Wilton Drill A3816 User Manual

Operating Instructions — Parts Manual  
15-Inch Vari-Speed Drill Press  
Models: A5816, A5818, A3816, A3818  
Manufactured after Serial No. 807137  
Part No.  
Revision B6  
5507564  
WMH Tool Group, Inc.  
2420 Vantage Dr.  
Elgin, IL 60123  
Ph: 847-649-3010  
Fax: 847-851-1144  
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Table of Contents  
Cover Page .......................................................................................................................... 1  
General Specifications ....................................................................................................... 4  
Operating Precautions ....................................................................................................... 5  
Set-up and Operation ......................................................................................................... 7  
Maintenance ........................................................................................................................ 9  
Wiring Diagrams ............................................................................................................... 10  
Troubles hooting ................................................................................................................11  
Replacement Parts ........................................................................................................... 12  
3
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General Specifications  
The Wilton 15-Inch Vari-Speed Drill Presses, Models  
A5816, A5818, A5836, and A5838 provide drilling  
speeds from 400 to 5,000 rpm. Simple handwheel  
adjustment sets the speeds with an LED speed  
display on the faceplate of the machine.  
Wilton's 15-inch vari-speed drill press provides a solid  
base for drilling and offers a wide range of spindle  
speeds. The large quill provides greater accuracy.  
The large worktable provides the operator with room  
to work and ample support for the workpiece. The  
drill press has a 3-inch diameter column for head and  
table support. The 15-Inch Vari-Speed Drill Press is  
equipped with a standard table raiser.  
Specifications  
Model ............................ A5816 ..................... A5818 ....................... A5836 ....................... A5838  
A3816  
A3818  
A3836  
A3838  
Type .............................. Floor Model ............. Floor Model .............. Bench Model ............. Bench Model  
Motor:  
4
Motor Speed (rpm) .... 1,725 rpm ................ 1,725 rpm ................. 1,725 rpm .................. 1,725 rpm  
HP ............................. 1 HP ........................ 3 HP ......................... 1 HP .......................... 3 HP  
Power Rating ............. 1 Ph, 115/220V........ 3 Ph, 220/440V......... 1 Ph, 115/220V ......... 3 Ph, 220/440V  
Spindle speed (rpm) ...... 400 to 5,000rpm ...... 400 to 5,000 rpm ...... 400 to 5,000 rpm ....... 400 to 5,000rpm  
Capacity:  
Cast iron .................... up to 5/8-in. ............. up to 5/8-in. .............. up to 5/8-in. .............. up to 5/8-in.  
Steel .......................... up to 1/2-in. ............. up to 1/2-in. .............. up to 1/2-in. .............. up to 1/2-in.  
Drills to center ............... 15 in. ....................... 15 in. ........................ 15 in. ......................... 15 in.  
Quill diameter ................ 2-1/4 in. ................... 2-1/4 in. .................... 2-1/4 in. ..................... 2-1/4 in.  
Quill travel ..................... 6 in. ......................... 6 in. .......................... 6 in. ........................... 6 in.  
Spindle taper ................. #2 MorseTaper ........ #2 MorseTaper ......... #2 MorseTaper .......... #2 MorseTaper  
Dimensions:  
Table (overall)............ 15-1/4 x 17-3/4 in. ... 15-1/4 x 17-3/4 in. .... 15-1/4 x 17-3/4 in. ..... 15-1/4 x 17-3/4 in.  
Table (working area).. 12-1/2 x 14-1/2 in. ... 12-1/2 x 14-1/2 in. .... 12-1/2 x 14-1/2 in. ..... 12-1/2 x 14-1/2 in.  
T-slot ......................... 1/2-in. ...................... 1/2-in. ....................... 1/2-in. ........................ 1/2-in.  
Spindle to table .......... 41 in. ....................... 41 in. ........................ 41 in. ......................... 41 in.  
Spindle to base .......... 47-1/2 in. ................. 47-1/2 in. .................. 47-1/2 in. ................... 47-1/2 in.  
Overall height ............ 67-1/2 in. ................. 67-1/2 in.  
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- Misuse of this machine can cause serious injury.  
- For safety, machine must be set up, used and  
serviced properly.  
- Read, understand and follow instructions in the  
Operating Instructions and Parts Manual which  
was shipped with your machine.  
supply while servicing.  
- Always follow instructions in Operating Instruc-  
tions and Parts Manual when changing accessory  
tools or parts.  
