Originalbetriebsanleitung
2 Jahre
Garantie
2 years
Guarantee
Flexio
580
I-Spray
2 ans de
garantie
2 jaar
garantie
D/GB/F/NL
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Flexio 580 I-Spray
c
a
b
click
1
A
B
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Flexio 580 I-Spray
1
2
A
B
C
1
+
5-15 cm
A
C
20-30 cm
B
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Flexio 580 I-Spray
1
4
5
2
3
1
1
2
3
5
4
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Flexio 580 I-Spray
1
3
4
2
1
2
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Flexio 580 I-Spray
2.
1.
2
1
4 3
4
3
2
1
5
6
5
7
6
8
9
7
8
10
9
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Flexio 580 I-Spray
ErsatztEilE / sparE parts / piècEs dE rEchangE / ondErdElEn
2
3
1
1
4
..........................................................................1 - 19
........................................................................20 - 38
........................................................................39 - 58
........................................................................59 - 76
D
.
GB
F
NL
............................................. 78
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GB
Flexio 580 I-Spray
translation of the original operating instructions
MAnY tHAnkS fOr PlACinG YOur truSt in uS
We would like to congratulate you on purchasing this brand product from Wagner;
we are sure that you will enjoy working with it greatly.
Please read the Operating Manual carefully and observe the safety information
before starting the device. Store the Operating Manual in a safe place close to the
product in case it needs to be used by someone else.
We would be happy to be of assistance if you have any questions, suggestions or requests.
Please contact us via the phone number included on the back page or via our homepage,
Contents
1. Explanation of symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2. General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3. Safety Instructions for Spray Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4. Description/ Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5. Field of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6. Coating Materials Suitable for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7. Coating Materials Not Suitable for Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8. Preparation of the workplace (for interior wall paint) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9. Preparation of the Coating Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
10. Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
11. Selecting the Spray Setting (WallPerfect I-Spray spray attachment). . . . . . . . . . . . . 28
12. Selecting the Spray Setting (PerfectSpray spray attachment) . . . . . . . . . . . . . . . . . . . 28
13. Adjusting the Material Volume (Fig. 8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
14. Setting the Amount of Air (Fig. 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
15. Spray Technique. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
16. Interruption of Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
17. Taking Out of Operation and Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
18. Cleaning the WallPerfect I-Spray spray attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
19. Cleaning the Perfect Spray spray attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
20. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
21. Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
22. Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
23. Correction of Malfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
24. Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
25. Environmental protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
20
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26. Important Note regarding Product Liability! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2 years guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
CE Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
1. explanation of symbols used
this symbol indicates a potential danger for you or for the device.
under this symbol you can find important information on how to
avoid injuries and damage to the device.
Danger of electrical shock
indicates tips for use and other particularly useful information.
i
Devices and accessories marked with this symbol are suitable for
processing low-viscosity materials such as paints, glazes and wall
paints specifically designed for this purpose.
if a material bears this logo, it is particularly well suited for use with
the relevant device.
Devices and accessories marked with this symbol are suitable for
processing high-viscosity materials such as e.g. interior wall paints
(dispersions and latex paints).
if a material bears this logo, it is particularly well suited for use with
the relevant device.
2. General Safety instructions
WArninG! Read all safety notifications and instructions. Failure to comply with the safety
notifications and instructions provided may result in electric shock, fire and/or
serious injury. The term "power tool" used below covers both mains-operated
power tools (with mains lead) and accumulator-operated power tools (without
mains lead).
1. Safety at the workplace
a) keep your workplace clean and well lit. Disorder or unlit workplaces may result in
accidents.
b) never use the tool in hazardous areas that contain flammable liquids, gases
or dusts. Power tools generate sparks that can ignite the dust or vapors.
c) keep children and other persons away when using the power tool. You can
lose control of the tool if you are distracted.
21
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Flexio 580 I-Spray
2. electrical Safety
a) the tool plug must fit into the socket. the plug may not be modified in any
form. Do not use adaptor plugs together with protective-earthed tools.
Unmodified plugs and suitable sockets reduce the risk of an electric shock.
b) Avoid physical contact with earthed surfaces such as pipes, heating
elements, stoves and refrigerators. The risk through electric shock increases if
your body is earthed.
c) keep the equipment away from rain and moisture. The risk of an electric shock
increases if water penetrates electrical equipment.
d) Do not misuse the mains lead by carrying the tool by the lead, hanging it
from the lead or by pulling on the lead to remove the plug. keep the lead
away from heat, oil, sharp edges or moving tool parts. Damaged or twisted
leads increase the risk of an electric shock.
e) if you work outdoors with a power tool, only use extension cables suitable
for outdoor use. The use of an extension lead that is suitable for outdoors reduces
the risk of an electric shock.
f) if you cannot avoid using the tool in a damp environment, use a residual
current operated circuit-breaker. Using a residual current operated circuit-breaker
avoids the risk of electric shock.
