Model No. WESY86303
Serial No.
Write the serial number in the space
above for future reference.
USER'S MANUAL
Serial Number Decal (Under Seat)
QUESTIONS?
As a manufacturer, we are
committed to providing complete
customer satisfaction. If you
have questions, or if there are
missing or damaged parts, we
will guarantee complete satisfac-
tion through direct assistance
from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni-
cians on our customer hot line
will provide immediate assis-
tance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
Patent Pending
CAUTION
Visit our website at
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
new products, prizes,
fitness tips, and much more!
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IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions before
using the training system.
1. It is the responsibility of the owner to ensure
that all users of the training system are ade-
quately informed of all precautions.
adjustment tube (see page 23).
11. Make sure that the cables remain on the pul-
leys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
2. Read all instructions in this manual and in
the accompanying literature before using the
training system.
12. Always disconnect the lat bar from the train-
ing system when performing an exercise that
does not use the lat bar.
3. Use the training system only on a level sur-
face. Place a mat beneath the training sys-
tem to protect the floor or carpet.
13. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool-
ing down.
4. Inspect and tighten all parts often. Replace
any worn parts immediately.
5. Keep children under the age of 12 and pets
away from the training system at all times.
14. The training system is intended for home use
only. Do not use the training system in any
commercial, rental, or institutional setting.
6. Never release the press arm, butterfly arms,
leg lever, leg press plate, lat bar, ab strap, or
nylon strap while weights are raised. The
weights will fall with great force.
15. The decal shown
at the right has
been attached to
the training sys-
tem in the two
locations shown
on page 4. If a
decal is missing
or illegible,
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protec-
tion.
9. Always stand on the foot plate when per-
forming an exercise that could cause the
training system to tip.
please call toll-
free 1-800-999-
3756 to order a
free replacement
decal. Apply the
decal in the loca-
tion shown.
10. When using the leg press station, always be
sure that the lock pin is fully inserted and
that the lock pin is clipped in place on the
WARNING: Before beginning this or any exercise program, consult your physician. This is especially
important for persons over the age of 35 or persons with pre-existing health problems. Read all
instructions before using. ICON assumes no responsibility for personal injury or property damage
sustained by or through the use of this product.
3
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BEFORE YOU BEGIN
Thank you for selecting the versatile WEIDER® 8630
training system. The WEIDER® 8630 offers a selection
of weight stations designed to develop every major
Service Department toll-free at 1-800-999-3756,
Monday through Friday, 6 a.m. until 6 p.m. Mountain
Time (excluding holidays). To help us assist you,
muscle group of the body. Whether your goal is to tone please note the product model number and serial
your body, build dramatic muscle size and strength, or
improve your cardiovascular system, the WEIDER®
8630 will help you to achieve the specific results you
want.
number before calling. The model number is
WESY86303. The serial number can be found on a
decal attached to the WEIDER® 8630 (see the front
cover of this manual).
For your benefit, read this manual carefully before
using the WEIDER 8630 training system. If you
have additional questions, please call our Customer
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
®
ASSEMBLED
DIMENSIONS:
Height: 78 in.
Width: 64 in.
Length: 70 in.
High Pulley Station
Lat Bar
Butterfly Arms
WARNING DECAL
Ab Pulley Station
Backrests
Press Arm
Leg Press
Plate
Leg Lever
WARNING
DECAL
Low Pulley
Station
Foot Plate
Weight Stacks
4
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ASSEMBLY
Make sure you have the following tools:
• Two (2) adjustable wrenches
• One (1) standard screwdriver
• One (1) phillips screwdriver
Make Assembly Easier for Yourself!
Everything in this manual is designed to
ensure that the training system can be
assembled successfully by anyone. Before
beginning assembly, make sure to read the
information on this page; this brief intro-
duction will save you much more time than
it takes to read it!
• One (1) rubber mallet
• You will also need grease or petroleum jelly, a
small amount of soapy water, and clear tape or
masking tape.
Assembly Requires Two Persons
For your convenience and safety, assemble the
training system with the help of another person.
Note: Assembly will be more convenient if you have
a socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
Set Aside Enough Time
How to Identify Parts
Due to the many features of the training system,
the assembly process will require about six hours.
By setting aside plenty of time and by deciding to
make the task enjoyable, assembly will go smoothly.
You may want to assemble the training system over
a couple of evenings.
To help you identify the small parts used in assembly,
we have included a PART IDENTIFICATION CHART
in the center of this manual. Place the chart on the
floor and use it to easily identify parts during each
assembly step. Note: Some small parts may have
been pre-attached. If a part is not in the parts
bag, check to see if it has been pre-attached.
Select a Location for the Training
System
How to Orient Parts
Because of its weight and size, the training system
should be assembled in the location where it will be
used. Make sure that there is enough room to walk
around the training system as you assemble it.
As you assemble the training system, make sure
that all parts are oriented exactly as shown in the
drawings.
Tightening Parts
Tighten all parts as you assemble them, unless
instructed to do otherwise.
How to Unpack the Box
To make assembly as easy as possible, we have
divided the assembly process into four stages. The
parts needed for each stage are found in individual
bags. Important: Wait until you begin each stage
to open the parts bag for that stage. Place all
parts of the training system in a cleared area and
remove the packing materials. Do not dispose of
the packing materials until assembly is completed.
Questions?
If you have questions after reading the assembly
instructions, please call our Customer Service
Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time.
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of
the training system.
Cable Assembly—During this stage you will
attach the cables and pulleys that connect the
arms to the weights.
Arm Assembly—During this stage you will
Seat Assembly—During the final stage you will
assemble the arms and the leg lever.
assemble the seats and the backrests.
5
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1.
1
Before you begin this step, make sure
that you have read all of the information
on page 5. This brief introduction will
save you much more time than it takes
to read it!
58
58
55
13
20
14
Locate and open the parts bags labeled
“FRAME ASSEMBLY BAG ONE” and
“FRAME ASSEMBLY BAG TWO.”
