Wells Oven B406 User Manual

162  
WELLS BLOOMFIELD, LLC  
10 Sunnen Dr., St. Louis, MO 63143  
telephone: 314-678-6314  
fax: 314-781-2714  
OPERATION  
MANUAL  
for  
BUILT-IN  
ELECTRIC  
CHAR  
BROILERS  
Model B-406  
Models:  
B406  
B446  
B506  
includes:  
INSTALLATION,  
USE and CARE  
Model B-446  
IMPORTANT: DO NOT DISCARD THIS MANUAL  
This manual is considered to be part of the appliance and is to be given to the OWNER or  
MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of  
this appliance. Additional manuals are available from your WELLS DEALER.  
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR  
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any  
questions concerning installation, operation or maintenance of this equipment.  
p/n 2M-303673 Rev. F  
M162 090416 rms  
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WARRANTY  
SPECIFICATIONS  
xi  
1
Thank you for purchasing this  
Wells Bloomfield appliance.  
FEATURES & OPERATING CONTROLS  
PRECAUTIONS & GENERAL INFORMATION  
AGENCY LISTING INFORMATION  
INSTALLATION  
2
4
4
5
7
9
10  
11  
Proper installation, professional  
operation and consistent  
maintenance of this appliance  
will ensure that it gives you the  
very best performance and a  
long, economical service life.  
OPERATION  
BROILER CHART  
TROUBLESHOOTING SUGGESTIONS  
CLEANING INSTRUCTIONS  
PARTS & SERVICE  
WIRING DIAGRAM  
CUSTOMER SERVICE DATA  
12—17  
18—20  
21  
This manual contains the  
information needed to properly  
install this appliance in a  
manner which will ensure its  
optimum performance.  
AMPS PER LEG 3ø  
NEUT AMPS  
FIELD  
MODEL  
ELEMENT  
SINGLE  
VOLTS  
208  
KW  
5.5  
5.5  
L1  
L2  
L3  
.
1ø  
WIRING  
12.9 12.9 22.4  
11.2 11.2 19.4  
11.5 22.4 14.4  
10.0 19.5 12.5  
30.0 30.0 30.0  
N/A  
N/A  
26.0  
22.5  
3ø 10 ga.  
1ø 8 ga.  
90 g  
B406  
ASSEMBLY  
240  
208  
240  
208  
5.5  
5.5  
N/A  
N/A  
N/A  
26.0  
22.5  
-
3ø 10 ga.  
1ø 8 ga.  
90 g  
SINGLE  
ASSEMBLY  
B446  
B506  
11.0  
3ø 8 ga.  
1ø 4 ga.  
90g  
DUAL  
ASSEMBLIES  
240  
11.0  
26.0 26.0 26.0  
N/A  
45.0  
NOTE: Refer to appropriate Installation Instructions for equipment dimensions, cut-out dimensions,  
clearances, etc.  
1
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ITEM  
COMMENT  
TEMPERATURE CONTROL  
The char-broiler is INFINITE SWITCH CONTROLLED. Power is  
applied to the heating elements based on the control knob position and  
the amount of energy used.  
INDICATOR LIGHT  
Light will glow when the infinite switch is in any position other that OFF.  
HEATING ELEMENT  
ASSEMBLY  
The char-broiler element assembly may be raised for cleaning, or to  
add water to the drip pan. It is held the “up” position by a support rod  
which automatically engages as the element is raised.  
ELEMENT GUARD / GRATE  
The grate is designed to protect the individual elements from food  
contact and spatula abrasion, resulting in prolonged element life and  
reduced carbonization. The grate is easily removed for cleaning.  
IMPORTANT: Always remove the grate before lifting the element  
assembly.  
ELEMENT SUPPORT ROD  
Hold element assembly in up position. Engages automatically when the  
element assembly is raised.  
IMPORTANT: Remember to dis-engage the support rod before  
lowering element assembly  
The heavy-duty removable drip pan is located under the element  
DRIP PAN  
IMPORTANT: DO NOT pour water over elements to refill drip pan.  
assembly. The drip pan catches food particles and grease drippings  
during broiler operation. Maintain 2 inches of water in the drip pan at all  
times during operation of the broiler. The drip pan is easily removed for  
cleaning.  
Gives manufacturer, make, model and serial number. Also voltage and  
phase information, and agency approvals.  
DATA PLATE  
WELLSLOKS  
The broiler is equipped with WELLSLOKS, uniquely designed turnout  
tabs, which help secure the broiler to the countertop. (See Installation  
Instructions supplied with the particular appliance for details.)  
