D
GB
F
I
®
Betriebsanleitung
Operating manual.........p. 30
Mode d’emploi ..............p. 60
Istruzioni per l’uso........p. 90
Airless Hochdruck-Spritzgerät
Airless high-pressure spraying unit
Groupe de projection à haute pression
Impianto per la verniciatura a spruzzo ad alta pressione Airless
HC 920 • HC 940 • HC 960
HC 940-SSP • HC 960-SSP
Ausgabe 4 / 2011
Edition
0528100J
Edizione
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Contents
Contents
Page
Page
1.
Safety regulations for Airless spraying.....................32
11. Standard equipment of HC units ................................49
2.
General view of application.........................................33
12. Accessories and spare parts......................................49
12.1 Accessories for HC units................................................49
Accessories illustration for HC units.............................120
12.2 Spare parts list for the material feed pump
HC 920...........................................................................50
Spare parts diagram for the material
2.1 Application......................................................................33
2.2 Coating materials...........................................................34
3.
Description of unit .......................................................34
3.1 Airless process...............................................................34
3.2 Functioning of the unit....................................................34
3.3 Illustration legend for gasoline HC units.........................35
3.4 Illustration of gasoline HC units......................................35
3.5 Illustration legend for electric HC units...........................36
3.6 Illustration of electric HC units........................................36
3.7 Technical data for gasoline HC units .............................37
3.8 Technical data for electric HC units ...............................38
3.9 Transport........................................................................39
3.10 Transport in vehicle........................................................39
3.11 Crane transport..............................................................39
feed pump HC 920.......................................................121
12.3 Spare parts list for the material feed pump
HC 940 • HC 940-SSP • HC 960 •
HC 960-SSP...................................................................51
Spare parts diagram for the material feed
pump HC 940 • HC 940-SSP • HC 960 •
HC 960-SSP.................................................................121
12.4 Spare parts list for the shovel valve
HC 940-SSP • HC 960-SSP...........................................51
Spare parts diagram for the shovel valve
HC 940-SSP • HC 960-SSP.........................................122
12.5 Spare parts list for the high-pressure filter.....................52
Spare parts diagram for the high-pressure
4.
Starting operation ........................................................40
4.1 Swivel mechanism of the material
feed pump......................................................................40
4.2 Changing the material feed pump position.....................40
4.3 High-pressure hose,
filter ..............................................................................123
12.6 Spare parts list for the hydraulic system........................53
Spare parts diagram for the hydraulic
spray gun and separating oil..........................................41
4.4 Gasoline engine (gas units only)....................................42
4.5 Connection to the mains (electric units only) .................42
4.6 Cleaning preserving agent when starting-up
of operation initially ........................................................42
4.7 Taking the unit into operation
system.....................................................................124/125
12.7 Spare parts list for units
with a gasoline engine....................................................54
Spare parts diagram for units
with a gasoline engine..................................................126
12.8 Spare parts list for units
with coating material ......................................................42
with an electric motor.....................................................54
Spare parts diagram for units
5.
6.
Spraying technique......................................................43
with an electric motor...................................................127
12.9 Spare parts list for the carriage......................................55
Spare parts diagram for the carriage ...........................128
12.10 Electrical schematic HC920 • HC940.............................56
12.11 Electrical schematic HC960...........................................56
Handling the high-pressure hose...............................43
6.1 High pressure hose........................................................43
7.
8.
Interruption of work .....................................................43
13. Appendix.......................................................................57
13.1 Selection of tip................................................................57
13.2 Servicing and cleaning of Airless
Cleaning the unit (shutting down)..............................43
8.1 Cleaning the unit from the outside .................................44
8.2 Suction filter HC 920......................................................44
8.3 Cleaning the high-pressure filter....................................44
8.4 Cleaning Airless spray gun ............................................45
hard-metal tips ...............................................................57
13.3 Spray gun accessories...................................................57
13.4 Airless tip table...............................................................58
9.
Remedy in case of faults.............................................46
Sales and service companies................................................59
9.1 Gasoline engine.............................................................46
9.2 Electric motor .................................................................46
9.3 Hydraulic motor..............................................................46
9.4 Material feed pump ........................................................47
Important notes on product liability ...................................130
3+2 years guarantee for professional finishing ................130
CE Declaration of conformity..............................................134
10. Servicing.......................................................................48
10.1 General servicing...........................................................48
10.2 Checking the oil level in the hydraulic
oil tank............................................................................48
10.3 Oil and oil filter change of the hydraulic
oil pump..........................................................................48
10.4 High-pressure hose........................................................48
HC 920 • HC 940 • HC 960
31
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Safety Regulations
1.
Safety regulations for Airless
(
Secure the spray gun against
unintentional operation
spraying
All local regulations in force must be observed.
Always secure the spray gun when mounting or dismounting
the tip and in case of interruption to work.
For secure handling of Airless high-pressure spraying units
the following safety regulations are to be observed:
(
(
Recoil of spray gun
When using a high operating pressure, pulling the
trigger guard can effect a recoil force up to 15 N.
(
Flash point
Only use coating materials with a flash point of
21ºC or above without additional heating.
If you are not prepared for this, your hand can be
thrust backwards or your balance lost. This can lead
The flash point is the lowest temperature
at which vapours develop from the coating
material.
Danger
to injury.
Danger
These vapours are sufficient to form an
inflammable mixture over the air above the
coating material.
Respiratory protection for protection
against vapours of solvents
Wear respiratory protection when spraying.
(
(
Explosion protection
The user must be provided with a breathing mask.
Do not use the unit in work places which are
covered by the explosion protection regulations.
(
Prevention of occupational illnesses
Danger
Protective clothing, gloves and possibly skin protection cream are
necessary for the protection of the skin.
Danger of explosion and fire from
sources of ignition during spraying
work
Observe the regulations of the manufacturer concerning
coating materials, solvents and cleaning agents in preparation,
processing and cleaning units.
There must be no sources of ignition such as,
for example, open fires, lit cigarettes, cigars or
tobacco pipes, sparks, glowing wires, hot
surfaces, etc. in the vicinity.
(
Max. operating pressure
The permissible operating pressure for the spray gun, spray
gun accessories, and high-pressure hose must not fall short
of the maximum operating pressure of 22.8 MPa (228 bar).
Danger
(
Danger of injury from the spray jet
(
High-pressure hose (safety note)
Electrostatic charging of spray guns and the high-pressure hose
is discharged through the high-pressure hose. For this reason the
electric resistance between the connections of the high-pressure
hose must be equal to or lower than 1MΩ.
Danger
For reasons of function, safety and durability use
Caution! Danger of injury by injection!
only original Wagner high-pressure hoses.
i
Never point the spray gun at yourself, other persons or
animals.
Never use the spray gun without spray jet safety guard.
The spray jet must not come into contact with any part of the
(
Electrostatic charging (formation of
sparks or flame)
body.
In working with Airless spray guns, the high spray pressures
arising can cause very dangerous injuries. If contact is made
with the spray jet, coating material can be injected into the
skin. Do not treat a spray injury as a harmless cut. In case of
injury to the skin by coating material or solvents, consult a
doctor for quick and correct treatment.
Under certain circumstances, electrostatic charging
can occur on the unit due to the rate of flow of the
coating material when spraying. On discharging this
can result in the emergence of sparks or fire. It is
therefore necessary that the unit is always earthed
Danger
through the electrical installation. The unit must
therefore always be earthed via the carriage frame.
Inform the doctor about the coating material or solvent used.
32
HC 920 • HC 940 • HC 960
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Safety regulations
General view of application
(
Installing the unit (gasoline units)
(
Setting-up on uneven surfaces
The front side of the unit must point downwards to prevent sliding
Use the Airless spraying unit with a gasoline engine,
preferably outdoors.
away.
Take the wind direction into account. Then place
the unit so that no vapors containing solvents are
deposited in the area of the unit.
Danger
Observe a minimum distance of 3 m between the
unit with gasoline engine and the spray gun.
Observe a minimum distance of 3 m between the unit with
gasoline engine and the spray gun.
(
Using unit on construction sites
(electric units)
Connection to the mains only through a special feed point, e.g.
through an error protection insallation with INF < 30 mA
(
Ventilation when spraying in rooms
Adequate ventilation must be guaranteed in order to remove the
solvent vapors and the exhaust fumes of the gasoline engine.
(
Suctions installations
These are to be set-up by the user of the unit according to local
regulations.
(
Earthing of the object
The object to be coated must be earthed.
(
Cleaning the unit with solvents
When cleaning the unit with solvents, the solvent
should never be sprayed or pumped back into a
container with a small opening (bunghole). An
explosive gas/air mixture can arise. The container
2.
General view of application
Danger
must be earthed.
2.1
Application
Priming and final coating of large areas, sealing, impregnation,
construction sanitation, façade protection and renovation, rust
protection and building protection, roof coating, roof sealing,
concrete sanitation, as well as heavy corrosion protection.
(
Cleaning the unit
Danger of short-circuits caused by water
ingressing into the electrical equipment of the
gasoline engine.
Examples of objects to be sprayed
Danger
Never spray down the unit with high-pressure or
Large-scale construction sites, underground construction, cooling
high-pressure steam cleaners.
towers, bridges, sewage treatment plants and terraces.
Generally for the whole building protection where operation
without electric power is required.
(
Work or repairs on the electrical
equipment
Only have this work carried out by a qualified electrician. No
liability will be taken for incorrect installation.
(
Working on electrical components
Remove the power cord from the socket during all repair
work.
HC 920 • HC 940 • HC 960
33
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General view of application
Description of unit
2.2
Coating materials
3.2
Functioning of the unit
Processible coating materials
The following section contains a brief description of the technical
construction for better understanding of the function.
WAGNER HC 920 • 940 • 960 are high-pressure spraying units
driven by either a gasoline engine or electric motor.
Pay attention to the Airless quality of the coating
materials to be processed.
i
The gasoline engine or electric motor (fig. 2, item 1) drives the
hydraulic pump (3) by means of a V-belt which is under the belt
cover (2). Hydraulic oil flows to the hydraulic motor (4) and then
moves the piston up and down in the material feed pump (5).
