GB
Operating Manual
Finish 230 AC Compact
Spray System
Models:
0524009
0524019
Edition 4 / 2012
0524 831F
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Contents
Page
Contents
Page
Safety regulations for AirCoat Spraying ............................... 4/5
Explanation of symbols used.............................................................. 4
Earthing Instructions.............................................................................. 6
Technical Data.......................................................................................... 6
1.
8.
8.1
8.2
Maintenance..........................................................................................13
Removing and cleaning the inlet valve.........................................13
Removing and cleaning the outlet valve......................................14
1.1
1.1
1.2
9.
Electrical Schematic...........................................................................14
2.
General Description............................................................................. 6
2.1
System diagram....................................................................................... 6
10.
Troubleshooting .................................................................................15
3.
Setup........................................................................................................... 7
Spare Parts List ..................................................................................................16
Main assembly......................................................................................................16
Diaphragm pump................................................................................................17
Cart assembly .......................................................................................................18
Hopper assembly ................................................................................................18
Pump head ............................................................................................................19
Optional suction set...........................................................................................19
4.
Operation.................................................................................................. 8
Preparing to Prime.................................................................................. 8
Priming with hopper.............................................................................. 8
Priming with the optional suction set ............................................. 9
4.1
4.2
4.3
5.
Spraying ..................................................................................................10
Spraying in AirCoat Mode..................................................................11
Spraying in Airless Mode....................................................................11
Pressure Relief Procedure...................................................................11
5.1
5.2
5.3
WAGNER-Service companies.......................................................................20
Important notes on product liability ......................................................21
3+2 years guarantee for professional finishing ................................21
CE Declaration of Conformity.............................................................. 23/24
6.
Spraying Technique...........................................................................11
7.
Cleanup....................................................................................................12
Overnight storage.................................................................................12
Long-Term storage...............................................................................12
Clearing the paint hopper..................................................................12
Clearing the optional suction set ....................................................12
Clearing the spray hose.......................................................................12
Final cleanup...........................................................................................13
7.1
7.2
7.3
7.4
7.5
7.6
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Safety Regulations
1.
Safety regulations for AirCoat spraying
HAZARD: INjECTION INjuRy
1.1
Explanation of symbols used
A high pressure stream produced by this equipment
can pierce the skin and underlying tissues, leading to
serious injury and possible amputation.
DO NOT TREAT AN INjECTION INjuRy AS A SIMPLE
CuT! Injection can lead to amputation. See a
physician immediately.
This manual contains information that must be read and understood
before using the equipment. When you come to an area that has one
of the following symbols, pay particular attention and make certain to
heed the safeguard.
The maximum operating range of the unit is 193 bar
This symbol indicates a potential hazard that
may cause serious injury or loss of life. Important
safety information will follow.
(19.3 MPa, 2800 PSI) fluid pressure.
PREVENTION:
•
•
NEVER aim the gun at any part of the body.
NEVER allow any part of the body to touch the fluid stream.
DO NOT allow body to touch a leak in the fluid hose.
NEVER put your hand in front of the gun. Gloves will not
provide protection against an injection injury.
ALWAYS lock the gun trigger, shut the fluid pump off and
release all pressure before servicing, cleaning the tip guard,
changing tips, or leaving unattended. Pressure will not be
released by turning off the engine. The PRIME/SPRAY valve
or pressure bleed valve must be turned to their appropriate
positions to relieve system pressure. Refer to the PRESSURE
RELIEF PROCEDURE described in this manual.
This symbol indicates a potential hazard to you
or to the equipment. Important information that
tells how to prevent damage to the equipment or
Attention
how to avoid causes of minor injuries will follow.
•
•
Danger of skin injection
Danger of fire from solvent and paint fumes
•
•
•
ALWAYS keep tip guard in place while spraying. The tip guard
provides some protection but is mainly a warning device.
ALWAYS remove the spray tip before flushing or cleaning the
system.
The paint hose can develop leaks from wear, kinking and
abuse. A leak can inject material into the skin. Inspect the
hose before each use.
NEVER use a spray gun without a working trigger lock and
trigger guard in place.
All accessories must be rated at or above the maximum
operating pressure range of the sprayer. This includes spray
tips, guns, extensions, and hose.
Danger of explosion from solvent, paint fumes
and incompatible materials
Danger of injury from inhalation of harmful
vapors
•
•
Notes give important information which should
be given special attention.
i
NOTE TO PHySICIAN:
Injection into the skin is a traumatic injury. It is important to
treat the injury as soon as possible. DO NOT delay treatment
to research toxicity. Toxicity is a concern with some coatings
injected directly into the blood stream. Consultation with
a plastic surgeon or reconstructive hand surgeon may be
advisable.
4
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Safety regulations
HAZARD: HAZARDOuS VAPORS
HAZARD: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite.
Severe injury and/or property damage can occur.
Paints, solvents, insecticides, and other materials
can be harmful if inhaled or come in contact with
body. Vapors can cause severe nausea, fainting, or
poisoning.
PREVENTION:
PREVENTION:
•
Use a respirator or mask if vapors can be inhaled. Read all
instructions supplied with the mask to be sure it will provide
the necessary protection.
•
Provide extensive exhaust and fresh air introduction to
keep the air within the spray area free from accumulation of
flammable vapors.
•
•
Wear protective eyewear.
Wear protective clothing as required by coating manufacturer.
•
Avoid all ignition sources such as static electricity sparks,
electrical appliances, flames, pilot lights, hot objects, and
sparks from connecting and disconnecting power cords or
working light switches.
HAZARD: GENERAL
This product can cause severe injury or property
damage.
•
•
•
Do not smoke in spray area.
Fire extinguisher must be present and in good working order.
Place sprayer at least 6.1 m (20 feet) from the spray object
in a well ventilated area (add more hose if necessary).
Flammable vapors are often heavier than air. Floor area must
be extremely well ventilated. The pump contains arcing parts
that emit sparks and can ignite vapors.
PREVENTION:
•
•
•
Read all instructions and safety precautions before operating
equipment.
Follow all appropriate local, state, and national codes
governing ventilation, fire prevention, and operation.