- Never modify the machine without consulting  
Wilton Corporation.  
Youthe s tationary power tool us er—  
hold the key to s afety.  
When s etting up machine:  
- Always avoid using machine in damp or poorly  
lighted work areas.  
Read and follow these simple rules for best results  
and full benefits from your machine. Used properly,  
Wiltons machinery is among the best in design and  
safety. However, any machine used improperly can  
be rendered inefficient and unsafe. It is absolutely  
mandatory that those who use our products be  
properly trained in how to use them correctly. They  
should read and understand the Operating Instruc-  
tions and Parts Manual as well as all labels affixed  
to the machine. Failure in following all of these  
warnings can cause serious injuries.  
- Always be sure the machine support is securely  
anchored to the floor or the work bench.  
When us ing machine:  
- Always wear safety glasses with side shields  
(See ANSI Z87.1)  
- Never wear loose clothing or jewelry.  
- Never overreach—you may slip and fall.  
When s ervicing machine:  
- Always disconnect the machine from its electrical  
Machinery general safety warnings  
power to the machine must be disconnected  
before work is done.  
1. Always wear protective eye wear when operat-  
ing machinery. Eye wear shall be impact resis-  
9. Maintain all machine tools with care. Follow all  
maintenance instructions for lubricating and the  
changing of accessories. No attempt shall be  
made to modify or have makeshift repairs done to  
the machine. This not only voids the warranty but  
also renders the machine unsafe.  
10. Machinery must be anchored to the floor.  
11. Secure work. Use clamps or a vise to hold work,  
when practical. It is safer than using your hands  
and it frees both hands to operate the machine.  
12. Never brush away chips with machine in opera-  
tion.  
tant, protective safety glasses with side shields  
which comply with ANSI Z87.1 specifications.  
Use of eye wear which does not comply with  
ANSI Z87.1 specifications could result in severe  
injury from breakage of eye protection.  
2. Wear proper apparel. No loose clothing or  
jewelry which can get caught in moving parts.  
Rubber soled footwear is recommended for best  
footing.  
3. Do not overreach. Failure to maintain proper  
working position can cause you to fall into the  
machine or cause your clothing to get caught —  
pulling you into the machine.  
5
13. Keep work area clean. Cluttered areas invite  
accidents.  
14. Remove adjusting keys and wrenches before  
turning machine on.  
4. Keep guards in place and in proper working  
order. Do not operate the machine with guards  
removed.  
15. Use the right tool. Dont force a tool or attachment  
to do a job it was not designed for.  
16. Use only recommended accessories and follow  
manufacturers instructions pertaining to them.  
17. Keep hands in sight and clear of all moving parts  
and cutting surfaces.  
18. All visitors should be kept at a safe distance from  
the work area. Make workshop completely safe  
by using padlocks, master switches, or by  
removing starter keys.  
19. Know the tool you are using — its application,  
limitations, and potential hazards.  
5. Avoid dangerous working environments. Do not  
use stationary machine tools in wet or damp  
locations. Keep work areas clean and well lit.  
6. Avoid accidental starts by being sure the start  
switch is OFF” before plugging in the machine.  
7. Never leave the machine running while unat-  
tended. Machine shall be shut off whenever it is  
not in operation.  
8. Disconnect electrical power before servicing.  
Whenever changing accessories or general  
maintenance is done on the machine, electrical  
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Wire s izes  
General electrical cautions  
Caution: for circuits which are far away from the  
electrical service box, the wire size must be  
increased in order to deliver ample voltage to the  
motor. To minimize power losses and to prevent  
motor overheating and burnout, the use of wire sizes  
for branch circuits or electrical extension cords  
according to the following table is recommended.  
The drill press should be grounded in accordance  
with the National Electrical Code and local codes  
and ordinances. This work should be done by a  
qualified electrician. The drill press should be  
grounded to protect the user from electrical shock.  
AWG (American wire gauge) number  
240 volt lines  
Conductor length  
120 volt lines  
0-50 feet  
50-100 feet  
Over 100 feet  
No. 14  
No. 14  
No. 12  
No. 14  
No. 12  
No. 8  
Safety Instructions for Drill  
Presses  
1. All work shall be secured using either clamps or a  
vise to the drill press table. It is unsafe to use your  
hands to hold any workpiece being drilled.  
5. Keep hands in sight. Do not put hands or fingers  
around, on, or below any rotating cutting tools.  
Leather safety gloves should be used when handling  
any sharp objects or cutting tools. See Figure A.  
