Wagner SprayTech Paint Sprayer HC920 User Manual

D
GB  
F
I
®
Betriebsanleitung  
Operating manual.........p. 30  
Mode d’emploi ..............p. 60  
Istruzioni per l’uso........p. 90  
Airless Hochdruck-Spritzgerät  
Airless high-pressure spraying unit  
Groupe de projection à haute pression  
Impianto per la verniciatura a spruzzo ad alta pressione Airless  
HC 920 • HC 940 • HC 960  
HC 940-SSP • HC 960-SSP  
Ausgabe 4 / 2011  
Edition  
0528100J  
Edizione  
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GB  
Contents  
Contents  
Page  
Page  
1.  
Safety regulations for Airless spraying.....................32  
11. Standard equipment of HC units ................................49  
2.  
General view of application.........................................33  
12. Accessories and spare parts......................................49  
12.1 Accessories for HC units................................................49  
Accessories illustration for HC units.............................120  
12.2 Spare parts list for the material feed pump  
HC 920...........................................................................50  
Spare parts diagram for the material  
2.1 Application......................................................................33  
2.2 Coating materials...........................................................34  
3.  
Description of unit .......................................................34  
3.1 Airless process...............................................................34  
3.2 Functioning of the unit....................................................34  
3.3 Illustration legend for gasoline HC units.........................35  
3.4 Illustration of gasoline HC units......................................35  
3.5 Illustration legend for electric HC units...........................36  
3.6 Illustration of electric HC units........................................36  
3.7 Technical data for gasoline HC units .............................37  
3.8 Technical data for electric HC units ...............................38  
3.9 Transport........................................................................39  
3.10 Transport in vehicle........................................................39  
3.11 Crane transport..............................................................39  
feed pump HC 920.......................................................121  
12.3 Spare parts list for the material feed pump  
HC 940 • HC 940-SSP • HC 960 •  
HC 960-SSP...................................................................51  
Spare parts diagram for the material feed  
pump HC 940 • HC 940-SSP • HC 960 •  
HC 960-SSP.................................................................121  
12.4 Spare parts list for the shovel valve  
HC 940-SSP • HC 960-SSP...........................................51  
Spare parts diagram for the shovel valve  
HC 940-SSP • HC 960-SSP.........................................122  
12.5 Spare parts list for the high-pressure filter.....................52  
Spare parts diagram for the high-pressure  
4.  
Starting operation ........................................................40  
4.1 Swivel mechanism of the material  
feed pump......................................................................40  
4.2 Changing the material feed pump position.....................40  
4.3 High-pressure hose,  
filter ..............................................................................123  
12.6 Spare parts list for the hydraulic system........................53  
Spare parts diagram for the hydraulic  
spray gun and separating oil..........................................41  
4.4 Gasoline engine (gas units only)....................................42  
4.5 Connection to the mains (electric units only) .................42  
4.6 Cleaning preserving agent when starting-up  
of operation initially ........................................................42  
4.7 Taking the unit into operation  
system.....................................................................124/125  
12.7 Spare parts list for units  
with a gasoline engine....................................................54  
Spare parts diagram for units  
with a gasoline engine..................................................126  
12.8 Spare parts list for units  
with coating material ......................................................42  
with an electric motor.....................................................54  
Spare parts diagram for units  
5.  
6.  
Spraying technique......................................................43  
with an electric motor...................................................127  
12.9 Spare parts list for the carriage......................................55  
Spare parts diagram for the carriage ...........................128  
12.10 Electrical schematic HC920 • HC940.............................56  
12.11 Electrical schematic HC960...........................................56  
Handling the high-pressure hose...............................43  
6.1 High pressure hose........................................................43  
7.  
8.  
Interruption of work .....................................................43  
13. Appendix.......................................................................57  
13.1 Selection of tip................................................................57  
13.2 Servicing and cleaning of Airless  
Cleaning the unit (shutting down)..............................43  
8.1 Cleaning the unit from the outside .................................44  
8.2 Suction filter HC 920......................................................44  
8.3 Cleaning the high-pressure filter....................................44  
8.4 Cleaning Airless spray gun ............................................45  
hard-metal tips ...............................................................57  
13.3 Spray gun accessories...................................................57  
13.4 Airless tip table...............................................................58  
9.  
Remedy in case of faults.............................................46  
Sales and service companies................................................59  
9.1 Gasoline engine.............................................................46  
9.2 Electric motor .................................................................46  
9.3 Hydraulic motor..............................................................46  
9.4 Material feed pump ........................................................47  
Important notes on product liability ...................................130  
3+2 years guarantee for professional finishing ................130  
CE Declaration of conformity..............................................134  
10. Servicing.......................................................................48  
10.1 General servicing...........................................................48  
10.2 Checking the oil level in the hydraulic  
oil tank............................................................................48  
10.3 Oil and oil filter change of the hydraulic  
oil pump..........................................................................48  
10.4 High-pressure hose........................................................48  
HC 920 • HC 940 • HC 960  
31  
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Safety Regulations  
1.  
Safety regulations for Airless  
(
Secure the spray gun against  
unintentional operation  
spraying  
All local regulations in force must be observed.  
Always secure the spray gun when mounting or dismounting  
the tip and in case of interruption to work.  
For secure handling of Airless high-pressure spraying units  
the following safety regulations are to be observed:  
(
(
Recoil of spray gun  
When using a high operating pressure, pulling the  
trigger guard can effect a recoil force up to 15 N.  
(
Flash point  
Only use coating materials with a flash point of  
21ºC or above without additional heating.  
If you are not prepared for this, your hand can be  
thrust backwards or your balance lost. This can lead  
The flash point is the lowest temperature  
at which vapours develop from the coating  
material.  
Danger  
to injury.  
Danger  
These vapours are sufficient to form an  
inflammable mixture over the air above the  
coating material.  
Respiratory protection for protection  
against vapours of solvents  
Wear respiratory protection when spraying.  
(
(
Explosion protection  
The user must be provided with a breathing mask.  
Do not use the unit in work places which are  
covered by the explosion protection regulations.  
(
Prevention of occupational illnesses  
Danger  
Protective clothing, gloves and possibly skin protection cream are  
necessary for the protection of the skin.  
Danger of explosion and fire from  
sources of ignition during spraying  
work  
Observe the regulations of the manufacturer concerning  
coating materials, solvents and cleaning agents in preparation,  
processing and cleaning units.  
There must be no sources of ignition such as,  
for example, open fires, lit cigarettes, cigars or  
tobacco pipes, sparks, glowing wires, hot  
surfaces, etc. in the vicinity.  
(
Max. operating pressure  
The permissible operating pressure for the spray gun, spray  
gun accessories, and high-pressure hose must not fall short  
of the maximum operating pressure of 22.8 MPa (228 bar).  
Danger  
(
Danger of injury from the spray jet  
(
High-pressure hose (safety note)  
Electrostatic charging of spray guns and the high-pressure hose  
is discharged through the high-pressure hose. For this reason the  
electric resistance between the connections of the high-pressure  
hose must be equal to or lower than 1MΩ.  
Danger  
For reasons of function, safety and durability use  
Caution! Danger of injury by injection!  
only original Wagner high-pressure hoses.  
i
Never point the spray gun at yourself, other persons or  
animals.  
Never use the spray gun without spray jet safety guard.  
The spray jet must not come into contact with any part of the  
(
Electrostatic charging (formation of  
sparks or flame)  
body.  
In working with Airless spray guns, the high spray pressures  
arising can cause very dangerous injuries. If contact is made  
with the spray jet, coating material can be injected into the  
skin. Do not treat a spray injury as a harmless cut. In case of  
injury to the skin by coating material or solvents, consult a  
doctor for quick and correct treatment.  
Under certain circumstances, electrostatic charging  
can occur on the unit due to the rate of flow of the  
coating material when spraying. On discharging this  
can result in the emergence of sparks or fire. It is  
therefore necessary that the unit is always earthed  
Danger  
through the electrical installation. The unit must  
therefore always be earthed via the carriage frame.  
Inform the doctor about the coating material or solvent used.  
32  
HC 920 • HC 940 • HC 960  
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Safety regulations  
General view of application  
(
Installing the unit (gasoline units)  
(
Setting-up on uneven surfaces  
The front side of the unit must point downwards to prevent sliding  
Use the Airless spraying unit with a gasoline engine,  
preferably outdoors.  
away.  
Take the wind direction into account. Then place  
the unit so that no vapors containing solvents are  
deposited in the area of the unit.  
Danger  
Observe a minimum distance of 3 m between the  
unit with gasoline engine and the spray gun.  
Observe a minimum distance of 3 m between the unit with  
gasoline engine and the spray gun.  
(
Using unit on construction sites  
(electric units)  
Connection to the mains only through a special feed point, e.g.  
through an error protection insallation with INF < 30 mA  
(
Ventilation when spraying in rooms  
Adequate ventilation must be guaranteed in order to remove the  
solvent vapors and the exhaust fumes of the gasoline engine.  
(
Suctions installations  
These are to be set-up by the user of the unit according to local  
regulations.  
(
Earthing of the object  
The object to be coated must be earthed.  
(
Cleaning the unit with solvents  
When cleaning the unit with solvents, the solvent  
should never be sprayed or pumped back into a  
container with a small opening (bunghole). An  
explosive gas/air mixture can arise. The container  
2.  
General view of application  
Danger  
must be earthed.  
2.1  
Application  
Priming and final coating of large areas, sealing, impregnation,  
construction sanitation, façade protection and renovation, rust  
protection and building protection, roof coating, roof sealing,  
concrete sanitation, as well as heavy corrosion protection.  
(
Cleaning the unit  
Danger of short-circuits caused by water  
ingressing into the electrical equipment of the  
gasoline engine.  
Examples of objects to be sprayed  
Danger  
Never spray down the unit with high-pressure or  
Large-scale construction sites, underground construction, cooling  
high-pressure steam cleaners.  
towers, bridges, sewage treatment plants and terraces.  
Generally for the whole building protection where operation  
without electric power is required.  
(
Work or repairs on the electrical  
equipment  
Only have this work carried out by a qualified electrician. No  
liability will be taken for incorrect installation.  
(
Working on electrical components  
Remove the power cord from the socket during all repair  
work.  
HC 920 • HC 940 • HC 960  
33  
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General view of application  
Description of unit  
2.2  
Coating materials  
3.2  
Functioning of the unit  
Processible coating materials  
The following section contains a brief description of the technical  
construction for better understanding of the function.  
WAGNER HC 920 • 940 • 960 are high-pressure spraying units  
driven by either a gasoline engine or electric motor.  
Pay attention to the Airless quality of the coating  
materials to be processed.  
i
The gasoline engine or electric motor (fig. 2, item 1) drives the  
hydraulic pump (3) by means of a V-belt which is under the belt  
cover (2). Hydraulic oil flows to the hydraulic motor (4) and then  
moves the piston up and down in the material feed pump (5).  
