Owners &
Installation Manual
EMERALD Direct Vent Freestanding Gas Stove
MODELS:
E65-NG1 Natural Gas
E65-LP1 Propane
WARNING:
FOR YOUR SAFETY
Iftheinformationintheseinstructionsarenotfollowedexactly, What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fire department.
a fire or explosion may result causing property damage,
personal injury or loss of life.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
Tested by:
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
908-805a
01/09/06
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
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TABLE OF CONTENTS
Page
Page
Safety Label
Support Extension - Round or Square .......................22
Converting a Class-A Metal Chimney or Masonry
Safety Labels ......................................................... 4
Chimney to a Direct Vent System ......................22
System Data Chart .................................................24
High Elevation.........................................................24
Gas Connection ......................................................24
Aeration Adjustment ................................................24
Gas Pipe Pressure Testing ......................................25
Valve Description ....................................................25
Conversion to Propane.............................................25
Reduction for Lower Btu Rating ................................26
Log Installation .......................................................27
Optional Door Grill...................................................27
Optional Wall Thermostat ........................................28
Optional Remote Control Installation .........................28
Final Check ............................................................28
Wiring Diagram .......................................................29
Installation
Specifications .......................................................... 6
Information for Mobile/Manufactured Home
After First Sale .................................................. 6
Before You Start ...................................................... 6
General Safety Information ........................................ 7
Installation Checklist ................................................ 7
Clearances to Combustibles ..................................... 7
Locating Your EMERALD Gas Stove ......................... 8
Manufactured Mobile Home Requirements.................. 8
Combustion and Ventilation Air ................................. 8
Optional Fan Installation ........................................... 8
Venting Introduction ................................................. 9
Installation Precautions ............................................ 9
Safety Precautions for the Installer ............................ 9
Vent Restrictors #1 and #2 ....................................... 9
Exterior Vent Terminal Locations ..............................10
Rigid Pipe Venting Components List .........................11
Rigid Pipe Venting - Horizontal Terminations
Operating Instructions
Operating Instructions .............................................29
Lighting Procedure ..................................................29
Shutdown Procedure ...............................................30
First Fire ................................................................30
Copy of Lighting Plate Instructions ............................30
Convection Fan Operation ........................................31
Adjusting Flame Height ...........................................31
Normal Operating Sounds of
- All Systems ...................................................12
Rigid Pipe Venting
- Vertical Terminations .......................................13
- Straight Vertical ...........................................13
- Offset Vertical..............................................13
- Horizontal Terminations ...................................13
Vertical Termination with Co-linear Flex system .........14
Minimum Horizontal Termination Kit..........................15
Horizontal Termination Kit ........................................15
Horizontal Termination Kit Installation .................16
Dura-Vent Termination Kits ......................................17
Planning Your Dura-Vent Installation .........................17
Minimum Dura-Vent Components - Horizontal
Gas Appliances ................................................31
Maintenance
Maintenance Instructions .........................................31
General Vent Maintenance.......................................32
Log Replacement ....................................................32
Glass Replacement .................................................32
Gasket Replacement ...............................................32
Fan Maintenance ....................................................32
Removing and Installing Valve ..................................33
Replacement Parts List ...........................................34
Installation........................................................18
Minimum Dura-Vent Components - Vertical
Termination ......................................................18
Dura-Vent Horizontal Installation...............................19
Dura-Vent Vertical Termination Installation ................20
Offset Chart ............................................................21
Cathedral Ceiling Installations ..................................21
Warranty
Warranty ................................................................39
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
3
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SAFETY LABEL
This is a copy of the label that accompanies
each EMERALD Direct Vent Freestanding Gas
Stove. We have printed a copy of the contents
here for your review. The safety label is
locatedontheinsideofthedropdownpedestal
door.
NOTE: Waterford units are constantly being
improved.Checkthelabelontheunitandifthere
isadifference,thelabelontheunitisthecorrect
one.
Copy of Safety Label for E65-NG1 Natural Gas Stove
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
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4
SAFETY LABEL
Copy of Safety Label for E65-LP1 Propane Stove
FortheStateofMassachusetts,installation
and repair must be done by a plumber or
gasfitter licensed in the Commonwealth of
Massachusetts.
For the State of Massachusetts, flexible
connectors shall not exceed 36 inches in
length.
For the State of Massachusetts, the appli-
ancesindividualmanualshut-offmustbea
t-handle type valve.
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
5
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INSTALLATION
This Direct Vent System Appliance must be
installedinaccordancewiththemanufacturer's
installation instructions and the Manufactured
Home Construction and Safety Standard, Title
24 CFR, Part 3280, or thecurrent Standard of
Fire Safety Criteria for Manufactured Home
Installations, Sites, and Communities ANSI/
NFPA 501A, and with CAN/CSA Z240-MH Mo-
bile Home Standard in Canada.
THE CONTROL COMPARTMENT,
BURNERSANDCIRCULATINGAIR
PASSAGEWAYS OF THE APPLI-
ANCE BE KEPT CLEAN.
IMPORTANT:
SAVE THESE
INSTRUCTIONS
The EMERALD Direct Vent Freestanding Gas
Stove must be installed in accordance with
these instructions. Carefully read all the in-
structionsinthismanualfirst.Consultthebuild-
ingauthorityhavingjurisdictiontodeterminethe
needforapermitpriortostartingtheinstallation.
DUE TO HIGH TEMPERATURES,
THE APPLIANCE SHOULD BE LO-
CATED OUT OF TRAFFIC AND
AWAY FROM FURNITURE AND
DRAPERIES.
Thisapplianceinstallationmustcomplywiththe
manufacturer's installation instructions and lo-
cal codes, if any. In the absence of local codes
followthecurrentNationalFuelGasCode,ANSI
Z223.1andthecurrentNationalElectricalCode
ANSI/NFPA 70 in the U.S.A., and the current
CAN/CGA B149 Gas Installation Code and the
current Canadian Electrical Code CSA C22.1 in
Canada.
Note: Failure to follow the instructions
could cause a malfunction of the
heaterwhichcouldresultindeath,
seriousbodilyinjury, and/orprop-
erty damage. Failure to follow
these instructions may also void
your fire insurance and/or war-
ranty.
WARNING: FAILURE TO INSTALL
THIS APPLIANCE CORRECTLY
WILLVOIDYOURWARRANTYAND
MAY CAUSE A SERIOUS HOUSE
FIRE.
This Waterford Mobile/Manufactured
Home Listed appliance comes factory
equipped with a means to secure the
unit.
CHILDRENANDADULTSSHOULD
BE ALERTED TO THE HAZARDS
OF HIGH SURFACE TEMPERA-
TURES, ESPECIALLY THE FIRE-
PLACE GLASS, AND SHOULD
STAY AWAY TO AVOID BURNS
OR CLOTHING IGNITION.
Note: These instructions take prece-
dence over Simpson Dura-Vent
instructions.
This Waterford Mobile/Manufactured
Home listed appliance comes
equipped with a dedicated #8 ground
lug to which an 18 gauge copper wire
from the steel chassis ground must be
attached.
SPECIFICATIONS
Fuels: E65-NG1 is approved for use with
natural gas.
YOUNG CHILDREN SHOULD BE
CAREFULLY SUPERVISEDWHEN
THEYAREINTHESAMEROOMAS
THE APPLIANCE.
E65-LP1 is approved for use with
liquefiedpetroleumgases(propane).
Thisappliancemayonlybeinstalledin
an aftermarket permanently located,
manufactured (mobile) home, where
not prohibited by local codes.
Electrical: 120V A.C. system.
Circulation Fan: Variable speed, 125/75.
Log Sets: Ceramic fibre, 3 per set.
CLOTHING OR OTHER FLAMMA-
BLE MATERIAL SHOULD NOT BE
PLACED ON OR NEAR THE APPLI-
ANCE.
This appliance is only use with the
type of gas indicated on the rating
plate. This appliance is not converti-
ble for use with other gases, unless a
certified kit is used.
Vent System:Coaxial (6-5/8" outer / 4" inner
liner) rigid flue and termination cap.
1) Provide adequate clearances for servic-
ing, proper operation and around the air
openings into the combustion chamber.
The efficiency rating of the appliance is a
product thermal efficiency rating determined
under continuous operating conditions and
was determined independent of any installed
system.
BEFORE YOU START
2) The appliance must be installed on a flat,
solid, continuous surface (e.g. wood, met-
al,concrete).Thismaybethefloor,oritcan
be raised up on a platform to enhance its
visual impact. The appliance may be in-
stalled on carpeting, tile, wood flooring or
other combustible material, because the
appliance's metal pedestal base extends
the full width and depth of the appliance.
The EMERALD Direct Vent Freestanding
GasStovecanbeinstalledinawidevariety
of ways and will fit nearly any room layout.
It may be installed in a recessed position,
framed out into the room, or across a
corner.
Safeinstallationandoperationofthisappliance
requires common sense, however, we are
required by the Canadian Safety Standards
and ANSI Standards to make you aware of the
following:
INFORMATION FOR
MOBILE/
MANUFACTURED
HOMES AFTER
FIRST SALE
INSTALLATION AND REPAIRS
SHOULD BE DONE BY A QUALI-
FIED SERVICE PERSON. THIS AP-
PLIANCESHOULDBEINSTALLED,
REPAIRED, INSPECTED BEFORE
USE AND AT LEAST ANNUALLY
BY A QUALIFIED SERVICE PER-
SON. MORE FREQUENT CLEAN-
ING MAY BE REQUIRED DUE TO
EXCESSIVE LINT FROM CARPET-
ING, ETC. ITISIMPERATIVETHAT
This Waterford product has been tested and
listed by Warnock Hersey as a Direct Vent
RoomHeatertothefollowing standards:CAN/
CGA 2.17-M91 and ANSI Z21.88b-2003/CSA
2.33b-2003.
3) The EMERALD Direct Vent Freestanding
Gas Stove is approved for alcove installa-
tions, which meet the clearances listed on
page 7. This unit is approved for manufac-
tured home installations, see page 8 and
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
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6
INSTALLATION
pages 11 and 12 for the required vent
arrangements. If installed into a manufac-
tured home the unit must be bolted down to
the floor.
8) Any safety glass removed for servicing
must be replaced prior to operating the
appliance.
CLEARANCES TO
COMBUSTIBLES
9) Topreventinjury,donotallowanyonewho
is unfamiliar with the operation to use the
fireplace.
The clearances listed are MINIMUM distances.
Measure the clearance to both the appliance
and the chimney connector. The farthest
distance is correct if the two clearances
do not coincide.
4) This appliance is Listed for bedroom instal-
lations when used with a Listed Millivolt
Thermostat. Some areas may have further
requirements, check local codes before
installation.
Emissions from burning wood or gas could
contain chemicals known to the State of
California to cause cancer, birth defects or
other reproductive harm.
Forexample,iftheapplianceissetasindicated
in one of the figures but the connector is too
close, move the stove until the correct clear-
ance to the connector is obtained.
5) This appliance is Listed for Alcove installa-
tions, maintain minimum Alcove clearances
as follows,
minimum width of 41", a
maximum depth of 24", and minimum ceiling
height of 47".
INSTALLATION
CHECKLIST
This appliance may be installed only with the
clearancesasshowninthesituationspictured.
Do not combine clearances from one
type of installation with another in order
to achieve closer clearances.
6) We recommend that you plan your installa-
tion on paper using exact measurements
for clearances and floor protection before
actually installing this appliance. Have a
qualified building inspector review your
plans before installation.
1) Check Clearances to Combustibles (page
7), location of unit (page 8) and venting
requirements (pages 9 to 18).
Thisunitcanbeinstalledonasolidcombustible
surface like a wood floor. This unit can also be
installed directly on carpeting or vinyl.
2) Install vent restrictors, page 9.
3) Install Optional Fan, see page 8.
GENERAL SAFETY
INFORMATION
Use the minimum clearances shown in the
diagrams below:
4) Install venting: Check all venting require-
ments, pages 9 to 18. Vertical Termination
with Co-linear Flex System, page 14. Hor-
izontal Termination Kits , page 15. Dura-
Vent Termination Kits, page 19.
E65-NG1 & E65-LP1 Clearances
1) The appliance installation must conform
with local Canadian Electrical Code.
A
B
C
D
Left Side Wall to Unit* 6" / 150 mm
Right Side Wall to Unit 10" / 255 mm
5) Make gas connections, page 24. Test the
2) Theappliancewheninstalled,mustbeelec-
trically grounded in accordance with local
codes,orintheabsenceoflocalcodeswith
the current National Electrical Code, ANSI/
NFPA 70 or CSA C22.1 Canadian Electrical
Code.
Back Wall to Unit
Vertical Vent Pipe to Back Wall
2" / 50 mm
5" / 125 mm
pilot. Must be as per diagram, page 31.
If converting to Propane or reducing Btu
input, make changes prior see pages 25 &
26.
