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SUMMIT®
42374
PLATINUM D4 & D6
BUILT-IN NG GAS GRILL OWNER'S GUIDE
YOU MUST READ THIS OWNERS GUIDE
ƽ WARNING: Follow all leak-check
procedures carefully in this manual prior
to barbecue operation. Do this even if the
barbecue was dealer-assembled.
BEFORE OPERATING YOUR GAS GRILL
ƽ DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
Leaking gas may cause a fire or explosion
which can cause serious bodily injury or
death, or damage to property.
NOTICE TO INSTALLER: These instructions
must be left with the owner and the owner
should keep them for future use.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
ƽ WARNING
ƽWARNING: Do not try to light this appliance
without reading the “Lighting Instructions”
section of this manual.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity
of this or any other appliance .
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
42374 US 10/03/05
NG
US English
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3
WARRANTY
Weber® is not liable for any special, indirect or consequential damages. Some
regions do not allow the exclusion or limitation of incidental or consequential
damages, so this limitation or exclusion may not apply to you.
Weber® does not authorize any person or company to assume for it any other
obligation or liability in connection with the sale, installation, use, removal,
return, or replacement of its equipment; and no such representations are
binding on Weber®.
WARRANTY
Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL
PURCHASER of this Weber® gas grill that it will be free of defects in material
and workmanship from the date of purchase as follows:
Aluminum Castings, lifetime, 1 year paint
Stainless Steel Hood Section, 25 years
Porcelain Hood Section, 25 years
Burners, 10 years
This Warranty applies only to products sold at retail.
WEBER-STEPHEN PRODUCTS CO.
Customer Service Center
1890 Roselle Road, Suite 308
Schaumburg, IL 60195
USA
Igniter, 3 years
Porcelain Enameled
Cooking Grates, 3 years no rust
through
Porcelain Enameled Cast Iron
Cooking Grates, 5 years no rust
through
Stainless Steel Cooking Grates, 7 years no rust
through
Porcelain Enameled
The natural gas supply is easy to use and gives you more cooking control
than charcoal fuel.
Flavorizer® Bars, 1 year no rust
through
•
These instructions will give you the minimum requirements for
assembling your Weber® gas barbecue. Please read the instructions
carefully before using your Weber® gas barbecue. Improper assembly
can be dangerous.
Stainless Steel
Flavorizer® Bars, 5 year no rust
through
•
•
Not for use by children.
Thermoplastic/Thermoset Parts, 10 years Excluding
fading
If there are local codes that apply to portable gas grills, you will have to
conform to them. If there are no local codes, you must conform to the
latest edition of the National Fuel Gas Code: ANSI Z 223.1/NFPA54.
This Weber® gas barbecue is designed for natural (piped in city) gas only.
Do not use liquid propane (LP) bottled gas. The valves, orifices and hose
are for natural gas only.
Rotisserie and all related
components, 1 year
•
All Remaining Parts, 5 years
•
•
Do not use with charcoal fuel.
Check that the area under the control panel and the bottom tray are free
from debris that might obstruct the flow of combustion or ventilation air.
when assembled and operated in accordance with the printed instructions
accompanying it.
Weber may require reasonable proof of your date of purchase. THEREFORE,
YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE.
STORAGE
This Limited Warranty shall be limited to the repair or replacement of parts
that prove defective under normal use and service and which on examination
shall indicate, to Weber’s satisfaction, they are defective. Before returning any
parts, contact the Customer service representative in your region using the
contact information sheet provided with your manual. If Weber® confirms the
defect and approves the claim, Weber® will elect to replace such parts without
charge. If you are required to return defective parts, transportation charges
must be prepaid. Weber® will return parts to the purchaser, freight or postage
prepaid.
•
The gas must be turned OFF at the natural gas supply when the Weber®
gas barbecue is not in use.
•
Check that the areas under the control panel and the slide out bottom
tray are free from debris that might obstruct the flow of combustion or
ventilation air.
•
The Spider /Insect Screens should also be checked for any obstructions.
(See Section: “Annual Maintenance.”)
This Limited Warranty does not cover any failures or operating difficulties due
to accident, abuse, misuse, alteration, misapplication, vandalism, improper
installation or improper maintenance or service, or failure to perform normal
and routine maintenance, including but not limited to damage caused by
insects within the burner tubes, as set out in this owner’s manual.
Deterioration or damage due to severe weather conditions such as hail,
hurricanes, earthquakes or tornadoes, discoloration due to exposure to
chemicals either directly or in the atmosphere, is not covered by this Limited
Warranty.
There are no other express warrants except as set forth herein and any
applicable implied warranties of merchantability and fitness are limited in
duration to the period of coverage of this express written Limited Warranty.
Some regions do not allow limitation on how long an implied warranty lasts, so
this limitation may not apply to you.
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4
GENERAL INSTRUCTIONS
OPERATING
GAS SUPPLY TESTING
•
Disconnect your Weber® gas barbecue when the gas supply is being
ƽ WARNING: Only use this barbecue outdoors in a
well-ventilated area. Do not use in a garage, building,
breezeway or any other enclosed area.
ƽ WARNING: Your Weber® gas barbecue shall not be
used under an unprotected combustible roof or
overhang.
tested at high pressures. This appliance and its individual shutoff valve
must be disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess of 1/2 psig
(3.5 kPa).
•
Turn OFF your Weber® gas barbecue when the gas supply is being
tested at low pressures. This appliance must be isolated from the gas
supply piping system by closing its individual manual shutoff valve during
any pressure testing of the gas supply piping system at the pressure
equal to or less than 1/2 psig (3.5 kPa).
ƽ WARNING: Your Weber® gas barbecue is not intended
to be installed in or on recreational vehicles and/or
boats.
ƽ WARNING: Do not use the barbecue within 24 inches
of combustible materials, top, bottom, back or sides of
the grill.
ƽ WARNING: The entire cooking box gets hot when in
GRILLING METHODS
use. Do not leave unattended.
NOTE: If grill looses heat while cooking refer to the troubleshooting
section of this manual.
ƽ WARNING: Keep any electrical supply cord and the fuel
supply hose away from any heated surface.
