White Rodgers Thermostat 1F94 80 User Manual

1F94-80  
Multi-stage Electronic Digital Thermostat  
WHITE-RODGERS  
INSTALLATION INSTRUCTIONS  
Operator: Save these instructions for future use!  
FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY  
BEFORE INSTALLING OR OPERATING THIS CONTROL COULD CAUSE  
PERSONAL INJURY AND/OR PROPERTY DAMAGE.  
DESCRIPTION  
This wall-mounted, low voltage thermostat maintains  
room temperature by controlling the operation of multi-  
stage systems. Use this thermostat for applications re-  
quiring up to two stages of heat and/or cool. Indicator  
lights show the system status. The user will program two  
time/temperature settings per 24 hour period. The ther-  
mostat stores programs for seven independent days. The  
thermostat will store both heating and cooling programs  
simultaneously. A 9 volt Energizer® battery will maintain  
the stored program for approximately one week, if incom-  
ing power should fail. If power failure is extensive and the  
program is lost, after power restoration, the thermostat  
willautomaticallymaintainafactorypreprogrammedheat-  
ing temperature of 64°F or a cooling temperature of 82°F.  
PRECAUTIONS  
Ifindoubtaboutwhetheryourwiringismillivolt,line,orlow All wiring must conform to local and national electrical  
voltage, have it inspected by a qualified heating and air codes and ordinances.  
conditioning contractor, electrician, or someone familiar  
with basic electricity and wiring.  
This control is a precision instrument, and should be  
handled carefully. Rough handling or distorting compo-  
nents could cause the control to malfunction.  
Do not exceed the specification ratings.  
CAUTION  
!
CONTENTS  
Description ......................................................... 1  
Precautions ........................................................ 1  
Specifications..................................................... 2  
Installation.......................................................... 2  
New Installation  
To prevent electrical shock and/or equipment  
damage, disconnect electric power to system, at  
mainfuseorcircuitbreakerbox,untilinstallation  
is complete.  
Select Thermostat Location  
Route Wires to Location  
WARNING  
!
Replacement Installation  
Remove Old Thermostat  
Do not use on circuits exceeding specified volt-  
age. Higher voltage will damage control and  
could cause shock or fire hazard.  
Attach Subbase to Wall  
Attach Thermostat to Subbase  
Operation ........................................................... 5  
System Configuration  
Set Option Switches  
Do not short out terminals on gas valve or pri-  
marycontroltotest. Shortorincorrectwiringwill  
burn out thermostat and could cause personal  
injury and/or property damage.  
Check Thermostat Operation  
Fan Operation  
Heating System  
Cooling System  
Troubleshooting  
WHITE-RODGERS DIVISION  
EMERSON ELECTRIC CO.  
9797 REAVIS ROAD  
ST. LOUIS, MISSOURI 63123-5398  
PART NO. 37-5185A  
Printed in U.S.A.  
9329  
R
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REPLACEMENT INSTALLATION  
REMOVE OLD THERMOSTAT  
1. Shut off electricity at the main fuse box until installa-  
tion is complete. Verify power is off with a voltmeter.  
2. Remove the front cover of the old thermostat. With  
wires still attached, remove wall plate from the wall.  
PULL STRAIGHT OUT  
3. If the old thermostat has a wall mounting plate,  
removethethermostatandthewallmountingplateas  
an assembly.  
Figure 2. Removing thermostat from subbase  
4. UsetheCrossReferenceGuidetofindthethermostat  
type you are replacing.  
TABLE 1. WIRE IDENTIFICATION LABELS  
5. Identify each wire attached to the old thermostat  
using the labels enclosed with the new thermo-  
stat. Record the identification of the wire on the  
corresponding blank in Table 2.  
1
2
3
L
4
5
6
7
8
G
C
R
O
B
E1  
E2  
G
1
C
2
L
3
R
4
O
5
B
6
E1  
7
E2  
8
6. Disconnect the wires from old thermostat one at a  
time. Pull at least 6 inches of wire out of the wall. DO  
NOT LET WIRES FALL BACK INTO THE WALL.  
11  
9
10  
Y2  
12  
13  
A1  
14  
S1  
15  
S2  
16  
S3  
W1  
Y1  
W2  
W1  
11  
Y1  
9
Y2  
10  
W2  
12  
A1  
13  
S1  
14  
S2  
15  
S3  
16  
7. Install new thermostat using the following proce-  
dures.  