E
Unit Corner to Wall
Mantel
2" /50 mm
18" / 460 mm
6) Test Gas Pressure, page 25.
Unit to Alcove Ceiling 18" / 460 mm
Max. Alcove Depth 24" / 610 mm
3) The appliance should be inspected for
shippingdamagebeforeuseandserviced
annuallybyaprofessionalserviceper-
son. More frequent cleaning may be re-
quiredduetoexcessivelintfromcarpeting,
bedding material, etc. It is imperative that
control compartments, and circulating air
passageways of the appliance be kept
clean and free from excessive lint from
carpeting.
7) Installlogsandemberswhereindicatedon
page 27.
Minimum ceiling height is 18" / 460 mm from top
of unit.
8) InstalloptionalRemoteControl,orWallTher-
mostat, page 28.
9) Final check, page 28.
Before leaving this unit with the customer, the
installermustensurethattheapplianceisfiring
correctly and operation fully explained to
customer.
4) See general construction and assembly
instructions.Theapplianceandventshould
be enclosed when installed in or passing
through a living area, where children may
come in contact with it.
This includes:
1) Clocking the appliance to ensure the cor-
rect firing rate (rate noted on label) after
burning appliance for 15 minutes.
5) This appliance must be connected to the
specified vent and termination cap to the
outside of the building envelope.
Nev-
er vent to another room or inside a building.
Make sure that the vent is fitted as per the
instructions starting on page 9.
2) If required, adjusting the primary air to
ensurethattheflamedoesnotcarbon.First
allow the unit to burn for 15-20 min. to
stabilize.
6) Inspect the venting system annually for
blockage and any signs of deterioration.
CAUTION: Any alteration to the product
that causes sooting or carboning that
results in damage is not the responsibil-
ity of the manufacturer.
7) Ventingterminalsshallnotberecessedinto
a wall or siding.
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
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7
INSTALLATION
LOCATING YOUR
EMERALD GAS STOVE
OPTIONAL FAN INSTALLATION
Fan Kit Contains:
7) Install locking grommet to power cord and
pushthroughholeintherearpanelandgive
a 1/4 turn to secure.
When selecting a location for your stove, en-
surethattheclearanceslistedabovearemetas
well as ensuring that there is adequate acces-
sibility for servicing and proper operation.
Qty. Description
1
1
1
1
Fan Speed Controller with nut, and knob.
Fan Assembly c/w green wire attached
power cord
NOTE: When running wires, keep them
clear of valve assembly and tub-
ing to avoid tangling of wires and
valve.
Plastic locking grommet
1) RemovetheTopControlPanelAssemblyby
removing the three screws. Diagram 1.
NOTE: Be careful not to cut wires when
passing through holes in the fire-
box.
8) Run green ground wire from fan and con-
nect to grounding lug.
A) Cross Corner
B) Room Divider
C) Island
D) Flat on Wall
E) Flat on Wall Corner
F) Flush with Wall/Alcove
Diagram 1
2) Removethenylonholeplugfromthecontrol
panel.
9) Connect green power cord ground wire to
grounding lug.
For Vent Termination requirements,
see page 10.
3) Install the fan speed controller onto the
controlpanelandsecurewithnut.Connect
remaining wire harness wires to speed
control. NOTE: Speed control wires must
beinthedownpositionwhencontrolpanel
is in place.
10) Runtheneutralblackwirefrompowercord
and connect to fan motor.
MANUFACTURED
MOBILE HOME
ADDITIONAL
11) Runtheliveblackwirefrompowercordand
connect to speed control wire.
4) Push black knob onto speed control.
12) Connectthewhitewireofthewireharness
to the fan terminal.
REQUIREMENTS
5) Remove the rear access panel on the back
of the stove by removing the 6 screws.
Install the fan onto pins as per diagram 2.
NOTE: Pull excess wire next to fan to
avoid excessive heat from the fire-
box.
1) Ensurethatstructuralmembersarenotcut
or weakened during installation.
13) Ensure all wires are pulled away from
fireboxtoavoidexcessiveheatandsecure
with stick-on wire clip.
2) Ensure proper grounding using the #8
ground lug provided.
3) Appliance must be anchored to the floor
14) Re-attach control panel with 3 screws,
reversing step 1. Re-attach rear access
panel with 6 screws, reversing step 5.
with the supplied anchoring methods.
COMBUSTION AND
VENTILATION AIR
NOTE: When power cord is plugged in,
speed control is in the ON position and
stoveisburning, allow 10-15minutesfor
the thermodisc (temperature switch) to
activateandturnontheFanautomatically.
Diagram 2
Thecombustionairfromthisapplianceisdrawn
fromoutsidethebuildingthroughtheouterflue.
Extraprovisionforcombustionairinside
the room is not required.
NOTE: Do NOT damage, cut or remove
the 3" aluminum air intake pipes.
WARNING:
Electrical Grounding Instructions
Hint for pushing fan down onto pins - rub a This appliance is equipped with a
bit of dish soap on the pins so the grom-
metswillslidedownmoreeasily. Checkto
your protection against shock haz-
makesurethefanisseatedproperlyonthe
three pronged (grounding) plug for
ard and should be plugged directly
into a properly grounded three-
prong receptacle. Do not cut or re-
move the grounding prong from
this plug.
pins - try to move the fan back and forth.
6) Push power cord through hole in the rear
panel14"-16"andtiealooseknotinthecord
on the inside to prevent the power cord
from being pulled out. Diagram 2.
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
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8
INSTALLATION
VENTING
INTRODUCTION
INSTALLATION
PRECAUTIONS
VENT RESTRICTORS
#1 AND #2
The Horizontal Termination Kit and the Simpson These venting systems are engineered prod-
Ventrestrictorsarerequiredforcertainventing
installations,seethediagramsonpages12and
13 to determine if they are required for your
installation. The two vent restrictors are sup-
plied with your unit. If a vent restrictor is
required it must be installed prior to con-
necting the pipe to the twist-lock appli-
ance adapter.
Dura-Vent Direct Vent System Model DV-GS
venting systems, in combination with theEmer-
ucts that have been designed and tested for
use with the E65-NG1, and E65-LP1. The war-
ald Direct Vent Freestanding Gas Stoves, E65- ranty will be voided and serious fire, health or
NG1, and E65-LP1, havebeentestedandlisted othersafetyhazardsmayresultfromanyofthe
as direct vent heater systems by Warnock following actions:
Hersey.
1) Installation of any damaged Direct Vent
Theseunitsusethe"balanced flue" technology
Co-Axialsystem.Theinnerlinerventsproducts
component
ofcombustiontotheoutsidewhiletheouterpipe 2) UnauthorizedmodificationoftheDirectVent
drawsoutsidecombustionairintothecombus-
System
tionchambertherebyeliminatingtheneedtouse
heated room air for combustion and losing 3) Installationofanycomponentpartnotman-
warm room air up the chimney.
ufactured or approved by Simpson Dura-
Vent or Fireplace Products International
Ltd.
Note: These flue pipes must not be
connected to any other appliance.
4) InstallationotherthanasinstructedbySimp-
son Dura-Vent and Fireplace Products In-
ternational Ltd.
The gas appliance and vent system must be
venteddirectlytotheoutsideofthebuilding,and
never be attached to a chimney serving a
separate solid fuel or gas burning appliance.
Each direct vent gas appliance must use it's
Slide the restrictor into the adapter collar and
push the tabs down between the inner flue
collar and the inside pipe of the twist-lock
appliance adapter. See the diagram below.
Warning: Alwaysmaintainrequired
clearances (air spaces) to nearby
own separate vent system. Common vent sys- combustibles to prevent a fire haz-
tems are prohibited.
ard. Do not fill air spaces with insu-
Thesameprocedureisusedforventrestrictor
#2.
lation.
IMPORTANT
Besuretochecktheventterminationclearance
Read all instructions carefully before starting
requirements from decks, windows, soffits,
the installation. Failure to follow these instruc-
gas regulators, air supply inlets and public
tions may create a fire or other safety hazard,
walkways as specified in the Exterior Vent
andwillvoidthewarranty.Besuretocheckthe
TerminalLocationsonpage10andinyourlocal
venting and clearance to combustible require-
building codes.
ments. Consultyourlocalbuildingcodesbefore
beginning installation.
The gas appliance and vent system must
be vented directly to the outside of the
building, andneverbeattachedtoachim-
ney serving a separate solid fuel or gas-
burning appliance. Each direct vent gas
The location of the termination cap must con-
form to the requirements in the Exterior Vent
Terminal Locations on page 10.
appliance must use it's own separate vent
system. Common vent systems are prohibited.
SAFETY
PRECAUTIONS FOR
THE INSTALLER
1) Wear gloves and safety glasses for pro-
tection.
2) Exercise extreme caution when using lad-
ders or on roof tops.
3) Be aware of electrical wiring locations in
walls and ceilings.
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
9
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INSTALLATION
EXTERIOR VENT TERMINAL LOCATIONS
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
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10
INSTALLATION
RIGID PIPE VENTING COMPONENTS LIST
All Simpson Dura-Vent components are available directly from FPI.
Description
Simpson Dura-Vent
Direct VentGSR
Selkirk
AmeriventR
Direct Vent
Direct-TempTM
6" Pipe Length, Galvanized
6" Pipe Length, Black
7" Pipe Length, Galvanized
7" Pipe Length, Black
908
4DT-6
4DT-6B
N/A
N/A
4DT-9
N/A
N/A
4D7
4D7B
N/A
908B
N/A
N/A
907
9" Pipe Length, Galvanized
9" Pipe Length, Black
12" Pipe Length, Galvanized
12" Pipe Length, Black
18" Pipe Length, Galvanized
18" Pipe Length, Black
24" Pipe Length, Galvanized
24" Pipe Length, Black
36" Pipe Length, Galvanized
36" Pipe Length, Black
48" Pipe Length, Galvanized
907B
906
906B
N/A
N/A
904
904B
903
903B
902
4DT-9B
4DT-12
4DT-12B
4DT-18
4DT-18B
4DT-24
4DT-24B
4DT-36
4DT-36B
4DT-48
4DT-48B
N/A
4D12
4D12B
N/A
N/A
4D2
4D2B
4D3
4D3B
4D4
48" Pipe Length, Black
902B
4D4B
Adjustable Length, 11"-14", Galv.
Adjustable Length, 11"-14", Black
Adjustable Length, 17"-24", Black
Adjustable Length, 7" Galvinized
Adjustable Length, 7" Black
911
4DT-AJ
4DT-AJB
N/A
N/A
N/A
N/A
N/A
N/A
4D7A
4D7AB
4D12A
4D12AB
911B
917B
N/A
N/A
N/A
N/A
Adjustable Length, 12" Galvinized
Adjustable Length, 12" Black
N/A
N/A
45O Elbow, Galvinized
45O Elbow, Black
945
4DT-EL45
4DT-EL45B
N/A
4D45L
4D45LB
N/A
945B
945G
945BG
990
990B
990G
990BG
45O Elbow, Swivel, Galvinized
45O Elbow, Swivel, Black
90O Elbow, Galvinized
90O Elbow, Black
N/A
N/A
4DT-EL90S
4DT-EL90SB
N/A
4D90LS
4D90LBS
N/A
90O Elbow, Swivel, Galvinized
90O Elbow, Swivel, Black
N/A
N/A
Ceiling Support
Cathedral Support Box
Wall Support/Band
Offset Support
Wall Thimble, Black
Wall Thimble Support Box/Ceiling Support
Firestop Spacer
Trim Plate, Black
Brass Trim for Wall Thimble/Ceiling Support
949 - n/a from FPI
941
988
4DT-CS
4DT-CSS
4DT-WS/B
4DT-OS
4DT-WT
N/A
4DT-FS
4DT-TP
N/A
4DFSP
4DRSB
4DWS
N/A
4DWT
N/A
4DFSP
4DFPB
N/A
989 - n/a from FPI
942
940
963
N/A
3951
Attic Insulation Shield 12"
Attic Insulation Shield - Cold Climates 36"
N/A
N/A
N/A
N/A
4DAIS12
4DAIS36
Basic Horizontal Termination Kit (A)
Horizontal Termination Kit (B)
Vertical Termination Kit
970
971
978
4DT-HKA
4DT-HKB
4DT-VKC
4DHTK2
4DHTK1
4DVTK
High Wind Vertical Cap
High Wind Horizontal Cap
Horizontal Square Termination Cap
Verical Termination Cap
Storm Collar
991
985
984
980
953
N/A
N/A
4DT-HHC
4DT-HVC
4DT-SC
N/A
N/A
4DHC
4DVC
4DSC
Adjustable Flashing, 0/12-6/12
Adjustable Flashing, 6/12-12/12
943
943S
4DT-AF6
4DT-AF12
4DF
4DF12
Vinyl Siding Standoff
Vinyl Siding Shield Plate
950
N/A
4DT-VS
4DT-VSP
N/A
N/A
Snorkel Termination 14"
Snorkel Termination 36"
982
981
4DT-ST14
4DT-ST36
4D12S
4D36S
946-506/P
946-205
946-208/P
Vent Guard (Optional)
Vinyl Siding Shield for Riser Vent Terminal
Vent Guard (Optional) - Riser Vent Terminal
946-523/P
946-206
AstroCap Horizontal Cap
Vinyl Siding Standoff - AstroCap
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
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11
INSTALLATION
RIGID PIPE VENTING - HORIZONTAL TERMINATIONS
The shaded area in the diagram below shows all allowable combinations of vertical runs with horizontal terminations. Maximum
one 90O elbow (two 45o elbows equal one 90o elbow), not including the 45o elbow attached to the unit.