ƽ WARNING: Keep the cooking area clear of flammable
vapors and liquids, such as gasoline, alcohol, etc., and
combustible materials.
ƽ WARNING: Do not move the Weber® gas barbecue
when operating or while barbecue is hot.
You can adjust the Left and Right burners in each burner set as desired. The
control settings are High (H), Medium (M), Low (L), or Off (O).
Note: The temperature inside your cooking box for the first few uses, while
surfaces are still very reflective, may be hotter than those shown in your
cookbook. Cooking conditions. Such as wind and weather, may require the
adjustment of the burner controls to obtain the correct cooking temperatures.
ƽ ATTENTION: This product has been safety tested and
is only certified for use in a specific country. Refer to
country designation located on outer carton.
These parts may be gas carrying or gas burning components. Please
contact Weber-Stephen Products Co., Customer Service Department for
genuine Weber-Stephen Products Co. replacement part(s) information.
ƽ WARNING: Do not attempt to make any repair to
gas carrying or gas burning components without
contacting Weber-Stephen Products Co., Customer
Service Department. Your actions, if you fail to follow
this product Warning, may cause a fire or an explosion
resulting in serious personal injury or death and
damage to property.
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5
GENERAL INSTRUCTIONS
If burners go out during cooking, open lid, turn off all burners and wait
five minutes before relighting.
Slide out Bottom tray - Remove excess grease, then wash with warm soapy
water, then rinse
Preheating - Your Weber® gas barbecue is an energy-efficient appliance. It
operates at an economical low BTU rate. To preheat: after lighting, close lid
and turn all burners to high (HH). Preheating to between 500° and 550° F
(260° and 290° C) will take 10 to 15 minutes depending on conditions such as
air temperature and wind.
Flavorizer® bars and Cooking grates - Clean with a suitable brass bristle
brush. As needed, remove from grill and wash with warm soapy water, then
rinse with water.
Drippings and grease - The Flavorizer® bars are designed to “smoke” the
correct amount of drippings for flavorful cooking. Excess drippings and grease
will accumulate in the catch pan under the slide out bottom tray. Disposable
foil drip pans are available that fit the catch pan.
Catch pan - Disposable foil trays are available, or you can line the catch pan
with aluminum foil. To clean the catch pan, wash with warm soapy water, then
rinse.
Thermometer - Wipe with warm soapy water; clean with plastic scrub ball.
ƽ WARNING: Check the bottom tray for grease build-up
before each use. Remove excess grease to avoid a
grease fire in the slide out bottom tray.
Inside cooking module - Brush any debris off of burner tubes. DO NOT
ENLARGE BURNER PORTS (OPENINGS). Wash inside of cooking box with
warm soapy water and a water rinse.
Inside Lid - While lid is warm, wipe inside with paper towel to prevent grease
build-up. Flaking built-up grease resembles paint flakes.
CLEANING
ƽ WARNING: Turn your Weber® gas barbecue OFF and
wait for it to cool before cleaning.
Stainless steel surfaces - Wash with a soft cloth and a soap and water
solution. Be careful to scrub with the grain direction of the stainless steel.
ƽ CAUTION: Do not clean your Flavorizer® bars or
Thermoset surfaces - Wash with a soft cloth and a soap and water solution.
cooking grates in a self-cleaning oven.
For availability of replacement cooking grates and Flavorizer® bars
contact the Customer Service Representative in your area using the
Do not use cleaners that contain acid, mineral spirits or xylene. Rinse
well after cleaning.
Thermoset work surfaces are not to be used as cutting boards.
Outside surfaces - Use a warm soapy water solution to clean, then rinse with
water.
Preserve Your Stainless Steel
Your grill or its cabinet, lid, control panel and shelves may be made from
stainless steel. To keep the stainless steel looking its best is a simple matter.
Clean it with soap and water, rinse with clear water and wipe dry. For stubborn
particles, the use of anon-metallic brush can be used.
ƽ CAUTION: Do not use oven cleaner, abrasive cleansers
(kitchen cleansers) cleaners that contain citrus
products, or abrasive cleaning pads on barbecue or
cart surfaces.
ƽ IMPORTANT: Do not use a wire brush or abrasive
cleaners on the stainless steel surfaces of your grill as
this will cause scratches.
ƽ IMPORTANT: When cleaning surfaces be sure to rub/
wipe in the direction of the grain to preserve the look of
your stainless steel.
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6
GAS INSTRUCTIONS
CHECK FOR GAS LEAKS
REMOVE CONTROL PANEL
Part required: Phillips Screwdriver.
Remove the burner control knobs (1). The screws (2) need to be removed
from the control panel (3) before the control panel is removed from the grill.
ƽ DANGER
Do not use an open flame to check for gas leaks. Be
sure there are no sparks or open flames in the area
while you check for leaks. Sparks or open flames will
result in a fire or explosion which can cause serious
bodily injury or death and damage to property.
D4
(1)
ƽ WARNING: You should check for gas leaks every time
you disconnect and reconnect a gas fitting.
Note - All factory-made connections have been thoroughly checked for gas
leaks. The burners have been flame-tested. As a safety precaution however,
you should recheck all fittings for leaks before using your Weber® gas
barbecue. Shipping and handling may loosen or damage a gas fitting.
(2)
ƽ WARNING: Perform these leak checks even if your
barbecue was dealer or store assembled.
You will need: a soap and water solution, and a rag or brush to apply it.
Turn on gas supply.
(3)
Check for leaks by wetting the connections with the soap and water solution
and watching for bubbles. If bubbles form or if a bubble grows, there is a leak.
Note - Since some leak test solutions, including soap and water, may be
slightly corrosive, all connections should be rinsed with water after checking
for leaks.
ƽ WARNING: Do not ignite burners when leak checking.
D6
ƽWARNING: The gas connections of your Summit®
gas grill have been factory tested. We do however
recommend that you leak check all gas connections
before operating your Summit® gas grill.
(1)
(2)
(3)
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7
GAS INSTRUCTIONS
Put your fingers under the front edge of the control panel and lift off.
Remove the Front Panel by sliding the panel up and out of the slots.
