Weider Home Gym WESY49200 User Manual

Model No. WESY49200  
Serial No.  
Write the serial number in the space  
above for reference.  
USER'S MANUAL  
Serial Number Decal (Under Seat)  
QUESTIONS?  
As a manufacturer, we are com-  
mitted to providing complete  
customer satisfaction. If you  
have questions, or find that there  
are missing or damaged parts,  
we will guarantee you complete  
satisfaction through direct assis-  
tance from our factory.  
TO AVOID UNNECESSARY  
DELAYS, PLEASE CALL DIRECT  
TO OUR TOLL-FREE CUSTOMER  
HOT LINE. The trained techni-  
cians on our customer hot line  
will provide immediate assis-  
tance, free of charge to you.  
CUSTOMER HOT LINE:  
1-800-999-3756  
Mon.ÐFri., 6 a.m.Ð6 p.m. MST  
TABLE OF CONTENTS  
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2  
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3  
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4  
HOW TO USE THE HOME GYM SYSTEM . . . . . . . . . . . . . . . . . .22  
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . .24  
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . .25  
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26  
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . .Back Cover  
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover  
CAUTION  
Read all precautions and instruc-  
tions in this manual before using  
this equipment. Save this manu-  
al for future reference.  
Note: A PART IDENTIFICATION CHART and a PART LIST/  
EXPLODED DRAWING are attached in the center of this manual.  
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BEFORE YOU BEGIN  
Thank you for selecting the versatile CLUB WEIDER¨  
16.6ST home gym system. The CLUB WEIDER¨  
16.6ST offers a selection of weight stations designed  
to develop every major muscle group of the body.  
Whether your goal is to tone your body, build dramatic  
muscle size and strength, or improve your cardiovas-  
cular system, the CLUB WEIDER¨ 16.6ST will help  
you to achieve the specific results you want.  
Department toll-free at 1-800-999-3756, Monday  
through Friday, 6 a.m. until 6 p.m. Mountain Time  
(excluding holidays). To help us assist you, please note  
the product model number and serial number before  
calling. The model number is WESY49200. The serial  
number can be found on a decal attached to the home  
gym system (see the front cover of this manual).  
Before reading further, please review the drawing  
below and familiarize yourself with the parts that are  
labeled.  
For your benefit, read this manual carefully before  
using the home gym system. If you have additional  
questions, please call our Customer Service  
Lat Bar  
ASSEMBLED  
DIMENSIONS:  
Height: 78 in.  
Width: 86 in.  
Length: 66 in.  
High Pulley Station  
Butterfly Arms  
Pull-up Handles  
Warning Decal 1  
Warning Decal 1  
Military Press Arm  
Backrests  
Dip Handles  
Leg Press  
Plate  
Warning Decal 2  
Assist Arm  
Press Arm  
Leg Lever  
Warning Decal 3  
Weight Stacks  
Weight Pin  
Low Pulley  
Station  
Foot Plate  
3
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ASSEMBLY  
Before beginning assembly, carefully read the  
following information and instructions:  
¥ As you assemble the weight system be sure that  
all parts are oriented as shown in the drawings.  
¥ Place all parts of the weight system in a cleared  
area and remove the packing materials; do not  
dispose of the packing materials until assembly is  
completed.  
¥ Tighten all parts as you assemble them, unless  
instructed to do otherwise.  
THE FOLLOWING TOOLS (NOT INCLUDED) ARE  
REQUIRED FOR ASSEMBLY:  
¥ The assembly is broken into four stages: 1) frame  
assembly, 2) arm assembly, 3) cable and pulley  
assembly, and 4) seat and backrest assembly.  
The hardware for each stage is packaged sepa-  
rately.  
¥ Two (2) adjustable wrenches  
¥ One (1) standard screwdriver  
¥ One (1) phillips screwdriver  
¥ One (1) rubber mallet  
¥ Wait until you begin each assembly stage to open  
the parts bag labeled for that assembly stage.  
¥ Lubricant, such as grease or petroleum jelly,  
and soapy water will also be needed.  
¥ For help identifying the small parts used in  
assembly, use the PART IDENTIFICATION  
CHART located in the center of this manual.  
Note: Some small parts may have been pre-  
attached for shipping. If a part is not in the parts  
bag, check to see if it has been pre-attached.  
Assembly will be more convenient if you have the  
following tools: A socket set, a set of open-end or  
closed-end wrenches, or a set of ratchet wrenches.  
1. Before beginning assembly, be sure that  
you have read and understand the infor-  
mation in the box above.  
1
Locate and open the parts bag labeled  
ÒFRAME ASSEMBLY.Ó  
Press two 2Ó Square Outer Caps (51) onto  
the Stabilizer (5). Press a 2Ó Square Inner  
Cap (27) into the Base (4).  
11  
51  
Insert six 5/16Ó x 2 1/2Ó Carriage Bolts (1) up  
through the Stabilizer (5). Insert two 5/16Ó x  
2 1/2Ó Carriage Bolts up through the Base  
(4).  
8
5
1
Attach the Base (4) to the Stabilizer (5) with  
two 5/16Ó x 2 3/4Ó Bolts (11), two 5/16Ó Flat  
Washers (8), and two 5/16Ó Nylon Locknuts  
(3). Do not tighten the Nylon Locknuts  
yet.  
51  
1
3
4
1
27  
4
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2. Slide the Assist Upright (74) and the Leg  
Press Upright (56) onto the indicated 5/16Ó x  
2 1/2Ó Carriage Bolts (1) in the Stabilizer (5).  
The high side of the brackets on the Assist  
Upright and Leg Press Upright should be  
on the side shown. Hand-tighten four 5/16Ó  
Nylon Locknuts (3) onto the Carriage Bolts.  
Do not tighten the Nylon Locknuts yet.  
2
27  
27  
87  
91  
High Sides  
of Brackets  
74  
Press a 2Ó Square Inner Caps (27) into the  
Leg Press Upright (56). Press a 2Ó Square  
Inner Cap into the Assist Upright (74).  
56  
Attach the Rubber Bumper (91) to the Leg  
Press Upright (56) with the #8 x 1/2Ó Self-tap-  
ping Screw (87).  
3
5
1
1
3. Slide the Front Upright (42) onto the 5/16Ó x  
2 1/2Ó Carriage Bolts (1) in the Base (4).  
Hand-tighten a 5/16Ó Nylon Locknut (3) onto  
each Carriage Bolt. Do not tighten the  
Nylon Locknuts yet.  
3
Press a 1Ó Square Inner Cap (6) into the  
Front Upright (42).  
42  
6
3
4
1
5
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4. Press a 2Ó Square Inner Cap (27) into the end  
of the Top Frame (55). Press a 1 3/4Ó Square  
Inner Cap (44) into each end of the crossbar  
on the Top Frame. Press two 1Ó Inner Caps  
(113) into the top of the crossbar.  
