162
WELLS BLOOMFIELD, LLC
10 Sunnen Dr., St. Louis, MO 63143
telephone: 314-678-6314
fax: 314-781-2714
OPERATION
MANUAL
for
BUILT-IN
ELECTRIC
CHAR
BROILERS
Model B-406
Models:
B406
B446
B506
includes:
INSTALLATION,
USE and CARE
Model B-446
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or
MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of
this appliance. Additional manuals are available from your WELLS DEALER.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
p/n 2M-303673 Rev. F
M162 090416 rms
Download from Www.Somanuals.com. All Manuals Search And Download.
WARRANTY
SPECIFICATIONS
xi
1
Thank you for purchasing this
Wells Bloomfield appliance.
FEATURES & OPERATING CONTROLS
PRECAUTIONS & GENERAL INFORMATION
AGENCY LISTING INFORMATION
INSTALLATION
2
4
4
5
7
9
10
11
Proper installation, professional
operation and consistent
maintenance of this appliance
will ensure that it gives you the
very best performance and a
long, economical service life.
OPERATION
BROILER CHART
TROUBLESHOOTING SUGGESTIONS
CLEANING INSTRUCTIONS
PARTS & SERVICE
WIRING DIAGRAM
CUSTOMER SERVICE DATA
12—17
18—20
21
This manual contains the
information needed to properly
install this appliance in a
manner which will ensure its
optimum performance.
AMPS PER LEG 3ø
NEUT AMPS
FIELD
MODEL
ELEMENT
SINGLE
VOLTS
208
KW
5.5
5.5
L1
L2
L3
.
1ø
WIRING
12.9 12.9 22.4
11.2 11.2 19.4
11.5 22.4 14.4
10.0 19.5 12.5
30.0 30.0 30.0
N/A
N/A
26.0
22.5
3ø 10 ga.
1ø 8 ga.
90 g
B406
ASSEMBLY
240
208
240
208
5.5
5.5
N/A
N/A
N/A
26.0
22.5
-
3ø 10 ga.
1ø 8 ga.
90 g
SINGLE
ASSEMBLY
B446
B506
11.0
3ø 8 ga.
1ø 4 ga.
90g
DUAL
ASSEMBLIES
240
11.0
26.0 26.0 26.0
N/A
45.0
NOTE: Refer to appropriate Installation Instructions for equipment dimensions, cut-out dimensions,
clearances, etc.
1
Download from Www.Somanuals.com. All Manuals Search And Download.
ITEM
COMMENT
TEMPERATURE CONTROL
The char-broiler is INFINITE SWITCH CONTROLLED. Power is
applied to the heating elements based on the control knob position and
the amount of energy used.
INDICATOR LIGHT
Light will glow when the infinite switch is in any position other that OFF.
HEATING ELEMENT
ASSEMBLY
The char-broiler element assembly may be raised for cleaning, or to
add water to the drip pan. It is held the “up” position by a support rod
which automatically engages as the element is raised.
ELEMENT GUARD / GRATE
The grate is designed to protect the individual elements from food
contact and spatula abrasion, resulting in prolonged element life and
reduced carbonization. The grate is easily removed for cleaning.
IMPORTANT: Always remove the grate before lifting the element
assembly.
ELEMENT SUPPORT ROD
Hold element assembly in up position. Engages automatically when the
element assembly is raised.
IMPORTANT: Remember to dis-engage the support rod before
lowering element assembly
The heavy-duty removable drip pan is located under the element
DRIP PAN
IMPORTANT: DO NOT pour water over elements to refill drip pan.
assembly. The drip pan catches food particles and grease drippings
during broiler operation. Maintain 2 inches of water in the drip pan at all
times during operation of the broiler. The drip pan is easily removed for
cleaning.
Gives manufacturer, make, model and serial number. Also voltage and
phase information, and agency approvals.
DATA PLATE
WELLSLOKS
The broiler is equipped with WELLSLOKS, uniquely designed turnout
tabs, which help secure the broiler to the countertop. (See Installation
Instructions supplied with the particular appliance for details.)
2
Download from Www.Somanuals.com. All Manuals Search And Download.
Fig. 1 Built-In Electric Charbroiler
Fig. 2 Wellsloks
3
Download from Www.Somanuals.com. All Manuals Search And Download.
WARNING:
Electric Shock
Hazard
Broilers are intended for use to cook food products for human
consumption. No other use is recommended or authorized by the
manufacturer or its agents.