Completely remove the control panel (4) from the cooking box assembly
exposing the valves, burners, igniter, and manifold.
D4
D4
D6
(2)
(4)
D6
(2)
(4)
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8
GAS INSTRUCTIONS
Check:
1) Gas line-to-manifold connections.
ƽ WARNING: If there is a leak at connection (1), retighten the fitting with a wrench and recheck for leaks with soap and
water solution.
If a leak persists after re-tightening the fitting, turn OFF the gas. DO NOT OPERATE THE GRILL. Contact the Customer
2) Valves to manifold connections.
ƽ WARNING: If there is a leak at connections (2), turn OFF the gas. DO NOT OPERATE THE GRILL. Contact the
com®.
When leak checks are complete, turn gas supply OFF at the source and rinse connections with water.
D6
D4
(1)
(2)
(1)
(2)
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9
GAS INSTRUCTIONS
REINSTALL CONTROL PANEL
Parts required: control panel, screws, and burner control knobs.
Place the control panel back onto the control panel brackets on either side of the front of the
cooking box.
Line up screws with screw holes on both the control panel and control panel brackets. Tighten
screws.
Reinstall burner control knobs & igniter wires (if necessary).
Place corresponding control knobs down onto the valve stems. From the underside of the control
(1)
(2)
panel, replace the two wires (1, 2) of each igniter.
D4
D6
-
+
-
-
+
+
-
+
1
3
4
2
3
4
6
1
2
5
1 = Solid Blue Wire
1 = Grounding Wire
2 = Solid Red Wire
3 = Green Tab with Black Wire
4 = White Tab with Black Wire
5 = Yellow Tab with Black Wire
6 = Blue Tab with Black Wire
2 = White Tab with Black Wire
3 = Yellow Tab with Black Wire
4 = Blue Tab with Black Wire
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10
OPERATING INSTRUCTIONS
GRILLING METHODS
DIRECT COOKING
The Direct Method, similar to broiling, means the food is cooked directly
over the heat source. For even cooking, food should be turned once halfway
through the grilling time.
Use the Direct method for foods that take less than 25 minutes to cook:
steaks, chops, kabobs, sausages, vegetables, and more.
NOTE: If grill looses heat while cooking refer to the troubleshooting
section of this manual.
You can adjust the Left and Right burners in each burner set as desired. The
control settings are High (H), Medium (M), Low (L), or Off (O).
If burners go out during cooking, turn off all burners and wait 5 minutes
before relighting.
Direct cooking is also necessary to sear meats. Searing creates that
wonderful crisp, caramelized texture where the food hits the grate. It also adds
great color and flavor to the entire surface. Steaks, chops, chicken breasts,
and larger cuts of meat all benefit from searing.
To sear meats, place them over Direct High heat for 2 to 5 minutes per side.
Smaller pieces require less searing time. Usually after searing you finish
cooking the food at a lower temperature. You can finish cooking fast-cooking
foods by the Direct method; use the Indirect method for longer-cooking foods.
To set up your gas grill for Direct cooking, preheat the grill with all burners
on High. Place food on the cooking grate, and then adjust all burners to the
temperature noted in the recipe. Close the lid of the grill and lift it only to turn
food or to test for doneness at the end of the recommended cooking time.
ƽWARNING: Check the bottom tray and catch pan for
grease build-up before each use. Remove excess grease
to avoid a grease fire in the bottom tray.
Preheating
Preheating the grill before grilling is important. Light your Summit® gas grill
according to the instructions in this Owner’s Manual. Turn both burners in
each burner set to High (HH), close the lid, and preheat grill with the
lid down until grill thermometer reaches 550ºF (260˚-288˚C).This is the
recommended broiling temperature. This will take approximately 10 to 15
minutes, depending on outside temperatures.
Covered cooking
All grilling is done with the lid down to provide uniform, evenly circulated heat.
With the lid closed, the Summit® gas grill cooks much like a convection oven.
The thermometer in the lid indicates the cooking temperature inside the grill.
All preheating and grilling is done with the lid down. No peeking — heat is lost
every time you lift the lid.
Flavorizer® system
When meat juices drip from the food onto the specially angled Flavorizer®
bars, they create smoke that gives foods an irresistible barbecued flavor.
Thanks to the unique design of the burners, Flavorizer® bars and the flexible
temperature controls, uncontrolled flare-ups are virtually eliminated, because
YOU control the flames. Because of the special design of the Flavorizer® bars
and burners, excess fats are directed through the funnel-shaped bottom tray
into the grease catch pan.
The most important thing to know about grilling is which cooking method to
use for a specific food, Direct or Indirect. The difference is simple: place the
food directly over the fire, or arrange the fire on either side of it. Using the
right method is the shortest route to great results—and the best way to ensure
doneness safety.
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11
OPERATING INSTRUCTIONS
INDIRECT COOKING
GRILLING TIPS & HELPFUL HINTS
The Indirect Method is similar to roasting, but with the added benefits of that
grilled texture, flavor, and appearance you can’t get from an oven. To set
up for Indirect cooking, gas burners are lit on either side of the food but not
directly beneath it. Heat rises, reflects off the lid and inside surfaces of the
grill, and circulates to slowly cook the food evenly on all sides, much like a
convection oven, so there’s no need to turn the food.
• Always preheat the grill before cooking. Set all burners on HIGH heat and
close lid; heat for 10 minutes, or until thermometer registers 500˚-550˚F
(260˚-288˚C).
• Sear meats and cook with the lid down for perfectly grilled food every time.
• Grilling times in recipes are based on 70˚F (20˚C) weather and little or no
wind. Allow more cooking time on cold or windy days, or at higher altitudes.
Allow less cooking time in extremely hot weather.
Use the Indirect method for foods that require 25 minutes or more of grilling
time or that are so delicate that direct exposure to the flame would dry them
out or scorch them. Examples include roasts, ribs, whole chickens, turkeys,
and other large cuts of meat, as well as delicate fish fillets.
