Wagner SprayTech Paint Sprayer 840i User Manual

Owner’s Manual

For professional use only

Do not use this equipment before reading this manual!

840i Airless Sprayer

International Model

Model Number:

High Rider Bare

800-130-CE

800-131-CE

800-132-CE

800-133-CE

NOTE: This manual contains important warnings

and instructions. Please read and retain for

reference.

High Rider Complete

Low Rider Bare

Low Rider Complete

Printed in the U. S. A.

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9. Attention! Please observe the following when working

inside and outside:

NOTE TO PHYSICIAN:

Injection into the skin is a traumatic injury. It is

important to treat the injury surgically as soon as

possible. DO NOT delay treatment to research toxicity.

Toxicity is a concern with some coatings injected

directly into the blood stream. Consultation with a

plastic surgeon or reconstructive hand surgeon may be

advisable.

No solvent gasses should be carried to the unit. No

solvent gasses should form near the unit. Set up the unit

on the opposite side to the object being sprayed. When

spraying outdoors, take the wind direction into account.

When working indoors there must be sufficient ventilation

to ensure that the solvent gasses are carried away. A

minimum distance of 6.1m (20’) must be observed

between the unit and object being sprayed.

10. Extraction equipment should be installed by the user in

accordance with the local regulations.

11. The objects being sprayed must be earthed.

HAZARD: EXPLOSION OR FIRE - Solvent and paint fumes

can explode or ignite, causing property damage

and/or severe injury.

12. When cleaning the unit, solvent should never be sprayed

into a container with only a small opening (bunghole). An

explosive gas/air mixture is likely to form. The container

must be earthed.

PREVENTION:

• Fire extinguishing equipment must be present and in good

working order.

• Use only conductive or earthed high pressure fluid hoses

for airless applications. Be sure that the gun is earthed

properly through hose connections.

• The pump must be connected to an earthed object. Use

the green earthing wire to connect the pump to a water

pipe, steel beam, or other electrically earthed surface.

13. Cleaning the unit.

A harsh jet should never be used to spray the unit. In

particular a high-pressure cleaner or high-pressure steam

cleaner should never be used. There is a danger that

water will penetrate into the unit and cause a short-circuit.

14. Pulling the trigger causes a recoil force to the hand that is

holding the spray gun.

• When flushing equipment use the lowest possible

pressure.

The recoil force of the spray gun is particularly powerful

when the tip has been removed and a high pressure has

been set on the airless high-pressure pump. Therefore,

when cleaning without tip set the pressure control valve to

the lowest pressure.

HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE

MATERIALS- May cause property damage or

severe injury.

PREVENTION:

• Do not use bleach.

• Do not use halogenated hydrocarbon solvents such as

methylene chloride and 1,1,1 - trichloroethane. They are

not compatible with aluminum and may cause an

explosion. If you are unsure of a material’s compatibility

with aluminum, contact your coating's supplier.

15. The mains plug should always be disconnected from the

socket when work is being carried out on the electrical

components.

16. Work or repairs should only be carried out on electrical

equipment by a trained electrician, even if the work is

described in the operating instructions. No liability will be

accepted for incorrectly installed electrics.

17. Positioning when the ground is uneven.

The front of the unit must point downward so that the

machine does not slip away.

HAZARD: GENERAL - May cause property damage or

severe injury.

PREVENTION:

• This high pressure airless pump is designed to be used

with manufacturer authorized parts only. When using this

pump with parts that do not comply with the minimum

specifications and safety devices of the pump

HAZARD: INJECTION INJURY - A high pressure stream

of paint produced by this equipment can pierce

the skin and underlying tissues, leading to

serious injury and possible amputation.

manufacturer, the user assumes all risks and liabilities.

• Before each use, check all hoses for cuts, leaks, abrasion

or bulging of cover, as well as damage or movement of

couplings. If any of these conditions exist, replace the

hose immediately. Never repair a paint hose. Replace it

with another earthed hose.

DO NOT TREAT AN INJECTION INJURY AS A

SIMPLE CUT! Injection can lead to

amputation. See a physician immediately.

PREVENTION:

• Wear protective eyewear.

• Do not spray on windy days.

• The maximum operating range of the unit is 228 BAR

(3300 PSI) fluid pressure.

• NEVER aim the gun at any part of the body.

Earthing Instructions

This product must be earthed. In the event of an electrical

short circuit, earthing reduces the risk of electric shock by

providing an escape wire for the electric current. This product

is equipped with a cord having an earthing wire with an

appropriate earthing plug. The plug must be plugged into an

outlet that is properly installed and earthed in accordance with

all local codes and ordinances.

• NEVER allow any part of the body to come in contact with

the fluid stream. DO NOT come in contact with a fluid

stream created by a leak in the fluid hose.

• NEVER put your hand in front of the gun. Gloves will not

provide protection against an injection injury.

• ALWAYS lock the gun trigger, shut the fluid pump off and

release all pressure before servicing, cleaning the tip

guard, changing tips, or leaving unattended. Pressure will

not be released by turning off the engine. The

DANGER — Improper installation of the earthing plug can

result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not

connect the green earthing wire to either flat blade terminal.

The wire with insulation having a green outer surface with or

without yellow stripes is the earthing wire and must be

connected to the earthing pin.

Check with a qualified electrician or serviceman if the earthing

instructions are not completely understood, or if you are in

doubt as to whether the product is properly earthed. Do not

modify the plug provided. If the plug will not fit the outlet, have

the proper outlet installed by a qualified electrician.

PRIME/SPRAY knob must be turned to PRIME to relieve

the pressure. Refer to the PRESSURE RELIEF

PROCEDURE described in this manual.

• The tip guard must always be in place while spraying. The

tip guard provides some protection against injection

injuries but is mainly a warning device.

• ALWAYS remove the spray tip before flushing or cleaning

the system.

• The paint hose can develop leaks from wear, kinking and

abuse. A leak is capable of injecting material into the skin.

Inspect the paint hose before each use.

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General Description

CAUTION

Always use a minimum 12 gauge, three-wire extension

cord with a grounded plug. Never remove the third prong

or use an adapter.

This airless sprayer is a precision power tool used for spraying

many types of materials. Read and follow this instruction

manual carefully for proper operating instructions,

maintenance, and safety information.

Pressure

Control

Knob

Preparing a New Sprayer

If this unit is new, it is shipped with test fluid in the fluid section

to prevent corrosion during shipment and storage. This fluid

must be thoroughly cleaned out of the system with mineral

spirits before you begin spraying.

Electronic

Pressure

Motor

Filter

Control

Indicators

CAUTION

Always keep the trigger lock on the spray gun in the

locked position while preparing the system.

Oil Cup

1. Place the siphon tube into a container of mineral spirits.

2. Place the return hose into a metal waste container.

3. Move the PRIME/SPRAY valve down to the PRIME

position.

4. Turn the unit on and set the pressure to minimum by

turning the pressure control knob to the “Min PSI” setting

in the yellow zone.

Circuit

Breaker

PRIME/

SPRAY

Fluid

Valve

Section

Return

Hose

Min. – 124 bar

(1800 PSI)

Siphon

Outlet

Fitting

Tube

(yellow zone)

124 – 228 bar

(1800 – 3300 PSI)

Operation

Turbo PulseClean

(green zone)

(red zone)

WARNING

This equipment produces a fluid stream at extremely high

pressure. Read and understand the warnings in the

Safety Precautions section at the front of this manual

before operating this equipment.

OFF

(black zone)

Pressure Control Knob

5. Allow the sprayer to run for 15–30 seconds to flush the

test fluid out through the return hose and into the waste

container.

6. Turn the unit off by moving the pressure control knob to

the OFF position in the black zone.

Setup

Perform the following procedure before plugging in the power

cord of an electric unit.

1. Ensure that the siphon tube/siphon set and the return

hose are attached and secure.

2. Using a wrench, attach a minimum of 15m (50’) x 10mm

(1/4”) nylon airless spray hose to the unit. Tighten

securely.

Preparing to Paint

Before painting, it is important to make sure that the fluid in the

system is compatible with the paint that is going to be used.

NOTE: Incompatible fluids and paint may cause the

valves to become stuck closed, which would

require disassembly and cleaning of the

sprayer’s fluid section.

3. Attach an airless spray gun to the spray hose. Using two

wrenches (one on the gun and one on the hose), tighten

securely.

NOTE: Do not attach the tip to the spray gun yet.

Remove the tip if it is already attached.

CAUTION

Always keep the trigger lock on the spray gun in the

locked position while preparing the system.

1. Place the siphon tube into a container of the appropriate

solvent. Examples of the appropriate solvent are water for

latex paint or mineral spirits for oil-based paints.

2. Place the return hose into a metal waste container.

3. Move the PRIME/SPRAY valve down to the PRIME

position.

4. Turn the unit on and set the pressure to

minimum by turning the pressure control

knob to the “Min PSI” setting in the yellow

zone.

5. Allow the sprayer to run for 15–30 seconds

to flush the old solvent out through the

return hose and into the metal waste

container.

6. Turn the unit off by moving the pressure control knob to

the OFF position in the black zone.

WARNING

Make sure all airless hoses and spray guns are electrically

grounded and rated for at least 228 bar (3300 psi) fluid

pressure.

4. Make sure the pressure control knob is in its OFF position

in the black zone.

5. Fill the oil cup with 15g (one tablespoon) of piston seal

lubricant (Piston Lube).

CAUTION

Never operate unit for more than ten seconds without

fluid. Operating this unit without fluid will cause

unnecessary wear to the packings.

6. Make sure the electrical service is correct for the unit.

7. Plug the power cord into a properly grounded outlet at

least 7.6m (25’) from the spray area.

NOTE: Make sure that the spray gun does not have a

tip or tip guard installed.

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7. Move the PRIME/SPRAY valve up to the SPRAY position.

12. Lock the gun by turning the gun trigger

lock to the locked position.

13. Turn the unit off by moving the

pressure control knob to the OFF

position in the black zone.

14. Attach tip guard and tip to the gun as

instructed by the tip guard or tip

manuals.

8. Turn the unit on and set the pressure to minimum by

turning the pressure control knob to the “Min PSI” setting

in the yellow zone.