•
•
•
•
The equipment and objects in and around the spray area must
be properly grounded to prevent static sparks.
Pulling the trigger causes a recoil force to the hand that is
holding the spray gun. The recoil force of the spray gun is
particularly powerful when the tip has been removed and
a high pressure has been set on the airless pump. When
cleaning without a spray tip, set the pressure control knob to
the lowest pressure.
Use only conductive or earthed high pressure fluid hose. Gun
must be earthed through hose connections.
Power cord must be connected to a grounded circuit (electric
units only).
Always flush unit into separate metal container, at low pump
pressure, with spray tip removed. Hold gun firmly against side
of container to ground container and prevent static sparks.
•
•
Use only manufacturer authorized parts. User assumes all risks
and liabilities when using parts that do not meet the minimum
specifications and safety devices of the pump manufacturer.
Before each use, check all hoses for cuts, leaks, abrasion
or bulging of cover. Check for damage or movement of
couplings. Immediately replace the hose if any of these
conditions exist. Never repair a paint hose. Replace it with
another earthed high-pressure hose.
•
•
•
•
•
Follow material and solvent manufacturer’s warnings and
instructions. Be familiar with the coating material’s MSDS
sheet and technical information to ensure safe use.
The unit must be connected to an earthed object. Use the
green earthing wire to connect the unit to a water pipe, steel
beam, or other electrically earthed surface.
Do not use materials with a flashpoint below 21° C (70° F).
Flashpoint is the temperature at which a fluid can produce
enough vapors to ignite.
Plastic can cause static sparks. Never hang plastic to enclose
spray area. Do not use plastic drop cloths when spraying
flammable materials.
•
•
•
•
•
•
•
•
Make sure power cord, air hose and spray hoses are routed in
such a manner to minimize slip, trip and fall hazard
ALWAYS follow the material manufacturer’s instructions for
safe handling of paint and solvents.
Do not use this unit in workshops that are covered under the
explosion prevention regulations.
Clean up all material and solvent spills immediately to prevent
slip hazard.
Always unplug cord from outlet before working on equipment
(electric units only).
Use lowest possible pressure to flush equipment.
HAZARD: EXPLOSION HAZARD DuE TO
INCOMPATIBLE MATERIALS
Will cause severe injury or property damage.
Always keep the power cord plug in sight during usage to
prevent any accidental shutdown or startup.
Wear ear protection. This unit can produce noise levels above
85 dB(A).
Never leave this equipment unattended. Keep away from
children or anyone not familiar with the operation of airless
equipment.
PREVENTION:
•
•
Do not use materials containing bleach or chlorine.
Do not use halogenated hydrocarbon solvents such as
methylene chloride and 1,1,1 - trichloroethane. They are not
compatible with aluminum and may cause an explosion. If
you are unsure of a material’s compatibility with aluminum,
contact your coating’s supplier.
•
•
Do not move unit while hopper is filled or while unit is
running.
Do not spray on windy days.
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Safety Regulations
General Description
1.2
Earthing Instructions
1.3
Technical Data
Electric models must be earthed. In the event of an electrical short
circuit, earthing reduces the risk of electric shock by providing an
escape wire for the electric current. This product is equipped with a
cord having an earthing wire with an appropriate earthing plug. The
plug must be plugged into an outlet that is properly installed and
earthed in accordance with all local codes and ordinances.
Weight
Capacity
Power requirement
Model 0524009
: 40.6 kg (89.5 lbs.)
: Up to 1.69 liters (0.45 gallon) per minute
:
: 10 amp minimum circuit on 230-240 VAC,
50 Hz current, 1 PH
Model 0524019
: 10 amp minimum circuit on 230 VAC, 50 Hz
current, 1 PH
DANGER — Improper installation of the earthing
plug can result in a risk of electric shock. If repair
or replacement of the cord or plug is necessary, do
not connect the green earthing wire to either blade
terminal. The wire with insulation having a green
outer surface with or without yellow stripes is the
earthing wire and must be connected to the earthing
pin.
Power consumption : 1000W
Short circuit current
(SCC)
Max. fluid pressure
Max. air pressure
Dimensions
: 8 amp
: Up to 193 bar (19 MPa, 2800 PSI)
: Up to 2.1 bar (0.21 MPa, 30 psi)
: 81.3 cm x 53.3 cm x 55.9 cm (32” L x 21” W x
22” H)
Check with a qualified electrician or serviceman if the earthing
instructions are not completely understood, or if you are in doubt as
to whether the product is properly earthed. Do not modify the plug
provided. If the plug will not fit the outlet, have the proper outlet
installed by a qualified electrician.
Noise level
: less than 70dB (A).
Vibration levels
Spray gun
Cart handle
: < 2.5m/s2
: 6.5m/s2 when unit is operating
Caution – The power cord for this equipment acts as
an emergency stop/emergency switching off device.
The power cord must be placed near an easily
accessible, unobstructed socket-outlet.
2.
General Description
This fine finish spray system is versatile enough to use for low
pressure fine finish work as well as high pressure airless spraying. The
system includes a diaphragm paint pump and an air compressor that
work together to provide this versatility.
1
2
3
4
5
6
7
8
9
Material pressure gauge
PRIME/SPRAY valve
Air pressure regulator
Air compressor
2.1
System Diagram
Air outlet fitting
3
Air pressure gauge
Material outlet fitting
Diaphragm pump
4
1
2
Compressor ON/OFF switch
5
10 Diaphragm pump ON/OFF switch
11 Pressure control knob
6
7
9
8
10
6
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Setup
3.
Setup
Use this procedure to set up the spray system.
Make sure all airless hoses and spray guns are
1. Make sure the diaphragm pump ON/OFF switch and the
compressor ON/OFF switch are in the OFF position.
2. Make sure the pressure control knob is turned fully
counterclockwise to its lowest pressure setting.
3. Using a wrench, attach a minimum of 7.5 m of 6 mm nylon
airless spray hose to the material outlet fitting on the pump.
Tighten securely.
4. Attach the air hose to the air outlet fitting on the compressor.
Tighten securely.
electrically grounded and rated for at least 193 bar
(19 MPa, 2800 PSI) fluid pressure.