3. Safety of Persons
a) Be attentive. Pay attention to what you are doing and work sensibly with
a power tool. Do not use the tool if you are tired or under the influence of
drugs, alcohol or medication. Just a moment of inattentiveness while using the
tool can lead to serious injuries.
b) Wear personal safety equipment and always wear safety goggles Wearing
personal protective equipment, such as dust mask, non-slip safety shoes, safety helm
or ear protection, depending on the type of power tools, reduces the risk of injury.
c) Avoid accidental starting-up. Make sure that the electric tool is switched off
before you connect it to the power supply, pick it up or carry it. Accidents can
occur if you carry the power tool while your finger is on the switch or if you connect
the power tool to the power supply which it is on.
d) remove setting tools or wrenches before switching on the power tool. A tool
or wrench that is in a rotating tool part can lead to injuries.
e) Avoid an unnatural posture. ensure that you are standing securely and
have your balance at all times. This ensures that you can control the tool better in
22
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unexpected situations.
f) Wear suitable clothing. Do not wear wide clothing or jewellery. keep your
hair, clothes and gloves away from moving parts. Loose clothing, jewellery or
long hair can be caught in moving parts.
g) this device can be used by children over the age of 8 as well as by people
with restricted physical, sensory or mental abilities or who have little
experience or knowledge about it, providing they are supervised or
instructed on how to use the device safely and what risks are involved.
Children may not play with the device. User maintenance and cleaning may not be
carried out by children unattended.
4. usage and treatment of the electric tool
a) Do not overload the tool. use the power tool designed for the work that you
are doing. You work better and safer in the specified performance range if you use
the suitable power tool.
b) Do not use power tools whose switch is defective. A power tool that cannot be
switched on or off is dangerous and has to be repaired.
c) remove the plug from the socket before carrying out tool settings, changing
accessories or putting the tool away. This precautionary measure prevents
unintentional starting of the tool.
d) Store unused power tools so that they are inaccessible to children. Do not
let persons use the tool who are not familiar with it or who have not read
these instructions. Power tools are dangerous when they are used by inexperienced
persons.
e) take proper care of your tools. Check whether the moving parts
functiontrouble-free and do not jam, whether parts are broken or damaged
so that the tool function is impaired. Have damaged parts repaired before
using the tool. Many accidents have their origin in power tools that have been
maintained badly.
f) use the power tool, accessories, insert tools, etc. in accordance with these
instructions and in a fashion specified for this special tool type. take the
working conditions and the activity to be carried out into consideration. The
use of power tools for purposes other than the intended ones can lead to dangerous
situations.
5. Service
a) Have your tool repaired only by qualified specialist personnel and only with
original spare parts. This ensures that the tool safety is maintained.
23
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Flexio 580 I-Spray
b) if the supply cord is damaged, it must be replaced by the manufacturer or it’s
service agent or a similarly qualified person in order to avoid a safety hazard.
3. Safety instructions for Spray Guns
Caution! Wear breathing equipment: Paint mist and solvent vapors are damaging to
•
health. Always wear breathing equipment and only work in well ventilated rooms or
using supplementary ventilating equipment. It is advisable to wear working clothing,
safety glasses, ear protection and gloves.
CAutiOn: DAnGer Of inJurY!
never point the spray stream towards human beings or animals.
Sockets and plugs must be masked. risk of an electric shock as a
consequence of sprayed material entering the socket!
Attention! never operate the device if the nozzle seal is either
damaged or missing. if the nozzle seal is either missing or damaged
liquids can enter the device and increase the risk of an electric shock.
Check the nozzle seal before each use.
Do not use the spray guns to spray flammable substances.
The spray guns are not to be cleaned with flammable solvents.
Caution against dangers that can arise from the sprayed substance and observe the
text and information on the containers or the specifications given by the substance
manufacturer.
•
•
•
Do not spray any liquid of unknown hazard potential.
The device may not be used in workplaces covered by the explosion-protection
regulations.
•
•
To avoid the hazard of explosion when spraying, provide for effective natural or
artificial ventilation.
•
There must be no sources of ignition such as, for example, open fires, smoke of lit
cigarettes, cigars and tobacco pipes, sparks, glowing wires, hot surfaces, etc. in the
vicinity during spraying.
•
When working with the Flexio 580 indoors as well as outdoors ensure that no solvent
vapors are sucked in by the spray gun.
•
The spray gun is not a toy; children must therefore not be allowed to handle it or play
with it.
•
Before working on the spray gun remove the power plug from the socket.
Cover areas that are not to be sprayed. When working keep in mind that wind, for
example, may transport paint mist over great distances and cause damage.
•
•
Never open the device yourself in order to carry out repairs in the electrical system!
The units may only be used with a functional valve. if paints rises in the ventilating
hose (fig. 1, item 14) do not operate the unit further! Dismantle and clean the
•
•
ventilating hose, valve and diaphragm and replace the diaphragm if necessary.