40
49
Press two 2” Square Outer Caps (58) onto the
Weight Base (14) in the indicated locations.
Press a 2” Square Inner Cap (56) into the end
of the Weight Base.
56
49
2
Insert four 5/16” x 2 1/2” Carriage Bolts (49)
up through the Press Base (13). Insert two
5/16” x 2 1/2” Carriage Bolts up through the
Weight Base (14).
Attach the Press Base (13) to the Weight
Base (14) with two 5/16” x 2 3/4” Bolts (55),
two 5/16” Washers (20), and two 5/16” Nylon
Locknuts (40). Do not tighten the Nylon
Locknuts yet.
2. Slide the Ab Upright (1) onto the indicated
5/16” x 2 1/2” Carriage Bolts (49) in the
Weight Base (14). Hand tighten two 5/16”
Nylon Locknuts (40) onto the Carriage Bolts.
Do not tighten the Nylon Locknuts yet.
1
4
Slide the Leg Press Upright (4) onto the indi-
cated 5/16” x 2 1/2” Carriage Bolts (49) in the
Weight Base (14). Hand tighten two 5/16”
Nylon Locknuts (40) onto the Carriage Bolts.
Do not tighten the Nylon Locknuts yet.
40
13
40
14
49
49
3. Press a 2” Square Inner Cap (56) into each
end of the Top Frame (2). Press a 2” Square
Inner Cap (56) into each side of the Butterfly
Frame (3). Press two 1” Inner Caps (98) into
the top of the Butterfly Frame.
3
56
91
40
20
56
3
92
98
2
Attach the Butterfly Frame (3) to the Top
Frame (2) with a 5/16” x 3” Bolt (92). Be sure
that the Bolt is on the side shown.
55
Finish attaching the Butterfly Frame (3) to the
Top Frame (2) with a 5/16” Nylon Jam Nut
(91), a 5/16” x 2 3/4” Bolt (55), a 5/16”
56
56
Washer (20), and a 5/16” Nylon Locknut (40).
6
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4. Slide the Front Seat Frame (8) onto the indi-
cated 5/16” x 2 1/2” Carriage Bolts (49) in the
Press Base (13). Hand tighten two 5/16”
4
40
55
20
8
Nylon Locknuts (40) onto the Carriage Bolts.
Attach the other end of the Front Seat Frame
(8) to the Leg Press Upright (4) with two 5/16”
x 2 3/4” Bolts (55), two 5/16” Washers (20),
and two 5/16” Nylon Locknuts (40).
4
56
40
13
Press a 2” Square Inner Cap (56) into the
Front Seat Frame (8).
49
5. Insert two Weight Guides (23) into one of the
brackets on the Weight Base (14). Attach the
lower ends of the Weight Guides with a 5/16”
x 6” Bolt (67), two 1/2” x 3/4” Spacers (69),
and a 5/16” Nylon Locknut (40). Do not over-
tighten the Nylon Locknut.
5
23
23
Attach the other Weight Guides (23) in the
same manner.
40
67
14
69
6. Slide a Weight Bumper (27) onto each of the
Weight Guides (23).
6
90
90
Pin
Grooves
Slide eight Weights (90) onto each set of
Weight Guides (23). Be sure that the pin
grooves are on the indicated side of each
stack of Weights.
Pin
Grooves
27
27
23
23
7. Press a Weight Tube Bumper (26) into each
Weight Tube (25).
7
25
Insert a Weight Tube (25) into each stack of
Weights (90). Be sure that the pins on the
Weight Tubes are in the pin grooves in the
upper Weights.
26
90
90
7
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8. Lubricate the insides of the holes in the Top
Weights (24) as shown. Slide a Top Weight
onto each set of Weight Guides (23).
8
24
Lubricate
24
23
Lubricate
23
9. Attach the Top Frame (2) to the Ab Upright (1)
with two 5/16” x 2 3/4” Bolts (55), two 5/16”
Washers (20), and two 5/16” Nylon Locknuts
(40). Do not tighten the Nylon Locknuts
yet.
9
55
20
55
20
3
Attach the Butterfly Frame (3) to the Leg
Press Upright (4) with two 5/16” x 2 3/4” Bolts
(55), two 5/16” Washers (20), and two 5/16”
Nylon Locknuts (40). Do not tighten the
Nylon Locknuts yet.
2
40
40
4
1
10. Attach the upper ends of one set of Weight
Guides (23) to the Top Frame (2) with a 5/16”
x 6” Bolt (67), two 1/2” x 3/4” Spacers (69),
and a 5/16” Nylon Locknut (40).
10
69
40
23
69
40
67
Attach the upper ends of the other set of
Weight Guides (23) in the same manner.
2
Before continuing, firmly tighten all nylon
locknuts used in steps 1 through 10.
67
23
8
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11. Attach the Leg Press Plate (11) to the
Adjustment Tube (10) with a 5/16” x 2 1/2”
Bolt (39), two 5/16” Washers (20), and a 5/16”
Nylon Locknut (40). Be sure that the Leg
Press Plate and Adjustment Tube are ori-
ented as shown.
11
10
40
20
48
39
Press a 1 3/4” Square Inner Cap (48) into the
Adjustment Tube (10).
Angle
11
12. Attach the Adjustment Tube (10) to the Leg
Press Arm (9) with the Lock Pin (73). Be sure
the Leg Press Plate (11) is oriented as
shown.
12
10
73
Press two 2” Square Inner Caps (56) into the
Leg Press Arm (9).
11
9
56
13. Locate and open the parts bag labeled
13
“ARM ASSEMBLY.”
Attach the Leg Press Bumper (53) to the
Front Seat Frame (8) with the 1” Tap Screw
(72).
8
9
Lubricate the 3/8” x 3 1/4” Bolt (71). Attach
the Leg Press Arm (9) to the Press Base (13)
with the Bolt and a 3/8” Nylon Locknut (42).
53
72
42
71—Lubricate
13
14. Press a 1” x 7/8” Plastic Bushing (54) onto
each welded spacer on the Press Frame (12).