Dilutable lacquers and paints or those containing solvents, primer  
and filler, synthetic-resin paints, acrylics, epoxies, latex paints,  
reactant paints, dispersion paints, fire protection and thick film  
materials, zinc dust and micaceous iron ore paints, Airless spray  
primer, sprayable glue and bitumen-like coating materials.  
With devices HC 940-SSP and HC 960-SSP, the piston in the  
material feed pump moves a shovel valve (6). The shovel valve  
feeds high-viscosity coating materials.  
No other materials should be used for spraying without  
The inlet valve is opened automatically by the upwards  
movement of the piston. The outlet valve is opened when the  
piston moves downward.  
WAGNER’s approval.  
HC 940-SSP  
The coating material flows under high pressure through the high-  
pressure hose to the spray gun. When the coating material exits  
from the tip it atomises.  
With suitable accessories, especially for working with airless  
spray primer.  
HC 960-SSP  
The pressure control valve (7) controls the volume and the  
Especially suited to working with airless spray primer directly  
operating pressure of the coating material.  
from the container (see accessories).  
Filtering  
In spite of the high-pressure filter, filtering of the coating material  
is to be recommended in general.  
Stir coating material before commencement of work.  
1
3
7
4
Make sure when stirring with motor-driven  
agitators that no air bubbles are stirred in. Air  
i
bubbles disturb when spraying and can, in fact,  
lead to interruption of operation.  
Viscosity  
It is possible to work with high-viscosity coating materials with the  
devices.  
If highly viscous coating materials cannot be sucked up, they  
must be diluted in accordance with the manufacturer’s instruction.  
Two-component coating material  
6
5
The appropriate processing time must be adhered to exactly.  
Within this time rinse through and clean the unit meticulously with  
the appropriate cleaning agents.  
Coating materials with sharp-edged additional  
materials  
These have a strong wear and tear effect on valves, high-  
pressure hose, spray gun and tip. The durability of these parts  
can be reduced appreciably through this.  
2
3.  
Description of unit  
3.1  
Airless process  
The main area of application are thick layers of highly viscous  
coating material for large areas and a high consumption of  
material.  
A piston pump takes in the coating material by suction and  
conveys it to the tip. Pressed through the tip at a pressure of  
up to a maximum of 228 bar (22.8 MPa), the coating material  
is atomised. This high pressure has the effect of micro fine  
atomisation of the coating material.  
As no air is used in this process, it is described as an AIRLESS  
process.  
This method of spraying has the advantages of finest  
atomisation, cloudless operation and a smooth, bubble-free  
surface. As well as these, the advantages of the speed of work  
and convenience must be mentioned.  
34  
HC 920 • HC 940 • HC 960  
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Description of unit  
3.3  
Illustration legend for gasoline HC units  
1
Spray gun  
13 Oil cup for separating oil (separating oil prevents  
increased wear and tear of the packings)  
14 Ball valve horizontal position –  
hydraulic motor switched off  
vertical position –  
2
3
4
5
6
7
8
9
High-pressure hose  
Gasoline engine  
Extractable handle  
V-belt under the belt cover  
Return hose  
hydraulic motor switched on  
15 Handle for swiveling the material feed pump  
16 Hydraulic motor  
Suction tube  
High-pressure filter  
Material feed pump — HC 940, HC 960  
17 Relief valve handle  
Turn left for circulation &  
10 Material feed pump — HC 940-SSP, HC 960-SSP  
11 Material feed pump — HC 920  
12 Pressure gauge  
Turn right for spray *  
18 Hydraulic oil pump  
19 Pressure control knob  
20 Oil measuring stick  
3.4  
Illustration of gasoline HC units  
1
4
2
3
16  
14  
16  
14  
16  
15  
20  
18  
19  
17  
14  
13  
10  
13  
13  
11  
12  
9
8
7
7
7
6
5
HC 920 • HC 940 • HC 960  
35  
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Description of unit  
3.5  
Illustration legend for electric HC units  
1
Spray gun  
16 Material feed pump — HC 920  
17 Pressure gauge  
2
3
4
5
High-pressure hose  
Electric motor  
18 Oil cup for separating oil (separating oil prevents  
increased wear and tear of the packings)  
ON/OFF switch — HC 920, HC 940, HC 940-SSP  
Control lamp that shows unit operational —  
HC 920, HC 940, HC 940-SSP  
Power cord  
19 Ball valve horizontal position –  
hydraulic motor switched off  
vertical position –  
6
7
8
hydraulic motor switched on  
20 Handle for swiveling the material feed pump  
21 Hydraulic motor  
Extractable handle  
Control lamp that shows unit operational —  
HC 960, HC 960-SSP  
22 Relief valve handle  
9
ON/OFF switch (400 V) — HC 960, HC 960-SSP  
Turn left for circulation &  
Turn right for spray *  
10 V-belt under the belt cover  
11 Return hose  
23 Hydraulic oil pump  
12 Suction tube  
24 Pressure control knob  
25 Oil measuring stick  
13 High-pressure filter  
14 Material feed pump — HC 940, HC 960  
15 Material feed pump — HC 940-SSP, HC 960-SSP  
3.6  
Illustration of electric HC units  
7
1
6
4
2
5
22  
3
21  
19  
21  
19  
21  
24  
9
8
25  
23  
20  
19  
18  
16  
18  
15  
18  
17  
14  
13  
12  
12  
12  
10  
11  
36  
HC 920 • HC 940 • HC 960  
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Description of unit  
3.7  
Technical data for gasolline HC units  
HC 920  
HC 940  
HC 940-SSP  
HC 960  
HC 960-SSP  
Gasoline engine, power  
3 kW:  
4.1 kW:  
6 kW:  
Max. operating pressure  
22.8 MPa (228 bar):  
Max. volume flow  
5.5 l/min:  
8 l/min:  
12 l/min:  
Volume flow at 12 MPa (120) bar  
5 l/min:  
7.6 l/min:  
11 l/min:  
Max. size of tip with a spray gun  
0.043 inch – 1.10 mm:  
0.052 inch – 1.30 mm:  
0.056 inch – 1.42 mm:  
Max. temperature of the coating material  
43° C:  
Max. Viscosity  
40.000 mPa·s:  
50.000 mPa·s:  
65.000 mPa·s:  
Filter insert (standard equipment)  
5 Maschen:  
0 Maschen:  
Weight  
74 kg  
76 kg  
88 kg  
Hydraulic oil filling quantity  
4.7 l ESSO Nuto H 32:  
max. Reifendruck  
0.2 MPa (2 bar):  
Special high-pressure hose  
DN 10 mm, 15 m, connection thread NPSM 3/8:  
DN 13 mm, 15 m, connection thread NPSM 1/2:  
DN 19 mm, 15 m, connection thread NPSM 3/4:  
Hose whip  
DN 10 mm, 2.5 m, connection thread NPSM 3/8:  
Dimensions L x W x H  
1160 x 955 x 655 mm:  
1185 x 955 x 655 mm:  
1200 x 955 x 655 mm:  
Max.sound pressure level:  
90 dB (A)*  
92 dB (A)*  
98 dB (A)*  
* Place of measurement: 1 m distance from unit and 1.60 m above reverberant floor, 120 bar (12 MPa) operating pressure.  
HC 920 • HC 940 • HC 960  
37  
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Description of unit  
3.8  
Technical data for electric HC units  
HC 920  
HC 940  
HC 940-SSP  
HC 960  
HC 960-SSP  
Voltage  
230 V~, 50 Hz:  
400 V, 50 Hz, V3~:  
Fuse protection  
16 A:  
Power cord  
3 x 2.5 mm2 – 6 m:  
5 x 2.5 mm2 – 6 m:  
Capacity  
3.1 kW:  
5.5 kW:  
Max operating pressure  
22.8 MPa (228 bar):  
Maximum volume flow  
5.5 l/min:  
6.6 l/min:  
10 l/min:  
Volume flow at 12 MPa (120 bar)  
4.8 l/min:  
5.2 l/min:  
10 l/min:  
Max. size of tip with a spray gun  
0.043 inch – 1.10 mm:  
0.052 inch – 1.30 mm:  
0.056 inch – 1.42 mm:  
Max. temperature of the coating material  
43° C:  
Max. Viscosity  
40.000 mPa·s:  
50.000 mPa·s:  
65.000 mPa·s:  
Filter insert (standard equipment)  
5 Maschen:  
0 Maschen:  
Weight:  
83 kg  
84.5 kg  
100 kg  
103 kg  
Hydraulic oil filling quantity  
4.7 l ESSO Nuto H 32:  
Max. tire pressure  
0.2 MPa (2 bar):  
Special high-pressure hose  
DN 10 mm, 15 m, connection thread NPSM 3/8:  
DN 13 mm, 15 m, connection thread NPSM 1/2:  
DN 19 mm, 15 m, connection thread NPSM 3/4:  
Hose whip  
DN 10 mm, 2,5 m, connection thread NPSM 3/8:  
Dimensions L x W x H  
1160 x 955 x 655 mm:  
1185 x 955 x 655 mm:  
1200 x 955 x 655 mm:  
Max. sound pressure level:  
77 dB (A)*  
80 dB (A)*  
88 dB (A)*  
* Place of measurement: 1 m distance from unit and 1.60 m above reverberant floor, 12 MPa (120 bar) operating pressure.  
38  
HC 920 • HC 940 • HC 960  
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Description of unit  
3.9  
Transport  
3.11 Crane transport  
Handle  
Hanging points for crane straps or ropes, see figure 7.  
Pull out the handle (fig. 5, item 1) until it will come no further.  
Push in the snap buttons (2) on the sides of the handle and insert  
the handle.  
1
2
2
3.10 Transport in vehicle  
Push locking pin (fig. 6, item 1) in the swivel mechanism (2) for  
the material feed pump (3) and swivel it to a horizontal position.  
Ensure that the locking pin locks.  
Roll the high-pressure hose over the hose rack on the handle.  
Secure the unit with a suitable fastening.  
1
2
3
HC 920 • HC 940 • HC 960  
39  
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Starting operation  
2.1 Operating position II (fig. 10)  
4.  
Starting operation  
Swivel material feed pump to a slanted (45°) postion if using the  
container suction system (accessory). In this position, there is  
open space under the material feed pump.  
4.1  
Swivel mechanism of the material feed  
pump  
Be careful, as the moving parts of the swivel  
mechanism can crush fingers and feet.  
Danger  
1. Transport position (fig. 8)  
Transport unit only when the material feed pump is in the  
horizontal position.  
Swiveling the material feed pump to a horizontal position also  
allows removal of the pump from the coating material container.  
Ensure that the locking pin locks.  
4.2  
Changing the material feed pump position  
Be careful, as the moving parts of the swivel  
mechanism can crush fingers and feet.  
Danger  
1. Grip handle (fig. 11, item 1) with one hand.  
2. Push locking pin (2) with the other hand.  
3. Swivel material feed pump up or down to the desired  
position, until the locking pin (2) locks into the new  
position.  
2.0 Operating position I (fig. 9)  
Swiveling the material feed pump to a vertical position allows  
the material feed pump to be immersed in the coating material  
container.  