Dilutable lacquers and paints or those containing solvents, primer
and filler, synthetic-resin paints, acrylics, epoxies, latex paints,
reactant paints, dispersion paints, fire protection and thick film
materials, zinc dust and micaceous iron ore paints, Airless spray
primer, sprayable glue and bitumen-like coating materials.
With devices HC 940-SSP and HC 960-SSP, the piston in the
material feed pump moves a shovel valve (6). The shovel valve
feeds high-viscosity coating materials.
No other materials should be used for spraying without
The inlet valve is opened automatically by the upwards
movement of the piston. The outlet valve is opened when the
piston moves downward.
WAGNER’s approval.
HC 940-SSP
The coating material flows under high pressure through the high-
pressure hose to the spray gun. When the coating material exits
from the tip it atomises.
With suitable accessories, especially for working with airless
spray primer.
HC 960-SSP
The pressure control valve (7) controls the volume and the
Especially suited to working with airless spray primer directly
operating pressure of the coating material.
from the container (see accessories).
Filtering
In spite of the high-pressure filter, filtering of the coating material
is to be recommended in general.
Stir coating material before commencement of work.
1
3
7
4
Make sure when stirring with motor-driven
agitators that no air bubbles are stirred in. Air
i
bubbles disturb when spraying and can, in fact,
lead to interruption of operation.
Viscosity
It is possible to work with high-viscosity coating materials with the
devices.
If highly viscous coating materials cannot be sucked up, they
must be diluted in accordance with the manufacturer’s instruction.
Two-component coating material
6
5
The appropriate processing time must be adhered to exactly.
Within this time rinse through and clean the unit meticulously with
the appropriate cleaning agents.
Coating materials with sharp-edged additional
materials
These have a strong wear and tear effect on valves, high-
pressure hose, spray gun and tip. The durability of these parts
can be reduced appreciably through this.
2
3.
Description of unit
3.1
Airless process
The main area of application are thick layers of highly viscous
coating material for large areas and a high consumption of
material.
A piston pump takes in the coating material by suction and
conveys it to the tip. Pressed through the tip at a pressure of
up to a maximum of 228 bar (22.8 MPa), the coating material
is atomised. This high pressure has the effect of micro fine
atomisation of the coating material.
As no air is used in this process, it is described as an AIRLESS
process.
This method of spraying has the advantages of finest
atomisation, cloudless operation and a smooth, bubble-free
surface. As well as these, the advantages of the speed of work
and convenience must be mentioned.
34
HC 920 • HC 940 • HC 960
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Description of unit
3.3
Illustration legend for gasoline HC units
1
Spray gun
13 Oil cup for separating oil (separating oil prevents
increased wear and tear of the packings)
14 Ball valve horizontal position –
hydraulic motor switched off
vertical position –
2
3
4
5
6
7
8
9
High-pressure hose
Gasoline engine
Extractable handle
V-belt under the belt cover
Return hose
hydraulic motor switched on
15 Handle for swiveling the material feed pump
16 Hydraulic motor
Suction tube
High-pressure filter
Material feed pump — HC 940, HC 960
17 Relief valve handle
Turn left for circulation &
10 Material feed pump — HC 940-SSP, HC 960-SSP
11 Material feed pump — HC 920
12 Pressure gauge
Turn right for spray *
18 Hydraulic oil pump
19 Pressure control knob
20 Oil measuring stick
3.4
Illustration of gasoline HC units
1
4
2
3
16
14
16
14
16
15
20
18
19
17
14
13
10
13
13
11
12
9
8
7
7
7
6
5
HC 920 • HC 940 • HC 960
35
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Description of unit
3.5
Illustration legend for electric HC units
1
Spray gun
16 Material feed pump — HC 920
17 Pressure gauge
2
3
4
5
High-pressure hose
Electric motor
18 Oil cup for separating oil (separating oil prevents
increased wear and tear of the packings)
ON/OFF switch — HC 920, HC 940, HC 940-SSP
Control lamp that shows unit operational —
HC 920, HC 940, HC 940-SSP
Power cord
19 Ball valve horizontal position –
hydraulic motor switched off
vertical position –
6
7
8
hydraulic motor switched on
20 Handle for swiveling the material feed pump
21 Hydraulic motor
Extractable handle
Control lamp that shows unit operational —
HC 960, HC 960-SSP
22 Relief valve handle
9
ON/OFF switch (400 V) — HC 960, HC 960-SSP
Turn left for circulation &
Turn right for spray *
10 V-belt under the belt cover
11 Return hose
23 Hydraulic oil pump
12 Suction tube
24 Pressure control knob
25 Oil measuring stick
13 High-pressure filter
14 Material feed pump — HC 940, HC 960
15 Material feed pump — HC 940-SSP, HC 960-SSP
3.6
Illustration of electric HC units
7
1
6
4
2
5
22
3
21
19
21
19
21
24
9
8
25
23
20
19
18
16
18
15
18
17
14
13
12
12
12
10
11
36
HC 920 • HC 940 • HC 960
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Description of unit
3.7
Technical data for gasolline HC units
HC 920
HC 940
HC 940-SSP
HC 960
HC 960-SSP
Gasoline engine, power
3 kW:
✲
4.1 kW:
6 kW:
✲
✲
✲
✲
✲
✲
Max. operating pressure
22.8 MPa (228 bar):
✲
✲
✲
✲
✲
✲
Max. volume flow
5.5 l/min:
8 l/min:
12 l/min:
✲
✲
✲
✲
Volume flow at 12 MPa (120) bar
5 l/min:
✲
✲
7.6 l/min:
✲
✲
11 l/min:
Max. size of tip with a spray gun
0.043 inch – 1.10 mm:
0.052 inch – 1.30 mm:
0.056 inch – 1.42 mm:
✲
✲
✲
✲
✲
✲
✲
✲
✲
✲
Max. temperature of the coating material
43° C:
✲
✲
Max. Viscosity
40.000 mPa·s:
50.000 mPa·s:
65.000 mPa·s:
✲
✲
✲
✲
Filter insert (standard equipment)
5 Maschen:
✲
✲
0 Maschen:
✲
✲
✲
✲
Weight
74 kg
76 kg
88 kg
✲
✲
✲
✲
✲
✲
Hydraulic oil filling quantity
4.7 l ESSO Nuto H 32:
✲
✲
✲
✲
✲
✲
✲
✲
max. Reifendruck
0.2 MPa (2 bar):
Special high-pressure hose
DN 10 mm, 15 m, connection thread NPSM 3/8:
DN 13 mm, 15 m, connection thread NPSM 1/2:
DN 19 mm, 15 m, connection thread NPSM 3/4:
✲
✲
✲
✲
✲
✲
Hose whip
DN 10 mm, 2.5 m, connection thread NPSM 3/8:
✲
✲
✲
✲
✲
✲
✲
✲
Dimensions L x W x H
1160 x 955 x 655 mm:
1185 x 955 x 655 mm:
1200 x 955 x 655 mm:
✲
✲
✲
✲
Max.sound pressure level:
90 dB (A)*
92 dB (A)*
✲
98 dB (A)*
* Place of measurement: 1 m distance from unit and 1.60 m above reverberant floor, 120 bar (12 MPa) operating pressure.
HC 920 • HC 940 • HC 960
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Description of unit
3.8
Technical data for electric HC units
HC 920
HC 940
HC 940-SSP
HC 960
HC 960-SSP
Voltage
230 V~, 50 Hz:
✲
✲
✲
400 V, 50 Hz, V3~:
Fuse protection
✲
✲
✲
✲
16 A:
✲
✲
✲
✲
Power cord
3 x 2.5 mm2 – 6 m:
5 x 2.5 mm2 – 6 m:
Capacity
✲
✲
✲
✲
3.1 kW:
✲
✲
✲
✲
✲
✲
5.5 kW:
✲
✲
✲
✲
Max operating pressure
22.8 MPa (228 bar):
Maximum volume flow
5.5 l/min:
✲
✲
6.6 l/min:
10 l/min:
✲
✲
✲
✲
Volume flow at 12 MPa (120 bar)
4.8 l/min:
✲
✲
5.2 l/min:
✲
✲
10 l/min:
Max. size of tip with a spray gun
0.043 inch – 1.10 mm:
0.052 inch – 1.30 mm:
0.056 inch – 1.42 mm:
Max. temperature of the coating material
43° C:
✲
✲
✲
✲
✲
✲
✲
✲
✲
✲
✲
Max. Viscosity
40.000 mPa·s:
50.000 mPa·s:
✲
✲
✲
65.000 mPa·s:
✲
✲
✲
✲
✲
Filter insert (standard equipment)
5 Maschen:
✲
✲
0 Maschen:
✲
✲
Weight:
83 kg
84.5 kg
100 kg
103 kg
✲
✲
✲
Hydraulic oil filling quantity
4.7 l ESSO Nuto H 32:
Max. tire pressure
0.2 MPa (2 bar):
✲
✲
✲
✲
✲
✲
✲
✲
✲
✲
Special high-pressure hose
DN 10 mm, 15 m, connection thread NPSM 3/8:
DN 13 mm, 15 m, connection thread NPSM 1/2:
DN 19 mm, 15 m, connection thread NPSM 3/4:
Hose whip
✲
✲
✲
✲
✲
✲
DN 10 mm, 2,5 m, connection thread NPSM 3/8:
Dimensions L x W x H
1160 x 955 x 655 mm:
1185 x 955 x 655 mm:
1200 x 955 x 655 mm:
Max. sound pressure level:
77 dB (A)*
✲
✲
✲
✲
✲
✲
✲
✲
✲
✲
✲
✲
80 dB (A)*
✲
88 dB (A)*
* Place of measurement: 1 m distance from unit and 1.60 m above reverberant floor, 12 MPa (120 bar) operating pressure.
38
HC 920 • HC 940 • HC 960
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Description of unit
3.9
Transport
3.11 Crane transport
Handle
Hanging points for crane straps or ropes, see figure 7.
Pull out the handle (fig. 5, item 1) until it will come no further.