11  
4
113  
55  
44  
8
27  
3
Attach the Top Frame (55) to the Assist  
Upright (74) and the Leg Press Upright (56)  
with two 5/16Ó x 2 3/4Ó Bolts (11) and two  
5/16Ó Nylon Locknuts (3).  
Crossbar  
44  
3
Attach the Top Frame (55) to the Front  
Upright (42) with two 5/16Ó x 2 3/4Ó Bolts (11),  
two 5/16Ó Flat Washers (8), and two 5/16Ó  
Nylon Locknuts (3).  
11  
56  
42  
74  
5. Slide the Rear Seat Frame (100) onto the  
indicated 5/16Ó x 2 1/2Ó Carriage Bolts (1) in  
the Stabilizer (5). Hand-tighten two 5/16Ó  
Nylon Locknuts (3) onto the Carriage Bolts.  
Do not tighten the Nylon Locknuts yet.  
5
1
100  
3
Attach the other end of the Rear Seat Frame  
(100) to the Leg Press Upright (56) with two  
5/16Ó x 2 3/4Ó Bolts (11), two 5/16Ó Flat  
Washers (8), and two 5/16Ó Nylon Locknuts  
(3).  
11  
56  
8
Attach the Handle (82) to the Rear Seat  
Frame (100) with two 5/16Ó x 2 1/2Ó Carriage  
Bolts (1) and two 5/16Ó Nylon Locknuts (3).  
3
3
82  
Tighten all Nylon Locknuts used in steps  
1Ð5.  
5
1
6. Set two Weight Bumpers (19) on the bracket  
on the Base (4) as shown. Set two Weight  
Bumpers (19) on the bracket on the Stabilizer  
(5).  
6
Pin  
Grooves  
Stack ten Weights (25) onto the bracket on  
the Stabilizer (5). Stack eight Weights onto  
the bracket on the Base (4). Be sure that the  
pin grooves are all on the same side of  
each stack of Weights.  
25  
25  
19  
5ÑBracket  
Pin  
Grooves  
Be careful not to tip either stack of  
Weights (25) until step 8 is complete.  
19  
4ÑBracket  
6
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7. Press a Weight Tube Bumper (64) into the  
end of the Short Weight Tube (108). Insert the  
Weight Tube into the front stack of Weights  
(25). Be sure that the pin on the Weight  
Tube is sitting in the pin grooves in the top  
Weight.  
7
Holes  
62  
Lubricate the inside of the holes in a Top  
Weight (65). Set the Top Weight onto the front  
stack of Weights (25). Insert both Long  
Weight Guides (62) into the stack of Weights.  
Be sure that the holes in the Weight  
Guides are at the top, as shown.  
65  
Lubricate  
Pin  
108  
64  
Pin Grooves  
25  
8. Press a Weight Tube Bumper (64) into the  
end of the Long Weight Tube (63). Insert the  
Weight Tube into the rear stack of Weights  
(25). Be sure that the pin on the Weight  
Tube is sitting in the pin grooves in the top  
Weight.  
8
Holes  
73  
Lubricate the inside of the holes in the other  
Top Weight (65). Set the Top Weight onto the  
rear stack of Weights (25). Insert both Short  
Weight Guides (73) into the stack of Weights.  
Be sure that the holes in the Weight  
Guides are at the top, as shown.  
Lubricate  
65  
Pin  
63  
64  
Pin Grooves  
25  
7
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9. Attach the upper ends of the Short Weight  
Guides (73) to the Top Frame (55) with a 5/16Ó  
x 6Ó Bolt (60), two 1/2Ó x 3/4Ó Spacers (61), and  
a 5/16Ó Nylon Locknut (3).  
9
61  
61  
3
3
55  
60  
Attach the upper ends of the Long Weight  
Guides (62) to the Top Frame (55) in the same  
manner.  
73  
60  
62  
10. Locate and open the parts bag labeled  
ÒARM ASSEMBLY.Ó  
10  
27  
95  
Welded  
Tube  
Be sure there is a Bushing (98) in each side of  
the Stabilizer (5). Press a 2Ó Square Inner Cap  
(27) into each end of the Leg Press Arm (96).  
97  
96  
Lubricate a 3/8Ó x 3 1/4Ó Bolt (67). Attach the  
Leg Press Arm (96) to the Stabilizer (5) with the  
Bolt and a 3/8Ó Nylon Locknut (21). Do not over-  
tighten the Nylon Locknut. The Leg Press  
Arm must be able to pivot freely.  
21  
67ÑLubricate  
5
27  
Align the welded tubes on the Leg Press Plate  
(95) with one set of holes in the Leg Press Arm  
(96). Attach the Leg Press Plate to the Leg  
Press Arm with the Press Pin (97).  
98  
11  
17  
Pulleys  
must be on  
this side  
11. Press a 1Ó x 7/8Ó Plastic Bushing (90) onto  
each welded spacer on the Press Frame (17).  
Slide the Press Frame into place onto the Base  
(4). Note: This will be a tight fit. The Plastic  
Bushings should fit on each end of the indi-  
cated tube in the Base. Make sure that the  
pulleys are on the side shown.  
59ÑLubricate  
21  
Welded Spacers  
90  
Lubricate the 3/8Ó x 8Ó Bolt (59). Attach the  
Press Frame (17) to the Base (4) with the Bolt  
and a 3/8Ó Nylon Locknut (21).  
4
Tube  
8
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12. Press a 1Ó Round Inner Cap (49) into one of  
the Press Arms (46). Press a 1 3/4Ó Square  
Inner Cap (44) into the Press Arm.  
12  
44  
49  
Attach the Press Arm (46) to one side of the  
Press Frame (17) with two 5/16Ó x 2 1/2Ó Bolts  
(22) and two 5/16Ó Nylon Locknuts (3).  
46  
22  
Assemble the other Press Arm (46) in the  
same manner.  
46  
3
17  
13. Identify the Right Arm (48) and the Left Arm  
(47). Note the position of the welded bracket  
on each Arm. Arm identification is very  
important for step 14.  
31  
50  
86  
13  
31  
50  
47  
Welded  
Brackets  
Attach a ÒVÓ-Pulley (50) and a Long Cable  
Trap (31) to the Right Arm (48) with a 3/8Ó x  
2 1/2Ó Bolt (86) and a 3/8Ó Nylon Locknut (21).  
Do not tighten the Nylon Locknut yet.  
21  
Attach a ÒVÓ-Pulley (50) and a Long Cable  
Trap (31) to the Left Arm (47) in the same  
manner.  
48  
14. Lubricate both axles on the Top Frame (55).  
14  
Bracket  
55  
Slide the Right Arm (48) onto the right axle.  