2. Drill press head and table shall be securely  
locked to the column before operating the drill press.  
This must always be checked prior to starting the  
machine.  
6. Always wear protective eye wear when operating,  
servicing or adjusting machinery. Eyewear shall be  
impact resistant, protective safety glasses with side  
shields complying with ANSI Z87.1 specifications.  
Use of the eye wear which does not comply with  
ANSI Z87.1 specifications could result in severe  
injury from breakage of eye protection. See Figure  
B.  
3. Always use the correct tooling. Tooling shall  
always be maintained and properly sharpened. All  
tooling must be run at the proper speeds and feeds  
as they apply to the job. Use only recommended  
accessories and follow those manufacturers instruc-  
tions pertaining to them. Tooling shall be not be  
forced in to any workpiece but fed according to the  
proper specifications. Failure to follow these instruc-  
tions will not only ruin the tooling as well as the  
machine, but can cause serious injury.  
7. When drilling in material which causes dust, a  
dust mask shall be worn. See Figure C.  
6
8. Avoid contact with coolant, especially guarding  
the eyes.  
4. Never brush away any chips while the machine is  
in operation. All clean up should be done when the  
machine is stopped.  
9. Non-slip footwear and safety shoes are recom-  
mended. See Figure D.  
10. Wear ear protectors (plugs or muffs) during  
extended periods of operation. See Figure E.  
D
E
A
B
C
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Set-up and Operation  
Introduction  
This manual includes operating and maintenance  
instructions for the Wilton 15-Inch Vari-Speed Drill  
Presses, Models A5816, A5818, A5836, and A5838.  
This manual also includes parts listings and illustra-  
tions of replaceable parts.  
Securing the Bas e  
The base of the drill press has four mounting holes.  
The drill press should be level and rest solidly on the  
floor. Place shims under the four mounting holes in  
the base as required to level the drill press.  
Refer to Figure 1 for key features of the drill press.  
Cleaning  
Clean off any protective grease with solvent. After  
cleaning, lubricate the base, table, and column with  
a light coating of medium weight machine oil.  
Repeat at six months intervals.  
LED Speed  
Display  
Internal parts of the drill press are lubricated at the  
factory. No further lubrication is required at the time  
of installation.  
Speed  
setting  
handwheel  
Motor  
Head  
locking  
handle  
Electrical Connection  
On/Off  
switch  
Refer to the Wiring Diagram section for wiring  
information. Connection to electrical power should  
be made by a qualified electrician. Observe local  
electrical codes when connecting the machine.  
Depth stop  
Feed  
handle  
Spindle  
The motor should be protected with a time delay  
fuse or circuit breaker with a amperage rating  
slightly higher than the full load current of the motor.  
Column  
Operating Controls  
Table  
height  
adjustment  
(Refer to Figure 2)  
Work  
table  
ON/OFF Switch  
Rack  
The ON/OFF switch is located at the front of the drill  
head.  
Speed Control Handwheel  
7
CAUTION: TO AVOID DAMAGE TO THE SPEED  
ADJ USTMENT MECHANISM, THE MOTOR MUST  
BE OPERATING BEFORE ATTEMPTING TO  
ADJ UST THE SPEED SETTING.  
Base  
The speed control handwheel is located on the left  
side of the drill head. An LED speed indicator is  
provided on the face plate on the drill head.  
Figure 1: Drill Press Features  
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Operating Precautions  
LED  
Speed  
Display  
The following operating and safety precautions must  
be observed in order to avoid harm to the operator  
or damage to the drill press.  
1. The head assembly must be locked to the  
column so the thrust produced by drilling will  
not  
2.  
force the head assembly up the column.  
The work table must be locked to the column  
so it will not be forced down the column.  
Be sure the belt is tightened to the proper  
tension.  
DO NOT start to drill the workpiece until  
making certain the workpiece is held down  
securely.  
3.  
4.  
Depth  
stop  
Speed control  
handwheel  
5.  
6.  
MAKE SURE THE DRIVE MOTOR IS RUN-  
NING BEFORE turning the speed control  
handwheel in either direction.  
Point of operation protection is required for  
maximum safety. This remains the responsibil-  
ity of the user/purchaser since conditions differ  
between jobs.  
Make sure the drill is secured in the spindle or  
check before attempting to use the drill press.  
Make sure the spindle taper is clean and free  
of burrs, scoring, and galling to assure maxi-  
mum gripping.  