9. Unlock the gun by turning the gun trigger lock to the

unlocked position.

Trigger lock

in locked position.

WARNING

Ground the gun by holding it against the

edge of the metal container while

flushing. Failure to do so may lead to a

static electric discharge, which may

cause a fire.

10. Trigger the gun into the metal waste

container until the old solvent is gone and fresh solvent is

coming out of the gun.

POSSIBLE INJECTION HAZARD. Do not spray without the

tip guard in place. Never trigger the gun unless the tip is

in either the spray or the unclog position. Always engage

the gun trigger lock before removing, replacing or

cleaning tip.

15. Turn the unit on and set the pressure to minimum by

turning the pressure control knob to the “Min PSI” setting

in the yellow zone.

16. Increase the pressure by turning the pressure control

knob slowly clockwise toward the green zone and test the

spray pattern on a piece of cardboard. Adjust the

pressure control knob until the spray from the gun is

completely atomized.

11. Lock the gun by turning the gun

trigger lock to the locked position.

12. Set down the gun and increase the

pressure by turning the pressure

control knob slowly clockwise into the

green zone. Stop when the pressure

indicator is solid green.

Trigger lock

in locked position.

NOTE: Turning the pressure up higher then needed to

atomize the paint will cause premature tip wear

and additional overspray.

13. Check the entire system for leaks. If leaks occur, turn off

the unit and follow the “Pressure Relief Procedure” in this

manual before tightening any fittings or hoses.

14. Follow the “Pressure Relief Procedure” in this manual

before changing from solvent to paint.

Electronic Pressure Control Indicators

The following is a description of the electronic pressure control

indicators.

WARNING

Be sure to follow the pressure relief procedure when

shutting the unit down for any purpose, including

servicing or adjusting any part of the spray system,

changing or cleaning spray tips, or preparing for cleanup.

Blinking Yellow

Pressure Indicator

0–200 PSI

Solid Yellow

200–1800 PSI

Solid Green

1800–3300 PSI

Painting

1. Place the siphon tube into a container of paint.

2. Place the return hose into a metal waste container.

3. Move the PRIME/SPRAY valve down to the PRIME

position.

4. Turn the unit on and set the pressure to

minimum by turning the pressure control

knob to the “Min PSI” setting in the yellow

zone.

Motor Running

Indicator

Programmer

Port

Programmer

Port

5. Allow the sprayer to run until paint is

coming through the return hose into the

metal waste container.

6. Turn the unit off by moving the pressure control knob to

the OFF position in the black zone.

Pressure Indicator

The pressure indicator shows the current operating pressure of

the sprayer. It has three different indications: blinking yellow,

solid yellow, and solid green.

Blinking Yellow

7. Remove the return hose from the waste container and

place it in its operating position above the container of

paint.

When the pressure indicator is blinking yellow, the sprayer is

operating between 0 and 14 bar (200 PSI). A blinking yellow

pressure indicator means:

8. Move the PRIME/SPRAY valve up to the SPRAY position.

• The sprayer is plugged in and turned “ON”.

• The sprayer is at priming pressure (little or no pressure).

• It is safe to move the PRIME/SPRAY valve between

positions.

• It is safe to change or replace the spray tip (refer to gun

manual for tip replacement instructions).

9. Turn the unit on and set the pressure to minimum by

turning the pressure control knob to the “Min PSI” setting

in the yellow zone.

10. Unlock the gun by turning the gun trigger lock to the

unlocked position.

WARNING

NOTE: If the pressure indicator begins blinking yellow

when the pressure control knob is set at a

higher pressure and the PRIME/SPRAY valve is

in the SPRAY position, either the spray tip is

worn, there is a leak, or the sprayer is in need

of service/repair.

Ground the gun by holding it against the

edge of the metal container while

flushing. Failure to do so may lead to a

static electric discharge, which may

cause a fire.

11. Trigger the gun into the metal waste

container until all air and solvent is flushed from the spray

hose and paint is flowing freely from the gun.

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Solid Yellow

Spraying Technique

The following techniques, if followed, will assure professional

painting results.

Hold the gun perpendicular to the surface and always at equal

distance from the surface. Depending on the type of material,

surface, or desired spray pattern, the gun should be held at a

distance of 30 to 35 cm (12 to 14 inches).

Move the gun either across or up and down the surface at a

steady rate. Moving the gun at a consistent speed conserves

material and provides even coverage. The correct spraying speed

allows a full, wet coat of paint to be applied without runs or sags.

Holding the gun closer to the surface deposits more paint on

the surface and produces a narrower spray pattern. Holding

the gun farther from the surface produces a thinner coat and

wider spray pattern. If runs, sags, or excessive paint occur,

change to a spray tip with a smaller orifice. If there is an

insufficient amount of paint on the surface or you desire to

spray faster, a larger orifice tip should be selected.

When the pressure indicator is solid yellow, the sprayer is

operating between 14 and 124 bar (200 and 1800 PSI). A

solid yellow pressure indicator means:

• The sprayer is at the proper pressure setting for spraying

stain, lacquer, varnish, and multi-colors.

• If the pressure indicator goes to solid yellow when the

pressure is set so that it starts at solid green, it indicates

one of the following:

a. Tip Wear Indicator — when spraying with latex or at

high pressure the solid yellow appears. This means

the tip is worn and needs to be replaced.

b. Tip Too Large — when a tip that is too large for the

sprayer is put in the gun, the pressure indicator will turn

from solid green to solid yellow.

c. Fluid Section Wear — if a solid yellow pressure

indicator appears when using a new tip and the

pressure is set at maximum, service may be required

(worn packings, worn piston, stuck valve, etc...).

Maintain uniform spray stroke action. Spray alternately from

left to right and right to left. Begin movement of the gun before

the trigger is pulled.

Solid Green

When the pressure indicator is solid green, the sprayer is

operating between 124 and 228 bar (1800 and 3300 PSI). A

solid green pressure indicator means:

start pull

stroke trigger

release end

trigger stroke

• The sprayer is at the proper pressure setting for spraying

oil-based and latex house paints.

• The sprayer is operating at peak performance at a high

pressure setting.

Motor Running Indicator

The Motor Running indicator is on when the motor is

commanded to run. This indicator is used by service centers

to troubleshoot motor problems.

Avoid arcing or holding the gun at an angle. This will result in

an uneven finish.

Pressure Relief Procedure

Offspray

WARNING

Be sure to follow the pressure relief procedure when

shutting the unit down for any purpose, including

servicing or adjusting any part of the spray system,

changing or cleaning spray tips, or preparing for cleanup.

1. Lock the gun by turning the gun trigger

lock to the locked position.

2. Turn the pressure control knob

counterclockwise to its OFF position in

the black zone.

3. Unlock the gun by turning the gun

trigger lock to the unlocked position.

Too Thick

Trigger lock

in locked position.

Arcing

Gun at angle

Proper lapping (overlap of spray pattern) is essential to an

even finish. Lap each stroke. If you are spraying horizontally,

aim at the bottom edge of the preceding stroke, so as to lap

the previous pattern by 50%.

4. Hold the metal part of the gun firmly to

the side of a metal container to ground

the gun and avoid a build up of static

electricity.

5. Trigger the gun to remove any pressure

that may still be in the hose.

Overlap edges

6. Lock the gun by turning the gun trigger lock to the locked

position.

7. Move the PRIME/SPRAY valve down to the PRIME

position.

Spraying

NOTE: When spraying block fillers, mastics, or high

solid coatings, remove the gun filter and the

high pressure filter.

WARNING

POSSIBLE INJECTION HAZARD. Do not spray without the

tip guard in place. Never trigger the gun unless the tip is

in either the spray or the unclog position. Always engage

the gun trigger lock before removing, replacing, or

cleaning tip.

1st

2nd

3rd

pass

4th

pass

5th

pass

pass pass

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3. Place the siphon tube into a container of the appropriate

solvent. Examples of the appropriate solvent are water for

latex paint or mineral spirits for oil-based paints.

4. Place the return hose into a metal waste container.

5. Move the PRIME/SPRAY valve down to its PRIME position.

6. Turn the unit on and set the pressure to

Turbo PulseClean by turning the pressure

control knob to its CLEAN position in the

red zone.

7. Allow the solvent to circulate through the

unit and flush the paint out of the return

hose into the metal waste container.

8. Turn the unit off by moving the pressure control knob to

the OFF position in the black zone.

9. Move the PRIME/SPRAY valve up to its SPRAY position.

10. Turn the unit on and set the pressure to Turbo PulseClean

by turning the pressure control knob to its CLEAN position

in the red zone.

For corners and edges, split the

center of the spray pattern on the

corner or edge and spray vertically

so that both adjoining sections

receive approximately even

amounts of paint.

When spraying with a shield, hold it firmly against the surface.

Angle the spray gun slightly away from the shield and toward

the surface. This will prevent paint from being forced

underneath.

Shrubs next to houses should be tied back and covered with a

canvas cloth. The cloth should be removed as soon as possible.

Titan gun extensions are extremely helpful in these situations.

Nearby objects such as automobiles, outdoor furniture, etc.

should be moved or covered whenever in the vicinity of a

spray job. Be careful of any other surrounding objects that

could be damaged by overspray.

Practice

1. Be sure that the paint hose is free of kinks and clear of

objects with sharp cutting edges.

2. Turn the pressure control knob counterclockwise to its to

its lowest setting.

3. Turn the PRIME/SPRAY valve up to its SPRAY position.

4. Turn the pressure control knob clockwise to its highest

setting. The paint hose should stiffen as paint begins to

flow through it.

5. Unlock the gun trigger lock.

6. Trigger the spray gun to bleed air out of the hose.

WARNING

Ground the gun by holding it against the

edge of the metal container while

flushing. Failure to do so may lead to a

static electric discharge, which may

cause a fire.

11. Trigger the gun into the metal waste

container until the paint is flushed out of the hose and

solvent is coming out of the gun.

7. When paint reaches the spray tip, spray a test area to

check the spray pattern.

12. Continue to trigger the spray gun into the waste container

until the solvent coming out of the gun is clean.