To set up your gas grill for Indirect cooking, preheat the grill with all burners
on High. Then adjust the burners on each side of the food to the temperature
noted in the recipe and turn off the burner(s) directly below the food. For best
results, place roasts, poultry, or large cuts of meat on a roasting rack set
inside a disposable heavy-gauge foil pan. For longer cooking times, add water
to the foil pan to keep drippings from burning. The drippings can be used to
make gravies or sauces.
• Grilling times in charts and recipes are approximate. Times can vary
because of the weather, or the amount, size and shape of the food being
grilled.
• The temperature of your Summit® gas grill may run hotter than normal for
the first few uses.
• Grilling conditions may require the adjustment of the burner controls to
attain the correct cooking temperatures.
• In general, large pieces of meat will require more cooking time per pound
than small pieces of meat. Foods on a crowded cooking grate will require
more cooking time than just a few foods. Foods grilled in containers, such
as baked beans, will require more time if grilled in a deep casserole rather
than a shallow baking pan.
• Trim excess fat from steaks, chops and roasts, leaving no more than a
scant 1⁄4 inch(6.4mm) of fat. Less fat makes cleanup easier, and is a virtual
guarantee against unwanted flare-ups.
• Foods placed on the cooking grate directly above burners may require
turning or moving to a less hot area.
• Use tongs rather than a fork for turning and handling meats to avoid losing
natural juices. Use two spatulas for handling large whole fish.
• If an unwanted flare-up should occur, turn all burners to OFF and
move food to another area of the cooking grate. Any flames will quickly
subside. After flames subside, relight the grill. NEVER USE WATER TO
EXTINGUISH FLAMES ON A GAS GRILL.
• Some foods, such as a casserole or thin fish fillets, will require a container
for grilling. Disposable foil pans are very convenient, but any metal pan with
ovenproof handles can also be used.
• Always be sure the bottom tray and grease catch pan are clean and free
from debris.
• Do not line the funnel-shaped bottom tray with foil. This could prevent the
grease from flowing into the grease catch pan.
• Using a timer will help to alert you when “well-done” is about to become
“over-done.”
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12
OPERATING INSTRUCTIONS
LIGHTING
D6
1
Summary lighting instructions are on the control panel.
ƽ DANGER
4,5,8
Failure to open the lid while igniting the barbecue’s
burners, or not waiting 5 minutes to allow the gas to
clear if the barbecue does not light, may result in an
explosive flame-up which can cause serious bodily
injury or death.
7
CROSSOVER® IGNITION SYSTEM
Note - The Crossover® ignition system ignites the set of left burners with a
spark from the igniter electrode inside the Gas Catcher™ ignition chamber.
You generate the energy for the spark by pushing the electronic ignition
2
6
3
button.
ƽ WARNING: Check hose before each use of barbecue
for nicks, cracking, abrasions or cuts. If the hose
is found to be damaged in any way, do not use the
barbecue. Replace using only Weber® authorized
replacement hose. Contact the Customer Service
Representative in your area using the contact
2
*The grill illustrated may have slight differences than the model purchased.
ƽ WARNING: Do not lean over the open grill while
lighting.
1) Open the lid.
4) Select the burner set you want to operate.
5) Push LEFT burner control knob down and turn to START/HI in selected
burner set.
6) Push igniter button and hold until burner ignites. You will hear the igniter
sparking.
2) Make sure all burner control knobs are turned OFF. (Push each burner
control knob down and turn clockwise to ensure that they are in the OFF
position.)
3) Turn the gas supply valve on.
7) Check that the burner is lit by looking through the cooking grates. You
should see a flame.
D4
ƽ WARNING: If the burner does not light, turn the LEFT
burner control knob to OFF and wait 5 minutes to let
the gas clear before you try again or try to light with a
1
match.
4 ,5 ,8
8) After the LEFT burner is lit you can turn on the RIGHT burner adjacent to
it. The RIGHT burner lights from the LEFT burner.
7
2
6
3
2
*The grill illustrated may have slight differences than the model purchased.
TO EXTINGUISH
Push down and turn each burner control knob clockwise to the OFF position.
Turn gas supply OFF at the source.
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13
OPERATING INSTRUCTIONS
MANUAL LIGHTING
D6
1
ƽ DANGER
Failure to open lid while igniting the barbecue’s
burners, or not waiting 5 minutes to allow the gas to
clear if the barbecue does not light, may result in an
explosive flame-up which can cause serious bodily
injury or death.
4,5,7
6
3
1) Open the lid.
2) Make sure all burner control knobs are turned OFF. (Push each burner
control knob down and turn clockwise to ensure they are in the OFF
position.)
3) Turn the gas supply valve on.
4) Put match in the match holder and strike match.
2
ƽ WARNING: Do not lean over open barbecue.
5) Push LEFT burner control knob down and turn to START/HI.
6) Insert match holder and lit match down through cooking grates and
Flavorizor® bars to ignite LEFT burner in each selected burner set.
2
ƽ WARNING: If the burner does not light, turn the LEFT
*The grill illustrated may have slight differences than the model purchased.
burner control knob to OFF and wait 5 minutes to let
the gas clear before you try again.
7) After LEFT burner is lit you can turn on the RIGHT burner adjacent to it.
The RIGHT burner lights from the LEFT burner.
TO EXTINGUISH
Push down and turn each burner control knob clockwise to the OFF position.
Turn gas supply OFF at the source.
D4
1
4,5,7
6
2
3
2
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14
OPERATING INSTRUCTIONS
Note - After refilling smoker, smoke will take about 10 to 15 minutes to start
again.
The smoker may be used to enhance any of the meat, poultry and fish recipes
in the gas grill cookbook. Cook with the lid down according to the times
indicated in charts or recipes.
USING THE SMOKER
The smoker uses presoaked wood chips. For best results with faster cooking
foods like steaks, burgers and chops, etc., we recommend using finer wood
chips because they ignite and create smoke faster. For longer cooking foods
such as roasts, chicken and turkeys, etc., we recommend using larger wood
chunks because they ignite slowly and provide smoke for a longer period
of time. As you gain experience in using your smoker, we encourage you to
experiment with different combinations of wood chips and chunks to find the
smoke flavor that best suits your taste.
ƽDANGER
Do not use any flammable fluid in the smoker to ignite
the wood. This will cause serious bodily injury.
