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W I L B U RC U RT I S . C O M
WILBUR CURTIS COMPANY, INC.
D500 Generation 3 - Airpot Brewer Instructions
Important Safeguards/Conventions
Models Included
• D500GT
• D500GT/H
This appliance is designed for commercial use. Any servicing other than cleaning and maintenance
should be performed by an authorized Wilbur Curtis service center.
• Do NOT immerse the unit in water or any other liquid
• To reduce the risk of fire or electric shock, do NOT open top or rear panel. No user serviceable parts inside. Repair should
be done only by authorized service personnel.
• Keep hands and other items away from hot parts of unit during operation.
• Never clean with scouring powders, bleach or harsh implements.
Conventions
WARNINGS – To help avoid personal injury
WARNING HOT LIQUID,
Scalding may occur.
Avoid splashing.
Important Notes/Cautions
Sanitation Requirements
–
from the factory
CAUTION: Please use
this setup procedure
before attempting to use
this brewer. Failure to follow the
instructions can result in injury or
Your Curtis ADS System is Factory Pre-Set and Ready to Go… Right out of the Carton.
Following are the Factory Settings for your D500GT Airpot Coffee Brewing System:
•
Brew Temperature
=
200°F
the voiding of the warranty.
• Brew Volume = Set to dispensing vessel requirements (2.2 liters)
Generally there will never be a reason to change your ADS programming. However, should you need to make slight adjustments
to meet your brewing needs, programming instructions are provided later in this manual.
CAUTION: DO NOT
connect this brewer to
hot water. The inlet valve
System Requirements:
• Water Source 20 – 90 PSI (Minimum Flow Rate of 1 GPM)
Equipment to be installed to comply with applicable federal, state, or local plumbing/electrical codes having jurisdiction.
is not rated for hot water.
SETUP STEPS
The unit should be level (left to right and front to back), located on a solid counter top. Connect a water line from the water filter to the
brewer. NOTE: Some type of water filtration device must be used to maintain a trouble-free operation. (In areas with extremely hard
water, we suggest that a sedimentary and taste & odor filter be installed.) This will prolong the life of your brewing system and
enhance coffee quality.
CAUTION: When
cleaning, DO NOT use
powders, liquids,
cleansers, or any substance
containing chlorine. These
products promote corrosion,
cause pitting of stainless steel and
will void the warranty.
The National Sanitation Foundation requires the following water connection:
1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) so that the machine can be moved
for cleaning underneath.
2. In some areas an approved backflow prevention device may be required between the brewer and water supply.
1. A 3/8” NPT x 1/4” Flare elbow has been supplied for water line connection. Use tubing sized sufficiently to provide a minimum of
1.0 GPM.
2. Connect the unit to an appropriate electrical power circuit.
3. Turn on the toggle (STANDBY/ON) switch behind the unit. The heating tank will start to fill. When the water level in the tank rises
to the correct volume, the heating elements will energize automatically. With ADS Systems there is no danger of element burnout
caused by an empty tank.
4. The heating tank will require 20 to 30 minutes to reach operating temperature (200°F) as indicated by the READY-TO-BREW
indicator light.
5. Prior to brewing, dispense 12 ounces of hot water through the hot water faucet.
6. Brew a cycle of at least 12 ounces, to purge the water lines of any air that may be trapped after filling.
BREWING INSTRUCTIONS
1. Brewer should be ON (Confirm at rear toggle switch, then press ON/OFF button). Ready-to-Brew should be displayed.
2. Place empty airpot on deck.
3. Place filter in brewcone.
C
4. Pour ground
coffee into
5. Position
brewcone
into brew
rails.
ISO 9001 REGISTERED
6.Press Brew
button.
brewcone.
WILBUR CURTIS COMPANY
Montebello, CA 90640
FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO
WWW.WILBURCURTIS.COM
1
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Pulse Brew (Factory set to OFF)
Press ꢀto select, < or > to select OFF or one of four pulse patterns (A to D) .
Guidelines for Pulse Brew:
This feature allows tuning of the coffee flavor.This option should only be used with the standard Gray or Purple AFS sprayheads.The pot level should always be set first with this option OFF.