8. Use the lowest pressure setting

necessary to get a good spray

pattern. If the pressure is set too

NOTE: For long-term or cold weather storage, pump

mineral sprits through the entire system.

Good spray pattern

high, the spray pattern will be too

For short-term storage when using latex paint,

pump water mixed with Titan Liquid Shield Plus

through the entire system (see the Accessories

section of this manual for part number).

light. If the pressure is set too

low, tailing will appear or the paint

will spatter out in gobs rather than

in a fine spray.

Paint tailing pattern

13. Follow the “Pressure Relief Procedure” found in the

Operation section of this manual.

14. Unplug the unit and store in a clean, dry area.

Cleanup

WARNING

Special cleanup instructions for use with flammable

solvents:

CAUTION

Do not store the unit under pressure.

Cleaning the Spray Tip

• Always flush spray gun preferably outside and at least one

hose length from spray pump.

• If collecting flushed solvents in a one gallon metal

container, place it into an empty five gallon container, then

flush solvents.

1. Flush the gun with solvent immediately after the work is

completed.

2. Oil the retractor pins to prevent them from seizing up.

• Area must be free of flammable vapors.

• Follow all cleanup instructions.

Should the spray tip become clogged, reverse

the spray tip with the lever and pull the trigger.

Once the obstruction comes out of the spray

tip, release the trigger, reverse the spray tip

back to the spray pattern setting, and resume

spraying.

CAUTION

The sprayer, hose, and gun should be cleaned thoroughly

after daily use. Failure to do so permits material to build

up, seriously affecting the performance of the unit.

WARNING

Do not attempt to clean the tip with your finger.

WARNING

Do not use a needle or other sharp pointed instrument to

clean the tip. The hard tungsten carbide is brittle and can

be chipped.

Always spray at minimum pressure with the gun nozzle tip

removed when using mineral spirits or any other solvent

to clean the sprayer, hose, or gun. Static electricity

buildup may result in a fire or explosion in the presence of

flammable vapors.

1. Follow the “Pressure Relief Procedure” found in the

Operation section of this manual.

2. Remove the gun tip and tip guard and clean with a brush

using the appropriate solvent.

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6. At the electronic control assembly:

a. Disconnect the white wire coming from the power cord

and the white wire coming from the relay.

Maintenance

WARNING

b. Disconnect the three wires coming from the

potentiometer.

Before proceeding, follow the Pressure Relief Procedure

outlined previously in this manual. Additionally, follow all

other warnings to reduce the risk of an injection injury,

injury from moving parts or electric shock. Always

unplug the sprayer before servicing!

c. Disconnect the seven wires coming from the indicator

lights assembly.

7. Loosen and remove the three motor mounting screws.

8. Pull the motor out of the gearbox housing.

9. With the motor removed, inspect the gears in the gearbox

housing for damage or excessive wear. Replace the

gears, if necessary.

General Repair and Service Notes

The following tools are needed when repairing this sprayer:

10. Install the new motor into the gearbox housing. Make

sure the housing gasket is positioned properly.

11. Secure the motor with the three motor mounting screws.

12. Reconnect the wires to the electronic control assembly

(refer to the electrical schematic in the Parts List section

of this manual).

Phillips Screwdriver

Needle Nose Pliers

Adjustable Wrench

Rubber Mallet

3/8" Hex Wrench

5/16" Hex Wrench

1/4" Hex Wrench

3/16" Hex Wrench

5/32” Hex Wrench

Flat-blade Screwdriver

1. Before repairing any part of the sprayer, read the

instructions carefully, including all warnings.

13. Position the electronic cover over the electronic control

assembly. Secure the electronic cover with the three

electronic cover screws.

NOTE: Use only Titan electronic cover screws to secure

the electronic cover (see Drive Assembly parts

list). Use of any other screws may damage the

electronic control assembly.

CAUTION

Never pull on a wire to disconnect it. Pulling on a wire

could loosen the connector from the wire.

14. Slip the baffle assembly up and around the motor. Secure

the baffle assembly with the tie wrap.

15. Slide the motor shroud over the motor. Make sure the

shroud gasket is positioned properly.

16. Secure the motor shroud with the four motor shroud

screws.

2. Test your repair before regular operation of the sprayer to

be sure that the problem is corrected. If the sprayer does

not operate properly, review the repair procedure to

determine if everything was done correctly. Refer to the

Troubleshooting Charts to help identify other possible

problems.

Motor Shroud Screws

Motor Shroud

3. Make certain that the service area is well ventilated in

case solvents are used during cleaning. Always wear

protective eyewear while servicing. Additional protective

equipment may be required depending on the type of

cleaning solvent. Always contact the supplier of solvents

for recommendations.

Electronic Cover

Screw

4. If you have any further questions concerning your TITAN

Airless Sprayer, call TITAN:

Customer Service (U.S.) .......................1-800-526-5362

Fax ................................................1-800-528-4826

Customer Service (Canada)..................1-800-565-8665

Fax ................................................ 1-905-856-8496

Customer Service (International)...........1-201-337-1240

Fax ................................................1-201-405-7449

Gearbox

Motor Mounting

Housing

Screw

Electronic Control

Assembly

Motor

Baffle Assembly

Housing Gasket

Replacing the Motor Assembly

(with Electronic Control)

Shroud Gasket

WARNING

Electrostatic discharge (ESD) potential could cause

damage to electronic control. Use Titan ESD wrist strap

P/N 700-1037 or equivalent when working on electronic

control with electronic cover removed.

1. Perform the Pressure Relief Procedure, and unplug the unit.

2. Turn the pressure control knob to the CLEAN position in

the red zone to discharge any stored electricity.

Replacing the Gears

1. Perform the Pressure Relief Procedure, and unplug the unit.

2. Turn the pressure control knob to the CLEAN position in

the red zone to discharge any stored electricity.

3. Loosen and remove the four motor shroud screws.

Remove the motor shroud.

4. Release the tie wrap on the top of the baffle assembly and

slip the baffle assembly down off of the motor.

5. Loosen and remove the three electronic cover screws.

Lift the electronic cover off of the electronic control

assembly on the motor.

6. At the electronic control assembly:

a. Disconnect the white wire coming from the power cord

and the white wire coming from the relay.

3. Loosen and remove the four motor shroud screws.

Remove the motor shroud.

4. Release the tie wrap on the top of the baffle assembly

and slip the baffle assembly down off of the motor.

5. Loosen and remove the three electronic cover screws.

Lift the electronic cover off of the electronic control

assembly on the motor.

b. Disconnect the three wires coming from the

potentiometer.

c. Disconnect the seven wires coming from the indicator

lights assembly.

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7. Loosen and remove the three motor mounting screws.

8. Pull the motor out of the gearbox housing.

9. Inspect the armature gear on the end of the motor for

damage or excessive wear. If this gear is completely

worn out, replace the front end bell assembly.

NOTE: Make sure the o-ring on the transducer is in

place before threading the transducer into the

filter housing.

10. Push the grommet into the mounting plate.

11. Connect the transducer wire to the electronic control

assembly (refer to the electrical schematic in the Parts List

section of this manual).

10. Remove and inspect the 1st stage gear and 2nd stage

gear assemblies for damage or excessive wear. Replace,

if necessary.

12. Slide the motor shroud over the motor. Make sure the

shroud gasket is positioned properly.

13. Secure the motor shroud with the four motor shroud

screws.

11. Remove and inspect the front gear box assembly for

damage or excessive wear. If damaged or worn, replace

the front gear box assembly.

NOTE: Clean and refill the gear box cavity up to the rear

face of each gear with Lubriplate (P/N 314-171).

Motor Shroud Screws

12. Install the motor into the gearbox housing. Make sure the

housing gasket is positioned properly.

13. Secure the motor with the three motor mounting screws.

14. Reconnect the wires to the electronic control assembly

(refer to the electrical schematic in the Parts List section

of this manual).

Electronic Control

Assembly

15. Position the electronic cover over the electronic control

assembly. Secure the electronic cover with the three

electronic cover screws.

16. Slip the baffle assembly up and around the motor. Secure

the baffle assembly with the tie wrap.

Motor Shroud

Grommet

Transducer

17. Slide the motor shroud over the motor. Make sure the

shroud gasket is positioned properly.

18. Secure the motor shroud with the four motor shroud

screws.

Mounting Plate

Front End Bell

Assembly

Replacing the PRIME/SPRAY Valve

Perform the following procedure using PRIME/SPRAY valve

replacement kit P/N 800-915.

1. Push the groove pin out of the valve handle.

2. Remove the valve handle and the cam base.

Armature Gear

1st Stage Gear

2nd Stage Gear

3. Using a wrench, loosen and remove the valve housing

assembly.

4. Make sure the gasket is in place and thread the new valve

housing assembly into the filter block. Tighten securely

with a wrench.

5. Place the cam base over the valve housing assembly.

Lubricate the cam base with grease and line up the cam

with the filter block using the dowel pin.

Front Gear Box

Assembly

Housing

Gasket

Shroud

Gasket

6. Line up the hole on the valve stem with the hole in the

valve handle.

7. Insert the groove pin into the valve handle and through

the valve stem to secure the valve handle in position.

Replacing the Transducer

1. Perform the Pressure Relief Procedure, and unplug the unit.

2. Turn the pressure control knob to the CLEAN position in

the red zone to discharge any stored electricity.

3. Loosen and remove the four motor shroud screws.

Remove the motor shroud.

4. At the electronic control assembly, disconnect the black

wire coming from the transducer.

5. Pull the grommet out of the mounting plate and slide it up

the shaft of the transducer until it is clear of the mounting

plate.

6. Using a wrench, loosen and remove the transducer from

the filter housing. Carefully thread the transducer wire out

through the mounting plate.

Dowel Pin

Gasket

Filter

Valve Housing

Housing

Assembly

Cam Base

7. Slide the grommet off of the old transducer and onto the

new transducer.

8. Thread the new transducer wire through the mounting

plate and up to the electronic control assembly.

Valve Stem

Valve

Groove Pin

Handle

9. Thread the new transducer into the filter housing and

tighten securely with a wrench.