24
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Do not lay the spray gun.
•
The device is equipped with a thermal release which disconnects the device in case of
overheating. In this case, turn off the device, remove the plug and let the device cool
down for at least 1/2 hour. Eliminate the cause of heating, e.g. soiled air filter, slots for
air intake covered.
•
With original WAGner accessories and spare parts, you have the guarantee that
all safety regulations are fulfilled.
4. Description/ Scope of delivery
Description/ Scope of delivery (fig. 1)
1) Air cap
2) Nozzle
3) Spray jet adjustment ring
5) WallPerfect I-Spray spray attachment
7) Air volume control
9) Air filter cover (right + left)
11) Mains lead
4) Union nut
6) Trigger
8) Spray gun rear part
10) Material volume adjustment
12) Container
13) Valve
15) Stirring rod
17) Practice poster
19) PerfectSpray 800 spray attachment
21) Lubricating grease*
14) Ventilating hose
16) Feed hopper (2 pcs.)
18) Replacement air filter (2 pcs.)
20) Replacement nozzle seal*
* This is inside the container: remove it before starting operations!
5. field of application
Many different coating substances can be processed with the Flexio 580.
A different spray attachment must be used, depending on the coating substance:
Coating Materials
Spray attachment
Low-viscosity coating substances:
Water- and solvent-based paints, finishes,
primers, 2-component paints, clear
finishes, automotive finishes, staining
sealers and wood sealer-preservatives.
All coating materials with the red Perfect
Spray logo
Perfect Spray (anthracite)
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Flexio 580 I-Spray
WallPerfect (white)
Interior wall paint (dispersions and latex
paint)
All coating materials with the green
Perfect Spray logo
6. Coating Materials Suitable for use
Interior wall paint (dispersions and latex paint)
Water- and solvent-based paints, finishes, primers, 2-component paints, clear finishes,
automotive finishes, staining sealers and wood sealer-preservatives.
7. Coating Materials not Suitable for use
Materials that contain highly abrasive components, plaster, facade paint, caustic solutions
and acidic coating substances. Flammable materials.
8. Preparation of the workplace (for interior wall paint)
Sockets and plugs must be masked. risk of an electric shock as a
consequence of sprayed material entering the socket!
Mask all the areas and objects that are not to be spray painted, or
remove them from the work area. no liability is assumed for damage
due to overspray. Silicate paint corrodes glass and ceramic surfaces
upon contact! All such surfaces must therefore be completely covered.
Pay attention to the quality of the adhesive tape used.
i
Do not use excessively strong adhesive tape on wallpaper and painted
surfaces, in order to avoid damaging these surfaces when removing the
tape. Remove adhesive tape slowly and evenly; do not use jerky movements.
Do not leave adhesive tape on surfaces any longer than necessary, in order
to minimise the possibility of residues when removing.
Also observe the adhesive tape manufacturer's instructions.
26
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9. Preparation of the Coating Material
Mix the material well in the original container. When using interior wall paint, an
agitator is recommended.
•
Flexio 580 has been developed for use with all conventional paints in their
undiluted form. If the surface is smooth and the paint you are using is very thick
and gel-like, dilute it by 10%. Dilution can be necessary if the atomisation is
coarse or if the flow rate is too low even at the maximum setting.
Detailed information about the various materials and the maximum permitted
dilution can be found on the manufacturers' technical data sheets (e.g. available
on the Internet).
i
Spray material that is at least at room temperature provides a better spray
result.
i
10. Start-up
Before connecting to the mains supply, be sure that the supply voltage is identical with
the value given on the rating plate.
Unscrew the container from the spray gun.
Aligning suction tube. (Fig. 2)
If the suction tube is positioned correctly, the container contents can be sprayed without
almost any residue.
•
•
When working on lying objects: Turn the suction tube forwards. (Fig. 2 A)
Spraying work when working on overhead objects: Turn the suction tube rearwards.
(Fig. 2 B)
Place the container on a paper base and pour in the prepared coating substance with the
aid of the feed hopper included in the scope of supply (Fig. 1, 16). Screw the container
tightly onto the spray gun.
•
Connect the front part with the rear part of the gun (Fig. 3).
Put the machine down only on a level, clean surface. Otherwise the machine could tip
over!
•
•
Pull the trigger. The Flexio 580 has a two-stage trigger. In the first stage the turbine is
started. If the trigger guard is pressed further, the material is transported.
•
Adjust the spray setting on the spray gun.
•
the enclosed practice poster is ideal for familiarising yourself with
operation of the spray gun. After trying out the first spray coatings, it
i
makes sense to test it further on cardboard or a similar surface in order
to find out the right flow rate of paint and air for the best spray pattern.
Detailed information about these settings can be found in chapter 11-14.
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Flexio 580 I-Spray
11. Selecting the Spray Setting
(WallPerfect i-Spray spray attachment)
WArninG! Danger of injury! never pull the trigger guard while adjusting
the air cap.
