®
T H E R M O S P A N
200-20
®
THERMOSPAN 200-20
SECTIONAL DOOR SYSTEMS
INSULATED SECTIONAL STEEL DOORS CUT YOUR TOTAL COST
®
Wayne-Dalton Thermospan 200-20 offers premium thermal efficiency com-
• PREMIUMTHERMAL QUALITIES
(R-VALUE = 17.50,U-VALUE = 0.057)
bined with a heavy-duty 20-gauge flush exterior surface. Featuring
continuous foamed-in-place insulation and a non-conductive thermal break
between the inner and outer skins, the Thermospan 200-20 provides a
U-value of .057 and an R-value of 17.50, making it the ideal door for
energy-conscious architects, engineers, contractors, and building owners.
• STANDARD SIZES UPTO
24’ 2”WIDEAND 16’ 1” HIGH
• INDUSTRIAL/COMMERCIAL
DURABILITY
The Wayne-Dalton Thermospan Series doors are the only doors
in the industry with patented, roll-formed integral struts on each section,
making them the most rigid doors available.
• SMOOTH,FLUSH EXTERIOR FINISH
• INTEGRAL STEEL STRUTS
FOR SUPERIOR STRENGTH
• 25K CYCLE SPRINGS STANDARD
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STANDARD SIZES UP TO:
24’ 2” WIDE & 16’ 1” HIGH
ENERGY EFFICIENCY VALUES:
U = 0.057
R = 17.50
WINDLOAD:
MEET OR EXCEED
ANSI/DASMA 102-2003
IN ACCORDANCE WITH
ASTM E-330-70.
BEST APPLICATIONS:
– Extra Heavy-Duty Applications
– Where High Insulation Value
Is Desired
U.S. Patent Nos. 4238544 and 4339487
General Operating Clearances
Headroom***
2" track 3" track 2" track 3" track
121⁄2-17"
NA
141⁄2-20" 151⁄2-21"
Sideroom**
Depth Into Room
2" & 3" track
Center Line of Springs
Type
2" track
3" track
Standard Lift Manual12"R
Opening Height +12"
NA
Opening Height +18"
Opening Height +66"
Opening Height – Lift +30"
Opening Height +18"
Standard Lift Manual15"R
Opening Height +13" Opening Height +14"
Opening Height +12" NA
Opening Height +13" Opening Height +14"
Opening Height
+Lift +61⁄2
Standard Lift Motor Oper. 12"R 15-191⁄2
Standard Lift Motor Oper. 15"R 15-191⁄2
"
"
NA
18-231⁄2
41⁄2
"
51⁄2
"
"
Opening Height
+Lift +71⁄2
High Lift Manual
Door Height
+12"
"
"
High Lift Motor Oper.
Vertical Lift Manual 12"R
Vertical Lift Motor Oper. 12"R
Low Headroom Manual*
24" One Side
Door Height
+20"
41⁄2
"
51⁄2
"
Double Door Height
+13"
24" One Side
6-141⁄2
"
6-141⁄2
81⁄2-17"
"
Opening Height +20" - 26"
Opening Height +66"
Does Not Apply
6" 9"
Low Headroom Motor Oper.* 81⁄2-17"
*Note: Rear mount torsion requirements shown on chart. See
drawings for front mount torsion clearances.
Panel/Section Selection Guide
**Note: 8” sideroom required, one sidefor doors having chain
hoist. 24" side room required, one side for doors having
jackshaft operators.
Door Section and Lite Selection
Door Height and Section Selection
Door Width No. Panels Max. No.Windows Door Height
No. Sections
Up to 9'2"
9'3" to 12'2"
12'3" to 16'2"
16'3" to 19'2"
19'3" to 24'2"
24'3" & up
2
3
4
5
6
2
3
4
5
7
Up thru 8'1"
8'2" thru 10'1"
10'2" thru 12'1"
12'2" thru 14'1"
14'2" thru 16'1"
16'2" & up
4
***Note: Clear headroom is based on cable size so please contact
factory for specific headroom for your door.