RESIDENTIAL AND Manufactured Homes / Mobile Homes Installations
The venting arrangements diagrammed below, have a minimum of 75% (flue loss) efficiency with Fan Off, as required for manufactured homes.
(Actual efficiency may be as high as 85%.)
Note: See page 9 for installation instructions for the Vent Restrictors. These must be installed before the pipe is
connected to the unit. The vent restrictors are shipped inside the stove.
Horizontal Venting
Page 12 & Page 13:
If you are terminating within this shaded
area Vent Restrictor #2 must be used.
If you are terminating within this shaded
area no Vent Restrictor is required.
If you are terminating within this shaded
area Vent Restrictor #1 must be used.
Venting Arrangements Examples:
Example A)
Venting with horizontal termination.
A 10 ft. vertical run with 10 ft. horizontal run falls within the shaded area, and therefore is an allowable installation with Vent Restrictor #2.
Example B)
Venting is not enclosed and has a horizontal termination.
A7ft.verticalrunwith10ft.horizontalrunfallswithintheshadedarea,andthereforeisanallowableinstallationwithnoventrestrictorrequired.
Example C)
Offset to Vertical Vent - Venting with vertical termination.
A 15 ft. vertical run with 4 ft. horizontal offset distance falls within the shaded area and is an allowable installation with Vent Restrictor #1.
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
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12
INSTALLATION
RIGID PIPE VENTING - VERTICAL TERMINATIONS
FOR BOTH RESIDENTIAL & MANUFACTURED HOMES/MOBILE HOMES
The shaded areas in the two diagrams below show all allowable combinations of straight vertical and offset to vertical runs with
vertical terminations. Maximum two 45o elbows, not including the 45o elbow attached to the unit. All vertical and offset to vertical
vent installations require Vent Restrictor #1. If the vent is ENCLOSED in a chase (min. size 9" x 9") maintain a 1-1/4" clearance to combustibles.
Straight Vertical Terminations
Offset to Vertical Terminations
(Vent Restrictor #1)
(Vent Restrictor #1)
Rigid Pipe Venting - Horizontal Terminations
Only for Units Converted to Lower Btu Rating: 27,000 (NG), 29,000 (LP)
The two diagrams below show all allowable combinations of straight horizontal termination with one 45o elbow off the unit.
Dura-Vent Snorkel Termination
Riser Vent Termination
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
13
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INSTALLATION
VERTICAL TERMINATION WITH CO-LINEAR FLEX SYSTEM
Masonry chimneys may take various contours which the flexible liner will accommodate.
However, keep the flexible liner as straight as possible, avoid unnecessary bending.
THE APPLIANCE MUST NOT BE
CONNECTED TO A CHIMNEY FLUE
SERVING A SEPARATE SOLID FUEL
BURNING APPLIANCE.
The Air Intake pipe must be attached to the inlet air collar of the termination cap.
Thisapplianceisdesignedtobeattachedtotwo
3" (76mm) co-linear aluminium flex running the
full length of the chimney. See the Venting
Arrangements chart below for minimum and
maximum flue lengths. See chart below for
minimumdistancesfromroof.Periodicallycheck
that the vent is unrestricted.
Alternate Approved Caps
Required Parts:
980
991
Vertical Termination Cap
High Wind Cap
Part #
945G
Description
45o Elbow
923GK 3" Co-linear Adapter with flashing
946-529
Co-linear DV Vertical
Termination Cap
948-305
270-944
946-563
3" Flex - 35 ft.
U27 Dura-Vent Adapter
Co-Axial to Co-Linear Adapter Kit
which contains the following:
Co-linear Flex Adapter (270-585)
Outer Pipe (946-257)
Inner Pipe Adapter (946-219)
Venting Arrangements - Vertical Terminations
with Co-linear Flex System for both
Residential & Manufactured Homes/
Mobile Homes
The shaded area in the diagram shows the allowable
vertical terminations.If the vent is ENCLOSED in a chase (min.
size 9" x 9") maintain a 1-1/4" clearance to combustibles.
Straight Vertical Terminations
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
14
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INSTALLATION
MINIUMUM HORIZONTAL TERMINATION INSTALLATIONS
See page 10 for Exterior Vent Termination requirements.The E65isapprovedforaminimumhorizontalterminationwiththeRegencyRiser
Vent Kit. See the diagram on page 13 for minimum and maximum pipe lengths.
When planning your installation, it will be necessary to select the proper length of vent pipe for your particular
requirements. Determine the minimum clearance to combustibles from the rear of the unit to the wall. It is also
important to note the wall thickness. Before cutting the vent hole through the wall ensure that ALL vent and
termination clearances (see page 7) will be met.
NOTE: Ensure compliance with the outside vent terminal location before cutting hole as both dimensions
must be met.
You will require the following components with your new Regency Rear Vent Direct Vent
Freestanding Gas Stove. Please review your product to make sure you have everything you
need. In the event that you are missing any part, contact your dealer. Decorative brass
or chrome trim kits are available from Simpson Dura-Vent for their wall thimbles, as
well as a square wall thimble cover.
Note: These are the minimum pieces required. Other parts may be
required for your particular installation.
Minimum components for a Horizontal Installa-
Optional Components:
946-204
tion:
640-944
45o Elbow - 6-5/8" Black pipe
and 4" Aluminum Vent
Vinyl Siding Shield for Riser Vent
Terminal
Horizontal Termination Kit which includes:
1 946-201
1 946-207
6-5/8" Dia. x 18" Black Pipe
4" Dia. x 18" Aluminum
Vent
946-205
946-208/P
940
981
982
942
Vent Guard
1 946-202
Wall Penetration
Heat Shield
Square Wall Thimble Cover*
Snorkel Termination (36")*
Snorkel Termination (14")*
Wall Penetration
(Wall Thimble) (2 pcs)
Riser Vent Terminal
DecorativeWallTrim(Black)
Tube Mill-Pac Screws
1 640-530
1 640-545
1 948-128
1 45o Elbow
1 Adapter
Heat Shield*
* Simpson Dura-Vent components
945G*
946-219
DV STOVE HORIZONTAL VENT KIT
DV 2 ft. Stove Vent Kit (Part # 946-116) and DV 4 ft. Stove Vent Kit (946-216) includes all the parts needed
to install the E65 Direct Vent unit with minimum horizontal and vertical vent dimensions. For
installationsthatrequirelongerverticaland/orhorizontalventsusetheDura-Ventsystemasshown
onm page 17.
Qty. Description
1)
2)
1
Rigid Pipe Section (Kit # 946-116: 2 ft. (1.2m) length,
Kit # 946-216: 4 ft. (1.2m) length), 6-1/2" (165mm)
inside diameter
1
Flex Liner, compressed aluminium 2 ply liner, 4" (102mm)
inside diameter
3)
4)
5)
6)
7)
8)
9)
10)
11)
4
1
1
1
1
1
1
2
1
spring spacers
90 deg. Elbow
Adjustable pipe section 13-1/2" to 24" (343mm x 610mm), 2 pcs.
Thimble Cover
Wall Thimble (2 pcs.)
Adapter
AstroCap Termination Cap
Trim Collars
Note:
a) Linersectionsshouldbecon-
tinuous without any joints or
seams.
tube of Mill-Pac, high temperature sealant
12) 12 Screws, #8 x 1/2" Self tapping, Stainless Steel
13) 14 Screws, #8 x 1/2" Self tapping, Black
b) This is an approved system,
thereforecomponentsinthis
system must not be substi-
tuted for any other manufac-
turer's products.
14)
15)
16)
4
4
8
Screws #8 x 1-1/2" Drill Point, Black
Screws #8 x 1-1/2" Drill Point, Stainless Steel
Wood screws #8 x 1"
Required but not included in above Kit:
45o Elbow (Part #: 946-214)
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
15
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INSTALLATION
DV STOVE HORIZONTAL VENT KIT (# 946-116 & #946-216) INSTALLATION
Reviewthefollowingsequenceofinstructions
which are typical of most installations. The
sequence may vary depending on wall thick-
ness. Refer to pages 10 to 14 for vent
location and clearance dimensions. If a
Vent Restrictor is required it must be
installed BEFORE any venting is attached
to the stove.
1) Set the unit in its desired location. Check to
determine if wall studs will be in the way of
the venting system, adjust location until all
clearances are met and there are no ob-
structions.
Note: A 1-1/2"(38mm) clearance around
the outer pipe must be maintained
except that only a 1" (25mm) clear-
ance is needed at the termination
end.
secure with 3 of the #8 x 1/2" screws
(stainless steel).
4) Attach the adjustable pipe section to the
vent terminal using Mill-Pac and/or high
temperature silicone and attach with 3 of
the #8 x 1/2" screws (stainless steel).
Hint: Apply the sealant (Mill-Pac and/or high
temperature silicone) to the outer pipe before
connecting the inner pipe.
b) Install wall thimbles on both interior
andexteriorwallwith4woodscrews
(#8 x 1") per thimble.
Note: The pipe
s e a m
should be
f a c i n g
down.
c) Attach the 2 piece adjustable pipe
section to the vent terminal and slide
into position from the exterior. The
larger diameter end of the ad-
justable pipe goes to the vent
terminal.
d) Install the 90o elbow onto the adjusta-
ble pipe to determine the vertical
centerline.
Note: Tomaketheinstallationmoreaes-
thetically pleasing, we recom-
mend framing out a square that
the cap can be mounted on.
Note: if the centerline cannot be
met, the adjustable sections will
have to be cut.
Note: Ifinstallingter-
mination on a
IMPORTANT:
Do not locate termination hood
where excessive snow or ice build-
up may occur. Be sure to check
vent termination area after snow
falls, and clear to prevent acciden-
tal blockage of venting system.
When using snow blowers, make
sure snow is not directed towards
vent termination area.
sidingcovered
wall,avinylsid-
ing standoff or
furring strips
must be used
to ensure that
the termina-
tion is not re-
cessed into the siding. For vinyl
siding standoff installation refer
to the Dura-Vent Termination in-
structions.
e) Cut the 4 ft. section of rigid pipe to
length. Attach the 45o elbow to the
rigid pipe, and ensure that the pipe
length when cut (with the 45oelbow)
will seat onto both the starter collar
and the 90o elbow. Crimped sec-
tionofrigidpipeseatsintothe90o
elbow. Only cut the uncrimped
side of pipe.
Dismantle all pipe sections including vent
terminal.
2) Assemble a trial fit to determine the ver-
tical center-line for the vent termination.
5) Slide the partially connected pipe and vent
terminal assembly through the wall thim-
bles (from the exterior into the interior) and
secure the cap to the exterior wall with 4
of the supplied screws (#8 x 1-1/2" drill
a) Cuta9-1/2"x9-1/2"(241mmx241mm)
square hole on both the interior and
exterior wall.
3) Attach the 4" dia. flex liner to the vent
terminalensuringthattheflexoverlapsthe
collar of the vent terminal by a minimum of
1-3/8"(35mm). Use Mill-Pac to seal and
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
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16
INSTALLATION
temperature silicone and secure with 3 of
the #8 x 1/2" screws (black). Pipe seams
facing down.
point, stainlesssteel). Note:pilotholeswill
need to be drilled through the wall thimble
on all 4 corners.
the unit flue outlet to the ceiling, the ceiling
thickness, theverticalriseinanatticorsecond
storey, and allow for sufficient vertical height
above the roof line.
18) Install the trim collar over the starter collar
and secure with a #8 x 1/2" screw (black).
Note: The four screws provided for the
vent cap should be replaced with
appropriate fasteners for stucco,
brick, concrete, or other types of
sidings.
For multi-storey applications, fire stops are
required at each floor level. If an offset is
needed, additional pipe, elbows and supports
will be required.
6) Abeadofnon-hardeningmasticshouldbe
run around both the termination and vinyl
siding standoff to prevent water from en-
teringandtomakeatightsealbetweenthe
cap and the standoff.
Donotexceedthemaximumnumberofelbows.
One 90o forhorizontalterminationsandtwo45o
for vertical termination.
7) Stretchthe4"dia.flexlineroutfullyandget
a trial fit of the liner onto the 4" dia. starter
collar.
If the pipe needs to be touched up, use only
Stove Brite High Temperature Metallic Black
Stove Paint.
8) Cut the 4" dia. flex liner to the desired size.
