FLAT SS  
BRKT, LEFT CONSOLE MOUNT  
NUT, 8-32 HEX NYLOCK SS  
SCR, 5/16-18 X 2.5 PTHMS SS  
CONSOLE  
RELAY, 36VDC 100AMP HVY DUTY  
NUT, 1/4-20 HEX NYLOCK SS  
SCR, MACH 6MM X 14MM  
WASHER, 1/4 SPLIT LOCK PLTD  
CONTROLLER, PAD MOTOR  
NUT, 10-32 HEX NYLOCK SS  
BLOCK, SHUNT MOUNT  
STANDOFF, 6-32 X 5/8 HEX NYL  
RELAY, 15A 36V MINI  
WASHER, RET, PUSHNUT, 5/16 BOLT  
TUBE, 5/8 OD X .357 ID X 1.57  
SCR, 10-32 X 3/4 PPHMS  
BRKT, RIGHT CONSOLE MOUNT  
NUT, 1/4-20 HEX W/STAR WASHER  
SHUNT, 50MV 70AMP  
70850  
35278  
87029  
140726  
57026  
70841  
270117  
67315  
57245  
00-000277  
87162  
270106  
57090  
140805  
73538  
67506  
87252  
78524  
70066  
140725  
57105  
73445  
240145  
CONTROLLER, PAD MOTOR  
**  
WAS 270106  
86306300 CHARIOT BURNISHER 12/22/08  
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DECALS  
6
4
5
3
2
1
7
5-7  
86306300 CHARIOT BURNISHER 01/06/09  
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DECALS  
SERIAL NO.  
FROM  
REF  
PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
1
2
3
4
5
6
7
86004970  
86244760  
86244770  
86244190  
86244290  
86243990  
86244350  
50990  
501224  
501225  
500882  
500943  
500780  
501050  
1
1
1
1
1
1
1
LABEL, WINDSOR LOGO DOMED  
DECAL, CHARIOT SIDE IGLOSS RT  
DECAL, CHARIOT, SIDE IGLOSS LT  
LABEL, PANEL BASIC LEFT  
LABEL, PANEL DECAL , RH  
LABEL, COVER PANEL  
LABEL, PAD ALIGNMENT  
NOTE: See “SAFETY LABEL LOCATION” page for safety label information.  
86306300 CHARIOT BURNISHER 01/06/09  
5-8  
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FILTER  
14  
10  
5
12  
2
3
10  
4
6
8
13  
9
1
7
1
1
11  
1
7
86306300 CHARIOT BURNISHER 11/09/07  
5-9  
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FILTER  
SERIAL NO.  
FROM  
REF  
PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
86006590  
86270320  
86002840  
86072500  
86002380  
86079280  
86270970  
86276890  
86079250  
86270990  
86271820  
86063790  
86072510  
86284870  
70088  
39729  
27282  
14398  
20046  
620094  
57081  
70752  
620091  
57090  
57270  
27880  
14399  
2003SM  
6
1
1
1
1
1
5
2
1
4
2
1
1
-
SCR, 10-32 X 1/2 PPHMS SS  
HOSE ASM, 1.5 BLK VAC X 36  
CUFF, 1.5 SLIP X 1.5 HOSE  
BRKT, FILTER COVER LATCH  
CLAMP, 2.25” WORM GEAR  
PLATE, FAN/BAG, MOUNT  
NUT, 10-32 CAPTIVE J-TYPE  
SCR, 5/16-18 X 3/4 PTHMS SS  
PLATE, FAN/BAG MOUNT  
NUT, 10-32 HEX NYLOCK SS  
NUT, 5/16-18 CAPTIVE “J” PLTD  
COVER FILTER  
BRKT, FILTER COVER HINGE  
SM FILTER BAG PACKS 10/PKG  
86306300 CHARIOT BURNISHER 11/09/07  
5-10  
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FRAME-LOWER  
14  
16  
17  
15  
12  
13  
1
3
11  
2
3
4
3
3
8
9
5
3
9
10  
3
3
9
6
21  
7
24  
22  
18  
23  
19  
20  
27  
25  
26  
6
3
5-11  
86306300 CHARIOT BURNISHER 11/09/07  
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FRAME-LOWER  
SERIAL NO.  
FROM  
REF  
PART NO.  
PRV NO. QTY  
DESCRIPTION  
FRAME, MAIN ASM  
NOTES:  
1
86300060  
86088760  
86270830  
86071430  
86071120  
86010670  
86064300  
86070740  
86276070  
86091420  
86088750  
86277470  
86071130  
86070750  
86070760  
86279130  
86197040  
86079290  
86010630  
86271870  
86276950  
86079320  
86277130  
86276910  
86001350  
86011020  
86300100  
-
1
1
21  
1
1
5
2
1
16  
1
1
6
1
1
1
4
4
2
4
4
4
2
2
1
2
2
1
WAS 34440  
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
75458  
57023  
140863  
140811  
87029  
140790  
140730  
70593  
05251  
75457  
70848  
140812  
140731  
140733  
87083  
57264  
620097  
87013  
57290  
70772  
620101  
70795  
70754  
140390  
89202  
-
TRAY, SLIDE, LEFT  
NUT, 5/16-18 HEX NYLOCK SS  
BRKT, BRACE, RGT FRONT  
BRKT, TIP BRACE, RIGHT, REAR  
WASHER, 5/16 FLAT SS  
PAD, TIPPING BAR  
BRKT, LINKAGE, RIGHT  
SCR, 5/16-18 X 3/4 CARRIAGE SS  
AXLE, REAR WELDMENT  
TRAY, SLIDE, RIGHT  
SCR, 5/16-18 X 1.5 CARRIAGE SS  
BRKT, TIP BRACE, LEFT, REAR  
BRKT, LINKAGE, LEFT  
BRKT, BRACE, LEFT FRONT  
WASHER, 5/16 SPLIT LICK PLTD  
NUT, 5/16-18 HEX ACORN PLTD  
PLATE, REAR COVER ADJ.  
WASHER, 1/4 ID X 5/8 OD SS  
NUT, 1/4-20 HEX NYLOCK THIN SS  
SCR, 1/4-20 X 3/4 CARRIAGE SS  
PLATE, PAD RETAINER  
SCR, 5/16-18 X 1.00 CARRIAGE SS  
SCR, 5/16-18 X 3 HHCS SS NP  
BUSHING, SPANNER .435 X 1.10  
WHEEL, 3” DIA CUSHION RUBBER  
BRKT, WHEEL MOUNT  
86306300 CHARIOT BURNISHER 11/09/07  
5-12  
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FRAME-UPPER  
1
2
3
2
3
2
4
4
5
7
9
2
2
3
4
2
3
6
8
4
4
3
5-13  
86306300 CHARIOT BURNISHER 11/09/07  
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FRAME-UPPER  
SERIAL NO.  
FROM  
REF  
PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
1
2
3
4
5
6
7
8
9
86071360  
86270830  
86010670  
86276070  
86292100  
86074160  
86073500  
86277460  
86238450  
140855  
57023  
87029  
70593  
-
270101  
270090  
70847  
36245  
1
10  
9
9
1
1
1
2
1
BRKT, HORIZ ELECT, BURNISHER  
NUT, 5/16-18 HEX NYLOCK SS  
WASHER, 5/16 FLAT SS  
SCR, 5/16-18 X 3/4 CARRIAGE SS  
PLATE VERTICAL SUPPORT  
CHANNEL, RIGHT DELUXE  
BRKT, SIDE CHANNEL L  
SCR, 5/16-18 X 5/8 BSHCS SS  
GROMMET, 3.0 ID X 3.25 GROOVE  
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HOOD  
12  
10  
11  
7
5
6
13  
6
8
9
5
15  
1
16  
4
3
14  
16  
1
86306300 CHARIOT BURNISHER 12/22/08  
5-15  
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HOOD  
SERIAL NO.  