All servicing requiring access
to non-insulated electrical
components must be
performed by a factory
authorized technician.
DO NOT open any access
panel which require the use of
tools. Failure to follow this
warning can result in severe
electrical shock.
Broilers are intended for use in commercial establishments, where all
users are familiar with the appliance limitations, use and associated
hazards. Operating instruction and warnings must be read and
understood by all operators and users.
Do not submerge broilers in water. Do not splash, or pour water onto
controls, control panels or wiring.
Disconnect the broiler from electrical power before performing any
service or maintenance.
CAUTION:
Risk of Damage
Allow drip pan to cool before removing from broiler. Do not operate
broiler without the drip pan installed. Do not operate the broiler without
2” of water in the drip pan.
DO NOT connect or energize
this appliance until all
Any parts replacement, maintenance procedure or servicing procedure
requiring the use of tools must be performed by an Authorized Service
Agency.
installation instructions are
read and followed. Damage
to the appliance will result if
these instructions are not
followed.
Any troubleshooting guides, component view, parts lists or installation
guides provided with this equipment are intended for the use of the
qualified technical personnel only.
Except where otherwise noted, this piece of equipment is made in the
USA and has American sizes on hardware.
This manual should be considered a permanent part of this appliance.
This manual and all supplied instructions, diagrams, schematics, parts
break downs, notices and labels must remain with the appliance if it
sold or moved to another location.
AGENCY LISTING INFORMATION
This appliance conforms to NSF Standard 4 for sanitation only if
installed in accordance with the supplied Installation Instructions.
STD 4
E6070
This appliance is Underwriters Laboratory recognized (
). Since
this appliance is only a single component of a complete installation, the
finished installation of this unit
requires additional evaluations to
Underwriters Laboratory standards.
Refer to Installation Instructions included with the broiler for
Underwriters Laboratories conditions of acceptability, electrical
4
Download from Www.Somanuals.com. All Manuals Search And Download.
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective
plastic film, packing materials and accessories from the appliance
before connecting electrical power or otherwise performing any
installation procedure.
Carefully read all instructions in this manual and the Installation
Instruction Sheet packed with the appliance before starting any
installation.
Read and understand all labels and diagrams attached to the
appliance.
Carefully account for all components and accessories before discarding
packing materials. Store all accessories in a convenient place for later
use.
CUT-OUT AND INSTALLATION
Cutouts
a. Broilers may be installed in METAL COUNTERS ONLY.
b. Cutout dimensions for broilers and control panels are listed on
the Installation Instructions provided with the broiler.
c. Refer to the Installation Instructions for Underwriters
Laboratories Conditions of Acceptability.
Mounting the broiler:
a. Verify that provided sealants are applied to the under side of
the broiler top flange prior to setting the unit into the cutout.
b. After installation, verify that the tabs on the Wellsloks are
turned out to lock the broiler into the counter (see Fig. 3).
c. Apply a thin bead of food-grade silicone sealant around the
flange to seal it to the counter.
Fig. 3 Set the Wellslloks
Refer to the Installation Instructions for required clearances. Maintain
required clearances between the appliance and adjacent combustible
and non-combustible surfaces.
Sufficient overhead clearance must be provided to allow the element
assembly to be raised. Refer to the Installation Instruction Sheet for
required clearances.
Install drip pan and element guard/grate prior to heating or using broiler.
Avoid storing flammable or combustible materials near the appliance.
This includes gasoline and other fuels, mops, rags and wrapping paper.
5
Download from Www.Somanuals.com. All Manuals Search And Download.
ELECTRCAL HOOK-UP
Refer to the nameplate. Verify the electrical service power. Voltage
and phase must match the nameplate specifications. Connecting the
griddle to the wrong voltage can severely damage the unit or cause
noticeable decreased performance.
Use copper wire suitable for a minimum of 90°C for electrical supply
connections.
Broilers are factory wired three-phase (3ø). For single-phase (1ø)
wiring, refer to the wiring diagram attached to the broiler. Conversion to
1ø must be performed by a licensed electrician.
This broiler is not fused. Protect the circuit with properly sized fuses or
circuit breaker.
An electrical disconnect must be installed readily accessible to the
operator of the broiler.
6
Download from Www.Somanuals.com. All Manuals Search And Download.
PREPARE THE CHAR-BROILER FOR USE
CAUTION:
Hot Surface
When using the broiler for the first
time, wipe the entire unit with a clean
damp cloth or sponge and mild
detergent. Rinse thoroughly clean
water. Dry with a soft clean cloth.