Slide the Press Frame onto the Press Base
(13) so that the Plastic Bushings are aligned
with the indicated tube. Note: This will be a
tight fit. Make sure that the high pulley is
on the side shown.
14
Tube
12
High
Pulley
Lubricate the 3/8” x 8” Bolt (52). Attach the
Press Frame (12) to the Press Base (13) with
the Bolt and a 3/8” Nylon Locknut (42).
13
52—Lubricate
Welded
Spacers
42
54
9
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15. Attach a Press Arm (7) to one side of the
Press Frame (12) with two 5/16” x 2 1/2” Bolts
(39) and two 5/16” Nylon Locknuts (40).
15
Attach the other Press Arm (7) to the Press
Frame (12) in the same manner.
39
7
40
7
12
16. Press a 1” Round Inner Cap (70) into one of
the Press Arms (7). Press a 1 3/4” Square
Inner Cap (48) into the Press Arm.
16
48
70
Repeat this step for the other Press Arm (not
shown).
7
17. Lubricate both axles on the Butterfly Frame
(3).
17
Refer to the drawing and identify the Right Fly
Arm (5) and the Left Fly Arm (6).
3
Lubricate Axle
Press a 1 3/4” Square Inner Cap (48) into the
upper end of the Left Arm (6). Slide the Left
Fly Arm onto the indicated axle. Note: Be
careful not to confuse the Left Arm with
the Right Arm (5). Be sure that the upper
end of the Left Arm is behind the indicated
bracket on the Butterfly Frame (3).
48
5
45
Bracket
46
6
IMPORTANT NOTE: Before assembling the
1” Retainers (45) used in this step, be sure
that you thoroughly understand the step.
The Retainers can be assembled only once.
If they must be removed, you will need to
order new Retainers.
Tap two 1” Retainers (45) and a 1” Round
Outer Cap (46) onto the axle. Be sure that
the teeth on the Retainers bend toward the
Round Outer Cap, as shown in the inset
drawing.
Axle
45
Attach the Right Fly Arm (5) in the same man-
ner.
46
10
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18. Press a 1 3/4” Square Inner Cap (48) into the
lower end of the Left Fly Arm (6). Wet the
lower end of the Left Fly Arm with soapy
water. Slide a 10” Pad (22) onto the Left Arm.
18
6
Repeat this step with the Right Fly Arm (5).
5
48
22
22
19. Locate and open the parts bags labeled
19
“CABLE ASSEMBLY” and “PULLEYS.”
During steps 19 through 50, refer to the
CABLE DIAGRAMS on pages 26 and 27 of
this manual to verify proper cable routing.
Before beginning this section, fully unwind the
five Cables and identify the Cables by com-
paring the lengths and the ends. The approxi-
mate length of each Cable, in inches, is listed
after the key number in the drawing.
IMPORTANT: While assembling the cables,
do not overtighten the bolts and nuts
attaching the pulleys. The pulleys must be
able to turn freely.
87—72”
89—82”
85—101”
86—110”
88—239”
20. Insert a 5/16” x 1” Bolt (51) through the brack-
et on the Right Fly Arm (5). Tighten a 5/16”
Nylon Jam Nut (91) onto the Bolt.
20
Identify the Butterfly Cable (89)—this is the
second shortest Cable. Slide one end of the
Butterfly Cable onto the 5/16” x 1” Bolt (51).
Thread another 5/16” Nylon Jam Nut (91)
onto the Bolt, but do not fully tighten it.
Leave enough room between the two Jam
Nuts for the Cable to pivot.
91
89
5
51
11
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21. Wrap the Butterfly Cable (89) around a 3 1/2”
Pulley (82) as shown. Attach the Pulley and a
Cable Trap (80) to the bracket on the Leg
Press Upright (4) with a 3/8” x 2” Bolt (50)
and a 3/8” Nylon Locknut (42). The Cable
Trap must be oriented as shown and be
positioned to hold the Cable in the groove
of the Pulley.
21
42
4
82
50
80
89
22. Locate one of the preassembled pairs of
22
Pulley Plates (31) and 3 1/2” Pulleys (82).
Route the Butterfly Cable (89) under the indi-
cated 3 1/2” Pulley (82). The end of the Pulley
Plates (31) with two holes should be down-
ward. Refer to the inset drawing. Be sure
that the Cable is between the Cable Trap
(80) and the Pulley, and that the Cable Trap
is positioned to hold the Cable in place.
89
89
82
50
80
End with
two holes
should be
down
Tighten the 3/8” x 2” Bolt (50) and the 3/8”
Nylon Locknut (not shown).
31
23. Wrap the Butterfly Cable (89) around a 3 1/2”
Pulley (82) as shown. Attach the Pulley and a
Cable Trap (80) to the other side of the bracket
on the Leg Press Upright (4) with a 3/8” x 2”
Bolt (50) and a 3/8” Nylon Locknut (42). The
Cable Trap must be oriented as shown and
be positioned to hold the Cable in the
groove of the Pulley.
23
80
50
42
89
82
4
24. Note: The Left Fly Arm (6) is shown
removed for easier part identification.
Insert a 5/16” x 1” Bolt (51) through the brack-
et on the Left Fly Arm. Fully tighten a 5/16”
Nylon Jam Nut (91) onto the Bolt.
24
91
89
Slide the free end of the Butterfly Cable (89)
onto the 5/16” x 1” Bolt (51). Thread another
5/16” Nylon Jam Nut (91) onto the Bolt, but
do not fully tighten it. Leave enough room
between the two Jam Nuts for the Cable to
pivot.
6
51
12
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25. Identify the Rear Cable (87)—this is the
shortest Cable. Slide one end of the Rear
Cable onto the 5/16” x 3” Bolt (92). Thread
another 5/16” Nylon Jam Nut (91) onto the
Bolt, but do not fully tighten it. Leave
enough room between the two Jam Nuts
for the Cable to pivot.