ATTACH SUBBASE TO WALL  
NOTE  
THIS THERMOSTAT REQUIRES BOTH THE HOT AND  
COMMON SIDES OF THE 24vAC TRANSFORMER TO  
BE PRESENT TO THE THERMOSTAT FOR OPERA-  
TION.  
1. Remove the packing material from the thermostat.  
Place the fingers of one hand on the center top and  
bottom portion of the thermostat. Grasp the subbase  
in the other hand on the top and bottom center, and  
gentlypullstraightout(seefig.2). Thethermostathas  
pin and socket connectors. Forcing or prying on the  
thermostat will cause damage to the unit.  
TABLE 1. TERMINAL REFERENCE  
NEW THERMOSTAT  
TERMINAL  
OLD THERMOSTAT  
TERMINAL  
LABEL  
NUMBER  
DESIGNATION  
FUNCTION  
DESIGNATION  
(1)  
(2)  
(3)  
(4)  
(5)  
(6)  
(7)  
G
C
L
R
O
B
Fan Output  
Transformer 24VAC Common  
Malfunction Light  
Transformer 24VAC Hot  
Changeover Output (cool)  
Changeover Output (hot)  
Emergency Heat Relay (cycles on first  
stage in emergency mode)  
Emergency Heat Relay (continually  
energized in emergency mode)  
Stage 1 Cool  
E1  
(8)  
E2  
(9)  
Y1  
Y2  
W1  
W2  
A1  
(10)  
(11)  
(12)  
(13)  
Stage 2 Cool  
Stage 1 Heat (compressor)  
Stage 2 Heat (compressor)  
Damper Motor  
3
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Expansion  
plugs  
2. Connect wires beneath terminal screws on sub-  
base using appropriate wiring schematic (see figs.  
3 through 6).  
Connect wires under  
terminal screws  
3. Place subbase over hole in wall and mark mounting  
hole locations on wall using subbase as a template.  
S3  
W1  
E1  
E2  
L
S1S2  
Mounting  
hole  
4. Move subbase out of the way. Drill mounting holes.  
O
B
4-pin connector  
Mounting  
hole  
Y1  
Y2  
C
5. Fasten subbase loosely to wall, as shown in fig. 3,  
using two mounting screws. Place a level against  
bottom of subbase, adjust until level, and then tighten  
screws. (Leveling is for appearance only and will not  
affect thermostat operation.) If you are using existing  
mounting holes, or if holes drilled are too large and do  
not allow you to tighten subbase snugly, use plastic  
expansion plugs to secure subbase.  
R
G
W2  
A1  
9-pin connector  
Pull wires through  
this opening  
6. Push excess wire into wall and plug hole with a fire-  
resistant material (such as fiberglass insulation) to  
prevent drafts from affecting thermostat operation.  
Figure 3. Subbase  
WARNING  
DO NOT EXCEED MAXIMUM VOLTAGE OR  
CURRENT RATINGS. FIRE, PERSONAL IN-  
JURY, AND/OR EQUIPMENT DAMAGE COULD  
CAUTION  
!
!
RESULT.  
To prevent electrical shock and/or equipment  
damage, disconnect electrical power at the main  
fuse box until installation is complete. Verify  
NOTE  
power is off with a voltmeter.  
The following wiring diagram shows typical terminal iden-  
tification and wiring. For proper installation, refer to the  
original manufacturers' instructions.  
Malfunction  
Light  
Thermostat  
Control  
Circuit  
THERMOSTAT  
SYSTEM  
O
B
Y1  
Y2  
G
E2  
E1  
W1  
W2  
A1  
C
L
R
System  
Monitor  
Switch  
Emergency  
Relay  
Constant  
Output  
Changeover  
Energized  
In Heat  
Compressor  
Contactor  
Stage 2  
Heat  
Relay  
Damper  
Motor  
Stage 1  
Hot  
120vAC  
24vAC  
Emergency  
Relay  
Switched  
Output  
Heat  
Relay  
Changeover  
Energized  
In Cool  
Compressor  
Contactor  
Stage 1  
Fan  
Neutral  
Relay  
TRANSFORMER  
Stage 2  
Figure 4. Typical wiring diagram for single transformer systems  
4
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NOTE  
IF SAFETY CIRCUITS ARE IN ONLY ONE OF THE  
SYSTEMS, REMOVE THE TRANSFORMER OF THE  
SYSTEM WITH NO SAFETY CIRCUITS.  