On/Off switch  
Figure 2. Operating Controls  
Depth Stop  
A drilling depth stop (refer to Figure 3) is provided on  
the right side of the drill head. The depth stop  
consists of a threaded rod with depth setting jam  
nuts. The front side of the threaded rod has a depth  
scale. The jam nuts are loosened and moved to the  
desired depth on the scale. The upper jam nut is  
then tightened against the lower nut.  
7.  
8.  
Drilling Recommendations  
Speeds for Drilling  
The speed of a drill is usually measured in terms of  
the rate at which the outer periphery of the tool  
moves in relation to the work being drilled. The  
common term for this is Surface Feet per Minute  
(SFM). The relationship of SFM is expressed in the  
following formulas:  
Jam  
nuts  
8
Depth scale  
(on threaded  
rod)  
SFM = 0.26 X rpm X Drill Diameter (in inches)  
RPM = 3.8 x ________SFM__________  
Drill diameter (in inches)  
In general, the higher the speed the shorter the drill  
life. Operating at the low end of the speed range for  
a particular material will result in longer life. The  
most efficient speed for operating a drill depends on  
many variables:  
Figure 3. Depth Stop  
1. Composition and hardness of material.  
2. Depth of the hole.  
3. Efficiency of the cutting fluid.  
4. Type and condition of the drilling machine.  
5. Desired quality of the hole.  
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6. Difficulty of set-up.  
3. Remove head cover.  
4. Remove belt. (With speed control setting at the  
highest speed, the belt should be loose enough  
to remove.)  
5. Install the replacement belt. Install the head  
cover.  
6. Connect electrical power to the drill press.  
7. Operate the drill press to verify correct opera-  
tion.  
Indication of Extreme Speeds and Feeds  
A drill that splits up the web is evidence of too much  
feed or insufficient tip clearance at the center as a  
result of improper grinding. The rapid wearing away  
of the extreme outer corners of the cutting edges  
indicates that the speed is too high. A drill chipping  
or braking out at the cutting edges indicates that  
either the feed is too heavy or the drill has been  
ground with too much tip clearance.  
Replacement of Motor  
WARNING: MAKE SURE TO DISCONNECT  
ELECTRICAL POWER TO THE DRILL PRESS TO  
AVOID THE POSSIBILITY OF INADVERTENT  
OPERATION AND EXPOSURE TO POTENTIALLY  
LETHAL VOLTAGE LEVELS.  
Speeds for High Speed Steel Drills  
Speed  
In SFM  
Material  
Alloy Steel — 300 to 400 Brinell ..................... 20 - 30  
Stainless Steel ................................................ 30 - 40  
Automotive Steel Forgings ............................. 40 - 50  
Tool Steel, 1.2C .............................................. 50 - 60  
Steel, .4C to .5C ............................................. 70 - 80  
Mild Machinery Steel, .2C to .3C .................. 80 - 110  
Hard Chilled Cast Iron .................................... 30 - 40  
Medium Hard Cast Iron ................................70 - 100  
Soft Cast Iron .............................................100 - 150  
Malleable Iron ................................................. 80 - 90  
High Nickel Steel or Monel ............................. 40 - 50  
High Tensile Bronze ......................................70 -150  
Ordinary Brass and Bronze ........................200 - 300  
Aluminum and its Alloys .............................200 - 300  
Magnesium and its Alloys ...........................250 - 400  
Slate, Marble, and Stone ................................. 15 -25  
Plastics and similar material (Bakelite)....... 100 - 150  
Wood ...........................................................300 -400  
Titanium Alloys ............................................... 10 - 25  
Titanium Alloy Sheet ....................................... 50 - 60  
1.  
2.  
Disconnect electrical power to drill press.  
Remove drive belt (refer to Replacement of  
Drive Belt).  
3.  
4.  
5.  
6.  
7.  
8.  
9.  
Disconnect electrical wiring from motor junction  
box.  
Remove nuts and washers from bolts securing  
motor to drill head. Remove motor.  
Remove pulleys and related components from  
motor shaft.  
Install pulleys and related components on  
replacement motor shaft.  
Install motor on mounting bolts and secure with  
nuts and washers.  
Connect electrical wiring (refer to Wiring  
Diagram section for wiring details).  
Install drive belt (refer to Replacement of  
Drive Belt).  
10. Operate drill press to verify proper operation.  
In cases where carbon steel drills are applicable, the  
drill should be run at speeds of from 40 to 50  
percent of those given above.  
