PILEJOGGER II
Operating Instructions (ENG)
MODELS: PJ2A
PJ2AIE
8.604-176.0
8.604-177.0
Read instructions before operating the machine.
8603750 - G 03/04/08
PRV NO. 98018
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TABLE OF CONTENTS
Machine Data Log/Overview.........................2
Table of Contents..........................................3
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions ........................2-1
Hazard Intensity Level. .................................2-2
Grounding Instructions..................................2-3
OPERATIONS
How the Machine Works...............................3-1
MAINTENANCE
Daily Maintenance. .......................................4-1
Machine Troubleshooting..............................4-1
Wiring Diagram. ............................................4-1
GROUP PARTS LIST
Pilejogger Assembly. ....................................5-1
230V Service Parts. ......................................5-3
Warranty. .................................................... .5-4
3
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HOW TO USE THIS MANUAL
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards is identified that could
result in product or personal injury, or severe injury
resulting in death.
This manual contains the following sections:
-
-
-
HOW TO USE THIS MANUAL
SAFETY
OPERATIONS
-
-
MAINTENANCE
PARTS LIST
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
Parts may be ordered from authorized Windsor
dealers. When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.
-
-
-
Daily Maintenance
Troubleshooting
Wiring Diagram
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________
-
-
REF – column refers to the reference
number on the parts illustration.
PART NO. – column lists the part
number for the part.
-
-
PRV NO. – Reference number
QTY – column lists the quantity of the
part used in that area of the machine.
DESCRIPTION – column is a brief
description of the part.
SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs. If
column has an asterisk (*), call
PUBLISHED ________________________________
-
-
Copyright 1999 Windsor Industries, Printed in USA
The model and serial number of your machine is on
the bottom back-end of the machine.
manufacturer for serial number.
NOTES – column for information not
noted by the other columns.
-
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
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IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
WARNING:
To reduce the risk of fire, electric shock, or injury:
Do not operate without filters (dry or wet) in place.
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return
it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
During operation, attention shall be paid to other persons, especially children.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the machine.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or
corners.
Do not pull/run machine over cord. Keep cord away from heated surfaces.
Connect to a properly grounded outlet. See Grounding Instructions.
SAVE THESE INSTRUCTIONS
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HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
! WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use Windsor approved replacement parts.
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GROUNDING INSTRUCTIONS
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
In the USA this machine operates on a
standard 15 amp 115V, 60 hz, A.C. power
circuit . The amp, hertz, and voltage are listed
on the data label found on each machine.
Using voltages above or below those indicated
on the data label will cause serious damage to
the motors.
Improper connection of the equipment-
grounding conductor can result in a risk of
EXTENSION CORDS:
If an extension cord is used, the wire size must
be at least one size larger than the power cord
on the machine, and must be limited to 50 feet
(15.5m) in length.
electric shock.
Check with a qualified
electrician or service person if you are in
doubt as to whether the outlet is properly
grounded. Do not modify the plug provided
with the appliance - if it will not fit the outlet,
have a proper outlet installed by a qualified
electrician.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides
a path of least resistance for electric current to
reduce the risk of electric shock. This
appliance is equipped with a cord having an
equipment-grounding conductor and grounding
plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes
and ordinances.
This appliance is for use on a nominal 120-volt
circuit, and has a grounded plug that looks like
the plug in “Fig. A”. A temporary adaptor that
looks like the adaptor in “Fig . C” may be used
to connect this plug to a 2-pole receptacle as
shown in “Fig. B”, if a properly grounded outlet
is not available. The temporary adaptor should
be used only until a properly grounded outlet
(Fig. A) can be installed by a qualified
electrician. The green colored rigid ear, lug, or
wire extending from the adaptor must be
connected to a permanent ground such as a
properly grounded outlet box cover. Whenever
the adaptor is used, it must be held in place by
a metal screw.
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OPERATIONS
USING PILEJOGGER II WITH
EXTRACTOR
1. Connect vacuum and solution hoses to
PILEJOGGER.
2. Plug power cord into properly grounded
outlet.