2 different spray jet shapes can be set by turning the adjustment ring (fig. 4, 1)
fig. 5 A = vertical flat jet
for horizontal surfaces
for vertical surfaces
fig. 5 B = horizontal flat jet
12. Selecting the Spray Setting
(PerfectSpray spray attachment)
WArninG! Danger of injury! never pull the trigger guard while adjusting
the air cap.
With the union nut (fig. 6, 1) slightly unscrewed, turn the air cap (2) to the desired
spraysetting position (arrow). Then tighten the union nut.
fig. 7 A = vertical flat jet
fig. 7 B = horizontal flat jet
fig. 7 C = circular jet
for horizontal surfaces
for vertical surfaces
for corners, edges and hard-to-reach surfaces
13. Adjusting the Material Volume (fig. 8)
Set the material volume by turning the regulator on the trigger guard of the spray gun.
lower material volume
higher material volume
turn anti-clockwise (-)
turn clockwise (+)
14. Setting the Amount of Air (fig. 9)
Depending on the viscosity of the material to be sprayed and the finish of
the object to be coated, it may be advisable to vary the amount of air. Very
low viscosity materials, such as watery glazes do not have to be atomised
with the maximum amount of air. In this case it is advisable to reduce
the amount of air and thus minimize the spray vapour.
This also applies for the use of the low-scale and radiator/detail spray attachment
(accessory).
i
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Turn the air quantity regulator (fig. 9.1) to the required position.
thin paint
Level I
Level II
thick paint (e.g. interior wall paint)
15. Spray technique
The spray result depends heavily on the smoothness and cleanliness of the
surface to be sprayed. Therefore the surface should be carefully prepared and
kept free of dust.
i
Cover all surfaces not to be sprayed.
Cover screw threads or similar parts of the target object.
•
•
important: Start at the edge of the area to be sprayed. Start the spray
i
movement first of all, and then press the trigger. Avoid interruptions
within the area to be sprayed.
The spray movement should come from the arm, not just from the wrist.This ensures that
a uniform distance is maintained between the spray gun and the spray surface during
the spray operation. Select a distance of 5 - 15 cm, depending on the desired spray jet
width. When you are using interior wall paint, the distance should be about 20-30 cm.
•
fig. 10 A/ 10 B:
COrreCt Even distance to the object.
fig. 10 B:
inCOrreCt An uneven distance will result in uneven paint
application.
Move the spray gun evenly cross-wise or up-and-down, depending on the spray
pattern setting.
An even movement of the spray gun results in an even surface quality.
•
•
important: Wipe off the nozzle and air cap regularly
i
to make sure they do not get blocked.
"Cross spray" when using paint with a poor covering capacity or if the
surface is highly absorbent (Fig. 11).
i
Interior wall paint in strong colour shades should be applied at least twice (allow first
paint coat to dry first). This will ensure good coverage.
•
16. interruption of Work
Turn the machine off.
•
During longer breaks, vent the container by briefly opening and then closing it again.
•
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Flexio 580 I-Spray
Clean nozzle openings after an interruption in operation.
When processing 2-component varnishes, clean the device immediately.
•
•
17. taking Out of Operation and Cleaning
Proper cleaning is the prerequisite for problem-free operation of the paint application
device. no warranty claims are accepted in case of improper or no cleaning.
never hold the spray gun rear part under water or immerse it into liquids.
Clean the housing only with a moistened cloth.
1) Unplug the power plug. Vent the container in case of longer breaks and after the work
has been terminated. This can be done by briefly turning open and then closing the
container or by pulling the trigger guard and letting the paint into the original paint
container.
2) Divide the spray gun. Press the hook (Fig. 3 b "click") slightly downwards. Turn the gun
front part and gun rear part against each other and take them apart.
3) Unscrew the container. Empty any remaining coating material back into the material
tin.
4) Preclean the container and feed tube with a brush. Clean the ventilating bore
(Fig. 12, 1).
5) Pour water or solvent into the container. Screw the container back on.
Do not use flammable materials for cleaning purposes.
6) Assemble the gun again (Fig. 3).
7) Insert the power plug, turn on the machine and spray the water or solvent into a
container or a cloth.
8) Repeat the above procedure until the water or solvent emerging from the nozzle is
clear.
9) Turn off the machine and remove the plug.
10) Divide the spray gun. Press the hook (Fig. 3 b "click") slightly downwards. Turn the gun
front part and gun rear part against each other and take them apart.
18. Cleaning the WallPerfect i-Spray
spray attachment
1) Screw of the container and empty it. Pull out the suction tub with container seal.
CAutiOn! Nevercleanseals,diaphragmandnozzleorairholesofthespraygunwithmetal
objects.
The ventilation hose and diaphragm are only solvent-resistant to a limited
extent. Do not immerse in solvent, only wipe.