NOTE: All inner joints must be sealed
with Mill-Pac. All outer joints may
be sealed with high temperature
silicone.
Hint:leaveanextra12"to16"oflength,this
willmakethefinalassemblyeasiertowork
with.
9) Securethe4"dia.flexlinertothe4"adapter
withMill-Pacand3ofthe#8x1/2"screws
(stainless steel).
DURA-VENT
TERMINATION KIT
10) Slide the decorative Thimble Cover over
thepipesectionsandsecurewith4screws
(#8 x 1-1/2" drill point, black) to the wall.
Planning Your Dura-Vent
Installation
11) Slide the 90o elbow (crimp end up), the 45o
elbowandthe4ft. pipesection(crimpend
up) over the 4" dia. flex liner.
There are two basic types of Dura-Vent Direct
Vent System installations: horizontal termina-
tion and vertical termination. Confirm the maxi-
mum horizontal run and maximum vertical rise
from the diagrams on pages 12 and 13.
12) Install the spring spacers onto the pipe
sections.
Whenplanningyourinstallation,itwillbeneces-
sary to select the proper length of vent pipe for
your particular requirements. For horizontal
installations, determine the minimum clearance
from the rear of the unit to the wall. It is also
important to note the wall thickness. (The wall
thimble is suitable for 2 x 4 or 2 x 6 wall
construction.)Selecttheamountofverticalrise
desiredfor"vertical-to-horizontal"typeinstalla-
tions.
13) Secure the 4" dia. flex liner with adapter
ontothestovecollar.PutabeadofMill-Pac
around the appliance adapter and secure
with 3 screws (#8 x 1/2, stainless steel).
14) Attach the 45o elbowontothestartercollar
by sealing with Mill-Pac and/or high tem-
peraturesiliconeandsecuringwith3ofthe
#8 x 1/2" (black) screws.
15) Attachthepipesectiontothe45o elbowby
sealing with Mill-Pac and/or high tempera-
ture silicone and securing with 3 of the #8
x 1/2" screws (black). Pipe seams should
be facing the wall.
Warning: Alwaysmaintainrequired
clearances (air spaces) to nearby
combustibles to prevent a fire haz-
ard. Do not fill air spaces with insu-
lation.
16) Attach the 90oelbow onto the pipe section
by sealing with Mill-Pac and/or high tem-
peraturesiliconeandsecuringwith3ofthe
#8 x 1/2" screws (black).
Theminimumclearancerequirementsbetween
the outer wall of the vent pipe and nearby
combustible surfaces is 1-1/4 inch. Be sure to
check the vent termination clearance require-
ments from decks, windows, soffits, gas reg-
ulators, air supply inlets and public walkways
asspecifiedintheExteriorVentTerminalLoca-
tionsonpage10andinyourlocalbuildingcodes.
17) Slide the adjustable pipe section onto the
90o elbow. Slide the trim collar over the
adjustable pipe sections to cover the joint
of the telescopic section.) The flex may
have to be compressed back in order for
the adjustable pipe to properly mate to the
elbow. Seal with Mill-Pac and/or high
Todeterminethelengthofventpiperequiredfor
verticalinstallations,measurethedistancefrom
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
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17
INSTALLATION
Youwillrequirethefollowingcomponentswith
your new Emerald Direct Vent Freestanding
Gas Stove. Please review your product to
make sure you have everything you need. In
theeventthatyouaremissinganypart,contact
your dealer.
Minimum components for a Dura-Vent
Horizontal Installation:
Ifinstallingterminationonasidingcoveredwall,
a vinyl siding standoff or furring strips can be
used in order to ensure that the termination is
not recessed into siding.
A) Dura-Vent Horizontal Termination Kit
B) WallThimble(requiredforcombustiblewalls)
The vinyl siding standoff is required for walls
with vinyl siding.
Minimum components for a Dura-Vent
Vertical Termination:
Note: These are the minimum pieces
required. Other parts may be re-
quired for your particular installa-
tion. See page 17 for a list of vent
parts.
D) Dura-Vent Vertical Termination Kit. See
page 17 for pipe lengths.
Alternate
Horizontal
Termination Caps
Dura-Vent Basic
Horizontal Kit # 970
1
1
1
90o Elbow
Wall Thimble Cover
Horiz. Sq. Term. Cap
WARNING:
Do not combine venting components from
different venting systems.
When using piping other than Simpson
Dura-Vent, 3 screws must be used to
secure rigid pipe to adaptor.
However use of the the AstroCapTM and FPI
Riser is acceptable with all systems.
ThisproducthasbeenevaluatedbyIntertekfor
using a Dura-Vent Flue Adaptor in conjunction
withSelkirkDirect-TempandAmeriVentDirect
venting systems. Use of these systems with
the Direct Vent GS starting collar is deemed
acceptableanddoesnotaffecttheIntertekWHI
listing of components.
The FPI AstroCapTM andFPIRiserVentterminaliscertifiedforinstallationsusingFPIventing
systems as well as Simpson Dura-Vent®, Direct Vent GS, American Metal Products, Ameri
Vent Direct vent and Selkirk Direct-Temp. FPITM, and FPI AstroCapTM are the proprietary
trademarks of FPI Fireplace Products International Ltd. Dura-Vent® and Direct Vent GS are
registered and/or proprietary trademarks of Simpson Dura-Vent Co. Inc.
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
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18
INSTALLATION
DURA-VENT HORIZONTAL INSTALLATIONS
1) Set the unit in its desired location. Check to
c) Snorkel Terminations:
horizontalpipe, asshownindiagram3. Cut
and frame the 10 inch square hole in the
exterior wall where the vent will be termi-
nated. If the wall being penetrated is con-
structed of non- combustible material, i.e.
masonryblockor
concrete,a7"di-
ameter hole is
acceptable.
determine if wall studs or roof rafters are
in the way when the venting system is
attached. If this is the case, you may want
to adjust the location of the unit.
Forinstallationsrequiringaverticalrise
on the exterior of the building, 14-inch
and 36-inch tall Snorkel Terminations
and the Riser Vent as shown in Dia. 2
& 2a are available. Follow the same
installation procedures as used for
standardHorizontalTermination.NEV-
ER install the snorkel upside down.
2) Direct Vent pipe and fittings are designed
withspecialtwist-lockconnectionstocon-
nect the venting system to the appliance
flue outlet. A twist-lock appliance adapter
is installed on the unit at the factory. As-
semble the desired combina-
tion of pipe and elbows to the
appliance adapter with pipe
seamsorientedtowards
the wall or ceiling, as
muchoutofviewaspos-
sible. The final position-
ing of the pipe and 90o
elbow assembly is de-
termined by the mount-
ing orienta-
*AsspecifiedinCGA
B149 Installation
Code.Localcodesor
regulations may re-
quire different clear-
ances.
tion of the
adapter on
the stove
and twist-
locked for a
solid con-
Diagram 2
nection.
Diagram 3
Note:
a) Twist-lock procedure: Four indenta-
tions, located on the female ends of
pipesandfittings,aredesignedtoslide
straightontothemaleendsofadjacent
pipes and fittings, by orienting the four
pipe indentations so they match and
slideintothefourentryslotsonthemale
ends (diagram 1). Push the pipe sec-
tions completely together, then twist-
lock one section clockwise approxi-
mately one-quarter turn, until the two
sections are fully locked. The female
locking lugs will not be visible from the
outside on the Black Pipe or fittings.
They may be located by examining the
inside of the female ends. Apply seal-
ant"Mill-Pac"toinnerpipeandhightemp
silicone sealant to outer pipe on every
twist-lock joint.
Note:
a) The horizontal run of vent should have
a 1/4 inch rise for every 1 foot of run
towards the termination. Never allow
the vent to run downward. This could
cause high temperatures and may
present the possibility of a fire.
b) The location of the horizontal vent ter-
mination on an exterior wall must meet
alllocalandnationalbuildingcodes,and
must not be blocked or obstructed. For
External Vent Terminal Locations, see
diagram on page 10.
Diagram 2a
4) Ifinstallingtheventterminationtoawallwith
vinyl siding, the Vinyl Siding Standoff must
beused.AttachtheVinylSidingStandoffto
the Horizontal Vent Termination, but first
runabeadofnon-hardeningmasticaround
its outside edges, so as to make a seal
between vent cap and the standoff. Install
the Vinyl Siding Standoff (Part # 950) be-
tween the vent cap and the exterior wall
and attach with the four wood screws
provided. Seal around the Vinyl Siding
Standoff on all four sides. Diagram 6. The
arrowontheventcapshouldbepoint-
ing up.Insurethatthe1-1/4"clearancesto
combustible materials are maintained. See
diagram 4.
Snorkel Termination diagrams show the vent-
ing arrangements for units converted to the
lowerBturatingof27,000(NG)or 29,000(LP).
Below Grade Snorkel Installation
IftheSnorkelTerminationmustbeinstalled
below grade, i.e. basement application,
proper drainage must be provided to pre-
vent water from entering the Snorkel Ter-
mination. Refer to Dura-Vent Installation
instructions for details. Do not attempt to
enclosetheSnorkelwithinthewall,orany
other type of enclosure.
Diagram 1:
Hint: Apply silicone to female end.
3) With the pipe attached to the stove, slide
thestoveintoitscorrectlocation,andmark
thewallfora10"x10"(insidedimensions)
squarehole.Thecenterofthesquarehole
should line up with the centerline of the
Note: Ifinstallingterminationonasiding
covered wall, a vinyl siding stand-
off or furring strips must be used
to ensure that the termination is
b) Horizontal runs of vent must be sup-
portedeverythreefeet.Wallstrapsare
available for this purpose.
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
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19
INSTALLATION
3) ToinstalltheRoundSupportBox/WallThim-
bleinaflatceiling, cuta10inchsquarehole
in the ceiling centred on the hole drilled in
Step2.Frametheholeasshownindiagram
9.
not recessed into the siding. The
four wood screws provided
should be replaced with appro-
priate fasteners for stucco, brick,
concrete, or other types of sid-
ings.
8) Slide the decorative wall thimble up to the
wall surface being careful not to scratch
thepaintandattachwithscrewsprovided.
Apply decorative brass or chrome trim if
desired. See diagram 6.
Diagram 6
DURA-VENT VERTICAL
TERMINATION
Diagram 9
4) Assemblethedesiredlengthsofblackpipe
and elbows necessary to reach from the
appliance adapter up though the Round
Support Box. Insure that all pipes and
elbow connections are in the fully twist-
locked position and sealed.
1) Maintainthe1-1/4"clearanc-
es (air spaces) to combusti-
bles when passing through
ceilings, walls, roofs, enclo-
sures, attic rafter, or other
nearby combustible surfac-
es. Do not pack air spaces
with insulation. Check page
12 for the maximum vertical
rise of the venting system
and the maximum horizontal
offset limitations.
Diagram 4
5) Before connecting the horizontal run of
vent pipe to the vent termination, slide the
blackdecorativewallthimblecoveroverthe
vent pipe, then slide the Wall Thimble (Part
# 942) over the vent pipe.
Hint: Apply the
sealant (Mill-Pac
and/or high tem-
perature sili-
cone) to the out-
er pipe before
connecting the
inner pipe.
6) Slide the appliance and vent assembly to-
wards the wall carefully inserting the vent
pipe into the vent cap assembly. It is impor-
tant that the vent pipe extends into the vent
cap a sufficient distance so as to result in
a minimum pipe overlap of 1-1/4 inches.
Secure the connection between the vent
pipe and the vent cap by attaching the two
sheet metal strips extending from the vent
capassemblyintotheouterwallofthevent
pipe. Use the two sheet metal screws
provided to connect the strips to the pipe.
Bend any remaining portion of the sheet
metal strip back towards the vent cap, so
it will be concealed by the decorative wall
thimble cover. See diagram 5.
2) Set the gas appliance in its
desiredlocation.Dropaplumb
bob down from the ceiling to
the position of the appli-
anceflueexit,andmarkthe
locationwheretheventwill
penetratetheceiling. Drilla
smallholeathispoint.Next,
drop a plumb bob from the
roof to the hole previously
5) Cut a hole in the roof centred on the small
drilled hole placed in the roof in Step 2. The
holeshouldbeofsufficientsizetomeetthe
minimumrequirementsforclearancetocom-
bustibles of 1-1/4". Slip the flashing under
the shingles (shingles should overlap half
the flashing) as per diagram 10.
drilledintheceiling, andmark
the spot where the vent will
Diagram 7
penetratetheroof.Determineifceilingjoists,
roof rafters or other framing will obstruct
the venting system. You may wish to relo-
cate the appliance or to offset, as shown
in diagram 8 to avoid cutting load bearing
members.
Diagram 10: The upper half of the flashing is
installed under the roofing material and not
nailed down until the chimney is installed.
This allows for small adjustments.
6) Continue to assemble pipe lengths.