3. Move PILEJOGGER to starting place. Turn
on brush drive motor by depressing foot
switch located on top of cleaning head.
Depress solution valve lever fully and move
backward at a steady pace (25 to 30 feet
per minute).
NOTE: Lift the handle slightly as you move
backward so the weight is almost off the
rear roller. This will bring the vacuum orifice
and brush into proper contact with carpet.
4. Release solution valve lever approximately
6 inches before reaching the end of the
cleaning pass to ensure that all solution is
extracted.
5. Make the next cleaning pass beside the
first, overlapping about 1 inch.
6. Reverse direction and clean balance of
room.
CAUTION: To prevent possible damage to
the carpet, never let the PILEJOGGER
stand in one place with the brush running.
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MAINTENANCE
DAILY MAINTENANCE
1. Vacuum unused cleaning solution from solution tank into recovery bucket.
2. Flush two gallons of clean water through pumping system of extractor, PILEJOGGER and hand tools. Twice
a month, flush a vinegar solution (one quart white vinegar to two gallons water) or browning prevent solution
(mixed as directed) through extractor and PILEJOGGER. This will minimize buildup of alkaline residue in the
system.
3. Remove carpet lint from brush fibers and underside of brush housing. Flush out with water.
4. Check for carpet lint buildup in vac shoe. Clean out and flush with water.
5. If spray jets become clogged, remove from manifold, wash and blow-dry to remove obstruction. Do not use
pins, wires, etc. to clean jets as this could destroy spray pattern.
6. Apply silicone lubricant to quick-disconnect fittings.
TROUBLESHOOTING
PROBLEM.
CAUSE
SOLUTION
No power to brush
Dead electrical circuit
Faulty switch
Check building circuit breaker or fuse box
Replace
Faulty electrical cable
Replace
Brush motor speed
varies or doesn’t run
Faulty motor
Replace
Faulty switch
Replace
Loss of vacuum
Loose cuff on vac hose
Vac chamber plugged
Broken vac hose
Tighten cuffs (turn counterclockwise)
Wash out with hose. Pick lint out with wire.
Replace
Solution hose quick
disconnects hard to
insert
Clean fitting by soaking in vinegar solution, lubricate
lightly with silicon lube
Corrosion on fittings
Solution won’t shut off
Faulty solution valve
Corrosion
Repair or replace
Clean with steel wool and vinegar solution; wipe dry
after each use.
Clogged spray jets
Make more than one pass at right angle to first pass.
Prespray.
Check vac system for leaks
Carpet not clean
Carpet too wet
Severe soil conditions
Loss of vacuum
WIRING DIAGRAM
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PILEJOGGER ASSEMBLY
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PILEJOGGER ASSEMBLY
SERIAL NO.
NOTES:
FROM
REF
PART NO.
PRV NO.
QTY DESCRIPTION
1
2
3
4
5
6
7
8
86000890
86229780
86263880
86273930
86230780
86250410
86006570
86001050
86252350
86263870
86274080
86240860
86272130
86234700
86274200
86006350
86278930
86006490
86247110