Push in the snap buttons (2) on the sides of the handle and insert
the handle.
1
2
2
3.10 Transport in vehicle
Push locking pin (fig. 6, item 1) in the swivel mechanism (2) for
the material feed pump (3) and swivel it to a horizontal position.
Ensure that the locking pin locks.
Roll the high-pressure hose over the hose rack on the handle.
Secure the unit with a suitable fastening.
1
2
3
HC 920 • HC 940 • HC 960
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Starting operation
2.1 Operating position II (fig. 10)
4.
Starting operation
Swivel material feed pump to a slanted (45°) postion if using the
container suction system (accessory). In this position, there is
open space under the material feed pump.
4.1
Swivel mechanism of the material feed
pump
Be careful, as the moving parts of the swivel
mechanism can crush fingers and feet.
Danger
1. Transport position (fig. 8)
Transport unit only when the material feed pump is in the
horizontal position.
Swiveling the material feed pump to a horizontal position also
allows removal of the pump from the coating material container.
Ensure that the locking pin locks.
4.2
Changing the material feed pump position
Be careful, as the moving parts of the swivel
mechanism can crush fingers and feet.
Danger
1. Grip handle (fig. 11, item 1) with one hand.
2. Push locking pin (2) with the other hand.
3. Swivel material feed pump up or down to the desired
position, until the locking pin (2) locks into the new
position.
2.0 Operating position I (fig. 9)
Swiveling the material feed pump to a vertical position allows
the material feed pump to be immersed in the coating material
container.
40
HC 920 • HC 940 • HC 960
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Starting operation
4
3
2
1
6
1
5
1
2
6. Fill in EasyGlide (fig. 13). Do not fill in too much separating
oil, i.e. ensure that no separating oil drips into the coating
material container.
4.3
High-pressure hose, spray gun and
separating oil
1. Screw the high-pressure hose (fig. 12, item 1) onto the
hose connection (2).
EasyGlide prevents increased wear and tear to
2. Screw HC 940-SSP • HC 960 and HC 960-SSP double
socket (3) into the high-pressure hose.
the packings.
Attention
Screw on hose whip (4).
3. Screw connection socket (5) to the spray gun (6).
4. Screw spray gun with selected tip to the high-pressure
hose or hose whip (4), depending on the model.
5. Tighten union nuts at high-pressure hose and, depending
on the model, at the hose whip to prevent coating material
from leaking.
HC 920 • HC 940 • HC 960
41
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Starting operation
4.4
Gasoline engine (gas units only)
4
1. Fill in the supplied engine oil.
2
3
6
1
The gasoline engine is transported without engine oil.
The oil-level sensor prevents the engine from being
started when the oil level is too low.
For oil grades and quantities please refer to the engine
instructions.
2. Fill the gasoline tank.
For information on the gasoline please refer to the engine
instructions.
4.5
Connection to the mains (electric units
only)
The connection must take place through a
properly earthed two-pole and earth socket
outlet.
Attention
Before connecting the unit to the mains supply, make sure that
the line voltage matches the specifications on the unit’s rating
plate.
The green indicator light will light up as soon as the mains plug
has been connected.
HC960E
HC960E-SSP
4.6
Cleaning preserving agent when starting-
up of operation initially
5
1. Push locking pin (fig. 14, item 1) and swivel material feed
pump to a container with suitable cleaning agent.
2. Turn the pressure control knob (2) on the hydraulic pump
to the left (pressure reduction) until it stops.
4.7
Taking the unit into operation with coating
material
3. Turn the relief valve handle (3) fully counterclockwise (&
Circulation).
4. Start the engine or turn on the electric motor.
a. To start the gas engine, refer to the engine manual.
b. To start the electric motor:
If the unit is located on a non-conductive surface
(e.g. a wood floor), earth the unit with an earthing
cable.
•
•
For HC 920 and HC 940 units, move the switch to “1”
(ON).
Danger
For HC 960 units, first set the switch to “Y” and then to “∆”
(ON).
1. Push locking pin (fig. 14, item 1) and swivel material feed
pump into the coating material container.
2. Turn the pressure control knob (2) on the hydraulic pump
to the left (pressure reduction) until it stops.
The direction of the rotation of the pulley must
correspond to the arrow (4) on the belt cover. If
the belt is running opposite the direction of the
arrow: Switch unit to “O” (OFF). Unplug power
plug and turn the polarity changer (5) in the
power plug by 180º with a screwdriver. Plug in
power plug again.
3. Turn the relief valve handle (3) fully counterclockwise (&
Circulation).
i
4. Start the engine or turn on the electric motor.
a. To start the gas engine, refer to the engine manual.
b. To start the electric motor:
•
•
For HC 920 and HC 940 units, move the switch to “1”
(ON).
5. Move the hydraulic ball valve (6) on the material feed
pump to its vertical position (open). This will switch on the
hydraulic motor.
For HC 960 units, first set the switch to “Y” and then to
“∆” (ON).
Hydraulic oil flows to the hydraulic motor of the material
The direction of the rotation of the pulley must
correspond to the arrow (4) on the belt cover. If
the belt is running opposite the direction of the
arrow: Switch unit to “O” (OFF). Unplug power
plug and turn the polarity changer (5) in the
power plug by 180º with a screwdriver. Plug in
power plug again.
feed pump.
6. Turn the pressure control knob (2) to the right (pressure
increase) until cleaning agent exits the return hose.
i
7. Turn relief valve handle (3) fully clockwise (* spray).
8. Pull the trigger of the spray gun.
9. Spray the cleaning agent from the unit into an open
collecting container.
42
HC 920 • HC 940 • HC 960
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Spraying technique
Cleaning the unit (shutting down)
5. Move the hydraulic ball valve (6) on the material feed
pump to its vertical position (open). This will switch on the
hydraulic motor.
7.
Interruption of work
1. Move the hydraulic ball valve on the material feed pump to
its horzontal position (closed).
Hydraulic oil flows to the hydraulic motor of the material
Flow of hydraulic oil to hydraulic motor of material feed
feed pump.
pump is interrupted.
6. Turn the pressure control knob (2) to the right (pressure
increase) until coating material exits the return hose.
2. Turn the relief valve handle (3) fully counterclockwise (&
Circulation).
7. Turn relief valve handle (3) fully clockwise (* spray).
3. Turn off the gasoline engine or electric motor.
8. Pull the trigger of the spray gun, then set the desired
operating pressure by means of the pressure control knob
(2).
4. Pull the trigger of the spray gun in order to release the
pressure from the high-pressure hose and spray gun.
5. Secure the spray gun, refer to the operating manual of the
spray gun.
9. The unit is ready to spray.
6. If a standard tip is to be cleaned, see page 57, point 13.2.
If a non-standard tip is installed, proceed according to the
5.
Spraying technique
relevant operating manual.
Move the spray gun evenly during the spraying process.
Otherwise the spray pattern will be uneven. Carry out the spray
movement with the arm, not with the wrist. Observe a parallel
distance of approx. 30 cm between the spray gun and the object
of spraying. The lateral edge of the spray jet should not be too
distinct. The spray edge should be gradual in order to facilitate
overlapping of the next coat. Always move the spray gun parallel
and at an angle of 90° to the surface to be coated in order to
minimize the paint mist.
7. Leave the suction tube immersed in the coating material or
immerse it in the corresponding cleaning agent.
If fast-drying or two-component coating material
is used, ensure that the unit is rinsed with a
suitable cleaning agent within the processing
Attention
time.
If very sharp edges result or if there are streaks
8.
Cleaning the unit (shutting down)
in the spray jet – increase the operating pressure
i
A clean state is the best method of ensuring operation without
problems. After you have finished spraying, clean the unit. Under
no circumstances may any remaining coating material dry and
harden in the unit.
or dilute the coating material.
The cleaning agent used for cleaning (only with an ignition point
above 21 °C) must be suitable for the coating material used.
6.
Handling the high-pressure hose
•
Secure the spray gun, refer to the operating manual of the
spray gun.
Avoid sharp bending or kinking of the high-pressure hose. The
smallest bending radius amounts to about 20 cm.
Clean and remove tip.
Do not drive over the high-pressure hose. Protect against sharp
For a standard tip, refer to page 57, point 13.2.
objects and edges.
If a non-standard tip is installed, proceed according to the
relevant operating manual.
Danger of injury through leaking high-pressure
hose. Replace any damaged high-pressure hose
immediately.
1. Push locking pin and swivel material feed pump out of
coating material.
2. Pull the trigger of the spray gun in order to pump the
remaining coating material from the suction tube, high-
pressure hose and the spray gun into an open container.
Never repair defective high-pressure hoses
Danger
yourself!
The container must be earthed in case of coating
materials which contain solvents.
Attention
6.1
High-pressure hose
The unit is equipped with a high-pressure hose specially suited
for piston pumps.
Caution! Do not pump or spray into a container
with a small opening (bunghole)!
Use only WAGNER original-high-pressure hoses
in order to ensure functionality, safety and
i
Refer to the safety regulations.
durability.
Danger
3. Push locking pin and swivel material feed pump to a
container with suitable cleaning agent.
4. Turn the relief valve handle (3) fully counterclockwise (&
Circulation).
5. Pump a suitable cleaning agent in the circuit for a few
minutes.
6. Turn relief valve handle (3) fully clockwise (* spray).
7. Pump the remaining cleaning agent into an open container
until the unit is empty.
8. Turn the relief valve handle (3) fully counterclockwise (&
Circulation).
HC 920 • HC 940 • HC 960
43
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Interruption of work
Cleaning the unit (shutting down)
9. Move the hydraulic ball valve on the material feed pump to
8.2
Suction filter on HC 920
its horzontal position (closed).
10. Turn off the gasoline engine or electric motor.
A clean suction filter always guarantees maximum
feed quantity, constant spraying pressure and
problem-free functioning of the unit.
i
8.1
Cleaning the unit from the outside
Gasoline units — Switch off the gasoline engine
and let it cool down.
–
–
Screw off the filter (fig. 15) from suction pipe.
Clean or replace the filter.
