Weber Gas Grill S 640 NG User Manual

GAS GRILL  
Built-In NG Gas Grill Owner’s Guide  
S-640 - NG  
#43157  
#00000  
ƽ WARNING: Follow all leak-check  
procedures carefully in this manual prior  
to barbecue operation. Do this even if the  
barbecue was dealer-assembled.  
YOU MUST READ THIS OWNER’S GUIDE  
BEFORE OPERATING YOUR GAS GRILL  
ƽ DANGER  
If you smell gas:  
1. Shut off gas to the appliance.  
2. Extinguish any open flames.  
3. Open lid.  
4. If odor continues, keep away from the  
appliance and immediately call your gas  
supplier or your fire department.  
Leaking gas may cause a fire or explosion  
which can cause serious bodily injury or  
death, or damage to property.  
NOTICE TO INSTALLER: These instructions  
must be left with the owner and the owner  
should keep them for future use.  
THIS GAS APPLIANCE IS DESIGNED FOR  
OUTDOOR USE ONLY.  
ƽ WARNING: Do not try to light this  
appliance without reading the “Lighting  
Instructions” section of this manual.  
ƽ WARNING:  
1. Do not store or use gasoline or other  
flammable liquids or vapors in the  
vicinity of this or any other appliance.  
2. An LP cylinder not connected for use  
shall not be stored in the vicinity of this  
or any other appliance.  
43157 US 04/14/07  
NG  
US ENGLISH  
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3
WARRANTY  
Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber®  
gas grill that it will be free of defects in material and workmanship from the date of purchase as follows:  
This Limited Warranty does not cover any failures or operating difficulties due to accident, abuse,  
misuse, alteration, misapplication, vandalism, improper installation or improper maintenance or  
3
service, or failure to perform normal and routine maintenance, including but not limited to damage  
Aluminum castings -2 year  
caused by insects within the burner tubes, as set out in this owner’s manual.  
Deterioration or damage due to severe weather conditions such as hail, hurricanes, earthquakes  
or tornadoes, discoloration due to exposure to chemicals either directly or in the atmosphere, is not  
covered by this Limited Warranty.  
on paint excludes fading,  
Stainless steel Shroud,  
Porcelain-enameled shroud,  
Cookbox Assembly -2 year  
on paint excludes fading,  
Stainless steel burners tubes,  
Stainless steel cooking grates,  
Stainless steel Flavorizer bars,  
Porcelain-enameled cast-iron  
cooking grates,  
25-years  
25-years  
25-years  
10-years  
10-years  
There are no other express warrants except as set forth herein and any applicable implied warranties  
of merchantability and fitness are limited in duration to the period of coverage of this express written  
Limited Warranty. Some regions do not allow limitation on how long an implied warranty lasts, so this  
limitation may not apply to you.  
5-years no rust through or burn through  
5-years no rust through or burn through  
5-year no rust through or burn through  
3-years no rust through or burn through  
Porcelain-enameled  
Weber is not liable for any special, indirect or consequential damages. Some regions do not allow the  
exclusion or limitation of incidental or consequential damages, so this limitation or exclusion may not  
apply to you.  
cooking grates,  
Porcelain-enameled  
Flavorizer bars,  
2-years no rust through or burn through  
Infrared Rotisserie Burner,  
All remaining parts,  
2-years  
2-years  
Weber does not authorize any person or company to assume for it any other obligation or liability in  
connection with the sale, installation, use, removal, return, or replacement of its equipment; and no  
such representations are binding on Weber.  
When assembled and operated in accordance with the printed instructions accompanying it.  
Weber may require reasonable proof of your date of purchase. THEREFORE, YOU SHOULD RETAIN  
YOUR SALES SLIP OR INVOICE.  
This Limited Warranty shall be limited to the repair or replacement of parts that prove defective under  
normal use and service and which on examination shall indicate, to Weber’s satisfaction, they are  
defective. Before returning any parts, contact the Customer Service Representative in your area  
using the contact information on our website. If Weber confirms the defect and approves the claim,  
Weber will elect to replace such parts without charge. If you are required to return defective parts,  
transportation charges must be prepaid. Weber will return parts to the purchaser, freight or postage  
prepaid.  
This Warranty applies only to products sold at retail.  
WEBER-STEPHEN PRODUCTS CO.  
Customer Service Center  
1890 Roselle Road, Suite 308  
Schaumburg, IL 60195  
USA  
For replacement parts call:  
1-800-446-1071  
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4
EXPLODED VIEW S-640  
S640_NG_US  
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5
EXPLODED VIEW LIST S-640  
1. Shroud Hardware  
2. Shroud  
20. Disposable Drip Pan  
39. Smoker Box  
5
21. Drip Tray  
40. Smoker Bar  
3. Thermometer  
4. Thermometer Bezel  
5. Handle  
22. Catch Pan  
41. Smoker Burner  
42. Cookbox  
23. Catch Pan Holder  
24. Left Rear Panel  
25. Left Panel  
43. Bulkhead  
6. Qrill OutTM Handle Light  
7. Rotisserie Motor  
8. Rotisserie Bracket  
9. Warming Rack  
10. Cooking Grates  
11. Flavorizer® Bars  
12. Burner Tubes  
13. Manifold  
44. Manifold Hose  
45. Rear Frame Support  
46. Vent Cover  
26. Left Door  
27. Door Handles  
28. Right Door  
47. Front Frame Support  
48. Right Rear Panel  
49. Right Frame Panel  
50. Matchstick Holder  
51. Bottom Panel  
52. Right Vent Bracket  
29. Left Vent Bracket  
30. Kick Vent  
31. IR Burner Cover  
32. Infrared Burner  
33. IR Burner Box  
34. IR Burner Igniter Wire  
35. Thermocouple  
36. IR Burner Hose  
37. Rotisserie Spit Assembly  
38. Cooking Grate  
14. Control Panel  
15. Small Knob Bezel  
16. Small Knob  
17. Large Knob  
18. Large Knob Bezel  
19. Water Baffle / Heat Shield  
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6
GENERAL INSTRUCTIONS  
ƽ WARNING: Do not use the barbecue within 24 inches  
(610 mm) of combustible materials. This includes the top,  
bottom, back or sides of the grill.  
OPERATING  
The natural gas supply is easy to use and gives you more cooking control than charcoal  
fuel.  
These instructions will give you the minimum requirements for assembling your  
Weber® gas barbecue. Please read the instructions carefully before using your  
Weber® gas barbecue. Improper assembly can be dangerous.  
Not for use by children.  
ƽ WARNING: The entire cooking box gets hot when in use. Do  
not leave unattended.  
ƽ WARNING: Keep any electrical supply cord and the fuel  
supply hose away from any heated surface.  
ƽ WARNING: Keep the cooking area clear of flammable vapors  
and liquids, such as gasoline, alcohol, etc., and combustible  
materials.  
If there are local codes that apply to portable gas grills, you will have to conform to  
them. Installation must conform with local codes or, in the absence of local codes,  
with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and  
Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code,  
B149.2 as applicable.  
This Weber® gas barbecue is designed for natural (piped in city) gas only. Do not  
use liquid propane (LP) bottled gas. The valves, orifices and hose are for natural  
gas only.  
Gas Supply Testing  
Disconnect your Weber® gas barbecue when the gas supply is being tested at high  
pressures. This appliance and its individual shutoff valve must be disconnected  
from the gas supply piping system during any pressure testing of that system at  
test pressures in excess of 1/2 psig (3.5 kPa).  
Do not use with charcoal fuel.  
Check that the area under the control panel and the bottom tray are free from  
debris that might obstruct the flow of combustion or ventilation air.  
Turn off your Weber® gas barbecue when the gas supply is being tested at low  
pressures. This appliance must be isolated from the gas supply piping system by  
closing its individual manual shutoff valve during any pressure testing of the gas  
supply piping system at the pressure equal to or less than 1/2 psig (3.5 kPa).  
STORAGE  
The gas must be turned off at the natural gas supply when the Weber® gas  
barbecue is not in use.  
When the Weber® gas barbecue is stored indoors, the gas supply must be  
disconnected.  
The Weber® gas barbecue should be checked for gas leaks and any obstructions  
in the burner tubes before using. (See Section: “Maintenance/Annual  
Maintenance”).  
Check that the areas under the control panel and the slide out bottom tray are free  
from debris that might obstruct the flow of combustion or ventilation air.  
The Spider /Insect Screens should also be checked for any obstructions. (See  
Section: "Maintenance/Annual Maintenance").  
OPERATING  
ƽ WARNING: Only use this barbecue outdoors in a well-  
ventilated area. Do not use in a garage, building, breezeway  
or any other enclosed area.  
ƽ WARNING: Your Weber® gas barbecue shall not be used  
under overhead combustible construction.  