40  
HC 920 • HC 940 • HC 960  
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Starting operation  
4
3
2
1
6
1
5
1
2
6. Fill in EasyGlide (fig. 13). Do not fill in too much separating  
oil, i.e. ensure that no separating oil drips into the coating  
material container.  
4.3  
High-pressure hose, spray gun and  
separating oil  
1. Screw the high-pressure hose (fig. 12, item 1) onto the  
hose connection (2).  
EasyGlide prevents increased wear and tear to  
2. Screw HC 940-SSP • HC 960 and HC 960-SSP double  
socket (3) into the high-pressure hose.  
the packings.  
Attention  
Screw on hose whip (4).  
3. Screw connection socket (5) to the spray gun (6).  
4. Screw spray gun with selected tip to the high-pressure  
hose or hose whip (4), depending on the model.  
5. Tighten union nuts at high-pressure hose and, depending  
on the model, at the hose whip to prevent coating material  
from leaking.  
HC 920 • HC 940 • HC 960  
41  
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Starting operation  
4.4  
Gasoline engine (gas units only)  
4
1. Fill in the supplied engine oil.  
2
3
6
1
The gasoline engine is transported without engine oil.  
The oil-level sensor prevents the engine from being  
started when the oil level is too low.  
For oil grades and quantities please refer to the engine  
instructions.  
2. Fill the gasoline tank.  
For information on the gasoline please refer to the engine  
instructions.  
4.5  
Connection to the mains (electric units  
only)  
The connection must take place through a  
properly earthed two-pole and earth socket  
outlet.  
Attention  
Before connecting the unit to the mains supply, make sure that  
the line voltage matches the specifications on the unit’s rating  
plate.  
The green indicator light will light up as soon as the mains plug  
has been connected.  
HC960E  
HC960E-SSP  
4.6  
Cleaning preserving agent when starting-  
up of operation initially  
5
1. Push locking pin (fig. 14, item 1) and swivel material feed  
pump to a container with suitable cleaning agent.  
2. Turn the pressure control knob (2) on the hydraulic pump  
to the left (pressure reduction) until it stops.  
4.7  
Taking the unit into operation with coating  
material  
3. Turn the relief valve handle (3) fully counterclockwise (&  
Circulation).  
4. Start the engine or turn on the electric motor.  
a. To start the gas engine, refer to the engine manual.  
b. To start the electric motor:  
If the unit is located on a non-conductive surface  
(e.g. a wood floor), earth the unit with an earthing  
cable.  
For HC 920 and HC 940 units, move the switch to “1”  
(ON).  
Danger  
For HC 960 units, first set the switch to “Y” and then to “∆”  
(ON).  
1. Push locking pin (fig. 14, item 1) and swivel material feed  
pump into the coating material container.  
2. Turn the pressure control knob (2) on the hydraulic pump  
to the left (pressure reduction) until it stops.  
The direction of the rotation of the pulley must  
correspond to the arrow (4) on the belt cover. If  
the belt is running opposite the direction of the  
arrow: Switch unit to “O” (OFF). Unplug power  
plug and turn the polarity changer (5) in the  
power plug by 180º with a screwdriver. Plug in  
power plug again.  
3. Turn the relief valve handle (3) fully counterclockwise (&  
Circulation).  
i
4. Start the engine or turn on the electric motor.  
a. To start the gas engine, refer to the engine manual.  
b. To start the electric motor:  
For HC 920 and HC 940 units, move the switch to “1”  
(ON).  
5. Move the hydraulic ball valve (6) on the material feed  
pump to its vertical position (open). This will switch on the  
hydraulic motor.  
For HC 960 units, first set the switch to “Y” and then to  
“∆” (ON).  
Hydraulic oil flows to the hydraulic motor of the material  
The direction of the rotation of the pulley must  
correspond to the arrow (4) on the belt cover. If  
the belt is running opposite the direction of the  
arrow: Switch unit to “O” (OFF). Unplug power  
plug and turn the polarity changer (5) in the  
power plug by 180º with a screwdriver. Plug in  
power plug again.  
feed pump.  
6. Turn the pressure control knob (2) to the right (pressure  
increase) until cleaning agent exits the return hose.  
i
7. Turn relief valve handle (3) fully clockwise (* spray).  
8. Pull the trigger of the spray gun.  
9. Spray the cleaning agent from the unit into an open  
collecting container.  
42  
HC 920 • HC 940 • HC 960  
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Spraying technique  
Cleaning the unit (shutting down)  
5. Move the hydraulic ball valve (6) on the material feed  
pump to its vertical position (open). This will switch on the  
hydraulic motor.  
7.  
Interruption of work  
1. Move the hydraulic ball valve on the material feed pump to  
its horzontal position (closed).  
Hydraulic oil flows to the hydraulic motor of the material  
Flow of hydraulic oil to hydraulic motor of material feed  
feed pump.  
pump is interrupted.  
6. Turn the pressure control knob (2) to the right (pressure  
increase) until coating material exits the return hose.  
2. Turn the relief valve handle (3) fully counterclockwise (&  
Circulation).  
7. Turn relief valve handle (3) fully clockwise (* spray).  
3. Turn off the gasoline engine or electric motor.  
8. Pull the trigger of the spray gun, then set the desired  
operating pressure by means of the pressure control knob  
(2).  
4. Pull the trigger of the spray gun in order to release the  
pressure from the high-pressure hose and spray gun.  
5. Secure the spray gun, refer to the operating manual of the  
spray gun.  
9. The unit is ready to spray.  
6. If a standard tip is to be cleaned, see page 57, point 13.2.  
If a non-standard tip is installed, proceed according to the  
5.  
Spraying technique  
relevant operating manual.  
Move the spray gun evenly during the spraying process.  
Otherwise the spray pattern will be uneven. Carry out the spray  
movement with the arm, not with the wrist. Observe a parallel  
distance of approx. 30 cm between the spray gun and the object  
of spraying. The lateral edge of the spray jet should not be too  
distinct. The spray edge should be gradual in order to facilitate  
overlapping of the next coat. Always move the spray gun parallel  
and at an angle of 90° to the surface to be coated in order to  
minimize the paint mist.  
7. Leave the suction tube immersed in the coating material or  
immerse it in the corresponding cleaning agent.  
If fast-drying or two-component coating material  
is used, ensure that the unit is rinsed with a  
suitable cleaning agent within the processing  
Attention  
time.  
If very sharp edges result or if there are streaks  
8.  
Cleaning the unit (shutting down)  
in the spray jet – increase the operating pressure  
i
A clean state is the best method of ensuring operation without  
problems. After you have finished spraying, clean the unit. Under  
no circumstances may any remaining coating material dry and  
harden in the unit.  
or dilute the coating material.  
The cleaning agent used for cleaning (only with an ignition point  
above 21 °C) must be suitable for the coating material used.  
6.  
Handling the high-pressure hose  
Secure the spray gun, refer to the operating manual of the  
spray gun.  
Avoid sharp bending or kinking of the high-pressure hose. The  
smallest bending radius amounts to about 20 cm.  
Clean and remove tip.  
Do not drive over the high-pressure hose. Protect against sharp  
For a standard tip, refer to page 57, point 13.2.  
objects and edges.  
If a non-standard tip is installed, proceed according to the  
relevant operating manual.  
Danger of injury through leaking high-pressure  
hose. Replace any damaged high-pressure hose  
immediately.  
1. Push locking pin and swivel material feed pump out of  
coating material.  
2. Pull the trigger of the spray gun in order to pump the  
remaining coating material from the suction tube, high-  
pressure hose and the spray gun into an open container.  
Never repair defective high-pressure hoses  
Danger  
yourself!  
The container must be earthed in case of coating  
materials which contain solvents.  
Attention  
6.1  
High-pressure hose  
The unit is equipped with a high-pressure hose specially suited  
for piston pumps.  
Caution! Do not pump or spray into a container  
with a small opening (bunghole)!  
Use only WAGNER original-high-pressure hoses  
in order to ensure functionality, safety and  
i
Refer to the safety regulations.  
durability.  
Danger  
3. Push locking pin and swivel material feed pump to a  
container with suitable cleaning agent.  
4. Turn the relief valve handle (3) fully counterclockwise (&  
Circulation).  
5. Pump a suitable cleaning agent in the circuit for a few  
minutes.  
6. Turn relief valve handle (3) fully clockwise (* spray).  
7. Pump the remaining cleaning agent into an open container  
until the unit is empty.  
8. Turn the relief valve handle (3) fully counterclockwise (&  
Circulation).  
HC 920 • HC 940 • HC 960  
43  
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Interruption of work  
Cleaning the unit (shutting down)  
9. Move the hydraulic ball valve on the material feed pump to  
8.2  
Suction filter on HC 920  
its horzontal position (closed).  
10. Turn off the gasoline engine or electric motor.  
A clean suction filter always guarantees maximum  
feed quantity, constant spraying pressure and  
problem-free functioning of the unit.  
i
8.1  
Cleaning the unit from the outside  
Gasoline units — Switch off the gasoline engine  
and let it cool down.  
Screw off the filter (fig. 15) from suction pipe.  
Clean or replace the filter.  
Electric units — Unplug the mains plug from the  
Carry out cleaning with a hard brush and an appropriate  
Danger  
socket.  
cleaning agent.  
Danger of short-circuits through penetrating  
water.  
Never spray down the unit with high-pressure or  
Danger  
high-pressure steam cleaners.  
Wipe the unit off with a cloth soaked in a suitable cleaning agent.  
8.3  
Cleaning the high-pressure filter  
Clean the filter cartridge regularly.  
A soiled or clogged high-pressure filter can cause a poor spray  
pattern or a clogged tip.  
Disassembly  
1. Move the hydraulic ball valve on the material feed pump to  
its horzontal position (closed).  
Flow of hydraulic oil to hydraulic motor of material feed  
pump is interrupted.  
2. Turn the relief valve handle (3) fully counterclockwise (k  
Circulation).  
3. Turn off the gasoline engine or electric motor.  
4. Unscrew the housing cover (fig. 16, item 1).  
5. Pull filter cartridge (3) out of housing (8).  
6. Clean the pressure spring (2) and filter cartridge (3) with  
an appropriate cleaning agent, clean the inside of the  
housing (8) and housing cover (1).  
7. Check ball in the filter cartridge (3) for wear and replace  
filter cartridge, if necessary.  
8. If ball in filter cartridge (3) is thoroughly worn, aremove  
O-ring (6) and valve seat (7). Replace worn valve seat, if  
necessary.  
9. Always replace O-ring (6) after removal.  
10. Pull off pressure spring (2) from housing cover (1).  
Measure length of pressure spring, and replace if shorter  
than 19 mm.  
44  
HC 920 • HC 940 • HC 960  
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Cleaning the unit (shutting down)  
Assembly  
8.4  
Cleaning Airless spray gun  
1. Insert valve seat (7) with the ball seat surface facing up  
Rinse Airless spray gun with an appropriate cleaning  
into the housing (8).  
agent.  