Electric units — Unplug the mains plug from the
Carry out cleaning with a hard brush and an appropriate
Danger
socket.
cleaning agent.
Danger of short-circuits through penetrating
water.
Never spray down the unit with high-pressure or
Danger
high-pressure steam cleaners.
Wipe the unit off with a cloth soaked in a suitable cleaning agent.
8.3
Cleaning the high-pressure filter
Clean the filter cartridge regularly.
A soiled or clogged high-pressure filter can cause a poor spray
pattern or a clogged tip.
Disassembly
1. Move the hydraulic ball valve on the material feed pump to
its horzontal position (closed).
Flow of hydraulic oil to hydraulic motor of material feed
pump is interrupted.
2. Turn the relief valve handle (3) fully counterclockwise (k
Circulation).
3. Turn off the gasoline engine or electric motor.
4. Unscrew the housing cover (fig. 16, item 1).
5. Pull filter cartridge (3) out of housing (8).
6. Clean the pressure spring (2) and filter cartridge (3) with
an appropriate cleaning agent, clean the inside of the
housing (8) and housing cover (1).
7. Check ball in the filter cartridge (3) for wear and replace
filter cartridge, if necessary.
8. If ball in filter cartridge (3) is thoroughly worn, aremove
O-ring (6) and valve seat (7). Replace worn valve seat, if
necessary.
9. Always replace O-ring (6) after removal.
10. Pull off pressure spring (2) from housing cover (1).
Measure length of pressure spring, and replace if shorter
than 19 mm.
44
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Cleaning the unit (shutting down)
Assembly
8.4
Cleaning Airless spray gun
1. Insert valve seat (7) with the ball seat surface facing up
–
Rinse Airless spray gun with an appropriate cleaning
into the housing (8).
agent.
2. Insert O-ring (6) into the housing (8).
–
–
Clean tip thoroughly with appropriate cleaning agent so
that no coating material residue remains.
3. Insert filter cartridge (3).
4. Place thin seal (5) on threaded section of housing (8).
5. Place thick seal (4) on top of thin seal (5).
6. Slide pressure spring (2) onto housing cover pin (2).
7. Screw on housing cover (1) and tighten by hand.
Thoroughly clean the outside of the Airless spray gun.
Intake filter in Airless spray gun
Dismounting (fig. 17)
1. Pull protective guard (1) forward vigorously.
2. Screw handle (2) out of the gun housing. Remove intake
filter (3).
3. Intake filter congested or defective – replace.
1
Mounting
1. Place intake filter (3) with the long cone into the gun
housing.
2. Screw handle (2) into the gun housing and tighten.
3. Snap in protective guard (1).
2
3
4
5
3
6
7
1
2
8
HC 920 • HC 940 • HC 960
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Remedy in case of faults
9.
9.1
Remedy in case of faults
Gasoline engine
Type of malfunction
Possible cause
Measures for eliminating the malfunction
A. Gasoline engine does not start up
1. No gasoline.
1. Fill the gasoline tank.
2. ON/OFF switch to OFF.
3. Gasoline cock closed.
4. Engine problem.
2. Move the switch to ON.
3. Open the gasoline cock.
4. Please refer to the engine instructions.
5. Bring to the Honda service point.
6. Top off oil.
5. Engine defective.
6. Oil level insufficient.
9.2
Electric Motor
Type of malfunction
Possible cause
Measures for eliminating the malfunction
A. Unit does not start
1. Indicator light does not indicate unit
has power.
1. Check power supply.
2. The unit has switched off
automatically because of an
overload.
2. Wait 2 – 3 minutes, then turn the unit back on.
1. Turn the polarity changer in the power plug 180º.
B. HC 960 units:
1. Direction of the rotation of the
electric motor is incorrect
Piston rod in the material feed
pump is not moving up and down.
9.3
Hydraulic motor
Type of malfunction
Possible cause
Measures for eliminating the malfunction
A. Hydraulic motor stuck in the lower
position.
1. Outlet valve seat in the material
feed pump is loose.
1. Ball valve on the material feed pump – lever position
vertical. Screw out sealing screw on hydraulic motor.
Press down reversing valve on hydraulic motor.
Remount sealing screw. Start unit. The piston rod
moves upward and then gets stuck in the lower
position. The cause is a loose outlet valve seat.
2. Take unit to a Wagner authorized service center.
2. Reversing valve in the hydraulic
motor is stuck or the upper or lower
hexagonal nut on the valve rod has
become loose.
B. Hydraulic motor stuck in the upper
position.
1. Reversing valve is stuck.
2. Pressure spring on valve rod is
broken.
1. Take unit to a Wagner authorized service center.
2. Take unit to a Wagner authorized service center.
3. Pressure spring stop on valve rod is
broken.
3. Take unit to a Wagner authorized service center.
4. Air in the hydraulic motor.
4. Turn back pressure control knob.
Vent air at low pressure during a 5 – 10 minute
endurance run. Do not let the material feed pump
run dry.
Check for leaks:
• Loose connections on hydraulic oil tank
• Loose connections on the hydraulic oil pump
• Loose hydraulic oil hose connections
• Level of oil in hydraulic tank is too low
5. Air in the material feed pump.
5. Ball valve on the material feed pump – lever position
vertical. Screw out sealing screw on hydraulic
motor. Press down reversing valve on hydraulic
motor. Remount sealing screw. Start unit. Prevent
the material feed pump from sucking up air.
C. Low pressure. The piston rod
moves correctly in the downward
stroke, but the upward stroke
is sluggish. The outside of the
hydraulic motor is very hot.
1. Faulty piston packing in hydraulic
motor.
1. Take unit to a Wagner authorized service center.
2. Take unit to a Wagner authorized service center.
2. Piston rod is broken.
D. Low pressure. The outside of the
hydraulic motor becomes very
hot when stroking upward and
downward.
1. Middle O-ring on reversing valve is
1. Take unit to a Wagner authorized service center.
2. Replace
faulty.
2. Packings in the material feed pump
are worn.
46
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Remedy in case of faults
9.4
Material feed pump
Type of malfunction
Possible cause
Measures for eliminating the malfunction
A. A sufficient amount of coating
material is ejected only with an
upward stroke, or upward motion
of the piston rod is slow and
downward motion is fast
1. Inlet valve is leaky due to impurities
or wear.
1. Clean and check the inlet valve housing. Insert ball
and fill with water; if leaky, replace ball.
2. Coating material viscosity is too
high, preventing it from being
sucked up.
2. Thin out according to the manufacturer’s instructions.
B. A sufficient amount of coating
material is ejected only with a
downward stroke, or downward
motion of the piston rod is slow
and upward motion is fast.
1. Outlet valve leaky.
1. Dismantle and check outlet valve seat. Insert ball and
fill with water; if leaky, replace ball.
2. Lower packing is worn.
2. Replace.
C. Piston rod moves up and down
quickly.
1. Suction tube projects over the fluid
level and sucks in air.
1. Refill the coating material
2. Coating material viscosity is too
high, preventing it from being
sucked up.
2. Thin out the coating material according to
manufacturer’s instructions.
3. Ball in inlet valve housing is stuck.
3. Vent air from material feed pump and turn the relief
valve knob to the left (& Circulation).
D. Piston rod moves up and down
slowly when the spray gun is
closed.
1. Loose connections.
1. Dismantle inlet valve housing, clean ball and valve
seat. Check all connections between the material feed
pump and spray gun.
2. Relief valve is not closed
completely.
2. Turn relief valve handle (3) fully clockwise (* spray).
3. Relief valve worn.
4. Lower packing worn.
3. Replace
4. If the measures described above do not help, replace
lower packing.
5. Ball in inlet valve housing and ball
in outlet valve seat are not sealing
properly.
5. Dismantle inlet valve housing and outlet valve seat.
Clean balls and valve seats.
E. Not enough pressure to the spray
gun.
1. Tip is worn.
1. Replace
2. Filter cartridge in high-pressure
filter is clogged.
2. Clean or replace the filter cartridge.
3. High-pressure hose is too long.
3. Reduce length.
F. Piston rod sputters when stroking
upward or downward.
1. Solvent has made the upper
packing expand.
1. Replace upper packing.
HC 920 • HC 940 • HC 960
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Servicing
10. Servicing
Carry out an oil change while the unit is still
warm from operation.
10.1 General servicing
i
The unit should be serviced once a year by the Wagner Service.
1. For servicing of the gasoline engine, refer to the engine
instructions.
Electric units — Switch off unit “O” (OFF).
Remove the mains plug from the socket.
2. Check the high-pressure hoses for damage.
3. Check the inlet and outlet vents for wear.
4. Check oil level in hydraulic oil tank.
Danger
1. Turn off the gasoline engine or electric motor.
5. Carry out an oil change if necessary.
2. Move the hydraulic ball valve (fig. 19, item 1) on the
material feed pump to its vertical position (open).
10.2 Checking the oil level in the hydraulic oil
tank
3. Remove the screws on the hydraulic oil pump cover (2)
and remove cover.
4. Turn oil measuring stick (3) to the left and pull out.
5. Screw out oil filter (4) with a strap spanner and replace.
6. Screw out sealing screw (5) under the hydraulic oil tank.
Gasoline units — Check oil level daily.
Drain the waste oil.
i
7. Replace the sealing screw into the hydraulic oil tank.
8. Fill in 4.7 liters of ESSO NUTO H 32 hydraulic oil.
Electric units — Switch off unit “O” (OFF).
When oil is filled in, air can enter the
Remove the mains plug from the socket.
hydraulic system. Therefore, the system must be
Danger
i
vented.
1. Turn oil measuring stick (fig. 18, item 1) to the left and pull
out.
9. Let the unit run for at least five minutes at low pressure to
automatically bleed the air from the hydraulic system.
2. The oil level should be visible between the marking (see
arrows) on the oil measuring stick.
3. If necessary, refill oil. For information on the oil grade,
refer to the oil change section, chapter 10.3.
4 2
1
1
3
max:
min:
5
10.4 High-pressure hose
10.3 Oil and oil filter change ot the hydraulic oil
pump
Inspect the high-pressure hose visually for any notches or
bulges, in particular at the transition in the fittings. It must be
possible to turn the union nuts freely.