9
Maintenance  
Replacement of Drive Belt  
Lubrication  
Following are lubrication recommendations for drill  
press components.  
WARNING: MAKE SURE TO DISCONNECT  
ELECTRICAL POWER TO THE DRILL PRESS TO  
AVOID THE POSSIBILITY OF INADVERTENT  
OPERATION AND EXPOSURE TO POTENTIALLY  
LETHAL VOLTAGE LEVELS.  
1.  
2.  
3.  
4.  
Spindle pulley drive: Lubricate spindle splines  
occasionally with light grease.  
Quill, Table, and Column: Lubricate with light  
film of oil.  
Table lift rack: Lubricate regularly with SAE20  
oil (clean rack with solvent before applying oil.)  
Variable speed drive fork: Lubricate contact  
points occasionally with grease.  
1. Start drill press. Set speed control to highest  
speed. Stop drill press.  
2. Disconnect electrical power to drill press.  
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Adjustments  
Green  
Motor  
Table Adjustment  
Switch  
Line  
White  
Black  
The table can be raised or lowered to accommodate  
the height of the component being drilled (refer to  
Figure 4). To raise or lower the table, loosen the  
lock handle. Then use the hand crank to move the  
table to the desired height. Then retighten the lock  
handle.  
1 Phas e 115/230 Volts  
Green  
Motor  
Switch  
Figure 4. Table Adjustment  
Line  
Head Adjustment  
3 Phas e 220/440 Volts  
WARNING: CHANGE THE RADIAL POSITION OF  
THE DRILL HEAD ONLY IF THE DRILL PRESS  
BASE IS SECURED TO THE FLOOR. SWINGING  
THE DRILL HEAD WITHOUT THE BASE BEING  
SECURED TO THE FLOOR WILL CAUSE THE  
DRILL PRESS TO BECOME UNSTABLE AND TIP  
OVER RESULTING IN INJ URY AND/OR DAMAGE  
TO THE MACHINE.  
The radial position of the drill head can be changed  
1 phas e Motor Connection  
Table lock  
(handle on  
opposite side)  
Table  
height  
10  
adjustment  
3 phas e Motor Connection  
Work table  
to accommodate the drilling of a hole that may be  
offset from the center of the table. Reposition the  
drill head by loosening the locking handles and  
swinging the drill head to the desired position. Then  
retighten the locking handles.  
AC Power  
Sens or  
AC Power  
Sens or  
-
+
-
+
0
110 220 24  
Volts  
0
220 440  
Volts  
Input  
Input  
1 Phas e 115/220  
LED Dis play Connection  
3 Phas e 220/440  
Wiring Diagrams  
Refer to Figure 5 for wiring information. The drive  
motor is115/230 volt single phase or 220/440 volt  
three phase. Notice: When converting machine  
voltage, it is necessarry to re-wire the LED display  
connection accordingly. Refer to figure 5.  
Figure 5. Wiring Diagrams  
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Troubleshooting  
Problem  
Possible Cause  
Remedy  
Spindle does not turn.  
1. Circuit breaker tripped.  
2. Branch circuit breaker tripped or  
fuse blown.  
1. Reset circuit breaker.  
2. Reset branch circuit breaker/replace  
fuse.  
3. Open wire in switch circuit.  
4. Defective switch.  
3. Repair open circuit.  
4. Repair switch.  
5. Broken drive belt.  
5. Replace drive belt.  
Spindle noisy.  
Drill stalls.  
1. Damaged spindle bearings.  
2. Worn spline.  
1. Replace bearings.  
2. Replace spline.  
1. Worn drive belt.  
1. Check condition of belt. Replace if  
glazed or slipping on pulleys.  
2. Reduce feed pressure or use  
cutting fluid.  
2. Excessive feed rate for size of drill and material  
being drilled.  
3. No cutting fluid or improper cutting fluid.  
3. Use correct cutting fluid.  
Poorly drilled holes.  
1. Drill dull.  
1. Sharpen drill.  
2. Lack of rigidity in hold-down method.  
2. Check that all T-slot hold-downs are  
tight and that table-lock and drill  
head bolts are tight.  
3. Speed too fast for material and drill size.  
3. Check spindle speed recom-  
mendations. Reduce speed if  
necessary.  
4. Feed too fast for material and drill size.  
5. No or improper cutting fluid or coolant  
being used.  
4. Reduce feed rate.  
5. Use cutting fluid, or change to  
proper fluid or coolant for material  
being drilled.  