Exposed surfaces can be hot
to the touch and may cause
burns.
IMPORTANT: DO NOT
attempt to raise the element
assembly without first
Remove the GRATE and raise the
ELEMENT ASSEMBLY.
removing the grate. Damage
to the hinges will result. Such
damage is NOT covered by
warranty.
Install the DRIP PAN and add
2” (5cm) of tap water.
Release the ELEMENT SUPPORT
ROD by lifting the element assembly
slightly, then pulling the lower portion
of the support rod forward. Lower the
ELEMENT ASSEMBLY gently.
IMPORTANT: Allow drip pan
to cool before removing from
the broiler.
DO NOT operate the broiler
without the drip pan installed.
DO NOT operate the broiler
without 2” (5cm) of water in
the drip pan.
Fig. 4 ELEMENT SUPPORT ROD
ELEMENT
HANDLE
MODEL B-406: Grate must be
installed ABOVE elements.
Install the GRATE, front edge first.
The TANGS of the grate go DOWN
and point toward the FRONT. The
grooves on the underside of the
grate align with the elements. The
rear edge of the grate can be
lowered until it rests firmly on the
elements.
FRONT
IMPORTANT: DO NOT
attempt to lower the element
assembly without first
releasing the support rod.
Damage to the hinges will
result. Such damage is NOT
covered by warranty.
GRATE TANG
Fig. 5 B-40 GRATE INSTALLATION
MODELS B-446 and B-506: Grate(s)
can be installed above or below the
elements.
ABOVE: Gently lower grate over
elements. The end with flush tabs
goes toward the front.
BELOW: Install one wing bolt in
each tab. The notch in the wing
rests on the lip of the drip pan. The
end with flush tabs must go toward
the front Adjust the wing bolts so
that , when the element assembly is
lowered, the top of the element is
1/4" (6mm) below the top of the
grate fins.
Fig. 6 B-44 and B-50 GRATE INSTALLATION
7
Download from Www.Somanuals.com. All Manuals Search And Download.
TEMPERATURE CONTROLS
Each section of the broiler is equipped with an individual temperature
control. The desired temperature is controlled by rotating the
TEMPERATURE CONTROL KNOB. Any time the control is turned
“ON”, the adjacent indicator light will glow. Each section of the broiler
may be set to a different temperature setting.
“OFF” removes power from the element., allowing the element to cool.
Use OFF to turn the broiler off at the end of the cooking day.
“LO” is the lowest temperature settings. Use LO for stand-by operation.
“2” thru “8” are temperature settings. Higher number indicate higher
temperature.
“HI” is a continuous ON setting. Use HI for pre-heating the broiler.
USING THE CHAR-BROILER
Fig. 7 TEMPERATURE CONTROL
Pre-Heat the broiler ten (10) minutes by turning the TEMPERATURE
CONTROL to “HI”.
After the pre-heat period, turn the TEMPERATURE CONTROL to the
desired setting (refer to the Broiler Chart at right for recommended
settings).
After every order, use the brush provided to brush any remaining food
particles from grate and elements. Keeping the cooking surfaces clean
will help in maintaining food taste.
Visually check the water level in the drip pan during operation. Add
water as required to maintain 2 inches (5cm) water depth in the drip
pan.
8
Download from Www.Somanuals.com. All Manuals Search And Download.
BROILER CHART
RECOMMENDED COOKING TIMES AND DIAL SETTINGS
NOTE: The times and dial settings in this chart are suggestions only. Your own
experience with your own menu items will be your best guide to achieving the best food
product.
PRODUCT
Condition
THICKNESS
COOKING
SETTING
DIAL
TIME
Minutes Total
BEEF Frozen
1/2”
1/2”
3/4”
3/4”
1”
Rare
8
8
4 - 6
“
Medium
Rare
7 - 9
“
7
7 - 9
“
Medium
Rare
7
8 - 10
12 - 14
14 - 16
23 - 25
25 - 27
4 - 6
“
7
“
1”
Medium
Rare
7
“
1-1/4”
1-1/4”
3/4”
3/4”
1”
6
“
Medium
Rare
6
BEEF Non-Frozen
HI
HI
HI
HI
HI
HI
HI
HI
Medium
Rare
5 - 7
7 - 9
1
Medium
Rare
8 - 10
12 - 14
13 - 15
14 - 16
18 - 20
1-1/4”
1-1/4”
1-1/2”
1-1/2”
Medium
Rare
Medium
9
Download from Www.Somanuals.com. All Manuals Search And Download.