Depending on your grind profile and water conditions, the three Pulse Brew options help “tune”or change the coffee flavor. Filter Pack type coffees typically extract better with theA and B pulse setting.
Decaffeinated coffees typically extract better with the B pulse setting. High-Yield coffees typically extract better with the C pulse setting. Of course, any of the A, B or C settings may be used to suit your taste
profile.
If Pulse Brew is selected (ON), Cold Brew Lock is set to Delta 1 within 5ºF of set point and Cold Brew Lock disappears from the list of program selections.
When Pulse Brew is ON, Pre-infusion disappear from the list of program selections.
Model Select
Press ꢀto select, < or > to select desired model (ALPHA-1,ALPHA-2,ALPHA-3/4/5,Airpot Brewer,Thermo-Alpha) Press ꢀto set.The control will reset itself when a new model is selected.
Exit
Press ꢀto select, exits program mode and returns unit to operation.
Tank Temperature Check
Turn on brewer at the control panel ON/OFF button. Press and hold 3 button (see illustration, page 2) for 5 seconds. Water Temperature will be displayed (temperature in heating tank).
PARTS DIAGRAMS
18
19
20
21
16
27
28
25
26
22
23
17
16
24
29
D
15
6
7
D
1
8
2
3
Illustrated Parts List – D500GT
Nº Part Nº
D e s c r i p t i o n
1
2
3
4
5
WC-2977
WC-37064
WC-39346
WC-1809
WC-3621
FITTING ASSY, SPRAYHEAD
KIT, LABEL & UCM D500GT CURTIS
LABEL, CNTRL PNL (CURTIS LOGO)
FAUCET, HOT WATER W/JAM NUT
BREWCONE, UNIV7 1/8" BLK PLASTIC
BREW CONE, ASSY S.S. (OPTIONAL)
BREWCONE ASSY, WITH BYPASS (OPTNL)
TUBING, SILICONE, 5/16" I.D. ( 1 FT.)
COVER, TOP
4
5A WC-3316
5B WC-3316-101
6
7
8
9
5
WC-5310
WC-5450
WC- 889
WC-2936
13
14
9
VALVE, DUMP RIGHT 120V
SPRAYHEAD, RED (.131 DIA.)
SWITCH, TOGGLE 125/250 VAC RESISTIVE
GRID, DRIP TRAY AIRPOT
LEG, SCREW BUMPER 3/8-16 STD
VALVE, INLET 1 GPM 120V 10W
CAPACITOR, X2
KIT, VALVE REPAIR USE ON WC-889
KIT, VALVE REPAIR USE ON WC-826
WASHER, FLW ½” 1.0 GPM USE W/WC-826
TANK COMPLETE, D500GT 120V
COVER, TANK W/NOTCHES
PROBE ASSY, WATER LEVEL
HEATING ELMNT 1450W 120V W/NUTS
GUARD, SHOCK HEATING ELEMENT
THERMOSTAT, HI LIMIT HEATER CONTROL
THERMOSTAT, MANUAL RESET
GUARD, SHOCK RESET THERMOSTAT
GASKET, HEATING TANK
10 WC- 102
11 WC-6221
12 WC-3503
13 WC- 826
14 WC-8591
15 WC-3763
16 WC-3765
17 WC- 830
18 WC-6277
19 WC-5851
20 WC-5502-01
21 WC- 917
22 WC-4394
23 WC- 522
23A WC- 523
24 WC-43055
25 WC-43062
26 WC-43058
27 WC-1438-101
28 WC-5231
29 WC-37098
10
11
12
5A
5B
PLUG, TANK DRAIN, PP RED
SENSOR, HEATING TANK
COMPOUND, SILICONE 5 OZ TUBE
KIT, BYPASS GEN USE
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ELECTRICAL
SCHEMATIC
Product Warranty Information
The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use. The following limited warranties and conditions apply:
3 Years, Parts and Labor, from Original Date of Purchase on digital control boards.
2 Years, Parts, from Original Date of Purchase on all other electrical components, fittings and tubing.
1 Year, Labor, from Original Date of Purchase on all electrical components, fittings and tubing.
Additionally, the Wilbur Curtis Company warrants its Grinding Burrs for Forty (40) months from date of purchase or 40,000 pounds of coffee, whichever comes first. Stainless Steel components are warranted for two (2) years from
date of purchase against leaking or pitting and replacement parts are warranted for ninety (90) days from date of purchase or for the remainder of the limited warranty period of the equipment in which the component is installed.