Note: Be careful not to confuse the Right  
Arm with the Left Arm (47); refer to step 13  
to identify the Right Arm. Be sure that the  
upper end of the Right Arm is behind the  
indicated bracket on the Top Frame (55).  
47  
Lubricate  
Axle  
Tap two 1Ó Retainers (69) and a 1Ó Round  
Cover Cap (70) onto the axle. Be sure that  
the teeth on the Retainers bend toward the  
Round Cover Cap, as shown in the inset  
drawing.  
48  
69  
45  
70  
Attach the Left Arm (47) in the same manner.  
44  
Press 1 3/4Ó Square Inner Caps (44) into the  
lower ends of the Right and Left Arms (47,  
48). Wet the lower end of each Arm with  
soapy water. Slide a 10Ó Pad (45) onto the  
lower end of each Arm.  
44  
45  
Axle  
69  
70  
9
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15. See the inset drawing. Attach the Military  
Press Arm (84) to the Pivot Arm (101) with  
two 5/16Ó x 2 1/4Ó Bolts (33) and two 5/16Ó  
Nylon Locknuts (3).  
15  
32  
49  
32  
Press two 1 1/2Ó Square Inner Caps (32) into  
the Military Press Arm (84). Press two 1Ó  
Round Inner Caps (49) into the Military Press  
Arm.  
21  
74  
84  
101  
67  
Attach the Pivot Arm (101) to the Assist  
Upright (74) with a 3/8Ó x 3 1/4Ó Bolt (67) and  
a 3/8Ó Nylon Locknut (21).  
56  
33  
101  
84  
3
16. Press two 1Ó x 2Ó Inner Caps (107) into the  
Assist Arm (105).  
16  
Bracket  
105  
Attach the Assist Arm (105) to the Leg Press  
Upright (56) with a 3/8Ó x 6Ó Bolt (106), two  
3/8Ó Flat Washers (9), and a 3/8Ó Nylon  
Locknut (21). See the inset drawing. The  
Assist Arm must be attached to the lowest  
hole in the Leg Press Upright (56). The  
Assist Arm must also be below the welded  
bracket on the Assist Upright (74).  
56  
74  
56  
106  
107  
74  
9
9
105  
21  
10  
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17. Attach the Left Pull-up Arm (75) and the Right  
Pull-up Arm (77) to the Assist Upright (74)  
with two 5/16Ó x 2 3/4Ó Bolts (11) and two  
5/16Ó Nylon Locknuts (3).  
17  
74  
75  
80  
Attach the Left Dip Arm (78) and the Right Dip  
Arm (79) to the Assist Upright (74) with two  
5/16Ó x 2 3/4Ó Bolts (11) and two 5/16Ó Nylon  
Locknuts (3).  
3
11  
109  
77  
109  
Wet the end of the Left Pull-up Arm (75) with  
soapy water. Slide a Long Handgrip (80) onto  
the Left Pull-up Arm.  
3
11  
80  
78  
109  
3
Slide a Long Handgrip (80) onto the Right  
Pull-up Arm (77), onto the Left Dip Arm (78),  
and onto the Right Dip Arm (79) in the same  
manner.  
80  
80  
Press two 1 1/4Ó Round Inner Caps (109) into  
the Left Pull-up Arm (75) and into the Right  
Pull-up Arm (77).  
109  
79  
Press a 1 1/4Ó Round Inner Cap (109) into the  
Left Dip Arm (78), and into the Right Dip Arm  
(79).  
109  
18. Locate and open the parts bags labeled  
ÒCABLE ASSEMBLYÓ and ÒPULLEYS.Ó  
18  
23Ñ75.5Ó  
During steps 19 through 39, refer to the  
CABLE DIAGRAMS on pages 26Ð27 of this  
manual to verify proper cable routing. Before  
beginning this section, fully unwind the four  
Cables. Identify the four Cables by comparing  
the lengths and ends of the Cables. The  
approximate length of each Cable is listed (in  
inches) after the key number in the drawing.  
58Ñ148Ó  
72Ñ190Ó  
99Ñ64Ó  
IMPORTANT: While assembling the cables,  
do not overtighten the bolts and nuts  
attaching the pulleys. The pulleys must be  
able to turn freely.  
19  
21  
58  
55  
19. Locate the High Cable (58). Wrap the High  
Cable around a 3 1/2Ó Pulley (15). Attach the  
Pulley to the Top Frame (55) with a 3/8Ó x  
3 3/4Ó Bolt (88) and a 3/8Ó Nylon Locknut (21).  
Be sure that the end of the Cable with the  
ball is on the indicated side of the Pulley  
and that the Cable is between the Pulley  
and the hook.  
88  
15  
Ball  
Hook  
11  
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20. Wrap the High Cable (58) around a ÒVÓ-Pulley  
(50). Attach the ÒVÓ-Pulley and a Long Cable  
Trap (31) to the indicated bracket on the Front  
Upright (42) with a 3/8Ó x 2 1/2Ó Bolt (86) and  
a 3/8Ó Nylon Locknut (21). Be sure that the  
Long Cable Trap is positioned to hold the  
Cable in place.  
20  
86  
31  
50  
58  
Bracket  
42  
21  
21. Route the High Cable (58) around the ÒVÓ-  
Pulley (50) on the Left Arm (47). Be sure that  
the Cable is in the groove of the Pulley  
and that the Long Cable Trap (31) is posi-  
tioned to hold the Cable in place. Tighten  
the 3/8Ó x 2 1/2Ó Bolt (86) and the 3/8Ó Nylon  
Locknut (not shown).  
21  
31  
86  
50  
58  
47  
86  
22. Route the High Cable (58) around the ÒVÓ-  
Pulley (50) on the Right Arm (48). Be sure  
that the Cable is in the groove of the ÒVÓ-  
Pulley and that the Long Cable Trap (31) is  
turned to hold the Cable in place. Tighten  
the 3/8Ó x 2 1/2Ó Bolt (86) and the 3/8Ó Nylon  
Locknut (not shown).  
22  
50  
31  
58  
48  
23. Attach the Pulley Bracket (20) to the Top  
Frame (55) with the 5/16Ó x 5Ó Bolt (68) and a  
5/16Ó Nylon Locknut (3). Do not overtighten  
the Nylon Locknut; the Pulley Bracket  
must be able to move freely.  
23  
20  
68  
55  
See the inset drawing. Route the High Cable  
(58) around the 3 1/2Ó Pulley (15) attached to  
the Pulley Bracket (20). Tighten the 3/8Ó x 2Ó  
Bolt (12) and a 3/8Ó Nylon Locknut (not  
shown). Be sure that the Cable is in the  
groove of the Pulley and that the Cable  
Trap (66) is turned to hold the Cable in  
place.  
