Windsor Stroller PJ2A User Manual

PILEJOGGER II  
Operating Instructions (ENG)  
MODELS: PJ2A  
PJ2AIE  
8.604-176.0  
8.604-177.0  
Read instructions before operating the machine.  
8603750 - G 03/04/08  
PRV NO. 98018  
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TABLE OF CONTENTS  
Machine Data Log/Overview.........................2  
Table of Contents..........................................3  
HOW TO USE THIS MANUAL  
How to use this Manual.................................1-1  
SAFETY  
Important Safety Instructions ........................2-1  
Hazard Intensity Level. .................................2-2  
Grounding Instructions..................................2-3  
OPERATIONS  
How the Machine Works...............................3-1  
MAINTENANCE  
Daily Maintenance. .......................................4-1  
Machine Troubleshooting..............................4-1  
Wiring Diagram. ............................................4-1  
GROUP PARTS LIST  
Pilejogger Assembly. ....................................5-1  
230V Service Parts. ......................................5-3  
Warranty. .................................................... .5-4  
3
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HOW TO USE THIS MANUAL  
The SAFETY section contains important information  
regarding hazard or unsafe practices of the  
machine. Levels of hazards is identified that could  
result in product or personal injury, or severe injury  
resulting in death.  
This manual contains the following sections:  
-
-
-
HOW TO USE THIS MANUAL  
SAFETY  
OPERATIONS  
-
-
MAINTENANCE  
PARTS LIST  
The OPERATIONS section is to familiarize the  
operator with the operation and function of the  
machine.  
The HOW TO USE THIS MANUAL section will tell  
you how to find important information for ordering  
correct repair parts.  
The MAINTENANCE section contains preventive  
maintenance to keep the machine and its  
components in good working condition. They are  
listed in this general order:  
Parts may be ordered from authorized Windsor  
dealers. When placing an order for parts, the  
machine model and machine serial number are  
important. Refer to the MACHINE DATA box which  
is filled out during the installation of your machine.  
The MACHINE DATA box is located on the inside of  
the front cover of this manual.  
-
-
-
Daily Maintenance  
Troubleshooting  
Wiring Diagram  
The PARTS LIST section contains assembled parts  
illustrations and corresponding parts list. The parts  
lists include a number of columns of information:  
MODEL _____________________________________  
DATE OF PURCHASE ________________________  
SERIAL NUMBER ____________________________  
SALES REPRESENTATIVE # ___________________  
DEALER NAME ______________________________  
OPERATIONS GUIDE NUMBER __________________  
-
-
REF – column refers to the reference  
number on the parts illustration.  
PART NO. – column lists the part  
number for the part.  
-
-
PRV NO. – Reference number  
QTY – column lists the quantity of the  
part used in that area of the machine.  
DESCRIPTION – column is a brief  
description of the part.  
SERIAL NO. FROM – column indicates  
the first machine the part number is  
applicable to. When the machine design  
has changed, this column will indicate  
serial number of applicable machine.  
The main illustration shows the most  
current design of the machine. The  
boxed illustrations show older designs. If  
column has an asterisk (*), call  
PUBLISHED ________________________________  
-
-
Copyright 1999 Windsor Industries, Printed in USA  
The model and serial number of your machine is on  
the bottom back-end of the machine.  
manufacturer for serial number.  
NOTES – column for information not  
noted by the other columns.  
-
NOTE: If a service or option kit is installed on your  
machine, be sure to keep the KIT INSTRUCTIONS  
which came with the kit. It contains replacement  
parts numbers needed for ordering future parts.  
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IMPORTANT SAFETY INSTRUCTIONS  
When using an electrical appliance, basic precaution  
must always be followed, including the following:  
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.  
!
WARNING:  
To reduce the risk of fire, electric shock, or injury:  
Do not operate without filters (dry or wet) in place.  
Use only indoors. Do not use outdoors or expose to rain.  
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.  
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return  
it to an authorized service center.  
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.  
This machine is not suitable for picking up hazardous dust.  
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near  
flammable fluids, dust or vapors.  
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops  
and offices for more than normal housekeeping purposes.  
Maintenance and repairs must be done by qualified personnel.  