Malfunction  
Light  
Thermostat  
Control  
Circuit  
THERMOSTAT  
SYSTEM  
O
B
Y1  
Y2  
G
A1  
W1  
E1  
E2  
W2  
C
L
R
Emergency  
Relay  
Constant  
Output  
Changeover  
Energized  
In Heat  
Compressor  
Contactor  
Stage 2  
System  
Monitor  
Switch  
Limit or  
Safety  
Damper  
Motor  
CUT AND  
TAPE OFF!  
Switches  
Hot  
Emergency  
Relay  
Switched  
Output  
Heat  
Relay  
Changeover  
Energized  
In Cool  
Compressor  
Contactor  
Stage 1  
Limit or  
Safety  
Heat  
Relay  
120vAC  
24vAC  
Fan  
TRANSFORMER  
Hot  
Relay  
Neutral  
TRANSFORMER  
Stage 2  
Switches  
Stage 1  
120vAC  
Neutral  
24vAC  
HEAT PUMP SYSTEM  
AUXILIARY HEATING SYSTEM  
DEPENDING ON SYSTEM  
REQUIREMENTS, REPLACE  
WITH A 75VA TRANS-  
TWO COMMONS MUST  
BE JUMPERED TOGETHER!  
FORMER, IF NEEDED  
Figure 5. Typical wiring diagram for two-transformer system with NO safety circuits  
NOTE  
CAUTION  
!
Relaycontactsshownarethermostaticallyoperated. The  
accessory relay scheme is required when safety circuits  
exist in both systems.  
Polarity must be observed. If the HOT side of the  
secondtransformerisjumperedtotheCOMMON  
side of the first transformer, a short will be made.  
Damage to equipment will occur when power is  
restored.  
Malfunction  
Light  
Thermostat  
Control  
Circuit  
THERMOSTAT  
SYSTEM  
O
B
Y1  
Y2  
G
A1  
W1  
E1  
E2  
W2  
C
L
R
Limit or  
Safety  
Limit or  
Safety  
Emergency  
Relay  
Constant  
Output  
System  
Monitor  
Switch  
Changeover  
Energized  
In Heat  
Compressor  
Contactor  
Stage 2  
Damper  
Motor  
Hot  
Switches  
Switches  
24vAC  
120vAC  
Neutral  
Emergency  
Relay  
Switched  
Output  
Heat  
Relay  
Changeover  
Energized  
In Cool  
Compressor  
Contactor  
Stage 1  
AUXILIARY  
HEATING  
TRANSFORMER  
Heat  
Relay  
24vAC  
Fan  
Accessory  
Relay N.O.  
Contact  
Relay  
Stage 2  
Stage 1  
Limit or  
Safety  
Limit or  
HEAT PUMP SYSTEM  
AUXILIARY HEATING SYSTEM  
Safety  
Hot  
Switches  
Switches  
24vAC  
TWO COMMONS MUST  
BE JUMPERED TOGETHER!  
120vAC  
Neutral  
HEAT PUMP  
TRANSFORMER  
Figure 6. Typical wiring diagram for two-transformer system with safety circuits in BOTH systems  
5
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tors and the plastic snaps lock into place (see fig. 7). Be  
gentle when attaching thermostat. If the thermostat  
does not seem to be attaching to the subbase easily,  
make sure that the connector pins and plastic snaps are  
properly aligned, and that excess wire is pushed into the  
wall. Damage to the thermostat may occur if force is  
used.  
ATTACH THERMOSTAT TO SUBBASE  
WERECOMMENDTHATYOUSETOPTIONSWITCHES  
TO DESIRED POSITION BEFORE ATTACHING ON  
SUBBASE (see OPERATION). WE ALSO RECOM-  
MEND THAT YOU PROGRAM THE THERMOSTAT  
WITH BATTERY INSTALLED BEFORE ATTACHING  
ON SUBBASE (see OPERATION GUIDE for program-  
ming instructions).  
POWER TO THERMOSTAT MUST BE OFF BEFORE  
ATTACHING THERMOSTAT TO WALL. FAILURE TO  
TURN OFF POWER BEFORE ATTACHING THERMO-  
STAT MAY CAUSE EQUIPMENT DAMAGE DUE TO  
RAPID COMPRESSOR CYCLING.  
To attach thermostat to subbase, line up the plastic snap  
guides at the top of the thermostat and the 4 connector  
pins on the thermostat with the connectors near the top  
right section of the subbase (when viewed from the front).  