GRILLING METHODS  
CLEANING  
Note: If grill loses heat while cooking refer to the troubleshooting section of this manual.  
ƽ WARNING: Turn your Weber® gas barbecue off and wait for it  
to cool before cleaning.  
ƽ WARNING: Do not move the Weber® gas barbecue when  
operating or while barbecue is hot.  
ƽ CAUTION: Do not clean your Flavorizer® bars or cooking  
You can adjust the individual main burners as desired. The control settings are START/  
HI, MEDIUM, LOW, or OFF.  
grates in a self-cleaning oven.  
For availability of replacement cooking grates and Flavorizer® bars contact the  
Customer Service Representative in your area using the contact information on  
Note: The temperature inside your cooking box for the first few uses, while surfaces  
are still very reflective, may be hotter than those shown in your cookbook. Cooking  
conditions, such as wind and weather, may require the adjustment of the burner controls  
to obtain the correct cooking temperatures.  
If burners go out during cooking, open lid, turn off all burners and wait five  
minutes before relighting.  
Outside surfaces - Use a warm soapy water solution to clean, then rinse with water.  
ƽ CAUTION: Do not use oven cleaner, abrasive cleansers  
(kitchen cleansers), cleaners that contain citrus products, or  
abrasive cleaning pads on barbecue or cart surfaces.  
Preheating - Your Weber® gas barbecue is an energy-efficient appliance. It operates at  
an economical low BTU rate. To preheat: after lighting, close lid and turn all burners to  
“START/HI”. Preheating to between 500° and 550° F (260° and 290° C) will take 10 to  
15 minutes depending on conditions such as air temperature and wind.  
Drippings and grease - The Flavorizer® bars are designed to “smoke” the correct  
amount of drippings for flavorful cooking. Excess drippings and grease will accumulate  
in the catch pan under the slide out bottom tray. Disposable foil drip pans are available  
that fit the catch pan.  
ƽ WARNING: Check the bottom tray for grease build-up before  
each use. Remove excess grease to avoid a grease fire in  
the slide out bottom tray.  
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GAS INSTRUCTIONS  
Slide out Bottom tray - Remove excess grease, then wash with warm soapy water,  
then rinse.  
Do not use cleaners that contain acid, mineral spirits or xylene. Rinse well after  
cleaning.  
7
Flavorizer® bars and Cooking grates - Clean with a suitable brass bristle brush. As  
needed, remove from grill and wash with warm soapy water, then rinse with water.  
Preserve Your Stainless Steel  
Your grill or its cabinet, lid, control panel and shelves may be made from stainless steel.  
To keep the stainless steel looking its best is a simple matter. Clean it with soap and  
water, rinse with clear water and wipe dry. For stubborn particles, the use of a non-  
metallic brush can be used.  
Catch pan - Disposable foil trays are available, or you can line the catch pan with  
aluminum foil. To clean the catch pan, wash with warm soapy water, then rinse.  
Thermometer - Wipe with warm soapy water; clean with plastic scrub ball.  
ƽ IMPORTANT: Do not use a wire brush or abrasive cleaners  
on the stainless steel surfaces of your grill as this will cause  
scratches.  
Inside cooking module - Brush any debris off of burner tubes. DO NOT ENLARGE  
BURNER PORTS (OPENINGS). Wash inside of cooking box with warm soapy water  
and a water rinse.  
Inside Lid - While lid is warm, wipe inside with paper towel to prevent grease build-up.  
Flaking built-up grease resembles paint flakes.  
ƽ IMPORTANT: When cleaning surfaces be sure to rub/wipe in  
the direction of the grain to preserve the look of your stainless  
steel.  
Stainless steel surfaces - Wash with a soft cloth and a soap and water solution. Be  
careful to scrub with the grain direction of the stainless steel.  
GAS INSTRUCTIONS  
INSTALL GAS SUPPLY  
ƽ DANGER  
General Specifications for Piping  
Do not use an open flame to check for gas leaks. Be sure  
there are no sparks or open flames in the area while you  
check for gas leaks. This will result in a fire or explosion  
which can cause serious bodily injury or death and damage  
to property.  
Note: Contact your local municipality for building codes regulating outdoor gas  
barbecue installations. In absence of Local Codes, you must conform to the  
latest edition of the National Fuel Gas Code: ANSI Z 223.1/NFPA 54, or CAN/CGA-  
B149.1, Natural Gas and Propane Installation Code. WE RECOMMEND THAT THIS  
INSTALLATION BE DONE BY A PROFESSIONAL.  
Some of the following are general requirements taken from the latest edition of the  
National Fuel Gas Code: ANSI Z 223.1/NFPA 54, or CAN/CGA-B149.1, Natural Gas  
and Propane Installation Code for complete specifications.  
This barbecue is designed to operate at 4.5 inches of water column pressure (.163  
psi).  
A manual shut-off valve must be installed outdoors, immediately ahead of the quick  
disconnect.  
An additional manual shut-off valve indoors should be installed in the branch fuel  
line in an accessible location near the supply line.  
Pipe compound should be used which is resistant to the action of natural gas when  
connections are made.  
The outdoor connector must be firmly attached to rigid, permanent construction.  
ƽ WARNING: Do not route the 10 foot hose under a deck. The  
hose must be visible.  
Gas Line Piping  
If the length of the line required does not exceed 50 feet, use a 5/8" O.D. tube. One  
size larger should be used for lengths greater than 50 feet.  
Gas piping may be copper tubing, type K or L; polyethylene plastic tube, with a  
minimum wall thickness of .062 inch; or standard weight (schedule 40) steel or  
wrought iron pipe.  
Copper tubing must be tin-lined if the gas contains more than 0.3 grams of  
hydrogen sulfide per 100 cubic feet of gas.  
Plastic tubing is suitable only for outdoor, underground use.  
Gas piping in contact with earth, or any other material which may corrode the  
piping, must be protected against corrosion in an approved manner.  
Underground piping must have a minimum of 18" cover.  
Test Connections  
All connections and joints must be thoroughly tested for leaks in accordance with local  
codes and all listed procedures in the latest edition of the National Fuel Gas Code: ANSI  
Z 223.1/NFPA 54, or CAN/CGA-B149.1  
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GAS INSTRUCTIONS  
TYPE OF GAS  
1
2
Your natural gas grill is factory built to operate using natural gas only. Never attempt to  
operate your grill on gases other than the type specified on the grill rating plates.  
Your grill operates at 4.5” of water column pressure. If replacement of the hose  
becomes necessary, factory specified parts are required. See your local dealer.  
For safety and design reasons, the conversion of a Weber® grill from operation using  
Natural gas to operation using LP gas requires the change out of the entire gas supply  
system of the grill. If this becomes necessary, see your dealer for additional information.  
1
2
3
4
5
6
7
8
9
Main Gas Line  
Shut Off Valve  
10.  
Corrugated Gas Line  
WHAT IS NATURAL GAS?  
Natural gas, often called methane, is a safe modern fuel. Natural gas is supplied by your  
local utility and should be readily available if your house is already heated with gas.  
Regulator Mounting Bracket  
1/2”(1.27mm) Flared Gasket  
Cap (Optional Side Burner)  
Regulator (not included)  
LEAK CHECK PREPARATION  
CHECK THAT ALL BURNER VALVES ARE OFF  
3
5
Valves are shipped in the “OFF” position, but you should check to be sure that they are  
turned off. Check by pushing in and turning clockwise. If they do not turn, they are off.  
Proceed to the next step. If they do turn continue turning them clockwise until they stop,  
then they are off. Proceed to the next step.  
4
1/2”(1.27mm)SAE 45 Adapter  
Fitting  
6
Corrugated Gas Line to  
Manifold  
7
8
10  
Gas Flow  
9
CHECK FOR GAS LEAKS  
ƽ WARNING: The gas connections of your Summit® gas grill  
have been factory tested. We do however recommend that  
you leak check all gas connections before operating your  
Summit® gas grill.  
REMOVE CONTROL PANEL  
Part required: Phillips Screwdriver.  
1) Remove the burner control knobs.  
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GAS INSTRUCTIONS  
2) Remove the two screws that secure the control panel to the frame.  
3) Remove the control panel. Tilt panel forward and lift up and away from grill.  
9
Completely remove the control panel (3) from the cooking box assembly exposing the  
valves, burners, igniter, and manifold.  
3
2
1
CHECK FOR GAS LEAKS  
ƽ DANGER  
Do not use an open flame to check for gas leaks. Be sure  
there are no sparks or open flames in the area while you  
check for leaks. Sparks or open flames will result in a fire or  
explosion which can cause serious bodily injury or death  
and damage to property.  
ƽ WARNING: You should check for gas leaks every time you  
disconnect and reconnect a gas fitting.  