25
91
87
92
26. See the inset drawing. Attach a 3 1/2” Pulley
(82) and a Cable Trap (80) to the upper hole
in a Large “U” Bracket (84) with a 3/8” x 2”
Bolt (50) and a 3/8” Nylon Locknut (42). Be
sure that the Cable Trap is inside the
Large “U” Bracket. Note: This may come
pre-assembled.
26
87
82
50
80
42
87
82
Route the Rear Cable (87) through the Large
“U” Bracket (84) and the 3 1/2” Pulley (82).
Be sure that the Cable is in the groove of
the Pulley and that the Cable and Pulley
move smoothly.
84
84
27. Wrap the Rear Cable (87) around a 3 1/2”
Pulley (82). Attach the Pulley to the Top
Frame (2) with a 3/8” x 2” Bolt (50) and a 3/8”
Nylon Locknut (42). The Cable must be
routed from the direction shown.
27
2
42
50
82
87
28. Attach the Rear Cable (87) to a Small “U”
Bracket (32) with a 1/4” Nylon Locknut (44)
and a 1/4” Washer (37). Do not completely
tighten the Nylon Locknut. It should be
threaded onto the end of the Cable only a
couple of turns, as shown in the inset
drawing.
28
87
32
68
40
37
44
25
Attach the Small “U” Bracket (32) to the indi-
cated Weight Tube (25) with a 5/16” x 1 3/4”
Bolt (68) and a 5/16” Nylon Locknut (40).
87
37
44
32
13
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29. Identify the Press Cable (88)—this is the
longest Cable. Attach the end of the Press
Cable (88) to the Large “U” Bracket (84) with
a 1/4” Nylon Locknut (44) and a 1/4” Washer
(37). Do not completely tighten the Nylon
Locknut. It should be threaded onto the
end of the Cable so only a couple of
29
44
37
threads are showing above the Nylon
Locknut, as shown in the inset drawing.
84
44
37
88
84
88
30
30. Wrap the Press Cable (88) around a 3 1/2”
Pulley (82). Attach the Pulley and a Cable
Trap (80) to the indicated bracket on the
Press Base (13) with a 3/8” x 2” Bolt (50) and
a 3/8” Nylon Locknut (42). Be sure that the
Cable Trap is turned to hold the Cable in
place.
88
82
80
42
50
13
31. Wrap the Press Cable (88) around a 3 1/2”
Pulley (82). Attach the Pulley and a Cable
Trap (80) to the other bracket on the Press
Base (13) with a 3/8” x 2” Bolt (50) and a 3/8”
Nylon Locknut (42). Be sure that the Cable
Trap is turned to hold the Cable in place.
31
88
80
42
82
13
50
14
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32. Route the Press Cable (88) over the indicated
3 1/2” Pulley (82) attached to the Pulley
Plates (31). The Cable must be routed from
the direction shown. Refer to the inset draw-
ing. Be sure that the Cable is between the
Cable Trap (80) and the Pulley, and that the
Cable Trap is positioned to hold the Cable
in place.
32
31
50
82
88
80
Tighten the 3/8” x 2” Bolt (50) and the 3/8”
Nylon Locknut (not shown).
88
33. Route the Press Cable (88) around a 3 1/2”
Pulley (82). Attach the Pulley and a Cable
Trap (80) to the Leg Press Upright (4) with a
3/8” x 3 3/4” Bolt (76), a 3/8” Washer (38) and
a 3/8” Nylon Jam Nut (43). Be sure that the
Cable Trap is turned to hold the Cable in
place.
33
4
43
38
88
82
76
80
34. Route the Press Cable (88) over the indicated
3 1/2” Pulley (82) attached to the Press
34
Frame (12). Tighten the 3/8” x 3 1/2” Bolt (66)
and the 3/8” Nylon Locknut (not shown).
82
88
66
12
35. Wrap the Press Cable (88) around a “V”
Pulley (81). Attach the “V” Pulley to the upper
bracket on the Leg Press Upright (4) with a
3/8” x 2 1/4” Bolt (97) and a 3/8” Nylon Jam
Nut (43).
35
97
81
4
88
43
15
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36. Route the Press Cable (88) over the indicated
3 1/2” Pulley (82) attached to the Press
Frame (12). Be sure that the Cable Trap
(80) is turned to hold the Cable in place
and that the Cable is between the Pulley
and the crossbar on the Press Frame.
Tighten the 3/8” Nylon Locknut (42) and the
3/8” x 3 1/2” Bolt (not shown).
36
88
82
80
42
12
Crossbar
37. Wrap the Press Cable (88) around a “V”
Pulley (81). Attach the “V” Pulley to the lower
bracket on the Leg Press Upright (4) with a
3/8” x 2 1/4” Bolt (97) and a 3/8” Nylon Jam
Nut (43).
37
4
81
88
43
97
38. Wrap the Press Cable (88) around a 3 1/2”
Pulley (82). Attach the Pulley and a Cable
Trap (80) to the Leg Press Arm (9) with the
3/8” x 5” Bolt (74).
38
Slide another 3 1/2” Pulley (82) with a Cable
Trap (80) onto the 3/8” x 5” Bolt (74). Hand
tighten a 3/8” Nylon Locknut (42) onto the
Bolt. Do not tighten the Nylon Locknut
until step 40.
42
80
82
9
88
82
83
74
80
39. Wrap the Press Cable (88) around a “V”
Pulley (81). Attach the “V” Pulley and a Large
Cable Trap (83) to the bracket on the Front
Seat Frame (8) with a 3/8” x 2 1/2” Bolt (65)
and a 3/8” Nylon Locknut (42). Be sure that
the Large Cable Trap is turned to hold the
Cable in place and that the Cable and
Pulley move smoothly.
39
65
81
8
88
42
16
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40. Note: The 3 1/2” Pulley (82) used in this
step was attached in step 38. It is shown
removed for easier part identification.