66  
12  
15  
3
58  
12  
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24. See the inset drawing. Attach a 3 1/2Ó Pulley  
(15) and a Cable Trap (66) to the upper hole in  
a Long ÒUÓ-Bracket (57) with a 3/8Ó x 2Ó Bolt  
(12) and a 3/8Ó Nylon Locknut (21). Be sure  
that the Cable Trap is inside the Long ÒUÓ-  
Bracket. Note: This may come pre-assem-  
bled.  
24  
58  
66  
15  
15  
21  
57  
Route the High Cable (58) through the Long  
ÒUÓ-Bracket (57) and the 3 1/2Ó Pulley (15)  
shown in the inset drawing. Be sure that the  
Cable is in the groove of the Pulley and that  
the Cable and Pulley move smoothly.  
58  
12  
57  
25. Wrap the High Cable (58) around a 3 1/2Ó  
Pulley (15). Attach the Pulley to the bracket on  
the Top Frame (55) with a 3/8Ó x 2Ó Bolt (12)  
and a 3/8Ó Nylon Locknut (21). Be sure that  
the Cable is in the groove of the Pulley and  
that the Cable and Pulley move smoothly.  
25  
12  
Bracket  
58  
55  
15  
21  
26. Note: This assembly step shows how to  
complete the assembly of several pre-  
attached parts.  
26  
The 5/8Ó x 9/16Ó Spacer (7) has been pre-  
attached on the outside of the 3 1/2Ó Low  
Pulley (102) for shipping purposes. Remove  
the 3/8Ó Nylon Locknut (21), the Spacer, and  
the Pulley from the 3/8Ó x 3 3/4Ó Bolt (88). Do  
not remove the Bolt. The Bolt has been  
shown removed for part identification.  
Reattach the 3 1/2Ó Low Pulley (102), with the  
5/8Ó x 9/16Ó Spacer (7) between the Pulley and  
the Press Frame (17). Do not tighten the 3/8Ó  
Nylon Locknut (21) yet. Be sure that the  
3/8Ó x 3 3/4Ó Bolt (88), the 3/8Ó Flat Washer  
(9), the 5/8Ó x 9/16Ó Spacer (7), the 3 1/2Ó  
Low Pulley (102), and the 3/8Ó Nylon  
9
88  
Locknut (21) are oriented as shown.  
7
17  
102  
21  
13  
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27. Locate the Low Cable (23). Route the Low  
Cable under the 3 1/2Ó Low Pulley (102). Be  
sure that the end of the Cable with the ball  
is on the indicated side of the Press Frame  
(17) and that the Cable is between the  
Pulley and the crossbar on the Press  
Frame. Tighten the 3/8Ó Nylon Locknut (21)  
and the 3/8Ó x 3 3/4Ó Bolt (not shown).  
27  
21  
102  
23  
Ball  
17  
Crossbar  
28. Route the Low Cable (23) around the 3 1/2Ó  
Pulley (15) attached to the lower hole in the  
Front Upright (42). See the inset drawing.  
Be sure that the Cable Trap (66) is turned  
to hold the Cable in place and that the  
Cable is routed around the Pulley as  
shown. Tighten the 3/8Ó Nylon Locknut (21)  
and the 3/8Ó x 3 3/4Ó Bolt (88).  
23  
88  
42  
28  
15  
42  
15  
66  
Inset shows view  
from other side  
21  
23  
29. Route the Low Cable (23) around the 3 1/2Ó  
Pulley (15) attached to the upper hole in the  
Press Frame (17). Be sure that the Cable  
Trap (66) is turned to hold the Cable in  
place and that the Cable is routed around  
the Pulley as shown. Tighten the 3/8Ó Nylon  
Locknut (21) and the 3/8Ó x 3 1/2Ó Bolt (not  
shown).  
29  
23  
15  
21  
66  
17  
30. Route the Low Cable (23) around the 3 1/2Ó  
Pulley (15) attached to the upper hole in the  
Front Upright (42). See the inset drawing.  
Be sure that the Cable Trap (66) is turned  
to hold the Cable in place and that the  
Cable is routed around the Pulley as  
shown. Tighten the 3/8Ó Nylon Locknut (21)  
and the 3/8Ó x 3 3/4Ó Bolt (88).  
15  
30  
23  
88  
42  
23  
15  
42  
21  
66  
Inset shows view  
from other side  
14  
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31. Attach the end of the Low Cable (23) to the  
Long ÒUÓ-Bracket (57) with a 1/4Ó Nylon  
Locknut (2) and a 1/4Ó Flat Washer (10). Do  
not completely tighten the Nylon Locknut.  
It should be threaded onto the end of the  
Cable so only a couple of threads are  
showing above the Nylon Locknut, as  
shown in the inset drawing.  
31  
57  
2
2
10  
23  
10  
57  
23  
32  
32. Attach the High Cable (58) to a Small ÒUÓ-  
Bracket (71) with a 1/4Ó Nylon Locknut (2) and  
a 1/4Ó Flat Washer (10). Do not completely  
tighten the Nylon Locknut. It should be  
threaded onto the end of the Cable only a  
couple of turns, as shown in the inset  
drawing.  
58  
Attach the Small ÒUÓ-Bracket (71) to the Short  
Weight Tube (108) with a 5/16Ó x 1 3/4Ó Bolt  
(24) and a 5/16Ó Nylon Locknut (3).  
3
71  
108  
24  
10  
2
58  
10  
71  
33  
2
33. Locate the Military Press Cable (72). Attach  
the Military Press Cable to the other Small  
ÒUÓ-Bracket (71) with a 1/4Ó Nylon Locknut (2)  
and a 1/4Ó Flat Washer (10). Do not com-  
pletely tighten the Nylon Locknut. It  
should be threaded onto the end of the  
Cable only a couple of turns, as shown in  
the inset drawing.  
72  
71  
3
24  
63  
10  
2
72  
10  
Attach the Small ÒUÓ-Bracket (71) to the Long  
Weight Tube (63) with a 5/16Ó x 1 3/4Ó Bolt  
(24) and a 5/16Ó Nylon Locknut (3).  
71  
2
15  
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34. Wrap the Military Press Cable (72) around a  
ÒVÓ-Pulley (50). Attach the ÒVÓ-Pulley to the  
Top Frame (55) with a 3/8Ó x 2 1/2Ó Bolt (86)  
and a 3/8Ó Nylon Locknut (21).  
34  
55  
50  
21  
Wrap the Military Press Cable (72) around a 3  
1/2Ó Pulley (15). Attach the Pulley to the indi-  
cated bracket on the Assist Arm (105) with a  
3/8Ó x 1 3/4Ó Bolt (76) and a 3/8Ó Nylon  
86  
72  
Locknut (21). Be sure that the Cable is  
between the Pulley and the Assist Arm and  
that the Cable and Pulley move smoothly.  