Note: All factory-made connections have been thoroughly checked for gas leaks. The  
burners have been flame-tested. As a safety precaution however, you should recheck  
all fittings for leaks before using your Weber® gas barbecue. Shipping and handling may  
loosen or damage a gas fitting.  
ƽ WARNING: Perform these leak checks even if your barbecue  
was dealer or store assembled.  
You will need: a soap and water solution, and a rag or brush to apply it.  
Turn on gas supply (A).  
Check for leaks by wetting the connections with the soap and water solution and  
watching for bubbles. If bubbles form or if a bubble grows, there is a leak.  
Note: Since some leak test solutions, including soap and water, may be slightly  
corrosive, all connections should be rinsed with water after checking for leaks.  
ƽ WARNING: Do not ignite burners when leak checking.  
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10  
GAS INSTRUCTIONS  
Check:  
1)  
2)  
3)  
4)  
5)  
Main gas line to manifold connection.  
Rotisserie (I.R. Burner) gas line connection.  
Bulkhead and gas supply hose connection.  
Bulkhead to regulator connection.  
Regulator to hose connection.  
ƽ WARNING: If there is a leak at connection (1, 2, 3, 4, or 5),  
retighten the fitting with a wrench and recheck for leaks  
with soap and water solution.  
If a leak persists after re-tightening the fitting, turn off the gas.  
DO NOT OPERATE THE GRILL. Contact the Customer Service  
Representative in your area using the contact information on  
2
1
6)  
7)  
Gas supply to shutoff connection.  
Valves to manifold connections.  
ƽ WARNING: If there is a leak at connections (6 or 7), turn  
off the gas. DO NOT OPERATE THE GRILL. Contact the  
Customer Service Representative in your area using the  
contact information on our web site. Log onto  
When leak checks are complete, turn gas supply off at the source and  
rinse connections with water.  
REINSTALL CONTROL PANEL  
Parts required: control panel, screws and burner control knobs.  
Hook the top edge of the control panel onto the control panel brackets  
on either side of the front of the cooking box.  
Line up screws with screw holes on both the control panel bracket and  
the frame. Tighten screws.  
3
Place corresponding control knobs onto the valve stems.  
4
5
7
6
*The grill illustrated may have  
slight differences than the  
model purchased.  
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OPERATING INSTRUCTIONS  
GRILLING METHODS  
ARRÊTÉ  
11  
Note: If grill looses heat while cooking refer to the troubleshooting section of this manual.  
You can adjust the individual burners as desired. The control settings are START/HI,  
MEDIUM, LOW, or OFF.  
OFF  
APAGADO  
If burners go out during cooking, turn off all burners and wait 5 minutes before relighting.  
ƽ WARNING: Check the bottom tray and catch pan for grease  
build-up before each use. Remove excess grease to avoid a  
grease fire in the bottom tray.  
Preheating  
C
D
B
A
Preheating the grill before grilling is important. Light your Summit® gas grill according to  
the instructions in this Owner’s Manual. Turn all of the main burners to Start/Hi, close  
the lid, and preheat grill with the lid down until grill thermometer reaches 550ºF (260˚-  
288˚C).This is the recommended broiling temperature. This will take approximately 10  
to 15 minutes, depending on outside temperatures.  
D.  
C.  
B.  
A.  
OFF  
START/  
HI  
MED.  
LOW  
Covered cooking  
All grilling is done with the lid down to provide uniform, evenly circulated heat. With the  
lid closed, the Summit® gas grill cooks much like a convection oven. The thermometer  
in the lid indicates the cooking temperature inside the grill. All preheating and grilling is  
done with the lid down. No peeking — heat is lost every time you lift the lid.  
Flavorizer® system  
When meat juices drip from the food onto the specially angled Flavorizer® bars,  
they create smoke that gives foods an irresistible barbecued flavor. Thanks to the  
unique design of the burners, Flavorizer® bars and the flexible temperature controls,  
uncontrolled flare-ups are virtually eliminated, because YOU control the flames.  
Because of the special design of the Flavorizer® bars and burners, excess fats are  
directed through the funnel-shaped bottom tray into the grease catch pan.  
The most important thing to know about grilling is which cooking method to use for a  
specific food, Direct or Indirect. The difference is simple: place the food directly over the  
fire, or arrange the fire on either side of it. Using the right method is the shortest route to  
great results—and the best way to ensure doneness safety.  
DIRECT COOKING  
The Direct Method, similar to broiling, means the food is cooked directly over the heat  
source. For even cooking, food should be turned once halfway through the grilling time.  
Use the Direct method for foods that take less than 25 minutes to cook: steaks, chops,  
kabobs, sausages, vegetables, and more.  
Direct cooking is also necessary to sear meats. Searing creates that wonderful crisp,  
caramelized texture where the food hits the grate. It also adds great color and flavor to  
the entire surface. Steaks, chops, chicken breasts, and larger cuts of meat all benefit  
from searing.  
3
1
2
4
5
6
To sear meats, place them over Direct High heat for 2 to 5 minutes per side. Smaller  
pieces require less searing time. Usually after searing you finish cooking the food at a  
lower temperature. You can finish cooking fast-cooking foods by the Direct method; use  
the Indirect method for longer-cooking foods.  
To set up your gas grill for Direct cooking, preheat the grill with all burners on “HI”. Place  
food on the cooking grate, and then adjust all burners to the temperature noted in the  
recipe. Close the lid of the grill and lift it only to turn food or to test for doneness at the  
end of the recommended cooking time.  
INDIRECT COOKING  
The Indirect Method is similar to roasting, but with the added benefits of that grilled  
texture, flavor, and appearance you can’t get from an oven. To set up for Indirect  
cooking, gas burners are lit on either side of the food but not directly beneath it. Heat  
rises, reflects off the lid and inside surfaces of the grill, and circulates to slowly cook the  
food evenly on all sides, much like a convection oven, so there’s no need to turn the  
food.  
Use the Indirect method for foods that require 25 minutes or more of grilling time or that  
are so delicate that direct exposure to the flame would dry them out or scorch them.  
Examples include roasts, ribs, whole chickens, turkeys, and other large cuts of meat, as  
well as delicate fish fillets.  
To set up your gas grill for Indirect cooking, preheat the grill with all burners on “HI”.  
Then adjust the burners on each side of the food to the temperature noted in the recipe  
and turn off the burner(s) directly below the food. For best results, place roasts, poultry,  
or large cuts of meat on a roasting rack set inside a disposable heavy-gauge foil pan.  
For longer cooking times, add water to the foil pan to keep drippings from burning. The  
drippings can be used to make gravies or sauces.  
1
6
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OPERATING INSTRUCTIONS  
GRILLING TIPS & HELPFUL HINTS  
Trim excess fat from steaks, chops and roasts, leaving no more than a scant ¼ inch  
(6.4mm) of fat. Less fat makes cleanup easier, and is a virtual guarantee against  
unwanted flare-ups.  
Foods placed on the cooking grate directly above burners may require turning or  
moving to a less hot area.  
Always preheat the grill before cooking. Set all burners on “HI” heat and close lid;  
heat for 10 minutes, or until thermometer registers 500˚-550˚F (260˚-288˚C).  
Sear meats and cook with the lid down for perfectly grilled food every time.  
Grilling times in recipes are based on 70˚F (20˚C) weather and little or no wind. Allow  
more cooking time on cold or windy days, or at higher altitudes. Allow less cooking  
time in extremely hot weather.  
Use tongs rather than a fork for turning and handling meats to avoid losing natural  
juices. Use two spatulas for handling large whole fish.  
Grilling times can vary because of the weather, or the amount, size and shape of the  
food being grilled.  
If an unwanted flare-up should occur, turn all burners off and move food to another  
area of the cooking grate. Any flames will quickly subside. After flames subside,  
relight the grill. NEVER USE WATER TO EXTINGUISH FLAMES ON A GAS GRILL.  
Some foods, such as a casserole or thin fish fillets, will require a container for grilling.  
Disposable foil pans are very convenient, but any metal pan with ovenproof handles  
can also be used.  
Always be sure the bottom tray and grease catch pan are clean and free from debris.  
Do not line the funnel-shaped bottom tray with foil. This could prevent the grease  
from flowing into the grease catch pan.  
The temperature of your Summit® gas grill may run hotter than normal for the first few  
uses.  
Grilling conditions may require the adjustment of the burner controls to attain the  
correct cooking temperatures.  
In general, large pieces of meat will require more cooking time per pound than small  
pieces of meat. Foods on a crowded cooking grate will require more cooking time  
than just a few foods. Foods grilled in containers, such as baked beans, will require  
more time if grilled in a deep casserole rather than a shallow baking pan.  
Using a timer will help to alert you when “well-done” is about to become “over-done.”  
