Operating Instructions and Parts Manual
WIP100, WIP150
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
Pool Pumps
SAFETY GUIDELINES
Description
Installation
1. Read these rules and
instructions carefully.
Failure to follow these
MANUAL
This swimming pool pump is designed for
use with permanently installed pools only.
These pools can be either in-ground or
above-ground.
LOCATION
instructions could cause serious bodily
injury and / or property damage.
Disconnect, tag and lock
out power source before
attempting to install, service,
relocate or perform any maintenance.
To reduce
the risk
Unpacking
After unpacking the unit, carefully
inspect for any damage that may have
occurred during transit. Check for
loose, missing or damaged parts.
of injury, do not permit children to use
this product unless they are closely
supervised at all times.
Locate pump as close to pool/spa as
possible. Install the pump on a hard,
level surface that is dry, well ventilated
and away from direct sunlight. The
surrounding area should provide
protection from the elements and
ample room for maintenance and
service. Ensure the drainage will flow
away from the pump.
This
pump
General Safety
Information
is for use with permanently installed
pools. If specified, the pump may be
used with hot tubs and spas. Do not
use with storable pools.
A permanently installed pool is
constructed in or on the ground or in a
building such that it cannot be readily
disassembled for storage. A storable
pool is constructed so that it may be
readily disassembled for storage and
reassembled to it’s original integrity.
This manual contains information
that is very important to know and
understand. This information is
provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help
recognize this information, observe the
following:
Above ground pool pumps are not
self-priming. If suction line valves are
installed, the pump may be located
above water level. Keep the vertical
distance from the water level to a
minimum. Otherwise, the pump must
be located below filled water level to
facilitate priming.
Danger
indicates
an imminently hazardous situation
which, if not avoided, WILL result in
death or serious injury.
Pump only clear water. Do
not pump flammable or
explosive fluids such as
gasoline, fuel oil, kerosene,
etc. Do not use in a flammable and/or
explosive atmosphere. Personal injury
and/or property damage could result.
Inground pool pumps are self-
priming. Mount pump below water
level for easy priming. If the pump
must be located above the filled water
level, keep the vertical distance to a
minimum.
Warning
indicates
a potentially hazardous situation
which, if not avoided, COULD result in
death or serious injury.
Caution
indicates
GENERAL PLUMBING
SOLVENT WELD CONNECTIONS
a potentially minor or moderate injury.
All wiring must be performed
by a qualified electrician.
The pump must be installed
in compliance with all local
codes and the National Electrical Code.
Notice
indicates
Use rigid or flexible PVC pipe. Ensure
pipe ends are clean and free of any
flash caused by the cutting operation.
Use the proper adhesive for the type of
pipe specified. See list of recommended
adhesives on page 2.
important information, that if not
followed, may cause damage to
equipment.
2. Do not install within an outer
enclosure or beneath the skirt
of the hot tub or spa, unless so
marked.
CALIFORNIA PROPOSITION 65
This
product
NOTE: Use an adhesive primer to
ensure adhesive joints are secure.
Suregard P-3000 has a purple tracer to
qualify in areas where codes specify a
primer must be used.
READ & FOLLOW ALL INSTRUCTIONS
or its power cord may contain
chemicals known to the State of
California to cause cancer and birth
defects or other reproductive harm.
Wash hands after handling.
SAVE THESE INSTRUCTIONS
DO NOT DISCARD
REMINDER: Keep your dated proof of purchase for warranty purposes!
Attach it to this manual or file it for safekeeping.
© 2010 WAYNE Pumps
320403-001 4/10
For parts, product & service information
visit www.waynepumps.com
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WIP100, WIP150
Do not
retighten
strainer Ring-Lok during operation.
HAIR AND LINT STRAINER
1. Switch off the power.
Maintenance
2. Close the valves in the suction and
return line.
WINTERIZING
Disconnect, tag and lock
out power source before
attempting to install, service,
relocate or perform any maintenance.
3. Turn strainer Ring-Lok counter-
clockwise and remove stainer cover.
Always protect system from freezing
temperatures. Drain the system if there
is a possibility of freezing. To drain the
system:
4. Lift strainer basket away from the
pump.
1. Motors are self-lubricating - no
additional lubrication is required.
1. Units with a filter:
5. Clean and reposition the basket
into the pump. Take care to seat the
basket properly.
a. Sand filter: Backwash for 3 to 5
minutes and then set dial valve to
winterize position.
2. Clean pool pump strainer of hair
and lint.
6. Clean the o-ring and relubricate
with petroleum jelly if necessary.
3. Visually inspect motor for blockage
of air vents on motor shell. Remove
any debris after shutting off breaker.
b. Cartridge filter: Clean the filter
element and store in dry area.