5
6
7
8
Call Factory
Call Factory
Track Selection Guide
Standard Lift
High Lift
(break-away is
standard, straight
incline is available)
Roof Pitch
(standard or high lift)
Vertical Lift
Low Headroom
(rear mount torsion) (front mount torsion)
Low Headroom
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SECTIONAL DOOR SYSTEMS
®
TH E R M O S PA N 2 0 0 - 2 0
Note to specifiers: Words in parentheses indicate frequently specified and highly recommended options.
PART I – GENERAL
1.01 Section Includes
A. Sectional overhead doors [manually] [motor]
operated with accessories and components.
1.02 Related Work
1.07
Delivery, Handling, Storage
A. Deliver products in manufacturer’s original containers,
dry,undamaged,seals and labels intact.
B. Store and protect products in accordance with
manufacturer’s recommendations.
D. Counterbalance:
1. Springs shall be torsion type,low-stress,helical
wound,oil-tempered spring wire to provide
minimum [25,000 standard] [50,000] [100,000]
cycles of use,on continuous steel [solid].
2. Spring fittings and drums made of die cast,high
strength aluminum.
A. Opening preparation,miscellaneous or structural steel
work,access panels finish or field painting are in the
scope of work of other trades and divisions of these
specifications.
1.08 Warranty
A. Provide manufacturer’s standard SEVENYEAR warranty
against separation/degradation of the polyurethane
foam from the steel skin of the panel under provisions
of Section 01700.Standard manufacturer’sTENYEAR
warranty against cracking,splitting or deterioration due
to rust-through.TENYEARS on insulation value.
3. Pre-formed galvanized steel aircraft cable shall
provide a minimum of a 5:1 safety factor.
2.03 Operation
1.03 Reference Standards
A. ANSI/DASMA 102 –American National
Standards Institute [A216.1] Specifications for sectional
overhead doors published by Door &Access Systems
ManufacturersAssociation,International in bulletin
102-1990.
B. ASTM A123 – Zinc [hot-dipped galvanized]
coatings on iron and steel products.
C. ASTM A216 – Specifications for sectional overhead
type doors.
D. ASTM A229 – Steel wire,oil-tempered for
mechanical springs.
A. Operation shall be [manual push-up] [chain hoist]
[motor] [motor with chain hoist].Manufacturer does
not recommend chain hoists or jack shaft operators
on the following track applications.
•15" radius standard lift with roof pitch less than 2:12
•Hi-lift less than 24"
PART I I – PRODUCTS
2.01 Manufacturer
A. Wayne-Dalton or approved equal Thermospan
200-20 insulated sectional overhead doors of steel
construction complete as specified in this section and
as manufactured by Wayne-Dalton Corp.,Mt.
Hope,Ohio.
•Hi-lift between 12" – 23" with roof pitch less than 1:12
•Low headroom track
Special chain hoist assemblies (using a trolley rail)
are available for the above track systems.
2.04 Locks
2.02 Materials
E. ASTM A-653-94 – Steel sheet,zinc-coated
[galvanized] by the hot-dipped process,
commercial quality.
F. ASTM D1929 – Ignition temperature test to
determine flash and ignition temperature of
foamed plastics.
G. ASTM E84-91A –Tunnel test for flame spread
and smoke developed index.
H. ASTM E330 – Structural performance of exterior
windows,curtain walls,and doors by uniform static air
pressure difference.
A. Door Sections:Shall be of steel/polyurethane/steel
sandwich type construction with thermal break and
calculated materials“R”- value of 17.50,in accordance
with industry guidelines.
A. Locks shall engage the right-hand vertical track and
utilize [an interior side lock] [standard size rim cylin-
der].
2.05 Weatherstripping
1. Exterior Skin:Structural quality,hot-dipped galvanized
steel,20 gauge white flush smooth.
2. Interior Skin:Structural quality,hot-dipped,galvanized
A. Doors shall be equipped with top and side seals
to seal against header, co-polymer
joint seals between sections, and vinyl “bulb”
shaped astragal provided on the bottom
section.
steel,factory finished with a polyester primer and
3
white finish coat.Interior skin shall have two 1 /4
"
roll-formed integral struts sealed with polypropylene
rib caps per section.
3. Ends of section shall be sealed with 18 or 16
[14 GA.] gauge hot-dipped galvanized steel full
height end caps.