Carry out oil and oil filter change once every 12 months.
Danger to the environment
Do not dispose of waste oil into the sewer or soil.
i
Polluting the ground water is a crime. Waste oil
can be returned where hydraulic oil is bought.
48
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Standard equipment
11. Standard equipment of HC units
HC 920
HC 940
HC 940-SSP HC 960
HC 960-SSP
Order No.
Item Order No. Order No.
Order No.
Order No.
Description
1
2
3
0502 166
0502 166
0502 166
0502 166
0502 166
Spray gun AG 14, F-thread
0502 119
0502 119
0502 119
0502 119
0502 119
0556 042
0556 041
Spray gun AG 14, G-thread
TradeTip 2 tip holder F
TradeTip 2 tip holder G
0556 042
0556 041
0556 042
0556 041
0556 042
0556 041
0556 042
0556 041
0552 427
0552 427
––––––––
0552 433
0552 243
––––––––
0552 433
––––––––
––––––––
0552 433
0552 243
Wagner TradeTip 2
Wagner TradeTip 2
Wagner TradeTip 2
––––––––
0179 732
––––––––
––––––––
0179 732
––––––––
4
5
0179 732
0179 732
0179 732
Connection socket, 1/4” x 3/8”
0528 127
0528 127
0528 127
Hose whip
DN 10 mm, 2.5 m, NPSM 3/8
6
––––––––
––––––––
––––––––
0528 125
––––––––
––––––––
––––––––
––––––––
––––––––
––––––––
0528 125
––––––––
––––––––
––––––––
3203 026
9985 783
9985 782
––––––––
0528 126
9984 571
9985 783
3203 026
9985 783
9985 782
––––––––
0528 126
9984 571
9985 783
3203 026
9985 783
9985 782
––––––––
0528 126
9984 571
9985 783
Double socket 3/8 inch – 1/2 inch
Double socket 3/8 inch – 3/4 inch
Double socket 1/2 inch – 3/4 inch
7
Special high-pressure hose
DN 10 mm, 15 m, NPSM 3/8 inch
Special high-pressure hose
DN 13 mm, 15 m, NPSM 1/2 inch
Special high-pressure hose
DN 19 mm, 15 m, NPSM 3/4 inch
8
Double socket 3/8 inch – 3/4 inch
(for high-pressure filter)
2
3
7
6
5
4
1
HC 920 • HC 940 • HC 960
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Accessories and spare parts
12. Accessories and spare parts
12.1 Accessories for HC units (accessories illustration, see page 120)
HC 920
HC 940
HC 940-SSP HC 960
HC 960-SSP
Order No.
Item Order No. Oder No.
Order No.
Order No.
Description
1
2
3
0096 019
0096 005
0096 006
0096 019
0096 005
0096 006
0096 019
0096 005
0096 006
0096 019
0096 005
0096 006
0096 019
0096 005
0096 006
Pole gun 100 cm
Pole gun 150 cm
Pole gun 270 cm
––––––––
––––––––
––––––––
––––––––
––––––––
High-pressure hoses and connection
sockets, see under 11. Standard
equipment HC units
0256 343
––––––––
––––––––
0256 343
––––––––
––––––––
––––––––
3202 901
9985 781
––––––––
3202 901
9985 781
––––––––
3202 901
9985 781
Double socket NPSM 3/8 inch
(for hose extension)
Double socket 1/2 inch
(for hose extension)
Double socket 3/4 inch
(for hose extension)
4
5
0268 905
0258 202
0268 905
0258 202
0268 905
0258 202
0268 905
0258 202
0268 905
0258 202
Texture tip set 4, 6, 8, 10 mm
Spray head for working
with Airless filler (sprinkle texture)
with air support
0258 720
0258 720
0258 720
0258 720
0258 720
Sprinkle texture set:
Spray head, texture tip set,
tip-cleaning needle and air hose
DN 9 mm, 15 m with rapid action
coupling (no. fig.)
6
7
0345 010
––––––––
0345 010
0349 907
0345 010
0349 907
0345 010
0349 907
0345 010
0349 907
In-line roller IR-100
Container suction system,
hose diameter 50 mm
––––––––
––––––––
––––––––
––––––––
0258 712
0258 715
––––––––
9991 651
––––––––
––––––––
0349 910
––––––––
0258 712
0258 715
––––––––
9991 651
––––––––
––––––––
0349 910
Reduction adapter B- to C- coupling
Dispersion system
8
9
Plaster system
10 ––––––––
Container – Spacspray (plaster)
12.2 Spare parts list for the material feed pump HC 920 (spare parts diagram, see page 121)
Item Order No.
Description
Item Order No.
Description
1
2
3
4
5
6
7
8
9
0349 473
Cover (2)
16 0349 503*(**)
17 0349 508*
18 0349 502*(**)
19 0528 071
O-ring (2)
0349 472
Screw (2)
Cylinder
0349 406*(**)
0349 506
Spiral ring
O-ring
Connection pin
Adapter
Wave washer
Ball cage
0349 612
20 0528 080
0349 238*(**)
0349 498
Packing, complete (2)
Conical spring
Piston rod
21 0349 509*(**)
22 0509 592*
23 0509 582*(**)
24 0528 009
Ball
Inlet valve seat
Seat o-ring
Inlet valve housing
Suction tube
Filter, 10 meshes
0349 507*
0349 493
Spring plate
Bushing
10 0349 505*(**)
11 0349 504
25 0507 782
Pressure spring
Ball
26 0349 602
12 0349 519*(**)
13 0555 651*
14 0555 652*(**)
15 0555 653
Outlet valve seat
Seal washer
Outlet valve housing
0528 105*
0528 104**
9992 504
Service set: Major
Service set: Minor
250 ml separating oil (Mesamoll)
50
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Accessories and spare parts
12.3 Spare parts list for the material feed pump
HC 940 • HC 940-SSP • HC 960 • HC 960-SSP
(spare parts diagram, see page 121)
HC 940
HC 940-SSP
Order No.
HC 960
HC 960-SSP
Order No.
Item Order No.
Order No.
Description
1
2
3
4
5
6
7
8
9
0349 473
0349 473
0349 473
0349 473
Cover (2)
0349 472
0349 472
0349 472
0349 472
Screw (2)
0349 406*(**)
0349 407
0349 406*(**)
0349 407
0349 406*(**)
0349 407
0349 406*(**)
0349 407
Spiral ring
Connection pin
Adapter
0349 612
0349 612
0349 612
0349 612
0349 409*(**)
0349 410
0349 409*(**)
0349 410
0349 409*(**)
0349 410
0349 409*(**)
0349 410
Packing, complete (2)
Conical spring
Piston rod
0349 596*
0349 412
0349 596*
0349 412
0349 411*
0349 412
0349 411*
0349 412
Flange bushing
Pressure spring
Ball cage
10 0349 413
0349 413
0349 413
0349 413
11 0349 622*(**)
12 0349 414*(**)
13 0555 668*
14 0555 669*(**)
15 0555 670
0349 622*(**)
0349 414*(**)
0555 668*
0555 669*(**)
0555 670
0349 622*(**)
0349 414*(**)
0555 668*
0555 669*(**)
0555 670
0349 622*(**)
0349 414*(**)
0555 668*
0555 669*(**)
0555 670
Ball
Outlet valve seat
Seal washer
Outlet valve housing
O-ring (2)
16 0349 408*(**)
17 0349 606*
18 0349 417*(**)
19 0528 081
0349 408*(**)
0349 606*
0349 417*(**)
0528 081
0349 408*(**)
0349 416*
0349 417*(**)
0528 081
0349 408*(**)
0349 416*
0349 417*(**)
0528 081
Cylinder
O-ring
Wave washer
Ball cage
20 0555 672
––––––––
––––––––
0509 623*
0509 708*(**)
––––––––
––––––––
0555 672
––––––––
––––––––
0509 623*
0509 708*(**)
––––––––
––––––––
21 0509 707*(**)
22 0509 623*
23 0509 708*(**)
24 0528 011
0509 707*(**)
0509 623*
0509 708*(**)
0528 011
Ball
Inlet valve seat
Seat o-ring
Inlet valve housing
Suction tube
25 0349 300
0349 300
0528 102*
0528 101**
9992 504
0528 102*
0528 101**
9992 504
0528 103*
0528 101**
9992 504
0528 103*
0528 101**
9992 504
Service set: Major
Service set: Minor
250 ml separating oil (Mesamoll)
12.4 Spare parts list for the shovel valve
HC 940-SSP • HC 960-SSP
(spare parts diagram, see page 122)
Item Order No.
Description
Item Order No.
21 9910 712
Description
1
2
3
4
5
6
7
8
9
9907 195
9920 102
9900 513
0349 683
0349 684
0367 525
0349 685
0349 556
0037 776
Hex screw (4)
Washer (4)
Screw
Cap nut M 6 (2)
Disk spring (4)
Connection element
Hexagon nut M 6
Flat perforated screw
Disk spring
22 9923 501
23 0349 690
24 9910 113
25 0349 551
26 9923 504
27 0349 576
28 3053 865
29 0349687
30 9971 353
31 0349 408
32 0349 686
33 0349 682
34 9971 489
35 0349 545
36 9920 311
37 0349 544
38 0349 543
39 0349 580
Pressure plate
Plug plate
O-ring (2)
Sealing ring
Ball cage
Packing, complete
Retaining ring
Insert
Pressure spring
Ball
10 9941 537
11 0349 557
12 9930 411
13 9906 025
14 9971 009
15 0349 555
16 0349 152
17 0349 688
18 9971 148
19 9941 501
20 0349 151
O-ring 21 x 2
O-ring 50 x 1.78
Groove nut
Ball seat
Grooved pin
Head cap screw
O-ring
Inlet valve housing
O-ring 47 x 2.5
Rod
Plug
Plug assembly
Sealing plug with adapter
O-ring
Washer
Shovel valve plate
Shovel valve
Ball
Suction tube
Outlet valve assembly
0349 150
Shovel valve assembly
HC 920 • HC 940 • HC 960
51
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Accessories and spare parts
12.5 Spare parts list for the high-pressure filter
(spare parts diagram, see page 123)
HC 940-SSP
HC 960
HC 920
HC 940
HC 960-SSP
Order No.