2) Pull the ventilating hose (Fig. 13, 1) at the top from the gun body. Screw off the valve
cover (2). Remove the diaphragm (3). Clean all the parts carefully.
3) Remove the adjustment ring (fig. 14, 1) carefully from the union nut (2).
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4) Unscrew the union nut (fig. 14, 2) and remove the air cap (3) and nozzle (4). Clean the
air cap, nozzle seal (5) and nozzle with a brush and solvent or water.
5) Clean the outside of the spray gun and container with a cloth soaked in solvent or
water.
6) Assemble the parts again (see “Assembly”).
Assembly
The unit may only be operated with an integer diaphragm (Fig. 13, 3).
1) Place the diaphragm (Fig. 13, 3) with the pin facing upwards on the bottom section
of the valve. Also see the marking on the gun body.
2) Place on the valve cover (Fig. 13, 2) and screw it closed.
3) Place the ventilating hose (Fig. 13, 1) on the valve cover and on the nipple at the gun
body.
Attention! never operate the device if the nozzle seal is either damaged or
missing. if the nozzle seal is either missing or damaged liquids can enter
the device and increase the risk of an electric shock.
4) Slide the nozzle seal (Fig. 13, 5) with the groove (slot) facing forwards into the
nozzle.
5) Place the nozzle (fig. 15, 4) on to the gun body with the recess facing downwards.
Attention: Position of needle must be congruent with the nozzle aperture.
(fig.16)
6) Put the air cap (Fig. 17, 3) onto the nozzle (4) and tighten it using the union nut (2)
7) Position the adjustment ring (fig. 18, 1) on the union nut so that the recesses on the
adjustment ring can snap into both horns on the air cap.
8) Place the container seal from below on the suction tube and slide it over the collar,
while turning the container seal slightly.
9) Insert the suction tube with container seal in the gun body.
19. Cleaning the Perfect Spray spray
attachment
1) Screw of the container and empty it. Pull out the suction tub with container seal.
CAutiOn! Nevercleanseals,diaphragmandnozzleorairholesofthespraygunwithmetal
objects.
The ventilation hose and diaphragm are only solvent-resistant to a limited
extent. Do not immerse in solvent, only wipe.
2) Pull the ventilating hose (Fig.13, 1) at the top from the gun body. Screw off the valve
cover (2). Remove the diaphragm (3). Clean all the parts carefully.
3) Unscrew the union nut and remove the air cap and nozzle. Clean the air cap, nozzle
seal and nozzle with a brush and solvent or water (Fig. 13).
4) Clean the outside of the spray gun and container with a cloth soaked in solvent or
31
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water.
Flexio 580 I-Spray
5) Assemble the parts again (see “Assembly”).
Assembly
The unit may only be operated with an integer diaphragm (Fig. 13, 3).
1) Place the diaphragm (Fig. 13 ,3) with the pin facing upwards on the bottom section
of the valve. Also see the marking on the gun body.
2) Place on the valve cover (Fig. 13 ,2) and screw it closed.
3) Place the ventilating hose (Fig. 13, 1) on the valve cover and on the nipple at the gun
body.
Attention! never operate the device if the nozzle seal is either damaged or
missing. if the nozzle seal is either missing or damaged liquids can enter
the device and increase the risk of an electric shock.
4) Slide the nozzle seal (Fig. 20, 1) with the groove (slot) facing forwards into the nozzle
(Fig. 20, 2).
5) Put the nozzle onto the gun body and find the correct position by turning it.
6) Put the air cap onto the nozzle and tighten it using the union nut.
7) Place the container seal from below on the suction tube and slide it over the collar,
while turning the container seal slightly.
8) Insert the suction tube with container seal in the gun body.
20. Maintenance
WArninG! never operate the machine without the air filter;
dirt could be sucked in and interfere with the function of the
machine. Check the air filter after each use for contaminants.
Disconnect plug before changing parts.
1) Open the air filter lid with the help of the stirring rod. (Fig. 21)
2) Pull out the air filter and replace it if necessary, depending on how soiled it is.
3) First, push the new air filter into the bottom part of the compartment. (Fig. 22)
4) Next push it completely into the compartment.
In order to push the air filter into the compartment completely, we recommend using
the stirring rod.
in order to mount the gun more easily apply lubricating grease (enclosed) liberally
to the O-ring at the gun front part. (fig. 23, 6 and fig. 24,5)
32
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Flexio 580 I-Spray
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21. Spare Parts
Spare Parts list WallPerfect i-Spray spray attachment (fig. 23)
Pos. Designation
WallPerfect spray attachment complete with 1300 ml container
Order no.
2321 896
2328 900
2328 903
2328 905
2328 908
2304 433
0417 308
2304 027
2328 922
2328 919
2305 155
1
2
3
4
5
6
7
8
9
Spray jet adjustment ring
Union nut
Air cap
Nozzle
Nozzle seal (2 pcs.)