To use the smoker
As a starting point, soak wood chips in water for at least 30 minutes before
using. (Wet wood will produce more smoke flavor.) Place a handful of wood
chips or a few larger chunks in the bottom of the smoker body(1). As you gain
experience in smoking, increase or decrease the amount of wood to suit your
taste.
Cleaning the smoker
Before each use, empty the smoker of ash to allow proper air flow.
Note - Smoking will leave a “smoke” residue on the surface of the smoker.
This residue cannot be removed and will not affect the function of the smoker.
To a lesser degree a “smoke” residue will accumulate on the inside of your
gas grill. This residue need not be removed and will not adversely affect the
function of your gas grill.
Note - Always grill with the lid closed to allow the smoke to fully penetrate the
food.
(1)
Light the smoker burner by following the instructions for Lighting The Smoker
Burner After wood starts to smolder turn control knob to low.
Smoke will start in approximately 10 minutes and last as long as 45 minutes.
If you require more smoke flavor, refill the smoker with wood chips and /or
chunks. Keep the lid of the grill closed while cooking.
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15
OPERATING INSTRUCTIONS
LIGHTING THE SMOKER BURNER
D6
1
ƽWARNING: Check hose before each use of grill for
nicks, cracking, abrasions or cuts. If the hose is found
to be damaged in any way, do not use the grill. Replace
using only Weber® authorized replacement hose.
Contact the Customer Service Representative in your
area using the contact information on our website. Log
2,3,9
8
6
1) Open the grill lid.
ƽDANGER:
Failure to open the lid while igniting the grill, or not
waiting 5 minutes to allow the gas to clear if the grill
does not light, may result in an explosive flare-up which
can cause serious bodily injury or death.
4
7
5
4
2) Open smoker box lid
3) Fill smoker with water soaked wood chunks or chips.
4) Make sure all burner control knobs are turned OFF. (Push control knob
down and turn clockwise to ensure that it is in the OFF position.)
5) Turn on the gas supply.
*The grill illustrated may have slight differences than the model purchased.
ƽWARNING: Do not lean over the open grill while
ƽDANGER:
lighting.
If the smoker burner does not light, turn the burner
control knob to OFF and wait 5 minutes to let the gas
clear before you try again or try to light with a match.
6) Push smoker burner control knob down and turn to START/HI.
7) Push and hold down the Igniter button until burner ignites. You will
hear the igniter sparking.
8) Check that the burner is lit by looking through the cooking grate.
9) Close smoker cover after wood starts to smolder and turn control knob to
LOW.
D4
1
TO EXTINGUISH
Push down and turn each burner control knob clockwise to OFF position. Turn
gas supply OFF at the source.
2,3,9
8
6
4
5
7
4
*The grill illustrated may have slight differences than the model purchased.
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16
OPERATING INSTRUCTIONS
D6
MANUALLY LIGHTING THE SMOKER BURNER
1
ƽWARNING: Check hose before each use of grill for
nicks, cracking, abrasions or cuts. If the hose is found
to be damaged in any way, do not use the grill. Replace
using only Weber® authorized replacement hose.
Contact the Customer Service Representative in your area
using the contact information on our website.
6,7
9
2,3,10
8
1) Open the lid.
ƽDANGER
Failure to open the lid while igniting the grill, or not
waiting 5 minutes to allow the gas to clear if the grill
does not light, may result in an explosive flare-up which
can cause serious bodily injury or death.
4
5
4
2) Open smoker box lid
3) Fill smoker with water soaked wood chunks or chips.
4) Make sure all burner control knobs are turned OFF. (Push control knob
down and turn clockwise to ensure that it is in the OFF position.)
5) Turn on the gas supply.
*The grill illustrated may have slight differences than the model purchased.
6) Put a match in the match holder and strike the match.
7) Insert match holder and lit match down through cooking grates and
Flavorizer® bars to ignite smoker burner.
9) Check that the burner is lit by looking down through the cooking grate.
ƽDANGER:
ƽWARNING: Do not lean over the open grill while lighting.
If the smoker burner does not light, turn the burner
control knob to OFF and wait 5 minutes to let the gas
clear before you try again.
8) Push smoker burner control knob down and turn to START / HI.
10) Close smoker cover after wood starts to smolder and turn control knob to
low.
D4
1
TO EXTINGUISH
6,7
Push down and turn each burner control knob clockwise to OFF position. Turn
gas supply OFF at the source.
2,3,10
9
8
4
5
4
*The grill illustrated may have slight differences than the model purchased.
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17
OPERATING INSTRUCTIONS
3) Put the spit forks on the rotisserie shaft.
ROTISSERIE ASSEMBLY
Slide a spit fork from each side onto the shaft so that the tines are facing
each other. Reverse forks to each other so that one fork screw is on
top(1) and one is on the bottom(2), as shown in illustration. Screw in the
split fork screws to hold the forks in place.
Parts required: rotisserie motor bracket(1), rotisserie motor(1), rotisserie
shaft(1), spit forks(4) and fork screws (4).
1) Install the motor bracket
Attach the stainless steel motor bracket to the left side of the cooking
box, using the 1/4-20 fasteners and the 1/4-20 Keps nuts.
(1)
(2)
4) Insert the rotisserie shaft in the motor.
Insert the pointed end of the rotisserie shaft into the motor.
5) Set the rotisserie shaft onto rotisserie support block.
Place the handle (3) end of rotisserie onto the support notch.
2) Attach the motor.
Slide the motor onto the motor bracket.
(3)
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18
OPERATING INSTRUCTIONS
•
A short power cord is supplied to reduce the risk of
USING THE ROTISSERIE
tripping over the cord. Extension cords may be used,
but caution must be taken to prevent tripping over the
cord.
In absence of local codes the rotisserie motor must
be grounded electrically in accordance with the
National Electrical Code, ANSI / NFPA 70, or Canadian
Electrical Code, CSA C22.1.
Note - Before using your rotisserie, measure your food at the widest point. If
it exceeds 9 1/2” (241.8mm), it is too large to fit the rotisserie. If it is too large,
food can be prepared using a roast holder and the Indirect Cooking Method.