Item Order No.
Order No.
Description
1+
2+
3+
0349 429
0349 430*
0349 707
0349 431
0349 704
0349 705
0349 432*
0349 433*
0349 434*
0349 435
0528 161
0349 436
0349 429
0349 430*
0349 707
0349 431
0349 704
0349 705
0349 432*
0349 433*
0349 434*
0349 435
0528 161
0349 436
0349 438
0349 439
––––––––
0528 082
0555 645
0556 101
0528 034
9850 639
0349 429
0349 430*
0349 707
0349 431
0349 704
0349 705
0349 432*
0349 433*
0349 434*
0349 435
0528 161
0349 436
0349 438
––––––––
0349 610
0528 082
0555 645
0556 101
0528 034
9850 639
Housing cover
Pressure spring
Filter cartridge 0 meshes (standard equipment)
Filter cartridge 5 meshes (accessories)
Filter cartridge 50 meshes (accessories)
Filter cartridge 100 meshes (accessories)
Seal thick
4+
5+
6+
7+
8
Seal thin
O-ring
Valve seat
Manometer
9+
Housing
10+ 0349 438
Sealing screw
11
0349 439
––––––––
Double socket NPSM 3/8 inch
Double socket NPSM 3/8 inch
Elbow, 90º
12+ 0528 082
13
0555 645
Relief valve
14+ 0556 101
Swiverl adapter
Return hose
15
16
0528 034
0528 095
Hose clamp
0349 700*
0528 935+
0349 700*
0528 935+
0349 700*
0528 935+
Service set: high-pressure filter
Service set: filter body assembly
52
HC 920 • HC 940 • HC 960
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Accessories and spare parts
12.6 Spare parts list for the hydraulic system
(HC 920 • HC 940 • HC 940-SSP • HC 960)
Spare parts list for the hydraulic system
(HC 960-SSP)
(spare parts diagram, see page 124)
(spare parts diagram, see page 125)
HC 940
HC 940-SSP
HC 920
HC 960
HC 960-SSP
Item Order No. Order No.
Description
Item
Order No.
Description
1
2
3
4
5
6
7
8
9
0349 358
0349 487
0349 339
0349 337
0349 338
0349 340
0349 341
0349 490
0349 456
0349 358
0349 487
0349 339
0349 337
0349 338
0349 340
0349 341
0349 455
0349 456
0349 345
0349 344
0349 360
0349 302
0349 303
0528 160
0349 348
0349 347
0349 349
0349 350
0349 374
0349 351
0349 352
0349 353
0349 458
0254 426
0349 480
0349 484
0349 302
0349 485
0349 371
0349 370
0349 369
0349 368
0349 356
0349 465
0349 463
0349 361
0349 373
0349 468
0349 467
0349 614
0349 521
0528 096
0555 969
0349 616
0349 492
Pressure hose
1
0349 358
0349 487
0349 339
0349 337
0349 338
0349 340
0349 341
0349 455
0349 345
0349 344
0349 360
0349 302
0349 303
0528 314
0349 348
0349 347
0349 349
0349 350
0349 374
0528 171
0349 352
0349 353
0349 458
0254 426
0349 480
0349 484
0349 302
0349 485
0349 371
0349 370
0349 369
0349 368
0349 356
0349 465
0349 463
0349 361
0349 373
0349 468
0349 467
0349 614
0349 521
0528 096
0349 616
0349 492
Pressure hose
Angle
2
Angle
Connection nipple
Tube
3
Connection nipple
Tube
4
Hose clamp
Angle
5
Hose clamp
Angle
6
Pressure control knob
Hydraulic oil pump
Feather key
Securing screw
Pulley
7
Pressure control knob
Hydraulic oil pump
Securing screw
Pulley
8
10
11
12
13
14
15
16
17
18
19
20
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
10 0349 345
11 0349 483
12 0349 360
13 0349 302
14 0349 303
15 0528 160
16 0349 348
17 0349 347
18 0349 349
19 0349 350
20 0349 374
23 0349 351
24 0349 352
25 0349 353
26 0349 458
27 0254 426
28 0349 480
29 0349 484
30 0349 302
31 0349 485
32 0349 371
33 0349 370
34 0349 369
35 0349 368
36 0349 356
37 0349 465
38 0349 463
39 0349 361
40 0349 373
41 0349 468
42 0349 467
43 0349 614
44 0349 521
45 0528 096
46 0555 968
47 0349 616
48 0349 492
O-ring
O-ring
Hexagonal bolt (8)
Lock washer (10)
Oil tank cover
Countersunk bolt (2)
Washer (2)
Screw (2)
Hexagonal bolt (8)
Lock washer (10)
Oil tank cover
Countersunk bolt (2)
Washer (2)
Screw (2)
Seal
Seal
Tightening nut
Double nipple
Angle
Tightening nut
Double nipple
Angle
Filter
Filter
Securing nut (2)
Washer (5)
Hexagonal bolt (3)
Sealing screw
Hexagonal bolt
Hydraulic oil tank
Distance washer
Bolt
Securing nut (2)
Washer (5)
Hexagonal bolt (3)
Sealing screw
Hexagonal bolt
Hydraulic oil tank
Distance washer
Bolt
Cap nut
Cap nut
Wing screw
Return hose
Angle 45°
Wing screw
Return hose
Angle 45°
Adapter
Adapter
Earthing bar
Bypass valve
Filter
Earthing bar
Bypass valve
Filter
Filler neck
Filler neck
Oil measuring stick
Ball valve
Oil measuring stick
Ball valve
Swivel fitting
Label
Swivel fitting
Controller
Securing screw
Label
Securing screw
HC 920 • HC 940 • HC 960
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Accessories and spare parts
12.7 Spare parts list for units with a gasoline motor
(spare parts diagram, see page 126)
HC 920
HC 940
HC 960
HC 940-SSP
HC 960-SSP
Item Order No.
Order No.
Order No.
Description
1
0349 533
––––––––
––––––––
9900 241
––––––––
3138 808
––––––––
0349 537
9921 601
––––––––
9910 107
––––––––
0349 587
0349 530
9931 043
––––––––
0349 589
––––––––
9900 241
––––––––
3138 808
––––––––
0349 537
9921 601
––––––––
9910 107
––––––––
0528 109
0349 591
9931 043
––––––––
––––––––
0349 421
––––––––
9900 137
––––––––
9920 201
0349 537
––––––––
9921 507
––––––––
9910 105
0349 426
0349 423
0349 422
Gasoline engine Honda GX 120 K1-QX-4-OH, 3 kW
Gasoline engine Honda GX 160 T1-QX-4-OH, 4.1 kW
Gasoline engine Honda GX 270 K1-QX-4-OH, 6 kW
Hexagon screw M 8 x 40 (4)
Hexagon screw M 10 x 40 (4)
Washer 8.4 (8)
2
3
Washer 10.5 (8)
4
5
Mounting plate
Spring washer 8 (4)
Spring washer A 10 (4)
Hexagonal nut M 8 (4)
Hexagonal nut M 10 (4)
V-belt
6
7
8
9
Pulley
Key
12.8 Spare parts list for units with an electric motor
(spare parts diagram, see page 127)
HC 920
HC 940
HC 960
HC 940-SSP
Order No.
HC 960-SSP
Order No.
Item Order No.
Description
1
0349 592
––––––––
9931 039
––––––––
0349 586
––––––––
0349 587
9921 601
––––––––
3138 808
––––––––
9910 107
––––––––
0349 537
0349 592
––––––––
9931 039
––––––––
0349 643
0349 644
0349 590
9921 601
––––––––
3138 808
––––––––
9910 107
––––––––
0349 537
9900 241
––––––––
0349 653
0349 677
9953 704
––––––––
0349 670
9951 652
––––––––
––––––––
0349 222
––––––––
9931 042
0349 535
0349 536
0349 538
––––––––
9921 507
––––––––
9920 201
––––––––
9910 105
0349 537
––––––––
9900 127
––––––––
––––––––
––––––––
0349 645
0349 670
––––––––
0349 259
Electric motor 230 V~, 50 Hz
Electric motor 400 V, 50 Hz, V3~
Featherkey 8 x 7 x 25
Featherkey 8 x 7 x 45
Pulley
2
3
4
5
6
Spring collet
Belt
Spring washer 8 (4)
Spring washer A 10 (4)
Screw 8.4 (8)
7
8
9
Screw 10.5 (8)
Hex nut M 8 (4)
Hex nut M 10 (4)
Mounting plate
10 9900 241
––––––––
Hex screw M 8 x 40 (4)
Hex screw M 10 x 35 (4)
Housing
11 0349 653
12 0349 677
13 9953 704
––––––––
Capacitor 60 MF/400-450 V (230 V~, 50 Hz)
ON/OFF switch 230 V~, 50 Hz
ON/OFF switch 400 V, 50 Hz, V3~
Control lamp
14 0349 670
15 9951 652
––––––––
Power cord H07RN-F3G2.5 – 6m
Power cord H07RN-F5G2.5 – 6 m
54
HC 920 • HC 940 • HC 960
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Accessories and spare parts
12.9 Spare parts list for the carriage
(spare parts diagram, see page 128)
HC 920
HC 940
HC 940-SSP
HC 960
HC 960-SSP
Order No.
Item Order No.