2. Insert O-ring (6) into the housing (8).  
Clean tip thoroughly with appropriate cleaning agent so  
that no coating material residue remains.  
3. Insert filter cartridge (3).  
4. Place thin seal (5) on threaded section of housing (8).  
5. Place thick seal (4) on top of thin seal (5).  
6. Slide pressure spring (2) onto housing cover pin (2).  
7. Screw on housing cover (1) and tighten by hand.  
Thoroughly clean the outside of the Airless spray gun.  
Intake filter in Airless spray gun  
Dismounting (fig. 17)  
1. Pull protective guard (1) forward vigorously.  
2. Screw handle (2) out of the gun housing. Remove intake  
filter (3).  
3. Intake filter congested or defective – replace.  
1
Mounting  
1. Place intake filter (3) with the long cone into the gun  
housing.  
2. Screw handle (2) into the gun housing and tighten.  
3. Snap in protective guard (1).  
2
3
4
5
3
6
7
1
2
8
HC 920 • HC 940 • HC 960  
45  
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Remedy in case of faults  
9.  
9.1  
Remedy in case of faults  
Gasoline engine  
Type of malfunction  
Possible cause  
Measures for eliminating the malfunction  
A. Gasoline engine does not start up  
1. No gasoline.  
1. Fill the gasoline tank.  
2. ON/OFF switch to OFF.  
3. Gasoline cock closed.  
4. Engine problem.  
2. Move the switch to ON.  
3. Open the gasoline cock.  
4. Please refer to the engine instructions.  
5. Bring to the Honda service point.  
6. Top off oil.  
5. Engine defective.  
6. Oil level insufficient.  
9.2  
Electric Motor  
Type of malfunction  
Possible cause  
Measures for eliminating the malfunction  
A. Unit does not start  
1. Indicator light does not indicate unit  
has power.  
1. Check power supply.  
2. The unit has switched off  
automatically because of an  
overload.  
2. Wait 2 – 3 minutes, then turn the unit back on.  
1. Turn the polarity changer in the power plug 180º.  
B. HC 960 units:  
1. Direction of the rotation of the  
electric motor is incorrect  
Piston rod in the material feed  
pump is not moving up and down.  
9.3  
Hydraulic motor  
Type of malfunction  
Possible cause  
Measures for eliminating the malfunction  
A. Hydraulic motor stuck in the lower  
position.  
1. Outlet valve seat in the material  
feed pump is loose.  
1. Ball valve on the material feed pump – lever position  
vertical. Screw out sealing screw on hydraulic motor.  
Press down reversing valve on hydraulic motor.  
Remount sealing screw. Start unit. The piston rod  
moves upward and then gets stuck in the lower  
position. The cause is a loose outlet valve seat.  
2. Take unit to a Wagner authorized service center.  
2. Reversing valve in the hydraulic  
motor is stuck or the upper or lower  
hexagonal nut on the valve rod has  
become loose.  
B. Hydraulic motor stuck in the upper  
position.  
1. Reversing valve is stuck.  
2. Pressure spring on valve rod is  
broken.  
1. Take unit to a Wagner authorized service center.  
2. Take unit to a Wagner authorized service center.  
3. Pressure spring stop on valve rod is  
broken.  
3. Take unit to a Wagner authorized service center.  
4. Air in the hydraulic motor.  
4. Turn back pressure control knob.  
Vent air at low pressure during a 5 – 10 minute  
endurance run. Do not let the material feed pump  
run dry.  
Check for leaks:  
• Loose connections on hydraulic oil tank  
• Loose connections on the hydraulic oil pump  
• Loose hydraulic oil hose connections  
• Level of oil in hydraulic tank is too low  
5. Air in the material feed pump.  
5. Ball valve on the material feed pump – lever position  
vertical. Screw out sealing screw on hydraulic  
motor. Press down reversing valve on hydraulic  
motor. Remount sealing screw. Start unit. Prevent  
the material feed pump from sucking up air.  
C. Low pressure. The piston rod  
moves correctly in the downward  
stroke, but the upward stroke  
is sluggish. The outside of the  
hydraulic motor is very hot.  
1. Faulty piston packing in hydraulic  
motor.  
1. Take unit to a Wagner authorized service center.  
2. Take unit to a Wagner authorized service center.  
2. Piston rod is broken.  
D. Low pressure. The outside of the  
hydraulic motor becomes very  
hot when stroking upward and  
downward.  
1. Middle O-ring on reversing valve is  
1. Take unit to a Wagner authorized service center.  
2. Replace  
faulty.  
2. Packings in the material feed pump  
are worn.  
46  
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Remedy in case of faults  
9.4  
Material feed pump  
Type of malfunction  
Possible cause  
Measures for eliminating the malfunction  
A. A sufficient amount of coating  
material is ejected only with an  
upward stroke, or upward motion  
of the piston rod is slow and  
downward motion is fast  
1. Inlet valve is leaky due to impurities  
or wear.  
1. Clean and check the inlet valve housing. Insert ball  
and fill with water; if leaky, replace ball.  
2. Coating material viscosity is too  
high, preventing it from being  
sucked up.  
2. Thin out according to the manufacturer’s instructions.  
B. A sufficient amount of coating  
material is ejected only with a  
downward stroke, or downward  
motion of the piston rod is slow  
and upward motion is fast.  
1. Outlet valve leaky.  
1. Dismantle and check outlet valve seat. Insert ball and  
fill with water; if leaky, replace ball.  
2. Lower packing is worn.  
2. Replace.  
C. Piston rod moves up and down  
quickly.  
1. Suction tube projects over the fluid  
level and sucks in air.  
1. Refill the coating material  
2. Coating material viscosity is too  
high, preventing it from being  
sucked up.  
2. Thin out the coating material according to  
manufacturer’s instructions.  
3. Ball in inlet valve housing is stuck.  
3. Vent air from material feed pump and turn the relief  
valve knob to the left (& Circulation).  
D. Piston rod moves up and down  
slowly when the spray gun is  
closed.  
1. Loose connections.  
1. Dismantle inlet valve housing, clean ball and valve  
seat. Check all connections between the material feed  
pump and spray gun.  
2. Relief valve is not closed  
completely.  
2. Turn relief valve handle (3) fully clockwise (* spray).  
3. Relief valve worn.  
4. Lower packing worn.  
3. Replace  
4. If the measures described above do not help, replace  
lower packing.  
5. Ball in inlet valve housing and ball  
in outlet valve seat are not sealing  
properly.  
5. Dismantle inlet valve housing and outlet valve seat.  
Clean balls and valve seats.  
E. Not enough pressure to the spray  
gun.  
1. Tip is worn.  
1. Replace  
2. Filter cartridge in high-pressure  
filter is clogged.  
2. Clean or replace the filter cartridge.  
3. High-pressure hose is too long.  
3. Reduce length.  
F. Piston rod sputters when stroking  
upward or downward.  
1. Solvent has made the upper  
packing expand.  
1. Replace upper packing.  
HC 920 • HC 940 • HC 960  
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Servicing  
10. Servicing  
Carry out an oil change while the unit is still  
warm from operation.  
10.1 General servicing  
i
The unit should be serviced once a year by the Wagner Service.  
1. For servicing of the gasoline engine, refer to the engine  
instructions.  
Electric units — Switch off unit “O” (OFF).  
Remove the mains plug from the socket.  
2. Check the high-pressure hoses for damage.  
3. Check the inlet and outlet vents for wear.  
4. Check oil level in hydraulic oil tank.  
Danger  
1. Turn off the gasoline engine or electric motor.  
5. Carry out an oil change if necessary.  
2. Move the hydraulic ball valve (fig. 19, item 1) on the  
material feed pump to its vertical position (open).  
10.2 Checking the oil level in the hydraulic oil  
tank  
3. Remove the screws on the hydraulic oil pump cover (2)  
and remove cover.  
4. Turn oil measuring stick (3) to the left and pull out.  
5. Screw out oil filter (4) with a strap spanner and replace.  
6. Screw out sealing screw (5) under the hydraulic oil tank.  
Gasoline units — Check oil level daily.  
Drain the waste oil.  
i
7. Replace the sealing screw into the hydraulic oil tank.  
8. Fill in 4.7 liters of ESSO NUTO H 32 hydraulic oil.  
Electric units — Switch off unit “O” (OFF).  
When oil is filled in, air can enter the  
Remove the mains plug from the socket.  
hydraulic system. Therefore, the system must be  
Danger  
i
vented.  
1. Turn oil measuring stick (fig. 18, item 1) to the left and pull  
out.  
9. Let the unit run for at least five minutes at low pressure to  
automatically bleed the air from the hydraulic system.  
2. The oil level should be visible between the marking (see  
arrows) on the oil measuring stick.  
3. If necessary, refill oil. For information on the oil grade,  
refer to the oil change section, chapter 10.3.  
4 2  
1
1
3
max:  
min:  
5
10.4 High-pressure hose  
10.3 Oil and oil filter change ot the hydraulic oil  
pump  
Inspect the high-pressure hose visually for any notches or  
bulges, in particular at the transition in the fittings. It must be  
possible to turn the union nuts freely.  
Carry out oil and oil filter change once every 12 months.  
Danger to the environment  
Do not dispose of waste oil into the sewer or soil.  
i
Polluting the ground water is a crime. Waste oil  
can be returned where hydraulic oil is bought.  
48  
HC 920 • HC 940 • HC 960  
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Standard equipment  
11. Standard equipment of HC units  
HC 920  
HC 940  
HC 940-SSP HC 960  
HC 960-SSP  
Order No.  
Item Order No. Order No.  
Order No.  
Order No.  
Description  
1
2
3
0502 166  
0502 166  
0502 166  
0502 166  
0502 166  
Spray gun AG 14, F-thread  
0502 119  
0502 119  
0502 119  
0502 119  
0502 119  
0556 042  
0556 041  
Spray gun AG 14, G-thread  
TradeTip 2 tip holder F  
TradeTip 2 tip holder G  
0556 042  
0556 041  
0556 042  
0556 041  
0556 042  
0556 041  
0556 042  
0556 041  
0552 427  
0552 427  
––––––––  
0552 433  
0552 243  
––––––––  
0552 433  
––––––––  
––––––––  
0552 433  
0552 243  
Wagner TradeTip 2  
Wagner TradeTip 2  
Wagner TradeTip 2  
––––––––  
0179 732  
––––––––  
––––––––  
0179 732  
––––––––  
4
5
0179 732  
0179 732  
0179 732  
Connection socket, 1/4” x 3/8”  
0528 127  
0528 127  
0528 127  
Hose whip  
DN 10 mm, 2.5 m, NPSM 3/8  
6
––––––––  
––––––––  
––––––––  
0528 125  
––––––––  
––––––––  
––––––––  
––––––––  
––––––––  
––––––––  
0528 125  
––––––––  
––––––––  
––––––––  
3203 026  
9985 783  
9985 782  
––––––––  
0528 126  
9984 571  
9985 783  
3203 026  
9985 783  
9985 782  
––––––––  
0528 126  
9984 571  
9985 783  
3203 026  
9985 783  
9985 782  
––––––––  
0528 126  
9984 571  
9985 783  
Double socket 3/8 inch – 1/2 inch  
Double socket 3/8 inch – 3/4 inch  
Double socket 1/2 inch – 3/4 inch  
7
Special high-pressure hose  
DN 10 mm, 15 m, NPSM 3/8 inch  
Special high-pressure hose  
DN 13 mm, 15 m, NPSM 1/2 inch  
Special high-pressure hose  
DN 19 mm, 15 m, NPSM 3/4 inch  
8
Double socket 3/8 inch – 3/4 inch  
(for high-pressure filter)  
2
3
7
6
5
4
1
HC 920 • HC 940 • HC 960  
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Accessories and spare parts  
12. Accessories and spare parts  
12.1 Accessories for HC units (accessories illustration, see page 120)  
HC 920  
HC 940  
HC 940-SSP HC 960  
HC 960-SSP  
Order No.  