•
IMPORTANT SAFEGUARDS
ƽWARNINGS
•
•
•
Read all instructions before using your rotisserie.
This rotisserie is for outdoor use only.
Remove motor and store in a dry place when not in
use.
Do not touch hot surfaces. Use barbecue mitts.
This rotisserie is not for use by children.
To protect against electrical hazards do not immerse
cord, plugs, or motor in water or other liquids.
Unplug the motor from outlet when not in use or
before cleaning.
Do not use rotisserie for other than intended use.
Make sure motor is off before placing it on the motor
bracket.
Do not operate the rotisserie motor with a damaged
cord or plug.
Do not operate the rotisserie motor if it should
malfunction.
The rotisserie motor is equipped with a three prong
(grounding) power cord for your protection against
shock hazard.
The power cord should be plugged directly into a
properly grounded three prong receptacle. If use
of an extension cord is required, be sure that it is a
minimum 16 AWG, 3 wire well insulated cord, marked
for OUTDOOR USE ONLY and properly grounded.
When using an extension cord, make sure it is not in
contact with a hot or sharp surface.
Outdoor extension cords should be marked with the
letters “W-A” and a tag stating “Suitable for use with
outdoor appliances”.
ƽWARNING: Setup up the rotisserie with food before
lighting rotisserie burner.
OPERATING
•
•
•
1) Remove rotisserie shaft from grill. Remove one spit fork.
2) Push the rotisserie shaft through the center of the food.
3) Slide the spit fork onto the shaft. Insert the tines of both spit forks into
the food. The food should be centered on the shaft. Tighten the spit fork
screws
4) Place the motor in the bracket, slide to lock.
5) Insert the pointed end of the rotisserie shaft into the motor. Place the
handle end of the rotisserie onto the support rollers.
6) The rotisserie shaft should rotate so that the heavy side of the meat or
poultry rotates down to the bottom. Large cuts may require the removal
of the cooking grates and warming rack to allow full rotation of the shaft.
Remount the food if necessary for better balance.
•
•
•
•
•
•
7) Turn the motor on.
COOKING
•
Meats (except poultry and ground meat) should be brought to room
temperature before cooking. (20 to 30 minutes should be adequate for
most foods. If frozen defrost completely before cooking.)
Tie meat or poultry with a string, if necessary, to make the shape as
uniform as possible before putting it on the spit.
•
•
•
•
•
•
•
Remove cooking grates and warming rack to allow food to turn freely.
Follow lighting instructions for rotisserie burner on next page.
Set rotisserie burner on Med-High based on outside air temperatures.
Place food within area of burner.
•
•
If you wish to save drippings for gravy, place a drip pan directly under the
food on top of the Flavorizer® bars.
•
Food preparation steps are the same for rotisserie cooking as for regular
cooking. Indicated timing in the cookbook will be the same.
All cooking is done with the lid closed.
If foods are too heavy or are irregular shapes, they may not rotate well
and should be cooked by the Indirect Method without using the rotisserie.
Smoker can be used in conjunction with rotisserie for more smoke flavor.
•
•
•
•
Do not cut or remove the grounding prong from the
rotisserie motor power cord.
Do not let cord hang over any sharp edge or hot
surface.
•
Note - When using the rotisserie burner, grill thermometer will not reflect the
temperature inside the cooking box.
•
•
Do not expose to rain.
To reduce the risk of electric shock, keep extension
cord connection dry and off the ground.
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19
OPERATING INSTRUCTIONS
D4
LIGHTING THE ROTISSERIE BURNER
ƽATTENTION: READ BEFORE
1
LIGHTING ROTISSERIE BURNER
After a period of non-use, before lighting the Rotisserie
Burner, a few seconds must pass for the gas supply
line to fill.
When holding the ignition button you will see a flash of
flames moving from right to left across the Rotisserie
Burner surface, the Rotisserie Burner is not lit until the
entire ceramic surface is aflame.
At this point, start a count of 20 seconds before
releasing the Rotisserie Burner control knob.
The Rotisserie Burner surface will glow red once the
burner is fully ignited.
8
4
3
6
3
5,7
ƽCAUTION: The Rotisserie Burner flame may be difficult
to see on a bright sunny day.
ƽWARNING: Check hose before each use of grill for
nicks, cracking, abrasions or cuts. If the hose is found
to be damaged in any way, do not use the grill. Replace
using only a Weber® authorized replacement hose.
Contact the Customer Service Representative in your
area using the contact information on our website.
D6
1
1) Open the lid.
2) Remove the warming rack and the cooking grates from the cookbox.
8
ƽDANGER:
Failure to open the lid while igniting the grill, or not
waiting 5 minutes to allow the gas to clear if the grill
does not light, may result in an explosive flare-up which
can cause serious bodily injury or death.
3
6
4
3) Make sure all burner control knobs are turned OFF. (Push control knob
down and turn clockwise to ensure that it is in the OFF position.)
4) Turn on the gas supply.
3
5,7
ƽWARNING: Do not lean over the open grill.
5) Push rotisserie burner control knob down and turn to START/HI.
Continue to hold the control knob down. Continue to the next lighting
step.
*The grill illustrated may have slight differences than the model purchased.
6) Push and hold down the Igniter button until burner ignites. You will hear
the igniter sparking.
7) Continue to hold the control knob down until twenty (20) seconds
after the burner has ignited.
Note- when using the rotisserie with the lid closed, only light two of the main
burners on each side of the food(see Grilling methods-Indirect Cooking).
Check your food periodically to prevent over cooking on the outside. Turn off
the Rotisserie Burner once the food has browned to the desired color. Finish
cooking on indirect heat.
8) Check that the burner is lit by looking for the rotisserie burner to glow
red.
ƽWARNING: If the rotisserie burner does not light, turn
the burner control knob to OFF and wait 5 minutes to let
the gas clear before you try again or try to light with a
match.
TO EXTINGUISH
Push down and turn the rotisserie burner control knob clockwise to OFF
position. Turn gas supply OFF at the source.