O-ring of spray attachment
Ventilating hose, valve cover, diaphragm
Suction tube
Container seal
10 Container with cover 1300 ml (only for WallPerfect spray
attachment)
Spare Parts list Perfect Spray spray attachment (fig. 24)
Pos. Designation
Order no.
Perfect Spray spray attachment complete with 800 ml
0417 914
AUS 0417 916
0417 319
container
Union nut
Air cap
1
2
2305 129
AUS 2305 144
3
4
5
6
7
8
9
Nozzle
Nozzle seal
O-ring of spray attachment
Ventilating hose, valve cover, diaphragm
Suction tube
2305 131
0417 706
0417 308
2304 027
0417 357
0417 358
0413 909
Container seal
Container with cover 800 ml
Spare Parts list flexio 580 (fig. 25)
Pos. Benennung
Best. nr.
2335 172
2333 123
2304 419
2304 028
2315 539
1
2
3
4
Air filter cover (right + left)
Air filter set (2 pcs.)
Stirring rod
Feed hopper (3 pcs.)
Lubricating grease (no fig.)
33
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Flexio 580 I-Spray
22. Accessories
the new CliCk&PAint SYSteM with additional spray attachments and accessories
offers the right tool for each work.
Accessories (not included in the delivery)
name
Order no.
hVlp handle extension
For easier coating of ceilings and horizontal objects.
Brilliant spray attachment incl. 600 ml container
Optimised nozzle and air guidance for brilliant paint results
small-scale spray attachment incl. 250 ml container
For filigree objects, detailed and creative work.
perfect spray spray attachment incl. 1400 ml container
Rapid working at larger objects such as timber houses, garage doors,
etc.
2307 678
0417 932
AUS (0417 934)
0417 918
AUS (0417 924)
0417 917
AUS (0417 923)
detail / radiator spray attachment incl. 600 ml container
For inaccessible places, such as radiators, cupboard corners, recesses
etc.
0417 915
AUS (0417 925)
Wallperfect i-spray spray attachment incl. 1800 ml container
For processing interior wall paint and high-viscosity coating materials.
2326 477
further information about theWAGnerrange of products for renovating is available
23. Correction of Malfunctions
Problem
Cause
remedy
No coating material
emerges from the
nozzle
Nozzle clogged
Feed tube clogged
Material volume setting turned
too far to the left (-)
➞ Clean
➞ Clean
➞ Turn to the right (+)
•
•
•
Feed tube loose
No pressure build-up in container ➞ Tighten container
Ventilating bore (Fig. 12, 1)
clogged
➞ Insert
•
•
•
➞ Clean
Coating material
drips from the
nozzle
Nozzle loose
Nozzle worn
Nozzle seal is missing or worn
➞ Tighten
➞ Change
➞ Insert an intact nozzle
seal
•
•
•
Coating material assembly at air ➞ Clean
cap, nozzle or needle
•
34
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Flexio 580 I-Spray
GB
Problem
Cause
remedy
Atomisation too
coarse
Coating material too thick
Material volume too large
Material volume adjusting screw ➞ Turn material volume
➞ Dilute
•
•
turned too far to the right (+)
Nozzle contaminated
Air filter heavily soiled
Too little pressure build-up in
container
adjusting screw to the
left (-)
➞ Clean
•
•
•
➞ Change
➞ Tighten container
➞ Increase air quantity
(Level II)
Amount of air too low
•
•
Spray jet pulsates
Coating material in container
running out
➞ Refill
Air filter heavily soiled
Nozzle seal is missing or worn
➞ Change
➞ Insert an intact nozzle
•
•
seal
Coating material
causes "paint tears"
Too much coating material
applied.
➞ Turn material volume
adjusting screw to the
left (-)
•
Too much fog of
coating material
(Overspray)
Distance to the object too large
Too much coating material
applied
➞ Reduce distance
➞ Turn material volume
adjusting screw to the
left (-)
•
•
Amount of air too high
➞ Decrease air quantity
(Level I)
•
Paint in the
ventilating hose
Diaphragm soiled
Diaphragm defective
➞ Clean the diaphragm
➞ Replace the diaphragm
•
•
•
Poor covering
capacity on the wall
Spray material is too cold
➞ The material you are
spraying should be at
room temperature
Highly absorbent surface or paint ➞ Cross spray (Fig. 11)
with poor covering capacity
•
Distance too large
➞ Closer to the object
•
•
Device does not
function
Device overheated
➞ Unplug the power
plug, let the device
cool down approx. 30
minutes, check the air
filter, do not cover the
intake slots
35
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Flexio 580 I-Spray
24. technical Data
technical Data
Max. viscosity (Interior wall paint/WallPerfect
I-Spray spray attachment):
Power source:
4000 mPas
230 V~, 50 Hz / 240 V~, 50 Hz
630 W / 660 W
Power consumption:
Atomizing output:
100 W (Level I), 200 W (Level II)
Max. flow rate (Interior wall paint/WallPerfect
I-Spray spray attachment):
Double insulation:
500 ml/min
Sound pressure level*:
Sound pressure output*:
Oscillation level**:
Weight:
74 dB (A); Uncertainty K = 4 dB
87 dB (A); Uncertainty K = 4 dB
< 2.5 m/s; Uncertainty K = 1.5 m/s
1.9 kg
* Measured in accordance with EN 50144-2-7:2000
** Measured in accordance with EN 60745-1
information about the oscillation level
The specified oscillation level has been measured according to a standard test
procedure and can be used to compare against electric tools.