40
41
42
Route the Press Cable (88) around the 3 1/2”
Pulley (82). Be sure that the Cable Trap (80)
is turned to hold the Cable in place and
that the Cable is routed as shown. Tighten
the 3/8” x 5” Bolt (74) and the 3/8” Nylon
Locknut (42).
42
82
80
9
88
74
41. Slide a 5/16” Washer (20) onto a 5/16” x 2 3/4”
Bolt (55). Insert the Bolt into the Front Seat
Frame (8). Fully tighten a 5/16” Nylon Jam
Nut (91) onto the Bolt. Slide the end of the
Press Cable (88) onto the Bolt. Thread anoth-
er 5/16” Nylon Jam Nut onto the Bolt, but do
not fully tighten it. Leave enough room
between the two Jam Nuts for the Cable to
pivot.
88
8
91
20
55
42. Identify the High Cable (85)—this is the
shortest remaining cable. Wrap the High
Cable around a 3 1/2” Pulley (82). Attach the
Pulley to the Top Frame (2) with a 3/8” x 3 3/4”
Bolt (76), a 3/8” Washer (38), and a 3/8”
Nylon Locknut (42). Be sure that the end of
the Cable with the ball is on the indicated
side of the Pulley and that the Cable is
between the Pulley and the post.
2
38
42
82
76
Post
85
43. Wrap the High Cable (85) around a 3 1/2”
Pulley (82). Attach the Pulley and a Cable
Trap (80) to the Top Frame (2) with a 3/8” x
3 3/4” Bolt (76), a 3/8” Washer (38), and a
3/8” Nylon Jam Nut (43). Be sure that the
Cable Trap is positioned to hold the Cable
in place.
43
76
38
2
80
82
43
85
17
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44. Locate the remaining preassembled pair of
44
Pulley Plates (31) and 3 1/2” Pulleys (82).
Route the High Cable (85) under the indicated
3 1/2” Pulley (82). The end of the Pulley
Plates (31) with two holes should be down-
ward. Refer to the inset drawing. Be sure
that the Cable is between the Cable Trap
(80) and the Pulley, and that the Cable Trap
is positioned to hold the Cable in place.
85
80
85
82
50
31
End with two
holes should
be down
Tighten the 3/8” x 2” Bolt (50) and the 3/8”
Nylon Locknut (not shown).
45. Wrap the High Cable (85) around a 3 1/2”
Pulley (82). Attach the Pulley to the Top
Frame (2) with a 3/8” x 2” Bolt (50) and a 3/8”
Nylon Locknut (42). The Cable must be
routed from the direction shown.
45
42
2
50
82
85
46. Attach the High Cable (85) to a Small “U”
Bracket (32) with a 1/4” Nylon Locknut (44)
and a 1/4” Washer (37). Do not completely
tighten the Nylon Locknut. It should be
threaded onto the end of the Cable only a
couple of turns, as shown in the inset
drawing.
46
85
40
32
68
37
44
25
Attach the Small “U” Bracket (32) to the indi-
cated Weight Tube (25) with a 5/16” x 1 3/4”
Bolt (68) and a 5/16” Nylon Locknut (40).
85
37
44
32
47
47. Lay the Low Cable (86) over a 3 1/2” Pulley
(82). Attach the Pulley and both Pulley Covers
(94) to the Ab Upright (1) with the 3/8” x 4”
Bolt (95), two 3/8” Washers (38), and a 3/8”
Nylon Locknut (42). Do not overtighten the
Nylon Locknut; the Pulley should turn eas-
ily. Make sure that the Cable is between
the Pulley and the post, and that the Pulley
Covers are turned so the wide tabs are on
the indicated side.
Post
86
82
42
38
95
94
Wide tabs
must be on
this side
38
1
18
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48. Wrap the Low Cable (86) around a 3 1/2”
Pulley (82). Attach the Pulley and a Cable
Trap (80) to the Ab Upright (1) with the 3/8” x
3 3/4” Bolt (76) and a 3/8” Nylon Locknut (42).
Be sure that the Cable Trap is in the indi-
cated position.
48
1
86
42
80
82
76
49. Remove the indicated 3/8” x 2” Bolt (50), the
3/8” Nylon Locknut (42), the 3 1/2” Pulley
(82), and the Cable Trap (80) from the indicat-
ed Pulley Plates (31). Lay the Low Cable (86)
over the Pulley. Reattach the Pulley and the
Cable Trap to the lowest hole in the Pulley
Plates with the Bolt and the Nylon Locknut.
Make sure that the Cable Trap is turned to
hold the Cable in place.
49
31
42
80
50
82
86
50. Wrap the Low Cable (86) around a 3 1/2”
Pulley (82). Attach the Pulley to the Ab
Upright (1) with the 3/8” x 3 3/4” Bolt (76), a
3/8” Washer (38), and a 3/8” Nylon Locknut
(42). The ball on the Cable must be on the
indicated side of the Pulley. Be sure that
the Cable and Pulley move smoothly and
that the Cable is between the Pulley and
the post.
50
86
1
42
38
82
76
Post
19
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51. Locate and open the parts bag labeled
51
“SEAT ASSEMBLY.”
Attach the Small Backrest (18) to the Ab
Upright (1) with two 1/4” x 2 1/2” Machine
Screws (64) and two 1/4” Washers (37).
1
37
64
18
52. Press a 1 1/2” Square Inner Cap (57) into the
Rear Seat Frame (16).
52
Insert a 1/4” x 2” Carriage Bolt (61) through
the center hole in a Seat Plate (41). Attach
the Seat Plate to the Seat (17) with two 1/4” x
3/4” Screws (59).
17
61
41
Insert the 1/4” x 2” Carriage Bolt (61) through
the indicated hole in the Rear Seat Frame
(16). Tighten a 1/4” Nylon Locknut (44) with a
1/4” Washer (37) onto the Carriage Bolt.
57
59
37
63
16
Attach the other end of the Seat (17) to the
Rear Seat Frame (16) with a 1/4” Washer (37)
and a 1/4” x 2” Machine Screw (63).