SYMPTON
POSSIBLE CAUSE
SUGGESTED REMEDY
Won’t heat- - no indicator
lights
Electric disconnect OFF
Circuit breaker tripped
Check / turn disconnect ON
Check / reset circuit breaker
One or more section
won’t heat—or not hot
enough
Temperature control not set
Set temperature control knob to
desired temperature
240V unit run on 208V
Verify proper voltage
Damaged component or wiring
Contact an Authorize Wells
Service Agency for repairs
Temperature control not set
Set temperature control knob to
desired temperature
One or more section too
hot
208V unit run on 240V
Verify proper voltage
Damaged component or wiring
Contact an Authorized Wells
Service Agency for repairs
Element assy loose, or
difficult to raise or lower
Damaged hinge
(see page 7 for precautions)
Contact an Authorized Wells
Service Agency for repairs
Element assy does not
latch in up position
Damaged support rod assembly
Contact an Authorized Wells
Service Agency for repairs
NOTE: There are no user
serviceable components in
this appliance. In all cases of
damage or component
malfunction, contact your
Authorized Wells Service
Agency for repairs.
10
Download from Www.Somanuals.com. All Manuals Search And Download.
CAUTION:
Electric Shock
Hazard
Disconnect appliance from
electric power before
cleaning.
CAUTION:
Burn Hazard
Allow appliance to cool
completely before cleaning.
CAUTION:
Electric Shock
Hazard
Do not submerge appliance
in water.
IMPORTANT:
DO NOT spill or pour water
into controls, control panel or
wiring. Damage to internal
components will occur.
Damage to internal
components from water
damage is NOT covered by
warranty.
11
Download from Www.Somanuals.com. All Manuals Search And Download.
1
2
20
19
18
3
4
5
6
7
8
17
9
10
11
16
15
14
12
13
Model: B406 Built-in Electric Charbroiler
PL162
IL1731 Rev. A 4/15/09
12
Download from Www.Somanuals.com. All Manuals Search And Download.
B406 Electric Charbroiler
Fig No
1
Part No
WS-21707
H6-32728
WS-57509
2P-32428
2A-32729
H6-35594
2A-32840
WS-50131
2A-32841
2A-32806
H6-32730
E7-49046
2E-34593
2R-30371
WS-50385
P2-34015
WS-500686
2R-300666
WS-57508
WS-52722
WS-52723
WS-50007
WS-50005
Qty
1
1
1
1
1
1
1
1
1
2
1
1
2
2
2
1
1
1
1
1
1
24
24
Description
BROILER GRATE B40 / B406
COVER RR ELEM ASSY B40 / B406
CASTING ASSY ELEM REAR
SPRING SUPPORT ROD
ROD HEAD SUPPORT B40 / B406
PAN GREASE B40
PIVOT BRKT LF SIDE
TERM BLK KIT 3-POLE 85AMP
PIVOT BRKT RT SIDE
COVER PIVOT BRKT TUMBLED
TOP ASSY B406
BOX OUTLET MOD WARM FRY
SW INF 240V B CAM 13/16S
KNOB ASSY WARMERS
LIGHT SIGNAL RED PUSH ON
PANEL FR MOD 200
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
19
19
20
20
KIT HANDLE B40 / B406
HANDLE BROILERS DIE CAST
CASTING ASSY ELEM FRONT
ELEM ASSY 208V B40 / B406
ELEM ASSY 240V B40 / B406
ELEM 104V 225W BROILER
ELEM 120V 225W BROILER
13
Download from Www.Somanuals.com. All Manuals Search And Download.
1
2
22 21
20
3
4
5
6
19
7
8
9
10
11
12
18
17
13
14
15
16
Model: B446 Built-in Electric Charbroiler
PL162
IL1732 Rev. A 4/16/09
14
Download from Www.Somanuals.com. All Manuals Search And Download.