During operation, attention shall be paid to other persons, especially children.  
When leaving unattended, secure against unintentional movement.  
The machine shall only be operated by instructed and authorized persons.  
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.  
Do not handle the plug or machine with wet hands.  
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.  
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the machine.  
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or  
corners.  
Do not pull/run machine over cord. Keep cord away from heated surfaces.  
Connect to a properly grounded outlet. See Grounding Instructions.  
SAVE THESE INSTRUCTIONS  
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HAZARD INTENSITY LEVEL  
The following symbols are used throughout this guide as indicated in their descriptions:  
HAZARD INTENSITY LEVEL  
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR  
SAFETY. The level of hazard intensity is determined by the following definitions:  
! WARNING  
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.  
! CAUTION  
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property  
damage.  
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.  
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper  
operating condition. Following is information that signals some potentially dangerous conditions to the  
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate  
all safety devices on the machine. Please take the necessary steps to train the machine operating  
personnel.  
FOR SAFETY:  
DO NOT OPERATE MACHINE:  
Unless Trained and Authorized.  
Unless Operation Guide is Read and understood.  
In Flammable or Explosive areas.  
In areas with possible falling objects.  
WHEN SERVICING MACHINE:  
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the  
machine. Use Windsor approved replacement parts.  
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GROUNDING INSTRUCTIONS  
THIS PRODUCT IS FOR COMMERCIAL USE  
ONLY.  
ELECTRICAL:  
In the USA this machine operates on a  
standard 15 amp 115V, 60 hz, A.C. power  
circuit . The amp, hertz, and voltage are listed  
on the data label found on each machine.  
Using voltages above or below those indicated  
on the data label will cause serious damage to  
the motors.  
Improper connection of the equipment-  
grounding conductor can result in a risk of  
EXTENSION CORDS:  
If an extension cord is used, the wire size must  
be at least one size larger than the power cord  
on the machine, and must be limited to 50 feet  
(15.5m) in length.  
electric shock.  
Check with a qualified  
electrician or service person if you are in  
doubt as to whether the outlet is properly  
grounded. Do not modify the plug provided  
with the appliance - if it will not fit the outlet,  
have a proper outlet installed by a qualified  
electrician.  
GROUNDING INSTRUCTIONS:  
This appliance must be grounded. If it should  
malfunction or break down, grounding provides  
a path of least resistance for electric current to  
reduce the risk of electric shock. This  
appliance is equipped with a cord having an  
equipment-grounding conductor and grounding  
plug. The plug must be inserted into an  
appropriate outlet that is properly installed and  
grounded in accordance with all local codes  
and ordinances.  
This appliance is for use on a nominal 120-volt  
circuit, and has a grounded plug that looks like  
the plug in “Fig. A”. A temporary adaptor that  
looks like the adaptor in “Fig . C” may be used  
to connect this plug to a 2-pole receptacle as  
shown in “Fig. B”, if a properly grounded outlet  
is not available. The temporary adaptor should  
be used only until a properly grounded outlet  
(Fig. A) can be installed by a qualified  
electrician. The green colored rigid ear, lug, or  
wire extending from the adaptor must be  
connected to a permanent ground such as a  
properly grounded outlet box cover. Whenever  
the adaptor is used, it must be held in place by  
a metal screw.  
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OPERATIONS  
USING PILEJOGGER II WITH  
EXTRACTOR  
1. Connect vacuum and solution hoses to  
PILEJOGGER.  
2. Plug power cord into properly grounded  
outlet.  
3. Move PILEJOGGER to starting place. Turn  
on brush drive motor by depressing foot  
switch located on top of cleaning head.  
Depress solution valve lever fully and move  
backward at a steady pace (25 to 30 feet  
per minute).  
NOTE: Lift the handle slightly as you move  
backward so the weight is almost off the  
rear roller. This will bring the vacuum orifice  
and brush into proper contact with carpet.  
4. Release solution valve lever approximately  
6 inches before reaching the end of the  
cleaning pass to ensure that all solution is  
extracted.  
5. Make the next cleaning pass beside the  
first, overlapping about 1 inch.  
6. Reverse direction and clean balance of  
room.  