All in-warranty service calls must have prior authorization. For Authorization, call the Technical Support Department at 1-800-995-0417. Effective date of this policy is April 1, 2003.
Additional conditions may apply. Go to www.wilburcurtis.com to view the full product warranty information.
CONDITIONS & EXCEPTIONS
The warranty covers original equipment at time of purchase only. The Wilbur Curtis Company, Inc., assumes no responsibility for substitute replacement parts installed on Curtis equipment that have not been purchased from the
Wilbur Curtis Company, Inc. The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met. The warranty does not cover and is void under the following circumstances:
1 )
2 )
3 )
4 )
5 )
Improper operation of equipment: The equipment must be used for its designed and intended purpose and function.
Improper installation of equipment: This equipment must be installed by a professional technician and must comply with all local electrical, mechanical and plumbing codes.
Improper voltage: Equipment must be installed at the voltage stated on the serial plate supplied with this equipment.
Improper water supply: This includes, but is not limited to, excessive or low water pressure, and inadequate or fluctuating water flow rate.
Adjustments and cleaning: The resetting of safety thermostats and circuit breakers, programming and temperature adjustments are the responsibility of the equipment owner. The owner is responsible for proper
cleaning and regular maintenance of this equipment.
6 )
7 )
Damaged in transit: Equipment damaged in transit is the responsibility of the freight company and a claim should be made with the carrier.
Abuse or neglect (including failure to periodically clean or remove lime accumulations): Manufacturer is not responsible for variation in equipment operation due to excessive lime or local
water conditions. The equipment must be maintained according to the manufacturer’s recommendations.
8 )
9 )
Replacement of items subject to normal use and wear: This shall include, but is not limited to, light bulbs, shear disks, “0” rings, gaskets, silicone tube, canister assemblies, whipper chambers and plates,
mixing bowls, agitation assemblies and whipper propellers.
Repairs and/or Replacements are subject to our decision that the workmanship or parts were faulty and the defects showed up under normal use. All labor shall be performed during regular working hours. Overtime
charges are the responsibility of the owner. Charges incurred by delays, waiting time, or operating restrictions that hinder the service technician’s ability to perform service is the responsibility of the owner of the equipment.
This includes institutional and correctional facilities. The Wilbur Curtis Company will allow up to 100 miles, round trip, per in-warranty service call.
RETURN MERCHANDISE AUTHORIZATION: All claims under this warranty must be submitted to the Wilbur Curtis Company Technical Support Department prior to performing any repair work or return of this equipment
to the factory. All returned equipment must be repackaged properly in the original carton. No units will be accepted if they are damaged in transit due to improper packaging. NO UNITS OR PARTS WILL BE
ACCEPTED WITHOUT
A
RETURN MERCHANDISE AUTHORIZATION (RMA). RMA NUMBER MUST BE MARKED ON THE CARTON OR SHIPPING LABEL. All in-warranty service calls must be
performed by an authorized service agent. Call the Wilbur Curtis Technical Support Department to find an agent near you.
WILBUR CURTIS CO., INC.
6913 Acco St., Montebello, CA 90640-5403 USA
Phone: 800/421-6150
Fax: 323-837-2410
FOR THE LATEST SPECIFICATION INFORMATION GO TO WWW.WILBURCURTIS.COM
4
Printed in U.S.A. 4/03 F-3240-S Rev D
7/16/02.15.0 . edr 3410 Rev NC
9/11/02 8.1 ecn 5131 Rev A
4/7/3 9.5 ecn 5751 rev B
4/22/3 . 15.0 . ecn 5789 . rev C
.
.
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