FROM  
REF  
PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
1
2
86274460  
OPEN  
70205  
-
6
-
SCR, 1/4-20 X 3/8 HHCS PLT  
-
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
86032920  
86006840  
86005810  
86010630  
86076710  
86273780  
86226370  
86273830  
86076720  
86031140  
86275570  
86254280  
86250250  
86279630  
75482  
70390  
57245  
87013  
41533  
70015  
14493  
70020  
41534  
51408  
70505  
730331  
66286  
87212  
1
3
5
5
1
2
2
3
1
1
2
2
2
6
TANK, VACUUM BODY COVER  
SCR, 1/4-20 X 1 FHCS PLTD  
NUT, 1/4-20 HEX NYLOCK SS  
WASHER, 1/4 ID X 5/8 OD SS  
HINGE, TANK  
SCR, 1/4-20 X 3/4 HHCS SS NP  
BUSH, BRZ FLG .25 X .38 X .38  
SCR, 1/4-20 X 1/2 HHCS SS  
HINGE, LID  
LID, BURNISHER  
SCR, 1/4-20 X 1 HHCS GR5 PLTD  
SPACER, 1.00 OD X .321ID X .375  
PLUSNUT, 1/4-20 FLATHEAD  
WASHER, .344 ID X 1.13 OD X .09 T PLT  
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PEDAL PLATFORM  
1
2
9
30  
28  
3
10  
4
11  
12  
5
6
31  
8
13  
7
9
10  
23  
22  
11  
12  
27  
26  
25  
15  
16  
29  
14  
24  
20  
17  
17  
18  
19  
32  
21  
20  
17  
86306300 CHARIOT BURNISHER 11/09/07  
5-17  
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PEDAL PLATFORM  
SERIAL NO.  
FROM  
REF PART NO. PRV NO. QTY DESCRIPTION  
NOTES:  
1
2
3
4
5
6
7
8
86217650  
86222700  
86216380  
86007110  
86279720  
86272040  
86223580  
86222520  
86277390  
86079000  
86279730  
86204290  
86222510  
86254970  
86222780  
86277360  
86274340  
86224360  
86911060  
86279140  
86288720  
86250270  
86222790  
86278060  
86224350  
86277370  
86221850  
86218810  
86136310  
86264920  
86224750  
86223260  
34432  
34429  
140713  
72123  
87248  
57503  
67502  
34431  
70836  
20054  
87249  
70835  
34430  
730304  
620047  
70833  
70179  
730325  
620050  
87085  
57277  
66135  
620048  
70759  
730305  
70834  
34433  
23717  
57086  
27049  
73993  
66085  
1
1
2
2
4
4
2
1
4
3
4
4
1
2
2
2
11  
2
1
9
2
1
1
2
1
1
1
1
1
1
1
1
DIVIDER  
PLATFORM  
BUSHING, 8MM X 10LG CLY  
SWITCH, 25A SPST 125-250V SNAP  
WASHER, M4 INT STAR  
NUT, M3.5 X 2.8 HEX  
ROD, PIVOT, 8.5MM X 77  
PEDAL, BRAKE  
SCR, M3.5 X 38 PHMS  
CLAMP, 3/8 NYLON UL/CSA  
WASHER, M5 INT STAR  
SCR, M4.8 X 16 PHTF  
PEDAL, THROTTLE  
SPRING, COMP 18MM OD X 83 X 2  
PLATE, PIVOT  
SCR, M6 X 10 PH  
SCR, M6 X 16 PH  
SPACER 12.7MM ID X 2.78W X 6L  
PLATE, COVER  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
WASHER, M6 SPLIT LOCK DIN127B  
NUT, M6 NYLOCK PLATED  
POTENTIOMETER, 5K OHMS  
PLATE, THROTTLE  
SET SCR, M4 X 4MM NP  
SPACER, 8MM 16L  
SCR, M5 X 30 SHCS  
LINK, THROTTLE  
HARNESS, TWISTER PEDAL  
NUT, M5 HEX  
CABLE TIE, 7” UL/CSA  
SPRING, COMP, .480D X .91  
PLUNGER, PLATFORM SWITCH  
NOTE: Complete platform assembly is available, Part No.86028310, PRV NO. 41532  
86306300 CHARIOT BURNISHER 11/09/07  
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PEDAL PLATFORM  
2
3
13  
15  
6
11  
14  
6
12  
10  
9
7
1
4
8
5
8
5
86306300 CHARIOT BURNISHER 11/09/07  
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PEDAL PLATFORM  
SERIAL NO.  
NOTES:  
FROM  
REF  
PART NO.  
PRV NO. QTY  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
86277430  
86274690  
86264920  
86231070  
86010670  
86259430  
86010770  
86270830  
86256470  
86005810  
86010810  
86004480  
68286580  
86007780  
86279760  
86259440  
86271190  
86248920  
86278850  
86008680  
86256130  
86276980  
86279630  
70843  
70258  
27049  
730328  
87029  
87485  
87143  
57023  
70852  
57245  
87191  
629993  
47479  
73576  
87256  
87486  
57142  
66487  
80613  
80607  
730402  
70775  
87212  
1
2
3
2
5
4
2
5
2
1
2
1
1
1
2
2
2
1
2
1
1
1
1
SCR, 1/4-20 X 3.00 SHCS  
SCR, 5/16-18 X 1.5 HHCS GR5PLT  
CABLE TIE, 7” UL/CSA  
BUMPER, 1 X 1.375 RUBBER  
WASHER, 5/16 FLAT SS  
M12 FLAT WASHER  
WASHER, 7/16ID X1D.08 FLT SS  
NUT, 5/16-18 HEX NYLOCK SS  
STUB AXLE, M12-1.75 X 45MM  
NUT, 1/4-20 HEX NYLOCK SS  
WASHER, 1/4” IDX1.0OD FLAT SS  
PLATE, SWITCH BASE  
SPACER, ACTUATOR SWITCH  
SPRING, COMP .60D X2.0L X .045W  
WASHER, 1/4 LOCK HICOLLAR PLT  
WASHER, M12 SPRING LOCK  
NUT, M12 X 1.75 HEX DIN934 PLT  
PIN, CLEVIS 1/2 X 2.25  
WASHER, .506 ID X .94D X .064 NYL  
COTTER, 1/2” RING  
STRAP, STATIC, .2T X 1W X 3L  
SCR, 5/16 X 2 HHCS SS  
WASHER, .344ID X 1.13 OD X .09T PLT  
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REAR COVER  
12  
11  
9
13  
1
10  
14  
2
3
2
9
8
15  
3
16  
7
6
4A  
4B  
5
5-21  
86306300 CHARIOT BURNISHER 011/09/07  
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REAR COVER  
SERIAL NO.  