21  
76  
15  
Bracket  
105  
35. Wrap the Military Press Cable (72) around a  
ÒVÓ-Pulley (50). Attach the ÒVÓ-Pulley and a  
Long Cable Trap (31) to the Assist Upright  
(74) with a 3/8Ó x 4 1/2Ó Bolt (112), a 3/8Ó Flat  
Washer (9), and a 3/8Ó Nylon Locknut (21).  
Be sure that the Long Cable Trap is turned  
to hold the Cable in place and that the  
Cable is routed around the Pulley as  
shown.  
35  
74  
21  
31  
Wrap the Military Press Cable (72) around a  
3 1/2Ó Pulley (15). Attach the Pulley to the  
other bracket on the Assist Arm (105) with a  
3/8Ó x 1 3/4Ó Bolt (76) and a 3/8Ó Nylon  
50  
21  
9
Locknut (21). Be sure that the Cable is  
between the Pulley and the Assist Arm and  
that the Cable and Pulley move smoothly.  
72  
112  
105  
76  
Bracket  
15  
16  
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36. Slide a 5/16Ó Flat Washer (8) onto a 5/16Ó x  
2 3/4Ó Bolt (11). Insert the Bolt through the indi-  
cated hole in the Pivot Arm (101). The Bolt  
must be inserted from the side shown.  
Fully tighten a 5/16Ó Nylon Jam Nut (93) onto  
the Bolt.  
36  
21  
93  
Wrap the Military Press Cable (72) around a  
3 1/2Ó Pulley (15). Attach the Pulley and a  
Cable Trap (66) to the Pivot Arm (101) with  
the 3/8Ó x 3 3/4Ó Bolt (88), a 3/8Ó Flat Washer  
(9), and a 3/8Ó Nylon Locknut (21). Be sure  
that the Pulley is on the side shown and  
that the Cable Trap is positioned to hold  
the Cable in place.  
9
8
101  
72  
11  
88  
15  
66  
37. See inset drawing A. Attach a 3 1/2Ó Pulley  
(15) and a Cable Trap (66) to the upper hole  
in a Long ÒUÓ-Bracket (57) with a 3/8Ó x 2Ó  
Bolt (12) and a 3/8Ó Nylon Locknut (21). Be  
sure that the Cable Trap is inside the Long  
ÒUÓ-Bracket. (Note: This may come pre-  
assembled.)  
37  
15  
A
66  
21  
57  
12  
Route the Military Press Cable (72) through  
the Long ÒUÓ-Bracket (57) and the 3 1/2Ó  
Pulley (15). Be sure that the Cable is in the  
groove of the Pulley and that the Cable  
and Pulley move smoothly.  
B
93  
72  
11  
See inset drawing B. Slide the end of the  
Military Press Cable (72) onto the end of the  
5/16Ó x 2 3/4 Bolt (11). Thread another 5/16Ó  
Nylon Jam Nut (93) onto the Bolt. Do not  
fully tighten the second Jam Nut. There  
must be room between the two Jam Nuts  
for the end of the Cable to pivot.  
57  
15  
72  
17  
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38. Locate the Leg Press Cable (99). Attach the  
end of the Leg Press Cable to the Long ÒUÓ-  
Bracket (57) with a 1/4Ó Nylon Locknut (2) and  
a 1/4Ó Flat Washer (10). Do not completely  
tighten the Nylon Locknut. It should be  
threaded onto the end of the Cable only a  
couple of turns, as shown in the inset  
drawing.  
38  
2
57  
10  
Wrap the Leg Press Cable (99) around a  
3 1/2Ó Pulley (15). Attach the Pulley to the Leg  
Press Upright (56) with the 3/8Ó x 3 3/4Ó Bolt  
(88), a 3/8Ó Flat Washer (9), and a 3/8Ó Nylon  
Locknut (21). The ball on the Cable must be  
on the indicated side of the Pulley. Be sure  
that the Cable and Pulley move smoothly  
and that the Cable is between the Pulley  
and the welded rod.  
99  
56  
Ball  
88  
15  
9
21  
Welded  
Rod  
2
10  
57  
99  
39  
39. Attach the Press Bracket (94) to the Leg  
Press Arm (96) with a 5/16Ó x 3Ó Bolt (111)  
and a 5/16Ó Nylon Locknut (3).  
Wrap the Leg Press Cable (99) around a 3 1/2Ó  
Pulley (15). Attach the Pulley to the Press  
Bracket (94) with the 3/8Ó x 2Ó Bolt (12) and a  
3/8Ó Nylon Locknut (21).  
96  
12  
3
Slide a 5/16Ó Flat Washer (8) onto a 5/16Ó x  
2 3/4Ó Bolt (11). Insert the Bolt through the  
lowest hole in the Rear Seat Frame (100)  
from the indicated side. (Note: The three  
holes are for cable adjustment.) Tighten a  
5/16Ó Nylon Jam Nut (93) onto the Bolt. Slide  
the end of the Leg Press Cable (99) onto the  
end of the Bolt. Thread another 5/16Ó Nylon  
Jam Nut onto the Bolt. Do not fully tighten  
the second Jam Nut. There must be room  
between the two Jam Nuts for the end of  
the Cable to pivot.  
11  
8
94  
99  
111  
15  
21  
100  
93  
18  
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40. Locate and open the parts bag labeled  
ÒSEAT ASSEMBLY.Ó  
40  
Insert a 1/4Ó x 2 1/2Ó Carriage Bolt (92)  
through the center hole in a Seat Plate (37).  
Attach the Seat Plate to the Rear Backrest  
(85) with two 1/4Ó x 1/2Ó Screws (18).  
85  
56  
Insert the 1/4Ó x 2 1/2Ó Carriage Bolt (92)  
through the indicated hole in the Leg Press  
Upright (56). Tighten a 1/4Ó Nylon Locknut (2)  
with a 1/4Ó Flat Washer (10) onto the Carriage  
Bolt. Attach the top of the Rear Backrest (85)  
to the Leg Press Upright with a 1/4Ó x 2 1/2Ó  
Screw (43) and a 1/4Ó Flat Washer (10).  
92  
37  
18  
43  
10  
2
41. Attach one end of a Seat (13) to the Rear  
Seat Frame (100) with two 1/4Ó x 1/2Ó Screws  
(18). Attach the other end of the Seat to the  
Rear Seat Frame with a 1/4Ó Flat Washer (10)  
and a 1/4Ó x 2 1/2Ó Screw (43).  
41  
13  
100  
18  
18  
10  
43  
42. Attach the Assist Seat (104) and the Angle  
Bracket (110) to the Assist Arm (105) with four  
1/4Ó Flat Washers (10) and four 1/4Ó x 2 1/2Ó  
Screws (43).  
42  
104  
110  
105  
10  
10  
43  
19  
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43. Attach the Front Backrest (41) to the Front  
Upright (42) with two 1/4Ó x 2 1/2Ó Screws (43)  
and two 1/4Ó Flat Washers (10). The Backrest  
must be oriented as shown.  