7. Attach the air hose coupling to the air inlet fitting on the spray
gun. Attach the air hose to the coupling. Tighten securely.
Reversing the hose connections could result in
serious injury. Make sure the airless spray hose is
connected from the diaphragm pump to the material
inlet fitting on the gun and the air hose is connected
from the compressor to the air inlet fitting on the
gun.
5. Lock the gun by flipping the trigger lock into lock position (see
spray gun manual).
Make sure to read the spray gun’s instruction
manual in order to be familiar with all of its functions
and corresponding safety information.
8. Make sure the electrical service is 10 amp minimum.
9. Plug the power cord into a properly grounded outlet at least
7.5 m from the spray area.
6. Attach the spray hose to the material inlet fitting on the spray
gun. Using two wrenches (one on the gun and one on the
hose), tighten securely.
5
7
6
1
2
4
3
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Operation
4.
Operation
4.1
Use the following procedures to operate the spray system.
1
2
4.1
Preparing to Prime
1. Fill the inlet valve with water or with a light household oil.
2. Make sure that the PRIME/SPRAY valve is set to PRIME and that
the pressure control knob is turned counterclockwise to its
lowest pressure setting.
3. Turn on the pump by moving the pump ON/OFF switch to the
ON position.
4. Increase the pressure by turning the pressure control knob
clockwise 1/2 turn.
5. Force the inlet valve to open and close by pushing on it with a
screwdriver or the eraser end of a pencil. It should move up and
down about 1.5 mm. Continue until water or oil is sucked into
the pump. This will wet the moving parts and break loose any
old paint residue.
4.1
5
6. Put the palm of your hand over the inlet. Turn the pressure
control knob clockwise to its maximum setting. You should
feel suction coming from the inlet valve. If you do not, refer to
the “Removing and Cleaning the Outlet Valve” procedure in the
Maintenance section.
7. Turn the pressure control knob counterclockwise to the
minimum pressure setting.
8. Turn the pump ON/OFF switch to OFF.
4.2
Priming with Hopper Assembly
4.2
1. Attach the hopper assembly to the pump.
a. Screw the return tube fitting into the return tube port on
the side of the pump.
1c
1b
Do not over-tighten. Hand tighten only. Some
i
threads will be visible even when fully tightened.
b. Thread the return hose onto the return hose fitting on the
pump.
1h
c. Turn the paint hopper clockwise to thread it onto the inlet
valve. Continue to turn the paint hopper until it is secure
on the inlet valve.
1a
Make sure the threads are straight and the hopper
i
turns freely on the inlet valve. Do not cross-thread.
d. Place the filter screen into the bottom of the paint hopper
and snap it in position.
1g
1f
e. Make sure that the motor ON/OFF switch is turned to OFF.
f. Place the straight end of the return tube into the return
tube fitting.
g. Thread the nut on the return tube fitting and tighten until
the return tube is secure.
h. Place the hook end of the return tube into the hole in the
Always reduce the pressure to zero by triggering
the spray gun before changing the position of the
PRIME/SPRAy valve. Failure to do so may cause
damage to the paint pump diaphragm.
paint hopper cover.
2. Turn the pressure control knob counterclockwise to its lowest
pressure setting.
3. Remove the paint hopper cover and fill the paint hopper with
material or place the suction set into a bucket of material.
4. Turn the PRIME/SPRAY valve to PRIME.
5. Move the motor ON/OFF switch to ON.
6. Turn the pressure control knob clockwise to between half and
full pressure. Let the unit prime 1 to 2 minutes after material
begins to flow through the return tube.
Attention
If the pressure control knob is reduced to zero and
the PRIME/SPRAy valve is still on SPRAy while the
pump is operating, there will be high pressure in the
hose and spray gun until the PRIME/SPRAy valve is
turned to PRIME or until the spray gun is triggered to
relieve the pressure.
8
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Operation
4.3
Priming with Optional Suction Set
(P/N 0508194A)
1. Attach the suction set to the pump.
a. Remove the hopper return tube fitting. Screw the suction
set return tube fitting into the return tube port on the side
of the pump.
Do not over-tighten. Hand tighten only. Some
i
threads will be visible even when fully tightened.
b. Align the nut on the suction set with the threaded inlet
valve on the pump block.
c. Thread the suction hose onto the inlet valve on the pump.
1c
Make sure the threads are straight and the suction
1d
set fitting turns freely on the inlet valve. Do not
i
cross-thread.
d. Thread the return tube onto the return tube fitting on the
pump.
2. Place the suction set into a container of paint.
3. Turn the pressure control knob counterclockwise to the
minimum pressure setting.
Always reduce the pressure to zero by triggering
the spray gun before changing the position of the
PRIME/SPRAy valve. Failure to do so may cause
Attention damage to the paint pump diaphragm.
4. Turn the PRIME/SPRAY valve to PRIME.
5. Move the pump ON/OFF switch to the ON position.
6. Turn the pressure control knob clockwise to between half
and full pressure. Let the unit prime 1 to 2 minutes after paint
begins to flow through the return hose until no bubbles are
present.
7. Turn the pressure control knob counterclockwise to the
minimum pressure setting.
8. Move the pump ON/OFF switch to the OFF position.
If the pressure control knob is reduced to zero and
the PRIME/SPRAy valve is still on SPRAy while the
pump is operating, there will be high pressure in the
hose and spray gun until the PRIME/SPRAy valve is
turned to PRIME or until the spray gun is triggered to
relieve the pressure.
Attention
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Spraying
5.2
Spraying in Airless Mode
5.
Spraying
The AirCoat spray system has two different painting modes. The
AirCoat mode is used for fine finish work with low to medium
viscosity materials (oil, stains, lacquers, etc...). The airless mode is
used for general painting with high viscosity materials (latex).
Use the airless mode for general high-pressure spraying (pump
pressure from 34.4 bar (3.4 MPa, 500 psi) to 193 bar (19.3 MPa, 2800
PSI).
1. Make sure that the airless spray hose is free of kinks and clear
of objects with sharp cutting edges.