FROM  
REF  
PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
1
2
3
4A  
4B  
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
86276780  
86279130  
86010670  
86031790  
86031780  
86005860  
86228980  
86275870  
86242140  
86010770  
86248380  
86005630  
86071030  
86010780  
86271940  
86006560  
86066940  
70728  
87083  
87029  
270701  
270082  
57273  
09152  
70556  
72193  
87143  
66433  
57022  
140786  
87162  
57299  
70083  
140891  
3
5
5
1
1
2
2
2
1
2
1
1
1
2
2
2
1
SCR, 5/16-18 X 3/4 HHCS SS  
WASHER, 5/16 SPLIT LOCK PLTD  
WASHER, 5/16 FLAT SS  
COVER, REAR, BASIC  
COVER, REAR, DELUXE  
NUT, 1/4-20 X 12MM HEX BARREL  
BEARING FLANGED .377ID X .505OD  
SCR, 1/4-20 X 1.5” PPHMS SS  
KNOB, 3/8-16 X 1.5  
WASHER, 7/16ID X 1D X .08FLT SS  
PAD, FLAT LEANING  
NUT, 3/8-16 HEX NYLOCK THIN SS  
BRKT, ASSEMBLY, REAR COVER  
WASHER, 1/4 SPLIT LOCK  
NUT, 1/4-20 ACORN SS  
SCR, 5/16-18 X 1 HHCS SS  
BAR, COVER  
WAS 70697  
86306300 CHARIOT BURNISHER 10/13/08  
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DECK LIFT MECHANISM  
43  
4
1
2
6
37  
3
10  
7
10  
8
5
36  
7
9
11  
10  
11  
42  
12  
12  
39  
10  
14  
39  
10  
15  
SEE DETAIL 'A'  
13  
16  
38  
34  
14  
28  
35  
34  
17  
18  
19  
20  
29  
30  
31  
27  
32  
26  
21  
22  
23  
25  
24  
33  
DETAIL 'A'  
40  
41  
5-23  
86306300 CHARIOT BURNISHER 01/17/09  
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DECK LIFT MECHANISM  
SERIAL NO.  
NOTES:  
FROM  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
86271840  
86279130  
86135970  
86028170  
86277030  
86006560  
86010670  
86231090  
86071480  
86270830  
86228840  
86259400  
86083510  
86277130  
86073440  
57285  
87083  
48045  
53269  
70780  
70083  
87029  
80809  
140868  
57023  
09124  
87205  
66834  
70795  
149992  
3
3
1
1
4
2
4
2
1
14  
8
8
1
8
NUT, 5/16-18 HEX NYLOCK THIN SS  
WASHER, 5/16 SPLIT LOCK PLTD  
KEY, 3/16 SQ X 5/8 LONG  
MOTOR, 36VDC 4HP 2000RPM  
SCR, 5/16-18 X 1.25 CARRIAGE SS  
SCR, 5/16-18 X 1 HHCS SS  
WASHER 5/16 FLAT SS  
BUMPER, RUBBER 5/16” ID X 1.50  
BRKT, MOTOR MOUNT  
NUT, 5/16-18 HEX NYLOCK SS  
BEARING, FLANGED .314 ID X .502 OD  
WASHER, .51 ID X 1 ODBRO  
PLATE, MOTOR SPACER  
SCR, 5/16-18 X 1.00 CARRIAGE SS  
BRKT, SWITCH MOUNT  
1
INCLUDES BRUSH  
STRIPS (730074)  
16  
86026450  
730352  
1
SHROUD, 20 IN BURNISHER  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
86278910  
86010790  
86276920  
86248280  
86254310  
86277540  
86010710  
86007780  
86270270  
86223270  
86276950  
86276010  
86072460  
86087520  
86007160  
86271280  
86005810  
86008670  
86071470  
86007020  
86300120  
86216230  
86279650  
86226930  
86161960  
86300130  
86008920  
87003  
87163  
70755  
64110  
730355  
70863  
87080  
73576  
27721  
66482  
70772  
70580  
14387  
73456  
72157  
57163  
57245  
80606  
140867  
70673  
-
4
4
4
1
1
1
1
1
2
1
2
2
1
2
1
2
2
2
1
4
2
-
WASHER, 3/8 OD X 7/8 OD SS  
WASHER, 3/8 SPLIT LOCK  
SCR, 3/8-16 X 1 HHCS SS NP  
PAD DRIVER ASSEM 20”, .88 BORE  
SPACER, BURNISHER HUB  
SCR, 7/16-20 X 1 HHCS PLTD  
WASHER, .5 X 1.25 FLAT GR8 PLTD  
SPRING, COMP .60D X 2.0L X .045W  
CLIP, RETAINING 7/16  
PLUNGER, MICRO SWITCH  
SCR, 1/4-20 X 3/4 CARRIAGE SS  
SCR, 4-40 X 1.0 PPHMS  
BRKT, MIRCOSWITCH MOUNT  
SPACER, PLUNGER SWITCH  
SWITCH, 10A ROLLER MINI  
NUT, 4-40 W/STAR WASHER  
NUT, 1/4-20 HEX NYLOCK SS  
COTTER, 3/8” RING  
INCLUDES 40 & 41  
BRKT, HEAD ATTACH  
SCR, 5/16-18 X 1.25 HHCS SS  
BRKT, HEAD ATTACH RT.  
BRUSH, STRIP (PACKAGE OF 6)  
WASHER, SEAL 5/16 X 3/4 OD SS  
LOCK, PAD DRIVER YELLOW  
SCR, #8 X 1/2 PPHST BLK  
730074  
87222  
51419  
70222  
-
8
-
-
2
3
BRKT, HEAD ATTACH LT.  
BOOT, RUBBER TERM. ISOLATOR  
80889  
**  
*SEE SERIAL NUMBER PAGE  
** CALL MANUFACTURER FOR SERIAL NUMBER  
86306300 CHARIOT BURNISHER 01/17/09  
5-24  
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DECK LIFT LINKAGE  
20  
21  
35  
22  
19  
34  
15  
23  
24  
18  
35  
25  
33  
27  
32  
26  
17  
1
2
DETAIL 'A'  
3
16  
DETAIL 'B'  
4
12  
5
7
6
31  
8
9
11  
DETAIL 'B'  
28  
DETAIL 'A'  
11  
30  
10  
29  
13  
14  
15  
86306300 CHARIOT BURNISHER 12/13/08  
5-25  
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DECK LIFT LINKAGE  
SERIAL NO.  
NOTES:  
FROM  
REF  
PART NO.  
PRV NO. QTY  
DESCRIPTION  
1
2
3
4
5
6
7
8
86004870  
86254590  
86005690  
86253260  
86270990  
86234620  
86259410  
86071330  
86248980  
86231330  
86008670  
86012130  
86071320  
86276070  
86270830  
86066980  
86255100  
86090360  
86078730  
86316620  
86316630  
86273820  
86005810  
86277470  
86091830  
86254580  
86316640  
86248980  
48077  
81247  
57085  
730348  
57090  
270107  
87206  
140846  
81438  
14664  
80606  
-
140845  
70593  
57023  
149990  
73443  
87492  
51412  
-
1
1
1
1
2
1
1
1
1
2
1
1
1
2
5
3
1
2
1
4
1
1
1
1
1
1
1
1
KNOB, 3.50 OD X 3/8-16 THRU HOLE  
SPACER, .500 OD X .391 ID X .300  
NUT, 3/8-16 HEX JAM  
SHAFT, PAD ADJ, UPPER  
NUT, 10-32 HEX NYLOCK SS  
COUPLER, PAD ADJ  
WASHER, THRUST .51 ID X 1 OD X .063  
BRKT, ARM SUPPORT RT  
PIN, CLEVIS 3/8 X 1.75 PLTD  
BUSH, BRZ FLG .63 X .75 X 1.0  
COTTER, 3/8” RING  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
ACTUATOR, 36VDC DBLSPD, NOOK  
BRKT, ARM SUPPORT LFT  
SCR, 5/16-18 X 3/4 CARRIAGE SS  
NUT, 5/16-18 HEX NYLOCK SS  
BAR, COMP. SPRING RETAINER  
SPRING, DIE COMP. 1.25 OD X 3.0 LG  
WASHER, SPRING RETAINER  
PLATE ADJUSTMENT ROD  
NUT, 3/8-16 LG THN HEX SS  
SHAFT, PAD ADJ. LOWER 3/8-16  
SCR, 1/4-20 X 1.25 HHCS  
NUT, 1/4-20 HEX NYLOCK SS  
SCR, 5/16-18 X 1.5 CARRIAGE SS  
BRKT, ADJUSTMENT ARM  
SPACER, .32 ID X .71 OD X .79 L NYL  
PIVOT, PAD ADJ L/H THD 3/8-16  
PIN, CLEVIS 3/8 X 1.75 PLTD  
*(1)  
*(1)  
-
70019  
57245  
70848  
140847  
80835  
-
*(1)  
81438  
29  
86300150  
-
1
LINK, ACTUATOR CONTROL ARM  
30  
31  
32  
33  
34  
35  
86001660  
86274410  
86010680  
86249190  
86253270  
86272010  
41236  
70195  
87030  
66826  
730349  
57310  
1
2
2
1
1
4
HUBCAP, 5/8” SHAFT  
SCR, 10-32 X 1.25 PPHMS SS  
WASHER, 3/8 ID X 3/4 OD NYLON  
PIVOT, PAD ADJUST, L/H THD  
SHAFT, PAD ADJ, LOWER  
NUT, 3/8-24 LH THN HEX SS  
*SEE SERIAL NUMBER PAGE  
** CALL MANUFACTURER FOR SERIAL NUMBER  
86306300 CHARIOT BURNISHER 12/13/08  
5-26  
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STEERING  
1
2
3
4
5
6
8
7
33  
28  
32  
9
31  
10  
11  
12  
30  
13  
27  
26  
25  
14  
15  
14  
19  
24  
29  
23  
20  
19  
22  
21  
18  
16  
7
17  
23  
5-27  
86306300 CHARIOT BURNISHER 11/09/07  
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STEERING  
SERIAL NO.  