43  
42  
41  
10  
43  
Thick  
End  
44. Press a 1 1/2Ó Square Inner Cap (32) into the  
Front Seat Frame (36).  
44  
Insert a 1/4Ó x 2Ó Carriage Bolt (38) through  
the center hole in the Seat Plate (37). Attach  
the Seat Plate to the Seat (13) with two 1/4Ó x  
1/2Ó Screws (18).  
13  
38  
Insert the 1/4Ó x 2Ó Carriage Bolt (38) through  
the indicated hole in the Front Seat Frame  
(36). Tighten a 1/4Ó Nylon Locknut (2) with a  
1/4Ó Flat Washer (10) onto the Carriage Bolt.  
37  
32  
18  
Attach the other end of the Seat (13) to the  
Front Seat Frame (36) with a 1/4Ó Flat Washer  
(10) and a 1/4Ó x 2Ó Machine Screw (81).  
36  
10  
81  
2
45. Press a 1 1/2Ó Square Inner Cap (32) into the  
Leg Lever (29).  
45  
Lubricate the 5/16Ó x 2 1/4Ó Bolt (33). Attach  
the Leg Lever (29) to the Front Seat Frame  
(36) with the Bolt and a 5/16Ó Nylon Locknut  
(3).  
36  
3
LubricateÑ33  
Insert the 5/16Ó x 2Ó Eyebolt (35) into the Leg  
Lever (29) from the direction shown. Tighten a  
5/16Ó Nylon Locknut (3) with a 5/16Ó Flat  
Washer (8) onto the Eyebolt.  
29  
8
35  
3
32  
42  
46. Rest the Front Seat Frame (36) on the indicat-  
ed pin in the Front Upright (42). Attach the  
Front Seat Frame to the Front Upright with a  
5/16Ó x 2 3/4Ó Carriage Bolt (14) and the Seat  
Knob (40).  
46  
40  
36  
14  
Pin  
20  
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47. Press two 3/4Ó Round Inner Caps (34) into  
each Pad Tube (28).  
47  
36  
Insert a Pad Tube (28) into the Front Seat  
Frame (36). Slide a Foam Pad (30) onto each  
end of the Pad Tube.  
30  
34  
28  
Insert the other Pad Tube (28) into the Leg  
Lever (29). Slide a Foam Foam Pad (30) onto  
each end of the Pad Tube.  
34  
30  
29  
48. Remove the backing from the CLUB WEIDER  
16.6ST decal and apply it to the home gym  
system where shown.  
48  
Make sure that all parts have been properly  
tightened. The use of the remaining parts will  
be explained in HOW TO USE THE HOME  
GYM SYSTEM, beginning on page 22 of this  
manual.  
Before using the home gym system, pull each  
cable a few times to make sure that the  
cables move smoothly over the pulleys. If one  
of the cables does not move smoothly, find  
and correct the problem. IMPORTANT: If the  
cables are not properly installed, they may  
be damaged when heavy weight is used.  
See the CABLE DIAGRAMS on pages 26  
and 27 of this manual for proper cable  
routing. If there is any slack in the cables,  
you will need to remove it by tightening  
the cables. See TROUBLE-SHOOTING AND  
MAINTENANCE on page 25.  
21  
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HOW TO USE THE HOME GYM SYSTEM  
The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise  
poster accompanying this manual to see how the home gym system should be set up for each exercise.  
IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the cor-  
rect starting position for the exercise to be performed. If there is any slack in the cables or chain as an  
exercise is performed, the effectiveness of the exercise will be reduced.  
CHANGING THE WEIGHT SETTING  
The weight system features two weight stacks. The  
front weight stack is connected to the upper and  
lower pulleys, the press arm, and the butterfly arms.  
The rear weight stack is connected to the military  
press arm, assist arm, and leg press.  
26  
25  
To change the weight setting of either weight stack,  
insert a Weight Pin (26) under the desired Weight  
(25). Insert the Weight Pin until the bent end of the  
Weight Pin is touching the Weights, and turn the bent  
end downward. The weight setting of either weight  
stack can be changed from 6.5 pounds to 106.5  
pounds, in increments of 12.5 pounds. Note: Due to  
the cables and pulleys, the amount of resistance  
at each exercise station may vary from the weight  
setting. Use the WEIGHT RESISTANCE CHART on  
page 24 to find the approximate amount of resis-  
tance at each weight station.  
25  
26  
ATTACHING THE LAT BAR OR NYLON STRAP TO  
THE HIGH PULLEY STATION  
53  
Attach the Lat Bar (54) to the High Cable (58) with a  
Cable Clip (53). For some exercises, the Chain (52)  
should be attached between the Lat Bar and the High  
Cable with two Cable Clips. Adjust the length of the  
Chain between the Lat Bar and the High Cable so  
the Lat Bar is in the correct starting position for  
the exercise to be performed.  
52  
58  
53  
54  
The Nylon Strap (39) can be attached in the same  
manner.  
39  
ATTACHING THE LAT BAR OR NYLON STRAP TO  
THE LOW PULLEY STATION  
23  
53  
52  
Attach the Lat Bar (54) to the Low Cable (23) with a  
Cable Clip (53). For some exercises, the Chain (52)  
should be attached between the Lat Bar and the Low  
Cable with two Cable Clips. Adjust the length of the  
Chain between the Lat Bar and the Low Cable so  
the Lat Bar is in the correct starting position for  
the exercise to be performed.  
53  
39  
The Nylon Strap (39) can be attached in the same  
manner.  
54  
22  
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ATTACHING AND REMOVING THE SEAT  
40  
36  
13  
To attach the Seat (13), set the bracket on the Front  
Seat Frame (36) onto the indicated pins on the Front  
Upright (42). Attach the Front Seat Frame to the Front  
Upright with the 5/16Ó x 2 3/4Ó Carriage Bolt (14) and  
the Seat Knob (40).  
42  
For some exercises, the Seat (13) must be removed.  
First, be sure that the chain is not attached to the leg  
lever. Next, remove the Seat Knob (40) and the 5/16Ó  
x 2 3/4Ó Carriage Bolt (14) from the Seat Frame (36).  
Lift the Front Seat Frame off the Front Upright (42).  
14  
ATTACHING THE LEG LEVER TO THE LOW  
PULLEY STATION  
To use the Leg Lever (29), the seat must be attached  
to the front upright (see ATTACHING AND REMOV-  
ING THE SEAT above).  
53  
29  
35  
52  
Attach one end of the Chain (52) to the Short Cable  
(23) with a Cable Clip (53). Attach the other end of  
the Chain to the Eyebolt (35) with a Cable Clip.  
53  
23  
ADJUSTING THE LEG PRESS PLATE  
Remove the Press Pin (97) from the Leg Press Plate  
(95) and the Leg Press Arm (96).  