SNAP IGNITION OPERATION  
ƽ Always open the lid before igniting the burners  
Each control knob has its own igniter electrode built in. To create a spark you must push  
the control knob in (A) and turn to “START/High” (B).  
This action will generate gas flow and a spark to the burner lighting tube (C). You will  
hear a “snap” from the igniter. You will also see a 3˝ - 5˝ orange flame coming from the  
burner lighting tube at the left side of the burner (D).  
Continue to hold the burner control knob in for two seconds after the “snap”. This  
will allow gas to flow completely down the burner tube (E) and insure ignition.  
B
Check that the burner is lit by looking through the cooking grates. You should see a  
flame. If burner does not light on first try, push control knob in and turn to OFF.Repeat  
lighting procedure a second time.  
ƽ WARNING: If the burner still does not light, turn the burner  
control knob to “OFF” and wait 5 minutes to let the gas clear  
before you try again or try to light with a match.  
A
E
D
C
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13  
OPERATING INSTRUCTIONS  
LIGHTING  
Summary lighting instructions are inside the left hand cabinet door.  
13  
ƽ DANGER  
1
Failure to open the lid while igniting the barbecue’s burners,  
or not waiting 5 minutes to allow the gas to clear if the  
barbecue does not light, may result in an explosive flame-up  
which can cause serious bodily injury or death.  
5
MAIN BURNER SNAP IGNITION  
Note: Each control knob snap igniter creates a spark from the igniter electrode to the  
burner lighting tube. You generate the energy for the spark by pushing in the control  
knob and turning to “START/HI”. This will ignite each individual burner.  
ƽ WARNING: Check hose before each use of barbecue for  
nicks, cracking, abrasions or cuts. If the hose is found to  
be damaged in any way, do not use the barbecue. Replace  
using only Weber® authorized replacement hose. Contact the  
Customer Service Representative in your area using the contact  
2
4
*The grill illustrated may have  
slight differences than the  
model purchased.  
3
1)  
2)  
Open the lid.  
Make sure all burner control knobs are turned to “OFF”. (Push control knob in and  
turn clockwise to ensure that it is in the “OFF” position.)  
Turn on the gas supply at source.  
2
4
3)  
ƽ WARNING: Do not lean over the open barbecue.  
4)  
Push the control knob in and turn to “START/HI” until you hear the igniter snap  
- continue to hold control knob in for two seconds. This action will spark the igniter,  
the burner lighting tube and then main burner.  
5)  
Check that the burner is lit by looking through the cooking grates. You should see  
a flame. If burner does not light on first try, push control knob in and turn to OFF.  
Repeat lighting procedure a second time.  
ƽ WARNING: If the burner still does not light, turn the burner  
control knob to “OFF” and wait 5 minutes to let the gas clear  
before you try again or try to light with a match.  
TO EXTINGUISH  
Push in and turn each burner control knob clockwise to “OFF” position. Turn gas supply  
off at the source.  
MAIN BURNER MANUAL LIGHTING  
ƽ DANGER  
Failure to open the lid while igniting the barbecue’s burners,  
or not waiting 5 minutes to allow the gas to clear if the  
barbecue does not light, may result in an explosive flame-up  
which can cause serious bodily injury or death.  
1
6
1)  
2)  
Open the lid.  
Make sure all burner control knobs are turned to “OFF”. (Push each knob in and  
turn clockwise to ensure they are in the “OFF” position.)  
Turn on the gas supply at source.  
Put match in the match holder and strike match.  
3)  
4)  
ƽ WARNING: Do not lean over open barbecue.  
5)  
Insert match holder and lit match down through cooking grates and Flavorizer®  
bars to ignite the selected burner.  
Push the control knob in and turn to “START/HI”.  
2
5
6)  
ƽ WARNING: If the burner does not light, turn burner control  
knob to “OFF” and wait 5 minutes to let the gas clear before  
you try again.  
*The grill illustrated may have  
slight differences than the  
model purchased.  
3
TO EXTINGUISH  
Push in and turn each burner control knob clockwise to “OFF” position. Turn gas  
supply off at the source.  
2
5
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14  
OPERATING INSTRUCTIONS  
USING THE SMOKER  
The smoker uses presoaked wood chips. For best results with faster cooking foods like  
steaks, burgers and chops, etc., we recommend using finer wood chips because they  
ignite and create smoke faster. For longer cooking foods such as roasts, chicken and  
turkeys, etc., we recommend using larger wood chunks because they ignite slowly and  
provide smoke for a longer period of time. As you gain experience in using your smoker,  
we encourage you to experiment with different combinations of wood chips and chunks  
to find the smoke flavor that best suits your taste.  
(1)  
To Use the Smoker  
As a starting point, soak wood chips in water for at least 30 minutes before using.  
(Wet wood will produce more smoke flavor.) Place a handful of wood chips or a few  
larger chunks in the bottom of the smoker body (1). As you gain experience in smoking,  
increase or decrease the amount of wood to suit your taste.  
Note: Always grill with the lid closed to allow the smoke to fully penetrate the food.  
Light the smoker burner by following the instructions for Lighting The Smoker Burner  
After wood starts to smolder turn control knob to “LOW”.  
Smoke will start in approximately 10 minutes and last as long as 45 minutes. If you  
require more smoke flavor, refill the smoker with wood chips and /or chunks. Keep the  
lid of the grill closed while cooking.  
Note: After refilling smoker, smoke will take about 10 to 15 minutes to start again.  
The smoker may be used to enhance meat, poultry and fish recipes. Cook with the lid  
down according to the times indicated in charts or recipes.  
Cleaning the smoker  
Before each use, empty the smoker of ash to allow proper air flow.  
Note: Smoking will leave a “smoke” residue on the surface of the smoker. This residue  
cannot be removed and will not affect the function of the smoker. To a lesser degree a  
“smoke” residue will accumulate on the inside of your gas grill. This residue need not be  
removed and will not adversely affect the function of your gas grill.  
ƽ DANGER  
Do not use any flammable fluid in the smoker to ignite the  
wood. This will cause serious bodily injury.  
LIGHTING THE SMOKER BURNER  
ƽ DANGER  
1
Failure to open the lid while igniting the grill, or not waiting  
5 minutes to allow the gas to clear if the grill does not light,  
may result in an explosive flare-up which can cause serious  
bodily injury or death.  
7
2
3
8
SMOKER BURNER SNAP IGNITION  
Note: The control knob snap igniter creates a spark from the igniter electrode to the  
burner lighting tube. You generate the energy for the spark by pushing in the control  
knob and turning to “START/HI”. This will ignite the smoker burner.  
ƽ WARNING: Check hose before each use of grill for nicks,  
cracking, abrasions or cuts. If the hose is found to be damaged  
in any way, do not use the grill. Replace using only Weber®  
authorized replacement hose. Contact the Customer Service  
Representative in your area using the contact information on  
4
6
5
*The grill illustrated may have slight differences  
than the model purchased.  
1) Open the grill lid.  
2) Open smoker box lid.  
3) Fill smoker with water soaked wood chunks or chips.  
4) Make sure all burner control knobs are turned to “OFF”. (Push control knob in and  
turn clockwise to ensure that it is in the “OFF” position.)  
5) Turn on the gas at source.  
4
6
ƽ WARNING: Do not lean over the open grill while lighting.  
6) Push the control knob in and turn to “START/HI” until you hear the igniter snap  
- continue to hold control knob in for two seconds. This action will spark the igniter,  
the burner lighting tube and then main burner.  
7) Check that the burner is lit by looking through the cooking grates. You should see  
a flame. If burner does not light on first try, push control knob in and turn to OFF.  
Repeat lighting procedure a second time  
ƽ DANGER  
8) Close smoker cover after wood starts to smolder and turn control knob to “LOW”.  
If the smoker burner does not light, turn the burner control  
knob to “OFF” and wait 5 minutes to let the gas clear before  
attempting to light.  
TO EXTINGUISH  
Push in and turn each burner control knob clockwise to “OFF” position. Turn gas supply  
off at the source.  
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15  
OPERATING INSTRUCTIONS  
MANUALLY LIGHTING THE SMOKER BURNER  
15  
1)  
Open the lid.  
ƽ DANGER  
1
Failure to open the lid while igniting the grill, or not waiting  
5 minutes to allow the gas to clear if the grill does not light,  
may result in an explosive flare-up which can cause serious  
bodily injury or death.  
7
9
2
3
10  
2)  
Open smoker box lid  
3)  
4)  
Fill smoker with water soaked wood chunks or chips.  
Make sure all burner control knobs are turned to “OFF”. (Push control knob in and  
turn clockwise to ensure that it is in the “OFF” position.)  
Turn on the gas at source.  
Put a match in the match holder and strike the match.  
Insert match holder and lit match down through cooking grates and Flavorizer®  
bars to ignite smoker burner.  