2. Turn the pressure control knob (d) counterclockwise to its
5.1
Spraying in AirCoat mode
lowest setting.
Use the AirCoat mode for low-pressure fine finish work
(recommended pump pressure up to 69 bar (6.9 MPa, 1000 PSI).
3. Turn the PRIME/SPRAY valve (e) to SPRAY.
1. Make sure that the airless spray hose is free of kinks and clear
of objects with sharp cutting edges.
2. Turn the pressure control knob counterclockwise to its lowest
setting.
3. Turn the compressor air pressure regulator (b)
counterclockwise to its lowest setting.
4. Move the compressor ON/OFF switch to the ON position.
(e)
5. Move the pump ON/OFF switch to the ON position.
6. Turn the PRIME/SPRAY valve to SPRAY.
7. Turn the pressure control knob clockwise until the material
pressure gauge (a) reads 27.5 bar (2.7 MPa, 400 PSI). The paint
hose should stiffen as paint begins to flow through it.
(d)
8. Turn the air pressure regulator (b) clockwise until the air
pressure gauge (c) reads 1.3 bar (0.13 MPa, 20 PSI).
4. Move the pump ON/OFF switch to the ON position.
5. Make sure the compressor ON/OFF switch is in the OFF
position.
6. Turn the pressure control knob clockwise to its highest
setting. The paint hose should stiffen as paint begins to flow
through it.
(b)
7. Unlock the gun by turning the gun lock nut counter-clockwise
(when looking from the back of the gun) three full turns. This
opens the material valve in the gun.
8. Trigger the spray gun to bleed air out of the material hose.
9. When material reaches the spray tip, spray a test area to check
the spray pattern.
10. Use the lowest pressure setting necessary to get a good spray
pattern.
(c)
(a)
a. If the pressure is set too high, the spray pattern will be too
light.
b. If the pressure is set too low, tailing will appear or the paint
will spatter out in “gobs” rather than in a fine spray.
10a.
10b.
9. Unlock the spray gun gun.
10. Trigger the spray gun to bleed air out of the material hose.
11. When material reaches the spray tip, spray a test area to check
the spray pattern.
12. Adjust the spray pattern to the desired size and atomization.
•
•
•
Use the pressure control knob to control the flow of paint to
the gun.
Use the air pressure regulator to control the amount of
atomization air available to the gun.
Use the pattern adjustment knob on the gun to fine tune
the spray pattern.
Refer to the spray gun Owner’s Manual for
information on the operation of the gun.
i
10
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Spraying
Spraying Technique
5.3
Pressure Relief Procedure
6.
Spraying Technique
The key to a good paint job is an even coating over the entire surface.
Keep your arm moving at a constant speed and keep the spray gun at
a constant distance from the surface. The best spraying distance is 25
to 30 cm between the spray tip and the surface.
Be sure to follow the pressure relief procedure when
shutting the unit down for any purpose, including
servicing or adjusting any part of the spray system,
changing or cleaning spray tips, or preparing for
cleanup.
1. Turn the pressure control knob counterclockwise to its lowest
setting.
25 - 30 cm
2. Turn the PRIME/SPRAY valve to the PRIME position.
3. Trigger the gun to remove any pressure that still may be in the
hose.
4. Lock the gun by turning the gun lock nut clockwise (when
looking from the back of the gun) until it stops. This closes the
material valve in the gun.
Injection hazard. Do not spray without the tip guard
in place. NEVER trigger the gun unless the tip is
completely turned to either the spray or the unclog
position. ALWAyS engage the gun trigger lock
before removing, replacing or cleaning tip.
Keep the spray gun at right angles to the surface. This means moving
your entire arm back and forth rather than just flexing your wrist.
Keep the spray gun perpendicular to the surface, otherwise one end
of the pattern will be thicker than the other.
Trigger gun after starting the stroke. Release the trigger before
ending the stroke. The spray gun should be moving when the trigger
is pulled and released. Overlap each stroke by about 30%. This will
ensure an even coating.
25 - 30 cm
25 - 30 cm
When finished spraying, perform Pressure Relief
Procedure.
i
If you expect to be away from your spray project
for more than 1 hour, follow the Overnight Storage
procedure described in the Cleanup section of this
manual.
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Cleanup
7.3
Clearing the Paint Hopper
7.
Cleanup
1. Lock the gun by flipping the trigger lock into lock position
(see spray gun manual).
7.1
Overnight Storage
2. Turn the pressure control knob counterclockwise to the
minimum setting.
3. Turn the PRIME/SPRAY valve to PRIME.
Shutdown
1. Turn the pressure control knob counterclockwise to the
minimum setting.
4. Move the motor ON/OFF switch to OFF.
5. Direct the return tube into the original material container.
6. Move the motor ON/OFF switch to ON.
2. Turn the PRIME/SPRAY valve to PRIME.
3. Move the pump ON/OFF switch to the OFF position.
4. Move the compressor ON/OFF switch to the OFF position.
7. Turn the pressure control knob to 1/2 maximum pressure.
This will draw the remaining material in the paint hopper
through the pump, up the return tube, and into the material
container.
8. Turn the pressure control knob counterclockwise to the
minimum pressure setting.
5. Wait a couple seconds, then trigger the gun into the material
container to release built up fluid pressure from the pump and
air pressure from the compressor.
6. Lock the gun by flipping the trigger lock into lock position
(see spray gun manual).
7. Unplug the unit.
9. Trigger the gun to relieve pressure and lock the gun.
8. For latex materials only, pour 100 ml water slowly on the
top of the paint to prevent the paint from drying. For other
materials, seal the material container keeping the return hose
in the paint.
10. Remove the spray tip and guard and place them into a
container of water or appropriate solvent for the type of
material with which you are painting.
11. Fill the paint hopper with water or an appropriate solvent for
the type of material with which you are painting.
9. Wrap the spray gun assembly in a damp cloth and place it in a
plastic bag. Seal the bag shut.
12. Direct the return tube into a waste bucket.
10. Place the unit in a safe place out of the sun for short-term
storage.
13. Increase the pressure to 1/2 the maximum pressure. Let the
water or solvent circulate for 2-3 minutes to flush material out
of the pump, the paint hopper, and the return tube.