95  
Welded  
Tube  
Align the welded tubes on the Leg Press Plate (95)  
with the desired set of holes in the Leg Press Arm  
(96). Re-insert the Press Pin (97) through the welded  
tubes on Leg Press Plate and the holes in the Leg  
Press Arm.  
97  
96  
23  
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WEIGHT RESISTANCE CHART  
This chart shows the approximate weight resistance at each weight station. ÒTopÓ refers to the 6.5 lb. top weight.  
The other numbers refer to the 12.5 lb. weight plates. The butterfly arm resistance listed is the resistance for  
each butterfly arm.  
WEIGHT  
PLATES  
PRESS  
ARM  
BUTTERFLY  
ARM  
LEG  
HIGH  
PULLEY  
(lbs.)  
LOW  
PULLEY  
(lbs.)  
MILITARY  
PRESS ARM  
(lbs.)  
LEG  
PRESS  
(lbs.)  
ASSIST  
ARM  
LEVER  
(lbs.)  
(lbs.)  
(lbs.)  
(lbs.)  
Top  
1
31  
59  
17  
35  
25  
50  
23  
36  
54  
70  
88  
98  
120  
135  
144  
Ð
36  
67  
30  
51  
36  
11  
38  
78  
2
81  
40  
71  
95  
74  
123  
171  
219  
265  
299  
333  
387  
440  
455  
66  
3
104  
132  
154  
196  
206  
227  
Ð
70  
97  
123  
155  
191  
220  
252  
273  
Ð
97  
95  
4
80  
111  
131  
156  
172  
184  
Ð
115  
135  
164  
183  
194  
218  
246  
117  
142  
186  
213  
232  
256  
293  
5
110  
115  
130  
140  
Ð
6
7
8
9
10  
Ð
Ð
Ð
Ð
Ð
24  
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TROUBLE-SHOOTING AND MAINTENANCE  
Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The  
home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.  
TIGHTENING THE CABLES  
Woven cable, the type of cable used on the home gym system, can stretch slightly when it is first used. If there  
is slack in the cables before resistance is felt, the cables should be tightened. If any slack is felt when using the  
front weight stack, both the High Cable (58) and the Low Cable (23) will need to be tightened. If any slack is felt  
when using the rear weight stack, both the Military Press Cable (72) and the Leg Press Cable (99) will need to  
be tightened.  
To tighten the cables, insert the weight pin into the middle of  
the weight stack. Slack can be removed from these cables  
several ways:  
1
15  
66  
¥
See drawing 1. Tighten the 1/4Ó Nylon Locknut (2) that  
connects the end of the Low Cable (23) to the Long ÒUÓ-  
Bracket (57).  
21  
57  
12  
The Leg Press Cable (99) can be tightened in the same  
manner.  
2
23 or 99  
¥
See drawing 1. Move the 3 1/2Ó Pulley (15) to the other  
hole in one of the Long ÒUÓ-Brackets (57). Remove the  
3/8Ó Nylon Locknut (21) and the 3/8Ó x 2Ó Bolt (12) from  
the Cable Trap (66), Pulley, and Long ÒUÓ-Bracket. Re-  
attach the Pulley and Cable Trap. Be sure that the Cable  
Trap is in the proper position and that the Cable and  
Pulley move smoothly.  
2
72  
2
58  
71  
71  
The other Long ÒUÓ-Bracket (57) can be adjusted in the  
same manner.  
2
¥
See drawing 2. Tighten the 1/4Ó Nylon Locknut (2) that  
connects the end of the High Cable (58) to the Small ÒUÓ-  
Bracket (71).  
3
The Military Press Cable (72) can be tightened in the  
same manner.  
96  
11  
¥
See Drawing 3. If additional slack is felt while using the  
Leg Press Arm (96), then the end of the Leg Press Cable  
(99) must be moved to the next hole in the Rear Seat  
Frame (100). Remove the 5/16Ó x 2 3/4Ó Bolt (11), the  
5/16Ó Washer (8), the end of the Cable, and both 5/16Ó  
Nylon Jam Nuts (93) from the Rear Seat Frame. Re-  
attach the Bolt, the Washer, the end of the Cable, and  
both Nylon Jam Nuts to the next hole in the Rear Seat  
Frame.  
8
100  
99  
93  
93  
Do not overtighten the cables; the top weight will be lifted off the weight stack.  
If a cable tends to slip off the pulleys often, it may have become twisted. Remove the cable and re-install it.  
If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.  
25  
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CABLE DIAGRAMS  
The cable diagrams on these pages show the proper routing of the High Cable (58), the Low Cable (23), the  
Military Press Cable (72), and the Leg Press Cable (99). Use the diagrams to be sure that the four cables and  
the cable traps have been assembled correctly. If the cables have not been correctly routed, the home gym sys-  
tem will not function properly and damage may occur. The insets show the proper positioning of the cable traps.  
The cable traps should be positioned so that the cables will not come off the pulleys. Be sure that the cable  
traps do not touch or bind the cables.  
High Cable (58) and Low Cable (23)  
2
3
1ÑHigh Pulley  
7
5
4
6
High Cable (58)  
5ÑLong ÒUÓ-Bracket  
Low Cable (23)  
Front Weight StackÑ  
8
4
3
1
ÑLow Pulley  
2
26  
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Military Press Cable (72) and Leg Press Cable (99)  
2
Military Press Cable (72)  
8ÑPivot Arm  
6
7
1ÑLong ÒUÓ-Bracket  
3
2
4
Rear Weight StackÑ1  
4ÑRear Seat Frame  
3
Leg Press Cable (99)  
5
27  
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1/4" Nylon Locknut (2)  
5/16" Nylon Locknut (3)  
1/4" x 2" Machine Screw (81)  
1/4" x 2 1/2" Carriage Bolt (92)  
5/16" x 2 1/2" Bolt (22)  
5/16" Nylon Jam Nut (93)  
3/8" Nylon Locknut (21)  
1/4" Flat Washer (10)  
3/8" x 2" Bolt (12)  
5/16" x 2 1/4" Bolt (33)  
1/4" x 2 1/2" Screw (43)  
5/16" Flat Washer (8)  
3/8" Flat Washer (9)  
5/16" x 2 1/2" Carriage Bolt (1)  
3/8" x 2 1/2" Bolt (86)  
5/16" x 2 3/4" Bolt (11)  
5/16" x 2 3/4" Carriage Bolt (14)  
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5/16" x 3" Bolt (111)  
1/4" x 3/4" Screw (18)  
3/8" x 3 1/4" Bolt (67)  
3/8" x 3 1/2" Bolt (16)  
3/8" x 3 3/4" Bolt (88)  
5/16" x 5" Bolt (68)  
Cable Clip (53)  
1" Retainer (69)  
1 1/8" x 2 1/2" Plastic Bushing (89)  
1" x 7/8" Plastic Bushing (90)  
3 1/2" Pulley (15)  
(Not shown to scale)  
"V"-Pulley (50)  
(Not shown to scale)  
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5/16" x 2" Eyebolt (35)  
1/2" x 3/4" Spacer (61)  
5/8" x 9/16" Spacer (7)  
3/4" Round Inner Cap (34)  
1" Round Inner Cap (49)  
1" Round Cover Cap (70)  
1" Inner Cap (113)  
1 1/2" Square Inner Cap (32)  
1" x 2" Inner Cap (107)  
1" Square Inner Cap (6)  
1 3/4" Square Inner Cap (44)  
2" Square Inner Cap (27)  
2" Square Outer Cap (51)  
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PART LISTÑModel No. WESY49200  
R1000A  
Key No. Qty.  