Gently pivot the thermostat down until the 9-pin connec-  
ENGAGE TWO UPPER GUIDES;  
PIVOT DOWN  
Figure 7. Attaching thermostat to subbase  
OPERATION  
4-pin connector  
Battery  
SYSTEM CONFIGURATION  
SET OPTION SWITCHES  
1. Single Stage Compressor Heat Pump System —  
with reversing valve energized through B or O termi-  
nals  
Option  
diode  
(CR5)  
W1  
ON  
Y1  
Field jumper W1 & Y1  
Switch #1 OFF  
Switch #2 (see step 3)  
Switch #3 (see step 4)  
Switch #4 (see step 5)  
Option switches  
9-pin connector  
1
2
3
4
Figure 8. Back of thermostat  
2. Two Compressor (Split) or Two Speed Compres-  
sor System  
5. Total Keypad Lockout (Enabled)  
W1  
W2  
Y1  
Y2  
Field jumper W1 & Y1  
Field jumper W2 & Y2  
NOTE  
Option switches #1, #2, and #3 should be changed (if  
required), programming should be completed, and bat-  
teryshouldbeinstalledbeforechangingoptionswitch#4.  
ON  
Switch #1 ON  
Switch #2 (see step 3)  
Switch #3 (see step 4)  
Switch #4 (see step 5)  
1
2
3
4
ON  
Switch #1 (see steps 1 & 2)  
3. Economizer Enabled for 1st Stage Cooling — use  
with fresh air damper to conserve energy by bringing  
temperature down more slowly  
Switch #2 (see step 3)  
Switch #3 (see step 4)  
1
2
3
4
Switch #4 ON  
ON  
Switch #1 (see steps 1 & 2)  
Switch #2 ON  
REVERSING VALVE DELAY OPTION  
Switch #3 (see step 4)  
Switch #4 (see step 5)  
1
2
3
4
The diode designated as CR5 controls whether or not  
there will be a delay in reversing valve switching (see fig.  
8). With the diode installed and operational, there is no  
delay. If the diode is not operational or is disconnected,  
therewillbeasix-seconddelaybeforethereversingvalve  
is switched.  
4. Energy Management Recovery Option (Enabled)  
ON  
Switch #1 (see steps 1 & 2)  
Switch #2 (see step 3)  
Switch #3 ON  
1
2
3
4
Switch #4 (see step 5)  
6
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EMERGENCY MODE OPERATION  
CHECK THERMOSTAT OPERATION  
SYSTEM  
SWITCH  
FAN OPERATION  
1. Press  
until EMER is displayed. The red  
EMER LED should be lit continuously (non-flashing),  
regardless of system cycling.  
1. Turn on power to the system. If the auxiliary heat  
source has a standing pilot, be sure to light it.  
2. Press  
to adjust thermostat about 5°F above  
room temperature. Any systems (such as electric  
strip heaters, fossil fuel systems, etc.) that are wired  
or jumpered to the emergency circuit (thermostat  
terminal E1) should begin to cycle.  
FAN  
SWITCH  
2. Press  
untilFANONisdisplayed. Theblower  
should begin to operate.  
FAN  
SWITCH  
3. Press  
until FAN AUTO is displayed. The  
blower should stop operating within approximately  
one minute.  
After the system has been checked and is running prop-  
erly, determine if automatic changeover is desired (see  
SYSTEM CONFIGURATION).  
HEATING SYSTEM  
Refer to the OPERATION GUIDE if you need additional  
information on thermostat operation.  
SYSTEM  
SWITCH  
1. Press  
until HEAT is displayed (it may al-  
ready be displayed).  
2. Press toadjustthermostatto99°F. Allstagesof  
TROUBLESHOOTING  
the heating system should begin to operate within  
approximately five minutes. However, if the PUMP  
LED is flashing, the compressor lockout feature is  
operating (see Lockout Bypass Option to tempo-  
rarily override the compressor lockout feature during  
testing).  
Refer to the Question & Answer section of the OPERA-  
TION GUIDE for information on troubleshooting the ther-  
mostat.  
LOCKOUT BYPASS OPTION  
COOLING SYSTEM  
FOR QUALIFIED SERVICE TECHNICIANS’ USE  
ONLY. OPERATORS SHOULD NOT USE THIS  
FEATURE DUE TO POSSIBILITY OF EQUIPMENT  
ORPROPERTYDAMAGE,ORPERSONALINJURY.  
CAUTION  
!