Startup
1. Remove the gun from the plastic bag.
2. Stir the water into the paint for latex materials. Remove the
cover from the material container and stir the paint for all
other materials.
7.4
Clearing the Optional Suction Set
1. Turn the pressure control knob counterclockwise to the
minimum setting.
2. Turn the PRIME/SPRAY valve to PRIME.
3. Perform the appropriate procedure in the “Painting” section of
this manual for the type of spraying that will be performed.
3. Move the pump ON/OFF switch to the OFF position.
4. Move the compressor ON/OFF switch to the OFF position.
5. Wait a couple seconds, then trigger the gun into the material
container to release built up fluid pressure from the pump and
air pressure from the compressor.
7.2
Long-Term Storage
Do not allow paint to build up on the motor or
the motor will overheat. Do not allow flammable
solvents to come in contact with the motor or they
could ignite.
6. Lock the gun by flipping the trigger lock into lock position
(see spray gun manual).
7. Remove the suction hose from the material and hold it above
a bucket of water or solvent. Leave the return hose in the
material bucket.
If spraying with latex paint, use warm soapy water
for cleaning. If using oil or alkyd-based paints, use
mineral spirits or paint thinner.
i
Do not use mineral spirits or paint thinner on latex
paint, the mixture will turn into a jelly-like substance
that is difficult to remove.
Attention
Do not use mineral spirits or paint thinner on
latex paint, or the mixture will turn into a jelly-like
substance which is difficult to remove.
8. Move the pump ON/OFF switch to the ON position.
Attention
9. Turn the pressure control knob to 1/2 maximum pressure.
This will draw the remaining material in the suction hose
through the pump, down the return hose and into the
material bucket.
10. Turn the pressure control knob counterclockwise to the
minimum setting.
11. Remove the spray tip and guard and place them into a
container of the appropriate solvent.
12. Place the attached suction hose and return hose into the
container of water or appropriate solvent.
13. Increase the pressure to 1/2 the maximum pressure. Let the
water or solvent circulate for 2-3 minutes to flush paint out of
the pump, the suction hose and the return hose.
12
Finish 230 AC Compact
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Cleanup
Maintenance
7.5
Clearing the Spray Hose
8.
Maintenance
Follow these procedures when encountering problems indicated in
the troubleshooting section.
1. Turn the pressure control knob counterclockwise to the
minimum pressure setting.
2. Turn the PRIME/SPRAY valve to SPRAY.
3. Unlock the spray gun trigger.
4. Carefully trigger the gun with the spray tip removed against
the inside of the material container.
5. Turn the pressure control knob slowly clockwise until material
starts to flow into the container. As soon as the water or
solvent starts to emerge from the spray gun, release the
trigger.
8.1
Removing and Cleaning the Inlet Valve
1. Perform the Pressure Relief Procedure, turn off and unplug the
unit.
2. Remove the inlet valve assembly using a 27 millimeter socket
or box end wrench.
6. Change to clean water or solvent and continue circulating for
another 5 minutes to thoroughly clean the hose, pump and
spray gun.
7. Turn the pressure control knob counterclockwise to its lowest
setting.
8. Turn the PRIME/SPRAY valve to PRIME.
9. Trigger the gun into the water or solvent container to release
built up fluid pressure from the pump.
10. Lock the gun by flipping the trigger lock into lock position
(see spray gun manual).
11. Move the pump ON/OFF switch to the OFF position.
3. Test movement of the valve by pushing on it from the open
end of the valve housing with a screwdriver or the eraser end
of a pencil. It should move about 1.5 mm. If it does not move,
it should be cleaned or replaced.
7.6
Final Cleanup
1. Remove the hopper assembly or suction set from the inlet
valve.
2. Clean the threads of the inlet valve with a damp cloth.
3. Fill the inlet valve with water or with a light household oil.
4. Make sure that the PRIME/SPRAY valve is set to PRIME and that
the pressure control knob is turned counterclockwise to its
lowest pressure setting.
5. Turn on the pump by moving the pump ON/OFF switch to the
ON position.
6. Increase the pressure by turning the pressure control knob
clockwise 1/2 turn.
7. Turn the PRIME/SPRAY valve to SPRAY to distribute the oil.
The inlet valve must be oiled after every job. This
will reduce or eliminate priming problems the next
i
time the unit is used as well as extend the life of the
valve.
Proper cleaning and oiling of the pump after use
are the most important steps to perform to insure
i
4. Thoroughly clean the valve assembly with water or the
proper operation after storage.
appropriate solvent. Use a small brush.
5. If the valve has been properly cleaned and water drips out of
the bottom, the valve is worn and needs to be replaced. A
properly seated valve filled with water and held vertically will
not drip.
6. Install a new or cleaned valve in the pump block and then fill
the valve with light oil or solvent.
8. Turn the pressure control knob counterclockwise to its lowest
setting.
9. Turn the PRIME/SPRAY valve to PRIME.
10. Unlock and trigger the gun to remove any pressure that may
still be in the hose.
11. Lock the gun by flipping the trigger lock into lock position
(see spray gun manual).
12. Turn off the pump by moving the pump ON/OFF switch to the
OFF position
13. Remove the material hose and air hose from the spray gun
using two adjustable wrenches. Refer to the spray gun
Owner’s Manual for gun cleaning instructions.
14. Wipe the entire unit, hose, and gun with a damp cloth to
remove accumulated paint.
Finish 230 AC Compact
13
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Maintenance
Electrical Schematic
8. Tighten the outlet valve nut (a) securely with an adjustable
8.2
Removing and Cleaning the Outlet Valve
wrench. Do not over-tighten.
It may be necessary to remove and clean the outlet valve or to
replace parts inside the valve worn out through normal use.
1. Remove the outlet valve nut (a) with a wrench.
(a)
2. Remove and clean the ball stop (d) and small spring (c) inside
the valve using a wire hook or tweezers. Replace the spring if
it is broken or worn.
(b)
(c)
(d)
(e)
(f)
This spring is manufactured to a very specific
tension. Do not stretch the spring. Do not put in
(g)
an unauthorized substitute. See the paint pump
i
assembly parts diagram for the proper replacement
part number.