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NOTE: During reassembly, make sure the black o-rings

and the white back-up rings between the upper

housing and lower housing as well as between

the lower housing and the foot valve housing

are lubricated with grease and in position.

Servicing the Fluid Section

Use the following procedures to service the valves and repack

the fluid section. Perform the following steps before

performing any maintenance on the fluid section.

1. Loosen and remove the four front cover screws. Remove

the front cover.

Repacking the Fluid Section

1. Remove the foot valve

assembly and the lower

2. Position the crankshaft/slider assembly at the bottom,

dead-center of its stroke so that the connecting pin and

retaining ring are visible below the slider assembly. This

is done by turning the sprayer on and off in short bursts

until the connecting pin is visible below the slider housing.

Crankshaft

housing using the steps in the

“Servicing the Valves”

procedure above.

Slider

3. Turn off and unplug the unit.

Assembly

NOTE: The outlet valve does

not need to be

Connecting

disassembled from

the piston rod for this

procedure.

WARNING

Retaining

Ring

Before proceeding, follow the Pressure Relief Procedure

outlined previously in this manual. Additionally, follow all

other warnings to reduce the risk of an injection injury,

injury from moving parts or electric shock. Always unplug

the sprayer before servicing!

4. Remove the return hose from the clamp on the siphon

tube.

5. Unscrew the siphon tube/siphon set from the foot valve.

2. Slide the retaining ring up on

the slider assembly to expose

the connecting pin.

Knock-Off

Nut

3. Push the connecting pin back

through the slider assembly

and piston. The connecting

pin will fall into a recessed

area of the gear box housing

where it can be retrieved.

4. Tap the knock-off nut with a

soft hammer so that it turns

counterclockwise and loosens.

Upper Seal

Retainer

Spacer

6. Loosen and remove the high-pressure hose from the

nipple on the back of the upper housing of the fluid

section.

Upper

Packing

Servicing the Valves

The design of the fluid section

allows access to the foot valve and

seat as well as the outlet valve and

seat without completely

disassembling the fluid section. It

is possible that the valves may not

seat properly because of debris

stuck in the foot valve seat or outlet

valve seat. Use the following

instructions to clean the valves and

reverse or replace the seats.

1. Loosen and remove the foot

valve housing from the lower

housing.

2. Clean out any debris in the foot

valve housing and examine the

housing and the foot valve

seat. If the seat is damaged,

reverse or replace the seat.

3. Using two wrenches, hold the

upper housing at the wrench

Upper

5. Turn the fluid section

counterclockwise to remove it

from the gear box housing.

6. Place the upper housing

upright in a vise by clamping

on the wrench flats.

Housing

Upper

Lower

Housing

Foot Valve

Cage

Lower

Packing

NOTE: Do not over-tighten

the vise. Damage to

the upper housing

may occur.

Foot Valve

Ball

Wear Ring

Foot Valve

Seat

7. Using a wrench, remove the

upper seal retainer.

O-ring

8. Slide the piston rod out

through the bottom of the

upper housing.

Piston Rod

Black

O-Ring

White

9. Inspect the piston rod for wear

and replace if necessary.

10. Remove the upper and lower

packings from the upper housing.

Back-Up

Ring

Foot Valve

Housing

NOTE: Be careful not to scratch, score, or otherwise

damage the upper housing during removal of

the packings.

flats with one wrench and loosen the lower housing with

the other. Remove the lower housing.

4. Using a 3/4” wrench, loosen and

remove the outlet valve retainer

from the piston rod.

Upper

11. Clean the upper housing. Inspect the upper housing for

damage and replace if necessary.

12. Locate the new upper and lower packings and remove the

pre-form tools. Save the upper packing pre-form tool for

use as the piston insertion tool later in this procedure.

Housing

Piston Rod

NOTE: Always service the

Outlet Valve

Seal

outlet valve with the

piston rod attached to

the pump. This will

prevent the piston rod

from rotating during

disassembly of the

outlet valve.

Outlet Valve

Cage

NOTE: The factory-installed packings are black in

color. The replacement packings in the packing

replacement kit are white.

Outlet Valve

Ball

Do not remove the pre-form tools from the

upper and lower packings until immediately

before they are installed into the upper housing.

Nylon

Washer

5. Clean out any debris and

examine the retainer and outlet

valve seat. If the seat is

damaged, reverse or replace the

seat.

6. Remove, clean, and inspect the

outlet valve cage and outlet valve

ball. Replace if they are worn or

damaged.

Outlet Valve

Seat

Install upper packing

with raised lip

13. Pack the areas between the

packing lips with grease.

Lubricate the o-rings on the

exterior of the packings with

grease.

Outlet Valve

Retainer

facing down.

Lower

Housing

14. Insert the upper packing into the

top of the upper housing with

the raised lip on the packing

facing down.

Raised Lip

7. Reassemble the valves by reversing the steps above.

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15. Insert the spacer on top of the upper packing.

16. Thread the upper seal retainer into the upper housing and

torque to 25-30 ft. lbs.

35. Turn on the sprayer by following the procedure in the

“Operation” section of this manual and check for leaks.

NOTE: Repacking kit P/N 800-273 is available. For

best results use all parts supplied in this kit.

17. Insert the lower packing partially

Install lower packing with

into the bottom of the upper

housing so that the side that has

the o-ring closest to the face of

the packing faces up.

the side that has the o-ring

closest to the face of the

packing facing up.

Replacing the Filters

Pump Filter

1. Loosen and remove the filter

body by hand.

2. Slip the filter off of the core

Closer

18. Push the lower packing into

position using the lower packing

insertion tool (see Fluid Section

Assembly parts list for lower

packing insertion tool P/N).

Top

spring.

Filter Body

3. Inspect the filter. Based on

inspection, clean or replace

the filter.

4. Inspect the o-ring. Based on

inspection, clean or replace

the o-ring.

5. Slide the new or cleaned

filter over the core spring

with the filter spring adapter

in place. Push the filter into

the center of the filter

housing.

6. Slide the filter body over the

filter and thread it into the

filter housing until secure.

NOTE: Coat the piston insertion tool (i.e., upper packing

pre-form tool) and the piston rod with grease

before inserting them into the pump block.

Filter Spring

Filter

19. Place the piston insertion tool over the top of the piston rod.

20. Insert the piston rod into the bottom of the upper housing,

through the lower packing, through the upper packing, and

out through the upper seal retainer.

NOTE: When repacking the fluid section, make sure

the raised lip on the bottom of the lower

Filter Spring

Adapter

packing is fully outside the packing around the

piston rod after insertion of the piston rod.

21. Remove the piston insertion tool from the top of the piston

rod.

Core Spring

22. Turn the knock-off nut counterclockwise until it is flush

against the upper housing.

23. Lubricate the threads on the upper housing with anti-seize

compound. Remove the upper housing from the vise.

24. Thread the upper housing into the gear box housing,

turning clockwise. When the connecting pin hole on the

piston rod lines up with the hole in the slider assembly,

insert the connecting pin.

NOTE: The filter body

should be hand-

tightened, but make

sure it is seated

fully into the filter

housing.

O-ring

Filter Housing

25. Slide the retaining ring down over the connecting pin.

26. Continue to turn the upper housing clockwise until the

knock-off nut is flush against the gear box housing.

Gun Filter

1. Move the gun trigger lock to the unlocked position.

2. Loosen and remove the handle from the gun body.

3. Turning clockwise, unscrew the filter from the gun body.

NOTE: If the nipple on the upper housing does not

face the back of the unit, turn the upper

housing counterclockwise until the nipple

faces the back of the unit. Do not turn the

upper housing more than one full turn.

NOTE: Left-handed threads require turning the filter

clockwise to remove.

4. Turning counterclockwise, screw the new or cleaned filter

into the gun body.

5. Make sure the handle seal is in position and thread the

handle into the gun body until secure.

6. Move the gun trigger lock to the locked position.

27. Once the nipple is positioned, turn the knock-off nut

clockwise until it contacts the gear box housing.

28. Tap the knock-off nut with a soft hammer to tighten it

against the gear box housing.

29. Making sure that the black o-ring and white back-up ring

are lubricated and in place, thread the lower housing into

the upper housing. Using two wrenches, hold the upper

housing at the wrench flats with one wrench and tighten

the lower housing with the other.

Gun Body

30. Attach the high-pressure hose to the nipple on the back of

the housing and tighten with a wrench. Do not kink the hose.

Handle Seal

Filter

NOTE: For low rider units, make sure the hose does

not touch the cart frame. If it does, reposition

the nipple by turning the upper housing until

the hose is clear of the frame and the nipple is

within 45º of the back of the unit.

31. Making sure that the black o-ring and white back-up ring

are lubricated and in place, reassemble the foot valve

assembly and and thread it into the lower housing.

Tighten securely.

Handle

32. Thread the siphon tube/siphon set into the foot valve and

tighten securely. Make sure to wrap the threads on the down

tube/siphon hose adapter with Teflon tape before assembly.

33. Replace the return hose into the clamp on the siphon tube.

34. Place the front cover on the gearbox housing and secure

in position using the four front cover screws.

NOTE: For more detail, part number information, and

assembly drawings at larger scale, please see

the LX -80 Professional Airless Gun Owner's

Manual (#313-012).

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Troubleshooting

Cause

1. The unit is not plugged in.

2. Tripped breaker.

Problem

The unit will not run.

Solution

1. Plug the unit in.

2. Reset the breaker.

3. The pressure is set too low (pressure

control knob set at minimum setting

does not supply power to unit).

4. Faulty or loose wiring.

3. Turn the pressure control knob clockwise to

supply power to the unit and increase the

pressure setting.

4. Inspect or take to a Titan authorized service

center.

5. Allow motor to cool.

5. Excessive motor temperature.

The unit will not prime.

1. The PRIME/SPRAY valve is in the

SPRAY position.

2. Air leak in the siphon tube/suction set.

1. Rotate the PRIME/SPRAY valve clockwise

to the PRIME position.

2. Check the siphon tube/suction set

connection and tighten or re-tape the

connection with Teflon tape.

3. The pump filter and/or inlet screen is

clogged.

4. The siphon tube/suction set is clogged.

3. Remove the pump filter element and clean.

Remove the inlet screen and clean.