2
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Fig. 1 Built-In Electric Charbroiler  
Fig. 2 Wellsloks  
3
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WARNING:  
Electric Shock  
Hazard  
Broilers are intended for use to cook food products for human  
consumption. No other use is recommended or authorized by the  
manufacturer or its agents.  
All servicing requiring access  
to non-insulated electrical  
components must be  
performed by a factory  
authorized technician.  
DO NOT open any access  
panel which require the use of  
tools. Failure to follow this  
warning can result in severe  
electrical shock.  
Broilers are intended for use in commercial establishments, where all  
users are familiar with the appliance limitations, use and associated  
hazards. Operating instruction and warnings must be read and  
understood by all operators and users.  
Do not submerge broilers in water. Do not splash, or pour water onto  
controls, control panels or wiring.  
Disconnect the broiler from electrical power before performing any  
service or maintenance.  
CAUTION:  
Risk of Damage  
Allow drip pan to cool before removing from broiler. Do not operate  
broiler without the drip pan installed. Do not operate the broiler without  
2” of water in the drip pan.  
DO NOT connect or energize  
this appliance until all  
Any parts replacement, maintenance procedure or servicing procedure  
requiring the use of tools must be performed by an Authorized Service  
Agency.  
installation instructions are  
read and followed. Damage  
to the appliance will result if  
these instructions are not  
followed.  
Any troubleshooting guides, component view, parts lists or installation  
guides provided with this equipment are intended for the use of the  
qualified technical personnel only.  
Except where otherwise noted, this piece of equipment is made in the  
USA and has American sizes on hardware.  
This manual should be considered a permanent part of this appliance.  
This manual and all supplied instructions, diagrams, schematics, parts  
break downs, notices and labels must remain with the appliance if it  
sold or moved to another location.  
AGENCY LISTING INFORMATION  
This appliance conforms to NSF Standard 4 for sanitation only if  
installed in accordance with the supplied Installation Instructions.  
STD 4  
E6070  
This appliance is Underwriters Laboratory recognized (  
). Since  
this appliance is only a single component of a complete installation, the  
finished installation of this unit  
requires additional evaluations to  
Underwriters Laboratory standards.  
Refer to Installation Instructions included with the broiler for  
Underwriters Laboratories conditions of acceptability, electrical  
4
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UNPACKING & INSPECTION  
Carefully remove the appliance from the carton. Remove all protective  
plastic film, packing materials and accessories from the appliance  
before connecting electrical power or otherwise performing any  
installation procedure.  
Carefully read all instructions in this manual and the Installation  
Instruction Sheet packed with the appliance before starting any  
installation.  
Read and understand all labels and diagrams attached to the  
appliance.  
Carefully account for all components and accessories before discarding  
packing materials. Store all accessories in a convenient place for later  
use.  
CUT-OUT AND INSTALLATION  
Cutouts  
a. Broilers may be installed in METAL COUNTERS ONLY.  
b. Cutout dimensions for broilers and control panels are listed on  
the Installation Instructions provided with the broiler.  
c. Refer to the Installation Instructions for Underwriters  
Laboratories Conditions of Acceptability.  
Mounting the broiler:  
a. Verify that provided sealants are applied to the under side of  
the broiler top flange prior to setting the unit into the cutout.  
b. After installation, verify that the tabs on the Wellsloks are  
turned out to lock the broiler into the counter (see Fig. 3).  
c. Apply a thin bead of food-grade silicone sealant around the  
flange to seal it to the counter.  
Fig. 3 Set the Wellslloks  
Refer to the Installation Instructions for required clearances. Maintain  
required clearances between the appliance and adjacent combustible  
and non-combustible surfaces.  
Sufficient overhead clearance must be provided to allow the element  
assembly to be raised. Refer to the Installation Instruction Sheet for  
required clearances.  
Install drip pan and element guard/grate prior to heating or using broiler.  
Avoid storing flammable or combustible materials near the appliance.  
This includes gasoline and other fuels, mops, rags and wrapping paper.  
5
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ELECTRCAL HOOK-UP  
Refer to the nameplate. Verify the electrical service power. Voltage  
and phase must match the nameplate specifications. Connecting the  
griddle to the wrong voltage can severely damage the unit or cause  
noticeable decreased performance.  
Use copper wire suitable for a minimum of 90°C for electrical supply  
connections.  
Broilers are factory wired three-phase (3ø). For single-phase (1ø)  
wiring, refer to the wiring diagram attached to the broiler. Conversion to  
1ø must be performed by a licensed electrician.  
This broiler is not fused. Protect the circuit with properly sized fuses or  
circuit breaker.  