3. Remove the seat (f) and ball (e) assembly.
4. Clean all parts thoroughly. If the ball or seat show any sign of
wear or damage, replace them with new parts. This carbide
ball must seal tightly against its seat for the valve to function
properly.
5. Cover all parts with a thin coat of light oil before reassembling.
6. Drop in the valve ball (e).
7. Insert the protector (f) and spring. Be sure that the O-ring (b) is
positioned properly and that the tongue on the cap fits inside
the spring.
Wear on the ball is almost impossible to detect
visually. To test for a worn outlet valve assembly,
i
turn the pressure control knob clockwise to its
highest setting and run water only through the
pump for 10 to 15 minutes without triggering the
gun.
If the valve is defective, the end cap will get very hot
to the touch. If it is functioning properly, it will stay
approximately the same temperature as the water
running through it.
9.
Electrical Schematic
(See parts list)
14
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Troubleshooting
10. Troubleshooting
Problem
Cause
Solution
A. The unit does not start up.
1. The unit is not plugged in.
1. Plug the unit in.
2. The ON/OFF switch is set to OFF.
3. A fuse is blown in the unit.
4. Low or no voltage is coming from the wall
plug.
2. Turn the ON/OFF switch to ON.
3. Replace the blown fuse with the proper replacement.
4. Properly test the power supply voltage.
5. The unit was turned off while still under
pressure.
5. Turn the PRIME/SPRAY knob to PRIME.
6. The extension cord is damaged or has too low
a capacity.
6. Replace the extension cord.
7. The thermal overload on the unit is tripped.
7. Allow the motor to cool and move the unit to a cooler
spot.
8. Take the unit to a Wagner Authorized Service Center.
8. There is a problem with the motor.
B. The pump starts up but does
not draw in paint when the
PRIME/SPRAY valve is set to
PRIME.
1. The pump will not prime properly or has lost
prime.
1. Try to prime the pump again.
2. The paint bucket is empty or the suction hose
is not totally immersed in the paint.
3. The suction filter is clogged.
2. Immerse the suction hose in paint.
3. Clean the suction set filter.
4. The suction hose is loose at the inlet valve.
5. The inlet valve is stuck.
6. The outlet valve is stuck.
7. The PRIME/SPRAY valve is plugged.
8. The inlet valve is worn or damage.
9. There is a problem with the diaphragm.
10. The hydraulic oil level is low or empty.
4. Clean the tube connection and tighten it securely.
5. Clean the inlet valve.
6. Clean the outlet valve and replace any worn parts.
7. Take the unit to a Wagner Authorized Service Center.
8. Replace the inlet valve.
9. Take the unit to a Wagner Authorized Service Center.
10. Take the unit to a Wagner Authorized Service Center.
C. The pump draws up paint but
the pressure drops when the
gun is triggered.
1. The spray tip is worn.
1. Replace the spray tip with a new tip.
2. Clean the suction set filter.
2. The suction set filter is clogged.
3. The gun or spray tip filter is plugged.
3. Clean or replace the proper filter. Always keep extra
filters on hand.
4. The paint is too heavy or coarse.
5. The outlet valve assembly is dirty or worn.
6. The inlet valve assembly is damaged or worn.
4. Thin or strain the paint.
5. Clean or replace the outlet valve assembly.
6. Replace the inlet valve.
D. The paint pattern is tailing.
1. The fluid pressure is set too low.
2. The air pressure is set too low.
3. The gun, the tip, or the suction filter is
plugged.
1. Increase the fluid pressure.
2. Increase the air regulator setting.
3. Clean the filters.
4. The suction hose is loose at the inlet valve.
5. The tip is worn.
4. Tighten the suction hose fitting.
5. Replace the spray tip.
6. Thin the paint.
6. The paint is too thick.
E. The thermal overload tripped
and shut off the pump.
1. The motor overheated.
1. Allow to cool for 30 minutes.
2. The extension cord is too long or is too small
a gauge.
2. Allow to cool for 30 minutes and replace the extension
cord with a shorter extension or a thicker gauge cord.
3. Clean the paint from the motor.
3. Paint has built up on the motor.
4. The motor was started while the unit was
under pressure.
4. Restart the unit in the PRIME mode.
5. The unit was sitting in the hot sun.
5. Move the unit out of the sun.
F. Compressor does not start.
1. The compressor ON/OFF switch is in the OFF
position.
1. Move the compressor ON/OFF switch to the ON position.
2. Compressor ON/OFF switch is faulty.
3. Compressor is faulty.
2. Take the unit to a Wagner Authorized Service Center.
3. Take the unit to a Wagner Authorized Service Center.
4. Clean out the relief hole.
4. Relief hole under air regulator is blocked.
G. Compressor starts but not
enough air.