B446 Electric Charbroiler
Fig No
1
Part No
Qty
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
GRATE BROILER
COVER RR ELEM ASSY
CASTING ASSY ELEM REAR
SPRING SUPPORT ROD
ROD HEAD SUPPORT
2F-30025
H6-32740
WS-57507
2P-32428
2A-34061
H6-35593
2A-32840
2A-32841
2A-32806
H6-32747
WS-57779
WS-57780
WS-50131
P2-31033
2E-34593
P2-40843
I7-Z12221
2R-30371
WS-50385
WS-500687
2R-300666
WS-57506
WS-52737
WS-52738
WS-50020
WS-50019
2
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
19
20
21
21
22
22
PAN GREASE B44-50
PIVOT BRKT LF SIDE B40
PIVOT BRKT RT SIDE B40
COVER PIVOT BRKT TUMBLED
TOP ASSY B446
CONTACTOR 3POLE 208V 40A
CONTACTOR 3POLE 240V 40A
TERM BLK KIT 3POLE, 85AMP
BOX CONTROL
SW INF 240V B COM 13/16
BRKT MTG THERMO INFINITE
PANEL FRONT
KNOB ASSY WARMERS
LIGHT SIGNAL RED PUSH ON
KIT HANDLE B44
HANDLE BROILERS DIE CASTE
CASTING ASSY ELEM FRONT
ELEM ASSY 208V BASE
ELEM ASSY 240V BASE
ELEM 104V 300W BROILER
ELEM 115V 300W BROILER
18
18
15
Download from Www.Somanuals.com. All Manuals Search And Download.
1
22 21
20
2
3
4
5
6
19
7
8
9
10
11
12
13
18
17
16
14
15
Model: B506 Built-in Electric Charbroiler
PL162
IL1733 Rev. A 4/16/09
16
Download from Www.Somanuals.com. All Manuals Search And Download.
B506 Electric Charbroiler
Fig No
1
Part No
2F-30025
H6-32740
WS-57507
2P-32428
2A-32741
H6-35593
2A-32840
WS-57779
WS-57780
2A-32841
H6-33245
2E-30412
2A-32841
2A-32806
H6-32759
E7-49046
2E-34593
2R-30371
WS-50385
P2-34015
WS-500687
2R-300666
WS-57506
WS-52737
WS-52738
WS-50020
WS-50019
Qty
2
2
2
2
2
2
1
2
2
1
1
1
1
2
1
1
2
2
2
1
2
2
2
2
Description
GRATE
2
3
4
5
6
7
8
8
COVER RR ELEMENT
CASTING ASSY, ELEMENT REAR
SPRING, SUPPORT ROD
ROD, HEAD SUPPORT ASSY
PAN GREASE
PIVOT BRKT LF SIDE
CONTACTOR 3POLE 208V 40A
CONTACTOR 3POLE 240V 40A
PIVOT BRKT RT SIDE
COVER PIVOT DBL TUMBLE DE
TERM BLOCK 75AMP
PIVOT BRKT RT SIDE
COVER PIVOT BRKT TUMBLED
TOP ASSY B506
BOX OUTLET MOD WARM
SW INF 240V B CAM 13/16S
KNOB ASSY WARMERS
LIGHT SIGNAL RED PUSH ON
PANEL FR MOD 200
9
9
10
11
12
13
14
15
16
17
18
19
19
20
21
21
22
22
KIT HANDLE
HANDLE BROILERS
CASTING ASSY ELEM FRNT
ELEM ASSY 208V BASE
ELEM ASSY 240V BASE
ELEM 1404V 300W BROILER
ELEM 115V 300W BROILER
2
36
36
17
Download from Www.Somanuals.com. All Manuals Search And Download.
WIRING DIAGRAM: B406
18
Download from Www.Somanuals.com. All Manuals Search And Download.
19
Download from Www.Somanuals.com. All Manuals Search And Download.
WIRING DIAGRAM: B506
20
Download from Www.Somanuals.com. All Manuals Search And Download.
IMPORTANT: Use only
factory authorized service
parts and replacement
filters.
For factory authorized
service, or to order factory
authorized replacement parts,
contact your Wells authorized
service agency, or call:
Wells Bloomfield, LLC
10 Sunnen Drive
St. Louis, MO 63143
Service Parts Dept.
phone: (314) 678-6314
fax:
(314) 781-2714
Service Parts Department can
supply you with the name and
telephone number of the
WELLS AUTHORIZED
SERVICE AGENCY
nearest you.
21
Download from Www.Somanuals.com. All Manuals Search And Download.
WELLS BLOOMFIELD, LLC
10 Sunnen Dr., St. Louis, MO 63143
telephone: 314-678-6314
fax: 314-781-2714
Download from Www.Somanuals.com. All Manuals Search And Download.
|