86005960
86245650
86005700
86027640
86075420
-
86273750
86233180
86271620
86064900
86237040
86136110
86010660
86005680
86264940
86092620
86076260
86270810
86279000
86005580
86197390
86258690
86135990
86197530
86233090
86280880
86260850
86234400
86010630
86273820
86256030
86270840
86230090
86270820
86027850
86256580
86245000
86006540
86077680
86197520
86006180
86004530
86135890
86004550
86090440
86006520
86237080
86242780
86135760
86025360
09013
14130
03018
70051
14048
64001
70084
11005
67034
03014
70091
41006
66019
27035BLU
70122
67029
87007
70013
53146
64036
50776
57104
14041
27034BLU
OPEN
70011
20061
57229
89002
35008
50017
87025
57047
27051
38023
38015
57015
87021
56012
31021
84009
47024
40012
20016
39168
23047
26006
87013
70019
73015
57024
14192
57017
38048
72001
50237
70068
54121
40011
66095
44052
44051
44061
27882
70052
35028
50020
38109
47058
2
2
1
2
1
1
3
1
1
1
8
1
3
1
2
1
6
1
1
1
1
2
REF
1
-
2
1
2
1
1
1
2
2
3
1
1
1
1
1
2
1
REF
1
2
1
1
REF
4
2
1
1
1
1
REF
1
1
2
1
1
1
3
REF
3
2
7
1
1
REF
REF
BEARING, PJ2A SHAMBAN
BLOCK, PJ BEARING MTG
AXLE, PJ BRUSH
SCR, 8-32 X 1/2 PPHMS NP
BRUSH, PJ
PULLEY, PJ2 W/ .314 BORE
SET SCR, 8-32 X 3/16 KCP DL
BELT, BRUSH DRIVE
9
ROLLER, PJ2A
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
AXLE, .375 X 13.31 PJ2A ROLLER
SCR, 10-24 X 1/2 PFHMS SS
HOUSING, PJ2A BLU
PIN, ROLL 5/64” X 3/8”L
COVER, BLU PJ BELT
SCR, 10-32 X 1.50 FHMS PLTD
RECTIFIER, BRIDGE
WASHER, #8 LOCK EXT. STAR PLTD
SCR, 8-32 X 3/4 PPHMS SS
MOTOR, 115V BRUSH DRIVE
PULLEY, 3/8 MOTOR
LABEL, FOR SAFETY
NUT, 10-32 W/ STAR WASHER PLTD
BRUSH ASM, PJ2A
COVER, BLU PJ MOTOR
-
SCR, 1/4-20 X 5/8 HHCS SS NP
CLAMP, HANDLE GRIP SS
NUT, 1/4-20 ACORN SS
WINDOW, PJ2A
GASKET, PJ2A WINDOW
LABEL, PJ2A ACTION EXT
WASHER, 1/4 LOCK EXT STAR SS
NUT, 1/4-20 HEX NYLOCK
CABLE TIE, 11.38” UL/CSA
HANDLE ASM, PJ2
HANDLE, VALVE PLTD
NUT, 1/2-24 HEX PLTD
WASHER, 1/2 INT. STAR
NIPPLE, 1/4 FPT QD
ELBOW, 1/4 NPT 45° STREET
VALVE, 1/4M X 1/4M INLINE
KIT, VALVE REPAIR
NOT SHOWN
HOSEBARB, 1/4FPT X 1/4
CLAMP, 1/4ID HOSE
HOSE, 1/4 X 43” (250PSI)
CORD ASM, 18/3 X 40 SJT, YL PJ2A V7
CORD END, 125V 15A M NEMA5-15P
WASHER, 1/4ID X 5/8OD SS
SCR, 1/4-20 X 1.25 HHCS SS
STRAIN RELIEF, 18/3-16/3
NUT, 3/8-27 PANEL PLTD
BREAKER, 1.2A CIRCUIT
NUT, 15/32-32 HEX PANEL ZINC PLTD
HANDLE ASM, PJ2A W/ VALVE
SWITCH, 125V-8A/250V-4A PUSH
LABEL, BFT WARNING & CAUTION
SCR, 10-32 X 3/4 PFHMS SS
MANIFOLD, PJ2A
HOSEBARB, 1/8MPT X 1/4 DL
PLUG, 1/8 MPT HEX BRASS
JET BODY, MINI-QUICK W/ SEAL
JET SEAL, MINI-QUICK
JET, 11003-QUICK CHANGE
CLAMP, 1/2”OD HALF CLIP
SCR, 8-32 X 3/8 PPHMS SS
GASKET, PJ HANDLE
NOT SHOWN
NOT SHOWN
LABEL, PJ2A
HANDLE GRIP ASM
KIT, HIGH PRESSURE SPRAY TIP
OPTIONAL
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230V SERVICE PARTS
PART NO.
PRV NO.
DESCRIPTION
NOTES:
86247120
86261060
86001780
53147
23718
14308
MOTOR ASM, 230V DC PM
CORD ASM, 1.0MM 3 X 40 HODVVF
CIRCUIT BREAKER, .8A (230V)
SERVICE ONLY
SERVICE ONLY
SERVICE ONLY
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