4. Remove the siphon tube/suction set and

clean.

The unit will not build or

maintain pressure.

1. The spray tip is worn.

1. Replace the spray tip following the

instructions that came with the spray gun.

2. Replace the spray tip with a tip that has a

smaller orifice following the instructions that

came with the spray gun.

2. The spray tip is too large.

3. The pressure control knob is not set

properly.

3. Turn the pressure control knob clockwise to

increase the pressure setting.

4. The pump filter, gun filter, or inlet

screen is clogged.

4. Remove the pump filter element and clean.

Remove the gun filter and clean. Remove

the inlet screen and clean.

5. Material flows from the return hose

when the PRIME/SPRAY valve is in the

SPRAY position.

5. Clean or replace the PRIME/SPRAY valve.

6. Air leak in the siphon tube/suction set.

6. Check the siphon tube/suction set

connection and tighten or re-tape the

connection with Teflon tape.

7. There is external fluid leak.

7. Check for external leaks at all connections.

Tighten connections, if necessary.

8. Clean the valves and service the fluid

section following the “Servicing the Fluid

Section” procedure in the Maintenance

section of this manual.

8. There is an internal fluid section leak

(packings are worn and/or dirty, valve

balls are worn).

9. Worn valve seats

9. Reverse or replace the valve seats

following the “Servicing the Fluid Section”

procedure in the Maintenance section of

this manual.

10. Motor powers but fails to rotate (current

foldback)

10. Take unit to a Titan authorized service

center.

Fluid leakage at the upper end

of the fluid section.

1. The upper packings are worn.

2. The piston rod is worn.

1. Repack the pump following the “Servicing

the Fluid Section” procedure in the

Maintenance section of this manual.

2. Replace the piston rod following the

“Servicing the Fluid Section” procedure in

the Maintenance section of this manual.

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Troubleshooting

Cause

1. Wrong type of airless spray hose.

Problem

Excessive surge at the spray

gun.

Solution

1. Replace hose with a minimum of 5m (50’) x

10mm (1/4”) grounded textile braid airless

paint spray hose.

2. The spray tip worn or too large.

3. Excessive pressure.

2. Replace the spray tip following the

instructions that came with the spray gun.

3. Rotate the pressure control knob

counterclockwise to decrease spray

pressure.

Poor spray pattern.

1. The spray tip is too large for the

material being used.

1. Replace the spray tip with a new or smaller

spray tip following the instructions that

came with the spray gun.

2. Incorrect pressure setting.

2. Rotate the pressure control knob to adjust

the pressure for a proper spray pattern.

3. Clean all screens and filters.

4. Add solvent to the material according to the

manufacturer's recommendations.

3. Insufficient fluid delivery.

4. The material being sprayed is too

viscous.

The unit lacks power.

1. The pressure adjustment is too low.

2. Improper voltage supply.

1. Rotate the pressure control knob clockwise

to increase the pressure setting.

2. Connect the input voltage to the proper

voltage for the unit.

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2. N'employez pas des produits de revêtement avec un point

d'éclair au-dessous de 21ºC (70ºF)

3. L'utilisation de cet appareil est interdite dans les ateliers

soumis aux règlements contre les explosions.

4. Ne jamais pulvériser près d'une source d'inflammation;

par exemple flammes nues, cigarettes (les cigares et les

pipes sont également des sources d'inflammation),

étincelles, fils chauds, surfaces chaudes, etc...

5. Attention! Risque de blessure par injection!

Ne jamais pointer le pistolet vers vous-mêmes ou une

personne quelconque.

Consignes de sécurité

Ce manuel contient des informations qu'il faut lire et

comprendre avant d'utiliser l'appareil. En cas d'accès à une

zone comportant l'un des symboles suivants, faire très

attention et veiller à respecter les mises en garde.

AVERTISSEMENT

Ce symbole avertit d'un danger potentiel pouvant infliger des

blessures graves ou la mort. Il est suivi d'une consigne de

sécurité importante.

Ne jamais mettre les doigts ou la main dans le jet de

pulvérisation. Les très hautes pressions de pulvérisation

peuvent provoquer des blessures très graves. N'utiliser

jamais le pistolet sans sa protection.

ATTENTION

Ce symbole avertit d'un risque potentiel pour vous ou pour

l'appareil. Il est suivi d'une information importante sur la façon

d'éviter les dommages à l'appareil ou de vous protéger des

blessures superficielles.

Pour le montage ou démontage de la tête de pulvérisation

ou lors des pauses dans le travail, le pistolet doit toujours

être verrouillé, de façon à ce qu'il ne puisse être activé.

NOTE: Les notes donnent des indications importantes

qui doivent être prises très au sérieux.

6. Porter un équipement respiratoire pour pulvériser. Un

masque de protection doit être fourni à l'opérateur.

De façon à prévenir les maladies professionnelles, les

consignes du fabricant de produits, solvants, et agents

nettoyants doivent être respectées lors de la préparation,

de l'utilisation ou du nettoyage de l'appareil. Des gants et

vêtements de protection et, dans certains cas, une crème

protectrice sont nécessaire pour protéger la peau.

AVERTISSEMENT

Les appareils sans air comprimé génèrent des pressions

de pulvérisation très élevées.

7. Le pistolet et le flexible haute pression entre l'appareil et le

pistolet doivent avoir des spécifications permettant de

supporter la pression produite par l'appareil.

La pression de fonctionnement admissible par le flexible,

le nom du fabricant et la date de fabrication doivent être

indiqués par un marquage d'identification permanent sur

le flexible. En outre, il doit être conçu de telle façon que

la résistance électrique

• Ne jamais mettre les doigts, les mains ou une quelconque

partie du corps dans le jet de pulvérisation.

• Ne jamais diriger le pistolet vers vous ou vers une autre

personne.

• Ne jamais utiliser le pistolet sans sa sécurité.

8. 8. Dans certaines conditions, la vitesse du flux peut

provoquer une charge électrostatique dans l'appareil, ce

qui peut provoquer des étincelles ou des flammes de

décharge. Il est donc important que l'appareil soir relié en

permanence à la terre de l'installation électrique. Le

contact doit se faire par l'intermédiaire d'une douille anti-

choc mise à la terre conformément aux réglementations.

Attention! Danger de blessure par injection!

En cas de blessure de la peau provoquée par des produits de

revêtement ou des solvants, consulter immédiatement un

médecin. Communiquer au médecin la nature du produit de

revêtement ou du solvant qui a provoqué la blessure.

Les instructions d'utilisation précisent qu'il faut toujours

observer les consignes suivantes avant démarrage:

1. Ne pas utiliser d'appareils défectueux.

9. Attention! Observer les précautions suivantes lors de

travaux intérieurs ou extérieurs:

Des vapeurs de solvant ne doivent pas être dirigées vers

l'appareil. Des vapeurs de solvant ne doivent pas se

former autour de l'appareil. Placer l'appareil dans le sens

opposé de l'objet à pulvériser. Lors de pulvérisations à

l'extérieur, tenir compte de la direction du vent. Lors d'un

travail à l'intérieur, prévoir une ventilation suffisante pour

assurer l'évacuation des vapeurs de solvant. Une

distance minimale de trois mètres doit être respectée

entre l'appareil et l'objet à peindre.

2. Bloquer le pistolet Wagner avec le cran de sûreté de la

gâchette.

3. Veiller à ce que l'appareil soit bien relié à la terre.

4. Contrôler les pressions d'utilisation acceptables.

5. Vérifier qu'aucun raccord ne comporte de fuite.

Les consignes concernant le nettoyage et l'entretien

périodique doivent être suivies avec rigueur.

Avant chaque intervention sur l'appareil ou pour chaque

arrêt du travail, les règles suivantes doivent être respectées:

1. Libérer la pression dans le pistolet et le flexible.

2. Bloquer le pistolet Wagner avec le cran de sûreté de la

gâchette.

3. Arrêter le moteur.

Soyez attentifs à la sécurité!

Toutes les réglementations locales en vigueur doivent être

respectées.

Pour garantir la sécurité d'utilisation des systèmes sans

air les réglementations de sécurité suivantes doivent être

suivies:

1. Pour éviter les dangers, lire attentivement les consignes

d'utilisation et suivez les recommandations qui s'y trouvent.

10. L'utilisateur doit installer un appareillage d'évacuation

conforme aux règlements en vigueur.

11. Les objets à peindre doivent être reliés à la terre.

12. Lors du nettoyage de l'appareil, ne jamais pulvériser de

solvant dans un récipient avec une petite ouverture

(comme une bonde). La formation d'un mélange explosif

air/gaz est probable. Le récipient doit être relié à la terre.

13. Nettoyage de l'appareil.

Ne jamais se servir d'un jet haute pression pour nettoyer

l'appareil. En particulier de jamais utiliser un nettoyeur

haute pression ou à vapeur. Il y a risque de pénétration

d'eau dans l'appareil ce qui peut provoquer un court-circuit.

Français

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14. L’action sur la gâchette produit une force de recul sur

la main tenant le pistolet.

DANGER: EXPLOSION OU INCENDIE – Les vapeurs de

solvant ou de peinture sont explosives et

inflammables et peuvent causer des dommages

matériels et/ou corporels sérieux.

La force de recul du pistolet est particulièrement élevée

avec buse démontée et réglage maximum de la pompe

Airless à haute pression. Pour cette raison, en cas de

nettoyage sans buse, régler la pompe à la pression

minimum.

MESURES PREVENTIVES:

• Toujours avoir un extincteur en état de fonctionner à

portée de la main.

• Utiliser uniquement des flexibles haute pression

conducteurs ou reliés à la terre pour les utilisations sans

air comprimé. S'assurer que le pistolet est bien relié à la

terre par l'intermédiaire du flexible.

• La pompe doit être connectée à un objet mis à la terre.

Utiliser le fil de terre vert pour relier la pompe à un tuyau

d'eau, à une poutre métallique ou à une autre surface

électriquement mise à la terre.

15. Les fiches doivent toujours être déconnectées des prises

d'alimentation électrique lors d'une intervention sur les

composants électriques.