An electrical disconnect must be installed readily accessible to the  
operator of the broiler.  
6
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PREPARE THE CHAR-BROILER FOR USE  
CAUTION:  
Hot Surface  
When using the broiler for the first  
time, wipe the entire unit with a clean  
damp cloth or sponge and mild  
detergent. Rinse thoroughly clean  
water. Dry with a soft clean cloth.  
Exposed surfaces can be hot  
to the touch and may cause  
burns.  
IMPORTANT: DO NOT  
attempt to raise the element  
assembly without first  
Remove the GRATE and raise the  
ELEMENT ASSEMBLY.  
removing the grate. Damage  
to the hinges will result. Such  
damage is NOT covered by  
warranty.  
Install the DRIP PAN and add  
2” (5cm) of tap water.  
Release the ELEMENT SUPPORT  
ROD by lifting the element assembly  
slightly, then pulling the lower portion  
of the support rod forward. Lower the  
ELEMENT ASSEMBLY gently.  
IMPORTANT: Allow drip pan  
to cool before removing from  
the broiler.  
DO NOT operate the broiler  
without the drip pan installed.  
DO NOT operate the broiler  
without 2” (5cm) of water in  
the drip pan.  
Fig. 4 ELEMENT SUPPORT ROD  
ELEMENT  
HANDLE  
MODEL B-406: Grate must be  
installed ABOVE elements.  
Install the GRATE, front edge first.  
The TANGS of the grate go DOWN  
and point toward the FRONT. The  
grooves on the underside of the  
grate align with the elements. The  
rear edge of the grate can be  
lowered until it rests firmly on the  
elements.  
FRONT  
IMPORTANT: DO NOT  
attempt to lower the element  
assembly without first  
releasing the support rod.  
Damage to the hinges will  
result. Such damage is NOT  
covered by warranty.  
GRATE TANG  
Fig. 5 B-40 GRATE INSTALLATION  
MODELS B-446 and B-506: Grate(s)  
can be installed above or below the  
elements.  
ABOVE: Gently lower grate over  
elements. The end with flush tabs  
goes toward the front.  
BELOW: Install one wing bolt in  
each tab. The notch in the wing  
rests on the lip of the drip pan. The  
end with flush tabs must go toward  
the front Adjust the wing bolts so  
that , when the element assembly is  
lowered, the top of the element is  
1/4" (6mm) below the top of the  
grate fins.  
Fig. 6 B-44 and B-50 GRATE INSTALLATION  
7
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TEMPERATURE CONTROLS  
Each section of the broiler is equipped with an individual temperature  
control. The desired temperature is controlled by rotating the  
TEMPERATURE CONTROL KNOB. Any time the control is turned  
“ON”, the adjacent indicator light will glow. Each section of the broiler  
may be set to a different temperature setting.  
“OFF” removes power from the element., allowing the element to cool.  
Use OFF to turn the broiler off at the end of the cooking day.  
“LO” is the lowest temperature settings. Use LO for stand-by operation.  
“2” thru “8” are temperature settings. Higher number indicate higher  
temperature.  
“HI” is a continuous ON setting. Use HI for pre-heating the broiler.  
USING THE CHAR-BROILER  
Fig. 7 TEMPERATURE CONTROL  
Pre-Heat the broiler ten (10) minutes by turning the TEMPERATURE  
CONTROL to “HI”.  
After the pre-heat period, turn the TEMPERATURE CONTROL to the  
desired setting (refer to the Broiler Chart at right for recommended  
settings).  
After every order, use the brush provided to brush any remaining food  
particles from grate and elements. Keeping the cooking surfaces clean  
will help in maintaining food taste.  
Visually check the water level in the drip pan during operation. Add  
water as required to maintain 2 inches (5cm) water depth in the drip  
pan.  
8
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BROILER CHART  
RECOMMENDED COOKING TIMES AND DIAL SETTINGS  
NOTE: The times and dial settings in this chart are suggestions only. Your own  
experience with your own menu items will be your best guide to achieving the best food  
product.  