Description  
Key No. Qty.  
Description  
1
2
3
4
5
6
7
8
10  
6
36  
1
1
1
1
9
9
15  
14  
5
2
1
13  
1
1
6
4
1
23  
4
1
2
18  
2
8
2
1
4
4
4
3
4
1
1
2
1
1
1
1
1
8
6
2
2
1
1
4
5
2
1
3
5/16Ó x 2 1/2Ó Carriage Bolt  
1/4Ó Nylon Locknut  
5/16Ó Nylon Locknut  
Base  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
97  
98  
99  
100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
113  
#
1
2
4
2
1
2
2
7
2
1
4
2
2
1
2
1
1
2
1
1
1
4
1
1
8
1
1
4
1
6
2
2
1
1
4
1
1
1
1
2
1
1
1
1
2
1
1
1
2
1
6
1
1
1
2
1
1
3/8Ó x 8Ó Bolt  
5/16Ó x 6Ó Bolt  
1/2Ó x 3/4Ó Spacer  
Long Weight Guide  
Long Weight Tube  
Weight Tube Bumper  
Top Weight  
Cable Trap  
3/8Ó x 3 1/4Ó Bolt  
5/16Ó x 5Ó Bolt  
Stabilizer  
1Ó Square Inner Cap  
5/8Ó x 9/16Ó Spacer  
5/16Ó Flat Washer  
3/8Ó Flat Washer  
1/4Ó Flat Washer  
5/16Ó x 2 3/4Ó Bolt  
3/8Ó x 2Ó Bolt  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
1Ó Retainer  
1Ó Round Cover Cap  
Small ÒUÓ-Bracket  
Military Press Cable  
Short Weight Guide  
Assist Upright  
Left Pull-up Arm  
3/8Ó x 1 3/4Ó Bolt  
Right Pull-up Arm  
Left Dip Arm  
Seat  
5/16Ó x 2 3/4Ó Carriage Bolt  
3 1/2Ó Pulley  
3/8Ó x 3 1/2Ó Bolt  
Press Frame  
1/4Ó x 1/2Ó Screw  
Weight Bumper  
Pulley Bracket  
3/8Ó Nylon Locknut  
5/16Ó x 2 1/2Ó Bolt  
Low Cable  
5/16Ó x 1 3/4Ó Bolt  
Weight  
Weight Pin  
2Ó Square Inner Cap  
Pad Tube  
Leg Lever  
Right Dip Arm  
Long Handgrip  
1/4Ó x 2Ó Machine Screw  
Handle  
5Ó Plastic Handgrip  
Military Press Arm  
Rear Backrest  
3/8Ó x 2 1/2Ó Bolt  
#8 x 1/2Ó Self-tapping Screw  
3/8Ó x 3 3/4Ó Bolt  
1 1/8Ó x 2 1/2Ó Plastic Bushing  
1Ó x 7/8Ó Plastic Bushing  
Rubber Bumper  
1/4Ó x 2 1/2Ó Carriage Bolt  
5/16Ó Nylon Jam Nut  
Press Bracket  
Foam Pad  
Long Cable Trap  
1 1/2Ó Square Inner Cap  
5/16Ó x 2 1/4Ó Bolt  
3/4Ó Round Inner Cap  
5/16Ó x 2Ó Eyebolt  
Front Seat Frame  
Seat Plate  
1/4Ó x 2Ó Carriage Bolt  
Nylon Strap  
Seat Knob  
Front Backrest  
Front Upright  
1/4Ó x 2 1/2Ó Screw  
1 3/4Ó Square Inner Cap  
10Ó Pad  
Press Arm  
Left Arm  
Right Arm  
1Ó Round Inner Cap  
ÒVÓ-Pulley  
2Ó Square Outer Cap  
Chain  
Cable Clip  
Lat Bar  
Top Frame  
Leg Press Plate  
Leg Press Arm  
Press Pin  
Bushing  
Leg Press Cable  
Rear Seat Frame  
Pivot Arm  
3 1/2Ó Low Pulley  
Handle Cap  
Assist Seat  
Assist Arm  
3/8Ó x 6Ó Bolt  
1Ó x 2Ó Inner Cap  
Short Weight Tube  
1 1/4Ó Round Inner Cap  
Angle Bracket  
5/16Ó x 3Ó Bolt  
3/8Ó x 4 1/2Ó Bolt  
1Ó Inner Cap  
1
1
1
2
Leg Press Upright  
Long ÒUÓ-Bracket  
High Cable  
UserÕs Manual  
Exercise Poster  
#
1
Note: Ò#Ó indicates a non-illustrated part. Specifications are subject to change without notice.  
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ORDERING REPLACEMENT PARTS  
To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday  
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre-  
pared to give the following information:  
1. The MODEL NUMBER of the product (WESY49200)  
2. The NAME of the product (CLUB WEIDER¨ 16.6ST home gym system)  
3. The SERIAL NUMBER of the product (see the front cover of this manual)  
4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING  
attached at the center of this manual).  
LIMITED WARRANTY  
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and  
material, under normal use and service conditions, for a period of ninety (90) days from the date of pur-  
chase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is lim-  
ited to replacing or repairing, at ICON's option, the product at one of its authorized service centers. All  
products for which warranty claim is made must be received by ICON at one of its authorized service cen-  
ters with all freight and other transportation charges prepaid, accompanied by sufficient proof of purchase.  
All returns must be pre-authorized by ICON. This warranty does not extend to any product or damage to  
a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or  
repairs not provided by an ICON authorized service center, products used for commercial or rental pur-  
poses, or products used as store display models. No other warranty beyond that specifically set forth  
above is authorized by ICON.  
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con-  
nection with the use or performance of the product or damages with respect to any economic loss, loss  
of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other  
consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci-  
dental or consequential damages. Accordingly, the above limitation may not apply to you.  
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of  
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth  
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above  
limitation may not apply to you.  
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.  
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813  
WEIDER is a registered trademark of ICON Health & Fitness, Inc.  
Part No. 168391 R1000A  
Printed in Canada © 2000 ICON Health & Fitness, Inc.  
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