Description
1
2
3
4
5
6
7
8
9
0528 002
0509 219
0349 303
0528 090
0528 093
0528 092
0528 093
0507 561
0555 449
0528 002
0509 219
0349 303
0528 090
0528 093
0528 092
0528 093
0507 561
0555 449
0528 021
0349 541
0528 088
0295 687
0528 087
0509 239
0528 085
0349 324
0349 327
0349 328
0349 480
0349 362
0528 086
0349 302
0528 089
9841 504
0295 609
0295 610
0295 607
0295 606
0295 608
0528 083
0509 390
0528 084
Tank cover
Screw (2)
Spring washer (4)
Connector
Washer (2)
Screw (2)
Hexagon nut
Washer
Clip
10 0528 005
11 0349 524
12 0528 088
13 0295 687
14 0528 087
15 0509 239
16 0528 085
17 0349 324
18 0349 327
19 0349 328
20 0349 480
21 0349 362
22 0528 086
23 0349 302
24 0528 089
25 9841 504
26 0295 609
27 0295 610
28 0295 607
29 0295 606
30 0295 608
31 0528 083
32 0509 390
33 0528 084
Belt cover
Lower belt cover
Retaining ring (6)
Washer (4)
Axle
Cotter pin
Stopper (2)
Swing arm handle
Locking pin
Pressure spring
Material feed pump mounting screw
Spring washer
Swing arm
Hex screw (2)
Cart handle
Snap button (2)
Handle washer (2)
Roll pin (2)
Handle sleeve (2)
Lock washer (4)
Screw (4)
Carriage frame
Wheel (2)
Cart handle spacer (not shown)
HC 920 • HC 940 • HC 960
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Electrical schematic
12.10 Electrical schematic HC920 • HC940
Z1
U1
3
L1
V
U2
Z2
b
N
6
BK
PE
12.11 Electrical schematic HC960
L1
L1
L1
1
3
5
2
4
L2
6
L1
L3
L1a
L2a
L3a
U1
V1
W1 W2
U2
V2
M
3~
56
HC 920 • HC 940 • HC 960
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Appendix
13. Appendix
13.1 Selection of tip
To achieve faultless and rational working, the selection of the tip is of the greatest importance.
In many cases the correct tip can only be determined by means of a spraying test.
Some rules for this:
The spray jet must be even.
If streaks appear in the spray jet the spraying pressure is either too low or the viscosity of the coating material to high.
Remedy: Increase pressure or dilute coating material. Each pump conveys a certain quantity in proportion to the size of the tip:
The following principle is valid:
large tip =
small tip =
low pressure
high pressure
There is a large range of tips with various spraying angles.
13.2 Servicing and cleaning of Airless hard-metal tips
Standard tips
If a different tip type has been fitted, then clean it according to manufacturer’s instructions.
The tip has a bore processed with the greatest precision. Careful handling is necessary to achieve long durability. Do not forget the fact
that the hard-metal insert is brittle! Never throw the tip or handle with sharp metal objects.
The following points must be observed to keep the tip clean and ready for use:
1. Turn the relief valve handle fully counterclockwise (& Circulation).
2. Switch off the gasoline engine.
3. Dismount the tip from the spray gun.
4. Place tip in an appropriate cleaning agent until all coating material residue is dissolved.
5. If there is pressure air, blow out tip.
6. Remove any residue by means of a sharp wooden rod (toothpick).
7. Check the tip with the help of a magnifying glass and, if necessary, repeat points 4 to 6.
13.3 Spray gun accessories
Flat jet adjusting tip
up to 250 bar (25 MPa
Contact protection
Spray width at about 30 cm
removal of spray object
Pressure 100 bar (10 MPa)
Flat jet
Bore
mm
for the flat jet adjustment tip
Tip marking
Use
adjusting tip
Order No.
15
20
28
41
0.13 - 0.46
0.18 - 0.48
0.28 - 0.66
0.43 - 0.88
5 - 35 cm
5 - 50 cm
8 - 55 cm
10 - 60 cm
Paints
Paints, fillers
Paints, dispersions
0999 057
0999 053
0999 054
0999 055
Rust protection
paints - dispersions
49
0.53 - 1.37
10 - 40 cm
Large-area coats
0999 056
Order No. 0097 294
Tip extension with slewable
knee joint (without tip)
Tip extension
15 cm, F-thread, Order no. 0556 051
30 cm, F-thread, Order no. 0556 052
45 cm, F-thread, Order no. 0556 053
60 cm, F-thread, Order no. 0556 054
15 cm, G-thread, Order no. 0556 074
30 cm, G-thread, Order no. 0556 075
45 cm, G-thread, Order no. 0556 076
60 cm, G-thread, Order no. 0556 077
Length
Length
Length
100 cm
200 cm
300 cm
Order no.
0096 015
0096 016
0096 017
Order no.
Order no.
HC 920 • HC 940 • HC 960
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Appendix
WAGNER
Trade Tip 2
up to 270 bar
(27 MPa)
without tip
without tip
13.4 Airless tip table
F thread (11/16 - 16 UN)
for Wagner spray guns
Order no. 0556 042
G thread (7/8 - 14 UN)
for Graco/Titan spray guns
Order no. 0556 041
WAGNER tip
without tip
up to 530 bar (53 MPa)
Order no. 1088 001
Standard tips
up to 530 bar (53 MPa)
Application
Tip
Spray Bore
Spraying
1)
marking
angle
inch / mm width mm
Order no. Order no. Order no.
Natural paints
Clear paints
Oils
407
507
209
309
409
509
609
111
211
311
411
511
611
113
213
313
413
513
613
813
115
215
315
415
515
615
715
815
40°
50°
20°
30°
40°
50°
60°
10°
20°
30°
40°
50°
60°
0.007 / 0.18
0.007 / 0.18
0.009 / 0.23
0.009 / 0.23
0.009 / 0.23
0.009 / 0.23
0.009 / 0.23
0.011 / 0.28
0.011 / 0.28
0.011 / 0.28
0.011 / 0.28
0.011 / 0.28
0.011 / 0.28
160
190
145
160
190
205
220
0090 407
0090 507
0090 209
0090 309
0090 409
0090 509
0090 609
1088 407
–––––––
1088 209
1088 309
1088 409
1088 509
1088 609
0552 407
–––––––
0552 209
0552 309
0552 409
0552 509
0552 609
Synthetic-resin paints
PVC paints
85
0090 111
0090 211
0090 311
0090 411
0090 511
0090 611
0090 113
0090 213
0090 313
0090 413
0090 513
0090 613
0090 813
1088 111
1088 211
1088 311
1088 411
1088 511
1088 611
1088 113
1088 213
1088 313
1088 413
1088 513
1088 613
1088 813
0552 111
0552 211
0552 311
0552 411
0552 511
0552 611
0552 113
0552 213
0552 313
0552 413
0552 513
0552 613
0552 813
95
125
195
215
265
Paints, primers
Zinc chromate base
Fillers
10°
20°
30°
40°
50°
60°
80°
10°
20°
30°
40°
50°
60°
70°
80°
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
100
110
135
200
245
275
305
Fillers
90
0090 115
0090 215
0090 315
0090 415
0090 515
0090 615
0090 715
0090 815
0090 217
0090 317
0090 417
0090 517
0090 617
0090 717
1088 115
1088 215
1088 315
1088 415
1088 515
1088 615
1088 715
1088 815
1088 217
1088 317
1088 417
1088 517
1088 617
1088 717
0552 115
0552 215
0552 315
0552 415
0552 515
0552 615
0552 715
0552 815
0552 217
0552 317
0552 417
0552 517
0552 617
0552 717
Spray plasters
Rust protection paints
100
160
200
245
265
290
325
Spray plasters
Rust protection paints
Red lead
217
317
417
517
617
717
20°
30°
40°
50°
60°
70°
0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
110
150
180
225
280
325
Latex paints
219
319
419
519
619
719
819
221
421
521
621
821
223
423
523
623
723
823
225
425
525
625
825
20°
30°
40°
50°
60°
70°
80°
20°
40°
50°
60°
80°
20°
40°
50°
60°
70°
80°
20°
40°
50°
60°
80°
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.021 / 0.53
0.021 / 0.53
0.021 / 0.53
0.021 / 0.53
0.021 / 0.53
0.023 / 0.58
0.023 / 0.58
0.023 / 0.58
0.023 / 0.58
0.023 / 0.58
0.023 / 0.58
0.025 / 0.64
0.025 / 0.64
0.025 / 0.64
0.025 / 0.64
0.025 / 0.64
145
160
185
260
295
320
400
145
190
245
290
375
155
180
245
275
325
345
130
190
230
250
295
0090 219
0090 319
0090 419
0090 519
0090 619
0090 719
0090 819
0090 221
0090 421
0090 521
0090 621
0090 821
0090 223
0090 423
0090 523
0090 623
0090 723
0090 823
0090 225
0090 425
0090 525
0090 625
0090 825
1088 219
1088 319
1088 419
1088 519
1088 619
1088 719
1088 819
1088 221
1088 421
1088 521
1088 621
1088 821
1088 223
1088 423
1088 523
1088 623
1088 723
1088 823
1088 225
1088 425
1088 525
1088 625
1088 825
0552 219
0552 319
0552 419
0552 519
0552 619
0552 719
0552 819
0552 221
0552 421
0552 521
0552 621
0552 821
0552 223
0552 423
0552 523
0552 623
0552 723
0552 823
0552 225
0552 425
0552 525
0552 625
0552 825
Mica paints
Zinc dust paints
Dispersions
Rust protection paints
Dispersions
Binder, glue
and filler paints
227
427
527
627
827
20°
40°
50°
60°
80°
0.027 / 0.69
0.027 / 0.69
0.027 / 0.69
0.027 / 0.69
0.027 / 0.69
160
180
200
265
340
0090 227
0090 427
0090 527
0090 627
0090 827
1088 227
1088 427
1088 527
1088 627
1088 827
0552 227
0552 427
0552 527
0552 627
0552 827
629
60°
0.029 / 0.75
285
0090 629
1088 629
0552 629
231
431
531
631
433
20°
40°
50°
60°
40°
0.031 / 0.79
0.031 / 0.79
0.031 / 0.79
0.031 / 0.79
0.033 / 0.83
155
185
220
270
220
0090 231
0090 431
0090 531
0090 631
0090 433
1088 231
1088 431
1088 531
1088 631
1088 433
0552 231
0552 431
0552 531
0552 631
0552 433
235
435
535
635
839
20°
40°
50°
60°
80°
0.035 / 0.90
0.035 / 0.90
0.035 / 0.90
0.035 / 0.90
0.039 / 0.99
160
195
235
295
480
0090 235
0090 435
0090 535
0090 635
0090 839
1088 235
1088 435
1088 535
1088 635
–––––––
0552 235
0552 435
0552 535
0552 635
–––––––
243
20°
0.043 / 1.10
185
0090 243
1088 243
0552 243
Large-area coatings
543
50°
0.043 / 1.10
340
0090 543
1088 543
0552 543
552
50°
0.052 / 1.30
350
0090 552
1088 552
0552 552
1) Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.