1. Air regulator setting is too low.
2. Paint is too thick.
3. Closed air valve on gun.
4. Faulty pressure relief valve.
1. Increase the air regulator setting.
2. Thin the paint.
3. Open the gun air valve. Refer to gun Owner’s Manual.
4. Install a new pressure relief valve.
Finish 230 AC Compact
15
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Spare part diagram • Main assembly
1
2
3
4
5
6
7
28
20
8
9
21
22
23
24
10
11
12
13
14
15
25
26
27
29
30
31
16
32
0524475
0524520
(model 0524019)
17
18
19
(model 0524009)
Item Part #
Description
Item Part #
Description
Lock nut (4)
Compressor filter
Carriage screw (4)
Elbow, 90º
1
0524386
Power cord (model 0524009)
Power cord (model 0524019)
Lock nut
19
20
21
22
23
24
25
26
27
28
0295615
0524520
0551980
0551495
9850577
0524447
9810103
9822106
0507854
0508655
0276363
9850936
9850936
0551378
0550016
0524733
0524242
0550007
0088372
0551376
0551354
12440
2
3
Screw
4
Terminal block
0524381
0261342
0551360
0524423
0551361
0524247
Tee, street
5
Electrical housing
Nut (4)
Gauge, air
6
Regulator, air
Elbow, 90º
7
Lock washer (8)
Label, “Press to Reset”
Circuit breaker, 8A
Strain relief (2)
8
Relief valve
9
Air compressor 230-240V, model 0524009 (includes
item 20)
10
11
12
13
14
15
16
17
18
0550009
Air compressor 230V, model 0524019 (includes item
20)
Compressor ON/OFF switch
Pump ON/OFF switch
Screw (2)
29
30
31
32
0508190
0295693
0295695
0524221
Cart assembly
Flat washer (4)
Electrical cover
Hex screw (4)
ON/OFF switch label
Hopper assembly
Diaphragm pump
Flat washer (4)
Pressure gauge assembly
9984595
0394152
Hose, AC, DN3/DN6, 7.5m (not pictured)
Gun, AC 4600 Pro (not pictured)
16
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Finish 230 AC Compact
Spare part diagram • Diaphragm pump (P/N 0550007)
20
21
1
2
3
22
4
5
6
7
8
9
10
23
24
11
12
13
25
14
15
16
NOTE: Whenever pump head is removed for service, the
diaphragm (#3) should be replaced.
17
18
19
Item Part #
Description
Item Part #
Description
1
2
0524227
Pump head (includes items #2-3)
Diaphragm ring
Diaphragm
15
16
17
18
19
20
21
22
23
24
25
0278341
Hydraulic cover
Screw (9)
0270494
0270201
0288775
9801109
0270529
0047373
0089518
0089475
0278345
0005311
0270550
0089456
0278359
9800049
0047393
0090031
0089829
9900355
9921601
3
Retaining ring
4
Pressure control knob
Set screw (2)
Eccentric sleeve and bearing assembly
Shaft key
5
6
Valve stem
Socket screw (4)
Lock washer (4)
7
Pressure regulating spring
O-ring
8
0524224A Motor, 1/3HP (includes items 26 and 27)
9
Pressure valve needle
Hydraulic piston
Piston spring
0270524
0270490
0278238
Seal
10
11
12
13
14
Ball bearing (2)
Hydraulic housing assembly (includes items 23 and 24)
Piston washer
Retainer
0270462
0270612
Fan (not shown)
Gasket
Fan cover (not shown)
Finish 230 AC Compact
17
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Spare part diagram •
Spare part diagram •
Cart assembly (P/N 0508190)
Hopper assembly (P/N 0524242)
8
1
1
9
2
3
10
2
3
7
4
11
12
4
5
6
6
7
5
Item Part #
Description
Item Part #
Description
1
2
0508381 Paint cup
9890104 Cap (2)
1
2
0279591 Cover, hopper
0089917 Filter screen, fine (shown)
0088871 Filter screen, coarse
0524443 Hopper
3
0294534 Wheel spacer (10)
0508517 Cart weldment
0090005 Pad
4
3
4
5
6
7
5
0093865 Return tube
0403309 Fitting
6
9820305 Washer, flat
0090026 Screw, hex head
0551986 Nut with washer
0507937 Hose clip
9804916 Screw
7
0090560 Return tube assembly (includes items 4-5)
8
0524242 Hopper complete (includes items 1-6)
9
10
11
12
0278373 Wheel (2)
9805230 Screw
18
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Finish 230 AC Compact
Spare part diagram •
Spare part diagram •
Pump head assembly (P/N 0524227)
Optional suction set (P/N 0508194A)
1
7
8
1
2
9
10
11
12
13
2
4
3
4
5
6
14
7
8
5
6
15
3
Item Part #
Description
Item Part #
Description
1
2
0278242 Inlet valve assembly
0278655 Inlet cap
1
2
3
4
5
6
7
8
9
9850638 Tie wrap (2)
0508614 Return hose assembly
0295565 Inlet screen
9871105 O-ring (2)
3
0089482 Sealing washer, nylon
0270460 Paint pump
0555850 PRIME/SPRAY valve assembly
0270494 Ring diaphragm
0270487 End cap
4
5
9822526 Retaining clip
0551362 Nut
6
7
0551102 Suction hose assembly
0279459 Return hose clip
0551356 Elbow, 90º
8
9970103 Seal
9
0270499 Spring
10
11
12
13
14
15
0270497 Support, spring
0270491 Ball
0270197 Ball seat
0089494 Outlet seal
0288379 Fitting, outlet
0270201 Diaphragm
Finish 230 AC Compact
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A
B
J. Wagner Ges.m.b.H.
Ottogasse 2/20
2333 Leopoldsdorf
Österreich
Tel. +43/ 2235 / 44 158
Telefax +43/ 2235 / 44 163
DK Wagner Wagner
Scandinavia A/S
GB Wagner Wagner (UK) Limited
The Coach House
Helgeshøj Allé 28
2630 Taastrup
Denmark
Tel. +45/43/ 27 18 18
Telefax +45/43/ 43 05 28
2 Main Road
Middleton Cheney OX17 2ND
Great Britain
UK-Helpline 0844 335 0517
5 p per minute (landline)
WSB Finishing Equipment
Veilinglaan 56-58
1861 Wolvertem
E
F
Wagner Wagner Iberica S.A.
P.O. Box 132, Crta. N-340
08750 Molins de Rey
Barcelona / Espania
Tel. +34/93/6800028
Telefax +34/93/66800555
I
Wagner Colora
Via Fermi, 3
20875 Burago di Molgora (MB)
Italia
Tel. +39/ 039 / 625 021
Telefax +39/ 039 / 685 18 00
Belgium
Tel. +32/2/269 46 75
Telefax +32/2/269 78 45
CH Wagner International AG
Industriestrasse 22
Wagner France
NL WSB Finishing Equipment BV
De Heldinnenlaan 200
3543 MB Utrecht
12 Avenue des Tropiques
Z.A. de Courtaboeuf,
91978 Les Ulis Cedex
France
9450 Altstätten
Schweiz
Tel. +41/71 / 7 57 22 11
Telefax +41/71 / 7 57 22 22
Netherlands
Tel. +31/ 30/241 41 55
Telefax +31/ 30/241 17 87
Tel. 0 825 011 111
Telefax +33 (0) 69 81 72 57
D
J. Wagner GmbH
Otto-Lilienthal-Straße 18
D-88677 Markdorf
CZ Wagner, spol. s r.o.