4. Insulation:Cavity shall be filled with foamed-in-place
CFC free polyurethane core separated by a factory
extruded thermal break.
5. Insulated sections shall be tested by an I.C.B.O.
certified laboratory in accordance withASTM E-84-
91A and shall achieve a Flamespread Index of 10 or
less,and a Smoke Developed Index of 210 or less.
6. Insulation material shall be tested by an I.C.B.O.
certified laboratory in accordance withASTM
D-1929 and shall achieve a minimum Flash Ignition
temperature of 734 degrees F,and a minimum Self
Ignition temperature of 950 degrees F.
2.06 Glazing
A. Optional.
2.07 Windload
I. ASTM E413-87 – Sound transmission class.
Acoustical performance value = 23
A. Windload – per DASMA 102-2003 and as required by
local codes.
J. ASTM E1332-90 – Outdoor-indoor transmission
class. Acoustical performance value = 22.
K. ASTM E283 –Air infiltration for = .07CFM/FT2
PART III – EXECUTION
3.01 Installation
at 15
MPH
.
A. General:
1.04 Quality Assurance
1. Install doors in accordance with
manufacturer’s instructions and standards.
Installation shall be by an authorized
Wayne-Dalton representative.
2. Verify that existing conditions are ready to receive
sectional overhead door work.
A. Sectional overhead doors and all accessories and
components required for complete and secure
installations shall be manufactured as a system from
one manufacturer.
B. Sectional overhead doors shall be tested and labeled
certifying compliance withASTM D1929 andASTM
E84-91A standards.
3. Beginning of sectional overhead door work means
acceptance of existing conditions.
1.05 Systems Description
A. Sectional Overhead Door:Type:
Thermospan 200-20
B. Install door complete with necessary hardware,jamb
and head mold strips, anchors,inserts,
hangers,and equipment supports in accordance with
final shop drawings,manufacturer’s
7. Insulated sections shall be tested and meet all
requirements of the UBC 17-5 corner burn.
B. Track:Track design shall be [standard lift] [high lift]
[vertical lift] [low headroom].Vertical mounting angles
shall be hot-dipped galvanized.Track size shall be [2"]
[3"].Vertical track shall be graduated to provide wedge
type weathertight closing with continuous angle mounting
for [steel] [wood] jambs,and shall be fully adjustable to
seal door at jambs.Horizontal track shall be reinforced
with continuous angle of adequate length and gauge to
minimize deflection.
Note: Horizontal track applies to standard lift,high lift,
low headroom and follow-the-roof designs only.
C. Hardware:Hinge and RollerAssembly:
1. Hinges and brackets shall be made from
hot-dipped galvanized steel.
B. Mounting:Continuous angle mounting for [steel]
[wood] jambs
C. Operation:[manual push-up] [chain hoist]
[motor] [motor with chain hoist]
D. Material:Galvanized steel with polyester finish paint
E. Insulation:Polyurethane
instructions,and as specified herein.
C. Fit,align and adjust sectional overhead door assemblies
level and plumb for smooth operation.
D. Upon completion of final installation,lubricate,test and
adjust doors to operate easily,free from warp,twist or
distortion and fitting for entire perimeter.
Note:Architect may consider providing a
schedule when more than one sectional
overhead door or opening type is required.
1.06 Submittals
A. Shop Drawings:Clearly indicate the following:
1. Design and installation details to withstand
standard windload.
2. All details required for complete operation
and installation.
3. Hardware locations.
4. Type of metal and finish for door sections.
5. Finish for miscellaneous components
and accessories.
3.02
Materials (See note above.)
2. Track rollers shall be case-hardened inner steel
races with 10-ball [2"] [3"] rollers.
B. Product Data:Indicating manufacturer’s product
data,and installation instructions.
3. All factory authorized attachments shall be made at
locations indicated and reinforced with backup plates.
®
Distributed By:
For technical information, visit:
Printed in U.S.A.
Item #332537 Revised 9/2007
www.wayne-dalton.com/commercial
© 2007 Wayne-Dalton Corp. • One Door Drive • Mt. Hope, Ohio 44660 • 800-764-1457
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Mt. Hope, OH • Dalton, OH • Trail, OH • Pensacola, FL • Portland, OR
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