16. Seul un électricien agréé doit réparer ou intervenir sur un

appareil électrique, même si le travail est décrit dans la

notice d'utilisation. Aucune responsabilité ne sera

acceptée en cas d'installation électrique incorrecte.

17. Placement de l'appareil sur un sol irrégulier.

L'avant de l'appareil doit être orienté vers le bas, pour que

la machine ne puisse glisser loin de l'utilisateur.

• Lors du rinçage de l'appareil, utiliser la pression minimale.

DANGER: RISQUE D'EXPLOSION PAR INCOMPATIBILITE

DES MATERIAUX – Peuvent être à l'origine de

dommages matériels ou corporels sérieux.

DANGER: BLESSURE PAR INJECTION - Un jet de

peinture sous haute pression produit par cet

appareil peut perforer la peau et les tissus

sous-jacents et provoquer des blessures

graves pouvant conduire à une amputation.

MESURES PREVENTIVES:

• Ne pas utiliser d'eau de Javel.

• Ne pas utiliser de solvants aux hydrocarbures halogénés

comme le chlorure de méthylène et le trichloroéthane-1-1-

1. Ces produits sont incompatibles avec l'aluminium et

peuvent provoquer une explosion. En cas de doute sur la

compatibilité du produit avec l'aluminium, prendre contact

avec votre fournisseur de peinture.

NE PAS TRAITER UNE BLESSURE PAR

INJECTION COMME UNE SIMPLE COUPURE!

Une perforation de la peau peut conduire à

une amputation. Consulter immédiatement

un médecin.

DANGER: GENERALITES – Peut provoquer des

dommages matériels ou corporels sérieux.

MESURES PREVENTIVES:

• La pression de service maximale du fluide dans l'appareil

est de 228 bar (3300PSI).

MESURES PREVENTIVES:

• NE JAMAIS diriger le pistolet vers une quelconque partie

du corps.

• NE JAMAIS mettre une quelconque partie du corps en

contact avec le jet de liquide. NE JAMAIS se mettre au

contact d'un jet de liquide provenant du flexible

d'alimentation en liquide.

• Cette pompe à haute pression sans air comprimé est

conçue pour être utilisée uniquement avec des pièces

agréées par le fabricant. Toute utilisation de l'appareil

avec des pièces ne répondant pas aux normes techniques

et aux dispositifs de sécurité de base du fabricant de la

pompe se fera aux risques et périls de l'utilisateur.

• Vérifier, avant toute utilisation, que les flexibles ne

présentent pas de coupures, de fuites, de traces d'usure

ni de renflement de la gaine, ainsi que des raccords

endommagés. Si le flexible a subi l'un des dommages

précités, le remplacer immédiatement. Ne jamais réparer

un flexible d'alimentation en peinture. Le remplacer par

un autre flexible relié à la terre.

• NE JAMAIS placer la main devant le pistolet. Les gants

n'offrent pas de protection contre une blessure par

injection.

• TOUJOURS verrouiller la gâchette du pistolet, fermer la

pompe à liquide et décompresser l'appareil lors de son

entretien, du nettoyage de la protection de buse, du

remplacement de la buse de pulvérisation ou si l'appareil

reste sans surveillance. L'arrêt du moteur n'élimine pas la

pression. Le bouton AMORCAGE/PULVERISATION doit

être mis sur AMORCAGE pour libérer la pression. Se

reporter à la PROCEDURE DE DECOMPRESSION

décrite dans ce manuel.

• Pendant la pulvérisation, toujours vérifier que la protection

de buse est en place. La protection de buse offre une

certaine protection contre les blessures par injection mais

sa principale fonction est préventive.

• Ne jamais pulvériser quand il y a du vent.

• Porter des lunettes de protection.

Directives de mise à la terre

Cet appareil doit être relié à une terre. En cas de court-circuit,

la mise à la terre réduit le risque de choc électrique en

fournissant une ligne de fuite au courant électrique. Cet

appareil est fourni avec un câble d'alimentation muni d'un fil de

terre et d'une fiche appropriée. La fiche doit être reliée à une

prise correctement installée et mise à la terre selon les normes

et règlements locaux.

• TOUJOURS retirer la protection de buse avant de rincer

ou de nettoyer l'appareil.

DANGER – Une installation inadéquate de la prise de terre

peut être la cause d'un choc électrique.

• Le flexible d'alimentation en peinture peut fuir par suite

d'usure, de vrillage ou de mauvais traitements. Une fuite

peut injecter du produit sous la peau. Vérifier le flexible

avant chaque utilisation.

S'il est nécessaire de réparer ou de remplacer le câble ou la

fiche, ne pas connecter le fil vert de mise à la terre à l'une des

bornes à broches plates. Le fil comportant un isolant vert,

avec ou sans lignes jaunes est le fil de terre et doit être

connecté à la broche de terre.

Contrôler avec un électricien qualifié ou un technicien que les

directives de mise à la terre sont entièrement comprises ou en

cas de doute, que le raccordement de l'appareil à la terre est

efficace. Ne pas modifier la fiche qui est fournie. Si la fiche

ne s'adapte pas à la prise, demander à un électricien qualifié

d'installer une prise appropriée.

AVERTISSEMENT AU MEDECIN:

Une injection sous-cutanée est un accident traumatique.

Il est important de traiter la blessure de façon

chirurgicale aussitôt que possible. NE PAS RETARDER

le traitement pour des recherches de toxicité. La

toxicité n'est un risque qu'en cas d'injection de certains

enduits directement dans le flux sanguin. Il est

conseillé de consulter un chirurgien plasticien ou un

chirurgien des mains.

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Deben observarse todas las ordenanzas locales en vigor.

Precauciones de Seguridad

Para asegurar un funcionamiento seguro de los sistemas

sin aire deben seguirse las normas de seguridad que se

listan a continuación:

1. Para evitar peligros, leer detalladamente las instrucciones

de empleo y seguir las instrucciones que se indican en las

mismas.

Este manual contiene información que tiene que leerse y

entenderse antes de utilizar el equipo. Cuando se encuentre

en una área que tenga uno de los siguientes símbolos, esté

muy atento y asegúrese que tiene en cuenta la seguridad.

ADVERTENCIA

2. No utilice los materiales de revestimiento con un punto de

inflamación debajo de 21ºC (70ºF).

Estos símbolos indican un peligro potencial que puede causar

graves daños o pérdidas humanas. A continuación se explica

información importante para la seguridad.

3. Se prohíbe el uso de esta unidad en talleres que estén

bajo ordenanzas de prevención de explosiones.

4. Nunca operar cerca de fuentes de combustión, v.gr.:

llamas abiertas, cigarrillos, cigarros y pipas, chispas,

alambres al rojo vivo, superficies calientes, etc.

5. ¡Atención! ¡Riesgo de lesiones por inyección!

Nunca apuntar la pistola pulverizadora a uno mismo ni a

otras personas.

PRECAUCION

Estos símbolos indican un peligro potencial para usted o para

su equipo. A continuación se explica información que puede

prevenir daños en el equipo o cómo evitar las causas que

provocan daños menores.

Nunca poner los dedos o las manos en la boquilla del

pulverizador. Las presiones de pulverización que son muy

altas pueden ocasionar lesiones muy graves. Nunca

utilizar la pistola pulverizadora sin la protección de

seguridad.

NOTA: Las notas dan información importante que

tendría que ser considerada con especial

atención.

Al instalar y extraer la puntera y durante los descansos en el

trabajo, la pistola pulverizadora debe estar siempre

bloqueada, de forma que no pueda activarse.

ADVERTENCIA

Las unidades sin aire desarrollan presiones de

pulverización extremadamente altas.

6. Usar equipo respiratorio al pulverizar. El operario debe

estar provisto con una mascarilla protectora.

Para evitar enfermedades profesionales, deben

observarse las regulaciones del fabricante con respecto a

los materiales, solventes y agentes de limpieza utilizados

al preparar, trabajar con y limpiar la unidad. Para proteger

la piel es necesario usar ropa protectora, guantes y, en

algunos casos, crema protectora de la piel.

• Nunca poner los dedos, las manos ni ningún otro

miembro del cuerpo en la boquilla del pulverizador.

• Nunca apuntar la pistola pulverizadora a uno mismo ni a

ninguna otra persona.

7. La pistola pulverizadora y la manguera de alta presión

entre la unidad y las pistola pulverizadora debe ser de un

estándar suficiente para la presión producida en la

unidad.

• Nunca utilizar la pistola pulverizadora sin la protección de

seguridad.

¡Atención! ¡Peligro de lesiones por inyección!

En caso de lesiones en la piel causadas por materiales de

revestimiento o solventes, consultar a un médico

inmediatamente. Informar al médico del tipo de material de

revestimiento o agente de limpieza con el que se causó la lesión.

Las instrucciones de empleo señalan que deben

observarse siempre los siguientes puntos antes de

empezar:

1. No deben utilizarse las unidades averiadas.

2. Asegurar la pistola pulverizadora utilizando el pasador de

seguridad en el disparador.

3. Asegurarse de que la unidad está puesta a tierra

correctamente.

4. Comprobar las presiones operativas permisibles.

En la manguera debe indicarse con una marca de

identificación permanente la presión operativa permisible para

la manguera de alta presión, el fabricante y la fecha de

fabricación de la misma. Además, debe estar construida de

tal forma que la resistencia eléctrica entre las conexiones a la

unidad y la pistola pulverizadora sea igual a o inferior a un

megaohmio.

8. En ciertas condiciones la velocidad del caudal puede

causar una carga electroestática en la unidad. Esto puede

causar chispas o llamas en la descarga. Por lo tanto, es

importante que la unidad esté siempre puesta a tierra

sobre la instalación eléctrica. El contacto debe realizarse

usando un receptáculo a prueba de sacudidas puesto a

tierra conforme a las regulaciones.

9. ¡Atención! Observar las siguientes indicaciones al trabajar

en el interior y al aire libre:

5. Comprobar todas las conexiones para ver si existen fugas.

Deben observarse estrictamente las instrucciones

referentes a la limpieza y mantenimiento regular de la

unidad.