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20
OPERATING INSTRUCTIONS
MANUALLY LIGHTING THE ROTISSERIE BURNER
D4
1
ƽATTENTION: READ BEFORE
LIGHTING ROTISSERIE BURNER
5,6
After a period of non-use, before lighting the Rotisserie
Burner, a few seconds must pass for the gas supply
line to fill.
9
When holding a match to the Rotisserie Burner you will
see a flash of flames moving from right to left across
the Rotisserie Burner surface, the Rotisserie Burner is
not lit until the entire ceramic surface is aflame.
At this point, start a count of 20 seconds before
releasing the Rotisserie Burner control knob.
The Rotisserie Burner surface will glow red once the
burner is fully ignited.
3
4
6
3
7,8
ƽCAUTION: The Rotisserie Burner flame may be difficult
D6
1
to see on a bright sunny day.
ƽWARNING: Check hose before each use of grill for
nicks, cracking, abrasions or cuts. If the hose is found
to be damaged in any way, do not use the grill. Replace
using only a Weber® authorized replacement hose.
Contact the Customer Service Representative in your
area using the contact information on our website.
5,6
9
1) Open the lid.
2) Remove the warming rack and the cooking grates from the cookbox.
3
ƽDANGER:
6
4
Failure to open the lid while igniting the grill, or not
waiting 5 minutes to allow the gas to clear if the grill
does not light, may result in an explosive flare-up which
can cause serious bodily injury or death.
3
7,8
*The grill illustrated may have slight differences than the model purchased.
3) Make sure all burner control knobs are turned OFF. (Push control knob
down and turn clockwise to ensure that it is in the OFF position.)
4) Turn on the gas supply
5) Put a match in the match holder and strike the match.
6) Hold match holder and lit match by right side of rotisserie burner.
Note- when using the rotisserie with the lid closed, only light two of the main
burners on each side of the food(see Grilling methods-Indirect Cooking).
Check your food periodically to prevent over cooking on the outside. Turn off
the Rotisserie Burner once the food has browned to the desired color. Finish
cooking on indirect heat.
ƽWARNING: Do not lean over the open grill.
7) Push rotisserie burner control knob down and turn to HI/START. Continue
to hold the control knob down. Continue to the next lighting step.
8) Continue to hold the control knob down until twenty (20) seconds after
the burner has ignited.
TO EXTINGUISH
Push down and turn the rotisserie burner control knob clockwise to OFF
position. Turn gas supply OFF at the source.
9) Check that the burner is lit by looking for the rotisserie burner to glow
red.
ƽWARNING: If the rotisserie burner does not light, turn
the burner control knob to OFF and wait 5 minutes to
let the gas clear before you try again.
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21
MAIN & SMOKER BURNER TROUBLESHOOTING
PROBLEM
CHECK
CURE
Burners burn with a yellow or orange
flame, in conjunction with the smell of gas. obstructions. (Blockage of holes.)
Inspect Spider / Insect Screens for possible
Clean Spider / Insect Screens. (See Section
“Annual Maintenance”)
Burner does not light, or flame is low in
HIGH position.
Is fuel hose bent or kinked?
Straighten fuel hose.
Does the Left burner light with a match?
If you can light the Left burner with a match, then
check the Crossover® ignition system.
Experiencing flare-ups:
Are you preheating barbecue in the prescribed All burners on high for 10 to 15 minutes for
manner?
preheating.
Are the cooking grates and Flavorizer® bars
heavily coated with burned-on grease?
Clean thoroughly. (See Section “Cleaning”)
ƽ CAUTION: Do not line the bottom
tray with aluminum foil.
Is the bottom tray “dirty” and not allowing
grease to flow into catch pan?
Clean bottom tray
Burner flame pattern is erratic. Flame is
low when burner is on HIGH. Flames do not
run the whole length of the burner tube.
Are burners clean?
Clean burners. (See Section “Maintenance”.)
Inside of lid appears to be “peeling.”
(Resembles paint peeling.)
The lid is stainless steel, not paint. It cannot
“peel”. What you are seeing is baked on
grease that has turned to carbon and is flaking
off. THIS IS NOT A DEFECT
Clean thoroughly. (See Section “Cleaning”.)
If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area using the
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22
ROTISSERIE TROUBLESHOOTING
PROBLEM
CHECK
CURE
Did you hold the burner control knob
down and hold down for 20 seconds
until after burner ignited?
Try to relight burner by holding burner control knob down and continue
holding down until 20 seconds after burner has ignited.
Burner does not light.
Did you wait to see the entire ceramic When relighting burner by holding burner control knob down, wait to see
surface become alight before counting the entire ceramic surface become alight before counting 20 seconds?
20 seconds?
Is the igniter sparking?
Replace battery in igniter button module.
Reseat burner ring.
If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area using the contact
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23
MAINTENANCE
WEBER® SPIDER /INSECT SCREENS
Lightly tap the burner to get debris and dirt out of the burner tube. Once the
spider/insect screens and burners are clean replace the burners.
If the spider/insect screen becomes damaged or cannot be cleaned, please
contact the Customer Service Representative in your area using the contact
Your Weber® gas barbecue, as well as any outdoor gas appliance, is a target
for spiders and other insects. They can nest in the venturi section(1) of the
burner tubes. This blocks the normal gas flow, and can cause the gas to
flow back out of the combustion air opening. This could result in a fire in and
around the combustion air openings, under the control panel, causing serious
damage to your barbecue.
MAIN BURNER FLAME PATTERN
The Weber® gas barbecue burners have been factory set for the correct air
and gas mixture. The correct flame pattern is shown.
1) Burner tube
(1)
2) Tips occasionally flicker yellow
3) Light blue
4) Dark blue
(1)
The burner tube combustion air opening is fitted with a stainless steel
screen(2) to prevent spiders and other insects access to the burner tubes
through the combustion air openings.
(2)
(3)
(4)
(2)
If the flames do not appear to be uniform throughout the burner tube, follow
the burner cleaning procedures.
MAIN BURNER CLEANING PROCEDURE
Turn off the gas supply. Remove the manifold.
Look inside each burner with a flashlight.