FROM  
REF  
PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
1
2
3
4
5
6
7
8
86271610  
86234810  
86259610  
86224050  
86228790  
86091740  
86270830  
86005610  
86219600  
86272900  
86224060  
86219650  
86228670  
86276070  
86224800  
86010670  
86135970  
86275190  
86008610  
86001030  
86224320  
86224810  
86005630  
86300190  
86278940  
86010780  
86274330  
86279130  
57228  
27945  
730117  
730318  
09111  
140720  
57023  
57016  
45012  
67416  
730319  
48110  
09072  
70593  
730315  
87029  
48045  
70377  
80595  
09148  
730221  
730316  
57022  
-
1
1
1
1
1
1
4
1
1
1
1
1
1
4
2
2
1
1
2
1
1
1
2
1
2
1
1
2
NUT, 5/8-16 HEX NYLOCK THN  
COVER, STEERING WHEEL  
WHEEL, STEERING 40 SPLINE HUB  
SHAFT, UPPER STEERING  
BEARING, FLANGE .88ODX.75IDX.75  
BRKT, UPPER STEERING  
NUT, 5/16-18 HEX NYLOCK SS  
NUT, 7/8 DIA PUSHLOCK  
JOINT, UNIVERSAL FEMALE  
RING, 3/4” KLIP  
SHAFT, LOWER STEERING  
KEY, 5MM SQ X 39MM L  
BEARING, 3/4” BORE FLANGED  
SCR, 5/16-18 X 3/4 CARRIAGE SS  
SPROCKET, STEERING SHAFT  
WASHER, 5/16 FLAT SS  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
KEY, 3/16 SQ X 5/8 LONG  
SCR, 3/8-16 X 1.25 HHCS SS  
FLANGE, BEARING PRESS STEEL  
BEARING, BALL 3/4 BORE SPHERED  
SPACER, .63 OD X .385ID X .64L  
SPROCKET, DRIVE WHEEL STEERING  
NUT, 3/8-16 HEX NYLOCK THIN SS  
CHAIN, 12.7MM PITCH  
WASHER, 1/4 ID X 1-1/4OD  
WASHER, 1/4 SPLIT LOCK PLTD  
SCR, M6 X 20HHMS PLTD  
87008  
87162  
70175  
87083  
WASHER, 5/16 SPLIT LOCK  
SERVICE  
ONLY  
29  
86253200  
70806  
1
SET SCR, M6 X 25 NP  
30  
31  
32  
33  
86279620  
86002710  
86224270  
86275990  
87200  
270076  
730293  
70577  
1
1
1
1
WASHER, .4 ID X 1.3 OD NYLON  
CHAIN TENSIONER  
SLEEVE, CHAIN TENSIONER  
SCR, 3/8-16 X 3.5 SHCS PLTD  
SERVICE  
ONLY  
SERVICE  
ONLY  
-
-
86232780  
86232770  
279001  
279000  
-
-
CHAIN, MASTERLINK 12.7MM  
CHAIN, OFF-SET LINK 12.7MM  
86306300 CHARIOT BURNISHER 11/09/07  
5-28  
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WHEEL-FRONT DRIVE-CHAIN  
1
2
3
4
9
9
5
20  
18  
17  
35  
33  
8
9
32  
10  
11  
12  
6
7
31  
13  
14  
29  
15  
30  
16  
18  
28  
27  
17  
26  
18  
17  
22  
1
25  
23  
24  
21  
19  
14  
15  
86306300 CHARIOT BURNISHER 05/19/08  
5-29  
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WHEEL-FRONT DRIVE-CHAIN  
SERIAL NO.  
NOTES:  
FROM  
REF  
PART NO.  
PRV NO. QTY  
DESCRIPTION  
1
2
3
4
5
-
-
6
7
86223980  
86223480  
86219420  
86224040  
86005510  
86216210  
86227440  
86136360  
86010720  
86222730  
86277320  
86275640  
86279700  
86219620  
86007620  
86279710  
86136640  
86222710  
86279690  
86277340  
86002730  
86232770  
86232780  
86222760  
86007630  
86002710  
86224270  
86277330  
86222720  
86224330  
86219630  
86000850  
86219640  
86259940  
86222750  
86224340  
86222770  
86217720  
86311040  
09134  
67450  
41510  
730306  
53810  
53820  
05261  
57275  
87086  
620038  
70828  
70515  
87244  
48106  
730310  
87245  
70262  
620036  
87243  
70830  
270085  
279000  
279001  
620041  
730311  
270076  
730293  
70829  
620037  
730294  
48107  
05231  
48108  
89275  
620040  
730295  
620042  
29269  
-
4
2
1
1
1
-
SEALED BALL BRNG, 25MM X 52MM  
RING, 52MM INTERNAL SNAP  
STEERING, HUB  
SHAFT, ASM, DRIVE PIVOT  
MOTOR, 36V 180RPM GEAR  
BRUSH SET MOTOR 53810  
ARMATURE 53810 MOTOR  
NUT, M10X1.5 HEX NYLOCK PLTD  
WASHER, M10 X 30 PLTD  
PLATE, DRIVE WHEEL YOKE  
SCR, M10 X 30 SHCS  
SCR, 3/8-24 X 3/4 HHCS GR5 PLTD  
WASHER, M10 X 18 FLAT  
KEY, 1/4 SQ. X .63  
SPROCKET, MOTOR SHAFT  
WASHER, M8 X 32 FLAT  
SCR, M8-1.25 X 20HHMS PLTD  
PLATE, CHAIN COVER  
1
1
1
1
11  
4
5
1
1
3
2
1
12  
12  
1
-
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
-
WASHER, M6 SPLIT LOCK  
SCR, M6 X 15 HHCS  
CHAIN, ISO 08B 12.7MM PITCH/LINK  
CHAIN, OFF-SET LINK 12.7MM  
CHAIN, MASTERLINK 12.7MM  
PLATE, DRIVE YOKE RH  
SPROCKET, DRIVE WHEEL  
CHAIN TENSIONER  
SLEEVE, CHAIN TENSIONER  
SCR, M10 X 45 HHCS  
PLATE, BEARING RETAINER  
SPACER, 25.5ID X 45OD X 65L  
KEY, 3/16 SQ X .67  
SERVICE ONLY  
SERVICE ONLY  
-
-
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
AXLE, TWISTER  
KEY, 1/4 SQ X 1.5  
WHEEL, 10X2, W/KEYWY, GRY, NT  
PLATE, DRIVE YOKE FRONT  
SPACER, 25.5ID X 45OD X 43L  
PLATE, BEARING COVER  
DRIVE ASM, MOTOR  
COMPLETE  
1
SPACER, CHAIN DRIVE AXLE  
86306300 CHARIOT BURNISHER 05/19/08  
5-30  
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WHEEL-FRONT BRAKE  
2
1
20  
3
19  
18  
16  
17  
14  
15  
13  
10  
11  
12  
4
7
8
6
5
9
5-31  
86306300 CHARIOT BURNISHER 10/29/08  
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WHEEL-FRONT BRAKE  
SERIAL NO.  