Antes de realizar ningún trabajo en la unidad o cuando se

tome un descanso en el trabajo, deben observarse las

siguientes normas:

1. Aliviar la presión de la pistola pulverizadora y de la

manguera.

2. Asegurar la pistola pulverizadora utilizando el pasador de

seguridad en el disparador.

3. Apagar el motor.

No deben llevarse gases de solventes a la unidad. No

deben formarse gases de solventes cerca de la unidad.

Instalar la unidad en el lado opuesto al objeto que se vaya a

pulverizar. Cuando se pulverice al aire libre, tener en cuenta

la dirección del viento. Al trabajar en el interior, asegurarse

de que haya suficiente ventilación para la extracción de los

gases de solvente. Debe observarse una distancia mínima

de 3 m entre la unidad y el objeto que se esté pulverizando.

10. El usuario debe tener instalado un equipo de extracción

conforme a los reglamentos locales.

11. Los objetos que se estén pulverizando deben estar

puestos a tierra.

12. Al limpiar la unidad, no pulverizar nunca solventes en un

envase que tenga una abertura pequeña (piquera). Puede

formarse una mezcla explosiva de gas/aire. El envase

debe estar puesto a tierra.

¡Ser precavido!

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13. Limpieza de la unidad.

PELIGRO: EXPLOSION O INCENDIO - Los gases de

solventes y pintura pueden explotar o prender

fuego, causando daños a la propiedad y/o

lesiones graves.

Nunca debe utilizarse una boquilla gruesa para pulverizar

la unidad. En particular, nunca debe utilizarse un

limpiador de alta presión o limpiador a vapor de alta

presión. Hay peligro de que el agua penetre en la unidad

y cause un cortocircuito.

PREVENCION:

• Se debe tener a mano un equipo de extintor de incendios

en buen estado de funcionamiento.

• Usar solamente mangueras de fluidos de alta presión

conductivas o puestas a tierra para las aplicaciones sin

aire. Asegurarse de que la pistola está puesta a tierra

correctamente por medio de las conexiones de la

manguera.

• La bomba debe estar conectada a un objeto puesto a

tierra. Usar el cable de puesta a tierra verde para

conectar la bomba a una tubería de agua, viga de acero u

otra superficie puesta a tierra eléctricamente.

14. El apriete del disparador ejerce una fuerza de retroceso

en la mano, con la que se dirige la pistola de

pulverización.

La fuerza de retroceso de la pistola de pulverización es

especialmente elevada con la boquilla desmontada y la

bomba de alta presión Airless ajustada a presión elevada.

Por esa razón, para la limpieza sin boquilla, ajustar la

válvula reguladora de presión a la graduación más baja.

15. La clavija principal debe estar siempre desconectada del

receptáculo cuando se esté trabajando en los

componentes eléctricos.

16. El trabajo o reparaciones en el equipo eléctrico debe ser

llevado a cabo solamente por un electricista especializado,

incluso si el trabajo se describe en las instrucciones de

operación. No se aceptará responsabilidad alguna por una

instalación eléctrica incorrecta.

• Al enjuagar el equipo, usar la presión más baja posible.

PELIGRO: PELIGRO DE EXPLOSION DEBIDO A

MATERIALES INCOMPATIBLES - Puede causar

daños a la propiedad o lesiones graves.

PREVENCION:

• No usar lejía.

17. Posicionamiento cuando el suelo está desnivelado.

La parte delantera de la unidad debe señalar hacia abajo

para que la máquina no pueda resbalar.

• No usar solventes de hidrocarbono halogenados tales

como cloruro de metileno y tricloroetano - 1,1,1, ya que

los mismos no son compatibles con el aluminio y pueden

causar una explosión. Si no se está seguro de la

compatibilidad de un material con el aluminio, ponerse en

contacto con el proveedor del revestimiento.

PELIGRO: LESIONES POR INYECCION - Un chorro de

pintura a alta presión producido por este

equipo puede atravesar la piel y los tejidos

subyacentes, ocasionando lesiones graves y

una posible amputación.

PELIGRO: GENERAL - Puede causar daños a la propiedad

o lesiones graves.

¡NO TRATAR UNA LESION POR INYECCION

COMO UN SIMPLE CORTE! La inyección

puede conducir a la amputación. Consultar a

un médico inmediatamente.

PREVENCION:

• Esta bomba sin aire de alta presión está diseñada para su

uso únicamente con piezas autorizadas por el fabricante.

Al usar esta bomba con piezas que no cumplan las

especificaciones mínimas y dispositivos de seguridad del

fabricante de la bomba, el usuario asume todos los

riesgos y responsabilidad.

• Antes de cada uso, comprobar todas las mangueras para

ver si presentan cortes, fugas, abrasión o abultamientos

de la cubierta, así como daños o movimientos de los

acopladores. Si se da alguna de estas condiciones,

reemplazar la manguera inmediatamente. Nunca reparar

una manguera de pintura, reemplazar la misma con otra

manguera puesta a tierra.

PREVENCION:

• La gama operativa máxima de la bomba es una presión

de fluido de 228BAR (3300 PSI).

• NUNCA apuntar la pistola a ninguna parte del cuerpo.

• NUNCA permitir que ninguna parte del cuerpo entre en

contacto con el chorro de fluido. NO entrar en contacto

con un chorro de fluido creado por una fuga en la

manguera de fluido.

• NUNCA poner la mano delante de la pistola. Los guantes no

proporcionan protección contra una lesión por inyección.

• Bloquear SIEMPRE el disparador de la pistola, apagar la

bomba de fluido y aliviar toda la presión antes de realizar

el mantenimiento, limpiar la protección de la puntera,

cambiar punteras o al dejar desatendida la pistola. La

presión no se aliviará apagando el motor. La perilla de

PRIME/SPRAY (CEBADO/PULVERIZACION) debe estar

girada a PRIME (CEBADO) para aliviar la presión.

Consultar el PROCEDIMIENTO DE ALIVIO DE PRESION

que se describe en este manual.

• La protección de la puntera debe estar siempre en su lugar

cuando se pulverice. La protección de la puntera ofrece un

poco de protección contra las lesiones por inyección, pero

principalmente es un dispositivo de advertencia.

• Usar gafas protectoras.

• No pulverizar en días con viento.

Instrucciones de puesta a tierra

Este producto debe estar puesto a tierra. En el caso de que

ocurra un cortocircuito, la puesta a tierra reduce el riesgo de

una sacudida eléctrica proporcionando un cable de escape

para la corriente eléctrica. Este producto está equipado con un

cordón que tiene un cable de puesta a tierra con una clavija

de puesta a tierra apropiada. La clavija de conexión debe

estar enchufada en una salida que esté correctamente

instalada y puesta a tierra de conformidad con todos los

códigos y ordenanzas locales.

• Extraer SIEMPRE la puntera de pulverización antes de

enjuagar o limpiar el sistema.

• La manguera de pintura puede desarrollar fugas por

desgaste, retorcimiento y abuso. Una fuga puede inyectar

material en la piel. Inspeccionar la manguera de pintura

antes de cada uso.

PELIGRO — La instalación incorrecta de la clavija de

puesta a tierra puede tener como resultado el riesgo de

una sacudida eléctrica.

Si es necesario reparar o reemplazar el cordón o la clavija, no

conectar el cable de puesta a tierra verde a ninguno de los

terminales de cuchilla plana. El cable con insulación que tiene

una superficie exterior verde con o sin rayas amarillas es el

cable de puesta a tierra y debe estar conectado a la espiga de

puesta a tierra.

Verificar con un electricista o técnico de reparaciones

especializado si no se entienden por completo las

instrucciones de puesta a tierra, o si se tiene dudas de que el

producto esté correctamente puesto a tierra. No modificar la

clavija que se suministra; si la misma no encaja en la toma de

corriente, hacer que un electricista especializado instale la

toma de corriente apropiada.

NOTA AL MEDICO: La inyección en la piel es una lesión

traumática, por ello es importante tratar la lesión

quirúrgicamente tan pronto como sea posible. NO

retrasar el tratamiento para investigar la toxicidad. La

toxicidad está vinculada con algunos revestimientos

inyectados directamente en la sangre. Es aconsejable

consultar a un cirujano plástico o cirujano de

reconstrucción de manos.

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Parts List

Main Assembly

Item Part #

Description

800-600 Cart assembly.............................................1

---------- Drive assembly ...........................................1

Quantity

Item Part #

Description

Quantity

13 800-904 Return hose ................................................1

14 800-900 Filter assembly............................................1

15 812-003 Outlet fitting.................................................1

16 800-915 PRIME/SPRAY valve assembly..................1

17 800-269 Fitting..........................................................1

18 800-267 Fitting (high rider) .......................................1

800-268 Fitting (low rider, not shown) ......................1

19 860-002 Lock washer................................................2

20 860-535 Screw..........................................................2

21 800-266 Hose (not shown) .......................................1

22 818-002 Elbow, 90º, return hose

761-178 Screw..........................................................4

800-324 Pail hook.....................................................1

763-551 Lock washer................................................2

858-625 Screw..........................................................2

800-328 Knock-off nut...............................................1

800-300 Fluid section assembly ...............................1

451-241 Siphon tube.................................................1

10 730-334 Hose clamp.................................................1

11 710-046 Inlet screen .................................................1

12 800-268 Fitting..........................................................1

(low rider, not shown) .................................1

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Drive Assembly

Item Part #

Description

Quantity

Item Part #

Description

Quantity

800-078 Electronic cover ..........................................1

800-205 Screw..........................................................3

800-224 Motor assembly, 1.1 HP .............................1

800-256 Front end bell assembly .............................1

800-525 Housing gasket...........................................1

800-541 Shroud gasket.............................................1

800-261 1st stage gear assembly.............................1

800-262 2nd stage gear asembly .............................1

800-259 Front gearbox assembly.............................1

23 800-076 Screw..........................................................1

24 800-274 Potentiometer mounting plate.....................1

25 700-176 Nut ..............................................................1

26 700-175 Cap .............................................................1

27 700-159 Pressure control knob.................................1

28 800-277 Potentiometer .............................................1

29 800-203 Screw..........................................................1

30 704-281 Port plug .....................................................1

31 800-043 LED cover...................................................2

32 800-278 Indicator lights assembly ............................1

33 800-096 Power cord w/strain relief (high rider).........1

800-093 Power cord w/strain relief (low rider)..........1

34 700-287 Screw..........................................................3

35 763-551 Lock washer................................................3

36 800-223 Electronic control assembly........................1

37 800-215 Fan shroud..................................................1

38 800-294 Fan assembly .............................................1

39 800-435 Baffle assembly ..........................................1

40 800-283 Screw..........................................................4

41 800-254 Motor shroud w/labels ................................1

42 800-366 Wire cover, 7” (not shown) .........................1

43 800-368 Wire assembly (not shown) ........................1

10 800-510 Slider assembly ..........................................1

11 800-253 Slider housing.............................................1

12 700-283 Screw..........................................................4

13 800-265 Front cover with label .................................1

14 800-284 Screw..........................................................4

15 800-382 Retaining ring..............................................1

16 800-753 Connecting pin............................................1

17 800-206 Screw..........................................................2

18 800-376 Relay...........................................................1

19 704-229 Screw..........................................................1

20 800-389 Circuit breaker ............................................1

21 800-075 Mounting plate ............................................1

22 800-077 Grommet.....................................................1

NOTE: All electrical work should be performed by a

Titan authorized service center.