Note: Ifanoffsetisnecessaryintheattic
to avoid obstructions, it is impor-
tant to support the vent pipe every
3 feet, to avoid excessive stress
on the elbows, and possible sep-
aration. Wall straps are available
for this purpose. See diagram 5.
Diagram 5
7) Install wall thimble in the center of the 10"
square and attach with wood screws.
Diagram 8
Galvanized pipe and elbows may be uti-
lized in the attic as well as above the
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INSTALLATION
roofline. The galvanized finish is desirable
above the roofline due to its higher corro-
sion resistance.
Continue to add pipe sections through the
flashing until the height of the vent cap
meets the minimum height requirements
specifiedindiagram11orlocalcodes. Note
that for steep roof pitches, the vertical
height must be increased. A poor draft, or
down drafting can result from high wind
conditions near big trees or adjoining roof
lines, in these cases, increasing the vent
height may solve the problem.
Slope
"X"
0/12 - 2/12
2/12 - 7/12
7/12 - 12/12
12/12 - 24/12
24/12+
4"
5-1/2"
6-3/4"
7-1/2"
12-1/2"
Diagram 12
Offset Chart
Diagram 11
Using a level, make sure the support is
vertical. Ifthesupportextendsabovethe
roof, cut it flush with the top of the roof.
Nail the support to the frame opening
using (8) 3" spiral nails or #8 x 1-1/2"
screws.
Roof Pitch
Minimum Vent Height
Feet
2
Meters
0.61
0.61
0.61
0.76
0.99
1.22
1.52
1.83
2.13
2.29
2.44
flat to 7/12
over 7/12 to 8/12
over 8/12 to 9/12
over 9/12 to 10/12
over 10/12 to 11/12
over 11/12 to 12/12
over 12/12 to 14/12
over 14/12 to 16/12
over 16/12 to 18/12
over 18/12 to 20/12
over 20/12 to 21/12
2
Note: If you are using a 6" square sup-
port you may find it difficult to
screwitinplacebecauseitisfairly
small inside.
2
2.5
3.25
4
Simpson Dura-Vent has provided angle
brackets with this support which can be
screwedtotheoutsideofthesupportbox
and nailed to surrounding framing as re-
quired. Use a minimum of four #8 x 1/2"
screwsperbracket. Insomecasesthese
brackets may need to be trimmed (e.g.: to
fit under a flashing). Place the Finish
Collar around the support and fasten it to
the ceiling using the screws provided.
5
6
7
7.5
8
7) Ensureventisverticalandsecurethebase
oftheflashingtotheroofwithroofingrails,
slide storm collar over the pipe section and
seal with a mastic.
3) Use appropriate roof flashing. Place the
flashing under the upper shingles and on
top of the lower shingles approximately
half of the flashing should be under the
shingles.
CATHEDRAL CEILINGS
8) Install the vertical termination cap by twist
locking it.
Round Support (RDS) &
Square Support (SQS)
4) AssemblethedesiredlengthsofBlackPipe
and Elbows necessary to reach from the
appliance adapter up through the support
box and flashing to proper height as per
Dia. 12, local codes or pages 12 to 13.
Ensurethatallpipeandelbowconnections
are in their fully twist lock position.
Notes:
a) For multistorey vertical installations, a
CeilingFirestop(Part#963)isrequired
at the second floor, and any subse-
quent floor. Diagram 12. The opening
should be framed to 10 " x 10" inside
dimensions, in the same manner as
shown in diagram 9.
If your home has a cathedral ceiling (no attic
spacebetweentheceilingandtheroof),install
the chimney and support as follows.
1) Situate the chimney in a convenient loca-
tion as near as possible to the appliance
outlet. Cut and frame a hole in the roof for
the support. The sides of this hole must be
vertical with 1 1/4" clearance.
5) Ensureventisverticalandsecureflashing
to the roof with roofing nails. Slide the
storm collar over the pipe section and seal
with a mastic.
b) Any occupied areas above the first
floor, including closets and storage
spaces, through which the vertical
vent passes, must be enclosed.
2) Place the support in the opening. Lower it
to the correct height as determined by the
table and diagram below.
6) Twist lock the vent cap on to the last
section.
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INSTALLATION
3) Connect the end of
the flex pipe section
to the underside of
the Top Adaptor us-
ing 3 sheet metal
screws.
The direct vent system must not be con-
nected to a damaged factory-built or ma-
sonry chimney.
Support Extensions - Round
(RDSE) or Square (SQSE)
Steeppitchedcathedralceilingsmayrequirethe
useofasupportextension.Thispiecefitsdown
inside the support and can be adjusted to
increase the support's length by up to 22". The
extension is attached to the support using the
eight metal screws provided. Be sure there is
at least a 2 inch overlap where the extension
joins the support.
For factory built, zero clearance, and ma-
sonry chimneys cleanout doors and caps
or plugs for cleanout tee fittings and ash
dumps shall be secured in place and
sealedbeforeinstallingaDirectVentsys-
tem within the chimney.
Diagram 2.
Diagram 2
4) Passtheflexpipedownthroughthecenter
of the chimney system, and center the
adaptor on the top of the chimney pipe. Drill
four 1/8" diameter holes through the adap-
torandintothechimneytop.Insurethat you
are in fact, drilling into the metal on the
chimney. Twist-lock
If the appliance shuts off during opera-
tion, contact a qualified service person to
determine if a negative pressure and/or
leaky chimney condition exists. Do not
operatetheapplianceuntiltheproblemis
corrected.
CONVERTINGA
CLASS-A METAL
CHIMNEY OR
the Termination Cap
(Part#980or991)onto
Approved for US Installations Only
MASONRY CHIMNEY
TO A DIRECT VENT
SYSTEM
The use of an existing chimney as an air
intake is not covered under the ANSI
Z21.88b-1999, CSA 2.33b-M99 test meth-
ods and the resulting ITS/WHI product
certification. The code Authority Having
Jurisdiction must be consulted prior to
proceedingwiththisinstallationmethod.
the Adaptor. (Diagram
3 and 4).
General
There are two different types of direct vent
conversion systems listed below. Follow the
appropriate directions for your installation.
Converting a Factory Built Metal
Chimney
Diagram 3
1) Remove the existing chimney cap.
A) Throughanexistingfactorybuiltmetalchim-
ney going through the ceiling: A typical
conversionofthistypeisshownindiagram
1. The concept of direct vent conversion is
to connect an adaptor to an Underwriters
Laboratories (UL) listed 4 inch diameter
aluminum flex pipe which is then passed
down through the center of the existing
metal chimney system. Three sizes of Top
AdaptorsareavailablefromSimpsonDura-
Vent. The Retro Connector (909B) is at-
tachedtothebottomoftheflexpipe.TheTop
Adaptor and the Retro Connector are at-
tached to the existing chimney with sheet
metal screws. The appliance is then con-
nected to the chimney with appropriate
black direct vent pipe and an adjustable
length section.
2) Measure the distance from the top end of
the chimney to the bottom of the ceiling
support box, add 3" (76mm) to this meas-
urement,andcutasectionofthe4"flexpipe
to that length (the flex should already be
extended to its nominal length).
Diagram 4
5) Pull the flex pipe down through the ceiling
supportbox,untilitprotrudesapproximate-
ly 3" (76mm). Connect the flex pipe to the
Retro Connector by slipping it into the
4-3/4"diametersleeveonthetopsideofthe
Connector. Use 3 sheet metal screws to
assemble these two parts.
6) Push the flex pipe back up into the ceiling
support box, center the Retro Connector,
and attach it to the support box, or decora-
tive sleeve for double wall solid packed
pipe, with the sheet metal screws (sup-
plied). TheholesintheRetroConnectorare
pre-punched. Diagram 5.
B) Through the wall of an existing masonry
chimney: A typical conversion of an exist-
ing masonry chimney is shown in Diagram
6. A Top Adaptor (985K) and Flashing are
usedatthetopofthemasonrychimney.The
4 inch aluminum liner is connected to the
adaptor and is passed down the chimney
and out through the masonry wall and
attached to the Retro Connector (909B).
The Retro Connector is attached to the
masonry wall and then connected to the
direct vent pipe leading to the appliance.
Prior to installation and connection of the
vent system to a factory-built or masonry
chimney, the chimney must be inspected
and thoroughly cleaned by a qualified
service person, such as a certified chim-
ney sweep or home inspection service.
Diagram 5
7) The connection between the appliance
andtheRetroConnectormaybecompleted
with sections of black direct vent pipe,
together with an adjustable length.
Diagram 1
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INSTALLATION
Converting a Masonry Chimney
Important: The existing masonry flue
opening needs to have an area of at least
a 36 sq. in. to insure proper intake/ex-
haust flow.
1) Before cutting any holes, assemble the
desiredsectionsofblackdirectventpipeto
determine the center of the masonry pene-
tration.
Diagram 9
9) Slide the Wall Thimble Cover (Part # 940)
over the Retro Connector and secure with
masonry bolts. Diagram 10. If you have a
framed wall in front of the masonry, use
wood screws to mount the Wall Thimble
Cover to the framed wall, over the Retro
Connector and the 10" (254mm) square
framed opening. Diagram 11. If needed,
addasectionofdirectventpipetotheRetro
Connector in order to extend through the
opening in the Wall Thimble Cover.
Diagram 7
4) To determine the length of flex required,
measure from 3" (76mm) above the top of
the Flashing down to the level of the open-
ing. Add to this measurement the distance
fromthecenterofthechimneytooutthrough
the wall. Cut a piece of 4" flex to this length
(the flex should already be extended to its
nominal length).
5) Connect the 4" flex liner to the Top Adaptor
(Part # 985K) using 3 sheet metal screws.
Diagram 2.
6) Feed the 4" flex liner through the Flashing
into the chimney. Continue to feed the liner
outthroughtheopeninginthemasonrywall.
7) SecuretheTopAdaptortotheFlashing.Use
3sheetmetalscrewsthroughthesideofthe
adaptor into the flange on the Flashing
(diagram 8). Twist lock the Termination Cap
(Part # 980 or 991) on to the Top Adaptor.
Diagram 10
Diagram 6
2) Oncethecenterpointofthepenetrationhas
beendetermined,cuta6"(152mm)dia.hole
in the masonry. Be careful, if the hole is too
large, the Retro Connector might not mount
properly,andiftheholeistoosmall,thenthe
appliancemightstarveforintakeair.Ifthere
is a frame wall in front of the masonry wall,
cut and frame a 10" (254mm) clear square
openinginthewall(centeredaroundthe6"
(152mm) masonry opening). IF there is
sheet rock only (no studs) in front of the
masonry, the10"(254mm)clearopeningis
stillneeded,butdoesnotneedtobeframed.
This allows the Retro Connector to mount
directly on the masonry and provide clear-
ance to the combustibles. Diagram 11.
Diagram 8
8) AttachtheflextotheRetroConnector. Use
3sheetmetalscrewstoattachtheflexliner
to the Connector. Diagram 9. Mount the
RetroConnectortothemasonrywallusing
masonrybolts.Re-drilllargerholesoncon-
nector as needed. Be careful to insure that
the connector is centered in the opening
and the mounting holes line up with the
masonry wall.
3) SecuretheFlashing(Part#705C)tothetop
of the masonry chimney using a bead of
non-hardening sealant-adhesive. If the
Flashing is larger than the top of the chim-
ney, then cut and fold flashing as needed
to fit chimney. Diagram 7.
Diagram 11
10) The connection between the appliance
andtheRetroConnectormaybecompleted
with a section of black direct vent pipe,
together with an adjustable length pipe
section.
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INSTALLATION
Note: Prior to any pressure testing of
the gas supply piping system that
exceeds test pressures of 1/2
psig, this appliance must be dis-
connected from the piping sys-
tem. If test pressures equal to or
less than 1/2 psig are used then
this appliance must be isolated
from the piping system by closing
itsindividualmanualshut-offvalve
during the testing.
SYSTEM DATA - E65-1
(WITH 38,000 BTU)
SYSTEM DATA -
E65-1 CONVERTED TO
27,000 (NATURAL GAS)
OR 29,000 (PROPANE)
For 0 to 2000* feet altitude
Burner Inlet Orifice Sizes:
Natural Gas
#32
Propane
#50
For 0 to 4500 feet altitude
Burner Inlet Orifice Sizes:
Burner
Natural Gas
Propane
#52
*Above 2000 ft. see National Fuel Code
Orifice Chart.
Burner
#40
Max. Input Rating
- Natural Gas
- Propane
Max. Input Rating
- Natural Gas
- Propane
27,000 Btu/h
29,000 Btu/h
AERATION
ADJUSTMENT
38,000 Btu/h
38,000 Btu/h
Min. Input Rating
- Natural Gas
- Propane
Min. Input Rating
- Natural Gas
- Propane
13,500 Btu/h
14,500 Btu/h
Theburneraerationisfactorysetbutmayneed
adjusting due to either the local gas supply, air
supply or altitude.