5)  
6)  
7)  
4
8
ƽ WARNING: Do not lean over the open grill while lighting.  
8)  
9)  
Push smoker burner control knob in and turn to “START/HI”.  
*The grill illustrated may have  
slight differences than the  
model purchased.  
Check that the burner is lit by looking down through the cooking grate.  
5
ƽ DANGER  
If the smoker burner does not light, turn the burner control  
knob to “OFF” and wait 5 minutes to let the gas clear before  
you try again.  
4
8
10) Close smoker cover after wood starts to smolder and turn control knob to “LOW”.  
TO EXTINGUISH  
Push in and turn each burner control knob clockwise to “OFF” position. Turn gas  
supply off at the source.  
The power cord should be plugged directly into a  
properly grounded three prong receptacle. If use of an  
extension cord is required, be sure that it is a minimum  
16 AWG(1.3mm), 3-wire, well insulated cord marked for  
OUTDOOR USE ONLY and properly grounded.  
When using an extension cord, make sure it is not in  
contact with a hot or sharp surface.  
Outdoor extension cords should be marked with the letters  
“W-A” and a tag stating “Suitable for use with outdoor  
appliances”.  
Do not cut or remove the grounding prong from the  
rotisserie motor power cord.  
Do not let cord hang over any sharp edge or hot surface.  
Do not expose to rain.  
To reduce the risk of electric shock, keep extension cord  
connection dry and off the ground.  
A short power cord is supplied to reduce the risk of  
tripping over the cord. Extension cords may be used, but  
caution must be taken to prevent tripping over the cord.  
In absence of local codes the rotisserie motor must be  
grounded electrically in accordance with the National  
Electric Code, ANSI / NFPA 70, or Canadian Electrical Code,  
CSA C22.1.  
USING THE ROTISSERIE  
Note: Before using your rotisserie, measure your food at the widest point. If it exceeds  
9½” (241.8mm), it is too large to fit the rotisserie. If it is too large, food can be prepared  
using a roast holder and the Indirect Cooking Method.  
IMPORTANT SAFEGUARDS  
ƽ WARNINGS  
Read all instructions before using your rotisserie.  
This rotisserie is for outdoor use only.  
Remove motor and store in a dry place when not in use.  
Do not touch hot surfaces. Use barbecue mitts.  
This rotisserie is not for use by children.  
To protect against electrical hazards do not immerse cord,  
plugs, or motor in water or other liquids.  
Unplug the motor from outlet when not in use or before  
cleaning.  
Do not use rotisserie for other than intended use.  
Make sure motor is off before placing it on the motor  
bracket.  
Do not operate the rotisserie motor with a damaged cord or  
plug.  
Do not operate the rotisserie motor if it should malfunction.  
The rotisserie motor is equipped with a three prong  
(grounding) power cord for your protection against shock  
hazard.  
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16  
OPERATING INSTRUCTIONS  
ƽ WARNING: Setup up the rotisserie with food before lighting  
COOKING  
rotisserie burner.  
Meats (except poultry and ground meat) should be brought to room temperature  
before cooking. (20 to 30 minutes should be adequate for most foods. If frozen  
defrost completely before cooking.)  
OPERATING  
1)  
2)  
3)  
Remove rotisserie shaft from grill. Remove one spit fork.  
Push the rotisserie shaft through the center of the food.  
Slide the spit fork onto the shaft. Insert the tines of both spit forks into the food.  
The food should be centered on the shaft. Tighten the spit fork screws  
Place the motor in the bracket, slide to lock.  
Insert the pointed end of the rotisserie shaft into the motor. Place the handle end  
of the rotisserie onto the support rollers.  
The rotisserie shaft should rotate so that the heavy side of the meat or poultry  
rotates down to the bottom. Large cuts may require the removal of the cooking  
grates and warming rack to allow full rotation of the shaft. Remount the food if  
necessary for better balance.  
Tie meat or poultry with a string, if necessary, to make the shape as uniform as  
possible before putting it on the spit.  
Remove cooking grates and warming rack to allow food to turn freely.  
Follow lighting instructions for rotisserie burner on next page.  
Set rotisserie burner on medium-high based on outside air temperatures.  
Place food within area of burner.  
4)  
5)  
If you wish to save drippings for gravy, place a drip pan directly under the food on  
top of the Flavorizer® bars.  
6)  
Food preparation steps are the same for rotisserie cooking as for regular  
cooking.  
All cooking is done with the lid closed.  
If foods are too heavy or are irregular shapes, they may not rotate well and  
should be cooked by the Indirect Method without using the rotisserie.  
Smoker can be used in conjunction with rotisserie for more smoke flavor.  
7)  
Turn the motor on.  
Note: When using the rotisserie burner, grill thermometer will not reflect the  
temperature inside the cooking box.  
LIGHTING THE ROTISSERIE BURNER  
ROTISSERIE BURNER SNAP IGNITION  
Note: Each control knob snap igniter creates a spark from the igniter electrode to the  
burner lighting tube. You generate the energy for the spark by pushing in the control  
knob and turning to “START/HI”. This will ignite each individual burner.  
1
ƽ ATTENTION: READ BEFORE  
LIGHTING ROTISSERIE BURNER  
6
2
After a period of non-use, before lighting the Rotisserie  
Burner, a few seconds must pass for the gas supply line to  
fill.  
When using the snap igniter you will see a flash of flames  
moving from left to right across the Rotisserie Burner  
surface, the Rotisserie Burner is not lit until the entire  
ceramic surface is aflame.  
At this point, start a count of 20 seconds before releasing the  
Rotisserie Burner control knob.  
5
3
The Rotisserie Burner surface will glow red once the burner  
is fully ignited.  
*The grill illustrated may have  
slight differences than the  
model purchased.  
4
ƽ DANGER  
Failure to open the lid while igniting the grill, or not waiting  
5 minutes to allow the gas to clear if the grill does not light,  
may result in an explosive flare-up which can cause serious  
bodily injury or death.  
3
5
ƽ CAUTION: The Rotisserie Burner flame may be difficult to  
see on a bright sunny day.  
ƽ WARNING: Check hose before each use of grill for nicks,  
cracking, abrasions or cuts. If the hose is found to be damaged  
in any way, do not use the grill. Replace using only a Weber®  
authorized replacement hose. Contact the Customer Service  
Representative in your area using the contact information on  
ƽ WARNING: If the rotisserie burner does not light, turn the  
burner control knob to “OFF” and wait 5 minutes to let the  
1)  
2)  
3)  
Open the lid.  
gas clear before you try again or try to light with a match.  
Note: When using the rotisserie with the lid closed, only light two of the main burners  
on each side of the food (See Grilling Methods-Indirect Cooking). Check your food  
periodically to prevent over cooking on the outside. Turn off the rotisserie burner once  
the food has browned to the desired color. Finish cooking on Indirect heat.  
Remove the warming rack and the cooking grates from the cookbox.  
Make sure all burner control knobs are turned to “OFF”. (Push control knob in and  
turn clockwise to ensure that it is in the “OFF” position.)  
Turn on the gas at source.  
4)  
ƽ WARNING: Do not lean over the open grill.  
5)  
Push the control knob in and turn to “START/HI”. This action will spark the  
igniter and light the Rotisserie Burner. Continue to use the snap igniter until the  
Rotisserie Burner has ignited. Release the control knob.  
TO EXTINGUISH  
Push in and turn the rotisserie burner control knob clockwise to “OFF” position. Turn gas  
supply off at the source.  
6)  
Check that the burner is lit by looking for the rotisserie burner to glow red.  
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17  
OPERATING INSTRUCTIONS  
MANUALLY LIGHTING THE ROTISSERIE BURNER  
17  
ƽ ATTENTION: READ BEFORE  
6
LIGHTING ROTISSERIE BURNER  
1
After a period of non-use, before lighting the Rotisserie  
Burner, a few seconds must pass for the gas supply line to  
fill. When holding a match to the rotisserie burner you will  
see a flash of flames moving from left to right across the  
Rotisserie Burner surface, the Rotisserie Burner is not lit  
until the entire ceramic surface is aflame. At this point, start  
a count of 20 seconds before releasing the Rotisserie Burner  
control knob. The Rotisserie Burner surface will glow red  
once the burner is fully ignited.  
8
2
7
3
ƽ DANGER  
Failure to open the lid while igniting the grill, or not waiting  
5 minutes to allow the gas to clear if the grill does not light,  
may result in an explosive flare-up which can cause serious  
bodily injury or death.  
*The grill illustrated may have  
slight differences than the  
model purchased.  
4
7
ƽ CAUTION: The Rotisserie Burner flame may be difficult to  
see on a sunny day.  