Topreventcompressorand/orpropertydamage,  
if power to the compressor has been off or  
interrupted for more than 1 hour and the outdoor  
temperature is below 50°F, DO NOT operate the  
system for at least the amount of time the com-  
pressor was off! This will allow the compressor  
heaters to warm the compressor oils to avoid  
damage due to slugging.  
COMPRESSOR SHORT TERM  
CYCLE PROTECTION  
This thermostat has a built-in short term (5-minute)  
time delay. During this 5-minute period, the thermo-  
stat will lock out the compressor to allow head pres-  
sure to stabilize. If you want to override this feature  
VIEW  
SYSTEM  
SWITCH  
1. Press  
2. Press  
until COOL is displayed.  
while testing thermostat operation, simply press  
PRGM  
toadjustthermostatto40°F. Allstagesof  
VIEW  
TEMP  
and  
buttons at the same time at initial startup.  
the cooling system should begin to operate within  
approximately five minutes. However, if the PUMP  
LED is flashing, the compressor lockout feature is  
operating (see Lockout Bypass Option to tempo-  
rarily override the compressor lockout feature during  
testing).  
DO NOT USE THE LOCKOUT BYPASS OPTION  
UNLESSTHECOMPRESSOROILHEATERSHAVE  
BEEN OPERATIONAL FOR 6 HOURS AND THE  
SYSTEM HAS NOT BEEN OPERATIONAL FOR AT  
LEAST 5 MINUTES.  
7
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If you need further information about this product, please write to  
White-Rodgers Division, Emerson Electric Co.  
9797 Reavis Road  
St. Louis, MO 63123-5398  
Attention: Technical Service Department  
WARRANTY INFORMATION  
THISWARRANTYSTATEMENTSUPERSEDESALLWARRANTY  
STATEMENTS DATED PRIOR TO OCTOBER 1, 1991.  
This warranty extends only to persons or organizations who  
purchase the Products for resale. THE FOREGOING CONSTI-  
TUTES SELLER’S SOLE RESPONSIBILITY UNDER THIS WAR-  
RANTY, AND PURCHASER’S EXCLUSIVE REMEDY FOR THE  
BREACH THEREOF. EXCEPT AS OTHERWISE EXPRESSLY  
SET FORTH IN THIS AGREEMENT, THERE ARE NO OTHER  
WARRANTIES, EXPRESS OR IMPLIED, WHETHER OF MER-  
CHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR  
OTHERWISE. SELLER SHALL NOT BE LIABLE FOR ANY SPE-  
CIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAM-  
AGES OF ANY CHARACTER IN CONNECTION WITH THE  
SALE, RESALE OR USE OF THE PRODUCTS.  
White-Rodgers Division of Emerson Electric Co. (“Seller”) war-  
rants that its products purchased for resale (the “Products”) will be  
free from defects in material and workmanship under normal use  
and service for a period of twelve (12) months from date of  
installation.Seller’sobligationunderthiswarranty,andPurchaser’s  
exclusive remedy for the breach thereof, shall be limited to, at  
Seller’s option, Seller’s replacement of any defective Product  
F.O.B. Seller’s factory (excluding the cost of labor and any other  
expenses incurred in servicing the unit on which the Product is  
installed), or Seller’s issuance of a credit in the amount of the  
purchase price of such Product for resale as described below.  
Seller shall have the option of requiring the return of any defective  
Product, transportation charges prepaid, before recognizing any  
claim. This warranty shall not apply to any Product (1) which has  
been repaired or altered outside Seller’s factory by other than  
Seller in any manner so as, in Seller’s judgment, to affect its  
serviceability or proper operation; (2) which has been subjected by  
persons other than Seller to improper handling, operation, mainte-  
nance, repair or alteration; or (3) which has been subjected to  
misuse, negligence, or accident.  
Complete warranty information and instructions for replacing/  
returning warranty products can be found in the White-Rodgers  
Product Catalog, or by telephoning or writing to:  
White-Rodgers Division  
Emerson Electric Co.  
9797 Reavis Road  
St. Louis, Missouri 63123-5398  
(314) 577-1300  
WARRANTY INFORMATION FOR CONSUMERS  
When you purchase a White-Rodgers Division product, it is typi-  
cally for replacement of a device which has failed on existing  
residential or commercial equipment, or a component of new  
equipment purchased for modernization.  
While our warranty does not extend to you, your contractor or  
dealer is protected by a one-year product warranty from White-  
Rodgers. Your supplier can rely on a nearby White-Rodgers  
wholesaler for prompt credit or replacement.  
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