7. Clean o-ring seats on the cover and
strainer.
2. Drain system by loosening drain
plug. The drain plug does not
have to be completely removed.
Removing pipe caps will facilitate
draining also.
4. Replace worn shaft seals.
8. Refit the cover and strainer Ring-
Lok; hand tighten only.
9. Open the valves to return pump to
operation.
Troubleshooting Chart
Symptom
Possible Cause(s)
Symptom
Possible Cause(s)
Motor does not
start
1. Disconnect switch or circuit breaker in
OFF position
Low pump capacity 1. Valve in suction or discharge line
partly closed
2. Fuses blown or thermal overload open
3. Locked motor shaft
4. Motor windings burned out
5. Defective starting switch inside
single-phase motor
2. Suction or discharge line partly plugged
3. Suction or discharge line too small
4. Pump running at reduced speed (see
previous)
5. Plugged basket in skimmer or hair
and lint strainer
6. Disconnected or defective wiring
7. Low voltage
6. Dirty filter
7. Impeller clogged
8. Wrong rotation (3 phase only)
Motor does not
reach full speed
1. Low voltage
2. Motor windings connected for wrong
voltage on dual voltage model
Leakage of water
at shaft
Shaft seal requires replacement
Motor overheats
(protector trips)
1. Low voltage
High pump pressure 1. Discharge valve or inlet fittings closed
2. Motor windings connected for wrong
voltage on dual voltage model
3. Inadequate ventilation
too much
2. Return lines too small
3. Dirty filter
Pump does not
deliver water
1. Pump is not primed
2. Closed valve in suction or discharge
line
3. Leakage or air into suction system
4. Impeller clogged
Low pump pressure 1. Pump running at reduced speed (see
previous)
2. Wrong rotation
3. Discharge valve or inlet fittings open
too wide
Noisy pump and
motor
1. Plugged basket in skimmer or hair in
lint strainer
2. Worn motor bearings
3. Valve in suction line partly closed
4. Suction line partly plugged
5. Vacuum hose plugged or too small
6. Pump not supported properly
Air bubbles at inlet 1. Leakage of air into suction line at
fittings
connections or valve stem
2. Cover gasket around hair and lint
strainer needs cleaning
3. Restriction in suction line
4. Low water level in pool
3
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Operating Instructions and Parts Manual
WIP100, WIP150
For Replacement Parts or technical
assistance, call 1-800-237-0987
1
Please provide following information:
- Model number
- Serial number (if any)
- Part description and number as shown in parts list
Address parts correspondence to:
WAYNE Pumps
101 Production Drive
4
Harrison, OH 45030 U.S.A.
2
Part No. Description
Replacement Number
Qty.
1
2
3
4
Cap and O-ring
Filter
69010-001
1
1
1
1
28477-001
Tank
—
—
Motor
3
Limited Warranty
For one year from the date of purchase, WAYNE Water Systems ("WAYNE") will repair or replace, at its option, for the
original purchaser any part or parts of its Sump Pumps or Water Pumps (“Product”) found upon examination by WAYNE
to be defective in materials or workmanship. Please call WAYNE (800-237-0987) for instructions or see your dealer. Be pre-
pared to provide the model number and the serial number when exercising this warranty. All transportation charges on
Products or parts submitted for repair or replacement must be paid by purchaser.
This Limited Warranty does not cover Products which have been damaged as a result of accident, abuse, misuse, neglect,
improper installation, improper maintenance, or failure to operate in accordance with WAYNE’S written instructions.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF PURCHASE. THIS IS
THE EXCLUSIVE REMEDY AND ANY LIABILITY FOR ANY AND ALL INDIRECT OR CONSEQUENTIAL DAMAGES OR
EXPENSES WHATSOEVER IS EXCLUDED.
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusions or limitations
of incidental or consequential damages, so the above limitations might not apply to you. This limited warranty gives you
specific legal rights, and you may also have other legal rights which vary from state to state.
In no event, whether as a result of breach of contract warranty, tort (including negligence) or otherwise, shall WAYNE or
its suppliers be liable for any special, consequential, incidental or penal damages including, but not limited to loss of profit
or revenues, loss of use of the products or any associated equipment, damage to associated equipment, cost of capital, cost
of substitute products, facilities, services or replacement power, downtime costs, or claims of buyer’s customers for such
damages.
You MUST retain your purchase receipt along with this form. In the event you need to exercise a warranty claim, you
MUST send a copy of the purchase receipt along with the material or correspondence. Please call WAYNE (800-237-0987)
for return authorization and instructions.
DO NOT MAIL THIS FORM TO WAYNE. Use this form only to maintain your records.
MODEL NO._______________ SERIAL NO.__________________________ INSTALLATION DATE_____________
ATTACH YOUR RECEIPT HERE
4
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