REF  
1
PART NO.  
86010790  
86275190  
86006170  
86005810  
86277320  
86233410  
86005710  
86273740  
86008920  
86257490  
86006840  
86010630  
86273340  
86001740  
86270990  
86301950  
86264930  
86301960  
86010650  
86274290  
PRV NO.  
87163  
70377  
66031  
57245  
70828  
81270  
57105  
70010  
80889  
76155  
70390  
87013  
00-000289  
140816  
57090  
QTY  
4
DESCRIPTION  
WASHER, 3/8 SPLIT LOCK PLTD  
SCR, 3/8-16 X 1.25 HHCS SS  
PIN, ROLL 1/8” X 3/4”L SS  
NUT, 1/4-20 HEX NYLOCK SS  
SCR, M10 X 30 HHCS  
FROM  
NOTES:  
2
4
3
1
4
2
5
1
6
1
CLAMP, 3/4 DIA CUSHION .406DIA  
NUT, 1/4-20 HEX W/STAR WASHER  
SCR, 1/4-20 X 1.50 HHCS  
BOOT, RUBBER TERM. ISOLATOR  
TERMINAL MOUNT  
7
4
8
2
9
2
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
2
2
SCR, 1/4-20 X 1 FHCS PLTD  
WASHER, 1/4 ID X 5/8 OD SS  
SCR, 8-32 X 3/8 SHCS SS  
BRAKE, 36VDC W/CONNECTOR  
NUT, 10-32 HEX NYLOCK SS  
PLATE, BRAKE SPACER  
2
4
1
3
1
27050  
1
CABLE TIE, 3.5” UL/CSA  
1
SKIRT, BRAKE  
87018  
70162  
3
WASHER, #10 X 9/16 OD  
3
SCR, 10-32 X 3/8 PPHMS SS  
86306300 CHARIOT BURNISHER 11/09/07  
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WHEEL-FRONT DRIVE, GEAR  
1
2
19  
20  
37  
21  
36  
35  
3
4
31  
18  
6
5
7
8
34  
29  
23  
9
10  
11  
12  
17A  
17B  
32  
16  
13  
19  
15  
14  
28  
27  
26  
22  
30  
25  
24  
86306300 CHARIOT BURNISHER 10/29/08  
5-33  
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WHEEL-FRONT DRIVE, GEAR  
SERIAL NO.  
REF PART NO. PRV NO. QTY  
DESCRIPTION  
SCR, 3/8-16 X 1.25 HHCS SS  
WASHER, 3/8 SPLIT LOCK PLTD  
CABLE TIE, .375 X 24.7  
PIN, ROLL 1/8” X 3/4”L  
CABLE TIE, 3.5” UL/CSA  
FROM  
NOTES:  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
86275190  
86010790  
86002830  
86006170  
86264930  
86301950  
86230010  
70377  
87163  
27196  
66031  
27050  
4
4
1
1
1
1
1
4
2
2
2
4
2
2
1
2
1
1
1
3
1
2
1
PLATE, BRAKE SPACER  
BRAKE, 36 VDC  
140808  
86273340 00-000289  
SCR, CAP 8-32 X 3/8 SHCS SS  
SCR, 1/4-20 X 1 FHCS PLTD  
TERMINAL MOUNT  
WASHER, 1/4 ID X 5/8 OD SS  
NUT, 1/4-20 HEX W/STAR WASHER  
SCR, 1/4-20 X 1.5 HHCS  
BOOT, RUBBER TERM. ISOLATOR  
CLAMP, 3/4 IDA CUSHION .406 DIA  
NUT, 1/4-20 HEX NYLOCK SS  
WHEEL, 10 X 2, 5 X 1.06 W/KEYWAY  
WHEEL, 10 X 2. 5 W/KEYWAY, GRY  
BOX, DRIVE UNIT  
86006840  
86257490  
86010630  
86005710  
86273740  
86008920  
86233410  
86005810  
70390  
76155  
87013  
57105  
70010  
80889  
81270  
57245  
89262  
89273  
140920  
09134  
41510  
67450  
70262  
70828  
70830  
87243  
87245  
87506  
620037  
620041  
620042  
730233  
730387  
29276  
17A 86011120  
17B 86259920  
OPTION  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
-
86215440  
86223980  
86219420  
86223480  
86136640  
86277320  
86277340  
86279690  
86279710  
86225810  
86222720  
86222760  
86222770  
86224020  
86224440  
86217730  
86216210  
86270990  
86301960  
86010650  
86274290  
SEALED BALL BRNG, 25MM X 52MM  
HUB STEERING  
RING, 52MM INTERNAL SNAP  
SCR, M8-1.25 X 20 HHMS PLTD  
10 SCR, M10 X 30 HHCS  
4
4
1
1
1
1
1
1
1
1
-
SCR, M6 X 15 HHCS BLK  
WASHER, M6 SPLIT LOCK BLK  
WASHER, M8 (2THK X 26 OD)  
WASHER, ANTI-ROTATION  
PLATE, BEARING RETAINER  
PLATE, DRIVE YOKE RH  
PLATE, BEARING COVER  
SHAFT ASM, DRIVE PIVOT  
SPACER, 25.51 ID X 45 OD X 39.1 L  
DRIVE MOTOR ASSEMBLY  
BRUSH SET MOTOR, 53810 86005510  
NUT, 10-32 HEX NYLOCK SS  
SKIRT, BRAKE  
COMPLETE  
53820  
57090  
-
34  
35  
36  
37  
3
1
3
3
87018  
70162  
WASHER, #10 X 9/16 OD  
SCR, 10-32 X 3/8 PPHMS SS  
86306300 CHARIOT BURNISHER 11/09/07  
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WHEEL-REAR  
1
2
3
86306300 CHARIOT BURNISHER 11/09/07  
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WHEEL-REAR  
SERIAL NO.  
FROM  
REF  
PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
1
2
3
86259950  
86008710  
86232130  
89276  
80623  
17309  
2
2
2
WHEEL, 10X2.5 W/BRNGS, GRY, NT  
RING, ¾” EXT SNAP H-D  
CAP, 2.75 ID X 1.0 L BLK VINYL  
86306300 CHARIOT BURNISHER 11/09/07  
5-36  
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WIRING-BATTERIES  
2
3
4
1
20A  
20B  
5
9
24  
25  
10  
11  
23  
7
6
26  
8
1
22  
13  
14  
15  
16  
19  
17  
18  
86306300 CHARIOT BURNISHER 11/09/07  
5-37  
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WIRING-BATTERIES  
SERIAL NO.  
NOTES:  
FROM  
REF  
PART NO.  