19,000 Btu/h
19,000 Btu/h
Output Capacity with blower Off*
Natural Gas
Propane
Output Capacity with blower Off*
Natural Gas
Propane
19,845 Btu/h
22,040 Btu/h
with 38,000 Btu
with 27,000 (NG) /
29,000 LP
29,070 Btu/h
29,650 Btu/h
Natural Gas
3/8"(9.5mm)
Propane
Natural Gas
3/16"(4.75mm)
Propane
Output Capacity with blower On*
Natural Gas
Propane
Output Capacity with blower On*
Natural Gas
Propane
20,385 Btu/h
22,765 Btu/h
29,564 Btu/h
30,172 Btu/h
*See page 8 for manufactured home chart.
wide open
1/4" (6.35mm)
*See page 8 for manufactured home chart.
Supply Pressure
Natural Gas
Propane
The aeration adjustment gears are located on
therightsideofthe
burnerboxandcan
be accessed from
the side.
Supply Pressure
Natural Gas
Propane
min.
min.
5.0" w.c.
12.0" w.c.
min.
min.
5.0" w.c.
12.0" w.c.
Manifold Pressure
Natural Gas
Propane
Manifold Pressure
Natural Gas
Propane
3.8"
11"
+/- 0.2" w.c.
+/- 0.2" w.c.
3.8"
11"
+/- 0.2" w.c.
+/- 0.2" w.c.
Toadjusttheaera-
tion: use the allen
keytoturntheturn-
ing gear which will adjust the air shutter. Open
the air shutter for a blue flame or close it for a
yellower flame. The factory setting should be
sufficient for most installations.
SYSTEM DATA
HIGH ELEVATION: E65-NG1
GAS CONNECTION
The gas connection is a 3/8" NPT 90o elbow.
The gas line can be rigid pipe or to make
installationeasier,usealistedflexibleconnec-
tor and/or copper tubing if allowed by local
codes. Since some municipalities have addi-
tional local codes it is always best to consult
with your local authorities and the CAN/CGA
B149 installation codes.
For 2,000 - 4,500 feet altitude
Burner Inlet Orifice Sizes:
Natural Gas
Burner
#33
Max. Input Rating
- Natural Gas
36,100 Btu/h
18,000 Btu/h
Min. Input Rating
- Natural Gas
For USA installations follow local codes and/
or the current National Fuel Gas Code, ANSI
Z223.1.
Output Capacity with blower Off
Natural Gas 27,616 Btu/h
When using copper or flex connectors use
onlyapprovedfittings.Alwaysprovideaunion
so that gas lines can be easily disconnected
for burner and/or valve servicing. Flare nuts
for copper lines and flex connectors are usu-
ally considered to meet this requirement.
Clockwise to open,
counter-clockwise to close.
Max. Output Capacity with blower On
Natural Gas 28,086 Btu/h
Caution: Carbon will be produced if the
air shutter is closed too much.
HIGH ELEVATION
Note: Any damage due to carboning re-
sulting from improperly setting
the aeration controls is NOT cov-
ered under warranty.
IMPORTANT:ALWAYSCHECKFOR
GAS LEAKS WITH A SOAP AND
WATER SOLUTION OR GAS LEAK
DETECTOR. DO NOT USE OPEN
FLAME FOR LEAK TESTING.
This unit (with 38,000 Btu) is approved in Can-
ada for altitude 2000 ft. to 4500 ft. (CAN/CGA-
2.17-M91)withtheorificekitPart#621-975.For
Natural Gas installations above 4500 ft. follow
current CAN/CGA-B149.1.InU.S.A.,forinstalla-
tionsabove2000ft.refertocurrentANSIZ223.1
Sc8-8.1.2a appendix F, for resizing orifice.
Note: Aeration Adjustment should only
be performed by an authorized
Regency Installer at the time of
installation or service.
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INSTALLATION
GAS PIPE
PRESSURE TESTING
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut-off valve during any pressure
testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig. (3.45
kPa). Disconnectpipingfromvalveatpressures
over 1/2 psig.
3) Open the front door. Open the right side
doorandthereisacutoutintheheatshield
through which can be seen a wing nut
threaded on to a stud attached to the front
door. Loosenthisnutbyturningitcounter-
clockwise.
The manifold pressure is controlled by a regu-
lator built into the gas control, and should be
checked at the pressure test point.
Note: To properly check gas pressure,
both inlet and manifold pressures
should be checked using the valve
pressure ports on the valve.
1) Make sure the valve is in the "OFF" position.
2) Loosenthe"IN"and/or"OUT"pressuretap(s),
turning counterclockwise with a 1/8" wide
flat screwdriver.
3) Attachmanometerto"IN"and/or"OUT"pres-
sure tap(s) using a 5/16" ID hose.
CONVERSION KIT
FROM NATURAL GAS
TO PROPANE
Model #261-969
for Emerald Gas Stoves and Gas
Inserts using SIT 820 NOVA Gas
Valve
4) Light the pilot and turn the valve to "ON"
4) Carefully remove the logs, embers and
rockwool.
position. Read manometer.
5) The pressure check should be carried out
with the unit burning and the setting should
be within the limits specified on the safety
label.
5) Remove burner. See diagram below.
6) When finished reading manometer, turn off
the gas valve, disconnect the hose and
tighten the screw (clockwise) with a 1/8"
flat screwdriver. Note: Screw should be
snug, but do not over tighten
THIS CONVERSION MUST
BE DONE BY A
QUALIFIED GAS
FITTER IF IN DOUBT DO
NOT DO THIS
Valve Description
1) Gas cock knob
CONVERSION !!
Note: Use a magnetic type screwdriver
if possible.
2) Manual high/low adjustment
3) Pilot Adjustment
Conversion Kit Contains:
4) Thermocouple Connection
5) Main Operator
Qty.
Part # Description
1
910-018 SIT Conversion Kit-50%
6) Outlet Pressure Tap (Manifold Pressure)
7) Inlet Pressure Tap (Supply Pressure)
8) Pilot Outlet
Turndown LP
1
1
1
910-037 LP Injector (Pilot Orifice)
904-641 Burner Orifice #50
908-175 E63/E65 Decal "Converted to
Propane"
9) Main Gas Outlet
10) Flange Securing Screw Holes
11) Alternative TC Connection Point
12) Thermoelectric Unit
1
1
908-528 Red "PROPANE" label
908-780 Instruction Sheet
13) Additional Valve Mounting Hole
1) Shut off the gas supply.
Pilot assembly is now accessible
for steps 6) to 11).
2) Openthevalvedoorandremovethecontrol
panel.
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INSTALLATION
6) Remove and discard the 3 pressure regu-
lator mounting screws (A), pressure reg-
ulator tower (B) and diaphragm (C).
REDUCTION KIT TO
LOWER BTU RATING
FOR E65-1 GAS STOVE
7) Insurethattherubbergasket(D)isproperly
positioned and install the new HI/LO pres-
sureregulatorassembly tothevalveusing
the new screws (E) supplied with the kit.
Tighten screws securely.
THIS CONVERSION MUST
BE DONE BY A
8) Pull off the pilot cap to expose the pilot
orifice.
QUALIFIED GAS FITTER IF
IN DOUBT DO NOT DO
THIS CONVERSION !!
Natural Gas Conversion Kit 260-920
Contains:
Qty.Part #
Description
1
1
1
904-593 Burner Orifice #40
(Natural Gas)
908-365 Decal "Converted to
27,000 Btu"
908-363 Instruction Sheet
Propane Conversion Kit 260-922
Contains:
Qty.Part #
Description
1
1
904-390 Burner Orifice #52 (Propane)
908-365 Decal "Converted to
29,000 Btu"
9) Unscrew the pilot orifice with the allen key
andreplacewiththeLPpilotorificeinthekit.
1
908-363 Instruction Sheet
1) Shut off the gas supply.
2) Open the valve door and remove the con-
trol panel.
Burner Orifice
10) Remove burner orifice with a 1/2" wrench
anddiscard.Useawrenchtoholdontothe
elbow behind the orifice.
11) Reinstall new burner orifice LP stamped
#50 and tighten.
3) Open the front door. Open the right side
door and there is a cutout in the heat shield
through which can be seen a wing nut
threaded on to a stud attached to the front
door. Loosen this nut by turning it counter-
clockwise.
12) Reverse steps 4) to 2).
13) Attach the Conversion label "This unit has
been converted to Propane" on top of the
Serial # decal. E63/E65: Part #175
14) Replaceyellow"NaturalGas"labelwithred
"Propane" label
E63/E65 Conversion Decal: 908-175
15) Check for gas leaks.
16) Check inlet and outlet pressures.
17) Check operation of flame control.
The wing nut that holds the front door is
accessible through the cut-out in the right
side heat shield.
18) Check for proper flame appearance and
glow on logs.
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INSTALLATION
4) Carefullyremovethelogs,embersandrock-
wool.
LOG INSTALLATION
WARNING: Dangerous operating condi-
tions may occur if these logs are not
positioned in their approved locations.
Read the instructions below carefully and
refer to the diagrams. If logs are broken
donotusetheunituntiltheyarereplaced.
Broken logs can interfere with the pilot
and burner operation.
5) Remove burner.
Note: Use a
a)
b)
c)
d)
e)
Front Right Log - Part # 902-020
Front Left Log - Part # 902-021
Rear log - Part # 902-022
Embers - Part # 902-151 (1 bag)
Lava - Part # 902-154 (1 bag)
magnetic type
screwdriver if
possible.
Diagram 3
5) Distributetheembersalongthefrontburner
but do not cover the burner ports and
around the logs. Place the embers on the
floor of the firebox. Place the lava on the
burner tray in front of the left and right front
logs. See Diagram 4.
(Part # 560-935 for the set of three logs)
1) Removethelogsfromtheboxandcarefully
unwrap them. The logs are fragile, handle
with care - DO NOT FORCE into position.
2) Place the rear log, carefully sliding it down
onto the pins, with the flat side of the log
facing the back of the unit. See diagram 1.
6) Remove burner orifice with a 1/2" wrench
and discard.
Diagram 4
OPTIONAL DOOR
GRILL INSTALLATION
Diagram 1
Note: Do not force logs down.
Burner Orifice
7) Reinstall new burner orifice (NG stamped
#40 or LP stamped #52) and tighten.
Door Grill Kit Contains:
3) Place the left front log, carefully sliding it
downontotheleftpinsofthefrontburner.
See diagram 2.
8) Reverse steps 5) to 2).
Qty. Description
1
4
4
Front Door Grill
Screws
Grill Clips
9) Attach the label "This unit has been con-
vertedto..."ontopoftheSerial#decalover
the higher Btu information.
1) Open the front door. Open the right side
doorandthereisacutoutintheheatshield
through which can be seen a wing nut
threaded on to a stud attached to the front
door. Loosenthisnutbyturningitcounter-
clockwise.
10) Check for gas leaks.
11) Check inlet and outlet pressures.
12) Checkoperationofflamecontrol. Checkfor
properflameappearanceandglowonlogs.
Diagram 2
4) Place the right front log, carefully sliding it
downontotherightpinsofthefrontburner.
See diagram 3.
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INSTALLATION
2) Removetheglasspanelbylooseningthe6
screwssecuringtheglassbrackets. Sup-
port the glass to prevent it from dropping
out and breaking.
OPTIONAL REMOTE
CONTROL
UsetheWaterfordRemoteControlKitapproved
forthisunit.Useofothersystemsmayvoidyour
warranty.
The remote control kit comes with a hand held
transmitter, a receiver and a wall mounting
plate.
1) Chooseaconvenientlocationonthewallto
install the receiver and the receptacle box
(protectionfromextremeheatisveryimpor-
tant). Run wires from the fireplace to that
location, use Thermostat Wire Table.
5) Tighten the screws on the grill clips.
6) Replace the glass and secure the glass
clips, reversing step 2)
7) Close the front door by reversing step 1).
2) Connect the wires as per the wiring dia-
gram below.
OPTIONAL WALL
THERMOSTAT
CAUTION
Do not connect the
millivolt remote control wires
to the 120V wires.
A wall thermostat may be installed if desired.
Connect the wires as per the wiring diagrams.
Note that the wires are connected to the "TH" 3) Install3AAAalkalinebatteriesintransmitter
on the gas valve. Use table below to determine
the maximum wire length:
and 4 AA alkaline batteries in the receiver.
Install the receiver and its cover in the wall.
Switch the remote receiver to "remote"
mode. The remote control is now ready for
operation.
Note: Preferable if the thermostat is in-
stalled on an interior wall.
3) Attachthe4grillclipswiththe4screwsbut
do not tighten down at this point.
FINAL CHECK
Waterford offers an optional programmable
thermostat but any 250-750 millivolt rated non-
anticipator type thermostat that is CSA, ULC or
UL approved may be used.
Before leaving this unit with the customer, the
installermustensurethattheapplianceisfiring
correctly. This includes:
CAUTION
1) Clocking the appliance to ensure the cor-
rect firing rate (rate noted on label) at 15
minutes.