Nedasovská str. 345
155 21 Praha 5 -Zlicín
Czechia
S
Wagner Wagner
Scandinavia A/S
Helgeshøj Allé 28
2630 Taastrup
Postfach 11 20
Deutschland
Tel. +42/ 2 / 579 50 412
Telefax +42/ 2 / 579 51 052
Denmark
Tel. +49 / 75 44 / 505-1664
Telefax +49 / 75 44 / 505-1155
Tel. +45/43/ 21 18 18
Telefax +45/43/ 43 05 28
20
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Important notes on product liability
As a result of an EC regulation being effective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or are
released by him, and if the devices are properly mounted and operated.
If the user applies outside accessories and spare parts, the manufacturer´s liability can fully or partially be inapplicable; in extreme cases usage of the entire device
can be prohibited by the competent authorities (employer´s liability insurance association and factory inspectorate division).
Only the usage of original WAGNER accessories and spare parts guarantees that all safety regulations are observed.
3+2 years guarantee for professional finishing
Wagner professional guarantee
(Status 01.02.2009)
4. Exclusion of guarantee
Guarantee claims cannot be considered
1. Scope of guarantee
All Wagner professional colour application devices (hereafter referred to as
products) are carefully inspected, tested and are subject to strict checks under
Wagner quality assurance. Wagner exclusively issues extended guarantees
to commercial or professional users (hereafter referred to as “customer”)
who have purchased the product in an authorised specialist shop, and which
relate to the products listed for that customer on the Internet under www.
wagner-group.com/profi-guarantee.
The buyer’s claim for liability for defects from the purchase agreement with
the seller as well as statutory rights are not impaired by this guarantee.
We provide a guarantee in that we decide whether to replace or repair
the product or individual parts, or take the device back and reimburse
the purchase price. The costs for materials and working hours are our
responsibility. Replaced products or parts become our property.
-
for parts that are subject to wear and tear due to use or other natural
wear and tear, as well as defects in the product that are a result of
natural wear and tear, or wear and tear due to use. This includes in
particular cables, valves, packaging, jets, cylinders, pistons, means-
carrying housing components, filters, pipes, seals, rotors, stators, etc.
Damage due to wear and tear that is caused in particular by sanded
coating materials, such as dispersions, plaster, putty, adhesives,
glazes, quartz foundation.
-
in the event of errors in devices that are due to non-compliance with
the operating instructions, unsuitable or unprofessional use, incorrect
assembly and/or commissioning by the buyer or by a third party,
or utilisation other than is intended, abnormal ambient conditions,
unsuitable coating materials, unsuitable operating conditions,
operation with the incorrect mains voltage supply/frequency, over-
operation or defective servicing or care and/or cleaning.
2. Guarantee period and registration
-
-
for errors in the device that have been caused by using accessory
parts, additional components or spare parts that are not original
Wagner parts.
for products to which modifications or additions have been carried
out.
The guarantee period amounts to 36 months. For industrial use or equal wear,
such as shift operations in particular, or in the event of rentals it amounts to
12 months.
Systems driven by petrol or air are also guaranteed for a 12 month period.
The guarantee period begins with the day of delivery by the authorised
specialist shop. The date on the original purchase document is authoritative.
For all products bought in authorised specialist shops from 01.02.2009 the
guarantee period is extended to 24 months providing the buyer of these
devices registers in accordance with the following conditions within 4 weeks
of the day of delivery by the authorised specialist shop.
com/profi-guarantee. The guarantee certificate is valid as confirmation, as
is the original purchase document that carries the date of the purchase.
Registration is only possible if the buyer is in agreement with having the data
being stored that is entered during registration.
When services are carried out under guarantee the guarantee period for the
product is neither extended nor renewed.
Once the guarantee period has expired, claims made against the guarantee or
from the guarantee can no longer be enforced.
-
-
for products where the serial number has been removed or is illegible
for products to which attempts at repairs have been carried out by
unauthorised persons.
-
-
for products with slight deviations from the target properties, which
are negligible with regard to the value and usability of the device.
for products that have been partially or fully taken apart.
5. Additional regulations.
The above guarantees apply exclusively to products that have been bought
by authorised specialist shops in the EU, CIS, Australia and are used within the
reference country.
If the check shows that the case is not a guarantee case, repairs are carried
out at the expense of the buyer.
The above regulations manage the legal relationship to us concludingly.
Additional claims, in particular for damages and losses of any type, which
occur as a result of the product or its use, are excluded from the product
liability act except with regard to the area of application.
3. Handling
If defects can be seen in the materials, processing or performance of the
device during the guarantee period, guarantee claims must be made
immediately, or at the latest within a period of 2 weeks.
The authorised specialist shop that delivered the device is entitled to accept
guarantee claims. Guarantee claims may also be made to the service centres
named in our operating instructions. The product has to be sent without
charge or presented together with the original purchase document that
includes details of the purchase date and the name of the product. In order
to claim for an extension to the guarantee, the guarantee certificate must be
included.
Claims for liability for defects to the specialist trader remain unaffected.
German law applies to this guarantee. The contractual language is German.
In the event that the meaning of the German and a foreign text of this
guarantee deviate from one another, the meaning of the German text has
priority.
j. Wagner GmbH
The costs as well as the risk of loss or damage to the product in transit or by
the centre that accepts the guarantee claims or who delivers the repaired
product, are the responsibility of the customer.
Division Professional Finishing
Otto Lilienthal Strasse 18
88677 Markdorf
Federal Republic of Germany
Finish 230 AC Compact
21
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Note on disposal:
In observance of the European Directive 2002/96/
EC on waste electrical and electronic equipment and
implementation in accordance with national law, this
product is not to be disposed of together with household
waste material but must be recycled in an environmentally
friendly way!
Wagner or one of our dealers will take back your used
Wagner waste electrical or electronic equipment and will
dispose of it for you in an environmentally friendly way. Please ask your
local Wagner service centre or dealer for details or contact us direct.
22
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Finish 230 AC Compact
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