Item Order No. Oder No.  
Order No.  
Order No.  
Description  
1
2
3
0096 019  
0096 005  
0096 006  
0096 019  
0096 005  
0096 006  
0096 019  
0096 005  
0096 006  
0096 019  
0096 005  
0096 006  
0096 019  
0096 005  
0096 006  
Pole gun 100 cm  
Pole gun 150 cm  
Pole gun 270 cm  
––––––––  
––––––––  
––––––––  
––––––––  
––––––––  
High-pressure hoses and connection  
sockets, see under 11. Standard  
equipment HC units  
0256 343  
––––––––  
––––––––  
0256 343  
––––––––  
––––––––  
––––––––  
3202 901  
9985 781  
––––––––  
3202 901  
9985 781  
––––––––  
3202 901  
9985 781  
Double socket NPSM 3/8 inch  
(for hose extension)  
Double socket 1/2 inch  
(for hose extension)  
Double socket 3/4 inch  
(for hose extension)  
4
5
0268 905  
0258 202  
0268 905  
0258 202  
0268 905  
0258 202  
0268 905  
0258 202  
0268 905  
0258 202  
Texture tip set 4, 6, 8, 10 mm  
Spray head for working  
with Airless filler (sprinkle texture)  
with air support  
0258 720  
0258 720  
0258 720  
0258 720  
0258 720  
Sprinkle texture set:  
Spray head, texture tip set,  
tip-cleaning needle and air hose  
DN 9 mm, 15 m with rapid action  
coupling (no. fig.)  
6
7
0345 010  
––––––––  
0345 010  
0349 907  
0345 010  
0349 907  
0345 010  
0349 907  
0345 010  
0349 907  
In-line roller IR-100  
Container suction system,  
hose diameter 50 mm  
––––––––  
––––––––  
––––––––  
––––––––  
0258 712  
0258 715  
––––––––  
9991 651  
––––––––  
––––––––  
0349 910  
––––––––  
0258 712  
0258 715  
––––––––  
9991 651  
––––––––  
––––––––  
0349 910  
Reduction adapter B- to C- coupling  
Dispersion system  
8
9
Plaster system  
10 ––––––––  
Container – Spacspray (plaster)  
12.2 Spare parts list for the material feed pump HC 920 (spare parts diagram, see page 121)  
Item Order No.  
Description  
Item Order No.  
Description  
1
2
3
4
5
6
7
8
9
0349 473  
Cover (2)  
16 0349 503*(**)  
17 0349 508*  
18 0349 502*(**)  
19 0528 071  
O-ring (2)  
0349 472  
Screw (2)  
Cylinder  
0349 406*(**)  
0349 506  
Spiral ring  
O-ring  
Connection pin  
Adapter  
Wave washer  
Ball cage  
0349 612  
20 0528 080  
0349 238*(**)  
0349 498  
Packing, complete (2)  
Conical spring  
Piston rod  
21 0349 509*(**)  
22 0509 592*  
23 0509 582*(**)  
24 0528 009  
Ball  
Inlet valve seat  
Seat o-ring  
Inlet valve housing  
Suction tube  
Filter, 10 meshes  
0349 507*  
0349 493  
Spring plate  
Bushing  
10 0349 505*(**)  
11 0349 504  
25 0507 782  
Pressure spring  
Ball  
26 0349 602  
12 0349 519*(**)  
13 0555 651*  
14 0555 652*(**)  
15 0555 653  
Outlet valve seat  
Seal washer  
Outlet valve housing  
0528 105*  
0528 104**  
9992 504  
Service set: Major  
Service set: Minor  
250 ml separating oil (Mesamoll)  
50  
HC 920 • HC 940 • HC 960  
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Accessories and spare parts  
12.3 Spare parts list for the material feed pump  
HC 940 • HC 940-SSP • HC 960 • HC 960-SSP  
(spare parts diagram, see page 121)  
HC 940  
HC 940-SSP  
Order No.  
HC 960  
HC 960-SSP  
Order No.  
Item Order No.  
Order No.  
Description  
1
2
3
4
5
6
7
8
9
0349 473  
0349 473  
0349 473  
0349 473  
Cover (2)  
0349 472  
0349 472  
0349 472  
0349 472  
Screw (2)  
0349 406*(**)  
0349 407  
0349 406*(**)  
0349 407  
0349 406*(**)  
0349 407  
0349 406*(**)  
0349 407  
Spiral ring  
Connection pin  
Adapter  
0349 612  
0349 612  
0349 612  
0349 612  
0349 409*(**)  
0349 410  
0349 409*(**)  
0349 410  
0349 409*(**)  
0349 410  
0349 409*(**)  
0349 410  
Packing, complete (2)  
Conical spring  
Piston rod  
0349 596*  
0349 412  
0349 596*  
0349 412  
0349 411*  
0349 412  
0349 411*  
0349 412  
Flange bushing  
Pressure spring  
Ball cage  
10 0349 413  
0349 413  
0349 413  
0349 413  
11 0349 622*(**)  
12 0349 414*(**)  
13 0555 668*  
14 0555 669*(**)  
15 0555 670  
0349 622*(**)  
0349 414*(**)  
0555 668*  
0555 669*(**)  
0555 670  
0349 622*(**)  
0349 414*(**)  
0555 668*  
0555 669*(**)  
0555 670  
0349 622*(**)  
0349 414*(**)  
0555 668*  
0555 669*(**)  
0555 670  
Ball  
Outlet valve seat  
Seal washer  
Outlet valve housing  
O-ring (2)  
16 0349 408*(**)  
17 0349 606*  
18 0349 417*(**)  
19 0528 081  
0349 408*(**)  
0349 606*  
0349 417*(**)  
0528 081  
0349 408*(**)  
0349 416*  
0349 417*(**)  
0528 081  
0349 408*(**)  
0349 416*  
0349 417*(**)  
0528 081  
Cylinder  
O-ring  
Wave washer  
Ball cage  
20 0555 672  
––––––––  
––––––––  
0509 623*  
0509 708*(**)  
––––––––  
––––––––  
0555 672  
––––––––  
––––––––  
0509 623*  
0509 708*(**)  
––––––––  
––––––––  
21 0509 707*(**)  
22 0509 623*  
23 0509 708*(**)  
24 0528 011  
0509 707*(**)  
0509 623*  
0509 708*(**)  
0528 011  
Ball  
Inlet valve seat  
Seat o-ring  
Inlet valve housing  
Suction tube  
25 0349 300  
0349 300  
0528 102*  
0528 101**  
9992 504  
0528 102*  
0528 101**  
9992 504  
0528 103*  
0528 101**  
9992 504  
0528 103*  
0528 101**  
9992 504  
Service set: Major  
Service set: Minor  
250 ml separating oil (Mesamoll)  
12.4 Spare parts list for the shovel valve  
HC 940-SSP • HC 960-SSP  
(spare parts diagram, see page 122)  
Item Order No.  
Description  
Item Order No.  
21 9910 712  
Description  
1
2
3
4
5
6
7
8
9
9907 195  
9920 102  
9900 513  
0349 683  
0349 684  
0367 525  
0349 685  
0349 556  
0037 776  
Hex screw (4)  
Washer (4)  
Screw  
Cap nut M 6 (2)  
Disk spring (4)  
Connection element  
Hexagon nut M 6  
Flat perforated screw  
Disk spring  
22 9923 501  
23 0349 690  
24 9910 113  
25 0349 551  
26 9923 504  
27 0349 576  
28 3053 865  
29 0349687  
30 9971 353  
31 0349 408  
32 0349 686  
33 0349 682  
34 9971 489  
35 0349 545  
36 9920 311  
37 0349 544  
38 0349 543  
39 0349 580  
Pressure plate  
Plug plate  
O-ring (2)  
Sealing ring  
Ball cage  
Packing, complete  
Retaining ring  
Insert  
Pressure spring  
Ball  
10 9941 537  
11 0349 557  
12 9930 411  
13 9906 025  
14 9971 009  
15 0349 555  
16 0349 152  
17 0349 688  
18 9971 148  
19 9941 501  
20 0349 151  
O-ring 21 x 2  
O-ring 50 x 1.78  
Groove nut  
Ball seat  
Grooved pin  
Head cap screw  
O-ring  
Inlet valve housing  
O-ring 47 x 2.5  
Rod  
Plug  
Plug assembly  
Sealing plug with adapter  
O-ring  
Washer  
Shovel valve plate  
Shovel valve  
Ball  
Suction tube  
Outlet valve assembly  
0349 150  
Shovel valve assembly  
HC 920 • HC 940 • HC 960  
51  
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Accessories and spare parts  
12.5 Spare parts list for the high-pressure filter  
(spare parts diagram, see page 123)  
HC 940-SSP  
HC 960  
HC 920  
HC 940  
HC 960-SSP  
Order No.  
Item Order No.  
Order No.  
Description  
1+  
2+  
3+  
0349 429  
0349 430*  
0349 707  
0349 431  
0349 704  
0349 705  
0349 432*  
0349 433*  
0349 434*  
0349 435  
0528 161  
0349 436  
0349 429  
0349 430*  
0349 707  
0349 431  
0349 704  
0349 705  
0349 432*  
0349 433*  
0349 434*  
0349 435  
0528 161  
0349 436  
0349 438  
0349 439  
––––––––  
0528 082  
0555 645  
0556 101  
0528 034  
9850 639  
0349 429  
0349 430*  
0349 707  
0349 431  
0349 704  
0349 705  
0349 432*  
0349 433*  
0349 434*  
0349 435  
0528 161  
0349 436  
0349 438  
––––––––  
0349 610  
0528 082  
0555 645  
0556 101  
0528 034  
9850 639  
Housing cover  
Pressure spring  
Filter cartridge 0 meshes (standard equipment)  
Filter cartridge 5 meshes (accessories)  
Filter cartridge 50 meshes (accessories)  
Filter cartridge 100 meshes (accessories)  
Seal thick  
4+  
5+  
6+  
7+  
8
Seal thin  
O-ring  
Valve seat  
Manometer  
9+  
Housing  
10+ 0349 438  
Sealing screw  
11  
0349 439  
––––––––  
Double socket NPSM 3/8 inch  
Double socket NPSM 3/8 inch  
Elbow, 90º  
12+ 0528 082  
13  
0555 645  
Relief valve  
14+ 0556 101  
Swiverl adapter  
Return hose  
15  
16  
0528 034  
0528 095  
Hose clamp  
0349 700*  
0528 935+  
0349 700*  
0528 935+  
0349 700*  
0528 935+  
Service set: high-pressure filter  
Service set: filter body assembly  
52  
HC 920 • HC 940 • HC 960  
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Accessories and spare parts  
12.6 Spare parts list for the hydraulic system  
(HC 920 • HC 940 • HC 940-SSP • HC 960)  
Spare parts list for the hydraulic system  
(HC 960-SSP)  
(spare parts diagram, see page 124)  
(spare parts diagram, see page 125)  
HC 940  
HC 940-SSP  
HC 920  
HC 960  
HC 960-SSP  
Item Order No. Order No.  