Do not connect the millivolt
wall thermostat wires
to the 120V wires.
2) If required, adjusting the primary air to
ensurethattheflamedoesnotcarbon.First
allowtheunittoburnfor15min.tostabilize.
Thermostat Wire Table
Recommended Maximum Lead Length
(Two-Wire) When Using Wall
3) Check for proper draft.
Thermostat (CP-2 System)
CAUTION
Any alteration to the product that causes
sooting or carboning that results in dam-
agetotheexteriorfaciaisnottherespon-
sibility of the manufacturer.
Wire Size
Max. Length
14 GA.
16 GA.
18 GA.
20 GA.
22 GA.
50 Ft.
32 Ft.
20 Ft.
12 Ft.
9 Ft.
4) Placethegrillintopositiononthefrontofthe
door,centeritinthefrontviewingareaand
use the grill clips to hold it in place.
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OPERATING INSTRUCTIONS
WIRING DIAGRAM - E65-NG1 & E65-LP1
If any of the original wires as supplied with the
Caution: Ensure that the wires do
not touch any hot surfaces and are
away from sharp edges.
WARNING: Electrical Grounding
Instructions
appliancemustbereplaced,itmustbereplaced
with CSA type SEW (200oC) or its equivalent.
This appliance is equipped with a
three pronged (grounding) plug for
your protection against shock haz-
ard and should be plugged directly
intoaproperlygroundedthree-prong
receptacle.Donotcutorremovethe
grounding prong from this plug.
Thisheaterdoesnotrequirea120VA.C.supply
for operation. In case of a power failure, the
burner switch and the optional remote control/
thermostat will continue to operate. However,
a 120V A.C. power supply is needed for the
fan/blower operation.
CAUTION: Label all wires prior to
disconnectionwhenservicingcon-
trols. Wiring errors can cause im-
proper and dangerous operation.
OPERATING
INSTRUCTIONS
seen when lighting the unit - the logs have
been incorrectly positioned.
LIGHTING
PROCEDURE
7) The unit should never be turned off, and on
again without a minimum of a 60 second
wait.
1) Read and understand these instructions
IMPORTANT:Gascockknobcannotbeturned
from "PILOT" to "OFF" unless it is partially
depressed.
before operating this appliance.
2) Check to see that all wiring is correct and
enclosed to prevent possible shock.
1) TurnstoveOFFusingtheBurner"ON/OFF"
switch remote or thermostat.
3) Check to ensure there are no gas leaks.
2) Turngascontrolknobsoindicatorpointsto
"OFF"positionandallow5minutesforany
gasinthecombustionchambertoescape.
4) Make sure the glass in the door frame is
properly positioned. Never operate the
appliance with the glass removed. Never
strike the glass or slam the door shut.
3) Turn gas control knob counterclockwise
so indicator points to the "PILOT" position.
Depress the gas control knob fully. De-
press the igniter button several times until
the pilot lights. After approximately one
minute, release the gas control knob. The
pilot flame should continue to burn. If the
5) Verify that the venting and cap are unob-
structed.
6) Verify log placement. If the pilot cannot be
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29
OPERATING INSTRUCTIONS
pilot does not remain lit, repeat operation
allowing a longer period before releasing
gas control knob.
Copy of the Lighting Plate instructions
4) When the pilot stays lit, turn the gas knob
furthercounterclockwisetothe"ON"posi-
tion.
5) Usethethermostatorremotecontroltoturn
on the unit.
6) Rotate the flame height regulator to adjust
the flame height higher or lower.
SHUTDOWN
PROCEDURE
1) Usethethermostatorremotecontroltoturn
off the main burner.
2) Turn the main gas control clockwise to the
"OFF" position to turn off the pilot (push
knob in slightly).
3) Turn off all electric power to appliance if
service is to be performed.
FIRST FIRE
The FIRST FIREinyourstoveispartofthepaint
curing process. To ensure that the paint is
properlycured,itisrecommendedthatyouburn
yourfireplaceforatleastfour(4)hoursthefirst
time you use it with the fan on. When first
operated,theunitwillreleaseanodourcaused
by the curing of the paint and the burning off of
any oils remaining from manufacturing. Smoke
detectors in the house may go off at this time.
Open a few windows to ventilate the room for
a couple of hours. The glass may require
cleaning.
DO NOT ATTEMPT TO CLEAN THE GLASS
WHILE IT IS STILL HOT!
Note: When the glass is cold and the
appliance is lit, it may cause con-
densation and fog the glass. This
condensation is normal and will
disappear in a few minutes as the
glass heats up.
During the first few fires, a white film
may develop on the glass front as part
of the curing process. Theglassshould
be cleanedor the film will bake on and
become very difficult to remove. Use a
non-abrasive cleaner and NEVER clean
the glass while it is hot.
DO NOT BURN THE APPLIANCE
WITHOUT THE GLASS FRONT IN
PLACE.
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
30
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MAINTENANCE
6) The appliance and venting system must be
inspected before use, and at least annual-
ly, by a qualified field service person, to
ensure that the flow of combustion and
ventilation air is not obstructed.
Burner Tray:
AUTOMATIC
CONVECTION FAN
OPERATION
Theburnertrayispositioneddirectlyunderthe
burner tube(s) and logs and is made of a
different gauge material from the rest of the
fireboxandbody.Therefore,thevaryingthick-
nesses of steel will expand and contract at
slightly different rates which can cause "tick-
ing" and "cracking" sounds. You should also
beawarethatastherearetemperaturechang-
es within the unit these sounds will likely re-
occur.Again,thisisnormalforsteelfireboxes.
During the annual service call, the burners
should be removed from the burner tray
andcleaned.Replacetheembersbutdonot
block the pilot.
The fan operates automatically - turn the knob
at the top right rear corner to adjust to the
desiredspeed.Thefanwillturnonasthestove
comes up to operating temperature. After the
unit has been turned off and the unit cooled to
below a useful heat output range the fan will
shut off automatically.
7) Keeptheareaneartheapplianceclearand
free from combustible materials, gasoline,
and other flammable vapours and liquids.
Blower Thermodisc:
WhenthisthermallyactivatedswitchturnsON
itwillcreateasmall"clicking"sound.Thisisthe
switch contacts closing and is normal.
WARNING: CHILDREN AND
ADULTS SHOULD BE ALERTED
TO THE HAZARDS OF HIGH SUR-
FACE TEMPERATURE AND
SHOULD STAY AWAY TO AVOID
BURNSORCLOTHINGIGNITION.
YOUNG CHILDREN SHOULD BE
CAREFULLYSUPERVISEDWHEN
THEY ARE IN THE SAME ROOM
AS THE APPLIANCE.
ADJUSTING FLAME
HEIGHT
Pilot Flame:
While the pilot flame is on it can make a very
slight "whisper" sound.
Yourheaterhasanadjustableflametotailorthe
look and heat output to your specific needs. It
is adjusted by turning the flame adjustment dial
on the gas control valve.
Gas Control Valve:
As the gas control valve turns ON and OFF, a
dull clicking sound may be audible, this is
normal operation of a gas regulator or valve.
Turn clockwise to adjust the flame higher,
counterclockwise for a lower flame.
Unit Body/Firebox:
Different types and thicknesses of steel will
expand and contract at different rates result-
inginsome"cracking"and"ticking"soundswill
be heard throughout the cycling process.
DO NOT USE THIS APPLIANCE IF
ANYPARTHASBEENUNDERWA-
TER. IMMEDIATELY CALL A
QUALIFIED SERVICE TECHNI-
CIAN TO INSPECT THE APPLI-
ANCE AND TO REPLACE ANY
PART OF CONTROL SYSTEM
AND ANY GAS CONTROL WHICH
HAS BEEN UNDER WATER.
MAINTENANCE
INSTRUCTIONS
1) Always turn off the valve before cleaning.
For relighting, refer to lighting instructions.
Keep the burner and control compartment
clean by brushing and vacuuming at least
once a year. When cleaning the logs, use a
softcleanpaintbrushasthelogsarefragile
and easily damaged.
CAUTION: ANY SAFETY SCREEN
ORGUARDREMOVEDFORSERV-
ICING AN APPLIANCE MUST BE
REPLACED PRIOR TO OPERAT-
ING THE APPLIANCE.
2) Clean glass (never when unit is hot), appli-
ance, and door with a damp cloth. Never
use an abrasive cleaner.
NORMAL OPERATING
SOUNDS OF
3) Theheaterisfinishedinaporcelainfinishor
with a heat resistant paint and should only
be refinished with heat resistant paint (not
with wall paint). Waterford uses Stove-
Bright Paint - Metallic Black #6309.
CLOTHING OR OTHER FLAMMA-
BLE MATERIAL SHOULD NOT BE
PLACED ON OR NEAR THE AP-
PLIANCE.
GAS APPLIANCES
It is possible that you will hear some sounds
from your gas appliance. This is perfectly nor-
malduetothefactthattherearevariousgauges
and types of steel used within your appliance.
Listed below are some examples. All are nor-
mal operating sounds and should not be
considered as defects in your appliance.
Never use an abrasive cleaner on the por-
celain finish as it may scratch the surface.
8) Each time the appliance is lit, it may cause
condensation and fog the glass. This con-
densation and fog is normal and will disap-
pearinafewminutesastheglassheatsup.
4) Make a periodic check of burner for proper
position and condition. Visually check the
flameoftheburnerperiodically,makingsure
the flames are steady; not lifting or floating.
If there is a problem, call a qualified service
person.
Never operate the appliance without
theglassproperlysecuredinplaceor
with the door open.
Blower:
Waterford gas appliances use high tech blow-
ers to push heated air farther into the room. It is
not unusual for the fan to make a "whirring"
sound when ON. This sound will increase or
decrease in volume depending on the speed
setting of your fan speed control.
9) Periodically check the pilot flames. Correct
flamepatternhasthreestrongblueflames:
1 flowing around the thermopile and 1
around the thermocouple, and 1 flowing
5) Caution: Label all wires prior to disconnec-
tion when servicing controls. Wiring errors
can cause improper and dangerous opera-
tion.
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MAINTENANCE
across the rear of the burner (it does not
have to be touching the burner).
WARNING: Do not operate appli-
ance with glass panels removed,
cracked or broken. Replacement of
LOG REPLACEMENT
Note: If you have an incorrect flame pat-
tern, contactyourWaterforddeal-
er for further instructions.
Theunitshouldneverbeusedwithbrokenlogs.
Turnoffthegasvalveandallowtheunittocool the glass should be done by a li-
before opening door to carefully remove the
logs. The pilot light generates enough heat to
censed or qualified service person.
burn someone. If for any reason a log should
need replacement, you must use the proper
replacement log. The position of these logs
must be as shown in the diagram under Log
Note: Wearing gloves will protect your
hands while handling glass.
Installation.
REPLACING
Note: Improper positioning of logs may
THE GASKET
create carbon build-up and will
altertheunit’sperformancewhich
is not covered under warranty.
The Emerald has 3/8" fiberglass gasket in the
front door. Should it ever need replacement,
Top View of pilot flame
use only the proper replacement gasket that is
available from your Waterford dealer. To re-
place the gasket, follow this procedure.
Incorrectflamepatternwillhavesmall,probably
yellow flames, not coming into proper contact
with the rear of the burner or thermopile.
GLASS
REPLACEMENT
1) Openthefrontdoor(seeinstructionsabove
in Glass Replacement 1).
Your EMERALD stove is supplied with high
temperature, 5 mm Neoceram ceramic glass
that will withstand the highest heat that your
unit will produce. In the event that you break
your glass by impact, purchase your replace-
mentdoorfromanauthorizedWaterforddealer
only, and follow our step-by-step instructions
for replacement.
2) Remove the existing gasket and clean its
channel with a scraper or wire brush.
3) Layathinbeadofgasketcementtheentire
length of the channel.
4) Lay the gasket in the channel with suffi-
cientpressurethatitstaysinplace.Trimthe
excess from the end of the gasket so that
itbuttssnuglyagainsttheotherendwithout
leaving a gap.
1) Open the front door. Open the right side
door and there is a cutout in the heat shield
through which can be seen a 1/4" nut
threaded on to a stud attached to the front
door. Loosen this nut by turning it counter-
clockwise with a 7/16" wrench until it can
be removed by hand.
Top View of pilot flame
5) Close the door and apply firm pressure to
seat the gasket evenly throughout.
GENERAL VENT
MAINTENANCE
FAN MAINTENANCE
Conduct an inspection of the venting system
semi-annually.Recommendedareastoinspect
as follows:
The nut that holds the
front door is accessible
through the cut-out in
the right side heat
shield.
If your fan requires maintenance or replace-
ment, access to the fan is through the rear
accesspanelonthebackoftheunit. NOTE:the
unit MUST NOT be operated without the
fan access panel securely in place and
correctly sealed.
1) Check the Venting System for corrosion in
areas that are exposed to the elements.