3
ƽ WARNING: Check hose before each use of grill for nicks,  
cracking, abrasions or cuts. If the hose is found to be damaged  
in any way, do not use the grill. Replace using only a Weber®  
authorized replacement hose. Contact the Customer Service  
Representative in your area using the contact information on  
1)  
2)  
3)  
Open the lid.  
Remove the warming rack and the cooking grates from the cookbox.  
Make sure all burner control knobs are turned to “OFF”. (Push control knob in and  
turn clockwise to ensure that it is in the “OFF” position.)  
Turn on the gas at source.  
Put a match in the match holder and strike the match.  
Hold match holder and lit match by right side of rotisserie burner.  
4)  
5)  
6)  
Note: When using the rotisserie with the lid closed, only light two of the main burners  
under the food (See Grilling Methods-Indirect Cooking). Check your food periodically  
to prevent over cooking on the outside. Turn off the rotisserie burner once the food has  
browned to the desired color. Finish cooking on Indirect heat.  
ƽ WARNING: Do not lean over the open grill.  
7)  
Push rotisserie burner control knob down and turn to “START/HI”. Continue to  
hold the control knob down until twenty (20) seconds after the burner has ignited.  
Check that the burner is lit by looking for the rotisserie burner to glow red.  
TO EXTINGUISH  
8)  
Push in and turn the rotisserie burner control knob clockwise to “OFF” position. Turn gas  
supply off at the source.  
ƽ WARNING: If the rotisserie burner does not light, turn the  
burner control knob to “OFF” and wait 5 minutes to let the  
gas clear before you try again.  
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18  
TROUBLESHOOTING  
PROBLEM  
CHECK  
CURE  
Burners burn with a yellow or orange flame, in  
conjunction with the smell of gas (This is normal  
for the burner lighting tube).  
Inspect Spider/Insect Screens for possible obstructions.  
(Blockage of holes.)  
Clean Spider/Insect Screens. (See Section “Annual  
Maintenance”)  
Symptoms:  
Is fuel hose bent or kinked?  
Straighten fuel hose.  
Burner does not light, or flame is low in “HI”  
position.  
Does Burner light with a match?  
If you can light Burner with a match, then check the  
Crossover® ignition system.  
Did you use the snap igniter several times until the main  
burner lit (See Lighting Instructions)?  
Make sure to hold the control knob in for two seconds after  
snapping the igniter and seeing the orange flame from the  
burner lighting tube.  
Does the igniter work (Do you see a spark when you  
repeatedly use the snap igniter?  
Try manually lighting the burner (refer to “Main Burner  
Manual Lighting”). Call customer service.  
Experiencing flare-ups:  
Are you preheating barbecue in the prescribed manner?  
All burners on HI for 10 to 15 minutes for preheating.  
Clean thoroughly. (See Section “Cleaning”)  
Clean bottom tray.  
Are the cooking grates and Flavorizer® bars heavily  
coated with burned-on grease?  
Is the bottom tray “dirty” and not allowing grease to flow  
into catch pan?  
ƽ CAUTION: Do not line the bottom tray  
with aluminum foil.  
Burner flame pattern is erratic. Flame is low when Are burners clean?  
burner is on “HI”. Flames do not run the whole  
length of the burner tube.  
Clean burners. (See Section “Maintenance”.)  
Inside of lid appears to be “peeling.” (Resembles  
paint peeling.)  
The lid is porcelain enamel or stainless steel, not paint. It Clean thoroughly. (See Section “Cleaning”.)  
cannot “peel”. What you are seeing is baked on grease  
that has turned to carbon and is flaking off.  
THIS IS NOT A DEFECT.  
If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area using the contact information on our web  
a
OPERATING THE HANDLE LIGHT  
The Weber Grill Out™ Handle Light has a built-in “Tilt Sensor.” With the power button (a) activated, the light will come on when the grill lid is open. The light will turn off when the lid  
is closed. For daytime use, deactivate the sensor by pressing power button (a).  
HANDLE LIGHT TROUBLESHOOTING  
PROBLEM  
CHECK  
CURE  
Weber Grill OutHandle  
Light does not light.  
Are the batteries old?  
Replace batteries.  
Are the batteries installed correctly?  
See assembly illustration.  
Is the lid in the up position with the power button ON?  
Light will activate when lid is open.  
Is the Weber Grill OutHandle Light activated?  
Press the power button.  
Is the Weber Grill OutHandle Light positioned correctly on the handle?  
Adjust position (See assembly illustration).  
If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area using the contact information on our web  
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19  
ROTISSERIE TROUBLESHOOTING  
PROBLEM  
CHECK  
CURE  
19  
Rotisserie burner does not light.  
Did you hold the burner control knob in and  
hold in for 20 seconds until after burner  
ignited?  
Try to relight burner by holding burner control knob in and continue holding in until  
20 seconds after burner has ignited.  
Did you wait to see the entire ceramic surface  
become alight before counting 20 seconds?  
When relighting burner by holding burner control knob in, wait to see the entire  
ceramic surface become alight before counting 20 seconds?  
Did you repeatedly use the snap ignition until  
the burner ignited?  
After waiting five minutes for gas to clear, try repeatedly using the snap igniter until  
the burner ignites (refer to “Lighting the Rotisserie Burner”).  
Does the igniter work (Do you see a spark  
when you repeatedly use the snap igniter?  
Try manually lighting the burner (refer to “Lighting the Rotisserie Burner”). Call  
customer service.  
If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area using the contact information on our  
MAINTENANCE  
WEBER® SPIDER /INSECT SCREENS  
Your Weber® gas barbecue, as well as any outdoor gas appliance, is a target for spiders  
and other insects. They can nest in the venturi section (1) of the burner tubes. This  
blocks the normal gas flow, and can cause the gas to flow back out of the combustion  
air opening. This could result in a fire in and around the combustion air openings, under  
the control panel, causing serious damage to your barbecue.  
1
The burner tube combustion air opening is fitted with a stainless steel screen (2) to  
prevent spiders and other insects access to the burner tubes through the combustion air  
openings.  
We recommend that you inspect the Spider/Insect screens at least once a year.  
(See Section “Annual Maintenance”.) Also inspect and clean the the Spider/Insect  
screens if any of the following symptoms should ever occur:  
1)  
2)  
3)  
4)  
The smell of gas in conjunction with the burner flames appearing yellow and lazy.  
Barbecue does not reach temperature.  
Barbecue heats unevenly.  
One or more of the burners do not ignite.  
2
ƽ DANGER  
Failure to correct the above mentioned symptoms may result  
in a fire, which can cause serious bodily injury or death, and  
cause damage to property.  
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20  
MAINTENANCE  
MAIN BURNER CLEANING PROCEDURE  
Turn off the gas supply.  
Remove the manifold (See “Replace Main Burners”).  
Look inside each burner with a flashlight.  
Clean the inside of the burners with a wire (a straightened-out coat hanger will work).  
Check and clean the air shutter opening at the ends of the burners. Check and clean  
the valve orifices at the base of the valves. Use a Steel bristle brush to clean outside of  
burners. This is to make sure all the burner ports are fully open.  
ƽ CAUTION: Do not enlarge the burner ports when cleaning.  
REPLACE MAIN BURNERS  
1) Your Summit® gas grill must be off and cool.  
2) Turn gas off at source.  
3) Disconnect gas supply.  
4) Remove cooking grates.  
5) Remove smoker box.  
6) Remove Flavorizer® bars.  
REMOVE CONTROL PANEL  
7)  
Part required: Phillips Screwdriver.  
a) Remove the burner control knobs.  
b) Remove the two screws that secure the control panel to the frame.  
c) Remove the control panel. Tilt panel forward and lift up and away from grill.  
Completely remove the control panel from the cooking box assembly exposing the  
valves, burners, igniter, and manifold.  
a
c
b
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21  
MAINTENANCE  
8) Remove the two screws that secure the manifold to the cookbox. Pull manifold  
assembly out from the manifold frame.  
9) Pull the selected burner(s) tube(s) from manifold frame and replace with a new  
burner tube.  
21  
10) To reinstall the manifold assembly, reverse steps 7 through 9.  
ƽ CAUTION: The burner openings (A) must be positioned  
properly over the valve orifices (B).  
Make sure the opposite end of the burner tubes (C) properly  
align into the slots on the backside of the cookbox. Check  
proper assembly before fastening manifold in place.  
ƽ WARNING: After reinstalling the gas lines, they should be  
leak checked with a soap and water solution before using  
the grill. (See, “Check for gas leaks.”)  
9
8
C
B
A
ANNUAL MAINTENANCE  
Inspection and cleaning of the Spider/Insect screens  
To inspect the Spider/Insect screens, remove the control panel. If there is dust or dirt on  
the screens, remove the burners for cleaning the screens.  
Brush the Spider/Insect screens lightly with a soft bristle brush (i.e. an old toothbrush).  