44
53. Press a 1 1/2” Square Inner Cap (57) into the
Leg Lever (15).
53
16
Lubricate the 5/16” x 2 1/4” Bolt (62). Attach
the Leg Lever (15) to the Rear Seat Frame
(16) with the Bolt and a 5/16” Nylon Locknut
(40). Do not overtighten the Nylon
40
Locknut; the Leg Lever must pivot freely.
62—Lubricate
79
15
20
Insert the 5/16” x 2” Eyebolt (79) into the Leg
Lever (15) from the direction shown. Tighten a
5/16” Nylon Locknut (40) with a 5/16” Washer
(20) onto the Eyebolt.
40
57
54. Rest the slot in the Rear Seat Frame (16) on
the indicated post in the Ab Upright (1). Attach
the Rear Seat Frame to the Ab Upright with a
5/16” x 2 3/4” Carriage Bolt (77) and the Seat
Knob (30).
54
30
16
1
77
Post
Slot
20
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55. Press two 3/4” Round Inner Caps (78) into
each Pad Tube (28).
55
16
28
Insert a Pad Tube (28) into the Rear Seat
Frame (16). Slide a Foam Pad (29) onto each
end of the Pad Tube.
78
29
Insert the other Pad Tube (28) into the Leg
Lever (15). Slide a Foam Pad (29) onto each
end of the Pad Tube.
29
15
78
56. Attach the Large Backrest (19) to the Leg
Press Upright (4) with two 1/4” x 2 1/2”
Machine Screws (64) and two 1/4” Washers
(37).
56
4
19
64
37
57. Insert a 1/4” x 2 1/2” Carriage Bolt (60)
through the center hole in a Seat Plate (41).
Attach the Seat Plate to the Seat (17) with
two 1/4” x 3/4” Screws (59).
57
17
Insert the 1/4” x 2 1/2” Carriage Bolt (60)
through the indicated hole in the Front Seat
Frame (8). Tighten a 1/4” Nylon Locknut (44)
with a 1/4” Washer (37) onto the Carriage
Bolt.
8
60
59
41
37
64
Attach the other end of the Seat (17) to the
Front Seat Frame (8) with a 1/4” Washer (37)
and a 1/4” x 2 1/2” Machine Screw (64).
44
58. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained
in HOW TO USE THE TRAINING SYSTEM, beginning on page 22 of this manual.
Before using the training system, pull each cable a few times to be sure that the cables move smoothly
over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPOR-
TANT: If the cables are not properly installed, they may be damaged when heavy weight is
used. See the CABLE DIAGRAMS on page 26 and 27 of this manual for proper cable routing. If
there is any slack in the cables, you will need to remove the slack by tightening the cables. See
TROUBLE-SHOOTING AND MAINTENANCE on page 25.
21
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HOW TO USE THE TRAINING SYSTEM
The instructions below describe how each part of the training system can be adjusted. Refer to the exercise
poster accompanying this manual to see how the training system should be set up for each exercise. IMPOR-
TANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct start-
ing position for the exercise to be performed. If there is any slack in the cables or chain as an exercise
is performed, the effectiveness of the exercise will be reduced.
CHANGING THE WEIGHT SETTING
The WEIDER 8630 features two weight stacks. The
one weight stack is connected to the ab, upper, and
lower pulley stations. The other weight stack is con-
nected to the fly and press arms and the leg press.
93
To change the weight setting of either weight stack,
insert a Weight Pin (93) under the desired Weight
(90). Insert the Weight Pin until the bent end of the
Weight Pin is touching the Weights, and turn the bent
end downward. The weight setting of either weight
stack can be changed from 6.5 pounds to 106.5
pounds, in increments of 12.5 pounds. Note: Due to
the cables and pulleys, the amount of resistance
at each exercise station may vary from the weight
setting. Use the WEIGHT RESISTANCE CHART on
page 24 to find the approximate amount of resis-
tance at each weight station.
90
93
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE HIGH PULLEY STATION
Attach the Lat Bar (36) to the High Cable (85) with a
Cable Clip (33). For some exercises, the Chain (34)
should be attached between the Lat Bar and the High
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the High Cable so
the Lat Bar is in the correct starting position for
the exercise to be performed.
34
85
33
36
The Nylon Strap (96) can be attached in the same
manner.
96
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE LOW PULLEY STATION
33
Attach the Lat Bar (36) to the Low Cable (86) with a
Cable Clip (33). For some exercises, the Chain (34)
should be attached between the Lat Bar and the Low
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Low Cable so
the Lat Bar is in the correct starting position for
the exercise to be performed.
86
36
34
The Nylon Strap (96) can be attached in the same
manner.
96
22
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ATTACHING THE AB STRAP TO THE AB PULLEY
STATION
86
Attach the Ab Strap (35) to the Low Cable (86) at the
ab pulley station with a Cable Clip (33).
33
35
ATTACHING AND REMOVING THE SEAT
30
17
To attach the Seat (17), set the bracket on the Rear
Seat Frame (16) onto the pins on the Ab Upright (1).
Attach the Rear Seat Frame to the Ab Upright with the
5/16” x 2 3/4” Carriage Bolt (77) and the Seat Knob
(30).
77
16
1
For some exercises, the Seat (17) must be removed.
First, be sure that the chain is not attached to the leg
lever. Next, remove the Seat Knob (30) and the 5/16” x
2 3/4” Carriage Bolt (77) from the Rear Seat Frame
(16). Lift the Rear Seat Frame off the Ab Upright (1).
ATTACHING THE LEG LEVER TO THE LOW
PULLEY STATION
To use the Leg Lever (15), the seat must be attached
to the front upright (see ATTACHING AND REMOVING
THE SEAT above).
33
15
Attach one end of the Chain (34) to the Low Cable
(86) with a Cable Clip (33). Attach the other end of the
Chain to the Eyebolt (79) with a Cable Clip.
34
79
86
ADJUSTING THE LEG PRESS PLATE
Hook
10
Remove the Lock Pin (73) from the Adjustment Tube
(10).