Thesewillappearasrustspotsorstreaks,
and in extreme cases, holes. These com-
ponents should be replaced immediately.
IMPORTANT: These fans collect a lot of
dust from within your home. Ensure you
maintain these fan motors on a regular
basis by vacuuming out the fan squirrel
cages, aroundthemotor, andaroundthe
grills on the back of the stove.
2) Remove the Cap, and shine a flashlight
down the Vent. Remove any bird nests, or
other foreign material.
2) Remove the six screws that secure the
retainers holding the glass in place.
3) Checkforevidencesofexcessiveconden-
sation, such as water droplets forming in
the inner liner, and subsequently dripping
out the joints, Continuous condensation
can cause corrosion of caps, pipe, and
fittings. It may be caused by having exces-
sive lateral runs, too many elbows, and
exterior portions of the system being ex-
posed to cold weather.
3) Remove the glass and replace with the
new glass.
WARNING:
Electrical Grounding Instructions
This appliance is equipped with a
three pronged (grounding) plug
for your protection against shock
hazard and should be plugged
directly into a properly grounded
three-prongreceptacle. Donotcut
or remove the grounding prong
from this plug.
4) Install two bottom retainers and turn the
screwsinjustenoughtosupporttheglass.
5) Installtheotherretainers,tightenthescrews
alternately. Do not overtighten as this can
damage the glass.
4) Inspectjoints,toverifythatnopipesections
orfittingshavebeendisturbed,andconse-
quently loosened. Also check mechanical
supportssuchasWallStraps,orplumbers'
tape for rigidity.
6) Closethedoor. Threadthenutontotheend
of the stud.
Replacement Part # 940-087 Emerald Glass
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MAINTENANCE
10) Remove all 18 screws holding the burner
REMOVING VALVE
IMPORTANT
Disconnect power supply
before servicing
tray assembly in place.
If your valve requires maintenance or replace-
ment, use the following instructions:
Note: Always close off the gas supply
before removing the valve.
To remove fan:
1) Unplug or disconnect power source to
1) If optional fan is installed, disconnect pow-
stove.
er source to stove.
2) Remove the 6 screws holding the access
11) Carefully lift the burner tray assembly out.
2) Remove access panel.
panel in place.
3) Disconnect gas line to stove.
4) Disconnect3/8"NPTpipefrom90o elbowon
valve.
3) Unclip the black and white wires from the
fan motor.
5) Disconnect the two (2) switch wires from
valve.
4) Lift fan off of the 2 pins, tip back and pull
through rear panel. Do not tear or damage
the flex pipe when removing the fan. Dis-
connect the green ground wire from the
right side of the fan as soon as you can
reach it.
12) Toreplacetheburnertrayassembly,simply
reverse these instructions.
To remove valve from valve assembly,
continue.
13) Remove two (2) thermopile wires.
14) Removethermocouplewitha9mm(metric)
6) Disconnect piezo wire.
wrench.
7) Open the front door. Disconnect the front
doorfromthesafetymechanismlocatedon
the right side of the heater. Open the right
side door and there is a cutout in the heat
shieldthroughwhichcanbeseena1/4"nut
threaded on to a stud attached to the front
door. Loosen
15) Remove pilot nut with an 11 mm wrench.
16) Remove valve to orifice nut with a 13/16"
wrench.
17) Remove inlet pipe with pipe wrench. Note
orientation of 90o elbow.
this nut by turn-
ing it counter-
Replacing the Fan:
18) Removetwo(2)phillipsheadM5screwson
clockwise with
a 3/16" wrench
untilitcanbere-
each side of the valve.
Reversetheabovesteps(1-4).Makesurethe
fan wires and the ground wire are reattached.
19) Remove valve and remove gas out 90o
movedbyhand.
brass fitting. Note orientation of fitting.
Hint for pushing fan down onto pins - rub a bit
of dish soap on the grommet so it will slide
more easily onto the pin. Check to make sure
the fan is seated properly on the pins - try to
move the fan back and forth, there should be
no noise, if there is check that the grommets
haven't come loose.
8) Carefully remove the logs, embers and
rockwool.
INSTALLING VALVE
ASSEMBLY
9) Remove burner. See diagram below.
1) To install a new valve assembly, reverse
instructions for removing valve. See
assembly steps 1-12.
2) Checkforleaksandmanifoldpressure.See
Gas Pressure Test instructions.
Note: Use a
magnetic type
screwdriver if possible.
3) To reinstall valve, reverse instructions for
removing valve assembly, steps 13-19.
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33
PARTS LIST
MAIN ASSEMBLY
Part #
Description
Part #
Description
Part #
Description
1)
2)
3)
4)
5)
6)
W400141** Emerald Right Door (Black)
49) W841991** Emerald Hob (Black)
31) 923R
32) 936-194
Direct Vent Connector
Gasket - Starter Collar/Air
Passage
Pipe Collar
Rear Panel
Rear Control Panel
Burner ON/OFF Switch
Hole Plug 0.375
Fan Access Panel
Fan Auto On/Off
Thermodisc
904-258
948-134
44351
Door Magnet
Door Stop
Black Butt Hinge
51)
*
Nut - 1/4 - 20 Hex
67) 42801
Side Shelf with Brackets
(optional)
33) 260-034
34) 260-035
35) 260-037
36) 910-241
37) 904-621
38) 630-021
39) 910-233
W842001** Emerald Right Side (Black)
90)
*
Screw #10 - 24 x 3/8" pan
41211
Tape Gasket w/adhesive
Backing
head
91)
92)
93)
*
*
*
Screw#8x1/2"hexslotted
Screw 1/4 x 1/4" flat head
Screw 1/4 x 1" flat head
7)
8)
9)
10)
11)
*
*
*
*
*
Heat Shield - Right
Firebox - Right
Firebox - Base/Back
Firebox - Left
99) 942-061** Decorative Door Grill Front
101) 620-051
103) 490-046
123) *
Vent Restrictor #1
Vent Restrictor #3
Screw 1/4 - 20 x 3/8" Flat
undercut
Heat Shield - Left
40) 904-603
41) 730-517/P Fan Assembly (Optional)
910-331/P Fan Blower
43) 910-330
904-569
Hose Clamp
12) W842121** Emerald Left Side (Black)
13) 260-066
14)
15)
16) 904-001
17)
18) 910-897
Door Shim
*
*
Wire Tie Wrap
124) *
Screw #10 - 24 x 1/4" pan
Fan Speed Control (120 V)
Knob - Fan Speed Control
Power Cord (120 V)
Baffle for Firebox
Heat Exchanger Assembly
Firebox Heat Shield
Wire Tie Mount Button
DoorRod1/4-20x3-1/2NC
Wing Nut for Door Rod
High Temperature Wire
Harness - Fan end
head
125) 260-067
Magnet Mounting Plate
910-794
45) 560-071
*
*Note: Not available as a replacement part.
**Note: Last digit of part number represents
color code: 1=Black,
46)
47)
48)
*
*
*
19)
*
Grommet for power cord
Top Heat Shield
20) W842081** Emerald Front Frame (Blk)
21) W942051** Emerald Door Front (Black)
2=Blue,4=Blush,5=Brown,
7=Hunter Green, 8=Claret
22) 936-236
Rope Gasket
23) 940-087/P Replacement Glass
24) W310171 Glass Clip
25)
*
Firebox Front
26) 260-585
27) 260-063
Relief Door Assembly
Gasket - Mounting Relief
Transition Box Assy
Gasket - Air Passage
Flex Pipe
28)
*
29) 630-011
30) 948-284
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34
PARTS LIST
BURNER & LOG ASSEMBLY
Part #
Description
52) 910-190
56) 908-672
57) 490-061
910-896
Piezo Ignitor & Nut
Control Panel Decal
Switch Plate
High Temperature Wire Harness - to Power Cord
261-574/P Valve Assembly S.I.T. - Natural Gas
261-576/P Valve Assemlby S.I.T. - Propane
261-969
60) 910-378
904-688
Conversion to Propane Kit
Valve S.I.T. - Natural Gas
#32 Orifice - N.G. (38,000 Btu/h)
#50 Orifice - LP (38,000 Btu/h)
#40 Orifice - N.G. (27,000 Btu/h)
#52 Orifice - LP (29,000 Btu/h)
Orifice Gasket
904-641
904-593
904-390
936-170
66) 910-038
910-039
Pilot Assy-SIT-3 flame - NG
Pilot Assy-SIT-3 flame - LP
Pilot Holder
67)
*
68) W840470 Pilot Assembly Gasket
71) 260-570
75) 560-935
78) 651-580
Log Stand Assy
Log Set
Burner Assy
79)
*
Base Plate
80) 260-565
81) 904-565
Air Shutter Gear Assembly - Female
Hex Key 3/16" AF
82) 630-009
83) 630-008
84) 948-042
85) 260-056
Burner Tray / Air Passage Gasket
Burner Tray Firebox Gasket
Hinge for Valve Access Door
Valve Access Door
86) W420011** Leg (Black)
88) 260-560 Air Shutter Gear Assembly - Male
91)
94)
95)
96)
97)
98)
*
*
*
*
*
*
Screw - #8 x 1/2 Hex slotted
Capscrew 3/8 x 3/4" Zinc
Washer 3/8 Flat Zinc
Levelling Bolt 5/16 x 5/8" Hex Head
Valve Shield
Valve Bracket
99) 260-042
Valve Gasket
*Note: Not available as a replacement part.
**Note: Last digit of part number represents color code: 1=Black,
2=Blue, 4=Blush, 5=Brown, 7=Hunter Green,
8=Claret
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
35
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NOTES
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36
NOTES
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37
NOTES
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WARRANTY
Waterford Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each
unit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original
purchaser of a Waterford Product.
The Warranty: Limited Lifetime
External casting, not directly in contact with the fire, such as hobs, sides, ash lips, legs, fronts and fire doors, are covered against cracks and warps resulting from
manufacturer defects, parts and subsidized labour* for three (3) years from the date of purchase and parts only thereafter.
The combustion chamber, heat exchanger, burner tubes/pans, logs, embers and all gold plating (against defective manufacture only) are covered under the Limited
Lifetime Warranty for five (5) years for parts and subsidized labour* and parts only thereafter.
Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for three (3) years and parts only thereafter from date of purchase.
Electrical and mechanical components such as blowers, switches, wiring, thermodiscs, FPI remote controls, spill switches, thermopiles, thermocouples, pilot assembly
components, and gas valves are covered for one year parts and subsidized labour* from the date of purchase. Blowers and valves replaced under warranty are considered
repairs and continue as if new with appliance. ie. twelve (12) months from original purchase date of appliance with a minimum of three (3) months coverage from date
of replacement.
FPI venting components are covered parts and subsidized labour* for three (3) years from date of installation and parts only thereafter.
Conditions:
Porcelain/Enamel - Absolute perfection is neither guaranteed nor commercially possible. Any chips must be reported and inspected by an authorized dealer within three
days of installation. Reported damage after this time will be subject to rejection.
Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent
provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated
for manufacturer defect.
The authorized selling dealer is responsible for all in-field service work carried out on your Waterford product. FPI will not be liable for results or costs of workmanship
from unauthorized service persons or dealers.
At all times FPI reserves the right to inspect product in the field which is claimed to be defective.
All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer
name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.
Exclusions:
This limited Lifetime Warranty does not extend to or include paint (charcoal units), porcelain (including pinholes, scratches and minor shade mismatch), door or glass
gasketing or trim.
AtnotimewillFPIbeliableforanyconsequentialdamageswhichexceedthepurchasepriceoftheunit. FPIhasnoobligationtoenhanceormodifyanyunitoncemanufactured.
ie. as products evolve, field modifications or upgrades will not be performed.
FPI will not be liable for travel costs for service work.
Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.
Refractory liners, gaskets, door handles, paint are not covered under the terms of this warranty policy.
Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.
The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse, improper installation, negligence
or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressure caused by
mechanical systems such as furnaces, fans, clothes dryer, etc.
Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.
FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.
Performance problems due to operator error will not be covered by this warranty policy.
Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from Waterford, may nullify
your warranty on this product.
Simpson Dura-Vent venting components are covered by Simpson Dura-Vent Inc. warranty.
* Subsidy according to job scale as predetermined by FPI.
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Waterford fireplace products are
designed with reliability and simplicity
in mind. In addition, our internal
Quality Assurance Team carefully
inspects each unit thoroughly
before it leaves our door.
Waterford Irish Stoves is pleased
to extend this Limited Lifetime
Warranty to the original purchaser of
a Waterford Product.
See the inside back cover for details.
Register your Waterford online at
Installer: Please complete the following information
Dealer Name & Address: ________________________________________________
______________________________________________________________________
Installer: ______________________________________________________________
Phone #: ______________________________________________________________
Date Installed: _________________________________________________________
Serial No.: _____________________________________________________________
Waterford is a trademark of FPI Fireplace Products International Ltd.
© Copyright 2005, FPI Fireplace Products International Ltd. All rights reserved.
Printed in Canada
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