The oscillation level is also for determining an initial assessment of the vibrational
strain.
Attention! The vibration emission value can differ from the specified value when the
electric tool is actually in use, depending on how the electric tool is being used. It is
necessary to specify safety measures to protect the operating personnel. These measures
are based on an estimated shutdown during the actual conditions of use (all parts of the
operating cycle are taken into consideration here, for example periods when the electric
tool is switched off, and, when it is switched on but running without any load).
25. environmental protection
The device and all accessories and packaging have to be recycled in an
environmentally friendly manner. Do not dispose of the appliance with
household waste. Support environmental protection by taking the appliance
to a local collection point or obtain information from a specialist retailer.
Leftover paint and solvents may not be emptied into drains, the sewage system
or disposed of as household rubbish. It has to be disposed of separately as
special waste. Please pay special attention to the instructions on the product
packaging.
36
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Flexio 580 I-Spray
GB
26. important note regarding Product liability!
According to an EU directive, the manufacturer is only liable without limitation for faults
in the product if all parts come from the manufacturer or have been approved by the
manufacturer and have been mounted to the device and are operated properly. If third-
party accessories or spare parts are used, the manufacturer is exonerated wholly or partly
from his/her liability if use of the third-party accessories or spare parts have caused a
defect in the product.
Warning
If the supply cord of this appliance is damaged, it
must only be replaced by a repair shop appointed by
the manufacturer, because special purpose tools are
required.
Warning: Do not connect the blue or brown wire to the
earth terminal of the plug! The wires in this mains lead
are coloured in accordance with the following code:
blue = neutral brown = live
As the colours of the wires in the mains lead of this
appliance may not correspond with the coloured
markings identifiying the terminals in your plug,
proceed as follows:
Should the moulded plug have to be replaced, never
re-use the defective plug or attempt to plug it into a
different 13 A socket. This could result in an electric
shock.
Shoulditbenecessarytoexchangethefuseintheplug
only use fuses approved by ASTA in accordance with
BS 1362. 5 Amp fuses may be used.
To ensure that the fuse and fuse carrier are correctly
mounted please observe the provided markings or
colour coding in the plug.
After changing the fuse, always make sure that the
fuse carrier is correctly inserted. With out the fuse
carrier, it is not permissible to use the plug.
The correct fuses and fuse carriers are available from
your local electrical supplies stockist.
37
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Flexio 580 I-Spray
2 years guarantee
The guarantee runs for two years, counting from the date of sale (sales slip). It covers
and is restricted to free-of-charge rectification of faults which are demonstrably
attributable to the use of faulty materials in manufacture, or assembly errors; or free-
of-charge replacement of the defective parts. The guarantee does not cover incorrect
use or commissioning or fitting or repair work which is not stated in our operating
instructions. Wearing parts are also excluded from the guarantee. The guarantee
excludes commercial use. We expressly reserve the right to fulfil the guarantee. The
guarantee expires if the tool is opened up by persons other than WAGNER service
personnel. Transport damage, maintenance work and loss and damage due to faulty
maintenance work are not covered by the guarantee. Under any guarantee claim,
there must be proof of purchase of the tool through submission of the original receipt.
Wherever legally possible, we exclude all liability for injury, damage or consequential
loss, especially if the tool has been used for a purpose other than that stated in the
operating instructions, commissioned or repaired other than in accordance with our
operating instructions or if repairs are performed by someone who is unqualified.
We reserve the right to perform any repairs in excess of those stated in our operating
instructions. In case of guarantee or repair, please refer to your point of sale.
38
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Flexio 580 I-Spray
NL
D
Ce konformitätserklärung
Wir erklären in alleiniger Verantwortung, dass dieses Produkt den folgenden einschlä-
gigen Bestimmungen entspricht:
2006/42/EG; 2004/108/EG; 2002/95/EG; 2002/96/EG.