73
Align the holes in the Leg Press Arm (9) with the
desired set of holes in the Adjustment Tube (10). Re-
insert the Lock Pin (73) through the holes in the Leg
Press Arm and the holes in the Adjustment Tube. Be
sure that the hook on the Lock Pin is clipped in
place on the Adjustment Tube.
9
23
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WEIGHT RESISTANCE CHART
This chart shows the approximate weight resistance at each weight station. “Top” refers to the 6.5 lb. top weight.
The other numbers refer to the 12.5 lb. weight plates. The butterfly arm resistance listed is the resistance for
each butterfly arm.
WEIGHT
PLATES
PRESS
ARM
(lbs.)
BUTTERFLY
ARM
LEG
LEVER
(lbs.)
HIGH
PULLEY
(lbs.)
LOW
PULLEY
(lbs.)
LEG
PRESS
(lbs.)
AB
PULLEY
(lbs.)
(lbs.)
Top
1
27
53
20
37
9
10
24
10
24
52
10
25
18
33
38
48
58
68
76
90
94
2
79
50
40
41
141
180
228
263
310
358
410
40
3
101
125
148
175
205
240
65
53
53
53
4
83
66
63
68
5
103
120
143
173
80
80
83
6
96
91
96
7
107
123
101
120
110
124
8
The actual resistance at each weight station may vary due to differences in individual weight plates, as
well as friction between the cables, pulleys, and weight guides.
24
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TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the training system. Replace any worn parts immediately. The
training system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the training system, can stretch slightly when it is first used. If there is
slack in the cables before resistance is felt, the cables should be tightened. If any slack is felt when using the
weight stack closest to the ab upright, both the High Cable (85) and the Low Cable (86) will need to be tight-
ened. If any slack is felt when using the other weight stack, the Rear Cable (87), the Press Cable (88), and the
Butterfly Cable (89) will need to be tightened.
To tighten the cables, first insert the weight pin into the mid-
dle of the weight stack. Slack can be removed from these
1
82
cables several ways:
80
•
•
See drawing 1. Tighten the 1/4” Nylon Locknut (44) that
connects the end of the Press Cable (88) to the Large “U”
Bracket (84).
42
84
50
See drawing 1. Remove the 3/8” Nylon Locknut (42) and
the 3/8” x 2” Bolt (50) from the Cable Trap (80), Pulley,
and Large “U” Bracket (84). Reattach the Pulley and
Cable Trap to the other hole in the Large “U” Bracket. Be
sure that the Cable Trap is in the proper position and that
the Cable and Pulley move smoothly.
44
88
87
32
2
85
•
See drawing 2. Tighten the 1/4” Nylon Locknut (44) that
connects the end of the High Cable (85) to the Small “U”
Bracket (32).
44
32
The Rear Cable (87) can be tightened in the same
manner.
•
See Drawing 3. If you feel additional slack while using the
training system, the Low Cable (86) and the Press Cable
(88) can be tightened further.
44
3
82
Remove the 3/8” x 2” Bolts (50), the 3/8” Nylon Locknuts
(42), the 3 1/3” Pulleys (82), and the Cable Traps (80)
from the Pulley Plates (31). Reattach the upper Pulley
without the Cable Trap. Reattach the lower Pulley to the
higher hole in the Pulley Plates without the Cable Trap.
Keep the Cable Traps for future use. Be sure that the
Cable and Pulley move smoothly.
42
50
31
82
86, 88
80
Do not overtighten the cables. If the cables are overtight-
ened, the top weight will be lifted off the weight stack.
If a cable tends to slip off the pulleys often, it may have
become twisted. Remove the cable and re-install it.
If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.
25
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CABLE DIAGRAMS
The cable diagrams on this page and the next page show the proper routing of the High Cable (85), the Low
Cable (86), the Rear Cable (87), the Press Cable (88), and the Butterfly Cable (89). Use the diagrams to be sure
that the Cables have been assembled correctly. The starting and ending points of each Cable have been
labeled. The numbers show the proper route for each Cable. IMPORTANT: If the Cables have not been cor-
rectly routed, the WEIDER 8630 will not function properly and damage may occur.
Press Cable (88)
Low Cable (86)
3
Ab Pulley—1
1—Long “U” Bracket
2
4
4—Low Pulley
Butterfly Cable (89)
4
5
7
6
5—Left Arm
11
8
2
12
2
1—Right Arm
3
9
3
10
Leg Press—13
26
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High Cable (85)
Rear Cable (87)
1—Top Frame
4
2
3
High Pulley—1
2
3
4—Weight Stack
Weight Stack—5
27
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1" x 7/8" Plastikbucshe (54)
1" Innenkapp[e (98)
1" Runde Innenkappe (70)
1 1/8" x 2 1/2" Plastikbucshe (47)
1 1/2" Quadratische Innenkappe (57)
1/2" x 3/4" Abstandsstück (69)
3/4" Runde Innenkappe (78)
1" Runde Außenkappe (46)
1 3/4" Quadratische Innenkappe (48)
2" Quadratische Außenkappe(58)
2" Quadratische Innenkappe (56)
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1/4" Unterlegscheibe (37)
5/16" Unterlegscheibe (20)
5/16" x 1" Bolzen (51)
5/16" x 1 3/4" Bolzen (68)
1" Spannringe (45)
3/8" x 2" Bolzen (50)
5/16" x 2 1/4" Bolzen (62)
5/16" x 2 1/2" Bolzen (39)
3/8" Unterlegscheibe (38)
1/4" Nylonvershchlussmutter(44)
5/16" Nylonverschlussmutter (40)
5/16" Nylonkontermutter (91)
3/8" x 2 1/2" Bolzen (65)–1
5/16" x 2 3/4" Bolzen (55)
5/16" x 3" Bolzen (92)
3/8" Nylonvershclussmutter (42)
3/8" Nylonkontermutter (43)
1" Schraubenbolzen (72)
3/8" x 3 1/4" Bolzen (71)
3/8" x 3 1/2" Bozen (66)
1/4" x 3/4" Schraube (59)
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1/4" x 2" Maschinenschraube (63)
Kabelklammer (33)
1/4" x 2" Schraubenbolzen (61)
1/4" x 2 1/2" Maschinenschraube (64)
1/4" x 2 1/2" Schraubenbolzen (60)
5/16" x 2 1/2" Schraubenbolzen (49)
5/16" x 2 3/4" Schraubenbolzen (77)
5/16" x 2" Augenbolzen (79)
3/8" x 3 3/4" Bolzen (76)
3/8" x 5" Bolzen (74)
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PART LIST—Model No. WESY86303
R0100A
Key No. Qty.