PRODUCT  
Condition  
THICKNESS  
COOKING  
SETTING  
DIAL  
TIME  
Minutes Total  
BEEF Frozen  
1/2”  
1/2”  
3/4”  
3/4”  
1”  
Rare  
8
8
4 - 6  
Medium  
Rare  
7 - 9  
7
7 - 9  
Medium  
Rare  
7
8 - 10  
12 - 14  
14 - 16  
23 - 25  
25 - 27  
4 - 6  
7
1”  
Medium  
Rare  
7
1-1/4”  
1-1/4”  
3/4”  
3/4”  
1”  
6
Medium  
Rare  
6
BEEF Non-Frozen  
HI  
HI  
HI  
HI  
HI  
HI  
HI  
HI  
Medium  
Rare  
5 - 7  
7 - 9  
1
Medium  
Rare  
8 - 10  
12 - 14  
13 - 15  
14 - 16  
18 - 20  
1-1/4”  
1-1/4”  
1-1/2”  
1-1/2”  
Medium  
Rare  
Medium  
9
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SYMPTON  
POSSIBLE CAUSE  
SUGGESTED REMEDY  
Won’t heat- - no indicator  
lights  
Electric disconnect OFF  
Circuit breaker tripped  
Check / turn disconnect ON  
Check / reset circuit breaker  
One or more section  
won’t heat—or not hot  
enough  
Temperature control not set  
Set temperature control knob to  
desired temperature  
240V unit run on 208V  
Verify proper voltage  
Damaged component or wiring  
Contact an Authorize Wells  
Service Agency for repairs  
Temperature control not set  
Set temperature control knob to  
desired temperature  
One or more section too  
hot  
208V unit run on 240V  
Verify proper voltage  
Damaged component or wiring  
Contact an Authorized Wells  
Service Agency for repairs  
Element assy loose, or  
difficult to raise or lower  
Damaged hinge  
(see page 7 for precautions)  
Contact an Authorized Wells  
Service Agency for repairs  
Element assy does not  
latch in up position  
Damaged support rod assembly  
Contact an Authorized Wells  
Service Agency for repairs  
NOTE: There are no user  
serviceable components in  
this appliance. In all cases of  
damage or component  
malfunction, contact your  
Authorized Wells Service  
Agency for repairs.  
10  
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CAUTION:  
Electric Shock  
Hazard  
Disconnect appliance from  
electric power before  
cleaning.  
CAUTION:  
Burn Hazard  
Allow appliance to cool  
completely before cleaning.  
CAUTION:  
Electric Shock  
Hazard  
Do not submerge appliance  
in water.  
IMPORTANT:  
DO NOT spill or pour water  
into controls, control panel or  
wiring. Damage to internal  
components will occur.  
Damage to internal  
components from water  
damage is NOT covered by  
warranty.  
11  
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1
2
20  
19  
18  
3
4
5
6
7
8
17  
9
10  
11  
16  
15  
14  
12  
13  
Model: B406 Built-in Electric Charbroiler  
PL162  
IL1731 Rev. A 4/15/09  
12  
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B406 Electric Charbroiler  
Fig No  
1
Part No  
WS-21707  
H6-32728  
WS-57509  
2P-32428  
2A-32729  
H6-35594  
2A-32840  
WS-50131  
2A-32841  
2A-32806  
H6-32730  
E7-49046  
2E-34593  
2R-30371  
WS-50385  
P2-34015  
WS-500686  
2R-300666  
WS-57508  
WS-52722  
WS-52723  
WS-50007  
WS-50005  
Qty  
1
1
1
1
1
1
1
1
1
2
1
1
2
2
2
1
1
1
1
1
1
24  
24  
Description  
BROILER GRATE B40 / B406  
COVER RR ELEM ASSY B40 / B406  
CASTING ASSY ELEM REAR  
SPRING SUPPORT ROD  
ROD HEAD SUPPORT B40 / B406  
PAN GREASE B40  
PIVOT BRKT LF SIDE  
TERM BLK KIT 3-POLE 85AMP  
PIVOT BRKT RT SIDE  
COVER PIVOT BRKT TUMBLED  
TOP ASSY B406  
BOX OUTLET MOD WARM FRY  
SW INF 240V B CAM 13/16S  
KNOB ASSY WARMERS  
LIGHT SIGNAL RED PUSH ON  
PANEL FR MOD 200  
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
17  
18  
19  
19  
20  
20  
KIT HANDLE B40 / B406  
HANDLE BROILERS DIE CAST  
CASTING ASSY ELEM FRONT  
ELEM ASSY 208V B40 / B406  
ELEM ASSY 240V B40 / B406  
ELEM 104V 225W BROILER  
ELEM 120V 225W BROILER  
13  
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1
2