Angewandte harmonisierte Normen:
EN 60745-1;2009+A11:2010; EN 50580:2012; EN 55014-1:2006+A1:2009+A2:2011;
EN 55014-2:1997+Corrigendum1997+A1:2001+A2:2008;
EN 61000-3-2:2006+A1:2009+A2:2009; EN 61000-3-3:2008;EN 62233:2008
Ce Declaration of Conformity
GB
We declare under sole responsibility that this product conforms to the following
relevant stipulations:
2006/42/EG; 2004/108/EG; 2002/95/EG; 2002/96/EG
Applied harmonised norms:
EN 60745-1;2009+A11:2010; EN 50580:2012; EN 55014-1:2006+A1:2009+A2:2011;
EN 55014-2:1997+Corrigendum1997+A1:2001+A2:2008;
EN 61000-3-2:2006+A1:2009+A2:2009; EN 61000-3-3:2008;EN 62233:2008
F
Ce Déclaration de conformité
Nous déclarons sous notre responsabilité que ce produit est en conformité avec les
réglementations suivantes:
2006/42/EG; 2004/108/EG; 2002/95/EG; 2002/96/EG
Conforme aux normes et documents normalisés:
EN 60745-1;2009+A11:2010; EN 50580:2012; EN 55014-1:2006+A1:2009+A2:2011;
EN 55014-2:1997+Corrigendum1997+A1:2001+A2:2008;
EN 61000-3-2:2006+A1:2009+A2:2009; EN 61000-3-3:2008;EN 62233:2008
NL
Ce Conformiteitsverklaring
Wij verklaren dat dit product voldoet aan de volgende normen:
2006/42/EG; 2004/108/EG; 2002/95/EG; 2002/96/EG.
En normatieve dokumenten:
EN 60745-1;2009+A11:2010; EN 50580:2012; EN 55014-1:2006+A1:2009+A2:2011;
EN 55014-2:1997+Corrigendum1997+A1:2001+A2:2008;
EN 61000-3-2:2006+A1:2009+A2:2009; EN 61000-3-3:2008;EN 62233:2008
i.V. T. Jeltsch
i. V. J. Ulbrich
Senior Vice President
Global Product Strategy & Planning
Vice President Engineering
Dokumentationsverantwortlicher
Responsible person for documents
Responsable de la documentation
Documentatieverantwoordelijke
J. Wagner GmbH Otto-Lilienthal-Str. 18 D-88677 Markdorf
77
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Flexio 580 I-Spray
J. Wagner GmbH
Otto-Lilienthal-Str. 18
D-88677 Markdorf
Hotline 0180 5 59 24 637
+49/ (0) 75 44/ 505-1169
e-Coreco s.r.o.
Na Roudné 102
301 00 Plzeň
D
B
CZ
+420 734 792 823 +420 227 077 364
J. Wagner Spraytech ibérica S.A.
Ctra. N-340, Km 1245,4
08750 Molins de rei (Barcelona)
Wagner Spraytech Belgie
Veilinglaan 56-58
1861 Meise-Wolvertem
E
+34/93/6 80 00 28 +34/93/6 68 01 56
+32/2/2 69 46 75 +32/2/2 69 78 45
Wagner france S.a.r.l.
12 Avenue des Tropiques
Z.A. de Courtaboeuf
Adresa servisa:
SLO
F
GMA elektromehanika d.o.o.
Cesta Andreja Bitenca 115,
ljubljana 1000/Slovenija
91978 les ulis Cedex
0 825 011 111 +33 (0) 1 69 81 72 57
+386(1)/583 83 04 +386(1)/518 38 03
Wagner Spraytech
Scandinavia A/S
Helgeshøj Allé 28
Dk-2630 tåstrup
Magyarországi szerviz
Hondimpex kft.
Kossuth L. u. 48-50
DK/S
H
8060 Mór
+45/43 27 18 18 +45/43 43 05 28
+36(-22)/407 321 +36(-22)/407 852
J. Wagner AG
Industriestraße 22
9450 Altstätten
Put Wagner Service
ul. E. Imieli 14
41-605 Swietochlowice
CH
PL
+41/71/7 57 22 11 +41/71/7 57 23 23
+48/32/2 45 06 19 +48/32/2 41 42 51
Phobos Corporation Spol.r.o
Stanicna 6, 92700 Sala
Slowakei
Adresa servisa:
el-Me-HO
Horvatinčićev put 2
SK
HR
10436 rakov Potok/kroatien
/ +385(-1)65 86 - 028
+421/31/7 70 78 84 +421/31/7 70 22 42
Wagner Spraytech
Australia Pty. ltd.,
14-16 Kevlar Close,
Wagner Spraytech Benelux B.V.
De Heldinnenlaan 200
3543 MB utrecht
AUS
NL
Braeside, ViC 3195/Australia
+61/3/95 87 20 00 +61/3/95 80 91 20
+31/30/2 41 41 55 +31/30/2 41 17 87
Wagner Spraytech (uk) ltd.
The Coach House
2 Main Road
GB
Middleton Cheney OX17 2nD
01295 714200 01295 710100
Irrtümer und Änderungen vorbehalten.
Not responsible for errors and changes.
Sous réserves d’erreurs et de modifications.
Fouten en wijzigingen voorbehouden.
Part. no. 2333119 06/2013_rS
© Copyright by J.Wagner GmbH
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