PRV NO. QTY  
DESCRIPTION  
1A  
1B  
2
3
4
86260200  
86002510  
86008920  
86271910  
86010670  
86264960  
86260610  
86002570  
86260230  
86002580  
86008760  
86229700  
86008300  
86008410  
86272810  
86092910  
86254990  
86278150  
86259910  
86088790  
86276070  
86270830  
86228410  
86283410  
86284090  
86005810  
86233360  
86273980  
86010650  
86270890  
80872  
23125  
80889  
57295  
87029  
27915  
880836  
23190  
80876  
23191  
80682  
08071  
78242  
78568  
67132  
51396  
730313  
70117  
89265  
78571  
70593  
57023  
10023  
10030  
02456  
57245  
28038  
70066  
87018  
57034  
2
2
6
6
6
2
1
1
1
1
1
3
1
1
1
1
1
8
8
2
4
4
3
3
1
8
1
1
1
1
WIRE, 4X14.5BK 5/16RINGX5/16RING  
WIRE, 4X15 BCLAMPXBCLAMP  
BOOT, RUBBER TERM. ISOLATOR  
NUT, 5/16-18 FLEXLOCK  
WASHER, 5/16 FLAT SS  
CABLE TIE, .375 X 43”  
WIRE, 4X25RD CTERM X 3/8RING  
WIRE, 4X27 RD BCLAMP X CTERM  
WIRE, 4X30 BK CTERM X 3/8RING  
WIRE, 4X27 BK BCLAMP X CTERM  
CONN, 175 DCA GRY W/O TERMS  
BLOCK, 3.0 X 1.5 X 1.5  
TRAY, BATTERY LINEAR  
TRAY, BATTERY  
RING, 1/2 EXT. SNAP H-D  
LATCH ROD, BATTERY TRAY  
SPRING, COMP, 63ODX3.5LX.074W  
SHOULDER BOLT, 5/16 OD X 1.0 L  
WHEEL, BATTERY TRAY  
5
6A  
6B  
7A  
7B  
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20A  
20B  
21  
22  
23  
24  
25  
26  
TRAY, STANDARD STOP  
SCR, 5/16-18 X 3/4 CARRIAGE SS  
NUT, 5/16-18 HEX NYLOCK SS  
BATTERY, 12V, 205AH  
BATTERY, 12V, 225AH  
CHARGER, 36V, 20A, 115V, C175  
NUT, 1/4-20 HEX NYLOCK, SS  
CLAMP, CABLE KIT SY945  
SCREW, 10-32 X ¾ PPHMS SS  
WASHER, #10 X 9/16 OD  
NOT SHOWN  
NUT, ACORN 10-32  
86306300 CHARIOT BURNISHER 10/20/08  
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WIRING-COMPONENTS  
1
2
3
4
5
7
6
8
9
10  
13  
11  
7
12  
86306300 CHARIOT BURNISHER 02/03/09  
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WIRING-COMPONENTS  
SERIAL NO.  
NOTES:  
FROM  
REF PART NO.  
PRV NO. QTY  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
86273830  
86010780  
86255910  
86005710  
86006850  
86005710  
86010630  
86008920  
86238500  
86276070  
86233410  
86270830  
86239720  
70020  
87162  
73659  
57105  
70393  
57105  
87013  
80889  
81427  
70593  
81270  
57023  
41520  
2
2
2
2
2
2
3
2
2
1
1
1
1
SCR, 1/4-20 X 1/2 HHCS SS  
WASHER, 1/4 SPLIT LOCK PLTD  
STANDOFF, 1/4-20 X 1.0 HEX INS  
NUT, 1/4-20 HEX W/STAR WASHER  
SET SCR, 1/4-20 X 1.25L  
NUT, 1/4-20 HEX W/STAR WASHER  
WASHER, 1/4 ID X 5/8 OD SS  
BOOT, RUBBER TERM. ISOLATOR  
GROMMET, 1.703 ID X 2.5 OD X .125 GRV  
SCR, 5/16-18 X 3/4 CARRIAGE SS  
CLAMP, 3/4 DIA CUSHION .406 DIA  
NUT, 5/16-18 HEX NYLOCK SS  
HORN, 108DB MINIATURE PIEZO  
86306300 CHARIOT BURNISHER 11/09/07  
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WIRING-CONTROL PANEL  
45 BLK  
46 BLK  
41 RED  
35 RED  
44 RED  
TO BURNISHER  
RELAY  
59 RED  
TO SHUNT  
B
C
D
E
2 BLK  
1 WHT  
55 RED  
40 RED  
3A  
39 RED  
30A  
56 RED  
3 LT BLU  
G
28 GRN  
27 YLW  
29 GRN  
4
26 YLW  
30 GRN  
53 LT BLU  
54 ORG  
52 BLK  
19 BLK  
46 BLK  
49 WHT  
20 WHT  
8 BRN  
9 BRN  
48 WHT  
47 RED  
32 BLU  
25 BLK  
23 BLK  
23 RED  
22 RED  
51 WHT/RED  
REMOVABLE  
61 BLK  
33  
42 RED  
37 RED  
JUMPER  
16 LT BLU  
23 RED  
17 WHT/YLW  
25 BLK  
31 GRY  
50 RED  
36 RED  
J
7
47 RED  
4 RED  
48 WHT  
49 WHT  
1
A
3
22 RED  
14 RED  
5
53 BLU  
40 RED  
6
43 BLK  
MAIN  
38 RED  
F
RELAY  
FUSE  
8
39 RED  
44 RED  
55 RED  
STATUS LED  
2
BLK  
WHT  
H
4
DIAGRAM A  
DIAGRAM B  
DIAGRAM D  
DIAGRAM C  
DIAGRAM E  
26 YLW  
31 GRY  
64 RED  
4
6
3
1
65 BLK  
3 BLU  
4 RED  
4
6
3
1
10 GRN  
21 LT BLU  
6
1
7
62 RED  
61 BLK  
63 BLK  
60 RED  
9 BRN  
6 ORG  
15 RED  
51 WHT/RED  
18 WHT/BLU  
54 ORG  
50 RED  
21 BLU  
60 RED  
8 BRN  
7 BRN  
34 RED  
20 WHT  
16 LT BLU  
19 BLU  
7 BRN  
5 ORG  
18 WHT/ BLU  
17 WHT/YLW  
12 ORG  
10 GRN  
12  
13 BLK  
32 DK BLU  
DIAGRAM F  
DIAGRAM G  
DIAGRAM J  
DIAGRAM H  
32 BLU  
61 BLK  
MAIN  
RELAY  
33  
67619  
31 GRY  
29204  
MAIN  
RELAY  
29204  
86306300 CHARIOT BURNISHER 05/27/08  
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WIRING-CONTROL PANEL  
SERIAL NO.  
NOTES:  
FROM  
REF  
PART NO.  
PRV NO. QTY  
DESCRIPTION  
1
2
3
4
5
6
7
8
86239180  
86261250  
86010860  
86261210  
86237000  
86260560  
86251490  
86311210  
41537  
29273  
880353  
29204  
80688  
880428  
67619  
-
1
1
1
2
1
1
1
1
HARNESS, CONTROL PANEL BRSHR  
DIODE ASM, FAST RECOVERY  
WIRE, 4X20 BK CTERM X 5/16 RING  
DIODE ASM, 76008 X 76008  
FUSE, 80 AMP  
WIRE, 4X10RD 5/16RING X 5/16RING  
RESISTOR ASM, 1/2 WATT 33 OHM  
LIGHT ASM, INDICATOR, CODE  
86306300 CHARIOT BURNISHER 05/27/08  
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WIRING-DRIVE MOTOR  
1 WHT  
2 BLK  
RED  
BLK  
1
2 BLK  
1 WHT  
2 BLK  
BLK  
WHT  
CONTROL PANEL  
HARNESS  
86306300 CHARIOT BURNISHER 11/09/07  
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WIRING-DRIVE MOTOR  
120  
REF  
1
SERIAL NO.  
NOTES:  
FROM  
PART NO.  
86239120  
PRV NO.  