22 21  
20  
3
4
5
6
19  
7
8
9
10  
11  
12  
18  
17  
13  
14  
15  
16  
Model: B446 Built-in Electric Charbroiler  
PL162  
IL1732 Rev. A 4/16/09  
14  
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B446 Electric Charbroiler  
Fig No  
1
Part No  
Qty  
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description  
GRATE BROILER  
COVER RR ELEM ASSY  
CASTING ASSY ELEM REAR  
SPRING SUPPORT ROD  
ROD HEAD SUPPORT  
2F-30025  
H6-32740  
WS-57507  
2P-32428  
2A-34061  
H6-35593  
2A-32840  
2A-32841  
2A-32806  
H6-32747  
WS-57779  
WS-57780  
WS-50131  
P2-31033  
2E-34593  
P2-40843  
I7-Z12221  
2R-30371  
WS-50385  
WS-500687  
2R-300666  
WS-57506  
WS-52737  
WS-52738  
WS-50020  
WS-50019  
2
3
4
5
6
7
8
9
10  
11  
11  
12  
13  
14  
15  
16  
17  
18  
19  
19  
20  
21  
21  
22  
22  
PAN GREASE B44-50  
PIVOT BRKT LF SIDE B40  
PIVOT BRKT RT SIDE B40  
COVER PIVOT BRKT TUMBLED  
TOP ASSY B446  
CONTACTOR 3POLE 208V 40A  
CONTACTOR 3POLE 240V 40A  
TERM BLK KIT 3POLE, 85AMP  
BOX CONTROL  
SW INF 240V B COM 13/16  
BRKT MTG THERMO INFINITE  
PANEL FRONT  
KNOB ASSY WARMERS  
LIGHT SIGNAL RED PUSH ON  
KIT HANDLE B44  
HANDLE BROILERS DIE CASTE  
CASTING ASSY ELEM FRONT  
ELEM ASSY 208V BASE  
ELEM ASSY 240V BASE  
ELEM 104V 300W BROILER  
ELEM 115V 300W BROILER  
18  
18  
15  
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1
22 21  
20  
2
3
4
5
6
19  
7
8
9
10  
11  
12  
13  
18  
17  
16  
14  
15  
Model: B506 Built-in Electric Charbroiler  
PL162  
IL1733 Rev. A 4/16/09  
16  
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B506 Electric Charbroiler  
Fig No  
1
Part No  
2F-30025  
H6-32740  
WS-57507  
2P-32428  
2A-32741  
H6-35593  
2A-32840  
WS-57779  
WS-57780  
2A-32841  
H6-33245  
2E-30412  
2A-32841  
2A-32806  
H6-32759  
E7-49046  
2E-34593  
2R-30371  
WS-50385  
P2-34015  
WS-500687  
2R-300666  
WS-57506  
WS-52737  
WS-52738  
WS-50020  
WS-50019  
Qty  
2
2
2
2
2
2
1
2
2
1
1
1
1
2
1
1
2
2
2
1
2
2
2
2
Description  
GRATE  
2
3
4
5
6
7
8
8
COVER RR ELEMENT  
CASTING ASSY, ELEMENT REAR  
SPRING, SUPPORT ROD  
ROD, HEAD SUPPORT ASSY  
PAN GREASE  
PIVOT BRKT LF SIDE  
CONTACTOR 3POLE 208V 40A  
CONTACTOR 3POLE 240V 40A  
PIVOT BRKT RT SIDE  
COVER PIVOT DBL TUMBLE DE  
TERM BLOCK 75AMP  
PIVOT BRKT RT SIDE  
COVER PIVOT BRKT TUMBLED  
TOP ASSY B506  
BOX OUTLET MOD WARM  
SW INF 240V B CAM 13/16S  
KNOB ASSY WARMERS  
LIGHT SIGNAL RED PUSH ON  
PANEL FR MOD 200  
9
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
19  
20  
21  
21  
22  
22  
KIT HANDLE  
HANDLE BROILERS  
CASTING ASSY ELEM FRNT  
ELEM ASSY 208V BASE  
ELEM ASSY 240V BASE  
ELEM 1404V 300W BROILER  
ELEM 115V 300W BROILER  
2
36  
36  
17  
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WIRING DIAGRAM: B406  
18  
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19  
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WIRING DIAGRAM: B506  
20  
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IMPORTANT: Use only  
factory authorized service  
parts and replacement  
filters.  
For factory authorized  
service, or to order factory  
authorized replacement parts,  
contact your Wells authorized  
service agency, or call:  
Wells Bloomfield, LLC  
10 Sunnen Drive  
St. Louis, MO 63143  
Service Parts Dept.  
phone: (314) 678-6314  
fax:  
(314) 781-2714  
Service Parts Department can  
supply you with the name and  
telephone number of the  
WELLS AUTHORIZED  
SERVICE AGENCY  
nearest you.  
21  
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WELLS BLOOMFIELD, LLC  
10 Sunnen Dr., St. Louis, MO 63143  
telephone: 314-678-6314  
fax: 314-781-2714  
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