ƽ CAUTION: Do not clean the Spider/Insect screens with hard  
or sharp tools. Do not dislodge the Spider/Insect screens or  
enlarge the screen openings.  
Lightly tap the burner to get debris and dirt out of the burner tube. Once the Spider/  
Insect screens and burners are clean replace the burners.  
If the Spider/Insect screen becomes damaged or cannot be cleaned, please contact the  
Customer Service Representative in your area using the contact information on our web  
MAIN BURNER FLAME PATTERN  
The Weber® gas barbecue burners have been factory set for the correct air and gas  
mixture. The correct flame pattern is shown.  
1)  
2)  
3)  
4)  
Burner tube  
Tips occasionally flicker yellow  
Light blue  
1
Dark blue  
2
3
4
If the flames do not appear to be uniform throughout the burner tube, follow the burner  
cleaning procedures.  
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ƽ ATTENTION: This product has been safety tested and is only certified for use in a specific country. Refer to country designation  
located on outer carton.  
These parts may be gas carrying or gas burning components. Please contact Weber-Stephen Products Co., Customer Service Department for genuine Weber-Stephen  
Products Co. replacement part(s) information.  
ƽ WARNING: Do not attempt to make any repair to gas carrying or gas burning components without contacting Weber-Stephen  
Products Co., Customer Service Department. Your actions, if you fail to follow this product Warning, may cause a fire or an  
explosion resulting in serious personal injury or death and damage to property.  
WEBER-STEPHEN PRODUCTS CO.  
©2007 The following trademarks are registered in the name of Weber-Stephen Products Co., an Illinois corporation, located at 200 East Daniels Road, Palatine, Illinois 60067 U.S.A.  
®
®
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Australia; Smokey Joe, Weber, Kettle Silhouette , Genesis, Austria; Kettle Silhouette , Smokey Joe, Weber, Benelux; Kettle Silhouette , Smokey Joe, Weber, Compact Grill Configura-  
®
®
®
tion, Botswana; Weber, Canada; Smokey Joe, Genesis, China; Kettle Silhouette , Denmark; Kettle Silhouette , Smokey Joe, Weber, Finland; Smokey Joe, France; Kettle Silhouette ,  
®
Smokey Joe, Weber, One-Touch, Germany; Smokey Joe, Weber, One-Touch, Greece; Smokey Joe, Ireland; Kettle Silhouette , Smokey Joe, Italy; Smokey Joe, Weber, Japan; Smokey  
Joe, Weber, Korea; Smokey Joe, Weber, New Zealand; Weber, Smokey Joe, Nigeria; Weber, Norway; Smokey Joe, Weber, Portugal; Weber, South Africa: Smokey Joe, Weber, Kettle  
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Configuration, Spain; Smokey Joe, Weber, Sweden; Kettle Silhouette , Smokey Joe, Switzerland; Kettle Silhouette , Smokey Joe, Weber, United Kingdom; Smokey Joe, Weber, Weber  
®
One-Touch, U.S.A..; Kettle Configuration, Kettle Silhouette , Smokey Joe, Weber, One-Touch, Firespice, Go-Anywhere, U.S.A.;Kettle Configuration, Kettle Silhouette, Genesis, Fla-  
vorizer, Crossover, Flamgo, Performer, Rapidfire, Tuck ‘N Carry, Jumbo Joe, Bar-B-Kettle, Master-Touch, Spirit, Grill Out, Summit, Platinum, 1-800-Grill-Out, Ranch, Matchless Flame,  
®
Zimbabwe; Weber, Kettle Configuration, Kettle Silhouette .  
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FOUR GOOD REASONS TO REGISTER YOUR WEBER® GRILL RIGHT NOW  
CUATRO BUENAS RAZONES PARA REGISTRAR SU ASADOR WEBER® AHORA MISMO  
QUATRE BONNES RAISONS D’ENREGISTRER VOTRE GRILL WEBER® DES MAINTENANT  
Register your grill online at www.weber.com® (If you register online, you do not need to send in this registration card.)  
Registre su asador en línea en www.weber.com® (Si usted se registra en línea, no necesita enviar esta tarjeta de registro.)  
Enregistrez votre grill en ligne sur www.weber.com® (Si vous vous inscrivez en ligne, vous n’avez pas besoin de retourner la  
présente carte d’enregistrement.)  
Spring. Summer. Fall. Winter. Four FREE issues of Weber Nation™, our hot e-mail newsletter all about grilling, will be coming your way. Each issue is packed with grilling tips and advice, triple-tested recipes, and  
®
the kind of food you like to grill and the topics that interest you so we can serve up your newsletter just the way you like it. Whether you are just starting out or a practiced hand at the grill, you’ll get just what you need  
to perfect your skills. So don’t put it off. Register now. Your hunger (and your pride) will thank you for it.  
Primavera. Verano. Otoño. Invierno. Le estarán llegando cuatro ediciones GRATUITAS de Weber Nation™, nuestro candente boletín por correo electrónico acerca de todo lo concerniente a cocinar con asadores.  
Cada edición viene repleta con sugerencias y consejos prácticos respecto al cocinar con asadores, recetas probadas por triplicado, además de todo lo que usted necesita saber para convertirse en un genuino Guru  
®
asar y sobre los tópicos de su interés de manera que podamos servirle un boletín justo a su gusto. Bien sea que usted esté empezando a cocinar con asador o sea un veterano en el tema, usted recibirá justo lo que  
necesita para perfeccionar sus destrezas. Así que no lo deje para más tarde. Inscríbase ya Su apetito (y su orgullo) se lo agradecerán.  
Printemps. Été. Automne. Hiver. Vous recevrez quatre exemplaires GRATUITS de Weber Nation™, notre lettre d’information électronique contenant toutes les actualités sur les grillades. Chaque numéro regorge  
d’astuces et de conseils pour les grillades, de recettes éprouvées, plus tout ce que vous devez savoir pour devenir un véritable Gourou des grillades Weber. Pour activer votre inscription, il vous suffit de vous connecter  
®
une lettre d’information adaptée à vos goûts. Que vous débutiez ou que vous soyez expérimenté dans le domaine des grillades, vous recevrez juste ce dont vous avez besoin pour perfectionner vos compétences. Alors  
n’attendez pas. Inscrivez-vous dès maintenant. Votre appétit (et votre fierté) vous en remercieront.  
1. How Can We Reach You? / ¿Cómo Podemos Ponernos En Contacto Con Usted? / Comment Pouvons-nous Vous Joindre?  
First Name / Nombre / Prénom  
Address / Dirección / Adresse  
State / Estado / État  
M.I. / Inicial / Seconde Initiale  
Last Name / Apellido / Nom  
Apt. # / Apt. # / Appt. #  
City / Ciudad / Ville  
Zip Code / Código Postal / Code Postal  
Telephone / Teléfono / Téléphone  
(
)
E-mail Address / Dirección De Correo Electrónico / Adresse E-mail  
2. How would you prefer for us to contact you? / ¿Cómo preferiría que nos  
pongamos en contacto con usted? / Comment préfèreriez-vous que nous  
vous contactions?  
5. Where did you buy your grill? / ¿Dónde compró el asador? / Où avez-vous  
acheté votre grill?  
1.  
2.  
3.  
4.  
5.  
By US mail / Por correo / Par courrier postal américain  
By e-mail / Por correo electrónico / Par e-mail  
By phone / Por teléfono / Par téléphone  
6. Which model did you purchase? / ¿Qué modelo compró? / Quel modèle  
avez-vous acheté?  
No preference / Ninguna preferencia / Aucune préférence  
®
®
1.  
2.  
3.  
Summit S-420  
4.  
5.  
6.  
Summit S-620  
Please don’t contact me unless it is in regards to a technical matter related to my grill /  
Por favor no se pongan en contacto conmigo a menos que sea sobre un tema técnico  
relacionado con el asador / Merci de ne me contacter que si votre appel concerne un  
problème technique concernant mon grill  
®
®
Summit S-450  
Summit S-650  
®
®
Built-In Summit S-440  
Built-In Summit S-640  
®
®
Empotrado Summit S-440  
Empotrado Summit S-640  
®
®
Integre Summit S-440  
Integre Summit S-640  
6.  
I prefer to receive information in Spanish / Prefiero recibir información en español / Je  
préfère recevoir des informations en espagnol  
®
7. Have you ever owned a Weber grill before? / ¿Ha tenido alguna vez antes  
®
®
un asador Weber ? / Avez-vous déjà possédé un grill Weber auparavant ?  
3. When did you buy your grill? / ¿Cuándo compró usted el asador? / Quand  
avez-vous acheté votre grill?  
®
1.  