Description  
Item  
Order No.  
Description  
1
2
3
4
5
6
7
8
9
0349 358  
0349 487  
0349 339  
0349 337  
0349 338  
0349 340  
0349 341  
0349 490  
0349 456  
0349 358  
0349 487  
0349 339  
0349 337  
0349 338  
0349 340  
0349 341  
0349 455  
0349 456  
0349 345  
0349 344  
0349 360  
0349 302  
0349 303  
0528 160  
0349 348  
0349 347  
0349 349  
0349 350  
0349 374  
0349 351  
0349 352  
0349 353  
0349 458  
0254 426  
0349 480  
0349 484  
0349 302  
0349 485  
0349 371  
0349 370  
0349 369  
0349 368  
0349 356  
0349 465  
0349 463  
0349 361  
0349 373  
0349 468  
0349 467  
0349 614  
0349 521  
0528 096  
0555 969  
0349 616  
0349 492  
Pressure hose  
1
0349 358  
0349 487  
0349 339  
0349 337  
0349 338  
0349 340  
0349 341  
0349 455  
0349 345  
0349 344  
0349 360  
0349 302  
0349 303  
0528 314  
0349 348  
0349 347  
0349 349  
0349 350  
0349 374  
0528 171  
0349 352  
0349 353  
0349 458  
0254 426  
0349 480  
0349 484  
0349 302  
0349 485  
0349 371  
0349 370  
0349 369  
0349 368  
0349 356  
0349 465  
0349 463  
0349 361  
0349 373  
0349 468  
0349 467  
0349 614  
0349 521  
0528 096  
0349 616  
0349 492  
Pressure hose  
Angle  
2
Angle  
Connection nipple  
Tube  
3
Connection nipple  
Tube  
4
Hose clamp  
Angle  
5
Hose clamp  
Angle  
6
Pressure control knob  
Hydraulic oil pump  
Feather key  
Securing screw  
Pulley  
7
Pressure control knob  
Hydraulic oil pump  
Securing screw  
Pulley  
8
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
10 0349 345  
11 0349 483  
12 0349 360  
13 0349 302  
14 0349 303  
15 0528 160  
16 0349 348  
17 0349 347  
18 0349 349  
19 0349 350  
20 0349 374  
23 0349 351  
24 0349 352  
25 0349 353  
26 0349 458  
27 0254 426  
28 0349 480  
29 0349 484  
30 0349 302  
31 0349 485  
32 0349 371  
33 0349 370  
34 0349 369  
35 0349 368  
36 0349 356  
37 0349 465  
38 0349 463  
39 0349 361  
40 0349 373  
41 0349 468  
42 0349 467  
43 0349 614  
44 0349 521  
45 0528 096  
46 0555 968  
47 0349 616  
48 0349 492  
O-ring  
O-ring  
Hexagonal bolt (8)  
Lock washer (10)  
Oil tank cover  
Countersunk bolt (2)  
Washer (2)  
Screw (2)  
Hexagonal bolt (8)  
Lock washer (10)  
Oil tank cover  
Countersunk bolt (2)  
Washer (2)  
Screw (2)  
Seal  
Seal  
Tightening nut  
Double nipple  
Angle  
Tightening nut  
Double nipple  
Angle  
Filter  
Filter  
Securing nut (2)  
Washer (5)  
Hexagonal bolt (3)  
Sealing screw  
Hexagonal bolt  
Hydraulic oil tank  
Distance washer  
Bolt  
Securing nut (2)  
Washer (5)  
Hexagonal bolt (3)  
Sealing screw  
Hexagonal bolt  
Hydraulic oil tank  
Distance washer  
Bolt  
Cap nut  
Cap nut  
Wing screw  
Return hose  
Angle 45°  
Wing screw  
Return hose  
Angle 45°  
Adapter  
Adapter  
Earthing bar  
Bypass valve  
Filter  
Earthing bar  
Bypass valve  
Filter  
Filler neck  
Filler neck  
Oil measuring stick  
Ball valve  
Oil measuring stick  
Ball valve  
Swivel fitting  
Label  
Swivel fitting  
Controller  
Securing screw  
Label  
Securing screw  
HC 920 • HC 940 • HC 960  
53  
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Accessories and spare parts  
12.7 Spare parts list for units with a gasoline motor  
(spare parts diagram, see page 126)  
HC 920  
HC 940  
HC 960  
HC 940-SSP  
HC 960-SSP  
Item Order No.  
Order No.  
Order No.  
Description  
1
0349 533  
––––––––  
––––––––  
9900 241  
––––––––  
3138 808  
––––––––  
0349 537  
9921 601  
––––––––  
9910 107  
––––––––  
0349 587  
0349 530  
9931 043  
––––––––  
0349 589  
––––––––  
9900 241  
––––––––  
3138 808  
––––––––  
0349 537  
9921 601  
––––––––  
9910 107  
––––––––  
0528 109  
0349 591  
9931 043  
––––––––  
––––––––  
0349 421  
––––––––  
9900 137  
––––––––  
9920 201  
0349 537  
––––––––  
9921 507  
––––––––  
9910 105  
0349 426  
0349 423  
0349 422  
Gasoline engine Honda GX 120 K1-QX-4-OH, 3 kW  
Gasoline engine Honda GX 160 T1-QX-4-OH, 4.1 kW  
Gasoline engine Honda GX 270 K1-QX-4-OH, 6 kW  
Hexagon screw M 8 x 40 (4)  
Hexagon screw M 10 x 40 (4)  
Washer 8.4 (8)  
2
3
Washer 10.5 (8)  
4
5
Mounting plate  
Spring washer 8 (4)  
Spring washer A 10 (4)  
Hexagonal nut M 8 (4)  
Hexagonal nut M 10 (4)  
V-belt  
6
7
8
9
Pulley  
Key  
12.8 Spare parts list for units with an electric motor  
(spare parts diagram, see page 127)  
HC 920  
HC 940  
HC 960  
HC 940-SSP  
Order No.  
HC 960-SSP  
Order No.  
Item Order No.  
Description  
1
0349 592  
––––––––  
9931 039  
––––––––  
0349 586  
––––––––  
0349 587  
9921 601  
––––––––  
3138 808  
––––––––  
9910 107  
––––––––  
0349 537  
0349 592  
––––––––  
9931 039  
––––––––  
0349 643  
0349 644  
0349 590  
9921 601  
––––––––  
3138 808  
––––––––  
9910 107  
––––––––  
0349 537  
9900 241  
––––––––  
0349 653  
0349 677  
9953 704  
––––––––  
0349 670  
9951 652  
––––––––  
––––––––  
0349 222  
––––––––  
9931 042  
0349 535  
0349 536  
0349 538  
––––––––  
9921 507  
––––––––  
9920 201  
––––––––  
9910 105  
0349 537  
––––––––  
9900 127  
––––––––  
––––––––  
––––––––  
0349 645  
0349 670  
––––––––  
0349 259  
Electric motor 230 V~, 50 Hz  
Electric motor 400 V, 50 Hz, V3~  
Featherkey 8 x 7 x 25  
Featherkey 8 x 7 x 45  
Pulley  
2
3
4
5
6
Spring collet  
Belt  
Spring washer 8 (4)  
Spring washer A 10 (4)  
Screw 8.4 (8)  
7
8
9
Screw 10.5 (8)  
Hex nut M 8 (4)  
Hex nut M 10 (4)  
Mounting plate  
10 9900 241  
––––––––  
Hex screw M 8 x 40 (4)  
Hex screw M 10 x 35 (4)  
Housing  
11 0349 653  
12 0349 677  
13 9953 704  
––––––––  
Capacitor 60 MF/400-450 V (230 V~, 50 Hz)  
ON/OFF switch 230 V~, 50 Hz  
ON/OFF switch 400 V, 50 Hz, V3~  
Control lamp  
14 0349 670  
15 9951 652  
––––––––  
Power cord H07RN-F3G2.5 – 6m  
Power cord H07RN-F5G2.5 – 6 m  
54  
HC 920 • HC 940 • HC 960  
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Accessories and spare parts  
12.9 Spare parts list for the carriage  
(spare parts diagram, see page 128)  
HC 920  
HC 940  
HC 940-SSP  
HC 960  
HC 960-SSP  
Order No.  
Item Order No.  
Description  
1
2
3
4
5
6
7
8
9
0528 002  
0509 219  
0349 303  
0528 090  
0528 093  
0528 092  
0528 093  
0507 561  
0555 449  
0528 002  
0509 219  
0349 303  
0528 090  
0528 093  
0528 092  
0528 093  
0507 561  
0555 449  
0528 021  
0349 541  
0528 088  
0295 687  
0528 087  
0509 239  
0528 085  
0349 324  
0349 327  
0349 328  
0349 480  
0349 362  
0528 086  
0349 302  
0528 089  
9841 504  
0295 609  
0295 610  
0295 607  
0295 606  
0295 608  
0528 083  
0509 390  
0528 084  
Tank cover  
Screw (2)  
Spring washer (4)  
Connector  
Washer (2)  
Screw (2)  
Hexagon nut  
Washer  
Clip  
10 0528 005  
11 0349 524  
12 0528 088  
13 0295 687  
14 0528 087  
15 0509 239  
16 0528 085  
17 0349 324  
18 0349 327  
19 0349 328  
20 0349 480  
21 0349 362  
22 0528 086  
23 0349 302  
24 0528 089  
25 9841 504  
26 0295 609  
27 0295 610  
28 0295 607  
29 0295 606  
30 0295 608  
31 0528 083  
32 0509 390  
33 0528 084  
Belt cover  
Lower belt cover  
Retaining ring (6)  
Washer (4)  
Axle  
Cotter pin  
Stopper (2)  
Swing arm handle  
Locking pin  
Pressure spring  
Material feed pump mounting screw  
Spring washer  
Swing arm  
Hex screw (2)  
Cart handle  
Snap button (2)  
Handle washer (2)  
Roll pin (2)  
Handle sleeve (2)  
Lock washer (4)  
Screw (4)  
Carriage frame  
Wheel (2)  
Cart handle spacer (not shown)  
HC 920 • HC 940 • HC 960  
55  
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Electrical schematic  
12.10 Electrical schematic HC920 • HC940  
Z1  
U1  
3
L1  
V
U2  
Z2  
b
N
6
BK  
PE  
12.11 Electrical schematic HC960  
L1  
L1  
L1  
1
3
5
2
4
L2  
6
L1  
L3  
L1a  
L2a  
L3a  
U1  
V1  
W1 W2  
U2  
V2  
M
3~  
56  
HC 920 • HC 940 • HC 960  
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Appendix  
13. Appendix  
13.1 Selection of tip  
To achieve faultless and rational working, the selection of the tip is of the greatest importance.  