6. Improperly ground drill bit.  
6. Check for proper angles and reliefs.  
Regrind to proper geometry.  
Motor overheating.  
1. Electrical circuit fault.  
1. Check current draw in circuit.  
Make sure current draw is the  
same as rating on motor plate.  
2. Reduce drill size.  
11  
2. Oversize drill.  
3. Excessive feed.  
3. Reduce feed rate.  
4. No cutting fluid, or wrong fluid.  
4. Use correct cutting fluid for the  
material and drill.  
Table can not be  
raised.  
1. Lack of lubrication.  
1. Lubricate.  
No speed readout.  
1. Speed pickup out of adjustment or failed.  
1. Adjust gap between speed pickup  
and post spindle pulley. If there is  
no readout on the speed indicator,  
replace the speed pickup.  
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Replacement Parts  
This section provides exploded view illustrations that show the replacement parts for the Wilton 15-Inch Vari-  
Speed Drill Presses, Models A58 and A38 series. Also provided are parts listings that provide part number,  
description, and quantity. The item numbers shown on the illustration relate to the item number on the facing  
page of the parts listing.  
Order replacement parts from:  
Wilton Corporation  
300 South Hicks Road  
Palatine, IL 60067  
TEL: 1-888-594-5866  
FAX: 1-800-626-9676  
Identify the replacement part by the part number shown in the parts listing. Be sure to include the model  
number and serial number of your machine when ordering replacement parts to assure that you will receive the  
correct part.  
12  
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Exploded View — Head  
Models: A5816, A5818, A5836, & A5838  
70A  
39  
17  
21  
17A  
13  
99  
(Note 1)  
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Parts List - Head  
Models A5816, A5818, A5836 and A5838  
Item  
No.  
Part  
Number  
Item  
No.  
Part  
Number  
Description  
Qty  
Description  
Key (Motor)  
Qty  
1
5507580 Chuck (with Key)  
5507495 #2 MT x JT3 Arbor  
5507496 Spindle Assembly  
5053070 Quill Band  
9010541 O-Ring  
9054511  
1
1
1
1
1
2
53  
54  
55  
55A  
55B  
56  
5042011  
9077101 Variable Speed Belt  
5041140 Vaiable Speed Pulley (Spindle)  
5513510  
5513511  
9100421  
1
1
1
2A  
3A  
4
5
6
Hex Nut  
SHCS  
Bearing  
1
1
Set Screw  
1
5/16-18 x 3/8  
Bearing Retainer  
9100331 Bearing  
57  
58  
59  
60  
9058571 Spring Washer  
5041761 Speed Change Nut  
5041040 Speed Change Lever  
9127951 Socket Set Screw  
1/4-20 x 1/2  
9057461 Washer 1/4  
9052101 Hex Head Cap Screw  
1/4-20 x 1  
1
1
1
1
7
8
9
10  
11  
13  
5032611  
1
2
1
1
1
3
5041010 Quill  
9058561 Wavy Spring Washer  
9074081 Truarc Retainer  
9056981 Hex Jam Nut  
1/4-20  
61  
62  
3
4
16  
5518170 Sloted self taping Screw  
3/16-24 x 3/8  
5
63  
64  
5041271 Right Mounting Plate  
5518170 Self Tapping Screw  
3/16-24 x 3/8  
TS-0208041 SHCS 5/16-18x3/4  
5513513 Spacer, Threaded  
5513514 Plate, Bracket  
5513515 Pickup, Magnetic  
5513516 Screw  
1
7
17  
17A  
18A  
5518157  
Power Cord (1-Phase)  
1
1
1
1
4
5517463  
Power Cord (3-Phase)  
68A  
68B  
68C  
68D  
68E  
68F  
69  
69A  
70  
70A  
2
1
1
1
2
1
1
1
1
1
5507500 Switch (Single Phase)  
5507497 Switch (3-Phase)  
5507501 Slotted Machine Screw  
1/4-20 x 1  