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Fluid Section Assembly (P/N 800-300)

Install upper packing

with raised lip

facing down.

Raised Lip

Closer

Top

Install lower packing with

the side that has the o-ring

closest to the top of the

packing facing up.

NOTE: When repacking the fluid section, make

sure the raised lip on the bottom of the

lower packing is fully outside the packing

around the piston rod after insertion of

the piston rod.

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Item Part #

Description

Quantity

Item Part #

Description

Quantity

800-325 Upper seal retainer.....................................1

800-327 Spacer ........................................................1

800-248 Upper packing assembly ............................1

800-351 Upper housing ............................................1

800-250 Lower packing assembly ............................1

800-354 Wear ring ....................................................1

800-332 O-ring, black ...............................................2

800-333 Back-up ring, white.....................................2

800-352 Lower housing ............................................1

14 800-245 Washer, nylon.............................................1

15 800-243 Outlet valve seat.........................................1

16 800-336 Outlet valve retainer ...................................1

17 800-322 Foot valve cage ..........................................1

18 800-242 Foot valve ball ............................................1

19 800-241 Foot valve seat ...........................................1

20 762-058 O-ring..........................................................1

21 800-305 Foot valve housing .....................................1

22 800-365 Piston assembly (includes items 10–16)....1

10 800-246 Piston rod....................................................1

11 800-348 Outlet valve seal.........................................1

12 800-244 Outlet valve cage........................................1

13 800-247 Outlet valve ball..........................................1

800-359 Lower packing insertion tool

800-273 Repacking kit (includes items 2, 3, 5–8, 11,

13, 14, 18, 20, and tool)

High Rider Cart (P/N 800-600)

Filter Assembly (P/N 800-900)

Item Part #

Description

Quantity

Item Part #

Description

800-280 Handle

Quantity

800-905 Filter body...................................................1

800-252 Filter spring.................................................1

730-067 Filter, 60 mesh............................................1

702-251 Filter spring adapter....................................1

757-105 Core spring .................................................1

800-906 O-ring, Teflon ..............................................1

800-908 Plug, 3/8” ....................................................1

800-918 Filter housing ..............................................1

800-915 PRIME/SPRAY valve assembly..................1

(includes items 2–5, 11, and 12) ................1

590-508 Roll pin........................................................2

590-507 Snap button ................................................2

590-504 Sleeve.........................................................2

590-506 Washer........................................................2

800-036 Grommet.....................................................2

800-011

Spacer ........................................................2

710-199 Plug.............................................................2

800-279 Cart (includes items 8 and 10) ...................1

10 800-907 Plug, 1/4” ....................................................1

11 800-448 Transducer..................................................1

12 800-916 Transducer cap...........................................1

13 800-911 Inner seal....................................................1

10 335-018 Plug.............................................................2

11 856-002 Washer........................................................4

12 856-921 Screw..........................................................4

13 800-007 Axle.............................................................1

14 670-109 Wheel..........................................................2

15 870-004 Washer........................................................2

16 800-019 Cap .............................................................2

800-449 Transducer assembly

(includes items 11–13)

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Item Part #

Description

Quantity

Siphon Set (low rider)

800-903 Return hose ................................................1

710-203 Siphon hose................................................1

710-195 Swivel .........................................................1

710-046 Inlet screen .................................................1

730-334 Clamp .........................................................1

710-081 Siphon hose adapter ..................................1

700-742 Tie wrap (not shown)..................................3

710-204 Siphon hose assembly

(includes items 2–6) ...................................1

Labels

Part #

313-1651

313-1673

Description

840i logo label

Warning label

(injection/explosion)

Shock hazard label

“Press to Reset” label

Pressure control knob label

Indicator lights label

“Titan” front label

313-1847

313-1658

313-1848

313-1867

313-1652

313-1906

Infinity logo label

Low Rider Cart (P/N 800-590)

Item Part #

Description

Quantity

Item Part #

Description

704-188 Screw..........................................................1

Quantity

590-506 Washer........................................................2

590-504 Sleeve.........................................................2

590-507 Snap button ................................................2

10 335-018 Plug.............................................................2

11 700-1041 Drip cup ......................................................1

12 704-291 Roll pin........................................................2

13 704-354 Wheel spacer..............................................4

14 800-593 Wheel..........................................................2

15 704-355 Cap .............................................................2

800-113

Handle assembly

(includes items 1–3 and 5–7) .....................1

590-508 Roll pin........................................................2

856-921 Screw..........................................................4

856-002 Washer........................................................4

700-674 Plug.............................................................2

800-112

Cart weldment (includes items 8 and 10)...1

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PRIME/SPRAY Valve Assembly

(P/N 800-915)

NOTE: Do not exceed the sprayer's recommended

maximum tip size.

The following chart indicates the most common sizes and the

appropriate materials to be sprayed.

Tip Size

Spray Material

Filter Type

.011 — .013 Lacquers and stains

.015 — .019 Oil and latex

100 mesh filter

60 mesh filter

30 mesh filter

.021 — .026 Heavy bodied latex and blockfillers

Fan widths measuring 8" to 12" (20 to 30 cm) are preferred

because they offer more control while spraying and are less

likely to plug.

Liquid Shield Plus

Cleans and protects spray systems

against rust, corrosion and premature

wear.

Part No.

Description

314-483...........4 ounce bottle

314-482...........1 quart bottle

Item Part #

Description

Quantity

700-823 Dowel pin....................................................1

700-537 Gasket ........................................................1

222-012 O-ring, Teflon ..............................................1

221-012 O-ring, Viton................................................1

800-924 Valve housing .............................................1

700-697 Valve handle ...............................................1

700-759 Groove pin ..................................................1

700-721 O-ring, Viton................................................1

700-250 Valve stem ..................................................1

Piston Lube

Specially formulated to prevent materials

from adhering to the piston rod, which

becomes abrasive to the upper seals.

Piston Lube will break down any material

that may accumulate in the oil cup and

keep it from drying.

10 800-926 Spring .........................................................1

11 700-248 Valve retainer..............................................1

12 700-251 Cam base ...................................................1

Part No.

314-481...........4 ounce bottle

314-480...........8 ounce bottle

Description

NOTE: When using “HOT” solvents, replace Viton o-

ring (item 8) with optional Teflon o-ring (700-

897). Install with o-ring tool (700-890).

Miscellaneous

Part No.

Description

Accessories

Airless Tip Selection

Tips are selected by the orifice size and fan width. The proper

selection is determined by the fan width required for a specific

job and by the orifice size that will supply the desired amount

of fluid and accomplish proper atomization.

For light viscosity fluids, smaller orifice tips generally are

desired. For heavier viscosity materials, larger orifice tips are

preferred. Please refer to the chart below.

490-012...........Hose coupling, 1/4" x 1/4"

730-397...........High pressure fluid Gauge

314-171...........Lubriplate, 14 ounce individual

314-172...........Lubriplate, 6 lb. can

700-1037..........Electrostatic discharge (ESD) wrist strap

700-897...........O-ring, Teflon

700-890...........O-ring tool

Electrical Schematic

NOTE: All electrical work

should be performed

Circuit

by a Titan authorized

service center.

Breaker

Transducer

800-449

Ground to

Gear Housing

800-389

Wire Assembly

800-368

Potentiometer Assy

800-277

BLACK

ORANGE

Electronic

Control Assy

GREEN

Motor

BROWN

WHITE

Relay

800-376

WHITE

Indicator Lights

Assembly

800-278

BLACK/RED/WHITE

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Warranty

Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free

from defects in material and workmanship. Titan’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to

Titan’s reasonable satisfaction, are shown to be defective within twenty-five (25) months after sale to the End User. This warranty applies only when the

unit is installed and operated in accordance with the recommendations and instructions of Titan.

This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty installation, substitution

of non-Titan component parts, or tampering with the unit in a manner to impair normal operation.

Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the factory, if necessary, are to

be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User transportation prepaid.

THERE IS NO OTHER EXPRESS WARRANTY. TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED

TO, THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT PERMITTED BY LAW. THE DURATION OF

ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. IN

NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR

SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.

TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE

WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN. THOSE ITEMS

SOLD, BUT NOT MANUFACTURED BY TITAN (SUCH AS GAS ENGINES, SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE WARRANTY, IF ANY, OF

THEIR MANUFACTURER. TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF

THESE WARRANTIES.

Material Safety Data Sheets (MSDS) are available on Titan’s website or by calling Customer Service.

United States Sales & Service

1-800-526-5362

Canadian Branch

1-800-565-8665

International

1-201-337-1240

Fax 1-800-528-4826

Fax 1-905-856-8496

Fax 1-201-405-7449

556 Commerce Street

200 Trowers Road, Unit 7B

556 Commerce Street

Franklin Lakes, NJ 07417

Woodbridge, Ontario L4L 5Z8 Franklin Lakes, NJ 07417 USA

www.titantool.com

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