CAUTION: To prevent possible damage to  
the carpet, never let the PILEJOGGER  
stand in one place with the brush running.  
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MAINTENANCE  
DAILY MAINTENANCE  
1. Vacuum unused cleaning solution from solution tank into recovery bucket.  
2. Flush two gallons of clean water through pumping system of extractor, PILEJOGGER and hand tools. Twice  
a month, flush a vinegar solution (one quart white vinegar to two gallons water) or browning prevent solution  
(mixed as directed) through extractor and PILEJOGGER. This will minimize buildup of alkaline residue in the  
system.  
3. Remove carpet lint from brush fibers and underside of brush housing. Flush out with water.  
4. Check for carpet lint buildup in vac shoe. Clean out and flush with water.  
5. If spray jets become clogged, remove from manifold, wash and blow-dry to remove obstruction. Do not use  
pins, wires, etc. to clean jets as this could destroy spray pattern.  
6. Apply silicone lubricant to quick-disconnect fittings.  
TROUBLESHOOTING  
PROBLEM.  
CAUSE  
SOLUTION  
No power to brush  
Dead electrical circuit  
Faulty switch  
Check building circuit breaker or fuse box  
Replace  
Faulty electrical cable  
Replace  
Brush motor speed  
varies or doesn’t run  
Faulty motor  
Replace  
Faulty switch  
Replace  
Loss of vacuum  
Loose cuff on vac hose  
Vac chamber plugged  
Broken vac hose  
Tighten cuffs (turn counterclockwise)  
Wash out with hose. Pick lint out with wire.  
Replace  
Solution hose quick  
disconnects hard to  
insert  
Clean fitting by soaking in vinegar solution, lubricate  
lightly with silicon lube  
Corrosion on fittings  
Solution won’t shut off  
Faulty solution valve  
Corrosion  
Repair or replace  
Clean with steel wool and vinegar solution; wipe dry  
after each use.  
Clogged spray jets  
Make more than one pass at right angle to first pass.  
Prespray.  
Check vac system for leaks  
Carpet not clean  
Carpet too wet  
Severe soil conditions  
Loss of vacuum  
WIRING DIAGRAM  
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PILEJOGGER ASSEMBLY  
86037500 PJ2A 03/04/08  
5-1  
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PILEJOGGER ASSEMBLY  
SERIAL NO.  
NOTES:  
FROM  
REF  
PART NO.  
PRV NO.  
QTY DESCRIPTION  
1
2
3
4
5
6
7
8
86000890  
86229780  
86263880  
86273930  
86230780  
86250410  
86006570  
86001050  
86252350  
86263870  
86274080  
86240860  
86272130  
86234700  
86274200  
86006350  
86278930  
86006490  
86247110  
86005960  
86245650  
86005700  
86027640  
86075420  
-
86273750  
86233180  
86271620  
86064900  
86237040  
86136110  
86010660  
86005680  
86264940  
86092620  
86076260  
86270810  
86279000  
86005580  
86197390  
86258690  
86135990  
86197530  
86233090  
86280880  
86260850  
86234400  
86010630  
86273820  
86256030  
86270840  
86230090  
86270820  
86027850  
86256580  
86245000  
86006540  
86077680  
86197520  
86006180  