41522  
QTY  
1
DESCRIPTION  
HARNESS, CHARIOT PROPEL  
86306300 CHARIOT BURNISHER 11/09/07  
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WIRING-MAIN HARNESS  
DIAGRAM A  
HORN  
12 ORG  
13 BLK  
12 ORG  
17 WHT/YLW  
19 BLK  
13 BLK  
16 BLU  
20 WHT  
7 BRN  
20 WHT  
8 BRN  
BRAKE  
19 BLK  
DRIVE  
MOTOR  
7 BRN  
8 BRN  
1
21 DK BLU  
22 DK BLU  
SWITCH  
BRUSH MOTOR  
(BASIC ONLY)  
DIAGRAM B  
8
5
1
4
18 WHT/BLU  
51 WHT/RED  
15 WHT/RED  
21 DK BLU  
50 RED  
54 ORG  
16 LT BLU  
17 WHT/YLW  
2
DECK LIFT  
ACTUATOR  
3
BURINSHER  
MOTOR  
FAN  
W
U
V
DIAGRAM C  
4
5
D
9 BLK  
10 BLK  
11 BLK  
65 RED  
4
6
3
1
64 BLK  
62 RED  
61 BLK  
U
63 BLU  
60 RED  
W
7 GRN  
V
54 ORG  
8 WHT/GRN  
23 WHT/GRN  
E
9
23 WHT/GRN  
25 RED  
10 RED  
14 RED  
8
18 WHT/BLU  
22 BLU  
DIAGRAM D  
10 BLK  
50 RED  
6
5A BLK  
6A SHIELD  
11 BLK  
51 WHT/RED  
24 BLK  
1A WHT  
7
TO FUSE  
2A GRN  
3A BLU  
8 GRN  
9 BLK  
TO GND TERMINAL  
4A RED  
64 BLK  
68 RED  
7 WHT/GRN  
B
A
C
TO CONTROL PANEL  
61 BLK  
60 RED  
65 BLK  
67 RED  
SHOWS OPTIONAL EQUIPMENT  
86306300 CHARIOT BURNISHER 12/22/08  
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WIRING-MAIN HARNESS  
SERIAL NO.  
NOTES:  
FROM  
PART NO.  
PRV NO. QTY DESCRIPTION  
REF  
1
2
3
4
5
6
7
8
86239170  
86239190  
86239520  
86260220  
86009000  
86260600  
86010860  
86260580  
86261210  
41528  
41538  
880446  
80875  
1
1
1
3
1
1
1
1
1
HARNESS, BRAKE  
HARNESS, MAIN BRSHR  
HARNESS, HALL SENSOR  
WIRE4X30BK 5/16RINGX5/16RING  
WIRE4X9.5BK 5/16RINGX5/16RING  
WIRE, 4X36 RD 5/16 RING  
81131  
880445  
880353  
880443  
29204  
WIRE, 4X20 BK CTERM X 5/16 RING  
WIRE, 4X12 RD 5/16 RING  
DIODE ASM, 76008 X 76008  
9
86306300 CHARIOT BURNISHER 11/09/07  
5-46  
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WIRING-PEDAL PLATFORM  
B
A
1
BRN  
BLU  
BRN  
RED  
DIAGRAM A  
DIAGRAM B  
5 ORG  
6 BRN  
7 GRN  
5 GRN  
10 BRN  
6 ORG  
3 LT BLU  
4 RED  
86306300 CHARIOT BURNISHER 11/09/07  
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WIRING-PEDAL PLATFORM  
SERIAL NO.  
REF  
1
PART NO.  
86218810  
PRV NO.  
23717  
QTY  
1
DESCRIPTION  
HARNESS, TWISTER PEDAL  
NOTES:  
FROM  
86306300 CHARIOT BURNISHER 11/09/07  
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WIRING DIAGRAM  
86260220  
PRV NO. 80875  
86239520  
PRV NO. 880446  
V
U
W
86260220  
PRV NO. 80875  
86260220  
PRV NO. 80875  
HEAD  
LIGHT  
86009000  
PRV NO. 81131  
FLASHER  
UNIT  
10/RED  
86260580  
PRV NO. 880443  
50/RED  
17/WHT-YLW  
16/LT-BLU  
51/WHT-RED  
54/ORG  
8 PIN DEUTSCH  
86260590  
PRV NO. 880444  
86260600  
PRV NO. 880445  
5/ORG  
11/ORG  
40/RED 41/RED  
46/BLK  
41/RED  
51/WHT-RED  
50/RED  
44/RED  
28/GRN  
29/GRN 100K  
22/RED  
23/RED  
25/BLK  
30/GRN 200K  
23/RED  
25/BLK  
24/BLK  
27/YLW  
1
2
3
61/BLK  
32/BLU  
33  
24/BLK  
57/BLK  
52/BLK  
86251490  
PRV NO. 67619  
42/RED  
37/RED  
36/RED  
M1  
M2 B- B+  
4/RED  
9
2
1
48/WHT  
47/RED  
49/WHT  
1
86261250  
PRV NO. 29273  
38/RED  
59/RED  
58/BLK  
WHT  
22/RED  
86261210  
PRV NO. 29204  
43/BLK  
44 RED  
86260580  
PRV NO. 880443  
86237000  
PRV NO. 80688  
86311210  
86010860  
PRV NO. 880353  
86260570  
PRV NO. 880429  
WHT  
BLK  
STATUS LED  
86306300 CHARIOT BURNISHER 12/22/08  
5-49  
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SUGGESTED SPARE PARTS  
SERIAL NO.  
NOTES:  
FROM  
PART NO.  
PRV NO.  
DESCRIPTION  
86284870  
86001910  
86002000  
86002010  
86004870  
86248280  
86251410  
86007140  
86007170  
86007190  
86007240  
86237000  
86001740  
86002730  
86216230  
86026450  
2003SM  
14606  
14717  
14942  
48077  
64110  
67506  
72130  
72159  
72161  
72190  
80688  
140816  
270085  
730074  
730352  
SM FILTER BAG PACKS 10/PKG  
BREAKER, 30A 50VDC CIRCUIT  
BREAKER, 3 AMP  
BOOT, 3/8 CIRCUIT BREAKER  
KNOB, 3.50 OD X 3/8-16  
PAD DRIVER ASSEMBLY 20”, .88 BORE  
RELAY, 15A 36V MINI  
SWITCH, SPST 2-POSITION ROCKER  
SWITCH KEY TWO POSITION  
SWITCH KEY DPST  
SWITCH, SEALED PB ROUND  
FUSE, 80 AMP  
BRAKE, 36 VDC W/CONNECTOR  
CHAIN, ISO 08B 12.7 MM PITCH  
BRUSH, STRIP (PACKAGE OF 6)  
SHROUD, 20” BURNISHER  
PAD INSTALLATION  
TOOL  
86064370  
86226930  
66829  
51419  
PAN, BURNISHER PAD  
LOCK, PAD DRIVER YELLOW  
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BACK-UP ALARM - OPTION  
3
1
2
4
86306300 CHARIOT BURNISHER 11/09/07  
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BACK-UP ALARM - OPTION  
SERIAL NO.  
NOTES:  
FROM  
REF  
PART NO.  
PRV NO. QTY  
DESCRIPTION  
1
2
3
4
86071140  
86231500  
86276780  
86271840  
140817  
80882  
70728  
57285  
1
1
1
1
BRKT, BACK UP ALARM  
BUZZER, PIEZO 6-28VCD  
SCR, 5/16-18 X 3/4 HHCS SS  
NUT, 5/16-18 HEX NYLOCK THN SS  
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BATTERY CART - OPTION  
27  
26  
28  
3
30  
5
2
6
24  
25  
3
29  
8
9
1
2
15  
3
4
3
23  
3
22  
5
5
10  
9
6
8
7
3
3
13  
12  
5
3
11  
14  
20  
8
21  
19  
16  
15  
18  
17  
16  
3
3
86306300 CHARIOT BURNISHER 02/12/08  
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BATTERY CART - OPTION  
SERIAL NO.  