Description
Key No. Qty.
Description
1
2
3
4
5
6
7
8
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
13
4
2
4
2
2
2
4
2
4
1
4
2
4
1
Ab Upright
Top Frame
Butterfly Frame
Leg Press Upright
Right Fly Arm
Left Fly Arm
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
#
2
1
1
2
10
8
2
2
4
1
1
1
1
5
1
2
4
2
8
2
1
1
1
1
2
5
1
4
1
16
3
21
1
1
1
1
1
1
1
16
8
1
2
2
1
1
2
2
1
1
5/16” x 1” Bolt
3/8” x 8” Bolt
Leg Press Bumper
1” x 7/8” Plastic Bushing
5/16” x 2 3/4” Bolt
2” Square Inner Cap
1 1/2” Square Inner Cap
2” Square Outer Cap
1/4” x 3/4” Screw
1/4” x 2 1/2” Carriage Bolt
1/4” x 2” Carriage Bolt
5/16” x 2 1/4” Bolt
Press Arm
Front Seat Frame
Leg Press Arm
Adjustment Tube
Leg Press Plate
Press Frame
Press Base
Weight Base
Leg Lever
Rear Seat Frame
Seat
Small Backrest
Large Backrest
5/16” Washer
5” Plastic Grip
10” Pad
Weight Guide
Top Weight
Weight Tube
Weight Tube Bumper
Weight Bumper
Pad Tube
Foam Pad
Seat Knob
Pulley Plate
Small “U” Bracket
Cable Clip
Chain
Ab Strap
Lat Bar
1/4” Washer
3/8” Washer
5/16” x 2 1/2” Bolt
5/16” Nylon Locknut
Seat Plate
3/8” Nylon Locknut
3/8” Nylon Jam Nut
1/4” Nylon Locknut
1” Retainer
1” Round Outer Cap
1 1/8” x 2 1/2” Plastic Bushing
1 3/4” Square Inner Cap
5/16” x 2 1/2” Carriage Bolt
3/8” x 2” Bolt
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
1/4” x 2” Machine Screw
1/4” x 2 1/2” Machine Screw
3/8” x 2 1/2” Bolt
3/8” x 3 1/2” Bolt
5/16” x 6” Bolt
5/16” x 1 3/4” Bolt
1/2” x 3/4” Spacer
1” Round Inner Cap
3/8” x 3 1/4” Bolt
1” Tap Screw
Lock Pin
3/8” x 5” Bolt
Press Bushing
3/8” x 3 3/4” Bolt
5/16” x 2 3/4” Carriage Bolt
3/4” Round Inner Cap
5/16” x 2” Eyebolt
Cable Trap
“V” Pulley
3 1/2” Pulley
Large Cable Trap
Large “U” Bracket
High Cable
Low Cable
Rear Cable
Press Cable
Butterfly Cable
Weight
5/16” Nylon Jam Nut
5/16” x 3” Bolt
Weight Pin
Pulley Cover
3/8” x 4” Bolt
1
1
11
8
5
28
2
21
4
5
4
2
2
7
6
Nylon Strap
3/8” x 2 1/4” Bolt
Inner Cap
User’s Manual
Exercise Poster
11
#
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
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REMOVE THIS PART IDENTIFICATION
CHART FROM THE MANUAL
This chart is provided to help you identify the small parts used in assembly. Important: Some parts
may have been pre-assembled for shipping purposes. If you cannot find a part in the parts bags,
check to see if it has been pre-assembled. The number in parenthesis following each part description
refers to the key number of the part.
Please Note: The assembly is divided into four stages: 1) frame
assembly, 2) arm assembly, 3) cable assembly, and 4) seat assembly.
The hardware for each stage is packaged separately. WAIT UNTIL
YOU BEGIN EACH ASSEMBLY STAGE TO OPEN THE PARTS BAG
LABELED FOR THAT ASSEMBLY STAGE.
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REMOVE THIS PART LIST/EXPLODED
DRAWING FROM THE MANUAL. SAVE
THE PART LIST/EXPLODED DRAWING
FOR FUTURE REFERENCE.
1
8
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56
55
20
92
42
56
89
91
47
69
55
3
91
56
50
82
47
67
67
40
98
40
50
80
89
69
50
48
51
80
82
42
80
82
45
82
43
40
46
42
37
42
40
50
44
64
45
4
46
51
84
88
37
5
40
87
32
68
31
50
23
37
23
19
50
42
44
1
85
32
48
64
24
82
37
40
37
44
68
42
22
20
80
24
55
25
26
43
38
67
20
82
69
4
80
25
26
97
43
76
21
48
40
40
40
43
81
40
93
90
67
39
40
70
7
97
9
90
93
66
42
38
12
27
58
55
20
80
27
82
21
80
82
54
55
20
36
40
34
35
50
33
14
96
21
13
49
49
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ORDERING REPLACEMENT PARTS
To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre-
pared to give the following information:
1. The MODEL NUMBER of the product (WESY86303)
2. The NAME of the product (WEIDER® 8630 Training System)
3. The SERIAL NUMBER of the product (see the front cover of this manual)
4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING
attached at the center of this manual).
Part No. 159291 R0100A
Printed in Canada © 2000 ICON Health & Fitness, Inc.
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