58
HC 920 • HC 940 • HC 960
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Deutschland
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HC 920 • HC 940 • HC 960
59
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Important notes on product liability
As a result of an EC regulation being effective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or
are released by him, and if the devices are properly mounted and operated.
If the user applies outside accessories and spare parts, the manufacturer´s liability can fully or partially be inapplicable; in extreme cases usage of the
entire device can be prohibited by the competent authorities (employer´s liability insurance association and factory inspectorate division).
Only the usage of original WAGNER accessories and spare parts guarantees that all safety regulations are observed.
3+2 years guarantee for professional finishing
Wagner professional guarantee
(Status 01.02.2009)
4. Exclusion of guarantee
1. Scope of guarantee
Guarantee claims cannot be considered
All Wagner professional colour application devices (hereafter referred
-
-
-
for parts that are subject to wear and tear due to use or other
natural wear and tear, as well as defects in the product that
are a result of natural wear and tear, or wear and tear due to
use. This includes in particular cables, valves, packaging, jets,
cylinders, pistons, means-carrying housing components, filters,
pipes, seals, rotors, stators, etc. Damage due to wear and tear
that is caused in particular by sanded coating materials, such as
dispersions, plaster, putty, adhesives, glazes, quartz foundation.
to as products) are carefully inspected, tested and are subject to strict
checks under Wagner quality assurance. Wagner exclusively issues
extended guarantees to commercial or professional users (hereafter
referred to as “customer”) who have purchased the product in an
authorised specialist shop, and which relate to the products listed for that
The buyer’s claim for liability for defects from the purchase agreement
with the seller as well as statutory rights are not impaired by this
guarantee.
We provide a guarantee in that we decide whether to replace or repair
the product or individual parts, or take the device back and reimburse
the purchase price. The costs for materials and working hours are our
responsibility. Replaced products or parts become our property.
in the event of errors in devices that are due to non-compliance
with the operating instructions, unsuitable or unprofessional use,
incorrect assembly and/or commissioning by the buyer or by a
third party, or utilisation other than is intended, abnormal ambient
conditions, unsuitable coating materials, unsuitable operating
conditions, operation with the incorrect mains voltage supply/
frequency, over-operation or defective servicing or care and/or
cleaning.
2. Guarantee period and registration
for errors in the device that have been caused by using
accessory parts, additional components or spare parts that are
not original Wagner parts.
The guarantee period amounts to 36 months. For industrial use or equal
wear, such as shift operations in particular, or in the event of rentals it
amounts to 12 months.
-
-
-
-
for products to which modifications or additions have been
Systems driven by petrol or air are also guaranteed for a 12 month
carried out.
period.
for products where the serial number has been removed or is
illegible
The guarantee period begins with the day of delivery by the authorised
specialist shop. The date on the original purchase document is
authoritative.
for products to which attempts at repairs have been carried out
by unauthorised persons.
For all products bought in authorised specialist shops from 01.02.2009
the guarantee period is extended to 24 months providing the buyer of
these devices registers in accordance with the following conditions within
4 weeks of the day of delivery by the authorised specialist shop.
for products with slight deviations from the target properties,
which are negligible with regard to the value and usability of the
device.
-
for products that have been partially or fully taken apart.
com/profi-guarantee. The guarantee certificate is valid as confirmation,
as is the original purchase document that carries the date of the
purchase. Registration is only possible if the buyer is in agreement with
having the data being stored that is entered during registration.
5. Additional regulations.
The above guarantees apply exclusively to products that have been
bought by authorised specialist shops in the EU, CIS, Australia and are
used within the reference country.
When services are carried out under guarantee the guarantee period for
the product is neither extended nor renewed.
If the check shows that the case is not a guarantee case, repairs are
Once the guarantee period has expired, claims made against the
guarantee or from the guarantee can no longer be enforced.
carried out at the expense of the buyer.
The above regulations manage the legal relationship to us concludingly.
Additional claims, in particular for damages and losses of any type,
which occur as a result of the product or its use, are excluded from the
product liability act except with regard to the area of application.
3. Handling
If defects can be seen in the materials, processing or performance of
the device during the guarantee period, guarantee claims must be made
immediately, or at the latest within a period of 2 weeks.
Claims for liability for defects to the specialist trader remain unaffected.
German law applies to this guarantee. The contractual language is
German. In the event that the meaning of the German and a foreign text
of this guarantee deviate from one another, the meaning of the German
text has priority.
The authorised specialist shop that delivered the device is entitled to
accept guarantee claims. Guarantee claims may also be made to the
service centres named in our operating instructions. The product has to
be sent without charge or presented together with the original purchase
document that includes details of the purchase date and the name of
the product. In order to claim for an extension to the guarantee, the
guarantee certificate must be included.
J. Wagner GmbH
The costs as well as the risk of loss or damage to the product in transit
or by the centre that accepts the guarantee claims or who delivers the
repaired product, are the responsibility of the customer.
Division Professional Finishing
Otto Lilienthal Strasse 18
88677 Markdorf
Federal Republic of Germany
130
HC 920 • HC 940 • HC 960
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Entsorgungshinweis:
Consignes d’élimination:
Gemäß der europäischen Richtlinie 2002/96/EG
zur Entsorgung von Elektro-Altgeräten, und deren
Umsetzung in nationales Recht, ist dieses Produkt
nicht über den Hausmüll zu entsorgen, sondern muss
der umweltgerechten Wiederverwertung zugeführt
werden!
Selon la directive européenne 2002/96/CE sur
l’élimination des vieux appareils électriques et sa
conversion en droit national, ce produit ne peut
pas être jeté dans les ordures ménagères, mais
est à amener à un point de recyclage en vue d’une
élimination dans le respect de l’environnement!
Ihr Wagner-Altgerät wird von uns, bzw. unseren
Handelsvertretungen zurückgenommen und für Sie
umweltgerecht entsorgt. Wenden Sie sich in diesem Fall an einen
unserer Service-Stützpunkte, bzw. Handelsvetretungen oder direkt
an uns.
Wagner, resp. nos représentations commerciales
reprennent votre vieil appareil Wagner pour
l’éliminer dans le respect de l’environnement. Adressez-vous
donc directement à nos points de service resp. représentations
commerciales ou directement à nous.
Note on disposal:
Indicazione per lo smaltimento:
In observance of the European Directive 2002/96/
EC on waste electrical and electronic equipment
and implementation in accordance with national law,
this product is not to be disposed of together with
household waste material but must be recycled in an
environmentally friendly way!
Secondo la direttiva europea 2002/96/CE per lo
smaltimento di vecchi apparecchi elettrici e la sua
conversione nel diritto nazionale, questo prodotto
non va smaltito attraverso i rifiuti domestici, bensì va
smaltito portandolo al riutilizzo in conformità della
tutela ambiente!
Wagner or one of our dealers will take back your
used Wagner waste electrical or electronic equipment
and will dispose of it for you in an environmentally friendly way.
Please ask your local Wagner service centre or dealer for details or
contact us direct.
Il Vs. apparecchio vecchio Wagner verrà preso
indietro da noi risp. dalle nostre rappresentanze
commerciali e smaltito per Voi in conformità della tutela ambiente.
In questo caso rivolgetevi ad uno dei nostri punti di servizio per
l’assistenza clienti, risp. ad una delle nostre rappresentanze
commerciali oppure direttamente a noi.
HC 920 • HC 940 • HC 960
133
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D
GB
Konformitätserklärung
Declaration of conformity
Hiermit erklären wir, dass die Bauart von
WAGNER HC 920, HC 940, HC 960
folgenden einschlägigen Bestimmungen entspricht:
98/37 EG.
Herewith we declare that the supplied version of
WAGNER HC 920, HC 940, HC 960
Complies with the following provisons applying to it:
98/37 EG.
Angewendete harmonisierte Normen, insbesondere:
EN 292-1/-2, EN 55014–1/2 (Geräte mit Elektromotor),
EN 60204 (Geräte mit Elektromotor).
Angewendete nationale technische Spezifikationen, insbesondere:
VBG 5, BGV D15
Applied harmonized standards, in particular:
EN 292-1/-2, EN 55014–1/2 (groupes avec moteur électrique),
EN 60204 (groupes avec moteur électrique).
Applied national technical standards and specifications, in particular:
VBG 5, BGV D15
––––––––
––––––––
Datum: 03.17.2006
Date: 03.17.2006
F
I
Déclaration de conformité
Dichiarazione di conformità
Par la présente, nous déclarons, que le type de
WAGNER HC 920, HC 940, HC 960
Correspond aux dispositions pertinentes suivantes:
98/37 EG.
Si dichiare che il modello della
WAGNER HC 920, HC 940, HC 960
è conforme alle sequenti disposizioni pertinenti:
98/37 EG.
Normes harmonisée utilisées, notamment:
EN 292-1/-2, EN 55014–1/2 (electric units),
EN 60204 (electric units).
Normes et specifications techniques nationales qui ont été utilisées, notamment:
VBG 5, BGV D15
––––––––
Date: 03.17.2006
Norme armonizzate applicate, in particolare:
EN 292-1/-2, EN 55014–1/2 (apparecchi con motore elettrico),
EN 60204 (apparecchi con motore elettrico).
Norme e specificazioni tecniche nazionali applicate in particolare:
VBG 5, BGV D15
––––––––
Data: 03.17.2006
Geschätfsführer
Executive Officer
Directeur
Unterschrift
Entwicklungsleiter
Head of Development
Directeur du developpement
Dirigente tecnico
Signature
Signature
Firma
Dirigente affaristico
134
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