NOTES:  
FROM  
REF  
PART NO.  
PRV NO. QTY  
DESCRIPTION  
1
2
3
4
5
6
7
8
86006930  
86254290  
86270830  
86077010  
86010670  
86228840  
86259410  
86259400  
86254890  
86068490  
86254280  
86083120  
86076600  
86004070  
86276790  
86276690  
86199430  
86078890  
86277130  
86136730  
86232590  
86001350  
86011020  
86271840  
86008130  
86274730  
86070790  
86087340  
86070800  
86271870  
70514  
730338  
57023  
41517  
87029  
09124  
87206  
87205  
730018  
140019  
730331  
66442  
38318  
36196  
70732  
70715  
040-03  
620020  
70795  
70763  
18032  
140390  
89202  
57285  
73958  
70265  
140737  
730339  
140738  
57290  
2
4
33  
1
7
3
1
6
3
1
2
1
2
2
4
8
2
8
16  
1
2
2
2
2
2
2
2
2
2
2
SCR, 5/16-18 X 1.00 BSHCS SS  
SPACER, 10D X .343ID, .5 LG  
NUT, 5/16-18 HEX NYLOCK SS  
HOUSING, BATTERY CART  
WASHER, 5/16 FLAT SS  
BEARING, FLANGED .314D X .502OD  
WASHER, THRUST .51 ID X 1 OD X .063  
WASHER, THRUST .51 ID X 1 ODBRO  
SPRING, EXT, .50D X 4.0L  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
BRKT, TRAY CATCH  
SPACER, 1.00 OD X .32 ID X .375  
PLATE, BATTERY CART BACK  
HANDLE, BATTERY CART  
GRIP, POLISHER HANDEL  
SCR, 5/16-18 X 1.75 HHCS SS  
SCR, 5/16-18 X 1.75 CARR SS  
CASTER SWIVEL 4” 250# CPCTY  
PLATE, CASTER SPACER  
SCR, 5/16-18 X 1.00 CARRIAGE SS  
SCR, M6-1 X 40MM PLTD  
CASTER, 4” HARD RUBBER RIGID  
BUSHING, SPANNER .435 X 1.10  
WHEEL, 3” DIA CUSHION RUBBER  
NUT, 5/16-18 HEX NYLOCK THIN SS  
SPACER, 3/8OD X .62W X .312L, AL  
SCR, 1/4-20 X 3/4 SHCS PLTD  
BRKT, BATTERY LOCK MOUNT  
SPACER, LATCH GUIDE  
BRKT, BATTERY TRAY LOCK  
NUT, 1/4-20 HEX NYLOCK THIN SS  
86306300 CHARIOT BURNISHER 02/12/08  
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BATTERY CART - OPTION  
1
2
4
5
3
7
7
5
6
10  
3
8
9
17  
6
10  
3
11  
12  
13  
14  
15  
6
10  
3
3
10  
16  
86306300 CHARIOT BURNISHER 11/09/07  
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BATTERY CART - OPTION  
SERIAL NO.  
NOTES:  
FROM  
REF  
PART NO.  
PRV NO. QTY  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
86078330  
86276070  
86270830  
86087800  
86228840  
86259410  
86006560  
86077140  
86226830  
86010670  
86244280  
86276060  
86254280  
86231150  
86259400  
86276690  
86077530  
66478  
70593  
57023  
730307  
09124  
87206  
70083  
51404  
73268  
87029  
500934  
70590  
730331  
09151  
87205  
70715  
51403  
1
2
12  
2
4
6
4
2
2
10  
1
4
12  
4
8
16  
2
PEDAL, BATTERY CART  
SCR, 5/16-18 X 3/4 CARRIAGE SS  
NUT, 5/16-18 HEX NYLOCK SS  
STIFFENER, PEDAL, BATTERY CART  
BEARING, FLANGED .314ID X .502OD  
WASHER, THRUST .51 ID X 1 OD X .063  
SCR, 5/16-18 X 1 HHCS SS  
LATCH, BATTERY CART  
SPRING, EXT .68D X 3.00L X .098W  
WASHER, 5/16 FLAT SS  
LABEL, BATTERY CAR OPERATION  
SCR, 5/16-18 X 2.5 CARR GR5  
SPACER, 1.00 ODX .32ID X .375  
BUSHING FLANGE, .314 X .502 OD  
WASHER, THRUST .51 ID X 1 OD  
SCR, 5/16-18 X 1.75 CARR SS  
LINKAGE, LATCH, BATT CART  
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SEAT - OPTION  
2
13  
14  
1
12  
11  
3
4
5
6
10  
9
8
7
15  
16  
17  
18  
19  
20  
23  
24  
22  
21  
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SEAT - OPTION  
SERIAL NO.  
FROM  
REF  
PART NO.  
PRV NO.  
QTY  
DESCRIPTION  
PAD, REAR REST  
NOTES:  
1
86248390  
86082640  
86276890  
86279460  
86270710  
86271930  
86278910  
86070830  
86070840  
86277710  
86008650  
86246320  
86272300  
86251860  
86279620  
86276070  
86277510  
86009200  
86254300  
86094000  
86276710  
86093790  
86010670  
86270830  
730324  
629995  
70752  
87164  
01-000277  
57297  
87003  
140742  
140743  
730347  
80604  
51142  
66133  
66481  
87200  
70593  
70857  
81535  
730350  
05246  
70717  
05247  
87029  
57023  
1
1
4
2
1
1
3
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
4
4
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
PLATE, SEAT COVER  
SCR, 5/16-18 X 3/4 PTHMS SS  
WASHER, 1/2 SPLIT LOCK  
NUT, WING 3/8-16  
NUT, 3/8-16 HEX NYLOCK SS  
NUT, 3/8-16 HEX NYLOCK SS  
BRKT, LEFT REAR SEAT  
BRKT, RIGHT REAR SEAT  
SCR, 3/8-16 X 2.75 HHCS SS  
COTTER, 1/4” RING  
LEVER, HANDLE LOCK  
PIN, CLEVIS 3/16 X .88 PLTD  
ROD, ARM HANDLE LOCK 4” LG  
WASHER, .41D X 1.3OD NYLON  
SCR, 5/16-18 X 3/4 CARRIAGE SS  
SCR, 3/8-16 X 5.0 HHCS SS FT  
KNOB, 3/8-16 4 PRONG ALUM  
SPACER, SEAT LOCK  
SEAT MOUNT POST  
SCR, 5/16-18 X 2.0 CARRIAGE SS  
RECEIVER ASSY, SEAT MOUNT  
WASHER, 5/16 FLAT SS  
NUT, 5/16-18 HEX NYLOCK SS  
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WARNING LIGHTS - OPTION  
1
6
2
3
3
4
FRONT  
5
7
3
1
2
6
REAR  
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WARNING LIGHTS - OPTION  
SERIAL NO.  
REF  
PART NO.  
PRV NO. QTY  
DESCRIPTION  
NOTES:  
FROM  
1
2
3
4
5
6
7
86270990  
86010650  
86276820  
86071490  
86270990  
86246200  
86071500  
57090  
87018  
70740  
140871  
57090  
51454  
140872  
4
4
4
1
2
2
1
NUT, 10-32 HEX NYLOCK SS  
WASHER, #10 X 6/16 OD  
SCR, 10-32 X 1/2 PTHMS BLK  
BRKT, UPPER WARNING LIGHT  
NUT, 10-32 HEX NYLOCK SS  
LED AMBER LIGHT, 12V  
BRKT, LOWER WARNING LIGHT  
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SERIAL NUMBERS  
REF.  
NO.  
MODEL: SERIAL #  
1
CBE20:100201000010, CB20: 100200800369, CB20X: 100200900096  
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