5518158 Wiring Harness (1-Phase)  
5517457 Wiring Harness (3-Phase)  
5507502 Socket Head Cap Screw  
5507503 Return Spring Assemlby  
5507504 Nylon Nut  
19A  
21  
5513521 Plate  
1
1
3
1
1
2
1
1
5041320 Cover, Pulley  
5513517 Bracket, Face Plate  
5513518 Plate, Face  
5513519 LED Display 1Ph  
5513736 LED Display 3 Ph  
5513520 Screw, Locking  
9056771 Hex Jam Nut 3/8-16  
5041000 Head Casting  
5518172 Left Mounting Plate  
9052831 Socket Set Screw  
3/8-16 x 1  
24A  
25A  
26A  
27  
28  
29  
9135311  
Lock Screw 1/4-20 x 1  
70B  
72  
75  
76  
77  
1
1
1
1
1
5041050 Speed Change Housing  
9127731 Socket Set Screw  
5/16-18 x 5/16  
5024541 Head Lock (Plain Side)  
1000771 Lock Nut Assembly  
5041071 Speed Change Shaft  
9053661 Retainer  
5041201 Bearing Spacer  
9100321 Bearing  
9070291 Knob  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
1
1
1
1
1
2
3
3
1
1
1
3
1
78  
80  
TS-0267101 Socket Set Screw  
1/4-20 x 1-1/4  
9052971 Socket Set Screw  
5/16-18 x 5/16  
1
1
81  
82  
86  
87  
88  
5034111  
Hand Wheel  
1
1
1
1
1
14  
5053000 Spoke  
5507827 Feed Shaft Assembly  
5513737 Shaft speed change lever  
9129051 Hex Nut 7/16-14  
5041470 Collar  
9128071 Hex Head Cap Screw  
7/16-14 x 3-1/2  
5032560 Motor Mounting Bracket  
TS-0680032 Washer 5/16  
5507505 Return Spring Bracket  
5507507 Drift Pin  
5513378  
Hi/Lo Speed Direction Plate  
5053100 Rod, Graduated  
9056381 Jam Nut 5/8-11  
9128611  
Hex Head Cap Screw  
1/2-12 x 4  
TS-0270031 set Screw  
5/16-18 x 3/8  
5032781 Motor Plate Bar  
89  
94  
96  
97  
98  
99  
100  
1
4
1
1
1
1
44  
4
45  
46  
47  
48  
4
4
4
4
5507506 Switch Mounting Plate  
5507527 Quill Assembly (Note 1)  
9057111  
Whiz Flange Locknut  
TS-0152051 Carriage Bolt 5/16-18 x 2  
9056171 Carriage Bolt  
5/16-18 x 1-1/2  
5507812  
Motor, 1 PH 115/220  
1725 RPM 60 Hz  
1
1
1
5514604 Motor, 1PH 115/220  
1725 RPM 50 Hz  
49  
50  
51  
52  
9058051 Split Lock Washer 1/2 ID  
9056841 Hex Nut 1/2-12  
2
2
1
2
5507813  
Motor, 3 PH 220/440  
1725 RPM 50/60 Hz  
5041170  
Variable Speed Pulley (Motor)  
9054621 Socket Set Screw 1/4-20 x 1/2  
Note 1: Quill assembly includes items 5, 7, 8, 9,10 and 11.  
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Exploded View — Head  
Models: A3816, A3818, A3836 & A3838  
A
15  
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Parts List - Head  
Models: A3816, A3818, A3836 & A3838  
Item  
No.  
Part  
Number  
Item  
No.  
57  
61  
62  
Part  
Number  
Description  
Qty  
Description  
Qty  
2
3
9058571 Spring Washer  
9057461 Washer 1/4  
9052101 Hex Head Cap Screw  
1/4-20 x 1  
5518167 Mounting Plate  
9138011  
1
5507580 Chuck (with Key)  
5507495 #2 MT x JT3 Arbor  
5507496 Spindle Assembly  
5053070 Quill Band  
9010541 O-Ring  
9054511  
1
1
1
1
1
2
2A  
3A  
4
5
6
4
63  
64  
2
4
Self Tapping Screw  
#10 x 3/4 Type A  
Set Screw  
5/16-18 x 3/8  
Bearing Retainer  
69  
70  
75  
86  
87  
88  
5518168 Pulley Cover (w/door & latch)  
5518169 Face Plate  
5041000 Head Casting  
9129051 Hex Nut 7/16-14  
5041470 Collar  
9128071 Hex Head Cap Screw  
7/16-14 x 3-1/2  
1
1
1
1
1
1
7
8
9
10  
11  
16  
5032611  
9100331 Bearing  
5041010 Quill  
9058561 Wavy Spring Washer  
9074081 Truarc Retainer  
1
2
1
1