In many cases the correct tip can only be determined by means of a spraying test.  
Some rules for this:  
The spray jet must be even.  
If streaks appear in the spray jet the spraying pressure is either too low or the viscosity of the coating material to high.  
Remedy: Increase pressure or dilute coating material. Each pump conveys a certain quantity in proportion to the size of the tip:  
The following principle is valid:  
large tip =  
small tip =  
low pressure  
high pressure  
There is a large range of tips with various spraying angles.  
13.2 Servicing and cleaning of Airless hard-metal tips  
Standard tips  
If a different tip type has been fitted, then clean it according to manufacturer’s instructions.  
The tip has a bore processed with the greatest precision. Careful handling is necessary to achieve long durability. Do not forget the fact  
that the hard-metal insert is brittle! Never throw the tip or handle with sharp metal objects.  
The following points must be observed to keep the tip clean and ready for use:  
1. Turn the relief valve handle fully counterclockwise (& Circulation).  
2. Switch off the gasoline engine.  
3. Dismount the tip from the spray gun.  
4. Place tip in an appropriate cleaning agent until all coating material residue is dissolved.  
5. If there is pressure air, blow out tip.  
6. Remove any residue by means of a sharp wooden rod (toothpick).  
7. Check the tip with the help of a magnifying glass and, if necessary, repeat points 4 to 6.  
13.3 Spray gun accessories  
Flat jet adjusting tip  
up to 250 bar (25 MPa  
Contact protection  
Spray width at about 30 cm  
removal of spray object  
Pressure 100 bar (10 MPa)  
Flat jet  
Bore  
mm  
for the flat jet adjustment tip  
Tip marking  
Use  
adjusting tip  
Order No.  
15  
20  
28  
41  
0.13 - 0.46  
0.18 - 0.48  
0.28 - 0.66  
0.43 - 0.88  
5 - 35 cm  
5 - 50 cm  
8 - 55 cm  
10 - 60 cm  
Paints  
Paints, fillers  
Paints, dispersions  
0999 057  
0999 053  
0999 054  
0999 055  
Rust protection  
paints - dispersions  
49  
0.53 - 1.37  
10 - 40 cm  
Large-area coats  
0999 056  
Order No. 0097 294  
Tip extension with slewable  
knee joint (without tip)  
Tip extension  
15 cm, F-thread, Order no. 0556 051  
30 cm, F-thread, Order no. 0556 052  
45 cm, F-thread, Order no. 0556 053  
60 cm, F-thread, Order no. 0556 054  
15 cm, G-thread, Order no. 0556 074  
30 cm, G-thread, Order no. 0556 075  
45 cm, G-thread, Order no. 0556 076  
60 cm, G-thread, Order no. 0556 077  
Length  
Length  
Length  
100 cm  
200 cm  
300 cm  
Order no.  
0096 015  
0096 016  
0096 017  
Order no.  
Order no.  
HC 920 • HC 940 • HC 960  
57  
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GB  
Appendix  
WAGNER  
Trade Tip 2  
up to 270 bar  
(27 MPa)  
without tip  
without tip  
13.4 Airless tip table  
F thread (11/16 - 16 UN)  
for Wagner spray guns  
Order no. 0556 042  
G thread (7/8 - 14 UN)  
for Graco/Titan spray guns  
Order no. 0556 041  
WAGNER tip  
without tip  
up to 530 bar (53 MPa)  
Order no. 1088 001  
Standard tips  
up to 530 bar (53 MPa)  
Application  
Tip  
Spray Bore  
Spraying  
1)  
marking  
angle  
inch / mm width mm  
Order no. Order no. Order no.  
Natural paints  
Clear paints  
Oils  
407  
507  
209  
309  
409  
509  
609  
111  
211  
311  
411  
511  
611  
113  
213  
313  
413  
513  
613  
813  
115  
215  
315  
415  
515  
615  
715  
815  
40°  
50°  
20°  
30°  
40°  
50°  
60°  
10°  
20°  
30°  
40°  
50°  
60°  
0.007 / 0.18  
0.007 / 0.18  
0.009 / 0.23  
0.009 / 0.23  
0.009 / 0.23  
0.009 / 0.23  
0.009 / 0.23  
0.011 / 0.28  
0.011 / 0.28  
0.011 / 0.28  
0.011 / 0.28  
0.011 / 0.28  
0.011 / 0.28  
160  
190  
145  
160  
190  
205  
220  
0090 407  
0090 507  
0090 209  
0090 309  
0090 409  
0090 509  
0090 609  
1088 407  
–––––––  
1088 209  
1088 309  
1088 409  
1088 509  
1088 609  
0552 407  
–––––––  
0552 209  
0552 309  
0552 409  
0552 509  
0552 609  
Synthetic-resin paints  
PVC paints  
85  
0090 111  
0090 211  
0090 311  
0090 411  
0090 511  
0090 611  
0090 113  
0090 213  
0090 313  
0090 413  
0090 513  
0090 613  
0090 813  
1088 111  
1088 211  
1088 311  
1088 411  
1088 511  
1088 611  
1088 113  
1088 213  
1088 313  
1088 413  
1088 513  
1088 613  
1088 813  
0552 111  
0552 211  
0552 311  
0552 411  
0552 511  
0552 611  
0552 113  
0552 213  
0552 313  
0552 413  
0552 513  
0552 613  
0552 813  
95  
125  
195  
215  
265  
Paints, primers  
Zinc chromate base  
Fillers  
10°  
20°  
30°  
40°  
50°  
60°  
80°  
10°  
20°  
30°  
40°  
50°  
60°  
70°  
80°  
0.013 / 0.33  
0.013 / 0.33  
0.013 / 0.33  
0.013 / 0.33  
0.013 / 0.33  
0.013 / 0.33  
0.013 / 0.33  
0.015 / 0.38  
0.015 / 0.38  
0.015 / 0.38  
0.015 / 0.38  
0.015 / 0.38  
0.015 / 0.38  
0.015 / 0.38  
0.015 / 0.38  
100  
110  
135  
200  
245  
275  
305  
Fillers  
90  
0090 115  
0090 215  
0090 315  
0090 415  
0090 515  
0090 615  
0090 715  
0090 815  
0090 217  
0090 317  
0090 417  
0090 517  
0090 617  
0090 717  
1088 115  
1088 215  
1088 315  
1088 415  
1088 515  
1088 615  
1088 715  
1088 815  
1088 217  
1088 317  
1088 417  
1088 517  
1088 617  
1088 717  
0552 115  
0552 215  
0552 315  
0552 415  
0552 515  
0552 615  
0552 715  
0552 815  
0552 217  
0552 317  
0552 417  
0552 517  
0552 617  
0552 717  
Spray plasters  
Rust protection paints  
100  
160  
200  
245  
265  
290  
325  
Spray plasters  
Rust protection paints  
Red lead  
217  
317  
417  
517  
617  
717  
20°  
30°  
40°  
50°  
60°  
70°  
0.017 / 0.43  
0.017 / 0.43  
0.017 / 0.43  
0.017 / 0.43  
0.017 / 0.43  
0.017 / 0.43  
110  
150  
180  
225  
280  
325  
Latex paints  
219  
319  
419  
519  
619  
719  
819  
221  
421  
521  
621  
821  
223  
423  
523  
623  
723  
823  
225  
425  
525  
625  
825  
20°  
30°  
40°  
50°  
60°  
70°  
80°  
20°  
40°  
50°  
60°  
80°  
20°  
40°  
50°  
60°  
70°  
80°  
20°  
40°  
50°  
60°  
80°  
0.019 / 0.48  
0.019 / 0.48  
0.019 / 0.48  
0.019 / 0.48  
0.019 / 0.48  
0.019 / 0.48  
0.019 / 0.48  
0.021 / 0.53  
0.021 / 0.53  
0.021 / 0.53  
0.021 / 0.53  
0.021 / 0.53  
0.023 / 0.58  
0.023 / 0.58  
0.023 / 0.58  
0.023 / 0.58  
0.023 / 0.58  
0.023 / 0.58  
0.025 / 0.64  
0.025 / 0.64  
0.025 / 0.64  
0.025 / 0.64  
0.025 / 0.64  
145  
160  
185  
260  
295  
320  
400  
145  
190  
245  
290  
375  
155  
180  
245  
275  
325  
345  
130  
190  
230  
250  
295  
0090 219  
0090 319  
0090 419  
0090 519  
0090 619  
0090 719  
0090 819  
0090 221  
0090 421  
0090 521  
0090 621  
0090 821  
0090 223  
0090 423  
0090 523  
0090 623  
0090 723  
0090 823  
0090 225  
0090 425  
0090 525  
0090 625  
0090 825  
1088 219  
1088 319  
1088 419  
1088 519  
1088 619  
1088 719  
1088 819  
1088 221  
1088 421  
1088 521  
1088 621  
1088 821  
1088 223  
1088 423  
1088 523  
1088 623  
1088 723  
1088 823  
1088 225  
1088 425  
1088 525  
1088 625  
1088 825  
0552 219  
0552 319  
0552 419  
0552 519  
0552 619  
0552 719  
0552 819  
0552 221  
0552 421  
0552 521  
0552 621  
0552 821  
0552 223  
0552 423  
0552 523  
0552 623  
0552 723  
0552 823  
0552 225  
0552 425  
0552 525  
0552 625  
0552 825  
Mica paints  
Zinc dust paints  
Dispersions  
Rust protection paints  
Dispersions  
Binder, glue  
and filler paints  
227  
427  
527  
627  
827  
20°  
40°  
50°  
60°  
80°  
0.027 / 0.69  
0.027 / 0.69  
0.027 / 0.69  
0.027 / 0.69  
0.027 / 0.69  
160  
180  
200  
265  
340  
0090 227  
0090 427  
0090 527  
0090 627  
0090 827  
1088 227  
1088 427  
1088 527  
1088 627  
1088 827  
0552 227  
0552 427  
0552 527  
0552 627  
0552 827  
629  
60°  
0.029 / 0.75  
285  
0090 629  
1088 629  
0552 629  
231  
431  
531  
631  
433  
20°  
40°  
50°  
60°  
40°  
0.031 / 0.79  
0.031 / 0.79  
0.031 / 0.79  
0.031 / 0.79  
0.033 / 0.83  
155  
185  
220  
270  
220  
0090 231  
0090 431  
0090 531  
0090 631  
0090 433  
1088 231  
1088 431  
1088 531  
1088 631  
1088 433  
0552 231  
0552 431  
0552 531  
0552 631  
0552 433  
235  
435  
535  
635  
839  
20°  
40°  
50°  
60°  
80°  
0.035 / 0.90  
0.035 / 0.90  
0.035 / 0.90  
0.035 / 0.90  
0.039 / 0.99  
160  
195  
235  
295  
480  
0090 235  
0090 435  
0090 535  
0090 635  
0090 839  
1088 235  
1088 435  
1088 535  
1088 635  
–––––––  
0552 235  
0552 435  
0552 535  
0552 635  
–––––––  
243  
20°  
0.043 / 1.10  
185  
0090 243  
1088 243  
0552 243  
Large-area coatings  
543  
50°  
0.043 / 1.10  
340  
0090 543  
1088 543  
0552 543  
552  
50°  
0.052 / 1.30  
350  
0090 552  
1088 552  
0552 552  
1) Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.  