86004530  
86135890  
86004550  
86090440  
86006520  
86237080  
86242780  
86135760  
86025360  
09013  
14130  
03018  
70051  
14048  
64001  
70084  
11005  
67034  
03014  
70091  
41006  
66019  
27035BLU  
70122  
67029  
87007  
70013  
53146  
64036  
50776  
57104  
14041  
27034BLU  
OPEN  
70011  
20061  
57229  
89002  
35008  
50017  
87025  
57047  
27051  
38023  
38015  
57015  
87021  
56012  
31021  
84009  
47024  
40012  
20016  
39168  
23047  
26006  
87013  
70019  
73015  
57024  
14192  
57017  
38048  
72001  
50237  
70068  
54121  
40011  
66095  
44052  
44051  
44061  
27882  
70052  
35028  
50020  
38109  
47058  
2
2
1
2
1
1
3
1
1
1
8
1
3
1
2
1
6
1
1
1
1
2
REF  
1
-
2
1
2
1
1
1
2
2
3
1
1
1
1
1
2
1
REF  
1
2
1
1
REF  
4
2
1
1
1
1
REF  
1
1
2
1
1
1
3
REF  
3
2
7
1
1
REF  
REF  
BEARING, PJ2A SHAMBAN  
BLOCK, PJ BEARING MTG  
AXLE, PJ BRUSH  
SCR, 8-32 X 1/2 PPHMS NP  
BRUSH, PJ  
PULLEY, PJ2 W/ .314 BORE  
SET SCR, 8-32 X 3/16 KCP DL  
BELT, BRUSH DRIVE  
9
ROLLER, PJ2A  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
AXLE, .375 X 13.31 PJ2A ROLLER  
SCR, 10-24 X 1/2 PFHMS SS  
HOUSING, PJ2A BLU  
PIN, ROLL 5/64” X 3/8”L  
COVER, BLU PJ BELT  
SCR, 10-32 X 1.50 FHMS PLTD  
RECTIFIER, BRIDGE  
WASHER, #8 LOCK EXT. STAR PLTD  
SCR, 8-32 X 3/4 PPHMS SS  
MOTOR, 115V BRUSH DRIVE  
PULLEY, 3/8 MOTOR  
LABEL, FOR SAFETY  
NUT, 10-32 W/ STAR WASHER PLTD  
BRUSH ASM, PJ2A  
COVER, BLU PJ MOTOR  
-
SCR, 1/4-20 X 5/8 HHCS SS NP  
CLAMP, HANDLE GRIP SS  
NUT, 1/4-20 ACORN SS  
WINDOW, PJ2A  
GASKET, PJ2A WINDOW  
LABEL, PJ2A ACTION EXT  
WASHER, 1/4 LOCK EXT STAR SS  
NUT, 1/4-20 HEX NYLOCK  
CABLE TIE, 11.38” UL/CSA  
HANDLE ASM, PJ2  
HANDLE, VALVE PLTD  
NUT, 1/2-24 HEX PLTD  
WASHER, 1/2 INT. STAR  
NIPPLE, 1/4 FPT QD  
ELBOW, 1/4 NPT 45° STREET  
VALVE, 1/4M X 1/4M INLINE  
KIT, VALVE REPAIR  
NOT SHOWN  
HOSEBARB, 1/4FPT X 1/4  
CLAMP, 1/4ID HOSE  
HOSE, 1/4 X 43” (250PSI)  
CORD ASM, 18/3 X 40 SJT, YL PJ2A V7  
CORD END, 125V 15A M NEMA5-15P  
WASHER, 1/4ID X 5/8OD SS  
SCR, 1/4-20 X 1.25 HHCS SS  
STRAIN RELIEF, 18/3-16/3  
NUT, 3/8-27 PANEL PLTD  
BREAKER, 1.2A CIRCUIT  
NUT, 15/32-32 HEX PANEL ZINC PLTD  
HANDLE ASM, PJ2A W/ VALVE  
SWITCH, 125V-8A/250V-4A PUSH  
LABEL, BFT WARNING & CAUTION  
SCR, 10-32 X 3/4 PFHMS SS  
MANIFOLD, PJ2A  
HOSEBARB, 1/8MPT X 1/4 DL  
PLUG, 1/8 MPT HEX BRASS  
JET BODY, MINI-QUICK W/ SEAL  
JET SEAL, MINI-QUICK  
JET, 11003-QUICK CHANGE  
CLAMP, 1/2”OD HALF CLIP  
SCR, 8-32 X 3/8 PPHMS SS  
GASKET, PJ HANDLE  
NOT SHOWN  
NOT SHOWN  
LABEL, PJ2A  
HANDLE GRIP ASM  
KIT, HIGH PRESSURE SPRAY TIP  
OPTIONAL  
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230V SERVICE PARTS  
PART NO.  
PRV NO.  
DESCRIPTION  
NOTES:  
86247120  
86261060  
86001780  
53147  
23718  
14308  
MOTOR ASM, 230V DC PM  
CORD ASM, 1.0MM 3 X 40 HODVVF  
CIRCUIT BREAKER, .8A (230V)  
SERVICE ONLY  
SERVICE ONLY  
SERVICE ONLY  
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