Yes  
Sí  
Number of Weber gas grills owned:  
®
Número de asadores de gas Weber que ha tenido:  
®
Oui Nombre de grills à gaz Weber possédés:  
®
Number of Weber charcoal grills owned:  
MONTH / MES / MOIS  
DAY / DÍA / JOUR  
YEAR / AÑO / ANNÉE  
®
Número de asadores de carbón Weber que ha tenido:  
®
Nombre de grills à charbon Weber possédés :  
4. Without tax, how much did you pay for your grill? / ¿Sin impuesto, cuánto  
pagó por el asador? / Hors taxes, combien avez-vous payé votre grill?  
®
®
2.  
No, this is my first Weber grill / No, éste es mi primer asador Weber / Non, il s’agit de  
®
mon premier grill Weber  
$
.00  
PLEASE CONTINUE ON BACK / POR FAVOR CONTINÚE EN EL REVERSO / VEUILLEZ CONTINUER AU VERSO. ➤ ➤ ➤  
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Thanks for sharing your contact information with us. Again, it all stays strictly  
between us — Weber does not share customers’ names with anyone else. If  
you need replacement parts or have questions about the assembly, use or  
maintenance of your grill, please call Weber Customer Service.  
For purchases made in the U.S.:  
Product Registration  
Para compras hechas en los Estados Unidos: P.O. Box 1999  
Pour les achats effectués aux États-Unis: Palatine, IL 60078-1999  
1-800-446-1071  
For purchases made in Mexico:  
Para compras hechas en México:  
Weber-Stephen Products S.A. de C.V.  
Av. López Mateos Sur No. 2077, Local 29  
Gracias por compartir su información de contacto con nosotros. De nuevo,  
todo quedará estrictamente entre nosotros — Weber no comparte los nombres  
de sus clientes con nadie. Si necesita partes de repuesto o tiene preguntas  
acerca del ensamblaje, uso o mantenimiento del su asador, por favor llame al  
Departamento de Soporte y Servicio al Cliente de Weber.  
Pour les achats effectués au Mexique:  
COL. CHAPALITA 44510 •  
GUADALAJARA, JALISCO  
TELÉFONO – (33) 31 22 12 23  
R.F.C. WPR 030919 ND4  
Merci de nous avoir communiqué vos coordonnées. Nous vous rappelons que ces  
informaitons resteront strictement entre nous : Weber ne communique les noms  
de ses clients à personne. Si vous avez besoin de pièces de rechange ou si vous  
avez des questions sur le montage, l’utilisation ou l’entretien de votre grill,  
veuillez consulter le Service Client de Weber.  
For purchases made in Canada:  
Para compras hechas en Canadá:  
Pour les achats effectués au Canada:  
Product Registration  
P.O. Box 40530  
Burlington, ON L7P 4W1  
1-800-265-2150  
Knowing more about who buys our grills helps the crew back in R&D come  
up with new cutting edge Weber products. Please fill in the answers you feel  
comfortable sharing with us, and pass by any question you prefer to leave blank.  
Thank you for being so generous.  
14. Which activities or interests do you have that keep you (or your partner)  
busy? / ¿Qué actividades o intereses tiene que lo mantienen a usted (o a  
su compañero/a) ocupado? / Quelles sont les activités ou centres d’intérêt  
(pour vous ou votre conjoint) qui vous occupent ?  
Saber más sobre quién compra nuestros asadores ayuda al equipo de  
Investigación y Desarrollo a concebir nuevos productos Weber de avanzada. Por  
favor rellene las respuestas con las que se sienta más cómodo en compartir  
con nosotros, y pase por alto cualquier pregunta que prefiera dejar en blanco.  
Gracias por su generosidad.  
1.  
Arts or antiques / Artes o  
antigüedades / Arts ou antiquités  
19.  
20.  
21.  
My cat / Mi gato / Mon chat  
My dog / Mi perro / Mon chien  
2.  
3.  
Bicycling / Ciclismo / Bicyclette  
Listening to music on my CD  
player / Escuchar música en mi  
tocadiscos CD / Écouter de la  
musique sur mon lecteur CD  
Boating or sailing / Náutica o  
velerismo / Bateau ou navigation  
Le fait de mieux connaître les personnes qui achètent nos grills aide le  
personnel du service R&D à développer de nouveaux produits Weber innovants.  
Veuillez répondre aux questions en fournissant les réponses pour lesquelles  
vous vous sentez à l’aise, et passez toute question que vous préférez laisser  
sans réponse. Nous vous remercions pour votre générosité.  
4.  
5.  
Buying videos / Comprar videos /  
Achat de vidéos  
22.  
Listening to music on any  
device / Escuchar música en algún  
dispositivo / Écouter de la musique  
quel que soit l’appareil utilisé  
Subscribing to cable TV /  
Suscripción a televisión por cable /  
Inscriptions à la TV câblée  
8. Are you: / Es usted: / Vous êtes:  
23.  
24.  
25.  
Personal computers / Computadores  
personales / Ordinateurs personnels  
6.  
7.  
Camping or hiking / Acampar o  
excursionismo a pie / Camping ou  
marche  
1.  
Male / Hombre / Un homme  
2.  
Female / Mujer / Une femme  
Photography / Fotografía /  
Photographie  
9. Are you married? / ¿Está casado? / Êtes-vous marié?  
1. Yes / Sí / Oui 2. No / No / Non  
Attending cultural arts or events /  
Asistir a artes culturales o eventos /  
Assister à des représentations  
artistiques ou à des événements  
culturels  
Physical fitness or exercise /  
Mantenerme en buena forma física o  
ejercicio / Fitness ou exercices  
physiques  
10. What’s your date of birth? / ¿Cuál es su fecha de nacimiento? / Quelle est  
votre date de naissance ?  
8.  
9.  
Dieting / Hacer dieta / Régime  
alimentaire  
26.  
27.  
28.  
Politics / Política / Politique  
Running / Correr / Course  
Donating to charity / Donar a obras  
caritativas / Dons à des organismes  
caritatifs  
Month / Mes / Mois  
Day / Día / Jour  
Year / Año / Année  
Shopping by mail order or catalog /  
Comprar por ventas por correo o  
catálogos / Achats par  
11. Including yourself, how many people live in your household? / Incluyéndolo  
a usted, ¿cuántos viven en su casa? / Vous compris, combien de personnes  
composent votre foyer ?  
10.  
11.  
Fishing / Pesca / Pêche  
correspondance ou sur catalogue  
Foreign travel / Viajes al extranjero /  
Voyages à l’étranger  
29.  
30.  
Snow skiing / Esquiar sobre nieve /  
Ski  
1.  
Children under 18 (example 01, 02, etc.)  
Niños menores de 18 (ejemplo 01, 02, etc.)  
Enfants de moins de 18 ans (par exemple, 1 an, 2 ans, etc.)  
12.  
Gardening or plants / Jardinería o  
plantas / Jardinage ou plantes  
Stocks & bonds / Acciones y bonos  
/ Actions & obligations  
13.  
14.  
Golf / Golf / Golf  
31.  
Tennis / Tenis / Tennis  
2.  
Adults / Adultos / Adultes  
Grandchildren / Nietos /  
Petits-enfants  
32.  
Veterans’ affairs / Asuntos de los  
veteranos de guerra / Affaires liées  
aux anciens combattants  
12. Do you own or rent the place you call home? / ¿Posee o alquila el lugar que  
usted llama casa? / Possédez-vous ou louez-vous le lieu que vous appelez  
votre domicile ?  
15.  
Houseplants / Plantas de interior /  
Plantes d’intérieur  
33.  
34.  
Walking / Caminar / Marche  
16.  
17.  
Hunting / Caza / Chasse  
Watching sports on TV /  
Ver deportes por TV /  
Regarder le sport à la TV  
1.  
Own / Propio / Propriétaire  
2.  
Rent / Alquiler / Locataire  
Motorcycles / Motocicletas /  
Motocyclettes  
35.  
Other / Otros / Autre  
(_________________________)  
13. What’s your annual household income? / ¿Cuánto es su ingreso familiar  
anual? / Quel est le revenu annuel de votre foyer ?  
18.  
Needlework / Costura /  
Couture  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
<$15,000  
9.  
10.  
11.  
$60,000-$74,999  
$75,000-$99,999  
$100,000-$149,999  
$150,000-$174,999  
$175,000-$199,999  
$200,000-$249,999  
$250,000-$299,999  
>$300,000  
$15,000-$24,999  
$25,000-$29,999  
$30,000-$34,999  
$35,000-$39,999  
$40,000-$44,999  
$45,000-$49,999  
$50,000-$59,999  
12.  
13.  
14.  
15.  
16.  
8.  
PLACE STICKER HERE / COLOQUE LA ETIQUETA  
ADHESIVA AQUÍ / PLACEZ LAUTOCOLLANT ICI  
15. Serial number / número de serie / numéro de série  
©2007 Weber-Stephen Products Co. All rights reserved. Printed in U.S.A.  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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