58  
HC 920 • HC 940 • HC 960  
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Deutschland  
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HC 920 • HC 940 • HC 960  
59  
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GB  
Important notes on product liability  
As a result of an EC regulation being effective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or  
are released by him, and if the devices are properly mounted and operated.  
If the user applies outside accessories and spare parts, the manufacturer´s liability can fully or partially be inapplicable; in extreme cases usage of the  
entire device can be prohibited by the competent authorities (employer´s liability insurance association and factory inspectorate division).  
Only the usage of original WAGNER accessories and spare parts guarantees that all safety regulations are observed.  
3+2 years guarantee for professional finishing  
Wagner professional guarantee  
(Status 01.02.2009)  
4. Exclusion of guarantee  
1. Scope of guarantee  
Guarantee claims cannot be considered  
All Wagner professional colour application devices (hereafter referred  
-
-
-
for parts that are subject to wear and tear due to use or other  
natural wear and tear, as well as defects in the product that  
are a result of natural wear and tear, or wear and tear due to  
use. This includes in particular cables, valves, packaging, jets,  
cylinders, pistons, means-carrying housing components, filters,  
pipes, seals, rotors, stators, etc. Damage due to wear and tear  
that is caused in particular by sanded coating materials, such as  
dispersions, plaster, putty, adhesives, glazes, quartz foundation.  
to as products) are carefully inspected, tested and are subject to strict  
checks under Wagner quality assurance. Wagner exclusively issues  
extended guarantees to commercial or professional users (hereafter  
referred to as “customer”) who have purchased the product in an  
authorised specialist shop, and which relate to the products listed for that  
The buyer’s claim for liability for defects from the purchase agreement  
with the seller as well as statutory rights are not impaired by this  
guarantee.  
We provide a guarantee in that we decide whether to replace or repair  
the product or individual parts, or take the device back and reimburse  
the purchase price. The costs for materials and working hours are our  
responsibility. Replaced products or parts become our property.  
in the event of errors in devices that are due to non-compliance  
with the operating instructions, unsuitable or unprofessional use,  
incorrect assembly and/or commissioning by the buyer or by a  
third party, or utilisation other than is intended, abnormal ambient  
conditions, unsuitable coating materials, unsuitable operating  
conditions, operation with the incorrect mains voltage supply/  
frequency, over-operation or defective servicing or care and/or  
cleaning.  
2. Guarantee period and registration  
for errors in the device that have been caused by using  
accessory parts, additional components or spare parts that are  
not original Wagner parts.  
The guarantee period amounts to 36 months. For industrial use or equal  
wear, such as shift operations in particular, or in the event of rentals it  
amounts to 12 months.  
-
-
-
-
for products to which modifications or additions have been  
Systems driven by petrol or air are also guaranteed for a 12 month  
carried out.  
period.  
for products where the serial number has been removed or is  
illegible  
The guarantee period begins with the day of delivery by the authorised  
specialist shop. The date on the original purchase document is  
authoritative.  
for products to which attempts at repairs have been carried out  
by unauthorised persons.  
For all products bought in authorised specialist shops from 01.02.2009  
the guarantee period is extended to 24 months providing the buyer of  
these devices registers in accordance with the following conditions within  
4 weeks of the day of delivery by the authorised specialist shop.  
for products with slight deviations from the target properties,  
which are negligible with regard to the value and usability of the  
device.  
-
for products that have been partially or fully taken apart.  
com/profi-guarantee. The guarantee certificate is valid as confirmation,  
as is the original purchase document that carries the date of the  
purchase. Registration is only possible if the buyer is in agreement with  
having the data being stored that is entered during registration.  
5. Additional regulations.  
The above guarantees apply exclusively to products that have been  
bought by authorised specialist shops in the EU, CIS, Australia and are  
used within the reference country.  
When services are carried out under guarantee the guarantee period for  
the product is neither extended nor renewed.  
If the check shows that the case is not a guarantee case, repairs are  
Once the guarantee period has expired, claims made against the  
guarantee or from the guarantee can no longer be enforced.  
carried out at the expense of the buyer.  
The above regulations manage the legal relationship to us concludingly.  
Additional claims, in particular for damages and losses of any type,  
which occur as a result of the product or its use, are excluded from the  
product liability act except with regard to the area of application.  
3. Handling  
If defects can be seen in the materials, processing or performance of  
the device during the guarantee period, guarantee claims must be made  
immediately, or at the latest within a period of 2 weeks.  
Claims for liability for defects to the specialist trader remain unaffected.  
German law applies to this guarantee. The contractual language is  
German. In the event that the meaning of the German and a foreign text  
of this guarantee deviate from one another, the meaning of the German  
text has priority.  
The authorised specialist shop that delivered the device is entitled to  
accept guarantee claims. Guarantee claims may also be made to the  
service centres named in our operating instructions. The product has to  
be sent without charge or presented together with the original purchase  
document that includes details of the purchase date and the name of  
the product. In order to claim for an extension to the guarantee, the  
guarantee certificate must be included.  
J. Wagner GmbH  
The costs as well as the risk of loss or damage to the product in transit  
or by the centre that accepts the guarantee claims or who delivers the  
repaired product, are the responsibility of the customer.  
Division Professional Finishing  
Otto Lilienthal Strasse 18  
88677 Markdorf  
Federal Republic of Germany  
130  
HC 920 • HC 940 • HC 960  
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Entsorgungshinweis:  
Consignes d’élimination:  
Gemäß der europäischen Richtlinie 2002/96/EG  
zur Entsorgung von Elektro-Altgeräten, und deren  
Umsetzung in nationales Recht, ist dieses Produkt  
nicht über den Hausmüll zu entsorgen, sondern muss  
der umweltgerechten Wiederverwertung zugeführt  
werden!  
Selon la directive européenne 2002/96/CE sur  
l’élimination des vieux appareils électriques et sa  
conversion en droit national, ce produit ne peut  
pas être jeté dans les ordures ménagères, mais  
est à amener à un point de recyclage en vue d’une  
élimination dans le respect de l’environnement!  
Ihr Wagner-Altgerät wird von uns, bzw. unseren  
Handelsvertretungen zurückgenommen und für Sie  
umweltgerecht entsorgt. Wenden Sie sich in diesem Fall an einen  
unserer Service-Stützpunkte, bzw. Handelsvetretungen oder direkt  
an uns.  
Wagner, resp. nos représentations commerciales  
reprennent votre vieil appareil Wagner pour  
l’éliminer dans le respect de l’environnement. Adressez-vous  
donc directement à nos points de service resp. représentations  
commerciales ou directement à nous.  
Note on disposal:  
Indicazione per lo smaltimento:  
In observance of the European Directive 2002/96/  
EC on waste electrical and electronic equipment  
and implementation in accordance with national law,  
this product is not to be disposed of together with  
household waste material but must be recycled in an  
environmentally friendly way!  
Secondo la direttiva europea 2002/96/CE per lo  
smaltimento di vecchi apparecchi elettrici e la sua  
conversione nel diritto nazionale, questo prodotto  
non va smaltito attraverso i rifiuti domestici, bensì va  
smaltito portandolo al riutilizzo in conformità della  
tutela ambiente!  
Wagner or one of our dealers will take back your  
used Wagner waste electrical or electronic equipment  
and will dispose of it for you in an environmentally friendly way.  
Please ask your local Wagner service centre or dealer for details or  
contact us direct.  
Il Vs. apparecchio vecchio Wagner verrà preso  
indietro da noi risp. dalle nostre rappresentanze  
commerciali e smaltito per Voi in conformità della tutela ambiente.  
In questo caso rivolgetevi ad uno dei nostri punti di servizio per  
l’assistenza clienti, risp. ad una delle nostre rappresentanze  
commerciali oppure direttamente a noi.  
HC 920 • HC 940 • HC 960  
133  
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D
GB  
Konformitätserklärung  
Declaration of conformity  
Hiermit erklären wir, dass die Bauart von  
WAGNER HC 920, HC 940, HC 960  
folgenden einschlägigen Bestimmungen entspricht:  
98/37 EG.  
Herewith we declare that the supplied version of  
WAGNER HC 920, HC 940, HC 960  
Complies with the following provisons applying to it:  
98/37 EG.  
Angewendete harmonisierte Normen, insbesondere:  
EN 292-1/-2, EN 55014–1/2 (Geräte mit Elektromotor),  
EN 60204 (Geräte mit Elektromotor).  
Angewendete nationale technische Spezifikationen, insbesondere:  
VBG 5, BGV D15  
Applied harmonized standards, in particular:  
EN 292-1/-2, EN 55014–1/2 (groupes avec moteur électrique),  
EN 60204 (groupes avec moteur électrique).  
Applied national technical standards and specifications, in particular:  
VBG 5, BGV D15  
––––––––  
––––––––  
Datum: 03.17.2006  
Date: 03.17.2006  
F
I
Déclaration de conformité  
Dichiarazione di conformità  
Par la présente, nous déclarons, que le type de  
WAGNER HC 920, HC 940, HC 960  
Correspond aux dispositions pertinentes suivantes:  
98/37 EG.  
Si dichiare che il modello della  
WAGNER HC 920, HC 940, HC 960  
è conforme alle sequenti disposizioni pertinenti:  
98/37 EG.  
Normes harmonisée utilisées, notamment:  
EN 292-1/-2, EN 55014–1/2 (electric units),  
EN 60204 (electric units).  
Normes et specifications techniques nationales qui ont été utilisées, notamment:  
VBG 5, BGV D15  
––––––––  
Date: 03.17.2006  
Norme armonizzate applicate, in particolare:  
EN 292-1/-2, EN 55014–1/2 (apparecchi con motore elettrico),  
EN 60204 (apparecchi con motore elettrico).  
Norme e specificazioni tecniche nazionali applicate in particolare:  
VBG 5, BGV D15  
––––––––  
Data: 03.17.2006  
Geschätfsführer  
Executive Officer  
Directeur  
Unterschrift  
Entwicklungsleiter  
Head of Development  
Directeur du developpement  
Dirigente tecnico  
Signature  
Signature  
Firma  
Dirigente affaristico  
134  
HC 920 • HC 940 • HC 960  
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