1
4
9052711  
Self Tapping Screw  
8-32 x 3/8  
89  
94  
96  
97  
98  
99  
100  
5032560 Motor Mounting Bracket  
9055281 Rubber Washer  
5507505 Return Spring Bracket  
5507507 Drift Pin  
5507506 Switch Mounting Plate  
5507527 Quill Assembly (Note 1)  
1
4
1
1
1
1
17  
17A  
18A  
5518157  
5517463  
5507500 Switch (Single Phase)  
5507497 Switch (3-Phase)  
5507501 Slotted Machine Screw  
5518158  
Power Cord (Single Phase)  
Power Cord (3-Phase)  
1
1
1
1
4
1
1
3
1
1
2
1
1
19A  
21  
Wiring Harness (1-Phase)  
Wiring Harness (3-Phase)  
5507812  
Motor, 1 PH 115/220  
1725 RPM 60 Hz  
5517457  
1
1
1
24A  
25A  
26A  
27  
28  
29  
5507502 Socket Head Cap Screw  
5507503 Return Spring Assemlby  
5507504 Nylon Nut  
5518159 Phillips Screw 1/4-20 x 5/16  
5518160 Cover Plate  
5514604 Motor, 1PH 115/220  
1725 RPM 50 Hz  
5507813  
Motor, 3 PH 220/440  
1725 RPM 50/60 Hz  
9127731 Socket Set Screw  
5/16-18 x 5/16  
30  
31  
33  
34  
35  
36  
37  
38  
40  
41  
42  
5024541 Head Lock (Plain Side)  
1000771 Lock Nut Assembly  
9053661 Retainer  
5041201 Bearing Spacer  
9100321 Bearing  
9070291 Knob  
5053000 Spoke  
5507827 Feed Shaft Assembly  
5053100 Rod, Graduated  
9056381 Jam Nut 5/8-11  
1
1
1
1
2
3
3
1
1
3
1
16  
9128611  
Hex Head Cap Screw  
1/2-13 x 4  
44  
9052191 Socket Set Screw  
5/16-18 x 1/2  
4
45  
46  
48  
5032781 Motor Plate Bar  
4
4
4
9057111  
9056171 Carriage Bolt  
5/16-18 x 1-1/2  
Whiz Flange Locknut  
49  
50  
51  
52  
9058051 Split Lock Washer 1/2 ID  
9056841 Hex Nut 1/2-13  
5518161 Step Pulley (Motor)  
5518162 Socket Set Screw  
1/4-20 x 5/16  
4
4
1
2
Note 1: Quill assembly includes items 5, 7, 8, 9, 10  
and 11.  
53  
54  
55  
55A  
55B  
5042011  
5518163 Drive Belt  
5518164 Step Pulley (Spindle)  
5518165 Spindle Pulley Shaft  
5518166 Key 5 x 45  
Key (Motor)  
1
1
1
1
1
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Exploded View - Base  
(Floor Models A5816, A5818, A3816 & A3818)  
1
2
3
4
14  
13  
12  
15  
18  
20  
16  
17  
21  
19  
25  
22  
23  
9
7
6
5
10  
8
11  
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Parts List - Base  
(Floor Models A5816, A5818, A3816 & A3818)  
Item  
No.  
Part  
Number  
Description  
Qty  
1
2
3
4
5
1000771 Locknut  
5003751 Table Lock (Plain Side)  
5507508 Table  
5507509 Hex Head Cap Screw  
TS-0061091 Cap Screw  
7/16-14 x 3-1/2  
1
1
1
1
1
6
7
8
9
5041470 Collar  
9129051 Hex Nut 7/16-14  
5507528 Base  
1
1
1
1
1
1
4
1
1
1
1
1
2
4
1
5507510 Standard Column  
5511850  
5507511  
Short Column  
Flange (Base/Column)  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
5630771 HHCS 1/2-12 x 1-1/2  
5507571 Cover Plate  
5507570 Bushing  
5507513 Worm, Table Raiser  
5507514 Gear, Table Raiser  
5507515 Shaft, Table Raiser  
5507516 C-Ring, Table Raiser  
TS-0050051 SHCS 1/4 x 1  
5507518 Socket Head Set Screw  
5/16-18 x 3/8  
20  
21  
22  
23  
25  
5507519 Crank, Table Raiser  
5507520 Handle, Table Raiser  
5507521 Rack  
5507522 Rack Ring  
5507816 Table Raiser Assembly  
1
1
1
1
1
18  
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WMH Tool Group, Inc.  
2420 Vantage Dr.  
Elgin, IL 60123  
Ph: 847-649-3010  
Fax: 847-851-1144  
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