We recommend that you inspect the Spider/Insect screens at least once
a year. (See Section “Annual Maintenance”.) Also inspect and clean the
the Spider/Insect screens if any of the following symptoms should ever
occur:
1) The smell of gas in conjunction with the burner flames appearing yellow
and lazy.
2) Barbecue does not reach temperature.
3) Barbecue heats unevenly.
4) One or more of the burners do not ignite.
Clean the inside of the burners with a wire (a straightened-out coat hanger
will work). Check and clean the air shutter opening at the ends of the burners.
Check and clean the valve orifices at the base of the valves. Use a Steel
bristle brush to clean outside of burners. This is to make sure all the burner
ports are fully open.
ƽDANGER
Failure to correct the above mentioned symptoms may
result in a fire, which can cause serious bodily injury or
death, and cause damage to property.
ƽCAUTION: Do not enlarge the burner ports when cleaning.
ANNUAL MAINTENANCE
Inspection and cleaning of the Spider/Insect screens
To inspect the spider/insect screens, remove the control panel. If there is dust
or dirt on the screens, remove the burners for cleaning the screens.
Brush the spider/inspect screens, lightly, with a soft bristle brush (i.e. an old
toothbrush).
ƽ CAUTION: Do not clean the spider/insect screens with
hard or sharp tools. Do not dislodge the spider/insect
screens or enlarge the screen openings.
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24
MAINTENANCE
REPLACE MAIN BURNERS
1.
2.
3.
4.
5.
6.
7.
Your Summit® gas grill must be OFF and cool.
Turn gas OFF at source.
Disconnect regulator.
Remove cooking grates.
Remove Smoker box.
Remove Flavorizer® bars.
To remove control panel refer to “Remove the control panel” under
“Check for Gas Leaks.”
8.
Disconnect all ignition wires from the Ignition Module.
D4
D6
-
+
-
-
+
+
-
+
1
3
4
2
3
4
6
1
2
5
1 = Solid Blue Wire
1 = Grounding Wire
2 = Solid Red Wire
3 = Green Tab with Black Wire
4 = White Tab with Black Wire
5 = Yellow Tab with Black Wire
6 = Blue Tab with Black Wire
2 = White Tab with Black Wire
3 = Yellow Tab with Black Wire
4 = Blue Tab with Black Wire
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25
MAINTENANCE
9.
Disconnect the Thermocouple from the IR Burner valve.
10.
Remove screws from the manifold assembly: (a) Locate the screws on
both sides of the manifold frame.
(b) Remove the screws from manifold frame.
D4
D4
(a)
(a)
(b)
(b)
D6
D6
(a)
(a)
(b)
(b)
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26
MAINTENANCE
11.
Pull manifold assembly out from the manifold frame.
12.
Lift and twist the burner assembly slightly, to separate the Crossover®
tube (a) from the burners (b).
D4
ꢀB
ꢀB
ꢀA
D6
13.
14.
Remove the Crossover® tube.
Pull the selected burner(s) tube(s) from manifold frame and replace
with a new burner tube.
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27
MAINTENANCE
®
15.
To reinstall the manifold assembly, reverse steps 7 through 14.
CROSSOVER IGNITION SYSTEM OPERATIONS
If the Crossover ignition system fails to ignite the LEFT burner in a burner set,
light the LEFT burner with a match. If the LEFT burner lights with a match,
then check the Crossover® ignition system.
ƽCAUTION: The burner openings (1) must be positioned
properly over the valve orifices (2).
•
•
•
Check that both ignition wires(1,2) are attached properly.
Check that the Crossover® ignition button is activating.
You should hear the igniter sparking.
(2)
If the Crossover® ignition system still fails to light, contact the Customer
Service Representative in your region using the contact information sheet
provided with your manual.
(1)
(1)
(2)
REPLACE IGNITER BATTERIES
Parts required: 1 AA alkaline battery per igniter.
Unscrew igniter button from top of control panel. Remove igniter button and
contact spring. Remove old battery and replace with a new AA alkaline battery.
Positive end(1) of battery faces up as shown in illustration. Replace spring
contact(2) and screw igniter button(3) back down.
Check proper assembly before fastening manifold in place.
ƽWARNING: After reinstalling the gas lines, they should
be leak checked with a soap and water solution before
using the grill. (See, “Check for gas leaks.”)
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WEBER-STEPHEN PRODUCTS CO.
©2005- The following trademarks are registered in the name of Weber-Stephen Products Co., an Illinois corporation, located at 200 East Daniels Road, Palatine, Illinois 60067
®
®
®
U.S.A. Australia; Smokey Joe, Weber, Kettle Silhouette , Genesis, Austria; Kettle Silhouette , Smokey Joe, Weber, Benelux; Kettle Silhouette , Smokey Joe, Weber, Compact
®
®
Grill Configuration, Botswana; Weber, Canada; Smokey Joe, Genesis, China; Kettle Silhouette , Denmark; Kettle Silhouette , Smokey Joe, Weber, Finland; Smokey Joe,
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France; Kettle Silhouette , Smokey Joe, Weber, One-Touch, Germany; Smokey Joe, Weber, One-Touch, Greece; Smokey Joe, Ireland; Kettle Silhouette , Smokey Joe, Italy;
Smokey Joe, Weber, Japan; Smokey Joe, Weber, Korea; Smokey Joe, Weber, New Zealand; Weber, Smokey Joe, Nigeria; Weber, Norway; Smokey Joe, Weber, Portugal; We-
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ber, South Africa: Smokey Joe, Weber, Kettle Configuration, Spain; Smokey Joe, Weber, Sweden; Kettle Silhouette , Smokey Joe, Switzerland; Kettle Silhouette , Smokey Joe,
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Weber, United Kingdom; Smokey Joe, Weber, Weber One-Touch, U.S.A..; Kettle Configuration, Kettle Silhouette , Smokey Joe, Weber, One-Touch, Firespice, Go-Anywhere,
U.S.A.;Kettle Configuration, Kettle Silhouette, Genesis, Flavorizer, Crossover, Flamgo, Performer, Rapidfire, Tuck ‘N Carry, Jumbo Joe, Bar-B-Kettle, Master-Touch, Spirit, Grill
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